Champion 100424 27 Ton Full Beam Log Splitter Instructions

MODEL #100424
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
PARTS INFORMATION
27 Ton Full Beam Log Splitter
SERIAL NUMBER RANGE: ALL
To order replacement parts please visit:
shop.championpowerequipment.com
or call 1-877-338-0999.
REV 20210623
TABLE OF CONTENTS
Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parts List.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Parts Diagram 27.103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Engine Parts List 27.103.. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 7
Engine Parts Diagram R224P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Engine Parts List R224P.. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 10
2
100424 - 27 Ton Full Beam Log Splitter
PARTS DIAGRAM
1
22
4
2
21
20
24 23
17
5
TO(B)
18
25
3
8
16
(A)
7
14
13
9
11 48
10
(B)
52
19
22
21
26
TO(D)
67 66
65 70
15
52
28
36
13
33
35
22
21
32
30
31
27
(D) 29
2
81
TO(C)
(C)
3
(F)
42
53
39
41
43
37
38
39
51
77 75
54
49
47
64
71
82
69
67
TO(F)
76
74
68
56
51
44
45
(E)
TO(E)
50
72
78
TO(A)
34
26
80
12 6
66 67
73
79
55
63
62
57
22
58
56
22
46
83
2 3
59
40
60
3
61
100424 - 27 Ton Full Beam Log Splitter
PARTS LIST
#
Part Number
Description
Qty.
#
Part Number
Description
Qty.
1
PMJ25M-01-00
Beam
1
31
PMJ25M-14
Washer
2
2
G889.1-2000-M12
Lock Nut M12
5
32
G95-2000-14
Washer Ø14
1
3
G95-2000-12
Washer Ø12
5
33
G889.1-2000-M14
Lock Nut M14
1
4
PMJ25M-02-00
Wedge Slide
1
34
G5782-2000-M12-85
Bolt M12×85
2
5
G5782-2000-M12-75
Bolt M12×75(12.9)
1
35
PMJ22G-34-00
Left Fender
1
G5783-2000-M10-25
Bolt M10×25
4
6
G5783-2000-M8-30
Bolt M8×30
4
36
7
PMJ25Y-23
JIC90 Joint
1
37
PMJ22J-05-02
Axle Cap
2
8
PMJ25M-12
Control Valve
1
38
G9459-1988-M20-1.5
Slotted Nut M20×1.5
2
9
G818-2000-M8-12
Bolt M8×12
2
39
L44634 LYC DS
Tapered Bearing
4
10
G859-1987-8
Washer Ø8
2
40
PMJ37N-05-03
Wheel
2
PMJ22J-05-01
Cased Seal
2
11
PMJ22J-19
Plate
1
41
12
PMJ25M-16
Outlet Connector Of Pump
1
42
G91-2000-4-32
Cotter Pin Ø4×32
2
13
PMJ25M-29
Right Angle Joiner
2
43
PMJ25M-04-00
Oil Tank
1
14
PMJ22M-22
Valve Joiner
1
44
PMJ22G-19
Oil Plug
1
15
PMJ25M-28
Hydraulic Hose (Valve-Cylinder)
1
45
PMJ22Q-23
Through Joint
1
16
PMJ25M-08-00
Cylinder
1
46
PMJ25M-20-00
Auto Filter Base
1
17
GJY12-3
R Pin
2
47
PMJ22G-52
Auto Filter
1
18
PMJ25M-13
Wedge Pin
1
48
PMJ20J-17
Filter Housing "OUT" Connection
1
19
PMJ25M-15A
High Pressure Hydraulic Hose(Valve-Pump)
1
49
PMJ25Y-22
Low Pressure Hydraulic Hose(Valve-Oil Tank)
1
PMJ25M-17
Suction Hose
1
20
G5781-2000-M10-20
Bolt M10×20
4
50
21
G93-1987-10
Lock Washer Ø10
10
51
J8870-1999-d32
Clamp d32
2
22
G95-2000-10
Washer Ø10
14
52
G3452.1-92-10-2.65
"O" Ring Ø10×2.65
2
23
PMJ25M-36-00
Log Catcher
1
53
PMJ22Q-20A
Internal Oil Filter
1
24
G70.2-2000-M10-30
Bolt M10×30
2
54
PMJ22J-15
Pin
1
PMJ25M-03-00
Base Tube
1
25
PMJ25M-31
Short Log Catcher
1
55
26
G6170-2000-M10
Nut M10
6
56
PMJ22G-30
R Pin
2
27
PMJ22G-35-00
Right Fender
1
57
PMJ22J-10
Pin
1
28
PMJ22G-18
Screw NPT 1 in.
1
58
G889.1-2000-M10
Lock Nut M10
1
29
PMJ25M-19
Bolt M18×115
1
59
PMJ25M-18-00
Safety Chain With Hook
2
30
G1160.2-89
Oil Scale
1
60
PMJ22J-07-00
Front Support Leg
1
4
Parts List
100424 - 27 Ton Full Beam Log Splitter
#
Part Number
Description
Qty.
61
PMJ22G-40
2-in. Coupler
1
62
G5782-2000-M12-80
Bolt M12×80
2
63
G5782-2000-M10-85
Bolt M10×85
1
Engine
1
64
27.103
SN: ≤20020425
R224P-B00DY
SN: 20030001+
65
G6170-2000-M8
Nut M8
4
66
G93-1987-8
Lock Washer Ø8
8
67
G95-2000-8
Washer Ø8
12
68
G5782-2000-M8-40
Bolt M8×40
4
69
G1096-1979-5-36
Flat Key 5×36
1
70
PMJ22G-29
Engine Bushing
1
71
PMJ22G-28
Engine Connector
1
72
PMJ22G-27
Gear Pump Stand
1
73
ASME-B18.2.1-1996
-516-24-1
Bolt 5/16 in.-24×1 in.
4
74
G818-2000-M4-10
Cross Head Screw M4×10
4
75
G859-1987-4
Lock Washer Ø4
4
76
G848-1985-4
Washer Ø4
4
77
PMJ22G-32
Connector Cover
1
78
G77-2000-M6-10
Screw M6×10
1
79
PMJ22G-26
Gear Pump Connector
1
80
G1096-1979-3.18-25.4
Flat Key 3.18×2.54
1
81
PMJ22J-14
Gear Pump
1
82
G889.1-2000-M8
Lock Nut M8
4
83
PMJ25Y-24
135 Degree Tapered Hydraulic Fitting
1
82
G889.1-2000-M8
Lock Nut M8
4
5
100424 - 27 Ton Full Beam Log Splitter
ENGINE PARTS DIAGRAM 27.103
108
122
138
116
115
117
30
123
114
118
119
134 135 136
113
139
140
141
143
112
131 130
129128
127
110
69
105
126
40
41
42
43
44
15
16
17
108 107
51
66
65
112
55
56
86
82
83
85
84
91 92 93
104 103
11
52
53 54
81
73
89 90
106
45
46
18 19
109
47
48
49
50
88
87
75
68
99
125
74
72
71
70
137
111
133 132
80
79
78
77
76
124
142
94
95 96
67 1
98
64
63
62
61
60
59
58
57
97
100 101 102
20 21
39 19
22 23 20
24 25
26 27
28 29
31 11
14
34
13
1
2
32 33
3
4
5
6
7 8
9 10
11
12
121
6
35
36
37
38
120
100424 - 27 Ton Full Beam Log Splitter
ENGINE PARTS LIST 27.103
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part Number
1.5789.0608
22.061100.00.1
21.061005.00
2.10.003.1
21.061001.01
45.060003.00
45.060002.00
45.060009.00
45.060007.00
45.060008.00
1.5789.0612
27.080100.05.48
2.05.002
21.061300.00
2.02.006
83.060001.01
27.080001.00
24.120100.06
2.11.001
2.03.020.1
21.110100.00
21.110013.00
21.110011.00
21.110012.01
23.080600.00
2.08.037
2.03.016
27.030100.00
21.120400.01
27.131017.04
27.131017.04.01
21.127000.02
27.050200.00
27.050100.01
1.276.6205
24.030008.00
Description
Flange Bolt M6 × 8
Cover, Recoil Starter, Black
Spring, Recoil Starter
Rope Ø4 × 1550, Black
Reel, Recoil Starter
Spring, Ratchet
Starter Ratchet, Steel
Spring Guide, Ratchet
Ratchet Guide
Screw, Ratchet Guide
Flange Bolt M6 × 12
Fan Cover, Yellow
Clamp Ø9.5 × 5
Handle, Recoil, Soft
Nut M14 × 1.5
Pulley, Starter
Cooling Fan
Flywheel
Oil Seal Ø25 × Ø41.3 × 6
Washer Ø6.2 × Ø15 × 0.5, Black
Gear, Governor
Shaft, Governor Gear
Clip, Governor Gear
Bushing, Governor Gear
Air Guide, Right
Drain Bolt M10 × 1.25 × 25
Washer Ø10 × Ø16 × 1.5, Drain Bolt
Crankcase
Diode Assembly
Main Jet, Standard
Main Jet, Altitude
Oil Level Sensor
Connecting Rod
Crankshaft, Q
Bearing 6205
Gasket, Crankcase Cover
Qty.
#
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
5
1
1
1
1
2
2
1
1
1
8
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
2
1
1
1
/
1
1
1
2
1
7
Part Number
22.031000.00.48
24.030007.00
1.5789.0832
22.031000.01.48
23.110005.01
27.110003.00
1.6177.06
2.03.021.1
21.110001.00
22.123000.02
1.5789.0625
23.110006.00
27.110007.01
2.08.040
21.110008.00
24.111008.01.48
24.111000.01
25.040013.00
2.04.001
27.041000.01
2.14.012
27.050005.00
23.050003.00
2.09.001
27.050303.00
27.050302.00
27.050301.00
27.030009.01
2.04.003
23.040002.02
23.040006.02
26.080400.00
2.15.002(F6RTC)
1.5789.0865
23.040017.00
21.040003.00
Description
Oil Dipstick Assembly, Yellow
Cover, Crankcase
Flange Bolt M8 × 32
Oil Filler Cap, Yellow
Spring, Throttle Return
Arm, Governor
Flange Nut M6
Washer, Ø6.4 × Ø13 × 1, Black
Shaft, Governor Arm
Ignition Coil
Flange Bolt M6 × 25
Rod, Governor
Spring, Governor
Bolt M6 × 21, Governor Arm
Pin, Shaft
Grip Sheath, Speed Governor, Yellow
Control Assembly
Lifter, Valve
Dowel Pin Ø9 × 14
Camshaft
Woodruff Key 4 × 7.5 × 19
Piston
Pin, Piston
Circlip Ø18 × Ø1
Ring, Oil
Ring, Second Piston
Ring, First Piston
Gasket, Cylinder Head
Dowel Pin Ø10 × 14
Valve, Intake
Valve, Exhaust
Air Guide, Lower
Spark Plug F6RTC
Flange Bolt M8 × 65
Oil Seal, Valve
Spring, Valve
Qty.
1
1
6
1
1
1
3
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
3
2
2
Engine Parts List 27.103
100424 - 27 Ton Full Beam Log Splitter
#
Part Number
72 21.040007.00
73 21.040001.00
74 21.040008.00
75 24.040202.00
76 22.040009.00
77 22.040012.00
78 21.040021.00
79 1.97.1.06
80 1.6177.1.06
81 24.040201.00
82 23.040010.00
83 24.040004.00
84 27.040005.00
85 21.020002.01
86 24.021000.00
87 21.020001.00
88 1.5789.0615
89 2.01.010
90 26.100001.00
91 1.16674.0510
92 1.848.05
93 1.93.05
94 24.101202.00
95 46.101300.05
96 1.818.0406
97 1.9074.4.0510
98 24.101100.00
99 2.08.154
100 1.6175.08
101 1.848.08
102 1.93.08
103 26.010100.01
104 2.01.009
105 24.130002.00
106 23.130001.00
107 22.130003.00
27.131000.04
108
27.131000.09
Description
Retainer, Exhaust Valve Spring
Retainer, Intake Valve Spring
Rotator, Exhaust Valve
Shaft, Rocker Arm
Rocker Arm
Screw, Valve Adjustment
Nut M6 × 0.5, Lock
Washer Ø6
Flange Nut M6
Retainer, Rocker Arm
Bolt, Rocker Arm
Guide Plate, Push Rod
Push Rod
Gasket, Cylinder Head Cover
Cover, Cylinder Head
Breather Tube
Flange Bolt M6 × 15
Stud Bolt M8 × 35
Gasket, Exhaust Pipe
Flange Bolt M5 × 10
Washer Ø5
Lock Washer Ø5
Muffler Protector
Muffler Screen
Screw M4 × 6
Screw/Washer Assembly M5 × 10
Muffler Assembly
Flange Bolt/Washer Assembly M6 x 20
Nut M8
Washer Ø8
Lock Washer Ø8
Cylinder Head, 224cc
Stud Bolt M6 × 110
Gasket, Insulator
Insulator, Carburetor
Gasket, Carburetor
Qty.
1
1
1
1
2
2
2
2
2
1
2
1
2
1
1
1
4
2
1
2
2
2
1
1
4
2
1
3
2
2
2
1
2
1
1
1
Carburetor
1
#
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
8
Part Number
21.130004.00
21.130100.00
24.091100.01
1.5789.0620
24.091003.02
24.091200.02
24.091600.01
2.12.001
2.06.006
22.070013.00
24.091000.02
24.101000.00.2
22.061000.00
24.070100.02
81.070301.00
2.08.156
24.071000.01.1
21.070600.03
2.06.016
24.070400.00
24.070011.01
24.070010.00
5.1010.003.3
24.070001.00
1.818.0412
1.16674.0512.2
2.06.007
24.070011.00
2.08.121
22.070014.00
24.070700.00
1.845.2995
2.03.037
1.5789.0612.3
24.040200.00
Description
Gasket, Air Cleaner
Choke Handle
Base, Air Cleaner
Flange Bolt M6 × 20
Element, Air Cleaner
Cover, Air Cleaner
Screw Cap, Air Clean Cover
Buffer Ø7.5 × 7.5
Clamp Ø7 × Ø1
Pipe, Air Cleaner
Air Cleaner Assembly
Muffler Assembly
Recoil Assembly
Cap, Fuel Tank
Fuel Filter, Fuel Tank
Flange Bolt/Washer Assembly M6 × 33
Fuel Tank
Fitting, Fuel Tank
Clamp Ø8.7 × b8
Fuel Valve
Pipe, Ø4.5 × (30 + 30)
Veil, Fuel Tank
Ignition Switch, Red
Fuel Knob
Bolt M4 × 12
Flange Bolt M5 × 12
Clamp Ø8 × b6
Fuel Pipe Ø4.5 × Ø9.5 × 230
Flange Bolt M10 × 65
Pipe, Reversal Valve
Carbon Canister, 45cc
Screw ST2.9 × 9.5
Washer Ø3.2 × Ø14 × 1
Flange Bolt M6 × 12
Rocker Arm Assembly
Qty.
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
2
2
2
1
100424 - 27 Ton Full Beam Log Splitter
ENGINE PARTS DIAGRAM R224P
73
9
100424 - 27 Ton Full Beam Log Splitter
ENGINE PARTS LIST R224P
#
Part Number
Description
Qty.
#
Part Number
Description
Qty.
28
11310-Z810120-00A9
Crankcase Subassembly
1
29
90682-Z300110-0001
Oil Seal, Ø25 × Ø41.25 × 6
2
1
30
90408-Z010110-00A0
Washer, Ø10 × Ø15.8 × 1.5
2
Cylinder Head Cover Gasket
1
31
11007-Z010110-0001
Drain Plug Bolt, M10 × 1.25 × 15,
Blue White Zinc
2
17004-Z440110-0002
Tube, Breather, Ø8 × Ø12 × 90
1
32
16400-Z810210-0000
Governor Gear Assembly
1
5
14312-Z010110-0000
Valve Lock Nut
2
33
90547-0205-00
Bearing
2
6
14314-Z010110-0000
Valve Adjusting Nut
2
34
37060-Z010120-0001
Engine oil Sensor, W/O Nut
1
7
14311-Z010110-0000
Valve Rocker
2
8
14313-Z010110-0000
Valve Adjusting Bolt
2
35
90001-0614-01A0
Hexagon Flange Bolt, M6 × 14,
Blue White Zinc
2
9
14090-Z010110-0000
Lifter Stopper Plate Subassembly,
Blue White Zinc
1
36
90305-Z010210-0101
Hexagon Flange Nut, M10, Blue White Zinc
1
37
16061-Z010110-0000
Governor Arm
1
10
12003-Z010110-0001
Cylinder Head Bolt, M8 × 60, Blue White Zinc
4
38
90408-Z010210-00A0
Washer, Ø6.2 × Ø15 × 0.6
1
11
12109-Z810110-0000
Valve Lock Clamp
4
39
90501-Z010110-0001
Pin, Blue White Zinc
1
12
12112-Z810210-0000
Valve Spring Retainer
2
13
12103-Z010110-0000
Valve Spring
2
40
16070-Z010110-0001
Governor Support Subassembly,
Blue White Zinc
1
41
90305-0600-3101
Hexagon Flange Nut, M6, Blue White Zinc
3
42
16072-Z010110-0001
Governor Support Bolt, M6 × 21,
Blue White Zinc
1
1
90001-0612-0101
Hexagon Flange Bolt, M6 × 12,
Blue White Zinc
8
2
12410-Z440110-0001
Cylinder Head Cover Subassembly,
Blue White Zinc
3
12004-Z440110-00A0
4
14
12101-Z810210-0000
Seal Guide
1
15
12140-Z810210-00A0
Cylinder Head Subassembly
1
16
30010-Z010110-0000
Spark Plug, F6RTC
1
17
12131-Z950210-0000
Cylinder Head Gasket
1
43
16063-Z810110-0001
Spring, Governor
1
18
90502-1114-00A0
Pin, 11 × 14
2
44
16062-Z010110-0001
Governeor Rod, Blue White Zinc
1
19
14071-Z440110-0000
Valve Lifter
2
45
16012-Z010310-0000
Throttle Valve Returning Spring
1
20
12121-Z810120-0000
Exhaust Valve
1
46
16520-Z012510-0100
Throttle Control Assembly, Blue White Zinc
1
21
12111-Z810110-0000
Inlet Valve
1
22
14081-Z040110-0000
Valve Tappet
2
47
90001-0610-0101
Hexagon Flange Bolt, M6 × 10,
Blue White Zinc
5
23
13200-Z140210-00A9
Piston Ring Assembly
1
48
14200-Z810310-0000
Camshaft Assembly
1
24
13122-Z510210-0000
Piston Pin Clip
2
49
13300-Z812110-0000
Crankshaft Assembly
1
25
13111-Z810120-00A0
Piston
1
50
11001-Z440110-00A0
Crankcase Gasket
1
26
13121-Z810110-0000
Piston Pin, Ø13 × Ø45.9
1
51
90502-0912-00A0
Pin, 9 × 12
2
27
13010-Z810210-00A0
Connecting Rod
1
10
52
15010-Z290110-L401
Oil Dipstick Subassembly
2
53
11411-Z440410-00A0
Crankcase Cover
1
Engine Parts List R224P
100424 - 27 Ton Full Beam Log Splitter
#
Part Number
Description
Qty.
#
Part Number
Description
Qty.
83
17001-Z010210-0000
Air Cleaner Gasket
1
54
90001-0832-0101
Hexagon Flange Bolt, M8 × 32,
Blue White Zinc
6
84
17100-Z011910-00A1
Air Cleaner
1
55
13510-Z440410-0000
Flywheel Subassembly
1
85
17151-Z2M0110-0000
Air Cleaner Element
1
56
19352-Z440110-0001
Impeller
1
86
90305-0600-33
Hexagon Flange Nut, M6, Black Zinc
2
57
28002-Z0L0110-0000
Starter Pulley, Blue White Zinc
1
58
13501-Z010110-00A0
Flywheel Nut, M14 × 1.5, Blue White Zinc
1
90007-0630-A1A0
Hexagon Flange Bolt, M6 × 30,
Blue White Zinc
1
59
30400-Z441010-0001
Ignition Coil
1
16161-Z152010-0000
Main Jet, Standard
1
60
90001-0625-01A0
Hexagon Flange Bolt, M6 × 25,
Blue White Zinc
2
16161-Z151810-0000
Main Jet, Altitude 3000-6000 Feet
/
16161-Z151610-0000
Main Jet, Altitude 6000-8000 Feet
/
61
19304-Z010610-0001
Cylinder Body Shroud, Blue White Zinc
1
89
16112-Z010110-0000
Seal Ring, Float
1
62
90684-Z010510-0000
Clip
1
90
90681-Z0106100-0000
Seal Ring
1
63
19340-Z011010-0000
Lower Shield, Blue White Zinc
1
91
16620-Z810310-H200
Fuel Tank
1
64
90001-0616-01A0
Hexagon Flange Bolt, M6 × 16,
Blue White Zinc
1
92
16680-Z010210-0000
Fuel Tank Oil Outlet Subassembly
1
65
37050-Z010210-0001
Oil Protector, Blue White Zinc
1
93
90740-Z010510-00A1
Clamp
1
66
28110-Z810310-L400
Shroud
1
94
90686-Z010710-00M1
Fuel Pipe, Ø4.5 × Ø8.5 × 160
1
67
35555-Z810110-0000
Switch Connector Grounding Wire
1
95
30431-Z010110-0003
Rubber Jacket, Ø9.5 × Ø11 × 90, Black
1
68
35541-Z010610-0000
Stop Engine Connecting Wire
1
96
90521-U060110-00A0
Key
1
69
35540-Z010610-R901
Stop Engine Switch Subassembly
1
97
90722-Z2R0110-0000
End Plug
1
70
28200-Z141210-H200
Recoil Starter Assembly
1
98
16730-Z440810-LK01
Fuel Tank Cap
1
71
90408-0600-03
Washer, Black Zinc
3
72
90001-0608-03
Hexagon Flange Bolt, M6 × 8, Black Zinc
3
73
12110-Z810120-0099
Valve Set
1
74
90203-Z010110-0000
Stud, M8 × 34, Black Zinc
2
75
18001-Z440110-00A0
Exhaust Gasket
1
76
18100-Z140411-0003
Muffler Assembly
1
77
90303-0800-3101
Hexagon Nut, M8, Blue White Zinc
2
78
90204-Z620110-00A0
Stud, M6 × 115, Black Zinc
2
79
16002-Z010110-0000
Carburetor Insulator Gasket
1
80
16003-Z010110-0000
Carburetor Insulator Plate
1
81
16001-Z010110-0000
Carburetor Gasket
1
82
16100-Z811411-00M3
Carburetor Assembly
1
87
88
11
99
16652-Z010810-0001
Fuel Strainer
1
100
37200-Z810210-0001
Fuel Gauge
1
101
90685-Z030610-01A1
Clamp, Ø8 × 7 × 0.6
1
102
90001-0630-0101
Hexagon Flange Bolt, M6 × 30,
Blue White Zinc
1
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