DXV Percy D35105500 Installation Instructions

INSTALLATION INSTRUCTIONS
Percy™ Pressure Balanced
Shower Valve Trim Kit
Cross Handle
Model D35105540
Cylinder Handle
Model D35105500
To be used with D35000500.191
Pressure Balanced Shower Valve
RECOMMENDED TOOLS AND MATERIALS
ROUGHING-IN DIMENSIONS:
• For reference
FINISHED WALL
1-5/8" TO 3-1/4"
(41mm TO 83mm)
1/2" (13mm) I.P.S.
OPTIONAL TO
FINISHED FLOOR
USUALLY BETWEEN
72'' to 84''
(1828 to 2133mm)
3" TO 4"
(76 TO 102mm)
7-5/16" D.
(213mm)
CROSS
HANDLE
CY
HANDLE
OUTLETS
1/2"
(13mm)
NPT
5-7/8"
(149mm)
INLETS
1/2" NPT
3-3/8"
(86mm)
1/2" NPT PLUG
"SEE
ILLUSTRATION"
THREADED INLETS (STOPS)
48" to 54"
(1219 to 1372mm)
OPTIONAL
BOTTOM OF
SHOWER OR TUB
In the United States:
DXV by American Standard
One Centennial Avenue
Piscataway, New Jersey 08855
Attention: Director of Customer Care
For residents of the United States, warranty
information may also be obtained by calling
the following toll free number: (800) 227-2734
www.DXV.com
Product names listed herein are trademarks of AS America, Inc.
© AS America, Inc. 2013
In Canada:
DXV by American Standard
5900 Avebury Road
Mississauga, Ontario
L5R 3M3
Canada
Toll Free: 1-800-387-0369
Local: 905-306-1093
Fax: 1-800-395-1498
www.DXV.ca
-1-
In Mexico:
DXV by American Standard
Via Morelos 330
Col. Santa Clara Coatitla
Ecatepec, Estado de México 55540
Toll Free: 01-800-8391200
www.DXV.mx
M9 6 5 5 2 7 Rev. 1 .6
F O R
Regular Screwdriver
S A V E
Phillips Screwdriver
F U T U R E
Most of the procedures require the use of common tools and materials, which are available from hardware and plumbing,
supply stores. It is essential that the tools and materials be on hand before work is begun.
U S E
Thank you for selecting DXV by American Standard. To ensure that your
installation proceeds smoothly, please read these instructions carefully
before you begin.
1
INSTALL VALVE TRIM
CAUTION
Turn off water at main supply.
• Figure 1. When finished tiling the wall, remove PLASTER GUARD (1).
VALVE CARTRIDGE
• Push CARTRIDGE CAP (2) over VALVE CARTRIDGE until
seated against stop.
• Install ATTACHMENT SCREW (3) and tighten to secure
CARTRIDGE CAP (2) to valve.
Figure 1.
1
2
1a
1b
• Figure 2. Align mounting holes and install ESCUTCHEON
HOLDER (4) with gasket onto CARTRIDGE CAP (2).
Mount ESCUTCHEON SUPPORT (5) to ESCUTCHEON
HOLDER (4) with four SCREWS (6).
3
• Figure 3. Push ESCUTCHEON (7) onto CARTRIDGE
CAP (2) tight against finished wall.
• Align mounting holes and install the two
MOUNTING SCREWS (8) and tighten.
GASKET
VALVE
MOUNTING
HOLES
2
2
4
5
6
Figure 2.
7
MOUNTING
HOLES
2
8
Figure 3.
INSTALL HANDLE
• Push DIAL PLATE (1) onto CAP (2) until flush against ESCUTCHEON (3).
• Align HANDLE (4, 4a) and thread the HANDLE BASE (5) onto the HANDLE SUPPORT (6). Hand tighten.
3
2
1
4
5
5
4a
6
-2-
M9 6 5 5 2 7 Rev. 1 .6
3
ADJUST HOT LIMIT STOP (MUST BE DONE PRIOR TO TRIM INSTALLATION)
By restricting HANDLE rotation and limiting the amount of hot water allowed to mix with the cold, the
HOT LIMIT SAFETY STOP (1) reduces risk of accidental scalding. To set the maximum hot water
temperature of your faucet, all you need to do is adjust the setting on the HOT LIMIT SAFETY STOP (1).
• Turn CARTRIDGE STEM (2) to the OFF position (coldest setting) before making adjustment to HOT
LIMIT STOP (1). Use a flat blade screwdriver to pry free the HOT LIMIT SAFETY STOP (1). Pull
forward and rotate counterclockwise one number to limit hot water temperature.
Use ARROW (3) on CARTRIDGE (4) and NUMBERS (5) on HOT LIMIT STOP (1)
for indication.
3
3
1
5
3
1
3
1
1
1
1
311
975310
6
COLDER
(Larger Numbers)
0 1 3 5 7 9 11 13 15
3
• Remove Handle and Trim from Valve.
See step 3 for reference.
• Remove PRESSURE BALANCE UNIT (5). Rotate
PRESSURE BALANCE UNIT (5) 180˚ so that the inlets
face up and the large outlet port faces down.
• Push PRESSURE BALANCE UNIT (5) in casting make
sure inlets line up with holes in bottom of casting. Top
flange should butt up against top of casting.
• Reassemble FIXATION RING (4) and CARTRIDGE (1).
4
9
7
5
5
5
15
15
1
9
7
4
BACK TO BACK INSTALLATION
(SEE ILLUSTRATION STEP 6 FOR REFERENCE)
3
1
1
4
HOTTER
(Smaller Numbers)
0 1 3 5 7 9 11 13 15
2
5
1
15
2
1
TEST INSTALLED FAUCET
• Turn VALVE "off".
• With HANDLE in "off" position, turn on water supplies
and check all connections for leaks.
• Operate HANDLE and flush water lines thoroughly.
• Check all connections for leaks.
TO GAIN ACCESS TO VALVE FOR SERVICING
• Remove Handle and Trim from Valve. See step 3 for reference.
• Shut off water supply by either closing off main water supply, or closing off the hot and cold CHECK STOPS
on valve, if present.
VALVE LEAKS WHEN SHUT OFF
• Remove CARTRIDGE (1) by removing CARTRIDGE SCREWS (2). Remove three SCREWS (3) from FIXATION RING (4) and
pull out PRESSURE BALANCING (5) unit.
• Clean SEALS (9) on base of CARTRIDGE (1). Check base of PRESSURE BALANCING UNIT (5) and clean O-RINGS (6).
Remove CAPS (7) and check O-RINGS on inside of CAPS (7). Clean inside sealing surfaces of VALVE BODY (8).
• Re-assemble PRESSURE BALANCING UNIT (5) and CARTRIDGE (1). Tighten all screws. Turn on water supply and see
above for installing TRIM and HANDLE.
UNABLE TO MAINTAIN CONSTANT TEMPERATURE
• Remove PRESSURE BALANCE UNIT (5). Remove CAPS (7) and clean valve thoroughly.
• Examine balancing unit and check condition of O-ring on end of piston. Piston should move back and forth. Order Repair
Part M952100-0070 if balancing unit is defective.
• Replace CAPS (7) and install PRESSURE BALANCE UNIT (5). Make sure inlets line up with two holes in bottom of casting.
Top flange should butt-up against top of casting.
4
LARGE OUTLET
ROTATE 180˚
1
8
5
6
7
INLETS
5
3
9
BACK TO BACK INSTALLATION
2
-3-
M9 6 5 5 2 7 Rev. 1 .6
Percy™
Pressure Balanced
Shower Valve Trim Kit
MODEL NUMBERS
Cross Handle
D35105540
Cylinder Handle
D35105500
Replace the "YYY" or "XXX" with
appropriate finish code
POLISHED CHROME
BRUSHED NICKEL
100
144
M964656-YYY0A
TRIM PLATE
WITH SCREWS
M964654-0070A
TRIM PLATE HOLDER
H960685.XXX
ESCUTCHEON SCREWS
M964749-YYY0A
HANDLE BASE
M964697 -YYY0A
CROSS
HANDLE KIT
A3195.191
EXTENSION KIT
(CARTRIDGE)
T
HO
OFF
A3196.191
EXTENSION KIT
(DIVERTER)
COLD
M964610-YYY0A
CYLINDER
HANDLE KIT
H961229.XXX
TRIM RING
-4-
M 9 6 5 5 2 7 Rev. 1 .6