Lennox EDV40RPM, EDV45RNM Installation instructions

P/N 506011-05 Rev. NC 11/2013

This manual is one of a set of two supporting this product. Refer to P/N 506013-05 for Care and Operation Instructions.

Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 506223-68.

INSTALLATION INSTRUC TIONS

EDV Direct-Vent

Gas Fireplaces

MODELS

MILLIVOLT:

EDV35RNM

EDV40RNM

EDV45RNM

EDV35RPM

EDV40RPM

EDV45RPM

ELECTRONIC:

EDV35RNE

EDV40RNE

EDV45RNE

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

INSTALLATEUR : Laissez cette notice avec l’appareil.

CONSOMMATEUR : Conservez cette notice pour consultation ultérieure.

US

Portland

OTL Report No. 116-F-05d-5

P506011-05

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

WARNING /AVERTISSEMENT/AVISO

HOT GLASS WILL

CAUSE BURNS.

UNE SURFACE VITRÉE CHAUDE

PEUT CAUSER DES BRÛLURES.

EL VIDRIO CALIENTE

CAUSARÁ QUEMADURAS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

LAISSER REFROIDIR LA SURFACE

VITRÉE AVANT D'Y TOUCHER.

NE PERMETTEZ JAMAIS À UN ENFANT

DE TOUCHER LA SURFACE VITRÉE.

USTED DEBE NUNCA

TOCAR EL VIDRIO CALIENTE.

LOS NIÑOS DEBEN NUNCA

TOCAR EL VIDRIO.

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death.

- Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any other

appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any

phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the fire

department.

- Installation and service must be performed by a

qualified installer, service agency or the gas supplier.

AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour

éviter tout dommage matériel, toute blessure ou la mort.

- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs

ou liquides inflammables dans le voisinage de cet appareil

ou de tout autre appareil.

- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucan interrupteur. Ne pas vous servir des

téléphones se trouvant dans le bâtiment où vous trouvez.

• Appelez immédiatement votre fournisseur de gaz depuis

un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz,

appelez le service des incindies.

- L’installation et l’entretien doivent être assurés par un

installateur ou un service d’entretien qualifié ou par le

fournisseur de gaz.

2

TABLE OF CONTENTS

Packaging .........................................Page 2

Introduction ......................................Page 2

General Information ..........................Page 2

Requirements for the

Commonwealth of Massachusetts .Page 4

Cold Climate Insulation .....................Page 5

Manufactured Home Requirements ..Page 5

Location ............................................Page 5

Vent Termination Clearances ............Page 6

Appliance and Vent Clearances .........Page 8

Pre-Installation Steps ........................Page 9

Typical Installation Sequence ...........Page 9

Step 1. Framing .................................Page 9

Fireplace and Framing Specifications .Page 10

Step 2. Routing Gas Line ..................Page 11

Step 3. Appliance Vent Collar ............Page 12

Step 4. Install The Venting System ...Page 12

Vertical Termination Systems ............Page 13

Vent Section Length Chart ................Page 13

Vertical Vent Tables and Figures ........Page 16

Horizontal Termination System .........Page 18

Horizontal Vent Tables and Figures ...Page 20

Venting Using Flexible Vent Pipe .......Page 23

Step 5. Field Wiring .........................Page 24

Step 6. Optional Blower Kit Wiring ..Page 25

Step 7. Connecting Gas Line ...........Page 25

Step 8. Verifying Appliance Operation Page 26

Step 9. Installing Logs ...................Page 27

Step 10. Remove/Install Glass Door .Page 30

Step 11. Burner Adjustments ............Page 30

Step 12. Hood Installation .................Page 32

Finishing Requirements ....................Page 32

Step 13. Attaching Safety-in-

Operation Warnings .......................

Page 33

Installation Accessories ....................Page 34

Gas Conversion Kits .........................

Page 36

Please read and understand these instructions before beginning your installation.

PACKAGING

The assembled vented gas fireplace heater is packaged with:

1 - the logs are packaged in a carton located within the firebox.

2 - one plastic bag of glowing embers is located in the bottom compartment.

3 - one envelope containing the literature package which consists of the care and operations manual, installation instructions, warning labels and warranty; envelope is located in the bottom compartment.

4 - one vent restrictor to be applied as shown on

Page 12 ; restrictor is taped to the envelope.

5 - one hood taped to the front of the standoff bracket at the top of the unit.

6 - three-piece ceramic ember panel.

INTRODUCTION

The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance installation.

The Electronic appliances are designed to operate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units.

These vented gas fireplace heaters are sealed combustion, air-circulating gas fireplaces designed for residential applications.

Approved Vent Components - These fireplaces are designed, tested and listed for operation and installation with the following vent components only:

• Secure Vent ® Direct-Vent System Components manufactured by IHP,

• Secure Flex ® Flexible Vent Components manufactured by IHP and

• Z-FLEX ® Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by

Flexmaster Canada Limited.

Use only the correct size venting (4-1/2" inner and 7-1/2" outer).

These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent components with these appliances.

GENERAL INFORMATION

WARNING

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

AVERTISSEMENT

Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

Les enfants et les adultes devraient être informés des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.

DO NOT ATTEMPT TO ALTER OR MODIFY

THE CONSTRUCTION OF THE APPLIANCE OR

ITS COMPONENTS. ANY MODIFICATION OR

ALTERATION MAY VOID THE WARRANTY, CER-

TIFICATION AND LISTINGS OF THIS UNIT.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

WARNING

Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous.

WARNING

Clothing or other flammable material should not be placed on or near the appliance.

AVERTISSEMENT

On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.

WARNING

Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the appliance.

AVERTISSEMENT

Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.

WARNING

Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.

NOTE: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person.

More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

Remarque: L’installation et la réparation devrait être confiées à un technicien qualifié.

L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite.

Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de poussière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.

Do not use this appliance if any part has been under water. Immediately call a qualified, service technician to inspect the appliance and to replace any parts of the control system and any gas control which has been under water.

Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.

IMPROPER INSTALLATION OR USE OF THIS

APPLIANCE CAN CAUSE SERIOUS INjURY OR

DEATH FROM FIRE, BURNS, EXPLOSION OR

CARBON MONOXIDE POISONING.

Only trim kit(s) supplied by the manufacturer shall be used in the installation of this appliance.

Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.

These appliances comply with National

Safety Standards and are tested and listed by OMNI-Test Laboratories, Inc. (Report No.

116-F-05d-5) to ANSI Z21.88-2009 (in Canada,

CSA-2.33-2009), and CAN/CGA-2.17-M91

(R2009) in both USA and Canada, as vented gas fireplace heaters.

Both millivolt and electronic versions of these appliances are listed by OMNI-Test

Laboratories for installation in bedrooms and Manufactured Homes.

Misc. Codes / Standards -

The Installation must conform to local codes or, in the absence of local codes, with the National

Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (In Canada, the current CAN/CGA-B149.1 installation code).

The appliance, when installed, must be electrically grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA

70 - latest edition , or the Canadian Electrical

Code, CSA C22.1 - latest edition .

Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.

These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.

These fireplaces are designed as supplemental heaters. Therefore, it is advisable to have an alternate primary heat source when installed in a dwelling.

These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.

Millivolt Models - The millivolt appliances are manually controlled and feature a spark igniter

(piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries.

This system provides continued service in the event of a power outage.

Electronic and Millivolt models come standard with a manually-modulated gas valve; flame appearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.

Input (BTU/HR) Gas Valves (all models)

Input Rate (BTU / HR)

Models

Nat. Gas Prop. Gas

EDV35

25,000 high

19,000 low

24,000 high

18,000 low

EDV40

EDV45

27,000 high

21,000 low

31,000 high

25,000 low

27,000 high

21,000 low

29,000 high

23,000 low

Table 1

3

4

Gas Pressure - All Models

Tables 2 and 3 show the appliances' inlet and manifold gas pressure requirements:

Inlet Gas Supply Pressure

(all models)

Fuel # Minimum Maximum

Natural Gas

Propane

4.5" WC

(1.12 kPa)

11.0" WC

(2.74 kPa)

10.5" WC

(2.61 kPa)

13.0" WC

(3.23 kPa)

Table 2

Manifold Gas Supply Pressure

(all models)

Fuel #

Natural

Gas

Low

(Lo) 2.2" WC

(0.55 kPa)

High

(Hi) 3.5" WC

(0.87 kPa)

(Hi) 10.0" WC

(2.49 kPa)

Table 3

Test gauge connections are provided on the front of the millivolt and electronic gas control valve (identified IN for the inlet and OUT for the manifold side). The control valves have a 3/8"

(10mm) NPT thread inlet and outlet side of the valve (refer to Figures 1 and 2 ) .

Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.

The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi

(3.5 kPa).

Orifice Sizes - Sea Level to High Altitude

(All Models)

These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orifice sizes (marked with an "*" in Table 4) .

For elevations above 4500 feet, contact your gas supplier or qualified service technician.

Deration At higher elevations, the amount of BTU fuel value delivered must be reduced by either:

• Using gas that has been derated by the gas company.

• Changing the burner orifice to a smaller size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel

Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CGA-B149.1 codes - latest edition.

Flame breadth, height and width will diminish

4% for every 1,000 feet of altitude.

Inlet (IN)

Test Port

Manifold

(OUT)

Test Port

Hi/Lo Flame

Control Knob

Green Wire

(From DFC Wire

Harness)

Orange

Wire

(From DFC

Wire

Harness)

Burner Orifice Sizes

Elevation 0-4500 feet ( 0-1372 meters)

Model

Series

Nat.Gas

drill size (inches)

Propane drill size (inches)

EDV35

EDV40

EDV45

Table 4

#42 (0.0935")*

H3721 •

#40 (0.0980")*

69L96 •

(0.0570")*

H8998 •

#53 (0.0595")*

39L10•

#37 (0.1040")*

24M10 •

(0.0620")*

21L01 •

* Standard size installed at factory

• Part /Cat. Number

In Canada - CAN/CGA-2.17-M91 (R2009)

(high altitude):

THE CONVERSION SHALL BE CARRIED

OUT BY A MANUFACTURER’S AUTHO-

RIZED REPRESENTATIVE, IN ACCOR-

DANCE WITH THE REQUIREMENTS OF

THE MANUFACTURER, PROVINCIAL OR

TERRITORIAL AUTHORITIES HAVING jURISDICTION AND IN ACCORDANCE

WITH THE REQUIREMENTS OF THE

CAN/CGA-B149.1 OR CAN/CGA-B149.2

INSTALLATION CODES.

Gas Valve Diagrams

See Figure 1 for Millivolt models and Figure 2

For Electronic Models.

Main Gas Control Knob

OFF/PILOT/ON

Pilot Adjustment

Screw

PILO

T

T

LO

ON

OFF

W LO

H I

IN OUT

Manifold Pressure Tap

Inlet Pressure Tap

HI/LO Variable

Flame Height

Adjustment

Figure 1 - SIT Millivolt Gas Valve

Main Gas Inlet

3/8" NPT

Yellow Ground Wire

(From DFC Wire

Harness)

Figure 2 - SIT Electronic Gas Valve

REQUIREMENTS FOR THE COMMON-

WEALTH OF MASSACHUSETTS

These fireplaces are approved for installation in the US state of Massachusetts if the following additional requirements are met:

• Install this appliance in accordance with

Massachusetts Rules and Regulations 248

C.M.R.

• Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.

• The flexible gas line connector used shall not exceed 36" (92cm) in length.

• The individual manual shut-off must be a

T-handle type valve.

Massachusetts Horizontal Vent Requirements

In the Commonwealth of Massachusetts, horizontal terminations installed less than seven

(7) feet above the finished grade must comply with the following additional requirements:

• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be

ANSI/UL 2034 listed and be ISA certified.

• A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW.

KEEP CLEAR OF ALL OBSTRUCTIONS.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

COLD CLIMATE INSULATION

For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced fiberglass insulation.

If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent conduction of cold transferring to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.

MANUFACTURED HOME

REQUIREMENTS

This appliance may be installed in an aftermarket permanently located, manufactured home and must be installed in accordance with the manufacturer's instructions.

Cet appareil peut être installé cómme du matériel d'origine dans une maison préfabriquée (É.U. seulement) ou mobile et doit être installé selon les instructions du fabricant.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique.

Cet appareil ne peut être converti à d'autres gaz, sauf si une trousse de conversion est utilisée.

CAUTION: Ensure that the cross members are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.

CAUTION: This appliance must be grounded to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the

National Electrical Code ANSI / NFPA 70

- latest edition or the Canadian Electrical

Code CSA C22.1 - latest edition.

TOP VENT

TION

APPLICA

REAR VENT APPLICA

APPLICATION

TOP VENT

TOP VENT APPLICA

RECESSED

INSTALLATION

TOP VENT

APPLICATION

VERTICAL VENT

(Rear Vent Application)

HORIZONTAL VENT

(Rear Vent Application without a chase)

HORIZONTAL VENT

(Rear Vent Application with a chase)

HORIZONTAL VENT

(Top Vent Application)

VERTICAL VENT

(Top Vent Application)

Figure 3 - Typical Locations

TION

LOCATION

In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 3).

En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 3).

The location should also be free of electrical, plumbing or other heating/air conditioning ducting.

These direct-vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locating television sets and decorative plants.

Be aware that this is a heat producing appliance. Objects placed above the unit are exposed to elevated temperatures.

Do not insulate the space between the appliance and the area above it ( see Figure 8 ) .

The minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8 .

The appliance must be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

5


6

VENT TERMINATION CLEARANCES

These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National

Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.

Vertical Vent Termination Clearances

Terminate multiple vent terminations according to the installation codes listed above and Figures

4 and 5 .

12”

(305mm)

Minimum

Figure 4 - Multiple Terminations

Vertical Vent Termination Clearances

TERMINATION HEIGHTS FOR VENTS ABOVE

FLAT OR SLOPED ROOFS

Horizontal Overhang

2 FT MIN.

Vent

Termination

2 FT

MIN.

Lowest

Discharge

Opening

Vertical

Wall

Storm Collar

Flashing

Concentric

Vent Pipe

H*

X

12

Roof Pitch is X/12

1 inch (25.4 mm) Minimum

Clearance to Combustibles

*H = MINIMUM HEIGHT FROM ROOF TO

LOWEST DISCHARGE OPENING OF VENT

The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:

Figure 5

Termination Heights For Vents

Above Flat Or Sloped Roofs

Ref. NFPA 54 / ANSI Z223.1

Roof Pitch

Flat to 6/12

* Feet

1.0

* Meters

0.3

6/12 to 7/12

7/12 to 8/12

1.25

1.5

0.38

0.46

8/12 to 9/12

9/12 to 10/12

10/12 to 11/12

2.0

2.5

3.25

0.61

0.76

0.99

11/12 to 12/12

12/12 to 14/12

14/12 to 16/12

16/12 to 18/12

18/12 to 20/12

20/12 to 21/12

4.0

5.0

6.0

7.0

7.5

8.0

1.22

1.52

1.83

2.13

2.29

2.44

Horizontal Vent Termination Clearances

The horizontal vent termination must have a minimum of 6" (152 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less (see Figure 6 ) . For projections exceeding 2-1/2"

(64 mm), see Figure 6 . For additional vent location restrictions refer to Figure 7 on Page 7 .

Ventilated

Soffit

Unventilated

Soffit

18"

(457 mm)

12"

(305 mm)

Horizontal Vent Termination Clearances

Combustible Projection

2-1/2” or less in length

Combustible Projection greater than 2-1/2” in length

6"

(152 mm)

All horizontal terminations may be located as close as

6” (152mm) to any

(non-combustible and combustible) exterior sidewall. This distance may be decreased to 2”

(51mm) for non-combustible exterior sidewalls only, if the

SV4.5HT-2 termination is used.

Termination Kit

Side Elevation View

Termination Kit

Figure 6

NOTE" See Figure 36 on Page 19 for the exterior wall recess allowances of the square horizontal termination.


L

V

B

EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS

* See Item D in the Text Below.

Exterior Wall

*18”

V

Horizontal

Termination

6”

Inside Corner

Detail D

Ventilated Soffit

Inside

Corner Detail

A

V

G

NOTE: Local Codes Or Regulations

May Require Different Clearances.

NOTE: Location Of The Vent Termination

Must Not Interfere With Access To The

Electrical Service.

1

= 9” in U.S.

= 12” in Canada

N P

Q

V

H

O

V

V

F

V

C

Fixed

Closed

Window

C

C

C

B

B

V

B

Operable

Window

B

J

1

3 ft.

X

3 ft.

1

M

V X

D

N

A

X = Air Supply Inlet V = Vent Termination = Area where Termination is not Permitted

I

K

E

V

A =

B =

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b a l c o n y .

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( 3 0 c m ) *

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) o r n e c d e c h e s ( 4 5 8 m m ) o m n s a m e it n d e d o n t o t rf

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D e r

= m

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I

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C c l o e a r a n m b u s c e it o n t o a n o ri i n m n l e e c t t h o a n a i c a l n y o t a h e ri r s a u p p p p l il y a i n n l e c e t n d t o e d b u a b o v e li d i n g o r

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= p u

C l b e il a r c a n p r c e o p a e b o v e tr y

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1 3 m ) ‡

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O

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C l e a r a n c e

W i d t h o f

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A l t c o o

T v e e r

(

( M m i

M i a n a n x i it m u m ) i m o n u m

(

)

A l c o v e )

Q = C l e a r a n c e t o C o m b u s it b l e A b o v e ( A l c o v e )

6

6

3

1 8 f e e t ( 1 i n c h e s f e e t i n c

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.

r d r d e a h a r n c e a n ll m i n c e o t w w tt e d fi ti h h t t e r ti m v e h i e t h r n a e a n c t u r c u d e a r e n t

, r d e ri p n t e o c r

CAN/CGA

A c lt h

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I n d h s e t s a i s

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l ll u m 2 a it o n o c a t e d s i d e s

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b b e e n t w e a e t e n h t t w h e o s i lf o o n g l e

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6

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( 1 .

8 3 c h e s ( 1 5 m ) * *

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1 8 f e e t i n

( 9 1 c h e s c m

( 4 5

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) * * a n d s e r v e s b o t h

Figure 7


7

8

MINIMUM CLEARANCES TO COMBUSTIBLES

Appliance And Vent Clearances

The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 5) , with the following exception: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit . In addition, when the unit is recessed, the side walls surrounding the unit must not extend beyond the front edge of the unit (see Figure 3 ) .

MINIMUM CLEARANCES

*

Inches (millimeters)

Back

Sides

1/2" (13)

0 (0) from Spacers Or Dimples

1/2" (13)

0 (0) from Spacers Or Dimples **

Top Spacers

Floor

From Bottom of Unit To Ceiling

Vent 3 (76) Top

0 (0)

0 (0)

64 (1626)

* / 1 (25.4) Sides & Bottom

Front

SERVICE CLEARANCES Feet (meters)

3 feet (0.9 meters)

Table 5

*NOTE: 3" (75 mm) above any horizontal/inclined vent component.

**NOTE: See Page 9, Step 1 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.

Hearth Extension - A hearth extension is not required with this appliance.

If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.

Shelf Height - To provide for the lowest possible shelf surface, use the alternate rear vent outlet, the venting attached to the top vent should be routed in a way to minimize obstructions to the space above the appliance.

Do not insulate the space between the appliance and the area above it (see Figure 8 ).

The minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8 .

Wall Finishes / Surrounds / Mantels

NOTE: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance face (see Figures 63 and 64 on Page 32 ).

Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face with these exceptions: they must not cover any portion of the removable glass panel or control compartment.

Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 9 . Mantels constructed of noncombustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the fireplace hood.

Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.

NOTE: We recommend the use of high temperature paint (rated 175° F or higher) on the underside of the mantel.

All Models

Top Vent

Rear Vent

Combustible Shelf Height - Inches (millimeters)

Secure Vent ®

*50-1/2 (1283)

Secure Flex ® (flex elbow)

*52-1/4 (1327)

*40-1/4 (1022) *40-1/4 (1022)

* Includes 3” clearance to combustibles (required above vent components)

Do not insulate the space between the appliance and the area above it.

Do not insulate the space between the appliance and the area above it.

Shelf Height

(see table)

Shelf Height

(see table)

Shelf Above Fireplace With Rear Venting Shelf Above Fireplace With Top Venting

Figure 8 - Shelf Height Minimum Clearances With Top Venting

MANTEL CLEARANCES

Inches (mm)

Inches (millimeters)

12 (305) MANTEL

12-1/2

(318)

10-1/2

(267) 8-1/2

(216)

6-1/2

(165) 4-1/2

(114) 2-1/2

(64)

10 (254) MANTEL

8 (203) MANTEL

6 (152) MANTEL

4 (102) MANTEL

2 (51) MANTEL

TOP OF

APPLIANCE

NOTE: Hood is shown as positioned on fireplaces with radiant panels. The hood position for fireplaces with louvered panels is higher than shown.

Figure 9 - Minimum Mantel Clearances

Combustible Materials

Allowed In Shaded

Area “Safe Zone”

12"

Top View Of

Fireplace

45º

5"

17"

8-1/4"

Min. Distance

To Protected

Perpendicular

Side Wall

Side

Wall

14"

Side

Wall

Min. Distance To

Unprotected

Perpendicular Side Wall

Combustible materials may project beyond one side of the fireplace opening as long as they are kept within the shaded areas illustrated here.

Figure 10 - Minimum Distance to Side Wall


PRE-INSTALLATION STEPS

The appliance is shipped with all gas controls and components installed and pre-wired.

1. Remove the shipping carton. Remove the shipping pad, exposing the front glass door.

2. Open the two spring latches securing the glass door (under the firebox floor). Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside, taking care to protect it from inadvertent damage.

See Removing The Glass Enclosure Panel on

Page 30 .

3. Remove the log set from the firebox. Handle logs carefully to prevent breakage.

4. Remove the embers and volcanic stone from the control compartment.

TYPICAL INSTALLATION SEQUENCE

The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.

See the page numbers references in the following steps for detailed procedures.

Step 1. FRAMING ( Page 9 ): Install top standoff spacers. Construct the appliance framing.

Position the appliance within the framing.

Secure with nailing flanges.

Step 2. ( Page 11 ) Route gas supply line to appliance location.

Step 3. ( Page 12 ) Preparing the appliance vent collar.

Step 4.

( Page 12 ) Install the vent system and exterior termination.

Step 5. ( Page 24 ) Field Wiring a. Millivolt Appliances Install the operating control switch (not factory provided) and bring in electrical service line for forced air-circulating blower (optional equipment).

b.

Electronic Appliances - Field wire and install operating control switch.

Step 6.

( Page 25 ) Install blower kit (optional equipment).

Step 7.

( Page 25 ) Make connection to gas supply.

Step 8.

( Page 26 ) Verifying appliance operation.

Step 9.

( Page 27 ) Install the logs, decorative volcanic stone and glowing embers.

Step 10. ( Page 30 ) Install glass door assembly.

Step 11. ( Page 30 ) Adjust burner to ensure proper flame appearance.

Step 12.

( Page 32 ) Install the hood.

Step 13.

( Page 33 ) Attach Safety-In-Operation

Warnings.

Step 1. FRAMING

Frame these appliances as illustrated in Figures

13 and 14 on Pages 10 and 11 ( Figure 15 applies to corner framing installations only).

All framing details must allow for a minimum clearance to combustible framing members as shown in Table 5 on Page 8 .

If the appliance is to be elevated above floor level, a solid continuous platform must be constructed below the appliance.

Headers may be in direct contact with the appliance top standoff spacers ( Figure 12 ) , maintaining the 3" clearance to the fireplace top, but must not be supported by them or notched to fit around them . All construction above the appliance must be self-supporting.

DO NOT use the appliance for structural support.

The fireplace should be secured to the side framing members using the unit's side nailing flanges - one top and bottom on each side of the fireplace front. See Figure 13. Use 8d nails or their equivalent.

TOP STANDOFF SPACERS

IMPORTANT! Bend the top standoff spacers to the proper configuration as shown in Figure

12 (see detail "B" if 1/2" finish materials are being used or detail "C" if 5/8" finish materials are being used) .

The two 3" standoff spacers on top of the fireplace cabinet are shipped flat as shown in detail A ( Figure 12 ) . The standoffs will need to be bent to their proper configuration to maintain the required top 3” clearance as follows:

1) The standoffs are secured with 2 screws in the 2 left screw holes (see detail A in Figure

12 ) . Remove the screw on the right.

2) Bend the standoffs as shown in Detail B

( Figure 12 ) if 1/2” finish materials are being used or Detail C ( Figure 12 ) if 5/8” finish materials are being used.

3) Install the screw that was removed on step

1 as shown in Figure 12 .

SIDE NAILING FLANGES

Bend out the appropriate nailing flanges for the drywall/finish material to be used. Nailing flanges are provided for flush framing, 1/2" and

5/8" framing depths (see Figure 13 ) .

IMPORTANT!

Install the top standoff spacers to the proper configuration before installing the fireplace.

A

Positioned flat as shipped from the factory.

Top Standoff

B

Fireplace Front

Configuration if 1/2" finish materials are being used.

Top Standoff

C

Fireplace Front

Configuration if 5/8" finish materials are being used.

Top Standoff

Fireplace Front

Figure 12 - Top Standoff Spacers

Unit Nailing Flange

(No clearance to combustible framing is required)

Side

Framing

NOTE: The nailing flanges, combustible members, and screw heads in areas directly adjacent to the nailing flanges are EXEMPT from the 1/2" clearance to combustible requirements for the firebox outer wrapper.

Combustible framing may be in direct contact with the nailing flanges and may be located closer than

1/2" from screw heads and the firebox wrapper in areas adjacent to the nailing flanges.

Frame the opening to the exact dimensions specified in the framing details in this manual.

Figure 13 - Side Nailing Flanges

9


10

FIREPLACE AND FRAMING SPECIFICATIONS

Models

EDV35

EDV40

EDV45 in.

mm in.

mm in.

mm

A

35-1/4

B

Framing

40-1/4

C

(rear vent)

20-7/8

896 1022

40-1/4 40-1/4

1022 1022

45-1/4 40-1/4

1149 1022

530

20-7/8

530

20-7/8

530

C

(top vent)

23-5/8

600

23-5/8

600

23-5/8

600

D E

27-1/2 43-5/8

699 1108

27-1/2 43-5/8

699 1108

27-1/2 43-5/8

699 1108

Models

EDV35

EDV40

EDV45

Vent Size

Co-axial DV

Vent Size

Efficiencies %

Natural Gas

AFUE P4

66

66

67

61

64

63

4-1/2" Inner

7-1/2" Outer

Propane

AFUE P4

66

66

67

61

65

62

Input (BTU/HR) - MV & Electronic

Input Rate (BTU / HR)

Models Nat. Gas Prop. Gas

EDV35

EDV40

EDV45

25,000

27,000

31,000

24,000

27,000

29,000

Based on CSA P.4.1-09

NOTES

Diagrams, illustrations and photographs are not to scale - consult installation instructions. Product designs, materials, dimensions, specifications, colors and prices are subject to change or discontinuance without notice.

Vertical Venting Through the Ceiling:

Frame ceiling opening Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (see Figure 19) .

Rear/Side

Framing

Spacers

Header

Spacing

Top

Standoffs

N

Vent Framing - Rear Vent

With no Elbows

B

Vent Framing - Top Vent

With One 90 º Elbow

E

10-1/2

(267)

Framing should be constructed of 2x4 or larger lumber.

5-1/8

(130)

7

(178)

5-1/8

(130)

7

(178)

D

C

¹⁄₂ A

A

M

Inches (mm)

10-7/8

(275)

C is the required framing depth dimension when the finish material(drywall) thickness is 1/2" (13mm)

Concentric Flue:

Flue 4-1/2” (114 mm);

Combustion Air

7-1/2” (190 mm).

Viewable Glass Size

35" Model

40" Model

45" Model

29-1/2" Wide

24" High

34-1/2" Wide

24" High

39-1/2" Wide

24" High

Top View

K

3 (76) 20-7/8

(531)

12-1/8

(308)

12-1/8

(308)

1/2 (13)

Hood

WARNING

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

F

J

H G (

GAS INLET either side and bottom )

3 (76)

10-1/8

(257)

Electrical

Inlet

L

AVERTISSEMENT

Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.

Figure 14

Front View

Model

EDV35

EDV40

EDV45

F G in.

40-1/8 37-1/8 mm 1019 943 in.

40-1/8 37-1/8 mm 1019 943 in.

40-1/8 37-1/8 mm 1146 943

H

24

609

24

609

24

609 j

29-1/2

749

34-1/2

876

39-1/2

1003

(

7

179)

Right Side View

K L M N

35-1/8 27-1/2 21-1/2 10-3/4

892 698 546 273

40-1/8 27-1/2 26-1/2 13-3/4

1019 698 675 337

45-1/8 27-1/2 31-1/2 15-3/4

1146 698 802 401

FIREPLACE FRAMING SPECIFICATIONS

*F b

Model

EDV35

EDV40

EDV45

Framing

A B C D E in.

35-1/8 65-1/2 46-5/16 25-11/16 32-3/4 mm 892 1664 1176 652 832 in.

40-1/8 67-3/4 47-7/8 25-11/16 33-7/8 mm 1019 1721 1216 652 860 in.

45-1/8 72-3/4 51-7/16 25-1/16 36-3/8 mm 1146 1848 1307 652 924

F

5

127

5-3/4

146

7-1/2

191

7” (178mm)

*C

*D

*E

* In EDV35 corner installations, the unit has been moved 1-3/8" (35mm) into the room in order to achiever a minimum of 5" (127mm) in the

F dimension.

* These dimensions occur when one 45 º elbow is connected directly to the appliance collar.

NOTE: Venting requirements for rear vent applications in corner installations - the horizontal vent length “a” to “b,” must not exceed 28" (711mm) a

A

*B

Back wall of chase/enclosure(including any finishing materials)

Figure 15 - Corner Framing with Horizontal Termination

Step 2. ROUTING GAS LINE

Route a 1/2" (13 mm) gas line to the left side of the appliance as shown in Figure 16 . Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and 1/2" shutoff valve. (See Figure

50 on Page 26 ) .

3"

(76 mm)

6-1/2"

(152 mm)

Left Side

Front Corner of

Fireplace Framing

Also see Figure 14 on Page 10.

Figure 16 - Route Gas Line

Proper Sizing of Gas Line

Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA

54 - latest edition (USA) or CAN/CGA-B149.1

- latest edition (Canada).

Never use galvanized or plastic pipe. Refer to Table 6 for proper sizing of the gas supply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualified individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls, pressure, sediment, and more. Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping.

Schedule 40

Black Iron Pipe

Inside Diameter (Inches)

Schedule 40 Pipe

Length (feet)

Natural

Gas

Propane

Gas

0-10

10-40

1/2

1/2

3/8

1/2

40-100

100-150

150-200

Table 6

1/2

3/4

3/4

1/2

1/2

1/2

NOTES:

• All appliances are factory-equipped with a flexible gas line connector and 1/2" shutoff valve (see Figure 50 on Page 26 ) .

• See Massachusetts Requirements on Page

4 for additional requirements for installations in the state of Massachusetts in the USA.

• The gas supply line should Not be connected to the appliance until Step 7 ( Page 25 ) .

• A pipe joint compound rated for gas should be used on the threaded joints. Ensure propane resistant compounds are used in propane applications . Be very careful that the pipe compound does not get inside the pipe.

• It is recommended to install a sediment trap in the supply line as close as possible to the appliance. Appliances using Propane should have a sediment trap at the base of the tank.

• Check with local building official for local code requirements (i.e. are below grade penetrations of the gas line allowed?, etc).

IMPORTANT: If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling.

Ref. NPFA 58), there may be loss of pressure, resulting in insufficient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.


11

12

Step 3. PREPARING APPLIANCE VENT

COLLAR

Prepare the vent collar being used per instructions on this page. Refer to Figure 17 for top vent usage and Figure 18 for rear, and the following steps to prepare the appropriate collar for use.

When the top vent collar is being used , remove the flue baffle and vent cover plate and gasket, then reinstall flue baffle as follows (refer to

Figure 17 ):

1. From inside the firebox, remove the two screws securing the flue baffle. Set flue baffle aside until step 4.

2. From inside the firebox, loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws. Remove and discard the cover plate. Reinstall and securely tighten all four screws.

3. Reinstall the flue baffle and securely tighten the 2 screws.

PREPARING APPLIANCE TOP VENT COLLAR

(OUTSIDE UNIT)

GASKET

KNOCKOUT

CABINET TOP

FIREBOX TOP

VENT

COVER PLATE

FLUE

BAFFLE

TOP VENT

COVER PLATE

SCREWS (4 EA)

(INSIDE UNIT)

BAFFLE SCREWS (2 EA)

CROSS SECTION

Figure 17 - Top vent seal, cover plate and flue baffle

When the rear vent collar is being used , remove the vent cover plate as follows (refer to Figure 18 ):

1. From inside the firebox, remove the two screws securing the lintel to the rear wall of the firebox. Remove the lintel.

2. Remove the four cover plate securing screws.

Remove and discard the cover plate.

3. Reinstall and securely tighten all four cover plate screws.

4. Re-secure the lintel to the rear wall of the firebox.

PREPARING APPLIANCE REAR VENT COLLAR

COVER PLATE

SECURING SCREWS

KNOCKOUT

CAP AND

GASKET

REAR VENT

VENT RESTRICTOR INSTALLATION

Vent restrictor may be needed when vertically terminating the vent system above the roof (when using the appliance top vent), install a vent restrictor in the top vent of the fireplace outlet.

If needed, install the restrictor as shown, either from inside or outside the unit, in the inner fireplace collar.

(INSIDE UNIT)

CROSS SECTION

CABINET BACK

(OUTSIDE UNIT)

Figure 18 - Rear vent seal and cover plate removal

WARNING

Failure to reinstall and securely tighten cover plate screws could result in leakage of flue products into the living space. Vent cover plate and vent seal cap must remain securely installed on unused vent collar. Failure to do so could result in leakage of flue products into living space.

Inner

Fireplace

Collar

Figure 19

Appliance Top

Vent Outlet

Installation of Vent Restrictor

A vent restrictor may be needed with this appliance. The restrictor is installed in the appliance top flue outlet as shown in Figure

19 , either before adding vent, from above, or after installation of vent from below, within the firebox. The restrictor is self securing through a positive friction fit.

Determine the venting for the appliance. If the vent run will include at least 8 feet of vertical rise, then install the restrictor in the appliance collar before connecting any vent ( Refer to

Figure 19) . Place the restrictor inside the appliance vent collar and press in place.

NOTE: The restrictor is included within the firebox.

Step 4. INSTALL THE VENT SYSTEM

General Information

These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National

Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.

Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.

Dégagement conforme aux codes d'installation locaux et aux exigences du foumisseunde gaz.

Use only approved venting components.

See Approved Vent Components on

Page 2.

These fireplaces must be vented directly to the outside.

The vent system may not service multiple appliances, and must never be connected to a flue serving a separate solid fuel burning appliance. The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.

Select Venting System - Horizontal or Vertical

With the appliance secured in framing, determine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation.

A list of approved venting components are shown on Pages 34 and 35.


VERTICAL TERMINATION SYSTEMS (ROOF)

See Figure 23 on Page 14 and Figures 29 through

33 on Pages 16 and 17 and their associated

Vertical Vent Tables which illustrate the various vertical venting configurations that are possible for use with these appliances. Secure Vent ® pipe applications are shown in these Figures; Secure

Flex ® pipe may also be used. A Vertical Vent

Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.

Both these vertical vent systems terminate through the roof. The minimum vent height above the roof and/or adjacent walls is specified in ANSI Z223.1-(latest edition) (In Canada, the current CAN/CGA-B149.1 installation code) by major building codes. Always consult your local codes for specific requirements. A general guide to follow is the Gas Vent Rule (refer to

Figure 5 on Page 6 ) .

Vertical (Straight) Installation

( Figure 20 )

Determine the number of straight vent sections required. 4-1/2" (114 mm), 10-1/2" (267 mm), 22 -1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available (see Tables on this page and

Pages 34 and 35 - Vent Sections) . Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists. Refer to the Vent Section Length Chart.

SV4.5CGV-1

Termination

40' Max

(12.2 M)

Figure 20

SV4.5FA OR

SV4.5FB Flashing

AND SV4.5SC

STORM COLLAR

1" (25.4 mm)

Minimum

Clearance to

Combustibles

*SV4.5VF

Firestop/Spacer

SV4.5L6/12/24/36/48

Vent Sections

*When using Secure Flex, use Firestop/Spacer

SF4.5VF

4 3 .

5

4 5

4 6 .

5

4 9 .

5

5 1

5 5 .

5

5 7

7 3 .

5

7 9 .

5

8 1

9 0

6 6

6 7 .

5

6 9

7 2

9 1 .

5

9 3

9 6

9 7 .

5

1 0 2

1 0 3 .

5

1 0 8

1 1 4

1 1 7

1 1 8 .

5

1 2 6

1 3 0 .

5

1 3 5

1 3 8

1 3 9 .

5

1 4 2 .

5

3 .

6 2 5

3 .

7 5

3 .

8 7 5

4 .

1 2 5

4 .

2 5

4 .

6 2 5

4 .

7 5

5 .

2 5

5 .

6 2 5

5 .

7 5

6

6 .

1 2 5

6 .

6 2 5

6 .

7 5

7 .

5

7 .

6 2 5

7 .

7 5

8

8 .

1 2 5

8 .

5

8 .

6 2 5

9

9 .

5

9 .

7 5

9 .

8 7 5

1 0 .

5

1 0 .

8 7 5

1 1 .

2 5

1 1 .

5

1 1 .

6 2 5

1 1 .

8 7 5

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0

0

1

1

0

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0

0

1

0

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1

0

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1

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1

1

2

0

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1

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2 2 .

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2 5 .

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3 1 .

5

3 4 .

5

3 7 .

5

V E N T

S e c

N it o

L e

N n e g i( n t t h m c

S h i e i( n n a s c it

) l g h e t h s )

H e i g h t o f V e n t

S E C T I O N

6

4 1 / 2

1 2

L E

1 0 1 / 2

N G T H

2 4

2 2 1 / 2

C H A R T

3 6

3 4 1 / 2

N u m b e r o f V e n t S e c it o n s

4 8

4 6 1 / 2 i n c h e s

4 .

5 tf

0 .

3 7 5 1 0 0 0 0

9

1 0 .

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1 5

1 9 .

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7 5

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8 7 5

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2 5

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6 2 5

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0

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7 5

1 .

8 7 5

2 .

1 2 5

2 .

6 2 5

2 .

8 7 5

3 .

1 2 5

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2 1 1 .

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3 2 5 .

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3 3 6

3 4 5

3 4 9 .

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3 7 6 .

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2 5 .

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2 6 .

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2 7 .

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7 5

2 9 .

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3 7 5

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3 4 .

8 7 5

3 5 .

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2 3 .

2 5

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V E N T e n g i n h a l i( n c c h e it s ) n

L e

N n e g t t h

S e i( n c c it o n s )

H e i g h t o f V e n t

S E C T I O N

6

4 1 / 2

1 2

L E

1 0 1 / 2

N u m b e r

N G T H

2 4

2 2 1 / 2

C H A R T

3 6

3 4 1 / 2 o f V e n t S e c it o n s

4 8

4 6 1 / 2 i n c h e s

1 4 4

1 5 0

1 5 4 .

5

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1 2

1 2 .

5

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8 7 5

1 3 .

3 7 5

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3

3

3

3

5

7

6

7

7

8

8

6

8

8

7

5

6

7

9

1 0

7

8

9

7

7

7

9

1 1

9

1 0

1 0

8

1 0

1 1

8

5

6

6

4

5

5

5

4

4

0

0

0

1

0

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1

0

0

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1

0

0

1

0

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1

1

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0

0

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0

0

1

1

1

0

0

1

0

0

0

0

1

0

0

0

0

0

0

0

0

0

0

1

0

0

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0

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0

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0

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0

0

0

1

0

0

0

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0

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5

6

6

6

7

8

0

7

7

6

0

0

7

9

9

0

0

8

0

0

0

0

0

0

0

1 1

0

1 0

1 0

0

5

5

5

0

0

4

0

0

0

0

0

0

6

0

0

0

5

5

0

0

0

7

7

0

6

6

6

9

9

1 0

8

0

7

0

0

8

0

0

0

4

4

NOTE: Convert inches into metric equivalent measurement, as follows:

Millimeters (mm) = Inches x 25.4

Centimeters (cm) = Inches x 2.54

Meters (M) = Inches x .0254

SV4.5L36

SV4.5L48

Table 7

Effective Vent Length

Model Effective Length

SV4.5L6

SV4.5L12

SV4.5L24

4-1/2"

10-1/2"

22 -1/2"

34-1/2"

46-1/2"


13

14

Vertical (Offset) Installation

Analyze the vent routing and determine the quantities of vent sections and number of elbows required. Refer to Vertical Vent Figures and

Tables on Pages 16 and 17 to select the type of vertical installation desired. Vent sections are available in net lengths of 4-1/2" (114 mm),

10-1/2" (267 mm), 22 -1/2" (572 mm), 34-1/2"

(876 mm) and 46-1/2" (1181 mm). Refer to the

Vent Section Length Chart on Page 13 for an aid in selecting length combinations. Elbows are available in 90° and 45° configurations. Refer to Figure 24 on Page 15 for the SV4.5E45 and

SV4.5E90 elbow dimensional specifications.

Where required, a telescopic vent section

(SV4.5LA) may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1-1/2" (38 mm) to 7-1/2" (191 mm). The SV4.5LA is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws.

Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical elements.

Clearances for all horizontal elements are 3"

(76 mm) on top, 1" (25 mm) on sides and 1"

(25 mm) on the bottom.

A.

Frame ceiling opening Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267mm x 267mm) inside dimensions, about this center mark

( Figure 20 ) .

B.

Roof

Framing

Ceiling

Framing

Figure 21

Attach vent components to appliance -

Secure Vent nents are unitized concentric pipe components featuring positive twist lock connections ( see

Figure 22 ) .

Min. 10-1/2"

(267 mm)

Min. 10-1/2"

(267 mm)

Plumb

Bob

SV4.5 direct vent system compo-

All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection.

Arrow

Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section or appliance collar. Twist vent component clockwise to engage and seal until arrow and dimple align.

Dimple

Locking Incline

Channel

Connected Vent

Sections

Appliance Collar or

Vent Section

Figure 22

Arrow

To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar ( refer to

Figure 22 ).

Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent ® components will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired a #6 x 1/2" screw may be used at the joint, but it is not required as the pipe will securely lock when twisted.

NOTE: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.

C. Attach vent components to each other Other vent sections may be added to the previously installed section in accordance with the requirements of the vertical vent figures and tables.

To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.

Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

This seating position is indicated by the alignment of the arrow and dimple as shown in Figure 22.

D.

Install firestop/spacer at ceiling When using Secure Vent, use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex, use

SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling.

If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner. Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.

Attic insulation shield (96K94) may be used to obtain the required clearances indicated here. See installation accessories table on

Pages 34 and 35 . The gap between the vent pipe and a vertical firestop can be sealed with non-combustible caulking.

E.

Support the vertical vent run sections -

Note - Proper venting support is very important.

The weight of the vent must not be supported by the fireplace in any degree.

Support the vertical portion of the venting system every 8 feet (2.4m) above the fireplace vent outlet. One method of support is by utilizing field provided support straps (conventional plumber's tape). Secure the plumber's tape to the framing members with nails or screws.

Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2" length may be used to secure the support straps to the vent pipe. See Figure 23 .

Figure 23

Blocking

Support Straps

(Plumber’s tape)

8 feet (2.4m)

Maximum

1” (25.4mm) minimum clearance to combustibles


F. Change vent direction to horizontal/inclined run At transition from or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.

Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections.

See Figure 24 .

4-13/16"

(122 mm)

Swivel Joint

(360 ° swivel)

SV4.5E45

(45 ° Elbow)

Figure 24

Swivel Joint

(360 ° swivel)

SV4.5E90

(90 ° Elbow)

G.

Continue installation of horizontal/inclined sections Continue with the installation of the straight vent sections in horizontal/inclined run as described in Step C.

Install support straps every 5' (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. It is very important that the horizontal/inclined run be maintained in a straight (no dips), slightly elevated plane. The recommended incline is approximately 1/4" per foot (20 mm per meter) horizontal, in a direction away from the fireplace.

Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.

It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top,

1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs.

H.

Frame roof opening Identify location for vent at the roof. Cut and/or frame opening per

Roof Framing Chart and Figure 25 .

Figure 25

C

D

Framing Dimensions for Roof

Pitch C D

0/12

6/12

12/12

10-1/2"

(267 mm)

10-1/2"

(267 mm)

10-1/2"

(267 mm)

10-1/2"

(267 mm)

12"

(305 mm)

17-3/4"

(451 mm)

I.

Install the roof flashing - Extend the vent sections through the roof structure. Install the roof flashing over the vent section and position such that the vent column rises vertically

(use carpenters level) ( Figure 26 ) . Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking.

Figure 27

Storm

Collar

K. Install the vertical termination - The final step involves installation of the SV4.5CGV-1

Vertical Termination. Extend the vent sections to the height as shown in the "Vertical vent termination section" on Page 6 . The SV4.5CGV-1

Vertical Termination ( Figure 28 ) installs in the exact same fashion as any other Secure Vent ® section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section.

Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

Figure 26

Figure 28 j. Install the storm collar Install the storm collar, supplied with the flashing, over the vent/flashing joint. See Figure 27 . Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.

If the vent system extends more than 5' (1.5 m) above the roof flashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires may be attached to the joint for additional support on multiple joint configurations.

15


16

VERTICAL VENT FIGURES/TABLES

NOTE: Secure Vent ® (rigid vent pipe) is shown in the figures; Secure Flex ® (flexible vent pipe) may also be used.

NOTE: It is very important that the horizontal/ inclined run be maintained in a straight (no dips), slightly elevated plane. The recommended incline is approximately 1/4" per foot (20 mm per meter) horizontal, in a direction away from the fireplace. The rise per foot run ratios that are smaller are acceptable all the way down to at or near level.

NOTE: SV4.5VF (Secure Vent), SF4.5VF (Secure

Flex ® ) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex)firestop/spacer must be used anytime vent pipe passes through a combustible wall.

NOTE: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree elbows are used.

NOTE: An elbow is acceptable as 1 foot of vertical rise, except where an elbow is the only vertical component in the system. (See

Figure 38 on Page 20).

Ceiling

Firestop/

Spacer

SV4.5VF*

Max. 40 ft

(12.2 m)

* When using

Secure Flex , use

Ceiling Firestop/

Spacer SF4.5VF

.

A Vent Restrictor, as shown in Figure 19 on

Page 12 , must be used in this application.

Figure 29 - Top Vent - STRAIGHT feet

2

H Maximum

TABLE A

V Minimum

(meters) feet

1

(meters)

4

6

(0.610)

(1.219)

(1.829)

2

3

(0.305)

(0.610)

(0.914)

8 (2.438) 4 (1.219)

V + H = 40 feet (12.2 meters) Max.

H = 8 feet (2.4 meters) Max.

Ratio V to H ratio is 1:2

V

Ceiling

Firestop/Spacer

SV4.5VF*

* When using Secure Flex , use

Ceiling Firestop/Spacer SF4.5VF

.

Example: If 8 feet of (H) horizontal vent run is needed, then 4 feet minimum (V) vertical vent will be required.

H

This table shows a 1 (V) to 2 (H) ratio.

For every 1 foot of (V) vertical, you are allowed 2 feet of (H) horizontal run, up to a maximum horizontal run of 8 feet.

NOTE: Install the U-shaped vent restrictor in any vent run with more than 8 ft. of vertical rise. See Page 12 .

Figure 30 - Rear Vent - ONE 90 DEGREE ELBOW

H

Ceiling

Firestop/Spacer

SV4.5VF*

TABLE B

H Maximum V Minimum feet (meters) feet (meters)

5

5

10

(1.524)

(1.524)

(3.048)

1

2

Elbow Only

(0.305)

(0.610)

15 (4.572) 3 (0.914)

20 (6.096) 4 (1.219)

V + V

1

+ H = 40 feet (12.2 m) Max.


V1

Wall

Firestop/Spacer

SV4.5HF**



.

** When using Secure Flex , use

Wall Firestop/Spacer SF4.5HF

.

V

Figure 31 - Top Vent - TWO 90 DEGREE ELBOWS

Example: If 20 feet of (H) horizontal vent run is needed, then 4 feet minimum of

(V) vertical vent will be required.

This table shows a 1 (V) to 5 (H) ratio.

For every 1 foot of (V) vertical, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.

An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system.

See Figure 38 .


WARNING

Under no circumstances, may separate sections of concentric flexible vent pipe be joined together.


VERTICAL VENT FIGURES/TABLES

(continued)

TABLE C

H +H

1

Maximum feet (meters)

5 (1.524)

10 (3.048) feet

2

4

H Maximum

(meters)

(0.610)

(1.219)

1

2

V Minimum feet

15 (4.572)

20 (6.096)

6

8

(1.829)

(2.438)

3

4

V + V1+ H + H1 = 40 feet (12.2 m) Max


H + H1 = 20 feet (6.096 meters) Max.

(meters)

(0.305)

(0.610)

(0.914)

(1.219)

Example: If 20 feet of (H) horizontal vent run is needed, then

4 feet minimum of (V) vertical vent will be required.

This table shows a 1 (V) to 5 (H) ratio. For every 1 foot of

(V) vertical, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.


Figure 32 - Rear Vent - THREE ELBOWS

V1

H1

Ceiling

Firestop/Spacer

SV4.5VF*

Wall

Firestop/Spacer

SV4.5HF**



.



.

Ceiling

Firestop/Spacer

SV4.5VF*

V

H

TABLE D

H + H

1


5

5

(1.524)

10

15

20 feet

V Minimum

(meters)

Elbow Only

(1.524)

(3.048)

1

2

(0.305)

(0.610)

(4.572)

(6.096)

3

4

(0.914)

(1.219)

H + H

1

= 20 feet (6.096 m) Max.

V + V

1

+ H + H

1

= 40 ft. (12.192 m) Max.

Example: If 20 feet of (H) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.

This table shows a 1 (V) to 5 (H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.

An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 38 .

NOTE: Install the U-shaped vent restrictor in any vent run with more than

8 ft. of vertical rise. See Page 12 .

Figure 33 - Top Vent - THREE ELBOWS

V1

H1

Ceiling

Firestop/Spacer

SV4.5VF*

H



.



.

Wall

Firestop/Spacer

SV4.5HF**

V


17

18

HORIZONTAL (OUTSIDE WALL)

TERMINATION SYSTEM

Figures 34, and Figures 38 to 43 on Pages

20 To 22 and their associated Horizontal Vent

Table illustrate the various horizontal venting configurations that are possible for use with these appliances. Secure Vent ® pipe applications are shown in these figures; Secure Flex ® pipe may also be used. A Horizontal Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.

Both of these horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in specific areas. Refer to Figure 7 on Page 7 for location guidelines.

Secure Vent SV4.5 direct vent system components are unitized concentric pipe components featuring positive twist lock connection, ( refer to Figure 22 on Page 14 ) . All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection.

A.

Plan the vent run -

Analyze the vent routing and determine the types and quantities of sections required 4-1/2" (114 mm), 10-1/2" (267 mm), 22 -1/2" (572 mm), 34-

1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available. It is recommended that you plan the venting so that a joint does not occur in the ceiling or roof joists. Allow for elbows as indicated in Figure 24 on Page 15 .

Maintain a minimum 1" (25 mm) clearance to combustibles on the vertical sections. Clearances for the horizontal runs are; 3" (76 mm) on top, 1"

(25 mm) on sides, and 1" (25 mm) at the bottom.

B.

Frame exterior wall opening -

Locate the center of the vent outlet on the exterior wall according to the dimensions shown in Figure 14 on Page 10 . Cut and/or frame an opening, 10-1/2" x 12 -1/8" (267 mm x 308mm) inside dimensions, about this center.

C.

Frame ceiling opening If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the appliance. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center (refer to Figure 21 on Page 14 ) .

D. Attach vent components to appliance - To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar ( refer to Figure 22 on Page 14 ) .

Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels.

Building

Support

Framing

SV4.5E90

Elbow

Support

Brackets

Vertical

Rise

Ceiling

Figure 34

TYPICAL HORIZONTAL VENT INSTALLATION

Horizontal / Inclined Run

Firestop/Spacer

SV4.5L6/12/24/36/48

Vent Sections

Support bracket spacing every 5 ft (1.52 m)

Vertical Vent for vertical vent section support

Fireplace

- Typical Horizontal Vent Installation

SV4.5HT-2

Termination

Exterior

Wall

SV4.5HT-2

Termination

Exterior

Wall

The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure.

Sealant and securing screws are not required.

NOTE: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.

E. Attach vent components to each other Other vent sections may be added to the previously installed section in accordance with the requirements of the vent tables. To add another vent component to a length of vent run, align the dimpled end of the component over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section. Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

This seating position is indicated by the alignment of the arrow and dimple as shown in Figure 22 on Page 14.

F.

Install firestop/spacer at ceiling -

When using Secure Vent, use SV4.5VF firestop/ spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner. The gap between the vent pipe and a firestop can be sealed with noncombustible caulking.

Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections .

G.

Support the vertical run sections -

On the vertical run, support the venting system every 8 feet (2.4m) above the fireplace vent outlet with field provided support straps

(Plumber's tape). Attach the straps to the vent pipe and secure to the framing members with nails or screws.

See Figure 23 on Page 14 .

H. Change vent direction - At transition from or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections.

See Figure 24 on

Page 15 .

I.

Continue installation of horizontal/inclined sections Continue with the installation of the straight vent sections in horizontal/inclined run as described in Step E . Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape.

See Figure 34. It is very important that the horizontal/inclined run be maintained in a straight (no dips), slightly elevated plane.

The recommended incline is approximately

1/4" per foot (20 mm per meter) horizontal, in a direction away from the fireplace. The rise per foot run ratios that are smaller are acceptable all the way down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.

It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs


j.

Assemble vent run to exterior wall If not previously measured, locate the center of the vent at the exterior wall. Prepare an opening as described in Step B . Assemble the vent system to point where the terminus of the last section is within 7" (178 mm) to 11-1/4" (286 mm) inboard of the exterior surface to which the SV4.5 HT termination is to be attached, see

Figure 35 . If the terminus of the last section is not within this distance, use the telescopic vent section SV4.5LA, as the last vent section.

For wall thicknesses greater than that shown in

Figure 36 , refer to Table 8 on Page 20 . This table lists the additional venting components needed

(in addition to the termination and adaptor) for a particular range of wall thicknesses.

K.

Attach termination adaptor Attach the adaptor (adaptor - SV4.5RCH - provided with the termination) to the vent section or telescoping vent section), elbow or appliance collar as shown in Figures 35 and 36 in the same manner as any SV4.5 vent component (refer to Step E ).

L.

Install Firestop/Spacer at exterior wall

When using the square termination, install

SV4.5HF (Secure Vent ® ), SF4.5HF (Secure

Flex ® ) Firestop/Spacer over the opening at the exterior side of the framing, long side up, with the 3" spacer clearance at the top as shown in

Figure 35 , and nail into place. The Firestop/

Spacer may also be installed over the opening at the interior side of the framing. The gap between the vent pipe and a firestop can be sealed with noncombustible caulking.

M. Install the desired termination -

1. Install the square termination (SV4.5HT-2)-

For the last step , from outside the exterior wall, slide the collars of the termination onto the adaptor (the outer over the outer and the inner inside the inner) until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards.

Secure the termination to the exterior wall. The horizontal termination must not be recessed into the exterior wall or siding by more than the 1-1/4" (32 mm) as shown in Figure 36 .

SVHRK Snorkel Cap -The snorkel cap is designed to be fitted into a basement window box. The SVHRK cap is for use with flex vent

The vertical distance between the inlet and outlet of the cap is 28" (711 mm). pipe.

IMPORTANT: The vent termination is hot while in operation and for a period of time following the use of the fireplace.

To prevent contact with hot surfaces, we recommend the use of a Termination Guard . See Page 35.

This can be purchased at your local dealer.

12-1/8"

(308 mm)

5-1/8"

(130 mm)

7"

(178)

Adaptor

SV4.5RCH

To help minimize water infiltration it is recommended that the Firestop/Spacer (SV4.5HF) be installed on the exterior side of the wall.

10-1/2"

(267mm)

NOTE: Centerline of Vent Piping is NOT

the Same as the Centerline of the

Framed Opening.

See Figure 14 on Page 10 for Min.

Distance to Base of Appliance.

6 to 48” Vent Section,

Telescopic vent section,

Elbow or Appliance Collar

Base of Appliance

Figure 35 Installing the Square Horizontal Termination (SV4.5HT-2)

* Use silicone caulking to seal the top and sides of the termination, up to the underlayment, stucco, or masonry wall surface.

*Caulk

Siding

Interior Surface of

Finished Wall

Maximum Extent of

Vent Run Sections

Relative to Exterior

Surface of Framing

Last Vent Section. Use

Telescopic Vent Section

(SV4.5LA), If Necessary

*Caulk

Stucco

Figure 36

SV4.5HT-2

Square Termination

Adaptor

SV4.5RCH

**For thicknesses greater than 10", see Table 8 .

Venting Connection and Exterior Wall Recessing of the

Horizontal Square Termination (SV4.5HT-2).

1"

(25.4 mm)

SV4.5HT-2

Termination

3"

(76 mm)

Maximum Wall Thickness

10"(254 mm)**

Exterior Surface of Siding

Exterior Surface of

Framing

6" to 9-1/4"

(152 to 235 mm)**

SV4.5HT-2

Square Termination

1-1/4" Maximum Recess of the Square Termination into Exterior Finishing

Material

Horizontal terminations have been designed to perform in a wide range of weather conditions. Our terminations meet or exceed industry standards.

When selecting the locations of your horizontal terminations, do not place the termination where water from eaves and adjoining rooflines may create a heavy flow of cascading water onto the termination cap. If the cap must be placed where the possibility of cascading water exists, it is the responsibility of the builder to direct the water away from the termination cap by using gutters or other means.

Take care to carefully follow the installation instructions for the termination, including the use of silicone caulking where required.


19

20

HORIZONTAL VENT FIGURES/TABLES

NOTE: Secure Vent components (rigid vent pipe and terminal) are shown in the figures; Secure Flex ® components (flexible vent pipe and terminal) may also be used.

NOTE: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for

90 elbows, must be followed if 45 degree elbows are used.

NOTE: It is very important that the horizontal/inclined run be maintained in a straight (no dips), slightly elevated plane. The recommended incline is approximately 1/4" per foot (20 mm per meter) horizontal, in a direction away from the fireplace. The rise per foot run ratios that are smaller are acceptable all the way down to at or near level .

NOTE: SV4.5VF (Secure Vent ® ), SF4.5VF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible wall.

WARNING

Under no circumstances, may separate sections of concentric flexible vent pipe be joined together.

H Maximum feet (meters)

3 (0.914)

TABLE F

V Minimum feet (meters)

Elbow Only

H

V

** When using Secure

Flex , use Wall Firestop/

Spacer SF4.5HF

.

Wall Firestop/

Spacer

SV4.5HF**

Square termination (SV4.5HT-2) shown.

See Table 8 as an aid in venting component selection for a particular range of exterior wall thicknesses.

Figure 38 - Top Vent -

ONE 90 DEGREE ELBOW - ELBOW CONNECTION AT APPLIANCE

Venting Components Required for Various Exterior Wall Thicknesses, when using Typical Termination Kits

Vent Components Required Exterior Wall Thickness - inches (mm)

Termination Kit Only

Termination Kit and 6" Vent

Section (SV4.5L6)

Termination Kit and 12" Vent

Section (SV4.5L12)

Termination Kit and Telescopic Section (SV4.5L12)

Table 8

6 to 9-1/4 (152 to 235)

10-3/4 to 14 (273 to 356)

16-3/4 to 20 (426 to 508)

11-3/4 to 20 (299 to 508)

NOTE: See Figure 36 showing wall thickness range when using SV4.5HT-2 termination kit.

TABLE G


5 (1.524)

10 (3.048)

15 (4.572)

20 (6.096)


1

2

3

4

(0.305)

(0.610)

(0.914)

(1.219)

V + H = 40 feet (12.2 m) Max.

H = 20 ft. (6.096 m) Max.

Example: If 20 feet of (H) horizontal vent run is needed, then

4 feet minimum of (V) vertical vent will be required.

This table shows a 1 (V) to 5

(H) ratio. For every 1 foot of

(V) vertical, you are allowed

5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.

H

7 in

(178 mm)

H = 28 in. (711 mm) Maximum.

H

Wall Firestop/

Spacer

SV4.5HF**

V



.

Only the square termination (SV4.5HT-2) may be used.


Figure 37 - Rear Vent - NO ELBOWS

Wall Firestop/

Spacer SV4.5HF**

Ceiling

Firestop/

Spacer

SV4.5VF*



.



.



Figure 39 - Top Vent - ONE 90 DEGREE ELBOW - ELBOW

CONNECTION NOT DIRECTLY AT APPLIANCE


HORIZONTAL VENT FIGURES/TABLES (continued)

H1

Wall Firestop/

Spacer

SV4.5HF**

V

H

Ceiling

Firestop/Spacer

SV4.5VF*


* When using Secure Flex

®

, use


.



.

Figure 40 - Rear Vent - TWO 90 DEGREE ELBOWS

H+H

1


5

10

15

20

(1.524)

(3.048)

(4.572)

(6.096)

4

6

8

TABLE H


2 (0.610)

(1.219)

(1.829)

(2.438)

2

3

4


1 (0.305)

(0.610)

(0.914)

(1.219)


H + H1 = 20 feet (6.096 meters) Max.


This table shows a 1 (V) to 5 (H) ratio. For every 1 foot of

(V) vertical, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.

See Table 8 on page 20 as an aid in venting component selection for a particular range of exterior wall thicknesses.

Wall Firestop/Spacer

SV4.5HF**

H

H1



.



.


SV4.5HF**

Ceiling Firestop/Spacer

SV4.5VF*


See Table 8 on Page 20 as an aid in venting component selection for a particular range of exterior wall thicknesses.

Figure 41 - Top Vent - TWO 90 DEGREE ELBOWS

V

H + H

1 feet

TABLE J

Maximum

(meters)


3

5

(0.914) Elbow Only

10

(1.524)

(3.048)

1

2

(0.305)

(0.610)

15 (4.572) 3 (0.914)

20 (6.096) 4 (1.219)

V + H + H

H + H

1

= 40 feet (12.2 m) Max.

1

= 20 ft. (6.096 m) Max.



An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 38 .


21

22

HORIZONTAL VENT FIGURES/TABLES (continued)

H2

* When using Secure Flex

®

, use


.



.

V


SV4.5HF**

H1

Ceiling

Firestop/Spacer

SV4.5VF*

H

TABLE K

H + H

1 feet

5

10

15

20

+ H

2

Maximum

(meters)


V Minimum feet

(1.524)

(3.048)

(4.572)

2

4

(0.610)

(1.219)

1

2

6 (1.829) 3

(6.096) 8 (2.438) 4

V + H + H1+ H2 = 40 feet (12.2 m) Max.


H + H1+ H2 = 20 feet (6.096 meters) Max.

(meters)

(0.305)

(0.610)

(0.914)

(1.219)


This table shows a 1 (V) to 5 (H) ratio. For every

1 foot of (V) vertical, you are allowed 5 feet of

(H) horizontal run, up to a maximum horizontal run of 20 feet.



Figure 42 - Rear Vent - THREE 90 DEGREE ELBOWS

H1


SV4.5HF**

V1




.



.

Ceiling

Firestop/Spacer

SV4.5VF*

H


SV4.5HF**


Figure 43 - Top Vent - THREE 90 DEGREE ELBOWS

V

TABLE L



Elbow Only 5 (1.524)

5

10

15

(1.524)

(3.048)

(4.572)

1

2

3

(0.305)

(0.610)

(0.914)

20 (6.096) 4 (1.219)

H + H

1

= 20 feet (6.096 m) Max.

V + V + H + H = 40 ft. (12.192 m) Max.



An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See

Figure 38 .


VERTICAL OR HORIZONTAL VENTING USING

SECURE FlEx ® KITS AND COMPONENTS

Secure Flex ® venting kits and components may be used in any venting application where rigid

Secure Vent ® (SV4.5) direct vent components can be used. All restrictions, clearances and allowances that pertain to the rigid piping apply to the flexible venting. Secure Flex kits may not be modified; also, under no circumstances may separate sections of flex pipe be joined together . Secure Flex kits may be added to the end of a vent run made up of rigid Secure

Vent (SV4.5) vent sections provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements or clearance considerations detailed in this manual.

Secure Flex kits come with an included adaptor that can be fitted to the appliance collar or the inclined channel end of the last Secure Vent

(SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section. Align the dimpled end of the adaptor over the previously installed section or appliance collar, adjusting the radial alignment until the four locking dimples of the adaptor are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adaptor until it fully engages, then twist the adaptor clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

Attach the flexible vent to the adaptor as follows (see Figure 44) :

A. Install the Inner Flex Pipe -

1.

Install the small gear clamp loosely around the inner flexible vent pipe, push it back out of the way.

2.

Apply a bead of Mill-Pac Black (700°F) high temperature sealant - Catalog No. 10K81) to the inner adaptor collar, approximately 1/2" from the end.

3.

Pull and extend the inner flexible vent pipe.

4.

Slide the inner flex pipe over the adaptor collar.

Ensure the flexible vent pipe completely engages the adaptor collar to a distance of 1-3/4" from the end, and that it is free from damage or tears.

5 . Slide the gear clamp down and tighten it fully to secure the flexible vent to the adaptor inner collar approximately 3/4" from the end of the flex.

6 . Install three screws 120 degrees apart through the flexible vent pipe and into the adaptor collar just below the gear clamp to provide additional security to the connection.

B. Install the Outer Flex Pipe -

1.

Install the large gear clamp loosely around the outer flexible vent pipe, push it back out of the way.

NOTE: OUTER PIPE IS PULLED AWAY TO

SHOW THE DETAIL OF THE INNER PIPE

Apply ONLY MIL-PAC BLACK HIGH

TEMPERATURE SEALANT (Catalog No.

10K81) to the outside surface of both collars of the adaptor (be especially careful to fill the grooves of the outer collar to be covered by the flexible pipe) and slide flexible pipe over inner and outer adaptor collars.

Figure 44

1-3/4” (44 mm)

Flexible Pipe and

Adaptor Outer

Collar Overlap

Adaptor

(SV4.5RF)

Attach Adaptor to Appliance

Collar, or Secure Vent Sections

2.

Apply a bead of Mill-Pac Black (700°F) high temperature sealant - Catalog No. 10K81) to the outer adaptor collar; to the grooves of the collar which extend approximately 1" from the end and to the flat surface, approximately 1-3/8" from the end.

3.

Pull and extend the outer flexible vent pipe.

4.

Slide the outer flex pipe over the adaptor collar. Ensure the flexible vent pipe completely engages the adaptor collar to a distance of

1-3/4" from the end, and that it is free from damage or tears.

5 . Slide the gear clamp down and tighten it fully to secure the flexible vent to the adaptor outer collar approximately 3/4" from the end of the flex.

6.

Install three screws 120 degrees apart through the flexible vent pipe and into the adaptor collar just below the gear clamp to provide additional security to the connection.

C. Route Flex Vent -

Ensure that the flex vent is properly routed to provide the required clearance. Do Not allow the flexible vent to bend in a radius tighter than

5" (127 mm). Refer to Figure 45 . Support horizontal sections of flex with metal straps at

2 foot (0.61 m) intervals.

D. Install Firestop/Spacers at ceilings and walls -

When Secure Flex penetrates a wall or ceiling, a firestop/spacer is required: use the SF4.5 VF firestop/spacer for ceilings and the SF4.5 HF firestop/spacer for walls.

FLEX VENT

SECURING SCREW

(3 PLACES EQUALLY SPACED

JUST BELOW GEAR CLAMP)

Flexible Vent Section

GEAR

CLAMPS

1-3/4” (44 mm)

Flexible Pipe and

Adaptor Inner

Collar Overlap

SECURING SCREW

(3 PLACES EQUALLY SPACED

JUST BELOW GEAR CLAMP)

See the appropriate sections and figures shown throughout the venting section for their installation requirments.

5" (127 mm)

Radius Minimum

Figure 45

E. Attach Flex Vent to Termination -

Secure Flex components can be purchased separately and attached to bulk lengths of

Secure Flex flexible tubing cut to size at the job site. Secure the flexible vent to the Secure

Flex terminations in the same manner (see

Figure 44) as it was attached to the adaptor.

NOTE: Secure Flex vent must be attached to Secure Flex terminations only. DO NOT substitute Secure Vent terminations or the

Secure Vent adaptor for Secure Flex components. The collars of Secure Flex terminations and adaptors have a different circumference than what is used with the Secure Vent pipe.

Additionally, Secure Flex components have an extended length center tube for use in attaching the flexible vent.

23


24

Step 5. FIELD WIRING

CAUTION

Ground supply lead must be connected to the wire attached to the green ground screw located on the outlet box. See

Figure 47

. Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical

Code, ANSI/NFPA 70-latest edition.

(In Canada, the current CSA C22.1

Canadian Electrical Code).

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

ATTENTION: Au moment de l'entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.

Verify proper operation after servicing.

S'assurer que l'appareil fonctionne adéquatement une fois l'entretien terminé.

Refer to Section A for millivolt appliances and

Section B for electronic appliances. The gas valve is set in place and pre-wired at the factory on both models.

A. Millivolt Wiring (See Figure 46 ) -

1. Appliance-mounted ON/OFF burner control switch (rocker switch) is factory installed in the control compartment. Optional wallmounted switch, thermostat, or one of the optional remote control kits may also be used.

2 . If wall-mounted ON/OFF control switch or thermostat is selected, mount it in a convenient location on a wall near the fireplace.

3 . Wire the control switch within the millivolt control circuit using the 15 feet of 2 conductor wire supplied with the unit.

NOTE: The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment.

CAUTION: Do Not connect the optional wall switch to a 120V power supply.

4 . If an optional control switch is installed, turn the appliance-mounted ON/OFF burner control switch to the OFF position.

B. Electronic Wiring (Figure 47)

One of the following optional controls also may be used: ON/OFF Wall Switch, Thermostat,

Remote Control (see fireplace Care and

Operation Instructions for details).

NOTE: Electronic models must be connected to the main power supply.

1 . Route a 3-wire 120Vac 60Hz 1ph power supply to the appliance junction box.

2 . Remove the electrical inlet cover plate from the side of the unit by removing the plate’s securing screws .

3 . Remove the cover plate knockout; then feed the power supply wire through the knockout opening and into the unit junction box.

4 . See Figure 47 . Connect the black power supply wire to the lower outlet’s red pigtail lead.

Connect the white power supply wire to the outlet’s common terminal.

5 . Connect the ground supply wire to the pigtail lead attached to the outlet’s green ground screw.

WIRING DIAGRAM MILLIVOLT GAS VALVES

THERMOPILE

APPLIANCE- MOUNTED

ON/OFF SWITCH

(OPTIONAL)

TP-TH

TP

TH

BK/W(1) BK/W(1) GAS VALVE

WALL-MOUNTED ON/OFF SWITCH (OPTIONAL)

THERMOSTAT (OPTIONAL)

WALL MOUNTED CONFIGURATION FOR FAN SWITCH (OPTIONAL)

BK

R

W

GR

B

W

G

JUNCTION BOX

120V AC

HOT

NEUTRAL

GROUND

AC/DC

POWER

ADAPTOR ELECTRONIC PILOT ASSEMBLY

HOOD

IGNITER ROD

FLAME SENSOR

LIMIT SWITCH

B-VENT MODELS

ONLY

R

B

Y

G

O

PROFLAME VALVE

PILOT TUBE

Y

SPARK WIRE CABLE

PILOT GROUND WIRE

Y

G

O

B

OPTIONAL

REMOTE RECEIVER

ON/OFF SWITCH

WALL SWITCH

WIRING COLOR CODE

B = BLACK

BR = BROWN

GY = GRAY

PU = PURPLE

R = RED

P/N 580491-01

BL = BLUE

G = GREEN

O = ORANGE

W = WHITE

Y = YELLOW

SCHEMATIC REPRESENTATION ONLY

B

R

W

BL

BATTERY HOLDER

Figure 47 - Wiring Diagram - Electronic Gas Valves

R

R

B

B

W

BL

G

B

PILOT

SENSOR

CABLE

PROFLAME DFC BOARD

DFC WIRE HARNESS

OPTIONAL CPI SWITCH

OFF (O) = INTERMITTENT PILOT MODE

ON (-) = STANDING PILOT MODE

FAN

(OPTIONAL)

Figure 46

JUNCTION BOX


NOTE: Remote receiver should be located in the wall, or if installed in the control compartment, pulled all the way forward and completely to the left or right against the corner posts.

6.

If wall-mounted ON/OFF control or thermostat is to be used, mount it in a convenient location on a wall near the fireplace.

7 . If an optional control is to be used, wire it in the low voltage circuit as shown in Figure

47.

NOTE: The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment.

8.

After the wiring is complete, replace the cover plate.

WARNING

Electronic models of these appliances are equipped with a threeprong (grounding) plug utilized in connecting the electronic components to the junction box in the lower compartment. This grounding plug provides protection against shock hazard and should be plugged directly into the properly grounded threeprong receptacle. DO NOT cut or remove the grounding prong from the plug.

BLOWER CONTROL CIRCUIT WIRING

120V, 60HZ, 1PH

* Wall-mounted

ON/ OFF Blower

Switch or Variable

Speed Control Switch. eN 120 VAC - Blac

Black

Plug blower into this receptacle

Junction Box

Blower

Tab

Broken

Red

Hot

Side of

Receptacle

Tab Intact

Field Wired

Factory Wired

Green

Ground

Screw

Ground

Figure 49 - J-BOX WIRING

Neutral

Side of

Receptacle

Step 6.

WIRING - OPTIONAL FORCED AIR

BLOWER KIT

FBK-100 and FBK-200 Kits

(See Figure 47 on Page 24) -

An electrical outlet box is provided for the installation of the FBK-100 , FBK-200 forced air blower kits. Electrical power must be provided to this box to operate these blowers. Install the blower kits according to the installation instructions provided with the kits.

FBK-250 Blower Kit

(See Figure 47 on Page 24)-

An electrical outlet box is provided for the installation of the FBK-250 forced air blower kit. Electrical power must be provided to this box to operate these blowers. Install the blower kit according to the installation instructions provided with the kit.

NOTE: The tab connecting the receptacles of the outlet box must be broken in FBK-100 and

FBK-200 blower kit applications. See Figure 49 .


Step 7. CONNECTING GAS LINE

Make gas line connections. All codes require a shut-off valve mounted in the supply line. Figure

50 illustrates two methods for connecting the gas supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes. A sediment trap is recommended in the gas piping within the home to prevent moisture and debris in the line from damaging the valve.

These appliances are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the direct vent appliance to the gas supply. The gas flex line can only be used where local codes permit. Refer to Figure

50 for flex line description. The flex line is rated for both natural and propane gas. A manual shut off valve is also provided with the flex line.

The gas control valve is located in the lower control compartment.

To access the valve open the lower control compartment door (see Figure 51 ) by pushing in the right top corner of the door. (The door is hinged at the bottom). Remove the bottom compartment door by sliding the hinge pin, located at the door’s left side, to the right until it disengages from the left corner post hole.

Pull the door diagonally to the left, away from the fireplace.

The millivolt control valve has a 3/8" (10 mm)

NPT thread inlet port. The electronic control valve has a 1/2" (13 mm) NPT thread inlet port and is fitted with a 1/2" x 3/8" (13 mm x

10 mm) NPT fitting.

Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications).

All codes require a shut-off valve mounted in the supply line. The orientation of the shut-off valve should face the front. Figure

50 illustrates two methods for connecting the gas supply. A sediment Trap is recommended to prevent moisture and debris in the gas line for damaging the valve.

25

Gas

Valve

Optional Gas Flex Line Connector

3/8" NPT x 3/8"

Flare Fitting

1/2" x 3/8" Flare

Shut-Off Valve

3/8" Flex Tubing

3/8" Nipple

3/8" Union

3/8" Close Nipple

3/8" Shut-Off Valve

Figure 50 - GAS CONNECTION

1/2" x 3/8"

Reducer

Gas

Stub

Millivolt Appliance Checkout

The pilot flame should be steady, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge.

The top 3/8" (10 mm) at the pilot generator

(thermopile) and the top 1/8" minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot flame.

The flame should project 1" (25 mm) beyond the hood at all three ports (see Figure 52 ) . Replace logs if removed for pilot inspection.

To light the burner; turn “ON” the remote wall switch and rotate the gas valve control knob counterclockwise to the “ON” position (“ON” will be at the top side of the valve).

TEST ALL CONNECTIONS FOR GAS LEAKS

(FACTORY AND FIELD):

Step 8. VERIFYING APPLIANCE OPERA-

TION

WARNING

Never use an open flame to check for leaks.

With gas line installed run initial system checkout before closing up the front of the unit.

Follow the pilot lighting instructions provided in the Care and Operation Instructions manual.

For piezo igniter location see Figure 51 (millivolt appliances only).

Turn on gas supply and test for gas leaks, using a gas leak test solution (also referred to as bubble leak solution).

NOTE: Using a soapy water solution is an effective leak test solution but it is not recommended, because the soap residue that is left on the pipes/fittings can result in corrosion over time.

A.

Light the appliance (refer to the lighting instructions label in the control compartment

NOTE: lighting Instructions are also found on the literature tag tied to the gas piping next to the gas valve. To access the tag, open the lower control compartment door (Figure 51) by pushing in simultaneously the left and right top corners of the door. (The door is hinged at the bottom). Remove the bottom compartment door by sliding the hinge pin, located at the

Gas Valve

*CPI Switch - Switches from an

B.

or in the Care and Operation Instructions manual).

Battery

Holder

Brush all joints and connections with the gas leak test solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob (off/pilot/on) to the “OFF” position. Either tighten or refasten the leaking connection, then retest as described above.

C. When the gas lines are tested and leak free, be sure to rinse off the leak testing solution.

door’s left side, to the right until it disengages from the left corner post hole.

When first lighting the appliance, it will take a few minutes for the line to purge itself of air.

Once purging is complete, the pilot and burner will light and operate as indicated in the instruc-

Subsequent lighting of the appliance will not require such purging. Inspect the pilot flame

(remove logs, if necessary, handling carefully).

MILLIVOLT

Thermocouple

Hood Igniter Rod

Pilot

Nozzels

Thermopile

Figure 52 - Millivolt Pilot

3/8" Min

(9 mm)

Electronic Appliance Checkout

To light the burner, turn ‘ON’ the wall or remote control switch. Ensure the igniter lights the pilot.

The pilot flame should engulf the flame rod as shown in Figure 53 .

Flame Rod

(sensor)

Main Gas

Shut-Off Valve

26

Figure 51

Gas Valve

(Optional) Burner

ON/OFF Switch Piezo


Figure 53 - Electronic Pilot

Step 9. INSTALL VOLCANIC STONE,

GLOWING EMBERS AND LOGS

WARNING

• DO NOT attempt to install the logs until the appliance installation has been completed, the gas line connected and tested for leaks and the initial burner operation has been checked out.

• The size and position of the log set was engineered to give the appliance a safe, reliable and attractive flame pattern. Any attempt to use a different log set in the fireplace will void the warranty and will result in incomplete combustion, sooting, and poor flame quality.

• Logs get very hot and will remain hot up to one hour after gas supply is turned off. Handle only when logs are cool. Turn off all electricity to the appliance before you install grate, volcanic stone, vermiculite, embers and logs.

• This appliance is not designed to burn wood. Any attempt to do so could cause irreparable damage to the appliance and prove hazardous to your safety.

• If logs are not installed according to the log installation instructions, flame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO), a colorless, odorless, toxic gas.

Cat. No.

REFERENCE

Firebox Accessories / Parts

Model No.

Description

88L53 FGE

80L42 FDVS

Bag of Glowing Embers

Bag of Decorative

Volcanic Stone

Figure 55

Glowing Embers

NOTE: Turn off all electricity to the appliance before you install volcanic stone, embers and logs. DO NOT attempt to install the logs until the appliance installation has been completed, the gas line connected and tested for leaks and the initial burner operation has been checked out.

Step 1.

Remove the appliance front door (see

Removing Glass Encloslure panel on Page 30 .

Step 2. Install decorative volcanic stone -

Sprinkle the decorative volcanic stone in a pleasing pattern. The volcanic stone should be placed directly on top of the firebox bottom, along the front and to the back at the right and left sides of the burner. Position any optional ceramic fiber liners before placing the stone. Logs should be positioned after the volcanic stone.

NOTE: This appliance is provided with enough

Glowing Embers for several applications, do not feel compelled to use all that is in a new bag. For best glowing effect, replace the ember material annually. Replacement Glowing Embers are available (Catalog Number 88l53).

Step 3.

Separate the Glowing Ember (rockwool) into pieces about the size of a quarter ( Figure

54) . Keep the pieces fluffed up, not matted.

Distribute these pieces over the front surface of the burner, as shown in Figure 55 . Do not use more than is necessary. When properly positioned, the Glowing Embers will cover approximately 65% of the front burner and with no appreciable gaps or openings. Ensure that the main burner ports remain uncovered by the ember material.

Bag of Glowing

Embers (rockwool)

Figure 54

Glowing Embers

Separate into Quarter

Size (separate) Pieces

Step 4. Placement of Logs -

All top logs that rest on lower logs, do so over notches, indents or nubs. Proper log placement is critical to prevent sooting. Logs should be placed in the gaps between the flame peaks and should be positioned so they do not impinge the flames.

Step 5.

Position the individual logs as shown in Figures 56 and 57 . Logs should be placed in the order shown. All logs that have notches to fit over the grate tines should be positioned with these notches directly against the grate.

Handle logs carefully to prevent breakage.

Proper log placement is critical to encourage outstanding flame appearance and prevent sooting. When positioned properly as shown, logs will be positioned between flame peaks and will not impinge any flames.

Refer to Figure 56 for EDV35 Series appliances and to Figure 57 for EDV40 and EDV45 Series appliances.

27


2

4

1

1

6

3

5

EDV35 LOG PLACEMENT

Log

Number Description

1

2

3

4

5

6

Log, Rear

Log, Diagonal/Left

Log, Diagonal/Right

Log, Front/Left

Log, Top/Right

Log, Front/Center

Catalog Number for the entire log set: 55M02

Align The Hole On The Log (5) Over The Locating Pin

And Postition The Notch Over The Grate As Shown

4

5

2

Locating Pins Align Groove At The Bottom

Of Log (1) Over The Grate And

Push It Towards The Rear.

Locating Pin

3

Align The Groove In The Bottom Of Log (4) Over

The Grate And Slide It Toward The Front.

6

28

Align The Holes In One End Of Logs 2 and 3 Over The

Locating Pins And Align The Grooves On The Other

End Over The Grate And Push It Toward The Rear

Figure 56


Position The Grooves On Log (6)

Against The Grate As Shown

EDV40 AND EDV45 LOG PLACEMENT

Log

Number Description

1

2

3

4

5

6

Log, Rear

Log, Diagonal/Left

Log, Diagonal/Right

Log, Front/Left

Log, Top/Right

Log, Front/Center

Catalog Number for the entire log set: 55M03

2

4

1

1

6

3

5

Align The Hole On The Log (5) Over The Locating Pin

And Postition The Notch Over The Grate As Shown

4

2

Locating Pins Align Groove At The Bottom

Of Log (1) Over The Grate And

Push It Towards The Rear.

Locating Pin

Align The Groove In The Bottom Of Log (4)

Over The Grate And Slide It Toward The Front.

5

3

6

Align The Holes In One End Of Logs 2 and 3 Over The

Locating Pins And Align The Grooves On The Other

End Over The Grate And Push It Toward The Rear

Figure 57


Position The Grooves On Log (6)

Against The Grate As Shown

29

30

Step 10. REMOVING AND INSTALLING

THE GLASS DOOR

WARNING

• Do not attempt to substitute the materials used on these doors, or replace cracked or broken glass.

• Handle this glass with extreme care! Glass is susceptible to damage - Do not scratch or handle roughly while reinstalling the glass door frame.

• The glass door(s) of this appli ance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass separately.

• Do not attempt to touch the front enclosure glass with your hands while the fireplace is in use.

WARNING

Do not operate appliance with the glass front removed, cracked or broken.

AVERTISSEMENT

Ne pas utiliser l'appareil si le panneau frontal en verre n'est pas en place, est craqué ou brisé.

Only doors certified with the appliance shall be used.

Seules des portes certifiées pour cet appareil doivent être utilisées.

WARNING: DO NOT abuse glass door by striking or slamming shut.

Removing Glass Enclosure Panel

(see Figure 58)

Remove the top radiant panel or louver assembly

(optional kit).

To access the glass door securing spring latches, first open the lower control compartment door

( Figure 58 ) by pushing in simultaneously the left and right top corners of the door (the door is hinged at the bottom).

Remove the bottom compartment door by sliding the hinge pin, located at the door’s left side, to the right until it disengages from the left corner post hole. Pull the door diagonally to the left, away from the fireplace.

Locate the two (2) glass door spring latches at the top of the control compartment (see Figure

58 ) . Pull out each spring latch until it disengages from the door frame bottom vee-flange. Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside, taking care to protect it from inadvertent damage.

Installing Glass Enclosure Panel

(see Figure 58)

Retrieve the glass door. Visually inspect the gasket on the backside of the frame. Gasket surface must be clean, free of irregularities and seated firmly.

Position the door in front of the firebox opening with the bottom of the door held away from the fireplace (Figure 58) . Hook the top flange of the door frame over the top of the firebox frame.

Let the bottom of the door frame swing gently in towards the fireplace ensuring that the gasket seats evenly as the door frame draws shut. Fasten the two spring latches located underneath the firebox floor to the door's vee-flange.

Lower Compartment Door and Hinge

Top Flange

Glass Door Frame

Glass Door

Modesty

Panel

Step 11. BURNER ADjUSTMENTS

Flame Appearance and sooting

Proper flame appearance is a flame which is blue at the base and becomes yellowish-orange in the body of the flame.

When the appliance is first lit, the entire flame may be blue and will gradually turn yellowish-orange during the first 15 minutes of operation. If the flame remains blue, or if the flame is orange with evidence of sooting

(black tip), the air shutter opening may need to be adjusted.

If the air shutter opening is closed too far, sooting may develop. Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination.

Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening. To achieve a warm yellowish-orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.

Air Shutter Adjustment Guidelines

• If there is smoke or soot present, first check the log set positioning to ensure that the flames are not impinging on any of the logs.

If the log set is properly positioned and a sooting condition still exists, then the air shutter opening should be increased.

• The more offsets in the vent system, the larger the air shutter opening will need to be.

• An appliance operated with the air shutter opened too far, may have flames that appear blue and transparent. These weak, blue and transparent flames are termed anemic.

• Propane models may exhibit flames which candle or appear stringy. If this is present and persists, adjust the air shutter to a more closed position, then operate the appliance for a few more minutes to ensure that the flame normalizes and the flames do not appear sooty.

The following chart is provided to aid you in achieving the correct air shutter adjustment for your installation.

Bottom Vee-flange

Glass Door Frame

Glass Door

Spring Latch

Firebox Floor

Figure 58

(shown with optional louver panel)

Air Shutter Adjustment Guidelines :

Amount of

Primary Air

If air shutter is closed too far

Flame

Color

Flame will be orange

Air Shutter

Adjustment

Air shutter gap should be increased

If air shutter is open too far

Flame will be blue

Air shutter gap should be decreased


Burner Flame Adjustments

WARNING

• Air shutter adjustment should only be performed by a qualified professional service technician.

• Ensure front glass panel are in place and sealed during adjustment.

EDV35

Figure 59

CAUTION

• Soot will be produced if the air shutter is closed too much.

Any damage due to sooting, resulting from improperly setting the air shutter, is not covered under the warranty.

• The air shutter door and nearby appliance surfaces are hot. Exercise caution to avoid injury while adjusting flame appearance.

1 . Refer to Figures 59, 60 and 61 for proper flame appearance. To adjust the flame, rotate the adjustment rod toward the back or toward the front of the fireplace (rod located in the lower control area). Position the air shutter to the factory setting as shown in the table in Figure 62 .

2.

Light appliance (follow lighting procedure on lighting label in control compartment or see the Care and Operation Manual).

3. Allow the burner to operate for at least 15 minutes while observing the flame continuously to ensure that the proper flame appearance has been achieved . If the following conditions are present, adjust accordingly.

• If flame appears weak or sooty, adjust the air shutter, incrementally, to a more open position until the proper flame appearance is achieved.

• If flame remains blue, adjust the air shutter, incrementally, to a more closed position until the proper flame appearance is achieved.

4.

(Millivolt Models) Leave the control knob

(off/pilot/on) in the ON position and the burner OFF/ON switch OFF (and remote switches, if applicable).

5. When satisfied that the burner flame appearance is normal, re-install the lower control compartment door then proceed to finish the installation.

EDV40

Figure 60

EDV45

Figure 61

Main Burner

Factory Shutter Opening Setting

Models

Natural Gas inches (mm)

Propane Gas inches (mm)

EDV35

EDV40

EDV45

1/8 (3.2) 3/8 (9.5)

Figure 62


Air Shutter

Adjusting

Arm

Burner

Venturi

Tube

Air Shutter

Opening

Increase

Air Shutter

Opening

Decrease

Air Shutter

Opening

Orifice

Air

Shutter

Door

31

Step 12.

HOOD INSTALLATION

Refer to Figures 63 and 64. All of these appliances must have hoods installed prior to operating.

On all clean face units, slide the hood into the slots on the lower edge of the radiant panel ( Figure 63 ) .

On louvered face units, slide the hood into the slots on the lower edge of the cabinet top ( Figure 64 ) .

FINISHING REQUIREMENTS

- Wall Details

Complete finished interior wall. To install the appliance facing flush with the finished wall, position framework to accommodate the thickness of the finished wall ( Figures 63 and 64 )

See Page 5 for

Cold Climate Insulation and

Page 8 for Clearances

Combustible

Finished Wall

Materials

This area must remain clear of combustible materials.

Min. 1”

(25mm)

Combustible material may touch top of appliance.

Combustible materials

NOT allowed below this point on face of appliance.

Header

Spacing

Top Standoff

Top of Appliance

Radiant panel

Top of Door Frame

Hood must be installed as shown.

Figure 63 - Radiant Panel Models

Combustible

Finished Wall

Materials

This area must remain clear of combustible materials.

Min. 1”

(25 mm) Combustible material may touch top of appliance.

Combustible materials

NOT allowed below this point on face of appliance.

Header

Spacing

Top Standoff

Top of Appliance

Louvers

Top of Door Frame

Hood must be installed as shown.

Figure 64 - Louver Face Models

32


STEP 13. ATTACHING SAFETY-IN-OPERATION WARNINGS

It is the installers responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical step in informing consumers of safe operation of this appliance.

ATTACHING SAFETY IN OPERATION WARNINGS

It is required that the safety instruction labels furnished with the fireplace be affixed to the operation and control point of the fireplace. A safety instruction label must be affixed to the wall switch plate where the fireplace is turned on and off (See

Figure A ) or wall thermostat (See Figure B ) and if used on the remote control handheld transmitter

( Figure C ) . To properly complete the installation of this fireplace, locate the multi-lingual adhesive labels provided with the Care and Operation Instructions and proceed as follows:

1. Locate the wall switch or wall thermostat that controls the fireplace (verify the switch operates the fireplace by turning it on and off). Clean the wall switch plate or wall thermostat thoroughly to remove any dust and oils. Affix the label to the surface of the plate of the wall switch that controls the fireplace ( Figure A ) or the wall thermostat ( Figure B ) . Choose the language primarily spoken in the home. If unknown, affix the English language label.

2. If a remote control is used to control the fireplace, locate the transmitter and clean it thoroughly to remove any dust and oils. Affix the label to the surface of handheld transmitter ( Figure C ) .

Choose the language primarily spoken in the home. If unknown, affix the English language label.

3. If you are unable to locate the labels, please call

Lennox Hearth Products or your nearest Lennox

Hearth Products dealer to receive additional safety instruction labels free of charge.

Cat. No. H8024 Replacement Label Kit

LENNOX HEARTH PRODUCTS

1-800-655-2008

APPOSITION DES MISES EN GARDE RELATIVES

à LA SéCURITé D’UTILISATION

Il est impératif que les étiquettes de sécurité fournies avec le foyer soient collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité doit

être collée sur la plaque de l’interrupteur contrôlant l’allumage du foyer (voir Figure A ) ou sur le thermostat mural (voir Figure B ) et, le cas échéant, sur le boîtier de la télécommande ( Figure C ) . Pour achever l’instal lation correcte de ce foyer, procédez comme suit avec les

étiquettes adhésives en langues étrangères fournies avec les instructions d’utilisation et d’entretien :

1. Repérez l’interrupteur ou le thermostat mural qui contrôle le foyer (vérifiez que l’interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt, et vice-versa). Nettoyez soigneusement la plaque murale de l’interrupteur ou le thermostat mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque de l’interrupteur mural qui contrôle le foyer ( Figure A ) ou du thermostat mural ( Figure B ) . Choisissez la langue qui est principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.

2. Si une télécommande est utilisée pour contrôler le foyer, nettoyez la soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télé commande ( Figure

C ) . Choisissez la langue qui est principalement parlée dans la résidence du proprié taire. En cas de doute, collez l’étiquette en anglais.

3. Si vous ne trouvez pas les étiquettes, veuillez appeler Lennox Hearth Products ou votre distributeur Lennox Hearth Products local pour recevoir gratuitement des étiquettes supplémentaires.

COLOCACIóN DE ADVERTENCIAS DE SEGURIDAD

EN OPERACIóN

Se requiere que las etiquetas de instrucciones de seguridad incluidas con la chimenea se coloquen en el punto de operación y control de la misma. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared desde el cual se enciende y se apaga la chimenea (ver la Figura

A ) o en el termostato de pared (ver la Figura B ) y en el transmisor de control remoto ( Figura C ) si se usa. Para completar correctamente la instalación de esta chimenea, encuentre las etiquetas adhesivas multilingües incluidas con las instrucciones de cuidado y operación y haga lo siguiente:

1. Identifique el interruptor o el termostato de pared que controla la chimenea (verifique que el interruptor opera la chimenea encendiéndola y apagándola).

Limpie bien la placa del interruptor o el termostato de pared para quitar el polvo y aceite. Pegue la etiqueta en la superficie de la placa del interruptor que controla la chimenea ( Figura A ) o en el termostato de pared

( Figura B ) .

Seleccione el idioma que más se habla en la casa. Si no sabe cuál es, use la etiqueta en inglés.

2. Si se usa un control remoto para controlar la chimenea, encuentre el transmisor y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superficie del transmisor ( Figura C ) .

Seleccione el idioma que más se habla en la casa. Si no sabe cuál es, use la etiqueta en inglés.

3. Si no puede encontrar las etiquetas, sírvase llamar a

Lennox Hearth Products o al distribuidor de Lennox

Hearth Products más cercano para recibir etiquetas de instrucciones de seguridad adicionales gratuitas.

Juego de etiquetas de repuesto - Nº de cat. H8024


1-800-655-2008

NOTE: English is red text on clear label. French and Spanish are white text on black label.

Étiquettes de remplacement, n° cat. H8024


1-800-655-2008

Remarque : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.

Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.

SAFETY LABEL DIAGRAMS DIAGRAMMES DES éTIQUETTES

DE SéCURITé

DIAGRAMAS DE ETIQUETAS DE

SEGURIDAD

Illustrations are for example only.

Your accessories may be different.

Les illustrations sont par exemple uniquement. Vos accessoires peuvent être différents.

Las ilustraciones son sólo ejemplos.

Tu accesorios pueden ser diferentes.

Figure A Figure B


Figure C

33

INSTALLATION ACCESSORIES

Listed Secure Vent ® Components

Cat. No.

H1968

Model Description

SV4.5HT-2 Horizontal Square Termination With Firestop / spacer (H2246) & Adaptor

(74L61)

H2152 SV4.5CGV-1 Vertical Termination Cap,

High Wind

Vent Sections

(Rigid)

Cat. No.

77L70

77L71

77L72

77L73

77L74

77L75

77L76

Model

SV4.5L6

SV4.5L12

SV4.5L24

SV4.5L36

SV4.5L48

SV4.5LA

SV4.5E45

Description

6" (152 mm)

12" (305 mm)

24" (610 mm)

36" (914 mm)

48" (1219 mm)

Telescopic Length Slip Section (2" to 7-1/2" rigid)

45 Degree Elbow

77L77 SV4.5E90

90 Degree Elbow

The following flashings come packaged with a storm collar:

77L78 SV4.5F

Flat Roof Flashing

77L79

77L80

77L81

SV4.5FA

SV4.5FB

1/12 to 7/12 Adjustable

Flashing

7/12 to 12/12 Adjustable

Flashing

SV4.5SC6

Storm Collar (6 per box)

H6183

H6184

H2246

H2247

96K92

SV4.5HF5

Firestop Spacer, 5", rigid

SF4.5HF5

Firestop Spacer, 5", flex

SV4.5HF-10 Firestop / Spacer-Horizontal, rigid (3-1-1 spacing),

10 Pack

SV4.5VF-10 Firestop / Spacer-Vertical, rigid (1-1-1 spacing), 10

Pack

SV4.5SP

Support Plate

34


INSTALLATION ACCESSORIES CONTINUED

Seala nt

Listed Secure Vent ® Components

Cat. # Model Description

17M52

17M53 SV4.5HGS-12 Termination Guard, Horizontal Square (12 pack)

Ref. instr. #750109M

87L02

SV4.5HGS-1 Termination Guard,

Square (1 pack) Ref. instr. #750109M

SV4.5HGS

Termination Guard for

Horizontal Square Termination (Deluxe) (1 pack)


H5820 SV4.5HTSK

Termination Shroud

(Guard) for Horizontal

Square Termination (1 pack) (ref. instr. #750246M)

H5816

H3907

96K93

SV4.5-

TWSK10

Through Wall Shield Kit

(used to shield the directvent pipe from blown insulation)


SV4.5ARSA

Attic Insulation Shield w/ adjustable height, 12"-22"

SV4.5SU

Support Strap

10K81

89L40

SFMP Mill-Pac, Black, High Temperature Sealant

SFMP-12 Mill-Pac, Black, High Temperature Sealant - Bulk

12 pack

99L02 SV4.5HRK14 Horizontal Riser Kit, 14",


99L03 SV4.5HRK36 Horizontal Riser Kit, 36",


H1988 CTSA-33 Chase Top Shroud Kit,

Arch Top 3 X 3 Ft., Ref. instr. #750194M

H1985 CTSO-33 Chase Top Shroud Kit,

Open Top 3 X 3 Ft., Ref. instr. #750193M

H1987

H1986

CTSO-44

CTSO-46

Chase Top Shroud Kit,


Chase Top Shroud Kit,


Listed Secure Flex ® Components

Cat. # Model Description

These termination kits include firestop/spacer, gear clamps and flex adaptor.

60L10

98K03

H2248

H2249

H1969

77L87

77L88

77L89

77L90

77L91

56L74

56L75

91L66

91L67

H7748

SF-18

SF-12

SF4.5HF-10 Firestop / Spacer - Horizontal, flex (3-1-1 spacing),

10 Pack

SF4.5VF-10 Firestop/Spacer-Vertical , flex (1-1-1 spacing), 10 Pk

SF4.5HT-2 Horizontal Square Termination for flex (without flex)

SFKIT12S Square Term. for

(with 12" [305 mm] * compressed flex) flex

SFKIT18S

SFKIT24S

SFKIT36S

SFKIT48S

Square Term. for flex

(with 18" [457 mm] * compressed flex)







SFVT30

18 feet (5.49 m) * compressed flex, Ref. instr.

#750053M

12 feet (3.66 m) * compressed flex, Ref. instr.

#750052M

SFVT45

SFGC4-6

SFGC7-6

H7748

Vertical Termination for flex (flat to 6/12) with flex adaptor, section of rigid vent, roof support collar assembly, roof flashing and storm collar. Ref. instr.

#750052M

Vertical Termination for flex (6/12 to 12/12) with flex adaptor, section of rigid vent, roof support collar assembly, roof flashing and storm collar. Ref. instr.

#750052M

Gear Clamp 4.5" (114 mm) for flex (6 pack)

Gear Clamp 7.5" (190.5 mm) for flex (6 pack)

36" Flex Connector Kit. 36" of flex with two adaptors for mating two rigid sections of vent together.

* All compressed flex vents can be expanded up to two times.

35


36

GAS CONVERSION KITS

WARNING

This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instruction is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.The qualified service agency performing this installation assumes responsibility for this conversion.

AVERTISSEMENT

Cette trousse de conversion doit être installée par un technicien agréé, selon les instructions du fabricant et selon toutes les exigences et tous les codes pertinents de l’autorité compétente. Assurez-vous de bien suivre les instructions dans cette notice pour réduire au minimum le risque d’incendie, d’explosion ou la production de monoxyde de carbone pouvant causer des dommages matériels, des blessures ou la mort. Le tecnicien agréé est responsable de l’installation de cette trousse. L’installation n’est pas adéquate ni complète tant que le bon fonctionnement de l’appareil converti n’a pas été vérifié selon les instructions du fabricant fournies avec la trousse. Le fournisseur de service qualifié ayant réalisé l'installation assume les responsabilités liées à la conversion.

In Canada:

THE CONVERSION SHALL BE CAR-

RIED OUT IN ACCORDANCE WITH THE

REQUIREMENTS OF THE PROVINCIAL

AUTHORITIES HAVING jURISDICTION

AND IN ACCORDANCE WITH THE RE-

QUIREMENTS OF THE CAN/CGA-B149.1

INSTALLATION CODE.

LA CONVERSION DEVRA êTRE EF-

FECTUéE CONFORMéMENT AUX RE-

COMMANDATIONS DES AUTORITéS

PROVINCIALES AYANT jURIDICTION ET

CONFORMéMENT AUX EXIGENCES DU

CODE D'INSTALLATION CAN/CGA-B149.1.

Gas conversion kits are available to adapt your appliance from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation.

Kit part numbers are listed here and the following steps detail the conversion procedure. Refer to the instructions provided with the conversion kit when performing any gas conversion.

Millivolt SIT Systems

Natural Gas To Propane Gas

Conversion Kits

Models

EDV35

Catalog No.

85L62

EDV40

EDV45

85L63

85L64

Millivolt SIT Systems

Propane Gas to Natural Gas

Conversion Kits

Models Catalog No.

EDV35

EDV40

EDV45

85L69

85L70

85L71

Electronic SIT Systems

Natural Gas To Propane Gas

Conversion Kits


EDV35

EDV40

EDV45

H9100

H9101

H9102

Electronic SIT Systems

Propane Gas To Natural Gas

Conversion Kits


EDV35

EDV40

H9103

H9104

EDV45 H9105

INSTALLATION INSTRUCTIONS

Step 1.

TURN OFF THE GAS SUPPLY TO THE

APPLIANCE and disconnect power supply at the circuit breaker. Ensure appliance is cold.

CAUTION: THE GAS SUPPLY SHALL BE

SHUT OFF PRIOR TO DISCONNECTING THE

ELECTRICAL POWER, BEFORE PROCEED-

ING WITH THE CONVERSION.

ATTENTION: AVANT D’EFFECTUER

LA CONVERSION, COUPEZ D’ABORD

L’ALIMENTATION EN GAZ, ENSUITE,

COUPEZ L’ALIMENTATION éLECTRIQUE.

Step 2.

Open the bottom drop-down door. Open it (see Figure 51 on Page 26 ) by pushing in simultaneously the left and right top corners of the door. (The door is hinged at the bottom).

Remove the bottom compartment door by sliding the hinge pin, located at the door’s left side, to the right until it disengages from the left corner post hole. Pull the door diagonally to the left, away from the fireplace.

Step 3.

Remove the front glass door/frame from the appliance (see instructions on Page 30 ) .

Step 4.

Carefully remove the logs. Exercise care so as not to break the logs .

Step 5.

Refer to Figure 63 .

A.

Above the burner, remove the two baffle securing screws. Remove the baffle.

B.

Remove the two screws securing the trapezoidal plate to the burner. Remove the plate.

C.

Remove the burner assembly with attached venturi tube.


Gas Valve

Assembly

Burner Assembly

Pressure

Regulator

Remove

These

Components

Millivolt Valve

Burner Orifice Sizes

Elevation 0-4500 feet ( 0-1372 meters)

Model

Series

Nat.Gas

drill size (inches)

Propane drill size (inches)

EDV35

EDV40

EDV45

Table 9

#42 (0.0935")*

H3721 •

#40 (0.0980")*

69L96 •

(0.0570")*

H8998 •

#53 (0.0595")*

39L10•

#37 (0.1040")*

24M10 •

(0.0620")*

21L01 •

* Standard size installed at factory

• Part /Cat. Number

Orifice

Figure 63

Electronic Valve

Figure 64 - Regulator Conversion

Figure 66

Millivolt and Electronic Ignition System

Appliances

Step 6.

SIT Systems - Refer to Figure 64 and the instructions provided with the SIT

Regulator Conversion Kit. Using a Torx T20 driver (with 1/4" shank and center hole) or slotted screwdriver, remove and discard the pressure regulator mounting screws (two screws for electronic models, three screws for millivolt models), pressure regulator tower, the diaphragm assembly (if applicable) and the spring. Discard all removed components.

Step 7.

Install the new pressure regulator assembly using the supplied screws as shown in Figure 64 . Tighten the screws to 25 in-lb.

Step 8.

Install the enclosed identification label to the valve body where it can be easily seen.

Step 9.

Refer to Figure 65 and remove the pilot hood assembly to access the hexed pilot orifice. Remove and replace the orifice with the one provided with the kit.

Pilot

Orifice

Figure 65 - Millivolt Pilot

(electronic pilot is similar)

Step 10 . (Refer to Figure 63 )

Remove the orifice from the manifold and replace it with the one provided in the kit. See the following table for orifice sizes for natural and propane models . Figure 66 illustrates the orifice.

Use pipe joint compound or Teflon tape on all pipe fittings before installing (ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds on flare fittings).

Step 11 . Retrieve the burner and hold the venturi tube above the orifice . Place the shutter adjusting rod in the propane slot of the shutter arm (see Figure 62 on Page 31) .

Set the burner assembly into its position and secure the trapezoidal plate with the two screws previously removed.

Step 12 . Reinstall the baffle with the two baffle securing screws.

Step 13.

Reassemble the remaining components by reversing the procedures outlined in the preceding steps.

Step 14.

Attach the conversion label provided in the conversion kit next to the rating plate on the appliance.

Step 15.

Turn on gas supply and test for gas leaks (refer to Page 26 ).

Step 16 . Relight the main burner. The lighting instructions can be found on the lighting label in the control compartment or in the Care and

Operation Manual provided with the appliance.

Verify proper burner ignition and operation. See

Burner Adjustments and Burner Flame Appearance on Pages 30 and 31 .

Step 17. Inspect the pilot system for proper flame. The pilot flame should engulf the flame sensor as shown in Figures 52 and 53 on

Page 26 .

Step 18 . Using a manometer, test the inlet and manifold gas pressures. See Tables 2 and 3 on Page 4 .

ALWAYS TEST PRESSURES WITH THE VALVE

REGULATOR CONTROL AT THE HIGHEST

SETTING.

37


38

Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, and prices, and also to discontinue colors, styles, and products.

Consult your local distributor for fireplace code information.

LENNOX ® , the LENNOX design, DAVE LENNOX, the image of DAVE LENNOX and other related

LENNOX marks are registered or common law trademarks of Lennox Industries Inc. and are used with permission.

Printed in U.S.A. © 2013 Lennox Hearth Products LLC

P/N 506011-05 Rev. NC 11/2013

P506011-05

1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210

Lennox EDV40RPM, EDV45RNM Installation instructions

INSTALLATION INSTRUC TIONS

EDV Direct-Vent

Gas Fireplaces

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

INSTALLATEUR : Laissez cette notice avec l’appareil.

CONSOMMATEUR : Conservez cette notice pour consultation ultérieure.

WARNING /AVERTISSEMENT/AVISO

TABLE OF CONTENTS

EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS

*

WARNING

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

AVERTISSEMENT

Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.

Under no circumstances, may separate sections of concentric flexible vent pipe be joined together.

Under no circumstances, may separate sections of concentric flexible vent pipe be joined together.

Ground supply lead must be connected to the wire attached to the green ground screw located on the outlet box. See

. Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical

Code, ANSI/NFPA 70-latest edition.

EDV35 LOG PLACEMENT

EDV40 AND EDV45 LOG PLACEMENT

See Page 5 for

Cold Climate Insulation and

Page 8 for Clearances

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