WARM AIR FURNACE

MULTIPOSITION

Models:

AMP105-IE2

AMP120-IE2

NOMF105D12C

NOMF155E19C

NOMF106D12B

NOMF156E19C

DN

S-0

376

R

év.

A

C US

Attention:

INSTALLER / SERVICE TECHNICIAN:

USE THE INFORMATION IN THIS MANUAL FOR THE

INSTALLATION / SERVICING OF THE FURNACE AND KEEP

THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE.

Do not tamper with the unit or its controls.

Call a qualified service technician.

HOMEOWNER:

PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR

FUTURE REFERENCE.

Manufactured by:

Dettson Industries inc.

3400 Industriel Boulevard

Sherbrooke, Qc – Canada – J1L 1V8 www.dettson.ca

Printed in Canada

Printed on 100% recycled paper 2012-02-07 X40002 Rev.X

TABLE OF CONTENTS

PART 1 - INSTALLATION ........................................... 2

1.1

DANGER, WARNING AND CAUTION ............ 2

1.2

GENERAL ............................................................ 2

1.3

LOCATION .......................................................... 3

1.3.1

Air for combustion and ventilation ................ 3

1.3.2

Duct recommendations................................... 4

1.3.3

Venting instructions ....................................... 5

1.3.4

Draft Regulator (Chimney venting) ............... 5

1.3.5

Blocked vent shut-off (BVSO)....................... 5

1.3.6

Venting instructions ....................................... 8

1.3.7

Oil burner ....................................................... 8

1.3.8

Electrical system ............................................ 8

1.3.9

Air filter.......................................................... 8

1.3.10

Air Conditioner (or Heat Pump) ................. 8

1.3.11

Horizontal or downflow installation ........... 8

PART 2 - START-UP......................................................... 9

2.1

OPERATIONAL CHECKLIST ............................ 9

2.2

COMBUSTION CHECK ...................................... 9

2.3

SUPPLY AIR ADJUSTMENTS......................... 10

2.4

LIMIT CONTROL CHECK ............................... 10

2.5

YEAR ROUND AIR CONDITIONING............. 10

2.6

HEATING ........................................................... 10

2.7

COOLING ........................................................... 10

2.8

CONSTANT BLOWER SWITCH ..................... 11

PART 3 - MAINTENANCE ............................................ 11

3.1

HEAT EXCHANGER CLEANING ................... 11

3.2

BLOWER REMOVAL ....................................... 11

3.3

BLOCKED VENT SHUT OFF (BVSO)

CLEANING ........................................................ 11

FIGURES

Figure 1: Counterflow position, flue pipe protection FPG .. 3

Figure 2: Blocked vent shut-off device wiring, upflow installation with vertical exhaust .................................. 6

Figure 3: Blocked vent shut-off device wiring, upflow installation with vertical exhaust .................................. 6

Figure 4: Blocked vent shut-off device wiring, upflow installation with horizontal exhaust .............................. 6

Figure 5: Blocked vent shut-off device wiring, horizontal installation with horizontal exhaust .............................. 7

Figure 6: Blocked vent shut-off device wiring, horizontal installation with vertical exhaust .................................. 7

Figure 7: Blocked vent shut-off device wiring, installation downlink ....................................................................... 7

Figure 8: Blower Start/Stop delays .................................... 10

Figure 9: Models AMP & NOMF 105 / 106...................... 14

Figure 10: Models AMP & NOMF 120/155/156............... 15

Figure 11: Wiring diagram, Beckett burner ....................... 16

Figure 12: Wiring diagram, Riello 40-F or BFR burner

(without 24 VAC control)........................................... 17

Figure 13: Wiring diagram, Riello 40-F or BF burner (with

24 VAC control) ......................................................... 18

Figure 14: Parts list AMP & NOMF 105/106, Beckett AFG and 40-F Riello burner................................................ 20

Figure 15: Parts list, AMP & NOMF 120/155/156, Beckett

AFG and Riello 40-F burner....................................... 22

Figure 16: Parts List AmP & NOMF 120/156, Riello 40-F burner.......................................................................... 24

Figure 17: Parts list AMP120, Riello 40-BF burner .......... 26

TABLES

PART 4 - FURNACE INFORMATION........................ 12

Table 1: Minimum dimensions required in ventilation openings........................................................................ 3

Table 2: Filter rack flange dimensions for return air duct ... 8

Table 3 : Blower speed adjustments, 4 speed motor, heating mode ........................................................................... 10

Table 4: Blower speed adjustments, 4 speed motor, cooling mode ........................................................................... 10

Table 5: Technical Specifications ...................................... 13

Table 6: Air delivery in CFM with air filter ...................... 13

Table 7: Minimum clearances to combustible materials.... 14

Table 8: Minimum clearances to combustible materials.... 15

Table 9: Parts list AMP & NOMF 105/106, Beckett AFG and 40-F Riello burner (without 24 VAC control) ..... 21

Table 10: Parts list AMP & NOMF 120/155/156, Beckett

AFG and Riello 40-F burner (without 24-VAC control):....................................................................... 23

Table 11: Parts list AMP & NOMF 120/156, Riello 40-F burner (with 24 VAC control...................................... 25

Table 12: Parts list AMP120, Riello 40-BF burner............ 27

PART 1 - INSTALLATION

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY

OF THIS OR ANY OTHER APPLIANCE.

DO NOT ATTEMPT TO START THE BURNER WHEN

EXCESS OIL HAS ACCUMULATED, WHEN THE

FURNACE IS FULL OF VAPOUR OR WHEN THE

COMBUSTION CHAMBER IS VERY HOT.

1.1 DANGER, WARNING AND CAUTION

The words DANGER, WARNING and CAUTION are used to identify the levels of seriousness of certain hazards. It is important that you understand their meaning. You will notice these words in the manual as follows:

DANGER

Immediate hazards which WILL result in death or serious bodily and/or material damage.

WARNING

Hazards or unsafe practices which CAN result in death or serious bodily and/or material damage.

CAUTION

Hazards or unsafe practices which CAN result in minor bodily and/or material damage.

WARNING

For use with grade 2 Fuel Oil maximum. Do not use gasoline, crankcase oil or any oil containing gasoline!

WARNING

Never burn garbage or paper in the heating system and never leave rags or paper around the unit.

CAUTION

These instructions are intended for use by qualified personnel having been trained in installing this type of furnace. Installation of this furnace by an unqualified person may lead to equipment damage and/or hazardous conditions, which may lead to bodily harm.

IMPORTANT:

Please refer to the Sealed Combustion

System Manual for installation instructions. The furnace must be installed in an upflow position when used with a Sealed

Combustion System.

IMPORTANT:

All local and national code requirements governing the installation of oil burning equipment, wiring and flue connections must be followed. Some of the codes that may be applicable are:

CSA B139 Installation Code for Oil Burning

Equipment

ANSI/NFPA 31 Installation of Oil Burning Equipment

ANSI/NFPA 90B

Warm Air Heating and Air Conditioning

Systems

ANSI/NFPA 211

Chimneys, Fireplaces, Vents and Solid

Fuel Burning Appliances

ANSI/NFPA 70

National Electrical Code or

CSA C22.2 No.3

Canadian Electrical Code

Only the latest issues of the above codes should be used, and are available from either:

The National Fire Protection Agency

1 Batterymarch Park

Quincy, MA 02269

The Canadian Standards Association

178 Rexdale Blvd.

Rexdale, Ontario M9W 1R3

CAUTION

ENVIRONMENTAL HAZARD

Failure to follow this caution may result in environmental pollution. Remove and recycle all components or materials (i.e., oi, electrical and electronic components, insulation, etc.) before unit final disposal.

1.2 GENERAL

This central heating unit is a true multi-position unit, in that it can operate in four different configurations, i.e., upflow, counter flow (downflow), and horizontal (both left-to-right and right-to-left airflow).

2

Very few modifications are required during installation, to change the furnace from one configuration to another. The furnace is shipped in the upflow configuration; however, instructions on how to change to the other configurations are included in this manual.

The furnace is shipped complete with burner and controls. It requires a 115VAC line voltage connection to the control panel, thermostat hook-up as shown on the wiring diagram, one or more oil line connections, suitable ductwork and connection to a properly sized vent.

The air handling capacity of this furnace is designed for cooling as well. Please refer to Table 6 for the expected airflow at various external static pressures.

1.3 LOCATION

The unit must be installed in a location where the ambient and return air temperature is over 15°C (60°F).

WARNING

This furnace is not watertight and is not designed for outdoor installation. This furnace shall be installed in such a manner as to protect the electrical components from water. Outdoor installation will lead to a hazardous electrical condition and to premature furnace failure.

CAUTION

If this furnace is installed in an attic, it is important to keep insulation at least 0.3 m (12") away from any furnace openings. Some types of insulating material may be combustible.

This furnace is approved for reduced clearances to combustible construction. Therefore, it may be installed in a closet or similar enclosure. As this unit may be installed as an upflow, counter flow, or horizontal furnace, it may be located in a basement, on the same level as the area to be heated, suspended, or in a crawlspace. In any case, the unit should always be installed level.

In a basement, or when installed on the floor (as in a crawlspace), it is recommended that the unit be installed on a concrete pad that is 2.5 cm to 5.0 cm (1" to 2") thick.

When installed in the counter flow position, this furnace must not be installed on combustible flooring, unless the approved sub-base is used (Model # DFB-101). Since the flue pipe is in counter flow position, be sure that the clearances from the flue pipe to combustible construction are maintained. Also, it is recommended to use the flue pipe protection kit FPG-101 or FPG-102. Please refer to the Figure 1 and the installation instructions included with the kit.

Figure 1: Counterflow position, flue pipe protection FPG

FPG

DNS-0278 Rev. A

When installed in an horizontal position, the furnace may be suspended by using an angle iron frame, as long as the total weight of both the furnace and the frame are included in the calculations. Other methods of suspension are acceptable.

When installed in the horizontal position, this furnace must not be installed on combustible flooring, unless the approved sub-base is used (Model # HFB-101).

The required minimum clearances for this furnace in all positions are specified in Tables 7 and 8.

The furnace should be located as closely as possible to the chimney or vent in order to keep vent connections short and direct. The furnace should also be located near the centre of the air distribution system.

1.3.1 Air for combustion and ventilation

Please refer to the CAN/CSA-B139 Installation Code for complete regulations and for guidance on retrofit applications.

This furnace should be installed in a location in which the facilities for ventilation permit satisfactory combustion of oil, proper venting and the maintenance of ambient temperatures at safe limits under normal conditions of use.

The location should not interfere with the proper circulation of air within the confined space.

When this furnace is installed in a closet or similar enclosure,

2 ventilation openings are required for combustion air. The openings should be located about 15.2 cm (6") from the top and the bottom of the enclosure at the front of the furnace.

Table 1 indicates the minimum dimensions required for these ventilation openings.

Table 1: Minimum dimensions required in ventilation openings

Input

Width Height

(BTU/h)

75,000 – 105,000 45.72 cm (18") 20.32 cm (8")

120,000 – 155,000 50.80 cm (20") 25.40 cm (10")

3

WARNING

Do not block the combustion air openings in the furnace. Any blockage will result in improper combustion and may result

in a fire hazard and/or cause bodily harm.

For chimney application, the barometric draft regulator included with the furnace, shall be installed in the same room or enclosure as the furnace, in such a manner as to prevent any difference in pressure between the regulator and the combustion air supply.

Air requirements for the operation of exhaust fans, kitchen ventilation systems, clothes dryers, and fireplaces shall be considered in determining the adequacy of the space to provide combustion air requirements.

In unconfined spaces, in buildings of conventional frame, brick or stone construction, infiltration may be adequate to provide air for combustion, ventilation and dilution of flue gases. This determination must be made on an individual installation basis and must take into consideration the overall volume of the unconfined space, the number of windows and ventilation openings, the number of doors to the outside, internal doors which can close off the unconfined space and the overall air tightness of the building construction.

Many new buildings and homes (and older ones that have been weatherized must be considered as being tight construction and, therefore, infiltration will not be sufficient to supply the necessary air for combustion and ventilation.

A building can be considered as being of tight construction when: a. Walls and ceilings exposed to the outside have a continuous water vapour retarder with a rating of one perm or less, openings have gaskets or are sealed and/or; b. Weather-stripping has been added on operable windows and doors, and/or; c. Caulking or sealant has been applied to areas such as joints around window and doorframes, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and fuel lines and at other openings.

1.3.2 Duct

WARNING

When ducting supplies air to a space other than where the furnace is located, the return air must be sealed and also be directed to the space other than where the furnace is located.

Incorrect ductwork termination and sealing will create a hazardous condition that can lead to bodily harm.

4

CAUTION

Return air grils and warm air registers must not be obstructed.

IMPORTANT: The dampers should be adequate to prevent cooled air from entering the furnace, and if manually operated, must be equipped with the means to prevent operation of either the cooling unit or the furnace, unless the damper is in the full cool or heat position.

NOTE: THE BACK SHOULD NOT BE CUT OUT FOR

RETURN AIR DUCTING

The proper sizing of warm air ducts is necessary to ensure satisfactory furnace operation. Ductwork should be in accordance with the latest editions of NFPA-90A (Installation of Air Conditioning and Ventilating Systems) and NFPA-90B

(Warm Air Heating and Air Conditioning Systems) or

Canadian equivalent.

The supply ductwork should be attached to the flanged opening provided at the discharge end of the furnace. See

Figures 9 and 10, for the dimensions of this opening.

Knockouts are provided on both sides of the furnace to cut the required size of opening for the installation of the return air ductwork. This can be done on either the right or the left side of the furnace. See Table 2 for location and dimensions.

Also, there is provision on this furnace for a bottom return air duct. Knockouts are provided in the floor of the furnace to facilitate the cut-out requirement for the air filter rack and return ductwork. (We recommend the use of this opening for horizontal and counterflow installations).

The following recommendations should be followed when installing ductwork: a. Install locking type dampers in all branches of the individual ducts to facilitate balancing the system.

Dampers should be adjusted such a way as to ensure the proper static pressure at the outlet of the furnace; b. A flexible duct connector of non-combustible material should be installed at the unit on both the supply and return air side. In applications where an extremely quiet operation is necessary, the first 3 m (10') of supply and return ducts should be internally lined with acoustical material (if possible); c. In cases where the return air grille is located close to the fan inlet, there should be at least one 90 o

turn between fan inlet and grille. Further reduction in sound level can be accomplished by installing acoustical turning vanes or lining the duct as described in item b. above; d. When a single air grille is used, the duct between grille and furnace must be the same size as the return air opening in the furnace.

When installing the furnace with cooling equipment for year round operation, the following recommendations must be followed for tandem or parallel air flow: a. On tandem airflow applications, the coil is mounted after the furnace in an enclosure in the supply air stream. The furnace blower is used for both heating and cooling airflow;

b. On parallel airflow installation, dampers must be provided to direct air over the furnace heat exchanger when heat is desired and over the cooling coil when cooling is desired.

WARNING

The coil MUST be installed on the air discharge side of the furnace. Under no circumstances should the airflow be such that cooled, conditioned air is allowed to pass over the furnace heat exchanger. This will cause condensation in the heat exchanger and possible failure of same, which could result in a fire hazard and/or other hazardous conditions that may lead to bodily harm. Heat exchanger failure due to improper installation may not be covered by the warranty.

Venting of the furnace must be to the outside and in accordance with local codes and/or requirements of local authorities.

OIL FIRED APPLIANCES INSTALLED WITH CHIMNEY

SHALL BE CONNECTED TO FLUES HAVING SUFFICIENT

DRAFT AT ALL TIMES TO ENSURE SAFE AND PROPER

OPERATION OF THE APPLIANCE.

For additional venting information please refer to ANSI/NFPA

211 Chimneys, Fireplaces, Vents and Solid Fuel Burning

Appliances and/or the CSA B139 Installation Code.

This furnace is certified for use with a Type “L” vent

(maximum flue gas temperature 302°C (575°F)). The flue pipe clearance knockout in the front top or side panel should be removed. Install the flue elbow so that it exits the furnace cabinet through that opening.

Pre-installation vent system inspection

Before this furnace is installed, it is strongly recommended that any existing vent system be completely inspected.

On any chimney or vent, this should include the following: a. Inspection for any deterioration in the chimney or vent. If deterioration is discovered, the chimney must be repaired or the vent replaced; b. Inspection to ascertain that the vent system is clear and free of obstructions. Any blockages must be removed before installing this furnace; c. Cleaning the chimney or vent if previously used for venting a solid fuel burning appliance or fireplace; d. Confirming that all unused chimney or vent connections are properly sealed; e. Verification that the chimney is properly lined and sized per the applicable codes. (Please refer to list of codes in

Part 1)

Masonry Chimneys

This furnace may be vented into an existing masonry chimney. However, it must not be vented into a chimney servicing a solid fuel-burning appliance. Before venting this furnace into a chimney, the chimney must be checked for deterioration and repaired if necessary. The chimney must be properly lined and sized per local and/or national codes.

If the furnace is vented into a common chimney, the chimney must be of sufficient area to accommodate the total flue products of all appliances vented into the chimney.

The following requirements are provided for a safe venting system: a. Ensure that the chimney flue is clear of any dirt or debris; b. Ensure that the chimney is not servicing an open fireplace; c. Never reduce the pipe size below the outlet size of the furnace; d. All pipes should be supported, using the proper clamps and/or straps. These supports should be installed at least every 4 feet; e. All horizontal runs of pipe should have at least 6.4 mm

(1/4”) of upward slope per 0.3 m (1'); f. All runs of pipe should be as short as possible with as few turns as possible; g. Seams should be tightly joined and checked for leaks; h. The flue pipe must not extend into the chimney but be flush with the inside wall; i. The chimney must extend 0.9 m (3') above the highest point where it passes through a roof of a building and at least 0.6 m (2') higher than any portion of a building within a horizontal distance of 3 m (10'). It shall also be extended at least 1.5 m (5') above the highest connected equipment flue collar; j. Check local codes for any variances.

Factory Built Chimneys

Approved factory built chimneys may be used. Refer to chimney manufacturer’s instructions for proper installation.

1.3.4 Draft Regulator (Chimney venting)

The draft regulator supplied with the furnace must be used for proper functioning. Installation instructions are included with the control.

1.3.5 Blocked vent shut-off (BVSO)

For chimney venting

WARNING

It is imperative that this device be installed by a qualified agency.

This device is designed to detect the insufficient evacuation of combustion gases in the event of a vent blockage. In such a case the thermal switch will shut down the oil burner. The device will then need to be re-armed MANUALLY.

Please refer to Figures 1 to 6, , the wiring diagrams, Figures

11 and 12, and the detailed instructions supplied with the

BVSO for the installation and wiring procedures. The length of wires supplied with the unit is such that the safety device must be installed between the flue outlet of the appliance and the draft regulator, as indicated in the instructions.

It is also essential that the BVSO be maintained annually.

For more details please refer to the instructions supplied with the device itself, as well as Section 3 of this Manual.

CAUTION

A positive pressure venting system (Sealed Combustion

System or Direct Vent) MUST NOT use the BVSO. Follow the instructions supplied with the venting system.

5

Figure 2: Blocked vent shut-off device wiring, upflow installation with vertical exhaust

The position of the hole in the vent is subject to the length of the electrical kit.

Connect the wires to the free Limit

Control terminals.

Figure 3: Blocked vent shut-off device wiring, upflow installation with vertical exhaust

Blocked Vent Shut-Off device BVSO.

Electrical kit supplied.

DNS-1043 Rev. A

Use the three wire fasteners. The wires must not come in contact with the flue and cleaning pipes.

Connect the green ground wire to a cabinet screw.

Figure 4: Blocked vent shut-off device wiring, upflow installation with horizontal exhaust

DNS-1043 Rev. A

6

DNS-1043 Rev. A2

Figure 5: Blocked vent shut-off device wiring, horizontal installation with horizontal exhaust

DNS-1043 Rev. A

Figure 6: Blocked vent shut-off device wiring, horizontal installation with vertical exhaust

Figure 7: Blocked vent shut-off device wiring, installation downlink

DNS-1043 Rev. A

DNS-1043 Rev. A

7

1.3.6 Venting instructions

(Sealed Combustion Systems)

Please refer to the Sealed Combustion System or Direct

Vent System instruction manuals.

This furnace is equipped with a high pressure atomizing retention head type burner for use with not heavier than grade 2 Fuel Oil. The mounting flange is fixed to the burner air tube and no adjustment is required for insertion length.

CAUTION

NEVER use the"interrupted ignition" function if a

Beckett AFG burner is installed on the furnace.

Oil Connections

Complete instructions for installation of the fuel oil piping will be found in the oil burner installation instructions included with the furnace.

Oil line entry holes are located in the side panels. Two holes are provided on each side, so that a two-pipe system can be used if desired.

A 10-micron (or finer) oil filter should be used with all oil burners, installed as closely as possible to the burner.

1.3.8 Electrical

The appliance must be installed in accordance with the current ANSI/NFPA 70 National Electrical Code, CSA C22.1

Canadian Electrical Code Part 1 and/or local codes.

The control system depends on the correct polarity of the power supply. Connect “HOT” wire (H) and “NEUTRAL” wire

(N) as shown in Figures 11, 12 and 13.

A separate line voltage supply should be used with fused disconnect switch or circuit breaker between the main power panel and the unit.

WARNING

The unit cabinet must have an uninterrupted or unbroken electrical ground to minimize personal injury if an electrical fault should occur. A green ground screw is provided in the control box for this connection.

Use only copper wire for 115V supply service to the unit.

Metallic conduit (where required/used) may terminate at the side panel of the unit. It is not necessary to extend the conduit inside the unit from the side panel to the control box.

When replacing any original furnace wiring, use only 105

16 AWG copper wire. o

C,

Instructions for wiring the thermostat are provided with the thermostat (field supplied). Wire the connections to the 24-

8 volt terminal board on the primary relay as shown in Figures

11, 12 and 13.

When installing optional accessories to this appliance, follow the manufacturer’s installation instructions included with the accessory. Other than wiring for the thermostat, wire with a minimum of type “T” insulation (17 o used for accessories.

C rise (63 o

F)) must be

An external filter rack is provided as standard equipment with this furnace. The filter rack can be installed on the right or left side panel, or on the bottom of the furnace to accommodate the return air ductwork. A sufficient clearance should be provided for air filter access. Please refer to Table

2 for filter rack flange dimensions for return air duct.

Table 2: Filter rack flange dimensions for return air duct

Furnace

Model

Air Filter

Size

Flange

Opening

AMP & NOMF

(105 & 106)

40.64 x 60.96 cm 38.10 X 58.42 cm

16" x 24" 15" x 23"

AMP & NOMF

(120, 155 & 156)

45.72 X 76.20 cm 43.18 X 73.66 cm

20" x 30" 17" x 29"

1.3.10 Air Conditioner (or Heat Pump)

An air conditioning coil may be installed on the supply air side ONLY.

WARNING

Poisonous carbon monoxide gas hazard.

Install the evaporator coil on the supply side of the furnace ducting ONLY.

An evaporator coil installed on the return air side of the ducting can cause condensation to form inside the heat exchanger, resulting in heat exchanger failure. This in turn can result in death, bodily injury

No minimum clearance is required between the bottom of the coil drain pan and the top of the heat exchanger. If a heat pump is installed, a “dual-energy” thermostat, or other control is required, in order to prevent the simultaneous operation of the furnace and the heat pump. It also prevents a direct transition from heating by way of the heat pump to heating with oil. Refer to the thermostat instructions or those of another control used for the proper wiring.

If a coil blower compartment is used, install air tight, motorized and automatic air dampers. Cold air coming from the coil and passing across the furnace can cause condensation and shorten the life of the heat exchanger.

1.3.11 Horizontal or downflow installation

1. On become the “top”, when the unit is laid down. Remove the flue pipe clearance knockout from the top front of that side panel. Install the flue elbow so that it exits the cabinet of the furnace through that opening;

2. On counterflow Installations, the flue pipe must exit the cabinet through one of the side panel openings (as above), then extended up the side of the furnace.

Ensure that adequate clearances to combustibles are observed. It may be necessary to install a sheet-metal shield on an adjacent wall to prevent any possibility of a fire hazard;

3. Remove the burner by loosening the mounting nuts and turn the oil burner slightly counter clockwise to unlock the burner flange. Avoid putting undue strain on burner wiring. It may be necessary to disconnect the burner wiring in some cases;

4. To reinstall the burner, insert the burner and the burner flange screws and turn the burner clockwise to lock it; then tighten the nuts.

5. Remove the burner by loosening the mounting nuts and turn the oil burner slightly in the opposite direction clockwise to unlock the flange of the burner. Avoid unnecessary stress to the spinning of the burner. (It may be necessary to disconnect the electric burner cords in some cases).

6.

7. To reinstall the burner, insert the burner and screw the flange of the burner, turn the fire in the direction of clockwise to lock and tighten the nuts.

IMPORTANT:

The burner must always be installed in the upright position with the ignition control on top.

DANGER

Do not use this furnace as a construction heater. Use of this furnace as a construction heater exposes it to abnormal conditions, contaminated combustion air and the lack of air filters. Failure to follow this warning can lead to premature furnace failure and/or vent failure, which could result in a fire hazard and/or bodily harm.

PART 2 START-UP

1=> Has the blower wheel support been removed?

2=> Has the electrical wiring been completed according to Figures 11, 12 and 13?

2. The proper smoke number, as established by way of engineering tests, is between 0 and 1. This degree of smoke emission is commonly referred to as a “trace”. It is recommended that a Bacharach True Spot Smoke

Test kit or equivalent be used;

3=> Has the access blower door been secured in place?

4=> Is the valve on the oil line open?

5=> Has the ‘’RESET BUTTON’’ on the Primary Control been pushed?

6=> Are the flame observation door and the two cleanout access doors located at the front of the unit closed?

3. On chimney installations only, a barometric draft regulator (supplied with the furnace) must be installed as closely to the breech of the furnace as possible, in order to ensure proper draft through the furnace. The barometric damper must be mounted with the hinge pins in a horizontal position and the face of the damper vertical for proper functioning, (see instructions included with damper). After the furnace has been firing for at least five minutes, the draft regulator should be set to between -0.025" W.C. and -0.035" W.C.;

7=> Is the room thermostat in the heating mode and set above room temperature?

8=> Set the main electrical switch to the ‘’ON’’ position and the burner should start

.

CAUTION

Do not tamper with the unit or its controls. Call a qualified service technician.

2.2 COMBUSTION

In order to obtain optimum performance from the oil burner, the following set-up procedures must be followed by referring to the Technical Specifications, Table 5 in this manual:

1. A test kit to measure the smoke, flue draft and over-fire pressure should be used in order to obtain the proper air band setting. Although all of the above measurements are required for optimum set up and efficiency, the most important reading that must be taken is the smoke number in the flue pipe, downstream from the regulator;

4. The overfire pressure that is taken through the observation door located in the centre of the front panel above the burner is a measurement that is necessary to determine if there is a blockage in the heat exchanger or the flue pipe. Please refer to the Technical

Specifications in this manual for overfire pressure values. A high pressure condition may be caused by excessive combustion air due to the air band being too wide open or a lack of flue draft (chimney effect) or some other blockage, such as soot in the secondary section of the heat exchanger or the use of an oversize nozzle input or high pressure pump;

5. CO

2

and flue temperature instruments will enable you to obtain the data that are required to determine the true efficiency of the furnace. Although this information is nice to have, it is not essential in the basic set up of the furnace. The proper procedure for performing this operation is as follows: a. Start the appliance and proceed with the smoke test at the test port provided on the BREECH PLATE (of the Sealed Combustion System) or on the flue pipe just before the draft regulator (chimney application),

9

and adjust the burner to a setting of between a

“trace” and #1 smoke after 5 to 10 minutes of operation; b. Take a CO

2

reading and mark it down; c. Open the burner air shutter to get 1.5% CO

2

less than the previous reading noted in b. above and take a smoke test on this condition; d. The new smoke reading should give you a ZERO smoke reading.

6. A 10-micron (or less) oil filter should be installed as closely to the burner as possible with all oil burners, but it is essential for burners with a low firing rate. We recommend the use of a low pressure drop oil filter with a capacity greater than that of the fuel pump;

7. On a new installation, the air trapped in the oil line leading from the tank to the nozzle must be thoroughly purged in order to prevent excessive after drip. The oil pump is equipped with a special fitting that facilitates the purging of any air between it and the tank. The proper procedure for performing this operation is as follows: a. Place a piece of 1/4” diameter clear plastic tubing over the purge fitting on the oil pump; b. Start the oil burner, then open the purge fitting and allow the burner to run until the purge tube is completely free of air bubbles; c. At this point tighten the purge fitting, which will allow the oil to run to the nozzle and fire the burner. If the purging takes longer than 15 seconds and no flame has been established the burner will stop. Push the reset button on top of the Primary Control to restart the burner.

For detailed information on the operation of the Primary

Control please refer to the instructions included with the furnace or the burner.

8. After all the set up procedures mentioned above have been completed, the burner should be fired and an inspection mirror should be used to observe the flame pattern at the tip of the nozzle. Any irregularities such as burning to one side or pulsating flame patterns should be corrected by changing the nozzle.

2.3 SUPPLY AIR ADJUSTMENTS

(4-SPEED MOTORS)

On units equipped with 4-speed blower motors, the supply air must be adjusted based on heating/air conditioning output and the static pressure of the duct system. For the desired air flow please refer to the following table as well as the air flow Table 6 based on static pressure in the Technical

Specifications, Table 5 of this manual.

Table 3 : Blower speed adjustments, 4 speed motor, heating mode

FURNACE

MODEL

AMP105

NOMF105/106

AMP120

NOMF155/156

HEATING

INPUT

0.50 USGPH

0.65 USGPH

0.75 USGPH

0.85 USGPH

1.00 USGPH

1.10 USGPH

RECOMMENDED

BLOWER SPEED

MED-LOW

MED-HIGH

HIGH

MED-LOW

MED-HIGH

HIGH

10

Table 4 : Blower speed adjustments, 4 speed motor, cooling mode

FURNACE

MODEL

AMP105

NOMF105/106

AMP120

NOMF155/156

COOLING

CAPACITY

2.0 TONS

2.5 TONS

3.0 TONS

3.5 TONS

4.0 TONS

5.0 TONS

RECOMMENDED

BLOWER SPEED

MED-LOW

MED-HIGH

HIGH

MED-LOW

MED-HIGH

HIGH

To effect the adjustment, the RED and BLUE wires can be changed on the motor. Also, please refer to the position of the wires on the electronic board of the unit and consult the wiring diagrams. If the heating and the air conditioning speeds are the same, the RED wire must be moved to

“UNUSED LEADS” on the electronic board and the jumper provided with the BLUE wire must be used between the

“HEAT” and “COOL” terminals.

The blower start/stop delays can be adjusted by positioning the DIP switches on the electronic board as shown on the following figures.

Figure 8: Blower Start/Stop delays

Board # 1158

2.4 LIMIT CONTROL CHECK

After the furnace has been in operation for at least 15 minutes, restrict the return air supply by blocking the filters or closing the return registers and allow the furnace to shut down on High Limit. The burner will shut OFF but the main blower should continue to run.

Remove the restriction and the burner should come back on in a few minutes.

2.5 YEAR ROUND AIR CONDITIONING

The furnace is designed for use in conjunction with cooling equipment, to provide year round air conditioning. The blower has been sized for both heating and cooling; however, the fan motor speed may need to be changed to obtain the necessary cooling airflow.

2.6 HEATING

The blower speed is factory set to deliver the required airflow at normal duct static pressure.

2.7 COOLING

The blower speed may be adjusted in the field to deliver the required airflow for cooling applications, as outlined in Table

6.

2.8 CONSTANT BLOWER SWITCH

This furnace is equipped with a constant low speed blower option. Whenever the room thermostat is not calling for heating or cooling, the blower will run on low speed in order to provide air circulation. If this constant blower option is not desired, the rocker switch on the side of the control box can be used to turn it off.

PART 3 -

MAINTENANCE

This furnace should never be operated without an air filter.

Disposable filters should be replaced at least once a year. If 3.2 BLOWER the furnace is equipped to provide cooling as well, filters should be replaced a minimum of twice a year.

WARNING

Before performing any service functions, make sure that all utilities are turned “OFF” upstream from the appliance, unless operations specifically require the power to be on.

Failure to comply with this warning will cause a fire hazard and/or bodily harm.

CAUTION

Be sure that the blower is adequately supported when sliding it off the mounting rails, especially in the horizontal or counter flow positions, in order to prevent dropping it and injuring yourself or damaging the blower!

For optimal performance, the oil burner nozzle should be replaced at least once a year. Contact a qualified service technician for the installation. The procedure for nozzle installation and/or replacement is outlined in the oil burner

Instruction Manual that was supplied with the furnace.

After replacement of the nozzle, the burner should be adjusted in accordance with the “COMBUSTION CHECK” outlined in Section 2.2 of this manual.

To remove the blower from the furnace:

1. Turn “OFF” all utilities upstream from the furnace ;

2. Remove the burner access door and blower door;

3. Remove the blower retaining screw (on the blower partition panel);

4. Remove the control box cover and disconnect the thermostat and power wires from the board;

5. Slide the blower on the rails toward the front of the unit;

6. Reverse the above steps to reinstall the blower. Please refer to the wiring diagrams, Figures 11, 12 and 13 in this manual, or the diagram located on the inside of the blower door to properly rewire the unit.

3.1 HEAT EXCHANGER CLEANING

Ordinarily, it is not necessary to clean the heat exchanger or flue pipe every year, but it is advisable to have a qualified service technician check the unit before each heating season to determine whether cleaning or replacement of parts is necessary.

If cleaning is necessary, the following steps should be taken:

1. Turn “OFF” all utilities upstream from the furnace;

2. Disconnect the flue pipe (only with chimney venting and rigid flue pipe);

3.3

BLOCKED VENT SHUT OFF (BVSO)

CLEANING

CAUTION

Do not dent or scratch the surface of the thermal switch. If the thermal switch is damaged it MUST be replaced.

For continuous safe operation, the Blocked Vent Shut-off

Device (BVSO) must be inspected and maintained annually by a qualified service technician.

1. Disconnect power to the appliance ;

3. Remove the breech plate;

4. Remove the radiator baffle;

2. Remove the two screws holding on the BVSO assembly cover;

5. Disconnect the oil line and remove the oil burner from the furnace;

3. Remove the cover;

6. Open the two cleanout doors located in the upper part of the front panel of the furnace;

4. Remove the two screws holding the control box to the heat transfer tube assembly. Sliding the control box in the appropriate direction will unlock it from the heat transfer tube assembly;

7. Clean the secondary tubes and the primary cylinder with a stiff brush and a vacuum cleaner; 5.

Carefully remove any build-up from the thermal switch surface; 8. Before reassembly, the heat exchanger and combustion chamber should be inspected to determine if replacement is required;

9. After cleaning, replace the radiator baffle, flue collar plate, oil burner and close the two clean out access doors. Reconnect the flue pipe and oil line;

10. Readjust burner for proper operation.

11

6. Clean and remove any build-up or obstruction inside the heat transfer tube;

7. Re-mount, lock and fasten the control box with the 2 screws removed in step 4;

8. Re-attach the assembly cover with the screws removed in step 2;

9. Re-establish power to the unit.

Chimney draft:

Overfire draft:

Tests performed by:

PART 4 - FURNACE INFORMATION

Model:

Furnace installation date:

Service telephone – Day:

Dealer name and address:

START-UP TEST RESULTS

Nozzle:

Burner adjustments: Primary air

Fine air

Ambient temperature:

Drawer Assembly

CO

2

: % Smoke scale:

Gross stack temperature:

Serial number:

°F

°F

Night:

Pressure:

(Bacharach)

"W.C.

"W.C. lb/psi

12

Table 5: Technical Specifications

Model: AMP & NOMF

RATING AND PERFORM ANCE

Firing rate (USGPH)*

Input (BTU/h)*

Heating capacity (BTU/h)*

Heating temperature rise*

Flue draft w ith chimney (inch of w .c.)

Overfire pressure w ith chimney (inch of w .c.)

Flue pressure w ith direct vent (inch of w .c.)

Overfire pressure w ith direct vent (inch of w .c.)

BECKETT BURNER; M ODEL AFG (3450 rpm )

Burner tube insertion length

Low firing rate baffle

Static disc, model

Nozzle (Delavan)

Pump pressure (PSIG)*

Combustion air adjustment (band/shutter)

AFUE % (From CSA B212 standard and Canadian regulation)

AFUE % max. (From ASHRAE 103 stadard and US regulation)

RIELLO BURNER; 40-F (chim ne y ve nt)

Burner tube insertion length

Nozzle (Delavan)

Pump pressure (PSIG)*

Combustion air adjustment (turbulator/damper)

AFUE % (From CSA B212 standard and Canadian regulation)

AFUE % max. (From ASHRAE 103 stadard and US regulation)

RIELLO BURNER; 40-BF (dire ct ve nt)

Burner tube insertion length

Nozzle (Delavan)

Pump pressure (PSIG)*

Combustion air adjustment (turbulator/damper)

AFUE % (From CSA B212 standard and Canadian regulation)

AFUE % max. (From ASHRAE 103 stadard and US regulation)

ELECTRICAL SYSTEM

Volts - Hertz - Phase

Rated current (Amps)

Minimum ampacity for w ire sizing

Max. w ire lenght (ft.)

Max. fuse size (Amps)

Control transformer

External control pow er available Heating

Cooling

BLOWER DATA

Blow er speed at 0.50" W.C. static pressure

Motor (HP) / number of speeds

Blow er w heel size (in.)

GENERAL INFORM ATION

Overall dimensions (w idth x depth x height)

Supply air opening (w idth x depth)

Return air opening (depth x height, w ith factory filter rack)

Filter size

Shipping w eight

Air conditioning, maximum output (tons) at 0.5 SP

105 / 106 120 / 155 / 156

0.5

70 000

0.65

91 000

0.75

105 000

56 000 73 000 84 000

13 - 29°C (55 - 85°F)

-0.06" to -0.025"

max +0.025"

AFG53, F3 he ad

2 7/8 ''

YES

3 3/8" # 31646

0.50 - 70W 0.55 - 70B 0.65 - 70B

100 140 130

0 / 5

80.7

0 / 7

80.4

0 / 8

80.8

80.6

80,4 80,8

0.85

119 000

98 000

AFG53, F3 he ad

2 7/8 ''

YES

2 3/4" # 3383

0.75 - 70B 0.85 - 70B

130 140

1 / 8

82.3

82,4

1.00

140 000

1.10

154 000

114 000 126 000

13 - 29°C (55 - 85°F)

-0.06" to -0.025" max +0.025"

+0.10" to +0.25"

+0.12" to +0.27"

4 / 4

81.0

81,3

AFG53, F6 he ad

2 7/8 ''

YES

2 3/4" # 3383

0.85 - 70B

170

2 / 8

81.7

81.5

F3 he ad w ith VSBT F5 he ad w ith VSBT

3 9/16 '' 3 9/16 ''

0.40 - 70A 0.50 - 70W 0.65 - 70W 0.75 - 70B 0.85 - 70W

155 170 135 130 140

0 / 3

82.9

0 / 3.5

82.4

0 / 4

81.8

0 / 3

▲ 85.1

0 / 3.5

83.8

82.5

82.0

82.0

83.0

82.5

1.00 - 70W

125

0 / 4

83.0

82.5

F5 he ad w ith VSBT

3 9/16 ''

0.75 - 70B 0.85 - 70W

130 140

0 / 3.75

▲ 85.1

1/4

83.8

83.0

82.5

1.00 - 70W

120

1.5/5

83.0

82.5

115 - 60 - 1

12.2

13.7

26

15

40 VA

40 VA

30 VA

MED-LOW MED-HIGH

1/3 HP / 4 speeds

10" x 10"

HIGH

20" x 35" x 48¾"

18.750" x 19,875"

15" x 23"

16" x 24"

100 kg / 221 lbs

3 tons

115 - 60 - 1

15.7

18.1

26

20

40 VA

40 VA

30 VA

MED-LOW MED-HIGH

3/4 HP / 4 speeds

12" x 10"

20" x 39½" x 53"

18,750" x 23,875"

17" x 29"

20" x 30"

122 kg / 270 lbs

5 tons

HIGH

* INPUT & OUTPUT ADJUSTMENT (see information below) ▲ =

Pump pressure can be increased up to 180 PSIG (200 PSIG with Beckett burner at 1.10 USGPH)

Adjust flue gas temperature between 400°F and 575°F.

Adjust fan speed for air temperature rise of 55°F to 85°F.

SPEED

HIGH

MED-HIGH

MED-LOW

SPEED

HIGH

MED-HIGH

MED-LOW

Table 6: Air delivery in CFM with air filter

AM P, LBM & NOM F (075, 090 and 105) - EXTERNAL STATIC PRESSURE WITH AIR FILTER

0.2" (W.C.) 0.3" (W.C.) 0.4" (W.C.) 0.5" (W.C.)

1 425

1 130

840

1 350

1 045

810

1 305

1 000

770

1 250

950

740

AM P, LBM & NOM F (120, 140 e t 155) - EXTERNAL STATIC PRESSURE WITH AIR FILTER

0.2" (W.C.) 0.3" (W.C.) 0.4" (W.C.) 0.5" (W.C.)

2 080

1 892

1 556

2 041

1 859

1 475

1 965

1 770

1 394

1 864

1 675

1 318

13

Figure 9: Models AMP & NOMF 105 / 106

14

LOCATION

SIDES

BA CK

TOP

BOTTOM

FLUE PIPE

FRONT

Table 7: Minimum clearances to combustible materials

AP P LICATION

FURNA CE

SUPPLY PLENUM WITHIN 6 f t. OF FURNA CE

FURNA CE

FURNA CE OR PLENUM

HORIZONTA L WA RM A IR DUCT WITHIN 6 f t. OF FURNA CE

FURNA CE (COMBUSTIBLE FLOOR WITH SUB-BA SE † )

HORIZONTA LLY OR BELOW FLUE PIPE

V ERTICA LLY A BOV E FLUE PIPE

FURNA CE

UPFLOW

Ø

2.54 cm (1")

Ø

5.08 cm (2")

5.08 cm (2")

Ø

10.16 cm (4")

22.86 cm (9")

20.32 cm (8")

DOW NFLOW

5.08 cm (2")

5.08 cm (2")

2.54 cm (1")

5.08 cm (2")

5.08 cm (2")

* Ø

10.16 cm (4")

22.86 cm (9")

20.32 cm (8")

HORIZONTAL

5.08 cm (2")

2.54 cm (1")

Ø

5.08 cm (2")

7.62 cm (3")

** Ø

10.16 cm (4")

22.86 cm (9")

60.96 cm (24")

† When used with floor base model: *DFB-101 or **HFB-101

Figure 10: Models AMP & NOMF 120/155/156

LOCATION

SIDES

BACK

TOP

BOTTOM

FLUE PIPE

FRONT

Table 8: Minimum clearances to combustible materials

APPLICATION

FURNACE

SUPPLY PLENUM WITHIN 6 ft. OF FURNACE

FURNACE

FURNACE OR PLENUM

HORIZONTAL WARM AIR DUCT WITHIN 6 ft. OF FURNACE

FURNACE (COMBUSTIBLE FLOOR WITH THE SUB-BASE †)

HORIZONTALLY OR BELOW FLUE PIPE

VERTICALLY ABOVE FLUE PIPE

FURNACE

UPFLOW

Ø

2.54 cm (1")

Ø

5.08 cm (2")

5.08 cm (2")

Ø

10.16 cm (4")

22.86 cm (9")

20.32 cm (8")

DOWNFLOW

5.08 cm (2")

5.08 cm (2")

2.54 cm (1")

5.08 cm (2")

5.08 cm (2")

* Ø

10.16 cm (4")

22.86 cm (9")

20.32 cm (8")

HORIZONTAL

5.08 cm (2")

2.54 cm (1")

Ø

5.08 cm (2")

7.62 cm (3")

** Ø

10.16 cm (4")

22.86 cm (9")

60.96 cm (24")

† When used with floor base model: *DFB-101 or **HFB-101

15

Figure 11: Wiring diagram, Beckett burner

16

Figure 12: Wiring diagram, Riello 40-F or BFR burner (without 24 VAC control)

17

Figure 13: Wiring diagram, Riello 40-F or BF burner (with 24 VAC control)

18

COMPONENTS

AND

REPLACEMENTS PARTS

19

20

Figure 14: Parts list AMP & NOMF 105/106, Beckett AFG and 40-F Riello burner

(without 24 VAC control)

B50058B

Table 9: Parts list AMP & NOMF 105/106, Beckett AFG and 40-F Riello burner (without 24 VAC control)

ITEM

52

53

54

55

48

49

50

51

56

57

58

42

43

44

45

46

47

38

39

40

41

34

35

36

37

30

31

32

33

23

24

25

26

27

28

29A

29B

19

20

21

22

15

16

17

18

9

10

11A

11B

12

13

14

7

8

5

6

3

4

1

2

B50058C

DESCRIPTION

HEAT EXCHANGER

REAR PANEL ASSEMBLY

INSULATION, REAR PANEL

REAR BAFFLE

PANEL ASSEMBLY, RIGHT SIDE

INSULATION, SIDE PANEL

RIGHT LATERAL BAFFLE

FRONT TOP PANEL ASSEMBLY

FRONT DIVIDER PANEL ASSEMBLY

INSULATION, FRONT PANEL

SMOKE BOX

SMOKE BOX COVER ASSEMBLY

FRONT DOOR ASSEMBLY

RECESSED HANDLE, BLACK

BAFFLE ASSEMBLY

BLOWER DOOR

ELECTRICAL BOX COVER

ELECTRICAL BOX

ELECTRICAL BOX SUPPORT

BLOWER RAIL

FLOOR

BLOWER RAIL

BLOWER DIVIDER

LEFT LATERAL BAFFLE

LEFT SIDE PANEL ASSEMBLY

INSULATION, LEFT SIDE PANEL

HIGH LIMIT 195-30F

GASKET, SMOKE BOX COVER

GASKET, FIXED BREECH, BECKETT

BURNER ASSEMBLY

BURNER, RIELLO 40 F3

HEXAGONAL NUT, 3/8-16NC ZINC

CAPACITOR HOLDER

CAPACITOR 5 MF

MOTOR SUPPORT ASSEMBLY, 1/3 HP

REPLACEMENT BLOWER ASSEMBLY

BLOWER, 100-10T

MOTOR SUPPORT, TRIANGLE BAND

MOTOR SUPPORT, TRIANGLE LEG

SCREW, #F HEX WASHER, 1/4-20 x 1 1/4

WASHER, 1/4" BOLT ZINC BB

HEX LOCKNUT "K-LOCK" 1/4-20NC

HEX BOLT 1/4-20 x 1 1/2 ZINC FULL THREAD

BELLY BAND ASSEMBLY

ELECTRICAL WIRE HARNESS (BLOWER)

HIGH LIMIT 140F, 7" STEM

OBSERVATION DOOR

ELECTRICAL INSULATING BARRIER

ROCKER SWITCH, SPST

ELECTRONIC BOARD

TRANSFORMER 120V-24Volts, 40VA

LATCH ASSEMBLY, FEMALE

LATCH ASSEMBLY, MALE

FILTER RACK FRAME

FILTER RACK ACCESS

RELAY, SPDT 24 VAC

ELECTRICAL KIT

BLOCKED VENT SHUT-OFF BVSO-225

BVSO ELECTRICAL KIT

PAPER FILTER 16" x 24" x 1"

PART #

F07F011

B01024

L01I001

B01890-01

B01405-01

B03720-04

Z01F012

Z01F013

F03F023

F06F010

F07J001

F05F015

B01888

B00202

R02R002

B02111

A00284

L07F003

R99G004

L01F009

Z99F003

Z99F038

B01695

B01696

L01H009

B00203

Z06G001

B03341-01

Z04F007

B01883-05

B01684

B01683

B01682

B01681

B01687

B01680

B01846

B01679-02

B01885-02

B01645-02

R02R003

B01214

N04Z026

B03091-01

N01F011

B01667

B01728

B01986

B01898

B01885-01

B01645-01

B01679-01

B01861

B01727

B01646

B01697

B02200

B01882-08

Z99F050

B01676

COMMENTS

INCLUDES PANEL. INSULATION AND BAFFLE

INCLUDES PANEL. INSULATION AND BAFFLE

INCLUDES PANEL AND LATCH

INCLUDES PANEL, INSULATION AND LABEL

INCLUDES PANEL, LABEL, LATCH AND HANDLE

INLUDES BAFFLE AND INSULATION

INCLUDES DOOR AND LABEL

2 REQUIRED

PANEL ONLY

INCLUDES PANEL. INSULATION AND BAFFLE

INCLUDES MOTOR AND LEGS

INCLUDES BLOWER, MOTOR AND CAPACITOR

INCLUDES WHEEL AND HOUSING

BAND, LEGS, NUT & BOLTS INCLUDED

21

22

Figure 15: Parts list, AMP & NOMF 120/155/156, Beckett AFG and Riello 40-F burner

(without 24 VAC control)

B50062C

Table 10: Parts list AMP & NOMF 120/155/156, Beckett AFG and Riello 40-F burner (without 24-VAC control):

ITEM

48

49

50

51

52

53

44

45

46

47

54

55

56A

56B

57

58

40

41

42

43

36

37

38

39

32

33

34

35

29A

29B

30

31

20

21

22

23

16

17

18

19

24

25

26

27

28

12

13

14

15

9

10

11A

11B

5

6

7

8

1

2

3

4

DESCRIPTION

HEAT EXCHANGER

REAR PANEL ASSEMBLY

INSULATION

REAR BAFFLE

PANEL ASSEMBLY, RIGHT SIDE

INSULATION, SIDE PANEL

TOP LATERAL BAFLLE

FRONT TOP PANEL ASSEMBLY

FRONT DIVIDER PANEL ASSMEBLY

INSULATION, FRONT DIVIDER

SMOKE BOX

SMOKE BOX COVER ASSEMBLY

FRONT DOOR

RECESSED HANDLE, BLACK

BAFFLE ASSEMBLY

BLOWER DOOR ASSEMBLY

ELECTRICAL BOX COVER

ELECTRICAL BOX

ELECTRICAL BOX SUPPORT

BLOWER RAIL

FLOOR

BLOWER RAIL

BLOWER DIVIDER

BOTTOM LATERAL DEFLECTOR

LEFT SIDE PANEL ASSEMBLY

INSULATION, LEFT SIDE PANEL

HIGH LIMIT 175-20F

GASKET, SMOKE BOX COVER

GASKET, FIXED BREECH, BECKETT

BURNER ASSEMBLY

BURNER, RIELLO 40 F5

HEXAGONAL NUT, 3/8-16NC ZINC

CAPACITOR HOLDER

CAPACITOR 15 MF

MOTOR 3/4 DD 4V

REPLACEMENT BLOWER ASSEMBLY

BLOWER 120-10T

MOTOR SUPPORT, TRIANGLE BAND

MOTOR SUPPORT, TRIANGLE LEG

SCREW, #F HEX WASHER, 1/4-20 x 1 1/4

WASHER, 1/4" BOLT ZINC BB

HEX LOCKNUT "K-LOCK" 1/4-20NC

HEX BOLT 1/4-20 x 1 1/2 ZINC FULL THREAD

BELLY BAND ASSEMBLY

ELECTRICAL WIRE HARNESS (BLOWER)

HIGH LIMIT 140F, 7" STEM

OBSERVATION DOOR

ELECTRICAL INSULATING BARRIER

ROCKER SWITCH, SPST

ELECTRONIC BOARD

TRANSFORMER 120V-24Volts, 40VA

LATCH ASSEMBLY, FEMALE

LATCH ASSEMBLY, MALE

FILTER RACK FRAME

FILTER RACK ACCESS

PAPER FILTER 20" x 30" x 1"

RELAY, SPDT 24 VAC

ELECTRICAL KIT

ELECTRICAL KIT, RIELLO

BVSO ELECTRICAL KIT

BLOCKED VENT SHUT-OFF BVSO-225

PART # COMMENTS

B01787

B01877

B01526-25

B01988

INCLUDES PANEL. INSULATION AND BAFFLE

B01875-01 INCLUDES PANEL. INSULATION AND BAFFLE

B01800-01

B01805-01

B01874

B01878

B01853

INCLUDES PANEL AND LATCH

INCLUDES PANEL, INSULATION AND LABEL

B01747

B02225

B01852

Z99F050

INCLUDES PANEL, LABEL, LATCH AND HANDLE

B01751 INCLUDES BAFFLE AND INSULATION

B01873-05 INCLUDES DOOR AND LABEL

B01684

B01683

B01682

B01681 2 REQUIRED

B01804

B01794

B01795

B01805-02

2 REQUIRED

PANEL ONLY

B01875-02 INCLUDES PANEL. INSULATION AND BAFFLE

B01800-02

R02R005

B00205

N04Z026

R02R004

B02111

A00284

L07F003

R99G004

L01F009

Z99F003

Z99F038

B01809

B01808

Z04F013

L01H009

B00203

B02329

B03341-01

Z06G001

B03092-01

N01F012

F07F011

B01024

L01I005

L06I004

B01406-01 INCLUDES BLOWER, MOTOR AND CAPACITOR

B03720-05

Z01F012

Z01I009

F03F023

F06F010

F07J001

F05F015

B01889

B00202

BAND, LEGS, NUT & BOLTS INCLUDED

B50062C

23

Figure 16: Parts List AmP & NOMF 120/156, Riello 40-F burner

(with 24 VAC control)

24

B50085B

Table 11: Parts list AMP & NOMF 120/156, Riello 40-F burner (with 24 VAC control

9

10

11

7

8

5

6

Item

1

2

3

4

Part Description

B01787 HEAT EXCHANGER ASSEMBLY

B01988 REAR BAFFLE

B01877 REAR PANEL ASSEMBLY

B01987 REAR PANEL INSULATION

B01874 FRONT TOP PANEL ASSEMBLY

B01800-01 SIDE PANEL INSULATION

B01875-01 RIGHT SIDE PANEL ASSEMBLY

B01805-01 RIGHT SIDE BAFFLER

Z99F003 LATCHE ASSEMBLY, FEMALE

B01878 FRONT DIVIDER PANEL ASSEMBLY

B01853 FRONT SEPARATOR INSULATION

16

17

18

19

12

13

14

15

R02R005 HIGH LIMIT 175-20F 1 3/4"

B03598 SOUND TRAP ASSEMBLY

B00205 GASKET, FLUE OUTLET FLANGE

B01747 FLUE OUTLET FLANGE 6" DIA.

F07O001 HEX FLANGE NUT 3/8-16NC LAITON

F07F011 HEX NUT 3/8-16NC ZINC

N04Z064 GASKET BURNER FLANGE

N01F045 BURNER RIELLO 40-F5

20

21

22

Z99F038 LATCHE, MALE

B01852 FRONT DOOR

Z99F050 RECESSED HANDLE, BLACK

23 B03341-01 BVSO ELECTRICAL KIT

24 Z06G001 BLOCKED VENT SHUT-OFF BVSO-225

25 B01873-05 BLOWER DOOR ASSEMBLY

26 B01684 ELECTRICAL BOX COVER

30

31

32

33

27 B03720-05 BLOWER 120-10T DD

28 B01891-04 MOTOR 3/4 DD 4S

29 B01889 MOTOR SUPPORT ASSEMBLY

B00202

B01024

L01I005

B03319

ELECTRICAL WIRE HARNESS (BLOWER)

CAPACITOR HOLDER

CAPACITOR 15 MF

ELECTRICAL KIT, RIELLO

34

35

36

L07F003 ROCKER SWITCH SPST

R99G004 ELECTRONIC BOARD 1158-110

B01683 ELECTRICAL BOX

37

38

L01F009 TRANSFORMER 120-24Volts, 40VA

B01682 ELECTRICAL BOX BRAQUET

39 B01681 BLOWER SLIDE RAIL

40 B01291-01 SEAL STRIP 1 1/2" X 13 1/8"

44

45

46

47

41 B01406-01 REPLACEMENT BLOWER ASSEMBLY

42 B01804 FLOOR

43 A00284 HIGH LIMIT PROTECTIVE SHIELD

R02R002 LIMIT CONTROL 140F, 7"

B02111

B01794

B01795

OBSERVATION DOOR ASSEMBLY

BLOWER SLIDE SUPPORT

BLOWER DIVIDER

51

52

53

48 B01805-02 LEFT SIDE BAFFLE

49 B01875-02 LEFT SIDE PANEL ASSEMBLY

50 B01800-02 SIDE PANEL INSULATION

B01809

B01808

Z04F013

FILTER RACK FRAME

FILTER RACK ACCESS

PAPER FILTER 20 X 30 X 1

Comments

BAFFLE AND GASKETS NOT INCLUDED

INCLUDES PANEL, INSULATION ANS BAFFLE

INCLUDES PANEL AND LATCH

INCLUDES PANEL, INSULATION ANS BAFFLE

INCLUDES PANEL, INSULATION AND BABELS

INCLUDES BAFFLE AND INSULATION

DOOR ONLY

INCLUDES DOOR AND LABEL

INCLUDES WHEEL AND HOUSING

INCLUDES LEGS, BAND AND FASTENERS

2 REQUIRED

INCLUDES BLOWER, MOTOR AND CAPACITOR

2 REQUIRED

PANEL ONLY

INCLUDES PANEL, INSULATION AND BAFFLE

B50085D

25

26

Figure 17: Parts list AMP120, Riello 40-BF burner

B50078B

ITEM

34

35

36

37

38

39

40

41

42

25

26

27

28

29

30

31

32

33

16

17

18

19

20

12

13

14

15

21

22

23

24

7

8

5

6

9

10

11

3

4

1

2

43

44

45

46

47

48

49

50

51

52

53

54

55

56

Table 12: Parts list AMP120, Riello 40-BF burner

DESCRIPTION PART # COMMENTS

HEAT EXCHANGER

REAR PANEL ASSEMBLY

INSULATION

REAR BAFFLE

PANEL ASSEMBLY, RIGHT SIDE

INSULATION, SIDE PANEL

RIGHT LATERAL BAFFLE

FRONT TOP PANEL ASSEMBLY

FRONT DIVIDER PANEL ASSEMBLY

INSULATION, FRONT DIVIDER

SMOKE OUTLET ASSEMBLY

FRONT DOOR

RECESSED HANDLE, BLACK

BAFFLE ASSEMBLY

BLOWER DOOR ASSEMBLY

ELECTRICAL BOX COVER

ELECTRICAL BOX

ELECTRICAL BOX SUPPORT

BLOWER RAIL

FLOOR

BLOWER RAIL

BLOWER DIVIDER

LEFT LATERAL DEFLECTOR

LEFT SIDE PANEL ASSEMBLY

B01787

B01877

B01526-25

B01988

Includes panel, insulation and baffle

B01875-01 Includes panel, insulation and baffle

B01800-01

B01805-01

B01874

B01878

B01853

B03509

Includes panel and latch

Includes panel, insulation and label

B01852

Z99F050

Includes panel, label, latch and handle

B01751 Includes baffle and insulation

B01873-05 Includes door and label

B01684

B01683

B01682

B01681

B01804

2 required

B01794

B01795

2 required

Panel only

B01805-02

B01875-02 Includes panel, insulation and baffle

INSULATION, LEFT SIDE PANEL

HIGH LIMIT 175-20F

GASKET, SMOKE BOX COVER

BURNER RIELLO 40-BF5

HEXAGONAL NUT 3/8-16NC ZINC

CAPACITOR HOLDER

CAPACITOR 15 MF

MOTOR 3/4 DD 4V

REPLACEMENT BLOWER ASSEMBLY

B01800-02

R02R005

B00205

N01F010

F07F011

B01024

L01I005

L06I004

B01406-01 Includes blower, motor and capacitor

BLOWER 120-10T

MOTOR SUPPORT, TRIANGLE BAND

B03720-05

Z01F012

MOTOR SUPPORT, TRIANGLE LEG Z01I009

SCREW, #F HEX WASHER 1/4-20X1 1/4 F03F023

WASHER, 1/4" BOLT ZINC BB F06F010

HEX LOCKNUT "K-LOCK" 1/4-20NC

HEX BOLT 1/4-20 X 1 1/2 ZINC FULL THREAD

BELLY BAND ASSEMBLY

ELECTRICAL WIRE HARNESS (BLOWER)

F07J001

F05F015

B01889

B00202

Band, legs, nut & bolts included

HIGH LIMIT 140F, 7" STEM

OBSERVATION DOOR ASSEMBLY

ELECTRICAL INSULATING BARRIER

ROCKER SWITCH, SPST

ELECTRONIC BOARD

TRANSFORMER 120-24Volts, 40VA

LATCH ASSEMBLY, FEMALE

LATCH ASSEMBLY, MALE

FILTER RACK FRAME

FILTER RACK ACCESS

PAPER FILTER 20" x 30" x 1"

RELAY, SPDT 24 VAC

ELECTRICAL KIT, RIELLO

REDUCER PIPE 7@6 GALV 28 GA

R02R002

B02111

A00284

L07F003

R99G002

L01F009

Z99F003

Z99F038

B01809

B01808

Z04F013

L01H009

B02329

Z07F011

B50078C

27