Honda PIONEER SXS700 Owner's Manual

14 SXS700-31HL36000.book 2 ページ２０１３年５月１４日　火曜日　午前１０時５９分

2014

Honda PIONEER SXS700

OWNER’S MANUAL


Introduction

Introduction Congratulations on choosing your Honda Pioneer. When you own a

Honda, you’re part of a worldwide family of satisfied customers– people who appreciate Honda’s reputation for building quality into every product.

Before you begin driving your vehicle, we recommend that you read this owner’s manual. It’s full of facts, instructions, safety information, and helpful tips. To help you find what you are looking for, the manual contains a detailed list of contents at the beginning of each section and an alphabetical index at the back of the book.

To protect your investment, we urge you to keep your vehicle well maintained. Scheduled service is a must, of course, but it’s also important to observe the break-in guidelines and perform all predrive and other periodic checks detailed in this manual.

As you read this manual, you will find information that is preceded by a

NOTICE

symbol. This information is intended to help you avoid damage to your Honda, other property, or the environment.

Be sure to read the Warranties Booklet (page 229) so you

understand the coverages that protect your new Honda and are aware of your rights and responsibilities.

If you have any questions, or if you ever need special service or repairs, remember that your dealer knows your Honda SXS best and is dedicated to your complete satisfaction.

Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information.

You may also want to visit our website at www.honda.com.

USA: www.powersports.honda.com.

Canada: www.honda.ca.

Introduction


Introduction

• The following codes in this manual indicate each country.

SXS700 4 Person Model

AC, III AC

CM, III CM

United States of America, Australia,

New Zealand

Canada

SXS700 2 Person Model

II AC, IV AC

II CM, IV CM

United States of America, Australia,

New Zealand

Canada

• The illustrations herein are based on the SXS700 4 Person Model

AC type.

• The specifications may vary with each locale.

USA only

California Proposition 65 Warning

WARNING: This product contains or emits chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Introduction


A Few Words About Safety

A Few Words About Safety Your safety, and the safety of others, is very important. And operating your Honda safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not possible to warn you about all hazards associated with operating or maintaining this vehicle. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels — on the vehicle.

Safety Messages — boxed messages preceded by a safety alert symbol 2 and one of three signal words: DANGER, WARNING, or

CAUTION.

These signal words mean:

3

3

3

DANGER

WARNING

CAUTION

You WILL be KILLED or

SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY

HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.




Safety Headings — such as “Important Safety Reminders” or

“Important Safety Precautions.”

Safety Section — “Driver & Passenger Safety,” beginning on

page 1.

Instructions — how to operate this vehicle correctly and safely.

In addition to the above, your owner's manual is full of information that can help you safely operate and maintain your vehicle. So please read it carefully.



Contents

Contents These pages give an overview of the contents of your owner’s manual.

The first page of each section lists the topics discussed in that section.

Driver & Passenger Safety .........................................................1

The most important safety guidelines, how accessories and modifications can affect your safety, and the location of safetyrelated labels on your vehicle.

Instruments & Controls ..............................................................9

The location, function and operation of the indicators, driver controls, and other operational components.

Before Driving...........................................................................61

The importance of wearing a seat belt, helmet and protective eyewear, how to make sure you and your Honda are ready to drive, plus load limits and guidelines on carrying cargo and towing a trailer.

Basic Operation & Driving Guidelines .....................................73

How to start and stop the engine, select a driving mode and gear, plus guidelines for driving on hills and other off-road situations.

Servicing Your Honda ..............................................................87

Why your vehicle needs regular maintenance, what you need to know before servicing your vehicle, a maintenance schedule, and instructions for specific maintenance and adjustment items.

Tips ..........................................................................................179

How to store and transport your Honda, and how to be an environmentally responsible driver.

Contents


Contents

Taking Care of the Unexpected .............................................189

What to do if you have a flat tire, your engine won’t start, etc.

Technical Information ............................................................211

ID numbers, technical specifications, and other technical facts.

Consumer Information (USA & Canada only) .......................227

Information on warranties, emissions controls, how to get a service manual, and how to contact Honda.

Index ........................................................................................234

Alphabetical listing of topics in the manual.

Quick Reference

Handy facts about fuel, engine oil, tire sizes, and air pressure.

Contents



Driver & Passenger Safety

Driver & Passenger Safety This section presents some of the most important information and recommendations to help you drive your Honda safely. Please take a few moments to read these pages. This section also shows you the location of safety labels on your vehicle.

Important Safety Information........................................................ 2

Accessories & Modifications.......................................................... 4

Safety Labels ................................................................................ 6


1


Important Safety Information

There is much that you can do to protect yourself and passenger(s).

You’ll find many helpful recommendations throughout this manual.

The following are those we consider to be most important.

Follow Age and Size Recommendations

The driver should be at least 16 years old and tall enough to wear the seat belt properly and reach all the controls. A passenger should also be tall enough for the seat belt to fit properly and brace themselves, if needed, placing both feet firmly on the floor. Never allow anyone to ride in the middle of the bench seat. There is no seat belt to restrain them.

Always Wear a Seat Belt

Wearing a seat belt and positioning it properly is your best protection against injury in a crash or rollover.

Protect Your Head and Eyes

We recommend that occupants always wear a helmet with a chin strap, impact resistant goggles or eyeglasses, and clothing appropriate to the driving situation.

Keep Doors and Side Nets Closed

Making sure the doors are closed and the side nets are rolled down and secure help keep the driver’s and passenger’s arms and legs inside the occupant protective structure (OPS) should the vehicle tip or turn over.

2



Important Safety Information

Never Carry a Passenger in the Cargo Area

Your vehicle was designed to either carry a driver and one passenger

(2 Person Model) or a driver and up to three passengers (4 Person

Model). Never carry additional passengers in the cargo area, as they could be thrown against or out of the vehicle and be seriously hurt or killed.

Obey Loading Limits & Guidelines

Do not carry more than 1,000 lb (454 kg) in the cargo bed, and make sure all cargo is properly loaded as forward and centered as possible and secured to prevent shifting.

Keep Your Vehicle in Safe Condition

It’s important to keep your vehicle properly maintained and in safe operating condition. Having a breakdown can be difficult, especially if you are stranded far from your base. To help avoid problems, inspect your Honda before each use and perform all recommended maintenance.

Don’t Drink and Drive

Alcohol and driving don’t mix. Even one drink can affect your judgment and your ability to respond to changing conditions. Drugs can also impair your abilities. So don’t drive if you are under the influence of alcohol or drugs.

Stay Off Public Roads

Your vehicle has been designed for use on private property and designated off-highway areas. It does not have turn signals or many other items required for use on either paved or unpaved public roads.


3


Accessories & Modifications

Modifying your vehicle or using non-Honda accessories can make it unsafe. Before you consider making any modifications or adding an accessory, be sure to read the following information.

Accessories

We strongly recommend that you use only Honda Genuine or

Signature Accessories that have been specifically designed or approved and tested for your vehicle. Because Honda cannot test all other accessories, you must be personally responsible for the proper selection, installation, and use of non-Honda accessories.

Check with your dealer for assistance, and always follow these guidelines:

• Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.

• Do not add any electrical equipment that will exceed the vehicle’s

electrical system capacity (page 217). A blown fuse can cause a

loss of lights or engine power (page 202).

WARNING 3 WARNING

Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding accessories and modifications.

4



Accessories & Modifications

Modifications

We strongly advise you not to remove any original equipment or modify your Honda in any way that would change its design or operation. Such changes could seriously impair your vehicle’s handling, stability, and braking and make it unsafe to drive.

We also advise you not to make any modifications or remove any equipment (such as the spark arrester, muffler, or emissions control system components) that would make your vehicle illegal in your area.


5


Safety Labels

Your Honda comes with several labels that contain important information.

You, and anyone else who operates or rides in the vehicle, should read and understand this information before driving.

The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.

Indicates something apparent.

Indicates something concealed.

radiator cap danger

6

Driver & Passenger Safety tire & overload warning


(2 Person Model)

Safety Labels

(4 Person Model) general warning shift & drive select


7


Safety Labels loading warning rear passenger warning

(4 Person Model only)

8

Driver & Passenger Safety trailer hitch


Instruments & Controls

Instruments & Controls The items listed below are described in this section.

Operation Component Locations ................................................ 11

Indicators & Displays ................................................................... 14

Neutral Indicator...................................................................... 15

Reverse Indicator ..................................................................... 15

Parking Brake Indicator ............................................................ 15

Differential Lock Indicator ........................................................ 15

High Coolant/Oil Temperature Indicator................................... 15

PGM-FI Malfunction Indicator Lamp (MIL) ................................ 15

Seat Belt Indicator.................................................................... 15

Multi-function Display.............................................................. 18

Speedometer Display ............................................................... 19

Odometer Display .................................................................... 20

Gear position display ............................................................... 29

Driver Controls ........................................................................... 30

Ignition Switch......................................................................... 30

Headlight Switch ..................................................................... 31

Shift Lever ............................................................................... 32

Drive Mode Lever..................................................................... 33

Parking Brake Lever ................................................................. 35

Doors ......................................................................................... 36

Side Nets .................................................................................... 38

Seat............................................................................................ 45

Seat......................................................................................... 45

Rear Seat Conversion (4 Person Model only) ............................ 46

Rear Seat Stopper Adjustment (4 Person Model only)............... 48

(cont’d)


9



Seat Belts ................................................................................... 49

Passenger Handhold ................................................................... 53

Storage Compartments .............................................................. 54

Accessory Power Socket ............................................................. 55

Cargo Bed Controls .................................................................... 56

Tailgate Levers ......................................................................... 56

Tie-Down Hooks ...................................................................... 57

Tilt Bed Lever ........................................................................... 58

Trailer Hitch ................................................................................ 60

10



Operation Component Locations headlight switch

(page 31)

indicators & displays

(page 14)

ignition switch (page 30)

shift lever (page 32)

drive mode lever

(page 33)

utility pocket

parking brake lever (page 35)

accessory power socket (page 55)


11


Operation Component Locations

side net (page 38)

passenger handhold (page 53)

seat belt (page 49)

door (page 36)

12



Operation Component Locations rear door


(page 36)

rear seat belt

(4 Person Model only) (page 49)

rear side net


(page 38)

rear seat


(page 45)

tilt bed lever (page 58)

tailgate levers

(page 56) cargo bed (page 56)

trailer hitch receiver (page 60)


13


Indicators & Displays

The indicators and displays on your Honda SXS keep you informed, alert you to possible problems, and make your driving safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages.

Lamp Check

The indicators come on and go off sequentially when you turn the ignition switch to the ON (q) position.

If one of these indicators does not come on key ON check, have your dealer check for problems.

parking brake indicator multi-function display seat belt indicator reverse indicator neutral indicator differential lock indicator

PGM-FI malfunction indicator lamp

(MIL) mode switch high coolant/oil temperature indicator

14




Neutral Indicator

This indicator comes on and stays on when the transmission is in neutral.

Reverse Indicator

This indicator comes on and stays on when the transmission is in reverse.

Parking Brake Indicator

This indicator comes on and stays on when the parking brake is on.

Differential Lock Indicator

This indicator will be on when the 4WD diff lock mode

engages, along with the 4WD indicator (page 29).

High Coolant/Oil Temperature Indicator

This indicator comes on and stays on when either the coolant temperature or the engine oil temperature is high enough to adversely affect the service life of the engine. If this indicator comes on while you are driving, stop as soon as possible, turn the engine off, and let it cool.

PGM-FI Malfunction Indicator Lamp (MIL)

This indicator comes on and stays on when there is a problem with your vehicle’s engine system. If this happens, reduce speed and take your vehicle to a dealer as soon as possible.

Seat Belt Indicator

This indicator starts flashing for few seconds, after initial display indication, when you turn the ignition switch to the

ON (q) position to remind occupants to fasten their seat belts.


15



Multi-function display

Speedometer display

Odometer display Shows fuel gauge, clock, odometer, tripmeter, water temperature gauge,

Gear position display hour meter, maintenance trip meter and

maintenance hour meter (page 20).

Shows gear position (page 29).

Mode switch

This display includes the following functions.

Shows riding speed in miles or

kilometers per hour (page 19).

This button is used to select the mode, to change the mileage unit and adjust/ resets the clock, tripmeter and hour

meter (page 18).

16




Display Check

When the ignition switch is turned ON (q) , the multi-function display will temporarily show all the modes and digital segments and initial message. So you can make sure the liquid crystal display is functioning properly.

If any part of this display does not come on during the key ON check, have your dealer check for problems.

multi-function display


17



Multi-function Display

The multi-function display consists of the following function displays:

Speedometer display

Odometer display

Gear position display gear position display speedometer display mode switch odometer display

18




Speedometer Display

This display shows speed in miles or kilometers per hour.

Mileage Unit Change

The speedometer, odometer, tripmeter and maintenance tripmeter show in either “MPH” and “MILE” or “KM/H” and “KM”.

To change the mileage unit, press and hold the mode switch for

more than 5 seconds in odometer mode (page 20) with the SXS

stopped.

MPH

KM/H

MILE

KM mode switch


19



Odometer Display

This display includes fuel gauge, digital clock, odometer, tripmeter, coolant temperature gauge, hourmeter, maintenance tripmeter, and maintenance hourmeter.

Each time you press the mode switch, mode will change as shown in the illustration.

Fuel gauge (page 21)

Digital clock (page 23)

Odometer (page 24)

Tripmeter (page 24)

Hourmeter (page 27)

Maintenance tripmeter

(page 28)

Coolant temperature

gauge (page 25)

When SXS is moving

When SXS is not moving

Maintenance

hourmeter (page 28)

If there are warning and/or caution with your SXS, and mode switch is not pressed for 10 seconds, a message will automatically appear in the display.

20




Fuel gauge

The fuel gauge shows the approximate fuel supply available in a graduated display with the fuel symbol. When the segment F goes on, the fuel tank capacity is:

7.9 US gal (30 ℓ) fuel symbol fuel gauge segment F

Regardless of what mode the display is in, when the fuel level reaches only one segment remaining, the display will automatically switch to the fuel gauge display. You should refuel as soon as possible.

The amount of fuel left in the tank with the vehicle on a firm, level surface is approximately:

2.76 US gal (10.5 ℓ)

The fuel gauge and LO FUEL will begin to flash alternately when the fuel leveldecreases further.

fuel gauge

LO FUEL message


21



Fuel gauge failure:

If the fuel system has an error, the fuel gauge will flash.

If this occurs, see your dealer as soon as possible.

fuel gauge

22




Digital clock

The digital clock shows the hour and minute with the clock display.

To adjust the time:

1. Turn the ignition switch to ON (q).

2. Press and hold the mode switch in the clock mode. The clock will start blinking.

3. Press and hold the mode switch until the desired time appears.

4. To end the adjustment, press the mode switch, or turn the ignition switch OFF.

mode switch digital clock clock display


23



Odometer

The odometer shows the total miles or kilometers ridden with the

ODO display. The odometer locks at 999,999 when the readout exceeds 999,999.

ODO display odometer

Tripmeter

The tripmeter shows the number of miles or kilometers ridden with the TRIP display, since you last reset the tripmeter. The tripmeter returns to 0 when the read-out exceeds 999.9.

To reset the tripmeter, press and hold the mode switch with the display in the tripmeter mode.

mode switch

24


TRIP display tripmeter



Coolant temperature gauge

The coolant temperature gauge shows engine coolant temperature with the coolant temperature display. When the segment begins to move above the C (Cold) display, the engine is warm enough for the

SXS to be ridden. The normal operating temperature range is within the section between the H and C displays.

C coolant temperature gauge coolant temperature display

H

If the all sections of the coolant temperature gauge including segment H and high coolant/oil temperature indicator are on

(automatically appears in the display), stop the engine and check the reserve tank coolant level.

Read pages 200 - 201 and do not drive the SXS until the problem has

been corrected.

NOTICE

Continuing to ride with an overheated engine can cause serious engine damage.

segment H high coolant/oil temperature indicator


25



Coolant temperature gauge failure:

If the coolant temperature system has an error, the coolant temperature gauge will flash and preferentially appear in the display, and/or high coolant/oil temperature indicator will turned on.

If this occurs, see your dealer as soon as possible.

coolant temperature gauge high coolant/oil temperature indicator

26




Hourmeter

The hourmeter shows accumulated hours while the ignition is ON (q) with the hourmeter display. The hourmeter locks at 99,999.9 when the readout exceeds 99,999.9.

hourmeter hourmeter display


27



Maintenance minder indicator

The maintenance minder indicator appears in the display when the mileage or operating hours on your Honda SXS reaches the maintenance interval specified on the maintenance schedule

(page 95).

Reset the indicator after each scheduled maintenance is performed.

If the scheduled maintenance is performed before the maintenance minder indicator appears, be sure to reset the maintenance minder after performing the scheduled maintenance.

Resetting the indicator:

To reset the indicator, press and continue to hold the mode switch and turn the ignition switch to ON (q). The indicator message will light up, and after 2 seconds will flash twice, the maintenance minder indicator is reset.

Also the maintenance tripmeter and maintenance hourmeter will reset.

See more details about maintenance minder indicator on page 93.

maintenance minder indicator mode switch maintenance tripmeter

28

Instruments & Controls mode switch maintenance hourmeter



Gear position display

Gear position indicator

The gear position indicator shows the gear position when the ignition switch is in the ON (q) position.

The indicator displays: N for neutral, R for reverse, and D for the drive.

“–” will be displayed on the gear position indicator when the transmission is not shifted into gear properly. Before driving, check that the gear position is properly displayed on the gear position indicator.

If the gear position indicator shows “–” and blinks, turn the ignition switch to the OFF (w) position, and then turn it back to the ON (q) position again. If the gear position indicator still shows “–” and blinks, see your dealer.

4WD indicator

This indicator will be on when the 4WD or 4WD diff lock mode

engages (page 33).

gear position indicator

4WD indicator


29


Driver Controls

Ignition Switch

The ignition switch is a three-position, key-operated switch used to start and stop the engine.

OFF (w) — The engine and all electrical circuits are off. The key can be inserted and removed only when it is in this position.

ON (q) — The electrical circuits are on. You can use the accessory power socket in this position.

START (p) — This position is used only to start the engine. The key will automatically return to the ON (q) position when you let go of it.

ignition switch

OFF

(w)

START (p)

ON (q)

30



Driver Controls

Headlight Switch

The headlight switch is located on the front console, to the left of the steering wheel. This switch turns the headlights and taillights on and off.

OFF (w)

ON (y) headlight switch


31


Driver Controls

Shift Lever

Your Honda SXS is equipped with an automatic transmission. The shift lever, located to the right of the steering wheel, has three positions: drive (D), neutral (N), and reverse (R).

shift positions shift lever reverse (R) neutral (N) drive (D)

You should move the shift lever only when the vehicle is stopped with your foot on the brake pedal and with the engine idling. Use a firm motion to select the appropriate gear. Have your vehicle checked by a dealer if you experience any shifting problems.

NOTICE

Do not attempt to move the shift lever with the engine speed above idle or while the vehicle is moving, as you may damage the transmission.

32



Driver Controls

Drive Mode Lever

The drive mode lever, located to the right of the shift lever, has three drive mode positions: 2WD, 4WD and 4WD diff lock.

drive mode lever drive mode positions

To check your present drive mode, look at the 4WD indicator and differential lock indicator.

2WD mode:

Both indicators will be off when the 2WD mode engages.

4WD mode:

The 4WD indicator will be on when the 4WD mode engages.

4WD Diff Lock mode:

The 4WD indicator and differential lock indicator will be on when the 4WD diff lock mode engages.


33


Driver Controls

You should change drive modes only when the vehicle is stopped and the engine is idling.

NOTICE

Changing drive modes while the vehicle is moving could damage the drivetrain.

After changing the drive mode, drive several yards, making right and left turns, and make sure that indicators work properly. If the indicators do not go out or come on according to the drive mode position, see your dealer.

34



Driver Controls

Parking Brake Lever

The parking brake lever is located on the left side of the steering wheel. To apply the brake, pull the lever down fully. To release it, pull down slightly, push the button at the end of the lever, then push lever forward.

parking brake lever button

TO APPLY

THE PARKING BRAKE

TO RELEASE

THE PARKING BRAKE

NOTICE

Driving with the parking brake on can damage the rear brake and drivetrain.


35


Doors

Your Honda SXS is equipped with doors to prevent branches, gravel, or other debris from getting inside the driver’s compartment, and to keep the driver’s and passenger’s legs and feet inside the vehicle if your vehicle ever tips or overturns. Be sure all doors are securely closed before driving your Honda SXS, and never remove a door.

If a door is damaged or does not close securely, see your dealer for repair or replacement.

Do not drive the Honda SXS with the doors open.

The left and right doors can be opened in the same manner.

4 Person Model only

Do not open the rear door while the cargo bed is raised. Opening the rear doors while the cargo bed is raised, will cause the seats to flip up unexpectedly.

Open

1. Pull up the handle.

2. Open the door.

Close

1. Close the door securely until the second latch click is heard.

2. Make sure the door is closed securely.

FRONT REAR

(4 Person Model only) handle handle

36



Doors

If the doors rattles when closed, turn the door stopper counterclockwise to adjust the doors. Each door has a double latching mechanism. Adjust the door stoppers, so that it latches on the second click.

The left and right doors can be adjusted in the same manner.

Adjust

1. Open the door (page 36).

2. Turn the door stopper counterclockwise to extend it, and clockwise to retract it.

3. Make sure the door is closed securely until the second latch click is heard.

FRONT REAR

(4 Person Model only) door stopper door stopper


37


Side Nets

Your Honda SXS is equipped with side nets to prevent branches, or other debris from getting inside the driver’s compartment, and to keep the driver’s and passenger’s hands and arms inside the occupant protective structure (OPS) if the vehicle ever tips or overturns.

The side nets are secured to the OPS with side net rings, side net snap hooks and side net buckles. To function properly, the side nets should be tight. If a side net is loose, tighten the belts on the side net rings.

Be sure the side nets are properly latched before driving your Honda

SXS, and never remove a side nets from the vehicle. Inspect the condition of the side net and its mounting hardware. If there is wear, deterioration, damage, or they do not latch and tighten securely, see your dealer for repair or replacement.

38



Side Nets

Side Nets Set Up

The left and right side nets can be set up in the same manner.

Inspect the side nets and their mounting hardware for damage as

specified in the maintenance schedule on page 95.

Front

1. Hook the side net snap hooks and fasten the side net buckle.

2. Tighten the belt on the lower side net ring.

side net snap hook side net buckle side net side net ring belt


39


Side Nets

Rear (4 Person Model only)


2. Tighten the belt on the side net ring.

belt side net ring side net snap hook side net side net buckle side net snap hook

Side net snap hooks wear limit

Inspect the side net snap hooks for wear. If the side net snap hook become less than 0.24 in (6 mm), see your SXS dealer for replacement.

40


0.24 in (6 mm)


Side Nets

Front Side Nets

The left and right side nets can be opened in the same manner.

Open

1. Release the side net buckle.

2. Hook the side net ring onto the side net hook while lifting the side net.

Close

1. Unhook the side net ring from the side net hook.

2. Fasten the side net buckle.

Always return the side nets to their normal positions, properly fastened, and tightened before driving.

side net ring side net hook side net buckle


41


Side Nets

Rear Side Nets (4 Person Model only)

The left and right side nets can be opened in the same manner.

Open

1. Release the side net buckle and lower side net snap hook.

2. Hook the side net onto the side net hook while lifting the side net.

Close

1. Unhook the side net from the side net hook.

2. Hook the side net snap hook and fasten the side net buckle.


side net hook side net buckle side net snap hook

42



Side Nets

Roll Up The Side Nets

The side nets can be rolled up to make cleaning and maintaining your Honda SXS a little easier.

Front Side Nets Roll Up

1. Release the side net buckle and side net ring.

2. Unhook the side net snap hooks and slide the D-rings out of the stays.

3. Roll up the side net tightly, folding in the buckle and snap hooks on the way.

4. Hook the two upper side net hooks to the top edge of the side net.

Front Side Nets Roll Down

1. Unhook the upper side net hooks.

2. Fasten the side net buckle and hook the side net snap hooks.

Tighten the belt of side net ring.


side net snap hook side net hook side net buckle side net ring


43


Side Nets

Rear Side Nets Roll Up (4 Person Model only)

1. Release the side net buckle.

2. Unhook the side net snap hooks and slide the D-rings out of the stays.

3. Roll up the side net tightly, folding in the buckle and snap hooks on the way.

4. Hook the two upper side net hooks to the top edge of the side net.

Rear Side Nets Roll Down (4 Person Model only)

1. Unhook the upper side net hooks.



side net hook side net buckle side net snap hook

44



Seat

Seat

2 Person Model:

Your Honda SXS is equipped with a bench seat that has two seating positions and is designed to carry one driver and one passenger only.

4 Person Model:

Your Honda SXS is equipped with a bench seat in front, and two jump seats stowed in the rear cargo area. Your Honda SXS has four seating positions and is designed to carry one driver and up to three passengers.

The center of the bench seat is not intended as a seating position and is, therefore, not equipped with a seat belt. Do not allow someone to ride there.


Do not sit on the center of the bench seat.

The center is not equipped with a seat belt.

Not wearing a seat belt can result in serious injury or death.

Do not drive with any cargo on the center of the seat. Cargo on the center of the bench seat can interfere with the drivers ability to control the vehicle and can be thrown around and hurt someone during an overturn or a crash.


45


Seat

Rear Seat Conversion (4 Person Model only)

Unfolding

1. Park your Honda SXS on a firm, level surface, and roll up the rear

side nets (page 44).

2. Open the rear door (page 36).

3. Lift up the rear seat back until it latches into position.

4. Unhook the strap ring from the stay.

5. Fold down the lower seat back and push it to snap the tabs into slots.

Do not open the rear doors while the cargo bed is raised. Opening the rear doors while the cargo bed is raised, will cause the seats to flip up unexpectedly.

Fold up the rear seats only while the cargo bed is in the lowered position.

stay seat back tab strap ring lower seat back slot

46



Seat

Storing

1. Park your Honda SXS on a firm, level surface, and roll up the rear

side nets (page 44).

2. Open the rear door (page 36).

3. Fold up the lower seat back and hook the strap ring to the stay.

Be sure the outer side of the seat belt buckle is lowered.

4. Pull the handle up and flip the seat back forward.

5. While pushing down on the rear seat, close the rear door.

stay seat back strap ring handle seat belt buckle lower seat back


47


Seat

Rear Seat Stopper Adjustment (4 Person Model only)

If the rear seat back has excessive vibration in the stored position or if the doors are hard to close, adjust the rear seat stopper.

Rear seat stopper is located below the rear door opener handle.

1. Loosen the screws.

2. Adjust the rear seat stopper in proper position.

3. Tighten the screws.

screws door opener handle rear seat stopper

48



Seat Belts

Your Honda SXS is equipped with lap/shoulder seat belts in each seating position. A seat belt keeps you connected to the vehicle so you won’t be thrown out during a crash or rollover. Together with a proper helmet, a seat belt is your best protection against serious injuries in any type of crash, so make sure all occupants always buckle up before driving.


Not wearing a seat belt, or wearing one improperly, can result in serious injury or death in a crash or rollover.

Make sure the driver and any passengers always wear their seat belts properly.

Of course, seat belts cannot completely protect you in every crash.

But in most cases, seat belts can reduce your risk of serious injury.

(cont’d)


49


Seat Belts

How you wear a seat belt also matters. For the best protection:

Front

1. Insert the latch plate into the buckle, then tug on the belt to make sure it is securely latched.

latch plate buckle

2. Check that the belt is not twisted, because a twisted belt can cause injuries.

3. Position the lap part of the belt as low as possible across your hips, then pull up on the shoulder part of the belt to make sure the lap part is snug. This keeps you connected to the vehicle and lets your strong pelvic bones take the force of a crash.

4. Make sure the shoulder part of the belt goes over your shoulder and rests against your chest.

To unlatch a seat belt, press the red PRESS button on the buckle.

50



Seat Belts

Rear (4 Person Model only)

1. Insert the tip of the latch plate into the outer side of the buckle first.

2. Insert the middle of the latch plate into the center of the buckle, then tug on the belt to make sure they are securely latched.

OUTER SIDE CENTER SIDE latch plate latch plate buckle buckle

3. Check that the belt is not twisted, because a twisted belt can cause injuries.

4. Position the lap part of the belt as low as possible across your hips, then pull up on the shoulder part of the belt to make sure the lap part is snug. This keeps you connected to the vehicle and lets your strong pelvic bones take the force of a crash.

5. Make sure the shoulder part of the belt goes over your shoulder and rests against your chest.

To unlatch a seat belt, press the red PRESS button on the buckles.


51


Seat Belts

If you have been driving in an extremely muddy area, be sure to inspect your belt and remove any dirt or debris before letting the belt retract into the retractor. Failure to do so could clog the retractor and make it inoperable.

Each seat belt has an emergency locking retractor. In normal driving conditions, the retractor lets you move freely in your seat while keeping some tension on the belt. During a crash or rollover, the retractor automatically locks the belt to help restrain your body.

Do not put any accessories on a seat belt, as that may reduce the effectiveness of the belt and increase the chance of injury in a crash.

If a seat belt is worn in a crash, the seat belt assembly must be replaced by your dealer. A belt that has been worn during a crash may not provide the same level of protection in a subsequent incident. The dealer should check the retractor and replace it if needed.

52



Passenger Handhold

Passenger Handhold

The occupant protective structure (OPS) has a handhold to give a passenger extra support when the vehicle travels over rough or bumpy terrain. Passenger can also brace their feet against the floorboard.

FRONT passenger handhold

REAR (4 Person Model only) passenger handhold


53


Storage Compartments

Your Honda SXS has a document compartment, glove box and two side pockets where you can carry small, lightweight items.

side pocket document compartment glove box side pocket

To open the document compartment, pull the cover forward. Close the cover securely before riding.

document compartment document compartment cover

54



Accessory Power Socket

The accessory power socket is located in the center of the lower dash. The socket is intended for 12-volt DC accessories rated for 120 watts (10 amps) or less. Exceeding the limit can blow the accessory

socket fuse (see page 202).

The socket can be used to power such items as a trouble light, spotlight, CB radio, or cell phone, but not a heat-generating accessory, such as a car cigarette lighter.

accessory power socket socket cap

To use the accessory power socket, the engine must be on and idling.

NOTICE

Using any heat-generating accessory or improperly rated accessory can damage the socket.

Remember to close the cap when you are finished using an accessory, and keep water or other fluids away from the socket.


55


Cargo Bed Controls

See page 69 for Loading Cargo when driving with cargo in the bed.

Tailgate Levers

Before lowering the tailgate, select a firm level surface and set the parking brake.

To lower the tailgate, pull each tailgate lever out and unhook the hook as shown below. Reverse the process to secure the tailgate in the upright position.

LIFT THE HOOK.

hook tailgate levers

PULL THE LEVER.

TILT GENTLY.

Do not drive the Honda SXS with the tailgate lowered.

56




Tie-Down Hooks

The cargo bed has tie-down hooks for securing items in the bed.

Before using the tie-down hooks, select a firm level surface and set the parking brake.

4 Person Model tie-down hook

2 Person Model tie-down hook


57



Tilt Bed Lever

Before raising the cargo bed, select a firm level surface and set the parking brake.

Your Honda SXS has a tilt bed lever, on the left front side of the bed.

Using the lever, the front end of the bed will lift up, making it easier to dump items out the rear or to maintain the air cleaner, lubricate the cargo bed pivots and cargo bed strikers.

To raise the front of the cargo bed, first make sure that the tailgate has been unlatched and lowered, then pull up the lever.

4 Person Model:

Make sure the rear seats are stowed in place before raising the cargo bed. The cargo bed should not be raised with the rear passenger jump seats deployed. The cargo bed should not be raised with passengers seated in the rear seats.

1. Pull up the tilt bed lever, then grasp the top of the bed.

2. Raise the front end of the cargo bed.

Do not drive the Honda SXS with the front end of the cargo bed raised.

4 Person Model:

Do not open the rear doors while the cargo bed is raised. Opening the rear doors while the cargo bed is raised, will cause the seats to flip up unexpectedly.

58




SLOWLY LIFT UP THE CARGO BED.

top of the bed tilt bed lever

To lower the cargo bed, make sure that the area under the front of the cargo bed is clear, then manually push down on the top of the bed.

Check that the bed is securely latched.

top of the bed

LOWER THE CARGO

BED SLOWLY.

BE SURE IT IS LOCKED INTO PLACE.


59


Trailer Hitch

Your Honda SXS is equipped with a trailer hitch receiver that accepts a 2 inch drawbar. You can purchase an approved drawbar from your

Honda dealer.

See page 71 for page Towing a Trailer.

trailer hitch receiver

60



Before Driving

Before Driving Before driving your SXS, you need to make sure you and your vehicle are both ready. This section discusses how to evaluate your driving readiness and what items you should check on your vehicle. It also includes important information about loading cargo.

Are You Ready to Drive?............................................................. 62

Age & Size Recommendations ................................................. 62

Protective Apparel ................................................................... 63

Get to Know Your Vehicle ....................................................... 64

Don’t Drink & Drive ................................................................. 64

Is Your Vehicle Ready to Drive?................................................... 65

Pre-drive Inspection ................................................................. 66

Loading Cargo............................................................................ 69

Cargo Limit.............................................................................. 69

Loading Guidelines .................................................................. 70

Towing a Trailer.......................................................................... 71

Towing Limits .......................................................................... 71

Checking Loads ....................................................................... 71

Loading a Trailer ...................................................................... 72

Before Driving

61


Are You Ready to Drive?

Before driving your Honda SXS for the first time, we urge you to carefully read this owner’s manual and the labels on your vehicle and make sure you understand all the safety information.

Age & Size Recommendations

The driver should be at least 16 years old and tall enough to wear

their seat belt properly (page 49) and operate all the controls. A

passenger should also be tall enough to wear the seat belt properly and ride with both feet on the floor.


Allowing a person who is too young or too small to drive this vehicle or ride as a passenger could result in serious injury or death in a crash.

Follow all instructions and guidelines in this owner’s manual regarding the proper age and size for a driver and a passenger.

62

Before Driving



Protective Apparel

To help prevent head injury from striking an occupant protective structure (OPS) or other hard object, we recommend that occupants always wear a helmet secured with a chin strap.

To protect the eyes from brush and flying objects, we also recommend that occupants wear impact-resistant goggles or a face shield.


Driving or riding in this vehicle without a proper helmet and eye protection can result in serious injury or death in a crash.

Always wear a helmet secured with a chin strap and eye protection when driving or riding in this vehicle.

Before Driving

63



Get to Know Your Vehicle

Because all vehicles have unique characteristics, it’s important to learn how this one operates and handles. We recommend that you take time to practice using the different controls, and get accustomed to how the vehicle accelerates, brakes, and turns in different driving modes, on different surfaces, and on different terrain conditions.

Don’t Drink & Drive

It’s well known that alcohol and drugs can seriously affect a person’s judgment, perception, and ability to safely operate any vehicle. We therefore strongly recommend that you do not drive, or let anyone else drive or ride in this vehicle, while under the influence of alcohol or drugs.


Operating this vehicle under the influence of alcohol or drugs can result in a crash in which you or others can be seriously injured or killed.

Never drive this vehicle while under the influence of alcohol or drugs.

64

Before Driving


Is Your Vehicle Ready to Drive?

Before driving your Honda SXS, it’s important to inspect the vehicle and correct any problem you find. A pre-drive inspection is a must, not only for safety, but because having a breakdown can be a major inconvenience.

If your vehicle has overturned or been involved in a crash, do not drive it until it has been inspected by your dealer. There may be damage or other problems you cannot see.


Improperly maintaining this vehicle or failing to correct a problem before driving can cause a crash in which you or someone else can be seriously hurt or killed.

Always perform a pre-drive inspection and correct any problems before you operate the vehicle.

Before Driving

65



Pre-drive Inspection

Check the following items before driving your Honda SXS:

Oil Level Check the engine oil level and add oil, if needed

(page 116). Also check under the vehicle for leaks.

Coolant

Check the coolant level (page 128). If it is low, add a

50/50 mixture of silicate-free coolant and distilled water.

Check for leaks.

Fuel Level

Check the fuel gauge (page 21) and add fuel, if

needed (page 111). Make sure the fuel fill cap is

secure. Also check for the smell of fuel or fumes - if you smell any fuel, turn the ignition switch to OFF (w) immediately, and see your dealer.

Brake Fluid

Check the level (page 154). If it is near MIN, check the

brake pads for wear (page 156). If the brake pads are

within the specification, check for leaks in the braking

system (page 153).

Tires

Wheels

Check the air pressure of all tires and inflate them to

the proper pressure (page 161). Also inspect the tires

for damage or excessive wear (page 163). If necessary

see your dealer.

Make sure the wheel nuts are properly tightened and

the wheels are not cracked or deformed (page 167).

Driveshafts Inspect the driveshafts and boots for damage, tears, or leaks. If any tears are found, see your dealer.

66

Before Driving



Steering gearbox and boots

Check the steering to make sure it turns smoothly in both directions. Check for any tears in the boots.

If any tears are found, see your dealer.

Underbody If the vehicle was last driven in deep grass or a brushy area, look for and remove any debris. Check for any visible dents or cracks. If any dents or cracks are found, see your dealer.

Air Cleaner

Inspect the air cleaner element (page 133) to insure it

is clean and evenly oiled.

Air Cleaner

Housing

Drain Tube

Check for deposits in the drain tube. If necessary,

clean the tube (page 136) and check the air cleaner

housing.

Suspension Check the condition of all suspension components. Be sure to look for bends or oil leaks in the cushion damper.

Lights

Controls

Exhaust

System

Make sure the headlights, taillights, and brake lights are working properly.

Check that all driving controls, including the accelerator pedal, brake pedal, parking brake lever, drive mode select lever, and the shift lever are operating smoothly.

Make sure no flammable materials or debris are sticking to the exhaust system. If any flammable materials or debris is found, remove it. Start the engine and listen for any exhaust leaks.

(cont’d)

Before Driving

67



Tie-rod ends The wheels need to be lifted off the ground to correctly check the tie-rod ends, so it cannot be done in the pre-drive inspection. To have the tie-rod ends properly inspected, see your dealer.

Cargo Be sure items in the cargo bed are within the cargo limit and are properly secured to prevent shifting

(pages 69, 70).

Seat Belts Make sure all seat belts are in good condition and operate properly. The seat belts must move smoothly when pulled out, and retract on their own when released.

The latch plates should click securely into the buckles and release when the release buttons are pushed firmly.

Side Nets Make sure all side nets and their mounting hardware are in good condition and that they latch and tighten securely.

Remember to take care of any problem you find or have your dealer correct it before you drive your Honda SXS.

68

Before Driving


Loading Cargo

Your vehicle was designed to carry cargo. However, carrying a load that is too heavy or improperly loaded can adversely affect your vehicle’s handling, stability, and stopping distance and make it unsafe. Before carrying any type of cargo, be sure to read the following pages.

Cargo Limit

See page 82 for guidelines on driving with cargo.

Maximum weight capacity = 1,728 lb (784 kg)

This includes the weight of cargo, occupants, accessories, and trailer tongue load.

Maximum cargo weight = 1,000 lb (454 kg)

This includes all items in the cargo bed, any accessories, and the

tongue load if you are towing a trailer (see page 71).


Overloading the cargo bed or failing to secure cargo properly can cause an accident in which you or others could be seriously hurt or killed.

Follow the cargo limits and loading guidelines in this owner’s manual.

Before Driving

69


Loading Cargo

Loading Guidelines

• Make sure the tires are properly inflated (page 161).

• Place all items on the floor of the cargo bed, and as far forward and centered as possible.

• Use the tie-down hooks (page 57) to secure any items that could

shift position while you are driving.

• Do not let items extend over the side rails, as they could get caught on something.

• Be aware that carrying tall, heavy items will significantly raise the vehicle’s center of gravity, increasing the chance of a rollover.

• Never let a passenger ride in the cargo area or hang onto the side of the vehicle, even for a short distance. The person could be thrown off the vehicle or cause a crash.


Driving with a passenger in the cargo area can result in very serious injury or death if the person is thrown against the vehicle or out of the bed.

A passenger should only ride in the passenger’s seat and wear their seat belt properly.

70

Before Driving


Towing a Trailer

Your vehicle can pull a trailer as well as carry cargo, provided you follow the load limits and guidelines below.

Towing Limits

There are two main types of limits that apply to towing a trailer:

Maximum total trailer weight = 1,500 lb (680 kg)

This includes the weight of the trailer and everything in it or on it.

Maximum tongue load = 150 lb (68 kg)

The weight that the fully loaded trailer places on the tongue.

The tongue load also affects the total weight you can carry in the

vehicle and the cargo bed. See “Maximum weight capacity” on page 69.

Checking Loads

Total Trailer Weight

Check the weight of a fully loaded trailer or estimate the total by adding the weight of the trailer (as quoted by the trailer maker) with the weight of all items placed in or on the trailer.

Before Driving

71


Towing a Trailer

To achieve a proper tongue load, start by placing 60 percent of the load toward the front of the trailer and 40 percent toward the rear, then readjust the load as needed.

Loading a Trailer

• Always use a proper trailer hitch. Do not tow by attaching a rope or cable to the vehicle’s frame.

• Secure all items inside the trailer so they cannot shift while driving.


Exceeding a load limit or improperly towing a trailer can cause a crash in which you can be seriously hurt or killed.

Follow all load limits and towing guidelines in this owner’s manual.

72

Before Driving


Basic Operation & Driving

Guidelines

Basic Operation & Driving Guidelines This section gives information on how to start and stop your engine.

It also provides guidelines for operating on different types of terrain, driving with cargo, and towing a trailer.

Basic Operation .......................................................................... 74

Starting & Stopping the Engine................................................ 74

Selecting a Shift Position.......................................................... 76

Selecting a Drive Mode ............................................................ 76

Parking .................................................................................... 77

Driving Guidelines ...................................................................... 78

Safe Driving Precautions .......................................................... 78

Off-road Driving Considerations............................................... 80

Basic Driving ............................................................................ 82

Driving on Hills ........................................................................ 83

Driving Through Water ............................................................ 86

Driving at Night ....................................................................... 86

Basic Operation & Driving Guidelines

73


Basic Operation

Starting & Stopping the Engine

For safety, we recommend that you start the engine in a wellventilated area. If that is not practical, move the vehicle outdoors as soon as possible. The engine’s exhaust contains carbon monoxide, a colorless and odorless gas that can cause illness and even death.


Engine exhaust contains toxic carbon monoxide, a colorless and odorless gas.

Breathing it can cause unconsciousness and even kill you.

If you must start the engine in a poorly ventilated area, move it outdoors immediately.

The starter motor will operate when the transmission is in neutral or the brake pedal is pressed.

You should do the following checks and adjustments before you drive your vehicle.

Before START:

1. Make sure the doors, side nets, tailgate and front hood are securely closed.

2. Make sure the cargo bed is securely lowered.

3. Check that any items you may be carrying are stored properly or fastened down securely.

4. Fasten your seat belt. Check that any passenger has fastened their seat belt as well.

5. When you start the engine, check the indicators in the instrument panel.

74



Basic Operation

Starting the engine:

1. Apply the parking brake.

2. Make sure the shift lever is in neutral. Press on the brake pedal.

3. To start the engine, without touching the accelerator pedal, insert the key and turn the ignition switch to the START (p) position.

Immediately after the engine starts, let go of the key. The switch returns to the ON (q) position.

Do not hold the key in the START (p) position for more than 5 seconds at a time.

If the engine does not start after 5 seconds, turn the key back to the OFF (w) position and wait about 10 seconds before turning it to START (p) again.

4. If the engine does not start within 5 seconds, or starts but stalls right away, repeat step 3 with the accelerator pedal pressed halfway down.

If the engine starts, release pressure on the accelerator pedal so the engine does not race.

5. If the engine fails to start, press the accelerator pedal all the way down, and hold it there while starting to clear flooding. If the engine still does not start, return to step 3.

ignition switch

OFF

(w)

START (p)

ON (q)


75


Basic Operation

To stop the engine, turn the ignition switch to the OFF (w) position.

Remember to apply the parking brake and remove the key if you plan to leave the vehicle.

Selecting a Shift Position

You can drive your vehicle either forward or backward by moving the shift lever from neutral (N) to drive (D) or reverse (R).

Remember, to avoid damaging the transmission, move the shift lever only when the vehicle is stopped and the engine is idling.

See page 32 for additional information.

Selecting a Drive Mode

2WD

4WD

4WD

(Diff Lock)

This mode supplies power to the rear wheels only, this mode is best for surfaces with good traction.

This mode supplies power to the front and rear wheels.

Steering will require slightly more effort than with

2WD. This mode is recommended for driving on surfaces with relatively poor traction.

This mode supplies power to the front and rear wheels, and locks the front differential. As a result, steering will require extra space and effort. Select this mode for maximum traction.

Before using the drive mode select lever to change from one mode to another, be sure the vehicle is stopped and the engine is idling.

See page 33 for additional information.

76



Basic Operation

Parking

Look for a level parking area with a firm surface. Avoid parking on a slope or on loose or slippery surfaces when possible. If you must park on a slope, block the wheels to help keep the vehicle from sliding.

After bringing your vehicle to a stop:

1. Keep your foot on the brake pedal while you shift into neutral

(N).

2. Set the parking brake.

3. Turn the ignition switch to the OFF (w) position, and remove the key.

Fully push the parking brake lever forward when releasing parking brake.


77


Driving Guidelines

Your Honda SXS has been designed with many safety features to help protect you. These include a strong occupant protection structure, seat belts, doors, and side nets. However, no safety system can prevent all injuries.

The following pages contain important precautions and driving guidelines to help you make good decisions and operate your vehicle safely.


Failure to follow the driving guidelines in this owner’s manual can lead to a crash or overturn in which you or others can be seriously hurt or killed.

Follow all safe-driving guidelines in this owner’s manual.

Safe Driving Precautions

Before driving your Honda SXS for the first time, please review the

“Driver & Passenger Safety” section (page 1), the “Before Driving”

section (page 61), and the precautions below.

We also recommend that you complete the Recreational Off-

Highway Vehicle (ROV) E-Course. The free course is available at www.ROHVA.org. The two-hour ROV E-Course is a multi-media, interactive, online safety course that reinforces:

• Key risk factors associated with ROV operation

• Safe driving practices that will reduce risk of injury

• The best resources for learning about your particular vehicle

78




The ROHVA (Recreational Off-Highway Vehicle Association) also offers the hands-on ROV Basic Driver Course (RBDC). Information on and registration for the RBDC is available at www.ROHVA.org.

Off-highway Use Only

Your Honda SXS was designed for use on a wide variety of terrain and situations. However, it should not be driven on any public road, paved or unpaved, because it is not equipped to legally or safely drive on such roads.

Remember to obey all local off-road regulations, obtain permission before driving on someone else’s private property, and respect all

“no trespassing” signs.

Control Speed

Driving at excessive speed for the terrain or other conditions increases the chance of a crash or overturn. Always reduce speed when driving on hilly terrain, or when carrying cargo or towing a trailer.

Use Extra Care on Unfamiliar Terrain

When driving in a new area, keep your speed low and check the terrain ahead for possible problems, such as large rocks, bumps, holes, or drop-offs. Don’t drive fast on unfamiliar terrain or when visibility is limited. If you drive in an area with other vehicles, be sure to keep a safe distance to avoid a collision.

Do Not Perform Stunts

Keep all four wheels on the ground at all times. Showing off or attempting to perform stunts could lead to a crash or overturn in which the driver, a passenger, or others could be seriously hurt or killed.


79



Off-road Driving Considerations

Your Honda SXS was designed and intended for off-road use. In the event that you must drive on a paved surface, be aware that your

Honda SXS will feel and handle different than it does on dirt. The tires will also wear much faster.

Vehicle Design

The Honda SXS handles somewhat differently from on-highway vehicles due in part to features that allow it to perform its role as an off-highway utility vehicle. For example, Honda SXS has a higher center of gravity than cars designed for use only on pavement. It is also equipped with large low-pressure tires that allow good traction in sand, loose dirt, wet grass and other low-traction surfaces.

These advantages come at some cost. Because your vehicle is taller and rides higher off the ground, it can more easily tip or roll over if you make abrupt turns or drive on sloped terrain.

Off-highway Environments

Driving on private property, or in approved off-highway areas, means you leave a generally predictable and orderly world behind.

You won’t find lane markers or traffic signals, and no one will be there to warn you of trouble ahead. It’s up to you to assess situations and drive within limits. The terrain has limits (it may be too steep or bumpy, for example). The vehicle has limits (e.g., traction, stability, and power). And you may be limited by lack of experience.

80




Surface Considerations

The kind of surface you drive on can have important effects on how your vehicle handles. For example, on loose or soft surfaces you’ll need more time and distance to accelerate, turn, or brake to a stop.

Avoid any sudden sharp turn, particularly on pavement and other hard surfaces. And always slow down after moving from one type of surface to another until you get accustomed to how your vehicle handles.

Reading the Terrain

Because visual information comes in unpredictable ways off-road, you need to stay alert, constantly survey the terrain, and go slow enough to analyze situations and make good decisions.

As your eyes search the terrain ahead, watch for changes in surface conditions. One minute you can be on firm soil and the next in soft sand or deep mud. A path can quickly change from level to bumpy, slope at a dangerous angle, or disappear in a drop-off. Always keep your eyes open for holes, washouts, or obstacles that could upset or damage the vehicle.

Controlling Speed

Whether you travel off-road or on pavement, the general rule is to keep your speed low. Of course, you’ll need enough speed to keep moving forward, but too much speed leads to problems.

When driving off-road at higher speeds, you have less time to read the terrain and make good decisions. The drive can also be more bumpy, and there’s a greater chance of the vehicle sliding if you brake or turn quickly on wet soil, gravel, or another slippery surface.

Never go faster than conditions allow.


81



Driving with Cargo or Pulling a Trailer

The added weight of carrying cargo or pulling a trailer will affect how your vehicle accelerates, brakes, and handles. The added weight and length of a trailer will affect your directional control.

Please follow these guidelines whenever you carry cargo or pull a trailer:

• Do not exceed the cargo limit and towing limits (see page 69 for

loading cargo and page 71 for towing a trailer).

• Keep speed low, particularly when driving on hills.

• Allow extra distance to accelerate, turn and slow or stop.

• Do not drive across a steep slope with a trailer.

Basic Driving

Making Turns

The basic turning technique for Honda SXS is to drive at low speed and gradually adjust the amount of steering to suit the surface. Do not make sudden sharp turns, either off-road or on pavement.

If your vehicle ever skids sideways during a turn, steer in the direction of the skid. Also, avoid hard braking or accelerating until you have regained directional control.

Braking

The best off-road braking technique is to gently step down on the brake pedal, then increase pressure as more braking is needed. Light braking may be all you need on soft surfaces, such as sand or loose dirt. Avoid hard braking on any surface.

82




Driving on Hills

Hills present some of the greatest challenges and hazards, especially if you are carrying cargo or pulling a trailer. If you are new to offroad driving, start with gentle inclines, take time to learn how your vehicle handles on slopes, and read the information that follows.

Even if you have previous off-road driving experience, the guidelines below should serve as important reminders.

Approaching a Hill

When you approach a hill, you need to decide whether it is one that you, your passengers, your cargo and your vehicle can handle. For example, ask yourself:

• Is the hill too steep? Is the incline constant, or are there places where it gets suddenly steeper? If you run out of power, you may not be able to continue forward.

• Is there enough traction for you to make it to the top without spinning the wheels or sliding backwards?

• Are there obstacles, such as rocks or ruts, that could upset your vehicle and make it roll over?

• If there is no safe predetermined path, can you drive straight up the hill without turning?

• Do you know what is on the other side of the hill?

If you do not know the answers to these questions before beginning an ascent, you should stop and walk up the hill to find out.


83



Driving Up a Hill

If you decide that it is safe to drive your Honda SXS up a hill:

• Select an appropriate drive mode for the hill.

• Approach the hill with enough speed to smoothly start up the hill.

• Maintain a steady speed as you climb the hill.

• Reduce speed as you approach the top, and watch for other vehicles that may be approaching the top from the other side of the hill.

If You Stall Going Up a Hill

If a hill is steeper than you expected, traction is poor, or you don’t maintain sufficient speed, you may begin to stall. If that happens:

• Stop the vehicle and set the parking brake.

• If you have a passenger, you may want to have them get out and move away from the vehicle.

• If you are headed straight up the hill, shift into reverse, release the parking brake, and slowly back straight down the hill, gently using the brake pedal to control speed.

Driving Down a Hill

Before driving down a hill, as with driving up a hill, you need to evaluate whether you can make it safely to the bottom and away from the slope.

Ask yourself:

• Is the hill too steep to maintain speed and steering control?

• Is the surface too rough or too slippery?

• Can you drive straight down without turning?

• Is there a safe exit when you reach the bottom of the hill?

84




If you decide it is safe to drive down a hill:

• Hold the steering wheel firmly and drive straight back down the hill.

• Gently apply the brakes to help control speed, but do not “ride” the brakes.

Crossing a Hill

Before traversing a hill, consider these facts:

• A hill that you can drive straight up or down can be too steep to drive across.

• When you drive straight up or down a slope, the length of the wheelbase reduces the chance of tipping over backward or forward, but when you drive across a slope, the vehicle’s narrower track and higher center of gravity increases the chance of tipping or rolling over.

• If you drive across a slope and an uphill wheel hits a bump, or a downhill wheel drops into a hole, your vehicle will tip downward even more.

If you can’t clearly see all terrain conditions (good traction, no bumps, holes or other obstacles, etc.), stop and walk the slope before you drive on it. If you have any doubt whether you can safely drive across a slope, don’t do it. Find another route.

Avoiding Obstacles

When driving off-road, always watch for bumps, pot holes, rain ruts and other obstacles. Large bumps and holes can bounce you around and cause you to lose control or get stuck. Slow down whenever you drive on rough terrain.


85



Driving Through Water

Before driving through water, stop and make sure that:

• The water is not more than about 10 inches (25 cm) deep.

• The water is not flowing too fast. Deep rushing water can sweep you downstream. Even very shallow rushing water can wash the ground from under your tires and cause you to lose traction and possibly roll over.

• Both banks have gradual slopes and good traction, so you can enter the stream and exit safely.

• The surface under the water appears to provide good traction.

Remember, the water may hide hazards, such as rocks, holes, mud, or slippery vegetation.

If you decide you can safely cross the water:

• Proceed at a slow, steady speed.

• Watch for submerged obstacles, including slippery rocks and holes.

• Avoid getting the spark plug or air cleaner wet, as this would cause the engine to stop.

Driving at Night

If you drive your Honda SXS at night, always drive slower and more cautiously than you would in daylight.

86



Servicing Your Honda

Servicing Your Honda To help keep your Honda SXS in good shape, this section includes a

Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good.

For information about replacing fuses, see page 202.

(USA & Canada only)

For information about the exhaust emission and noise requirements of the U.S. Environmental Protection Agency (EPA), the California Air

Resources Board (CARB), and Environment Canada (EC), see

page 220.

USA Only

Maintenance, replacement or repair of the emission control devices and systems may be performed by any off-road utility vehicle repair establishment or individual using parts that are

“certified” to EPA standards.

Before You Service Your Honda

The Importance of Maintenance ................................................. 89

Maintenance Safety .................................................................... 90

Important Safety Precautions ................................................... 91

Maintenance Schedule ............................................................... 92

Maintenance Record................................................................... 97

Service Preparations

Maintenance Component Locations ........................................... 98

Tool Kit .................................................................................... 103

Owner’s Manual Storage .......................................................... 104

Front Hood ............................................................................... 105

Air Guide Plate Removal ........................................................... 106

(cont’d)


87



Clip Removal ............................................................................ 107

Seat Removal............................................................................ 108

Jack Up Point & Support Point .................................................. 109

Service Procedures

Fluids, Filters & Lubricants

Fuel .......................................................................................... 110

Engine Oil & Filter ..................................................................... 113

Front Final Gear Oil................................................................... 123

Rear Final Gear Oil .................................................................... 125

Coolant .................................................................................... 127

Air Cleaner ............................................................................... 132

Lubrication ............................................................................... 137

Engine

Accelerator Pedal...................................................................... 142

Spark Plug ................................................................................ 144

Spark Arrester .......................................................................... 147

Exhaust System......................................................................... 149

Chassis

Suspension ............................................................................... 150

Frame ....................................................................................... 152

Brakes ...................................................................................... 153

Tires ......................................................................................... 160

Wheels ..................................................................................... 167

Driveshaft Boots ....................................................................... 168

Electrical

Battery ..................................................................................... 169

Appearance Care...................................................................... 174

88



Before You Service Your Honda

The Importance of Maintenance

A well-maintained Honda SXS is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Careful pre-drive inspections and good maintenance are especially important because your Honda SXS is designed to be driven over rough off-road terrain.

To help you properly care for your Honda SXS, this section of the manual provides a Maintenance Schedule. The service intervals in this schedule are based on average operation conditions.


Improperly maintaining this Honda SXS or failing to correct a problem before you drive can cause a crash in which you can be seriously hurt or killed.

Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.

Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair.

If your Honda SXS overturns or is involved in a crash, be sure your dealer inspects all major parts, even if you are able to make some repairs.


89


Maintenance Safety

This section includes instructions on how to perform some important maintenance tasks. If you have basic mechanical skills, you can perform many of these tasks with the tools provided with your

Honda SXS.

Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic.

Instructions are included in this manual only to assist in emergency service.

Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.


Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.

Always follow the procedures and precautions in this owner’s manual.

90



Maintenance Safety

Important Safety Precautions

• Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several potential hazards:

Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you operate the engine.

Burns from hot parts. Let the engine and exhaust system cool before touching.

Injury from moving parts. Do not run the engine unless instructed to do so.

• Read the instructions before you begin, and make sure you have the tools and skills required.

• To reduce the possibility of a fire or explosion, be careful when working around gasoline. Use only non-flammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts.

Remember that your Honda dealer knows your Honda SXS best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement. If you have the tools and skills required for additional maintenance jobs, you can purchase an

official Honda Service Manual (page 228).


91


Maintenance Schedule

The required Maintenance Schedule that follows specifies how often you should have your Honda SXS serviced, and what things need attention. It is essential to have your Honda SXS serviced as scheduled to maintain safe, dependable performance, and proper emission control.

The service intervals in this Maintenance Schedule are based on average driving conditions. Some items will need more frequent service if you drive in unusually wet or dusty areas or at full throttle.

Consult your dealer for recommendations applicable to your individual needs and use.

Some items in the Maintenance Schedule can be performed with basic mechanical skills and hand tools. Procedures for these items are provided in this manual. Other items involve more extensive procedures and may require special training, tools, and equipment.

We recommend that you have your dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment. Procedures for such items in this schedule are provided in an official Honda Service Manual available for purchase

(page 228).

If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your Honda

SXS best and is fully equipped to maintain and repair it. If you decide to do your own maintenance, use only Honda Genuine Parts or their equivalents for repair or replacement to ensure the best quality and reliability.

92




Perform the pre-ride inspection (page 66) and owner maintenance in

this section at each scheduled maintenance period.

Maintenance Minder Messages on the Multi-function Display

The maintenance minder indicator appears in the multi-function display when the mileage or operating hours on your Honda SXS reaches the maintenance interval specified on the maintenance schedule.

Maintenance Minder Indicators:

Initial Maintenance

Appears at 100 miles (150 km) or 20 operating hours, whichever comes first. See Initial

Maintenance on the maintenance schedule.

Regular Maintenance Interval 1

Appears 600 miles (1,000 km) or 100 operating hours after the Initial Maintenance is performed

and maintenance minder is reset (page 28). See

Regular Maintenance Interval for 100, 300, and

500 operating hours (or corresponding mileage interval, whichever comes first) in the maintenance schedule.

Regular Maintenance Interval 2

Appears 600 miles (1,000 km) or 100 operating hours after Regular Maintenance Interval 1 is performed and maintenance minder is reset

(page 28). See Regular Maintenance Interval for

200, 400, and 600 operating hours (or corresponding mileage interval, whichever comes first) in the maintenance schedule.


93



• The Initial Maintenance indicator appears only once over the life of the vehicle.

• The Regular Maintenance Interval 1 and 2 indicators will appear alternately over the life of the vehicle.

• Consider the total mileage and operating hours shown on the odometer/hourmeter, along with your vehicle maintenance history, to determine the appropriate Regular Maintenance

Interval to follow on the maintenance schedule.

Each item on the maintenance schedule requires some mechanical knowledge. Certain items (particularly those marked * and ** ) may require more technical information and tools. Consult your dealer.

* Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to

the official Honda Service Manual (page 228).

** In the interest of safety, we recommend these items be serviced only by your dealer.

Summary of Maintenance Schedule Notes:

NOTES:

Note 1 Service more frequently when operating in dusty areas, sand or snow.

Note 2 Service more frequently when operated in muddy, very wet conditions, or freezing temperatures.

Note 3 Service more frequently when operated in muddy conditions.

Note 4 Check the underbody whenever the under guard has been hit.

94




Service the items listed at the indicated distance (or time, if given).

FREQUENCY

(Whichever comes first)

×100 mi

×100 km

Hours

ITEMS Month

Check engine oil and coolant

Initial maintenance

1

1.5

Regular maintenance interval

6 12 18 24 30 36 Note

10 20 30 40 50 60

20 100 200 300 400 500 600

1 12

Check oil and coolant at fuel stop

Refer to page

Check tires

Check side net and snap hooks

Check brake fluid

Replace engine oil and oil filter

* Inspect valve clearance

Check inflation and condition once a month

●

●

● ● ● ● ● ●

Check fluid level once a month

● ● ● ● ● ● ●

Every 600 miles (1,000 km) or 100 operating hours, otherwise adjust only if noisy

116,

128

161

38

154

118

—

* Clean spark arrester

Clean air cleaner elements

Check air cleaner housing drain tube

Check spark plug

* Inspect idle speed

*

Check fuel lines and connections

Check front and rear brakes

Check front and rear final gear oil

●

●

●

Every 600 miles (1,000 km) or 100 operating hours, whichever comes first

●

●

●

● ●

●

●

1

2

3

147

133

136

144

—

—

153

123,

125

* Should be serviced by your dealer, unless you have the proper tools and service data, and are

mechanically qualified. Refer to the official Honda Service Manual (page 228).

Note 1 Service more frequently when operating in dusty areas, sand or snow.

Note 2 Service more frequently when operating in muddy, very wet conditions, or freezing temperatures.

Note 3 Service more frequently when operated in muddy conditions.


95



Service the items listed at the indicated distance (or time, if given).

FREQUENCY

(Whichever comes first)

×100 mi

×100 km

Hours

ITEMS Month

Lubricate all hinges, latches, and

** pivots

Inspect the following items:

Suspension components

Wheels

Driveshaft boots

Accelerator and brake pedals

Initial maintenance

1

1.5

20

1

Regular maintenance interval

6 12 18 24 30 36 Note

10 20 30 40 50 60

100 200 300 400 500 600

12

●

●

●

●

Refer to page

137

Brake light switch

Exhaust system

Battery terminal condition

—

—

167

168

142,

157

159

149

170

Check parking brake adjustment

Inspect the following items:

● ●

158

—

**

*

*

*

Tie-rod ends

Steering gearbox and boots

Brake hoses and lines

SXS underbody

Replace the following items:

Front and rear final gear oil

●

4

*

*

Engine coolant

Brake fluid

Every 2 years

(regardless of mileage)

—

—

—

—

—

123,

126

130

—

* Should be serviced by your dealer, unless you have the proper tools and service data, and are

mechanically qualified. Refer to the official Honda Service Manual (page 228).

** In the interest of safety, we recommend these items be serviced only by your dealer.

Note 4 Check the underbody whenever the under guard has been hit.

96



Maintenance Record

Keeping an accurate maintenance record will help ensure that your

Honda SXS is properly maintained. Retain detailed receipts to verify the maintenance was performed. If the Honda SXS is sold, these receipts should be transferred with the Honda SXS to the new owner. Make sure whoever performs the maintenance completes this record. All scheduled maintenance, including the 100-mile (150 km) or 20 hours or 1-month initial maintenance, is considered a normal owner operating cost and will be charged for by your dealer.

Use the space under Notes to record anything you want to remind yourself about or mention to your dealer.

Date Performed

By:

Notes Miles (km) or hours

100 (150) or

20

600 (1,000) or

100

1,200 (2,000) or

200

1,800 (3,000) or

300

2,400 (4,000) or

400

3,000 (5,000) or

500

3,600 (6,000) or

600

4,200 (7,000) or

700

4,800 (8,000) or

800

ODO or

HOUR


97


Service Preparations Maintenance Component

Locations

Indicates something visible.


brake pedal

(page 157)

seat

(page 108)

(page 142)

owner’s manual

(page 104)

accelerator pedal engine oil filter

(page 118)

parking brake lever

(page 158)

spark plug

(page 144)

engine oil dipstick engine oil fill cap

(page 116)

tool kit

(page 103)

battery

(page 172)

main fuse

(page 203)

98



Maintenance Component

Locations fuse box

(page 204)

front hood

(page 105)

coolant reserve tank

(page 128)

fuel fill cap

(page 110)

front final gear oil fill cap front final gear oil drain bolt

(pages 123, 124)


99



Locations



air cleaner

(page 133)

air cleaner housing

drain tube (page 136)

rear final gear oil fill cap rear final gear oil drain bolt

(pages 125, 126)

engine oil drain bolt

(page 118)

100




Locations driveshaft boots

(page 169)

brake light switch

(page 159)

brake fluid reservoir tank

(page 154)

front brake caliper

(page 156)


101



Locations



rear suspension spring pre-load

adjuster (page 151)

rear brake caliper

(page 156)

driveshaft boots

(page 169)

102



Tool Kit

The tool kit is stored in the tool kit compartment under the front seat.

To access the tool kit, remove the seat (page 108), and right side

rubber dust cover.

An optional, larger tool kit may be available. Check with your dealer’s parts department.

UNDER SEAT

RIGHT SIDE tool kit tool kit compartment right side rubber dust cover


103


Owner’s Manual Storage

Your Honda SXS provides storage for the owner’s manual so you’ll have it with you for easy reference. Store your owner’s manual in the storage compartment on the inside of the glove box.

The owner’s manual should be stored in the plastic bag.

Be careful not to flood this area when washing your Honda SXS.

RIGHT SIDE glove box owner’s manual

104



Front Hood

Refer to Safety Precautions on page 91.

The front hood must be removed to replace a fuse, to lubricate the drive mode select lever pivot and shift lever pivot, brake light switch adjustment and throttle cable adjustment, to check the coolant level and for washing the radiator fan area.

Removal

1. Turn the knobs clockwise.

2. Remove the front hood.

Installation

1. Insert the hooks into the slots.

2. Turn the knobs counterclockwise.

hooks front hood knobs slots


105


Air Guide Plate Removal


The air guide plate must be removed to replace a fuse, to lubricate the drive mode select lever pivot and shift lever pivot, brake light switch adjustment and throttle cable adjustment.

Removal

1. Remove the front hood (page 105).

2. Remove the clips (page 107) and air guide plate.

Installation

1. Insert the prongs into the frame.

2. Install the clips.

3. Install the front hood.

clips air guide plate prongs

106



Clip Removal

Clip removal and installation:

Removal

1. Pull up the center pin to release the lock.

2. Pull out the clip of the hole.

1 2

Installation

1. Insert the clip into the hole.

2. Press down the center pin securely to lock the clip.

1 2


107


Seat Removal


The front seat must be removed for spark plug maintenance, main fuse maintenance, battery maintenance, to check the engine oil level, to add engine oil, to change the engine oil filter, and to access the tool kit.

Removal

1. Open the doors (page 36).

2. Pull the front of the front seat upward then slide it slightly forward.

grommets hooks front seat prongs

Installation

Insert the hooks into the frame and the prongs into the grommets of the front seat.

108



Jack Up Point & Support Point


When jacking up and supporting this vehicle, the following jack-up points and support points should be used.


The vehicle can easily roll off a jack, seriously injuring anyone underneath.

Follow the directions for changing a tire exactly, and never get under the vehicle when it is supported only by the jack.

When using a jack, always abide by the following instructions.

• Do not leave the engine running.

• Set the drive mode in 4WD diff lock mode and set the parking brake securely.

• Use only on a firm level surface.

• Place a jack only at the specified jack-up point.

• Do not leave any person or cargo in the vehicle.

• Do not place any object above or under a jack.

support point support point jack up point jack up point


109


Fuel


Fuel Recommendation

type pump octane number unleaded

86 (or higher)

Use only unleaded fuel in your Honda. If you drive your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel.

Your engine is designed to use any unleaded gasoline that has a pump octane number of 86 or higher. Gasoline pumps at service stations normally display the pump octane number. For information

on the use of oxygenated fuels (USA & Canada only), see page 224.

For information on the use of Petrol Containing Alcohol (Australia &

New Zealand only), see page 226.

Use of lower octane gasoline can cause persistent “pinging” or

“spark knock” (a loud rapping noise) which, if severe, can lead to engine damage. Light pinging experienced while operating under a heavy load, such as climbing a hill, is no cause for concern.

If pinging or spark knock occurs at a steady engine speed under normal load, change brands of gasoline. If pinging or spark knock persists, consult your dealer.

Never use stale or contaminated gasoline or an oil/gasoline mixture.

Avoid getting dirt, dust, or water in the fuel tank.

110



Fuel

Fuel Capacity

Fuel tank capacity:

7.9 US gal (30 ℓ)

When there is only one segment left in the fuel gauge (page 21), fuel

will be low and you should refuel as soon as possible.

Refueling Procedure


RIGHT SIDE fuel fill cap filler neck

1. Open the right side door (page 36).

2. Turn the fuel fill cap counterclockwise.

3. Add fuel until the level reaches the bottom of the filler neck.

Avoid over filling the tank. There should be no fuel in the filler neck.


111


Fuel


Gasoline is highly flammable and explosive.

You can be burned or seriously injured when handling fuel.

• Stop the engine and keep heat, sparks and flame away.

• Handle fuel only outdoors.

• Wipe up spills immediately.

4. After refueling, turn the fuel fill cap clockwise securely and close the door.

If you replace the fuel fill cap, use only a Honda Genuine replacement part.

NOTICE

Gasoline can damage the camouflage coating.

Do not allow spilled gasoline to pool on camouflage colored bodywork. Also, do not allow gasoline soaked rags to be placed on camouflage bodywork.

112



Engine Oil & Filter

Engine oil quality is a major factor that affects both the performance and the service life of the engine.

Using the proper oil (page 114) and filter, and regularly checking,

adding, and changing oil will help extend your engine’s life. Even the best oil wears out. Changing oil helps get rid of dirt and deposits in the engine. Operating the engine with old or dirty oil can damage your engine. Running the engine with insufficient oil can cause serious damage to the engine and transmission.

Change the engine oil as specified in the maintenance schedule on

page 95. When running in very dusty conditions, oil changes should

be performed more frequently than specified in the maintenance schedule.


113



Oil Recommendation

API classification viscosity (weight)

JASO T 903 standard suggested oil *

SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label

SAE 10W-30

MA

Pro Honda GN4 4-stroke oil (USA &

Canada) or Honda 4-stroke oil, or an equivalent motorcycle oil.

* Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving or resource conserving on the circular API service label.

• Your Honda SXS does not need oil additives. Use the recommended oil.

• Do not use oils with graphite or molybdenum additives. They may adversely affect clutch operation.

• Do not use API SH or higher oils displaying a circular API “energy conserving” or “resource conserving” service label on the container. They may affect lubrication and clutch performance.

Not recommended Recommended

• Do not use non-detergent, vegetable, or castor based racing oils.

114




Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range.

JASO T 903 standard

The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines.

There are two classes: MA and MB.

Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification.

(1)

(2)

(1) oil code

(2) oil classification


115



Checking & Adding Oil


Check the engine oil level each day before operating your Honda

SXS and add, if needed.

1. Park your Honda SXS on a firm, level surface.

2. Start the engine in a well-ventilated area and let it idle for 3 – 5 minutes. Stop the engine and wait 2 – 3 minutes.

3. Remove the front seat (page 108) and left side rubber dust cover.

4. Remove the dipstick from the front crankcase cover and wipe it clean.

5. Insert the dipstick without screwing it in, then remove the dipstick and check the oil level. The oil level should be between the upper level mark and the lower level mark on the dipstick.

UNDER SEAT

LEFT SIDE dipstick upper lower

116




6. If required, remove the oil fill cap and slowly or carefully add the specified oil into the fill cap hole (this is a long hose, and it drains into engine SLOWLY), up to the upper level mark on the dipstick.

Do not overfill.

7. Reinstall the oil fill cap, dipstick, rubber dust cover and front seat.

NOTICE

Running the engine with an improper oil level can cause serious engine damage.

UNDER SEAT

LEFT SIDE rubber dust cover oil fill cap


117



Changing Engine Oil & Filter


Your Honda SXS’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality.

NOTICE

Using the wrong oil filter may result in leaks, premature wear, or engine damage.

This procedure requires mechanical skill and professional tools such as a torque wrench, and access from underneath the vehicle, as well

as the means for disposing of the drained fluid (page 188). If you do

not have the skills or the tools, see your dealer.

Drain the Engine Oil:

1. Make sure the Honda SXS is parked on level ground. Set the parking brake, and jack up and support your Honda SXS

(page 109).


3. Remove the oil fill cap.

UNDER SEAT

LEFT SIDE oil fill cap rubber dust cover

118




4. Remove the maintenance lid by removing the bolts.

5. Place an oil drain pan under the crankcase.

6. Remove the engine oil drain plug.

UNDER BODY maintenance lid drain plug bolts

(cont’d)


119



Install a New Engine Oil Filter:

7. Remove the right side rubber dust cover.

8. Remove the oil filter bolt and oil filter cover.

Let the remaining oil drain out.

9. Remove the oil filter from the oil filter cover.

10. Remove the spring and washer. Do not discard the washer with the old oil filter.

11. Remove the O-rings from the oil filter bolt and oil filter cover.

Apply a thin coat of engine oil to new O-rings and install them into the grooves of the oil filter cover and oil filter bolt. Insert a new oil filter to the oil filter cover.

Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-Honda filter which is not of equivalent quality may cause engine damage.

12. Install the oil filter cover and tighten the oil filter bolt. Make sure the oil filter bolt is tightened securely to the specified torque.

Oil filter bolt torque:

13 lbf·ft (18 N·m , 1.8 kgf·m)

NOTICE

Improper installation of the oil filter can cause serious engine damage.

120



Engine Oil & Filter oil filter cover oil filter washer spring o-rings oil filter bolt

13. Pour the drained oil into a suitable container and dispose of it in

an approved manner (page 188).

NOTICE

Improper disposal of drained fluids is harmful to the environment.

(cont’d)


121



Add Engine Oil:

14. Remove the O-ring and sealing washer from the drain plug.

15. Install a new sealing washer onto the drain plug. Coat a new drain plug O-ring with engine oil, and install it into the groove in the drain plug.

16. Reinstall the drain plug, and tighten it to the specified torque:

18 lbf·ft (25 N·m , 2.5 kgf·m)

17. Reinstall the maintenance lid by tightening the bolts to the specified torque:

9 lbf·ft (12 N·m , 1.2 kgf·m)

18. Lower your Honda SXS safely.

19. Fill the crankcase with the recommended oil, approximately:

3.1 US qt (2.9 ℓ)

20. Reinstall the oil fill cap and dipstick.

21. Start the engine and let it idle for 3 – 5 minutes.

22. Stop the engine and after 2 – 3 minutes, check the oil level. Make sure the oil is between the upper and lower level marks on the dipstick. If necessary, add more oil but do not overfill.

23. Reinstall the oil fill cap, dipstick and right and left rubber dust covers.

24. Reinstall the front seat.

25. Check that there are no oil leaks.

If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly.

UNDER BODY drain plug sealing washer drain plug O-ring

122



Front Final Gear Oil


API classification type viscosity (weight) suggested oil

GL-4 or GL-5 except oils labeled as energy conserving on the circular

API service label hypoid gear oil

SAE 80

Honda shaft drive oil or equivalent

Checking Oil


Check the final gear oil level every 1,800 miles (3,000 km) or 300 hours of operating your Honda SXS and add, if needed.



3. Make sure the oil level is at the lower edge of the oil fill inspection hole.

4. Apply a thin coat of grease to a new O-ring, and insert it into the oil fill cap groove.

5. Install and tighten oil fill cap to the specified torque:

9 lbf·ft (12 N·m , 1.2 kgf·m)

LEFT FRONT lower edge of oil fill inspection hole oil fill cap oil fill cap O-ring


123


Front Final Gear Oil

Changing Oil


Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining.

1. Park the Honda SXS on a firm, level surface.

2. Place an oil drain pan under the oil drain plug.

3. Remove the oil fill cap and the drain plug.

4. After the oil has completely drained, reinstall the drain plug with a new sealing washer and tighten it to the specified torque:

9 lbf·ft (12 N·m , 1.2 kgf·m)

5. Fill the front final gear with the recommended oil.

22.5 US oz (665 cm 3 )




9 lbf·ft (12 N·m , 1.2 kgf·m)



NOTICE


LEFT FRONT lower edge of oil fill inspection hole sealing washer oil fill cap O-ring oil fill cap oil drain plug

124



Rear Final Gear Oil


API classification type viscosity (weight) suggested oil

GL-4 or GL-5 except oils labeled as energy conserving on the circular

API service label hypoid gear oil

SAE 80

Honda shaft drive oil or equivalent

Checking Oil


Check the rear final gear oil level every 1,800 miles (3,000 km) or

300 hours of operating your Honda SXS, and add if needed.






9 lbf·ft (12 N·m , 1.2 kgf·m)

RIGHT REAR oil fill cap

O-ring lower edge of oil fill inspection hole oil fill cap


125


Rear Final Gear Oil

Changing Oil


Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining.

1. Park the Honda SXS on a firm, level surface.

2. Place an oil drain pan under the oil drain plug.

3. Remove the oil fill cap and the drain plug.

4. After the oil has completely drained, reinstall the drain plug with a new sealing washer and tighten it to the specified torque:

9 lbf·ft (12 N·m , 1.2 kgf·m)

5. Fill the rear final gear with the recommended oil.

4.7 US oz (140 cm 3 )




9 lbf·ft (12 N·m , 1.2 kgf·m)



NOTICE


RIGHT REAR lower edge of oil fill inspection hole oil fill cap O-ring oil fill cap oil drain plug sealing washer

126



Coolant

Your Honda SXS’s liquid cooling system dissipates engine heat through the coolant jacket that surrounds the cylinder and cylinder head.

Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion.

Coolant Recommendation

Use Pro Honda HP coolant or an equivalent high-quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. Check the antifreeze container label.

Use only distilled water as a part of the coolant solution. Water that is high in mineral content or salt may be harmful to the aluminum engine.

NOTICE

Using coolant with silicate inhibitors may cause premature wear of water pump seals or blockage of radiator passages. Using tap water may cause engine damage.

The factory provides a 50/50 solution of antifreeze and distilled water in this Honda SXS. This coolant solution is recommended for most operating temperatures and provides good corrosion protection.

Decreasing the concentration of antifreeze to less than 40% will not provide proper corrosion protection.


127


Coolant

Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance. Higher concentrations of antifreeze (up to 60%) should only be used to provide additional protection against freezing. Check the cooling system frequently during freezing weather.

Checking & Adding Coolant


Check the engine coolant level every day before operating your

Honda SXS and add, if needed.

1. Make sure the vehicle is parked on a firm, level surface.


3. With the engine at normal operating temperature, check the coolant level in the reserve tank. It should be between the MAX and MIN level marks.

If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your dealer for repair.

128



Coolant

4. Remove the reserve tank cap.

Always add coolant to the reserve tank. Do not attempt to add coolant by removing the radiator cap.

UNDER FRONT HOOD

RIGHT FRONT reserve tank cap

MAX

M I N

MAX

MIN reserve tank

5. Add coolant to the reserve tank as required to bring the coolant level to the MAX level mark.

6. After adding coolant, install the reserve tank cap and install the front hood.


129


Coolant

Coolant Replacement


Coolant should be replaced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual.


Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.

Always let the engine and radiator cool down before removing the radiator cap.

To properly dispose of drained coolant, refer to You & the

Environment, page 188.

NOTICE


130



Coolant

Radiator Core


Check the air passages for clogging or damage. Remove insects, mud, or any obstruction with low water pressure. Have the radiator checked by your dealer if more than 20% of the radiator surface air flow is restricted.

Clean the radiator core after driving your Honda SXS in mud.

To clean the radiator core:


2. Wash the radiator core with low water pressure.

NOTICE

Do not apply high pressure water directly to the radiator core. High pressure water can damage the radiator core fins.


131


Air Cleaner


Proper air cleaner maintenance is very important for off-road vehicles.

A dirty, water-soaked, worn-out, or defective air cleaner will allow dirt, dust, mud, and other impurities to pass into the engine.

Service the air cleaner more frequently if you drive in unusually wet or dusty areas. Your dealer can help you determine the correct service interval for your driving conditions.

Your Honda SXS’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality.

NOTICE

Using the wrong air cleaner may result in premature engine wear.

Proper air cleaner maintenance can prevent premature engine wear or damage, expensive repairs, low engine power, poor gas mileage, and spark plug fouling.

NOTICE

Improper or lack of proper air cleaner maintenance can cause poor performance and premature engine wear.

132



Air Cleaner

Cleaning

1. Lift the cargo bed (page 58).


Remove the rear center cover.

2. Unlatch the retainer clips.

3. Remove the air cleaner housing cover.

UNDER CARGO BED

(4 Person Model only) rear center cover retainer clips air cleaner housing cover retainer clips

(cont’d)


133


Air Cleaner

4. Loosen the screw and remove the air cleaner assembly from the air cleaner housing.

5. Unscrew the clamp.

6. Remove the air cleaner from the air cleaner body.

7. Gently wash the air cleaner in clean, non-flammable (high flash point) solvent such as kerosene. Do not use gasoline. After cleaning, gently squeeze out the remaining solvent. Avoid twisting or wringing the air cleaner. This can tear the foam.

8. Inspect for tears or cracks in the foam or seams of the air cleaner.

Replace the air cleaner if it is damaged.

UNDER CARGO BED clamp air cleaner screw air cleaner assembly air cleaner body

134



Air Cleaner

9. Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil.

10. Pour clean Pro Honda Foam Filter Oil or an equivalent over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner. Gently squeeze out any excess oil. (To keep your hands dry, place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner.)

11. Install the air cleaner on the air cleaner body.

12. Install the clamp.

13. Insert the air cleaner assembly into the air cleaner housing.

14. Fasten the screw.

15. Reassemble in the reverse order of removal.

16. Lower the cargo bed.


135


Air Cleaner

Air Cleaner Housing Drain Tube

The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule. (Driving through water may require more frequent inspection.) If deposits can be seen in the drain tube, the tube must be cleaned before starting the vehicle.

1. Lift the cargo bed (page 58).

2. Remove the air cleaner housing drain tube by removing the clip under the air cleaner housing.

3. Drain the deposits.

4. Reinstall the air cleaner housing drain tube, securing it with the clip.

5. Lower the cargo bed.

RIGHT REAR air cleaner housing clip

136

Servicing Your Honda air cleaner housing drain tube


Lubrication

To keep moving parts functioning properly, coat them with a multipurpose grease (without Teflon or molybdenum additives, such as CRC 6-56 or equivalent).

Provide lubrication when moving parts do not work smoothly. Also

lubricate according to the maintenance schedule (page 96).

Consult your dealer for more information about lubrication procedures.

Apply grease to each pivot to prevent corrosion. Check for smooth movement after lubrication. If the movement is not smooth after applying grease, see your dealer.

Lubrication Points

Lubricate the cargo bed pivots as shown in following illustration.

cargo bed pivot


137


Lubrication

Lubricate the cargo bed latch pivots as shown in the following illustration.

Lift the cargo bed (page 58).

cargo bed latch pivots

Lubricate the cargo bed strikers as shown in the following illustration.

Lift the cargo bed (page 58).

cargo bed strikers

138



Lubrication

Lubricate the tailgate pivots as shown in following illustration.

Open the tailgate (page 56).

tailgate pivot

Lubricate the brake pedal pivot and accelerator pedal pivot as shown in the following illustration.

brake pedal pivot accelerator pedal pivot


139


Lubrication

Lubricate the parking brake pivot as shown in the following illustration.

Remove the dust cover.

parking brake pivot

Lubricate the drive mode lever pivot and shift lever pivot as shown in the following illustration.

Remove the front hood (page 105).

UNDER FRONT HOOD drive mode lever pivot shift lever pivot

140



Lubrication

Lubricate the door latch as shown in following illustration. Open the

door (page 36).

(4 Person Model only) door latch door latch

Lubricate the rear seat latch as shown in following illustration.

(4 Person Model only) rear seat latch


141


Engine

Accelerator Pedal

Accelerator Pedal Inspection


If the accelerator pedal has excessive play due to cable stretch or misadjustment, it will cause a delay in throttle response, especially at low engine speed. Also, the accelerator may not open fully.

If the accelerator pedal has no play, the accelerator may be hard to control, and the idle speed may be erratic.

Check the accelerator pedal play periodically in accordance with the

Periodic Maintenance Chart, and adjust the play if necessary.

Inspection

Check freeplay of the accelerator pedal.

Freeplay:

3/16 – 3/8 in (5.0 – 10.0 mm) accelerator pedal

142


3/16 – 3/8 in

(5.0 – 10.0 mm)


Accelerator Pedal

Adjustment

1. Remove the front hood and remove the air guide plate

(page 106).

2. Slide the sleeve back to expose the throttle cable adjuster.

3. Loosen the lock nut.

4. Turn the adjuster to obtain the correct freeplay.

5. Tighten the lock nut and reinstall the sleeve.

6. After adjustment, check for smooth operation of the accelerator pedal.

7. Install the remaining parts in the reverse order of removal.

UNDER FRONT HOOD

LEFT FRONT sleeve throttle cable adjuster decrease freeplay lock nut increase freeplay


143


Spark Plug

Spark Plug Recommendation

standard spark plug BKR5E-11 (NGK) or

K16PR-U11 (DENSO)

Use only the recommended type of spark plug in the recommended heat range.

NOTICE

Using spark plugs with an improper heat range can cause engine damage.

Spark Plug Inspection & Replacement



2. Clean any dirt from around the spark plug base.

3. Disconnect the spark plug cap. Take care to avoid damaging the spark plug wire when disconnecting the cap.

4. Using a spark plug wrench provided in the tool kit, remove the spark plug.

5. Inspect the electrodes and center porcelain for deposits, corrosion, or carbon fouling. If the corrosion or deposits are heavy, replace the plug. Clean a carbon or wet-fouled plug with a plug cleaner, if available, or a wire brush. Inspect the spark plug electrodes for wear. The center electrode should have a flat tip and sharp edges, and the side electrode should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your dealer.

6. Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped.

144



Spark Plug

7. Using a wire-type feeler gauge, check the spark plug gap. If adjustment is necessary, bend the side electrode carefully.

The gap should be:

0.039 – 0.043 in (1.00 – 1.10 mm)

UNDER SEAT LEFT SIDE spark plug cap spark plug gap

0.039 – 0.043 in

(1.00 – 1.10 mm) side electrode center electrode

(cont’d)


145


Spark Plug

8. With the plug washer attached, thread the spark plug in by hand to prevent cross-threading.

9. Tighten the spark plug:

• If the old plug is good:

1/8 turn after it seats.

• If installing a new plug, tighten it twice to prevent loosening: a) First, tighten the plug:

NGK: 3/4 turn after it seats.

DENSO: 1/2 turn after it seats.

b) Then loosen the plug.

c) Next, tighten the plug again:

1/8 turn after it seats.

NOTICE

An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged.

10. Connect the spark plug cap. Take care to avoid pinching any cables or wires.

11. Install the front seat.

146



Spark Arrester


The spark arrester must be serviced every 600 miles (1,000 km) or

100 operating hours to maintain its efficiency.

(USA & Canada only)

Regular servicing prevents carbon build up (which can diminish engine performance) and also complies with USDA regulations for regular maintenance to assure proper function. The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment.

1. Allow the engine and muffler to cool.

2. Remove the bolts, the spark arrester and the gasket from the muffler.

REAR bolts muffler gasket spark arrester

(cont’d)


147


Spark Arrester

3. Use a brush to remove carbon deposits from the spark arrester screen. Be careful to avoid damaging the spark arrester screen.

The spark arrester must be free of breaks and holes. Replace it, if necessary. Check the gasket and replace it if necessary.

spark arrester screen

4. Install the spark arrester and the gasket in the muffler, and tighten the bolts to the specified torque:

9 lbf·ft (12 N·m , 1.2 kgf·m)

148



Exhaust System

Exhaust System Inspection

Stop the engine and check for any sign of exhaust gas leakage.

Listen for exhaust leaks near the muffler, which is located by the left rear wheel well.

check for exhaust leakage


149


Chassis

Suspension

Your front and rear suspension systems use springs and hydraulic damping devices that suspend your weight and most of the weight of your Honda SXS.

The oil damper systems hydraulically control the natural compression and rebound of the suspension springs so that traction and comfort are maintained as the wheels ride over rough terrain.

The spring pre-loads for your rear suspension system adjust the amount of force required to begin compression of the spring.

Consider adjusting your suspensions pre-load whenever you change your normal load, by adding cargo or accessories, or when driving conditions change.

The way you drive your Honda SXS and the type of ride you want to experience can also influence your suspension needs.

Lower spring pre-load provides a softer ride and is usually preferred for light loads and smooth terrain. Higher spring pre-load provides a firmer ride and is recommended for heavy loads and rough terrain.

Rear Suspension Adjustment

Using a pin spanner, which is available from your dealer, the rear suspension can be adjusted for carrying heavier cargo.

Do not attempt to disassemble, service, or dispose of the damper; see your dealer. The instructions found in this owner’s manual are limited to adjustments of the shock assembly only.

150



Suspension

Rear Suspension Spring Pre-Load


REAR spring pre-load adjuster

1 2 3 4 5

The spring pre-load adjuster has 5 positions for different load or riding conditions. Before adjusting the spring pre-load, jack up your

Honda SXS (page 109) to avoid damaging the adjusters.

Use the pin spanner to adjust the shock spring pre-load.

Pin spanner: P/N07702-0020001

Available through your dealer.

Position 1: for a light load and smooth terrain.

Position 2: standard position.

Positions 3 to 5: for when the SXS is more heavily loaded. (Also increase spring pre-load for stiffer suspension.)

Make sure that both shock absorbers are adjusted to the same position.

Always adjust the shock absorber position in sequence (1-2-3-4-5 or

5-4-3-2-1). Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber.


151


Frame

Frame Lug Fasteners

Do not attempt to disassemble or service the frame lug fasteners.


This SXS utilizes a multi-component frame design that is non-serviceable.

Under no circumstances should the frame lug fasteners be loosened or removed.

If a bolt has been loosened or removed, see your Honda dealer before operating the vehicle.

frame lug fasteners

152



Brakes

The hydraulic disc braking system on your Honda SXS dissipates the heat generated by the friction of the brake pads on the disc as the wheels are slowed.

As the front and rear brake pads wear, the brake fluid level will drop.

A leak in the system will also cause the level to drop.

There are no adjustments to perform, but fluid level and pad wear must be inspected periodically. The system must also be inspected frequently to ensure there are no fluid leaks.

If the brake pedal freeplay seems abnormal or the pedal feels spongy, see your dealer to have the air bled from the system.

Brake Operation Check


Push down on the brake pedal to check that the controls operate normally.

Check for damage to the brake pads and disc plate.

Brake Fluid Recommendation

brake fluid Honda DOT 4 Brake Fluid

The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container. An opened container may be contaminated or may have absorbed moisture from the air.


153


Brakes

Fluid Level Inspection


Brake Fluid Level

If your inspection indicates a low fluid level, have your dealer inspect the brake system for possible leaks or worn brake pads.

The brake fluid level will drop as the brake pads wear.

Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your dealer check the system as soon as possible.

NOTICE

Brake fluid can damage plastic and painted surfaces. Handle with care.

Check the fluid level on level ground.

1. Slide the brake fluid reservoir tank cap cover up a little to reveal the MAX level mark. But never remove the brake fluid reservoir tank cap cover.

LEFT FRONT brake fluid reservoir tank cap cover brake fluid reservoir tank

MAX

MIN

It should be between the MIN and MAX level marks. If the level is at or below the MIN level mark, check the brake pads for wear

(page 156).

154



Brakes

2. Return the brake fluid reservoir tank cap cover to its normal position.

Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.

Wipe up spills immediately. Avoid contact with skin or eyes.

If brake fluid comes in contact with your eyes, wash them out with clean water and immediately call a doctor.

If brake fluid comes in contact with your skin, wash with clean water and, if necessary, call a doctor.

Other Inspections

• Make sure there are no fluid leaks.

• Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your dealer.


155


Brakes

Brake Pad Wear


Brake pad wear will depend upon the severity of usage and driving conditions. The pads will wear faster in wet or muddy conditions.

Inspect the pads during all regular service intervals to determine the pad wear.

Note that the pads are designed to make a metallic noise during braking when they reach the wear limit.

Front:

If you hear a continuous metallic friction sound when applying the brakes, the brake pads need to be replaced. Have the vehicle checked by a dealer.

Rear:

Check the wear indicator. If the wear indicator aligns with the reference mark, replace both pads as a set, see your dealer for this service.

REAR reference mark brake caliper wear indicator

156



Brakes

Brake Pedal Inspection


Check that the brake pedal moves smoothly and does not feel abnormally spongy. Refer to the maintenance schedule.

CHECK THAT THE BRAKE

PEDAL MOVES SMOOTHLY.

brake pedal


157


Brakes

Parking Brake Lever Freeplay


Inspection

Measure the distance the parking brake starts to take hold.

Parking brake lever freeplay is:

1 9/16 – 2 3/8 in (40 – 60 mm)

1 9/16 – 2 3/8 in

(40 – 60 mm) parking brake lever

If adjustment is necessary, have the parking brake adjusted by your dealer.

158



Brakes

Brake Light Switch Adjustment


Periodically check the operation of the brake light switch. It is

located under the air guide plate (page 106) in the front hood, just

above -- and slightly behind -- the brake fluid reservoir.

The brake light should turn on just before the brake works.

Adjustment is done by holding the switch body and turning the adjusting nut. Turn the nut in direction (A) if the switch operates too late, and in direction (B) if the switch operates too soon.

UNDER FRONT HOOD

LEFT SIDE

A brake light switch

B


159


Tires

To safely operate your Honda SXS, your tires must be the proper type and size, in good condition with adequate tread, and correctly inflated.


Using tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding tire inflation and maintenance.

The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement.

160



Tires

Air Pressure


Properly inflated tires provide the best combination of handling, tread life, and driving comfort. Generally, underinflated tires wear unevenly, adversely affect handling, and are more likely to fail from being overheated. Overinflated tires make your Honda SXS drive harshly, are more prone to damage from surface hazards, and wear unevenly.

Make sure the valve stem caps are secure. If necessary, install new caps.


161


Tires

Always check air pressure when your tires are “cold.” If you check air pressure when your tires are “warm” — even if your Honda SXS has only been driven for a few miles — the readings will be higher. If you let air out of warm tires to match the recommended cold tire pressures, the tires will be underinflated. Be sure to check tire pressure at the driving site, since changes in altitude can affect air pressure.

The recommended “cold” tire pressures are:

FRONT

REAR

Up to 661 lb (300 kg) load

10 psi (70 kPa)

12 psi (80 kPa)

Up to maximum weight capacity

10 psi (70 kPa)

18 psi (120 kPa)

162



Tires

A manually operated tire pump should be used rather than the high pressure system found in service stations. This will minimize the possibility of tire damage from overinflation. If you use a high pressure system at a service station, add air in small amounts and check the pressure increase frequently to prevent possible tire damage from overinflation.


Operating this Honda SXS with improper tires, or with uneven tire pressure may cause loss of control, and you could be seriously injured or killed.

• Always use the size and type tires specified in this owner’s manual for this vehicle.

• Always maintain proper tire pressure as described in this owner’s manual.

Inspection


Whenever you check the tire pressures, you should also look for:

• Bumps or bulges in the side of the tire or the tread. Replace any tire that has a bump or bulge.

• Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord.

• Nails or other foreign objects embedded in the side of the tire or tread.

• Excessive tread wear.


163


Tires

Also, if you hit a hard object while driving, stop as soon as you safely can and carefully inspect the tires for damage.

Tread Wear groove depth

3/16 in (4 mm)

To check the condition of a tire tread, measure the groove depth in the center of the tire.

For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front rear

3/16 in (4 mm)

3/16 in (4 mm)

164



Tires

Tire Repair


We strongly recommend that you replace, not repair, any tire that is punctured or damaged. As discussed below, a tire that is repaired, either temporarily or permanently, will have lower speed and performance limits than a new or undamaged tire.

A temporary repair can sometimes be made in an emergency situation. However, since a temporary repair may not hold, you must drive very slowly, preferably without any cargo, and have the tire replaced or permanently repaired as soon as possible. (For more

information on temporary repairs, see If You Have a Flat Tire, page 197.)

A permanent repair, such as an internal plug patch, can be made if a tire has only a small puncture in the tread area. With such a repair, you should drive very slowly for the first 24 hours. However you may not be able to safely carry as much weight. If you choose to have a tire repaired, be sure the repair work is performed by a professional.

If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.


165


Tires

Tire Replacement


The tires that came on your Honda SXS were designed to match the performance capabilities of the vehicle and provide the best combination of handling, braking, and comfort.

It is best to replace all four tires. However, if that is not possible, you must replace the tires in pairs (front or rear) with tires of the same size and type as the originals. Never replace just one tire.


Installing improper tires on your Honda SXS can affect handling and stability. This can cause a crash in which you can be seriously hurt or killed.

Always use the size and type of tires recommended in this owner’s manual.

The recommended tires for your Honda SXS are: front rear

25X8.00-12 NHS BLACKSTONE-OTR HP-007

25X10.00-12 NHS BLACKSTONE-OTR HP-007

When you replace a tire, remember:

Have the tire replaced by your Honda dealer, if possible.

If you have a tire professionally replaced at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.

166



Wheels

Inspection

Check that the wheel nuts are tight and there are no cracks or deformation in the wheel.

CHECK FOR CRACKS

OR DEFORMATION.

CHECK THAT THE WHEEL NUTS

ARE TIGHT


167


Driveshaft Boots


Check the rubber driveshaft boots for tears or traces of splattered grease.

If necessary, have your dealer replace them.

FRONT

REAR driveshaft boots driveshaft boots

168



Electrical

Battery

Your Honda SXS has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water as you would with a conventional-type battery.

NOTICE

Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed.

Electrical accessories use current from the battery, some even when the ignition is OFF (w). Limited operation of your Honda SXS also allows the battery to discharge. If you have electrical accessories on your Honda SXS, or do not drive frequently, we recommend that you

charge the battery frequently (see Battery Charging, page 173).

If you do not expect to drive your Honda SXS for at least two weeks, we recommend you remove the battery, or at least disconnect the battery cables (negative cable first).

If you plan to store your Honda SXS, see Battery Storage, page 170.

If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your dealer.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling.


169


Battery

Battery Storage


If you plan to store your Honda SXS, we recommend you remove the battery and store it where it can be charged every 30 days to maintain its service life.

If you do not remove the battery, we recommend disconnecting the battery cables (negative cable first).

Check the terminals for corrosion (a white or yellowish powder). To remove it, cover the terminals with a solution of baking soda and water. It will bubble up and turn brown. When this stops, wash it off with plain water. Dry off the battery with a cloth or paper towel.

You will get the best storage results from removing the battery and

slow charging it every 30 days (see Battery Charging, page 173).

Before you remove the battery, be sure to read all the information that follows, as well as the information on the battery label.


The battery gives off explosive hydrogen gas during normal operation.

A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.

Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance.

170



Battery

The battery is located under the front seat.

Removal

1. Make sure the ignition switch is OFF (w).

2. Remove the front seat (page 108) and right side rubber dust

cover.

3. Release the ring and remove the rubber band.

4. Disconnect the negative (-) terminal lead from the battery first, then disconnect the positive (+) terminal lead.

5. Remove the battery from the battery box.

6. Charge the battery (see the following section), unless you have been driving regularly.

7. Store your battery in an easy-to-reach location off the floor, in an area protected from freezing temperature and direct sunlight.

8. Clean the battery box after removing the battery for storage. Dry the battery box.

9. Slow charge the battery (see following section) once every 30 days.

positive (+) terminal lead battery rubber band negative (-) terminal lead


171


Battery

Installation

Reinstall in the reverse order of removal.

Be sure to connect the positive (+) terminal first, then the negative (-) terminal.

Readjust the clock after the battery is reconnected since the clock

goes wrong once the battery is disconnected (page 23).

172



Battery

Battery Charging


charger

Be sure to read the information that came with your battery charger and follow the instructions on the battery. Improper charging may damage the battery.

We recommend using a charger designed specifically for your

Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions.

Avoid using an automotive-type battery charger. An automotive charger can overheat a Honda SXS battery and cause premature damage.


173


Appearance Care

Frequent cleaning and polishing will keep your Honda looking newer longer.

Frequent cleaning also identifies you as an owner who values his

Honda SXS. A clean Honda SXS is also easier to inspect and service.

General Recommendations


• To clean your Honda SXS, you may use:

– water

– Hondabrite

– a mild, neutral detergent and water

– a mild spray and wipe cleaner/polisher

– a mild spray and rinse cleaner/degreaser and water

• Avoid products that contain harsh detergents or chemical solvents that could damage the metal, paint, plastic, and camouflage coating on your ATV (Honda SXS).

• If your Honda SXS is still warm from recent operation, give the engine and exhaust system time to cool off.

• Park in a shady area. Washing your Honda SXS in bright sunlight may cause the finish to fade because water droplets intensify the sun’s brightness.

• Spotting is also more likely because surface water can dry before you have time to wipe it off.

• Clean your Honda SXS regularly to protect surface finishes.

• We recommend the use of a garden hose to wash your Honda

SXS. High pressure washers (like those at coin-operated car washers) can damage certain parts of your Honda SXS.

NOTICE

High pressure water (or air) can damage certain parts of your Honda

SXS.

174



Appearance Care

• After cleaning, inspect for damage, wear, and leaks (fuel, oil, coolant and brake fluid).

Washing Your Honda SXS with a Mild Detergent


1. Rinse your Honda SXS thoroughly with cool water to remove loose dirt.

2. Fill a bucket with cool water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing motorcycles or automobiles.

3. Wash your Honda SXS with a sponge or soft towel. As you wash, check for heavy grime. If necessary, use a mild cleaner/degreaser to remove the grime.

4. After washing, rinse your Honda SXS thoroughly with plenty of clean water to remove any residue. Detergent residue can corrode alloy parts.

5. Dry your Honda SXS with a chamois or a soft towel. Leaving water on the surface to air dry can cause dulling and water spots.

As you dry, inspect for chips and scratches.

6. Start the engine and let it idle for several minutes. The engine heat will help dry moist areas.

7. As a precaution, drive your Honda SXS at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance.

If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of operation.


175


Appearance Care

Spray Cleaning Your Honda SXS


Avoid using spray cleaner products on the tires or suspension components.

Suggestions for using spray cleaners:

Honda SXS condition

Dust and fingerprint smudges.

Light road grime.

Heavy grime. Oil leaks.

Brake dust.

Dull, corroded chrome or aluminum.

Recommended Cleaning

Apply a spray cleaner/polish and wipe paint, chrome, glass, and clear plastic.

Spray any difficult-to-reach or very dirty areas with a spray cleaner/degreaser.

Rinse and dry.

Apply a spray cleaner/polish and wipe with a non-abrasive cloth.

Use a spray cleaner/degreaser.

If necessary, rub with a sponge.

Rinse and dry.

Apply a spray cleaner/polish and wipe with a non-abrasive cloth.

Apply a high quality chrome/ aluminum polish and wipe with a non-abrasive cloth.

176



Appearance Care

Finishing Touches


After washing your Honda SXS, consider using a commercially available spray cleaner/polish or quality liquid or paste wax to finish the job. Use only a non-abrasive polish or wax made specifically for motorcycles or automobiles. Apply the polish or wax according to the instructions on the container.

(USA & Canada only)

If a surface on your Honda SXS is chipped or scratched, your dealer has touch-up paint to match your Honda SXS’s color. Be sure to use

your Honda SXS’s color code (page 213) when you buy touch-up

paint.

If the frame has a chip that exposes the metal, first apply primer (to prevent corrosion) and then apply the touch-up paint. Several thin layers of touch-up paint are better than one thick coat.

Exhaust Pipe and Muffler Maintenance


The exhaust pipe and muffler are stainless steel but may become stained by mud or dust.

To remove mud or dust, use a wet sponge and a liquid kitchen abrasive, then rinse well with clean water. Dry with chamois or a soft towel.

If necessary, remove heat stains by using a commercially available fine texture compound. Then rinse by the same manner as removing mud or dust.


177


178



Tips

Tips Here’s some helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible Honda SXS owner.

Preparing for a Drive................................................................. 180

What to Take to the Operating Area...................................... 180

What to Take on the Trail ...................................................... 181

Transporting Your Honda ......................................................... 182

Storing Your Honda.................................................................. 184

Preparation for Storage.......................................................... 185

Removal from Storage ........................................................... 187

You & the Environment ............................................................ 188

Tips

179


Preparing for a Drive

A safe and enjoyable drive begins with good planning and preparation. Always drive with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return.

Before driving in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other drivers who know the area. The Forest Service and the Bureau of Land Management (USA only), the Ministry of Natural Resources

(Canada only), driver’s clubs, and off-road magazines are good sources of information.

What to Take to the Operating Area

Along with your Honda SXS and personal safety gear, you should take along some tools and supplies in case you have a problem. For

some of the difficulties you might encounter, see Taking Care of the

Unexpected, which begins on page 189.

We recommend that you always take water, food, a first aid kit, and your owner’s manual. Other items you should consider taking along include:

• a tool kit

• tire repair supplies and tools

• wire, duct tape, and rope

• extra gasoline

180

Tips


Preparing for a Drive

What to Take on the Trail

What you take with you during a ride depends on the kind of terrain, how long you expect to drive, how far you might go from help, and how experienced you or your companions are in making repairs.

If you decide to take some tools, spare parts, or other supplies on the trail, be sure you can carry them safely and know how to use them.

Also, be sure to follow the loading guidelines and weight limit

(page 69).

Tips

181


Transporting Your Honda

Do not tow your Honda SXS behind a car or other vehicle except on a trailer.

When you transport your Honda SXS, we recommend that you carry the vehicle in its normal operating position (on all four wheels).

Follow these procedures:

1. Set the parking brake, and the drive mode selector in 4WD (Allwheel lock).

182

Tips


Transporting Your Honda

2. Secure the vehicle with tie-down straps in the areas shown.

• Suitable tie-down straps are available from your dealer.

• Ordinary rope is not recommended because it can stretch under load.

• Using tie-down straps in any other areas can damage your

Honda SXS.

3. Rock the vehicle back and forth to make sure the tie-down straps are tight and the vehicle is secure.

(2 Person Model) (4 Person Model)

Tips

183


Storing Your Honda

If you won’t be driving for an extended period, such as during the winter, thoroughly inspect your Honda SXS and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your Honda SXS running again.

We suggest you perform the following procedures to keep your

Honda SXS in top condition. These storage procedures will reduce the deterioration that can occur during storage.

184

Tips



Preparation for Storage


1. Change the engine oil and filter (page 118).

2. Make sure the cooling system is filled with a 50/50% antifreeze

solution (page 127).

3. Fill the fuel tank. Make sure the fuel fill cap is properly installed.

4. To prevent rusting in the cylinder, perform the following:

• Disconnect the spark plug cap from the spark plug.

• Remove the spark plug.

Do not connect the spark plug to the spark plug cap.

• Pour a tablespoon (15 – 20 cc) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth.

• Turn the ignition switch to the START (p) position and crank the engine several times to distribute the oil.

• Reinstall the spark plug and spark plug cap.

(cont’d)

Tips

185



5. Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow

charge the battery (page 173) once a month.





6. Wash and dry your Honda SXS. Wax all painted surfaces.

7. Inflate the tires to their recommended pressures (page 162).

8. Store your Honda SXS in an unheated area, free of dampness, away from sunlight, with a minimum of daily temperature variation.

9. Place your Honda SXS on blocks to lift all tires off the floor.

10. Cover your Honda SXS with a porous material. Avoid using plastic or similar non-breathing, coated materials that restrict air flow and allow heat and moisture to accumulate.

186

Tips



Removal from Storage


1. Uncover and clean your Honda SXS.

2. If your Honda SXS has been stored for more than four months —

change the engine oil (page 118).

3. If your Honda SXS has been stored for more than two months — ask your dealer to drain and replace the fuel.

4. Charge the battery (page 173) as required. Install the battery.

5. Perform a pre-ride inspection (page 66), then test-ride your

Honda SXS at low speeds.

Tips

187


You & the Environment

Owning and operating a Honda SXS can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve off-road driving.

Following are tips on how you can be an environmentally responsible

Honda SXS owner.

• Tread Lightly. Stay on existing paths and trails, avoid surfaces that are easily damaged, and drive only in areas approved for offroad vehicles.

• Keep the Noise Down. Loud vehicles can be offensive. Drive as quietly as possible, don’t remove your spark arrester, and don’t modify the muffler or any other part of your air intake and exhaust systems. Such modifications not only increase noise, they also reduce engine performance and may be illegal.

• Choose Sensible Cleaners. Use a biodegradable detergent when you wash your Honda SXS. Avoid aerosol spray cleaners that contain chlorofluorocarbons (CFCs) which damage the atmosphere’s protective ozone layer. Don’t throw cleaning solvents away; see the following guidelines for proper disposal.

• Recycle Wastes. It’s illegal and thoughtless to put used engine oil in the trash, down a drain, or on the ground. Used oil, gasoline, and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water, lakes, rivers, and oceans. Before changing your oil, make sure you have the proper containers. Put oil and other toxic wastes in separate sealed containers and take them to a recycling center. Call your local or state office of public works or environmental services to find a recycling center in your area, and to get instructions on how to dispose of non-recyclable wastes.

188

Tips


Taking Care of the Unexpected

Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to

read this section before you drive. Also review the tips in Preparing

for a Drive (page 180).

General Guidelines ................................................................... 190

If Your Engine Quits or Won’t Start .......................................... 192

If the Transmission Is Not Functioning Properly ......................... 195

If You Have a Flat Tire............................................................... 197

If the High Coolant/Oil Temperature Indicator Lights................. 200

If a Fuse Blows.......................................................................... 202

If You Crash ............................................................................. 206

If You Lose Your Key ................................................................ 207

If the Battery Is Low .................................................................. 208

If a Component Fails................................................................. 210


189



General Guidelines

Keeping your Honda SXS well-maintained is the best way to reduce the possibility of having a problem while driving. However, problems can arise even with well-maintained machines.

Remember to take along your owner’s manual, the tool kit that came with your Honda SXS, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.

If something goes wrong during a drive, the first thing to do is stop as soon as you safely can. Do not continue driving if you have a flat tire, or you hear an unusual noise, or your Honda SXS just doesn’t feel right. If you continue driving, you could cause more damage and endanger your own safety.

After stopping, take time to assess the situation. Carefully inspect your Honda SXS to identify the problem, then consider your options before you decide what to do.

If a problem is relatively minor and you have the tools, supplies, and skills to make a permanent repair, you may be able to fix it on the trail and continue driving.

When a problem is more serious — or you don’t have the tools, supplies, experience, or time to deal with it — you need to choose the safest way to get yourself and your Honda SXS back home.

190




Should you ever have a problem while driving, please follow these guidelines:

• Always put personal safety first.

• Take time to assess the situation and your options before deciding what to do.

• If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

• Do not continue driving if you are hurt or your Honda SXS is not in safe driving condition.

Additional recommendations for specific problems follow.


191


If Your Engine Quits or Won’t

Start

Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight.

If you have a problem starting the engine — or experience poor engine performance — the following information may help you. If you can’t correct the problem, see your dealer.

If your SXS won’t start, listen as you turn the ignition key to the

START (p) position. If you don’t hear the starter motor turning, refer

to the Starter motor doesn’t operate symptom. If you can hear the starter motor working normally, refer to the Starter motor works,

but the engine won’t start symptom.

192




Start

SYMPTOM: Starter motor doesn’t operate.

POSSIBLE CAUSE WHAT TO DO transmission not in neutral blown fuse

Shift into neutral or press on the brake pedal.

Replace with a new fuse of the

same rating (page 202).

battery lead loose low battery

Tighten the battery lead.

Charge the battery (page 173).

If charging doesn’t help, see your dealer.

faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your dealer.

SYMPTOM: Starter motor works, but the engine won’t start.

POSSIBLE CAUSE out of fuel flooded engine

WHAT TO DO

Fill the fuel tank.

See starting the engine step 5

(page 75).

loose or unconnected spark plug cap loose battery cables

Install the spark plug cap securely. If the engine still won’t start, see your dealer.

Tighten the battery terminal weak battery bolts.

Charge the battery (page 173).

If charging doesn’t help, see your dealer.


193



Start

SYMPTOM: Engine starts, but runs poorly.

POSSIBLE CAUSE WHAT TO DO high coolant/oil temperature

Check the high coolant/oil temperature indicator. Refer runs erratically, misfires blubbers (rich fuel mixture) sooty exhaust (rich fuel

to If the High Coolant/Oil

Temperature Indicator Lights, page 200.

See your dealer.

See your dealer.

See your dealer.

mixture) detonates or pings under load afterfires (backfires) pre-ignition (runs on after ignition switched

OFF)

If applicable, switch to the recommended octane gasoline

(page 111) or change your

brand of gasoline. If the problem persists, see your dealer.

See your dealer.

See your dealer.

SYMPTOM: Engine starts, but runs poorly or dies when hot.

POSSIBLE CAUSE poor or inadequate

WHAT TO DO

See your dealer.

fuel flow due to clogged fuel filter

(ensure clean fuel supply)

194



If the Transmission Is Not

Functioning Properly

If the PGM-FI malfunction indicator lamp (MIL) lights or blinks while driving, perform the following:

1. Stop the Honda SXS.

2. Turn the ignition switch to the OFF (w) position.

3. After the engine stops, turn the ignition switch to the ON (q) position.

4. Check the PGM-FI malfunction indicator lamp (MIL).

When the PGM-FI malfunction indicator lamp (MIL) is blinking:

Restart the engine; drive the vehicle to a location where it can be loaded and transported to your dealer.

When the PGM-FI malfunction indicator lamp (MIL) returns to normal:

You may drive the vehicle as usual after restarting the engine.

However, we urge you to have your Honda SXS inspected by your dealer.

(cont’d)


195


If the Transmission Is Not

Functioning Properly

Although the PGM-FI malfunction indicator lamp (MIL) is not blinking, the vehicle does not move:

If your Honda SXS won’t move, it is possible the transmission is locked. Use the following procedure to unlock the transmission.

1. Shift the shift lever to the neutral (N) position.

2. Apply the parking brake.

3. Turn the ignition switch to the OFF (w) position.

4. Loosen the screw and release the lock plate.

5. Turn the emergency valve all the way in. With the engine running, your Honda SXS will move forward slowly at idle.

Tighten the screw and the lock plate.

6. See your dealer as soon as possible.

LEFT SIDE OF FRONT

CRANKCASE screw lock plate emergency valve

196



If You Have a Flat Tire

How you handle a flat tire on the trail depends on how serious the tire damage is, and what tools and supplies you have with you.

If you have a slow leak or a minor puncture, use the plug method to make a temporary repair. (The plug method is applied from the outside of the tire and is the same as that for conventional tubeless tires.)

A plug-type repair kit, available at most auto parts stores or service stations, provides a plug, an installation tool, tire cement, and an instruction sheet. Follow the instructions provided with the repair kit to make a temporary repair.

As soon as possible, have the tire permanently repaired by your dealer.

Any tire that cannot be repaired should be replaced.

Whenever the Honda SXS is to be operated far from service facilities or available transportation, we recommend that you carry a tire pump and a repair kit with the vehicle.

If the leak is more serious, or a temporary repair doesn't hold, the tire must be replaced. The tire will also need to be replaced if it is

damaged (page 163). Replacing a tire involves removing and re-

installing the wheel (page 198).

If you are unable to repair a flat tire on the trail, you will need to send for help. We strongly recommend that you do not try to drive with a flat tire. The Honda SXS will be hard to handle, and if the tire comes off the rim, it may lock up the wheel and cause you to crash or overturn.


197



Emergency Wheel Removal/Installation


wheel nuts wheel rim wheel nuts

Removal


2. Loosen — but do not remove — the wheel nuts.

3. Raise the front (or rear) wheels off the ground (page 109).

4. Remove the wheel nuts.

5. Remove the wheel.

• Avoid getting grease, oil, or dirt on the disc or pad surfaces when removing and installing each wheel. Any contamination can cause poor brake performance or rapid pad wear after reassembly.

198




Installation

1. Position the wheel.

2. Position the wheel nuts so that the tapered sides face the wheel rim.

3. Hand-tighten the wheel nuts on the wheel, then lower the

Honda SXS to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque:

98 lbf·ft (133 N·m , 13.6 kgf·m)

If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of control and braking capability.


199


If the High Coolant/Oil

Temperature Indicator Lights

Normally, the high coolant/oil temperature indicator will only light momentarily when you turn the ignition ON (q). Occasionally, it may flicker at or near idling speed.

High coolant/oil temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.

If the all sections of the coolant temperature gauge including segment H and high coolant/oil temperature indicator are on while you’re driving, don’t ignore it. Pull safely to a stop. Stop the engine as soon as it’s safe to do so, and let it cool.

NOTICE

Continuing to drive with high coolant temperature or an overheated engine can cause serious engine damage.

• A steaming engine indicates a coolant leak. Shut the engine off and wait until the steaming stops. Look for a leak, but don’t touch the engine or radiator system. Let everything cool off first.

• Check for any restriction of air flow to the radiator.

• If there’s no obvious problem, leave the engine on so the fan and coolant circulating system can continue working. Monitor the coolant temperature gauge and high coolant/oil temperature indicator. The coolant temperature gauge and indicator may return to normal after a brief stop with no load on the engine.

• Check the radiator fan.

If the fan is not working, turn the engine off. Open the fuse box

(page 203) and check the radiator fan fuse. If the fuse is blown,

replace it with the proper (same rating) spare fuse. Start the engine. If the all sections of the coolant temperature gauge including segment H and high coolant/oil temperature indicator are stay on, turn the engine off.

If the radiator fan is working, visually check the coolant level in the reserve tank, located under the front hood. It isn’t necessary to touch the radiator system.

200



If the High Coolant/Oil

Temperature Indicator Lights

• If the reserve tank is low or empty, don’t drive without adding

coolant (page 128). After adding coolant, turn the engine on and

check the coolant temperature gauge and high coolant/oil temperature indicator.

If the indicator doesn’t turn off, do not drive. The engine needs repair.

Transport your Honda SXS to a dealer (page 182).

If the temperature drops to normal, check the coolant level. If it has gone down, add more coolant.

• Check for an oil leak.

• Check the oil level. If necessary, add the recommended oil

(page 114) to the upper level mark. If you must leave your Honda

SXS to get oil, secure it as much as possible.

• Start the engine, and check that the coolant temperature gauge and high coolant/oil temperature indicator are normal.

If the coolant temperature gauge and indicator return to normal, resume driving. If there is a leak, do not drive the SXS until the leak is repaired by your dealer.

If there’s a mild coolant leak, you can drive for a while, carefully watching the coolant temperature gauge and indicator. Be prepared to stop and add more coolant or water. If the leak is bad, transport

your Honda SXS to your dealer (page 182).


201


If a Fuse Blows

All of the electrical circuits on your Honda SXS have fuses to protect them from damage caused by excess current flow (short circuit or overload).

If something electrical on your Honda SXS stops working, the first thing you should check for is a blown fuse.

blown fuse

Check all the fuses before looking elsewhere for another possible cause of the problem. Replace any blown fuses and check component operation.

The main fuse and the circuit fuses are located in the battery compartment.

Recommended Fuses main fuse circuit fuses

40 A

15 A x 3, 10 A x 3

202



If a Fuse Blows

Main Fuse Access

1. To prevent an accidental short circuit, turn the ignition switch

OFF (w) before checking or replacing the fuses.

2. To access the main fuse, remove the front seat (page 108) and

right side rubber dust cover.

3. Open the fuse cover.

4. Pull the main fuse out. If it is blown, install the spare main fuse.

Spare main fuse is located in the fuse box cover (page 204).

UNDER SEAT fuse cover main fuse

(cont’d)


203


If a Fuse Blows

Circuit Fuse Access

5. To access the circuit fuse, remove the front hood (page 105).

6. Remove the fuse box cover and fuse cover.

7. To check or replace a circuit fuse, pull the old fuse out. If the fuse is blown, replace it with a spare fuse of the same rating.

If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating.

NOTICE

Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.

8. Install the fuse cover and fuse box cover.

9. Install the front hood.

spare fuses spare main fuse fuse box cover fuse cover circuit fuses

204



If a Fuse Blows

If you do not have a spare fuse and you cannot drive the Honda SXS without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily.

If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can. Also remember to replace any spare fuses that were installed.

If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your Honda SXS.

Leave the blown fuse in that circuit and have your Honda SXS checked by your dealer.


205


If You Crash

Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue driving. If you cannot drive safely, send someone for help. Do not drive if you will risk further injury.

If you decide that you are capable of driving your SXS safely, first evaluate the condition of your SXS. If the engine is still running, turn it off and look it over carefully; inspect it for fluid leads, check the tightness of critical nuts and bolts securing such parts as the steering wheel, control levers, brakes, and wheels.

If there is minor damage, or you are unsure about possible damage but decide to try driving the Honda SXS back to your base, drive slowly and cautiously.

Sometimes, crash damage is hidden or not immediately apparent.

When you get home, thoroughly check your Honda SXS and correct any problems you find. Also, be sure to have your dealer check the frame suspension, seat belts, and occupant protective structure after any serious crash.

206



If You Lose Your Key

Be sure to record your key number. Store the spare key and recorded key number in a safe location. You’ll need this number to have a duplicate key made.

If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda SXS. They may have it listed in their records. If they don’t, transport your Honda SXS to them or the nearest dealer. The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you.

key number


207


If the Battery Is Low

If the battery is low, the starter motor doesn’t operate or works poorly, and you can’t start the engine.

Jump starting your Honda SXS should be avoided.

Instead, the battery should be removed and recharged (page 173).

If you can’t charge the battery or it appears unable to hold a charge, contact your dealer.





WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling.

However, when there is no option other than jump starting, follow the instructions given below.

NOTICE

If a battery sits in extreme cold, the electrolyte inside can freeze.

Attempting to jump start with a frozen battery can cause it to rupture.

Use a battery that is the same as the one in the vehicle or an equivalent.

208



If the Battery Is Low

1. To prevent an accidental short circuit, turn the ignition switch

OFF (w).

2. Remove the front seat (page 108) and right side rubber dust

cover.

3. Using a fully charged 12-volt battery, connect the positive (+) side of the jumper cable to the charged battery, and connect the positive (+) side on the other end of the jumper cable to the positive (+) terminal of vehicle battery.

4. Connect the negative (-) side of the jumper cable to the charged battery, and connect the negative (-) side on the other end of the jumper cable to the front right door latch striker.

5. After starting the engine, remove the negative (-) sides of the jumper cable from the vehicle and the battery. Then remove the positive (+) sides of the jumper cable from the vehicle battery and the charged battery.

6. Close the rubber dust cover and install the front seat.

• Do not let the positive (+) side of the jumper cable touch on the negative (-) terminal.

• If the jumper cable is connected to the battery with the polarity reversed, the battery can explode or the electrical system will be seriously damaged.

UNDER SEAT

RIGHT SIDE vehicle battery jumper cable charged battery right door latch striker


209


If a Component Fails

The brake lines, control cables, and other components can be damaged as you drive in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

• If any component in the brake system is damaged, you may have reduced or limited stopping power. If you decide to continue driving back to your base, do so cautiously and at a very low speed.

• If you damage the accelerator cable or other critical component, your Honda SXS may be unsafe to drive. Carefully assess the damage and make any repairs that you can. But if there is any doubt, it’s best to be conservative and safe.

210



Technical Information

Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your Honda SXS.

Vehicle Identification ................................................................ 212

Specifications ........................................................................... 214

Break-in Guidelines................................................................... 219

Emission Control Systems (USA & Canada only) ........................ 220

Oxygenated Fuels (USA & Canada only) .................................... 224

Petrol Containing Alcohol (Australia & New Zealand only)......... 226


211


Vehicle Identification

Serial Numbers

The VIN, engine serial number, and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual.

The VIN is stamped on the left side of the frame, located under the rear cargo bed.

The engine number is stamped on the upper side of the rear crankcase.

LEFT SIDE

VIN

RIGHT SIDE engine number

212



Vehicle Identification

Color Label & Code

The color label is attached to the front side of the frame.

The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.

UNDER FRONT HOOD color label


213


Specifications

Dimensions overall length overall width overall height

114.8 in (2,915 mm)

61.1 in (1,552 mm)

4 Passenger Model

78.3 in (1,990 mm)

2 Passenger Model

77.6 in (1,971 mm)

76.8 in (1,950 mm)

10.5 in (267 mm) wheelbase ground clearance

Fuel & Lubricants fuel recommendation fuel tank capacity engine oil capacity engine oil recommendation unleaded gasoline, pump octane number of 86 or higher

7.9 US gal (30 ℓ) after disassembly:

4.3 US qt (4.1 ℓ) after draining:

2.9 US qt (2.7 ℓ) after draining & oil filter change:

3.1 US qt (2.9 ℓ)

API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label, SAE

10W-30, JASO T 903 standard MA,


Canada) or Honda 4-stroke oil, or an equivalent

214



Specifications

Fuel & Lubricants (cont’d) cooling system Pro Honda HP Coolant (USA & recommendation Canada) or an equivalent high quality ethylene glycol antifreeze cooling system capacity containing corrosion protection inhibitors specifically recommended for use in aluminum engines

3.6 US qt (3.4 ℓ)

Capacities passenger capacity maximum weight capacity

4 Passenger Model operator and three passengers

2 Passenger Model operator and one passenger

1,728 lb (784 kg) operator, passenger, all cargo and accessories

Engine Specifications displacement bore & stroke compression ratio spark plug

(standard) spark plug gap valve clearance

(cold) idle speed

41.2 cu-in (675 cm 3 )

4.02 × 3.25 in (102.0 × 82.6 mm)

9.2 : 1

BKR5E-11 (NGK) or

K16PR-U11 (DENSO)

0.039 – 0.043 in (1.00 – 1.10 mm) intake: exhaust:

0.006 in (0.15 mm)

0.013 in (0.32 mm)

1,400 ± 100 rpm

(NO ADJUSTMENT)


215


Specifications

Power Transmission primary reduction secondary reduction final reduction transmission ratio final drive forward reverse front rear

1st

2nd

3rd reverse

1.333

2.562

3.153

3.462

3.462

2.052

1.416

0.933

2.138

shaft

Chassis & Suspension caster trail tire size

3°

0.55 in (14 mm) front: 25X8.00-12 NHS

BLACKSTONE-OTR HP-007 rear: tire pressure

Up to 661 lb

(300 kg) load tire pressure

Up to maximum weight capacity front: rear: front: rear:

25X10.00-12 NHS

BLACKSTONE-OTR HP-007

10 psi (70 kPa)

12 psi (80 kPa)

10 psi (70 kPa)

18 psi (120 kPa)

216



Specifications

Electrical battery generator

Lights headlight brake/tail light neutral indicator reverse indicator high coolant/oil temperature indicator

PGM-FI malfunction indicator lamp

(MIL) parking brake indicator seat belt indicator front differential lock indicator

Fuses main circuit except Canada

YTX14-BS 12 V-12 Ah (10HR)

Canada

GYZ16H 12V-16 Ah (10HR)

0.45 kW/5,000 rpm

12 V 37.5 W x 2

LED

LED

LED

LED

LED

LED

LED

LED

40 A

15 A x 3, 10 A x 3


217


Specifications

Torque Specification engine oil drain bolt engine oil filter bolt maintenance lid mount bolts front final gear oil drain plug front final gear oil fill cap rear final gear oil drain plug rear final gear oil fill cap spark arrester mount bolts wheel nuts

18 lbf·ft (25 N·m, 2.5 kgf·m)

13 lbf·ft (18 N·m, 1.8 kgf·m)

9 lbf·ft (12 N·m, 1.2 kgf·m)

9 lbf·ft (12 N·m, 1.2 kgf·m)

9 lbf·ft (12 N·m, 1.2 kgf·m)

9 lbf·ft (12 N·m, 1.2 kgf·m)

9 lbf·ft (12 N·m, 1.2 kgf·m)

9 lbf·ft (12 N·m, 1.2 kgf·m)

98 lbf·ft (133 N·m, 13.6 kgf·m)

218



Break-in Guidelines

Help assure your Honda SXS’s future reliability and performance by paying extra attention to how you drive during the first operating day or 15 miles (25 km).

During this period, avoid full-throttle starts and rapid acceleration.


219


Emission Control Systems (USA &

Canada only)

Exhaust Emission Requirements

The U.S. Environmental Protection Agency (EPA), the California Air

Resources Board (CARB), and Environment Canada (EC) require that your Honda off-road utility vehicle comply with applicable emissions standards during its useful life, when operated and maintained according to the instructions provided.

The Vehicle Emission Control Information Label is attached on the front frame below the front hood.

UNDER FRONT HOOD vehicle emission control information label

(CM type only) vehicle emission control information label

220




Canada only)

Source of Exhaust Emissions

The combustion process produces carbon monoxide (CO), oxides of nitrogen (NOx) and hydrocarbons (HC). Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.

Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons.

Exhaust Emission Control System

The exhaust emission control system includes a PGM-FI system.

No adjustment to this system should be made although periodic inspection of the components is recommended.

The exhaust emission control system is separate from the crankcase emission control system.

Crankcase Emission Control System

The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner.


221



Canada only)

Problems That May Affect Off-road Utility Vehicle Exhaust

Emissions

If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your off-road utility vehicle dealer.

Symptoms:

1. Hard starting or stalling after starting

2. Rough idle

3. Misfiring or backfiring during acceleration

4. After-burning (backfiring)

5. Poor performance (driveability) and poor fuel economy

Federal regulations prohibit removing or disabling a device or element of design that may affect your engine’s emission performance unless your Honda off-road utility vehicle will be used exclusively in competition. If you modify your engine for use in sanctioned competition events, you must deface or destroy the emission control information label.

222




Canada only)

Noise Emission Control System

TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED:

State laws prohibit, or Canadian provincial laws may prohibit, the following acts or the causing thereof: (1) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE

THE FOLLOWING ACTS:

• Removal of, or puncturing the muffler, baffles, header pipes or any other component which conducts exhaust gases.

• Removal of, or puncturing of any part of the intake system.

• Lack of proper maintenance.

• Removing or disabling any emissions compliance component, or replacing any compliance component with a non-compliant component.

Fuel Permeation Emission Control System

This vehicle complies with the Fuel Permeation Emission Control regulations of the U.S. Environmental Protection Agency (EPA), the

California Air Resources Board (CARB), and Environment Canada

(EC).

The fuel tank, fuel hoses, and fuel vapor charge hoses used on this vehicle incorporate fuel permeation control technologies.

Tampering with the fuel tank, fuel hoses, or fuel vapor charge hoses to reduce or defeat the effectiveness of the fuel permeation technologies is prohibited by federal regulations.


223


Oxygenated Fuels (USA & Canada only)

Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the

United States and Canada use oxygenated fuels to help reduce emissions.

If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.

Before using an oxygenated fuel, try to confirm the fuel’s contents.

Some states/provinces require this information to be posted on the pump.

The following are the EPA-approved percentages of oxygenates for off-high way vehicles:

ETHANOL (ethyl or grain alcohol) 10% by volume

You may use gasoline containing up to 10% ethanol by volume.

Gasoline containing ethanol may be marketed under the name

“Gasohol”.

Do not use gasoline containing more than 10% ethanol by volume.

The use of gasoline containing a higher percentage (e.g. E15, E20,

E85) of ethanol has not been approved for use in this vehicle and may cause starting and/or performance problems and can also damage metal, rubber, and plastic parts of the fuel system and are not be covered by the Distributor’s Limited Warranty.

MTBE (Methyl Tertiary Butyl Ether) 15% by Volume

You may use gasoline containing up to 15% MTBE by volume.

224



Oxygenated Fuels (USA & Canada only)

METHANOL (methyl or wood alcohol) 5% by Volume

You may use gasoline containing methanol containing up to 5% methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems. It may also damage metal, rubber, and plastic parts of your fuel system.

If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline.

Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.

Oxygenated fuels can damage paint and plastic. Be careful not to spill fuel when filling the fuel tank. Wipe up any spills immediately.

NOTICE

Oxygenated fuels can damage paint and plastic. Damage caused by spilled fuel is not covered by warranty.


225


Petrol Containing Alcohol

(Australia & New Zealand only)

If you decide to use a petrol containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended.

There are two types of gasohol: One contains ethanol, and the other contains methanol. Do not use gasohol that contains more than

10% ethanol. Do not use gasohol that contains methanol (methyl or wood alcohol) unless it also contains cosolvents and corrosion inhibitors for methanol. Never use petrol containing more than 5% methanol, even if it has cosolvents and corrosion inhibitors.

Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete.

Before buying fuel from an unfamiliar station, try to find out if the fuel contains alcohol. If it does, confirm the type and percentage of alcohol used. If you notice any undersirable operating symptoms while using a petrol that contains alcohol, or one that you think contains alcohol, switch to a petrol that you know does not contain alcohol.

226



Consumer Information (USA &

Canada only)

Consumer Information (USA & Canada only) This section contains information on your warranty and how to get an official Honda service manual.

Authorized Manuals (USA & Canada only) ................................ 228

Warranty Coverage (USA & Canada only) ................................. 229

Warranty Service (USA & Canada only) ..................................... 230

Contacting Honda (USA & Canada only) ................................... 231

Your Honda Dealer (USA & Canada only).................................. 232

The Honda Rider’s Club (USA only) ........................................... 233

Consumer Information (USA & Canada only)

227


Authorized Manuals (USA &

Canada only)

The Service Manual used by your authorized dealer is available from your Honda dealer or Helm, Inc. (USA only, Canada: See your dealer to order authorized manuals.)

Also available but not necessary to service your model is the Honda

Common Service Manual which explains theory of operation and basic service information for various systems on Honda motorcycles, scooters, ATVs, SXSs and PWCs.

These Honda manuals are written for the professional technician, but most mechanically capable owners should find them easy to use if they have the proper tools and observe proper safety standards.

Special Honda tools are necessary for some procedures.

Publication Item No.

61HL300

61CSM00

31HL3600

Description

2014 SXS700 PIONEER

Service Manual

Common Service Manual

2014 SXS700 PIONEER

Owner’s Manual

Order On-Line: www.helminc.com

Order Toll Free: 1-888-CYCLE93 (1-888-292-5393)

(NOTE: For Credit Card Orders Only)

Monday - Friday 8:00 AM - 6:00 PM EST

228



Warranty Coverage (USA &

Canada only)

Your new Honda is covered by these warranties:

• Honda SXS Limited Warranty

• Emission Control System Warranty

There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your

Honda owner’s card with your Warranties Booklet.

Canada: Please refer to the Warranty Booklet posted on our website at www.honda.ca.

It is important to realize that your warranty applies to defects in material or workmanship of your Honda. Your warranty coverage does not apply to normal wear or deterioration associated with using the Honda SXS.

Your warranty coverage will not be voided if you choose to perform your own maintenance. However, you should have the proper tools and service information and be mechanically qualified. Failures that occur due directly to improper maintenance are not covered.

Almost all of your warranty coverage can be extended through the

Honda Protection Plan (USA only). For more information, see your dealer.


229


Warranty Service (USA & Canada only)

Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as brakes, tires, etc.).

If you believe you have a problem with your Honda SXS, call the service department of your dealer. Make an appointment for an inspection and diagnosis. Remember, as the owner of the Honda

SXS, you will be asked to authorize that inspection. Your dealer will give you the results of the inspection. If the problem is covered under warranty, your dealer will perform the warranty repairs for you.

If you have questions about warranty coverage or the nature of the repair, it is best to talk to the Service Manager of your dealer.

Sometimes, in spite of the best intentions of all concerned, a misunderstanding may occur. If you aren’t satisfied with your dealer’s handling of the situation, we suggest you discuss your problem with the appropriate member of the dealership’s management team. If the problem has already been reviewed with the Service Manager, Parts Manager, Sales Manager, etc., contact the Owner of the dealership or their designated representative.

230



Contacting Honda (USA & Canada only)

Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your dealer. If your dealer doesn’t have the answer right away, they will get it for you.

If you have a difference of opinion with your dealer, please remember that each dealership is independently owned and operated. That’s why it’s important to work to resolve any differences at the dealership level.

If you wish to comment on your experiences with your Honda or with your dealer, please send your comments to the following address:

Motorcycle Division, American Honda Motor Co., Inc., P.O. Box

2200, Torrance, CA 90509-2200, mailstop: 100-4C-7B, telephone:

(866) 784-1870.

Canada: Honda Canada Inc., Customer Relations Dept, 180 Honda

Boulevard, Markham, Ontario L6C 0H9, telephone: (888) 946-6329, facsimile: (877) 939-0909.

E-mail: [email protected]

Please include the following information in your letter:

• name, address, and telephone number

• product model, year, and VIN

• date of purchase

• dealer name and address

We will likely ask your dealer to respond, or possibly acknowledge your comments directly.


231


Your Honda Dealer (USA & Canada only)

Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available.

The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda. The service department will also handle warranty inspections and repairs.

The parts department offers Honda Genuine Parts, Pro Honda products, Honda Genuine Accessories (USA only), and Honda accessories and products (Canada only). The same quality that went into your Honda can be found in Honda Genuine replacement parts.

You’ll also find comparable quality in the accessories and products available from the parts department.

The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage (USA only).

We’re sure you’ll be as pleased with the service your Honda dealer continues to provide after the sale as you are with the quality and dependability of your Honda.

232



The Honda Rider’s Club (USA only)

The Honda Rider’s Club of America (HRCA) sponsors local riding chapters at Authorized Honda Dealerships across the country. You can log on to the HRCA Clubhouse website for more information at

www.hrca.honda.com.


233


Index

Index

A

accessories ...................................................................................4

accessory power socket ..............................................................55

age and size recommendation ......................................................2

air cleaner,

body ......................................................................................134

filter ......................................................................................132

housing drain tube ................................................................136

air guide plate removal .............................................................106

air pressure, tire ........................................................................161

American Honda, contacting ....................................................231

apparel, protective ......................................................................63

appearance care .......................................................................174

authorized manuals ..................................................................228

B

battery .....................................................................................169

brakes,

fluid ......................................................................................153

pad wear ...............................................................................156

parking brake lever ..................................................................35

parking brake lever freeplay ...................................................158

pedal inspection ....................................................................157

break-in guidelines ...................................................................219

C

capacity, fuel ............................................................................111

care, appearance ......................................................................174

cargo,

bed .........................................................................................56

limit .....................................................................................3, 69

cleaning, appearance care ........................................................174

climbing hills ..............................................................................83

234

Index


Index

clip removal ..............................................................................107

color label ................................................................................213

compartment,

owner’s manual .....................................................................104

storage ....................................................................................54

tool kit ..................................................................................103

component fails ........................................................................210

consumer information ..............................................................227

coolant temperature gauge ........................................................25

crash, if you ..............................................................................206

crossing a hill ..............................................................................85

customer service .......................................................................231

D

differential oil ...................................................................123, 125

digital clock ................................................................................23

dipstick .....................................................................................116

doors ..........................................................................................36

drive mode .................................................................................76

drive mode lever .........................................................................33

driveshaft boots ........................................................................168

driving,

basic operations ......................................................................73

clothing .........................................................................2, 62, 63

precautions .............................................................................78

preparing for .........................................................................180

safety ........................................................................................2

through water .........................................................................86

E

emission control systems ..........................................................220

Index

235


Index engine,

number .................................................................................212

oil ..........................................................................................113

pinging ..................................................................................110

starting ....................................................................................74

stopping ..................................................................................74

won’t start ............................................................................192

environment .............................................................................188

F

flat tire .....................................................................................197

four wheel drive indicator ...........................................................29

frame .......................................................................................152

fuel gauge ..................................................................................21

fuel,

fill cap ...................................................................................111

oxygenated ...........................................................................224

recommendation ...................................................................110

tank capacity .........................................................................111

fuses ........................................................................................202

G

gap, spark plug ................................................................145, 215

gasohol ....................................................................................224

gasoline ....................................................................................110

gear position display ...................................................................29

gear position indicator ................................................................29

H

headlight switch .........................................................................31

236

Index


Index hill,

approaching a hill ....................................................................83

crossing a hill ...........................................................................85

driving down a hill ...................................................................84

driving up a hill ........................................................................84

stopping on a hill .....................................................................84

hourmeter ..................................................................................27

I

identification, vehicle ................................................................212

ignition switch ............................................................................30

indicators,

differential lock indicator .........................................................15

gear position indicator .............................................................29

high coolant/oil temperature indicator .............................15, 200

neutral indicator ......................................................................15

parking brake indicator ............................................................15

PGM-FI malfunction indicator lamp (MIL) .................................15

reverse indicator ......................................................................15

seat belt indicator ....................................................................15

inspection, pre-drive ...................................................................66

K key,

lost ........................................................................................207

number .................................................................................207

kit, tool ....................................................................................103

L

labels, safety .................................................................................6

limit, cargo .............................................................................3, 69

loading guidelines ......................................................................70

Index

237


Index lubrication,

differential oil ................................................................123, 125

engine oil ..............................................................................114

points ....................................................................................137

M maintenance,

importance ..............................................................................89

maintenance minder indicator ...........................................28, 93

precautions .............................................................................91

record .....................................................................................97

safety ......................................................................................90

schedule ..................................................................................92

manual, service .........................................................................228

maximum weight limit ............................................................3, 69

modifications ................................................................................5

multi-function display .................................................................18

N

neutral indicator .........................................................................15

noise emission control systems .................................................223

numbers, serial .........................................................................212

O

obstacles, avoiding .....................................................................85

odometer ...................................................................................24

odometer display ........................................................................20

oil,

differential .....................................................................123, 125

engine ...................................................................................114

high coolant/oil temperature indicator .............................15, 200

owner’s manual storage ...........................................................104

oxygenated fuels ......................................................................224

238

Index


Index

P

parking .......................................................................................77

passenger,

handhold .................................................................................53

no carrying in cargo bed ............................................................3

pedal, accelerator .....................................................................142

petrol containing alcohol ..........................................................226

pinging, engine ........................................................................110

plug, spark ...............................................................................144

pre-drive inspection ....................................................................66

problems, unexpected ..............................................................190

protective apparel .......................................................................63

R

removal, seat ............................................................................108

reverse indicator .........................................................................15

S safety,

driving precautions ..................................................................78

important precautions .............................................................91

labels .........................................................................................6

schedule, maintenance ...............................................................92

seat,

belts ........................................................................................49

removal .................................................................................108

serial numbers ..........................................................................212

service,

customer ...............................................................................231

manuals ................................................................................228

warranty ................................................................................230

shifting .......................................................................................32

side nets .....................................................................................38

Index

239


Index

spark arrester ...........................................................................147

spark knock ..............................................................................110

spark plug ................................................................................144

specifications ............................................................................214

speedometer ..............................................................................19

speedometer display ...................................................................19

starting,

engine .....................................................................................74

troubleshooting .....................................................................192

stopping engine .........................................................................74

storage,

owner’s manual .....................................................................104

SXS .......................................................................................184

suspension,

adjustment ............................................................................150

spring pre-load ......................................................................151

switch,

headlight .................................................................................31

ignition ....................................................................................30

T

tailgate levers .............................................................................56

tires,

air pressure ............................................................................161

flat ........................................................................................197

repairing ................................................................................165

replacing ...............................................................................166

thread conditions ..........................................................163, 164

tool kit .....................................................................................103

trailer hitch .................................................................................60

trailer towing,

operational guidelines .............................................................71

weight limits ............................................................................71

240

Index


Index

transporting your Honda ..........................................................182

tripmeter ....................................................................................24

trouble, unexpected .................................................................189

troubleshooting, starting ..........................................................192

turning, on level ground .............................................................82

V

vehicle identification no. (VIN) ..................................................212

W

warning labels ..............................................................................6

warranty,

coverage ...............................................................................229

extended ...............................................................................229

service ...................................................................................230

washing your SXS .....................................................................175

water, driving through ................................................................86

weight limit ................................................................................69

wheel removal ..........................................................................198

Index

241






Quick Reference

Quick Reference The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes.

How To Avoid Costly Repairs

The engine of your Honda can be the most expensive component to repair. Proper maintenance, especially the use of the recommended fluids and filters, prevents premature wear and damage.

Frequent causes of costly repairs are:

• Engine oil — insufficient quantity, improper oil.

• Air cleaner — dirty, leaking because of improper installation

(poor seal).

Record important information on the following page:

Quick Reference


Quick Reference

Engine No.

VIN

Color Label

Owner’s Name

Address

City/State

Phone

Dealer’s Name

Address

City/State

Phone

Service Mgr.

Quick Reference


Quick Reference

Scheduled

Maintenance

Pre-drive

Inspection

Fuel/Capacity

Engine Oil

Maximum

Weight Capacity

Initial: 100 miles (150 km)

Regular: every 600 miles (1,000 km)

Each time before you drive (page 66):

tires, fuel level, oil level, underbody, air cleaner housing drain tube, coolant, brake fluid, driveshafts, suspension, exhaust system, wheels, lights, controls, seat belts.

Unleaded gasoline, pump octane number

86 or higher

7.9 US gal (30 ℓ)

API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label,

SAE 10W-30, JASO T 903 standard MA,


Canada) or Honda 4-stroke oil, or an equivalent

1,728 lb (784 kg) operator, passenger, all cargo and accessories

Quick Reference


Quick Reference

Tires

Tire Pressure (cold)

Up to 661 lb

(300 kg) load

Tire Pressure (cold)

Up to maximum weight capacity

Spark Plugs

Coolant

Fuses

Front:

Rear:

Front:

Rear:

Front:

Rear:

25X8.00-12 NHS


25X10.00-12 NHS


10 psi (70 kPa)

12 psi (80 kPa)

10 psi (70 kPa)

18 psi (120 kPa) standard:

BKR5E-11 (NGK) or

K16PR-U11 (DENSO)

Ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50 solution with Pro Honda HP Coolant or an equivalent distilled water main: 40 A circuit: 15 A x 3, 10 A x 3

Quick Reference


Quick Reference

These symbols are used in Driver Controls section:

SYMBOL p q w w y

D, N, R

COMPONENT

START — ignition switch

ON — ignition switch

OFF — ignition switch

OFF — headlight switch

ON — headlight switch

Drive — Neutral — Reverse — shift lever

SEE PAGE

30

30

30

31

31

32

Quick Reference

No results