Heatilator Villawood Wood Fireplace Owner's Manual

Owner’s Manual

Installation and Operation

Models:

Outdoor Woodburning Fireplace

ODVILLA-36H

ODVILLA-36T

ODVILLA-42H

ODVILLA-42T

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating a n d m a i n t e n a n c e instructions included.

• Read, understand and follow these instructions for safe i n s t a l l a t i o n a n d operation.

• Leave this manual with party responsible for use and operation.

DIS

DO

CA

N

RD

OT

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance.

• Do not overfire. Overfiring will void your warranty.

• Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire.

Installation and service of this appliance should be performed by

WARNING

HOT SURFACES!

Screen/mesh, glass doors and other surfaces are hot during operation AND cool down.

Hot screen/mesh and glass doors will cause burns.

• DO NOT touch screen/mesh or glass doors until cooled

• NEVER allow children to touch screen/mesh or glass doors

• Keep children away

• CAREFULLY SUPERVISE children in same room as fireplace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

• Keep clothing, furniture, draperies and other flammable materials away.

WARNING

Fire Risk

• For use with solid wood fuel or decorative gas appliance only.

• DO NOT install unvented gas logs.

Outdoor Lifestyles by Hearth & Home Technologies • 4072-203 Rev E • 11/20 1

Read this manual before installing or operating this fireplace.

Please retain this owner’s manual for future reference.

Congratulations!

Congratulations on selecting a Outdoor Lifestyles wood burning fireplace. The Outdoor Lifestyles fireplace you have selected is designed to provide the utmost in safety, reliability and efficiency.

As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual.

Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference.

We suggest you keep it with your other important documents and product manuals.

Homeowner Reference Information

The information contained in this owner’s manual unless noted otherwise, applies to all models and gas control systems.

Your new Outdoor Lifestyles wood burning fireplace will give you years of durable use and trouble-free enjoyment.

Welcome to the Outdoor Lifestyles family of fireplace products!

We recommend that you record the following pertinent information about your fireplace:

Model Name:

Serial Number:

Dealership purchased from:

Notes:

Date purchased/installed:

Location on fireplace:

Dealer phone:

Listing Label Information/Location

The model information regarding your specific fireplace can be found on the rating plate located on the smoke shield of the fireplace.

Serial Number Grate Fireplace

Model

FIREPLACE NO .

WARNING: RISK OF

FIRE DAMAGE. REPLACE

GRATE WITH HEARTH & HOME

TECHNOLOGIES

MODEL NO.

MODEL NO.

MFG. D ATE

OUTDOOR FIREPLACE INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES LISTED FIREPLACE P

OPERA TING INSTRUCTIONS FOR THIS MODEL. ONL

ARTS. SEE INST ALLATION AND

Y HEARTH & HOME TECHNOLOGIES GLASS DOOR KITS CAN BE INSTALLED ON THIS UNI T.

CHIMNEY

2 IN. MIN.

FIREBOX

IN .

MIN.

DO NOT OVERFIRE. USE ON LY: SOLID WOOD FUEL OR

LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A

. IF DOOR S

OPEN OR CLOSED ONLY . WHEN BURNING A

DECORATIVE GAS APPLIANCE IN THE FIREPLACE,

ADJUST DAMPER TO THE FULLY OPEN POSITION .

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED

INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE .

WARNING! TO AVOID THE RISK OF DAMAGING FIREPLACE MATERIALS

AND INCREASING THE RISK OF SPREADING A FIRE DO NOT USE THE

FIREPLACE TO COOK OR WARM FOOD .

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING

7571 215th Street W est, Lakeville, MN 55044

,

P.

N. 4021-723D

2

Note: An arrow (  ) found in the text signifies change in content.

Outdoor Lifestyles by Hearth & Home Technologies • 4072-203 Rev E • 11/20

!

• DANGER!

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING!

Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION!

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the fireplace or to property.

Congratulations! 2

Warranty 4

1 Listing and Code Approvals

A. Appliance Certification

B. Non-Combustible Materials

C. Combustible Materials

6

6

6

6

User Guide

2 Operating Instructions

A. Your Fireplace

B. Seasoned Wood

C. Starting a Fire

D. Grate

E. Firescreen

F. Refractory

G. Glass Doors

H. Dual Cooling Air Kit (REQUIRED)

I. Vented Gas Log Sets & Gas Log Lighters

K. Clear Space

L. Wood Fuel

3 Maintenance and Service

A. Disposal of Ashes

B. Chimney Inspection/Cleaning

C. Check Firebox Refractory

D. Inspect Grate

E. Glass Cleaning

7

11

4 Troubleshooting Guide

5 Getting Started

13

14

Installer Guide

A. Typical Fireplace System

B. Design and Installation Considerations

C. Moisture Resistance:

D. Tools and Supplies Needed

E. Fireplace System Requirements

F. Inspect Fireplace and Components

6 Framing & Clearances

A. Selecting Fireplace Location

B. Clearances

C. Sidewalls/Surrounds

D. Frame the Fireplace

E. Chimney Requirements

7 Installation of Fireplace

A. Position the Fireplace

Table of Contents

17

21

17

18

19

19

20

9

9

8

8

8

8

7

8

9

9

10

14

15

15

16

16

16

11

11

12

12

12

21

B. Place Protective Metal Hearth Strips

C. Level Fireplace

D. Install Cooling Air Hoods (PROVIDED)

8 Chimney Assembly 23

A. Chimney Requirements

B. Using Offsets/Returns

C. Assemble Chimney Sections

D. Install Ceiling Firestops

G. Complete Installation

H. Install Flashing

I. Chimney Termination Requirements

24

25

26

26

E. Installing the Attic Insulation Shield 27

F. Cut out Hole in Roof 28

28

28

29

30

21

21

22

9 Chase Installations

A. Construct the Chase

B. Install Fireplace & Chimney

C. Install Chase Top

D. Install Termination Cap

10 Shrouds

A. Radiation Shield

B. Field Constructed Shrouds

34

30

31

31

32

34

34

11 Finishing

A. Non-Combustible Materials

B. Combustible Materials

C. Hearth Extension

D. Finishing Material

E. Combustible Mantel

F. Sidewalls/Surrounds

36

36

36

36

38

40

41

12 Accessories

A. Gas Log/Lighter Provision

13 Reference Materials

►

A. Fireplace Dimensions

B. Optional Components

C. Chimney Components

D. Service Parts

E. Contact Information

42

42

43

43

44

45

48-51

52


Limited Warranty

Outdoor Lifestyles by Hearth & Home T echnologies™

Limited Lifetime Warranty

Hearth & Home Technologies (“HHT”) extends the following warranty for all Outdoor Lifestyles by HHT™ brand products (“Products”) that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the Product at the site of installation, and to any transferee taking ownership of the Product at the site of installation within one year following the date of original purchase, that the Product will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

The warranty period begins on the earlier of: (i) the date of invoice for the Product;

(ii) in the case of new home construction, the date of first occupancy of the residence or six months after the date of sale of the Product by an HHT authorized dealer, whichever occurs first; or (iii) the date 24 months following the date of Product shipment from HHT, regardless of the invoice or occupancy date.

WARRANTY CONDITIONS:

• The Limited Lifetime Warranty covers Products that are purchased through a HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.

• This warranty is only valid while the Product remains at the site of original installation.

• Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the Product.

• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.

• The Product body, metal firebox and heat exchanger carry the Limited Lifetime Warranty from the date of installation.

• The following components do not carry the Limited Lifetime Warranty but are warranted as follows: o One Year from Date of Installation:

▪ Gas and Electrical Components or Gaskets

▪ Nickel Plated Materials

• Excludes tarnishing

▪ Glass Breakage, Logs/Refractory/Glass Panels due to thermal breakage

• Surface, hairline cracks, scratches and slight color changes are not covered

▪ Venting, optional accessories, optional glass doors

▪ Labor Associated with Warranty Service Work

WARRANTY EXCLUSIONS:

This warranty does not cover the following:

• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur; this is not a flaw and not covered under warranty.

• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on surfaces from the use of abrasive cleaners or polishes.

• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, firebricks, grates, flame guides and the discoloration of glass.

• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty.

4

Outdoor Lifestyles Warranty - 2108-975C – 6/5/2019 - 1


Limited Warranty (continued)

• Damages resulting from: (1) failure to install, operate, or maintain the Product in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the Product; (2) failure to install the Product in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or incorrectly performed repairs; (5) inad- equate ventilation, negative pressure or environmental conditions, including, without limitation: hail, snow, ice, fallen branches, flooding, water damage and fading of color; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the Product or any other components not expressly authorized and approved by

HHT; (8) modification of the Product not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the Product.

• Non-HHT venting components, hearth components or other accessories used in conjunction with the Product.

• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.

• The Product ’ s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to the Product ’ s location and configuration and environmental conditions.

This warranty is void if:

• The Product has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes and cracking or spalling of refractory or cementitious materials.

• The Product is subjected to prolonged periods of dampness, condensation, ice or snow.

• There is any damage to the Product or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

LIMITATIONS OF LIABILITY:

Repair or replacement in accordance with the provisions of this warranty will be the owner ’ s exclusive remedy for and will constitute HHT ’ s sole obligation under this warranty, under any other warranty

(express or implied), or in contract, tort or otherwise; provided, however, that if HHT is unable to provide repair or replacement in an expedient and cost effective manner, HHT may discharge all such obligations by refunding the purchase price of the Product. No employee, agent, dealer, or other person is authorized to give any warranty on behalf of HHT. TO THE EXTENT ALLOWED BY LAW, HHT MAKES NO OTHER

WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE. HHT WILL NOT BE LIABLE FOR ANY CONSEQUENTIAL

OR INCIDENTAL DAMAGES ARISING OUT OF DEFECTS IN OR USE OF THE PRODUCTS. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you also may have other rights, which vary from state to state. The duration of any implied warranty is limited to the duration of the warranty period specified herein.

Outdoor Lifestyles Warranty - 2108-975C – 6/5/2019 - 2


1

Listing and Code Approvals

A. Appliance Certification

This fireplace system has been tested and listed in accor dance with UL 127 and CAN/ULC-S610-M87 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada.

This fireplace has been tested and listed for use with the optional components specified in this manual. These optional components may be purchased separately and installed at a later date.

Outdoor Lifestyles is a registered trademark of Hearth &

Home Technologies Inc.

WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions.

DO NOT:

• install or operate damaged fireplace

• modify fireplace

• install other than as instructed by Hearth & Home

Technologies

• operate the fireplace without fully assembling all components

• overfire

• install an unvented gas log set

• install any component not approved by Hearth & Home

Technologies

• install parts or components not Listed or approved

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer.

B. Non-Combustible Materials

• Materials which will not ignite and burn, composed of any combination of the following:

- Steel

- Brick

- Iron

- Tile

- Concrete - Slate

- Glass - Plasters

• Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace at 750° C

C. Combustible Materials

• Materials made of or surfaced with any of the following materials:

- Wood - Compressed paper

- Plant fibers - Plastic

• Any material that can ignite and burn; flame proofed or not, plastered or un-plastered

WARNING

Fire Risk

WARNING! TO AVOID THE RISK OF DAMAGING FIRE-

PLACE MATERIALS AND INCREASING THE RISK OF

SPREADING A FIRE, DO NOT USE THE FIREPLACE TO

COOK OR WARM FOOD.

NOTICE: This fireplace is tested and approved as a decorative fireplace. It should not be factored as a primary heat source in residential heating calculations.

WARNING: This product and the fuels used to operate this product (wood and wood pellets), and the products of combus tion of such fuels, can expose you to chemi cals including carbon black, which is known to the State of California to cause cancer and carbon monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more infor mation go to: www.P65Warnings.ca.gov.

6 Outdoor Lifestyles by Hearth & Home Technologies • 4072-203 Rev E • 11/20

2

Operating Instructions

User Guide

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as fireplace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

• Keep clothing, furniture, draperies and other flammable materials away.

If you expect that children may come into contact with this fireplace, we recommend a barrier such as a decorative screen. See your dealer for suggestions.

A. Your Fireplace

WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury.

Mantel

Refractory

Section 2.F..

Grate

Section 2.D.

Wood Fuel

Section 2.M.

Hearth

Gas Log Set

Gas Log Lighters

(not shown)

Section 2.I.

Firescreen

(not shown)

Section 2.E.

Glass Doors

(not shown)

Section 2.G.

Clear Space

Section 2.L.

Figure 2.1 General Operating Parts


B. Seasoned Wood

Properly seasoned wood is important for successful operation of your fireplace. Most woodburning fireplace problems are caused by burning wet, unseasoned wood.

Seasoned firewood is wood that is cut to size, split and air dried to a moisture content of around 20%.

Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the fireplace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.

A tree cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.

Please refer to Section 2.M for more detail.

C. Starting a Fire

NOTICE: You must establish a good draft to prevent smoke spillage into the room.

WARNING! Risk of Fire! Keep combustible materials, gasoline and other flammable vapors and liquids clear of the fireplace.

DO NOT:

• store flammable materials close to the fireplace

• use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or “freshen up” a fire in this fireplace.

Keep all flammable liquids well away from the fireplace while it is in use. Combustible materials may ignite.

• The first three or four fires should be of moderate size to allow the oils and binders to be burned from the fireplace and the refractory and paint to cure. You may notice an industrial odor the first few fires. This is considered normal.

• Use well-seasoned wood.

• Place crumpled or twisted paper under the fireplace grate.

• Loosely arrange kindling or small pieces of wood to form a ‘tent’ on the fireplace grate.

• Pre-warm the flue to establish a draft to help reduce smoke spillage during start-up. Hold a rolled up piece of burning newspaper under the flue for a few moments.

• Light the crumpled paper to ignite the kindling.

• Add small pieces of wood until a hot bed of embers has been established.

• Add a minimum of three average size pieces of split firewood, placed to allow combustion air and flames between them.

D. Grate

This fireplace is designed to be used with the grate sup plied with this unit or one approved by HHT. The grate will break down over time and will need occasional replace ment.

WARNING! Risk of Fire! Use only the factory-supplied integral grate.

• Keeps logs in place.

• Allows proper air circulation around the fire.

E. Firescreen

The firescreen is provided to control sparks. Keep it closed when the fireplace is in use.

WARNING! Risk of Fire or Burns!

• Screen will not prevent burning materials from falling out.

• Screen pulls or handles may be hot.

F. Refractory

• The refractory is supplied to contain heat and provide an attractive interior.

• It will break down over time and will need occasional replacement. Small hairline cracks and discoloration are normal and do not affect its safety.

• (See refractory maintenance Section 3.C.)

WARNING! burn fireplace with out refractory. Use only refractory supplied by Hearth &

Home Technologies, Inc.

Odors and vapors released during initial operation may be irritating to sensitive individuals.

Open windows for air circulation.


G. Glass Doors

• Glass doors are optional.

• Refer to Figure 2.2 for how to properly use them.

WARNING! Install ONLY doors ap proved by Hearth & Home Technologies, Inc.

WARNING! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and flame may be drawn out of the fireplace opening.

FULLY OPEN

CORRECT

PARTLY OPEN

INCORRECT

FULLY CLOSED

CORRECT

PARTLY CLOSED

INCORRECT

Figure 2.2 Operating Positions of Bi-fold Doors

H. Dual Cooling Air Kit (REQUIRED)

The cooling air kit is supplied as a standard feature with this fireplace and is required for safe operation. Installa tion must be done at the time of initial construction. The cooling air inlet tubes must be a minimum of 12 in.. (305 mm) above the base of the fireplace to prevent potential blockage by snow or yard debris. See page 14

I. Vented Gas Log Sets & Gas Log Lighters

• Optional

• Vented gas logs or gas log lighters can be installed in this fireplace. Follow the instructions provided with the accessory for operation.

DO NOT

Risk of Fire or Asphyxiation!

install unvented gas logs.

• Gas flame may generate fumes.

J. Optional Components

• Other options may be available

• Consult your dealer/distributor

WARNING! install and or use any component not approved by Hearth & Home Technologies Inc.

K. Clear Space

• Do not place combustible objects within areas indicated in Figure 2.3.

WARNING! DO NOT place combustible objects in front of the fireplace. High temperatures may ignite clothing, furniture or draperies.

• Mantel - avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.

48 in. (1219 mm)

Clear Space

Front of Fireplace

12 in. (305 mm)

Clear Space

Sides of Fireplace

(from the FP opening)

Figure 2.3 Clear Space


L. Wood Fuel

Hardwood vs Softwood

Your fireplace performance depends on the quality of the firewood you use.

• Seasoned wood contains about 8,000 BTUs per pound

.

• Hard woods are more dense than soft woods.

• Hard woods contain 60% more BTUs than soft woods.

• Hard woods require more time to season, burn slower and are harder to ignite.

• Soft woods require less time to dry, burn faster and are easier to ignite.

• Start the fire with soft wood to bring the fireplace up to operating temperature and to establish draft.

• Add hard wood for slow, even heat and longer burn time.

Soft woods

• Douglas Fir

• Pine

• Spruce

• Cedar

• Poplar

• Aspen

• Alder

Hard woods

• Oak

• Maple

• Apple

• Birch

Moisture

WARNING! Risk of Fire!

• DO NOT burn wet or green wood.

• Wet, unseasoned wood can cause accumulation of creosote.

The majority of the problems fireplace owners experience are caused by trying to burn wet, unseasoned wood.

• Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and

• Evaporating moisture cools your chimney, accelerating formation of creosote.

Seasoned Wood

• Cut logs to size

• Split to 6 in. (152 mm) or less

• Air dry to a moisture content of around 20%

- Soft wood - about nine months

- Hard wood - about eighteen months

Seasoning time may vary depending on drying conditions.

Storing Wood

Steps to ensure properly seasoned wood:

• Stack wood to allow air to circulate freely around and through woodpile.

• Elevate wood pile off ground to allow air circulation underneath.

• Smaller pieces of wood dry faster. Any piece over 6 in.

(152 mm) in diameter should be split.

• Wood (whole or split) should be stacked so both ends of each peice are exposed to air. More drying occurs through the cut ends than the sides.

• Store wood under cover to prevent water absorption from rain or snow. Avoid covering the sides and ends completely.

WARNING! Fire Risk! DO NOT store wood:

• In front of the fireplace.

• In space required for loading or ash removal.

Processed Solid Fuel Firelogs

Manufactured firelogs may be used with this fireplace.

Hearth & Home Technologies Inc. recommends the use of

UL Classified processed fuel firelogs. Follow the manufac turer’s lighting and safety instructions.

Using firelogs may require more frequent chimney inspec tion and cleaning.

Do not poke or stir the logs while they are burning. Use only firelogs that have been evaluated for the application in manufactured fireplaces and refer to fire log warnings and caution markings on packaging prior to use.


3

Maintenance and Service

A. Disposal of Ashes

Frequency : When they reach bottom of grate

By: Homeowner

WARNING! Risk of Fire! Ashes could contain hot embers.

• Place ashes in a metal container with a tight-fitting lid.

• The closed container should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal.

• If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

B. Chimney Inspection/Cleaning

Frequency: At least twice a year during heating season or as recommended by a certified chimney sweep

By: Certified chimney sweep

WARNING! Risk of Fire! Ignited creosote is extremely

HOT. Prevent creosote buildup.

Refer to Figure 3.1 to remove/reinstall termination caps.

Creosote - Formation and Need for Removal

When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.

WARNING! Risk of Fire! A chimney fire can permanently damage your chimney system and nearby structures.

In the event of a chimney fire, Hearth & Home Technolo gies Inc. recommends:

• replacement of the chimney, and

• inspection of the adjacent structure to the provisions of

NFPA Level III inspection criteria.

The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.

When creosote has accumulated it shall be removed to reduce the risk of a chimney fire.

Remove screws, lift top cover.

Top Cover

Cap

Chimney

Cap

TR344/TR342

Round

Termination Cap

Remove 4 screws and lift top pan off.

Slip

Section

ST375

Square

Termination Cap

1. Remove the 4 screws.

2. Remove the screen.

3. Remove the baffle.

Remove 2 screws from the front and back and lift the top off.

Cap

Chase

TS345/TS345P

Square

Termination Caps

TCT375

Terra Cotta

Termination Cap

Figure 3.1 Chimney & Termination Cap Cleaning

DT SERIES


C. Check Firebox Refractory

Frequency: After each ash removal

By: Homeowner

WARNING! Risk of Fire! Inspect fireplace refractory.

Crumbling, deteriorated refractory can allow overheating of surrounding materials.

Expansion and contraction will cause minor cracking of the refractory. This is normal. The refractory will require periodic replacement depending on use.

The panels should be replaced if

• Cracks exceed ¼ inch (6 mm) in width,

• Metal is exposed behind the refractory,

• Large pieces of refractory fall out.

D. Inspect Grate

Frequency: After each ash removal

By: Homeowner

Inspect grate for:

• Warping or sagging 1-1/2 in. (38 mm) or more

• Broken welds

• Burn-through of grate bars

For safe operation, replace only with an approved grate from Hearth & Homes Technologies Inc.

E. Glass Cleaning

Frequency: As desired

By: Homeowner

CAUTION! Handle glass assembly with care. Glass is breakable.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• DO NOT clean glass while it is hot

Clean glass with a non-abrasive commercially available cleaner or ashes:

• Light deposits

- Use household glass cleaner

• Heavy deposits

- Use wood ash on damp cloth or,

- Use commercial fireplace glass cleaner (consult with your dealer)


4

Troubleshooting Guide

Start Fire Problems

Can’t get fire started

Excessive smoke or spillage

Burns too slowly

Smolders, sizzles

Possible Cause

Not enough kindling/paper or no kindling/paper

Not enough air for fire to ignite

Solution

Use dry kindling, more paper. Arrange kindling & wood for air movement.

Check for restricted cap/shroud.

Check for flue blockage.

Pre-warm flue before starting fire

Wood condition is too wet, too large

Bed of coals not established before adding wood

Flue blockage such as birds’ nests or leaves in termination cap

Check for adequate vent height (refer to chimney assembly section).

Use dry, seasoned wood

Start with paper & kindling to establish bed of coals (refer to starting fire section).

Have chimney inspected for creosote and cleaned by a certified chimney sweep.

Fire burns too fast Extremely dry or soft wood Mix in hardwood.

Mix in less seasoned wood after fire is established

(refer to wood fuel section).

Add glass doors to slow down air flow.

No glass doors

Overdrafting Check for correct vent height; too much vertical height creates overdrafting.

Check location of vent termination (refer to chimney assembly section).


5

Getting Started

Installer Guide

A. Typical Fireplace System

Additional lateral support for chimney above roof (or enclosed in chase) if needed

(Section 8.A.)

NOTICE:

• Illustrations and photos reflect typical installations and are for design purposes only.

• Illustrations/diagrams are not drawn to scale.

• Actual product may vary from pictures in manual.

Non-combustible roof flashing maintains minimum clearance around chimney

Support straps on rafter support chimney (not shown)

Ceiling firestop on floor of attic

(Section 8.E.)

Chimney system

(Section 8)

Termination cap

(Section 8.J. & 9.D.)

Storm Collar

(Section 8.H. & 9.C.)

Chimney penetrates roof

preferably without affecting

roof rafters (Section 8.E.)

Offset & Return (with hanger straps)

(Section 8.B.)

Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated (Section 8.F.)

Framing headed off in ceiling joists

(Section 8.E.)

Enclosed space above and around fireplace

(Section 6.B.)

Cooling air kit- Outlet

must be no less than

12 inches off ground level

Combustible framing/header on top of V-shaped standoffs

(Section 6.D.)

Mantel and surround

(Section 11.E. & 11.F.)

Decorative facing and trim

(Section 11.D.)

Hearth extension

(Section 11.C.)

Factory-built fireplace

Protective metal hearth strip(s)

(Section 7.C.)


B. Design and Installation Considerations

NOTICE: Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

• Where the fireplace is to be installed

• The vent system configuration to be used

• Gas supply piping

• Framing and finishing details

• Whether optional accessories are desired

C. Moisture Resistance:

This outdoor fireplace will shed moderate amounts of wa ter, but is not waterproof. Water and condensing water vapor may enter the chase under certain conditions.

The fireplace will not perform as an exterior wall. Mois ture penetration must be considered for construction that places the fireplace in structure walls or on moisture sensi tive surfaces.

When installed on exterior walls: Hearth & Home Technologies recommends that the fireplace chase be con structed outside the structure’s weather envelope. Where the platform meets the wall, use a flashing detail similar to that required for attached decks. Chase platforms, includ ing hearths should slope away from the structure at 1/8 in. to 1/4 in. per foot. The fireplace can be shimmed level.

When installed on surfaces where water may collect or cause damage: Hearth & Home Technologies recommends that a drainage pan be placed under the unit. This can be constructed of metal, adhesive polymer membrane

(such as ice and water shield) or other suitable materials.

A means of drainage out of the pan such as tubes or weep holes should be provided. A slope of 1/8 in. to 1/4 in. per foot towards the drain port is suggested. The fireplace can be shimmed level.

Hearths should slope away from the front of the fireplace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be on top of any combustible hearth materials used for moisture management.


D. Tools and Supplies Needed

Before beginning the installation be sure the following tools and building supplies are available:

Reciprocating saw Framing material

Pliers Non-combustible sealant

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line

Level

Safety glasses

Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

E. Fireplace System Requirements

This fireplace system requires:

• Fireplace

• Hearth Refractory

• Grate Assembly

• Hearth Extension (required, sold separately)

• Chimney System (required, sold separately)

• Termination Cap (required, sold separately)

F. Inspect Fireplace and Components

WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep fire place dry.

• Remove fireplace and components from packaging and inspect for damage.

• Vent system components and doors are shipped in separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.


6

Framing & Clearances

A. Selecting Fireplace Location

This outdoor fireplace will shed moderate amounts of water, but is not waterproof. Water and condensing water vapor may enter the chase under certain conditions.

• Freestanding Installations (see Figure 6.2)

When installing this fireplace as a freestanding fireplace on your porch, patio or in your yard, it must be enclosed to prevent impact damage to the fireplace.

The fireplace will not perform as an exterior wall. Mois ture penetration must be considered for construction that places the fireplace against structure walls or on moisture sensitive surfaces.

• The cooling air hoods MUST be used if installing in a combustible enclosure.

• Exterior Walls (see Figure 6.1)

Hearth & Home Technologies recommends that the fireplace chase be constructed outside the structure’s weather envelope. Where the platform meets the wall, use a flashing detail similar to that required for attached decks. Chase platforms, including hearths, should slope away from the structure at 1/8 in. to 1/4 in. per foot.

The fireplace can be shimmed level. Build the outside enclosure out of standard building materials, being careful to maintain the minimum air clearances specified in these installation instructions.

THERE IS NOT A FLUE DAMPER,THEREFORE

UNIT CANNOT BE INSTALLED INDOORS.

Note: If this surface is inside the building’s warm air envelope

then this surface must be an exterior wall system.

• If unit is installed on cement and totally enclosed with non combustible materials (i.e. metal studs, cement board, etc.) the cooling air hoods do not need to be installed.

• When Installed on Surfaces Where Water May Collect or Cause Damage:

Hearth & Home Technologies recommends that a drainage pan be placed under the unit. This can be constructed of metal, adhesive polymer membrane (such as ice and water shield) or other suitable materials. A means of drainage out of the pan such as tubes or weep holes should be provided. A slope of 1/8 in. to 1/4 in. per foot towards the drain port is suggested. The fireplace can be shimmed level. Hearths should slope away from the front of the fireplace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be used on top of any combustible hearth materials used for moisture management.

D

E

F

A

B

Across a corner

A

Side of house H

G Note: 1/2 in. (13 mm) min. air space from fireplace to combustible materials.

In addition to these framing dimensions, also reference the following sections:

• Clearances (Section

6.B.)

• Mantel Projections

(Section 11.E.)

• Fireplace Dimensions

(Section 13.A.)

As a room divider

48 in.

(1219 mm) minimum

C

A

G

Along a wall

A

H

5/8 in. (16 mm) all configurations

(Enclosed Fireplace)

G

FREESTANDING

INSTALLATION

Figure 6.1 Fireplace Locations (Framing dimensions shown)

(Combustible Structure)

Note: Measurements are FRAMING dimensions only and do not include drywall either in the cavity or on the walls.

Model

ODVILLA-36

ODVILLA-42 inches mm inches mm

A

42

1067

48

1219

B

67 7/8

1724

73 7/8

1876

C

53 1/2

1359

59 1/2

1511

D

34

864

37 1/4

946

E

14

356

17

432

F

48

1219

52 1/4

1327

G

21 1/2

546

21 1/2

546


H

12 in. (305 mm)

Minimum from FP opening to any perpendicular wall.

17

B. Clearances

WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specified in Fig ure 6.2. DO NOT pack required air spaces with insulation or other materials.

18

Storm Collar

Roof Flashing

2 in. (51 mm) min.

Ceiling Firestop

(attic)

(insulation)

(roof)

Shaded areas represent

2 in. (51 mm) min.

air space clearance required around pipe

Attic

Insulation

Shield

(ceiling)

(ceiling)

Offset/Return (secured with hanger straps)

Must have 2 in. (51 mm) minimum clearance to header

48 in.

1219 mm

0 in.

to floor

Figure 6.2 Clearances to Combustible Materials

0 in. to level of standoffs

1/2 in. (13 mm) to back & sides of appliance


C. Sidewalls/Surrounds

• Adjacent combustible sidewalls must be located a minimum of 12 in. (305 mm) from the fireplace opening.

• Combustible and non-combustible mantel legs, surrounds and stub walls may be constructed within the gridded area,

Figure 6.3.

11 1/4 in.

[286 mm]

FLUSH

FRONT

50° angle

A

B

BRICK

FRONT

4 in.

[102 mm]

39° angle

9 3/4 in.

[248 mm]

12 in.

[305 mm]

12 in.

[305 mm]

Model

ODVILLA-36

ODVILLA-42

A

Fireplace opening

36 in.

914 mm

42 in.

1067 mm

B

Outside

Dimensions

41 in.

1041 mm

47 in.

1194 mm

Figure 6.3 Mantel Leg or Wall Projections (Acceptable on both sides of opening)

D. Frame the Fireplace

Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown).

• Observe all required air space clearances to combustible materials as shown in Figure 6.1 & 6.2.

• Framing across the top of fireplace must be above top standoffs.

14 1/2 in.

(368 mm) framing

Header MUST NOT be notched!

C

B

A Model A B*

ODVILLA-36 in.

mm

42

1067

21 1/2

546

ODVILLA-42 in.

mm

48

1219

21 1/2

546

* If interior of chase will be drywalled, add the thickness to

this measurement.

** Adjust header height for a raised floor under fireplace.

Figure 6.4 Framing the Fireplace


C**

39 3/4

1010

39 3/4

1010

19

E. Chimney Requirements

When planning your fireplace location, the chimney con struction and necessary clearances must be considered.

The fireplace system and chimney components have been tested to provide flexibility in construction. The fol lowing figures are the minimum distances from the base of the fireplace.

• Minimum overall straight height is 6 ft 4 in. If the fireplace is freestanding and a minimum of 10 ft from a combustible structure.

See Figure 6.1

• Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney. Refer to

Figure 8.7

•

•

•

• Minimum height with offset/return

Maximum height

• Maximum chimney length between an offset and return

Maximum distance between chimney stabilizers

Double offset/return minimum height ft m

14.5

4.42

90

20

35

24

27.43

6.1

10.67

7.32

• Maximum unsupported chimney length between the offset and return

• Maximum unsupported chimney height above the fireplace

•

• Minimum overall straight height if fireplace is freestanding

Minimum Straight Height

6

35

6.4

1.83

10.67

1.95

14.5

4.42

Note: A maximum of two pairs of offsets and returns may be used.

The CAK4A is required for use in Canada

NOTE: Before framing up the chase, consider where and how the chimney will run. If there are obstacles that might be in the way, it may be necessary to make the chase larger than shown to allow for offsets to be used. Refer to offset chart above.


7

Installation of Fireplace

CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

A. Position the Fireplace

• This fireplace may be placed on either a combustible or noncombustible continuous flat surface.

• Follow framing instructions in Section 6.

WARNING! Prevent contact with sag ging, loose insulation.

• install against vapor barriers or exposed insulation.

• Secure insulation and vapor barriers.

• Provide minimum air space clearances at the sides and back of the fireplace assembly as outlined in

Section 6.

B. Place Protective Metal Hearth Strips

WARNING! Risk of Fire! Protective metal hearth strips

MUST be installed. DO NOT cover metal strips with combustible materials. Sparks or embers may ignite flooring.

• Refer to Figures 7.1 and 7.2.

• Locate the two protective metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm) included with this fireplace.

• Slide each metal strip 2 in. (51 mm) under front edge of fireplace.

• Overlap strips in the middle of fireplace opening by 1 in.

(25 mm) minimum..

• Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in. (51 mm).

• Protect the front of a platform elevated above the hearth extension with metal strips (not included with fireplace) per Figure 7.2. See Section 11 for hearth extension instructions.

C. Level Fireplace

• Level fireplace side-to-side and front-to-back.

• Shim with non-combustible material as necessary.

• Secure fireplace to framing with nailing flanges with a minimum of two fasteners per nailing flange.

• Check fireplace opening for square to ensure proper fit of glass doors. Measure diagonals of fireplace opening to make sure they are equal.

Protective metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm)

Figure 7.1 Position the Protective Metal Hearth Strips

2 in.

(51 mm)

Top piece must overlap bottom piece

Raised Platform

1 in. (25 mm) min.

overlap

Floor

2 in.

(51 mm)

Figure 7.2 Protect the Front of an Elevated Platform


D. Install Cooling Air Hoods (PROVIDED)

WARNING!

Cooling air must be provided when installing in combustible enclosure or on combustible surface.

• Locate cooling air hoods to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause the unit to overheat.

• The lowest point of the cooling air hoods to be located a minimum of 12” above the bottom of unit.

• Do Not place cooling air hood close to exhaust vent.

• Cut a 4 in. hole in the enclosure for the hood.

• The outside air hood can be painted to match/accent the color of the structure.

• An air grille can be used in place of the plastic hoods

(Provided); Grill MUST have a minimum of 25 sq/ in opening to allow for proper cooling air flow to unit.

Lowest edge of grille to be located a minimum of 12” above the bottom of the unit

Caution

! Risk of Fire or Asphyxiation ! Do not draw outside air from wall, floor, or ceiling cavity, or enclosed spaces such as an attic or garage.

Figure 7.3 Cooling Air Hood


8

Chimney Assembly

NOTICE: Chimney performance may vary.

• Trees, buildings, roof lines and wind conditions affect performance.

• Chimney height may need adjustment if smoking or overdraft occurs.

Chimney must extend beyond combustible roof structure

Maintain minimum height of chimney above roof

Install roof flashing according to minimum requirements

Offsets/returns may not exceed

30° from vertical

Termination Cap

Additional support for tall chimneys

Storm Collar

Maintain minimum clearances to combustibles as specified

Support straps for returns must be secured to adequate framing

Offsets and returns must be secured with the screws provided (outer pipe only)

Lock chimney sections together firmly to resist movement

The chimney must be enclosed from the fireplace to the attic maintaining the 2 inch clearances.

Ceiling firestops are required where chimney passes through ceiling or floor

Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation


A. Chimney Requirements

When planning your fireplace location, the chimney con struction and necessary clearances must be considered.

The fireplace system and chimney components have been tested to provide flexibility in construction. The following figures are the minimum distances from the base of the fireplace.

• Minimum overall straight height is 6 ft 4 in. if the fireplace is freestanding and a minimum of 10 ft from a combustible structure.

See Figure 3.2.

• Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney. Refer to Figure 6.1.

•

• Minimum height with offset/return

Maximum height

•

• Maximum chimney length between an offset and return

Maximum distance between chimney stabilizers ft m

14.5

4.42

90

20

35

27.43

6.1

10.67

•

• Double offset/return minimum height

Maximum unsupported chimney length between the offset and return

• Maximum unsupported chimney height above the fireplace

•

• Minimum overall straight height if fireplace is freestanding

Minimum Straight Height

24

6

35

6.4

7.32

1.83

10.67

1.95

14.5

4.42

Determine the chimney components needed to complete your particular installation:

• Measure the total vertical height of the fireplace installation from the base of the fireplace assembly to the approximate location of the bottom of the termination cap.

• Subtract the effective height of the fireplace assembly

(see Figure 8.2) from the total vertical height to determine the overall height of the chimney installation.

• Create a schematic for your application similar to Figure

8.2 showing components required (referring to Table

8.1). Figure 8.1 identifies those components and where used.

• Install a ceiling firestop whenever the chimney penetrates a floor/ceiling.

A maximum of two pairs of offsets and returns may be used.

Risk of Fire and/or Asphyxiation! DO

NOT connect this fireplace to a chimney flue servicing another appliance. DO NOT connect to any air distribution duct or system. These actions could cause over heating/fire in the chimney flue, or release of exhaust fumes into the living areas.

20 ft (6.10 m) max.

pipe between an offset & return

Ceiling Firestop

39 1/2 in. (1003 mm)

Effective Height

Table 8.1

HEIGHT OF CHIMNEY COMPONENTS

Chimney Stabilizer

SL3

Ceiling Firestops

FS338

FS339

FS340

Offsets/Returns

SL315

SL330

Roof Flashing

RF370

RF371

Chimney Sections*

SL306

SL312

SL318

SL324

SL336

SL348

* Dimensions reflect effective height.

in.

4-3/4 121

0

0

0 mm

13-3/8

15-1/2

340

394

0

0

0

0

0

0

0

4-3/4

10-3/4

121

273

16-3/4 425

22-3/4 578

34-3/4 883

46-3/4 1187

6 ft (1.83 m) max. unsupported chimney above roof

35 ft (10.67 m) max. straight unsupported chimney height

14.5 ft (4.42 m) min. height/single offset-return

20 ft. (6.1 m) min. height/double offset-return

90 ft (27.43 m) max. height

24

Figure 8.2 Chimney Requirements


B. Using Offsets/Returns

• Use an offset/return to bypass overhead obstructions.

• An offset and return can be used as a single entity or separated by chimney section(s).

WARNING! use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and fire.

• Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 8.3.

• Find the appropriate A dimension listed in Table 8.2.

• The B dimension coinciding with the A dimension measurement in Table 8.2 represents the required vertical clearance needed to complete the offset/return.

• Read across the chart to find the number of chimney sections/model numbers needed between the offset and return.

A

B

Example:

Your “A” dimension from Figure 8.3 is 14 1/2 in. (368 mm). Using Table 8.2 the dimension closest to, but not less than 14 1/2 in. (368 mm) is 14 1/2 in. (368 mm) using a 30° offset/return.

You determine from the table that you need 34 1/8 in.

(867 mm) (Dimension “B”) between the offset and return.

The chimney component that best fits your applica tion is one SL324.

1-1/4 in. (32 mm)

OVERLAP

Figure 8.3 Chimney Offset/Return

Table 8.2

15-degree 30-degree in.

1-5/8

A

Offset mm

41

2-7/8

4-1/8

73

102

4-1/2

5-3/4

6

7-1/4

114

146

152

184

7-3/4

8-3/4

10-3/8

10-5/8

11-7/8 302

13-1/2 243

13-3/4 349

15 381

197

222

264

270

B

Height in.

13-3/8

17-3/4

22-3/8

23-5/8

28-1/4

29-3/8

34

36-1/8

39-3/4

45-5/8

46-3/4

51-3/8

57-1/4

58-3/8

63 mm

340

451

568

600

718

746

864

918

1010

1159

1187

1305

1454

1483

1600

1

-

-

1

-

1

-

-

-

1

-

-

SL306 SL312 SL318 SL324 SL336 SL348

-

1

2

-

-

-

-

-

-

-

-

-

-

1

1

-

2

-

-

1

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

2

-

-

-

-

-

1

1

-

-

-

2

-

-

1

1

-

-

-

-

-

-

-

-

1

1

-

-

-

-

-

-

-

in.

3-5/8

A

Offset

5-1/2

7-1/4

8-1/2

10-1/4

11-1/2

13-1/4

14-1/2

16-1/4

19-1/4

20-1/2

22-1/4

25-1/4

26-1/2

28-1/4 mm

92

140

184

216

260

292

337

368

413

489

521

565

641

673

718

16-1/2 419

18 457

19-5/8 498

20-5/8 524

22-3/4 578

68-3/4

74-5/8

80-3/8 2042

84-1/8 2137

91-7/8

1746

1895

2334

-

-

-

1

-

1

-

-

-

-

-

1

-

-

-

-

-

1

1

-

-

-

-

-

1

1

1

1

1

1

31-1/4

34-1/4

37-1/4

39-1/8

43-1/4

794

870

946

994

63-1/4

68-1/2

73-3/4

76-7/8

1607

1740

1873

1953

1099 84-1/8 2137

24 610

25-7/8 657

96-1/2 2451

103-1/2 2629

1

-

-

-

-

-

-

-

1

-

1

2

45-1/8

49-1/4

1146

1251

87-1/4

94-1/2

2216

2400

Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective length is built into this chart.

B

Height in.

15-1/2 mm

394

18-5/8

21-3/4

473

552

23-3/4

27

29

32-1/8

603

686

737

816

34-1/8

37-3/8

867

949

42-1/2 1080

44-5/8 1133

47-3/4 1213

52-7/8 1343

55 1397

58-1/8 1476


C. Assemble Chimney Sections

WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components.

• Use only those components described in this manual.

Substitute or damaged chimney components could impair safe operation and cause overheating and fire.

• Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint.

• Attach a straight chimney section or an offset to the top of the fireplace.

• Place inner flue to the inside of the chimney section below it. Place the outer casing outside the outer casing of the chimney section below it. Refer to Figure 8.4.

Chimney sections cannot be disassembled once locked together. Plan ahead!

• Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section.

• Pull on the top section to make sure it is fully engaged and will not separate.

• You may use #6 or #8 sheet metal screws no longer than

1/2 in. (13 mm) to fasten chimney sections together. Do

NOT penetrate inner flue.

WARNING! You MUST use screws (provided) to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause fire.

• Fasten offset/returns to chimney sections. Insert the screws (provided) through the predrilled holes. Do NOT penetrate inner flue.

• Secure chimney returns with hanger straps provided; fasten to studs or joists.

• Vertical straight runs of chimney must be supported every

35 ft (10.7 m).

D. Install Ceiling Firestops

CAUTION! Risk of Fire! Ceiling firestops must be used whenever the chimney penetrates a ceiling/floor.

• Chase construction requires ceiling firestops at each floor or every 10 ft (3.05 m) of clear space.

• The ceiling firestop slows spread of fire and reduces cold air infiltration.

• Install a ceiling firestop whenever chimney penetrates ceiling/floor.

• Mark and cut an opening in ceiling as shown in

Figure 8.5.

• Frame the opening with the same size lumber used in the ceiling joists.

• Nail the ceiling firestop to the bottom of the ceiling joists when there is a room above.

• Use an attic insulation shield if the ceiling is insulated.

The ceiling firestop may then be attached above or below the joists.

WARNING! seal area between firestop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant).

ROOM ABOVE (non-insulated ceiling)

B

A

Ceilng firestop from bottom

ATTIC ABOVE (insulated ceiling)

Ceiling firestop from top

26

Figure 8.4 Assembling Chimney Sections

Note: Use same dimensional lumber for framing ceiling firestop and joists.

Catalog #

FS338

FS339

FS340 in.

14-1/2

14-1/2

14-1/2

A mm

368

368

368 in.

14-1/2

18-3/8

23

B mm

368

467

584

Angle

0°

15°

30°

Figure 8.5 Installing the Ceiling Firestop


E. Installing the Attic Insulation Shield

WARNING! Risk of Fire! You MUST install an attic installation shield when there is any possibility of insulation or other combustible material coming into contact with the chimney.

• DO NOT pack insulation between the chimney and the attic insulation shield.

• Failure to keep insulation and other materials away from the chimney pipe could cause a fire.

• DO NOT offset chimney inside insulation shield.

• Combustible material may come into contact with the attic insulation shield as long as the required clearances are maintained to the chimney pipe.

Installation of a ceiling firestop is required:

Note: In Canada a CAS8 must be installed. See instructions provided with kit.

• Refer to Figures 8.6, 8.7, and 8.8.

• If the attic shield is pre-rolled continue. If it is a flat part, try to roll it up to aid in wrapping it around the chimney.

• Pre-bend all the tabs in at the top to 45 degrees.

• Wrap the shield (around the chimney if already installed) until you have an overlap and the three holes on each side match up (large holes on top).

• Insert three screws into the matching holes to form a tube starting at the bottom.

• Bend the tabs on the bottom of the tube inward to 90 degrees to maintain chimney air space.

• Rest the insulation shield on the ceiling firestop below.

• Tape off any openings around the bottom.

If you want to make a custom shield or barrier, follow these guidelines:

• Metal is preferred, although any material stiff enough to hold back the insulation can be used.

WARNING! Risk of Fire! Use of cardboard or other materials that can deflect under humidity or other environmental conditions is not recommended.

• The shield or barrier must be tall enough to extend above the insulation and prevent blown-in insulation from spilling into the cavity and accommodate the amount of insulation as required by the National

Building Code.

• Maintain specified air spaces around chimney.

• Check instructions and local codes for further details.

Double-check the Chimney Assembly

Continue assembling the chimney sections up through the ceiling firestops as needed. While doing so, be aware of the height and unsupported chimney length limitations given under Section E.

Check each section by pulling up slightly from the top to ensure proper engagement before installing the succeeding sections. If they have been connected correctly, they will not disengage when tested.

(5)Tabs bent in 90°

Figure 8.6 Prepare Attic Insulation Shield

2 in. (51 mm) air space

Pre-bend the tabs to rest against pipe to prevent insulation from falling in.

Insert three screws

Tabs bent in to rest against pipe

Pipe

5 Tabs bent in 90°

Attic Insulation Shield

14-1/2 in. (368 mm) diameter

Ceiling Firestop

Insulation Pipe Insulation

10-1/2 in.

(267 mm) Seal with tape

Figure 8.7 Install Attic Insulation Shield (firestop above ceiling)

2 in. (51 mm) air space

Insulation

10-1/2 in.

(267 mm)

Tabs bent in to rest against pipe

Pipe

5 Tabs bent in 90°

Attic Insulation Shield

14-1/2 in. (368 mm) diameter

Insulation

Pipe Ceiling Firestop

Seal with tape

Figure 8.8 Install Attic Insulation Shield (firestop below ceiling)


F. Cut out Hole in Roof

• Refer to Figure 8.6.

• Plumb from roof to center of chimney.

• Drive a nail up through roof to mark center of pipe.

• Measure to either side of nail and mark the 14-1/2 in. x

14-1/2 in. (368 mm x 368 mm) opening required.

• Measure opening on the horizontal; actual length may be larger depending on roof pitch.

• Cut out and frame opening.

• Refer to Chapter 25 of the Uniform Building Code for roof framing details.

G. Complete Installation

WARNING! Risk of Fire! You MUST maintain 2 in.

(51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and fire.

• Keep chimney sections from separating or twisting.

• You may secure straight chimney sections at the joints with screws no longer than 1/2 in. (13 mm).

The following steps should be skipped if using a chase.

• Install roof flashing appropriate to roof pitch.

• Install round termination cap and storm collar.

H. Install Flashing

• Assemble chimney so it passes through the framed opening.

• Slip the flashing over the chimney.

Roofing shingles must be below the flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top.

• Nail the flashing to the roof. Keep gaps between the flashing plate and the roof to a minimum.

• Caulk the flashing plate and roof junction as well as the vertical seam on the flashing. All nail heads must be caulked with a roofing sealant.

• Caulk the overlap seam of any exposed pipe sections that are located above the roof line to prevent leaks.

Figure 8.9 Ceiling/Attic Construction


I. Chimney Termination Requirements

• Install a cap approved and listed for this fireplace system.

• Locate cap where it will not become plugged by snow or other materials.

• Locate cap away from trees or other structures.

• The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m) as shown in Figure 8.7.

• The distance required between caps is shown in Figure 8.7.

Slanted Roofs

Chimney must extend 3 ft (.9 m) above the roof

Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within

10 ft (3 m) of the chimney

Flat Roofs

Chimney must extend 3 ft (.9 m) above the roof

Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within

10 ft (3 m) of the chimney

Multiple Chimney Locations

A

6 in. (minimum) up to 20 in.

152 mm/508 mm

20 in. and over

B

18 in. minimum

457 mm

0 in. minimum

Gas

Termination

Cap **

B

Gas, Wood or Fuel Oil

Termination Cap

A *

Wood

Minimum

(See illustration above)

* If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover.

** In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap.

Figure 8.10 Multiple Chimney Locations


9

Chase Installations

A. Construct the Chase

A chase is a vertical boxlike structure built to enclose the fireplace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside build ing envelope in any manner. All outer walls need to be insulated.

Building codes require false ceiling and ceiling firestops at each floor of the chase or every 10 ft (3.05 m) of clear space to control spread of fire.

Walls, ceiling, base plate and cantilever floor at the first level of the chase should be insulated. See Figure 9.1.

Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness.

Round Termination Cap

Metal Chase Top

Ceiling

Firestop

Tabs

Insulation

False Ceiling

False Ceiling

Attic

Insulation

Shield

Ceiling

Firestop

Insulation

False Ceiling

Chimney

Figure 9.1 Chase Assembly

Insulation in the outside walls of the chase

Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fiberglass insulation. If the fireplace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent conducting cold up into the room.

Three examples of chase applications are shown in Figure 9.2.

1. Fireplace and chimney enclosed in an exterior chase.

2. Chimney offset through exterior wall and enclosed in chase.

3. Chase constructed on roof.

Note: In cooler climates, all chase walls should be insulated.

1 2 3

Figure 9.2 Chase Constructions

WARNING! You must install false ceilings and ceiling firestops at each floor of the chase or every 10 ft (3.05 m) to control spread of fire.

WARNING! Risk of Fire! DO NOT seal area between fire stop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use

600 ° F sealant).

WARNING! Risk of Fire! You must maintain a minimum

2 in. (51 mm) air space clearance to insulation and other materials surrounding the chimney system.

• Insulation and other materials must be firmly secured to prevent accidental contact with chimney system.

• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney.

• Failure to prevent contact between insulation or other materials and chimney system may cause overheating and fire.


B. Install Fireplace & Chimney

Install as per Sections 7 and 8.

C. Install Chase Top

• You MUST use a chase top in a chase installation. Chase tops are available from your Heatilator dealer or may be field constructed.

• Include a turndown and drip edge to prevent water from seeping into the chase.

• Include a 2 in. (51 mm) soldered, welded or spun collar around pipe opening to keep water out.

• Provide a 1/8 in. (3 mm) gap around the flue pipe.

• Slope the chase top downward away from the opening.

WARNING! caulk the pipe to the chase top collar.

• Caulk all seams to prevent leaks.

• Refer to Figure 9.3.

D. Install Termination Cap

Install the chimney sections up through the chase enclosure.

• Caulk the overlap seam of any exposed pipe sections

that are located above the roof line to prevent leaks.

• Refer to termination cap instructions.

WARNING! The minimum overlap of cap to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape.

Paint the termination cap with a rust-resistant paint to protect against the effects of corrosion on those parts exposed to the weather.

Slope Downward

(1/4 in. per foot minimum)

2 in. (51 mm) Collar on Chase Top

Turn-down

Drip Edge

Chase

Figure 9.3 Chase Top Construction

.018 (26 ga) min.

Galvanized

Chase Top

• TR344 Round Termination Cap

Termination

Cap

Slip storm collar around chimney pipe before termination cap pipe is snapped into the chimney pipe.

Caulk gaps between storm collar & pipe, and storm collar

& chase top.

Collar

2 in. (51 mm)

Minimum Height

Chase Top

Storm

Collar

Chimney

Pipe

Do NOT block air holes

6 in. (153 mm)

Minimum top of chase to top of chimney pipe

Chase

Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm).

Figure 9.4 Installing a TR344 Round Termination Cap


• TR342 Round Telescoping Termination Cap

Assemble storm collar around extended termination cap pipe once cap is installed.


& chase top.

Collar

2 in. (51 mm)

Minimum Height

Chase Top

Termination

Cap

Storm

Collar

Chimney

Pipe

Chase


3 clip brackets.

Slip over chase collar and attach with screws provided.

The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and

4 3/4 in. (121 mm) below the top of the chase.

2 in. (51 mm) maximum

4 3/4 in. (121 mm)

Maximum

Figure 9.5 Installing a TR342-B Round Telescoping Termination

Cap

• ST375 Square Termination Cap

Flange

Collar

2 in. (51 mm)

Minimum Height

Chase Top

Termination Cap

Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks.

The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase.

2 in. (51 mm) maximum

4 3/4 in. (121 mm) maximum

Chase

Chimney

Pipe

• TS345/TS345P Square Termination Cap

Collar

2 in. (51 mm)

Minimum Height

Chase Top

Termination Cap

Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks.

The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and

4 3/4 in. (121 mm) below the top of the chase.

2 in. (51 mm) maximum

4 3/4 in. (121 mm) maximum

Chase

Chimney

Pipe

Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm).

Figure 9.7 Installing a TS345/TS345P Square Termination Cap

• TCT375 Terra Cotta Cap

Remove 2 screws from front & back to lift the top off

Collar

2 in. (51 mm)

Minimum Height

Chase Top

Termination Cap

Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks.

The last section of pipe must stop between 2 in.

(51 mm) above top of chase and 4-3/4 in. (121 mm) below top of chase

2 in. (51 mm)

4-3/4 in. (121 mm)

Chase

Chimney

Pipe

Figure 9.8 Installing a TCT375 Terra Cotta Cap

Figure 9.6 Installing an ST375 Square Termination Cap


Assemble storm collar around extended termination cap pipe once cap is installed.


& chase top.

Termination

Cap (not shown)

CT

Collar

2 in. (51 mm)

Minimum Height

Chase Top


Storm Collar

3 clip brackets.

Slip over chase collar and attach with screws provided.

The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase.

2 in. (51 mm)

4-3/4 in. (121 mm)

Chase

Chimney

Pipe

Figure 9.9 Installing a DTO134/DTO146/DTS134/DTS146 Cap


10

Shrouds

A. Radiation Shield

• Some shrouds require a radiation shield. Use where specified.

• Radiation shield must be constructed of minimum 26 ga sheet metal.

B. Field Constructed Shrouds

WARNING! Risk of Fire! Shrouds must be constructed as specified. Improper construction may overheat chase top.

• Chase top shrouds may be field constructed where permitted by regional building codes.

Some regional codes require an agency-Listed shroud. Consult your local building officials.

• Hearth & Home Technologies Inc. supplies UL listed shrouds. See your dealer for details.

• The following field constructed shroud designs have been tested for Hearth Technologies fireplace systems and termination caps.

• The shrouds must be constructed from a minimum .018 in. (26 ga) thick aluminized steel.

Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap

3 in. (76 mm) tall legs

Length x Width to fit inside shroud

Figure 10.1 Radiation Shield

• The wire mesh is optional but recommended and must be .018 in. thick minimum, 1/2 in. mesh.

Open Top Shroud (TR342 caps require radiation shield)

Min.

Top Dim.

Min.

Top Dim.

Min. Opening

Width

3 in (76 mm) minimum

Min. Opening

Width

Min.

Base Dim.

Min.

Base Dim.

in mm in mm in mm

TS345

23 x 23

584 x 584

TR344

TR342B

TR342B/TR344 with TR-TVK

Min. Base Dims.

28 x 28 26 x 26

711 x 711 660 x 660

Radiation

Shield Not

Required

20 x 20

508 x 508 635 x 635

Min. Opening Width

17 x 17 22 x 22

432 x 432

Radiation Shield

Required

Min. Top Dims.

25 x 25

559 x 559

Radiation

Shield Not

Required

23 x 23

584 x 584

20 x 20

508 x 508

Figure 10.2 Open Top Shroud Dimensions


Mailbox Style Shroud (radiation shield required)

Radiation

Shield

Minimum

Opening Height

3 in. (76 mm)

Min. Opening Height

Min. Height above bottom of termination cap

Min, Base Dim

Min.

Base Dim

3 in. (76 mm) Min.

Radiation Shield Height from top of Chase

Min, Opening Width in mm

TR344

TR342-B

TR342-B TR344/ with TR-TVK

Min. Base Dims.

26-1/2 x 28 28 x 30 in mm mm

673 x 711 711 x 762 in

Min. Height Above Bottom of

Termination Cap

28-1/4 27-1/2

718 698

Min. Opening Width

20-1/2 22 in mm

521 559

Min. Opening Height

18-1/4 17-1/2

464 445

Figure 10.3 Mailbox Style Shroud Dimensions

Roofed Style Shroud (radiation shield required)

Minimum

Height above

Bottom of Termination Cap

3 in. (76 mm)

Radiation

Shield Height

Termination

Cap

Radiation Shield

Chase Top

Min. Base Dimension

Minimum

Opening

Height

Minimum

Base Dimension

Min. Opening Width

TR342B/344

TR442B/444 or with TR-TVK

Min. Base Dims.

in 27 x 27 mm 686 x 686

Min. Height

Above Bottom of

Termination Cap in 23 mm 584

Min. Opening Width in 21 mm 533

Min. Opening Height in 12 mm 305

Figure 10.4 Roofed Style Shroud Dimensions


11

Finishing

A. Non-Combustible Materials

• Materials which will not ignite and burn, composed of any combination of the following:

- Steel

- Brick

- Iron

- Tile

- Concrete - Slate

- Glass - Plasters

• Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace at 750° C

B. Combustible Materials

• Materials made of or surfaced with any of the following materials:

- Wood - Compressed paper

- Plant fibers - Plastic

• Any material that can ignite and burn; flame proofed or not, plastered or un-plastered

Table 11.1

R = 1/k x inches of thickness

C. Hearth Extension

WARNING! Risk of fire! High temperatures, sparks, embers or other burning material falling from the fireplace may ignite flooring or concealed combustible surfaces.

• Protective metal hearth strips MUST be installed.

• Hearth extensions MUST be installed exactly as specified.

• You MUST use a hearth extension with this fireplace.

• Refer to Figure 11.1 for minimum dimensions.

• This fireplace has been tested and approved for use with a hearth extension insulated to a minimum R value of

1.03.

• The hearth extension material MUST be covered with tile, stone or other non-combustible material.

• Manufactured hearth materials will usually have a published R value (resistance to heat) or k value

(conductivity of heat). Refer to the formula in Table 11.1 to convert a k value to an R value,

• Refer to Table 11.2 for hearth extension insulation alternatives.

Table 11.2

Hearth Extension Insulation Alternatives-Total minimum R Value must equal 1.03

Material

Hearth & Home HX3, HX4 (Micore 300™)

USG Micore 160™

USG Durock™ Cement Board

Cement Mortor

Common Brick

Ceramic Tile

Armstrong™ Privacy Guard Plus k per inch thick

0.49

0.39

1.92

5.0

5.0

12.50

0.46

r per inch thick

2.06

2.54

0.52

0.20

0.20

0.08

2.18

Minimum thickness required

1/2 in.

1/2 in.

2 in.

5-1/8 in.

5-1/8 in.

12-1/4 in.

1/2 in.

Marble 14.3-20.0

0.07-0.05

14-5/8 in. - 20-3/8 in.


Model #

ODVILLA-36 in.

mm

ODVILLA-42 in.

A

36

914

42

B

52

C

8

1321 203

66 12

D

16

406

20 mm 1067 1676 305 508

Raised Hearth Extension Framing

WARNING! Risk of Fire. A raised hearth extension built flush with the fireplace opening (Figure 11.3) or less than

4 in. (102 mm) below the fireplace opening requires the fireplace be installed on a non-combustible surface.

The hearth framing must be constructed of non-combustible materials (Figure 11.2) and placed on 1/2 in. Micore, or equivalent material (Figure 11.4). When creating the platform, allow for the thickness of the non-combustible finishing materials (Figure 11.5).

IMPORTANT! Hearth extension design must be determined before installation of fireplace.

Non-combustible

Material

4 in. (102 mm) minimum between bottom of fireplace opening and finished surface of hearth extension

Non-combustible

Finishing Material

Non-combustible

Framing Material

1/2 in. Micore or equivalent insulation

Protective Metal

Hearth Strips

Floor

Figure 11.3 Raised Platform Hearth Extension Detail

C

B

A

C

D

Figure 11.1 Hearth Extension Dimensions

1/2 in. Micore Hearth

Extension (or equivalent insulation)

See Table 11.2.

Continuous, noncombustible sealant

Tile, stone or other non-combustible material

Fireplace

Opening

4 in.

(102 mm) min.

Floor constructed of wood or other combustible material

2 in. (51 mm) of the Protective

Metal Hearth Strip is required under the front of the fireplace

Non-combustible

Framing Material 1/2 in. Micore or equivalent insulation

Figure 11.2 Hearth Extension Construction

Figure 11.4 Raised Platform Hearth Extension-Framing Materials


• Complete framing and apply drywall over framing.

• A bead of 300° F minimum non-combustible sealant must be used to close off any gaps at the top and sides between the fireplace and drywall to prevent cold air leaks.

• Large gaps can be bridged with fiberglass rope gasket.

• Only non-combustible materials may be used to cover the metal fireplace front. See Figure 11.8.

Non-combustible

Finishing Materials

Figure 11.5 Raised Platform Hearth Extension-Finishing Materi als

Non-combustible Sealant

After completing the framing and applying the facing materials over the framing, a bead of non-combustible sealant must be used to close off any gaps at the top and sides between the fireplace hearth.

These metal surfaces will be covered with non-combustible material.

300° silicone sealant around edge of fireplace and drywall.

Figure 11.7 Non-combustible Facing

Non-combustible Sealant

Figure 11.6 Place Non-combustible Sealant

D. Finishing Material

Refer to Sections 11.A. and Sections 11.B. for combustible/non-combustible materials. Refer to Figure 11.7 for non-combustible zone.

WARNING! Risk of Fire! You must maintain clearances.

• Use only non-combustible framing material below standoffs.

• Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the non-combustible zone.

• DO NOT cover metal fireplace front with combustible materials.

• Install combustible materials only to specified clearances on top front and side edges.

38

1 in. Maximum

( All sides)

CAUTION: This fireplace requires the front of the appliance to be covered with a noncombustible material

(e.g. stone, marble, tile, etc.). A maximum of 1 in. of exposed metal on all sides is permitted.

Figure 11.8 Non-combustible Material


Finished combustible wall

Combustible material

Non-combustible decorative facing

(up to full brick depth)

Continuous, non-combustible sealant

Tile, stone or other non-combustible material

Hearth

Flat 2 x 4 stud wall

2 x 4 header, flush with front of stand-offs

Refractory

1/2 in. Micore or equivilent insulation

Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm)

Floor constructed of wood or other combustible material

Figure 11.9 Decorative Facing


E. Combustible Mantel

• Refer to shaded areas of Figure 11.9 for the location and dimensions of a combustible mantel.

• A combustible mantel may be positioned no lower than 12 in. (305 mm) above the top of the fireplace opening.

• A combustible mantel may have a maximum depth of 12 in. (305 mm).

• Combustible trim and materials cannot be placed within 6 in. (152 mm) of the fireplace opening (top or sides).

• Combustible materials projecting more than 1 1/2 in. (38 mm) shall not be placed within 12 in. (305 mm) from the top of the fireplace opening.

• Combustible trim must not cover the metal surfaces of the fireplace.

• Mantel clearance is in accordance with Section 7-3.3.3 of ANSI/NFPA211 .

Figure 11.9 Clearances to Mantels or other Combustibles above Fireplace


F. Sidewalls/Surrounds

• Adjacent combustible sidewalls must be located a minimum of 12 in. (305 mm) from the fireplace opening.

• Combustible or non-combustible mantel legs, surrounds and stub walls may be constructed per Figure 11.10.

11 1/4 in.

[286 mm]

FLUSH

FRONT

50° angle

A

B

BRICK

FRONT

4 in.

[102 mm]

39° angle

9 3/4 in.

[248 mm]

12 in.

[305 mm]

12 in.

[305 mm]

Model

ODVILLA-36

ODVILLA-42

A

Fireplace opening

36 in.

914 mm

42 in.

1067 mm

B

Outside

Dimensions

41 in.

1041 mm

47 in.

1194 mm

Figure 11.10 Mantel Leg or Wall Projections (acceptable on both sides of opening)


12

Accessories

A. Gas Log/Lighter Provision

WARNING! Fire and/or Asphyxiation Risk! Use with solid wood fuel or decorative gas appliance only. Gas fire generates fumes.

• DO NOT install unvented gas logs

A certified gas log lighter or decorative gas log set can be installed in this fireplace.

• Maximum input is 100,000 BTU/hr.

• Decorative gas appliance must be certified to ANSI

Z21.60 “Standard for Decorative Gas Appliances for

Installation in Vented Fireplaces”.

• Must be installed in accordance with the National Fuel

Gas Code, ANSI Z223.1.

• A gas log set must incorporate a gas shutoff.

• Knockouts are provided on both sides of the fireplace and in refractories for 1/2 in. (13 mm) iron pipe.

• Seal refractory around pipe with fireplace mortar or a non-combustible sealant.

Firebox

Outer shell of fireplace

Maintain air clearance to combustibles.

Refractory

Seal with fireplace mortar or non-combustible sealant

Combustible materials

Gas line

Repack insulation knockout

Gas line

4 in.

(102 mm)

Figure 12.1 Gas Line Installation

1 1/2 in. (38 mm) air space around pipe

Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side.


13

Reference Materials

A. Fireplace Dimensions


B. Optional Components

52 in.

(1321 mm)

16 in.

(406 mm)

1/2 in.

(13 mm)

HX3 Hearth Extension

66 in.

(1676 mm)

20 in.

(508 mm)

1/2 in.

(13 mm) HX4 Hearth Extension

Bifold Glass Doors

ODVGF-36, ODVGF-42


C. Chimney Components

The following pictures show only those chimney components which may be safely used with this fireplace.

Catalog #

CAK4A

SL306

SL312

SL318

SL324

SL336

SL348

SL3

SL315

SL330

FS338

FS339

FS340

AS8

JB877

CB876

RF370

RF371

TR344

TR342

ST375

TS345

TS345P

TCT375

CT35

DTO134

DTO146

DTS134

DTS146

LDS33

Description

Chimney Air Kit

Chimney Section - 6 in. (152 mm) long






Chimney Stabilizer

Chimney Offset/Return - 15 deg

Chimney Offset/Return - 30 deg

Ceiling Firestop - Straight

Ceiling Firestop - 15 deg

Ceiling Firestop - 30 deg

SL300 Straight Attic Insulation Shield, 24 in. (610 mm)

Chimney Joint Band

Chimney Bracket

Roof Flashing - Flat to 6/12 Pitch

Roof Flashing - 6/12 to 12/12 Pitch

Round Termination Cap

Round Telescoping Termination Cap

Square Termination Cap

Square Termination Cap

Square Termination Cap - Painted

Terra Cotta Termination Cap

Chase Top

Short Octagon Decorative Cap

Tall Octagon Decorative Cap

Short Square Decorative Cap

Tall Square Decorative Cap

Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m)

8 in.

(203 mm)

Catalog #

SL306

SL312

SL318

SL324

SL336

SL348

B

Chimney Sections

18

24

36

48 in

6

12

A

A = Actual Length

B = Effective Length

(length of chimney part after it has been snapped to an other)

A B mm

152

305 in

4-3/4

10-3/4 mm

121

273

457

610

16-3/4

22-3/4

425

578

914 34-3/4 883

1219 46-3/4 1187

20-3/4 in.

(527 mm)

10-1/2 in.

(267 mm)

Inside

Diameter

8 in.

(203 mm)

LDS46

LDS-BV

CT-3A

Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m)

Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm)

Field Constructed Shrouds (See “Woodburning

Termination Cap”)

Adapter - May be used with the following copper caps

CT-Series

4-3/4 in. (121 mm)

Effective Height

SL3 Vent Stabilizer

Outside

Diameter

10-1/2 in.

(267 mm)

Storm Collar

CAS8

DT-Series

Attic Shield Kit

12 in.

(305 mm)

Attic Collar

5-1/4 in.

(133 mm)

12 in.

(305 mm)

10-1/2 in.

(287 mm)

4 in. (102 mm)

Attic Spacer

CAK4A Chimney Air Kit

Attic Shield Kit


Inside

Diameter

8 in. (203 mm)

Outside

Diameter

10-1/2 in.

(267 mm)

SL315 Chimney Offset/Return - Effective Height 13-3/8in. (380 mm)

SL330 Chimney Offset/Return - Effective Height 15-1/2in. (394 mm)

A

Catalog #

FS338

FS339

FS340

B

14-1/2 in.

(368 mm)

Ceiling Firestop

A

0-deg.

14-1/2 in.

B

368 mm

15-deg.

30-deg.

18-3/8 in.

23 in.

467 mm

584 mm

12 in.

(305 mm)

Assembled

Diameter: 14 1/2 in./368 mm

Height: 24 in./610 mm

AS8 Straight Attic Insulation Shield

10-1/2 in.

(267 mm)

2 in. (51 mm)

JB877 Chimney Joint Band

31 in.

(787 mm)

RF371 Roof Flashing

24-5/8 in.

(625 mm)

10-1/2 in.

(267 mm)

CB876 Chimney Joint Band

12 in.

(305 mm)

27-3/8 in.

(695 mm)

RF370 Roof Flashing

24-5/8 in.

(625 mm)

CT-3A-B

15-3/4 in.

(400 mm)

TR344 Round Termination Cap

46

TR-TVK

TR Top Vent Kit

ST375 Square Termination Cap


TR344 Round Termination Cap

B B

A

A

C C

DTS134/DTS146 DTO134/DTO146 Decorative Caps

TR342-B Round Telescoping Termination Cap

22 1/2 in.

(572 mm)

16 1/2 in.

(419 mm)

9 1/2 in.

(241 mm)

DTO134 in mm

DTO146 in mm

DTS134

DTS146 in mm in mm

A

34

864

46

1168

A

34

864

46

1168

B

20

508

22.7

576

B

21.18

538

21.18

538

C

24

610

26

660

C

24

610

26

660

9 1/2 in.

(241 mm) C

TCT375 Terra Cotta Cap

Catalog #

LDS33

LDS46

D

B

A

LDS33/LDS46 Decorative Shroud

A B C D in.

mm in.

mm in.

mm in.

mm

36 914 36 914 8.5

216 11 279

48 1219 72 1829 8.5

216 11 279

E

D

C

B

A

TS345/TS345P Square Termination Cap

Catalog #

LDS-BV

LDS-BV Decorative Shroud in.

mm

A

26

660

B

12.5

318

C

15.5

394


D

22

533

E

23

584

47

►

D. Service Parts

Service Parts

ODVILLA-36T, ODVILLA-36H

36” Outdoor Woodburning Fireplace Beginning Manufacturing Date: Jan 2011

Ending Manufacturing Date: Active

6

5

4

3

2

1

8

7

13

11

10

9

48

12

IMPORTANT: THIS IS DATED INFORMATION . Parts must be ordered from a dealer or distributor.

Hearth and Home Technologies does not sell directly to consumers . Provide model number and serial number when requesting service parts from your dealer or distributor.

ITEM DESCRIPTION COMMENTS

1

2

3

Starter Section Assembly

Top Standoff

Upper Front Face

Qty 4 req

9

10

7

8

4

5

6

Non Combustible Front

Door Track (used for upper)

Smoke Shield

Upper Face

Left & Right Column

Lower Face

Firescreen Rod

11

12

13

Firescreen Assembly

Grate, 21.50” F x 9.88” D x 14.88” B

Nailing Flange

Door Pivot Clip

Strip Protector

Outside Air Hood

Extended Smoke Shield

Installation Instructions and Owner’s Manual

Additional service parts following page.

Overlay

Overlay

Overlay

1 piece

Qty 2 req

Qty 4 req

Qty 2 req

Qty 2 req

PART NUMBER

SRV22069

SRV4044-111

4072-143

4072-146

SRV4072-117

4072-135

SRV4072-188

SRV4072-176

SRV4072-178

4072-133

SRV4072-019

GR41

SRV4044-161

SRV31527

SRV18320

SRV33271

SRV4072-155

4072-203

Stocked at Depot

Y

Y

Y

11/20


Service Parts


Beginning Manufacturing Date: Jan 2011


#14 Traditional Refractory

14.3

14.4

14.5

14.2

14.1



ITEM

14.1

14.2

14.3

14.4

14.5

DESCRIPTION

Traditional Refractory

COMMENTS

Hearth Refractory, 36.38” F x 17.88” D x 21.18 B

Back Refractory, 17.25” H x 20.93” W

Side Refractory, 17.25” H x 18.21” W

Corner Shield

Retainer

Qty 2 req

Qty 2 req

Qty 3 req

PART NUMBER

SRV4072-101

SRV4072-102

SRV4072-103

4072-145

SRV11847

#15 Herringbone Refractory

15.4

15.5

15.6


15.1

15.1

15.2

15.3

15.4

15.5

15.6

15.2

Herringbone Refractory



Side Refractory, Right, 17.25” H x 18.21” W

Side Refractory, Left, 17.25” H x 18.21” W

Corner Shield

Retainer

Qty 2 req

Qty 3 req

15.3

SRV4072-101

SRV4072-106

SRV4072-108

SRV4072-109

4072-145

SRV11847


50

Service Parts


42” Outdoor Woodburning Fireplace Beginning Manufacturing Date: Jan 2011


6

5

4

3

2

1

8

7

13

11

10

9

12



COMMENTS

9

10

11

12

13

6

7

8

ITEM

1

2

3

4

5

Upper Front Face

Non Combustible Front

Door Track (used for upper)

Smoke Shield

Upper Face

Left & Right Column

Lower Face

Firescreen Rod

Firescreen Assembly

Grate, 21.50” F x 9.88” D x 20.88” B

Nailing Flange

DESCRIPTION

Starter Section Assembly

Top Standoff

Door Pivot Clip

Strip Protector

Outside Air Hood

Extended Smoke Shield

Installation Instructions and Owner’s Manual

Additional service parts following page.

Qty 4 req

Overlay

Overlay

Overlay

1 piece

Qty 2 req

Qty 4 req

Qty 2 req

Qty 2 req

PART NUMBER

SRV22069

SRV4044-111

4072-144

4072-147

SRV4072-118

4072-136

SRV4072-199

SRV4072-176

SRV4072-169

4072-134

SRV4072-020

GR40

SRV4044-161

SRV31527

SRV18320

SRV33271

SRV4072-156

4072-203


Y

Y

Y

Y

11/20


Service Parts


Beginning Manufacturing Date: Jan 2011


#14 Traditional Refractory

14.3

14.4

14.5

14.2

14.1



ITEM

14.1

14.2

14.3

14.4

14.5

DESCRIPTION COMMENTS

Traditional Refractory




Corner Shield

Retainer

Qty 2 req

Qty 2 req

Qty 3 req

PART NUMBER

SRV4072-104

SRV4072-105

SRV4072-103

4072-145

SRV11847

#15 Herringbone Refractory

15.4

15.5

15.6


15.1

15.1

15.2

15.3

15.4

15.5

15.6

15.2

Herringbone Refractory




Side Refractory, Left, 17.25” H x 18.21” W

Corner Shield

Retainer

Qty 2 req

Qty 3 req

15.3

SRV4072-104

SRV4072-107

SRV4072-108

SRV4072-109

4072-145

SRV11847


E. Contact Information

Please contact your Outdoor Lifestyles dealer with any questions or concerns.

For the number of your nearest Outdoor Lifestyles dealer, please visit www.hearthnhome.com.

– NOTES –

52

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating a n d m a i n t e n a n c e instructions included.

• Read, understand and follow these instructions for safe i n s t a l l a t i o n a n d operation.

• Leave this manual with party responsible for use and operation.


DIS

DO

CA

N

RD

OT

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