Kyocera ECOSYS M2030dn/PN, M2030dn, M2530dn, M2035dn, M2535dn Multifunction printer Service Manual

ECOSYS M2030dn/PN

ECOSYS M2030dn

ECOSYS M2530dn

ECOSYS M2035dn

ECOSYS M2535dn

SERVICE

MANUAL

Published in January 2014

842PK112

2PKSM062

Rev.2

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE

OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE

DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES

INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.

Notation of products in the manual

For the purpose of this service manual, products are identified by print speed, and presence of FAX.

ECOSYS M2030dn Type PN : 3in1 model by 30ppm (without FAX and document processor)

ECOSYS M2030dn : 3in1 model by 30ppm (without FAX)

ECOSYS M2530dn : 4in1 model by 30ppm (with FAX)

ECOSYS M2035dn : 3in1 model by 35ppm (without FAX)

ECOSYS M2535dn : 4in1 model by 35ppm (with FAX)

Revision history

Revision

1

2

Date Pages Revised contents

12 November 2013 1-3-23, 1-3-65 Correction: FAX country code

9 January 2014 Contents

1-3-19 to 24

Address

Correction

Correction: U411 and U425

Correction

This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.

General warning. Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action. Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

Remove the power plug from the wall outlet.

General action required.

Always ground the copier.

1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. .....................................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. ..........................................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................

• Do not install the copier near a radiator, heater, other heat source or near flammable material. This may cause fire. ...................................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............

• Always handle the machine by the correct locations when moving it. .................................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause the copier to move unexpectedly or topple, leading to injury. ..............................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately.

If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical attention. .....................................................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s instruction handbook. .........................................................................................................................

2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly. ................

• Always follow the procedures for maintenance described in the service manual and other related brochures. ..........................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. ........................................................................................................................

• Always use parts having the correct specifications. ............................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious accident. ...................................................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a part, always use the correct scale and measure carefully. ..................................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. ...............

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. .................................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. ...............................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause electric shock if handled improperly. ...............................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured so they will not be caught in rotating sections. ......................................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........

• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally high temperatures. ...........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ........................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ................................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

• Remove toner completely from electronic components. .....................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................

• After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws. .......................................................................................................

• Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling. Replace with new ones if necessary. .......................................

• Handle greases and solvents with care by following the instructions below: ......................................

· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

· Ventilate the room well while using grease or solvents.

· Allow applied solvents to evaporate completely before refitting the covers or turning the power

switch on.

· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a furnace, etc. ...........................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ...................................................................................................................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified refiner; it may generate toxic gas. ........................................................................................

• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock might occur. ........................................................................................................................................

This page is intentionally left blank.

2PK/2PL/2PM/2PN-2

CONTENTS

1-1 Specifications

1-1-1 Specifications ........................................................................................................................ 1-1-1

1-1-2 Parts names .......................................................................................................................... 1-1-6

(1) Overall .............................................................................................................................. 1-1-6

(2) Operation panel ................................................................................................................ 1-1-7

(3) Option ............................................................................................................................... 1-1-8

1-1-3 Machine cross section ........................................................................................................... 1-1-9

1-2 Installation

1-2-1 Installation environment......................................................................................................... 1-2-1

1-2-2 Unpacking.............................................................................................................................. 1-2-2

(1) Unpacking......................................................................................................................... 1-2-2

(2) Removing the tapes..........................................................................................................1-2-3

1-2-3 Installing the expansion memory (option) .............................................................................. 1-2-6

1-3 Maintenance Mode

1-3-1 Maintenance mode ................................................................................................................ 1-3-1

(1) Executing a maintenance item ......................................................................................... 1-3-1

(2) Maintenance modes item list ............................................................................................ 1-3-2

(3) Contents of the maintenance mode items ........................................................................ 1-3-5

1-3-2 Service mode....................................................................................................................... 1-3-57

(1) Executing a service mode .............................................................................................. 1-3-57

(2) Description of service mode ........................................................................................... 1-3-58

1-4 Troubleshooting

1-4-1 Paper misfeed detection ........................................................................................................ 1-4-1

(1) Paper misfeed indication .................................................................................................. 1-4-1

(2) Paper misfeed detection condition ................................................................................... 1-4-2

1-4-2 Self-diagnostic function ......................................................................................................... 1-4-6

(1) Self-diagnostic function ....................................................................................................1-4-6

(2) Self diagnostic codes........................................................................................................ 1-4-7

1-4-3 Image formation problems ................................................................................................... 1-4-16

(1) Completely blank printout. .............................................................................................. 1-4-17

(2) All-black printout. ............................................................................................................ 1-4-18

(3) Dropouts. ........................................................................................................................ 1-4-18

(4) Black dots. ...................................................................................................................... 1-4-19

(5) Black horizontal streaks.................................................................................................. 1-4-19

(6) Black vertical streaks......................................................................................................1-4-19

(7) Unsharpness. ................................................................................................................. 1-4-20

(8) Gray background. ........................................................................................................... 1-4-20

(9) Dirt on the top edge or back of the paper. ...................................................................... 1-4-20

(10) Undulated printing at the right edge (scanning start position). ....................................... 1-4-21

1-4-4 Electric problems ................................................................................................................. 1-4-22

1-4-5 Mechanical problems........................................................................................................... 1-4-25

1-4-6 Send error code................................................................................................................... 1-4-26

(1) Scan to SMB error codes ............................................................................................... 1-4-26

(2) Scan to FTP error codes ................................................................................................ 1-4-27

(3) Scan to E-mail error codes ............................................................................................. 1-4-29

2PK/2PL/2PM/2PN-2

1-4-7 Error codes .......................................................................................................................... 1-4-31

(1) Error code....................................................................................................................... 1-4-31

(2) Table of general classification ........................................................................................ 1-4-32

(2-1) U004XX error code table: Interrupted phase B ..................................................... 1-4-35

(2-2) U006XX error code table: Problems with the unit ................................................. 1-4-36

(2-3) U008XX error code table: Page transmission error............................................... 1-4-36

(2-4) U009XX error code table: Page reception error .................................................... 1-4-36

(2-5) U010XX error code table: G3 transmission........................................................... 1-4-37

(2-6) U011XX error code table: G3 reception ................................................................ 1-4-39

(2-7) U017XX error code table: V.34 transmission ........................................................ 1-4-40

(2-8) U018XX error code table: V.34 reception.............................................................. 1-4-41

(2-9) U023XX error code table: Relay command abnormal reception ........................... 1-4-41

(2-10) U044XX error code table: Encrypted transmission ............................................... 1-4-41

1-5 Assembly and Disassembly

1-5-1 Precautions for assembly and disassembly........................................................................... 1-5-1

(1) Precautions....................................................................................................................... 1-5-1

(2) Drum unit .......................................................................................................................... 1-5-1

(3) Toner ................................................................................................................................ 1-5-1

(4) How to tell a genuine Kyocera toner container................................................................. 1-5-2

1-5-2 Outer covers .......................................................................................................................... 1-5-3

(1) Detaching and refitting the left cover and right cover ....................................................... 1-5-3

1-5-3 Paper feed section................................................................................................................. 1-5-6

(1) Detaching and refitting the paper feed assembly (paper feed roller and pickup roller) .... 1-5-6

(2) Detaching and refitting the retard roller assembly ............................................................ 1-5-8

(3) Detaching and refitting the MP paper feed roller ............................................................ 1-5-10

(4) Note on removing and Installing the upper registration roller and

lower registration roller ................................................................................................... 1-5-12

1-5-4 Optical section ..................................................................................................................... 1-5-13

(1) Detaching and refitting the DP........................................................................................ 1-5-13

(2) Detaching and refitting the scanner unit ......................................................................... 1-5-14

(3) Detaching and refitting the laser scanner unit (LSU)...................................................... 1-5-17

(4) Replacing the image scanner unit (ISU)......................................................................... 1-5-21

1-5-5 Developer section ................................................................................................................ 1-5-27

(1) Detaching and refitting the developer unit ...................................................................... 1-5-27

1-5-6 Drum section ....................................................................................................................... 1-5-28

(1) Detaching and refitting the drum unit.............................................................................. 1-5-28

(2) Detaching and refitting the main charger unit................................................................. 1-5-29

1-5-7 Transfer/separation section ................................................................................................. 1-5-30

(1) Detaching and refitting the transfer roller ....................................................................... 1-5-30

1-5-8 Fuser section ....................................................................................................................... 1-5-32

(1) Detaching and refitting the fuser unit.............................................................................. 1-5-32

(2) Switching the fuser pressure .......................................................................................... 1-5-36

1-5-9 PWBs................................................................................................................................... 1-5-37

(1) Detaching and refitting the control PWB......................................................................... 1-5-37

(2) Detaching and refitting the power source PWB.............................................................. 1-5-40

(3) Detaching and refitting the high voltage PWB ................................................................ 1-5-43

(4) Detaching and refitting the scanner PWB....................................................................... 1-5-47

(5) Detaching and refitting the FAX control PWB................................................................. 1-5-48

1-5-10 Others .................................................................................................................................. 1-5-49

(1) Detaching and refitting the main motor........................................................................... 1-5-49

(2) Direction of installing the left cooling fan motor, right cooling fan motor ........................ 1-5-50

2PK/2PL/2PM/2PN-2

1-5-11 Document processor ........................................................................................................... 1-5-51

(1) Detaching and refitting the DP rear cover and DP front cover ....................................... 1-5-51

(2) Detaching and refitting the DP drive PWB...................................................................... 1-5-52

(3) Detaching and refitting the feed pulley and forwarding pulley ........................................ 1-5-53

(4) Detaching and refitting the separation pad assembly..................................................... 1-5-56

1-6 Requirements on PWB Replacement

1-6-1 Upgrading the firmware ......................................................................................................... 1-6-1

1-6-2 Remarks on control PWB replacement.................................................................................. 1-6-2

2-1 Mechanical Construction

2-1-1 Paper feed/conveying section ............................................................................................... 2-1-1

(1) Cassette paper feed section............................................................................................. 2-1-1

(2) MP tray paper feed section............................................................................................... 2-1-2

(3) Paper conveying section .................................................................................................. 2-1-3

2-1-2 Drum section ......................................................................................................................... 2-1-4

(1) Drum section .................................................................................................................... 2-1-4

(2) Main charger unit.............................................................................................................. 2-1-5

2-1-3 Optical section ....................................................................................................................... 2-1-6

(1) Scanner unit ..................................................................................................................... 2-1-6

(2) Image scanner unit (ISU).................................................................................................. 2-1-7

(3) Laser scanner unit ............................................................................................................ 2-1-9

2-1-4 Developing section .............................................................................................................. 2-1-11

2-1-5 Transfer/separation section ................................................................................................. 2-1-13

2-1-6 Cleaning section .................................................................................................................. 2-1-14

2-1-7 Fuser section ....................................................................................................................... 2-1-16

2-1-8 Paper exit section ................................................................................................................ 2-1-18

2-1-9 Duplex/conveying section .................................................................................................... 2-1-20

2-1-10 Document processor ........................................................................................................... 2-1-21

(1) Original feed section.......................................................................................................2-1-21

(2) Original conveying section.............................................................................................. 2-1-22

(3) Original switchback/eject sections.................................................................................. 2-1-23

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................ 2-2-1

(1) PWBs................................................................................................................................ 2-2-1

(2) Switches and sensors....................................................................................................... 2-2-3

(3) Other electrical components............................................................................................. 2-2-4

(4) Document processor ........................................................................................................ 2-2-5

2-3 Operation of the PWBs

2-3-1 Power source PWB ............................................................................................................... 2-3-1

2-3-2 Control PWB .......................................................................................................................... 2-3-4

2-3-3 Scanner PWB ...................................................................................................................... 2-3-11

2-3-4 DP drive PWB...................................................................................................................... 2-3-14

2PK/2PL/2PM/2PN-2

2-4 Appendixes

2-4-1 Appendixes............................................................................................................................ 2-4-1

(1) Wiring diagram ................................................................................................................. 2-4-1

(2) Repetitive defects gauge .................................................................................................. 2-4-3

(3) Maintenance parts list....................................................................................................... 2-4-4

(4) Firmware Environment Commands .................................................................................. 2-4-5

(5) Maintenance Commands................................................................................................ 2-4-13

INSTALLATION GUIDE

PAPER FEEDER

2PK/2PL/2PM/2PN

1-1 Specifications

1-1-1 Specifications

Machine

Item

Specifications

3 in 1 model (without FAX) 4 in 1 model (with FAX)

Type

Printing method

Originals

Original feed system

Paper weight

30ppm

Desktop

35ppm 30ppm 35ppm

Electrophotography by semiconductor laser, single drum system

Sheet, Book, 3-dimensional objects (maximum original size: Folio/Legal)

Fixed

Cassette

60 to 120 g/m

2

(Duplex: 60 to 105 g/m

2

)

MP tray

60 to 220 g/m

2

Paper type

Paper size

Cassette

Plain, Preprinted, Bond, Recycled, Rough, Letterhead, Color, Prepunched,

High quality, Custom 1-8

MP tray

Plain, Transparency, Preprinted, Labels, Bond, Recycled, Vellum, Rough,

Letterhead, Color, Prepunched, Envelope, Cardstock, Thick, High quality,

Custom 1-8

Cassette

A4, A5, B5, Letter, Legal, Statement,Oficio II, Folio, 16K, 216×340, Custom

MP tray

A4, A5, A6, B5, ISO B5, Letter, Legal, Statement, Executive, Oficio II, Folio,

16K, 216×340, Custom

Zoom level

Copying speed

A4R

When using the DP

(Cassette)

Manual mode : 25 to 400%, 1% increments

Auto mode : 400%, 200%, 141%, 129%, 115%, 90%, 86%, 78%, 70%,

64%, 50%, 25%

LetterR

21 sheets/min

Leagal

17 sheets/min

B5R

A5R

20 sheets/min

22 sheets/min

17 sheets/min

When the DP is not used

(Cassette)

A4R

LetterR

32 sheets/min

Leagal

B5R

30 sheets/min

26 sheets/min

24 sheets/min

35 sheets/min

37 sheets/min

30 sheets/min

24 sheets/min

30 sheets/min

32 sheets/min

26 sheets/min

24 sheets/min

First copy time

(A4, feed from cassette)

Warm-up time

(22 °C/71.6 °F, 60% RH)

Paper capacity

A5R

A6R

17 sheets/min

17 sheets/min

17 sheets/min

17 sheets/min

When using the DP : 7.9 s or less

When the DP is not used: 6.9 s or less

Power on : 20 s or less

17 sheets/min

17 sheets/min

Cassette

250 sheets (80g/m

2

)

MP tray

50 sheets (80 g/m

2

, plain paper, A4/Letter or less)

35 sheets/min

37 sheets/min

30 sheets/min

24 sheets/min

17 sheets/min

17 sheets/min

1-1-1

2PK/2PL/2PM/2PN

Item

Output tray capacity

Continuous copying

Light source

Scanning system

Photoconductor

Image write system

Charging system

Developing system

Specifications

3 in 1 model (without FAX) 4 in 1 model (with FAX)

35ppm 30ppm 35ppm 30ppm

150 sheets (80g/m

2

)

1 to 999 sheets

Exposure lamp (LED)

Flat bed scanning by CCD image sensor

OPC drum (diameter 30 mm)

Semiconductor laser

Scorotron (positive charging)

Mono component dry developing method

Toner replenishing: Automatic from the toner container

Transfer system

Separation system

Cleaning system

Charge erasing system

Fusing system

Main memory

Interface

CPU

Transfer roller (negative chargeing)

Small diameter separation, discharger electrode

Drum: Counter blade

Exposure by cleaning lamp (LED)

Heat and pressure fusing with the heat roller and the press roller

Heat source: halogen heater

Abnormally high temperature protection devices: thermostat

PowerPC465S (667MHz)

Standard 512 MB

Maximum 1536 MB

Standard

USB interface connector: 1 (USB 2.0)

USB host: 1

Network interface: 1 (10BASE-T/100BASE-TX/1000BASE-T)

Resolution

Operating environment

Dimensions (W × D × H)

Weight

Option

eKUIO slot: 1 (It uses it by fax in 4in1 model.)

Reading

600 × 600 dpi

Writing

600 × 600 dpi

Temperature

10 to 32.5 °C/50 to 90.5 °F

Humidity 15 to 80% RH

Altitude

2,500 m/8,202 ft or less

Brightness

1,500 lux or less

(with toner container)

Space required (W × D)

(using MP tray)

494 × 410 × 366 mm

19 7/16 × 16 1/8 × 14 7/16”

(When using the original cover)

15 kg / 33.1 lb (with original cover)

18 kg / 39.7 lb (with DP)

494 × 613 mm

19 7/16 × 24 1/8”

494 × 430 × 448 mm

19 7/16 × 16 15/16 × 17 1/4”

(When using the DP)

494 × 633 mm

19 7/16 × 24 15/16”

1-1-2

Item

Power source

Options

2PK/2PL/2PM/2PN

Specifications

3 in 1 model (without FAX) 4 in 1 model (with FAX)

30ppm 35ppm

120 V AC, 60 Hz, more than 10.0 A

220 - 240 V AC, 50/60 Hz, more than 6.0 A

30ppm 35ppm

Paper feeder × 2, Expanded memory, SD card (for printer), Network interface kit

Printer

Operating system

Interface

Page description language

Specifications

Item

Resolution

30ppm 35ppm

Printing speed

A4R

30 sheets/min

LetterR

32 sheets/min

Simplex

(Cassette)

Leagal

26 sheets/min

B5R

24 sheets/min

35 sheets/min

37 sheets/min

30 sheets/min

24 sheets/min

A5R

A6R

17 sheets/min

17 sheets/min

17 sheets/min

17 sheets/min

Dupplex

(Cassette)

A4R

LetterR

17 sheets/min

18 sheets/min

19 sheets/min

20 sheets/min

Leagal

16 sheets/min

First print time

(A4, feed from cassette)

18 sheets/min

7.0 s or less

(Excluding time for system stabilization immediately after turning on the main power.)

Fast 1200

600 dpi

300 dpi

Fine 1200

Fast 1200

600 dpi

300 dpi

Windows 2000, Windows XP, Windows XP Professional,

Windows Server 2003, Windows Server 2003 x64 Edition,

Windows Vista x86 Edition, Windows Vista x64 Edition,

Windows 7 x86 Edition, Windows 7 x64 Edition, Windows 8 x86 Edition,

Windows 8 x64 Edition, Windows Server 2008,

Windows Server 2008 x64 Edition, Windows Server 2012 x64 Edition

Apple Macintosh OS 9.x, Apple Macintosh OS X

USB interface connector: 1 (USB 2.0)

USB host: 1

Network interface: 1 (10BASE-T/100BASE-TX/1000BASE-T)

PRESCRIBE

1-1-3

2PK/2PL/2PM/2PN

Scanner

Item

Operating system

Resolution

File format

Scanning speed

Simplex

Interface

Duplex

Network protocol

Transmission system

Specifications

Windows Vista, Windows 7, Windows 8, Windows Server 2008, Windows

Server 2012

600 dpi, 400 dpi, 300 dpi, 200 dpi, 200 × 400 dpi, 200 × 100 dpi

JPEG, TIFF, PDF, XPS

B/W : 35 images/min

Color: 14 images/min

(A4 landscape, 300 dpi, Image quality: Text/Photo original)

B/W : 18 images/min

Color: 8 images/min

(A4 landscape, 300 dpi, Image quality: Text/Photo original)

Ethernet (10 BASE-T/100 BASE-TX/1000BASE-T),

USB2.0

TCP/IP

PC transmission

SMB: Scan to PC

E-mail

SMTP: Scan to E-mail

FTP transmission

FTP, FTP over SSL: Scan to FTP

USB transmission

USB: Scan to USB

TWAIN scan

*1

WIA scan

*2

*1 Available operating system: Windows XP, Windows Server 2003, Windows Vista,

Windows Server 2008, Windows 7

*2 Available operating system: Windows Vista, Windows Server 2008, Windows 7

1-1-4

2PK/2PL/2PM/2PN

Document processor (Standard model only)

Item

Original feed method

Automatic feed

Supported original types

Sheet originals

Original sizes

Maximum: A4/Legal

Minimum : A5/Statement

Original weights

Loading capacity

Dimensions (W × D × H)

Weight

Specifications

Simplex: 50 to 120 g/m

2

Duplex : 50 to 110 g/m

2

50 sheets (50 to 80 g/m

2

) or less

490 × 339 × 104 mm

19 5/16 × 13 3/8 × 4 1/8”

3 kg/ 6.6 lb or less

FAX (4 in 1 model (with FAX) only)

Item

Compatibility

Communication line

Transmission time

Transmission speed

Specifications

Super G3

Subscriber telephone line

3 s or less (33600 bps, JBIG, ITU-T A4 #1 chart)

33600/31200/28800/26400/24000/21600/19200/16800/14400/12000/9600/

7200/4800/2400 bps

Coding scheme

Error correction

Scanner resolution

JBIG/MMR/MR/MH

ECM

Original size

A4, B5(JIS), A5, Legal, Letter, Statement, Oficio II, 216x340

Automatic document feed

Max. 50 sheets

Horizontal × Vertical

200 × 100 dpi Normal (8 dot/mm × 3.85 line/mm)

200 × 200 dpi Fine (8 dot/mm × 7.7 line/mm)

200 × 400 dpi Super fine (8 dot/mm × 15.4 line/mm)

400 × 400 dpi Ultra fine (16 dot/mm × 15.4 line/mm)

Printing resolution

Gradations

600 × 600 dpi

256 shades

One-Touch key

22 keys

Multi-Station transmission

Max. 100 destinations

Substitute memory reception

256 sheets or more (when using ITU-T A4 #1 chart)

Image memory capacity

Report output

3.5 MB (standard) (for incoming faxed originals)

Sent result report, FAX RX result report, Activity report, Status page

NOTE: These specifications are subject to change without notice.

1-1-5

2PK/2PL/2PM/2PN

1-1-2 Parts names

(1) Overall

30

6

1

2

3

7

4

8 9

5

25

26

27

28

15

16

17

15

23

10

29

13

12

21

20

12

24

13

14

19

22

11

18

1. Platen (contact glass)

2. Original size Indicator plate

3. Operation panel

4. Top cover

5. Front cover

6. Main charger cleaner

7. Drum unit

8. Lock lever

9. Toner container

10. Top tray

11. Paper length guide

Figure 1-1-1

12. Paper stopper

13. Paper width guides

14. Cassette

15. Paper width guides (MP tray)

16. MP (Multi-Purpose) tray

17. MP tray extension

18. USB Interface connector

19. Network Interface connector

20. Tel connector (T1) *1

21. Line connector (L1) *1

22. Rear cover

23. Power switch

24. Power cord connector

25. Top cover

26. Original width guides *2

27. Original table *2

28. Original eject table *2

29. Opening handle *2

30. USB host connector

31. Original cover *3

*1: 4in1 model (with FAX) only

*2: Only model with Document Processor as standard / *3: Only model with original cover as standard

1-1-6

(2) Operation panel

1 2 3 4 5 6 7 8 9

2PK/2PL/2PM/2PN

10

11

19

12 13

20 21

14

22

15 16 17 18

23 24 25 26

1. System menu/Counter key

(LED)

2. Status/Job Cancel key (LED)

3. Copy key (LED)

4. Address Book key

5. Address Recall/Pause key *

6. Confirm Destination key

7. Add Destination key

8. On Hook key *

9. One-touch keys

10. Message display

*: 4in1 model (with FAX) only

Figure 1-1-2

11. Document Box key (LED)

12. FAX key (LED) *

13. Send key (LED)

14. Shift Lock key (LED)

15. Left Select key

16. Processing indicator

17. Memory indicator

18. Right Select key

19. Function Menu key (LED)

20. Numeric keys

21. Clear key

27 28 29 30

22. Reset key

23. Attention indicator

24. Back key

25. OK key

26. Cursor keys

27. Start key (LED)

28. Stop key

29. Program keys

30. Logout key (LED)

1-1-7

2PK/2PL/2PM/2PN

(3) Option

System Kit

Expention memory: for copy and printer

General-purpose 144pin DIMM (1 slot)

Card Authentication Kit(B)

Network interface Kit (3in1 model only)

IB-50

IB-51 (Wire less LAN)

Figure 1-1-3

1. Machine

2. Paper feeder

1-1-8

2

2

1

2PK/2PL/2PM/2PN

1-1-3 Machine cross section

11

10

13 8 7 6 5 4

Paper path

Paper path

(option)

Light path

2

12 9 1

Figure 1-1-4

1. Cassette

2. MP tray

3. Paper feed/conveying section

4. Toner container

5. Developer unit

6. Main charger unit

7. Drum unit

3

8. Laser scanner unit (LSU)

9. Transfer/separation section

10. Fuser section

11. Exit section

12. Duplex/conveying section

13. Scanner section

1-1-9

15

14

Original path Light path

Figure 1-1-5

14. Image scanner unit (ISU)

15. Document processor (DP) *

* : Only model with Document Processor as standard

2PK/2PL/2PM/2PN

1-1-10

2PK/2PL/2PM/2PN

1-2 Installation

1-2-1 Installation environment

1. Temperature: 10 to 32.5

C/50 to 90.5F

2. Humidity: 15 to 80%RH

3. Power supply: 120 V AC, 7.8 A

220 - 240 V AC, 4.0 A

4. Power source frequency: 50 Hz

0.3%/60 Hz 0.3%

5. Installation location

Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams.

Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air.

Avoid places subject to dust and vibrations.

Choose a surface capable of supporting the weight of the machine.

Place the machine on a level surface (maximum allowance inclination: 1

).

Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.

Select a well-ventilated location.

6. Allow sufficient access for proper operation and maintenance of the machine.

(Model with document processor as standard)

500mm (19

11/16”

)

300mm (11

13/16”

) 300mm (11

13/16”

) 300mm (11

13/16”

)

(Model with original cover as standard)

1000mm (39

500mm (19

11/16”

)

3/8”

)

300mm (11

13/16”

) 300mm (11

13/16”

) 300mm (11

13/16”

)

Figure 1-2-1

1-2-1

1000mm (39

3/8”

)

1-2-2 Unpacking

(1) Unpacking

16

23

22

21

20

19

24

18

14

13

12

17

15

9

11

8

10

7

3

2

6

4

1

5

2PK/2PL/2PM/2PN

1. Machine

2. Outer case

3. Inner frame

4. Bottom pad L

5. Bottom pad R

6. Machine cover

7. Top pad L

8. Top pad R

9. Accessory spacer

10. Toner container

Figure 1-2-2

11. Plastic bag

12. Power cord

13. Plastic bag (250 ´ 600)

14. Operation labels

15. Operation label pad

16. Plastic bag (240 ´ 350)

17. Plastic bag

18. Modular cable *

19. Quick installation guide

20. Safety guide 1

1-2-2

21. Safety guide 2

22. Toner OSHA leaflet *

23. EEA information leaflet **

24. DVD-ROM

* 120 V AC model only.

** 220-240 V AC model only.

2PK/2PL/2PM/2PN

(2) Removing the tapes

<Procedure>

1. Remove two tapes.

2. Open the sheet.

Sheet

Tape

Tape

Sheet

3. Remove two tapes A.

4. Open the top cover.

5. Remove the tape B and then remove the spacer.

6. Close the top cover.

Top cover

Figure 1-2-3

Tape A

Spacer

Tape A

Tape B

Figure 1-2-4

1-2-3

2PK/2PL/2PM/2PN

7. Remove two tapes.

8. Open the DP.

9. Remove the sheet.

10. Remove the paper.

Tape

Figure 1-2-5

Tape

Sheet

Paper

1-2-4

Figure 1-2-6

DP

11. Remove the tape A.

12. Move the lock lever to the position of release.

* : When turning on power if the lock lever is not released, the error message is displayed.

13. Close the DP.

14. Remove eight tapes B.

Tapes B

Tapes B

Tapes B

2PK/2PL/2PM/2PN

Tape A

Lock lever

Figure 1-2-7

Tapes B

1-2-5

1-2-3 Installing the expansion memory (option)

<Procedure>

1. Turn off the power switch and pull out the power cable.

Caution: Do not insert or remove expansion memory while machine power is on.

Doing so may cause damage to the machine and the expansion memory.

2. Remove the right side cover.

3. Remove the screw.

2PK/2PL/2PM/2PN

Screw

4. Open the memory slot cover.

5. Insert the expansion memory into the memory socket so that the notches on the memory align with the corresponding protrusions in the slot.

6. Close the memory slot cover.

7. Secure the screw.

8. Refit the right side cover.

9. Print a status page to check the memory expansion.

If memory expansion has been properly performed, information on the installed memory is printed with the total memory capacity has been increased. Standard memory capacity 256 MB.

Figure 1-2-8

Right side cover

Memory slot cover

1

Memory socket

Expansion memory

2

Figure 1-2-9

1-2-6

2PK/2PL/2PM/2PN

1-3 Maintenance Mode

1-3-1 Maintenance mode

The machine is equipped with a maintenance function which can be used to maintain and service the machine.

(1) Executing a maintenance item

Start

Enter “10871087” using the numeric keys.

Enter the maintenance item number using the cursor left/right keys or numeric keys.

Press the start key.

The selected maintenance item is run.

Press the stop key.

Maintenance mode is entered.

The maintenance item is selected.

Yes

Repeat the same maintenance item?

No

Yes

Run another maintenance item?

No

Turn the main power switch off and on.

End

Maintenance mode is exited and the system is restarted to initialize it and to reflect the setting changes.

1-3-1

2PK/2PL/2PM/2PN

(2) Maintenance modes item list

Section

Item

No.

Content of maintenance item

U000

Outputting an maintenance report

General

U002

Setting the factory default data

U004

Setting the machine number

Operation panel and support equipment

U203

U222

Checking DP operation

Setting the IC card type

Mode setting U250

Setting the maintenance cycle

U251

Checking/clearing the maintenance count

U252

Setting the destination

U253

Switching between double and single counts

U260

Selecting the timing for copy counting

Image processing

Fax

U285

Setting service status page

U332

Setting the size conversion factor

U345

Setting the value for maintenance due indication

U411

Auto Adj Scn

U425

Set Target

U600

Initializing all data

U601

Initializing permanent data

U603

Setting user data 1

U604

Setting user data 2

U605

Clearing data

U610

Setting system 1

Setting the number of lines to be ignored when receiving a fax at 100% magnification

Setting the number of lines to be ignored when receiving a fax in the auto reduction mode

Setting the number of lines to be ignored when receiving a fax (A4R/LetterR) in the auto reduction mode

U611

Setting system 2

Setting the number of adjustment lines for automatic reduction

Setting the number of adjustment lines for automatic reduction when A4 paper is set

Setting the number of adjustment lines for automatic reduction when letter size paper is set

U612

Setting system 3

Selecting if auto reduction in the auxiliary direction is to be performed

Setting the automatic printing of the protocol list

Initial setting

-

-

-

-

Other

100000

-

-

Double count

EJECT

ON

1.0

0

-

-

-

-

DTMF

2 (120 V)

1 (220-240 V)

-

3

0

0

7

22

26

ON

OFF

1-3-2

Section

Fax

Item

No.

Content of maintenance item

U620

Setting the remote switching mode

U625

Setting the transmission system 1

Setting the auto redialing interval

Setting the number of times of auto redialing

U630

Setting communication control 1

Setting the communication starting speed

Setting the reception speed

Setting the waiting period to prevent echo problems at the sender

Setting the waiting period to prevent echo problems at the receiver

U631

Setting communication control 2

Setting ECM transmission

Setting ECM reception

Setting the frequency of the CED signal

U632

Setting communication control 3

Setting the DIS signal to 4 bytes

Setting the short protocol transmission

Setting the reception of a short protocol transmission

Setting the CNG detection times in the fax/telephone auto select mode

U633

Setting communication control 4

Enabling/disabling V.34 communication

Setting the V.34 symbol speed (3429 Hz)

Setting the number of times of DIS signal reception

Setting the reference for RTN signal output

U634

Setting communication control 5

U640

Setting communication time 1

Setting the one-shot detection time for remote switching

Setting the continuous detection time for remote switching

U641

Setting communication time 2

Setting the T0 time-out time

Setting the T1 time-out time

Setting the T2 time-out time

Setting the Ta time-out time

Setting the Tb1 time-out time

Setting the Tb2 time-out time

Setting the Tc time-out time

Setting the Td time-out time

U650

Setting modem 1

Setting the G3 transmission cable equalizer

Setting the G3 reception cable equalizer

Setting the modem detection level

2PK/2PL/2PM/2PN

Initial setting

ONE

3 (120 V)

2 (220-240 V)

2 (120 V)

3 (220-240 V)

14400bps/V17

14400bps

300

75

ON

ON

2100

OFF

ON

ON

2TIME

ON

ON

ONCE

15%

0

7

80

56

36

69

30

20

80

60

9 (120 V)

6 (220-240 V)

0dB

0dB

43dBm

1-3-3

Section

Fax

Others

Item

No.

Content of maintenance item

U651

Setting modem 2

Modem output level

DTMF output level (main value)

DTMF output level (level difference)

U660

Setting the NCU

Setting the connection to PBX/PSTN

Setting PSTN dial tone detection

Setting busy tone detection

Setting for a PBX

Setting the loop current detection before dialing

U670

Outputting lists

U695

FAX function customize

U699

Setting the software switches

U910

Clearing the black ratio data

U917

Setting backup data reading/writing

U927

Clearing the all copy counts and machine life counts (one time only)

U977

Data capture mode

2PK/2PL/2PM/2PN

Initial setting

9 (120 V)

10 (220-240 V)

5 (120 V)

10.5 (220-240 V)

2 (120 V)

2.5 (220-240 V)

PSTN

ON

ON

LOOP

ON

-

ON/OFF

-

-

-

-

-

1-3-4

2PK/2PL/2PM/2PN

(3) Contents of the maintenance mode items

Item No.

U000 Outputting an maintenance report

Description

Description

Outputs lists of the current settings of the maintenance items and paper jam and service call occurrences. Outputs the event log. Also sends output data to the USB memory.

Printing a report is disabled either when a job is remaining in the buffer or when [Pause All Print

Jobs] is pressed to halt printing.

Purpose

To check the current setting of the maintenance items, or paper jam or service call occurrences.

Before initializing or replacing the backup RAM, output a list of the current settings of the maintenance items to reenter the settings after initialization or replacement.

Method

1. Press the start key.

2. Select the item to be output using the cursor up/down keys.

Display

MAINTENANCE

EVENT

ALL

Output list

List of the current settings of the maintenance modes

Outputs the event log

Outputs the all reports

3. Press the start key. A list is output.

Method: Send to the USB memory

1. Turn the power switch off.

2. Insert USB memory in USB memory slot.

3. Turn the power switch on.

4. Enter the maintenance item.

5. Press the start key.

6. Select the item to be send.

7. Select [TEXT] or [HTML].

Display

Print

USB (TEXT)

USB (HTML)

Output list

Outputs the report

Sends output data to the USB memory (text type)

Sends output data to the USB memory (HTML type)

8. Press the start key.

Output will be sent to the USB memory.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-5

2PK/2PL/2PM/2PN

Item No.

U000 Event log

Description

Event Log

MFP

(1)

Firmware version 2PN_2000.000.000 2013.05.31

(2)

2013/05/31 15:15

(3) (4) (5)

[XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

(7)

Paper Jam Log

# Count.

6

5

8

7

12

11

10

9

2

1

4

3

1876543

166554

4988

4988

1103

1103

1027

1027

1027

1027

406

36

(8)

Service Call Log

# Count.

2

1

4

3

6

5

8

7

1881214

178944

5296

5295

2099

1054

809

30

Event Descriprions

0501.01.08.01.01

4020.01.08.01.01

0501.01.08.01.01

4020.01.08.01.01

0501.01.08.01.01

4020.01.08.01.01

0501.01.08.01.01

4020.01.08.01.01

0501.01.08.01.01

4020.01.08.01.01

0501.01.08.01.01

4020.01.08.01.01

Data and Time

2013/03/02 11:11

2013/03/02 10:57

2013/03/02 10:44

2013/03/02 10:00

2013/03/02 09:27

2013/03/01 17:30

2013/03/01 10:02

2013/03/01 08:57

2013/02/29 17:00

2013/02/29 15:38

2013/02/28 09:00

2013/02/28 08:12

0501.01.08.01.01

(a) (b) (c) (d) (e)

Service Code

01.6000

01.2100

01.4000

01.6000

01.2100

01.4000

01.6000

01.2100

Data and Time

2013/03/02 11:11

2013/03/02 10:57

2013/03/02 10:44

2013/03/02 10:00

2013/03/02 09:27

2013/03/01 17:30

2013/03/01 10:02

2013/03/01 08:57

(11)

Counter Log

(f)

J0100:

J0105:

J0106:

J0110:

J0111:

J0512:

J0513:

J0518:

J0519:

J1020:

J4201:

J4202:

J4203:

J4208:

J4209:

.

.

.

.

.

.

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

(g)

C0000:

C0001:

C0002:

C0003:

C0004:

C0005:

C0006:

C0007:

C0008:

C0009:

C0010:

C0011:

9

10

7

8

11

5

6

3

4

0

1

2

(h)

T00:

T01:

T02:

T03:

T04:

T05:

50

999

10

20

30

40

(9) Maintenance Log

# Count.

3

2

1

104511

3454

34

Item

01.00

01.01

01.01

Data and Time

2013/03/02 11:11

2013/03/02 10:57

2013/03/02 10:44

(10) Unknown toner Log

3

2

#

4

1

Count.

3454

3454

406

32

Item

01.00

01.00

01.00

01.00

Data and Time

2013/03/02 11:11

2013/03/02 10:57

2013/03/02 10:44

2013/03/02 10:00

(6)

[XXXXXXXXXXXXXXXX]

Figure 1-3-1

1-3-6

2PK/2PL/2PM/2PN

Item No.

U000 Detail of event log

Description

No.

Items

(1) System version

(2) System date

(3) Engine soft version

Description

(4) Engine boot version

(5) Operation panel mask version

(6) Machine serial number

(7) Paper Jam

Log

#

Remembers 1 to 16 of occurrence. If the occurrence of the previous paper jam is less than

16, all of the paper jams are logged. When the occurrence excesseds

16, the oldest occurrence is removed.

Count.

The total page count at the time of the paper jam.

Event

Log code (2 digit, hexadecimal, 5 categories)

(a) Cause of paper jam (Hexadecimal)

Refer to page 1-4-2 for paper jam location

0100: Secondary paper feed request time out

0101: Waiting for process package to be ready

0105: Warm up request time out

0107: Waiting for fuser package to be ready

0110: Top cover open

0501: No paper feed from cassette 1

0502: No paper feed from cassette 2

0503: No paper feed from cassette 3

0508: No paper feed from duplex section

0509: No paper feed from MP tray

0511: Multiple sheets in cassette 1

0512: Multiple sheets in cassette 2

0513: Multiple sheets in cassette 3

0518: Multiple sheets in duplex section

0519: Multiple sheets in MP tray

1403: PF feed sensor 1 non arrival jam (cassette 3)

1413: PF feed sensor 1 stay jam (cassette 3)

1420: PF feed sensor 1 initial jam (Warm up)

1620: PF feed sensor 2 initial jam (Warm up)

4002: Registration sensor non arrival jam (cassette 2)

4003: Registration sensor non arrival jam (cassette 3)

4012: Registration sensor stay jam (cassette 2)

4013: Registration sensor stay jam (cassette 3)

4020: Registration sensor initial jam (Warm up)

4201: Eject sensor non arrival jam (cassette 1)

4202: Eject sensor non arrival jam (cassette 2)

4203: Eject sensor non arrival jam (cassette 3)

(a) Cause of a paper

jam

(b) Paper source

(c) Paper size

(d) Paper type

(e) Paper eject

1-3-7

Item No.

U000

No.

(7) cont.

Items

Paper Jam

Log

Description

Description

4208: Eject sensor non arrival jam (duplex)

4209: Eject sensor non arrival jam (Mp tray)

4211: Eject sensor stay jam (cassette 1)

4212: Eject sensor stay jam (cassette 2)

4213: Eject sensor stay jam (cassette 3)

4218: Eject sensor stay jam (duplex)

4219: Eject sensor stay jam (MP tray)

4220: Eject sensor initial jam (Warm up)

4301: Duplex sensor non arrival jam (cassette 1)

4302: Duplex sensor non arrival jam (cassette 2)

4303: Duplex sensor non arrival jam (cassette 3)

4309: Duplex sensor non arrival jam (MP tray)

4311: Duplex sensor stay jam (cassette 1)

4312: Duplex sensor stay jam (cassette 2)

4313: Duplex sensor stay jam (cassette 3)

4319: Duplex sensor stay jam (MP tray)

9000: No original feed

9001: DP original conveying jam

9003: DP original swichback non arrival jam

9004: DP original swichback stay jam

9011: DP top cover open

9401: DP timing sensor stay jam

(b) Detail of paper source (Hexadecimal)

00: MP tray

01: Cassette 1

02: Cassette 2 (paper feeder 1)

03: Cassette 3 (paper feeder 2)

05 to 09: Reserved

2PK/2PL/2PM/2PN

1-3-8

2PK/2PL/2PM/2PN

Item No.

U000

Description

No.

(7) cont.

Items

Paper Jam

Log

Description

(c) Detail of paper size (Hexadecimal)

00: (Not specified)

01: Monarch

02: Business

03: International DL

04: International C5

05: Executive

06: Letter-R

86: Letter-E

07: Legal

08: A4R

88: A4E

09: B5R

89: B5E

0A: A3

0B: B4

0C: Ledger

0D: A5R

0E: A6

0F: B6

10: Commercial #9

11: Commercial #6

12: ISO B5

13: Custom size

1E: C4

1F: Postcard

20: Reply-paid postcard

21: Oficio II

22: Special 1

23: Special 2

24: A3 wide

25: Ledger wide

26: Full bleed paper

(12 x 8)

27: 8K

28: 16K-R

2A: 216x340mm

A8: 16K-E

32: Statement-R

B2: Statement-E

33: Folio

34: Western type 2

35: Western type 4

(d) Detail of paper type (Hexadecimal)

01: Plain

02: Transparency

03: Preprinted

04: Labels

05: Bond

06: Recycled

07: Vellum

08: Rough

09: Letterhead

0A: Color

0B: Prepunched

0C: Envelope

0D: Cardstock

0E: Coated

0F: 2nd side

10: Media 16

11: High quality

15: Custom 1

16: Custom 2

17: Custom 3

18: Custom 4

19: Custom 5

1A: Custom 6

1B: Custom 7

1C: Custom 8

(e) Detail of paper eject location (Hexadecimal)

(8) Service Call

Log

01: Face down (FD)

#

Remembers 1 to 8 of occurrence of self diagnostics error. If the occurrence of the previous diagnostics error is less than 8, all of the diagnostics errors are logged.

Count.

The total page count at the time of the self diagnostics error.

Service Code

Self diagnostic error

code (See page 1-4-7)

Example:

01.6000

01: Self diagnostic error

6000: Self diagnostic error code number

1-3-9

2PK/2PL/2PM/2PN

Item No.

U000

Description

No.

Items

(9) Maintenance

Log

#

Remembers 1 to 8 of occurrence of replacement. If the occurrence of the previous replacement of toner container is less than 8, all of the occurrences of replacement are logged.

Description

Count.

The total page count at the time of the replacement of the toner container.

Item

Code of maintenance replacing item

(1 byte, 2 categories)

First byte

(Replacing item)

01: Toner container

02: Maintenance kit

Second byte

(Type of replacing item)

00: Black

01: MK-1130/1140

MK-1132/1142

(10) Unknown Toner

Log

#

Remembers 1 to 5 of occurrence of unknown toner detection. If the occurrence of the previous unknown toner detection is less than 5, all of the unknown toner detection are logged.

Count.

The total page count at the time of the

[Toner Empty] error with using an unknown toner container.

Item

Unknown toner log code (1 byte, 2 categories)

First byte

01: Fixed (Toner container)

* :The toner replacement log is triggered by toner empty.

This record may contain such a reference as the toner container is inserted twice or a used toner container is inserted.

Second byte

00: Fixed (Black)

1-3-10

2PK/2PL/2PM/2PN

Item No.

U000

Description

No.

Items

(11) Counter Log (f) Paper jam

Comprised of three log counters including paper jams, self diagnostics errors, and replacement of the toner container.

Indicates the log counter of paper jams depending on location.

Refer to Paper Jam

Log.

All instances including those are not occurred are displayed.

Description

(g) Self diagnostic error

Indicates the log counter of self diagnostics errors depending on cause.

(See page 1-4-7)

Example:

C6000: 4

Self diagnostics error 6000 has happened four times.

(h) Maintenance item replacing

Indicates the log counter depending on the maintenance item for maintenance.

T: Toner container

00: Black

M: Maintenance kit

01: MK-1130/1140

MK-1132/1142

Example:

T00: 1

The toner container has been replaced once.

* :The toner replacement log is triggered by toner empty.

This record may contain such a reference as the toner container is inserted twice or a used toner container is inserted.

1-3-11

2PK/2PL/2PM/2PN

Item No.

U002 Setting the factory default data

Error codes

Codes

0001

0020

0040

Description

Description

Restores the machine conditions to the factory default settings.

Purpose

To move the image scanner unit to the home position. (position in which the frame can be fixed).

Method

1. Press the start key.

2. Select [MODE1(ALL)] using the cursor up/down keys.

3. Press the start key.

The imege scanner returns to the home position.

4. Turn the power switch off and on.

* : An error code is displayed in case of an initialization error.

When errors occurred, turn power switch off then on, and execute initialization using maintenance item U002.

Description

Controller error

Engine error

Scanner error

U004

Setting the machine number

Description

Sets or displays the machine number.

Purpose

To check or set the machine number.

Method

1. Press the start key.

If the machine serial number of engine PWB matches with that of main PWB

Display

MACHINE No.

Operation

Displays the machine serial number

If the machine serial number of engine PWB does not match with that of main PWB

Display Operation

MACHINE No. (MAIN) Displays the machine serial number of main

MACHINE No. (ENG) Displays the machine serial number of engine

Setting

Carry out if the machine serial number does not match.

1. Press [EXECUTE].

2. Press the start key. Writing of serial No. starts.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-12

2PK/2PL/2PM/2PN

Item No.

U203 Checking DP operation

Description

Description

Simulates the original conveying operation separately in the DP.

Purpose

To check the DP operation.

Method

1. Press the start key.

2. Place an original in the DP if running this simulation with paper.

3. Select the speed to be operated using the cursor up/down keys.

Display

NORMAL SPEED

HIGH SPEED

Description

Normal reading (600 dpi)

High-speed reading

4. Press the start key.

5. Select the item to be operated using the cursor up/down keys.

Display

CCD ADP (NON P)

CCD ADP

CCD RADP (NON P)

CCD RADP

Description

Without paper, single-sided original of CCD

(continuous operation)

With paper, single-sided original of CCD

Without paper, double-sided original of CCD

(continuous operation)

With paper, double-sided original of CCD

6. Press the start key. The operation starts.

7. To stop continuous operation, press the stop key.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-13

2PK/2PL/2PM/2PN

Item No.

U222 Setting the IC card type

Description

Sets the type of IC card.

Purpose

To change the type of IC card.

Description

Setting

1. Press the start key.

2. Select the item using the cursor up/down keys.

Display

OTHER

SSFC

Description

The type of IC card is SSFC.

The type of IC card is not SSFC.

* : Initial setting: OTHER

3. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

U250 Setting the maintenance cycle

Description

Displays, clears and changes the maintenance cycle.

Purpose

To check and change the maintenance cycle.

Method

1. Press the start key. The currently set maintenance cycle is displayed.

Setting

1. Select [M.CNT A] using the cursor up/down keys.

2. Change the setting using the cursor left/right keys or numeric keys.

Description

Maintenance cycle

3. Press the start key. The value is set.

Setting range

0 to 9999999

Initial setting

100000

Clearing

1. Select [CLEAR] using the cursor up/down keys.

2. Press the start key. The count is cleared.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-14

2PK/2PL/2PM/2PN

Item No.

Description

U251 Checking/clearing the maintenance count

Description

Displays, clears and changes the maintenance count.

Purpose

To check the maintenance count.

Also to clear the count during maintenance service (replacing the maintenance kit).

Method

1. Press the start key. The maintenance count is displayed.

Setting

1. Select [M.CNT A] using the cursor up/down keys.

2. Change the setting using the cursor left/right keys or numeric keys.

Description

Maintenance count

3. Press the start key. The count is set.

Setting range

0 to 9999999

Initial setting

0

Clearing

1. Select [CLEAR] using the cursor up/down keys.

2. Press the start key. The count is cleared.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-15

2PK/2PL/2PM/2PN

Item No.

U252 Setting the destination

Description

Description

Switches the operations and screens of the machine according to the destination.

Purpose

To be executed after initializing the backup RAM, in order to return the setting to the value before replacement or initialization.

Setting

1. Press the start key.

2. Select the destination using the cursor up/down keys.

Display

INCH

EUROPE METRIC

ASIA PACIFIC

AUSTRALIA

CHINA

KOREA

3. Press the start key.

4. Turn the power switch off and on.

Description

Inch (North America) specifications

Metric (Europe) specifications

Metric (Asia Pacific) specifications

Australia specifications

China specifications

Korea specifications

U253 Switching between double and single counts

Description

Switches the count system for the total counter and other counters.

Purpose

Used to select, according to the preference of the user (copy service provider), if folio size paper is to be counted as one sheet (single count) or two sheets (double count).

Setting

1. Press the start key.

2. Select the count system using the cursor up/down keys.

Display

SGL COUNT(ALL)

DBL COUNT(FOLIO)

Description

Single count for all size paper

Double count for Folio size or larger

* : Initial setting: DBL COUNT(FOLIO)

3. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-16

2PK/2PL/2PM/2PN

Item No.

U260 Selecting the timing for copy counting

Description

Description

Changes the copy count timing for the total counter and other counters.

Purpose

To be set according to user request.

Setting

1. Press the start key.

2. Select the copy count timing using the cursor up/down keys.

Display

FEED

EJECT

Description

When secondary paper feed starts

When the paper is ejected

* : Initial setting: EJECT

3. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

U285 Setting service status page

Description

Determines displaying the digital dot coverage report on reporting.

Purpose

According to user request, changes the setting.

Setting

1. Press the start key.

2. Select ON or OFF using the cursor up/down keys.

Display

ON

OFF

Description

Displays the digital dot coverage

Not to display the digital dot coverage

* : Initial setting: ON

3. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-17

2PK/2PL/2PM/2PN

Item No.

U332 Setting the size conversion factor

Description

Description

Sets the coefficient of nonstandard sizes in relation to the A4/Letter size. The coefficient set here is used to convert the black ratio in relation to the A4/Letter size and to display the result in user simulation.

Purpose

To set the coefficient for converting the black ratio for nonstandard sizes in relation to the A4/Letter size.

Setting

1. Press the start key.

2. Change the setting using the cursor left/right keys or numeric keys.

Display

CALC.RATE

Description

Size parameter

3. Press the start key. The value is set.

Setting range Initial setting

0.1 to 3.0

1.0

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

U345 Setting the value for maintenance due indication

Description

Sets when to display a message notifying that the time for maintenance is about to be reached, by setting the number of copies that can be made before the current maintenance cycle ends.

When the difference between the number of copies of the maintenance cycle and that of the maintenance count reaches the set value, the message is displayed.

Purpose

To change the time for maintenance due indication.

Setting

1. Press the start key.

2. Select [COUNT] using the cursor up/down keys.

3. Change the setting using the cursor left/right keys.

Description

Time for maintenance due indication

(Remaining number of copies that can be made before the current maintenance cycle ends)

4. Press the start key. The value is set.

Setting range

0 to 9999

Initial setting

0

Clearing

1. Select [CLEAR] using the cursor up/down keys.

2. Press the start key. The value is cleared.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-18

2PK/2PL/2PM/2PN-2

Item No.

U411 Auto Adj Scn

Description

Description

Uses a specified original and automatically adjusts the following items in the scanner and the DP scanning sections.

Scanner section: Original size magnification, leading edge timing, center line, input gamma, input gamma in monochrome mode and matrix.

DP scanning section: Original size magnification, leading edge timing, center line.

Purpose

To perform automatic adjustment of various items in the scanner and the DP scanning sections.

Method

1. Press the start key.

2. Select the item. The screen for executing is displayed.

Table

Display

Automatic adjustment in the scanner section.

Description

Original size magnification, leading edge timing, center line, input gamma, input gamma in monochrome mode and matrix.

Original to be used for adjustment (P/N)

7505000107

DP Automatic adjustment in the DP scanning section.

7505000106

Original size magnification, leading edge timing, center line.

All

Target

Performs automatic adjustment in the DP scanning section following automatic adjustment in the scanner section.

Set-up for obtaining the target value

7505000107

7505000106

7505000107

7505000106

1-3-19

2PK/2PL/2PM/2PN-2

Item No.

Description

U411 Method: Table

To Automaticary enter the target value : Usually, it adjusts here.

1. Set a specified original (P/N: 7505000107) on the platen.

2. Enter maintenance item U411.

3. Select [Target].

4. Select [Auto] and press the start key.

5. Select [Table].

6. Press the start key. Auto adjustment starts.

To manually enter the target value : When adjustment is automatically impossible.

1. Enter the target values which are shown on the specified original (P/N: 7505000107) executing maintenance item U425.

2. Set a specified original (P/N: 7505000107) on the platen.

3. Enter maintenance item U411.

4. Select [Target].

5. Select [U425] and press the start key.

6. Select [Table].

7. Press the start key. Auto adjustment starts.

Method: DP

1. Set a specified original (P/N: 7505000106) on the DP face up.

2. Enter maintenance item U411.

3. Select [DP].

4. Press the start key. Auto adjustment starts.

* : When automatic adjustment has normally completed, [OK] is displayed. If a problem occurs during auto adjustment, error code is displayed and operation stops. Should this happen, determine the details of the problem and repeat the procedure from the beginning.

Error Codes

Codes

00

01

02

03

03

04

05

Description

Automatic adjustment success

Black band detection error (scanner auxiliary scanning direction leading edge skew )

Black band detection error (scanner main scanning direction far end skew)

Black band detection error (scanner main scanning direction near end skew)

Black band detection error (scanner auxiliary scanning direction trailing edge skew)

Black band is not detected (scanner auxiliary scanning direction leading edge)

Black band is not detected (scanner main scanning direction far end)

1-3-20

2PK/2PL/2PM/2PN-2

18

19

1a

1b

14

15

16

17

10

11

12

13

0c

0d

0e

0f

20

21

30

63

1c

1d

1e

1f

Item No.

U411 Error Codes

Codes

06

07

08

09

0a

0b

Description

Description

Black band is not detected (scanner main scanning direction near end)

Black band is not detected (scanner auxiliary scanning direction trailing edge)

Black band is not detected (DP main scanning direction far end)

Black band is not detected (DP main scanning direction near end)

Black band is not detected (DP auxiliary scanning direction leading edge)

Black band is not detected (DP auxiliary scanning direction leading edge original check)

Black band is not detected (DP auxiliary scanning direction trailing edge)

White band is not detected (DP auxiliary scanning direction trailing edge)

DMA time out

Auxiliary scanning direction magnification error

Auxiliary scanning direction leading edge error

Auxiliary scanning direction trailing edge error

DP uxiliary scanning direction skew error

Maintenance request error

Main scanning direction center line error

DP main scanning direction skew error

Main scanning direction magnification error

Service call error

DP paper misfeed error

PWB replacement error

Original error

Input gamma adjustment original error

Matrix adjustment original error

Original for the white reference compensation coefficient error

Lab value searching error

Lab value comparing error

Input gamma correction coefficient error

Color correction matrix coefficient error

Chromatic aberration adjustment original error

Completed to obtain a test RAW

Completion

Press the stop key. The screen for selecting a maintenance item is displayed.

1-3-21

2PK/2PL/2PM/2PN-2

Item No.

U425 Set Target

Description

Description

Enters the lab values that is indicated on the back of the chart (P/N: 7505000107) used for adjustment.

Purpose

Performs data input in order to correct for differences in originals during automatic adjustment.

Method

1. Press the start key.

2. Select the item to be set

Display

Table

DP

Description

Setting the value of the table adjustment.

Setting the value of DP adjustment.

Method: Table

1. Press the start key.

2. Select the item to be set..

Display

White

Black

Gray1

C

M

Gray2

Gray3

G

B

Y

R

Adjust Original

Description

Setting the white patch for the original for adjustment

Setting the black patch for the original for adjustment

Setting the Gray1 patch for the original for adjustment

Setting the Gray2 patch for the original for adjustment

Setting the Gray3 patch for the original for adjustment

Setting the cyan patch for the original for adjustment

Setting the magenta patch for the original for adjustment

Setting the yellow patch for the original for adjustment

Setting the red patch for the original for adjustment

Setting the green patch for the original for adjustment

Setting the blue patch for the original for adjustment

Setting the main and auxiliary scanning directions

3. Select the item to be set.

Display

L a b

Description

Setting the L value

Setting the a value

Setting the b value

Setting range

0.0 to 100.0

-200.0 to 200.0

-200.0 to 200.0

Initial setting

93.6/10.6/76.2/25.2/51.3

72.6/48.1/86.2/46.7/67.8/38.8

0.9/-0.2/-0.2/-0.2/-0.3

-32.8/69.9/-18.6/54.2/-51.3/25.3

-0.4/-0.7/1.2/-0.2/0.3

-11.5/-6.1/81.7/38.6/48.9/-22.8

4. Enters the value that is indicated on the back of the chart using the cursor right/left keys or numeric keys.

5. Press the start key. The value is set.

1-3-22

2PK/2PL/2PM/2PN-2

Item No.

Description

U425

Setting: [Adjust Original] *: This setting is usually unnecessary.

Display

Dist1

Dist2

Dist3

Description

Sets the adjustment value of a leading edge.

Sets the adjustment value of a left edge.

Sets the adjustment value of a trailing edge.

Setting range

4.0 to 6.0

9.0 to 11.0

265.0 to 267.0

Initial setting

5.0

10.0

266.0

1. Measure the distance from the leading edge to the top of black belt 1 of the original at A, B and C.

Measurement procedure

1) Measure the distance from the leading edge to the top of black belt 1 of the original at A

(30 mm from the left edge), B (105 mm from the left edge) and C (180 mm from the left edge), respectively.

2) Apply the following formula for the values obtained: ((A + B + C) / 3)

2. Enter the values solved using the cursor right/left keys or numeric keys in [Dist1].

3. Press the start key. The value is set.

4. Measure the distance from the left edge to the right edge black belt 2 of the original at F.

Measurement procedure

1) Measure the distance from the left edge to the right edge black belt 2 of the original at F

(21 mm from the top edge of black belt 1).

5. Enter the values using the cursor right/left keys or numeric keys in [Dist2].

6. Press the start key. The value is set.

7. Measure the distance from the top edge of black belt 1 to the bottom of black belt 3 of the original at D and E.

1) Measure the distance from the top edge of black belt 1 to the bottom of black belt 3 of the original at D (30 mm from the left edge) and E (180 mm from the left edge), respectively.

2) Apply the following formula for the values obtained: (D/2 + E/2)

8. Enter the measured value using the cursor right/left keys or numeric keys in [Dist3].

Press the start key. The value is set.

30mm 105mm 180mm

Black belt 1

A B C

Leading edge

F

Blackbelt 2

D E

Original for adjustment

(P/N: 7505000107)

Figure 1-3-2

Black belt 3

1-3-23

[Dist1] = (A+B+C)/3

[Dist2] = F

[Dist3] = D/2+E/2

2PK/2PL/2PM/2PN-2

Item No.

Description

U425

Setting: [DP] *: This setting is usually unnecessary.

Display

Lead

Description

A value of length of detecting the leading edge.

Main Scan A value of width of main scan.

Sub Scan A value of length of sub scan.

Setting range Initial setting

14.0 to 16.0

15.0

14.0 to 16.0

265.0 to 269.0

15.0

267.0

1. Measure the distance from the leading edge to the black belt (inside) of the original at A.

2. Enter the measured value using the cursor right/left keys or numeric keys in [Lead].

3. Measure the distance from the left edge to the black belt (inside) of the original at B.

4. Enter the measured value using the cursor right/left keys or numeric keys in [Main Scan].

5. Measure the distance from the black belt of leading edge (inside) to the black belt of trailing edge (inside) of the original at C.

6. Enter the measured value using the cursor right/left keys or numeric keys in [Sub Scan].

7. Press the start key. The value is set.

B

A

C

Original for adjustment (P/N: 7505000106)

Figure 1-3-3

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-24

2PK/2PL/2PM/2PN-1

Item No.

U600 Initializing all data

Description

Description

Initializes software switches and all data in the backup data on the FAX control PWB, according to the destination and OEM.

Executes the check of the file system, when abnormality of the file system is detected, initializes the file system, communication past record and register setting contents.

Purpose

To initialize the FAX control PWB.

Method

1. Press the start key.

2. Select [Execute]. The screen for entering the destination code and OEM code is displayed.

3. Select [Country Code] and enter a destination code using the numeric keys (refer to the destination code list on following for the destination code).

4. Press the start key.

There is no operation necessary on this screen.

The destination code and the OEM code are displayed with the values currently set.

5. Press the start key. Data initialization starts. To cancel data initialization, press the stop key.

6. After data initialization, the entered destination, OEM codes and ROM version are displayed.

A ROM version displays three kinds, application, boot, and IPL.

Destination code list

126

136

137

152

088

097

108

115

Code

000

007

009

022

038

080

084

156

159

169

181

Destination

Japan

Argentina

Australia

Brazil

China

Hong Kong

Indonesia

Israel

Korea

Malaysia

Mexico

New Zealand

Peru

Philippines

Saudi Arabiat

Singapore

South Africa

Thailand

U.S.A.

Code

250

253

254

Destination

Russia

CTR21 (European nations)

Italy

Germany

Spain

U.K.

Netherlands

Sweden

France

Austria

Switzerland

Belgium

Denmark

Finland

Portugal

Ireland

Norway

Taiwan

1-3-25

2PK/2PL/2PM/2PN

Item No.

U601 Initializing permanent data

Description

Description

Initializes software switches on the FAX control PWB according to the destination and OEM.

Purpose

To initialize the FAX control PWB without changing user registration data.

Method

1. Press the start key.

2. Select [Execute]. The screen for entering the destination code and OEM code is displayed.

3. Select [Country Code] and enter a destination code using the numeric keys (refer to the des-

tination code list on page 1-3-25 for the destination code).

4. Press the start key.

There is no operation necessary on this screen.

The destination code and the OEM code are displayed with the values currently set.

5. Press the start key. Data initialization starts. To cancel data initialization, press the back key.

6. After data initialization, the entered destination, OEM codes and ROM version are displayed.

A ROM version displays three kinds, application, boot, and IPL.

U603 Setting user data 1

Description

Makes user settings to enable the use of the machine as a fax.

Purpose

To be run after installation of the facsimile kit if necessary.

Method

1. Press the start key.

2. Select [LINE TYPE] and press the start key.

3. Select the setting using the cursor up/down keys.

Display

DTMF

10PPS

20PPS

Description

DTMF

10 PPS

20 PPS

* : Initial setting: DTMF

4. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-26

2PK/2PL/2PM/2PN

Item No.

U604 Setting user data 2

Description

Description

Makes user settings to enable the use of the machine as a fax.

Purpose

Use this if the user wishes to adjust the number of rings that occur before the unit switches into fax receiving mode when fax/telephone auto-select is enabled.

Method

1. Press the start key.

2. Select [RINGS(F/P)#].

3. Change the setting using the cursor left/right keys or numeric keys.

Description

Number of fax/telephone rings

Setting range

0 to 15

Initial setting

2 (120 V)/1 (220-240 V)

* : If you set this to 0, the unit will start fax reception without any ringing.

4. Press the start key. The value is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

U605 Clearing data

Description

Initializes data related to the fax transmission such as transmission history.

Purpose

To clear the transmission history.

Method

1. Press the start key.

2. Select [CLEAR COM.REC.].

3. Press the start key. Initialization processing starts. When processing is finished, [Completed] is displayed.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-27

2PK/2PL/2PM/2PN

Item No.

U610 Setting system 1

Description

Description

Makes settings for fax reception regarding the sizes of the fax paper and received images and automatic printing of the protocol list.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

CUT LINE:100%

CUT LINE:AUTO

CUT LINE:A4

Description

Sets the number of lines to be ignored when receiving a fax at

100% magnification.

Sets the number of lines to be ignored when receiving a fax in the auto reduction mode.

Sets the number of lines to be ignored when receiving a fax

(A4R/LetterR) in the auto reduction mode.

Setting the number of lines to be ignored when receiving a fax at 100% magnification

Sets the maximum number of lines to be ignored if the received data volume exceeds the recording capacity when recording the data at 100% magnification. If the number of excess lines is below the setting, those lines are ignored. If over the setting, they are recorded on the next page.

1. Change the setting using the cursor left/right keys or numeric keys.

Description Setting range

0 to 22

Initial setting

3

Change in value per step

16 lines Number of lines to be ignored when receiving at 100%

* : Increase the setting if a blank second page is output, and decrease it if the received image does not include the entire transmitted data.

2. Press the start key. The value is set.

Setting the number of lines to be ignored when receiving a fax in the auto reduction mode

Sets the maximum number of lines to be ignored if the received data volume exceeds the recording capacity when the data is recorded in the auto reduction mode. If the number of excess lines is below the setting, those lines are ignored. If over the setting, the entire data on a page is further reduced so that it can be recorded on the same page.

1. Change the setting using the cursor left/right keys or numeric keys.

Description Setting range

0 to 22

Initial setting

0

Change in value per step

16 lines Number of lines to be ignored when receiving in the auto reduction mode

* : Increase the setting if a page received in the reduction mode is over-reduced and too much trailing edge margin is left. Decrease it if the received image does not include all transmitted data.

2. Press the start key. The value is set.

1-3-28

2PK/2PL/2PM/2PN

Item No.

Description

U610 Setting the number of lines to be ignored when receiving a fax (A4R/LetterR) in the auto reduction mode

Sets the maximum number of lines to be ignored if the received data volume exceeds the recording capacity when the data is recorded in the auto reduction mode onto A4R or LetterR paper under the conditions below.

If the number of excess lines is below the setting, those lines are ignored. If over the setting, the entire data on a page is further reduced so that it can be recorded on the same page.

1. Change the setting using the cursor left/right keys or numeric keys.

Description

Number of lines to be ignored when receiving a fax (A4R, letter) in the auto reduction mode

Setting range

0 to 22

Initial setting

0

Change in value per step

16 lines

* : Increase the setting if a page received in the reduction mode is over-reduced and too much trailing edge margin is left. Decrease it if the received image does not include all transmitted data.

2. Press the start key. The value is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-29

2PK/2PL/2PM/2PN

Item No.

U611 Setting system 2

Description

Description

Sets the number of adjustment lines for automatic reduction.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

ADJ LINES

ADJ LINES(A4)

ADJ LINES(LT)

Description

Sets the number of adjustment lines for automatic reduction.

Sets the number of adjustment lines for automatic reduction when A4 paper is set.

Sets the number of adjustment lines for automatic reduction when letter size paper is set.

Setting the number of adjustment lines for automatic reduction

Sets the number of adjustment lines for automatic reduction.

1. Change the setting using the cursor left/right keys or numeric keys.

Description Setting range Initial setting

Number of adjustment lines for automatic reduction 0 to 22 7

2. Press the start key. The value is set.

Setting the number of adjustment lines for automatic reduction when A4 paper is set

Sets the number of adjustment lines for automatic reduction when A4 paper is set.

1. Change the setting using the cursor left/right keys or numeric keys.

Description

Number of adjustment lines for automatic reduction when A4 paper is set

Setting range Initial setting

0 to 22 22

2. Press the start key. The value is set.

Setting the number of adjustment lines for automatic reduction when letter size paper is set

Sets the number of adjustment lines for automatic reduction when letter size paper is set.

1. Change the setting using the cursor left/right keys or numeric keys.

Description

Number of adjustment lines for automatic reduction when letter size paper is set

Setting range Initial setting

0 to 26 26

2. Press the start key. The value is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-30

2PK/2PL/2PM/2PN

Item No.

U612 Setting system 3

Description

Description

Makes settings for fax transmission regarding operation and automatic printing of the protocol list.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

AUTO REDUCTION

PROTOCOL LIST

DETECT TRAIL

Description

Selects if auto reduction in the auxiliary direction is to be performed.

Sets the automatic printing of the protocol list.

Sets the detection of trailing edge margin.

Selecting if auto reduction in the auxiliary direction is to be performed

Sets whether to receive a long document by automatically reducing it in the auxiliary direction or at 100% magnification.

1. Select the setting using the cursor left/right keys.

Display

ON

Description

Auto reduction is performed if the received document is longer than the fax paper.

Auto reduction is not performed.

OFF

* : Initial setting: ON

2. Press the start key. The setting is set.

Setting the automatic printing of the protocol list

Sets if the protocol list is automatically printed out.

1. Select the setting using the cursor left/right keys.

Display

ON

OFF

ERR

Description

The protocol list is automatically printed out after communication.

The protocol list is not printed out automatically.

The protocol list is automatically printed out after communication only if a communication error occurs.

* : Initial setting: OFF

2. Press the start key. The setting is set.

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2PK/2PL/2PM/2PN

Item No.

Description

U612 Selecting if detection of trail edge margin is to be performed

This determines whether trailing edge margin is detected (to prevent image from being mutilated) while printing a received Fax.

1. Select the setting using the cursor left/right keys.

Display

ON

OFF

Description

The trail edge margin is detected.

The trail edge margin is not detected.

* : Initial setting: ON

2. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

U620 Setting the remote switching mode

Description

Sets the signal detection method for remote switching. Be sure to change the setting according to the type of telephone connected to the machine.

Setting

1. Press the start key.

2. Select [REMORT MODE] and press the start key.

3. Select the mode using the cursor up/down keys.

Display

ONE

Description

One-shot detection

CONT Continuous detection

* : Initial setting: ONE

4. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-32

2PK/2PL/2PM/2PN

Item No.

U625 Setting the transmission system 1

Description

Description

Makes settings for the auto redialing interval and the number of times of auto redialing.

Purpose

Change the setting to prevent the following problems: fax transmission is not possible due to too short redial interval, or fax transmission takes too much time to complete due to too long redial interval.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

INTERVAL

TIMES

Description

Setting the auto redialing interval

Setting the number of times of auto redialing

Setting the auto redialing interval

1. Change the setting using the cursor left/right keys.

Description

Redialing interval

2. Press the start key. The value is set.

Setting range

1 to 9 (min.)

Initial setting

3 (120 V)/2 (220-240 V)

U625 Setting the number of times of auto redialing

1. Change the setting using the cursor left/right keys or numeric keys.

Description

Number of redialing

2. Press the start key. The value is set.

Setting range

0 to 15

Initial setting

2 (120 V)/3 (220-240 V)

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-33

2PK/2PL/2PM/2PN

Item No.

U630 Setting communication control 1

Description

Description

Makes settings for fax transmission regarding the communication.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

TX SPEED

RX SPEED

TX ECHO

RX ECHO

Description

Sets the communication starting speed.

Sets the reception speed.

Sets the waiting period to prevent echo problems at the sender.

Sets the waiting period to prevent echo problems at the receiver.

Setting the communication starting speed

Sets the initial communication speed when starting transmission. When the destination unit has

V.34 capability, V.34 is selected for transmission, regardless of this setting.

1. Select the setting using the cursor up/down keys.

Display

14400bps/V17

9600bps/V29

4800bps/V27ter

2400bps/V27ter

Description

V.17, 14400 bps

V.17, 9600 bps

V.27ter, 4800 bps

V.27ter, 2400 bps

* : Initial setting: 14400bps/V17

2. Press the start key. The setting is set.

1-3-34

2PK/2PL/2PM/2PN

Item No.

U630

(cont.)

Description

Setting the reception speed

Sets the reception speed that the sender is informed of using the DIS or NSF signal. When the destination unit has V.34 capability, V.34 is selected, regardless of the setting.

1. Select the setting using the cursor up/down keys.

Display

14400bps

9600bps

4800bps

2400bps

Description

V.17, V.33, V.29, V.27ter

V.29, V.27ter

V.27ter

V.27ter (fallback only)

* : Initial setting: 14400bps

2. Press the start key. The setting is set.

Setting the waiting period to prevent echo problems at the sender

Sets the period before a DCS signal is sent after a DIS signal is received. Used when problems occur due to echoes at the sender.

1. Select the setting using the cursor up/down keys.

Display

500

Description

Sends a DCS 500 ms after receiving a DIS.

300 Sends a DCS 300 ms after receiving a DIS.

* : Initial setting: 300

2. Press the start key. The setting is set.

Setting the waiting period to prevent echo problems at the receiver

Sets the period before an NSF, CSI or DIS signal is sent after a CED signal is received. Used when problems occur due to echoes at the receiver.

1. Select the setting using the cursor up/down keys.

Display

500

75

Description

Sends an NSF, CSI or DIS 500 ms after receiving a CED.

Sends an NSF, CSI or DIS 75 ms after receiving a CED.

* : Initial setting: 75

2. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-35

2PK/2PL/2PM/2PN

Item No.

U631 Setting communication control 2

Description

Description

Makes settings regarding fax transmission.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

ECM TX

ECM RX

CED FREQ.

Description

Sets ECM transmission.

Sets ECM reception.

Sets the frequency of the CED signal.

Setting ECM transmission

To be set to OFF when reduction of transmission costs is of higher priority than image quality.

This should not be set to OFF when connecting to the IP (Internet Protocol) telephone line.

1. Select the setting using the cursor up/down keys.

Display

ON

Description

ECM transmission is enabled.

OFF ECM transmission is disabled.

* : Initial setting: ON

2. Press the start key. The setting is set.

Setting ECM reception

To be set to OFF when reduction of transmission costs is of higher priority than image quality.

This should not be set to OFF when connecting to the IP (Internet Protocol) telephone line.

1. Select the setting using the cursor up/down keys.

Display

ON

Description

ECM reception is enabled.

OFF ECM reception is disabled.

* : Initial setting: ON

2. Press the start key. The setting is set.

Setting the frequency of the CED signal

Sets the frequency of the CED signal. Used as one of the measures to improve transmission performance for international communications.

1. Select the setting using the cursor up/down keys.

Display

2100

Description

2100 Hz

1100 1100 Hz

* : Initial setting: 2100

2. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-36

2PK/2PL/2PM/2PN

Item No.

U632 Setting communication control 3

Description

Description

Makes settings for fax transmission regarding the communication.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

DIS 4BYTE

SHORT PRTCL TX

SHORT PRTCL RX

NUM OF CNG(F/T)

Description

Sets the DIS signal to 4 bytes.

Sets the short protocol transmission.

Sets the reception of short protocol transmission.

Sets the CNG detection times in the fax/telephone auto select mode.

Setting the DIS signal to 4 bytes

Sets if bit 33 and later bits of the DIS/DTC signal are sent.

1. Select the setting using the cursor up/down keys.

Display

ON

Description

Bit 33 and later bits of the DIS/DTC signal are not sent.

OFF Bit 33 and later bits of the DIS/DTC signal are sent.

* : Initial setting: OFF

2. Press the start key. The setting is set.

Setting the short protocol transmission

Sets if short protocol transmission is performed.

1. Select the setting using the cursor up/down keys.

Display

ON

Description

Short protocol transmission is performed.

OFF Short protocol transmission is not performed.

* : Initial setting: ON

2. Press the start key. The setting is set.

Setting the reception of a short protocol transmission

Selects whether to receive or ignore transmission using short protocol.

If a short protocol transmission is received when an auto switching device is attached to the machine, communication problems, including auto switching inability, sometimes occur. Change the setting to ignore short protocol transmission to prevent such problems.

1. Select the setting using the cursor up/down keys.

Display

ON

Description

Receives short protocol transmission.

OFF Ignores short protocol transmission.

* : Initial setting: ON

2. Press the start key. The setting is set.

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2PK/2PL/2PM/2PN

Item No.

Description

U632 Setting the CNG detection times in the fax/telephone auto select mode

Sets the CNG detection times in the fax/telephone auto select mode.

1. Select the setting using the cursor up/down keys.

Display

1TIME

Description

Detects CNG once.

2TIMES Detects CNG twice.

* : Initial setting: 2TIMES

2. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

U633 Setting communication control 4

Description

Makes settings for fax transmission regarding the communication.

Purpose

To reduce transmission errors when a low quality line is used.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

V.34

V.34-3429Hz

DIS 2RES

RTN CHECK

Description

Enables or disables V.34 communication.

Sets the V.34 symbol speed (3429 Hz).

Sets the number of times of DIS signal reception.

Sets the reference for RTN signal output.

Enabling/disabling V.34 communication

Sets whether V.34 communication is enabled/disabled for transmission and reception.

1. Select the setting using the cursor up/down keys.

Display

ON

TX

RX

OFF

Description

V.34 communication is enabled for both transmission and reception.

V.34 communication is enabled for transmission only.

V.34 communication is enabled for reception only.

V.34 communication is disabled for both transmission and reception.

* : Initial setting: ON

2. Press the start key. The setting is set.

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2PK/2PL/2PM/2PN

Item No.

Description

U633 Setting the V.34 symbol speed (3429 Hz)

Sets if the V.34 symbol speed 3429 Hz is used.

1. Select the setting using the cursor up/down keys.

Display

ON

OFF

Description

V.34 symbol speed 3429 Hz is used.

V.34 symbol speed 3429 Hz is not used.

* : Initial setting: ON

2. Press the start key. The setting is set.

Setting the number of times of DIS signal reception

Sets the number of times to receive the DIS signal to once or twice. Used as one of the correction measures for transmission errors and other problems.

1. Select the setting using the cursor up/down keys.

Display

ONCE

TWICE

Description

Responds to the first signal.

Responds to the second signal.

* : Initial setting: ONCE

2. Press the start key. The setting is set.

Setting the reference for RTN signal output

Sets the error line rate as the reference for RTN signal output. If transmission errors occur frequently due to the quality of the line, they can be reduced by lowering this setting.

1. Select the setting using the cursor up/down keys.

Display

5%

10%

15%

20%

Description

Error line rate of 5%

Error line rate of 10%

Error line rate of 15%

Error line rate of 20%

* : Initial setting: 15%

2. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-39

2PK/2PL/2PM/2PN

Item No.

U634 Setting communication control 5

Description

Description

Sets the maximum number of error bytes judged acceptable when receiving a TCF signal. Used as a measure to ease transmission conditions if transmission errors occur.

Setting

1. Press the start key.

2. Change the setting using the cursor left/right keys or numeric keys.

Description Setting range Initial setting

Number of allowed error bytes when detecting TCF 0 to 255

3. Press the start key. The value is set.

0

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

U640 Setting communication time 1

Description

Sets the detection time when one-shot detection is selected for remote switching. (This setting item will be displayed, but the setting made is ineffective.)

Sets the detection time when continuous detection is selected for remote switching. (This setting item will be displayed, but the setting made is ineffective.)

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

TIME (ONE)

TIME (CONT)

Description

Sets the one-shot detection time for remote switching.

Sets the continuous detection time for remote switching.

Setting the one-shot detection time for remote switching

1. Change the setting using the cursor left/right keys.

Description

One-shot detection time for remote switching

2. Press the start key. The value is set.

Setting range Initial setting

0 to 255 7

Setting the continuous detection time for remote switching

1. Change the setting using the cursor left/right keys.

Description

Continuous detection time for remote switching

2. Press the start key. The value is set.

Setting range

0 to 255

Initial setting

80

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-40

Item No.

U641 Setting communication time 2

Description

Description

Sets the time-out time for fax transmission.

Purpose

To improve transmission performance for international communications mainly.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

T0 TIME OUT

T1 TIME OUT

T2 TIME OUT

Ta TIME OUT

Tb1 TIME OUT

Tb2 TIME OUT

Tc TIME OUT

Td TIME OUT

Description

Sets the T0 time-out time.

Sets the T1 time-out time.

Sets the T2 time-out time.

Sets the Ta time-out time.

Sets the Tb1 time-out time.

Sets the Tb2 time-out time.

Sets the Tc time-out time.

Sets the Td time-out time.

2PK/2PL/2PM/2PN

Setting the T0 time-out time

Sets the time before detecting a CED or DIS signal after a dialing signal is sent.

Depending on the quality of the exchange, or when the auto select function is selected at the destination unit, a line can be disconnected. Change the setting to prevent this problem.

1. Change the setting using the cursor left/right keys.

Description

T0 time-out time

2. Press the start key. The value is set.

Setting range

30 to 90 s

Initial setting

56

Setting the T1 time-out time

Sets the time before receiving the correct signal after call reception. No change is necessary for this maintenance item.

1. Change the setting using the cursor left/right keys.

Description

T1 time-out time

2. Press the start key. The value is set.

Setting range

30 to 90 s

Initial setting

36

1-3-41

2PK/2PL/2PM/2PN

Item No.

Description

U641 Setting the T2 time-out time

The T2 time-out time decides the following.

From CFR signal output to image data reception

From image data reception to the next signal reception

In ECM, from RNR signal detection to the next signal reception

1. Change the setting using the cursor left/right keys.

Description

T2 time-out time

2. Press the start key. The value is set.

Setting range

1 to 255

Initial setting

69

Change in value per step

100 ms

Setting the Ta time-out time

In the fax/telephone auto select mode, sets the time to continue ringing an operator through the

connected telephone after receiving a call as a fax machine (see figure 1-3-4). A fax signal is

received within the Ta set time, or the fax mode is selected automatically when the time elapses.

In fax/telephone auto select mode, change the setting when fax reception is unsuccessful or a telephone fails to receive a call.

1. Change the setting using the cursor left/right keys.

Description

Ta time-out time

2. Press the start key. The value is set.

Setting range

1 to 255

Initial setting

30

Tb1

Ta

Tb2

Figure 1-3-4 Ta/Tb1/Tb2 time-out time

Setting the Tb1 time-out time

In the fax/telephone auto select mode, sets the time to start sending the ring back tone after

receiving a call as a fax machine (see figure 1-3-4). In fax/telephone auto select mode, change

the setting when fax reception is unsuccessful or a telephone fails to receive a call.

1. Change the setting using the cursor left/right keys.

Description

Tb1 time-out time

2. Press the start key. The value is set.

Setting range

1 to 255

Initial setting

20

Change in value per step

100 ms

1-3-42

2PK/2PL/2PM/2PN

Item No.

Description

U641 Setting the Tb2 time-out time

In the fax/telephone auto select mode, sets the time to start ringing an operator through the con-

nected telephone after receiving a call as a fax machine (see figure 1-3-4). In the fax/telephone

auto select mode, change the setting when fax reception is unsuccessful or a telephone fails to receive a call.

1. Change the setting using the cursor left/right keys.

Description

Tb2 time-out time

2. Press the start key. The value is set.

Setting range

1 to 255

Initial setting

80

Change in value per step

100 ms

Setting the Tc time-out time

In the TAD mode, set the time to check if there are any triggers for shifting to fax reception after a connected telephone receives a call. Only the telephone function is available if shifting is not made within the set Tc time.

In the TAD mode, change the setting when fax reception is unsuccessful or a telephone fails to receive a call.

1. Change the setting using the cursor left/right keys.

Description

Tc time-out time

2. Press the start key. The value is set.

Setting range

1 to 255

Initial setting

60

Setting the Td time-out time

Sets the length of the time required to determine silent status (fax), one of the triggers for Tc time check. In the TAD mode, change the setting when fax reception is unsuccessful or a telephone fails to receive a call. Be sure not to set it too short; otherwise, the mode may be shifted to fax while the unit is being used as a telephone.

1. Change the setting using the cursor left/right keys.

Description

Td time-out time

2. Press the start key. The value is set.

Setting range

1 to 255

Initial setting

9 (120 V)/6 (220-240 V)

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-43

2PK/2PL/2PM/2PN

Item No.

U650 Setting modem 1

Description

Description

Sets the G3 cable equalizer. Sets the modem detection level.

Purpose

Perform the following adjustment to make the equalizer compatible with the line characteristics.

To improve the transmission performance when a low quality line is used.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

REG. G3 TX EQR

REG. G3 RX EQR

RX MODEM LEVEL

Description

Sets the G3 transmission cable equalizer.

Sets the G3 reception cable equalizer.

Sets the modem detection level.

Setting the G3 transmission cable equalizer

1. Select [0dB], [4dB], [8dB] or [12dB] using the cursor up/down keys.

* : Initial setting: 0dB

2. Press the start key. The setting is set.

Setting the G3 reception cable equalizer

1. Select [0dB], [4dB], [8dB] or [12dB] using the cursor up/down keys.

* : Initial setting: 0dB

2. Press the start key. The setting is set.

Setting the modem detection level

1. Select [33dBm], [38dBm], [43dBm] or [48dBm] using the cursor up/down keys.

* : Initial setting: 43dBm

2. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-44

2PK/2PL/2PM/2PN

Item No.

U651 Setting modem 2

Description

Description

Sets the modem output level.

Sets the DTMF output level of a push-button dial telephone.

Purpose

Used if problems occur when sending a signal with a push-button dial telephone.

Setting

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

3. Change the setting using the cursor left/right keys or numeric keys.

Display

SGL LV MDM

DTMF LV(C)

DTMF LV(D)

Description

Modem output level

DTMF output level

(main value)

DTMF output level

(level difference)

Setting range Initial setting

1 to 15

0 to 15.0

0 to 5.5

9 (120 V)

10 (220-240 V)

5 (120 V)

10.5 (220-240 V)

2 (120 V)

2.5 (220-240 V)

4. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-45

2PK/2PL/2PM/2PN

Item No.

U660 Setting the NCU

Description

Description

Makes setting regarding the network control unit (NCU).

Purpose

To be set when installing the facsimile kit.

Method

1. Press the start key.

2. Select the item to be set using the cursor up/down keys.

Display

EXCHANGE

DIAL TONE

BUSY TONE

PBX SETTING

DC LOOP

Description

Sets the connection to PBX/PSTN.

Sets PSTN dial tone detection.

Sets busy tone detection.

Setting for a PBX.

Sets the loop current detection before dialing.

Setting the connection to PBX/PSTN

Selects if a fax is to be connected to either a PBX or public switched telephone network.

1. Select the setting using the cursor up/down keys.

Display

PSTN

PBX

Description

Connected to the public switched telephone network.

Connected to a PBX.

* : Initial setting: PSTN

2. Press the start key. The setting is set.

Setting PSTN dial tone detection

Selects if the dial tone is detected to check the telephone is off the hook when a fax is connected to a public switched telephone network.

1. Select the setting using the cursor up/down keys.

Display

ON

OFF

Description

Detects the dial tone.

Does not detect the dial tone.

* : Initial setting: ON

2. Press the start key. The setting is set.

1-3-46

2PK/2PL/2PM/2PN

Item No.

Description

U660 Setting busy tone detection

When a fax signal is sent, sets whether the line is disconnected immediately after a busy tone is detected, or the busy tone is not detected and the line remains connected until T0 time-out time.

Fax transmission may fail due to incorrect busy tone detection. When set to 2, this problem may be prevented. However, the line is not disconnected within the T0 time-out time even if the destination line is busy.

1. Select the setting using the cursor up/down keys.

Display

ON

OFF

Description

Detects busy tone.

Does not detect busy tone.

* : Initial setting: ON

2. Press the start key. The setting is set.

Setting for a PBX

Selects the mode to connect an outside call when connected to a PBX.

According to the type of the PBX connected, select the mode to connect an outside call.

1. Select the setting using the cursor up/down keys.

Display

EARTH

FLASH

LOOP

Description

Earth mode

Flashing mode

Code number mode

* : Initial setting: LOOP

2. Press the start key. The setting is set.

Setting the loop current detection before dialing

Sets if the loop current detection is performed before dialing.

1. Select the setting using the cursor up/down keys.

Display

ON

OFF

Description

Performs loop current detection before dialing.

Does not perform loop current detection before dialing.

* : Initial setting: ON

2. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-47

2PK/2PL/2PM/2PN

Item No.

U670 Outputting lists

Description

Description

Outputs a list of data regarding fax transmissions.

Printing a list is disabled either when a job is remaining in the buffer or when [Pause All Print

Jobs] is pressed to halt printing.

Purpose

To check conditions of use, settings and transmission procedures of the fax.

Method

1. Press the start key.

2. Select the item to be output using the cursor up/down keys.

3. Press the start key. The selected list is output.

Display

SETTING LIST

ACTION LIST

SELF ST REPORT

Description

Outputs a list of software switches, self telephone number, confidential boxes, ROM versions and other information.

Outputs a list of error history, transmission line details and other information.

Outputs a list of settings in maintenance mode (own-status report) regarding fax transmission only.

PROTOCOL LIST

ERROR LIST

Outputs a list of transmission procedures.

Outputs a list of error.

ADDR BOOK (No.) Outputs address book in order IDs were added

ADDR BOOK (Name) Outputs address book in order of names

ONE-TOUCH LIST

GROUP LIST

Outputs a list of one-touch.

Outputs a list of group.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-48

2PK/2PL/2PM/2PN

Item No.

U695 FAX function customize

Description

Description

Sets fax batch transmission ON/OFF. Also changes the print size priority at the time of small size reception.

Purpose

To be executed as required.

Setting

1. Select the setting using the cursor up/down keys.

Display

FAX BULK TX

A5 PT PRI CHG

Description

fax batch transmission ON/OFF

Change of print size priority at the time of small size reception

Setting: [FAX BULK TX]

1. Select ON or OFF using the cursor left/right keys.

Display

ON

OFF

Description

Fax batch transmission is enabled.

Fax batch transmission is disabled.

* : Initial setting: ON

2. Press the start key. The setting is set.

Setting: [A5 PT PRI CHG]

1. Select ON or OFF using the cursor left/right keys.

Display

ON

OFF

Description

At the time of A5 size reception: A5

B5A4

At the time of A5 size reception: A5

A4B5

* : Initial setting: OFF

2. Press the start key. The setting is set.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-49

2PK/2PL/2PM/2PN

Item No.

U699 Setting the software switches

Description

Description

Sets the software switches on the FAX control PWB individually.

Purpose

To change the setting when a problem such as split output of received originals occurs.

Since the communication performance is largely affected, normally this setting need not be changed.

Method

1. Press the start key.

2. Press [SW No.].

3. Enter the desired software switch number (3 digits) using the numeric keys and press the enter key.

4. Use numeric keys 7 to 0 to switch each bit between 0 and 1.

5. Press the start key to set the value.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

List of Software Switches of Which the Setting Can Be Changed

<Communication control procedure>

No.

36

37

38

41

42

Bit Item

7654 Coding format in transmission

3210 Coding format in reception

5 33600 bps/V34

4 31200 bps/V34

3 28800 bps/V34

2 26400 bps/V34

1 24000 bps/V34

0 21600 bps/V34

7 19200 bps/V34

6 16800 bps/V34

5 14400 bps/V34

4 12000 bps/V34

3 9600 bps/V34

2 7200 bps/V34

1 4800 bps/V34

0 2400 bps/V34

3 FSK detection in V.8

4 4800 bps when low-speed setting is active

2 FIF length in transmission of more than 4 times of DIS/DTC signal

1-3-50

2PK/2PL/2PM/2PN

Item No.

U699 <Communication time setting>

60

63

64

66

68

No.

53

54

55

Bit Item

Description

76543210 T3 timeout setting

76543210 T4 timeout setting (automatic equipment)

76543210 T5 timeout setting

76543210 Time before transmission of CNG (1100 Hz) signal

76543210 T0 timeout setting (manual equipment)

7 Phase C timeout in ECM reception

76543210 Timeout 1 in countermeasures against echo

76543210 Timeout for FSK detection start in V.8

<Modem setting>

No.

89

Bit Item

76543 RX gain adjust

<NCU setting>

No.

121

122

125

126

Bit Item

7654 Dial tone/busy tone detection pattern

7654 Busy tone detection pattern

1 Busy tone detection in automatic FAX/TEL switching

76543210 Access code registration for connection to PSTN

7654 FAX/TEL automatic switching ringback tone ON/OFF cycle

<Calling time setting>

142

143

144

145

No.

133

134

141

147

148

149

151

Bit Item

76543210 DTMF signal transmission time

76543210 DTMF signal pause time

76543210 Ringer detection cycle (minimum)

76543210 Ringer detection cycle (maximum)

76543210 Ringer ON time detection

76543210 Ringer OFF time detection

76543210 Ringer OFF non-detection time

76543210 Dial tone detection time (continuous tone)

76543210 Allowable dial tone interruption time

76543210 Time for transmitting selection signal after closing the DC circuit

76543210 Ringer frequency detection invalid time

1-3-51

2PK/2PL/2PM/2PN

Item No.

U910 Clearing the black ratio data

Description

Description

Clears the accumulated black ratio data for A4 sheet.

Purpose

To clear data as required at times such as during maintenance service.

Method

1. Press the start key.

2. Select [ALL CLEAR] using the cursor up/down keys.

3. Press the start key. The accumulated black ratio data is cleared.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-52

2PK/2PL/2PM/2PN

Item No.

U917 Setting backup data reading/writing

Description

Description

Retrieves the backup data to a USB memory from the machine; or writes the data from the USB memory to the machine.

Purpose

To store and write data when replacing the control PWB.

Method

1. Press the power key on the operation panel, and after verifying the power indicator has gone off, switch off the power switch.

2. Insert USB memory in USB memory slot.

3. Turn the power switch on.

Wait for 10 seconds to allow the machine to recognize the USB memory.

4. Enter the maintenance item.

5. Press the start key.

6. Select [Export] or [Import] using the cursor up/down keys and press the start key.

Display

IMPORT

EXPORT

Description

Writing data from the USB memory to the machine

Retrieving from the machine to a USB memory

7. Select the item using the cursor up/down keys.

Display

ADDRESS

BOOK

JOB ACCNT.

ONE TOUCH

USER

PROGRAM

DOCUMENT

BOX

FAX

FORWARD

Description

Address book

Job accounting

Information on one-touch key

User managements

Program information

Document box information

FAX transfer information

-

-

Depending data

Address book

Job accounting

Job accountings and user managements

Job accountings and user managements

Job accountings, user managements and document box information

* : Since data are dependent with each other, data other than those assigned are also retrieved or written in.

8. Select [ON] using the cursor left/right keys.

9. Press the start key. Starts reading or writing.

The progress of selected item is displayed in %.

When an error occurs, the operation is canceled and an error code is displayed.

10. When normally completed, [FIN] is displayed.

11. Turn the power switch off and on after completing writing when selecting [IMPORT].

1-3-53

2PK/2PL/2PM/2PN

Item No.

U917 Error Codes

Description

Codes Description

e002 Parameter error e003 File write error e004 File initialization error e005 File error e006 Processing error e010 Address book clear error (contact) e011 Address book open error (contact) e012 Address book list error (contact) e013 Address book list error (contact) e014 Address book clear error (group) e015 Address book open error (group) e016 Address book list error (group) e017 Address book list error (group) e110 Job accounting clear error e111 Job accounting open error e112 Job accounting open error e113 Job accounting error in writing e114 Job accounting list error e115 Job accounting list error e210 One-touch open error e211 One-touch list error e212 One-touch list error e310 User managements backup error e311 User managements clear error e312 User managements open error e313 User managements open error e314 User managements open error e315 User managements error in writing e316 User managements list error e317 User managements list error e318 User managements list error e319 User managements list error e31a User managements open error e31b User managements error e31c User managements error e31d User managements open error

Codes Description

e31e User managements error e31f User managements open error e320 User managements error e410 Box file open error e411 Box error in writing e412 Box error in reading e413 Box list error e414 Box list error e415 Box error e416 Box error e417 Box open error e418 Box close error e419 Box creation error e41a Box creation error e41b Box deletion error e41c Box movement error e510 Program error in writing e511 Program error in reading e710 Fax memory open error e711 Fax memory initialization error e712 Fax memory list error e713 Fax memory error e714 Fax memory error e715 Fax memory mode error e716 Fax memory error e717 Fax memory error e718 Fax memory mode error e910 File reading error e911 File writing error e912 Data mismatch e913 Log file open error e914 Log file error in writing e915 Directory open error e916 Directory error in reading e917 Synchronization error e918 Synchronization error

1-3-54

2PK/2PL/2PM/2PN

Item No.

U917 Error Codes

Description

Codes Description

d000 Unspecified error d001 HDD unavailable d002 USB memory is not inserted

Codes Description

d00b File reading error d00c File writing error d00d File copy error d003 File for writing is not found in the USB d00e File compressed error d004 File for reading is not found in the HDD d00f File decompressed error d005 USB error in writing d006 USB error in reading d010 d011

Directory open error

Directory creation error d007 USB unmount error d008 File rename error d009 File open error d00a File close error d012 File writing error d013 File reading error d014 File deletion error d015 File copy error to the USB

Supplement

The following restrictions apply to the data which were imported from 4 in 1 model (with FAX) to

3 in 1 model (without FAX).

Personal address book: FAX-related data are not imported.

Group address book: Group addresses including FAX addresses are not imported.

Job accounting data: Initial values are added for FAX-related data.

One-touch data: Groups assigned with FAX addresses or those including FAX are not imported.

User management data: Initial values are added for out-going FAXes of authentication.

Program data: Not imported. (The same applies when data are imported from 3 in 1 to 4 in 1 model.)

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

U927

Clearing the all copy counts and machine life counts (one time only)

Description

Resets all of the counts back to zero.

Supplement

The total account counter and the machine life counter can be cleared only once if all count values are 1000 or less.

Method

1. Press the start key.

2. Press [EXECUTE].

3. Press the start key. All copy counts and machine life counts are cleared.

[CAN NOT EXECUTE] is displayed if the count cannot be cleared.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-55

2PK/2PL/2PM/2PN

Item No.

U977 Data capture mode

Description

Description

Store the print data sent to the machine into USB memory.

Purpose

In case to occur the error at printing, check the print data sent to the machine.

Method

1. Insert USB memory in USB memory slot.

2. Turn the power switch on.

3. Enter the maintenance item.

4. Press the start key.

5. Select [EXECUTE].

6. Press the start key.

7. Send the print data to the machine.

Once the print data is stored into USB memory, OK will be displayed.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-56

2PK/2PL/2PM/2PN

1-3-2 Service mode

The machine is equipped with a maintenance function which can be used to maintain and service the machine.

(1) Executing a service mode

Start

Press the System Menu/Counter key.

Select [Adjust/Maint.] using the cursor up/down keys and press the start key.

Select [Service Setting] using the cursor up/down keys and press the start key.

The selected service mode is run.

Press the stop key.

End

The Sys. Menu/Count. menu appears.

The Adjust/Maint. menu appears.

The Service Setting menu appears.

1-3-57

2PK/2PL/2PM/2PN

(2) Description of service mode

Service items Description

Service Status Printing a status page for service purpose

Description

Prints a status page for service purpose. The status page includes various settings and service cumulative.

Purpose

To acquire the current printing environmental parameters and cumulative information.

Method

1. Enter the Service Setting menu.

2. Select [Service Status] using the cursor up/down keys.

3. Press the start key.

4. Press [Yes] (the Left Select key). Two pages will be printed.

Completion

Press the stop key.

1-3-58

2PK/2PL/2PM/2PN

Service items

Service status page (1)

Description

Service Status Page

MFP

(1)

Firmware version 2PN_2000.000.000 2013.06.07

(2)

2013/06/07 15:15

(3) (4) (5)

[XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Controller Information

Memory status

(7)

Standard Size

(8)

Option Slot

(9)

Total Size

2.0 GB

128.0 KB

2.0 GB

FAX Information

(26)

Rings (Normal)

(27)

Rings (FAX/TEL)

(28)

Rings (TAD)

(29)

Option DIMM Size

Time

(10)

Local Time Zone

(11)

(12)

(13)

Document Processor

(14)

Paper Feeder2:

(15)

Paper Feeder3:

(16)

(17)

Date and Time

Time Server

Installed Options

Memory Card

Print Setting

(18)

MP Tray Priority

+01:00 Tokio

06/04/2010 12:00

10.183.53.13

Installed

Installed

Installed

Not Installed

Auto Feed

Print Coverage

(19)

Average(%)

(20)

Total

/ Usage Page(A4/Letter Conversion)

(30)

FRPO Status

User Top Margin

User Left Margin

.

.

.

.

.

.

.

.

.

.

.

.

.

.

K: 1.10

(21)

Copy

K: 1.10

(22)

Printer

/ 1111111.11

/ 1111111.11

.

.

.

PDF mode

K: 1.10

(23)

FAX

K: 1.10

(24)

Period

(25)

Last Page (%)

/ 1111111.11

/ 1111111.11

(27/10/2009 - 03/11/2009 08:40)

1.00

(31)

(32)

(33)

(34)

RP Code

1234 5678 9012

5678 9012 3456

9012 3456 7890

3456 7890 1234

3

3

3

16MB

A1+A2/100

A3+A4/100

Y5

0.00

0.00

00

1

Figure 1-3-5

(6)

[XXXXXXXXXXXXXXXX]

1-3-59

2PK/2PL/2PM/2PN

Service items

Service status page (2)

Service Status Page

MFP

Firmware version 2PN_2000.000.000 2013.06.07

Engine Information

(35)

(36)

(37)

NVRAM Version

Scanner Version

FAX Slot1

FAX BOOT Version

FAX APL Version

FAX IPL Version

(38)

MAC Address

(39)

DP Counters

Total

_1F31255_1F31255

2PN_1200.001.089

2PN_5000.001.001

2PN_5100.001.001

2PN_5200.001.001

00:C0:EE:D0:01:0D

1234

Description

2013/06/07 15:15

[XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Send Information

(40)

Date and Time

(41)

Address

10/06/30

1/2

(42) (43)

(44)

100/100

(45)

0/0/0/0/

(46)

0000000/0000000/0000000/0000000/0000000/0000000/

0000000/

F00/U00/0/0/0/0/30/70/abcde/1/0/1/

(47)(48)(49)(50)(51)(52)(53)(54)(55)(56)(57)(58)

(59)

0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/

0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/

(60)

12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07

XXXXXXXX

(61)

(62)

[ABCDEFGHIJ] [ABCDEFGHIJ]

(63)

[2PN_81BR.001.010]

(64)

00070107FE/0700FE00FE/00FE000100/0000000000/ 00000A010A/0A0A0A3200/0000000000/0000000000/

0008000000/080000001D/0096009B00/9B009BFFFB/0082000000/000000

1/5/

(65) (66)

1/

(67)

0/15:47

(68) (69)

1-3-60

2

Figure 1-3-6

[XXXXXXXXXXXXXXXX]

2PK/2PL/2PM/2PN

Service items Description

Detail of service status page

No.

Description

(1) Firmware version

(2) System date

(3) Engine soft version

(4) Engine boot version

(5) Operation panel mask version

(6) Machine serial number

(7) Standard memory size

(8) Optional memory size

(9) Total memory size

(10) Local time zone

(11) Report output date

(12) NTP server name

(13) Presence or absence of the document processor

(14) Presence or absence of the optional paper feeder2

(15) Presence or absence of the optional paper feeder3

(16) Presence or absence of the optional memory card

(17) Presence or absence of the card authentication kit (B)

(18) Print setting

-

-

-

-

-

-

-

-

Supplement

-

-

-

Day/Month/Year hour:minute

Installed/Not Installed

Installed/Not Installed

Installed/Not Installed

Installed/Not Installed

Installed/Not Installed

Off/Auto Feed/Always

(19) Page of relation to the A4/Letter * :Print Coverage provides a close-matching reference of toner consumption and will not match with the actual toner consumption.

(20) Average coverage for total

(21) Average coverage for copy

-

-

(22)

(23)

(24)

Average coverage for printer

Average coverage for fax

Cleared date and output date

(25) Coverage on the final output page

-

-

-

-

(26) Number of rings

(27) Number of rings before automatic switching

(28) Number of rings before connecting to answering machine

0 to 15

0 to 15

0 to 15

1-3-61

2PK/2PL/2PM/2PN

Service items Description

No.

(29)

(30)

(31)

(32)

(33)

(34)

(35)

Description

Option DIMM Size

FRPO Setting

RP code

RP code

RP code

RP code

NV RAM version

Supplement

-

-

Code the engine software version and the date of update.

Code the main software version and the date of update.

Code the engine software version and the date of the previous update.

Code the main software version and the date of the previous update.

_ 1F3 1225 _ 1F3 1225

(a) (b) (c) (d) (e) (f)

(36) Scanner firmware version

(37) Fax firmware version

(38) Mac address -

(39) Number of original feed from DP -

-

-

(a) Consistency of the present software version and the database

_ (underscore): OK

* (Asterisk): NG

(b) Database version

(c) The oldest time stamp of database version

(d) Consistency of the present software version and the ME firmware version

_ (underscore): OK

* (Asterisk): NG

(e) ME firmware version

(f) The oldest time stamp of the ME database version

Normal if (a) and (d) are underscored, and (b) and

(e) are identical with (c) and (f).

(40) The last sent date and time

(41) Transmission address -

-

1-3-62

2PK/2PL/2PM/2PN

Service items Description

No.

Description

(42) Destination information

(43) Area information

(44) Margin settings

(44) Margin/Page length/Page width settings

(46) Life counter (The first line)

-

-

Supplement

Top margin/Left margin

Top margin integer part/Top margin decimal part/

Left margin integer part/Left margin decimal part/

(47)

(48)

(49)

Life counter (The second line)

Panel lock information

USB information

Paper handling information

Machine life/MP tray/Cassette 1/Cassette 2/

Cassette 3 /Duplex

Maintenance kit

0: OFF

1: Partial lock

2: Full lock

0: Not installed

1: Full speed

2: Hi speed

0: Paper source unit select

1: Paper source unit

(50)

(51)

Auto cassette change

Black and white printing double count mode

(52) Billing counting timing

(53) Temperature (machine outside) -

-

(54) Absolute temperature

(machineoutside)

-

0:Auto cassette change prohibition

1:Auto cassette change permission

0: All single counts

1: A3, Single count, Less than 420 mm (length)

2: Legal, Single count, 356 mm or less (length)

3: Folio, Single count, Less than 330 mm (length)

(55) Fixed assets number

(56) Job end judgment time-out time -

-

(57)

(58)

Job end detection mode

Priscribe environmental reset

-

0: OFF

1: ON

(59) Media type attributes

1 to 28 (Not used: 18, 19, 20)

Weight settings

0: Light/1: Normal 1 / 2: Normal 2 / 3: Normal 3/

4: Heavy 1 / 5: Heavy 2 / 6: Heavy 3 / 7: Extra

Heavy

Fuser settings

0: High / 1: Middle / 2: Low / 3: Vellum

Duplex settings

0: Disable / 1: Enable

1-3-63

Service items Description

No.

Description

(60) RFID information -

Supplement

(61) RFID reader/writer version information

(62) Soft version of the optional paper feeder

-

-

(63) Version of the optional message -

(64) Maintenance information -

(65) Toner low setting

(66) Toner low detection level

(67) Full-page print mode

0: Enabled

1: Disabled

0 to 100 (%)

(68)

(69)

Wake UP mode

Wake Up Timer

0: Normal mode (Factory setting)

1: Full-page mode

0: OFF (Don't wake up)

1: ON (Do wake up)

Displays the wake-up time

2PK/2PL/2PM/2PN

1-3-64

2PK/2PL/2PM/2PN

Service items

Network Status Printing a status page for network

Description

Description

Prints a status page for network.

Purpose

To acquire the detailed network setting information.

Method

1. Enter the Service Setting menu.

2. Select [Network Status] using the cursor up/down keys.

3. Press the start key.

4. Press [Yes] in the confirmation display. Network status page will be printed.

Completion

Press the stop key.

1-3-65

2PK/2PL/2PM/2PN

Service items

Test Page Printing a test page

Description

Description

The halftones of sixteen different levels are printed for test.

Purpose

The developmental time of image error, the test print is performed for judgement of the engine-side or the scanner-side.

Method

1. Enter the Service Setting menu.

2. Select [Test Page].

3. Press the start key.

4. Press [Yes] (the Left Select key). Test page will be printed.

Gray scale

(16 levels)

Figure 1-3-7

Completion

Press the stop key.

New Developer Perform the toner installation of the developer unit.

Description

Perform the toner installation when the developer unit has been replaced.

Purpose

Perform when the developer unit is replaced.

Method

1. Enter the Service Setting menu.

2. Select [New Developer] using the cursor up/down keys.

3. Press [Yes] in the confirmation display.

Completion

Press the stop key.

1-3-66

2PK/2PL/2PM/2PN-1

Service items

FAX country code

Description

FAX Country Code

Description

Initializes software switches and all data in the backup data on the FAX control PWB, according to the destination.

Purpose

To initialize the FAX control PWB.

Method

1. Enter the Service Setting menu.

2. Select [FAX Country Code] using the cursor up/down keys.

3. Press the start key.

4. Enter a destination code using the numeric keys.

5. Press the start key. The setting is set.

6. Press the start key. Data initialization starts.

Destination code list

126

136

137

152

088

097

108

115

Code

000

007

009

022

038

080

084

156

159

169

181

Destination

Japan

Argentina

Australia

Brazil

China

Hong Kong

Indonesia

Israel

Korea

Malaysia

Mexico

New Zealand

Peru

Philippines

Saudi Arabiat

Singapore

South Africa

Thailand

U.S.A.

Code

250

253

254

Destination

Russia

CTR21 (European nations)

Italy

Germany

Spain

U.K.

Netherlands

Sweden

France

Austria

Switzerland

Belgium

Denmark

Finland

Portugal

Ireland

Norway

Taiwan

Completion

Press the stop key.

1-3-67

2PK/2PL/2PM/2PN

Service items

FAX call Setting FAX call setting

Description

Description

Selects if a fax is to be connected to either a PBX or public switched telephone network.

Selects the mode to connect an outside call when connected to a PBX.

Access code registration for connection to PSTN.

Purpose

To be executed as required.

Method

1. Enter the Service Setting menu.

2. Select [FAX Call Set.] using the cursor up/down keys.

3. Press the start key.

Display

Exchange Select.

PBX Setting

Dial No. to PSTN

Description

Setting the connection to PBX/PSTN

Setting for a PBX

Setting access code to PSTN

Setting the connection to PBX/PSTN

1. Select [Exchange Select.] using the cursor up/down keys.

2. Press the start key.

3. Select [PBX] or [PSTN] using the cursor up/down keys.

4. Press the start key. The setting is set.

Setting for PBX

1. Select [PBX Setting] using the cursor up/down keys.

2. Press the start key.

3. Select [Loop], [Flash] or [Earth] using the cursor up/down keys.

4. Press the start key. The setting is set.

Setting access code to PSTN

1. Select [Dial No. to PSTN] using the cursor up/down keys.

2. Press the start key.

3. Enter access code using the numeric keys. (0 to 9, 00 to 99)

4. Press the start key. The setting is set.

Completion

Press the stop key.

1-3-68

2PK/2PL/2PM/2PN

Service items

Remote diagnostics

Description

Setting remote diagnostics

Description

Sets the remote diagnostics.

Purpose

Used to establish communication between the machine and the service facility when a problem is encounted.

Method

1. Enter the Service Setting menu.

2. Select [Remote Diag.Set.] using the cursor up/down keys.

3. Press the start key.

4. Select [On] using the cursor up/down keys.

5. Press the start key. The setting is set.

6. Select [Remote Diag. ID] using the cursor up/down keys.

7. Press the start key.

8. Enter the prespecified remote diagnostics ID number (0000 to 9999) using the numeric keys.

9. Press the start key. The setting is set.

Completion

Press the stop key.

1-3-69

This page is intentionally left blank.

2PK/2PL/2PM/2PN

1-3-70

2PK/2PL/2PM/2PN

1-4 Troubleshooting

1-4-1 Paper misfeed detection

(1) Paper misfeed indication

When a paper misfeed occurs, the machine immediately stops printing and displays the paper misfeed message on the operation panel. To remove paper misfed in the machine, pull out the paper cassette, open the front cover, rear cover or duplexer’s cover, or remove the drum unit.

Help

Paper jammed in the printer

JAM****

Figure 1-4-1 Paper misfeed indication

1-4-1

2PK/2PL/2PM/2PN

(2) Paper misfeed detection condition

9

10

H

G

4

DP

F

E

1

2

3

1: Registration sensor (RS)

2: Paper sensor (PS)

3: MP paper sensor (MPPS)

4: Exit sensor (ES)

5: PF paper feed sensor 1 (PFPFS1)

6: PF paper sensor 1 (PFPS1)

7: PF paper feed sensor 2 (PFPFS2)

8: PF paper sensor 2 (PFPS2)

9: DP document sensor (DPOS)

10: DP timing sensor (DPTS)

D

A

Cassette 1

(Machine)

6

5

B

Cassette 2

(Paper feeder)

8

7

C

Cassette 3

(Paper feeder)

Figure 1-4-2

1-4-2

Code

0100

0101

0105

0107

0110

0501

0502

0503

0508

0509

0511

0512

0513

0518

0519

1403

1413

1420

1620

4002

4003

2PK/2PL/2PM/2PN

Contents Conditions

Secondary paper feed request time out

Waiting for process package to be ready

Registration sensor not detected

Secondary paper feed request given by the controller is unreachable.

Process package won’t be ready.

Activation of the registration sensor (on/off) is undetected for 90 s during printing.

Fuser package won’t be ready.

Waiting for fuser package to be ready

Upper cover open

No paper feed from cassette

1

No paper feed from cassette

2

No paper feed from cassette

3

The upper cover is opened during printing.

The registration sensor (RS) does not turn on during paper feed from cassette 1.

PF paper feed sensor 1 (PFPFS1) does not turn on during paper feed from cassette 2 (Retry 1 times).

PF paper feed sensor 2 (PFPFS2) does not turn on during paper feed from cassette 3 (Retry 1 times).

No paper feed from duplex section

The registration sensor (RS) does not turn on during paper feed from the duplex section.

No paper feed from MP tray The registration sensor (RS) does not turn on during paper feed from the MP tray.

Multiple sheets in cassette 1 The registration sensor (RS) does not turn off during paper feed from cassette 1.

Multiple sheets in cassette 2 PF paper feed sensor 1 (PFPFS1) does not turn off during paper feed from cassette 2.

Multiple sheets in cassette 3 PF paper feed sensor 2 (PFPFS2) does not turn off during paper feed from cassette 3.

Multiple sheets in duplex section

Multiple sheets in MP tray

The registration sensor (RS) does not turn off during paper feed from the duplex section.

The registration sensor (RS) does not turn off during paper feed from theMP tray.

PF paper feed sensor 1 non arrival jam

PF paper feed sensor 1 stay jam

PF paper feed sensor 2 stay jam

Registration sensor non arrival jam

PF paper feed sensor 1 (PFPFS1) does not turn on during paper feed from cassette 3.

PF paper feed sensor 1 (PFPFS1) does not turn off during paper feed from cassette 3.

Paper remains at the

PF paper feed sensor

1

(PFPFS1) when power is turned on.

Paper remains at the

PF paper feed sensor

2

(PFPFS2) when power is turned on.

The registration sensor (RS) does not turn on during paper feed from cassette 2.

The registration sensor (RS) does not turn on during paper feed from cassette 3.

Jam

location*

E

E

E

-

A

B

C

F

D

E

B

C

E

E

G

F

B

C

A

A

*: Refer to figure 1-4-2 for paper jam location (see page 1-4-2).

1-4-3

4020

4201

4202

4203

4208

4209

4211

4212

4213

4218

4219

4220

Code

4012

4013

2PK/2PL/2PM/2PN

Contents Conditions

Registration sensor stay jam The registration sensor (RS) does not turn off during paper feed from cassette 2.

The registration sensor (RS) does not turn off during paper feed from cassette 3.

When a power supply is turned on, the registration sensor (RS) does not turn off.

Eject sensor non arrival jam The eject sensor (ES) does not turn on during paper feed from cassette 1.

The eject sensor (ES) does not turn on during paper feed from cassette 2.

Eject sensor stay jam

The eject sensor (ES) does not turn on during paper feed from cassette 3.

The eject sensor (ES) does not turn on during paper feed from duplex section.

The eject sensor (ES) does not turn on during paper feed from MP tray.

The eject sensor (ES) does not turn off during paper feed from cassette 1.

The eject sensor (ES) does not turn off during paper feed from cassette 2.

The eject sensor (ES) does not turn off during paper feed from cassette 3.

The eject sensor (ES) does not turn off during paper feed from the duplex section.

The eject sensor (ES) does not turn off during paper feed from the MP tray.

Paper remains at the eject sensor (ES) when power is turned on.

Jam

location*

E

E

E

E

E

E

E

E

G

G

G

G

G

G

*: Refer to figure 1-4-2 for paper jam location (see page 1-4-2).

1-4-4

Code

4301

4302

4303

4309

4311

4312

4313

4319

9000

9001

9003

9004

9011

9410

2PK/2PL/2PM/2PN

Contents Conditions

Duplex sensor non arrival jam

Duplex sensor stay jam

No paper feed from DP

DP original conveying jam

The eject sensor (ES) does not turn on after a switchback start, during paper feed from cassette

1.

The eject sensor (ES) does not turn on after a switchback start, during paper feed from cassette

2.

The eject sensor (ES) does not turn on after a switchback start, during paper feed from cassette

3.

The eject sensor (ES) does not turn on after a switchback start, during paper feed from the MP tray.

The eject sensor (ES) does not turn off after a switchback start, during paper feed from cassette

1.

The eject sensor (ES) does not turn off after a switchback start, during paper feed from cassette

2.

The eject sensor (ES) does not turn off after a switchback start, during paper feed from cassette

3.

The duplex sensor (DUS) does not turn off after a switchback start, during paper feed from the MP tray.

DP timing sensor (DPTS) does not turn on during original feed from DP (Retry 5 times).

DP timing sensor (DPTS) turns off within the specified time since the sensor turns on.

DP original switchback jam During duplex switchback scanning, the DP timing sensor (DPTS) does not turn off within specified time.

DP top cover open

During duplex switchback scanning, the DP timing sensor (DPTS) does not turn on within specified time since original switchback operation starts.

The DP top cover is opened during original feeding.

DP timing sensor stay jam The DP timing sensor (DPTS) does not turned off within the specified time its turning on.

Jam

location*

G

G

G

G

F

F

F

F

H

H

H

H

H

H

*: Refer to figure 1-4-2 for paper jam location (see page 1-4-2).

1-4-5

2PK/2PL/2PM/2PN

1-4-2 Self-diagnostic function

(1) Self-diagnostic function

This machine is equipped with self-diagnostic function. When a problem is detected, the machine stops printing and display an error message on the operation panel. An error message consists of a message prompting a contact to service personnel, total print count, and a four-digit error code indicating the type of the error.

(The display varies depending on the type of the error.)

Machine failure.

Call service.

C####

Figure 1-4-3

1-4-6

2PK/2PL/2PM/2PN

(2) Self diagnostic codes

Code Contents

Causes

0030 FAX control PWB system error

Processing with the fax software was disabled due to a hardware problem.

0070 FAX control PWB incompatible detection Error

Abnormal detection of FAX control

PWB incompatibility In the initial communication with the FAX control

PWB, any normal communication command is not transmitted.

0100 Backup memory device error

Defective FAX control PWB.

Defective fax software.

Defective FAX control PWB.

Defective flash memory.

Defective control

PWB.

0120 MAC address data error

Defective flash memory.

0130 Backup memory read/write error

Defective flash memory.

0140

0150

Backup memory data error

Control PWB EEPROM error

Detecting control PWB EEPROM

(U17) communication error.

Defective control

PWB.

Defective flash memory.

Defective control

PWB.

Improper installation control PWB

EEPROM (U17).

Defective control

PWB.

0170 Billing counting error

Data damage of control PWB

EEPROM (U17).

Defective control

PWB.

Data damage of control PWB

EEPROM (U17).

Remarks

Check procedures

/corrective measures

Replace the FAX control PWB (See

page 1-5-48).

Install the fax software.

Replace the FAX control PWB (See

page 1-5-48).

Replace the control PWB (See page 1-

5-37).

Replace the control PWB (See page 1-

5-37).

Replace the control PWB (See page 1-

5-37).

Replace the control PWB (See page 1-

5-37).

Replace the control PWB (See page 1-

5-37).

Replace the control PWB (See page 1-

5-37).

Replace the control PWB (See page 1-

5-37).

Check the installation of the EEPROM

(U17) and remedy if necessary (See

page 1-5-37).

Replace the control PWB (See page 1-

5-37).

Contact the Service Administrative Division.

Replace the control PWB (See page 1-

5-37).

Contact the Service Administrative Division.

1-4-7

2PK/2PL/2PM/2PN

Code Contents

Causes

0180 Machine number mismatch

Machine number of main and engine does not match.

The main PWB or the engine

PWB were exchanged.

Data damage of control PWB

EEPROM (U17).

Remarks

Check procedures

/corrective measures

U004 Setting the machine number

(See page 1-3-12).

Contact the Service Administrative Division.

0420

0830

Paper feeder communication error

Communication error between control PWB and optional paper feeder.

FAX control PWB flash program area checksum error

A checksum error occurred with the program of the FAX control PWB.

0840 Faults of RTC

The time is judged to go back based on the comparison of the RTC time and the current time or five years or more have passed.

Improper installation paper feeder.

Defective harness between control PWB

(YC30) and paper feeder interface connector, or improper connector insertion.

Defective control

PWB.

Defective harness between PF main PWB (YC5) and paper feeder interface connector, or improper connector insertion.

Defective PF mainPWB.

Defective fax software.

Defective FAX control PWB.

Defective control

PWB.

The battery is disconnected from the control

PWB.

Follow installation instruction carefully again.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the control PWB (See page 1-

5-37).

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness (Refer to the service manual for the paper feeder).

Replace the PF main PWB (Refer to the service manual for the paper feeder).

Install the fax software.

Replace the FAX control PWB (See

page 1-5-48).

Replace the control PWB (See page 1-

5-37).

Check visually and remedy if necessary.

1-4-8

2PK/2PL/2PM/2PN

Code Contents

0870 FAX control PWB to control PWB high capacity data transfer problem

High-capacity data transfer between the FAX control PWB and the control

PWB of the machine was not normally performed even if the data transfer was retried the specified times.

0920 Fax file system error

The backup data is not retained for file system abnormality of flash memory of the FAX control PWB.

Causes

Improper installation FAX control

PWB.

Defective FAX control PWB or control PWB.

Defective FAX control PWB.

Remarks

Check procedures

/corrective measures

Reinstall the FAX control PWB (See

page 1-5-48).

Replace the FAX control PWB or control

PWB and check for correct operation.

(See page 1-5-48 or 1-5-37).

Replace the FAX control PWB (See

page 1-5-48).

2000 Main motor error

The main motor ready input is not given for 2 s during the main motor is ON.

2610 PF paper feed motor error

(paper feeder)

The PF paper feed motor of cassette

2 ready input is not given for 2 s during the PF paper feed motor is ON.

Defective harness between main motor

(CN1) and control PWB (YC17), or improper connector insertion.

Defective drive transmission system of the main motor.

Defective main motor.

Defective control

PWB.

Defective harness between PF paper feed motor and PF main

PWB (YC4), or improper connector insertion.

Defective PF paper feed motor drive transmission system.

Defective PF main motor.

Defective control

PWB.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the

harness (See page 1-5-37).

Check if the rollers and gears rotate smoothly. If not, grease the bushings and gears. Check for broken gears and replace if any.

Replace the main motor (See page 1-5-

49).

Replace the control PWB (See page 1-

5-37).

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness (Refer to the service manual for the paper feeder).

Check if the gears rotate smoothly. If not, grease the bushings and gears.

Check for broken gears and replace if any.

Replace the PF main motor.

Replace the control PWB (See page 1-

5-37).

1-4-9

2PK/2PL/2PM/2PN

Code Contents

2620 PF paper feed motor error

(Paper feeder)

The PF paper feed motor of cassette

3 ready input is not given for 2 s during the PF paper feed motor is ON.

Causes

Defective harness between PF paper feed motor and PF main

PWB (YC4), or improper connector insertion.

Defective PF paper feed motor drive transmission system.

Defective PF main motor.

Defective control

PWB.

Remarks

Check procedures

/corrective measures

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness (Refer to the service manual for the paper feeder).

Check if the gears rotate smoothly. If not, grease the bushings and gears.

Check for broken gears and replace if any.

Replace the PF main motor (Refer to the service manual for the paper feeder).

Replace the control PWB (See page 1-

5-37).

3100 ISU home position error

Defective FFC between CCD

PWB (YC1) and control PWB

(YC8).

Defective FFC between control

PWB (YC6) and scanner PWB

(YC103), or improper FFC insertion.

Defective home position sensor.

Defective harness between

ISU motor and scanner PWB

(YC104), or improper connector insertion.

Defective ISU motor.

Replace the image scanner unit (ISU)

(See page 1-5-21).

Reinsert the FFC. Also check for continuity within the FFC. If none, remedy or replace the FFC.

Replace the home position sensor.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the ISU motor.

1-4-10

2PK/2PL/2PM/2PN

Code

3200 Exposure lamp error

The exposure lamp is not turned on.

3300 AGC error

Contents

After AGC, correct input is not obtained at CCD.

Causes

Defective FFC between scanner PWB

(YC103) and control PWB

(YC6), or improper FFC insertion.

Defective FFC between CCD

PWB (YC1) and control PWB

(YC8).

Defective harness between

CCD PWB (YC3) and LED drive

PWB (YC1), or improper connector insertion.

Defective harness between

LED drive PWB

(YC2) and exposure lamp, or improper connector insertion.

Defective exposure lamp.

Defective LED drive PWB.

Defective control

PWB.

Defective FFC between CCD

PWB (YC1) and control PWB

(YC8).

Defective exposure lamp.

Defective CCD

PWB.

Defective control

PWB.

Remarks

Check procedures

/corrective measures

Reinsert the FFC. Also check for continuity within the FFC. If none, remedy or replace the FFC.

Replace the image scanner unit (ISU)

(See page 1-5-21).

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the exposure lamp (See page

1-5-27).

Replace the LED drive PWB (See page

1-5-27).

Replace the control PWB (See page 1-

5-37).

Replace the image scanner unit (ISU)

(See page 1-5-21).

Replace the exposure lamp (See page

1-5-27).

Replace the CCD PWB.

Replace the control PWB (See page 1-

5-37).

1-4-11

2PK/2PL/2PM/2PN

Code Contents

Causes

3500

4000

CPU - ASIC (CCD PWB) communication error

An error code is detected.

Polygon motor (laser scanner unit) error

The polygon motor ready input is not given for 6 s during the polygon motor is ON.

Defective FFC between CCD

PWB (YC1) and control PWB

(YC8).

Defective CCD

PWB.

Defective control

PWB.

Defective harness between polygon motor and control PWB

(YC10), or improper connector insertion.

Defective laser scanner unit.

Defective control

PWB.

4200

BD error (laser scanner unit) error BD sensor does not detect laser beam due to condensation on the polygon mirror.

Defective laser scanner unit.

Defective control

PWB.

Remarks

Check procedures

/corrective measures

Replace the image scanner unit (ISU)

(See page 1-5-21).

Replace the CCD PWB.

Replace the control PWB (See page 1-

5-37).

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the laser scanner unit (See

page 1-5-17).

Replace the control PWB (See page 1-

5-37).

Turn machine power off for at least 30 minutes, then turn machine on again. If not cured, replace the laser scanner

unit (See page 1-5-17).

Replace the laser scanner unit (See

page 1-5-17).

Replace the control PWB (See page 1-

5-37).

4700 VIDEO ASIC device error

Mismatch of reading data from two locations occurs eight times successively.

Mismatch between writing data and reading data occurs eight times successively.

Defective connector cable or poor contact in the connector.

Defective control

PWB.

Reinsert the connector. Also check for continuity within the connector cable. If none, replace the cable.

Replace the control PWB (See page 1-

5-37).

1-4-12

2PK/2PL/2PM/2PN

Code

6000

turned on.

Contents

Broken Fuser heater wire

The fuser temperature does not rise after the Fuser heater has been

6020 Abnormally high fuser thermistor temperature

Fuser thermistor detects abnormally temperature.

When the temperature of a fuser thermistor detects 195 °C or more at the time of heater OFF and 155 °C or more.

6030 Broken fuser thermistor wire

Input from fuser thermistor is 0 (A/D value).

Poor contact in the fuser thermistor connector terminals.

Broken fuser thermistor wire.

Fuser thermistor installed incorrectly.

Fuser thermal cutout triggered.

Fuser heater installed incorrectly.

Broken Fuser heater wire.

Causes

Poor contact in the fuser thermistor connector terminals.

Poor contact in the Fuser heater connector terminals.

Fuser thermistor installed incorrectly.

Fuser thermal cutout triggered.

Fuser heater installed incorrectly.

Broken Fuser heater wire.

Shorted fuser thermistor.

Defective control

PWB.

Remarks

Check procedures

/corrective measures

Reinsert the connector (See page 1-5-

32).

Reinsert the connector (See page 1-5-

32).

Replace the fuser unit (See page 1-5-

32).

Replace the fuser unit (See page 1-5-

32).

Replace the fuser unit (See page 1-5-

32).

Replace the fuser unit (See page 1-5-

32).

Replace the fuser unit (See page 1-5-

32).

Replace the control PWB (See page 1-

5-37).

Reinsert the connector (See page 1-5-

32).

Replace the fuser unit (See page 1-5-

32).

Replace the fuser unit (See page 1-5-

32).

Replace the fuser unit (See page 1-5-

32).

Replace the fuser unit (See page 1-5-

32).

Replace the fuser unit (See page 1-5-

32).

1-4-13

2PK/2PL/2PM/2PN

Code

6400 Zero cross signal error

The zero cross signal does not reach the control PWB for specified time.

7990

Contents

Waste toner full

The waste toner sensor has detected that the waste toner reservoir (drum unit) is full.

Causes

Defective harness between high voltage

PWB (CN202) and control PWB

(YC23), or improper connector insertion.

Defective connection between power source

PWB (YC103) and high voltage

PWB (CN201).

Defective power source PWB.

Defective control

PWB.

Waste toner reservoir (drum unit) is full.

Remarks

Check procedures

/corrective measures

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the

harness (See page 1-5-37).

Reinsert the connector.

Replace the power source PWB (See

page 1-5-40).

Replace the control PWB (See page 1-

5-37).

Turn the power switch off/on to restart the machine. If the error is not resolved,

replace the drum unit (See page 1-5-

28).

Replace the waste toner sensor.

Defective waste toner sensor.

Defective control

PWB.

Replace the control PWB (See page 1-

5-37).

1-4-14

2PK/2PL/2PM/2PN

Code

F000

F020

F050

F186

Control PWB RAM checksum error

Control PWB engine checksum error

Control PWB video data control error

Contents

Control PWB - Operation panel

PWB communication error

F040 Control PWB engine communication error

A communication error is detected.

F041 Control PWB - scanner PWB communication error

A communication error is detected.

Causes

Defective harness between operation panel

PWB (YC1) and control PWB

(YC7), or improper connector insertion.

Defective operation panel PWB.

Defective control

PWB.

Defective main memory (RAM) on the control

PWB.

Defective expanded memory (DIMM).

Defective control

PWB.

Some error may have occurred when downloading the firmware of the control

PWB.

Defective control

PWB.

Defective control

PWB.

5-37).

Remarks

Check procedures

/corrective measures

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the operation panel PWB.

Replace the control PWB (See page 1-

Turn the power switch off/on to restart the machine. If the error is not resolved,

replace control PWB (See page 1-5-37).

Replace the expanded memory

(DIMM).

Defective control

PWB or scanner

PWB.

Turn the power switch off/on to restart the machine. If the error is not resolved,

replace control PWB (See page 1-5-37).

Turn the power switch off/on to restart the machine. If the error is not resolved, replace control PWB or scanner PWB

(See page 1-5-37 or 1-5-47).

Download the firmware of the control

PWB again (See page 1-6-1).

Turn the power switch off/on to restart the machine. If the error is not resolved,

replace control PWB (See page 1-5-37).

Turn the power switch off/on to restart the machine. If the error is not resolved,

replace control PWB (See page 1-5-37).

1-4-15

2PK/2PL/2PM/2PN

1-4-3 Image formation problems

(1)Completely blank printout.

(2)All-black printout.

(3)Dropouts.

ABC

123

(4)Black dots.

ABC

123

(5)Black horizontal streaks.

ABC

123

See page 1-4-17

See page 1-4-18 See page 1-4-18

See page 1-4-19 See page 1-4-19

(6)Black vertical streaks.

(7)Unsharpness.

(8)Gray background.

ABC

123

See page 1-4-19

See page 1-4-20

ABC

123

See page 1-4-20

(9)Dirt on the top edge or back of the paper.

(10)Undulated printing at the right edge (scanning start position).

ABC

123

See page 1-4-20

This vertical line should be straight.

See page 1-4-21

1-4-16

2PK/2PL/2PM/2PN

(1) Completely blank printout.

Print example Causes

Connection failure with DP connector.

Check procedures/corrective measures

If a blank copy is made because the original loaded in the DP is not fed after the Start key is pressed:

Turn the power switch off, investigate the DP connector connection, and firmly connect the DP connector.

DP

DP connector

Defective drum unit or developer unit.

Open the front cover and check that the drum unit and

developer unit are correctly seated (See page 1-5-28

and 1-5-27).

Investigate that the terminals between the main charger unit and the drum unit are not in loose contact (See

page 1-5-28)

Replace the high voltage PWB (See page 1-5-43).

Defective transfer bias output or developer bias output.

Poor contact of developer bias terminal (spring) and high voltage output terminal B (J401,

J402, J403) on the high voltage

PWB.

Poor contact of transfer bias terminal (spring) and transfer bias terminal T (J201, J202, J203) on the high voltage PWB.

Defective laser scanner unit.

Defective control PWB.

Check the high voltage PWB visually and correct or

replace if necessary (See page 1-5-43).

Replace the laser scanner unit (See page 1-5-17).

Replace the control PWB (See page 1-5-37).

1-4-17

2PK/2PL/2PM/2PN

(2) All-black printout.

Print example Causes

Defective main charger unit.

Check procedures/corrective measures

Open the front cover and check that the drum unit and

developer unit are correctly seated (See page 1-5-28

and 1-5-27).

Investigate that the terminals between the main charger unit and the drum unit are not in loose contact (See

page 1-5-28)

Check the high voltage PWB visually and correct or

replace if necessary (See page 1-5-43).

Poor contact of main charger terminal (spring) and main charger output terminal M on the high voltage PWB.

Defective main charging output.

Replace the high voltage PWB (See page 1-5-43).

Broken main charger wire.

Replace the main charger unit (See page 1-5-29).

Defective control PWB.

Replace the control PWB (See page 1-5-37).

(3) Dropouts.

Print example

ABC

123

Causes Check procedures/corrective measures

Defective developer roller

(developer unit).

Defective drum unit.

If the defects occur at regular intervals of 62.8 mm/2

1/2

"

(See page 2-4-3), the problem may be the damaged

developer roller (in the developer unit). Replace the

developer unit (See page 1-5-27).

If the defects occur at regular intervals of 94 mm/3

11/16

"

(See page 2-4-3), the problem may be the damaged

drum (in the drum unit). Replace the drum unit (See

page 1-5-28).

Defective fuser unit (heat roller or press roller).

If the defects occur at regular intervals of 73.162 mm/

2

7/8

", or 78.5 mm/3

1/16

" (See page 2-4-3), the problem

may be the damaged heat roller or press roller (in the

fuser unit). Replace fuser unit (See page 1-5-32).

Defective paper specifications.

Paper with rugged surface or dump tends to cause dropouts. Replace paper with the one that satisfies the paper specifications.

Defective transfer roller installation.

The transfer roller must be supported by the bushes at the both ends. Clean the bush to remove oil and debris.

Replace the transfer roller if necessary (See page 1-5-

30).

Defective transfer bias output.

Replace the high voltage PWB or control PWB (See

page 1-5-43 or 1-5-37).

1-4-18

2PK/2PL/2PM/2PN

(4) Black dots.

Print example

ABC

123

Causes

Defective drum unit or developer unit.

Check procedures/corrective measures

If the defects occur at regular intervals of 94 mm/3

11/16

"

(See page 2-4-3), the problem may be the damaged

drum (in the drum unit). Replace drum unit (See page 1-

5-28).

If the defects occur at random intervals, the toner may be leaking from the developer unit or drum unit. Replace

the developer unit or drum unit (See page 1-5-27 or 1-5-

28).

(5) Black horizontal streaks.

Print example Causes

Defective drum unit's ground.

ABC

123

Defective drum unit.

Check procedures/corrective measures

Check that the drum shaft and the grounding tab

(machine) are in good contact. Apply the grounding tab a small amount of electroconductive grease as required.

Replace the drum unit (See page 1-5-28).

(6) Black vertical streaks.

Print example

ABC

123

Causes

Adhesion of oxide to main charger wire.

Defective drum unit.

Defective developer roller

(developer unit).

Check procedures/corrective measures

Remove the drum unit (See page 1-5-28). Slide the

charger cleaner (green) left and right 2 or 3 times to clean the charger wire, then return it to its original position (CLEANER HOME POSITION). Refer to the operation guide.

A streak of toner remaining on drum after printing means that the cleaning blade (in the drum unit) is not

working properly. Replace the drum unit (See page 1-5-

28).

Replace the developer unit (See page 1-5-27).

1-4-19

2PK/2PL/2PM/2PN

(7) Unsharpness.

Print example Causes

Defective transfer roller installation.

Check procedures/corrective measures

Defective paper specifications.

Replace paper with the one that satisfies the paper specification.

The transfer roller must be supported by the bushes at the both ends. Clean the bush to remove oil and debris.

Replace the transfer roller if necessary (See page 1-5-

30).

Defective transfer bias output.

EcoPrint mode setting.

Replace the high voltage PWB or control PWB (See

page 1-5-43 or 1-5-37).

The EcoPrint mode can provides faint, unsharp printing because it acts to conserve toner for draft printing purpose. For normal printing, turn the EcoPrint mode off by using the operator panel. For details, refer to the operation guide.

(8) Gray background.

Print example Causes

Print density setting.

ABC

123

Defective potential on the drum surface.

Defective main charger grid.

Defective developer roller

(developer unit).

Check procedures/corrective measures

The print density may be set too high. Try adjusting the print density. For details, refer to the operation guide.

Replace the drum unit (See page 1-5-28).

Clean the main charger grid (See page 1-5-29).

If a developer unit which is known to work normally is available for check, replace the current developer unit in the machine with the normal one. If the symptom disappears, replace the developer unit with a new one (See

page 1-5-27).

(9) Dirt on the top edge or back of the paper.

Print example

ABC

123

Causes

Toner contamination in various parts.

Defective transfer roller.

Check procedures/corrective measures

Dirty edges and back of the paper can be caused by toner accumulated on such parts as the paper chute guide, paper conveying paths, the bottom of the drum and developer unit, and the fuser unit inlet. Clean these areas and parts to remove toner.

If the transfer roller is contaminated with toner, clean the transfer roller using a vacuum cleaner or by continuously printing a low density page until the symptom has faded away.

1-4-20

2PK/2PL/2PM/2PN

(10) Undulated printing at the right edge (scanning start position).

Print example Causes

Defective polygon motor (laser scanner unit).

Defective control PWB.

This vertical line should be straight.

Check procedures/corrective measures

Replace the laser scanner unit (See page 1-5-17).

Replace the control PWB (See page 1-5-37).

1-4-21

2PK/2PL/2PM/2PN

1-4-4 Electric problems

Problem

(1)The machine does not operate when the power switch is turned on.

(2)Right cooling fan motor does not operate.

(3)Left cooling fan motor does not operate.

Causes

1. No electricity at the power outlet.

Check procedures/corrective measures

Measure the input voltage.

2. The power cord is not plugged in properly.

Check the contact between the power plug and the outlet.

3. The top cover is not closed completely.

Check the top cover.

4. Broken power cord.

Check for continuity. If none, replace the cord.

5. Defective power switch.

6. Blown fuse in the power source PWB.

7. Defective interlock switch.

8. Defective power source PWB.

9. Defective control

PWB.

1. Broken right cooling fan motor coil.

2. Defective harness between right cooling fan motor and control

PWB (YC27), or improper connector insertion.

Check for continuity across the contacts. If none, replace

the power source PWB (See page 1-5-40).

Check for continuity. If none, remove the cause of blowing

and replace the power source PWB (See page 1-5-40).

Check for continuity across the contacts of interlock switch.

If none, replace the power source PWB (See page 1-5-40).

Replace the power source PWB (See page 1-5-40).

Replace the control PWB (See page 1-5-37).

Check for continuity across the coil. If none, replace the right cooling fan motor.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

3. Defective control

PWB.

1. Broken left cooling fan motor coil.

2. Defective harness between left cooling fan motor and control

PWB (YC104), or improper connector insertion.

3. Defective control

PWB.

Replace the control PWB (See page 1-5-37).

Check for continuity across the coil. If none, replace the left cooling fan motor.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the control PWB (See page 1-5-37).

1-4-22

2PK/2PL/2PM/2PN

Problem

(4)Registration clutch does not operate.

(5)Paper feed clutch does not operate.

(6)Developer clutch does not operate.

(7)MP paper feed solenoid does not operate.

Causes

1. Broken registration clutch coil.

2. Defective harness between registration clutch and control

PWB (YC20), or improper connector insertion.

3. Defective control

PWB.

1. Broken paper feed clutch coil.

2. Defective harness between paper feed clutch and control

PWB (YC20), or improper connector insertion.

3. Defective control

PWB.

1. Broken developer clutch coil.

2. Defective harness between developer clutch and control

PWB (YC20), or improper connector insertion.

3. Defective control

PWB.

1. Broken MP paper feed solenoid coil.

2. Defective harness between MP paper feed solenoid and control PWB (YC21), or improper connector insertion.

3. Defective control

PWB.

Check procedures/corrective measures

Check for continuity across the coil. If none, replace the registration clutch.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the control PWB (See page 1-5-37).

Check for continuity across the coil. If none, replace the paper feed clutch.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the control PWB (See page 1-5-37).

Check for continuity across the coil. If none, replace the developer clutch.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the control PWB (See page 1-5-37).

Check for continuity across the coil. If none, replace the MP paper feed solenoid.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the control PWB (See page 1-5-37).

1-4-23

2PK/2PL/2PM/2PN

Problem

(8)Duplex solenoid does not operate.

(9)Cleaning lamp does not turn on.

(10)Paper indicator is flashing when paper is present in the cassette.

Causes

1. Broken duplex solenoid coil.

2. Defective harness between duplex solenoid and control

PWB (YC29), or improper connector insertion.

3. Defective control

PWB.

1. Defective harness between cleaning lamp (YC701) and control PWB (YC28), or improper connector insertion.

2. Defective cleaning lamp (PWB).

3. Defective control

PWB.

1. Defective paper sensor.

2. Defective harness between paper sensor and control PWB

(YC18), or improper connector insertion.

Check procedures/corrective measures

Check for continuity across the coil. If none, replace the duplex solenoid.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the control PWB (See page 1-5-37).

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

Replace the cleaning lamp (PWB).

Replace the control PWB (See page 1-5-37).

Replace the paper sensor.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.

(11)A paper jam in the paper feed/ conveying section or fuser section is indicated when the main power switch is turned on.

(12)Attention indicator is lit when the front cover is closed.

(13)When the trouble occurs in the

DP.

-

1. A piece of paper torn from paper is caught around registration sensor or exit sensor.

2. Defective registration sensor on the high voltage PWB.

3. Defective exit sensor.

1. Defective interlock switch on the power source PWB.

Check and remove if any.

Replace the high voltage PWB (See page 1-5-43).

Replace the exit sensor.

Check for continuity across the interlock switch. If there is no continuity when the interlock switch is on, replace the

power source PWB (See page 1-5-40).

Refer to the DP’s service manual.

1-4-24

2PK/2PL/2PM/2PN

1-4-5 Mechanical problems

(1)No primary paper feed.

(3)Skewed paper feed.

(4)Multiple sheets of paper are fed at one time.

Problem

(2)No secondary paper feed.

(5)Paper jams.

(6)Toner drops on the paper conveying path.

(7)Abnormal noise is heard.

(8)When the trouble occurs in the DP.

Causes/check procedures

Check if the surfaces of the paper feed roller is dirty with paper powder.

Check if the paper feed roller is deformed.

Corrective measures

Clean with isopropyl alcohol.

Check visually and replace any deformed paper feed roller (assembly)

(See page 1-5-6).

Defective paper feed clutch installation.

Check visually and remedy if necessary.

Check if the surfaces of the upper and lower registration rollers are dirty with paper powder.

Clean with isopropyl alcohol.

Defective registration clutch installation.

Check visually and remedy if necessary.

Paper width guide in a cassette installed incorrectly.

Check the paper width guide visually and correct or replace if necessary.

Check if the separator pad or MPF separation pad is worn.

Replace the separator pad if it is worn.

Check if the paper is curled. Replace the paper.

Check if the paper is excessively curled.

Replace the paper.

Check visually and remedy if necessary.

Check if the contact between the upper and lower registration rollers is correct.

Check if the heat roller or press roller is extremely dirty or deformed.

Check if the contact between the ejection roller and fuser ejection pulley is correct.

Replace the fuser unit (See page 1-5-

32).

Check visually and remedy if necessary.

Check if the drum unit or developer unit is extremely dirty.

Check if the pulleys, rollers and gears operate smoothly.

Check if the following electromagnetic clutches are installed correctly:

Paper feed clutch, registration clutch and developer clutch.

Clean the drum unit or developer unit

(See page 1-5-28 or 1-5-27).

Grease the bearings and gears.

Check visually and remedy if necessary.

Refer to the DP’s service manual.

1-4-25

2PK/2PL/2PM/2PN

1-4-6 Send error code

This section describes the scanning errors and descriptions, preventive actions, as well as corrective actions.

Error codes not described here could fall within software errors.

If such an error is encountered, turn power off then on, and advise the service representative.

(1) Scan to SMB error codes

Code Contents

1101 Host destined does not exist on the network.

1102 Login to the host has failed.

1103 Destined host, folder, and/or file names are invalid.

1105

2101

2201

SMB protocol is not enabled.

Login to the host has failed.

Writing scanned data has failed.

2203 No response from the host during a certain period of time.

Check procedures/corrective measures

1. Confirm the destined host.

2. Confirm thedevice's network parameters.

3. Confirm the parameters of the network to which the device is connected are correct.

1. Confirm user name and password.

2. Confirm the parameters of the network to which the device is connected are correct.

3. Check the host if the folder is properly shared.

1. Check illegal characters are not contained within these names.

2. Check the name of the folder and files conform with the naming syntax.

3. Confirm destined host and folder.

1. Confirm device's SMB protocols.

1. Confirm the destined host.

2. Confirm that the LAN cable is properly connected to the device.

3. Check the SMB port number.

4. Confirm the device's network parameters.

5. Confirm the parameters of the network to which the device is connected are correct.

1. Check the file name to save the scanned data.

2. Confirm the device's network parameters.

3. Confirm the parameters of the network to which the device is connected are correct.

1. Confirm the network parameters the device is connected.

2. Confirm that the LAN cable is properly connected to the device.

1-4-26

2PK/2PL/2PM/2PN

(2) Scan to FTP error codes

Code Contents

1101 FTP server does not exist on the network.

1102

1103

Login to the FTP server has failed.

Destined folder is invalid.

1105 FTP protocol is not enabled.

1131 Initializing TLS has failed.

1132

2101

2102

TLS negotiation has failed.

Access to the FTP server has failed.

Access to the FTP server has failed.

(Connection timeout)

2103

The server cannot establish communication.

2201

2202

2203

Connection with the FTP server has failed.

Connection with the FTP server has failed.

(Timeout)

No response from the server during a certain period of time.

Check procedures/corrective measures

1. Check the FTP server name.

2. Confirm device's network parameters.

3. Confirm the parameters of the network to which the device is connected are correct.

1. Confirm user name and password.

2. Check the FTP server name.

1. Check that the illegal characters are not contained within these names.

2. Check the FTP server name.

1. Confirm device's FTP protocols.

1. Confirm device's security parameters.

1. Confirm device's security parameters.

2. Check the FTP server name.

1. Check the FTP server name.

2. Confirm that the LAN cable is properly connected to the device.

3. Check the FTP port number.

4. Confirm device's network parameters.

5. Confirm the network parameters the device is connected.

6. Check the FTP server name.

1. Check the FTP server name.

2. Check the FTP port number.

3. Confirm device's network parameters.

4. Confirm the network parameters the device is connected.

5. Check the FTP server name.

1. Check the FTP server name.

2. Check the FTP port number.

3. Confirm device's network parameters.

4. Confirm the network parameters the device is connected.

5. Check the FTP server name.

1. Confirm device's network parameters.

2. Confirm the network parameters the device is connected.

3. Confirm destined folder.

4. Check the FTP server name.

1. Confirm device's network parameters.

2. Confirm the network parameters the device is connected.

1. Confirm device's network parameters.

2. Confirm the network parameters the device is connected.

1-4-27

Code Contents

2231 Connection with the FTP server has failed.

(FTPS communication)

3101 FTP server responded with an error.

2PK/2PL/2PM/2PN

Check procedures/corrective measures

1. Confirm device's network parameters.

2. Confirm the network parameters the device is connected.

1. Confirm device's network parameters.

2. Confirm the network parameters the device is connected.

3. Check the FTP server.

1-4-28

2PK/2PL/2PM/2PN

(3) Scan to E-mail error codes

Code Contents

1101 SMTP/POP3 server does not exist on the network.

1102 Login to the SMTP/POP3 server has failed.

1104 The domain the destined address belongs is prohibited by scanning restriction.

1105

1106

2101

2102

2103

SMTP protocol is not enabled.

Sender’s address is not specified.

Connection to the SMTP/POP3 server has failed.

Connection to the SMTP/POP3 server has failed.

(Connection timeout)

The server cannot establish communication.

Check procedures/corrective measures

1. Check the SMTP/POP3 server name.

2. Confirm device's network parameters.

3. Confirm the parameters of the network to which the device is connected are correct.

1. Confirm user name and password.

2. Check the SMTP/POP3 server.

1. Confirm device's SMTP parameters.

1. Confirm device's SMTP protocols.

1. Confirm device's SMTP protocols.

1. Check the SMTP/POP3 server name.

2. Confirm that the LAN cable is properly connected to the device.

3. Check the SMTP/POP3 port number.

4. Confirm device's network parameters.

5. Confirm the network parameters the device is connected.

6. Check the SMTP/POP3 server.

1. Check the SMTP/POP3 server name.

2. Check the SMTP/POP3 port number.

3. Confirm device's network parameters.

4. Confirm the network parameters the device is connected.

5. Check the SMTP/POP3 server.

1. Check the SMTP/POP3 server name.

2. Check the SMTP/POP3 port number.

3. Confirm device's network parameters.

4. Confirm the network parameters the device is connected.

5. Check the SMTP/POP3 server.

2201 Connection to the SMTP/POP3 server has failed.

2202 Connection to the SMTP/POP3 server has failed.

(Timeout)

1. Confirm device's network parameters.

2. Confirm the network parameters the device is connected.

1. Confirm device's network parameters.

2. Confirm the network parameters the device is connected.

2204 The size of scanning exceeded its limit.

1. Confirm device's network parameters.

3101 SMTP/POP3 server responded with an error.

1. Confirm device's network parameters.

2. Confirm the network parameters the device is connected.

3. Check the SMTP/POP3 server.

3201 No SMTP authentication is found.

1. Check the SMTP server.

2. The device supports SMTP authentication services including CRAM-MD5, DIGEST-MD5, PLAIN and

LOGIN.

1-4-29

Code Contents

4803 Failed to establish the SSL session.

2PK/2PL/2PM/2PN

Check procedures/corrective measures

1. Verify the self certificate of the device.

2. Check the server certificate of the SMTP/POP3 server.

3. Check the SMTP/POP3 configuration of the device and the SMTP/POP3 server.

1-4-30

2PK/2PL/2PM/2PN

1-4-7 Error codes

(1) Error code

Error codes are listed on the communication reports, activity report, etc. The codes consist of an error code indication U followed by a 5-digit number. (Error codes for V34 communication errors start with an E indication, followed by five digits.)

The upper three of the five digits indicate general classification of the error and its cause, while the lower two indicate the detailed classification. Items for which detailed classification is not necessary have 00 as the last two digits.

Error code

U X X X X X

Detailed classification of error code

General classification of error code

Error code indication

Figure 1-4-4

1-4-31

2PK/2PL/2PM/2PN

(2) Table of general classification

Error code

U00000

U00100

U00200

U00300

U004XX

U00500

U006XX

U00700

U008XX

U009XX

U010XX

U011XX

U01400

U01500

U01600

U017XX

U018XX

U02000

U02100

U02200

U023XX

U02400

U03000

U03100

U03200

Description

No response or busy after the set number of redials.

Transmission was interrupted by a press of the stop/clear key.

Reception was interrupted by a press of the stop/clear key.

Recording paper on the destination unit has run out during transmission.

A connection was made but interrupted during handshake with the receiver unit (See

page 1-4-35 ).

Multiple communication was interrupted and call was not made on destination units after interruption.

Communication was interrupted because of a machine problem (See page 1-4-36 ).

Communication was interrupted because of a problem in the destination unit.

A page transmission error occurred in G3 mode (See page 1-4-36 ).

A page reception error occurred in G3 mode (See page 1-4-36 ).

Transmission in G3 mode was interrupted by a signal error (See page 1-4-37 ).

Reception in G3 mode was interrupted by a signal error (See page 1-4-39 ).

An invalid one-touch key was specified during communication.

A communication error occurred when calling in V.8 mode.

A communication error occurred when called in V.8 mode.

A communication error occurred before starting T.30 protocol during transmission in V.34

mode (See page 1-4-40 ).

A communication error occurred before starting T.30 protocol during reception in V.34

mode (See page 1-4-41 ).

Relay broadcast was refused by a relay station because of a mismatch in permit ID number and permit telephone number when a relay command was issued.

A relay command failed because the destination unit (relay station) had no relay broadcast capability.

A relay command from a command station failed because a telephone number that was not registered in the relay station was specified. Or, relay broadcast was requested to a relay station but failed because a telephone number that was not registered in the relay station was specified. Or, Subaddress-based relay broadcast transmission failed because the data registered in the Subaddress relay box was deleted.

Receiving station information was not normally received in reception of a relay command

(See page 1-4-41 ).

An interoffice subaddress-based relay transmission was interrupted because of a mismatch in the specified relay box number.

No document was present in the destination unit when polling reception started.

In reverse polling, although no original was set in the destination unit, transmission was complete.

In confidential polling reception, data was not accumulated in the specified box in the destination unit. Or, in interoffice subaddress-based bulletin board reception, data was not stored in the box specified by the destination unit.

1-4-32

U04200

U04300

U044XX

U04500

U05000

U05100

U05200

Error code

U03300

U03400

U03500

U03600

U03700

U04000

U04100

U05300

U09000

2PK/2PL/2PM/2PN

Description

In polling reception from a unit of our make, operation was interrupted due to a mismatch in permit ID or telephone number. Or, in interoffice subaddress-based bulletin board reception, operation was interrupted due to a mismatch in permit ID or telephone number.

Polling reception was interrupted because of a mismatch in individual numbers (destination unit is either of our make or by another manufacturer).

In confidential polling reception, the specified confidential box No. was not registered in the destination. Or, in interoffice subaddress-based bulletin board reception, the specified Subaddress confidential box number was not registered in the destination unit. Or, the destination was being accessed.

Confidential polling reception was interrupted because of a mismatch in specified confidential box No. Or, an interoffice subaddress-based bulletin board reception was interrupted because of a mismatch in the specified subaddress confidential box number.

Confidential polling reception failed because the destination unit had no confidential polling transmission capability or data was not accumulated in any box in the destination unit. Or, interoffice subaddress-based bulletin board reception failed because the destination unit had no subaddress-based bulletin board transmission capability, or data was not stored in any subaddress confidential box in the destination unit.

The confidential box specified for confidential transmission was not registered in the destination unit. Or, in interoffice subaddress-based transmission mode, the specified subaddress box number was not registered in the destination unit. Or, the destination was being accessed.

Confidential transmission failed because the destination unit had no confidential capability. Or, subaddress-based transmission failed because the destination unit had no subaddress-based reception capability.

In encrypted transmission, the specified encryption box was not registered in the destination unit.

Encrypted transmission failed because the destination unit had no encrypted communication capability.

Communication was interrupted because of an encryption key error during encrypted

transmission (See page 1-4-41 ).

Encrypted reception was interrupted because of a mismatch in encryption keys.

In transmission with a specified number, the set number of originals was different from the number of transmitted originals.

Password check transmission or restricted transmission was interrupted because the permit ID’s did not agree with.

Password check reception or restricted reception was interrupted because the permit

ID’s did not match, the rejected FAX number’s did match, or the destination receiver did not return its phone number.

The password check reception or the restricted reception was interrupted because the permitted numbers did not match, the rejected numbers did match, or the machine in question did not acknowledge its phone number.

G3 communication was attempted but failed because the destination unit was a G2 machine.

1-4-33

Error code

U12000

U12100

U14000

U14100

U19000

U19100

U19200

U19300

U19400

2PK/2PL/2PM/2PN

Description

Relay broadcast was requested from a command station but memory overflowed during reception. Or, in subaddress-based relay reception, memory overflowed.

Relay was commanded but memory overflowed in the destination unit (relay station).

Memory overflowed during confidential reception. Or, in subaddress-based confidential reception, memory overflowed.

Memory overflowed in the destination unit during confidential transmission. Or, in interoffice subaddress-based transmission, memory overflowed in the destination unit.

Memory overflowed during memory reception.

Memory overflowed in the destination unit during transmission.

Memory transmission failed because a decoding error occurred.

Transmission failed because an error occurred during JBIG encoding.

Reception failed because an error occurred during JBIG decoding.

1-4-34

2PK/2PL/2PM/2PN

(2-1) U004XX error code table: Interrupted phase B

Error code

U00420

U00421

U00430

U00431

U00432

U00433

U00434

U00435

U00440

U00441

U00450

U00460

U00462

Description

A relay request was received from the host center but interrupted because of a mismatch in permit ID or telephone number.

Subaddress-based relay reception was interrupted because of a mismatch in the specified subaddress relay box number.

Polling request (confidential or reverse) was received but interrupted because of a mismatch in permit number. Or, subaddress-based bulletin board transmission request was received but interrupted because of a mismatch in permit ID in the transmitting unit.

Confidential polling transmission was interrupted because the specified confidential box

No. was not registered. Or, an subaddress-based bulletin board transmission was interrupted because the specified subaddress confidential box was not registered.

Confidential polling transmission was interrupted because of a mismatch in confidential box ID number. Or, an subaddress-based bulletin board transmission was interrupted because of a mismatch in Subaddress confidential box numbers.

Confidential polling request was received but data was not present in the confidential box. Or, subaddress-based bulletin board transmission request was received but data was not present in the subaddress confidential box.

Confidential polling request was received but interrupted because the specified confidential box No. was intended for encryption.

Confidential polling request was received but interrupted because the specified confidential box was being accessed. Or, subaddress-based bulletin board transmission request was received but interrupted because the specified subaddress confidential box was being accessed.

Confidential reception was interrupted because the specified confidential box No. was not registered. Or, subaddress-based confidential reception or subaddress-based relay reception was interrupted because the specified subaddress box was not registered. Or, subaddress based confidential reception or subaddress relay command reception was interrupted because the specified subaddress box No. was being accessed.

Confidential reception was interrupted because the specified confidential box No. was intended for encryption.

The destination transmitter disconnected because the permit ID’s did not agree with while the destination transmitter is in password-check transmission or restricted transmission.

Encrypted reception was interrupted because the specified encryption box number was not registered. Or, encrypted reception request was received but interrupted because the specified encryption box was being accessed.

Encrypted reception was interrupted because the encryption key for the specified encryption box was not registered.

1-4-35

2PK/2PL/2PM/2PN

(2-2) U006XX error code table: Problems with the unit

Error code

U00600

U00601

U00602

U00603

U00604

U00610

U00611

U00613

U00614

U00615

U00620

U00622

U00655

U00656

U00670

U00677

U00690

Description

The document processor cover is open.

Document jam or the document length exceeds the maximum.

Image scanning section problem.

No document feed.

Document length exceeded the limit of the bitmap memory capacity.

Recording section cover is open.

Recording paper JAM

Image writing section problem

Nearly empty of recording paper

Empty of recording paper

Copier fixing unit problem

Copier drive motor problem

CTS was not activated after RTS due to a modem error.

Data was not transmitted after CTS was activated due to a modem error.

Power was cut off during communication.

There was no file to transmit in the memory transmission mode.

System error.

(2-3) U008XX error code table: Page transmission error

Error code

U00800

U00810

Description

A page transmission error occurred because of reception of a RTN or PIN signal.

A page transmission error reoccurred after retry of transmission in the ECM mode.

(2-4) U009XX error code table: Page reception error

Error code

U00900

U00910

Description

An RTN or PIN signal was transmitted because of a page reception error.

A page reception error remained after retry of transmission in the ECM mode.

1-4-36

2PK/2PL/2PM/2PN

(2-5) U010XX error code table: G3 transmission

Error code

U01000

U01001

U01010

U01011

U01012

U01013

U01014

U01015

U01016

U01017

U01018

U01019

U01020

U01021

U01022

U01023

U01024

U01025

U01026

U01027

U01028

Description

An FTT signal was received for a set number of times after TCF signal transmission at

2400 bps. Or, an RTN signal was received in response to a Q signal (excluding EOP) after transmission at 2400 bps.

Function of the unit differs from that indicated by a DIS signal.

No relevant signal was received after transmission of a DNL (MPS or EOM) signal, and the preset number of command retransfers was exceeded (between units of our make).

No relevant signal was received after transmission of a DCS, TCF signal, and the preset number of command retransfers was exceeded.

No relevant signal was received after transmission of an NSS1, NSS2 (TCF) signal, and the preset number of command retransfers was exceeded (between units of our make).

No relevant signal was received after transmission of an NSS3, TCF signal, and the preset number of command retransfers was exceeded (between units of our make).

No relevant signal was received after transmission of an MPS signal, and the preset number of command retransfers was exceeded.

No relevant signal was received after transmission of an EOM signal, and the preset number of command retransfers was exceeded.

An MCF signal was received but no DIS signal was received after transmission of an

EOM signal, and T1 timeout was detected.

No relevant signal was received after transmission of an EOP signal, and the preset number of command retransfers was exceeded.

No relevant signal was received after transmission of a PRI-EOP signal, and the preset number of command retransfers was exceeded.

No relevant signal was received after transmission of a CNC signal, and the preset number of command retransfers was exceeded (between units of our make).

No relevant signal was received after transmission of a CTC signal, and the preset number of command retransfers was exceeded (ECM).

No relevant signal was received after transmission of an EOR.Q signal, and the preset number of command retransfers was exceeded (ECM).

No relevant signal was received after transmission of an RR signal, and the preset number of command retransfers was exceeded (ECM).

No relevant signal was received after transmission of a PSS.NULL signal, and the preset number of command retransfers was exceeded (ECM).

No relevant signal was received after transmission of a PSS.MPS signal, and the preset number of command retransfers was exceeded (ECM).

No relevant signal was received after transmission of a PPS.EOM signal, and the preset number of command retransfers was exceeded (ECM).

No relevant signal was received after transmission of a PPS.EOP signal, and the preset number of command retransfers was exceeded (ECM).

No relevant signal was received after transmission of a PPS.PRI-EOP signal, and the preset number of command retransfers was exceeded (ECM).

T5 time-out was detected during ECM transmission (ECM).

1-4-37

Error code

U01040

U01041

U01042

U01043

U01044

U01045

U01046

U01047

U01048

U01049

U01050

U01051

U01052

U01053

U01054

U01055

U01056

U01057

U01070

U01071

U01072

U01073

U01080

U01091

U01092

2PK/2PL/2PM/2PN

Description

A DCN or other inappropriate signal was received during standby for DIS signal reception.

A DCN signal was received after transmission of a DNL (MPS or EOM) signal (between units of our make).

A DCN signal was received after transmission of a DCS, TCF signal.

A DCN signal was received after transmission of an NSS1, NSS2 (TCF) signal (between units of our make).

A DCN signal was received after transmission of an NSS3, TCF signal (between units of our make).

A DCN or other inappropriate signal was received after transmission of an MPS signal.

A DCN or other inappropriate signal was received after transmission of an EOM signal.

A DCN or other inappropriate signal was received after transmission of an EOP signal.

A DCN signal was received after transmission of a PRI-EOP signal.

A DCN signal was received after transmission of a CNC signal (between units of our make).

A DCN signal was received after transmission of a CTC signal (ECM).

A DCN signal was received after transmission of an EOR.Q signal (ECM).

A DCN signal was received after transmission of an RR signal (ECM).

A DCN signal was received after transmission of a PPS.NULL signal (ECM).

A DCN signal was received after transmission of a PPS.MPS signal (ECM).

A DCN signal was received after transmission of a PPS.EOM signal (ECM).

A DCN signal was received after transmission of a PPS.EOP signal (ECM).

A DCN signal was received after transmission of a PPS.PRI-EOP signal (ECM).

Polarity reversal was detected during handshake.

Polarity reversal was detected during message transmission.

A break in loop current was detected during transmission.

During reverse polling in V.34 mode at the receiver unit, a CM signal was not detected when transmitting after reception.

A PIP signal was received after transmission of a PPS.NULL signal.

During transmission in V.34 mode, communication was interrupted because a PPR signal was received over 10 times even after reducing the communication speed to the minimum with the symbol speed maintained at the level of connection.

During transmission in V.34 mode, communication was interrupted because of an impossible combination of the symbol speed and communication speed.

1-4-38

2PK/2PL/2PM/2PN

U01125

U01126

U01127

U01128

U01129

U01140

U01141

U01142

U01143

U01144

U01145

U01146

U01117

U01118

U01119

U01120

U01121

U01122

U01123

U01124

U01102

U01110

U01111

U01112

U01113

U01114

U01115

U01116

(2-6) U011XX error code table: G3 reception

Error code

U01100

U01101

U01147

U01148

U01149

U01150

U01151

Description

Function of the unit differs from that indicated by a DCS signal.

Function of the unit (excl. communication mode select) differs from that indicated by an

NSS signal.

A DTC (NSC) signal was received when no transmission data was in the unit.

No response after transmission of a DIS signal.

No response after transmission of a DTC (NSC) signal.

No training reception after reception of a DCS or NSS signal.

No response after transmission of an FTT signal.

No message reception after transmission of a CFR signal.

No message reception after transmission of an MCF signal.

No message reception after transmission of a PPR signal.

No message reception after transmission of a CTR signal.

No message reception after transmission of an ERR signal.

No further signals were received after reception of a message.

No response after transmission of an MCF signal.

No response after transmission of an RTP signal.

No response after transmission of an RTN signal.

No response after transmission of a PIP signal.

No response after transmission of a PIN signal.

No response after transmission of a CNS signal (between units of our make).

No response after transmission of a PPR signal (ECM).

No response after transmission of an ERR signal (ECM).

No response after transmission of an RNR signal (ECM).

No response after transmission of an SPA signal (short protocol).

A DCN signal was received after transmission of a DIS signal.

A DCN signal was received after transmission of a DTC signal.

A DCN signal was received after transmission of a DCS or NSS signal.

A DCN signal was received after transmission of an FTT signal.

A DCN signal was received after transmission of a CFR signal.

A DCN signal was received after reception of a message.

A DCN signal was received after transmission of an MCF signal (interoffice communication after reception of an MPS, EOM signal or confidential interoffice communication).

A DCN signal was received after transmission of an RTP signal.

A DCN signal was received after transmission of an RTN signal.

A DCN signal was received after transmission of a PIP signal.

A DCN signal was received after transmission of a PIN signal.

A DCN signal was received after transmission of a PPR signal (ECM).

1-4-39

Error code

U01152

U01153

U01154

U01155

U01160

U01161

U01162

U01163

U01164

U01170

U01172

U01191

U01199

2PK/2PL/2PM/2PN

Description

A DCN signal was received after transmission of a CTR signal (ECM).

A DCN signal was received after transmission of an ERR signal (ECM).

A DCN signal was received after transmission of an RNR signal (ECM).

A DCN signal was received after transmission of an SPA signal (short protocol).

During message reception, transmission time exceeded the maximum transmission time per line.

Number of error lines exceeded limits during message reception.

A break in loop current was detected during message reception.

Polarity reversal was detected during message reception.

One page length exceeded the specified length during message reception.

A decoding error occurred during MMR message reception.

During reverse polling in V.34 mode at the transmitting unit, a JM signal was not detected after transmission of a CM signal when receiving after transmission.

Communication was interrupted because an error occurred during an image data reception sequence in the V.34 mode.

A DIS signal with different FIF was received after transmission of a DIS signal.

(2-7) U017XX error code table: V.34 transmission

Error code

U01700

U01720

U01721

Description

A communication error occurred in phase 2 (line probing).

A communication error occurred in phase 4 (modem parameter exchange).

Operation was interrupted due to the absence of a common communication speed between units.

U01700: A communication error that occurs at the transmitting unit in the period after transmission of INFO0 before entering phase 3 (primary channel equivalent device training). For example, INFO0/A/Abar (B/Bbar, for polling transmission)/INFOh was not detected.

U01720: A communication error that occurs at the transmitting unit in the period after initiating the control channel before entering the T.30 process. For example, PPh/ALT/MPh/E was not detected.

U01721: In the absence of a common communication speed between units (including when an impossible combination of communication speed and symbol speed occurs) after MPh exchange; 1) a DCN signal was received from the destination unit, and the line was cut; or 2) a DIS (NSF, CSI) signal was received from the destination unit and, in response to the signal, the unit transmitted a DCN signal, and the line was cut.

1-4-40

2PK/2PL/2PM/2PN

(2-8) U018XX error code table: V.34 reception

Error code

U01800

U01810

U01820

U01821

Description

A communication error occurred in phase 2 (line probing).

A communication error occurred in phase 3 (primary channel equivalent device training).

A communication error occurred in phase 4 (modem parameter exchange).

Operation was interrupted due to the absence of a common communication speed between units.

U01800: A communication error that occurs at the receiver unit in the period after transmission of INFO0 before entering phase 3 (primary channel equivalent device training). For example, INFO0/B/Bbar (A/Abar, for polling reception)/probing tone was not detected.

U01810: A communication error that occurs at the receiver unit in phase 3 (primary channel equivalent device training).

For example, S/Sbar/PP/TRN was not detected.

U01820: A communication error that occurs at the receiver unit in the period after initiating the control channel before entering the T.30 process. For example, PPh/ALT/MPh/E was not detected.

U01821: In the absence of a common communication speed between units (including when an impossible combination of communication speed and symbol speed occurs) after MPh exchange, a DCN signal was transmitted to the destination unit and the line was cut.

(2-9) U023XX error code table: Relay command abnormal reception

Error code

U02303

U02304

Description

Timeout was detected before a correct DNL signal was received.

A signal other than MPS or EOM signal was received after a DNL signal was received.

(2-10) U044XX error code table: Encrypted transmission

Error code

U04400

U04401

Description

Encrypted transmission was interrupted because encryption keys did not agree.

Calling failed during encrypted transmission because the encryption key was not registered.

1-4-41

This page is intentionally left blank.

2PK/2PL/2PM/2PN

1-4-42

2PK/2PL/2PM/2PN

1-5 Assembly and Disassembly

1-5-1 Precautions for assembly and disassembly

(1) Precautions

Before starting disassembly, press the Power key on the operation panel to off. Make sure that the Power lamp is off before turning off the power switch. Unplug the power cable from the wall outlet.

When the fax kit is installed, be sure to disconnect the modular code before starting disassembly.

When handling PWBs (printed wiring boards), do not touch parts with bare hands.

The PWBs are susceptible to static charge.

Do not touch any PWB containing ICs with bare hands or any object prone to static charge.

When removing the hook of the connector, be sure to release the hook.

Take care not to get the cables caught.

To reassemble the parts, use the original screws. If the types and the sizes of screws are not known, refer to the PARTS LIST.

(2) Drum unit

Note the following when handling or storing the drum unit.

When removing the drum unit, never expose the drum surface to strong direct light.

Do not leave it for a long time even if it is weak light such as fluorescent lamps.

Keep the drum unit at an ambient temperature between -20°C/-4°F and 40°C/104°F and at a relative humidity not higher than 85% RH. Avoid abrupt changes in temperature and humidity.

Avoid exposure to any substance which is harmful to or may affect the quality of the drum unit.

Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.

(3) Toner

Store the toner container in a cool, dark place.

Avoid direct light and high humidity.

1-5-1

2PK/2PL/2PM/2PN

(4) How to tell a genuine Kyocera toner container

As a means of brand protection, the Kyocera toner container utilizes an optical security technology to enable visual validation. A validation viewer is required to accomplish this.

Hold the validation viewer over the left side part of the brand protection seal on the toner container. Through each window of the validation viewer, the left side part of the seal should be seen as follows:

A black-colored band when seen through the left side window ( )

A shiny or gold-colored band when seen through the right side window ( )

The above will reveal that the toner container is a genuine Kyocera branded toner container, otherwise, it is a counterfeit.

See through the left window

( marking)

Validation viewer

See through the right window

( marking)

Validation viewer

Brand protection seal

Brand protection seal

A black-colored band when seen through the left side window

A shiny or gold-colored band when seen through the right side window

Figure 1-5-1

The brand protection seal has an incision as shown below to prohibit reuse.

Incision

Cut

Figure 1-5-2

1-5-2

2PK/2PL/2PM/2PN

1-5-2 Outer covers

(1) Detaching and refitting the left cover and right cover

Procedure

1. Remove the screw.

2. Unhook four hooks and then remove the rear upper cover.

Hook

Rear upper cover

Hook

Hook

Hook

Figure 1-5-3

Screw

Rear upper cover

3. Remove the cassette

(See page 1-5-6).

4. Open the front cover.

5. Unhook the hook and then remove the controller box cover.

Hook

Rear cover

Controller box cover

Figure 1-5-4

1-5-3

2PK/2PL/2PM/2PN

6. Unhook seven hooks and then remove the right cover.

Hook

Hook

Hook

Hook

Right cover

Hook

Hook

Hook

Right cover

Right cover

Figure 1-5-5

1-5-4

7. Unhook six hooks and then remove the left cover.

Hook

2PK/2PL/2PM/2PN

Hook

Hook

Hook

Hook

Left cover

Hook

Left cover

1-5-5

Left cover

Figure 1-5-6

2PK/2PL/2PM/2PN

1-5-3 Paper feed section

(1) Detaching and refitting the paper feed assembly (paper feed roller and pickup roller)

Procedure

1. Remove the cassette.

2. Slide the feed shaft.

3. While pressing the lever and then remove the paper feed roller assembly.

Figure 1-5-7

Cassette

Feed shaft

1-5-6

Lever

Paper feed roller assembly

Figure 1-5-8

4. Check or replace the paper feed assembly and refit all the removed parts.

When refitting the paper feed roller assembly, be sure to align the paper feed roller pivot with the slotted hole on the feed shaft.

2PK/2PL/2PM/2PN

Paper feed roller assembly

Feed shaft

Pivot

Paper feed roller assembly

Feed shaft

Slotted hole

Figure 1-5-9

1-5-7

2PK/2PL/2PM/2PN

(2) Detaching and refitting the retard roller assembly

Procedure

1. Remove the cassette (See page 1-5-6).

2. Push the bottom plate down until it locks.

3. Unhook two hooks and then remove the retard guide.

Retard guide

Cassestte

Hook

Hook

Bottom plate

4. Remove the retard roller assembly.

Cassette

Retard guide

Hook

Hook

Figure 1-5-10

1-5-8

Retard roller

Assembly

Figure 1-5-11

5. Check or replace the retard roller assembly and refit all the removed parts.

Caution: Before refitting the retard roller assembly, firmly install the spring onto the projection of the retard roller assembly.

Retard roller assembly

Projection

Spring

Figure 1-5-12

2PK/2PL/2PM/2PN

1-5-9

2PK/2PL/2PM/2PN

(3) Detaching and refitting the MP paper feed roller

Procedure

1. Open the front cover.

2. Pull the MP feed holder (lever) down. :1

3. Slide the MP feed holder. :2

4. Remove the MP paper feed roller. :3

1-5-10

MP paper feed roller

MP feed holder

MP paper feed roller

(Lever)

1

2

Front cover

3

Figure 1-5-13

2PK/2PL/2PM/2PN

5. Check or replace the MP paper feed roller and refit all the removed parts.

When refitting the MP paper feed roller, be sure to align the paper feed roller pivot with the slotted hole on the MPF feed shaft.

When refitting the MP paper feed roller, be sure to align the MPF feed shaft pivot with the slotted hole on the MP paper feed roller.

Slotted hole

Pivot

MPF feed shaft

MP paper feed roller

Figure 1-5-14

1-5-11

2PK/2PL/2PM/2PN

(4) Note on removing and Installing the upper registration roller and lower registration roller

When reinstalling the upper registration roller or lower registration roller, be sure to use a new registration L spring and registration R spring. Otherwise, paper feeding may be deteriorated due to the spring hooks possibly being distorted during the spring is unhooked.

Registration

R spring

(New)

Registration

L spring

(New)

Upper registration roller

Lower registration roller

Figure 1-5-15

1-5-12

1-5-4 Optical section

(1) Detaching and refitting the DP

Procedure

1. Pull the DP out.

2PK/2PL/2PM/2PN

DP

Figure 1-5-16

1-5-13

(2) Detaching and refitting the scanner unit

Procedure

1. Remove the DP (See page 1-5-13).

2. Remove the left cover and right cover

(See page 1-5-3).

3. Remove the FFC and connector from the control PWB.

4. Remove three connectors from the scanner PWB.

2PK/2PL/2PM/2PN

Control PWB

FFC

YC8 YC7

Connector

Control PWB

Scanner PWB

Scanner PWB

YC104

Connector

YC108

Connector

Connector

YC105

Figure 1-5-17

1-5-14

2PK/2PL/2PM/2PN

5. Release three clamps and then remove the wires.

Clamp

Wires

Clamp

Clamp

Wires

Figure 1-5-18

6. Remove two screws.

1-5-15

Screw

Screw

Screw

Screw

Figure 1-5-19

7. Unhook four hooks and then remove the scanner unit.

Hooks

2PK/2PL/2PM/2PN

Scanner unit

Hooks

Figure 1-5-20

1-5-16

2PK/2PL/2PM/2PN

(3) Detaching and refitting the laser scanner unit (LSU)

Procedure

1. Remove the scanner unit (See page 1-

5-14).

2. Remove the screw and then remove the grounding terminal.

3. Remove three connectors from the control PWB.

YC32

YC10

Control PWB

Connectors

Connector

YC3

Control PWB

Connector

(YC3)

Grounding terminal

Screw

Connector

(YC32)

Connector

(YC10)

Figure 1-5-21

1-5-17

4. Remove the wires from three clamps.

5. Remove the connector from the power source PWB.

2PK/2PL/2PM/2PN

Clamp

Clamps

Power source

PWB

Connector

YC106

Power source

PWB

6. Unhook four hooks and then remove the frame left duct.

7. Remove the wires from the clamp.

Frame left duct

Figure 1-5-22

Hook

Hook

Clamp

Wires

Hook

Figure 1-5-23

Hook

Frame left duct

1-5-18

2PK/2PL/2PM/2PN

8. Release the hook and then remove the top cover rack-L from the top cover.

Top cover

Top cover rack-L

9. Remove four screws from the top cover.

Top cover rack-L

Hook

Top cover

Figure 1-5-24

Top cover

Screw

Screw

Screw

Screw

Figure 1-5-25

1-5-19

10. Unhook two hooks and then remove the top cover.

Hook

Top cover

2PK/2PL/2PM/2PN

Hook

Figure 1-5-26

11. Release the clamp and then pull out the wires.

12. Remove four screws and then remove the laser scanner unit (LSU).

13. Check or replace the laser scanner unit

(LSU) and refit all the removed parts.

Laser scanner unit

Screws

Screws

Wires

Clamp

1-5-20

Figure 1-5-27

2PK/2PL/2PM/2PN

(4) Replacing the image scanner unit (ISU)

Procedure

Removing the image scanner unit (ISU)

1. Remove the DP (See page 1-5-13).

2. Unhook two hooks by using a flat screwdriver from the pits.

3. Remove the connector and then remove the operation panel.

Operation panel

Connector

Pit

Hook

Operation panel

Pit

4. Remove two screws.

5. Unhook three hooks and then remove the ISU upper frame.

Hook

ISU upper frame

Figure 1-5-28

Screw

Screw

Hooks

1-5-21

Figure 1-5-29

ISU shaft

2PK/2PL/2PM/2PN

6. Move the image scanner unit (ISU) in the middle of the ISU shaft.

7. Detach the ISU shaft from the holder by lifting it.

8. Pull the ISU shaft out from the ISU.

ISU shaft

Holder

Image scanner unit

(ISU)

ISU shaft

9. Remove the ISU belt from the tension pulley and ISU gear 63/32.

10. Remove the ISU belt from the hooks of the ISU.

Hook

Hook

ISU belt

Figure 1-5-30

ISU belt

Image scanner unit

(ISU)

ISU belt

ISU belt

ISU gear 63/32

Figure 1-5-31

Tension pulley

1-5-22

2PK/2PL/2PM/2PN

11. Remove the FFC center stopper.

FFC center stopper

12. Remove the FFC from the FFC tape D.

13. Remove the ferrite core from the pit.

14. Remove the FFC from the FFC tape A.

Figure 1-5-32

Ferrite core

FFC

FFC tape A

Pit

FFC tape D

Figure 1-5-33

1-5-23

2PK/2PL/2PM/2PN

15. Fold the end of the FFC and then pull the FFC out from the ISU lower frame.

16. Remove the FFC tape D and A from the

ISU lower frame.

17. Clean the adhesive residue of the FFC tape D and A.

ISU lower frame

FFC

FFC tape A

FFC tape D

18. Remove the ferrite core from the FFC.

Figure 1-5-34

Ferrite core

ISU lower frame

FFC

1-5-24

FFC

Figure 1-5-35

2PK/2PL/2PM/2PN

Installing the image scanner unit (ISU)

1. Peel off the protective seal on one side from the FFC tape D.

2. Stick the FFC tape D on the ISU lower frame, aligned with the marking of the frame.

(Sticking standards: See right figure)

3. Peel off the protective seal on the other side of the FFC tape A.

4. Stick the FFC tape A on the ISU lower frame.

(At the right for how to correctly sick the tape in position, see the figure.)

FFC tape A

FFC tape D

Marking

ISU lower frame

Pit

FFC tape A a: 0 to 1 mm a

FFC tape D

Marking a a

Pit

Figure 1-5-36

5. Fix the ferrite core onto the FFC.

Ferrite core

FFC

Figure 1-5-37

1-5-25

6. Peel off the protective seal from the

FFC tape D.

7. Align the line marking on the FFC with the rib on the ISU lower frame, then fix the FFC to the FFC tape D.

8. Install the ferrite core in the pit.

9. Peel off the released paper from the

FFC tape A.

10. Stick the FFC on the FFC tape A.

2PK/2PL/2PM/2PN

FFC

Ferrite core

Line

FFC tape A

Pit

ISU lower frame

FFC tape D

FFC

Line

Ferrite core

Pit

RIb

Figure 1-5-38

11. Thread an end of the FFC through the

ISU lower frame.

12. Refer to the step 11 to 1 and refit all the removed parts.

NOTE:

When the replacing the image scanner unit (ISU), perform following maintenance modes.

1. U425 Setting the target (see page 1-3-

22)

2. U411 Adjusting the scanner automati-

cally (see page 1-3-19)

FFC

ISU lower frame

Figure 1-5-39

1-5-26

2PK/2PL/2PM/2PN

1-5-5 Developer section

(1) Detaching and refitting the developer unit

Procedure

1. Open the front cover.

2. Remove the developer unit.

3. Check or replace the developer unit and refit all the removed parts.

NOTE:

When the periodic maintenance

(replacing the maintenance kit, see

page 2-4-4), perform following mainte-

nance modes.

1. U251 Clearing the maintenance count

(see page 1-3-15)

Figure 1-5-40

Developer unit

Front cover

1-5-27

1-5-6 Drum section

(1) Detaching and refitting the drum unit

Procedure

1. Remove the developer unit (See page

1-5-27).

2. Remove the drum unit.

3. Check or replace the drum unit and refit all the removed parts.

NOTE:

When the periodic maintenance

(replacing the maintenance kit, see

page 2-4-4), perform following mainte-

nance modes.

1. U251 Clearing the maintenance count

(see page 1-3-15)

2PK/2PL/2PM/2PN

Drum unit

Figure 1-5-41

1-5-28

2PK/2PL/2PM/2PN

(2) Detaching and refitting the main charger unit

Procedure

1. Remove the developer unit (See page

1-5-27).

2. Remove the drum unit (See page 1-5-

28).

3. Remove the tape.

4. While pushing on the main plate 1, slide the main charger unit 2.

Tape

Main charger unit

Drum unit

2

Main charger unit

Main plate

1

5. Remove the main charger unit by lifting it.

6. Check or replace the main charger unit and refit all the removed parts.

Figure 1-5-42

Main charger unit

1-5-29

Figure 1-5-43

2PK/2PL/2PM/2PN

1-5-7 Transfer/separation section

(1) Detaching and refitting the transfer roller

Procedure

1. Remove the developer unit (See page

1-5-27).

2. Remove the drum unit (See page 1-5-

28).

3. Slide the paper chute guide and unhook the hooks.

4. Remove the paper chute guide.

Paper chute guide

1-5-30

Hook

Paper chute guide

Hook

Hook

Hook

Figure 1-5-44

2PK/2PL/2PM/2PN

5. Remove the transfer roller’s shaft from the both transfer bushes.

6. Remove the gear Z16 from the transfer roller.

Shaft

Transfer roller

Shaft

Transfer bush

Transfer bush

Transfer roller

7. Check or replace the transfer roller and refit all the removed parts.

Caution: When refitting the transfer roller, be careful about following point.

Push the release lever to raise the lever end, then insert the front of gear Z16 under the release lever end.

Gear Z16

Gear Z16

Figure 1-5-45

Release lever

Transfer bush

Transfer roller

Transfer bush

Figure 1-5-46

1-5-31

1-5-8 Fuser section

(1) Detaching and refitting the fuser unit

Procedure

1. Remove the left cover and right cover

(See page 1-5-3).

2. Remove the wires from three clamps.

3. Remove the connector from the power source PWB.

Clamp

Clamps

2PK/2PL/2PM/2PN

Power source

PWB

YC105

Connctor

4. Unhook four hooks and then remove the frame left duct.

5. Remove the wires from the clamp.

Frame left duct

Figure 1-5-47

Hook

Power source

PWB

Hook

Clamp

Wires

Hook

Figure 1-5-48

Hook

Frame left duct

1-5-32

6. Remove the connector from the power source PWB.

YC102 Connector

2PK/2PL/2PM/2PN

Power source PWB

Connector

7. Remove the connector from the control

PWB.

Figure 1-5-49

Connector

Control PWB

Figure 1-5-50

1-5-33

8. Remove the rear cover.

9. Remove two screws and then remove the fuser unit.

Rear cover

Figure 1-5-51

Screw

Fuser unit

Screw

Figure 1-5-52

1-5-34

2PK/2PL/2PM/2PN

10. Check or replace the fuser unit and refit all the removed parts.

Caution: When reinstalling the fuser unit, tighten up a screw while pressing the fuser unit in order of 1 to 2.

Screw

2

Fuser unit

1-5-35

Figure 1-5-53

2PK/2PL/2PM/2PN

Fuser unit

1

Screw

2PK/2PL/2PM/2PN

(2) Switching the fuser pressure

The fuser pressure may be decreased to suppress the print quality problems such as paper creases and curls.

It must be cautioned that decreasing the fuser pressure could cause loose toner fusing.

Procedure

1. Remove the cassette (See page 1-5-6).

2. Open the duplex cover.

3. Slide the fuser lever R and L.

Normal: Flush with the front of the machine.

Fuser pressure decreased: Flush with the rear of the machine.

Fuser lever R

Normal

Duplex cover

Fuser lever L

Fuser pressure decreased

Fuser lever L (R)

1-5-36

2PK/2PL/2PM/2PN

1-5-9 PWBs

(1) Detaching and refitting the control PWB

Procedure

1. Remove the FAX control PWB.

(See page 1-5-48)

2. Remove the right cover.

(See page 1-5-3)

3. Remove the five connectors from the scanner PWB.

4. Remove twenty connectors and two

FFCs from the control PWB.

5. Remove the wires from the clamp.

Connectors

Scanner PWB

Control PWB

YC104

YC108

YC109

YC105

YC101

Wires

Scanner PWB

Clamp

Control PWB

YC10

YC28

YC29

YC32

YC24

YC12

U17

YC6

(FFC)

YC8

(FFC)

YC7

YC3

YC2014

YC2005

1

YC2007

YC2000

YC2006

8

11 12

YC18 YC26

YC9

YC21

YC20

YC13

YC17

YC16

YC25

YC30

YC23

YC2013

YS2000

YC2004

YC2010

YC19

Connectors

Figure 1-5-55

FFCs

1-5-37

6. Remove five screws and the grounding terminal and then remove the control box.

2PK/2PL/2PM/2PN

Screw

Screw

Control box

Grounding terminal

Screw

Screw

Figure 1-5-56

Screw

7. Remove seven screws and the grounding terminal and then remove the control PWB.

1-5-38

Screw

Screw

Screw

Screw

Screw

Control PWB

Screw

Screw

Grounding terminal

Figure 1-5-57

8. Check or replace the control PWB and refit all the removed parts.

To replace the control PWB, remove the

EEPROM (U17) from the old control

PWB and mount it to the new control

PWB.

U17

(EEPROM)

2PK/2PL/2PM/2PN

Control PWB

Figure 1-5-58

1-5-39

(2) Detaching and refitting the power source PWB

Procedure

1. Remove the left cover (See page 1-5-

3).

2. Remove the wires from three clamps.

3. Remove five connectors from the power source PWB.

Clamp

Clamps

2PK/2PL/2PM/2PN

Power source

PWB

Connectors

YC107

YC105

YC108

YC106

YC104

Power source

PWB

Connectors

4. Unhook four hooks and then remove the frame left duct.

5. Remove the wire from the clamp.

Frame left duct

Figure 1-5-59

Hook

Hook

Clamp

Wires

Hook

Figure 1-5-60

Hook

Frame left duct

1-5-40

2PK/2PL/2PM/2PN

6. Remove the screw and then detach the inlet mount.

Screw

Inlet mount

Figure 1-5-61

7. Remove five screws.

8. Remove two connectors and then remove the power source PWB assembly.

Connector

Connector

Screw

Screw

Screw

Power source

PWB assembly

Power source PWB

Screws

Connector

YC102

YC103

Connector

Figure 1-5-62

1-5-41

9. Remove four screws and then remove the power source PWB from the power source PWB plate.

10. Check or replace the power source

PWB and refit all the removed parts.

Caution: The power source PWB sheet must be installed in the specified position.

Screw

2PK/2PL/2PM/2PN

Screw

Power source PWB

Screws

Power source

PWB sheet

Power source

PWB plate

Figure 1-5-63

1-5-42

2PK/2PL/2PM/2PN

(3) Detaching and refitting the high voltage PWB

Procedure

1. Remove the developer unit (See page

1-5-27).

2. Remove the drum unit (See page 1-5-

28).

3. Remove the cassette (See page 1-5-6).

4. Remove the left cover and right cover

(See page 1-5-3).

5. Remove the power source PWB (See

page 1-5-40).

6. Turn the machine with the front side up.

7. Remove the stopper.

8. Remove the DU holder.

DU holder

Stopper

Figure 1-5-64

9. Pull the DU bush out.

10. Remove the DU cover assembly.

1-5-43

DU cover assembly

DU bush

Figure 1-5-65

11. Remove four screws.

12. Unhook three hooks and then remove the lower base cover.

2PK/2PL/2PM/2PN

Screws

Screws

Lower base cover

Hook

Hook

Figure 1-5-66

Hook

1-5-44

2PK/2PL/2PM/2PN

13. Remove the spring.

14. Remove the cassette pin.

Spring

Cassette pin

15. Remove two connectors and then remove the high voltage PWB.

16. Remove the cassette pin holder from the high voltage PWB.

Cassette pin

Figure 1-5-67

Connectors

High voltage

PWB

High voltage PWB

Cassette pin holder

1-5-45

Figure 1-5-68

17. Check or replace the high voltage PWB and refit all the removed parts.

When refitting the high voltage PWB, be careful about following points.

- Position the ground plate so that it is atop the high voltage PWB.

- Each interface is firmly in contact with each spring.

- The bias contact pin must be installed in the specified position.

- The cassette pin must be inserted in the cassette pin holder.

High voltage PWB

Grounding plate

2PK/2PL/2PM/2PN

Spring

(Transfer)

Spring

(Main charger)

High voltage PWB

Bias contact pin

Cassette pin

High voltage

PWB

Spring

(Developing)

Cassette pin holder

Figure 1-5-69

1-5-46

2PK/2PL/2PM/2PN

(4) Detaching and refitting the scanner PWB

Procedure

1. Remove the right cover (See page 1-5-

3).

2. Remove six connectors and the FFC from the scanner PWB.

YC103

YC102

YC104

YC108

YC109

YC105

YC101

Scanner PWB

Connectors FFC

3. Remove four screws and then remove the scanner PWB.

4. Check or replace the scanner PWB and refit all the removed parts.

NOTE:

When the replacing the scanner PWB, perform following maintenance modes.

1. U425 Setting the target (see page 1-3-

22)

2. U411 Adjusting the scanner automati-

cally (see page 1-3-19)

1-5-47

Scanner PWB

Figure 1-5-70

Scanner PWB

Figure 1-5-71

Screws

Screws

(5) Detaching and refitting the FAX control PWB

Procedure

1. Open the rear cover.

2. Unhook the hook and then remove the controller box cover.

2PK/2PL/2PM/2PN

Figure 1-5-72

3. Remove two screws and then remove the FAX control PWB.

4. Check or replace the FAX control PWB and refit all the removed parts.

1-5-48

FAX control PWB

Figure 1-5-73

Screw

Screw

2PK/2PL/2PM/2PN

1-5-10 Others

(1) Detaching and refitting the main motor

Procedure

1. Remove the right cover (See page 1-5-

3).

2. Remove the connector.

3. Remove the M3 screw and two M4 screws.

4. Remove the main motor.

5. Check or replace the main motor and refit all the removed parts.

M4 screws

Figure 1-5-74

Connector

Main motor

M3 screw

1-5-49

2PK/2PL/2PM/2PN

(2) Direction of installing the left cooling fan motor, right cooling fan motor

When detaching or refitting a fan motor, be careful of the airflow direction (intake or exhaust).

Intake

Right cooling fan motor

Exhaust

Left cooling fan motor

1-5-50

Figure 1-5-75

2PK/2PL/2PM/2PN

1-5-11 Document processor

(1) Detaching and refitting the DP rear cover and DP front cover

Procedure

1. Open the DP top cover.

2. Remove two screws.

3. Unhook the hook and then remove the

DP rear cover.

DP rear cover

DP top cover

Screw

Hook

Screw

DP rear cover

4. Unhook two hooks and then remove the

DP front cover.

DP front cover

Figure 1-5-76

1-5-51

Figure 1-5-77

Hook

2PK/2PL/2PM/2PN

(2) Detaching and refitting the DP drive PWB

Follow the procedure below to check or replace the DP drive PWB.

Procedure

1. Remove the DP rear cover.

(See page 1-5-51).

2. Remove eight connectors from the DP drive PWB.

3. Remove the screw and then remove the

DP drive PWB.

4. Check or replace the DP drive PWB.

Refit all the removed parts.

Connector

DP drive PWB

DP drive PWB

Screw

Figure 1-5-78

1-5-52

(3) Detaching and refitting the feed pulley and forwarding pulley

Follow the procedure below to clean or replace the feed pulley or forwarding pulley.

Procedure

1. Remove the DP rear cover and DP front

cover (See page P.1-5-51).

2. Remove the stopper.

3. Remove the bush.

2PK/2PL/2PM/2PN

4. Remove the stopper A and then remove the DP paper feed clutch.

5. Remove the stopper B and then remove the PF collar, spring, spring collar S, pin and bush from the PF shaft.

Bush

Stopper

Figure 1-5-79

PF shaft

Bush

Pin

Spring collar S

Spring

PF collar

DP paper feed clutch

Stopper A

Stopper B

PF shaft

Spring

Figure 1-5-80

PF shaft

1-5-53

6. Remove the forwarding pulley assembly.

2PK/2PL/2PM/2PN

Forwarding pulley assembly

Detaching the feed pulley

7. Remove the stopper A.

8. Remove the feed pulley assembly from the LF holder.

9. Remove the stopper B.

10. Remove the PF collar, spring, spring collar S and pin from the PF shaft.

11. Remove the feed pulley, one-way clutch, PF pulley gear and pin from the

PF shaft.

Figure 1-5-81

Spring

Spring collar S

Feed pully

Pin

Stopper B

PF collar

One-way clutch

PF pulley gear

Pin

PF shaft

Stopper A

Feed pulley assembly

1-5-54

LF holder

Figure 1-5-82

Detaching the forwarding pulley

12. Remove the PF stopper from the LF holder.

13. Remove the stopper.

14. Pull out the LF shaft and then remove the LF gear 18, forwarding feed joint gear and forwarding pulley.

15. Clean or replace the feed pulley and forwarding pulley.

Refit all the removed parts.

2PK/2PL/2PM/2PN

PF stopper

LF holder

Stopper

LF shaft

LF gear 18

Forwarding pulley

Forwarding feed joint gear

Figure 1-5-83

1-5-55

2PK/2PL/2PM/2PN

(4) Detaching and refitting the separation pad assembly

Follow the procedure below to clean or replace the separation pad assembly.

Procedure

1. Remove the forwarding pulley assem-

bly (See page P.1-5-53).

2. Remove the separation pad assembly.

3. Clean or replace the separation pad assembly.

Refit all the removed parts.

Separation pad assembly

Figure 1-5-84

1-5-56

2PK/2PL/2PM/2PN

1-6 Requirements on PWB Replacement

1-6-1 Upgrading the firmware

Follow the procedure below to upgrade the firmware of control PWB (main controller and engine) and scanner

PWB.

Preparation

Extract the file that has the download firmware and put them in the USB Memory.

Procedure

1. Turn ON the power switch and confirm if the screen shows “Ready to print” then, turn OFF the power switch.

2. Insert USB memory that has the firmware in the USB memory slot.

3. Turn ON the power switch.

4. About 40 seconds later, “FW-Update” will be displayed and blinking the memory LED (this shows to start the download).

5. Display the software that now upgrading (5 minutes).

“FW- Update [CTRL]”

“[ENGN]”

“[SCAN]”

6. Display the completion of the upgrade

(Memory LED is ON condition).

7. Cut the power supply by pulling out the power cable and remove the USB memory.

* : After the print engine farm is downloaded, it is not possible to turn it off with the power switch.

Check the result of the version up

1. Output the service status by the U000 and confirm the firmware version.

USB memory

Figure 1-6-1

USB memory slot

1-6-1

2PK/2PL/2PM/2PN

1-6-2 Remarks on control PWB replacement

When replacing the control PWB, remove the EEPROM (U17) from the control PWB that has been removed and then reattach it to the new control PWB.

EEPROM

U17

EEPROM

Control PWB

Detaching of EEPROM

1. The flat screwdriver is inserted between

EEPROM and socket.

2. Detach it little by little right and left and alternately while noting the transformation and the damage of the pin.

1-6-2

Figure 1-6-2

EEPROM

Socket

Flat screw driver

Figure 1-6-3

2PK/2PL/2PM/2PN

2-1 Mechanical Construction

2-1-1 Paper feed/conveying section

Paper feed/conveying section consists of the paper feed unit that feeds paper from the cassette and the MP tray paper feed unit that feeds paper from the MP tray, and the paper conveying section that conveys the fed paper to the transfer/separation section.

(1) Cassette paper feed section

10

1

3

2

6

8

7

4

5

11

9

Figure 2-1-1 Cassette paper feed section

1. Pickup roller

2. Paper feed roller

3. Feed holder

4. Retard roller

5. Retard holder

6. Retard guide

7. Bottom plate

8. Bottom pad

9. Cassette base

10. Paper sensor

11. Actuator (paper sensor)

MM

PS

PFCL

MMOTRDYN

MOTCLK

REMOTEN

FEDDRN

YC17-3

YC17-4

YC17-5

CONPWB

YC20-4

PAPER

YC18-3

Figure 2-1-2 Cassette paper feed section block diagram

2-1-1

(2) MP tray paper feed section

6

8

1

3

2

13

5

4

7

12

10

11

9

Figure 2-1-3 MP tray paper feed section

1. MP paper feed roller

2. MPF separation pad

3. MPF separator

4. MPF bottom plate

5. MPF friction pad

6. MP paper sensor

7. Actuator (MP paper sensor)

8. MPF frame

9. MPF guide R/L

10. MPF base

11. MPF middle tray

12. MPF upper tray

13. MPF turn guide

MM

MPPFSOL

MMOTRDYN

MOTCLK

REMOTEN

YC17-3

YC17-4

YC17-5

MPFDRN

CONPWB

YC21-2

MPPS

HANDSN

YC16-3

2PK/2PL/2PM/2PN

Figure 2-1-4 MP tray paper feed section block diagram

2-1-2

(3) Paper conveying section

1

2

4

3

5

Figure 2-1-5 Paper conveying section

1. Lower registration roller

2. Upper registration roller

3. Registration sensor

4. Actuator (registration sensor)

5. Feed pulley

2PK/2PL/2PM/2PN

MM

HVPWB

RS

RCL

MMOTRDYN

MOTCLK

REMOTEN

YC17-3

YC17-4

YC17-5

REGDRN

YC20-2

CONPWB

REGN

YC23-11

Figure 2-1-6 Paper conveying section block diagram

2-1-3

2PK/2PL/2PM/2PN

2-1-2 Drum section

(1) Drum section

The durable layer of organic photoconductor (OPC) is coated over the aluminum cylinder base. The OPC tend to reduce its own electrical conductance when exposed to light. After a cyclic process of charging, exposure, and development, the electrostatic image is constituted over the OPC layer.

Since the OPC is materialized by resin, it is susceptible to damage caused by sharp edges such as a screwdriver, etc., resulting in a print quality problem. Also, finger prints can cause deterioration of the OPC layer, therefore, the drum (in the drum unit) must be handled with care. Substances like water, alcohol, organic solvent, etc., should be strictly avoided.

As with all other OPC drums, the exposure to a strong light source for a prolonged period can cause a print quality problem. The limit is approximately 500 lux for less than five minutes. If the drum (drum unit) remains

.

removed from the machine, it should be stored in a cool, dark place.

4

3

2

1

Figure 2-1-7 Drum unit

1. Drum

2. Drum shaft

3. Drum cover A

4. Drum cover B

2-1-4

2PK/2PL/2PM/2PN

(2) Main charger unit

As the drum rotates in a “clean (neutral)” state, its photoconductive layer is given a uniform, positive (+) corona charge dispersed by the main charger wire. Due to high-voltage scorotron charging, the charging wire can get contaminated by oxidization after a long run. Therefore, the charger wire must be cleaned at a specific interval. Cleaning the charging wire prevents print quality problems such as black streaks.

1

2

4

3

Figure 2-1-8 Main charger unit

1. Main charger shield

2. Main charger wire

3. Main charger grid

4. Main charger wire cleaner

Main charger wire

ZEPWB

Drum

Main charger output

M

Main charger shield

Main charger grid

HVPWB

Figure 2-1-9 Drum unit and main charger unit block diagram

2-1-5

2-1-3 Optical section

(1) Scanner unit

4

5

10

3

6

7

2

Figure 2-1-10 Scanner unit

1. ISU top frame

2. ISU bottom frame

3. Contact glass

4. DP contact glass

5. Size indicator plate

6. ISU belt

7. ISU shaft

8. ISU gear 63/32

9. ISU motor

10. Image scanner unit (ISU)

9

2PK/2PL/2PM/2PN

8

1

2-1-6

2PK/2PL/2PM/2PN

(2) Image scanner unit (ISU)

The original image is illuminated by the LED and scanned by the CCD image sensor in the CCD PWB (CCD-

PWB) via the four mirrors and ISU lens, the reflected light being converted to an electrical signal.

If a document processor (DP) is used, the image scanner unit stops at the position of the DP contact glass and scans sequentially one row of the image on the original in synchronization with the moving timing of the original in the sub scan direction by driving the DP.

3

4

1

6

7

13

12

10

11

9

2

8

5

Figure 2-1-11 Image scanner unit (ISU)

1. Lamp mount

2. ISU housing

3. ISU reflector

4. Transparent material

5. Mirror A

6. Mirror B

7. Mirror C

8. Mirror D

9. ISU lens

10. CCD PWB (CCDPWB)

11. LED drive PWB (LEDDRPWB)

12. Home position sensor (HPS)

13. ISU shaft

2-1-7

2PK/2PL/2PM/2PN

SCPWB

YC103-6

LAMP

YC103-3

HPSW

YC104-

1,2,3,4

CON

PWB

SCMOT1A, SCMOT2B

SCMOT1B, SCMOT2A

ISUM

Original

Contact glass

Image scanner unit (ISU)

CCDPWB

LEDDR

PWB

LED

PWB

CCD image sensor

Mirrors and lens

HPS

Scanner unit

Figure 2-1-12 Scanner unit block diagram

2-1-8

2PK/2PL/2PM/2PN

(3) Laser scanner unit

The charged surface of the drum is then scanned by the laser beam from the laser scanner unit.

The laser beam (780 nm wavelength) beam is dispersed as the polygon motor revolves to reflect the laser beam over the drum. Various lenses and mirror are housed in the laser scanner unit, adjust the diameter of the laser beam, and focalize it at the drum surface.

7

4

5

3

2

1

6

Figure 2-1-13 Laser scanner unit

1. Polygon motor (mirror)

2. F-

 lens

3. F-

 lens

4. LSU mirror

5. LSU shutter

6. LSU frame

7. LSU cover

2-1-9

2PK/2PL/2PM/2PN

10

8

2

9

3

4

6

5

1

7

1. Polygon motor (mirror)

2. Laser diode (APC PWB)

3. Collimator lens

4. Cylindrical lens

5. F-

 lens

Figure 2-1-14 Laser scanner unit

6. F-

 lens

7. PD mirror

8. SOS lens

9. Pin photo diode sensor (PD PWB)

10. LSU mirror

2-1-10

2PK/2PL/2PM/2PN

2-1-4 Developing section

The latent image constituted on the drum is developed into a visible image. The developing roller contains a

3-pole (S-NS) magnet roller and an aluminum cylinder rotating around the magnet roller. Toner attracts to the magnet sleeve since it is powdery ink made of black resin bound to iron particles. Developing blade, magnetized by magnet, is positioned approximately 0.3 mm above the magnet sleeve to constitute a smooth layer of toner in accordance with the magnet sleeve revolution.

The developing roller is applied with the AC-weighted, positive DC power source. Toner on the magnet sleeve is given a positive charge. The positively charged toner is then attracted to the areas of the drum which was exposed to the laser light. (The gap between the drum and the magnet sleeve is approximately 0.32 mm.) The non-exposed areas of the drum repel the positively charged toner as these areas maintain the positive charge.

The developing roller is also AC-biased to ensure contrast in yielding by compensating the toner’s attraction and repelling action during development.

8

3

4

1

2

7

5

6

Figure 2-1-15 Developing unit and toner container

1. Magnet sleeve

2. Magnet roller

3. Developing blade

4. Blade magnet

5. DLP screw A

6. DLP screw B

7. DLP case

8. Toner container

2-1-11

Developing roller

Developing bias output

B

HVPWB

Magnet roller

Magnet sleeve

DEVCL

CONPWB

DLPDRN

YC20-6

Figure 2-1-16 Developing section block diagram

2PK/2PL/2PM/2PN

2-1-12

2PK/2PL/2PM/2PN

2-1-5 Transfer/separation section

The transfer/separation section consists of the transfer roller, discharge electrode and paper chute guide. A high voltage generated by the high voltage PWB is applied to the transfer roller for transfer charging. Paper after transfer is separated from the drum.

4

1

3

5

2

Figure 2-1-17 Transfer/separation section

1. Transfer roller

2. Transfer bushes

3. Discharge electrode

4. DC brush holder

5. Paper chute guide

Transfer bias

T

HVPWB

Discharge electrode

Transfer roller

GND

Figure 2-1-18 Transfer/separation section block diagram

2-1-13

2PK/2PL/2PM/2PN

2-1-6 Cleaning section

After the transferring process, the drum needs to be physically cleaned of toner which is residual after the development process. The cleaning blade is constantly pressed against the drum and scrapes the residual toner off to the sweep roller.

The waste toner is collected at the output end of the sweep roller and sent back to the toner container, into the waste toner reservoir.

After the drum is physically cleaned, it then must be cleaned to the electrically neutral state. This is necessary to erase any residual positive charge, ready to accept the uniform charge for the next print process. The residual charge is canceled by exposing the drum to the light emitted from the cleaning lamp (PWB). This lowers the electrical conductivity of the drum surface making the residual charge on the drum surface escape to the ground.

1

Main frame

Waste toner reservoir

2

Drum unit

3

Figure 2-1-19 Cleaning section

1. Cleaning lamp (PWB)

2. Sweep roller

3. Cleaning blade

2-1-14

CL

Drum

ERASER

YC28-1

CONPWB

Figure 2-1-20 Cleaning section block diagram

2PK/2PL/2PM/2PN

2-1-15

2PK/2PL/2PM/2PN

2-1-7 Fuser section

The toner on the paper is molten and pressed into the paper as it passes between the heat roller and the press roller in the fuser unit. The heat roller has a heater inside which continuously turns on and off by the fuser thermistor to maintain the constant temperature onto the heat roller surface. The heat roller is resin coated by florin to prevent toner from accumulating on the roller after a long run. Care must be taken while handling the heat roller not to scratch the roller surface as doing so may result in print problems. Fuser temperature is optimized to the paper type. The heat roller has four separators (claws) which are continuously in contact with its surface. These separators (claws) prevent the paper on which toner has been fused from being wound around the heat roller causing paper jam. The press roller is made of the heat-resistant silicon rubber. This roller is used to strongly press the paper towards the heat roller by means of press springs. The temperature of the heat roller is constantly monitored by the control PWB using the fuser thermistor. Should the temperature of the heat roller exceed the predetermined value, the fuser thermal cutout is activated to effectively disconnect the heater from power.

14

1

4

8

7

6

3

5

2

13

10

9

15

11

Figure 2-1-21 Fuser unit

12

2-1-16

1. Upper fuser frame

2. Lower fuser frame

3. Heat roller

4. Press roller

5. Fuser heater

6. Fuser thermostat

7. Fuser thermistor

8. Separators

9. Fuser bushes

10. Press springs

11. Press spring holders

12. Fuser lever L (R)

13. Exit sensor

14. Actuator (exit sensor)

15. Fuser guide pulley

2PK/2PL/2PM/2PN

Fuser unit

FTS

FH

FTH

PSPWB

L

YC102-1

N

YC102-3

YC103-6

YC103-7

YC103-8

HVPWB

CONPWB

HEATN

SLEEP

ZCROSS

YC23-5

YC23-6

YC23-3

THERM

YC23-16

Figure 2-1-22 Fuser unit block diagram

2-1-17

2PK/2PL/2PM/2PN

2-1-8 Paper exit section

The paper exit section transports the paper which passed the fuser unit towards the top tray. The paper which passed through the fuser unit turns on the actuator (exit sensor) in the fuser unit, and is led by the guide comprised of the rear cover, frame and the FD cover guide, finally reaching the upper FD roller. The paper is delivered to the top tray by the rotation of the upper FD roller.

7

6

5

8

4

3

1

9

2

10

Figure 2-1-23 Paper exit section

1. Exit roller

2. Fuser exit pulley

3. Middle pulley

4. Rear cover

5. Upper FD roller

6. Exit pulley

7. FD cover

8. Top tray

9. Exit sensor

10. Actuator (exit sensor)

2-1-18

Fuser unit

CONPWB

EXITN

YC19-4

ES

Figure 2-1-24 Paper exit section block diagram

2PK/2PL/2PM/2PN

2-1-19

2PK/2PL/2PM/2PN

2-1-9 Duplex/conveying section

The duplex/conveying section consists of conveying path which sends the paper sent from the exit section to the paper feed/conveying section when duplex printing.

10

9

4

6

1

3

2

Figure 2-1-25 Duplex/conveying section

1. DU cover B

2. DU holder

3. Middle pulley B

4. DU roller

5. DU cover A

6. Lower base cover

7. Feed roller

8. Feed pulley

9. Exit sensor

10. Actuator (exit sensor)

5

7

8

DUDR1

DUDR2

YC29-1

YC29-3

DUSOL

Fuser unit

CONPWB

EXITN

YC19-4

ES

Figure 2-1-26 Duplex/paper conveying section block diagram

2-1-20

]

2PK/2PL/2PM/2PN

2-1-10 Document processor

(1) Original feed section

The original feed section consists of the parts shown in figure. An original placed on the original table is conveyed to the original conveying section. Original is fed by the rotation of the DP forwarding pulley and DP feed pulley.

12

7

9

8

2

4

5

3

6

1

10

11

13

Figure 2-1-27 Original feed section

1. DP forwarding pulley

2. DP feed pulley

3. LF holder

4. PF stopper

5. Front separation pad

6. LF friction plate

7. DP separation pad

8. Separation mount

9. Upper guide

10. Switchback guide

11. DP original sensor (DPOS)

12. Actuator (DP original sensor)

13. Original table

DPOS

FEEDCL

YC6-2

ORGSWN

YC2-6

DP

PFCL

DPDPWB

DPPFM

DPMOT1A, DPMOT2A

DPMOT1B, DPMOT2B

YC3-1,2,3,4

Figure 2-1-28 Original feed section block diagram

2-1-21

2PK/2PL/2PM/2PN

(2) Original conveying section

The original conveying section consists of the parts shown in figure. A conveyed original is scanned by the optical section (CCD) of main machine when it passes through the DP contact glass of main machine.

6

1

3

5

2

7

4

Figure 2-1-29 Original conveying section

1. Conveying roller A

2. Conveying pulley

3. Conveying bottom

4. Reading guide

5. DP timing sensor (DPTS)

6. Actuator (DP timing sensor)

7. DP contact glass

DP

PFCL

DPTS

DPDPWB

FEEDCL

YC6-2

TIMSWN

YC2-9

DPPFM

DPMOT1A, DPMOT2A

DPMOT1B, DPMOT2B

YC3-1,2,3,4

Figure 2-1-30 Original conveying section block diagram

2-1-22

2PK/2PL/2PM/2PN

(3) Original switchback/eject sections

The original switchback/eject sections consists of the parts shown in figure. An original of which scanning is complete is ejected to the original eject table by the eject roller. In the case of duplex switchback scanning, an original is conveyed temporarily to the switchback tray and conveyed again to the original conveying section by the switchback roller.

10

12

11

1

8

2

9

4

6

5

7

3

Figure 2-1-31 Original switchback/eject sections

1. Conveying roller B

2. Conveying pulley

3. DP base

4. Eject roller

5. Eject pulley

6. PF housing

7. Original eject table

8. Switchback guide

9. Switchback roller

10. Switchback pulley

11. Switchback pulley mount

12. Switchback tray

DPTS

DPPRSOL

DPSBSOL

DPDPWB

PRESOLN

RELSOLN

YC4-2

YC4-3

REVSOL

YC5-2

TIMSWN

YC2-9

DPPFM

DPMOT1A, DPMOT2A

DPMOT1B, DPMOT2B

YC3-1,2,3,4

Figure 2-1-32 Original switchback/eject sections block diagram

2-1-23

This page is intentionally left blank.

2PK/2PL/2PM/2PN

2-1-24

2PK/2PL/2PM/2PN

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout

(1) PWBs

12

1

9

5

6

10

11

8

7

3

4

13

2

Machine left Machine inside Machine right

Figure 2-2-1 PWBs

1. Control PWB (CONPWB)...................... Main controller: Controls the software such as the print data processing and provides the interface with computers.

Engine: Controls machine hardware such as high voltage/bias output control, paper conveying system control, and fuser temperature control, etc.

2. Power source PWB (PSPWB) .............. After full-wave rectification of AC power source input, switching for converting to 24 V DC for output. Controls the Fuser heater.

3. High voltage PWB (HVPWB) ................ Generates main charging, developing bias and transfer bias.

4. Operation panel PWB (OPPWB) .......... Consists the LCD, LED indicators and key switches.

5. APC PWB (APCPWB) .......................... Generates and controls the laser beam.

6. PD PWB (PDPWB) ............................... Controls horizontal synchronizing timing of laser beam.

7. Zener PWB (ZEPWB) ........................... Adjusts the drum surface potential.

8. Scanner PWB (SCPWB)....................... Controls the scanner section.

9. CCD PWB (CCDPWB).......................... Reads the image of originals.

10. LED drive PWB (LEDDRPWB) ............. Controls the exposure lamp.

11. FAX control PWB (FCPWB).................. Modulates, demodulates, compresses, decompresses and smoothes out image data, and converts resolution of image data.

12. LED PWB (LEDPWB) ........................... Exposes originals.

13. RFID PWB (RFPWB) ............................ Reads the container information.

2-2-1

List of correspondences of PWB names

No.

Name used in service manual

1

Control PWB

1

Control PWB

2

Power source PWB

2

Power source PWB

3

High voltage PWB

4

Operation panel PWB

5

APC PWB

6

PD PWB

7

Zener PWB

8

Scanner PWB

9

CCD PWB

10

LED drive PWB

11

FAX control PWB

11

FAX control PWB

12

LED PWB

13

RFID PWB (RFPWB)

2PK/2PL/2PM/2PN

Name used in parts list

PARTS MAIN PWB ASSY FS SP

PARTS MAIN PWB ASSY FS SP EU

PARTS SWITCHING REGULATOR 120V SP

PARTS SWITCHING REGULATOR 230V SP

HIGH VOLTAGE UNIT

-

PARTS PANEL PWB ASSY SP

-

-

-

PARTS SCANNER PWB ASSY SP

-

PARTS MAIN FAX ASSY U SP

-

PARTS MAIN FAX ASSY E SP

PARTS PWB RFID ASSY SP

2-2-2

2PK/2PL/2PM/2PN

(2) Switches and sensors

8

7

11

12

10

4

3

1

5

9

2

6

Machine left Machine inside Machine right

Figure 2-2-2 Switches and sensors

1. Power switch (MSW)............................. Switches of main body operation.

2. Interlock switch (ILSW) ......................... Shuts off 24 V DC power line when the front cover is opened.

3. Cassette switch (COCSW).................... Detects open/close cassette.

4. Registration sensor (RS)....................... Detects the timing of primary paper feed.

5. Paper sensor (PS) ................................ Detects the presence of paper in the cassette.

6. MP paper sensor (MPPS) ..................... Detects the presence of paper on the MP tray.

7. Exit sensor (ES) .................................... Detects paper jam in the fuser or duplex conveying section.

8. Home position sensor (HPS) ................ Detects the ISU in the home position.

9. Toner sensor (TS) ................................. Detects the quantity of toner in a toner container.

10. Waste toner sensor (WTS).................... Detects when the waste toner reservoir (Drum unit) is full.

11. Fuser thermistor (FTH) ......................... Measures the heat roller temperature.

12. Fuser thermostat (FTS)......................... Shuts off the power source to the Fuser heater when the heat roller reaches extremely high temperature.

2-2-3

2PK/2PL/2PM/2PN

(3) Other electrical components

3

9

5

2

12

4

10

11

1

8

6

Machine left Machine inside Machine right

Figure 2-2-3 Other electrical components

6

13

1. Main motor (MM)................................... Drives the paper feed/conveying section and fuser unit.

2. Polygon motor (PM) .............................. Drives the polygon mirror.

3. ISU motor (ISUM) ................................. Drives the ISU.

4. Right cooling fan motor (RFM ............... Cools the interior of machine.

5. Left cooling fan motor (LFM)................. Cools the interior of machine.

6. Registration clutch (RCL)...................... Controls the secondary paper feed.

7. Paper feed clutch (PFCL) ..................... Controls the paper cassette paper feed.

8. Developing clutch (DEVCL) .................. Controls the toner feed.

9. Duplex solenoid (DUCL) ....................... Controls the paper conveying at the duplex conveying section.

10. MP paper feed solenoid (MPPFSOL) ... Controls the MPF bottom plate of the MP tray.

11. Fuser heater (FH) ................................. Heats the heat roller.

12. Cleaning lamp (CL) ............................... Eliminates the residual electrostatic charge on the drum.

13. Speaker (SP.......................................... Outputs buzzer, monitoring and speaker sounds.

2-2-4

2PK/2PL/2PM/2PN

(4) Document processor

6

4

3

2

5 8

7

1

Machine left Machine inside

Machine right

Figure 2-2-4 Document processor

1. DP drive PWB (DPDPWB).................... Consists the solenoids and clutch driver circuit and wiring relay circuit.

2. DP original sensor (DPOS) ................... Detects the presence of an original.

3. DP timing sensor (DPTS)...................... Detects the original scanning timing.

4. DP open/close sensor (DPOCS)........... Detects the opening/closing of the DP.

5. DP paper feed motor (DPPFM)............. Drives the original feed section.

6. DP paper feed clutch (DPPFCL)........... Controls the drive of the forwarding pulley and feed pulley.

7. DP switchback solenoid (DPSBSOL).... Operates the switchback guide.

8. DP pressure solenoid (DPPRSOL) ....... Operates the switchback pulley.

List of correspondences of PWB names

No.

Name used in service manual

1

DP drive PWB

Name used in parts list

PARTS DRIVER PWB ASSY SP

2-2-5

This page is intentionally left blank.

2PK/2PL/2PM/2PN

2-2-6

2PK/2PL/2PM/2PN

2-3 Operation of the PWBs

2-3-1 Power source PWB

Power source PWB

+24V0 Scanner

PWB

AC input

Relay

Zero cross signal circuit

Fuser heater control circuit

Switching regulator circuit

+24V0

FAN

FAN

+24V0F

Left cooling fan motor

GND

Interlock switch

SLEEP

ZCROSS

HEATN

+3.3V1E

THERM

Fuser thermistor

Fuser heater

Fuser thermostat

Fuser unit

Figure 2-3-1 Power source PWB block diagram

SW101

YC104

YC108

1 1

YC106

1

1

YC103

1

YC105

1

YC102

1

YC101

Figure 2-3-2 Power source PWB silk-screen diagram

2-3-1

Connector Pin

YC101

1

Signal

NEUTRAL

Connected to the AC inlet

2 LIVE

YC102

Connected to the Fuser heater

1 LIVE

2 NEUTRAL

YC103

Connected to the high voltage PWB

1 +24V0

2 SGND

3 FAN

4 THERM

5 +3.3V1E

6 HEATN

7 SLEEP

8 ZCROSS

9 +24V0IL

10 +24V0IL

YC104

Connected to the left cooling fan motor

11 PGND

12 PGND

1 +24V0

2 FAN

2PK/2PL/2PM/2PN

I/O Voltage

I 120 V AC

220 - 240 V AC

I 120 V AC

Description

AC power input

AC power input

220 - 240 V AC

O 120 V AC

220 - 240 V AC

O 120 V AC

O 24 V DC

Fuser heater output

Fuser heater output

O

I

I

I

-

220 - 240 V AC

24 V DC

0/24 V DC

O Analog

3.3 V DC

I 0/3.3 V DC

0/3.3 V DC

24 V DC power source

Ground

Left cooling fan motor: On/Off

Fuser thermistor detection voltage

3.3 V DC power source

Fuser heater: On/Off

Sleep mode signal: On/Off

O 0/3.3 V DC (pulse) Zero cross signal

O 24 V DC 24 V DC power source (via interlock switch)

24 V DC power source (via interlock switch)

-

-

O 24 V DC

O 0/24 V DC

Ground

Ground

24 V DC power source

Left cooling fan motor: On/Off

YC105

Connected to the fuser thermistor

1 +3.3V1E

2 N.C.

3 THERM

YC106

Connected to the scanner

PWB

1 +24V0F

2 N.C.

3 GND

O 3.3 V DC

-

I Analog

O 24 V DC

-

-

3.3 V DC power source

Not used

Fuser thermistor detection voltage

24 V DC power source

Not used

Ground

2-3-2

Connector Pin

YC108

Connected to the ground terminals

1

2 -

3 -

-

Signal I/O

-

-

-

Voltage

2PK/2PL/2PM/2PN

Description

Frame ground (Control PWB)

Frame ground (Frame)

Frame ground (Frame)

2-3-3

2-3-2 Control PWB

Clutches

Solenoids

Scanner PWB CCD PWB

2PK/2PL/2PM/2PN

Cleaning lamp

High voltage PWB

Paper feeder

(option)

Engine control section

Communication section

Image control section

Main control section

Control PWB

Fan motors

Sensors

Operation panel

PWB

Figure 2-3-3 Control PWB block diagram

APC PWB

FAX control

PWB

2-3-4

2PK/2PL/2PM/2PN

1

2

1

YC28

YC29

3

1

2

YC32

3

1

1

YC24

YC10

3

1

2

YC12

2

1 YC27

14

15

12

1

1

3

3

YC18 YC26

YC9

20

1

1

YC21

2

1

YC20

5

1

1

2

YC13

4

1

YC17

1

YC16

3

5

19

1

4

YC25

1

18

YC30

6

YC23

U17

6

1

YC6

(FFC)

32

YC2013

143

144

YC8

(FFC)

1 10

YS2000

YC7

1

1

2

2

1

4 1

YC3

YC2014

5

YC2005

9

1

1

5 5

YC2007

1

YC2000

1

YC2006

1

8

11 12

YC2004

1 4

YC2010

1

YC19

2 3

4

Figure 2-3-4 Control PWB silk-screen diagram

2-3-5

Connector Pin

YC3

Signal

1 VBUS

Connected to

USB host

2 DATA -

3 DATA +

4 GND

YC6

Connected to the scanner

PWB

Connected to the operation panel

PWB

YC7

1

2

3

+12V3

GND

HPSW

4 GND

5 NC

6 LAMP

1 GND

2 PANCTS

3 PANRTS

4 +3.3V1C

5 PANRXD

6 PANTXD

7 FPRSTN

8 GND

9 POWERKEY

10 +5V1C

2PK/2PL/2PM/2PN

I/O Voltage

O 5 V DC

I/O -

I/O -

-

Description

5 V DC power source

USB data signal

USB data signal

Ground

O 12 V DC

-

O 0/3.3 V DC

-

12 V DC power source

Ground

Home position sensor: On/Off

Ground

-

I 0/24 V DC

Not used

Exposure lamp drive signal

Ground

I 0/3.3 V DC (pulse) Transmitting enable signal

O 0/3.3 V DC (pulse) Receiving enable signal

O 0/3.3 V DC Home position sensor: On/Off

I 0/3.3 V DC (pulse) Operation panel PWB receiving data

O 0/3.3 V DC (pulse) Operation panel PWB transmitting data

O 3.3/0 V DC

-

I 3.3/0 V DC

O 5 V DC

Operation panel PWB reset signal

Ground

Power key input signal

5 V DC power source

YC8

Connected to the CCD

PWB

1 LAMP

2 NC

3 GND

4 GND

5 HPSW

6 +3.3V3C

7 NC

8 CCDRSN

9 CCDRSP

10 NC

11 CCDCLPP

12 CCDCLPN

13 NC

14 CCDPH1N

15 CCDPH1P

16 NC

O 0/24 V DC

-

-

-

I 0/3.3 V DC

O 3.3 V DC

-

O LVDS

O LVDS

-

O LVDS

O LVDS

-

O LVDS

O LVDS

-

Exposure lamp drive signal

Not used

Ground

Ground

Home position sensor: On/Off

3.3 V DC power source

Not used

CCD reset signal (-)

CCD reset signal (+)

Not used

CCD reset signal (-)

CCD reset signal (+)

Not used

CCD shift register clock signal (-)

CCD shift register clock signal (+)

Not used

2-3-6

Connector Pin

YC8

Connected to the CCD

PWB

17

18 CCDPH2N

19

CCDPH2P

NC

Signal

20 CCDSH

21 CCDSW

22 GND

23 CCDDATAR

24 GND

25 CCDDATAG

26 GND

27 CCDDATAB

28 GND

29 +12V3

30 GND

31 +5V3E2

32 +5V3E2

I/O

O LVDS

O LVDS

Voltage

-

O LVDS

O LVDS

-

I LVDS

-

I LVDS

-

I LVDS

-

O 12 V DC

-

O 5 V DC

O 5 V DC

2PK/2PL/2PM/2PN

Description

CCD shift register clock signal (-)

CCD shift register clock signal (+)

Not used

CCD shift gate signal (-)

CCD color/BW change signal (+)

Ground

CCD image output signal (Red)

Ground

CCD image output signal (Green)

Ground

CCD image output signal (Blue)

Ground

12 V DC power source (For exposure lamp)

Ground

5 V DC power source

5 V DC power source

YC9

Connected to the scanner

PWB

1 GND

2 +3.3V3C

3 CPUCLK

4 CPUSI

5 CPUSO

6 CPUSEL

7 CPURDY

8 OVANOHLD

9 PAGESET

10 SEGSO

11 SSCKN

12 SEGSI

13 SSBSY

14 SSDIR

15 SEGIR

-

O 3.3 V DC

Ground

3.3 V DC power source

I 0/3.3 V DC (pulse) Serial communications clock signal

I 0/3.3 V DC (pulse) Serial communications data input

O 0/3.3 V DC (pulse) Serial communications data output

I 0/3.3 V DC Communications select signal

O 0/3.3 V DC

O 0/3.3 V DC

Communications ready signal

Communications ready signal

O 0/3.3 V DC

I 0/3.3 V DC

O 0/3.3 V DC (pulse) Serial communications clock

O 0/3.3 V DC (pulse) Serial communications data input

I 0/3.3 V DC

Vertical synchronizing monitor signal

Vertical synchronizing signal

I

I 0/3.3 V DC

0/3.3 V DC

Impossible transmission/Completion notice signal

Serial communications T/R switching signal

Serial communications interruption demand signal

2-3-7

Connector Pin

YC10

Connected to the laser scanner unit

1

2 GND

3

Signal

+24V4IL

PLGDRN

4 PLGRDY

5 PLGCLK

6 PDN

7 GND

8 VDON

YC12

Connected to the speaker

9 VDOP

10 OUTPEN

11 SAMPLEN

12 +3.3V4A

1 OUT-

2 OUT+

2PK/2PL/2PM/2PN

I/O Voltage

O 24 V DC

-

Description

24 V DC power source

Ground

O 0/3.3 V DC

I 0/3.3 V DC

Polygon motor: On/Off

Polygon motor ready signal

O 0/3.3 V DC (pulse) Polygon motor clock signal

I 0/3.3 V DC (pulse) Horizontal synchronizing signal

Ground

O 0/3.3 V DC (pulse) Video data signal (+)

O 0/3.3 V DC (pulse) Video data signal (-)

O 0/3.3 V DC Laser output enable signal

O 0/3.3 V DC

O 3.3 V DC

O Analog

O Analog

Sample/hold timing switching signal

3.3 V DC power source

Speaker sound signal (-)

Speaker sound signal (+)

YC16

Connected to the MP paper sensor

1 PILED

2 GND

3 HANDSN

O 3.3 V DC

-

I 0/3.3 V DC

3.3 V DC power source

Ground

MP paper sensor: On/Off

YC17

Connected to the main motor

YC18

Connected to the paper sensor

1 +24V4IL

2 GND

3 MMOTRDYN

4 MMOTCLK

5 REMOTEN

1 PILED

2 GND

3 PAPER

YC19

Connected to the exit sensor

1 -

2 PILED

3 GND

4 EXITN

O 24 V DC

-

24 V DC power source

Ground

I 0/3.3 V DC Main motor ready signal

O 0/3.3 V DC (pulse) Main motor clock signal

O 0/3.3 V DC

O 3.3 V DC

-

I 0/3.3 V DC

Main motor: On/Off

3.3 V DC power source

Ground

Paper sensor: On/Off

-

O 3.3 V DC

-

I 0/3.3 V DC

Not used

3.3 V DC power source

Ground

Exit sensor: On/Off

2-3-8

Connector Pin

YC20

1

Signal

+24V4IL

2 REGDRN Connected to the registration clutch, paper feed clutch and developing clutch

3

4

5

6

+24V4IL

FEDDRN

+24V4IL

DLPDRN

I/O Voltage

O 24 V DC

O 0/24 V DC

O 24 V DC

O 0/24 V DC

O 24 V DC

O 0/24 V DC

2PK/2PL/2PM/2PN

Description

24 V DC power source

Registration clutch: On/Off

24 V DC power source

Paper feed clutch: On/Off

24 V DC power source

Developing clutch: On/Off

YC21

Connected to the MP paper feed solenoid

1 +24V4IL

2 MPFDRN

YC23

Connected to the high voltage PWB

1 +24V0

2 +3.3V1E

3 ZCROSS

4 FAN

5 HEATN

6 SLEEP

7 MHVDR

8 RTHVDR

9 PSEL1

YC24

Connected to the waste toner sensor

10 HVCLK

11 REGN

12 TCNT

13 MCNT

14 THVDR

15 CASE

16 THERM

17 +24V4ILR

18 SGND

19 SEPA

1 +3.3V1E

2 TNFULL

3 SGND

O

O

24 V DC

0/24 V DC

24 V DC power source

MP paper feed solenoid: On/Off

I 24 V DC

O 3.3 V DC

24 V DC power source

3.3 V DC power source

I 0/3.3 V DC (pulse) Zero cross signal

O 0/24 V DC Left cooling fan motor: On/Off

O 0/3.3 V DC

O 0/3.3 V DC

O 0/3.3 V DC

O 0/3.3 V DC

O 0/3.3 V DC

Fuser heater: On/Off

Sleep mode signal: On/Off

Main charger output signal: On/Off

Transfer (reverse) bias output signal: On/

Off

Transfer (reverse) bias control signal: On/

Off

O 0/3.3 V DC (pulse) Developing bias clock signal

I 0/3.3 V DC Registration sensor: On/Off

O PWM

O PWM

Transfer current control signal

Main charger output control signal

O 0/3.3 V DC

I Analog

I Analog

O 24 V DC

Transfer bias output signal: On/Off

Cassette switch: On/Off

Fuser thermistor detection voltage

24 V DC power source

-

-

O 3.3 V DC

I 0/3.3 V DC

-

-

Ground

3.3 V DC power source

Waste toner full detection signal

Ground

2-3-9

Connector Pin

YC25

Connected to the high voltage PWB

1

2 +24V0IL

3

Signal

+24V0IL

PGND

4 PGND

YC26

Connected to the toner sensor

1 +3.3V1E

2 TEMPTY

3 SGND

YC27

Connected to the right cooling fan motor

1 +24V0

2 FAN

I/O Voltage

I 24 V DC

I 24 V DC

-

-

O 3.3 V DC

I 0/3.3 V DC

-

O 24 V DC

O 0/24 V DC

2PK/2PL/2PM/2PN

Description

24 V DC power source

24 V DC power source

Ground

Ground

3.3 V DC power source

Toner quantity detection signal

Ground

24 V DC power source

Right cooling fan motor: On/Off

Eraser lamp: On/Off

24 V DC power source

YC28

Connected to the eraser lamp

1 ERASER

2 ERASRW

YC29

Connected to the duplex solenoid

1 DUDR1

2 COMMON

3 DUDR2

O

O

0/24 V DC

24 V DC

O 0/24 V DC

O 24 V DC

O 0/24 V DC

Duplex solenoid (activate): On/Off

24 V DC power source

Duplex solenoid (return): On/Off

YC30

Connected to the optional paper feeder

(PF main

PWB)

YC32

Connected to the power switch

1 +24V4IL

2 PGND

3 PFSI

4 PFSO

5 PSEL

6 +3.3V1

1 POWERSW

2 NC

3 GND

O 24 V DC

-

24 V DC power source

Ground

I 0/3.3 V DC (pulse) Serial communication data input signal

O 0/3.3 V DC (pulse) Serial communication data output signal

O 0/3.3 V DC

O 3.3 V DC

I 0/3.3 V DC

-

-

Paper feeder selection signal

3.3 V DC power source

Power switch: On/Off

Not used

Ground

2-3-10

2PK/2PL/2PM/2PN

2-3-3 Scanner PWB

Image scanner unit (ISU)

Exposure lamp (LED)

Home position sensor

LED drive

PWB

CCD PWB

ISU motor

Document processor (DP)

DP paper feed motor

DP paper feed clutch

DP switchback pressure solenoid

DP timing sensor

DP original sensor

DP open/ close sensor

DP switchback feedshift solenoid

Driver

Driver

Driver

DP driver PWB

Motor driver

Motor driver

LAMP

Regulator

Power save circuit

CPU

Scanner PWB

Control PWB

Power source

PWB

+24V0F

AFE

ASIC

CSI

Figure 2-3-5 Scanner PWB block diagram

2-3-11

5

6

YC103

2

1

7

YC106

1

1 6

4

YC104

1

YC108

2PK/2PL/2PM/2PN

9

10

YC105

1

2

5

YC107

1

Figure 2-3-6 Scanner PWB silk-screen diagram

Connector Pin

YC101

1

Signal

+24V0F

Connected to the power source PWB

2

3

N.C.

GND

I/O

O

-

-

-

-

Voltage

24 V DC

Description

24 V DC power source

Not used

Ground

YC102

Connected to the control

PWB

1 SEGIR

2

3

4

5

6

7

8

9

10

11

12

13

14

15

SSDIR

SSBSY

SEGSI

SSCKN

SEGSO

PAGESET

OVMONOUT

CPURDY

CPUSEL

CPUSO

CPUSI

CPUCLK

+3.3V3C

GND

O

O

0/3.3 V DC

0/3.3 V DC

Serial communications interruption demand

Serial communications trans./recep. change

O 0/3.3 V DC Impossible transmission/Completion notice

I 0/3.3 V DC (pulse) Serial communications data output

I 0/3.3 V DC (pulse) Serial communications clock

O 0/3.3 V DC

I 0/3.3 V DC

I 0/3.3 V DC

I 0/3.3 V DC

Vertical synchronizing signal

Vertical synchronizing monitor signal

Communications ready signal

Communications ready signal

O 0/3.3 V DC Communications select signal

I 0/3.3 V DC (pulse) Serial communications data input

O 0/3.3 V DC (pulse) Serial communications data output

O 0/3.3 V DC (pulse) Serial communications clock signal

I 3.3 V DC

-

3.3 V DC power source

Ground

2-3-12

Connector Pin

YC103

Connected to the control

PWB

1

2 GND

3

Signal

+12V

HPSW

4 GND

YC104

Connected to the ISU motor

5 NC

6 LAMP

1 SCMOT1A

2 SCMOT2A

3 SCMOT1B

4 SCMOT2B

2PK/2PL/2PM/2PN

I/O Voltage

I 12 V DC

-

I 0/3.3 V DC

-

-

I 0/24 V DC

Description

12 V DC power source

Ground

Home position sensor: On/Off

Ground

Not used

Exposure lamp drive signal

O 0/24 V DC (pulse) ISU motor drive pulse

O 0/24 V DC (pulse) ISU motor drive pulse

O 0/24 V DC (pulse) ISU motor drive pulse

O 0/24 V DC (pulse) ISU motor drive pulse

YC105

Connected to the DP driver

PWB

1 +3.3V3C

2 GND

3 TIMSWN

4 ORGSWN

5 OPSWN

6 DPDETN

7 RELSOLN

8 PRESOLN

YC108

Connected to the DP driver

PWB

YC109

Connected to the DP driver

PWB

9 REVSOL

10 FEEDCL

1 MOT1A

2 MOT2A

3 MOT1B

4 MOT2B

5 +24V3

6 GND

1 +24V3

2 GND

O

-

I

I

I

I

O

O

-

3.3 V DC

0/3.3 V DC

0/3.3 V DC

0/3.3 V DC

0/3.3 V DC

0/24 V DC

0/24 V DC

3.3 V DC power source

Ground

DP timing sensor: On/Off

DP original sensor: On/Off

DP open/close sensor: On/Off

DP installation detection signal

DP switchback pressure solenoid:

(Release) On/Off

DP switchback pressure solenoid

(Press.): On/Off

O 0/24 V DC

O 0/24 V DC

DP switchback feedshift solenoid: On/Off

DP paper feed clutch: On/Off

O 0/24 V DC (pulse) DP paper feed motor drive pulse

O 0/24 V DC (pulse) DP paper feed motor drive pulse

O 0/24 V DC (pulse) DP paper feed motor drive pulse

O 0/24 V DC (pulse) DP paper feed motor drive pulse

O 24 V DC

-

24 V DC power source

Ground

O 24 V DC

-

24 V DC power source

Ground

2-3-13

2-3-4 DP drive PWB

Figure 2-3-7 DP drive PWB silk-screen diagram

2PK/2PL/2PM/2PN

2-3-14

Connector Pin

YC1

1

Signal

MOT1A

Connected to scanner

PWB

2

3

MOT2A

MOT1B

4 MOT2B

5 +24V3

YC2

Connected to

DP open/ close sensor, DP original sensor and DP timing sensor

6 GND

1 PILED

2 GND

3 OPSWN

4

5

6

PILED

GND

ORGSWN

7 PILED

YC3

Connected to

DP paper feed motor

8 GND

9 TIMSWN

1 DPMOT1A

2 DPMOT2A

3 DPMOT1B

4 DPMOT2B

1 +24V3

2 PRESOLN

3 RELSOLN

YC4

Connected to

DP pressure solenoid

YC5

Connected to

DP switchback solenoid

YC6

Connected to

DP paper feed clutch

1

2

1

2

+24V3

REVSOL

+24V3

FEEDCL

YC7

Connected to scanner

PWB

1 +24V3

2 GND

2PK/2PL/2PM/2PN

I/O Voltage Description

I 0/24 V DC (pulse) DPPFM drive control signal

I 0/24 V DC (pulse) DPPFM drive control signal

I 0/24 V DC (pulse) DPPFM drive control signal

I 0/24 V DC (pulse) DPPFM drive control signal

I 24 V DC 24 V DC power from MPWB

-

O 3.3 V DC

Ground

3.3 V DC power to DPOCS

-

I 0/3.3 V DC

O 3.3 V DC

-

I 0/3.3 V DC

O 3.3 V DC

-

I 0/3.3 V DC

Ground

DPOCS: On/Off

3.3 V DC power to DPOS

Ground

DPOS: On/Off

3.3 V DC power to DPTS

Ground

DPTS: On/Off

O 0/24 V DC (pulse) DPPFM drive control signal

O 0/24 V DC (pulse) DPPFM drive control signal

O 0/24 V DC (pulse) DPPFM drive control signal

O 0/24 V DC (pulse) DPPFM drive control signal

O 24 V DC

O 0/24 V DC

O 0/24 V DC

24 V DC power to DPPRSOL

DPPRSOL: ON (Press)/Off

DPPRSOL: On (Release)/Off

O 24 V DC

O 0/24 V DC

24 V DC power to DPSBSOL

DPSBSOL: On/Off

O

O

-

I

-

24 V DC

0/24 V DC

24 V DC

24 V DC power to DPPFCL

DPPFCL: On/Off

24 V DC power from SCPWB

Ground

2-3-15

Connector Pin

YC8

Connected to scanner

PWB

1

2 GND

3

Signal

+3.3V3C

TIMSWN

4 ORGSWN

5 OPSWN

6 DPDETN

7 RELSOLN

8 PRESOLN

9 REVSOL

10 FEEDCL

I/O Voltage

I 3.3 V DC

-

O 0/3.3 V DC

O 0/3.3 V DC

O 0/3.3 V DC

O 0/3.3 V DC

I 0/24 V DC

I 0/24 V DC

I 0/24 V DC

I 0/24 V DC

2PK/2PL/2PM/2PN

Description

3.3 V DC power from MPWB

Ground

DPTS: On/Off

DPOS: On/Off

DPOCS: On/Off

DP set signal

DPPRSOL: On (Release)/Off

DPPRSOL: ON (Press)/Off

DPSBSOL: On/Off

DPPFCL: On/Off

2-3-16

2PK/2PL/2PM/2PN

2-4 Appendixes

2-4-1 Appendixes

(1) Wiring diagram

6

7

8

3

4

1

2

5

9

10

6

7

8

3

4

1

2

5

9

10

+5V1C

POWERKEY

GND

FPRSTN

PANTXD

PANRXD

+3.3V1C

PANRTS

PANCTS

GND

6

5

4

3

10

9

8

7

2

1

6

5

4

3

10

9

8

7

2

1

5

4

3

2

1

5

4

3

2

1

+24V1L

GND

PLGDRN

PLGRDY

PLGCLK

1

2

3

4

5

1

2

3

4

5

2

1

4

3

7

6

5

2

1

4

3

7

6

5

PDN

GND

VDON

VDOP

OUTPEN

SAMPLEN

+3.3V4A

9

10

11

12

6

7

8

9

10

11

12

6

7

8

VBUS

DATA-

DATA+

GND

OUT-

OUT+

1

2

3

4

1

2

3

4

1

2

+24V1

GND

1

2

3

1

2

3

2

1

4

3

6

5

8

7

15

14

13

12

11

10

9

2

1

4

3

6

5

8

7

15

14

13

12

11

10

9

GND

+3.3V3C

CPUCLK

CPUSI

CPUSO

CPUSEL

CPURDY

OVANDHLD

PAUTGESET

SEGSO

SSCKN

SEGSI

SSBSY

SSDIR

SEGIR

2

1

4

3

6

5

8

7

15

14

13

12

11

10

9

1

2

3

4

5

6

+12V3

GND

HPSW

GND

NC

LAMP

LAMP

NC

GND

GND

HPSW

+3.3V3C

NC

CCDRSN

CCDRSP

NC

CCDCLPP

CCDCLPN

NC

CCDPH1N

CCDPH1P

NC

CCDPH2P

CCDPH2N

NC

CCDSH

CCDSW

GND

CCDDATAR

GND

CCDDATAG

GND

CCDDATAB

GND

+12V3

GND

+5V3E2

+5V3E2

25

26

27

28

29

20

21

22

23

24

30

31

32

15

16

17

18

19

10

11

12

13

14

7

8

5

6

9

1

2

3

4

25

26

27

28

29

20

21

22

23

24

30

31

32

15

16

17

18

19

10

11

12

13

14

7

8

5

6

9

1

2

3

4

2-4-1

3

4

1

2

3

4

1

2

SCMOT1A

SCMOT2A

SCMOT1B

SCMOT2B

5

4

5

4

LAMP

GND

3

2

1

3

2

1

(+3.3V3)

PI LED

GND

HPSWN

2

1

2

1

3

2

1

3

2

1

9

8

7

9

8

7

TIMSWN

GND

PI LED

(+3.3V3C)

6

5

4

6

5

4

ORGSWN

GND

PI LED

(+3.3V3C)

1

2

3

3

2

1

3

2

1

3

2

1

OPSWN

GND

PI LED

(+3.3V3C)

1

2

3

1

2

3

1

2

3

1

2

3

1

2

3

1

2

3

1

2

3

1

2

3

+24V3

PRESOLN

RELSOLN

1 1

+24V3

2 2

REVSOL

1

2

1

2

+24V3

FEEDCL

3

4

1

2

3

4

1

2

DPMOT1A

DPMOT2A

DPMOT1B

DPMOT2B

Developing roller

Transfer roller

+24V1

SGND

FAN

THERM

+3.3V1

HEATN

SLEEP

ZCROSS

+24V2

+24V2

PGND

PGND

6

7

4

5

1

2

3

8

9

10

11

12

6

7

4

5

8

1

2

3

9

10

11

12

2PK/2PL/2PM/2PN

Drum

3

2

1

3

2

1

(+3.3V4)

PILED

GND

EXITN

1

2

3 3

4 4

1

2

3

5

7

6

4

1

2

3

5

7

6

4

1

2

+24V4IL

GND

MMOTRDYN

MOTCLK

REMOTEN

3

4

1

2

5

3

4

1

2

5

1

4

5

2

3

6

7

8

+24V4IL

GND

PFSI

PFSO

PFSEL

+3.3V1E

1

4

5

2

3

6

1

4

5

2

3

6

1

2

3

1

2

3

(+3.3V4)

PILED

GND

PAPER

1

2

3

1

2

3

(+3.3V4)

PILED

GND

HANDSN

1

2

1

2

+24V4IL

REGDRN

3

4

3

4

+24V4IL

FEDDRN

5

6

5

6

+24V4IL

DLPDRN

1

2

3

1

2

3

DUDR1

COMMON

DUDR2

1

2

1

2

+24V4IL

MPFDRN

1

2

1

2

+24V0

FAN

3

2

1

3

2

1

3

2

1

3

2

1

2

1

2

1

2

1

2

1

RCL

PFCL

2

1

2

1

DEVCL

DUSOL

MPPFSOL

1

2

1

2

ERASER

ERASPW

2

1

2

1

2-4-2

(2) Repetitive defects gauge

2PK/2PL/2PM/2PN

First occurrence of defect

[24.99 mm/1"] Upper registration roller

[37.68 mm/1 1/2"] Lower registration roller

[45.216 mm/1 3/4"] Transfer roller

[62.8 mm/2 1/2"] Developing roller (developing unit)

[73.162 mm/2 7/8"] Heat roller (fuser unit)

[78.5 mm/3 1/16"] Press roller (fuser unit)

[94 mm/3 11/16"] Drum (drum unit)

2-4-3

2PK/2PL/2PM/2PN

(3) Maintenance parts list

Maintenance part name

Name used in service manual

Maintenance kit

Name used in parts list

MK-1130/MAINTENANCE KIT (OPTION)

(For 30ppm, 100,000page) DK-150

DV-132(U)

MK-1132/MAINTENANCE KIT (OPTION)

DK-150

DV-130(E)

MK-1134/MAINTENANCE KIT (OPTION)

DK-150

Maintenance kit

DV-134(AO)

MK-1140/MAINTENANCE KIT (OPTION)

(For 35ppm, 100,000page) DK-150

DV-132(U)

MK-1142/MAINTENANCE KIT (OPTION)

DK-150

DV-130(E)

MK-1144/MAINTENANCE KIT (OPTION)

DK-150

DV-134(AO)

Part No.

1702MJ0NL0

Alternative part No.

072MJ0NL

1702MJ0KL0 072MJ0KL

1702MJ0AS0 072MJ0AS

1702ML0NL0 072ML0NL

1702ML0KL0 072ML0KL

1702ML0AS0 072ML0AS

2-4-4

2PK/2PL/2PM/2PN

(4) Firmware Environment Commands

The printer maintains a number of printing parameters in its memory. There parameters may be changed permanently with the FRPO (Firmware RePrOgram) commands.

This section provides information on how to use the FRPO command and its parameters using examples.

Using FRPO Commands for Reprogramming Firmware

The current settings of the FRPO parameters are listed as optional values on the service status page.

Note: Before changing any FRPO parameter, print out a service status page, so you will know the parameter values before the changes are made. To return FRPO parameters to their factory default values, send the

FRPO INIT (FRPO-INITialize) command.(!R! FRPO INIT; EXIT;)

The FRPO command is sent to the printer in the following sequence:

!R! FRPO parameter, value; EXIT;

Example: Changing emulation mode to PC-PR201/65A

!R! FRPO P1, 11; EXIT;

FRPO Parameters

Top margin

Left margin

Environment

Page length

Page width

Default pattern resolution

Copy count

Page orientation

Default font No. *

PCL font switch

Total host buffer size

Form feed time-out value

KIR mode

Para meter

A1

A2

A3

A4

A5

A6

Values

Integer value in inches

Fraction value in 1/100 inches

Integer value in inches

Fraction value in 1/100 inches

Integer value in inches

Fraction value in 1/100 inches

A7

A8

Integer value in inches

Fraction value in 1/100 inches

B8 0: 300 dpi

1: 600 dpi

C0 Number of copies to print:1-999

C1 0: Portrait

1: Landscape

C2

C3

C5

Middle two digits of power-up font

Last two digits of power-up font

First two digits of power-up font

C8 0:HP compatibility mode (Characters higher than 127 are not printed.)

32:Conventional mode (Characters higher than

127 are printed. Supported symbol sets: ISO-60

Norway [00D], ISO-15 Italian [00I], ISO-11 Sweden [00S], ISO-6 ASCII [00U], ISO-4 U.K.

[01E], ISO-69 France [01F], ISO-21 Germany

[01G], ISO-17 Spain [02S], Symbol [19M] a

)

H8 0 to 99 in units of the size defined by FRPO S5

H9 Value in units of 5 seconds (0 to 99).

N0 0: Off

2: On

Factory setting

0

0

0

0

13

61

13

61

0

1

0

0

0

0

0

5

6

2

2-4-5

Environment

Duplex binding

Sleep timer time-out time

Ecoprint level

Printing resolution

Default emulation mode

Carriage-return action *

Linefeed action *

Automatic emulation sensing

(For KPDL3)

Alternative emulation

(For KPDL3)

Automatic emulation

switching trigger

(For KPDL3)

Command recognition character

2PK/2PL/2PM/2PN

Para meter

N4 0: Off

1: Long edge

2: Short edge

Values

N5 1 to 240 minutes [0: Off]

N6 0:Off

2:On

N8 0: 300dpi

1: 600dpi

3: 1200dpi

P1 0: Line Printer

1: IBM Proprinter X24E

2: Diablo 630

5: Epson LQ-850

6: PCL 6

9: KPDL

P2 0: Ignores 0x0d

1: Carriage-return

2: Carriage-return+linefeed

P3 0: Ignores 0x0d

1: Linefeed

2: Linefeed+carriage-return

P4 0:AES disabled

1:AES enabled

P5 Same as the P1 values except that 9 is ignored.

Factory setting

0

15

0

1

9 (U.S.A) or

6 (Euro and other)

1

1

1 (U.S.A) or

0 (Euro and other)

6

P7 0: Page eject commands

1: None

2: Page eject and Prescribe EXIT

3: Prescribe EXIT

4: Formfeed (^L)

6: Page eject, Prescribe EXIT and formfeed

10: Page eject commands; if AES fails, resolves to KPDL

P9 ASCII code of 33 to 126

11 (U.S.A) or

10 (Euro and other)

82 (R)

2-4-6

Environment

Default paper size

Default cassette

MP tray paper size

Daisywheel data length

A4/letter equation

Host buffer size

RAM disk size

2PK/2PL/2PM/2PN

Para meter

Values

R2 0: Size of the default paper cassette (See R4.)

1: Monarch (3-7/8 × 7-1/2 inches)

2: Business (4-1/8 × 9-1/2 inches)

3: International DL (11 × 22 cm)

4: International C5 (16.2 × 22.9 cm)

5: Executive (7-1/4 × 10-1/2 inches)

6: US Letter (8-1/2 × 11 inches)

7: US Legal (8-1/2 × 14 inches)

8: A4 (21.0 × 29.7 cm)

9: B5 (18.2 × 25.7 cm)

13: A5

14: A6 (10.5 × 14.8 cm)

15: B6 (12.8 × 18.2 cm)

16: Commercial #9 (3-7/8 × 8-7/8 inches)

17: Commercial #6 (3-5/8 × 6-1/2 inches)

18: B5 (17.6 × 25 cm)

19: Custom (11.7 × 17.7 inches)f

20: B4→A4 reduces

21: A3→A4 reduces

22: A4→A4 98% reduces

23: Stock form→A4 reduces

31: Hagaki (10 × 14.8 cm)f

32: Ofuku-Hagaki (14.8 × 20 cm)f

33: Officio II

40: 16K

42: 21.6 x 34 cm

50: Statement

51: Folio

52: Youkei 2

53: Youkei 4

R4 0: Multi-purpose tray 1

1: Cassette 1

2: Cassette 2

3: Cassette 3

R7 Same as the R2 values except: 0

Factory setting

0

1

6 (U.S.A) or

8 (Euro and other)

7 R8 7:7-bit

8:8-bit

S4 0:Off

1:On

S5 0: 10kB (x H8)

1: 100kB (x H8)

2: 1024kB (x H8)

S6 1 to 1024 MB

1

1

400

2-4-7

Environment

RAM disk mode

Cassette 1 paper size

Cassette 1 paper size

Cassette 1 paper size

Wide A4

Line spacing *

Line spacing *

Character spacing *

Character spacing *

Para meter

S7 0: Off

1: On

Values

T1 4: International C5 (16.2 × 22.9 cm)

5: Executive (7-1/4 × 10-1/2 inches)

6: US Letter (8-1/2 × 11 inches)

7: US Legal (8-1/2 × 14 inches)

8: A4 (21.0 × 29.7 cm)

9: B5 (18.2 × 25.7 cm)

13: A5

14: A6 (10.5 × 14.8 cm)

18: B5 (17.6 × 25 cm)

19: Custom (11.7 × 17.7 inches)f

33: Officio II

40: 16K

42:216x340

50: Statement

51: Folio

T2 4: International C5 (16.2 × 22.9 cm)

5: Executive (7-1/4 × 10-1/2 inches)

6: US Letter (8-1/2 × 11 inches)

7: US Legal (8-1/2 × 14 inches)

8: A4 (21.0 × 29.7 cm)

9: B5 (18.2 × 25.7 cm)

13: A5

18: B5 (17.6 × 25 cm)

19: Custom (11.7 × 17.7 inches)f

33: Officio II

40: 16K

42:216x340

51: Folio

T3 Same as above.

2PK/2PL/2PM/2PN

Factory setting

0

6 (U.S.A) or

8 (Euro and other)

6 (U.S.A) or

8 (Euro and other)

T6

U0

U1

U2

U3

0:Off

1:On

Lines per inch (integer value)

Lines per inch (fraction value)

Characters per inch (integer value)

Characters per inch (fraction value)

6 (U.S.A) or

8 (Euro and other)

0

10

0

6

0

2-4-8

Font pitch for fixed pitch scalable font

Font height for the default scalable font *

Default weight (courier and letter

Gothic)

Environment

Country code

Code set at power up in daisywheel emulation

Default scalable font *

Para meter

Values

U6 0: US-ASCII

1: France

2: Germany

3: UK

4: Denmark

5: Sweden

6: Italy

7: Spain

8: Japan

9: US Legal

10: IBM PC-850 (Multilingual)

11: IBM PC-860 (Portuguese)

12: IBM PC-863 (Canadian French)

13: IBM PC-865 (Norwegian)

14: Norway

15: Denmark 2

16: Spain 2

17: Latin America

21: US ASCII (U7=50 SET)

77: HP Roman-8 (U7=52 SET)

U7 0: Same as the default emulation mode (P1)

1: IBM

6: IBM PC-8

50: US ASCII (U6=21 SET)

52: HP Roman-8 (U6=77 SET)

U8 Integer value in cpi: 0 – 99

U9 Fraction value in 1/100 cpi: 0 – 99

V0 Integer value in 100 points: 0–9

V1 Integer value in points: 0–99

V2 Fraction value in 1/100 points: 0, 25, 50, 75

V3 Name of typeface of up to 32 characters, enclosed with single or double quotation marks

V9 0:Courier = darkness

Letter Gothic = darkness

1:Courier = regular letter Gothic = darkness

4:Courier = darkness

Letter Gothic = regular

5:Courier = regular letter Gothic = regular

2PK/2PL/2PM/2PN

Factory setting

41

53

10

0

0

12

0

Courier

5

2-4-9

Environment

Paper type for the MP tray

Paper type for paper cassettes 1

Para meter

X0 1: Plain 1

2: Transparency

3: Preprinted

4: Label

5: Bond

6: Recycle

7: Vellum

9: Letterhead

10: Color

11: Prepunched

12: Envelope

13: Cardstock

16: Thick

17: High Quality

21: Custom1

22: Custom2

23: Custom3

24: Custom4

25: Custom5

26: Custom6

27: Custom7

28: Custom8

X1 1: Plain

3: Preprinted

5: Bond

6: Recycled

9: Letterhead

10: Color

11: Prepunched

17: High Quality

21: Custom1

22: Custom2

23: Custom3

24: Custom4

25: Custom5

26: Custom6

27: Custom7

28: Custom8

Values

2PK/2PL/2PM/2PN

Factory setting

1

1

2-4-10

2PK/2PL/2PM/2PN

Environment

Paper type for paper cassettes 2 to

4

PCL paper source

Automatic continue for ‘Press GO’

Automatic continue timer

Para meter

X2

X3

1: Plain

3: Preprinted

5: Bond

6: Recycled

9: Letterhead

10: Color

11: Prepunched

17: High Quality

21: Custom1

22: Custom2

23: Custom3

24: Custom4

25: Custom5

26: Custom6

27: Custom7

28: Custom8

Values

X9 0: Performs paper selection depending on media type.

1: Performs paper selection depending on paper sources.

Y0 0:Off

1:On

Y1 number from 0 to 99 in increments of 5 seconds

Factory setting

1

0

0

6

(30secons)

2-4-11

Environment

Error message for device error

Duplex operation for specified paper type

(Prepunched, Preprintedand Letterhead)

Para meter

Y3 0:Not Detect

1:Detect

Y4 0:Off

1:On

Default operation for PDF direct printing

Values

Y5 0: Enlarges or reduces the image to fit in the current paper size. Loads paper from the current paper cassette.

1: Through the image. Loads paper which is the same size as the image.

2: Enlarges or reduces the image to fit in the current paper size. Loads Letter, A4 size paper depending on the image size.

3: Through the image. Loads Letter, A4 size paper depending on the image size.

8: Through the image. Loads paper from the current paper cassette.

9: Through the image. Loads Letter, A4 size paper depending on the image size.

10: Enlarges or reduces the image to fit in the current paper size. Loads Letter, A4 size paper depending on the imagesize.

2PK/2PL/2PM/2PN

Factory setting

127

0

0 a. Characters higher than 127 are printed regardless of the C8 value. However, setting C8 to 0 does not print character code 160.

*. Ignored in some emulation modes.

2-4-12

2PK/2PL/2PM/2PN

(5) Maintenance Commands

This section provides information on how to use the maintenance command and its parameters using examples.

Adjusting the print start timing (alternative command for the maintenance mode U034)

Description

Adjusts the leading edge registration or left edge.

Purpose

Make the adjustment if there is a regular error between the leading edges of the copy image and original.

Make the adjustment if there is a regular error between the left edges of the copy image and original.

Format

!R! KCFG“PFRC”,#1 ,#2 ,#3;

Parameter #1 Paper source number

0: MP tray

2-6 : Cassette2-6

100: Duplex (e.g. landscape images short-edge bind)

200: Rotated duplex (e.g. portrait images long-edge bind)

#2

#3

Edge to adjust

1: Leading edge

2: Left edge

Adjustable range (-128 to +127)

number of dot in 600dpi

Example: Set the leading edge of MP tray to +30 dots

!R! KCFG “PFRC”,0,1,30;EXIT;

Leading edge registration

Correct image Output example 1

Left edge of printing

Output example 2

Correct image Output example 1

Output example 2

2-4-13

2PK/2PL/2PM/2PN

Adjusting the scanner magnification (alternative command for the maintenance mode U065)

Description

Adjusts the magnification of the original scanning.

Purpose

Make the adjustment if the magnification in the main scanning direction is incorrect.

Make the adjustment if the magnification in the auxiliary scanning direction is incorrect.

Format

!R! KCFG “SCAN”,8, #1,#2;EXIT;

Parameter #1 1: Y SCAN ZOOM Scanner magnification in the main scanning direction

2: X SCAN ZOOM Scanner magnification in the auxiliary scanning direction

#2 #1=1: Adjustable range: -32 to 127 (in 0.1% increment) (0: default)

#2=2 : Adjustable range: -25 to 25 (in 0.1% increment) (0: default)

Example: Y SCAN ZOOM set to 55, X SCAN ZOOM set to 10

!R! KCFG “SCAN”,8,1,55; KCFG “SCAN”,8,2,10;EXIT;

Magnified in the main scanning direction

Original Copy example 1

Copy example 2

Magnified in the auxiliary scanning direction

Original Copy example 1

Copy example 2

2-4-14

2PK/2PL/2PM/2PN

Adjusting the scanner leading edge registration (alternative command for the maintenance U066)

Description

Adjusts the scanner leading edge registration of the original scanning.

Purpose

Make the adjustment if there is a regular error between the leading edges of the copy image and original.

Format

!R! KCFG “SCAN”,5,#1,#2;;EXIT;

Parameter #1 1: Scanner leading edge registration

2: Scanner leading edge registration of rotated scan

#2 Adjustable range: -45 to 45 (in 0.086mm increment) (0: default)

Example: Scanner leading edge registration set to 10 to increase 0.86mm

!R! KCFG “SCAN”,5,1,”10”;EXIT;

Scanner leading edge registration (within ± 2.5 mm)

Original Copy example 1

Copy example 2

2-4-15

2PK/2PL/2PM/2PN

Adjusting the scanner center line (alternative command for the maintenance mode U067)

Description

Adjusts the scanner center line of the original scanning.

Purpose

Make the adjustment if there is a regular error between the center lines of the copy image and original.

Format

!R! KCFG “SCAN”,6, #1;#2;EXIT;

Parameter #1 1: Scanner center line

2: Scanner center line of rotated scan

#2 #1=1: Adjustable range: -70 to 70 (in 0.086mm increment) (0: default)

#1=2: Adjustable range: -40 to 40 (in 0.086mm increment) (0: default)

Example: Scanner leading edge registration set to 20 to increase 1.72mm

!R! KCFG “SCAN”,6,1,20;EXIT;

Scanner center line (within ± 2.0 mm)

Original Copy example 1

Copy example 2

2-4-16

2PK/2PL/2PM/2PN

Adjusting the scanning position for originals from the DP (alternative command for the maintenance mode U068)

Description

Adjusts the position for scanning originals from the DP. Performs the test copy at the four scanning positions after adjusting.

Purpose

Used when the image fogging occurs because the scanning position is not proper when the DP is used. Execute KCFG “EESS”,4, 107, 1, “#1”; command to adjust the timing of DP leading edge when the scanning position is changed.

Format

!R! KCFG “SCAN”,9, #1,#2;EXIT;

Parameter #1 1: DP READ Starting position adjustment for scanning originals

2: BLACK LINE Scanning position for the test copy originals

#2 #1=1: Adjustable range: -33 to 33 (in 0.086mm increment) (0: default)

#1=2: Adjustable range: 0 to 3 (in 0.22mm increment) (0: default)

Example: DP READ set to 15, BLACK LINE set to 3

!R! KCFG “SCAN”,9,1,15; KCFG “SCAN”,9,2,3;EXIT;

2-4-17

2PK/2PL/2PM/2PN

Adjusting the DP magnification (alternative command for the maintenance mode U070)

Description

Adjusts the DP original scanning speed.

Purpose

Make the adjustment if the magnification is incorrect in the auxiliary scanning direction when the DP is used.

Format

!R! KCFG “SCAN”,4, #1;#2;EXIT;

Parameter #1 2: CONVEYING SPEED Magnification in the auxiliary scanning direction

#2 Adjustable range: --25 to 25 (in 0.1% increment) (0: default)

Example: DP scanning magnification set to 20 to increase 2%

!R! KCFG “SCAN”,4,2,20;EXIT;

Leading edge registration

Original Copy example 1

Copy example 2

2-4-18

2PK/2PL/2PM/2PN

Adjusting the DP scanning timing (alternative command for the maintenance mode U071)

Description

Adjusts the DP original scanning timing.

Purpose

Make the adjustment if there is a regular error between the leading or trailing edges of the original and the copy image when the DP is used.

Format

!R! KCFG “SCAN”,2,#1,#2;EXIT;

Parameter #1 1: FRONT HEAD Leading edge registration (first page)

2: FRONT TAIL Trailing edge registration (first page)

3: BACK HEAD Leading edge registration (second page)

4: BACK TAIL Trailing edge registration (second page)

5: ROTATE Leading edge registration (rotate scan)

#2 #1=1: Adjustable range: -32 to 32 (in 0.196mm increment) (0: default)

#1=2: Adjustable range: -32 to 32 (in 0.196mm increment) (0: default)

#1=3: Adjustable range: -45 to 45 (in 0.196mm increment) (0: default)

#1=4: Adjustable range: -45 to 45 (in 0.196mm increment) (0: default)

#1=5: Adjustable range: -128 to 128 (in 0.196mm increment) (0: default)

Example: FRONT HEAD set to 10, FRONT TAIL set to 15, BACK HEAD set to 10, BACK TAIL 15

!R! KCFG “SCAN”,2,1,10; KCFG “SCAN”,2,2,15; KCFG “SCAN”,2,3,10; KCFG “SCAN”,2,4,15;EXIT;

Leading edge registration

Original Copy example 1

Trailing edge registration

Copy example 2

Original

Copy example 1

Copy example 2

2-4-19

Adjusting the DP center line (alternative command for the maintenance mode U072)

2PK/2PL/2PM/2PN

Description

Adjusts the scanning center line for the DP original.

Purpose

Make the adjustment if there is a regular error between the centers of the original and the copy image when the DP is used.

Format

!R! KCFG “SCAN”,3, #1,#2;EXIT;

Parameter #1 1: FRONT Center line (first page)

2: BACK Center line (second page)

3: ROTATE Center line (rotated scan)

#2 Setting range: -39 to 39 (in 0.086mm increment) (initial: 0)

Example: FRONT set to 15, BACK set to 3

!R! KCFG “SCAN”,3,1,15; KCFG “SCAN”,3,2,3;EXIT;

DP center line

Original Copy example 1

Copy example 2

2-4-20

INSTALLATION GUIDE

INSTALLATION GUIDE FOR

PAPER FEEDER