Yaskawa 1000 Series Modbus TCP-IP Installation Guide

YASKAWA AC Drive Option

Modbus TCP/IP

Installation Manual

Model SI-EM3

To correctly use the product, read this manual thoroughly and keep it for easy reference, inspection, and maintenance. Make sure that the end user receives this manual.

MANUAL NO. TOEP C730600 91B

This Page Intentionally Blank

2 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

Table of Contents

1.

Preface and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Registered Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Install the Option on a GA500 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Option Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.

Option Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Communication Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Option LED States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Procedures to Install and Wire Options on a Drive . . . . . . . . . . . . . . . . . . . . . . . . . 16

Procedure A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Procedure B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Procedure C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Procedure D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Communication Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Option Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 3

4

6.

Related Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.

Modbus TCP/IP Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Modbus TCP/IP Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Supported Modbus TCP/IP Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Drive Modbus TCP/IP Option Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

High Speed Access Drive Modbus TCP/IP Option Registers . . . . . . . . . . . . . . 52

Types of Enter Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Enter Command Function Differences Depending on the Setting of H5-

11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.

Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Home Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Modbus-TCP Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Network Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

9.

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Drive-Side Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Minor Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Option Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Option Fault Monitors U6-98 and U6-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Option Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

10.

Option Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

11.

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

12.

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

WEEE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

1 Preface and Safety

1 Preface and Safety

YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user.

YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by

YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR

IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 5

1 Preface and Safety

◆ Applicable Documentation

Document

YASKAWA AC Drive Option

Modbus TCP/IP

Installation Manual

(This book)

Description

Read this manual first.

The manual provides information about wiring, settings, functions, and troubleshooting. The manual is packaged together with the product.

YASKAWA AC Drive Option

Modbus TCP/IP

Technical Manual

Manual No.: SIEP C730600 91

YASKAWA AC Drive

Manuals

The technical manual contains detailed information about the option.

Access the following sites to obtain the technical manual:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

Other areas: Check the back cover of these manuals.

For questions, contact Yaskawa or a Yaskawa representative.

Refer to the drive manual to connect with the option.

Drive manuals contain basic installation and wiring information in addition to detailed parameter setting, fault diagnostic, and maintenance information.

The manuals also include important information about parameter settings and tuning the drive.

The Quick Start Guides are packaged with the drive.

The most recent versions of these manuals are available for download on our documentation websites:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

Other areas: Check the back cover of these manuals.

For questions, contact Yaskawa or a Yaskawa representative.

◆ Glossary

Option

Terms Definition

YASKAWA AC Drive Option SI-EM3 Modbus TCP/IP

Keypad • HOA Operator

• LCD Operator

• LED Operator

• HOA Keypad

• LCD Keypad

• LED Keypad

Hex. (Example: 900

(Hex.))

Identifies a unit for hexadecimal number format.

6 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

1 Preface and Safety

◆ Registered Trademarks

• Modbus TCP/IP is a trademark of Modbus-IDA.

• All trademarks are the property of their respective owners.

◆ Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER not prevent it.

This signal word identifies a hazard that will cause serious injury or death if you do

WARNING do not prevent it.

This signal word identifies a hazard that can cause death or serious injuries if you

CAUTION This signal word identifies a hazardous situation, which, if not avoided, can cause minor or moderate injury.

NOTICE personal injury.

■ Section Safety

This signal word identifies a property damage message that is not related to

General Precautions

• The diagrams in this section may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option should be used according to the instructions described in this manual.

• The diagrams in this manual are provided as examples only and may not pertain to all products covered by this manual.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order new copies of the manual.

DANGER Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment.

WARNING Electrical Shock Hazard. Do not modify the drive or option circuitry. Failure to obey can cause serious injury or death, or cause damage to the drive or option and will void warranty. Yaskawa is not responsible for modifications of the product made by the user.

NOTICE Damage to Equipment. Do not use steam or other disinfectants to fumigate wood for packaging the drive. Use alternative methods, for example heat treatment, before you package the components. Gas from wood packaging fumigated with halogen disinfectants, for example fluorine, chlorine, bromine, iodine or DOP gas (phthalic acid ester), can cause damage to the drive.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 7

2 Overview

2 Overview

This option provides a communications connection between the drive and a Modbus TCP/

IP network. The option connects the drive to a Modbus TCP/IP network and facilitates the exchange of data.

Modbus TCP/IP is a communications link to connect industrial devices (such as smart motor controllers, operator interfaces, and variable frequency drives) as well as control devices (such as programmable controllers and computers) to a network. Modbus TCP/IP is a simple, networking solution. Modbus TCP/IP decreases the cost and time to wire and install factory automation devices, and it gives the option to interchange like components from other vendors.

Modbus TCP/IP is an open network standard.

Install the option on a drive to perform the following functions from a Modbus TCP/IP master device:

• Operate the drive

• Monitor the drive operation status

• Change drive parameter settings

◆ Compatible Products

You can use the option with these products:

Drive

Table 2.1 Compatible Products

Model

A1000

CIMR-Ax2Axxxx

CIMR-Ax4A0002 - 4A0675

CIMR-Ax4A0930, 4A1200

Software Version

*1

≥ 1020

D1000

R1000

U1000

CIMR-Ax5Axxxx

CIMR-Dx2A0005 - 4A0370

CIMR-Dx4A0630

CIMR-Rx2A03P5 - 4A0300

CIMR-UxxAxxxx

CIMR-UxxExxxx

CIMR-UxxPxxxx

CIMR-UxxWxxxx

≥ 3010

≥ 5040

≥ 1020

≥ 2600

≥ 3014

≥ 2102

≥ 1015

8 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

2 Overview

Drive Model

CIMR-UxxLxxxx

CIMR-UxxFxxxx

Software Version

*1

U1000L ≥ 6210

CIMR-UxxRxxxx

CIMR-UxxSxxxx

CIMR-ZxxAxxxx Z1000 ≥ 1014

CIMR-ZxxUxxxx

CIMR-ZxxExxxx

Z1000U ≥ 6113

CIMR-ZxxPxxxx

CIMR-ZxxWxxxx

GA500

*2

GA700

*2

GA800

*3

CR700

*2

CH700

*2

CIPR-GA50xxxxx

CIPR-GA70xxxxx

CIPR-GA80xxxxx

CIPR-CR70xxxxx

CIPR-CH70xxxxx

≥ 1010

≥ 1010

≥ 9010

≥ 1012

≥ 1012

HV600

*2

CIPR-HV60xxxxx ≥ 1011

FP605

*2

CIPR-FP65xxxxx ≥ 1010

*1

*2

*3

Refer to “ PRG ” on the drive nameplate for the software version number.

Before you install the option on a GA500, GA700, CR700, CH700, HV600, or FP605 drive, make sure that the option software version is PRG: 8103 or later.

Before you install the option on a GA800 drive, make sure that the option software version is PRG: 8104 or later.

Note:

• Refer to the option package labeling in the field designated “ PRG (four digit number) ” to identify the option software version.

• For Yaskawa customers in the North or South America regions:

If your product is not listed in

Table 2.1

, refer to the web page below to confirm this manual is correct for your product. The web page provides a list of option manuals by product, and a direct link to download a PDF of the manual.

Scan QR code Or refer to: http://www.yaskawa.com/optionlookup

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 9

3 Receiving

◆ Install the Option on a GA500 Drive

An option card mounting kit is necessary to install the option on a GA500 drive. The option card mounting kit model is: JOHB-GA50. This kit is sold separately.

Refer to the option card mounting kit manual for more information about installation.

A - Option card mounting kit components (sold separately)

B - Option

C - Drive front cover

Figure 2.1 Option Card Mounting Kit (JOHB-GA50)

3 Receiving

After receiving the option package:

10 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

3 Receiving

• Make sure that the option is not damaged and no parts are missing.

The Yaskawa warranty does not include damage from shipping. Contact your sales outlet if there is damage to the option or other parts.

NOTICE Damage to Equipment. Do not use damaged parts to connect the drive and the option. Failure to comply could damage the drive and option.

• Make sure that the model number on the option nameplate and the model number “ SI-

EM3 ” on the purchase order are the same. Refer to

Figure 4.1

for more information.

• Contact the distributor where you purchased the option or contact Yaskawa or a

Yaskawa representative about any problems with the option.

◆ Option Package Contents

Table 3.1 Contents of Package

Option Contents Quantity

Option 1

Ground wire

*1

Screws (M3)

1

3

*2

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 11

3 Receiving

Option Contents

1000-Series, Z1000U

LED label GA500, GA700, GA800,

CR700, and CH700

Z1000, HV600, and FP605

*3

Quantity

1

1

1

*4

Manuals 1

*1

*2

*3

*4

GA500, GA700, GA800, CR700, and CH700 drives do not use the ground wire.

GA700, GA800, CR700, CH700, HV600, and FP605 drives use two screws only.

LED label has transparent background and white letters. Please make sure that you use the correct label for

Z1000, HV600, or FP605.

Options purchased in Japan do not include LED labels for Z1000, HV600, or FP605.

◆ Installation Tools

You can use these tools to install the option to the drive:

• A Phillips screwdriver or slotted screwdriver (blade depth: 0.4 mm (0.02 in), width: 2.5

mm (0.1 in))

*1 .

• A pair of diagonal cutting pliers.

• A small file or medium-grit sandpaper.

*1 Phillips screw sizes are different for different drive capacities. Prepare different screwdrivers for different screw sizes.

12 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

4 Option Components

◆ Option

4 Option Components

*1

*2

A - Model number

B - Connector (CN5)

C - Installation hole

D - LED (MS)

*1

E LED (NS)

*1

F Ground terminal (FE) and installation hole

*2

G - Communication connector CN1

(RJ45)

H - LED (LINK/ACT)

*1

I LED (10/100)

*1

Figure 4.1 Option

Refer to

Option LED States on page 14

for more information about the LEDs.

Connect the included ground wire during installation. The ground wire is not necessary for installation on

GA700, GA800, CR700, and CH700 drives. For GA500, connect the included ground wire to the separately sold communication option case (model: JOHB-GA50).

◆ Communication Connector

The communication modular connector CN1 on the option is a modular dual RJ45 female connector designated port 1 and port 2. Port 1 and port 2 are the connection points for a customer-supplied male Modbus TCP/IP network communication cable.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 13

4 Option Components

Table 4.1 Male 8-way Ethernet Modular Connector (Customer-Supplied)

Male 8-way Ethernet Modular

Connector

Pin Description

1 (Pair 2) Transmit data (TXD) +

2 (Pair 2)

3 (Pair 3)

4 (Pair 1)

5 (Pair 1)

6 (Pair 3)

7 (Pair 4)

8 (Pair 4)

Transmit data (TXD) -

Receive data (RXD) +

Not used

Not used

Receive data (RXD) -

Not used

Not used

◆ Option LED States

The option has four LEDs:

• Bi-color Status LEDs:

– Module status (MS) red/green

– Network status (NS) red/green

• Ethernet LEDs:

– Network speed-10/100 green

– Link status and network activity-Link/Act green

*1

A - 1000-Series, Z1000U

B - GA500, GA700, GA800, CR700, and CH700

C - Z1000, HV600, and FP605

*1

Figure 4.2 Option LED Labels

LED label has transparent background and white letters. Please make sure that you use the correct label for

Z1000, HV600, or FP605.

14 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

4 Option Components

Wait 2 seconds minimum for the power-up diagnostic process to complete before you verify the LED states. The

Table 4.2

shows the operating status of the option LEDs after the power-up diagnostic LED sequence is complete.

Table 4.2 Option LED States

LED

Name

Indication

Color Display

Operating State Description

MS

NS

-

Green

Green

Red

Red

-

Green

Green

OFF

ON

Power supply off

Option operating

Flashing Option initializing

ON

Flashing

OFF

ON

Flashing

Fatal error occurred

Non-fatal error occurred

Power supply OFF or Offline

Online communications established

Control connection active

There is no power to the drive.

The option is operating normally.

The option is configuring an IP address.

The option detected a fatal (unrecoverable) error.

The option detected a non-fatal

(recoverable) error.

-

The option is online and has established connections.

The option is online and has an established and active control connection.

The option detected a duplicate IP address.

10/100

*1

Red

Green

Green

ON

OFF

ON

Communications error (fatal)

10 Mbps is established

100 Mbps is established

Green OFF Link is not established

-

*1

LINK/

ACT

*1

Green ON Link is established

Green Flashing

Link is established and there is network activity

To verify LED states, you must remove the drive front cover. Do not touch the drive main circuit terminal or circuit boards when you remove the drive front cover.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 15

5 Installation Procedure

5 Installation Procedure

◆ Section Safety

DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

WARNING Electrical Shock Hazard. Do not operate the drive when covers are missing.

Replace covers and shields before you operate the drive. Use the drive only as specified by the instructions. Some figures in this section include drives without covers or safety shields to more clearly show the inside of the drive. If covers or safety shields are missing from the drive, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine, replace parts, and repair the drive. If personnel are not approved, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Do not remove covers or touch circuit boards while the drive is energized. If you touch the internal components of an energized drive, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Do not use damaged wires, put too much force on the wiring, or cause damage to the wire insulation. Damaged wires can cause serious injury or death.

WARNING Fire Hazard. Tighten all terminal screws to the correct tightening torque.

Connections that are too loose or too tight can cause incorrect operation and damage to the drive.

Incorrect connections can also cause death or serious injury from fire.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

NOTICE Damage to Equipment. Do not de-energize the drive while the drive is outputting voltage. Incorrect equipment sequencing can cause damage to the drive.

NOTICE Do not operate a drive or connected equipment that has damaged or missing parts.

You can cause damage to the drive and connected equipment.

NOTICE Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option to function incorrectly.

NOTICE Damage to Equipment. Correctly connect the connectors. Incorrect connections can cause malfunction or damage to the equipment.

NOTICE Damage to Equipment. Make sure that all connections are correct after you install the drive and connecting peripheral devices. Incorrect connections can cause damage to the option.

◆ Procedures to Install and Wire Options on a Drive

Procedures to install and wire the option are different for different drive models.

16 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

Refer to the following table to check the procedures to install and wire the option on a drive.

Table 5.1 Procedures to Install and Wire Options on a Drive

Drive

Procedures to Install and Wire

Options on a Drive

Reference Page

A1000

D1000

R1000

U1000

Procedure A

Procedure A

Procedure A

Procedure A

17

17

17

17

U1000L

Z1000U

Z1000

GA500

GA700

GA800

CR700

CH700

Procedure A

Procedure A

Procedure B

*1 *2

Procedure C

Procedure C

Procedure C

Procedure C

29

29

29

29

17

17

23

-

HV600 Procedure D

34

FP605 Procedure D

34

*1

*2

To install the option on GA500 drives, use the option mounting kit (JOHB-GA50) and manual.

Before you install the option on a GA500 drive, make sure that the option software version is PRG: 8103 or later.

■ Procedure A

This section shows the procedure to install and wire the option on a 1000-series drive.

Prepare the Drive for the Option

Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. Refer to the drive manuals for more information.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 17

5 Installation Procedure

A - Insertion point for CN5 connector

B - Option

C - Drive front cover

D - Keypad

E LED label

F Drive terminal cover

G - Removable tabs for wire routing

H - Included screws

I Ground wire

J Option modular connector CN1

K - Drive grounding terminal (FE)

L Connector CN5-A

M - Connector CN5-B (Not available for communication option installation.)

N - Connector CN5-C (Not available for communication option installation.)

Figure 5.1 Drive Components with Option

Install the Option

Use this procedure to install the option.

DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

1.

Remove the keypad (B), front cover (A), and terminal cover (C).

Shut off power to the drive and wait for the time specified on the drive warning label at a minimum. Make sure that the charge indicator LED is unlit, then remove the keypad and front cover. Refer to the drive manuals for more information.

18 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

You can only install this option into the CN5-A connector on the drive control board.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

A - Drive front cover

B - Keypad

C - Drive terminal cover

Figure 5.2 Remove the Keypad, Front Cover, and Terminal Cover

2.

Put the LED label (B) in the correct position on the drive front cover (A).

A - Drive front cover B - LED label

Figure 5.3 Put the LED Label on the Drive Front Cover

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 19

5 Installation Procedure

3.

Install the option (A) into the CN5-A connector (C) on the drive and use one of the included screws (B) to put it in place.

A - Option

B - Included screw

C - Connector CN5-A

Figure 5.4 Install the Option

4.

Use one of the remaining included screws (B) to connect one end of the ground wire (C) to the ground terminal (D). Use the last remaining included screw (B) to connect the other end of the ground wire (C) to the remaining ground terminal and installation hole on the option (A).

Tighten the screws to a correct tightening torque:

• 0.5 N ∙ m to 0.6 N ∙ m (4.4 in ∙ lb to 5.3 in ∙ lb)

20 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

A - Option

B - Included screws

C - Ground wire

D - Drive grounding terminal (FE)

Figure 5.5 Connect the Ground Wire

Note:

The drive has only two ground terminal screw holes. When you connect three options, two options will share one ground terminal.

5.

Route the option wiring.

Procedures to wire the option are different for different drive models.

• You can route the option wiring through openings on the front cover of some models. Remove the perforated tabs on the left side of the front cover as shown in

Figure 5.6

-A to create the necessary openings on these models. To prevent damage to the cable from the cut end, treat the cut surface with sandpaper.

• Route the option wiring inside the enclosure as shown in

Figure 5.6

-B.

Refer to the drive manuals for more information.

Note:

Isolate communication cables from main circuit wiring and other electrical and power lines.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 21

5 Installation Procedure

22

A - Route wires through the openings provided on the left side of the front cover.

*1

B - Use the open space provided inside the drive to route option wiring.

*1

Figure 5.6 Wire Routing Examples

If there is wiring outside the enclosure, the drive will not meet Enclosed wall-mounted type (IP20/UL Type 1) requirements.

6.

Firmly connect the Ethernet communication cable to the option modular connector (CN1).

Isolate communication cables from main circuit wiring and other electrical and power lines. Make sure that you firmly connect the cable end. (Refer to

Figure

5.28

). Refer to

Communication Cable Specifications on page 42

for more information.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

7.

Reattach the front cover (A), terminal cover (C), and keypad (B).

Refer to the drive manuals for more information.

NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

A - Drive front cover

B - Keypad

C - Drive terminal cover

Figure 5.7 Replace the Front Cover, Terminal Cover, and Keypad

8.

Set drive parameters in

Related Drive Parameters on page 43

for correct option performance.

■ Procedure B

This section shows the procedure to install and wire the option on a Z1000 drive.

Prepare the Drive for the Option

Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. Refer to the drive manuals for more information.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 23

5 Installation Procedure

A - Drive grounding terminal (FE)

B - Option

C - Included screws

D - Drive front cover

E Keypad

F LED label

G - Ground wire

H - Option modular connector CN1

I Insertion point for CN5 connector

J Connector CN5

Figure 5.8 Drive Components with Option

Install the Option

Use this procedure to install the option.

DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

24 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

1.

Remove the keypad (B) and front cover (A).

Shut off power to the drive and wait for the time specified on the drive warning label at a minimum. Make sure that the charge indicator LED is unlit, then remove the keypad and front cover. Refer to the drive manuals for more information.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

A - Drive front cover B - Keypad

Figure 5.9 Remove the Front Cover and Keypad

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 25

5 Installation Procedure

2.

Put the LED label (B) in the correct position on the drive front cover (A).

A - Drive front cover B - LED label

Figure 5.10 Put the LED Label on the Drive Front Cover

26 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

3.

Install the option (A) into the CN5 connector (C) on the drive and use one of the included screws (B) to put it in place.

A - Option

B - Included screw

C - Connector CN5

Figure 5.11 Install the Option

4.

Use one of the remaining included screws (B) to connect one end of the ground wire (C) to the ground terminal (A). Use the last remaining included screw (B) to connect the other end of the ground wire (C) to the remaining ground terminal and installation hole on the option (A).

Tighten the screws to a correct tightening torque:

• 0.5 N ∙ m to 0.6 N ∙ m (4.4 in ∙ lb to 5.3 in ∙ lb)

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 27

5 Installation Procedure

28

A - Drive grounding terminal (FE)

B - Included screws

C - Ground wire

Figure 5.12 Connect the Ground Wire

5.

Firmly connect the Ethernet communication cable to the option modular connector (CN1).

Isolate communication cables from main circuit wiring and other electrical and power lines. Make sure that you firmly connect the cable end. (Refer to

Figure

5.28

). Refer to

Communication Cable Specifications on page 42

for more information.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

6.

Reattach the drive front cover (A) and the keypad (B).

Refer to the drive manuals for more information.

NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

A - Drive front cover B - Keypad

Figure 5.13 Replace the Front Cover and Keypad

7.

Set drive parameters in

Related Drive Parameters on page 43

for correct option performance.

■ Procedure C

This section shows the procedure to install and wire the option on a GA700, GA800,

CR700, or CH700 drive.

Prepare the Drive for the Option

Before you install the option on a YASKAWA AC Drive GA700, CR700, or CH700, make sure that the option software version is PRG: 8103 or later.

Before you install the option on a YASKAWA AC Drive GA800, make sure that the option software version is PRG: 8104 or later.

Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. Refer to the drive manuals for more information.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 29

5 Installation Procedure

A - Insertion point for CN5 connector

B - Option

C - Included screws

D - Drive front cover

E LED label

F Keypad

G - Option modular connector CN1

H - LED Status Ring board

I Connector CN5-A

J Connector CN5-B (Not available for communication option installation.)

K - Connector CN5-C (Not available for communication option installation.)

Figure 5.14 Drive Components with Option

Install the Option

Use this procedure to install the option.

DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

30 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

1.

Put the LED label (A) in the correct position on the drive front cover (B).

A - LED label B - Drive front cover

Figure 5.15 Put the LED Label on the Drive Front Cover

2.

Remove the keypad (E) and front cover (D).

Shut off power to the drive and wait for the time specified on the drive warning label at a minimum. Make sure that the charge indicator LED is unlit, then remove the keypad and front cover. Refer to the drive manuals for more information.

You can only install this option into the CN5-A connector on the drive control board.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

Note:

Remove the keypad, then move the keypad connector to the holder on the drive, then remove the front cover.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 31

5 Installation Procedure

A - Holder

B - Keypad connector tab

C - Keypad connector

D - Drive front cover

E Keypad

Figure 5.16 Remove the Front Cover and Keypad

3.

Carefully remove the LED Status Ring board (A) and put it in the temporary placement holes (B) on the right side of the drive.

Refer to the drive manuals for more information.

NOTICE Do not remove the LED Status Ring board cable connector. If you disconnect the LED Status Ring board, it can cause incorrect operation and damage to the drive.

32

A - LED Status Ring board B - Temporary placement holes

Figure 5.17 Remove the LED Status Ring Board

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

4.

Install the option (A) into the CN5-A connector (C) on the drive and use the included screws (B) to put it in place.

Tighten the screws to a correct tightening torque:

• 0.5 N ∙ m to 0.6 N ∙ m (4.4 in ∙ lb to 5.3 in ∙ lb)

Note:

1.

A ground wire is not necessary. Do not use the ground wire.

2.

Only two screws are necessary to install the option on GA700, GA800, CR700, and CH700 drives.

3.

Three screws and one ground wire are packaged with option.

A - Option

B - Included screws

C - Connector CN5-A

Figure 5.18 Install the Option

5.

Firmly connect the Ethernet communication cable to the option modular connector (CN1).

Isolate communication cables from main circuit wiring and other electrical and power lines. Make sure that you firmly connect the cable end. (Refer to

Figure

5.28

). Refer to

Communication Cable Specifications on page 42

for more information.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

Note:

Maximum transmission distance is 100 m (328 ft). Minimum wiring distance between stations is 0.2 m

(7.9 in).

6.

Reattach the LED Status Ring board (E), front cover (C), and keypad (D).

Refer to the drive manuals for more information.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 33

5 Installation Procedure

NOTICE Do not pinch cables between the front cover or the LED Status Ring board and the drive. Failure to comply could cause erroneous operation.

Note:

• Replace the keypad connector then install the keypad.

• Put the keypad connector tab into the holder when you install the keypad connector to the holder.

A - Keypad connector tab

B - Keypad connector

C - Drive front cover

D - Keypad

E LED Status Ring board

Figure 5.19 Install the LED Status Ring board, Front Cover, and Keypad

7.

Set drive parameters in

Related Drive Parameters on page 43

for correct option performance.

■ Procedure D

This section shows the procedure to install and wire the option on an HV600 or FP605 drive.

Prepare the Drive for the Option

Before you install the option on an HV600 or FP605 drive, make sure that the option software version is PRG: 8103 or later.

Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. Refer to the drive manuals for more information.

34 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

A - Drive grounding terminal (FE)

B - Option

C - Included screws

D - Drive front cover

E Keypad

F LED label

G - Ground wire

H - Option modular connector CN1

I Insertion point for connector

(HV600: CN5, FP605: CN5-A)

J Connector (HV600: CN5, FP605:

CN5-A)

Figure 5.20 Drive Components with Option

Install the Option

Use this procedure to install the option.

DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 35

5 Installation Procedure

1.

Remove the keypad (B) and front cover (A).

Shut off power to the drive and wait for the time specified on the drive warning label at a minimum. Make sure that the charge indicator LED is unlit, then remove the keypad and front cover. Refer to the drive manuals for more information.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

36

A - Drive front cover B - Keypad

Figure 5.21 Remove the Front Cover and Keypad

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

2.

Put the LED label (B) in the correct position on the drive front cover (A).

A - Drive front cover B - LED label

Figure 5.22 Put the LED Label on the Drive Front Cover

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 37

5 Installation Procedure

3.

Remove the screw (B) installed in the drive grounding terminal (A).

A - Drive grounding terminal (FE) B - Included screw

Figure 5.23 Remove the Screw from the Drive Grounding Terminal

4.

Use the screw (B) installed in the FE ground terminal of the drive (A) to connect one end of the included ground wire (C) to the ground terminal on the drive.

Tighten the screw to a correct tightening torque:

• 0.5 N ∙ m to 0.6 N ∙ m (4.4 in ∙ lb to 5.3 in ∙ lb)

Note:

Route ground wire on the right side of the stud (D).

38 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

A - Drive grounding terminal (FE)

B - Included screw

C - Ground wire

D - Stud

Figure 5.24 Connect the Ground Wire

5.

Install the option (A) into the connector (C) (HV600: CN5, FP605: CN5-A) on the drive and use the included screw (B) to put it in place.

Tighten the screw to a correct tightening torque:

• 0.5 N ∙ m to 0.6 N ∙ m (4.4 in ∙ lb to 5.3 in ∙ lb)

Note:

1.

Only two screws are necessary to install the option on HV600 and FP605 drives.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 39

5 Installation Procedure

40

A - Option

B - Included screw

C - Connector CN5

Figure 5.25 Install the Option

6.

Use one of the remaining included screws (B) to connect the ground wire (A) to the ground terminal and installation hole on the option.

Tighten the screw to a correct tightening torque:

• 0.5 N ∙ m to 0.6 N ∙ m (4.4 in ∙ lb to 5.3 in ∙ lb)

Note:

Refer to

Figure 5.26

for instructions about crimp terminal orientation (C) and wire routing.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

5 Installation Procedure

A - Ground wire

B - Included screw

C - Crimp terminal

Figure 5.26 Connect the Ground Wire

7.

Firmly connect the Ethernet communication cable to the option modular connector (CN1).

Isolate communication cables from main circuit wiring and other electrical and power lines. Make sure that you firmly connect the cable end. (Refer to

Figure

5.28

). Refer to

Communication Cable Specifications on page 42

for more information.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

8.

Reattach the drive front cover (A) and the keypad (B).

Refer to the drive manuals for more information.

NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 41

5 Installation Procedure

A - Drive front cover B - Keypad

Figure 5.27 Replace the Front Cover and Keypad

9.

Set drive parameters in

Related Drive Parameters on page 43

for correct option performance.

◆ Communication Cable Specifications

Yaskawa recommends using shielded Cat5e cable. The Yaskawa warranty does not cover other cable types.

42 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

◆ Option Connection Diagram

6 Related Drive Parameters

*1

Figure 5.28 Option Connection Diagram

Connect the specified ground wire for installations on 1000-series, GA500, HV600, and FP605 drives. The ground wire is not necessary for installation on GA700, GA800, CR700, or CH700 drives.

6 Related Drive Parameters

These parameters set the drive for operation with the option. Make sure that the parameter settings in this table are correct before you start network communications.

Note:

Hex.: MEMOBUS addresses that you can use to change parameters over network communication are represented in hexadecimal numbers.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 43

6 Related Drive Parameters

No.

(Hex.) b1-01

(0180) b1-02

(0181)

F6-01

(03A2)

Name Description

Frequency

Reference

Selection 1

Run Command

Selection 1

Communication

Error Selection

Selects the input method for frequency reference.

0 : Keypad

1 : Analog Input

2 : Memobus/Modbus Communications

3 : Option PCB

4 : Pulse Train Input

Note:

• Set b1-02 = 3 [Run Command Selection 1 = Option

PCB] to use the master device and serial communications to start and stop the drive. Set b1-01 =

3 to use the master device to control the frequency reference of the drive.

• The default setting is different for different drives. Refer to the instruction manual of your specific drive for more information.

Selects the input method for the Run command.

0 : Keypad

1 : Digital Input

2 : Memobus/Modbus Communications

3 : Option PCB

7 : AUTO Command + Term Run

8 : AUTO Command + Serial Run

9 : AUTO Command + Option Run

Note:

• Set b1-02 = 3 to start and stop the drive with the master device using serial communications. Set b1-01 = 3

[Frequency Reference Selection 1 = Option PCB] to use the master device to control the frequency reference of the drive.

• Settings 7 to 9 are available in HV600 software versions

PRG: 1011 and later.

Selects drive response when the drive detects a bUS [Option

Communication Error] error during communications with the option.

0 : Ramp to Stop

1 : Coast to Stop

2 : Fast Stop (Use C1-09)

3 : Alarm Only

4 : Alarm (Run at d1-04 )

5 : Alarm - Ramp Stop

Note:

• When you set this parameter to 3 or 4 , the drive will continue operation after it detects a fault. Separately prepare safety protection equipment and systems, for example fast-stop switches.

Default

(Range)

1

(0 - 4)

1

(0 - 9)

1

(0 - 5)

44 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

6 Related Drive Parameters

No.

(Hex.)

F6-02

(03A3)

F6-03

(03A4)

F6-06

(03A7)

Name Description

Comm External

Fault (EF0)

Detect

Comm External

Fault (EF0)

Select

Torque

Reference/Limit by Comm

• Refer to the drive manual to know if settings 4 and 5 are available.

• The setting range for 1000-Series drives is different for different software versions. Refer to the Peripheral

Devices & Options section of the drive instruction manual for more information.

• Changes to this parameter take effect immediately. It is not necessary to cycle power on the drive.

Selects the conditions at which EF0 [Option Card External

Fault] is detected.

0 : Always Detected

1 : Detected during RUN Only

Selects the operation of the drive when EF0 [Option Card

External Fault] is detected.

0 : Ramp to Stop

1 : Coast to Stop

2 : Fast Stop (Use C1-09)

3 : Alarm Only

Note:

When you set this parameter to 3 , the drive will continue operation after it detects a fault. Separately prepare safety protection equipment and systems, for example fast stop switches.

Sets the function that enables and disables the torque reference and torque limit received from the communication option.

0 : Disable

1 : Enabled

Note:

• Control method availability of this parameter is different for different product series.

– 1000-Series

Parameter is available in A1-02 = 3, 6, 7 [Control

Method Selection = Closed Loop Vector, PM Advanced

Open Loop Vector, PM Closed Loop Vector] .

When you enable this parameter, d5-01 [Torque

Control Selection] sets the drive to read the value as the

Torque Limit value or the Torque Reference value.

d5-01 = 0 [Speed Control] : Torque Limit d5-01 = 1 [Torque Control] : Torque Reference

When A1-02 = 6 [Control Method Selection = PM

Advanced Open Loop Vector] , this value is read as the

Torque Limit.

– GA500

Parameter is available in A1-02 = 2, 6, 8 [Control

Method Selection = Open Loop Vector, PM Advanced

Open Loop Vector, EZ Vector Control] . The drive reads this value as the Torque Limit.

– GA700, GA800

Default

(Range)

0

(0, 1)

1

(0 - 3)

0

(0, 1)

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 45

6 Related Drive Parameters

No.

(Hex.)

Name Description

F6-07

(03A8)

F6-08

(036A)

F6-14

(03BB)

F6-15

(0B5B)

Multi-Step Ref

@ NetRef/

ComRef

Parameter is available in A1-02 = 2, 3, 4, 6, 7, 8

[Control Method Selection = Open Loop Vector, Closed

Loop Vector, Advanced Open Loop Vector, PM

Advanced Open Loop Vector, PM Closed Loop Vector,

EZ Vector Control] .

When you enable this parameter, d5-01 [Torque

Control Selection] sets the drive to read the value as the

Torque Limit value or the Torque Reference value.

d5-01 = 0 [Speed Control] : Torque Limit d5-01 = 1 [Torque Control] : Torque Reference

When A1-02 = 2, 8 [Control Method Selection = Open

Loop Vector, EZ Vector Control] , this value is read as the Torque Limit.

– CR700, CH700

When A1-02 = 2, 3, 4 [Control Method Selection =

Open Loop Vector, Closed Loop Vector, Advanced Open

Loop Vector] , this value is read as the Torque Limit.

– HV600, FP605

Torque Limit is enabled when A1-02 = 8 [Control

Method Selection = EZ Vector Control] .

• If the PLC does not supply a torque reference or torque limit when F6-06 = 1 [Torque Reference/Limit by Comm

= Enabled] , the motor cannot rotate.

0 : Disable Multi-Step References

1 : Enable Multi-Step References

Note:

Default setting of F6-07 is 1 for GA500.

Comm Parameter

Reset @Initialize

Selects whether communication-related parameters F6-xx and

F7-xx are set back to original default values when you use parameter A1-03 [Initialize Parameters] to initialize the drive.

0 : No Reset - Parameters Retained

1 : Reset - Back to Factory Default

Note:

When you set F6-08 to 1 and you then use A1-03 to initialize the drive, the drive will not change this setting value.

Bus Error Auto

Reset

Comm. Option

Parameters

Reload

Enables and disables the automatic reset of a bUS [Option

Communication Error] fault.

0 : Disabled

1 : Enabled

Note:

• This parameter is not available in all 1000-series drives.

• Changes to this parameter take effect immediately. It is not necessary to cycle power on the drive.

Sets how the drive will enable the F6-xx/F7-xx communication-related parameters that you changed.

0 : Reload at Next Power Cycle

Default

(Range)

0

(0, 1)

0

(0, 1)

0

(0, 1)

0

(0 - 2)

46 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

6 Related Drive Parameters

No.

(Hex.)

F7-01

(03E5)

F7-02

(03E6)

F7-03

(03E7)

F7-04

(03E8)

Name

IP Address 1

IP Address 2

IP Address 3

IP Address 4

F7-05

(03E9)

Subnet Mask 1

Description

1 : Reload Now

2 : Cancel Reload Request

Note:

• F6-15 is reset to 0 after setting 1 or 2 .

• Not available on 1000-series drives.

Sets the static/fixed IP address. Sets the most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Sets the static/fixed IP address. Sets the second most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Sets the static/fixed IP address. Sets the third most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Sets the static/fixed IP address. Sets the fourth most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Sets the static/fixed Subnet Mask. Sets the most significant octet.

Default

(Range)

192

(0 - 255)

168

(0 - 255)

1

(0 - 255)

20

(0 - 255)

255

(0 - 255)

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 47

6 Related Drive Parameters

No.

(Hex.)

Name Description

F7-06

(03EA)

F7-07

(03EB)

F7-08

(03EC)

F7-09

(03ED)

Subnet Mask 2

Subnet Mask 3

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Sets the static/fixed Subnet Mask. Sets the second most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Sets the static/fixed Subnet Mask. Sets the third most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Subnet Mask 4 Sets the static/fixed Subnet Mask. Parameter F7-08 sets the fourth most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Gateway Address

1

Sets the static/fixed Gateway address. Sets the most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

Default

(Range)

255

(0 - 255)

255

(0 - 255)

0

(0 - 255)

192

(0 - 255)

48 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

6 Related Drive Parameters

No.

(Hex.)

Name Description

F7-10

(03EE)

F7-11

(03EF)

F7-12

(03F0)

F7-13

(03F1)

F7-14

(03F2)

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Gateway Address

2

Sets the static/fixed Gateway address. Sets the second most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Gateway Address

3

Sets the static/fixed Gateway address. Sets the third most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Gateway Address

4

Sets the static/fixed Gateway address. Parameter F7-12 sets the fourth most significant octet.

Note:

• This parameter is only effective when F7-13 = 0

[Address Mode at Startup = Static] .

• All IP Addresses must be unique.

• You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-

15 = 1 [Comm. Option Parameters Reload = Reload

Now] .

Address Startup

Mode

Duplex Mode

Selection

Selects how the option address is set.

0 : Static (Use F7-01 to F7-12 to set.)

1 : BOOTP (Use network address.)

2 : DHCP (Use network address.)

Note:

You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6-15 = 1

[Comm. Option Parameters Reload = Reload Now] .

Selects duplex mode setting.

0 : Half/Half

1 : Auto/Auto

2 : Full/Full

3 : Half/Auto

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

Default

(Range)

168

(0 - 255)

1

(0 - 255)

1

(0 - 255)

2

(0 - 2)

1

(0 - 8)

49

6 Related Drive Parameters

No.

(Hex.)

F7-15

(03F3)

Name Description

Communication

Speed Selection

4 : Half/Full

5 : Auto/Half

6 : Auto/Full

7 : Full/Half

8 : Full/Auto

Note:

• When you set this parameter to 0 , 2 , 3 , 4 , 7 , or 8 , you must also set F7-15 [Communication Speed Selection] .

• The option sets the duplex mode as specified by these

F7-14 settings:

– 0: Half/Half, 3: Half/Auto, 4: Half/Full, duplex mode is

"Half".

– 1: Auto/Auto, 5: Auto/Half, 6: Auto/Full, duplex mode is "Auto".

– 2: Full/Full, 7: Full/Half, 8: Full/Auto, duplex mode is

"Full".

Sets the communications speed.

10 : 10/10 Mbps

100 : 100/100 Mbps

101 : 10/100 Mbps

102 : 100/10 Mbps

Note:

• F7-15 is only effective when the port is set to half or full duplex in F7-14 [Duplex Mode Selection] .

• The default setting and setting range are different for different product series.

– 1000-Series, GA700, GA800, CR700, CH700 Drives

Default value: 10

Range: 10 - 102

– GA500

Default value: 10

Range: 10, 100

– HV600, FP605

Default value: 10

Range: 10, 102

• This option sets the communication speed as specified by these F7-15 settings:

– 10: 10/10 Mbps or 101: 10/100 Mbps, the speed is 10

Mbps.

– 100: 100/100 Mbps or 102: 100/10 Mbps, the speed is

100 Mbps.

Default

(Range)

10

(10 - 102)

50 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

6 Related Drive Parameters

No.

(Hex.)

F7-16

(03F4)

H5-11

(043C)

Name Description

Timeout Value Sets the detection time for a communications timeout.

Note:

• Set this parameter to 0.0

to disable the connection timeout function.

• This parameter is not available in all 1000-series drives.

• Changes to this parameter take effect immediately. It is not necessary to cycle power on the drive.

Communications

ENTER Function

Selection

(Function common to communication option)

Sets when an Enter command is necessary to use MEMOBUS/

Modbus communications to change parameter values.

0 : Parameter changes are activated when ENTER command is written

1 : Parameter changes are activated immediately. No ENTER command is necessary.

Default

(Range)

0.0 s

(0.0 s - 30.0 s)

0

(0, 1)

No.

U6-80 - U6-83

U6-84 - U6-87

U6-88 - U6-91

U6-92

U6-93

Table 6.1 Option Monitor

Name

Option IP Address 1 - 4

Online Subnet 1 - 4

Online Gateways 1 - 4

Online Speed

Online Duplex

Description Range

Shows the currently available local IP

Address.

• U6-80 : First octet

• U6-81 : Second octet

• U6-82 : Third octet

• U6-83 : Forth octet

Shows the currently available subnet mask.

• U6-84 : First octet

• U6-85 : Second octet

• U6-86 : Third octet

• U6-87 : Forth octet

Shows the currently available gateway address.

• U6-88 : First octet

• U6-89 : Second octet

• U6-90 : Third octet

• U6-91 : Forth octet

0 - 255

0 - 255

0 - 255

Shows link speed currently available.

Shows duplex setting currently available.

10: 10 Mbps

100: 100

Mbps

0: Half/Half

1: Full/Full

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 51

7 Modbus TCP/IP Messaging

No.

U6-97

U6-98

U6-99

Name

OPT SPARE 4

First Fault

Current Fault

Description

Shows option software version.

Shows first option fault. Refer to page

65

for more information.

Shows current option fault. Refer to page

65

for more information.

Range

-

-

-

7 Modbus TCP/IP Messaging

◆ Modbus TCP/IP Overview

The Modbus TCP/IP protocol is essentially the Modbus protocol over an Modbus TCP/IP network. A master controller (typically a PLC) sends commands to slave devices, which then perform the specified functions and send a response to the master. The drive using the option has slave functionality.

■ Supported Modbus TCP/IP Commands

Function Code

(Hex.)

03

Table 7.1 Supported Modbus TCP/IP Commands

Read Multiple Registers

Name

06

10

17

Write Single Register

Write Multiple Registers

Read/Write Multiple Registers

■ Drive Modbus TCP/IP Option Registers

All of the command registers, monitor registers, and parameters documented in the drive

Technical Manual are accessible via the option.

■ High Speed Access Drive Modbus TCP/IP Option Registers

Many of the registers required for control have been specially mapped to provide higher speed access to increase network performance. Use these registers for the best response times.

As shown in

Table 7.2

, all of the drive command registers have been mapped to this high

speed access area (Modbus TCP/IP registers 01 (Hex.) to 01F (Hex.)). In addition, the monitors shown in

Table 7.3

are mapped for high speed access.

You can read and write command data.

52 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

7 Modbus TCP/IP Messaging

Note:

Set bits that you do not use to 0. Do not write to reserved registers.

Table 7.2 Command Register Data

Register Number

(Hex.)

Description

0000

0001

Reserved

Operation Commands and Multi-function Inputs bit0 bit1 bit2 bit3

H5-12 = 0 [Run Command Method Selection = FWD/

Stop, REV/Stop] : FWD/Stop

1: Forward operation in progress

0: Stop

H5-12 = 1 [Run Command Method Selection = Run/

Stop, FWD/REV] : Run/Stop

1: Run

0: Stop

H5-12 = 0 [Run Command Method Selection = FWD/

Stop, REV/Stop] : REV/Stop

1: Reverse Operation

0: Stop

H5-12 = 1 [Run Command Method Selection = Run/

Stop, FWD/REV] : FWD/REV

1: Reverse run

0: Forward run

External Fault (EF0 [Option Card External Fault])

Fault Reset bit8 bit9 bit A bit B bit4 bit5 bit6 bit7 bit C - F

Multi-Function Input 1

Multi-Function Input 2

Multi-Function Input 3

Multi-Function Input 4

Multi-Function Input 5

Multi-Function Input 6

Multi-Function Input 7

Multi-Function Input 8

Reserved

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 53

7 Modbus TCP/IP Messaging

Register Number

(Hex.)

0002

0003

0004

0005

0006

0007

0008

0009

000A

000B - 000E

000F

Description

Frequency Reference

Units are determined by parameter o1-03 [Frequency

Display Unit Selection] .

Output voltage gain

Unit: 0.1%

Setting range: 20 (2.0%) - 2000 (200.0%), the default value at energize: 1000 (100.0%)

Torque reference/torque limit (0.1% signed)

Torque compensation (0.1% signed)

PID setpoint (0.01% signed)

Multi-Function Analog Output Terminal 1 Setting (10 V / 4000 (Hex.))

Multi-Function Analog Output Terminal 2 Setting (10 V / 4000 (Hex.))

MFDO setting bit 0 bit 1 bit 2

Multi-Function Contact Output 1

Terminal M1-M2 (varies by drive model)

Multi-Function Contact Output 2

Terminal M3-M4 (varies by drive model)

Multi-Function Contact Output 3

Terminal M5-M6 (varies by drive model)

Reserved bit 3- 5 bit 6 Enables the function in bit 7 bit 7

Fault Relay Output

Terminal MA/MB-MC (varies by drive model)

Reserved bit 8 - F

Pulse train output (Units: 1/1 Hz, setting range: 0 - 32000)

Reserved

Command selection setting bit 0 bit 1 bit 2

Reserved

Input for the PID setpoint

Torque reference/torque limit input (enables the setting from MEMOBUS/Modbus)

54 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

7 Modbus TCP/IP Messaging

Register Number

(Hex.)

0010 - 001A

001B

001C

001D

001E - 001F

No. (Modbus

Register)

Description bit 3 bit 4 - B bit C

Torque compensation input (enables the setting from

MEMOBUS/Modbus)

Reserved

Terminal S5 input of broadcast message bit D bit E bit F

Reserved

Terminal S6 input of broadcast message

Terminal S7 input of broadcast message

Terminal S8 input of broadcast message

Analog Monitor Option AO-A3 Analog Output 1 (10 V/4000 (Hex.))

Analog Monitor Option AO-A3 Analog Output 2 (10 V/4000 (Hex.))

Digital output option DO-A3 output value (binary)

Reserved

Table 7.3 Drive Registers

Drive

Registers

Register Name Bit Description

2000 4B

Drive Status

(U1-12)

A

B

4

5

2

3

0

1

6

7

8

9

1: During Run

1: During zero speed

1: During reverse

1: During reset signal input

1: During Speed Agree

1: Drive operation ready

1: Alarm

1: Fault

1: During Operation Error (oPExx)

1: Momentary power loss recovery

0: Power loss recovery

1: Motor 2 Selection

Reserved

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 55

7 Modbus TCP/IP Messaging

2001

2002

2003

2004

2005

2006

2007

2008

No. (Modbus

Register)

2009

44

48

F0

40

41

26

4F

46

Drive

Registers

C0

Register Name Bit Description

C

D

E

F

Motor Speed Monitor (U1-05)

Reserved

Reserved

ComRef status/ NetRef status

ComCtrl status/ NetCtrl status

Torque Reference Monitor (U1-09)

PG Count Channel 1

Frequency Reference Monitor (U1-01)

Output Frequency Monitor (U1-02)

Output Current (U1-03) (units: 0.1 A)

Terminal A2 Input Level Monitor (U1-14)

DC Bus Voltage Monitor (U1-07)

0 Reserved

Error Signal 1

7

8

5

6

9

3

4

1

2

Undervoltage (Uv1)

Control Power Supply Undervoltage (Uv2)

Soft Charge Circuit Fault (Uv3)

Short Circuit/IGBT Failure (SC)

Ground Fault (GF)

Overcurrent (oC)

Overvoltage (ov)

Heatsink Overheat (oH)

Heatsink Overheat (oH1)

A

B

C

D

Motor Overload (oL1)

Drive Overload (oL2)

Overtorque Detection 1 (oL3)

Overtorque Detection 2 (oL4)

56 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

7 Modbus TCP/IP Messaging

No. (Modbus

Register)

Drive

Registers

Register Name

200A

200B

C1

C2

Error Signal 2

Error Signal 3

Bit

8

9

A

5

6

3

4

7

0

1

2

E

F

D

E

B

C

F

0

4

5

6

1

2

3

7

Description

Dynamic Braking Transistor Fault (rr)

Braking Resister Overheat (rH)

External Fault 3, input terminal S3 (EF3)

External Fault 4, input terminal S4 (EF4)

External Fault 5, input terminal S5 (EF5)

External Fault 6, input terminal S6 (EF6)

External Fault 7, input terminal S7 (EF7)

External Fault 8, input terminal S8 (EF8)

Cooling fan Error (FAn)

Overspeed (oS)

Excessive Speed Deviation (dEv)

PG Disconnected (PGo)

Input Phase Loss (PF)

Output Phase Loss (LF)

Motor Overheat (PTC input) (oH3)

Digital Operator Connection Fault (oPr)

EEPROM Write Error (Err)

Motor Overheat Fault (PTC input) (oH4)

MEMOBUS/Modbus Communication Error

(CE)

Option Communication Error (bUS)

Reserved

Reserved

Control Fault (CF)

Zero Servo Fault (SvE)

Option External Fault (EF0)

PID Feedback Loss (FbL)

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 57

7 Modbus TCP/IP Messaging

No. (Modbus

Register)

Drive

Registers

Register Name Bit Description

200C

200D

200E

200F

2010

4E

49

50

F1

4D

A

B

C

8

9

Undertorque Detection 1 (UL3)

Undertorque Detection 2 (UL4)

High Slip Braking Overload (oL7)

Reserved

Reserved

D

E

Reserved

Reserved

F Hardware Fault (includes oFx)

Terminal A1 Input Level Monitor (U1-13)

Digital Input Terminal Status (U1-10)

Terminal A3 Input Level Monitor (U1-15)

PG Count Channel 2

Drive Software Number (Flash) (U1-25)

■ Types of Enter Commands

The drive supports the two Enter commands shown in

Table 7.4

.

An Enter command is enabled by writing 0 to register number 0900 (Hex.) or 0910

(Hex.).

These registers can be written to only.

An error will occur if the user attempts to read from these registers.

Table 7.4 Types of Enter Commands

Register Number

(Hex.)

　

Description

0900

0910

When you write parameter data to the EEPROM, you will enable the data on the RAM at the same time.

Parameter changes remain even if the power supply is cycled.

This updates the data on the RAM, but does not write data to the EEPROM.

Parameter changes are lost when the drive is shut off.

58 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

8 Web Interface

Note:

• You can write the EEPROM to the drive a maximum of 100,000 times. Do not frequently execute the Enter command (0900 (Hex.)) that is written to EEPROM. When the command data or broadcast message is transmitted to the drive, the Enter command is not necessary.

• Parameter data cannot be written to EEPROM during undervoltage, even using 0900 (Hex.).

• If undervoltage occurs when a making several parameter changes issued with a single ENTER command, the writing process may be aborted before all of the new changes have been written. Because all of the data has not yet been written, the EEPROM data error CPF06 will be displayed the next time power to the drive is cycled. To prevent CPF06 , wait approximately 5 seconds after issuing the ENTER command before shutting off drive power.

■ Enter Command Function Differences Depending on the Setting of H5-11

Table 7.5 Enter Command Function Differences Depending on the Setting of H5-11

H5-11 Settings H5-11 = 0 H5-11 = 1

Time when the parameter settings are enabled

Upper and lower limit check

Default setting of related parameters

When the drive receives the Enter command from the master

When you change the parameter settings

Checks the upper and lower limits and considers the related parameter settings.

Checks the upper and lower limit of the changed parameter only.

Not affected. The settings of related parameters remain unchanged. They must be changed manually, if needed.

Automatically changes the default settings for the related parameters.

Fault detection when you set more than one parameter

Accepts and responds as usual to correct setting data if the data contains parameter setting errors. The drive discards the disabled setting data, but will not return an error message.

Error occurs if only one setting is invalid.

All data sent are discarded. The drive discards the data that was sent.

8 Web Interface

The option contains a series of web pages that allow for viewing of status and diagnostic information through a standard web browser. The embedded web pages include:

• Home Page

• Modbus-TCP Page

• Network Page

◆ Home Page

The Home page shows the status of the drive and the I/O. It also shows identifying information about the drive and the option.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 59

8 Web Interface

Figure 8.1 Home Page View

◆ Modbus-TCP Page

The Modbus-TCP page shows basic information about the protocol.

60

Figure 8.2 Modbus-TCP Page View

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

8 Web Interface

Table 8.1 Modbus-TCP Page Explanations

Protocol Monitor

Current Connections Current number of open connections.

Explanation

Control Connection

Delta Time

The time between the last two writes to the Control register, MEMOBUS/Modbus address

0001 (Hex.).

◆ Network Page

The Network page shows the status of the option network traffic and the status of open I/

O connections.

Figure 8.3 Network Page View

Network Monitor

Msg Tx OK

Msg Rx OK

Description

Cumulative number of messages transmitted successfully from the option.

Cumulative number of messages received successfully to the option.

Current Connections Current number of open connections.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 61

8 Web Interface

Network Monitor

Msg Tx Dropped

Msg Rx Dropped

Description

Cumulative number of messages dropped due to output network buffer being full and unable to hold the new message.

Cumulative number of messages dropped due to input network buffer being full and unable to hold the new message.

Collisions

Msg Tx Errors

Cumulative number of collisions (half duplex only) reported by the MAC/PHY (Media

Access Control/Physical Connection).

Cumulative number of transmit underruns and transmit stops reported by the MAC/PHY.

Msg Rx Errors

Tx Retry

Cumulative number of receive overruns, receive stops, and receive error frames reported by the MAC/PHY.

Cumulative number of transmits in which the 1st attempt was delayed due to busy medium reported by the MAC/PHY.

IP Address

Subnet Mask

Gateway Address

IP Address of the option.

Subnet Mask of the option.

The Gateway IP Address that the option will use.

MAC Address

Address Mode

Link Status

Speed

Duplex

MAC Address of the option.

Either static IP address or DHCP.

Active if the cable is plugged in, or inactive if no cable.

Connection speed, either 10 Mbps or 100 Mbps.

Display either Full or Half.

Auto-Negotiation

In Octets

In Ucast Packets

If auto-negotiation is enabled, this will show the status of the negotiation.

Cumulative number of incoming octets.

Cumulative number of unicast packets received.

In NUcast Packets

Out Octets

Cumulative number of non-unicast packets received.

Cumulative number of outgoing octets.

Out Ucast Packets Cumulative number of unicast packets sent.

Out NUcast Packets Cumulative number of non-unicast packets sent.

Alignment Errors Cumulative number of errors for uneven packets lengths.

FCS Errors

Single Collisions

Cumulative number of frame check sequence errors.

Cumulative number of single collisions.

Multiple Collisions Cumulative number of multiple collisions.

62 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

9 Troubleshooting

Network Monitor

Late Collisions Cumulative number of late collisions.

Description

Deferred Collisions Cumulative number of deferred collisions.

Excessive Collisions Cumulative number of excessive collisions.

Frame Too Large Cumulative number of frames that exceed the maximum frame size.

Note:

Cumulative counters are reset when the power supply is cycled.

9 Troubleshooting

◆ Drive-Side Error Codes

Drive-side error codes appear on the drive keypad.

Fault on page 63

lists causes of the errors and possible corrective actions. Refer to the drive Technical Manual for additional error codes that may appear on the drive keypad.

■ Fault

Both bUS [Option Communication Error] and EF0 [Option Card External Fault] can appear as a fault. When a fault occurs, the keypad ALM LED stays lit. When an alarm occurs, the ALM LED flashes.

If communication stops while the drive is running, use these questions as a guide to help remove the fault:

• Did you correctly connect the Modbus TCP/IP TM communication line to the option?

• Is the communication line properly connected to the option? Is it loose?

• Is the PLC program working? Is the controller/PLC CPU stopped?

• Did a momentary power loss interrupt communications?

Code bUS

Name Causes

Option

Communication Error

The drive did not receive a signal from the controller.

The communications cable wiring is incorrect.

An existing short circuit or communications disconnection

Possible Solutions

• Check for wiring errors.

• Correct the wiring.

Check disconnected cables and short circuits and repair as needed

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 63

9 Troubleshooting

Code

EF0 oFA00 oFA01 oFA03, oFA04

Name

Option Card External

Fault

Option Not

Compatible with Port

Option Card Fault

(CN5-A)

Option Card Error

(CN5-A)

Causes

A data error occurred due to electric interference

Option is damaged

Connection Time-out

Possible Solutions

• Prevent noise in the control circuit, main circuit, and ground wiring.

• If you identify a magnetic contactor as a source of noise, install a surge absorber to the contactor coil.

• Use only recommended cables or other shielded line. Ground the shield on the controller side or the drive input power side.

• Separate all communication wiring from drive power lines. Install an

EMC noise filter to the drive power supply input.

• Decrease the effects of electrical interference from the controller.

If there are no problems with the wiring and the error continues to occur, replace the option.

Check if the CPU of the controller is not stopped.

Duplicate IP Address found on network

The option received an external fault from the controller.

Change to a different IP address. If F7-

13 = 0 [Address Mode at Startup =

Static] , change parameters F7-01 to F7-

04 [IP Address 1 to 4] .

1.

Find the device that caused the external fault and remove the caus.

2.

Clear the external fault input from the controller.

A programming error occurred on the controller side.

The option connected to connector CN5-A is not compatible.

Examine the operation of the controller program.

Connect the option to the correct connector.

• Use connector CN5-A when you connect the option.

To use other options, refer to those option manuals.

The option connected to option port CN5-A was changed during run.

1.

De-energize the drive.

2.

Connect the option to the correct option port.

A fault occurred in the option.

1.

De-energize the drive.

2.

Make sure that the option is correctly connected to the connector.

3.

If the problem continues, replace the option.

64 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

9 Troubleshooting

Code oFA30 to oFA43 oFb00

Name

Option Card

Connection Error

(CN5-A)

Option Not

Compatible with Port

The option connected to connector CN5-B is not compatible.

Causes

A fault occurred in the option.

Possible Solutions

1.

De-energize the drive.

2.

Make sure that the option is correctly connected to the connector.

3.

If the problem continues, replace the option.

Connect the option to the correct connector.

• Use connector CN5-A when you connect the option.

To use other options, refer to those option manuals.

Connect the option to the correct option port.

oFb02 Option Fault An option of the same type is already installed in option port

CN5-A, CN5-B, or CN5-C.

oFC00 Option Fault (CN5-B) The option connected to connector CN5-C is not compatible.

Connect the option to the correct connector.

• Use connector CN5-A when you connect the option.

To use other options, refer to those option manuals.

Connect the option to the correct option port.

oFC02 Option Fault An option of the same type is already installed in option port

CN5-A, CN5-B, or CN5-C.

■ Minor Faults and Alarms

Code

CyPo

Name

Cycle Power to

Active Parameters

Causes

Comm. Option Parameter Not

Upgraded

Possible Solutions

Re-energize the drive to update the communication option parameters.

◆ Option Error Codes

■ Option Fault Monitors U6-98 and U6-99

The option can declare error/warning conditions via drive monitor parameters on the drive keypad as shown in

Table 9.1

.

Table 9.1 Option Fault Monitor Descriptions

Status

No faults

Fault Declared

-

Status Value ( U6-98 /

U6-99 )

0

Description

Fatal error occurred

Network Link Down

EF0 bUS

3

1104

No faults

Network sent a message to force this node to the fault state.

No network link to option.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 65

9 Troubleshooting

Status Fault Declared

Status Value ( U6-98 /

U6-99 )

Description

Connection Timeout

Duplicate IP Address

Default MAC

Address bUS bUS

-

1101

1102

1103

The control connection timer is more than the setting value of F7-16.

This node and at least one other node have the same IP Address.

MAC Address programmed into the option is not factory default setting.

Note:

Contact Yaskawa or your nearest sales representative for more information.

Two drive monitor parameters, U6-98 [First Fault] and U6-99 [Current Fault] assist the user in network troubleshooting.

• U6-98 displays the first declared fault since the last power cycle.

U6-98 is only cleared upon drive power-up.

• U6-99 displays the present option status.

U6-99 is cleared upon a network-issued fault reset and upon power-up.

If another fault occurs while the original fault is still active, parameter U6-98 retains the original fault value and U6-99 stores the new fault status value.

◆ Option Compatibility

You can connect a maximum of 3 options at the same time depending on the type of option.

Note:

• You can only connect one option to the GA500 and HV600 drives. Connect the option to the CN5 connector.

• You can connect two options to an FP605 drive. Connect the communication option to the CN5-A connector.

• Compatible communication options are different for different models. Refer to the drive manuals for more information.

Table 9.2 Option Compatibility

Option

PG-B3

*1 , PG-X3 *1

Connector

CN5-B, C

Number of Options

Possible

2

*2

PG-RT3 *1 *3 *4 , PG-F3 *1 *3 *4

CN5-C 1

66 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

10 Option Installation

Option Connector

Number of Options

Possible

1 DO-A3

*5

, AO-A3

*5

CN5-A, B, and C

*3

*4

*5

*6

*1

*2

SI-C3, SI-N3, SI-P3, SI-S3, SI-T3, SI-ET3,

SI-ES3, SI-B3, SI-M3,

SI-W3

*4 , SI-EM3 *4 , SI-EM3D *4 , SI-

EN3

*4 , SI-EN3D *4 , SI-EP3, JOHB-

SMP3,

AI-A3

*5 *6

, DI-A3

*5 *6

CN5-A 1

Not available for GA500, HV600, or FP605 drives.

To connect two PG options, use the CN5-C and CN5-B connectors. To connect only one PG option, use the

CN5-C connector.

If you use the motor switching function, you cannot use this option.

Not available for 1000-Series drive models with capacities between 450 and 630 kW (650 to 1000 HP).

Not available for GA500 or HV600 drives.

To use AI-A3 and DI-A3 input statuses as monitors, connect the options to CN5-A, CN5-B, or CN5-C.

10 Option Installation

Verify the following installation conditions to make sure that other devices and machinery used with this option and drive also comply with EMC guidelines:

1.

Use dedicated shield cable for the option and external device (encoder, I/O device, master), or run the wiring through a metal conduit.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 67

10 Option Installation

2.

Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel according to

Figure 10.1

and

Figure 10.2

.

Figure 10.1 Option Installation for CE Compliance: 1000-Series, GA700, GA800,

CR700, CH700

68 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

10 Option Installation

Figure 10.2 Option Installation for CE Compliance: GA500, HV600

Figure 10.3 Option Installation for CE Compliance: FP605

3.

Ground the largest possible surface area of the shield to the metal panel.

Yaskawa recommends using cable clamps.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 69

11 Specifications

A - Braided shield cable

B - Metal panel

C - Cable clamp (conductive)

Figure 10.4 Ground Area

11 Specifications

◆ Specifications

Table 11.1 Option Specifications

Items Specifications

Model

Physical Layer Type

SI-EM3

Supported Messages

• Read Multiple Registers (03 (Hex.))

• Write Single Register (06 (Hex.))

• Write Multiple Registers (10 (Hex.))

• Read and Write Registers (17 (Hex.))

Commands that support multiple registers have a maximum Read and Write size of 16 registers.

Modbus TCP/IP Specifications Modbus-IDA Passed

Recommended Connector Type Shielded Cat5e cable

Ethernet Isolated Physical Layer

Programmable from drive keypad or network IP Address Setting

Communication Speed

Number of Connections

Duplex Mode

Address Startup Mode

Programmable from drive keypad or network: 10/100 Mbps, auto-negotiate.

• Modbus TCP/IP: 10

• Web page connections: 2

• Half/Half

• Auto-negotiate

• Full/Full

• Static

• BOOTP

70 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

12 Disposal

Ambient Temperature

Humidity

Storage Temperature

Area of Use

Items Specifications

• DHCP

-10°C - +50°C (14°F - 122°F)

Up to 95% RH (no condensation)

-20°C - +60°C (-4°F - 140°F) allowed for short-term transport of the product

Indoors and free from:

• Oil mist, corrosive gas, flammable gas, and dust

• Radioactive materials or flammable materials, including wood

• Harmful gas or fluids

• Salt

• Direct sunlight

• Falling foreign objects

Up to 1000 m (3280 ft) Altitude

12 Disposal

◆ Disposal Instructions

Correctly dispose of the product and packing material as specified by applicable regional, local, and municipal laws and regulations.

◆ WEEE Directive

The wheelie bin symbol on this product, its manual, or its packaging identifies that you must recycle it at the end of its product life.

You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste.

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 71

Revision History

Date of

Publication

Revision

Number

October 2021 1

July 2020 -

Section

All

-

Revised Content

Addition: Information on FP605

Revision: Reviewed and corrected entire documentation

First Edition

This manual is created based on TOBP C730600

91D<3>-0.

72 YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual

YASKAWA TOEP C730600 91B Modbus TCP/IP Installation Manual 73

YASKAWA AC Drive Option

Modbus TCP/IP

Installation Manual

YASKAWA ELECTRIC CORPORATION

*TOEPC73060091*

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations.

Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.

Specifications are subject to change without notice for ongoing product modifications and improvements.

© 2020 YASKAWA ELECTRIC CORPORATION

MANUAL NO. TOEP C730600 91B <1>-0

Published in Japan October 2021

20-2-22

Original Instructions