Sam4s ER-180T Service manual

ELECTRONIC CASH REGISTER

ER-180T SERIES

SERVICE

Manual

ELECTRONIC CASH REGISTER C O N T E N T S

1. Precaution Statements

2. Product Specifications

3. Installation and Operation

4. Assembly and Disassembly

5. Exploded View and Parts List

6. PCB Layout and Parts List

7. Block Diagram

8. Wiring Diagram

9. Schematic Diagrams

About this Manual

This service manual describes how to perform hardware service maintenance for the SAM4S

ER-180T Series Electronic Cash Register.

Notes

Notes may appear anywhere in the manual.

They describe additional information about the item.

Precaution symbols

. Indicates a Safety Precaution that applies to this part component.

. Indicates the part or component is an electro-statically sensitive device. Use caution when handling these parts.

Copyright ⓒ 2010 by Shin Heung Precision.

All right reserved.

This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision .

SAM4S ER-180T SERIES

Service Manual First edition.

March 2010.

V1.0

Printed in KOREA

Overview of this ECR

This ECR is a microprocessor-based system, using an 8 bits microprocessor.

This service manual provides the technical information for many individual component systems, circuits and gives an analysis of the operations performed by the circuits. If you need more technical information, please contact our service branch or R&D center. Schematics and specifications provide the needed information for the accurate troubleshooting.

All information in this manual is subject to change without prior notice. Therefore, you must check the correspondence of your manual with your machine. No part of this manual may be copied or reproduced in any form or by any means, without the prior written consent of Shin Heung Precision.

Note: Before using this Electronic Cash Register (ECR) for the first time, leave it powered on in the REG mode for at least 24 hours. This allows the MS Lithium battery, which maintains the memory of the

ECR while the power is off, to charge completely.

“Proper disposal of batteries is required. Refer to your local codes for disposal requirements.”

1 Precaution Statements

Follow these safety, servicing and ESD precautions to prevent damage and to protect against potential hazards such as electrical shock.

1-1 Safety Precautions

1. Be sure that all built-in protective devices are replaced. Restore any missing protective shields.

2. When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including nonmetallic control knobs and compartment covers.

3. Make sure there are no cabinet openings through which people - particularly children - might insert fingers and contact dangerous voltages.

Such openings include excessively wide cabinet ventilation slots and improperly fitted covers and drawers.

4. Design Alteration Warning:

Never alter or add to the mechanical or electrical design of the ECR. Unauthorized alterations might create a safety hazard. Also, any design changes or additions will void the manufacturer’s warranty.

5. Components, parts and wiring that appear to have overheated or that are otherwise damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or over- heating, and correct any potential hazards.

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the manufacturer.

Dispose used batteries according to the manufacturer’s instructions.

6. Observe the original lead dress, especially near the following areas: sharp edges, and especially the AC and high voltage supplies.

Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC/DC adaptor for damage.

Make sure that leads and components do not touch thermally hot parts.

7. Product Safety Notice:

Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection.

These safety features and the protection they give might be lost if the replacement component differs from the original - even if the replacement is rated for higher voltage, wattage, etc.

Components that are critical for safety are indicated in the circuit diagram by shading, ( ) or ( ). Use replacement components that have the same ratings, especially for flame resistance and dielectric strength specifications.

A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards.

ATTENTION ll y a danger d’explosion s’il y a remplacement incorrect de la batterie.

Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par le constructeur.

Mettre au rebut les batteries usagées conformément aux instructions du fabricant.

SAM4S ER-180T SERIES 1-1

1 Precaution Statements

1-2 Servicing Precautions

WARNING: First read the-Safety Precautions-section of this manual. If some unforeseen circumstance creates a conflict between the servicing and safety precautions, always follow the safety precautions.

WARNING: An electrolytic capacitor installed with the wrong polarity might explode.

1. Servicing precautions are printed on the cabinet.

Follow them.

2. Always unplug the units AC/DC adaptor from the AC power source before attempting to:

(a) Remove or reinstall any component or assembly

(b) Disconnect an electrical plug or connector

(c) Connect a test component in parallel with an

electrolytic capacitor

3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring is sometimes clamped to prevent contact with thermally hot components. Reinstall all such elements to their original position.

4. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the portion around the serviced part has not been damaged.

5. Always connect an instrument’s ground lead to the instrument chassis ground before connecting the positive lead ;

Always remove the instrument’s ground lead last.

1-3 Precautions for Electrostatic Sensitive Devices (ESDs)

1. Some semiconductor (solid state) devices are easily damaged by static electricity. Such components are called Electrostatic Sensitive

Devices (ESDs); examples include integrated circuits and some field-effect transistors. The following techniques will reduce the occurrence of component damage caused by static electricity.

2. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist-strap device. (Be sure to remove it prior to applying power - this is an electric shock precaution.)

3. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge.

4. Do not use freon-propelled chemicals. These can generate electrical charges that damage ESDs.

5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs.

6. Use only an anti-static solder removal device.

Many solder removal devices are not rated as anti-static; these can accumulate sufficient electrical charge to damage ESDs.

7. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials.

8. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.

9. Minimize body motions when handling unpackaged replacement ESDs. Motions such as brushing clothes together or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESD.

1-2 SAM4S ER-180T SERIES

2 Product Specifications

Specifications are correct at the time of printing. Product specifications are subject to change without notice.

See below for product specifications.

2-1 General Specification

A. System Specifications

Item

Processor

Memory

Battery

Data Storage

Printer

Display

Keyboard

Drawer

Consumption

Power Requirement

Environment

Condition

Dimensions(mm)

Weight

Description Remark

• RENESAS CPU M3030RF (16-Bit)

• DATA

SRAM

• PGM

FLASH

: 128KBytes (External)

: 128KBytes (CPU internal)

• Type

• Part Name

: MS Lithium, 3.0V 11mAh

: MS920S

• Charging Time : 24 Hours

• Life

: 3 Years

Rechargeable

• 90 Days

• Model

• Print Speed

• Type

: LTPZ225 (SII)

: 30 mm/sec (7.7 Line/sec)

: Thermal dot line printing type

• Operator Display

: 8 Digits LED

• Customer Display

: 8 Digits LED #Option

• Max. 48 Keys Raised-I (w/o cap)

• Max. 48 Keys Raised-II (with cap) #Option

• B-type (3B4C, 4B4C)

• Bplus-type (3B4C, 4B4C) #Option

• G-type (5B5C, 4B8C, 5B8C) #Option

• Compulsory s/w #Option

• Max. : 11W

Reg. : 7W

When battery is fully charged

Detail Spec refers to next page

• Adaptor DC7V/2A (Input : AC 90~260V / 50~60Hz)

• Temperature

• humidity

: 0

℃

~ 45

℃

: 30% ~ 80% RH

• 420(L) X 325(W) X 202(H)

• 450(L) X 400(W) X 218(H)

• 3.8Kg (SET only)

• 8.1Kg (SET only)

With B-Drawer & Bplus Drawer

With G-Drawer (Option)

With B-Drawer & Bplus Drawer

With G-Drawer (Option)

Table2-1 General Specifications

SAM4S ER-180T SERIES 2-1


2-1 General Specification

B. Printer Specification

Model

Print Method

Printing Format

Total Number of Dots

Dot Pitch

Printing Speed

Printing Direction

Feeding Method

Paper Feeding

Power Supply Volt

Minimum Feed Pitch

Feeding Speed

Power Voltage

Circuit Input Voltage

Heat Element Density

Printer Head

Total Head Elements

Available Printing Width

Line Feed Motor

Head Temperature

Sensor

Paper-End Sensor

Reliability Life

Dimension (mm)

Weight

• LTPZ225 (SII)

• Thermal Direct Line Printing

• 192 Dots

• Vertical

• Horizontal

: 0.25 mm

: 0.25 mm

• 30mm/Sec (7.7Line/Sec)

• Unidirectional friction feed

• Friction Feed

• 0.125 mm

• 30 mm/Sec

• 6.5V

• 5V

• 4 Dots/mm (100 dpi)

• 192 Dots/Dot Line

• 48 mm

• 4-Phase Bi-Polar Stepping Motor

• Thermistor

• Mechanical Switch Sensor

• 10km / 5×10

7

pulse

• 69.8 (W) ×33.0 (D) ×16.0 (H)

• Approx. 45 g

Table2-2 Thermal Printer Specification

C. Paper Specification

Item

Paper Type

Paper Size

Specified Paper


• Single-ply Thermal Paper Roll

• 1 station 57.5 ±0.5 mm (Width) × diameter Ø 80 mm or less

• Original Paper No : HPK-110 (Hansol paper XT)

Table2-3 Paper Specifications

Note: The following paper can be used instead of the specified paper above.

TF50KS-E: Nippon paper industries Co.,Ltd.

PD 160R : New Oji paper Mfg, Co.,Ltd. , F380 : Kansaki specialty papers, Inc. (USA)

D. Character Specification

Item

Character Structure

Character Size

Column Pitch

Line Pitch

Number of Column


• 8(W) × 12(H) Font (Including a horizontal)

• 1.5 mm(W) ×3.0 mm(H)

• 2.0 mm

• 3.875 mm (Including 3.5-dot line spacing)

• 16 (8×12 Dots/Character)

Table2-4 Character Specification

Head/Motor

Head Control/Sensor

2-2 Appearance

A. Appearance Dimensions (mm)

Figure2-1 Dimensions

B. ECR Features

① Cover Printer

② Key Board

③ Cash Drawer

④ Cover Display

⑤ Power Jack

⑥ Mode Switch

⑦ Front Display

⑧ Rear Display(Option)

Figure2-2 Location Feature

SAM4S ER-180T SERIES


2-3


Memo

3 Installation and Operation

WARNING: Before using Electronic Cash Register (ECR) for the first time, leave it powered ON in the

REG mode for

at least 24 hours.

This allows the MS-Lithium battery, which maintains the ECR’s memory while the power is OFF, to charge fully.

3-1 Installation

3-1-1. Paper Roll Installation and Take-Up Spool Installation

1. Remove the printer cover.(Fig 3-1 (A),(B))

2. Open the housing clam cover and Insert the paper roll as shown.(Fig 3-1 (C), (D))

3. Pressing the housing clam cover.(Fig 3-1 (E))

4. Lay a cover on the side and press the FEED button.

5. Feed the leading edge of the paper in about 150mm and fold the tip in 20mm.

Insert the leading edge of the paper into the slot on the Spool Winding. (Fig 3-1 (F),(G))

6. Turn the Spool Winding in 2~3 turns. (Fig 3-1 (H))

7. Place the Spool Winding on the Paper Supply. If it loosen, turn to tighten it. (Fig 3-1 (I))

8. Replace the printer cover.(Fig 3-1 (J))

Figure 3-1. Paper Installation and Take-Up Spool Installation


2


3-1-2. Cigar-Jack Power Installation

Warning: Only use Cigar-Jack Power. Do not connect AC Power Cord.

No

　

Description

1. Use the Cigar Jack cable.

1

(CIGAR JACK CABLE)

1. Insert the CIGAR JACK CABLE like below figure.

2. Connect the 3 Pin connector of the CIGAR JACK CABLE for a Vehicle Battery.


3-1-3. Program Download

No

　

Description

DOWNLOAD CABLE for Program Update. (Special Cable for ER-180/180T)

1

( DOWNLOAD CABLE )

1

5

2

3




No

　

Description

4

- Disconnect the drawer harness and compulsory harness. Disassemble the drawer.



No

- Insert the download cable.

　

Description

5

- Insert the DC power cord.




No Description

- Install and Run the Flash Development Took Kit V4.05 program. During installation, choose all setting options as default value.

- Run the Flash Development Tool Kit Basic. ( You should install this program first)

- Type “M3030RFCP” in the Filter Edit box and select ‘M16C _M3030RFCP’ and press “Next” button.

6

- Select connected port of your PC and press “Next button”.



No Description

- select communication speed. Uncheck “Use default” and set “115200” to the “Recommended speeds” and press “Next button”.

7




No Description

- Click the Options menu and check the “AutoDisconnect”

8

- Select the downloaded file. Check the Download File and “User/Data Area”.

Press arrow button and open “180T.mot”file.



No Description

- After selecting downloaded file then press “Program Flash”. If you see “ID Check” dialog, then press OK.

9

- See the progress bar is going as below picture.




No Description

- If downloading is successful, green color “Image successfully written to device” will displayed as below.

10

- Unplug the DC power cord.

- Unplug the download cable

- Reassemble drawer and assemble the screw as original status.

- Plug the DC power cord.

- Do the RAM ALL CLEAR and program other settings again (date and time..)


3-2 Operation

Note: Before using this Electronic Cash Register (ECR) for the first time, leave it powered ON in the REG mode for a at least 24 hours. This allows the Ms-Lithium battery, which maintains the ECR’s memory while the power is OFF, to fully charge.

3-2-1 Mode

The position of the Mode determines the action of the ECR. The modes are as shown in Table 3-3

Mode Key

OFF

REG

X

Z

PGM

S

-

REG Use for normal registrations.

X

Z

P

C

The Register is inoperable.

Use to read register reports and perform other manager functions.

Use to read register reports and reset totals to zero.

Use to program the register

Function

Use for H/W tests and special setting.

Table3-1 Mode Function



3-2 Operation

3-2-2 Key Board Matrix

Figure 3-2. Key Board

3-2-3 Initial Clear

1. Unplug the register.

2. Turn the control lock to the P position.

3. Press and hold the key position where the “SUB TOTAL” key is located on the default keyboard layout.

4. While continuing to hold the “SUB TOTAL” key, plug the register into a power source.

5. The message "****** INITIAL CLEAR ******” prints when the initial clear is complete.

****** INITIAL CLEAR ******

Figure3-3. Initial Clear Key & Print Sheet


3-2 Operation

3-2-4 All Clear

This step insures that the cash register is cleared of any totals or programming. After this procedure, the cash register is ready for programming and operation.

WARNING:This is a one time procedure. Do not repeat this procedure after the cash register is

WARNING: programmed, it causes all programs and totals to be erased and to be default.

1. Unplug the register.

2. Turn the control lock to the S position.

3. Press and hold the key position where the “A” key is located on the default keyboard layout.

4. Continue to hold the “A” key while plugging the register into a power source.

5. Press the upper left key of the keyboard, then the lower left key, then the upper right key, and finally press the lower right key.

02/23/2010 TUE 08:47

= = = = = = = = = = = = = = = = = = =

RAM ALL CLEAR OK !

= = = = = = = = = = = = = = = = = == =

RAM 1Mbits OK

ER-180T EPROM INFO.

VERSION : STD 01.000

CHECKSUM : 2DEB

FEB 23 2009

CLERK 00 000001 00000

Figure3-4. All Clear Key Sequence & Print Sheet



3-2 Operation

3-2-5 Self Test

3-2-5-(a) Test Printer

1. Turn the Mode switch to Service Mode position.

2. Press ‘1’, ‘0’ and ‘SUB TOTAL’ key on key board.

3. Then the printer prints the test pattern.

4. After printing, The drawer is opened. Then the printer test is finished.

3-2-5-(b) Test Display


2. Press ‘1’, ‘1’ and ‘SUB TOTAL’ key on key board.

3. Check the Display.

3-2-5-(c) Test Key Board


2. Press Press ‘1’, ‘2’ and ‘SUB TOTAL’ key on key board.

3. Press each key on the keyboard one key at the time.

As you press each key. The Display shows the key’s location code.

3-2-5-(d) Test Mode Switch


2. Press Press ‘1’, ‘3’ and ‘SUB TOTAL’ key on key board.

3. Turn the Mode key and check the display.

4 Assembly and Disassembly

This chapter describes the Disassembly and Reassembly procedures.

WARNING: This ECR contains electro-statically sensitive devices.

Use caution when handling any components in this system.

4-1 Disassembly

CAUTION: Disconnect the ECR from the external power source before Disassembly.

A. Disassembly Procedure

1. Separate the COVER PRINTER ASSEMBLY (①). (Page 5-1)

2. Remove a screw (⑪) on the CASE UPPER (⑫) and pull it forward and up and then the CASE UPPER (⑫) will be open. (Page 5-1)

3. Remove the DRAWER CONNECTOR (ⓖ) on the MAIN BOARD (

<). (Page 5-1)

4. Separate the DRAWER (B) from the CASE UPPER (⑫). (Page 5-1)

5. Separate the seven harnesses (ⓐ,ⓑ,ⓒ,ⓓ,ⓔ,ⓕ,ⓙ) can be removed from the MAIN BOARD(

<).

6. Separate the HOLDER MOTOR (

0) and POWER CONNECTOR (3) from the CASE UPPER (⑫).

(Page 5-1)

7. Remove four screws (

5,6) on the CASE UPPER (⑫) and Separate the PRINTER ASSEMBLY(;) and MAIN BOARD (

<) from the CASE UPPER(⑫). (Page 5-1)

8. Remove two screws (

1) on the COVER DISPLAY (’) and Separate the DISPLAY BOARD(2), from the CASE UPPER(⑫). (Page 5-1)

9. Remove three screws (

4) on the CASE UPPER (⑫) and Separate the KEYBOARD ASSEMBLY(>), from the CASE UPPER(⑫). (Page 5-1)

10. Separate the COVER DISPLAY(

’)from the CASE UPPER(⑫). (Page 5-1)

11. Remove two screws (⑩) on the CASE UPPER (⑫) and Separate the MODE SWITCH(⑬), from the CASE UPPER(⑫). (Page 5-1)

B. Reassembly Procedure

- Reassembly procedure is in reverse order.

SAM4S ER-180 SERIES 4-1

4. Assembly and Disassembly

Memo

4-2 SAM4S ER-180 SERIES

5 Exploded View and Parts List

[Exploded View]

A.ASS’Y

MAIN

B.DRAWER

Figure 5-1. Total Disassembly


C. KEYBOARD

5-1


A. ASS’Y MAIN

3

4

5

No

1

2

Parts-No. Description/Specification

JK72-20379A PMO-COVER PRINTER

JK70-20152A IPR-CUTTER PAPER

JK70-50011A SCREW-TAPPING:PH,M2,L4

JK72-20385A PMO-WINDOW REAR

JK72-20384A PMO-WINDOW FRONT

6

7

8

JK72-20378A PMO-COVER DISPLAY

JK72-20015A PMO-SPOOL WINDING

JK72-20377A PMO-COVER BATTERY

9

10

JK72-40330A PMO-ROLLER PAPER/END

6002-000174 SCREW-TAPPING:PWH,M3,L10

JK70-50056A SCREW-TAPPING:PWH,M4,L10

11

6003-001149 SCREW-TAPTITE:PWH,M4,L10

12 JK72-20376A PMO-CASE UPPER

13 JK96-01001B ELA UNIT-MODE S/W

14 JK96-00937C ELA-MOTOR

15 JK72-40932B PMO-HOLDER MOTOR

16 JK70-50026A SCREW-TAPPING;PWH,M2.6,L8

17

JK92-01647A PBA-DISPLAY:DUAL

JK92-01648A PBA-DISPLAY:FRONT

18 JK39-40800A HARNESS-POWER

19

20

21




22 JK70-30023A PMO-HOUSING CLAM

23 JK81-20094A AS-PLATEN ROLLER:LTPZ225(4DOT)

24 JK70-50012A SCREW-TAPPING*PH,+,M2.6,L6

25 JK39-40803A HAR-DISPLAY FFC:ER180,16P,130mm

26 JK72-20381A PMO-HOLDER PRINTER(T)

27 JK92-01646A PBA MAIN-BOARD

28 6002-000175 SCREW-TAPPING:PWH,M3,L8

29 JK72-20389A PMO-KBD HOUSING

3

2

2

1

1

1

1

1

2

1

1

1

1

7

1

1

1

2

1

1

2

2

1

1

1

1

2

1

1

Q'ty

1

1

Design-Location

C/UPPER + MODE KEY ASS’Y

C/UPPER+B DRAWER

C/UPPER+G DRAWER(OPTION)

C/DISPLAY + R/DISPLAY PCB

C/UPPER + KEYBOARD ASS’Y

C/UPPER + PRINTER ASS’Y

C/UPPER + MAIN PCB

H/PRINTER + PRINTER

KEYBOARD + KBD HOUSING

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Serviceable Remark

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

OPTION

OPTION

OPTION

OPTION

30 JK72-20016A PMO-GUIDE WINDING

JK44-30507A ADAPTOR:EUROPE

JK44-30507B ADAPTOR:USA

31

JK44-30507C ADAPTOR:AUSTRALIA

JK44-30507D ADAPTOR:UK

1

1

1

1

1

1

Y

Y

Y

Y

Y

Y

OPTION

32 JK59-20016A UNIT-PRINTER

33 6002-000174 SCREW-TAPPING:PWH,M3,L10

34 JK39-40805A HARNESS-CIGAR JACK

2

1

35 JK92-01649A PBA-CICARJACK:ER-180,OPTION

36 JK72-20376D PMO-CASE UPPER

1

1

5-2

C/UPPER + CIGAR PCB Y

Y

Y

Y

OPTION

OPTION

OPTION

OPTION



B. DRAWER (B-TYPE) – BOTTOM : MOLD LOCK

Figure 5-2. B-TYPE DRAWER (BOTTOM : MOLD LOCK)



B. DRAWER (B-TYPE) – BOTTOM : MOLD LOCK

Figure 5-3. Lubrication Points of the B-TYPE Drawer ( BOTTOM : MOLD LOCK )

No.

A

Code No.

0201-002010

Description / Specification

GREASE-N2

Q`ty

-

Serviceable

Y

Remark

Minimum Serviceable Packing Weight : 40g

5-4



B. DRAWER (B-TYPE) –BOTTOM : MOLD LOCK

DRAWER

No Parts-No. Description/Specification

C

JK75-20104A MEC-DRAWER B43ND:3B4C,7V,BLK

JK75-20105A MEC-DRAWER B44ND:4B4C,7V,BLK

JK75-20097A MEC-DRAWER B43LD:3B4C,7V,BLK,KEY

JK75-20099A MEC-DRAWER B44LD:4B4C,7V,BLK,KEY

a. ASS’Y COVER

No Parts-No. Description/Specification a JK72-20386A PMO-COVER HOUSING

b. ASS’Y BILL-COIN TRAY b5 b6 b7 b8 b9 b10


b1 JK72-40242C PMO-BILL_COIN TRAY b2 b3 b4

JK75-10389A MEC-LOCK

JK70-10323A IPR-PLATE CLIP

JK72-40241C PMO-DRAWER BUSHING KEY b11 b12 b13 b14 b15

6021-000225

6031-000243

JK75-10386A

JK70-40302A

NUT-HEXAGON

WASHER-PLAIN

MEC-ROLLER(Ø19)

ICT-SHAFT PIN

6044-000124 RING-E

JK72-40240C PMO-BILL PARTITION

JK70-20119A IPR-PLATE HOLDER_B3


6002-000193 SCREW-TAPPING :RH,M3,L6

JK70-30014B SPRING-LEVER PRESS(MD)

JK72-20259A PMO-LEVER PRESS

JK70-20025B IPR-KEY DRAWER

c. ASS’Y BOTTOM

No c1


JK70-50115A SCREW-TAPPING SPECIAL c6 c7 c8 c9 c2 c3 c4 c5 c10 c11 c12

6107-001041 SPRING-LOCK LEVER

JK72-20387A PMO-LATCH 1

JK72-20388A PMO-LATCH 2

JK33-10501A SOLENOID-DC

JK72-40375C PMO-COVER BOTTOM

JK61-40201A FOOT

6002-000175 SCREW-TAPPING

6021-000225 NUT-HEXAGON

6031-000243 WASHER-PLAIN

JK75-10386A MEC-ROLLER

JK70-30024A SPRING-PUSH

Q'ty

1

1

1

1

Design-Location

MOLD LOCK ASS’Y

Q'ty

1

Q'ty

2

1

1

1

1

1

2

6

2

2

2

1

1

3(4)

1

1

3

3(4)

3(4)

1

Q'ty

1

1

1

2

2

2

1

Design-Location

Design-Location

Design-Location

Serviceable

Y

Y

Y

Y

Remark

OPTION

OPTION

Serviceable

Y

Serviceable

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Remark

Serviceable

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Remark

OPTION

OPTION

OPTION

Remark



B. DRAWER (B-TYPE) – BOTTOM : STEEL LOCK

Figure 5-2. B-TYPE DRAWER ( BOTTOM : STEEL LOCK )

5-6



B. DRAWER (B-TYPE) – BOTTOM : STEEL LOCK

Figure 5-3. Lubrication Points of the B-TYPE Drawer ( BOTTOM : STEEL LOCK )

No. Code No. Description / Specification Q`ty Serviceable Remark

A

B

0201-002010

0201-002009

GREASE-N2

GREASE-N1

-

-

Y

Y

B





B. DRAWER (B-TYPE) - BOTTOM : STEEL LOCK

DRAWER


C

JK75-20104B MEC-DRAWER B43ND2:3B4C,7V,BLK

JK75-20105B MEC-DRAWER B44ND2:4B4C,7V,BLK

JK75-20097B MEC-DRAWER B43LD2:3B4C,7V,BLK,KEY

JK75-20099B MEC-DRAWER B44LD2:4B4C,7V,BLK,KEY

a. ASS’Y COVER

No a


JK72-20386A PMO-COVER HOUSING

b. ASS’Y BILL-COIN TRAY b4 b5 b6 b7


b1 JK72-40242C PMO-BILL_COIN TRAY b2 b3

JK75-10389A

JK70-10323A

MEC-LOCK

IPR-PLATE CLIP

JK72-40241C

6021-000225

6031-000243

JK75-10386A

PMO-DRAWER BUSHING KEY

NUT-HEXAGON

WASHER-PLAIN

MEC-ROLLER(Ø19) b8 b9 b10 b11 b12 b13 b14 b15

JK70-40302A ICT-SHAFT PIN

6044-000124 RING-E

JK72-40240C PMO-BILL PARTITION



6002-000193 SCREW-TAPPING :RH,M3,L6

JK70-30014B SPRING-LEVER PRESS(MD)

JK72-20259A PMO-LEVER PRESS

JK70-20025B IPR-KEY DRAWER

c. ASS’Y BOTTOM


JK97-20093K MEA-UNIT LOCK(7V) c c9 c10 c11 c12 c13 c14 c5 c6 c7 c8 c1 c2 c3 c4

JK97-20093L MEA-UNIT LOCK(7V,COM)

6001-000525 SCREW-MACHINE: M3,L14

6107-001041 SPRING-LOCK LEVER

JK70-50079A SCREW-TAPTITE: M3,L5

JK97-01080B MEC-SUB LOCK

JK27-10500C SOLENOID-DC: 7V

JK72-40375C PMO-COVER BOTTOM

JK61-40201A FOOT

6002-000175 SCREW-TAPPING

6021-000225 NUT-HEXAGON

6031-000243 WASHER-PLAIN

JK75-10386A MEC-ROLLER

JK70-30019A SPRING-PUSH

JK70-50090A PLAIN-WASHER

JK70-50092A SCREW-TAPTITE: M5,L10

Q'ty

1

1

1

1

Design-Location

STEEL LOCK ASS’Y

Q'ty

1

1

3(4)

1

1

3

3(4)

3(4)

1

Q'ty

1

1

1

2

2

2

1

1

1

2

6

2

2

2

1

1

1

Q'ty

1

1

2

1

2

1

5-8

Design-Location

Design-Location

Design-Location

Serviceable

Y

Y

Y

Y

Remark

OPTION

OPTION

Serviceable

Y

Remark

Y

Y

Y

Y

Y

Y

Y

Y

Y

Serviceable

Y

Y

Y

Y

Y

Y

Y

OPTION

Remark

OPTION

OPTION

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Serviceable

Y

Y

Y

Y

Y

N

Remark



B. DRAWER (G-TYPE)

Figure 5-4. G-TYPE DRAWER




No.

A

B

Code No.

0201-002010

0201-002009

Figure 5-5. Lubrication Points of the G-TYPE Drawer


GREASE-N2

GREASE-N1

Q`ty

-

-

Serviceable

Y

Y

Remark



5-10




DRAWER

No

C


JK75-20102BN MEC-DRAWER G84NPB-7V:4B8C,NO COM

JK75-20103BN MEC-DRAWER G55NPB-7V:4B8C,NO COM

a. ASS’Y BILL-COIN(5B5C)

No.

a1

Code No.

6002-000175


SCREW-TAPPING : M3,L8

Q'ty

1

1

Design-Location Serviceable

Y

Y

Remark

Q`ty

3

1

4

Design-Location

4

4

4

3

1

Serviceable

Y

Y

Y

Y

Y

Y

Y

Y

Remark

OPTION

OPTION a8

No.

a a1 a8

JK72-40268A

Code No.

JK97-20094B

6002-000175

JK72-20088A

PMO-BILL COIN TILL : 4B8C

a. ASS’Y BILL-COIN(4B8C)


MEA-UNIT BILL COIN(4B8C,PLASTIC)

SCREW-TAPPING : M3,L8

PMO-BILL COIN TILL : 4B8C

Q`ty

1

3

1

Design-Location

4

4

4

4

3

1

6

1

Serviceable

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Remark

OPTION

OPTION

b. ASS’Y HOUSING

No. Code No. Description / Specification Q`ty

1

Design-Location Serviceable

N

Remark c. ASS’Y LOCK

No. Code No.

c c4 JK39-40301R


CBF HARNESS MICRO S/W

Q`ty

1

1

1

2

Design-Location

2

1

1

1

1

1

1

Serviceable

Y

Y

Y

Y

Y

Y

Y

N

Y

Y

Y

Remark



B. DRAWER (G-TYPE) d. ASS’Y BOTTOM

No. Code No.

d d1

Description / Specification Q`ty Design-Location Serviceable Remark

1

1

1

1

2

2

2

6

3

N

N

N

N

Y

Y

Y

Y

Y

4

SCREW-TAPPING: M4,L16 4

1

Y

Y

Y

e. ASS’Y TRAY

No.

e

Code No.

JK97-20097E

JK97-20097F

JK97-20098C

JK97-20098D e10 e14 e20

JK70-20075A

JK70-40905A


MEA-UNIT TRAY TILL(5B5C,BLK,UNV)

MEA-UNIT TRAY TILL(5B5C,BLK,UNV,MANUAL OPEN)

MEA-UNIT TRAY TILL(4B8C,BLK)

MEA-UNIT TRAY TILL(4B8C,BLK, MANUAL OPEN)

Q`ty

1

1

1

1

2

Design-Location

2

2

1

2

1

Serviceable

N

N

N

N

Y

Y

Y

Y

Y

Y

Remark

1 N

SCREW-TAPTITE: M3,L6 2 Y

1

1

1

1SET

Y

Y

Y

Y

IPR-KEY DRAWER: #2424

ICT-SHAFT LEVER PUSH

1

2

1SET

1

1

1

1

1

1

1

1

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

OPTION

OPTION

OPTION

OPTION

OPTION

OPTION

OPTION

OPTION

OPTION

5-12



C. ASS’Y KEYBOARD (LASER PRINTING TYPE)

Figure 5-6 ASS’Y KEYBOARD (LASER PRINTING TYPE)



C. ASS’Y KEYBOARD (LASER PRINTING TYPE)

No. Code No. Description/ Specification

C6 JK81-20083A ASSY-FPC,230

C9 JK81-20095A BALANCE-BAR

5-14

Q`ty

1

Design-Location

34

2

1

1

1

1

1

8

2

1

Serviceable Remark

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y



C. ASS’Y KEYBOARD (LABEL TYPE)

Figure 5-7 ASS’Y KEYBOARD (LABEL TYPE)



C. ASS’Y KEYBOARD (LABEL TYPE)

No. Code No. Description/ Specification

C5 JK81-20095A BALANCE-BAR

C8 JK81-20083A ASSY-FPC,230

Q`ty

1

Design-Location

46

2

46

2

2

1

1

1

1

8

1

Serviceable Remark

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

5-16


6 PCB Layout and Parts List

6-1 MAIN PCB

No Part-No Description / Specification Q’TY Design Location

1 ASSY

- 0502-000234 TR-POWER:KSA1010Y,PNP,40W,TO-220,100-200 1 Q25

1 R48

- 2801-003376 CRYSTAL-UNIT:32.768KHz,20ppm,28-AAY,12 1 X2

- 3002-001027 BUZZER-PIEZO:85dB,1.5V,24mA,2.048KHz,BK 1 AU1

- 3601-000261 FUSE-CARTRIDGE:250V,3.15A,TIME-LAG,GLASS 1 FU1

- 3602-000001 FUSE-CLIP:-,-,30mohm 2 FU1

- 3708-000306 CONNECTOR-FFC:6P,1R,2.54mm,ST,BLACK

- 3708-000327 CONNECTOR-FFC:8P,1R,2.54mm,ST,BLACK

1 CN5

1 CN2

- 3708-001418 CONNECTOR-FFC:16P,1mm,ST,DIP,TOP,IVORY 1 CN7

- 3708-001419 CONNECTOR-FFC:24P,1mm,ST,DIP,TOP,IVOR, 1 CN11

- 3711-003968 CONNECTOR-HEADER:BOX,3P,1R,2.5mm,ST

- 3711-003969 CONNECTOR-HEADER:BOX,2P,1R,2.5mm,ST

- 3711-003409 CONNECTOR-HEADER:BOX,3P,1R,2mm,ST

- 3711-003420 CONNECTOR-HEADER:BOX,5P,1R,2mm,ST

1 CN3

1 CN4

1 CN9

1 CN10

- 3711-004100 WAFER;BOX-HEADER,1R,2P,2.5mm,ST,WHITE 1 CN1

- 3711-004104 WAFER;BOX-HEADER,1R,3P,2.5mm,ST,WHITE 1 CN6


Serviceable Remarks

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

6-1


6-1 MAIN PCB

No Part-No Description / Specification

- 4301-000121 BATTERY:3.0V,11mAh,MS920S-FL27E

- 0402-001189 DIODE-RECTIFIER:S1G-E3,M4,400V

Q’TY Design Location

1 BAT1

3 D1,D13,D16


Y

Y

- 0403-000757 DIODE-ZENER:BZX84C3V3F,3.3V,300mW,SOT-23 1 ZD1

- 0404-001051 DIODE-SCHOTTKY:SK14,40V,1A,DO-214AA,

- 0404-001052 DIODE-SCHOTTKY:BAT43WS,BAT54WS,30V

2 D8,D9

16

D2-D7,D10-D12,

D14,D15,D17-D21

3 Q19,Q20,Q21

Y

Y

Y

Y

- 0501-000457 TR-SMALL Q2,Q11-Q18,Q22-Q24,Q26 Y

- 0502-000400 TR-POWER;SL1002,NPN,3A,10W,SOT-23

- 0903-001174 IC-CPU;M3030RFCPFP,16BIT,QFP,100P

- 0909-000138 IC-REAL TIME CLOCK:PCF8563,I2C,TSSOP,8P

1 Q1

1 U3

1 U4

1 U6

- 1106-000132 IC-SRAM:BS62LV1027SCP,128Kx8BIT,SOP,32P 1 U5

- 1203-001774 IC-REGULATOR;SE1117-5.0V,SOT-223,4P 1 U1

2 R14,R56

3 R18,R38,R39

2 R7,R47

Y

Y

Y

Y

Y

Y

Y

N

N

N

- 2008-000026 R-CHIP:1KOHM,1%,1/10W,1608,1%

- 2008-000030 R-CHIP:2KOHM,5%,1/10W,1608

- 2008-000037 R-CHIP:4.7KOHM,1%,1/10W,1608,1%

- 2008-000041 R-CHIP:6.8KOHM,1%,1/10W,1608,1%

- 2008-000044 R-CHIP:10KOHM,1%,1/10W,1608,1%

- 2008-000046 R-CHIP:15KOHM,5%,1/10W,1608

- 2008-000063 R-CHIP:100KOHM,5%,1/10W,1608

- 2008-000065 R-CHIP:150KOHM,1%,1/10W,1608,1%

- 2011-001099 R-NETWORK;1KOHM,5%,1/16W,L,CH

- 2011-001100 R-NETWORK;4.7KOHM,5%,1/16W,L,CH

- 2011-001101 R-NETWORK;10KOHM,5%,1/16W,L,CH

- 2204-000003 C-CERAMIC,CHIP:15pF,5%,50V,1608


6-2

4 R5,R6,R9R10

1 R16

20

R1,R8,R12,R13,R15,R22,

R26-R29,R31,R33,R34,

R37,R41,R42,R44,R45,

R49,R54

2 R11,R46

1 R17

1 R50

2 RA2,RA3

2 RA5,RA8

4 RA1,RA4,RA6,RA7

1 C15

2 C8,C13

N

N

N

N

N

N

N

N

Y

Y

Y

N

N



6-1 MAIN PCB



- 2204-000028 C-CERAMIC,CHIP:100nF,+80-20%,25V,Y5V,160


3 C10,C25,C26

19

C1-C7,C11,C14,

C16-C24,C27

- 2205-000002 C-TANTAL:10uF,16V,3528

- 2801-003382 CRYSTAL-SMD:14.7456MHZ,SX-1,18pF

1 CE4

1 X1

1 CN8

1 PCB


N

N

N

Y

Y

Y

N - JK41-10781A PCB-MAIN:ER-180T,FR-4,2L,T1.6

6-2 FRONT DISPLAY PCB


-

JK92-01648A PBA-DISPLAY:ER-180,FRONT

-

3708-001417 CONNECTOR-FFC:16P,1mm,AN,DIP,UPSIDE,IVR,

-

JK07-00018A DISPLAY-FND:ER180,FND*4,12PIN,Y/G

-

2001-000027 R-CARBON:100OHM,5%,1/4W,AA,TP,2.4X6.0MM

1 ASSY

1 CN1

2 U1,U2

8 R1-R8

-

JC39-40511A CBF 1 J1

-

JK41-10782A PCB-DISPLAY:ER-180,FRONT,FR-1,T1.6 1 PCB


Y

Y

Y

Y

Y

N

SAM4S ER-180T SEIRES 6-3


6-3 DUAL DISPLAY PCB


1 ASSY

4 U1-U4

- JK39-40804A HARNESS-JUMP WIRE:ER180,80mm,8P,DISPLAY 2 DISPLAY HAR.

16 R1-R16

CBF J1-J10

1 PCB

6-4


Y

Y

Y

Y

Y

Y

N


6-4 CIGAR-JACK PCB



1 U1

- 3711-000823 1 CN1

1 CN4

1

2 D1,D2

1 U2

1 R2

1 R1

1 C1,C2

1 L1

1 PCB


1 ASSY


Y

Y

Y

Y

Y

Y

Y

Y

Y

N

N

Y

Y

N

SAM4S ER-180T SEIRES 6-5


Memo

6-6 SAM4S ER-180T SERIES

7 Block Diagram

7-1 Block Diagram

OPTION

CIGAR

JACK

CIGAR-JACK

JOINT B'D

PRINTER

(2INCH)

1-STATION

OPTION

AC 100~240V

( 50/60Hz )

REAR FND

(8seg/8digit)

AC

ADAPTER

7V 2A

OUT

SPOOL

MOTOR

MAIN B'D

FUSE

250V/3.15A

VDRV

REGULATOR

VPRT

SCHOTTKY DIODE

+5V (VCC)

BAT(MS920S)

+3.0V

(VBAT)

SPOOL

DRIVER

DRAWER

(MOLEX)

COMP

(MOLEX)

+5V

+5V VPH

VCC(+5V)

VDRV

VPRT

+

-

+

-

VPH

ON/OFF

TM

PEND & COVEROPEN

MOT OUT(A,/A,B,/B)

STEP MOT

DRV(LB1838)

TPH SIGNAL(CLK,SDI,LAT,STB#1&#2)

DRAWER#1

COMP SENS

BUZZER(2KHZ)

DRIVER

DRAWER

DRIVER

GPIO

GPIO

GPIO

SEGMENT(8LINE)

DIGIT(8LINE) nRESET

PFAIL nINT0

RETURN(8LINE)

KEYSCAN(6LINE)

GPIO

GPIO

D(7:0)

A(19:0)

DATA(7:0)

ADD(19:0)

GPIO

GPIO

RETURN(7LINE)

MODESCAN

VBAT

GPIO

CPU

M3030RFCPFP

SDA

GPIO

GPIO nCS1 nRD nWR nCS SRAM#1 nRD nWR

SRAM#1

BS62LV1006

(1Mbit) nCS

VBAT

TIMER 2

SCLK

SDA

RTC IC

PCF8563

GPIO

GPIO

GPIO

32.768KHZ

nINT3

BCLK

GPIO XIN XOUT

14.7456MHZ

FRONT FND

(8seg/8digit)

MODE

KEY

SAM4S ER-180T SEREIS 7-1

7. Block Diagram

Memo

7-2 SAM4S ER-180T SEREIS

8 Wiring Diagram

8-1 Main PCB

CN1 (DC-JACK)

Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 GND 2 DC - -

CN2 (KEY RETURN)

Pin No

1

2

Signal Name

RETURN #1

RETURN #2

3

CN3 (DRAWER)

RETURN #3

Pin No

4

5

6

Signal Name

RETURN #4

RETURN #5

RETURN #6

Pin No

7

8

-

Signal Name

RETURN #7

RETURN #8

-


1 VDRV 2 GND 3 N.C

CN4 (DRAWER COMP.)

Pin No

Pin No

Signal Name

Signal Name

Pin No

1 SEN_DWRCOMP 2

CN5 (KEYSCAN)

Pin No

Signal Name

GND

Signal Name

Pin No

-

Signal Name

-

Pin No Signal Name


8-1


8-1 Main PCB

CN6 (CIGAR-JACK)


1 GND 2 N.C 3 DC

CN7 (DISPLAY)

Pin No

1

2

3

4

Signal Name

DIG #8

SEG #8

DIG #4

SEG #4

Pin No

7

8

9

10

Signal Name

DIG #6

SEG #6

DIG #5

SEG #2

Pin No

13

14

15

16

Signal Name

DIG #2

SEG #7

DIG #3

SEG #1

-

-

CN8 (MODE KEY)

Pin No

1

2

3

CN9 (SPOOL)

Signal Name

MODESCAN

RETURN #8

RETURN #7

Pin No

4

5

6

Signal Name

RETURN #6

RETURN #5

RETURN #4

Pin No

7

8

-

Signal Name

RETURN #3

RETURN #2

-

Pin No Signal Name Pin No

1 SOLENOID(+) 2

CN10 (PGM DOWNLOAD)

Signal Name

N.C

Pin No Signal Name

3 SOLENOID(-)


1 VCC(+5V) 3 TXD1 5 GND

FDT_D/N -

8-2 SAM4S ER-180T SERIES


8-1 Main PCB

CN11 (PRINTER)

Pin No Signal Name Pin No

1 SENS1(SEN_COPEN&PEND) 9

Signal Name

TPH_STB#2

Pin No

17

Signal Name

TPH_STB#1

2 SENS2(GND) 10 GND 18 TPH_STB#1

5 TPH_DATA 13 VDD 21 MOT_/A

7 TPH_CLK 15 GND 23 MOT_B

8-2 FRONT DISPLAY PCB

CN1 (DISPLAY)


1 VFD_SEG#1(A) 7 VFD_SEG#2(B) 13 VFD_SEG#4(D)

2 VFD_GRD#3 8 VFD_GRD#5 14 VFD_GRD#4


6 VFD_GRD#1 12 VFD_GRD#7


8-3


8-3 DUAL DISPLAY PCB

CN1 (DISPLAY)


1 VFD_SEG#1(A) 7 VFD_SEG#2(B) 13 VFD_SEG#4(D)


8-4


6 VFD_GRD#1 12 VFD_GRD#7



8-4 CIGAR-JACK PCB



1 12V(CIGAR) 2 GND 3 GND



1 VDRV(7.5V) 2 GND 3 GND


8-5


Memo

8-6 SAM4S ER-180T SERIES

9 Schematic Diagram

[ Schematics Sheet Content ]

1. MAIN PCB Schematics.

1) CPU / KEY / _RESET / P_FAIL Part

2) MEMORY / RTC / DWR / BAT / SPOOL /BUZZER Part

3) DISPLAY / PRINTER Part

2. FRONT DISPLAY PCB Schematics.

1) FRONT DISPLAY Part

3. DUAL DISPLAY PCB Schematics.

1) DUAL DISPLAY Part Page 9-6

Page 9-2

Page 9-3

Page 9-4

Page 9-5

4. CIGAR-JACK POWER PCB Schematics.

1) CIGAR-JACK POWER Part Page 9-7

SAM4S ER-180T SERIES 9-1

1

2

3

A

KEY/MODE SCAN & RETURN

VFD_GRD&KEYSCAN#2

VFD_GRD&KEYSCAN#5

VFD_GRD&KEYSCAN#6

VFD_GRD&KEYSCAN#7

VFD_GRD&KEYSCAN#4

VFD_GRD&KEYSCAN#8

BAT43WS

BAT43WS

BAT43WS

BAT43WS

BAT43WS

BAT43WS

D7

D6

D5

D4

D3

D2

CON-FPC;6P,2.54MM,ST

1

CN5:A

2

CN5:B

3

CN5:C

4

CN5:D

5

CN5:E

6

CN5:F

VFD_GRD&MODESCAN#1

BAT43WS

VDD50V

CON-BOX;8P,1.25MM,ST,12505WS

D10

1

CN8:A

2

3

CN8:B

CN8:C

4

5

6

CN8:D

CN8:E

7

CN8:F

CN8:G

8

CN8:H

RETURN_KEY1

RETURN_KEY2

RETURN_KEY3

RETURN_KEY4

RETURN_KEY5

RETURN_KEY6

RETURN_KEY7

RETURN_KEY8

SYSTEM CLOCK BLOCK

X1

14.7456MHZ

R18

200

XIN

XOUT

C13

22pF

C8

22pF

CON-FPC;8P,2.54MM,ST

1

CN2:A

2

3

CN2:B

CN2:C

4

CN2:D

5

6

CN2:E

7

8

CN2:F

CN2:G

CN2:H

B

MAIN CPU BLOCK

D(0:7)

A(0:16)

A(8)

A(9)

A(10)

A(11)

A(12)

A(13)

A(14)

A(15)

A(0)

A(1)

A(2)

A(3)

A(4)

A(5)

A(6)

A(7)

D(0)

D(1)

D(2)

D(3)

D(4)

D(5)

D(6)

D(7)

U3

88

87

86

85

84

83

82

81

P00-D0

P01-D1

P02-D2

P03-D3

P04-D4

P05-D5

P06-D6

P07-D7

72

71

70

69

68

67

66

65

P20-A0

P21-A1

P22-A2

P23-A3

P24-A4

P25-A5

P26-A6

P27-A7

63

61

60

59

58

57

56

55

P30-A8

P31-A9

P32-A10

P33-A11

P34-A12

P35-A13

P36-A14

P37-A15

_WR

_RD

VDD50V

R34

10K

A(16)

_CS0

SRAM 1MBIT

51

50

49

48

47

54

53

52

VDD50V

10K

10K

FDT_D/N

R33

R31

46

45

44

43

42

41

40

39

VDD50V

P40-A16

P41-A17

P42-A18

P43-A19

P44-nCS0

P45-nCS1

P46-nCS2

P47-nCS3

P50-nWRL/nWR

P51-nWRH/nBHE

P52-nRD

P53-BCLK

P54-nHLDA

P55-nHOLD

P56-ALE

P57-nRDY/CLKOUT

VDD50V

C11

100nF

C17

100nF

XIN

XOUT

CNVSS_HIGH

62

64

15

13

VCC1

VSS1

XIN

XOUT

16

14

12

8

9

BYTE

CNVSS

VCC2

VSS2 nRESET

_RESET

R26

10K

C D

P10-D8

P11-D9

P12-D10

P13-D11

P14-D12

P15-D13/nINT3

P16-D14/nINT4

P17-D15

77

76

75

74

73

80

79

78

P60-nCTS0/nRTS0

P61-CLK0

P62-RXD0/SCL0

P63-TXD0/SDA0

P64-nCTS1/nRTS1

P65-CLK1

P66-RXD1/SCL1

P67-TXD1/SDA1

38

37

36

35

34

33

32

31

P70-TXD2/SDA2/TA0OUT

P71-RXD2/SCL2/TA0IN

P72-CLK2/TA1OUT

P73-nCTS2/nRTS2/TA1I

P74-TA2OUT

P75-TA2IN

P76

P77

30

29

28

27

26

25

24

23

P80

P81

P82-nINT0

P83-nINT1

P84-nINT2

P85-nNMI

P86-XCOUT

P87-XCIN

19

18

17

11

10

22

21

20

P90-TB0IN

P91-TB1IN

P92-TB2IN

P93

P94

P95-ANEX0

P96-ANEX1

P97-nADTRG

4

3

2

7

6

5

1

100

P100-AN0

P101-AN1

P102-AN2

P103-AN3

P104-AN4/nKI0

P105-AN5/nKI1

P106-AN6/nKI2

P107-AN7/nKI3

93

92

91

97

95

94

90

89

AVCC

VREF

AVSS

99

98

96

RETURN_KEY8

RETURN_KEY7

RETURN_KEY6

RETURN_KEY5

RETURN_KEY4

RETURN_KEY3

RETURN_KEY2

RETURN_KEY1

VDD50V

MEM_CE

TPH_CLK

R44

10K

TPH_LAT

TPH_DATA

VPH_ONOFF

BUZZER

VFD_GRD&KEYSCAN#8

VFD_GRD&KEYSCAN#4

VFD_GRD&KEYSCAN#7

VFD_GRD&KEYSCAN#6

VFD_GRD&KEYSCAN#5

VFD_GRD&MODESCAN#1

VFD_GRD&KEYSCAN#2

INT0_PFAIL

DRAWER

SEN_DWRCOMP

VFD_GRD#3

SEN_COPEN&PEND

VFD_SEG#1(A)

VFD_SEG#7(G)

VFD_SEG#3(C)

VFD_SEG#2(B)

VFD_SEG#6(F)

VFD_SEG#5(E)

VFD_SEG#4(D)

VFD_SEG#8(DP)

SPOOL_MOT

SEN_THERMIST_IN

I2C_SCLK

ADC_LOWBAT

I2C_SDA

STEP_ENA

STEP_PHB

STEP_PHA

VDD50V

C14

100nF

R14

100

VDD50V

R28

10K

VDD50V

R29

10K

R13

10K

PFAIL_RETURN

RXD1

TXD1

VDD50V

R45

10K

R49

10K

TPH_STB#2

TPH_STB#1

1

2

3

4

RESET BLOCK

VDD50V

VDD50V

VDD50V

R16

6.8K

RESET_VREF

R22

10K

D14

BAT43WS

R17

100K

C9

1uF

RESET_VREF

VREF=3.4V

5

6

LM393D

U2:B

7

R15

10K

_RESET

C12

1uF

POWER FAIL

VDRV

R7

470

D11

BAT43WS

ZD1

3.3V

393_VREF

VREF= 3.3V

VDRV

R8

10K

C4

100nF

VDD50V

VPRT_CHK

393_VREF

R11

15K

C7

100nF VDD50V

VDD50V

R12

10K

3

2

8

U2:A

1

LM393D

4

C5

100nF

INT0_PFAIL

C6

100nF

D12

BAT43WS

PFAIL_RETURN

B C

Shin Heung Precision Co., Ltd.

Size

A3

Date

File Name

TITLE :

CPU&KEY(MODE)&RST&PFAIL

2010.01.28

ER-180T MAIN.SCH

D

Rev

1.0

Drawn by

H.T JANG

Sheet

1 of

3

4

1

2

A

PGM & DATA MEMORY

B

MEM_CE

R41

10K

MEM_CE

VBAT

R40

4.7K

1

Q24

MMBT2222A

3

2

R37

10K

D17

BAT43WS

_CS0

R42

10K

R36

1K

A(0:16) D(0:7)

_RD

_WR

A(16)

A(15)

A(14)

A(13)

A(12)

A(5)

A(4)

A(3)

A(2)

A(1)

A(0)

A(11)

A(10)

A(9)

A(8)

A(7)

A(6)

U5

A4

A3

A2

A1

A0

A10

A9

A8

A7

A6

A5

A16

A15

A14

A13

A12

A11

23

26

27

5

6

7

8

9

10

11

12

2

31

3

28

4

25

D7

D6

D5

D4

D3

D2

D1

D0

18

17

15

14

13

21

20

19

D(7)

D(6)

D(5)

D(4)

D(3)

D(2)

D(1)

D(0)

24

29

30

22

OE

WE

CS2

CS1

NC

1

VCC

GND

32

VBAT VBAT

16

(0xC0000 ~ 0xDFFFF)

C19

100nF

[ DATA SRAM 1Mbit ]

C

PGM DOWNLOAD

VDD50V

CON-BOX;5P,2MM,ST

1

CN10:A

CN10:B

CN10:C

CN10:D

CN10:E

2

3

4

5

RXD1

TXD1

FDT_D/N

FDT_D/N

R25

4.7K

R27

10K

VDD50V

1

Q21

KSA1182-Y

2

3

CNVSS_HIGH

FDT_D/N

BAT43WS

D15

PFAIL_RETURN

D

BUZZER

BUZZER

R35

4.7K

3

1

2

Q23

MMBT2222A

VDRV VDD50V

D16

M4

R38

R39

200

200

AU1

BUZZER

1

RTC

VBAT

C16

100nF

VDD50V

X2

32.768KHZ

C15

15pF

1

2

3

4

U4

PCF8563TS

OSCI

OSCO

INT

VSS

VDD

CLKO

SCL

SDA

VBAT

8

7

6

5

R32

4.7K

R30

4.7K

I2C_SCLK

I2C_SDA

2

3

4

BACKUP BAT

VDD50V

D20

BAT43WS

R47

470

BAT_CHARGE

D21

BAT43WS

R51

1K

ZD2

3.3V

NO POP

VBAT

D19

BAT43WS

NOPOP

BAT_CHARGE

R56

100

1

2

BAT1

MS920S-FL27E

3.0V

D22

BAT43WS

R52

10K

ADC_LOWBAT

VDD5.0V

VDRV

3

U1

(SOT-223)

SE1117-5.0V

IN OUT

ADJ

2

4

1

VDD50V

C2

100nF

CE3

100uF

16V

R4

1K

R3

1K

3.4V

DRAWER

DRAWER

R2

4.7K

VDRV

1

Q2

MMBT2222A

3

2 3

Q1

SL1002

2

1

D1

M4

DRAWER SOLE CONN.

CON-BOX;3P,2.5MM,ST

1

2

3

CN3:A

CN3:B

CN3:C

CE2

470uF

VDD50V

16V

NO POP

R1

10K

SEN_DWRCOMP

C1

100nF

DRAWER COMP CONN.

CON-BOX;2P,2.5MM,ST

1

2

CN4:A

CN4:B

B

ADAPTER & CIGAR

GND

POW

CN1:1

CN1:2

CON-BOX;2P,2.5MM,ST(YH)

1

2 FU1

250V T3.15A

CON-BOX;3P,2.5MM,ST(YH)

1

CN6:1

CN6:2

CN6:3

2

3

CIGAR JACK JOINT B'D

VDRV

C3

100nF

CE1

2200uF

10V

R6

2K

R5

2K

3

SPOOL - [OPTION]

SPOOL_MOT

R24

4.7K

Q22

MMBT2222A

3

1

2

R20

1K

R21

1K

R19

1K

R23

4.7K

VDRV

1

Q20

KSA1182-Y

2

3

1

Q19

KSA1182-Y

2

3

D13

M4

C10

100pF

1

2

3

CN9:A

CN9:B

CN9:C

MOTOR

C


Size

A3

Date

File Name

TITLE : ER-180

SRAM/PGM DOWN/BAT/DRW

/RTC/BUZ/SPOOL/POWER

2010.01.28

ER-180T MAIN.SCH

D

Drawn by

Sheet

2

Rev 1.0

H.T JANG of

3

4

1

2

3

4

A

FND SEGMENT CONTROL

VFD_SEG#1(A)

VFD_SEG#7(G)

VFD_SEG#3(C)

VFD_SEG#2(B)

RA5

4.7K

3

1

Q11

MMBT2222A

2

3

1

Q12

MMBT2222A

2

3

1

Q13

MMBT2222A

2

3

1

Q14

MMBT2222A

2

VFD_SEG#1(A)_IN

VFD_SEG#7(G)_IN

VFD_SEG#3(C)_IN

VFD_SEG#2(B)_IN

MAX 40mA

VFD_SEG#6(F)

VFD_SEG#5(E)

VFD_SEG#4(D)

VFD_SEG#8(DP)

DIG

RA8

4.7K

B

3

1

Q15

MMBT2222A

2

3

1

Q16

MMBT2222A

2

3

1

Q17

MMBT2222A

2

3

1

Q18

MMBT2222A

2

VFD_SEG#6(F)_IN

VFD_SEG#5(E)_IN

VFD_SEG#4(D)_IN

VFD_SEG#8(DP)_IN

MAX 40mA

A B C D E F G DP

FND DIGIT CONTROL

VFD_GRD&KEYSCAN#5

VFD_GRD&MODESCAN#1

VFD_GRD&KEYSCAN#2

VFD_GRD#3

RA2

1K

VDD50V

1

2

Q7

KSA708-Y

3

1

2

Q8

KSA708-Y

3

1

2

Q9

KSA708-Y

3

1

2

Q10

KSA708-Y

3

VFD_GRD&KEYSCAN#8

VFD_GRD&KEYSCAN#4

VFD_GRD&KEYSCAN#7

VFD_GRD&KEYSCAN#6

RA3

1K

VFD_GRD#5_OUT

VFD_GRD#1_OUT

VFD_GRD#2_OUT

VFD_GRD#3_OUT

VDD50V

1

2

Q3

KSA708-Y

3

1

2

Q4

KSA708-Y

3

1

2

Q5

KSA708-Y

3

1

2

Q6

KSA708-Y

3

VFD_GRD#8_OUT

MAX 320mA

VFD_GRD#4_OUT

VFD_GRD#7_OUT

VFD_GRD#6_OUT

C D

PRINTER CONTROL(Thermal-LTPZ225B)

ACTIVE 'H'

STEP_ENA

STEP_PHB

STEP_PHA

VDD50V VPRT

C27

100nF

C20

100nF

C23

100nF

VPH_ONOFF

R55

1K

R54

10K

VDD50V U6

LB1838M

1

2

13

7

14

6

9

VCC

ENA1

ENA2

IN1

IN2

GND1

GND2

VS1

VS2

OUT1

OUT2

OUT3

OUT4

VCONT

3

5

4

11

12

10

8

VPRT

VPRT

D18

BAT43WS

Q25

KSA1010Y

3 2

VPH

R53

1K

C24

100nF

MOTOUT_B

C26

100pF

C25

100pF

MOTOUT_B

MOTOUT_A

MOTOUT_A

1

R48

51

2W

VDRV

D8

SK14

D9

SK14

3

1

Q26

MMBT2222A

2

VPRT

CE4

10uF

16V

R9

2K

R10

2K a f b g e d c dp

1DIG

.

.

.

a f b g e d c dp

8DIG

DISPLAY INTERFACE CONN.

CN7:A

CN7:B

CN7:C

CN7:D

CN7:E

CN7:F

CN7:G

CN7:H

CN7:I

CN7:J

CN7:K

CN7:L

CN7:M

CN7:N

CN7:O

CN7:P

CON-FPC;16P,1MM,ST,FCZ100E

5

6

7

8

9

10

3

4

1

2

11

12

13

14

15

16

VFD_GRD#8_OUT

VFD_SEG#8(DP)_IN

VFD_GRD#4_OUT

VFD_SEG#4(D)_IN

VFD_GRD#7_OUT

VFD_SEG#5(E)_IN

VFD_GRD#6_OUT

VFD_SEG#6(F)_IN

VFD_GRD#5_OUT

VFD_SEG#2(B)_IN

VFD_GRD#1_OUT

VFD_SEG#3(C)_IN

VFD_GRD#2_OUT

VFD_SEG#7(G)_IN

VFD_GRD#3_OUT

VFD_SEG#1(A)_IN

PRINTER I/F CONN.(Thermal-LTPZ225B)

VPH

CE5

100uF

16V

NO POP

SEN_THERMIST_IN

VDD50V

C22

100nF

C21

100nF

VDD50V

R46

15K

R50

150K

SEN_COPEN&PEND

VDD50V

MOTOUT_B

MOTOUT_B

MOTOUT_A

MOTOUT_A

TPH_STB#1

TPH_STB#2

TPH_CLK

TPH_LAT

R43

4.7K

TPH_DATA

VPH

VDD50V

CON-FPC;24P,1MM,ST,FCZ100E

11

10

9

8

7

6

3

2

1

5

4

17

16

15

14

13

12

20

19

18

24

23

22

21

CN11:X

CN11:W

CN11:V

CN11:U

CN11:T

CN11:S

CN11:R

CN11:Q

CN11:P

CN11:O

CN11:N

CN11:M

CN11:L

CN11:K

CN11:J

CN11:I

CN11:H

CN11:G

CN11:F

CN11:E

CN11:D

CN11:C

CN11:B

CN11:A

3

2

1

5

4

8

7

6

14

13

12

11

10

9

20

19

18

17

16

15

NO

24

23

22

21

ER-180 MAIN

MOT_/B

MOT_B

MOT_A

MOT_/A

VPH

VPH

STB#1

STB#2

PRT DISCON(GND)

GND

THERMISTER IN

VDD

STB#3

GND

GND

STB#4

VDD

TPH_CLK

TPH_LAT

TPH_DATA

VPH

VPH

SENS2(GND)

SENS1(SEN_COPEN&PEND)

C18

100nF

FFC CABLE

(TOP CONTACT)

PRINTER

LTPZ225B(SII) 4-DOT

FFC

CABLE

(DIRECT)

24 1

24 1

MAIN B'D 24P


Size

A3

DISPLAY(FND) & PRINTER

Date

2010.01.28

File Name

ER-180T MAIN.SCH

D

Rev

1.0

Drawn by

Sheet

H.T JANG

3 of 3

4

B C

1

2

3

A B

1

2 a f b g e d c dp

COMMON-ANODE TYPE

DIG

U1 U2

A B C D E F G DP

FRONT DISPLAY (7 SEGMENT)

3

4

CN1:B

CN1:D

CN1:F

CN1:H

CN1:J

CN1:L

CN1:N

CN1:P

10

12

14

16

2

4

6

8

VFD_GRD#3

VFD_GRD#2

VFD_GRD#1

VFD_GRD#5

VFD_GRD#6

VFD_GRD#7

VFD_GRD#4

VFD_GRD#8

CN1:A

CN1:C

CN1:E

CN1:G

CN1:I

CN1:K

CN1:M

CN1:O

13

15

9

11

5

7

1

3

R3

R5

R7

R8

R2

R4

R6

R1

100

VFD_SEG#1(A)

100

VFD_SEG#7(G)

100

VFD_SEG#3(C)

100

VFD_SEG#2(B)

100

VFD_SEG#6(F)

100

VFD_SEG#5(E)

100

VFD_SEG#4(D)

100

VFD_SEG#8(DP)

B

C D

1 a a a a a a a a f b f b f b f b f b f b f b f b g e d c dp e d g g c dp e d c dp e d g c dp e d g g c dp e d c dp e d g c dp e d g c dp

2

C

3


Size

A3

TITLE : ER-180 DISPLAY(DUAL) Rev

REV1.0

Date

File Name

2010.01.28

ER180 DISP(FRONT).SCH

Sheet

D

Drawn by

H.T JANG

1 of 1

4

A B

1 a f b g e d c dp

COMMON-ANODE TYPE

DIG

U2 U1

2

A B C D E F G DP

REAR DISPLAY (7 SEGMENT)

a f b g e d c dp

COMMON-ANODE TYPE

DIG

U3 U4

3

4

A B C D E F G DP

FRONT DISPLAY (7 SEGMENT)

CN1:B

CN1:D

CN1:F

CN1:H

CN1:J

CN1:L

CN1:N

CN1:P

10

12

14

16

2

4

6

8

VFD_GRD#3

VFD_GRD#2

VFD_GRD#1

VFD_GRD#5

VFD_GRD#6

VFD_GRD#7

VFD_GRD#4

VFD_GRD#8

CN1:A

CN1:C

CN1:E

CN1:G

CN1:I

CN1:K

CN1:M

CN1:O

7

9

11

13

15

1

3

5

R10

R6

R12

R1

R14

R3

R9

R7

R11

R8

R13

R5

R15

R2

R16

R4

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

VFD_SEG#1(A)

R_VFD_SEG#1(A)

VFD_SEG#7(G)

R_VFD_SEG#7(G)

VFD_SEG#3(C)

R_VFD_SEG#3(C)

VFD_SEG#2(B)

R_VFD_SEG#2(B)

VFD_SEG#6(F)

R_VFD_SEG#6(F)

VFD_SEG#5(E)

R_VFD_SEG#5(E)

VFD_SEG#4(D)

R_VFD_SEG#4(D)

VFD_SEG#8(DP)

R_VFD_SEG#8(DP)

B

C D dp c g d e dp c g d e dp c g d e dp c g d e dp c g d e dp c g d e dp c g d e dp c g d e b f b f b f b f b f b f b f b f a a a a a a a a

1

2 a a a a a a a a f b f b f b f b f b f b f b f b g e d c dp e d g g c dp e d c dp e d g g c dp e d c dp e d g g g c dp e d c dp e d c dp

3

C


Size

A3

TITLE : ER-180 DISPLAY(DUAL)

Date

2010.01.28

File Name

ER180 DISP(DUAL).SCH

D

Rev

1.0

Drawn by

H.T JANG

Sheet

1 of

1

4

1

2

A

B

C

SERIAL INTERFACE

VDD50V

CON-BOX;6P,1.25MM,AN,12505WR

1

CN5:A

CN5:B

2

3

CN5:C

4

CN5:D

CN5:E

5

6

CN5:F

COM#1_RXD

COM#1_TXD

COM#1_RTS

COM#1_CTS

VDD50V

C8

1uF

VDD50V

1uF

1uF

C9

16

2

C11

6

U3

MAX3232

VCC C1+

C1-

V+

V-

C2+

C2-

4

5

1

3

COM#1_TXD

COM#1_RTS

COM#1_RXD

COM#1_CTS

11

10

12

9

T1IN

T2IN

R1OUT

R2OUT

T1OUT

T2OUT

R1IN

R2IN

14

7

13

8

15

GND

VDD50V

SW1

1

S#1 S#1

OFF ON

Default "ON"

R3 0

2

C7

1uF

C10

1uF

C3

470pF

C4

470pF

C5

470pF

COM#1_TXD_OUT

COM#1_RTS_OUT

COM#1_RXD_IN

COM#1_CTS_IN

C6

470pF

VSERIAL

VSERIAL

COM#1_CTS_IN

COM#1_TXD_OUT

COM#1_RXD_IN

COM#1_RTS_OUT

COM#1 (RJ-45)

3

4

5

6

7

8

1

2

CON-RJ45;8P,2MM,1R,AN

CN2:A

CN2:B

CN2:C

CN2:D

CN2:E

CN2:F

CN2:G

CN2:H

D

1

2

3

4

A

CIGA-JACK POWER

12V(CIGA_JACK)

CN1:A

CN1:B

CN1:C

1

2

3

U1

1.6A

CE1

100uF

50V

C1

100nF

2012

1

U2

AP1501-K5L-13(ADJ)

VIN VOUT

2

5

SD

GND

3 6

FB

4

D1

SK14

L1

33uH

R2

10K

CE2

100uF

R1

2K

VDRV_7.4V

C2

100nF

2012

1

2

3

D2

SK14

CN4:1

CN4:2

CN4:3

노노 ] "LOW" ACTIVE

B C

3

Shin Heung Precision Co., Ltd

Size

A3

TITLE : ER-180 CIGA-JACK POWER

POWER BLOCK & INTERFACE

Date

File Name

2010.02.17

ER-180 CIGAR JACK

D

Rev

0.3

Drawn by

Sheet 1

K.W CHOI of 1

4

UPDATE LOG

Application

Date

Page Part # Notes (Cause & Solution) S/Bulletin

Use this page to record any special servicing information such as Service Bulletins or Supplements.

When possible, record changes to Code numbers directly on the actual Parts List.

Always records Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible.

SAM4S ER-180T SERIES

Printed in KOREA.

V1.0

Code No. : JK68-70129B

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