Yaskawa Keypad Options Installation manual
YASKAWA HV600 Drive is a versatile and powerful AC drive that offers a wide range of features to meet the demands of various industrial applications. With its advanced technology, it provides precise motor control, energy efficiency, and reliable performance. Key capabilities include:
Reklama
Reklama
YASKAWA AC Drive Option
HOA Keypad
Installation Manual
Type: JVOP-KPLCB04AxB
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
MANUAL NO. TOEPC7306000BA
This Page Intentionally Blank
2 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
Table of Contents
Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Registered Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . 6
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Keypad: Names and Functions . . . . . . . . . . . . . . . . . . . 8
AUTO LED and HAND LED Indications . . . . . . . . . . . . . . . . . .11
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 13
Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Remove the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Reattach the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connect the Keypad from a Remote Location . . . . . . . . . . . . 14
Optional Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
External Keypad Dimensions . . . . . . . . . . . . . . . . . . . . . 17
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Replace the Keypad Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Check after Energizing the Drive . . . . . . . . . . . . . . . . 29
Make the Initial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 3
Home Screen Display Selection. . . . . . . . . . . . . . . . . . . . . . 32
Show the Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Change Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . 35
Save a Backup of Parameters . . . . . . . . . . . . . . . . . . . . . . . 38
Write Backed-up Parameters to the Drive . . . . . . . . . . . . . . 40
Verify Keypad Parameters and Drive Parameters . . . . . . . 43
Delete Parameters Backed Up to the Keypad. . . . . . . . . . . 45
Check Modified Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 48
Set Backlight to Automatically Turn OFF. . . . . . . . . . . . . . . 51
Show Information about the Drive . . . . . . . . . . . . . . . . . . . . 54
Fault Diagnostics and Measures . . . . . . . . . . . . . . . 55
Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 57
WEEE Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
1 Preface and Safety
◆ Applicable Documentation
YASKAWA AC Drive Option
HOA Keypad
Installation Manual
YASKAWA AC Drive
Manuals
Document Description
Read this manual first.
The manual contains basic information required to install and wire the keypad.
This manual is packaged with the keypad.
Refer to the manuals for the drive to which you are installing this product for information about drive settings.
The manuals provide detailed information on basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance.
The manuals also include important information about parameter settings and tuning the drive.
This manuals can be downloaded from Yaskawa ’ s product and technical information websites printed on the back cover.
Note:
This manual shows typical examples. Different drive models can have different functions. Refer to the drive manuals for more information.
◆ Glossary
• Drive:
– YASKAWA AC Drive HV600
• Keypad: YASKAWA AC Drive Option HOA Keypad
◆ Registered Trademarks
• Company names and product names mentioned in this manual are trademarks of those companies.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 5
◆ Supplemental Safety Information
Read and understand this manual before you install, operate, or do maintenance on the option. Use this option as specified by this manual and local codes.
The symbol marks in this section identify safety messages in this manual. If you do not obey these safety messages, the hazards can cause serious injury, death, or damage to the products and related equipment and systems.
DANGER This signal word identifies a hazard that will cause serious injury or death if you do not prevent it.
WARNING This signal word identifies a hazard that can cause death or serious injuries if you do not prevent it.
CAUTION Identifies a hazardous situation, which, if not avoided, can cause minor or moderate injury.
NOTICE This signal word identifies a property damage message that is not related to personal injury.
■ General Safety
General Precautions
• The figures in this manual can possibly include options and drives without covers or safety shields to show detail. Install missing covers or safety shields before you operate the drive. Use the option only as specified by the instructions in this manual.
• The diagrams in this manual are only examples and are not always related to all the products included in this manual.
• Yaskawa can change the products and specifications in this manual or the content and presentation of the manual without notice to improve the product and/or the manual.
• If you damage or lose manuals, contact a Yaskawa representative or the nearest
Yaskawa sales office shown on the rear cover of the manual, and tell them the document number on the front cover to order new copies.
DANGER Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death.
The manufacturer is not responsible for injuries or damage to equipment.
6 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
2 Overview
Connect the keypad option to the drive to do these basic operations:
• Read and modify drive parameter settings
• Back up, restore, and verify drive parameters
• Operate and stop the drive
• Monitor drive operation status
◆ Compatible Products
*1
Product Series
Drive Software Version
HV600 All
Refer to "PRG" on the drive nameplate for the software version number.
3 Receiving
1.
Make sure that the keypad is not damaged and no parts are missing.
Immediately contact the shipping company if the option or other parts are damaged. The Yaskawa warranty does not cover damage from shipping.
2.
Make sure that the model number on the option nameplate and the model shown in the purchase order are the same.
Immediately contact the distributor where you purchased the option or the Yaskawa sales office about problems with the option.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 7
◆ Option Package Contents
Option Contents
HOA Keypad
Installation Manual
4 Keypad: Names and Functions
1
Quantity
1
8
Figure 4.1 Keypad
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
Table 4.1 Keypad: Names and Functions
No.
Name Function
AUTO LED
Illuminates to show that the drive is in AUTO Mode.
A
B
C
D
ALM LED
Illuminates when the drive detects a fault.
Flashes when the drive detects:
• An alarm
• An oPE parameter setting error
• A fault or alarm during Auto-Tuning
The LED turns off when there are no drive faults or alarms.
microSD Card
Insertion Slot
The insertion point for a microSD card.
Function Keys
(F1, F2, F3)
The menu shown on the keypad sets the functions for function keys.
The name of each function is in the lower half of the display window.
E
HAND LED
Illuminates to show that the drive is in HAND Mode.
F
HAND Key
Sets drive operation to HAND Mode.
The drive uses the S5-01 [HAND Frequency Reference
Selection] setting.
Stops drive operation.
Note:
G
OFF Key
The OFF key has highest priority. Push to stop the motor even when a Run command is active at an external Run command source. Set o2-02 = 0
[STOP Key Function Selection = Disabled] to disable priority.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 9
No.
Name
Left Arrow
Key
Function
Moves the cursor to the left.
H
I
J
K
Up Arrow Key/
Down Arrow
Key
• Scrolls up or down to display the next item or the previous item.
• Selects parameter numbers, and increments or decrements setting values.
/
Right Arrow
Key (RESET)
• Moves the cursor to the right.
• Continues to the next screen.
• Clears drive faults.
ENTER Key
AUTO Key
• Enters parameter values and settings.
• Selects menu items to move the user between keypad displays.
• Selects each mode, parameter, and set value.
Sets drive operation to AUTO Mode.
The drive uses the b1-01 [Frequency Reference Selection
1] and b1-02 [Run Command Selection 1] settings.
Note:
RJ-45
Connector
Push on the keypad to set the drive to HAND
Mode before you use the keypad to operate the motor.
USB Terminal
Insertion point for a mini USB cable. Uses a USB cable
(USB standard 2.0, type A - mini-B) to connect the keypad to a PC.
Uses an RJ-45 8-pin straight through UTP CAT5e extension cable or keypad connector to connect to the drive.
10 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
No.
Name Function
L
Clock Battery
Cover
Cover for the clock battery.
Note:
• The battery included with the keypad is for operation check. It may be exhausted earlier than the expected battery life described in the manual.
• Refer to “ Maintenance & Troubleshooting Manual
(TOEPYAIHV6001) ” for more information about replacement procedure.
To replace the battery, use a Hitachi Maxell “ CR2016
Lithium Manganese Dioxide Lithium Battery ” or an equivalent battery with these properties:
• Nominal voltage: 3 V
• Operating temperature range: -20 °C to +85 °C (-4 °F to +185 °F)
*1
M
Insulation
Sheet
An insulating sheet is attached to the keypad battery to prevent battery drain. Remove the insulation sheet before you use the keypad for the first time.
Refer to
AUTO LED and HAND LED Indications on page 11
for more information about AUTO LED and HAND LED indications.
◆ AUTO LED and HAND LED Indications
Table 4.2 AUTO LED and HAND LED Indications
AUTO
LED
HAND
LED
Status
OFF
OFF
OFF
OFF
OFF
ON
Long blink
(50% duty)
Double blink
OFF Mode
HAND Mode
HAND Mode
• When the Frequency Reference is 0 or during deceleration
• During PI Sleep
HAND Mode
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 11
AUTO
LED
HAND
LED
Status
ON
Long blink
(50% duty)
Double blink
OFF
OFF
OFF
When you clear the Run command and enter the Run command again during the time set in C1-02 [Deceleration
Time 1]
AUTO Mode
AUTO Mode
• When the Frequency Reference is 0 or during deceleration
• During PI Sleep
AUTO Mode
When an MFDI sends a Fast Stop signal to stop the drive
Figure 4.2 AUTO LED and HAND LED Timing Status
12 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
Figure 4.3 LEDs and Drive Operation in AUTO and HAND Modes
5 Installation Procedure
◆ Section Safety
NOTICE Damage to Equipment. Correctly connect all pins and connectors. If the pins and connectors are incorrect, it can cause damage to equipment and incorrect operation.
NOTICE Damage to Equipment. Do not bend the communication cables more than the bend radius specifications. If you bend the cables too much, it can break the wires and loosen connections.
Note:
Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option to function incorrectly.
◆ Remove the Keypad
Push down the tab on the top of the keypad, then pull the keypad forward to remove it from the drive.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 13
Figure 5.1 Remove the Keypad
◆ Reattach the Keypad
Put the bottom of the keypad into position first, then carefully push on the top of the keypad until the hook clicks into place.
Figure 5.2 Reattach the Keypad
◆ Connect the Keypad from a Remote Location
Use the information in
to install the keypad in the best location for your application.
14 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
Table 5.1 Keypad Installation Method
Installation Method Features Necessary Tools and
Installation Support
Sets
Outside of the control panel
Inside of the control panel
Simplified installation is possible. Separate installation support sets are not necessary.
Phillips screwdriver #2
(M3)
• Phillips screwdriver #2
(M3, M4)
• Installation support set
A (for mounting with screws, model: 900-
192-933-001)
Keypad does not extend farther than the front of the control panel.
• Phillips screwdriver #2
(M3)
• Wrench (M4)
• Installation support set
B (for mounting with nut clamp, model: 900-
192-933-002)
Note:
Installation support sets are sold separately. If there are weld studs inside the control panel, use installation support set B. Contact Yaskawa or your nearest sales representative to make an order.
NOTICE Do not let unwanted objects, for example metal shavings or wire clippings, fall into the drive during drive installation. Put a temporary cover over the drive during installation. Remove the temporary cover before start-up. Unwanted objects inside of the drive can cause damage to the drive.
■ Optional Items
The optional extension cable and installation support set are necessary for Internal/Flush-Mount installation.
Contact Yaskawa or your nearest sales representative to order optional items.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 15
Item
Extension cable
(1 m (3.3 ft))
Extension cable
(3 m (9.8 ft))
Installation support set A
(screw clamp)
Part
Number
Notes
WV001
WV003
Connects the keypad for remote operation.
• RJ-45 8-pin straight through
• UTP CAT5e cable (1 m (3.3 ft)/3 m
(9.8 ft))
NOTICE Damage to
Equipment. Do not use this cable to connect the drive to a PC. Failure to obey will cause damage to the PC.
900-192-
933-001
Encloses the keypad in the panel.
• M3 screws: 6 mm (0.24 in) depth
Phillips recessed pan head machine screws (2)
• M4 screws: 10 mm (0.39 in) depth
Phillips truss head screws (4) (for panel thickness of 1 to 1.6 mm (0.04
to 0.06 in))
*1
Installation support set B
(nut clamp)
900-192-
933-002
Encloses the keypad in the panel.
When there are weld studs on the interior of the control panel, use the installation support set B (nut clamp).
• M3 screws: 6 mm (0.24 in) depth
Phillips recessed pan head machine screws (2)
Part numbers for the U.S.A. are UWR0051 and UWR0052. Contact Yaskawa or your nearest sales representative for more information.
16 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
■ External Keypad Dimensions
*1
Figure 5.3 Exterior and Mounting Dimensions
Minimum bending radius
NOTICE Damage to Equipment. Do not bend the communication cables more than the bend radius specifications. If you bend the cables too much, it can break the wires and loosen connections.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 17
■ Procedure
Install to the Outside of a Control Panel
1.
Use the panel cut-out dimensions in
to cut an opening in the control panel for the keypad.
22
(0.87)
Figure 5.4 Panel Cut-Out Dimensions to Attach Outside of
Control Panel
18 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
2.
Remove the keypad from the drive.
A - Keypad
Figure 5.5 Remove the Keypad
3.
Put the keypad on the outside of the control panel.
Use M3 screws (6 mm (0.24 in) depth cross-recessed pan head screws) to attach the keypad from the inside.
Tighten the screws to a tightening torque of 0.49 N ∙ m to
0.73 N ∙ m (4.34 in ∙ lb to 6.46 in ∙ lb).
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 19
A - Keypad
B - M3 screws
C - Enclosure panel
D - Screw mounting hole
Figure 5.6 Mount to the Outside of Control Panel
20 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
4.
Use the remote control extension cable to connect the keypad to the drive.
A - Remote control extension cable
B - Communications connector
C - Drive
D - Keypad
E Cable connector
Figure 5.7 Use the Remote Control Extension Cable to Connect the Drive to the Keypad
Install to the Inside of a Control Panel
To attach the keypad inside of the control panel, you must purchase an installation support set, which is sold separately. Contact
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 21
Yaskawa or your nearest sales representative to order mounting brackets and mounting hardware.
Note:
• The installation procedure and panel cut-out dimensions are the same for mounting brackets A and B.
• Use a gasket between the control panel and the keypad in environments with a large quantity of dust or other unwanted airborne material.
1.
Use the panel cut-out dimensions in
to cut an opening in the control panel for the keypad.
Figure 5.8 Panel Cut-Out Dimensions to Attach Inside Control
Panel
22 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
2.
Remove the keypad from the drive.
A - Keypad
Figure 5.9 Remove the Keypad
3.
Use the screws supplied with the mounting bracket, and attach the keypad to the mounting bracket.
Use the screws supplied with the installation support set, and tighten them to a tightening torque of 0.49 to 0.73 N ∙ m
(4.34 to 6.46 in ∙ lb).
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 23
A - Keypad
B - Mounting bracket A
C - M3 screws
D - Screw mounting hole
Figure 5.10 Attach Keypad to Mounting Bracket
4.
Position the mounting bracket to which the keypad has been attached in the control panel, and use the screws to mount it from the outside.
Tighten the screws to a tightening torque of 0.98 to 1.33
N ∙ m (8.67 to 11.77 in ∙ lb).
24 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
A - M4 screw B - Enclosure panel
Figure 5.11 Mount Mounting Bracket to the Interior of the
Control Panel
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 25
5.
Use the remote control extension cable to connect the keypad to the drive.
26
A - Remote control extension cable
B - Communications connector
C - Drive
D - Keypad
E Cable connector
Figure 5.12 Use the Remote Control Extension Cable to
Connect the Drive to the Keypad
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
◆ Replace the Keypad Battery
When the keypad battery is expired, the date and time go back to the default settings. Use this procedure to replace the battery.
WARNING Fire Hazard. Handle keypad batteries properly. Do not charge the battery or disassemble the keypad. If the battery explodes, it can cause a fire.
To replace the battery, use a Hitachi Maxell “ CR2016 Lithium
Manganese Dioxide Lithium Battery ” or an equivalent battery with these properties:
• Nominal voltage: 3 V
• Operating temperature range: -20 °C to + 85°C (-4 °F to +185 °
F)
WARNING Fire Hazard. Do not disassemble batteries. Do not expose batteries to heat or fire. If the battery explodes, it can cause a fire.
NOTICE Damage to Equipment. The keypad battery stays in use after you de-energize the drive. When you will keep the drive de-energized for long periods of time, remove the battery from the keypad. When the expected life of the battery is complete, replace the battery immediately. A dead battery in the keypad can leak and cause damage to the keypad and drive.
The performance life estimate of a new battery is:
• Ambient temperature 20 °C (68 °F): 5 years
• Ambient temperature -10 °C to +50 °C (14 °F to 122 °F): 3.5
years
1.
De-energize the drive and remove the keypad.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 27
2.
Use a slotted screwdriver or other tool to turn the battery cover counterclockwise and remove the cover.
A - Battery cover
B - Opened
C - Closed
Figure 5.13 Remove the Battery Cover
3.
Remove the used battery from the keypad.
4.
Insert the new battery.
Note:
• The battery cover side is the positive pole. Make sure that the polarity is correct when you put the battery in the keypad.
• Discard the used battery as specified by local regulations.
28 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
6 Check after Energizing the Drive
A - Battery
Figure 5.14 Insert the New Battery
5.
Put the battery cover on the keypad and use a slotted screwdriver to turn the battery cover clockwise to close it.
6.
Install the keypad on the drive.
6 Check after Energizing the Drive
Examine the items in
after you energize the drive. The keypad will show these screens depending on the drive status.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 29
6 Check after Energizing the Drive
Table 6.1 Display Status after Energizing the Drive
Status Display
During Usual
Operation
Initial Setup Screen or
Description
• The data display area will show the
Initial Setup screen or the HOME screen
• Energize the drive with factory defaults to show the Initial Setup screen. Select [No] from the [Show
Initial Setup Screen] settings to show the HOME screen without showing the Initial Setup screen.
HOME Screen
The display changes depending on the fault. Refer to “ Troubleshooting ” to
When the
Drive Detects a
Fault remove the cause of the fault.
will illuminate.
Note:
If the screen shows a different screen, do these steps to show the fault content again:
1.
Push screen.
from the HOME
2.
Push (Home) from a different screen than the HOME screen.
Note:
Make sure that you use a keypad with FLASH number 1004 or later. Keypads with
FLASH numbers 1003 and earlier will not show characters correctly.
30 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
6 Check after Energizing the Drive
◆ Make the Initial Settings
The keypad will show the Initial Setup screen when you energize the drive for the first time. You can set the date and time or the language to show on the keypad.
Note:
If the keypad does not show the Initial Setup screen, select [Initial Setup] from the
Main Menu to show the Initial Setup screen.
1.
Make the initial settings for each item.
A - Language Selection
B - Set Date/Time
C - Show Initial Setup
Screen
Note:
If you select [Yes] from the [Show Initial Setup Screen] setting, the keypad will show the Initial Setup screen each time the drive is energized.
If you select [NO], the keypad will not show the Initial Setup screen each time the drive is energized, starting with the next time.
2.
Push (Home).
The display shows the HOME screen.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 31
6 Check after Energizing the Drive
◆ Home Screen Display Selection
This section gives information about the functions that you can control from the HOME screen and the content shown on the
HOME screen.
■ View Monitors Shown in Home Screen
This figure shows monitor data in the data display area of the
HOME screen.
• To change what the screen shows, change the setting for o1-40
[Home display selection] .
• When o1-40 [Home display selection] is set to “ Custom
Monitor ” , and there is more than one screen, use switch between screens.
or to
■ Show the Standard Monitor
Push to show the standard monitor ( Ux-xx ). Push
(HOME) to go back to the HOME screen.
32 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
6 Check after Energizing the Drive
Note:
When a fault, minor fault, or an error occurs, push the fault. Push to show the content of again to show the standard monitor ( Ux-xx ).
■ Change the Frequency Reference Value
1.
Push
2.
Push to access the screen to change the frequency.
or to select the digit, then push to change the value.
or
3.
Push to keep the changes.
Note:
The HOME screen must show U1-01 [Frequency Reference] or you must set b1-
01 = 0 [Frequency Reference Selection 1 = Keypad] to use this function.
■ Show the Main Menu
Push to show the main menu. Push back to the HOME screen.
(HOME) to go
◆ Show the Monitors
This section shows how to show the standard monitors ( Ux-xx ).
1.
Push (Home) to show the HOME screen.
Note:
• When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 33
6 Check after Energizing the Drive
• If the screen does not show [Home] for and then push to show [Home].
2.
Push (Menu).
, push (Back),
3.
Push or to select [Monitors], then push .
4.
Push push .
or to select [Standard Monitor], then
34 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
5.
Push
.
or
6 Check after Energizing the Drive
to select the monitor group, then push
6.
Push or to change the monitor number to show the monitor item.
Note:
Push to return to the previous page.
◆ Change Parameter Settings
This example shows how to change the setting value for C1-01
[Acceleration Time 1] . Do the steps in this procedure to set parameters for the application.
1.
Push (Home) to show the HOME screen.
Note:
• When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen.
• If [Home] is not shown above the , push (Back).
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 35
6 Check after Energizing the Drive
2.
Push (Menu).
3.
Push
.
or to select [Parameters], then push
4.
Push or to select [C Tuning], then push .
36 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
6 Check after Energizing the Drive
5.
Push then push or
.
to select [C1 Accel & Decel Time],
6.
Push or to select C1-01 , then push .
7.
Push push or or to select the specified digit, then to select the correct number.
• Push defaults.
[Default] to set the parameters to factory
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 37
6 Check after Energizing the Drive
• Push [Min/Max] to show the minimum value or the maximum value on the display.
8.
Push to keep the changes.
9.
Continue to change parameters, then push
[Back], [Home] to go back to the home screen after you change all the applicable parameters.
◆ Save a Backup of Parameters
You can save a backup of the drive parameters to the keypad. The keypad can store parameter setting values for a maximum of four drives in different storage areas. Backups of the parameter settings can save time when you set parameters after you replace a drive.
When you set up more than one drive, you can copy the parameter settings from a drive that completed a test run to the other drives.
Note:
• Stop the motor before you back up parameters.
• The drive will not accept a Run command while it makes a backup.
• The DriveWorksEZ PC software password is necessary to back up qx-xx
[DriveWorksEZ Parameter] and rx-xx [DWEZ Connection Parameter] . If you enter an incorrect password, the drive detects PWEr [DWEZ Password
Missmatch] .
1.
Push (Home) to show the HOME screen.
Note:
• When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen.
38 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
6 Check after Energizing the Drive
, push (Back), • If the screen does not show [Home] for and then push to show [Home].
2.
Push (Menu).
3.
Push or
Restore], then push to select [Parameter Backup/
.
4.
Push push .
or to select the items to back up, then
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 39
6 Check after Energizing the Drive
5.
Push then push or
.
to select [Backup (drive → keypad)],
6.
Push push .
or to select a memory location, then
The keypad shows “ End ” when the backup procedure completes successfully.
◆ Write Backed-up Parameters to the Drive
You can back up parameters on the keypad and write them to different drives.
Note:
• Always stop the drive before you start to restore the parameter backups.
• The drive will not accept a Run command while it restores parameters.
40 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
6 Check after Energizing the Drive
1.
Push (Home) to show the HOME screen.
Note:
• When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen.
, push (Back), • If the screen does not show [Home] for and then push to show [Home].
2.
Push (Menu).
3.
Push or
Restore], then push to select [Parameter Backup/
.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 41
6 Check after Energizing the Drive
4.
Push push .
or to select the item to restore, then
5.
Push then push or
.
to select [Restore (keypad → drive)],
6.
Push or data, then push to select the backed-up parameter
.
The keypad will show the “ End ” message when the write process is complete.
42 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
6 Check after Energizing the Drive
Note:
Different settings and conditions will change the keypad display.
A A1-02 [Control
Method Selection] settings
B o2-04 [Drive Model
(KVA) Selection] settings (2 or 3 digits)
C - Presence of
DriveWorksEZ parameter backup
D - Parameter backup data is not registered
E Backup data does not contain the date
Information
F Backup date
◆ Verify Keypad Parameters and Drive Parameters
This procedure verifies that the parameter setting values that were backed up in the keypad agree with the parameter setting values in the drive.
Note:
• Always stop the drive before you start to verify the parameters.
• The drive will not accept a Run command while it verifies parameters.
1.
Push (Home) to show the HOME screen.
Note:
• When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen.
• If the screen does not show [Home] for and then push to show [Home].
, push (Back),
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 43
6 Check after Energizing the Drive
2.
Push (Menu).
3.
Push or
Restore], then push to select [Parameter Backup/
.
4.
Push
.
or to select the item to verify, then push
44 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
6 Check after Energizing the Drive
5.
Push then push or
.
to select [Verify (drive → keypad)],
6.
Push
.
or to select the data to verify, then push
The keypad shows “ End ” when the parameter settings backed up in the keypad agree with the parameter settings copied to the drive.
Note:
The keypad shows vFyE [Parameters do not Match] when the parameter settings backed up in the keypad do not agree with the parameter settings copied to the drive. Push one of the keys to return to the screen in Step 6.
◆ Delete Parameters Backed Up to the Keypad
This procedure deletes the parameters that were backed up to the keypad.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 45
6 Check after Energizing the Drive
1.
Push (Home) to show the HOME screen.
Note:
• When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen.
, push (Back), • If the screen does not show [Home] for and then push to show [Home].
2.
Push (Menu).
3.
Push or
Restore], then push to select [Parameter Backup/
.
46 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
4.
Push
.
or
6 Check after Energizing the Drive
to select the item to verify, then push
5.
Push
.
or to select [Delete (keypad)], then push
6.
Push
.
or to select the data to delete, then push
The keypad will show the “ End ” message when the write process is complete.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 47
6 Check after Energizing the Drive
◆ Check Modified Parameters
This procedure will show all parameters that are not at their default values. This helps find settings have been changed, and is very useful when you replace a drive. This lets you quickly access and re-edit changed parameters. The keypad will show “ 0 Parameters ” when all parameters are at their default values.
1.
Push (Home) to show the HOME screen.
Note:
• The keypad will show [Home] in the top right corner when the HOME screen is active.
(Back) to show [Home] • If [Home] is not shown on on .
2.
Push (Menu).
, push
3.
Push then prush or
.
to select [Modified Param / Fault Log],
48 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
4.
Push push .
or
6 Check after Energizing the Drive
to select [Modified Parameters], then
5.
Push .
6.
Push or to show the parameter to check.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 49
6 Check after Energizing the Drive
7.
To re-edit a parameter, push parameter to edit, then push .
or , select the
8.
Push or to select the digit, then push to change the value.
or
9.
When you are done changing the value, push .
The parameter revision procedure is complete.
50 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
6 Check after Energizing the Drive
◆ Set Backlight to Automatically Turn OFF
You can set the backlight of the keypad screen to automatically turn OFF after a set length of time since the last key operation on the keypad. The procedure in this section shows how to turn ON and turn OFF the backlight.
1.
Push (Home) to show the HOME screen.
Note:
• The keypad will show [Home] in the top right corner when the HOME screen is active.
(Back) to show [Home] • If [Home] is not shown on on .
2.
Push (Menu).
, push
3.
Push
.
or to select [Diagnostic Tools], then push
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 51
6 Check after Energizing the Drive
4.
Push or to select [Backlight], then push .
5.
Push
.
or to select [ON] or [OFF], then push
• [ON]: Backlight is always ON
• [OFF]: Backlight turns OFF after set length of time.
6.
Push (Setup).
52 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
7.
Push .
6 Check after Energizing the Drive
8.
Push or to select the digit, then push to change the value.
or
9.
When you are done changing the value, push .
The procedure to set the backlight to turn OFF automatically is complete.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 53
6 Check after Energizing the Drive
◆ Show Information about the Drive
The procedure in this section shows how to show the drive model, maximum applicable motor output, rated output current, software version, and the serial number on the keypad.
1.
Push (Home) to show the HOME screen.
Note:
• The keypad will show [Home] in the top right corner when the HOME screen is active.
(Back) to show [Home] • If [Home] is not shown on on .
2.
Push (Menu).
, push
3.
Push
.
or to select [Diagnostic Tools], then push
54 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
4.
Push push .
or
7 Fault Diagnostics and Measures
to select [Drive Information], then
The keypad will show the drive information.
A - Drive Series
B - Maximum Applicable
Motor Output
C - Rated Output Current
D - Drive Software
Version
E Serial Number
7 Fault Diagnostics and Measures
◆ Fault Display
If a drive fault occurs when the keypad is connected to the drive, the keypad will show the fault code.
This section shows fault codes related to the keypad. For information about fault codes that are not in this table, refer to the instruction manual for the drive.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 55
7 Fault Diagnostics and Measures
Code Name Causes bAT Keypad Battery
Low Voltage
The keypad battery voltage is low.
CPF00 Control Circuit
Error
Communication with the keypad is not possible seven seconds after power is turned on.
Keypad cable connector is not connected properly
Possible Solutions
Replace the keypad battery.
Refer to the following causes and solutions.
CPF01 Control Circuit
Error
Faulty keypad
Drive control circuit error
• Remove the keypad and connect it again.
• Replace the cable if damaged.
Replace the keypad.
• Re-energize the drive.
• Replace the drive.
Refer to the following causes and solutions.
After start of communication with the keypad, a communication error occurred for approximately five seconds.
Keypad cable connector is not connected properly
Faulty keypad
Remove the keypad and connect it again.
oPr Keypad
Connection
Fault
Drive control circuit error
The keypad is not securely connected to the connector on the drive.
The connection cable between the drive and the keypad is disconnected.
Replace the keypad.
• Re-energize the drive.
• Replace the drive.
Examine the connection between the keypad and the drive.
•
•
Remove the keypad and then reconnect it.
Replace the cable if damaged.
56 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
Code Name
TiM Keypad Time
Not Set
- (No Error
Message)
Causes Possible Solutions
There is a battery in the keypad, but you have not set the date and time.
Use the keypad to set the date and time.
The cable is not securely connected.
Make sure that the cable is securely connected.
Replace the cable if damaged.
The connection cable between the drive and the keypad is disconnected.
Faulty keypad Replace the keypad.
8 Disposal Instructions
Correctly discard these parts and materials as specified by regional, local, and municipal laws and regulations for this product:
• Battery
• microSD card
CAUTION Fire Hazard. Put electrical tape fully around the battery before you discard it. If you do not correctly discard the battery, it can cause a fire.
Note:
• Remove the battery and microSD card from the keypad.
• You cannot recycle the battery. Discard used batteries as specified by the battery manufacturer.
• Customers are responsible for microSD card data protection.
PC functions that format and delete the data may not be sufficient to fully erase the microSD card data. Yaskawa recommends that customers physically destroy the microSD card in a shredder or use data wipe software to fully erase the card.
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 57
◆ WEEE Directive
The wheelie bin symbol on this product, its manual, or its packaging identifies that you must recycle it at the end of its product life.
You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste.
9 Specification
Table 9.1 Option Hardware Specifications (Common)
Item
Model
Port
Power Supply
Description
JVOP-KPLCB04AxB
RJ-45
Operating Ambient Temperature
Operating Ambient Humidity
Storage Ambient Temperature
Area of Use
Supply from drive (DC +5 V ± 5%)
-10 °C to +50 °C (14 °F to 122 °F)
95% RH or less (no condensation)
-20 °C to +70 °C (-4 °F to +158 °F)
(short-term storage temperature during transport)
Indoor (the area without corrosive gas, or dust)
58 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
Item
Altitude
Vibration
Approximately Number of
Parameter Reads
Description
1000 m (3281 ft) maximum
10 to under 20 Hz: 1 G (9.8 m/s 2 )
20 to under 55 Hz: 0.6 G (5.9 m/s 2 )
100,000 or less
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 59
Revision History
Date of
Publication
December
2019
Revision
Number
-
Section
-
Revised Content
First Edition
60 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 61
YASKAWA AC Drive Option
HOA Keypad
Installation Manual
*TOEPC7306000B*
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations.
Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2019 YASKAWA Electric Corporation
MANUAL NO. TOEPC7306000BA <0>-0
Published in Japan December 2019
19-6-21
Original Instructions
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