Yaskawa MP2300 Manual

Machine Controller MP2000 Series

Analog Input/Analog Output Module

AI-01/AO-01 USER’S MANUAL

Model: JAPMC-AN2300-E

JAPMC-AN2310-E

RUN

AI-01

AO-01

RUN

CN1

CN1

CN2

MANUAL NO. SIEP C880700 26C

Copyright

©

2005 YASKAWA ELECTRIC CORPORATION

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Using this Manual

AI-01 and AO-01 indicates the analog input module and the analog output module for the MP2000 series Machine

Controller.

Please read this manual to ensure correct usage of the AI-01 and AO-01. Keep this manual in a safe place for future reference.

■ Graphic Symbols Used in this Manual

The graphic symbols used in this manual indicate the following type of information.

• This symbol is used to indicate important information that should be memorized or minor precautions, such as precautions that will result in alarms if not heeded.

■ Indication of Reverse Signals

In this manual, the names of reverse signals (ones that are valid when low) are written with a forward slash (/) before the signal name, as shown in the following example:

Notation Examples

• S-ON = 　 /S-ON

• P-CON = 　 /P-CON

■ Copyrights

• MECHATROLINK is a trademark of the MECHATROLINK Members Association.

• Microsoft, Windows, Windows NT, and Internet Explorer are registered trademarks of the Microsoft Corporation.

• Pentium is a registered trademark of the Intel Corporation.

• Other product names and company names are the trademarks or registered trademarks of the respective company. “TM” and the ® mark do not appear with product or company names in this manual.

3

4

■ Related Manuals

Refer to the following related manuals as required.

Thoroughly check the specifications, restrictions, and other conditions of the product before attempting to use it.

Manual Name

Machine Controller MP2300 Communication

Module

User’s Manual

Machine Controller MP900 Series

User's Manual

Ladder Programming

Machine Controller MP 

User's Manual

Motion Programming

Machine Controller MP900/MP2000 Series

MPE720 Software for Programming Device

User’s Manual

Σ Series SGM  /SGD

User’s Manual

Σ Series SGM  /SGDB

User’s Manual

Manual Number

SIEPC88070004 

SIEZ-C887-1.2



SIEZ-C887-1.3



SIEPC88070005 

SIE-S800-26.3



SIE-S800-26.4



Contents

Describes the functions, specifications, and application methods of the MP2300 Communication Modules (217IF,

218IF, 260IF, 261IF).

Describes the instructions used in MP900/MP2000 ladder programming.

Describes the instructions used in MP900/MP2000 motion programming.

Describes how to install and operate the MP900/MP2000

Series programming system (MPE720).

Σ -II Series

SGM  H/SGDM User’s Manual

Σ -II Series

SGM  H/SGDM User’s Manual

Σ -III Series SGM  S/SGDS

User’s Manual

SIEPS80000005 

SIEPS80000015 

SIEPS80000000 

Describes the Σ Series SERVOPACK models, specifications and capacity selection methods.

Describes the Σ Series SERVOPACK models, specifications and capacity selection methods.

Describes the installation, wiring, trial operation, function applications methods, maintenance, and inspection of the Σ -II

Series SERVOPACKs.

Describes the installation, wiring, trial operation, function applications methods, maintenance, and inspection of the Σ -II

Series SERVOPACKs.

Describes the models, capacities, selection methods, ratings, characteristics, diagrams, cables, peripheral devices, wiring, panel installation, trial operation, adjustment, function application methods, maintenance, and inspection of the Σ -III

Series SERVOPACKs and Servomotors.

Σ -III Series SGM  S/SGDS

Digital Operator

Instructions

TOBPS80000001 

Describes the operation methods of the JUSP-OP05A Digital

Operator.

Σ -III Series SGM  S/SGDS

User’s Manual

For MECHATROLINKII communications

Machine Controller MP900/MP2000 Series

Linear Servomotor Manual

Machine Controller MP900 Series

New Ladder Editor

Programming Manual

Machine Controller MP900 Series

New Ladder Editor

User’s Manual

Machine Controller MP900/MP2000 Series

User’s Manual

MECHATROLINK System

SIEPS80000011 

SIEPC88070006 

SIE-C887-13.1



SIE-C887-13.2



SIEZ-C887-5.1



Describes the models, capacities, selection methods, ratings, characteristics, diagrams, cables, peripheral devices, wiring, panel installation, trial operation, adjustment, function application methods, maintenance, inspection, and

MECHATROLINK communication of the  -III Series

SERVOPACKs and Servomotors.

Describes the connection methods, setting methods, and other information for Linear Servomotors.

Describes the programming instructions of the New Ladder

Editor, which assists MP900/MP2000 Series design and maintenance.

Describes the operating methods of the New Ladder Editor, which assists MP900/MP2000 Series design and maintenance.

Describes the distributed I/O Module for the

MECHATROLINK Modules for MP900/MP2000 Series

Machine Controllers.

Safety Information

The following conventions are used to indicate precautions in this manual. These precautions are provided to ensure the safe operation of the MP2000 series and connected devices. Information marked as shown below is important for the safety of the user. Always read this information and heed the precautions that are provided.

The conventions are as follows:

WARNING

CAUTION

PROHIBITED

MANDATORY

Indicates precautions that, if not heeded, could possibly result in loss of life, serious injury, or property damage.

Indicates precautions that, if not heeded, could result in relatively serious or minor injury, or property damage.

If not heeded, even precautions classified under depending on circumstances.

CAUTION can lead to serious results

Indicates prohibited actions. Specific prohibitions are indicated inside

For example, indicates prohibition of open flame.

Indicates mandatory actions. Specific actions are indicated inside

●

.

For example, indicates mandatory grounding.

.

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6

Safety Precautions

The following precautions are for checking products on delivery, storage, transportation, installation, wiring, operation, maintenance, inspection, and disposal. These precautions are important and must be observed.

WARNING

• Before starting operation in combination with the machine, ensure that an emergency stop procedure has been provided and is working correctly.

There is a risk of injury.

• Do not touch anything inside the MP2000 series.

There is a risk of electrical shock.

• Always keep the front cover attached when power is being supplied.

There is a risk of electrical shock.

• Observe all procedures and precautions given in this manual for trial operation.

Operating mistakes while the servomotor and machine are connected can cause damage to the machine or even accidents resulting in injury or death.

• Do not remove the module, front cover, cables, connector while power is being supplied.

There is a risk of electrical shock.

• Do not damage, pull on, apply excessive force to, place heavy objects on, or pinch cables.

There is a risk of electrical shock, operational failure or burning of the MP2000 series.

• Do not attempt to modify the MP2000 series in any way.

There is a risk of injury or device damage.

• Do not approach the machine when there is a momentary interruption to the power supply. When power is restored, the machine controller and the connecting devices may start operation suddenly.

Provide suitable safety measures to protect people when operation restarts.

There is a risk of injury.

• Do not allow installation, disassembly, or repairs to be performed by anyone other than specified personnel.

There is a risk of electrical shock or injury.

■ Storage and Transportation

CAUTION

• Do not store or install the MP2000 series in the following locations.

• Direct sunlight

• Ambient temperature exceeds the storage or operating conditions

• Ambient humidity exceeds the storage or operating conditions

• Rapid changes in temperature or locations subject to condensation

• Corrosive or flammable gas

• Excessive dust, dirt, salt, or metallic powder

• Water, oil, or chemicals

• Vibration or shock

• Do not subject the MP2000 series to halogen gases, such as fiuorine, chlovine, bromine, and iodine, at any time even during transportation or installation.

There is a risk of device damage or injury.

• Do not overload the MP2000 series during transportation.

There is a risk of injury or an accident.

■ Storage and Transportation （ cont’d ）

CAUTION

• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pallets, or plywood, the packing materials must be treated before the product is packaged, and methods other than fumigation must be used.

Example: Heat treatment, where materials are kiln-dried to a core temperature of 56 ° C for 30

minutes or more.

If the electronic products, which include stand-alone products and products installed in machines, are packed with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlorine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.

■ Installation

CAUTION

• Never use the MP2000 series in locations subject to water, corrosive atmospheres, or flammable gas, or near burnable objects.

There is a risk of electrical shock or fire.

• Do not step on the MP2000 series or place heavy objects on the MP2000 series.

There is a risk of injury.

• Do not allow foreign objects to enter the MP2000 series.

There is a risk of element deterioration inside, an accident, or fire.

• Always mount the MP2000 series in the specified orientation.

There is a risk of an accident.

• Do not subject the MP2000 series to strong shock.

There is a risk of an accident.

■ Wiring

CAUTION

• Check the wiring to be sure it has been performed correctly.

There is a risk of motor run-away, injury, or an accident.

• Always use a power supply of the specified voltage.

There is a risk of burning.

• In places with poor power supply conditions, take all steps necessary to ensure that the input power supply is within the specified voltage range.

There is a risk of device damage.

• Install breakers and other safety measure to provide protection against shorts in external wiring.

There is a risk of fire.

• Provide sufficient shielding when using the MP2000 series in the following locations.

There is a risk of device damage.

• Noise, such as from static electricity

• Strong electromagnetic or magnetic fields

• Radiation

• Near to power lines

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8

■ Selecting, Separating, and Laying External Cables

CAUTION

• Consider the following items when selecting the I/O signal lines (external cables) to connect the

MP2000 series to external devices.

• Mechanical strength

• Noise interference

• Wiring distance

• Signal voltage, etc.

• Separate the I/O signal lines from the power lines both inside and outside the control box to reduce the influence of noise from the power lines.

If the I/O signal lines and power lines are not separated properly, malfunctioning may result.

Power

ケーブル

General

のケーブル

Digital I/O

入出力信号

ケーブル

■ Maintenance and Inspection Precautions

CAUTION

• Do not attempt to disassemble the MP2000 series.

There is a risk of electrical shock or injury.

• Do not change wiring while power is being supplied.

There is a risk of electrical shock or injury.

■ Disposal Precautions

CAUTION

• Dispose of the MP2000 series as general industrial waste.

■ General Precautions

Observe the following general precautions to ensure safe application.

• The products shown in illustrations in this manual are sometimes shown without covers or protective guards. Always replace the cover or protective guard as specified first, and then operate the products in accordance with the manual.

• The drawings presented in this manual are typical examples and may not match the product you received.

• If the manual must be ordered due to loss or damage, inform your nearest Yaskawa representative or one of the offices listed on the back of this manual.

Warranty

(1) Details of Warranty

■ Warranty Period

The warranty period for a product that was purchased (hereinafter called “delivered product”) is one year from the time of delivery to the location specified by the customer or 18 months from the time of shipment from the Yaskawa factory, whichever is sooner.

■ Warranty Scope

Yaskawa shall replace or repair a defective product free of charge if a defect attributable to Yaskawa occurs during the warranty period above. This warranty does not cover defects caused by the delivered product reaching the end of its service life and replacement of parts that require replacement or that have a limited service life.

This warranty does not cover failures that result from any of the following causes.

1. Improper handling, abuse, or use in unsuitable conditions or in environments not described in product catalogs or manuals, or in any separately agreed-upon specifications

2. Causes not attributable to the delivered product itself

3. Modifications or repairs not performed by Yaskawa

4. Abuse of the delivered product in a manner in which it was not originally intended

5. Causes that were not foreseeable with the scientific and technological understanding at the time of shipment from Yaskawa

6. Events for which Yaskawa is not responsible, such as natural or human-made disasters

(2) Limitations of Liability

1. Yaskawa shall in no event be responsible for any damage or loss of opportunity to the customer that arises due to failure of the delivered product.

2. Yaskawa shall not be responsible for any programs (including parameter settings) or the results of program execution of the programs provided by the user or by a third party for use with programmable

Yaskawa products.

3. The information described in product catalogs or manuals is provided for the purpose of the customer purchasing the appropriate product for the intended application. The use thereof does not guarantee that there are no infringements of intellectual property rights or other proprietary rights of Yaskawa or third parties, nor does it construe a license.

4. Yaskawa shall not be responsible for any damage arising from infringements of intellectual property rights or other proprietary rights of third parties as a result of using the information described in catalogs or manuals.

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(3) Suitability for Use

1. It is the customer’s responsibility to confirm conformity with any standards, codes, or regulations that apply if the Yaskawa product is used in combination with any other products.

2. The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment used by the customer.

3. Consult with Yaskawa to determine whether use in the following applications is acceptable. If use in the application is acceptable, use the product with extra allowance in ratings and specifications, and provide safety measures to minimize hazards in the event of failure.

• Outdoor use, use involving potential chemical contamination or electrical interference, or use in conditions or environments not described in product catalogs or manuals

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, vehicle systems, medical equipment, amusement machines, and installations subject to separate industry or government regulations

• Systems, machines, and equipment that may present a risk to life or property

• Systems that require a high degree of reliability, such as systems that supply gas, water, or electricity, or systems that operate continuously 24 hours a day

• Other systems that require a similar high degree of safety

4. Never use the product for an application involving serious risk to life or property without first ensuring that the system is designed to secure the required level of safety with risk warnings and redundancy, and that the Yaskawa product is properly rated and installed.

5. The circuit examples and other application examples described in product catalogs and manuals are for reference. Check the functionality and safety of the actual devices and equipment to be used before using the product.

6. Read and understand all use prohibitions and precautions, and operate the Yaskawa product correctly to prevent accidental harm to third parties.

(4) Specifications Change

The names, specifications, appearance, and accessories of products in product catalogs and manuals may be changed at any time based on improvements and other reasons. The next editions of the revised catalogs or manuals will be published with updated code numbers. Consult with your Yaskawa representative to confirm the actual specifications before purchasing a product.

CONTENTS

Using this Manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Safety Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

Safety Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

1 Applicable Machine Controllers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13

1.1 Applicable Machine Controllers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

1.1.1 AI-01 Module Applicable Machine Controllers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

1.1.2 AO-01 Module Applicable Machine Controllers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

1.2 Mounting/Removing Optional Modules on Machine Controller- - - - - - - - - - - - - - 16

1.2.1 Mounting Optional Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

1.2.2 Removing Optional Modules- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18

2 AI-01 Module- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21

2.1 AI-01 Module Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

2.1.1 AI-01 Module Functions and External Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

2.1.2 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

2.1.3 Input Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24

2.2 AI-01 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

2.2.1 Specifications on Cable and Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

2.2.2 Connector Pin Arrangement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26

2.2.3 Circuit Configuration and Connection Example- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

2.3 AI-01 Module Settings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30

2.3.1 Setting the Input Mode- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30

2.3.2 Setting the Offset/Gain- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

2.3.3 Self Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32

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12

3 AO-01 Module- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33

3.1 AO-01 Module Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -34

3.1.1 AO-01 Module Function and External dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

3.1.2 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

3.1.3 Output Characteristics- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36

3.2 AO-01 Module Connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -37

3.2.1 Specifications on Cable and Connector- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37

3.2.2 Connector Pin Arrangement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

3.2.3 AO-01 Module Connection Example (CN1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39

3.3 AO-01 Module Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -40

3.3.1 Setting the Output Range - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40

3.3.2 Setting the Offset/Gain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41

3.3.3 Self Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42

INDEX

Revision History

1

Applicable Machine Controllers

1

This chapter explains on the MP2000 series Machine Controller, that can install the AI-01/AO-01

Module.

1.1 Applicable Machine Controllers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

1.1.1 AI-01 Module Applicable Machine Controllers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14

1.1.2 AO-01 Module Applicable Machine Controllers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15

1.2 Mounting/Removing Optional Modules on Machine Controller - - - - - - - - - - 16

1.2.1 Mounting Optional Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16

1.2.2 Removing Optional Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18

13

14

1 Applicable Machine Controllers

1.1.1 AI-01 Module Applicable Machine Controllers

1.1 Applicable Machine Controllers

1.1.1 AI-01 Module Applicable Machine Controllers

The table below lists the MP2000-series Machine Controllers on which the AI-01 Module can be mounted.

Name

MP2300

Model

JEPMC-MP2300 (-E)

Max. No. of

Connectable

Modules

2 modules

Applicable Version

CPU

Module

MPE720

Ver. 2.40 or later

–

Remarks

MP2310 JEPMC-MP2310 (-E) 3 modules

MP2300S JEPMC-MP2300S (-E) 1 module

CPU-01 JAPMC-CP2200 (-E) 30 modules

MP

2200

*1

CPU-02

CPU-03

JAPMC-CP2210 (-E)

JAPMC-CP2220-E 31 modules

CPU-04 JAPMC-CP2230-E

All versions

Ver. 2.40 or later

All versions

Ver. 5.31

Ver. 6.01

Ver. 7.10

or later

–

–

The maximum number of connectable Modules is the total for the maximum expansion to four racks.

*2

MP2100M

MP2101M

MP2101TM

Name

MBU-01

MBU-02

MBU-03

JAPMC-MC2140 (-E)

JAPMC-MC2142-E

JAPMC-MC2142T-E

JEPMC-BU2220-E

24 modules

* 1. Mount a CPU module on the following base units.

Model

JEPMC-BU2200 (-E)

JEPMC-BU2210 (-E)

Ver. 2.40 or later

All versions

Remarks

100/200-VAC input base unit (9 slots)

24-VDC input base unit (9 slots)

24-VDC input base unit (4 slots)

The maximum number of connectable Modules is the total for the maximum expansion to three racks.

* 2. The following module or board is required between racks.

Name

EXIOIF

MP2100MEX

Model

JAPMC-EX2200 (-E)

JAPMC-EX2100 (-E)

Inter-rack connection module

Remarks

I/F board for MP2100M, MP2101M, and MP2101TM

*2

1.1 Applicable Machine Controllers

1.1.2 AO-01 Module Applicable Machine Controllers

The table below lists the MP2000 series Machine Controllers to which the AO-01 Module can be mounted.

Name

MP2300

Model

JEPMC-MP2300 (-E)

Max. No. of

Connectable

Modules

2 modules

Applicable Version

CPU

Module

Ver. 2.44 or later

MPE720

–

Remarks

MP2310 JEPMC-MP2310 (-E) 3 modules

MP2300S

MP

2200

*1

CPU-01 JAPMC-CP2200 (-E) 30 modules

CPU-02 JAPMC-CP2210 (-E)

CPU-03

JEPMC-MP2300S (-E) 1 module

JAPMC-CP2220-E

CPU-04 JAPMC-CP2230-E

31 modules

All versions

Ver. 2.44 or later

All versions

Ver. 5.33

Ver. 6.01

Ver. 7.10

or later

–

–

The maximum number of connectable Modules is the total for the maximum expansion to four racks.

*2

MP2100M

MP2101M

MP2101TM

JAPMC-MC2140 (-E)

JAPMC-MC2142-E

JAPMC-MC2142T-E

24 modules

Ver. 2.44 or later

All versions

The maximum number of connectable Modules is the total for the maximum expansion to three racks.

* 1. Mount a CPU module on the following base units.

Name

MBU-01

MBU-02

MBU-03

Model

JEPMC-BU2200 (-E)

JEPMC-BU2210 (-E)

JEPMC-BU2220-E

Remarks

100/200-VAC input base unit (9 slots)

24-VDC input base unit (9 slots)

24-VDC input base unit (4 slots)

* 2. The following module or board is required between racks.

Name

EXIOIF

MP2100MEX

Model

JAPMC-EX2200 (-E)

JAPMC-EX2100 (-E)

Remarks

Inter-rack connection module

I/F board for MP2100M, MP2101M, and MP2101TM

*2

1

15

16

1 Applicable Machine Controllers

1.2.1 Mounting Optional Modules

1.2 Mounting/Removing Optional Modules on Machine Controller

Use the following procedure to mount or remove Optional Modules.

 In the photos given here to explain the procedure, a Machine Controller MP2200 and an Optional Module 217-IF-01 are used. The procedure to mount an Optional Module AI-01 or AO-01 on a Machine Controller MP2300 or

MP2100M is the same as that to mount 217-IF-01 on MP2200.

1.2.1 Mounting Optional Modules

Use the following procedure to mount Optional Modules.

 For the replacement of Optional Module, refer to 1.2.2 Removing Optional Modules on page 1-18 to remove the

Optional Module to be replaced.

( 1 ) Preparation

1.

Backup the Programs

Save the programs written to the Machine Controller in the personal computer using MPE720. (Right-click the

Controller Folder, and select Transfer - All Files - Dump from the pop-up menu.)

2.

Remove the Machine Controller and Expansion Racks a) For MP2300

Turn OFF the power supply and disconnect all the cables from the MP2300. Then, remove the MP2300 from the panel or rack, and place it on a place with sufficient space, such as working table.

b) For MP2200 and MP2100M

Turn OFF the power supply and disconnect all the cables from the expansion rack (MP2200 base unit) where the

Optional Module to be replaced is mounted. Then remove the expansion rack and place it in a place with sufficient space, such as working table.

( 2 ) Removing Optional Cover

Use the following procedure if the optional cover (JEPMC-OP2300) is installed on the slot.

1.

Remove the battery cover.

Pull the notch on the side of the MP2000 series towards you to remove the battery cover.

1.2 Mounting/Removing Optional Modules on Machine Controller

2.

Remove the cover of Optional Module.

Insert the protruding part of the battery cover into the slot on top of the cover of Optional Module to unhook, as shown in the diagram. Face the front of the battery cover towards you for this operation.

1

Unhook the bottom in the same way.

( 3 ) Installing Optional Modules

1.

Insert Optional Modules.

Guide rails are visible at the top and bottom of the Option Slot, as shown in the following diagram. Line up the

Module with the guide rail and insert the Module straight.

 The FG bar on the inside bottom of the Unit Case may be damaged if the Module is inserted without following the guide rail.

Guide rail

2.

Mount on to the mounting base.

Once the Optional Module has been completely inserted, place your hand on the front face of the Optional

Module and push hard until the Optional Module has been inserted into the mounting base connectors. The front face of the Optional Module and the hook will be aligned when the Optional Module has been installed properly.

17

18

1 Applicable Machine Controllers

1.2.2 Removing Optional Modules

3.

Install the panel of the Optional Module.

Place the hole on the bottom of the panel of the Optional Module onto the hook on the bottom of the MP2300.

This completes the installation procedure.

1.2.2 Removing Optional Modules

( 1 ) Preparation

1.

Backup the Programs

Save the programs written to the Machine Controller in the personal computer using MPE720. (Right-click the

Controller Folder, and select Transfer - All Files - Dump from the pop-up menu.)

2.

Remove the Machine Controller and Expansion Racks a) For MP2300

Turn OFF the power supply and disconnect all the cables from the MP2300. Then, remove the MP2300 from the panel or rack, and place it on a place with sufficient space, such as working table.

b) For MP2200 and MP2100M

Turn OFF the power supply and disconnect all the cables from the expansion rack (MP2200 base unit) where the

Optional Module to be replaced is mounted. Then remove the expansion rack and place it in a place with sufficient space, such as working table.

( 2 ) Removing Optional Modules

1.

Remove the battery cover.

Pull the notch on the side of the MP2000 series towards you to remove the battery cover.

1.2 Mounting/Removing Optional Modules on Machine Controller

2.

Remove the panel of Optional Module.

Insert the protruding part of the battery cover into the slot on top of the panel of Optional Module to unhook, as shown in the diagram. Face the front of the battery cover towards you for this operation.

1

Unhook the bottom in the same way.

3.

Remove the Optional Module from the mounting base.

Pull the top of the panel of the Optional Module towards you to remove it. A notch on the Optional Module will be visible from the gap in the cover. Hook the round knob on the battery cover, shown in the diagram, into the notch in the Optional Module.

Notch

Round knob

Hold the center of the battery cover as shown in the following diagram. Push the battery cover down and out, rotating from the round knob to disconnect the Module and mounting base connectors, and then pull the Optional

Module forward.

Fulcrum

19

20

1 Applicable Machine Controllers

1.2.2 Removing Optional Modules

4.

Pull out the Optional Module.

Hold the Module on the top and bottom and pull it out straight. Hold the edges of the Module and avoid touching the parts on the Module.

Put the removed Module into the bag that it was supplied with and store it in this bag.

 The optional cover must be installed on the empty slot.

2

AI-01 Module

2

This chapter explains the detailed specifications and functions, connection methods, and settings of the AI-01 Module.

2.1 AI-01 Module Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

2.1.1 AI-01 Module Functions and External Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - -22

2.1.2 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22

2.1.3 Input Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24

2.2 AI-01 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

2.2.1 Specifications on Cable and Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25

2.2.2 Connector Pin Arrangement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26

2.2.3 Circuit Configuration and Connection Example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28

2.3 AI-01 Module Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30

2.3.1 Setting the Input Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -30

2.3.2 Setting the Offset/Gain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -31

2.3.3 Self Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -32

21

22

2 AI-01 Module

2.1.1 AI-01 Module Functions and External Dimensions

2.1 AI-01 Module Specifications

This section explains the appearance, function, and specifications of AI-01 module.

2.1.1 AI-01 Module Functions and External Dimensions

The AI-01 module has eight channels for analog input. Three types of analog-input ranges are available −

Voltage: -10 V to +10 V, Voltage: 0 V to +10 V, Current: 0 mA to 20 mA.

A maximum of two modules can be mounted in the MP2300 option slot, 30 modules in the MP2000 base unit if four units are connected and CPU-01 is used or 31 if CPU-02 is used; and 24 modules in the MP2100M or MP2100MEX expansion racks if three racks are connected.

(41)

Indicators (LED)

AI-01

RUN

(6)

Analog input connector CN1

CN1

(125)

Analog input connector CN2

CN2

(19.3)

(95)

Units: mm

External Dimensions when installing the cable connector (side view)

2.1.2 Specifications

The following table shows the general and hardware specifications, and the details of LED of the AI-01 module.

( 1 ) General Specifications

Environmental

Conditions

Item

Ambient

Operating

Temperature

Ambient Storage

Temperature

Ambient

Operating

Humidity

Ambient Storage

Humidity

Pollution Level

Corrosive Gas

Operating

Altitude

0 to 55 ° C

-25 to 85 ° C

Specifications

30% to 95% (with no condensation)

5% to 95% (with no condensation)

Pollution level 2 (conforming to JIS B 3502)

There must be no combustible or corrosive gas.

2,000 m above sea level or lower

2.1 AI-01 Module Specifications

Mechanical

Operating

Conditions

Electrical

Operating

Conditions

Installation

Requirements

Item

Vibration

Resistance

Shock Resistance

Specifications

Conforming to JIS B 3502:

10 to 57 Hz with single-amplitude of 0.075 mm

57 to 150 Hz with fixed acceleration of 9.8 m/s

2

10 sweeps each in X, Y, and Z directions

(sweep time: 1 octave/min)

Conforming to JIS B 3502:

Peak acceleration of 147 m/s

2

(15 G) twice for 11 ms each in the X, Y, and Z directions

Noise Resistance

Ground

Conforming to EN 61000-6-2, EN 61000-6-4, EN 55011 (Group 1 Class A)

Ground to 100 Ω max.

Cooling Method Natural cooling

( 2 ) Hardware Specifications

Items

Description

Name

Model No.

Number of Channels

Setting of the channels used

Specifications

I/O Module

AI-01

JAPMC-AN2300-E

8 channels ((4 channels /1connector) × 2)

1 to 8 channels (Optional)

Analog

Input

Connector

Insulation

Analog Input Range

Max. Rated Input

Input Impedance

Digital Resolution

Absolute Accuracy

Accuracy

*1

25 ° C *2

0 to 55 ° C

Input Conversion Time

*3

Indicator

Current Consumption

Dimensions

Mass

Between channels: non-insulated

Between input connector and system power supply: photocoupler insulation

-10 V to +10 V 0 to +10 V 0 to 20 mA

± 15 V

20 k Ω

16 Bit (-31276 to +31276) 15 Bit (0 to +31276)

± 30 mA

250 Ω

100 mV or less

∗

± 0.1% ( ± 10 mV)

± 0.3% ( ± 30 mV)

1.4 msec or less

0.3 mA or less

±

±

0.1% (

0.3% (

±

±

0.02 mA)

0.06 mA)

CN1: Input connector

CN2: Input connector

RUN (Green )

500 mA or less

Height: 125 mm Depth: 95 mm

100 g

* 1. Indicates if the offset and gain adjustment not to be performed in the MPE720.

* 2. Indicates if the offset and gain adjustment is performed in the MPE720.

* 3. Input conversion time = Delay time from input filter (1 ms or less) + (50 × number of channels used);

Delay time from the input filter peaks at 1 ms between -10 V and +10 V.

( 3 ) LED Indicator

RUN

Indicator name

Indicator

Color

Status when ON Status when OFF

RUN Green Operates

• No operate

• No channel has been selected. (The input mode must be set.)

2

23

2 AI-01 Module

2.1.3 Input Characteristics

2.1.3 Input Characteristics

This section explains the input characteristics table corresponding to the analog input value and voltage and current mode, and input characteristic drawings.

( 1 ) Input Characteristics and Corresponding Modes

Analog input value

-10.5V

-10.0V

-5.0V

0.0 V (0.0 mA)

+5.0 V (10 mA)

+10.0 V (20 mA)

+10.5 V (21 mA)

Voltage mode 1

-10V to + 10V

32768

31276

15638

0

15638

31276

32767

Voltage mode 2

0 to +10V

−

0

−

−

15638

31276

32767

Current mode

0 to 20 mA

−

0

−

−

15638

31276

32767

 If the voltage exceeds +10.0 V or more, the linearity is not guaranteed.

( 2 ) Voltage Mode 1 (-10V to +10V)

32767

31276

Input register

-10.5V

-10V

0

0V Analog input

10V

10.5V

24

-31276

-32768

( 3 ) Voltage Mode 2 (0V to +10V) and Current Mode (0 to 20 mA)

32767

31276

Input register

0

0V

Analog input

10.5V

(21mA)

10V

(20mA)

2.2 AI-01 Module Connections

2.2 AI-01 Module Connections

2.2.1 Specifications on Cable and Connector

( 1 ) Connector

Specifications

Connector

Connector

Name

No. of

Pins Module

Analog Input

Connector

CN1/CN2 26 10226-52A3PL

Connector Model

Cable

・ Connector

　 10126-3000PE

・ Shell

　 10326-52A0-008

　（ Screw-locked type ）

　 10326-52F0-008

　（ One-touch- lock type ）

Manufacturer

3M Japan

Limited

( 2 ) Connector Models and External Appearance of Standard Cable

Cable Model Length

JEPMC-W6080-05-E 0.5 m

Cable for AI-01

Module

JEPMC-W6080-10-E 1 m

JEPMC-W6080-30-E 3 m

CN1

Appearance （ JEPMC-W6080 -E ）

NP

㧦

JEPMC-W6080-05-E

CN2

Mark tube (label)

L 150

Loose wire

( 3 ) Standard Cable Wiring

The following table shows the wiring for the JEPMC-W6080 -E standard cable loose wire.

CN1

26-pin Terminal

No.

1

2

3

14

16

4

5

6

17

19

7

8

9

20

22

Wire Color

Gray

Gray

Orange

Orange

Yellow

Yellow

Pink

Pink

Yellow

Yellow

White

White

White

White

Gray

Gray

Gray

Gray

Dot Color

Red

Black

Black

Red

Red

Black

Red

Black

Black

Red

Red

Black

Red

Black

Black

Red

Red

Black

Dot Mark

－－

－－

－－

－

－

－－

－－

－－

－

－

－－

－－－

－－－

－－－

－－－

－

－

－－

G2A

A2

DP2

DN2

V3

G3V

G3A

A3

DP3

DN3

CN2

Mark Tube

（ Label ）

V1

G1V

G1A

A1

DP1

DN1

V2

G2V

Twisted-pair Wire

2

25

26

2 AI-01 Module

2.2.2 Connector Pin Arrangement

CN1

26-pin Terminal

No.

10

11

12

23

25

Wire Color

Orange

Orange

Pink

Pink

Orange

Orange

Dot Color

Red

Black

Black

Red

Red

Black

Dot Mark

－

－

－

－－

－－

－

CN2

Mark Tube

（ Label ）

V4

G4V

G4A

A4

DP4

DN4

Twisted-pair Wire

Note: The cable is shielded twisted-pair and connected to connector shell of CN1 by metal-clamp.

2.2.2 Connector Pin Arrangement

The following table shows the connector (CN1, CN2) of the pin arrangement and the terminal layout for the AI-01 module.

( 1 ) CN1 Pin Arrangement and Terminal Layout

Pin Arrangement at Connection Side

G1

G3

V4

V2

A2

A4

6

8

2

4

10

12

V1

V3

A3

A1

G2

G4

–

1

7

9

3

5

11

13

15 㧔 G1 㧕

17 MDP2

19 MDN2

21 㧔 G3 㧕

23 MDP4

25 MDN4

14 MDP1

16 MDN1

18 㧔 G2 㧕

20 MDP3

22 MDN3

24

26 –

㧔

G4

㧕

No.

5

6

3

4

7

8

1

2

9

10

11

12

13

[ a ] Terminal Specifications

G3

A3

V4

G4

A4

–

A1

V2

G2

A2

V3

V1

G1

Signal

Name

Function

Voltage input 1

Ground 1

Current input 1

Voltage input 2

Ground 2

Current input 2

Voltage input 3

Ground 3

Current input 3

Voltage input 4

Ground 4

Current input 4

–

No.

14

15

16

17

18

19

20

21

22

23

24

25

26

Signal

Name

MDP1

（ G1 ）

MDN1

MDP2

（ G2 ）

MDN2

MDP3

（ G3 ）

MDN3

MDP4

（ G4 ）

MDN4

–

Function

Mode selection terminal 1

（ Ground 1 ）

Mode selection terminal 1

Mode selection terminal 2

（ Ground 2 ）

Mode selection terminal 2

Mode selection terminal 3

（ Ground 3 ）

Mode selection terminal 3

Mode selection terminal 4

（ Ground 4 ）

Mode selection terminal 4

–

2.2 AI-01 Module Connections

( 2 ) CN2 Pin Arrangement and Terminal Layout

[ a ]

　 Pin Arrangement at Connection Side

6

8

2

4

10

12

V8

A8

G5

V6

A6

G7

1

3

5

7

V5

9 A7

11 G8

13

A5

G6

V7

No.

1

6

7

8

4

5

2

3

9

10

11

12

13

[ b ] Terminal Specifications

G7

A7

V8

G8

A8

V5

Signal

Name

G5

A5

V6

G6

A6

V7

Function

Voltage input 5

Ground 5

Current input 5

Voltage input 6

Ground 6

Current input 6

Voltage input 7

Ground 7

Current input 7

Voltage input 8

Ground 8

Current input 8

15 G5

17 MDP6

19 MDN6

21 G7

23 MDP8

25 MDN8

14 MDP5

16 MDN5

18 G6

20 MDP7

22 MDN7

24 G8

26

No.

14

19

20

21

15

16

17

18

22

23

24

25

26

Signal

Name

MDP5

（ G5 ）

MDN5

MDP6

（ G6 ）

MDN6

MDP7

（ G7 ）

MDN7

MDP8

（ G8 ）

MDN8

Function

Mode selection terminal 5

（ Ground 5 ）

Mode selection terminal 5

Mode selection terminal 6

（ Ground 6 ）

Mode selection terminal 6

Mode selection terminal 7

（ Ground 7 ）

Mode selection terminal 7

Mode selection terminal 8

（ Ground 8 ）

Mode selection terminal 8

2

27

28

2 AI-01 Module

2.2.3 Circuit Configuration and Connection Example

2.2.3 Circuit Configuration and Connection Example

( 1 ) AI-01 Module Circuit Configuration

Voltage input

Current input

Mode

Ground

CH1

1

3

16

14

10 k

Ω

2

GND

256.5

Ω

10 k

Ω

-

+

Voltage input

Current input

Mode

Ground

CH2

4

10 k

Ω

6

19

17

5

GND

256.5

Ω

10 k

Ω

-

+

Multiplexer

+5V

D/A

Converter

Photocoupler

Internal circuit

Voltage input

Current input

Mode

Ground

CH8

10

10 k

Ω

12

25

23

11

GND

256.5

Ω

10 k

Ω

-

+

Shell

+5V

0V

+15V

-15V

DC/DC

Converter

0V

2.2 AI-01 Module Connections

( 2 ) AI-01 Module Connection Example (CN1

）

Junction-terminal block

External device

V

FG

-10 to +10V

External device

V

FG

-10 to +10V

External device

A

FG

0 to +20mA

External device

A

FG

0 to +20mA

AI-01

1

2

Voltage input1

Ground 1

3

Current input1

14

16 )

Mode selection1

4

5

Voltage input 2

Ground 2

6

Current input 2

17

19 )

Mode selection 2

7

8

Voltage input 3

Ground 3

9

Current input 3

20

22 )

Mode selection 3

10

11

Voltage input 4

Ground 4

12

Current input 4

23

25 )

Mode selection 4

FG (Connector shell)

 Use a standard cable (JEPMC-W6080 -E) to connect the AI-01 Module to an external device. Use the junctionterminal block, because the distances between each external device and the module vary.

 Ground the cable shield between the external devices and the junction-terminal block on the external-device end.

■ Using with Voltage Input Mode 1 and 2

Open each mode-selection terminal, terminals 1 to 8, and do not connect to the current-input terminals 1 to 8.

■ Using with Current Input Mode

Short-circuit each mode-selection terminal, terminals 1 to 8, and do not connect to the voltage-input terminals 1 to 8.

2

29

30

2 AI-01 Module

2.3.1 Setting the Input Mode

2.3 AI-01 Module Settings

This section describes the items to be set using the MPE720 after connecting the AI-01 Module.

 After connecting the AI-01 Module, use the following procedures to select the input mode, offset/gain, and self configuration. If self configuration is performed after setting the input mode and offset/gain, the values will return to their default values. Or, the Module will stop operation and the RUN indicator will turn OFF.

2.3.1 Setting the Input Mode

The AI-01 Module has three input modes

• Voltage Mode 1 (Input range: -10 V to +10 V)

• Voltage Mode 2 (Input range: 0 V to +10 V

• Current Mode (Input range: 0 mA to 20 mA)

The input mode for each channel must be selected both on the machine and in the MPE720 program. Both settings must match.

For information on how to select the input mode on the machine, refer to 2.2.3 ( 2 ) AI-01 Module Connection

Example (CN1 ） on page 2-29.

In the MPE720 program ver. 5.31 or later, select the input mode for the channel to be used in the AI-01 Configuration window.

2.3 AI-01 Module Settings

2.3.2 Setting the Offset/Gain

The offset/gain settings do not usually have to be adjusted. The AI-01 Module has been adjusted before shipment so the appropriate value is input for the specified voltage or current. If more precise adjustments are required, use the following procedure to adjust the offset/gain.

1.

After selecting the channel number in the AI-01 Configuration window, select Set and then Offset/

Gain .

2

The Set Offset/Gain box will be displayed.

2.

The voltage of the external device can be set to 0 V, 5 V, or 10 V. After changing the voltage, the current value displayed for the AI-01 Module will also change. Adjust the offset/gain accordingly so they are in accordance with the current value displayed for the AI-01 Module. Then click the OK button.

3.

Repeat steps 1 and 2 for all channels to be used.

 The offset/gain adapted value will be stored in the input register (I register):

　　 Input register = A/D conversion value ×Gain ＋ Offset

 The default values of the offset and gain are as follows.

　 　 Offset: 0000

　　 Gain: 1.000

If using the default values, the Input register value equals the A/D conversion value.

31

32

2 AI-01 Module

2.3.3 Self Configuration

2.3.3 Self Configuration

The MP2300, MP2200, and MP2100M machine controllers in the MP2000-series have a self configuration function.

With self configuration, the I/O leading and end registers for the AI-01 Module will be automatically allocated and all of the channels will be shown as being unused if (no channel has been selected in the AI-01 Configuration window).

Or, the Module will stop operation and the RUN indicator will turn OFF.

8 words (fixed) are allocated starting from the register number that can be used.

All channels are in unused status.

3

AO-01 Module

This chapter explains the detailed specifications and functions, connection methods, and settings of the AI-01 Module.

3.1 AO-01 Module Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

3.1.1 AO-01 Module Function and External dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - -34

3.1.2 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -34

3.1.3 Output Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -36

3.2 AO-01 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37

3.2.1 Specifications on Cable and Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -37

3.2.2 Connector Pin Arrangement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -38

3.2.3 AO-01 Module Connection Example (CN1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -39

3.3 AO-01 Module Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40

3.3.1 Setting the Output Range - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -40

3.3.2 Setting the Offset/Gain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -41

3.3.3 Self Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -42

3

33

34

3 AO-01 Module

3.1.1 AO-01 Module Function and External dimensions

3.1 AO-01 Module Specifications

This section explains the appearance, function, and specifications of the AO-01 module.

3.1.1 AO-01 Module Function and External dimensions

The AO-01 module has four channels for analog input. Two types of analog-output ranges are available −

Voltage: -10 V to +10 V, Voltage: 0 V to +10 V.

A maximum of two modules can be mounted in the MP2300 option slot, 30 modules in the MP2000 base unit if four units are connected and CPU-01 is used or 31 if CPU-02 is used; and 24 modules in the MP2100M or MP2100MEX expansion racks if three racks are connected.

(41)

Indicators (LED)

AO-01

RUN

(6)

(125)

CN1

Analog output connector CN1

Units: mm

(19.3)

(95)

AO-01 Module Appearance External Dimensions when installing the cable connector (side view)

3.1.2 Specifications

The following table shows the general and hardware specifications, and the details of LED of the AO-01 module.

( 1 ) General Specifications

Environmental

Conditions

Item

Ambient

Operating

Temperature

Ambient Storage

Temperature

Ambient

Operating

Humidity

Ambient Storage

Humidity

Pollution Level

Corrosive Gas

Operating

Altitude

0 to 55 ° C

-25 to 85 ° C

Specifications

30% to 95% (with no condensation)

5% to 95% (with no condensation)

Pollution level 2 (conforming to JIS B 3502)

There must be no combustible or corrosive gas.

2,000 m above sea level or lower

3.1 AO-01 Module Specifications

Mechanical

Operating

Conditions

Electrical

Operating

Conditions

Installation

Requirements

Item

Vibration

Resistance

Shock Resistance

Specifications

Conforming to JIS B 3502:

10 to 57 Hz with single-amplitude of 0.075 mm

57 to 150 Hz with fixed acceleration of 9.8 m/s

2

10 sweeps each in X, Y, and Z directions

(sweep time: 1 octave/min)

Conforming to JIS B 3502:

Peak acceleration of 147 m/s

2

(15 G) twice for 11 ms each in the X, Y, and Z directions

Noise Resistance

Ground

Conforming to EN 61000-6-2, EN 61000-6-4, EN 55011 (Group 1 Class A)

Ground to 100 Ω max.

Cooling Method Natural cooling

( 2 ) Hardware Specifications

Items

Description

Name

Model No.

Number of Channels

Setting of the channels used

I/O Module

AO-01

JAPMC-AN2310-E

4 channels

1 to 4 channels (Optional)

Specifications

Insulation

Analog

Output

Analog Output Range

Digital Resolution

Accuracy

25 ° C

0 to 55 ° C

Max. Allowable Load

Current

Output Conversion

Time

*2

Connector

Indicator

Current Consumption

Dimensions

Mass

Between channels: non-insulated

Between output connector and system power supply: photocoupler insulation

±

±

± 5mA

1.2msec

CN1: Output connector

RUN (Green )

500mA or less

Height: 125 mm Depth: 95 mm

90 g

*

-10V to +10V

16Bit (-31276 to +31276)

0.1% (

0.3% (

±

±

10mV)

30mV)

* After change with a full scale of -10 V to + 10 V.

0 to +10V

15Bit (0 to +31276)

( 3 ) LED Indicator

RUN

Indicator name

Indicator

Color

RUN Green

Status when ON Status when OFF

Operates correctly No operate

3

35

3 AO-01 Module

3.1.3 Output Characteristics

3.1.3 Output Characteristics

This section explains the output characteristics table corresponding to the analog output value and voltage and current mode, and output characteristic drawings.

( 1 ) Output Characteristics Corresponding Table

Analog output value

-10.5V

-10.0V

-5.0V

0.0V

+5.0V

+10.0V

+10.5V

Output Register

Output range 1 (-10V to +10V) Output range 2 (0 to +10V)

-32768

-31276

-15638

0

15638

31276

32767

－

－

－

0

15638

31276

32767

 If the mode exceeds +10.0V or more, the linearity is not guaranteed.

( 2 ) Output Characteristics Drawing for Output Range 1 (-10V to +10V)

32767

31276

Output register

-10.5V

-10V

0

0V Analog output

10V

10.5V

36

-31276

-32768

( 3 ) Output Characteristics Drawing for Output Range 2 (-10V to +10V)

32767

31276

Output register

0

0V

Analog output

10V

10.5V

3.2 AO-01 Module Connections

3.2 AO-01 Module Connections

3.2.1 Specifications on Cable and Connector

( 1 ) Connector

Specifications

Connector

Connector

Name

No. of

Pins Module

Analog Output

Connector

CN1 20 10220-52A3PL

Connector Model

Cable

・ Connector

　 10120-3000PE

・ Shell

　 10320-52A0-008

　（ Screw lock ）

　 10320-52F0-008

　（ One-touch lock ）

Manufacturer

3M Japan

Limited

( 2 ) Connector Models and External Appearance of Standard Cable

Cable Model Length

JEPMC-W6090-05-E 0.5 m

CN1

Appearance （ JEPMC-W6090 -E ）

NP 㧦 JEPMC-W6090-05-E

CN2

Mark tube (label)

Cable for

AO-01Module

JEPMC-W6090-10-E 1 m

Loose wire

JEPMC-W6090-30-E 3 m L 150

( 3 ) Standard Cable Wiring

The following table shows the wiring for the JEPMC-W6090 -E standard cable loose wire.

CN1

20-pin Terminal

No.

1

6

8

7

3

2

4

9

Wire Color

Orange

Orange

Gray

Gray

White

White

Yellow

Yellow

Dot Color

Red

Black

Red

Black

Red

Black

Red

Black

－

－

－

－

－

－

－

－

Dot Mark

CN2

Mark Tube

（ Label ）

AO0

AO0G

AO1

AO1G

AO2

AO2G

AO3

AO3G

Twisted-pair Wire

Note: The cable is shielded twisted-pair and connected to connector shell of CN1 by metal-clamp.

3

37

38

3 AO-01 Module

3.2.2 Connector Pin Arrangement

3.2.2 Connector Pin Arrangement

The following table shows the connector (CN1) of the pin arrangement and the terminal layout for the AO-01 module.

( 1 ) CN1 Pin Arrangement and Terminal Layout

Pin Arrangement at Connection Side

2

4

AO1

AO1G

AO2 6

8

10

AO2G

N.C.

1

7

9

3

5

AO0

AO0G

N.C.

AO3

AO3G

12 N.C.

14 N.C.

16 N.C.

18 N.C.

20 N.C.

11 N.C.

13 N.C.

15 N.C.

17 N.C.

19 N.C.

( 2 ) Terminal Specifications

No.

8

9

10

6

7

1

2

3

4

5

Signal

Name

AO0

AO1

AO0G

AO1G

N.C.

AO2

AO3

AO2G

AO3G

N.C

Function

Analog output 0

Analog output 1

Ground 0

Ground 1

Unused

Analog output 2

Analog output 3

Ground 2

Ground 3

Unused

No.

16

17

18

19

20

11

12

13

14

15 N.C

N.C

N.C

N.C

N.C

N.C

Signal

Name

N.C

N.C

N.C

N.C

Unused

Unused

Unused

Unused

Unused

Unused

Unused

Unused

Unused

Unused

Function

3.2 AO-01 Module Connections

3.2.3 AO-01 Module Connection Example (CN1)

Junction-terminal block AO-01

Voltage output 1

Ground 1

Voltage output 2

Ground 2

Voltage output 3

Ground 3

䋱

3

2

4

6

8

Voltage output 4

Ground 4

7

9

FG

(Connector shell)

External device

RL

FG

-10 to +10V

External device

RL

FG

-10 to +10V

External device

RL

FG

-10 to +10V

External device

FG

RL

-10 to +10V

 Use the AO-01 standard cable (JEPMC-W6090 -E) for the connection to the external device. Use the junction terminal block because the distance between the external devices and the module are different as seen on the above diagram.

 Ground the cable shield between the external devices and the junction terminal block by the external device side.

3

39

40

3 AO-01 Module

3.3.1 Setting the Output Range

3.3 AO-01 Module Settings

This section describes the items to be set using the MPE720 after connecting the AO-01 Module.

 After connecting the AO-01 Module, use the following procedures to select the input mode, offset/gain, and self configuration. If the self configuration is executed after having set the output range and offset/gain, the set values will be reset to their default values.

3.3.1 Setting the Output Range

The AO-01 Module has two output ranges

• Output Range 1: -10 V to +10 V

• Output Range 2: 0 V to +10 V

Start the MPE720 program. In the AO-01 Configuration window, select the output range for each channel to be used.

3.3 AO-01 Module Settings

3.3.2 Setting the Offset/Gain

The offset/gain settings do not usually have to be adjusted. The AO-01 Module has been adjusted before shipment so the appropriate value is input for the specified voltage or current. If more precise adjustments are required, use the following procedure to adjust the offset/gain.

1.

After selecting the channel number in the AO-01 Configuration Window, select Set and the Offset/

Gain .

The Set Offset/Gain box will be displayed.

2.

Set the output register to 0 (0 V), and measure the output voltage of the AO1 Module.

3.

Calculate the offset of the output voltage using the following equation. Enter the result in the Offset

Input box in the Set Offset/Gain box.

　　 Offset value = AO1×( − 3127.6) (round off below decimal point)

3

4.

Click the OK button to save the offset value, and the dialog box will close.

5.

Repeat step 1 to view the Set Offset/Gain box.

6.

Set the output register to 31276 (10 V), and measure the output voltage of the AO2 module.

7.

Calculate the gain of the output voltage using the following equation. Enter the result in the Gain Input box in the Set Offset/Gain box.

・ If the voltage of AO2 is less than 10 volts,

　　 Gain = 10.0÷AO2 　 (Round to three decimal places.)

・ If the voltage of AO2 is greater than 10 volts, gradually reduce the value of the output register from

31276 until the output voltage 10 V. The value of the output register if the output voltage is approximately 10 V is REG1.

　　 Gain = REG1÷31276.0

　 (Round to three decimals places.)

41

42

3 AO-01 Module

3.3.3 Self Configuration

8.

Click the OK button to save the gain, and the dialog box will close.

 Offset default: 0000, Gain default: 1,000.

3.3.3 Self Configuration

The MP2300, MP2200, and MP2100M machine controllers in the MP2000-series have a self configuration function.

With self configuration, the I/O leading and end registers for the AO-01 Module will be automatically allocated and all of the channels will be shown as being unused if (no channel has been selected in the AO-01 Configuration window).

4 words (fixed) are allocated starting from the register number that can be used.

All channels are in unused status.

Index

INDEX

A

AI-01 module - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 applicable machine controllers - - - - - - - - - - - - - - - - - 14 circuit configuration - - - - - - - - - - - - - - - - - - - - - - 28 connection example - - - - - - - - - - - - - - - - - - - - - - 29 connections - - - - - - - - - - - - - - - - - - - - - - - - - - - 25 connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25 connector pin arrangement - - - - - - - - - - - - - - - - - - - 26 current input mode - - - - - - - - - - - - - - - - - - - - - - - 29 current mode - - - - - - - - - - - - - - - - - - - - - - - - - - 30 external dimensions - - - - - - - - - - - - - - - - - - - - - - 22 functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22 input characteristics - - - - - - - - - - - - - - - - - - - - - - 24

LED indicator - - - - - - - - - - - - - - - - - - - - - - - - - - 23 self configuration - - - - - - - - - - - - - - - - - - - - - - - - 32 setting the input mode - - - - - - - - - - - - - - - - - - - - - 30 setting the offset/gain - - - - - - - - - - - - - - - - - - - - - - 31 settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30 specifications - - - - - - - - - - - - - - - - - - - - - - - - - - 22 standard cable - - - - - - - - - - - - - - - - - - - - - - - - - - 25 standard cable wiring - - - - - - - - - - - - - - - - - - - - - - 25 voltage input mode - - - - - - - - - - - - - - - - - - - - - - - 29 voltage mode - - - - - - - - - - - - - - - - - - - - - - - - - - 30 analog input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23 analog output - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

AO-01 module - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33 applicable machine controllers - - - - - - - - - - - - - - - - - 14 connection example - - - - - - - - - - - - - - - - - - - - - - 39 connections - - - - - - - - - - - - - - - - - - - - - - - - - - - 37 connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37 connector pin arrangement - - - - - - - - - - - - - - - - - - - 38 external dimensions - - - - - - - - - - - - - - - - - - - - - - 34 function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

LED indicator - - - - - - - - - - - - - - - - - - - - - - - - - - 35 output characteristics - - - - - - - - - - - - - - - - - - - - - - 36 self configuration - - - - - - - - - - - - - - - - - - - - - - - - 42 setting the offset/gain - - - - - - - - - - - - - - - - - - - - - - 41 setting the output range - - - - - - - - - - - - - - - - - - - - - 40 settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40 specifications - - - - - - - - - - - - - - - - - - - - - - - - - - 34 standard cable - - - - - - - - - - - - - - - - - - - - - - - - - - 37 standard cable wiring - - - - - - - - - - - - - - - - - - - - - - 37 applicable machine controllers - - - - - - - - - - - - - - - - - - - 13

I installing optional modules - - - - - - - - - - - - - - - - - - - - - 17

M mounting/removing optional modules on machine controller - - - 16

O optional cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

R removing optional modules - - - - - - - - - - - - - - - - - - - - - 18

43

Revision History

The date of publication, revision number, and web revision number are given at the bottom right of the back cover. Refer to the following example.

MANUAL NO. SIEP C880700 26A <1>-1

WEB revision number

Revision number

Published in Japan September 2009

Date of publication

Date of

Publication

December 2018

February 2018

November 2017

July 2016

June 2016

July 2015

March 2014

May 2013

October 2012

January 2012

June 2011

April 2011

March 2011

November 2010

May 2010

October 2009

September 2009

September 2008

August 2005

<11>

<10>

<9>

<8>

<7>

<6>

<5>

<4>

<3>

Rev.

No.

<13>

<12>

<2>

<1>

–

0

0

0

0

0

1

0

1

0

0

1

WEB

Rev.

No.

0

0

0

0

2

1

0

–

Section

Back cover

1.1

2.1.2 (1), 3.1.2 (1)

Back cover

–

2.1.2 (3), 2.3, 2.3.3

2.2.1 (1), 3.2.1 (1)

Back cover

Front cover

Back cover

Back cover

Back cover

Back cover

Back cover

–

2.1.3 (2), (3)

–

Front cover

2.2.1 (1), 3.2.1 (1)

2.2.1 (2), (3),

2.2.3 (2),

3.2.1 (2), (3),

3.2.3

Back cover

Front cover

2.2.1 (3), 3.2.1 (3)

–

2.1.2 (2)

Preface

Back cover

Preface

2.2.1 (2), 3.2.1 (2)

2.2.1 (3)

Back cover

–

Revised Contents

Revision: Address

Revision: Applicable Machine Controllers

Revision: Pollution Level, Noise Resistance

Revision: Address

Printed version of the manual that is available on the web

(web version: SIEP C880700 26C<9>-1)

Addition: Information on LED indicators turning OFF

Revision: Sumitomo 3M Limited → 3M Japan Limited

Revision: Address

Revision: Format

Revision: Address and format

Revision: Address

Revision: Address

Revision: Address

Revision: Address

SIEP C880700 26B<3>-1, available on the Web.

Revision: Voltage range for mode 1 and 2

SIEP C880700 26A<2>-1, available on the Web.

Revision: Format

Revision: Connector model

Revision: Cable model

Revision: Address, format

Revision: Model

Revision: Table of standard cable wiring

SIEP C880700 26A<1>-2, available on the Web.

Revision: Model No.

Addition: Warranty

Revision: Address

Addition: PL on fumigation

Revision: Length and external appearance of standard cable

Revision: Table of standard cable wiring

Revision: Address

First edition

Machine Controller MP2000 Series

Analog Input/Analog Output Module

AI-01/AO-01 USER’S MANUAL

IRUMA BUSINESS CENTER (SOLUTION CENTER)

480, Kamifujisawa, Iruma, Saitama, 358-8555, Japan

Phone: +81-4-2962-5151 Fax: +81-4-2962-6138 http://www.yaskawa.co.jp

YASKAWA AMERICA, INC.

2121, Norman Drive South, Waukegan, IL 60085, U.S.A.

Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com

YASKAWA ELÉTRICO DO BRASIL LTDA.

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Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 http://www.yaskawa.com.br

YASKAWA EUROPE GmbH

Hauptstra

β e 185, 65760 Eschborn, Germany

Phone: +49-6196-569-300 Fax: +49-6196-569-398 http://www.yaskawa.eu.com E-mail: [email protected]

YASKAWA ELECTRIC KOREA CORPORATION

35F, Three IFC, 10 Gukjegeumyung-ro, Yeongdeungpo-gu, Seoul, 07326, Korea

Phone: +82-2-784-7844 Fax: +82-2-784-8495 http://www.yaskawa.co.kr

YASKAWA ASIA PACIFIC PTE. LTD.

30A, Kallang Place, #06-01, 339213, Singapore

Phone: +65-6282-3003 Fax: +65-6289-3003 http://www.yaskawa.com.sg

YASKAWA ELECTRIC (THAILAND) CO., LTD.

59, 1st-5th Floor, Flourish Building, Soi Ratchadapisek 18, Ratchadapisek Road, Huaykwang, Bangkok, 10310, Thailand

Phone: +66-2-017-0099 Fax: +66-2-017-0799 http://www.yaskawa.co.th

YASKAWA ELECTRIC (CHINA) CO., LTD.

22F, Link Square 1, No.222, Hubin Road, Shanghai, 200021, China

Phone: +86-21-5385-2200 Fax: +86-21-5385-3299 http://www.yaskawa.com.cn

YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE

Room 1011, Tower W3 Oriental Plaza, No.1, East Chang An Ave.,

Dong Cheng District, Beijing, 100738, China

Phone: +86-10-8518-4086 Fax: +86-10-8518-4082

YASKAWA ELECTRIC TAIWAN CORPORATION

12F, No. 207, Sec. 3, Beishin Rd., Shindian Dist., New Taipei City 23143, Taiwan

Phone: +886-2-8913-1333 Fax: +886-2-8913-1513 or +886-2-8913-1519 http://www.yaskawa.com.tw

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign

Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.

Specifications are subject to change without notice for ongoing product modifications and improvements.

© 2005 YASKAWA ELECTRIC CORPORATION

MANUAL NO. SIEP C880700 26C <13>-0

Published in Japan December 2018

18-10-15