Pro-face KPM(T) 5012KPM(T), 5015KPM(T) Flat Panel Industrial Monitor User Manual

KPM(T) Monitor Series

Flat Panel Industrial Monitors

User Manual for the

5012KPM(T) and

5015KPM(T) models

Printed in the United States of America

KPM(T) Series Flat Panel Industrial Monitor

Revision Description

A

B

C

D

Manual Released

TIR caution added

Clarified front panel frame, glass and overlay in Tables 1-1 & 1-2

Name change, correct where applicable with document

Revision

Date

03/04

06/04

08/04

04/07

Part Number 143448(D)

Trademark Information

Xycom and Xycom Automation are trademarks of Xycom Automation, L.L.C.

Xycom Automation, L.L.C. now is referred to as Pro-face through a D.B.A. The Pro-face name and logo will replace the Xycom name and logo on all documents where possible.

Pro-face is a trademark of Digital Electronics Corporation.

Brand or product names are trademarks or registered trademarks of their respective owners. Intel and

Pentium are registered trademarks and Celeron is a trademark of Intel Corporation. Windows, Windows NT, and Windows XP are registered trademarks of Microsoft Corporation in the U.S. and in other countries.

Copyright Information

This document is copyrighted by Xycom Automation, L.L.C. (Xycom) and shall not be reproduced or copied without expressed written authorization from Xycom Automation, L.L.C.

The information contained within this document is subject to change without notice. Pro-face does not guarantee the accuracy of the information.

United States FCC Part 15, Subpart B, Class A EMI Compliance Statement:

NOTE:

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user’s expense.

For European Users – WARNING:

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

INSTALLATION – Electromagnetic Compatibility WARNING:

The connection of non-shielded equipment interface cables to this equipment will invalidate FCC

EMI and European Union EMC compliance and may result in electromagnetic interference and/or susceptibility levels which are in violation of regulations applying to the legal operation of this device. It is the responsibility of the system integrator and/or user to apply the following directions relating to installation and configuration:

All interface cables must include shielded cables. Braid/foil type shields are recommended.

Communication cable connectors must be metal, ideally zinc die-cast backshell types, and provide 360-degree protection about the interface wires. The cable shield braid must be terminated directly to the metal connector shell; ground drain wires alone are not adequate.

Protective measures for power and interface cables as described within this manual must be applied. Do not leave cables connected to unused interfaces or disconnected at one end.

Changes or modifications to this device not expressly approved by the manufacturer could void the user’s authority to operate the equipment..

143448(D)

Table of Contents

CHAPTER 1 – INTRODUCTION ...................................................................................................................................1

P

RODUCT

O

VERVIEW

....................................................................................................................................................1

S

TANDARD

F

EATURES

...................................................................................................................................................1

Front Panel Controls ..............................................................................................................................................2

Back Panel.............................................................................................................................................................5

U

NPACKING THE

U

NIT

....................................................................................................................................................7

Q

UICK

S

TARTUP

...........................................................................................................................................................8

CHAPTER 2 – INSTALLATION.....................................................................................................................................9

I

NSTALLATION

O

VERVIEW

...............................................................................................................................................9

S

YSTEM

C

UTOUT

D

IMENSIONS

.....................................................................................................................................11

5012KPM(T).........................................................................................................................................................11

5015KPM(T).........................................................................................................................................................12

P

OWER

M

ANAGEMENT

.................................................................................................................................................13

System Power......................................................................................................................................................13

Excessive Heat ....................................................................................................................................................14

Electrical Noise ....................................................................................................................................................14

Line Voltage Variation ..........................................................................................................................................15

General Compatibility Issues ...............................................................................................................................15

XVME C

OMPATIBILITY

I

SSUES

.....................................................................................................................................16

U

SING A

T

OUCH

S

CREEN

.............................................................................................................................................16

C

USTOM

L

OGO

...........................................................................................................................................................17

C

REATING

C

USTOM

K

EYPAD

I

NSERTS

...........................................................................................................................17

H

AZARDOUS

L

OCATIONS

I

NSTALLATION

.........................................................................................................................23

Safety Agency Approval.......................................................................................................................................24

Definitions ............................................................................................................................................................25

Class I Locations..................................................................................................................................................25

Class II Locations.................................................................................................................................................25

Division 1 Locations .............................................................................................................................................25

Division 2 Locations .............................................................................................................................................26

Groups .................................................................................................................................................................26

Enclosures ...........................................................................................................................................................27

Power Switch .......................................................................................................................................................27

Cable Connections...............................................................................................................................................28

Hazardous Locations Control Drawing.................................................................................................................29

Operation and Maintenance.................................................................................................................................30

CHAPTER 3 – MONITOR SETTINGS .........................................................................................................................31

O

N

S

CREEN

D

ISPLAY

(OSD) S

WITCH

...........................................................................................................................31

M

ODE AND

I

MAGE

A

DJUSTMENT

...................................................................................................................................31

OSD Functions.....................................................................................................................................................32

Reset Factory Default Settings.............................................................................................................................34

A

NALOG

RGB I

NTERFACE

S

PECIFICATIONS

...................................................................................................................34

G

RAPHIC

M

ODES

........................................................................................................................................................35

CHAPTER 4 – OPERATOR INPUT.............................................................................................................................36

I

NSTALLING THE

T

OUCH

S

CREEN

D

RIVER

......................................................................................................................36

C

ALIBRATING THE

T

OUCH

S

CREEN

................................................................................................................................37

U

SING A

P

OINTING

D

EVICE WITH A

T

OUCH

S

CREEN FOR

DOS .........................................................................................37

CHAPTER 5 – KEYPAD UTILITY PROGRAM............................................................................................................38

L

OADING THE

K

EYPAD

U

TILITY

.....................................................................................................................................38

U

SING THE

K

EYPAD

U

TILITY

.........................................................................................................................................38

S

TARTUP

....................................................................................................................................................................39

M

AIN

M

ENU

................................................................................................................................................................39

Exit.......................................................................................................................................................................40

i

143448 (D)

Files Menu ...........................................................................................................................................................40

Macros Menu .......................................................................................................................................................41

Upload Menu........................................................................................................................................................43

Download Menu ...................................................................................................................................................43

Utilities Menu........................................................................................................................................................44

U

TILITY

B

ATCH

M

ODE

..................................................................................................................................................44

K

EYPAD

S

CAN

C

ODES

.................................................................................................................................................45

CHAPTER 6 – MAINTENANCE ..................................................................................................................................48

G

ENERAL

P

REVENTIVE

M

AINTENANCE

...........................................................................................................................48

Fuse Replacement...............................................................................................................................................48

T

ROUBLESHOOTING

.....................................................................................................................................................48

Before Contacting Technical Support...................................................................................................................48

P

RODUCT

R

EPAIR

P

ROGRAM

.......................................................................................................................................49

KPM(T) S

ERIES

F

RONT

P

ANEL

F

RAME

.........................................................................................................................50

Chemicals Compatible with Frame.......................................................................................................................50

Front Panel Overlay .............................................................................................................................................51

Chemicals Compatible with Overlay.....................................................................................................................51

Compatible Cleaning Agents for Overlay .............................................................................................................51

Chemicals Not Compatible with Overlay ..............................................................................................................51

APPENDIX A – TECHNICAL SPECIFICATIONS........................................................................................................52

H

ARDWARE

S

PECIFICATIONS

........................................................................................................................................52

E

NVIRONMENTAL

S

PECIFICATIONS

................................................................................................................................53

APPENDIX B – PINOUTS ...........................................................................................................................................54

VGA I

NPUT

C

ONNECTOR

.............................................................................................................................................54

S

ERIAL

I

NTERFACE

......................................................................................................................................................54

Touch Screen RS-232 Output Connector ............................................................................................................55

USB I

NPUT

/O

UTPUT

C

ONNECTOR

................................................................................................................................55

ii 143448 (D)

Chapter 1 – Introduction

Product Overview

Pro-face/X ycom industrial flat panel monitors offer state-of-the-art performance and features while meeting the rigorous requirements of the plant floor. Pro-face/

Xycom’s

5012KPM(T) and 5015KPM(T) high-resolution flat panel displays reflect the latest technology and are contained within a rugged housing with a resistive membrane touch screen, an integral pointing device, and an integral full alphanumeric keypad.

The 5012KPM(T) and 5015KPM(T) are UL508 listed, CE compliant and UL listed for use in Class I & II Division 2 Hazardous Locations.

The front panel is sealed to NEMA TYPE 4/4x/12 (UL 50) standards and is protected by an impact-resistant shield. UL listed for Hazardous Locations: Class I, Division 2,

Groups A, B, C; Class II, Division 2, Groups F and G (pending).

Standard Features

The KPM(T) monitor comes with the following standard features:

••••

••••

••••

Rear IBM® PS/2 keyboard port and mouse port

Front PS/2 keyboard/mouse port and front USB port

Diagnostic LEDs

– Power

– Input

••••

••••

••••

••••

••••

••••

••••

••••

••••

••••

Analog RGB video interface

Analog resistive touch screen with RS-232 interface

Die-cast aluminum front bezel

Shallow mounting depths – 2.32”on 5012KPM(T) and 2.17” on

5015KPM(T)

100-240V AC or optional 24V DC input power

Front panels meet NEMA 4/4X/12 and IP65 specifications when panel mounted

UL Listed for use in Class I and Class II, Division 2 Hazardous Locations,

Groups A, B, C, D, F, and G

UL 508 Listed

40 relegendable function keys (74 with the F/A function)

Numeric, PC control, and alpha keypads

Integrated mouse

••••

1

143448 (D)

KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction

The 5012KPM(T) has a 12.1" TFT SVGA color LCD, which supports resolutions up to 800x600 @75Hz. The 5015KPM(T) has a 15” TFT XGA, which supports resolutions up to 1024x768 @ 75Hz.

The figures and tables on the next several pages illustrate the internal and external components of the front and back panels to help you locate the features of the

KPM(T) monitors.

Figure 1-1 shows the front panel controls for the KPM(T) monitors. Table 1-1 outlines the front panel control functions.

Figure 1-1. 5012KPM(T)& 5015KPM(T) Front Panel Controls

The 5012KPM(T) and 5015KPM(T) feature function keys on either side of the flat panel display (PF1-PF20), function keys below the display (F1-F20), a numeric keypad, window keys, a curser control keypad, power LED, input LED, industrial

2 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction

mouse/keyboard and USB ports. All keypad keys are reprogrammable

1

F/A key, and all function keys are relegendable

2

, except the

. See Chapter 5 for more details.

Caution

Leaving your TFT LCD display on constantly can result in temporary image retention

(TIR). TIR can be avoided by using a screen saver, enabling the idle/doze timeout feature, or by turning off the display when it is not in use.

Feature

Front Panel

Diagnostic LEDs

Table 1-1. 5012KPM(T) & 5015KPM(T) Front Panel Controls Functions

Description

The front panel has four components: a display; strengthened glass covering the display; a frame in which the display and the glass are mounted; and the polyester overlay attached to both the glass and the frame.

The 5012KPM(T) has a 12.1" TFT LCD flat panel. The 5015KPM(T) has a

15" TFT LCD flat panel.

The strengthened glass covering the display is intended to withstand normal operating conditions. In the event of damage to the glass, the overlay will protect the user from any glass shards.

For more information abut the frame or the overlay, see Chapter 6 –

Maintenance.

Following is a description of the diagnostic LEDs and their meanings:

Power GREEN when the system has power.

Disk LED is not active on the 5012KPM(T) and 5015KPM(T).

COM LED is not active on the 5012KPM(T) and 5015KPM(T).

Input GREEN when the unit has a touch screen (LED gets brighter when a touch input is detected) or a key is pressed.

Fault LED is not active on the 5012KPM(T) and 5015KPM(T).

Brightness Control These buttons adjust the brightness of the backlights. The right button increases the brightness and the left button decreases the brightness.

Port Access The 5012KPM(T) and 5015KPM(T) feature front panel access to a PS/2 keyboard/mouse port and a USB 1.1 or 2.0 port (depending on capabilities of the host).

These front access connections on the 5012KPM(T) and 5015KPM(T) are nonincendive circuits and may be used safely in Class I Division 2,

Groups A, B, C, & D and in Class II Division 2, Groups F & G applications in which the peripheral electrical characteristics comply with the Hazardous Locations Control Drawing on page 29.

1

All keypad keys can be programmed to perform any function necessary.

2

You are able to create your own, custom keypad inserts to reflect any reprogramming you may have done.

3 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction

Feature

74-Key Keypad

Table 1-1. 5012KPM(T) & 5015KPM(T) Front Panel Controls Functions

Description

The 5012KPM(T) and 5015KPM(T) keypads feature:

•

Alpha, numeric and control keys

•

40 relegendable function keys

•

All keys reprogrammable (except the F/A key)

Integrated Mouse The 5012KPM(T) & 5015KPM(T) feature a 2-button integrated mouse.

See Chapter 5, Keypad Utility Program, for detailed instructions on programming the keypad. See Chapter 2, Installation, for detailed instructions on creating custom keypad inserts.

4 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction

Figure 1-2 shows a view of the KPM(T) monitor back panel. Figure 1-3 shows the bottom edge of the back panel, where the connectors are located.

Figure 1-2. 5012KPM(T) & 5015KPM(T) Back Panel, straight view

Figure 1-3. 5012KPM(T) & 5015KPM(T) Back Panel, bottom view

The back panel contains the OSD controls, the power connector, a video input connector, a pass-thru USB port (B-style connector), the serial touchscreen output connector, and the local and host ports for an external mouse and keyboard. The input range for the power supply is 100-240 VAC, 50-60 HZ, or 18-32 VDC.

Appendix A contains more information about the power connector pinouts.

5 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction

Table 1-2. 5012KPM(T) & 5015KPM(T) Back Panel Functions

No.* Feature

1

2

3

OSD controls

Mouse Local

Mouse Host

Description

Used to access, navigate and execute the OSD menu. The controls include the selector switch, and

Menu, Select, Increase and Decrease buttons

Used to plug in external mouse

Used to send both external mouse and integrated mouse signals to the computer (host), whether the optional external mouse is plugged into the local port on the back of the monitor or into the port on the front of the monitor

Used to plug in external keyboard 4 Keyboard Local

5

6

7

Keyboard Host

Touch Out RS-232

Pass-Thru USB**

Used to send the external keyboard and integrated keypad signals to the computer (host), whether the optional external keyboard is plugged into the local port on the back of the monitor or into the port on the front of the monitor

Used to send touch screen output to the computer

(host)

Used only as a pass thru port for USB signals to and from the host

8 Video In (VGA) Used to receive video input signal from computer

(host) VGA port.

9 AC Input (DC option) 100-240 VAC auto-ranging (18-30 VDC on DC models)

* See diagrams on previous page.

** USB devices plugged directly into this connector will not function.

The OSD controls are explained further in Chapter 3, Monitor Settings.

There must be an external cable connecting the “mouse host” port to the host computer for the integrated mouse to work. An external mouse can be plugged into either the front port or the “mouse local” port on the back of the KPM(T) monitor. If you are using an external mouse, there must be a cable going from the “mouse host” port to the host computer.

There must be an external cable connecting the “keyboard host” port to the host computer for the integrated keypad to work. An external keyboard can be plugged into either the front port or the “keyboard local” port on the back of the KPM(T) monitor. If you are using an external keyboard, there must be a cable going from the

“keyboard host” port to the host computer.

A Y cable may be used to connect both an external keyboard and an external mouse to the front port.

Caution

Do not connect either a mouse or keyboard cable from the PS/2 host port to the PS/2 local port. Damage can occur to either the host computer or the KPM(T) monitor.

6 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction

The Touch Out RS-232 is used when the touch screen option is utilized. A cable in this port sends the signals from the touch screen to the computer.

There is a USB port on the front of the monitor that can be used at any time. This is a pass-through only; there is no local USB activity on your KPM(T) monitor. To make your device work, you must have a cable going out to the computer from the USB port on the back of the monitor.

Caution

The USB cable that is used to connect the USB device cannot be more than 5 meters in length from the host computer, or the device will not work correctly. Pro-face ships a

3M USB cable with the 5012KPM(T) monitors and 5015KPM(T) monitors.

As a basic part of the initial setup of your KPM(T) monitor, you will connect a cable to both the AC port and the Video In port. The cable from the computer to the Video

In port provides the signal connection for the monitor. An RS-232 cable sends touch screen signals to the computer. A PS/2 cable connected to the ‘host keyboard’ port sends keypad (or an optional external keyboard) signals to the computer. A PS/2 cable connected to the ‘host mouse’ port sends integral mouse (or an optional external mouse) signals to the computer.

Unpacking the Unit

When you remove the KPM(T) monitor from its shipping box, verify that you have the parts listed below. Save the box and inner wrapping in case you need to reship the unit.

••••

••••

5012KPM(T) or 5015KPM(T) monitor

Documentation kit, which includes

•

10-32 hex nuts (12)

•

Analog RGB Cable (10 ft.)

•

RS-232C Cable (10 ft.)

•

Two PS/2 cables (10 ft.)

•

USB Cable (3 m)

•

Documentation and Support Library CD-ROM, which contains this manual and all drivers required by this unit

7 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction

Quick Startup

This section gives you the steps to get the system up and running without explaining the capabilities and options.

Warning

Remove power from the unit and disconnect the power cord before making any adjustments to the inside or outside of the monitor.

Warning

For Hazardous Locations installation, review Hazardous Locations

Installation in Chapter 2 before startup.

To prepare the system for use, perform the following steps.

1. Attach optional keyboard to the keyboard port.

2. Attach optional mouse to the mouse port.

3. Attach other optional equipment following the instructions in Chapter 2.

4. Attach the power cord from the power receptacle to a properly grounded 100-240

VAC, 50-60 Hz, or an optional 18-30 VDC power source. (See System Power in

Chapter 2 for more information.)

5. Turn on power to the KPM(T) monitor (via an outlet power switch if applicable).

Then turn on power to the host computer. The system will boot up into the operating system.

6. If the unit is equipped with a touch screen, install drivers on the host computer via the floppy, the CD-ROM, or the network, as applicable.

8 143448 (D)

Chapter 2 – Installation

This chapter offers detailed installation instructions and outlines the options for the

5012KPM(T) & 5015KPM(T). It also includes the guidelines for preparing your unit for installation and use.

Installation Overview

Warning

For Hazardous Locations installation, review the Hazardous Locations

Installation section in this chapter before startup.

The rugged design of the KPM(T) monitors allows the unit to be installed in most industrial environments. The system is generally placed in a NEMA 4/4X/12 enclosure to protect against contaminants such as dust, and moisture. Metal enclosures also help minimize the effects of electromagnetic radiation that nearby equipment can generate. Class II Hazardous Locations always require a Type 12

(dust-proof) minimum enclosure rating.

Read the following sections carefully to be sure that you are complying with all the safety requirements.

1. Select a NEMA rated enclosure and place the unit within the enclosure to allow easy access to the system ports (see other sections in this chapter and Appendix

A).

•

To assure a NEMA 4 seal, choose an approved enclosure that has a 14-gauge

(0.075 in/1.9 mm thick steel or 0.125 in/3.2 mm thick aluminum) front face.

•

Be sure to account for the unit’s depth when choosing the depth of the enclosure.

2. Create a cutout in the enclosure (see Figure 2-1 and Figure 2-2 in System Cutout

Dimensions).

•

Be sure to place the unit at a comfortable working level

•

Make sure the area around the cutout is clean and free from metal burrs

3. Mount the unit in an upright position and properly secure the unit into the panel.

•

Tighten the fourteen #10 nuts to 25 inch-pounds (2.8 Newton-meters / 28Kgf cm).

4. Attach one end of the power cord to the power receptacle on the unit and the other end to a properly grounded 100-240 VAC, 50-60 Hz outlet, or optional 18-

30 VDC power source.

9

143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

5. Turn on power to the KPM(T) monitor, and then to the host computer. The system will boot up the installed operating system.

6. Install the application software via a floppy drive, CD-ROM, or the network.

Additional aspects to take into account when mounting your KPM(T) monitor:

••••

••••

••••

••••

••••

••••

••••

••••

••••

••••

Consider locations of accessories such as AC power outlets and lighting

(interior lighting and windows) for installation and maintenance convenience

Prevent condensation by installing a thermostat-controlled heater or air conditioner

To allow for maximum cooling, avoid obstructing the airflow

Place any fans or blowers close to the heat generating devices. If using a fan, make sure that outside air is not brought into the enclosure unless a fabric or other reliable filter is used. This filtration prevents conductive particles and other harmful contaminants from entering the enclosure.

Do not select a location near equipment that generates excessive electromagnetic interference (EMI) or radio frequency interface (RFI).

Examples of these types of equipment are: high power welding machines; induction heating equipment; and large motor starters.

Place incoming power line devices (such as isolation or constant voltage transformers, local power disconnects, and surge suppressers) away from the system. The proper location of incoming line devices keeps power wire runs as short as possible and minimizes electrical noise transmitted to the unit.

Make sure the location does not exceed the unit’s shock, vibration, and temperature specifications

Install the unit in the rack or panel in such a way as to ensure that it does not cause a hazard from uneven mechanical loading

Incorporate a readily-accessible disconnect device in the fixed wiring on permanently connected equipment

Avoid circuit overloading of the supply circuit

10 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

System Cutout Dimensions

Figure 2-1 shows the cutout dimensions for the 5012KPM(T). Figure 2-2 shows the cutout dimensions for the 5015KPM(T).

5012KPM(T)

Figure 2-1. 5012KPM(T) system cutout dimensions (inches [mm])

11 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

5015KPM(T)

Figure 2-2. 5015KPM(T) system cutout dimensions (inches [mm])

12 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

Power Management

The monitor is based on the VESA DPMS and the DVI DMPM standards. To activate the monitor's Power Management function, both the video card and the computer must conform to the VESA DPMS standard and the DVI DMPM standard.

It is a good practice to use isolation transformers on the incoming AC power line to the system. An isolation transformer is especially desirable in cases in which heavy equipment is likely to introduce noise onto the AC line. The isolation transformer can also serve as a step-down transformer to reduce the incoming line voltage to a desired level. The transformer should have a sufficient power rating (units of volt-amperes) to supply the load adequately.

Proper grounding is essential to all safe electrical installations. Refer to the relevant federal, state/provincial, and local electric codes, which provide data such as the size and types of conductors, color codes and connections necessary for safe grounding of electrical components. The code specifies that a grounding path must be permanent

(no solder), continuous, and able to safely conduct the ground-fault current in the system with minimal impedance (minimum wire required is 18 AWG, 1 mm).

Observe the following practices:

• Separate the power and ground (P. E., or Protective Earth) cable from signal cables at the point of entry to the enclosure. To minimize the ground wire length within the enclosure, locate the ground reference point near the point of entry for the plant power supply.

• All electrical racks or chassis and machine elements should be Earth Grounded in installations where high levels of electrical noise can be expected. The rack/chassis should be grounded with a ground rod or attached to a nearby Earth structure such as a steel support beam. Connect each different apparatus to a single Earth Ground point in a "star" configuration with low impedance cable.

Scrape away paint and other nonconductive material from the area where a chassis makes contact with the enclosure.

The following figures diagram the power input terminal blocks for the KPM(T) monitors.

100-240 VAC

Power Input Terminal Block

Number

1

2

Function

AC Line Input

AC Neutral Input

3

Protective Earth

Ground

Figure 2-3 100-240 VAC Power Input Terminal Block

13 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

18-30 VDC

Power Input Terminal Block

Number

1

2

Function

+ DC Line Input

– DC Return Input

3

Protective Earth

Ground

Figure 2-4. 18-30 VDC Power Input Terminal Block

Caution

Use 18 AWG (1mm) wire or greater for the monitor power cable

Isolate the AC main circuit line, I/O signal lines, and power cord. Do not bind or group them together.

To keep the temperature in range, the cooling air at the base of the system must not exceed the maximum temperature specification (see Environmental Specifications in

Appendix A). Allocate proper spacing between internal components installed in the enclosure. When the air temperature is higher than the specified maximum in the enclosure, use a fan or air conditioner to lower the temperature.

Electrical noise is seldom responsible for damaging components, unless extremely high energy or high voltage levels are present. However, noise can cause temporary malfunctions that can result in hazardous machine operation in certain applications.

Noise may be present only at certain times, may appear at widely spread intervals, or in some cases, may exist continuously.

Noise commonly enters through input, output, and power supply lines, and may also be coupled through the capacitance between these lines and the noise signal carrier lines. This usually results from the presence of high voltage or long, close-spaced conductors. When control lines are closely spaced with lines carrying large currents, the coupling of magnetic fields can also occur. Use shielded cables to help minimize noise. Potential noise generators include switching components, relays, solenoids, motors, and motor starters.

Refer to the relevant Federal, State/Provincial, and local electric codes, which provide data such as the size and types of conductors, color codes and connections necessary for safe grounding of electrical components. It is recommended that high- and low-voltage cabling be separated and dressed apart. In particular, AC cables and switch wiring should not be in the same conduit with all communication cables.

14 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

The power supply section of the unit is built to sustain the specified line fluctuations and still allow the system to function within its operating margin. As long as the incoming voltage is adequate, the power supply provides all the logic voltages necessary to support the monitor unit.

Unusual AC line variations may cause undesirable system shutdowns. As a first step to reduce line variations, correct any possible feed problems in the distribution system. If this correction does not solve the problem, use a constant voltage transformer. The constant voltage transformer stabilizes the input voltage to the systems by compensating for voltage changes at the primary in order to maintain a steady voltage at the secondary. When using a constant voltage transformer, check that the power rating is sufficient to supply the unit.

!

Listed below are general compatibility issues that apply to the 5012KPM(T) and

5015KPM(T):

••••

••••

••••

••••

••••

The KPM(T) monitor must be powered up before the host computer is powered up so that the host can determine if a keyboard and mouse are connected. If the KPM(T) monitor is not powered up first, the host will determine that there is no mouse or keyboard available.

Once the complete system is up and running, the KPM(T) monitor can be power cycled at any time without affecting the host. It is the initial power up of the host that requires the power up sequence.

If an operating system is loaded on the host computer, the KPM(T) monitor should not be used as the host mouse or keyboard during the loading of the operating system. Instead, a mouse and keyboard can plug directly into the host for the loading of an operating system. The KPM(T) monitor can be used for the monitor only during the loading of the operating system.

The IBM specification for PS/2 ports defines both a Type I and Type II interface. The KPM(T) monitor is a Type II interface. Pro-face has determined that not all PS/2 compatible devices are Type II compatible. The user can try any standard PS/2 device, but Pro-face only guarantees the approved list.

Non-standard devices should not be used with the KPM(T) monitor. If a device does not meet the standard PS/2 definition, and does not use the standard PS/2 driver that comes with the operating system, it will not work reliably with the KPM(T) monitor. For example, if a device requires its own separate driver it probably will not work because it was written to expect that the device would be plugged directly into the computer’s host port. In the case of the KPM(T) monitor, this is not true.

Table 2-1. Known compatible and incompatible devices

Compatible

Microsoft®PS/2 Mouse

Logitech® Mouse

Incompatible

Dell® Mouse

••••

Daisy-chaining two or more KPM(T) monitors is not supported.

15 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

••••

••••

••••

Special functions, such as Capslock and Numlock, cannot be part of a programmed keypad macro sequence.

Hot unplug of a full-travel keyboard or mouse from the KPM(T) monitor is not supported.

Using the Pro-face/Xycom models 33XX/34XX as a host is not supported.

Note

Maximum total USB cable length between the host and the USB device cannot exceed

5M. Example: 3M USB cable from the host computer to the KPM(T) monitor and a 2M

USB cable from the front of the KPM(T) monitor to the USB device.

XVME Compatibility Issues

Listed below are XVME compatibility issues that apply to the 5012KPM(T) and

5015KPM(T):

••••

••••

If you are going to connect a KPM(T) monitor to a Pro-face/Xycom XVME-660 or

XVME-661 processor board, the CPU module must have BIOS revision 1.3

(or higher). The Pro-face/Xycom BIOS revision number will appear at the top of the screen briefly during system boot-up. If you do not see the Pro-face/Xycom

BIOS revision number for the CPU module, enable the Boot Time Diagnostic

Screen in the Advanced menu of the BIOS setup (see the XVME-660 or

XVME-661 manual for more details). Older Pro-face/Xycom processor boards

(i.e. XVME-654, XVME-655, and older) have not been validated to work with the 5012KPM(T) or the 5015KPM(T).

Using the XVME-653, 656, 658 or 659 as a host is not supported.

To get a copy of the new BIOS revision, call Pro-face technical support at

734-944-0482, or email [email protected]

Using a Touch Screen

Pro-face/Xycom

’s touch screen complies with environmental specifications and maintains a NEMA 4 seal when panel mounted. The touch screen controller emulates a Microsoft PS/2 mouse. For more information about your touch screen, see Chapter

4, Operator Input.

16 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

Custom Logo

You have the option to place a custom label on your unit. Refer to Figure 2-5 for the dimensions and recommended requirements for a customized label. Once a customized label is procured, place the new label over the “Pro-face/Xycom" label.

0.81 [20.57]

0.06 [1.52

(4 Places)

Your Logo On

Entire Surface

2.25 [57.15]

NOTE: All dimensions are in inches [mm]

Recommended material: 0.007 [0.176] thick polyester with 3M #468 adhesive on far side.

Figure 2-5. Logo Label Dimensions

Creating Custom Keypad Inserts

You can customize your keypad with keypad inserts to match the function keys that you program. Refer to Figure 2-6 and Figure 2-7 for insert dimensions for the

5012KPM(T). Refer to Figure 2-8 and Figure 2-9 for insert dimensions for the

5015KPM(T). Refer to Figure 2-10 for a keypad insert installation diagram.

17 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

5012KPM(T) Keypad Inserts

The following figures show the dimensions for the 5012KPM(T) keypad inserts.

Figure 2-6. 5012KPM(T) Keypad Inserts with Dimensions (PF1 – PF10)

Note : The PF11-PF20 insert has the same dimensions

18 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

Figure 2-7. 5012KPM(T) Keypad Insert with Dimensions (F1 - F20)

19 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

5015KPM(T) Keypad Inserts

The following figures show the dimensions for the 5015KPM(T) keypad inserts.

Figure 2-8. 5015KPM(T) Keypad Inserts with Dimensions (PF1 – PF10)

Note : The PF11-PF20 insert has the same dimensions

20 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

Figure 2-9. 5015KPM(T) Keypad Insert with Dimensions (F1 - F20)

21 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

Keypad Installation Diagram

The following figure shows how to insert the custom keypads you have created.

Figure 2-10. Rear View of KPM(T)Monitor Bezel, with Keypad Insertion Points Marked

22 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

Hazardous Locations Installation

Pro-face

designed the KPM(T) monitors to meet the requirements of

Class I and II, Division 2 Hazardous Locations applications. Division 2 locations are those locations that are normally non-hazardous, but could become hazardous due to accidents that may expose the area to flammable vapors, gases or combustible dusts.

These systems have been designed as non-incendiary devices. They are not intrinsically safe and should never be operated within a Division 1 (normally hazardous) location when installed as described here. Nor should any peripheral interface device attached to these systems be located within Division 1 locations unless approved and/or certified diode barriers are placed in series with each individual signal and DC power line. Any such installations are beyond the bounds of

Pro-face design intent. Pro-face accepts no responsibility for installations of this equipment or any devices attached to this equipment in Division 1 locations.

Note

When additional cards are added, it is the customer’s responsibility to ensure that the cards chosen meet operating conditions for Class I and II, Division 2 Hazardous

Locations

.

Additions and/or modifications without express consent from UL and/or

Pro-face

will void Hazardous Locations compliance.

It is the responsibility of the customer to ensure that the product is properly rated for the location. If the intended location does not presently have a Class, Division, and

Group rating, then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that hazardous location.

In accordance with Federal, State/Provincial, and local regulations, all Hazardous

Locations installations should be inspected by the appropriate authority having jurisdiction prior to use. Only technically qualified personnel should install, service, and inspect these systems.

Warning

In order to maintain a safe condition, do not use an external keyboard or mouse when the unit is operating in a hazardous environment.

23 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

" # #

The Pro-face systems have the following approvals:

••••

••••

Underwriters Laboratories Inc., UL 1604 Standard for Safety. Electrical equipment for use in Class I and Class II, Division 2, and Class III hazardous

(classified) locations (UL Listed, File E180970)

Underwriters Laboratories Inc., UL 508, “Industrial Control Equipment”

(UL Listed, File E107636)

••••

••••

Canadian Standard Association, Specification C22.2 No. 213-M1987. Nonincendiary electrical equipment for use in Class I, Division 2 Hazardous

Locations (cUL Listed, File E180970)

Canadian Standards Association, Specification C22.2 No. 142, Process

Control Equipment (cUL Listed, File E107636)

Warning

Suitable for use in Class I, Division 2, Groups A, B, C, and D, and Class II, Division 2,

Groups F and G Hazardous Locations or non-hazardous locations only.

Warning – Explosion Hazard

Substitution of components may impair suitability for Class I, Class II, Division 2.

Avertissement – Risque d’Explosion

La substitution de composants peut rendre ce materiel inacceptable pour les emplamements de classe I, II, Division 2.

Warning – Explosion Hazard

Do not disconnect equipment unless the power has been switched off or the area is known to be non-hazardous.

Avertissement – Risque d’Explosion

Avant de deconnecter l’equipment, coupler le courant ou s’assurer que l’emplacement est designe non dangereux.

24 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

Warning – Explosion Hazard

When in Hazardous Locations, turn off power before replacing or wiring modules.

Avertissement – Risque d’Explosion

Dans les situations hasardees, couper la courant avant de remplacer ou de cabler les modules.

$ "

$

The following Class and Division explanations are derived from Article 500

(Sections 5 and 6) of the United States National Fire Protection Agency National

Electric Code (NFPA 70, 1990). The definitions are not complete and are included here only for a general description for those not familiar with generic Hazardous

Locations' requirements.

Persons responsible for the installation of this equipment in Hazardous Locations are responsible for ensuring that all relevant codes and regulations related to location rating, enclosure, and wiring are met.

Class I locations are those in which flammable gases or vapors are, or may be, present in the air in quantities sufficient to produce explosive or ignitable mixtures.

Class II locations are those that are or may become hazardous because of the presence of combustible dust.

%

A Division 1 location is one in which flammable or ignitable gasses, vapors, or combustible dusts and particles can exist due the following conditions:

••••

Normal operating conditions;

••••

••••

Because of repair, maintenance conditions, leakage, or mechanical failure or abnormal operation of machinery or equipment; or

Combustible dusts of an electrically conductive nature may be present in hazardous quantities.

Note

Pro-face

systems are not suitable for installation within Division 1 locations.

25 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

Note

Electrical equipment cannot be installed in Division 1 locations unless they are intrinsically safe, installed inside approved explosion-proof enclosures, or installed inside approved purged and pressurized enclosures.

$ &

Division 2 locations are listed below:

••••

Class I volatile flammable liquids or flammable gasses are handled, processed, or used, but confined within closed containers or closed systems from which they can escape only in cases of accidental rupture or breakdown of such enclosures or systems, or in case of abnormal operation of equipment.

••••

••••

••••

Ignitable concentrations of Class I vapors or gasses are normally prevented by positive mechanical ventilation, but which may become hazardous due to mechanical failure of those ventilation systems.

Location is adjacent to a Division 1 location.

Class II combustible dust is not normally in the air in quantities sufficient to produce explosive or ignitable mixtures. Dust accumulations are normally insufficient to interfere with normal operation of electrical equipment or other apparatus. Combustible dust may be in suspension in the air as a result of the following: malfunctioning of handling or processing equipment; combustible dust accumulations on, or in the vicinity of electrical equipment; may be ignitable by abnormal operation or failure of electrical equipment.

!

All electrical equipment that is approved for use in Hazardous Locations must include a group rating. Various flammable and combustible substances are divided into these groups as a function of their individual maximum experimental safe gap

(MESG), explosion pressure, and ignition temperature.

Component temperatures and the potential for spark based upon voltage, current, and circuit characteristics, within electrical equipment, will determine what the equipment group rating will be. A device approved for installation within Class I,

Group A locations may also be used in Groups B, C, or D.

Note

Approved Class I equipment may not be suitable for Class II installations. Class I includes Groups A, B, C, and D. Class II includes Groups F and G.

26 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

!

The systems are designed for installation within a clean and dry enclosure for both ordinary and Hazardous Locations. The front panel meets the requirements of UL and

CSA Type 4, 4X, and 12 enclosures. The enclosure used for Class I Hazardous

Locations should have a minimum rating of Type 12 (NEMA 12, IP 5X). However,

Type 4 (IP 6X) enclosures are strongly recommended.

Panel flatness and rigidity are important if a proper panel seal is to be maintained. If non-metal type enclosures, such as plastic or fiberglass, are to be used, install a rigid metal stiffener behind the front panel. Failure to do so may result in an inadequate panel seal due to flexure of the front panel material between the stud mounts. Tighten the nuts on the mounting studs to 25 inch-pounds.

The requirements for enclosure fittings, conduit, and wiring vary according to the specific rating of the location and the type of flammable or combustible material involved. Those requirements are beyond the scope of this document and it is the responsibility of the customer to ensure that the installation is compliant with codes and regulations that apply to their specific location. Refer to NFPA 70, Article 500 for specific regulations in the United States.

'

The KPM(T) monitors do not have a power switch. The amount of input power required by these systems classifies a power switch as an incendiary device because the voltage and current across the make/break device are capable of creating a spark.

Hazardous locations’ regulations require that a power switch rated for ordinary locations may be used if it is located in an area specified as non-hazardous. However, limits in cable length between the workstation and the power switch may apply.

Otherwise the switch must be compliant with Class I, Division 1 requirements

(intrinsically safe). These switches are built in a manner that prevents the possibility of a spark when contacts are made or broken.

Use suitable UL listed and/or CSA Certified Class I, Division 1 switches in

Hazardous Locations. These switches are available from a wide number of sources. It is the responsibility of the customer to ensure that the power switch selected for their installation has the correct Hazardous Locations rating for the location in which it is installed.

27 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

Division 2 Hazardous Locations’ regulations require that all cable connections be provided with adequate strain relief and positive interlock. Front panel keyboard/mouse and USB ports may be used in Hazardous Locations with appropriate ratings if their electrical load characteristics comply with the Control

Drawing on 29.

All communication cables should include a chassis ground shield. This shield should include both copper braid and aluminum foil. The D-sub style connector housing should be a metal conductive type (e.g., molded zinc) and the ground shield braid should be well terminated directly to the connector housing. Do not use a shield drain wire.

The outer diameter of the cable must be suited to the inner diameter of the cable connector strain relief in order to ensure that a reliable degree of strain relief is maintained.

Warning

Never connect or disconnect the communication cables while power is applied at either end of the cable. This may result in an incendiary spark and permanent damage to the workstation communication components may occur.

Note

This warning does not apply to the front panel keyboard and USB interface connectors.

These connections are nonincendive circuits. Please refer to the Hazardous Locations control drawing on page 29.

28 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

( ) !

$

Warning

The following control drawing applies to front panel ports only.

Class I, Division 2, Groups A, B, C and D, and Class II, Division 2, Groups F and G

Hazardous (Classified) Locations

Pro-face

/

Xycom

Model

5012KPM(T) or

5015KPM(T)

Front Panel USB and

PS/2 Ports

(see note 1)

Nonincendive Field

Wiring Apparatus

Notes:

1. Nonincendive Circuit Parameters:

USB Port (Pins 1 to 4) PS/2 Port (Pins 3 to 4)

V oc

= 5 VDC

I sc

= 3.3 A

C a

= 10 uF

V oc

= 5 VDC

I sc

= 3.3 A

C a

= 10 uF

L a

= 16 uH L a

= 4 uH

2. Selected nonincendive Field Wiring Apparatus shall satisfy the following:

Nonincendive Field Wiring Apparatus

Pro-face/X

ycom Models 5012KPM(T) and 5015KPM(T)

V max

I max

≥

≥

V oc

I sc

C i

+ C cable

≤ C a

L i

+ L cable

≤ L a

3. If the electrical parameters of the cable are unknown, the following values may be used:

Capacitance – 60 pF/ft

Inductive – 0.20 uH/ft

4. Nonincendive Field Wiring must be installed in accordance with Article 501.4(B)(3) of the

National Electrical Code ANSI/NFPA 70.

29 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 2 – Installation

* )+

The KPM(T) monitors have been designed for compliance with relevant spark ignition tests. However, please note that the workstation front panel contrast adjustment tactile switches and keyboard connector are the only make/break components intended to be exercised by the operator in the course of normal operation.

Warning

In order to maintain a safe condition, never use an external keyboard or mouse connected to side ports when the unit is operating in the presence of a hazardous environment. Use of the front panel USB/keyboard ports is safe only if the control drawing criteria is satisfied as indicated on the control drawing on page 29, and if the device is approved for use in the classified

Hazardous Location.

With respect to Hazardous Location installations, always observe the following rules:

1. Always install the workstations within an enclosure suitable for the specific application. General-purpose enclosures may be acceptable for Class I applications but are never acceptable for Class II applications. Type 4 (IP 65) enclosures are recommended even when not required by regulations.

2. If present, keep enclosure doors or openings closed at all times, to avoid the accumulation of foreign matter inside the workstation.

3. Never subject the unit to any installation or service procedures unless power has been removed and the area is known to be non-hazardous. This includes the installation or removal of power cables, communication cables, or removal of the rear cover of the unit.

4. Only technically qualified service personnel should perform all installation and service. These workstations are designed to require no service in the course of normal operation by an operator.

30 143448 (D)

Chapter 3 – Monitor Settings

On Screen Display (OSD) Switch

The OSD Select switch is located on the back panel and offers two choices: OFF or

ON. The OSD keys can be locked-out by setting the OSD switch to OFF, or unlocked by setting the OSD switch to ON. Setting this switch to the OFF position will help prevent accidental changes to the settings. The OSD switch is next to the Menu,

Select and Increase/Decrease buttons (see Figure 3-1).

Caution

Touch data is transmitted to host computer while OSD menu is displayed.

Mode and Image Adjustment

Not all video controllers produce exactly the same video output levels or the same timing. The KPM(T) monitors use onscreen configuration menus to make setup and adjustment easy. The menus are selected and the menu items are adjusted using the buttons located on the back panel of the monitor (see Figure 3-1). You need only tap the buttons to activate each one. Table 3-1 outlines the functions of these controls.

Controls

Figure 3-1. Back Panel Control Buttons

Table 3-1. Back Panel Control Button Functions

Function

!

!

"

" $

#

With the OSD enabled, use the back panel control buttons to navigate through the adjustment menus and make adjustments. Press MENU to view the onscreen OSD

31

143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 3 – Monitor Settings

Functions menu. Use INC or DEC to highlight one of the adjustment menus, and

SELECT to access it. The adjustment menus are explained in Figure 3-2.

Note

The OSD will time out if you do not complete a task within a specified time period.

The default setting is 15 seconds, but you can change the setting in the OSD Timeout submenu, under Miscellaneous.

* $ !

Figure 3-2.OSD Functions menu

Press MENU to select the highlighted adjustment menu; the first adjustment option in the menu will be highlighted. Use INC or DEC to select a submenu, and then press

SELECT to access the submenu. Use INC or DEC to adjust the value of the highlighted option. Press SELECT to save the changes or MENU to cancel. Repeat the instructions above for selecting another adjustment menu. Press MENU again to exit the OSD adjustment menus.

32 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 3 – Monitor Settings

Note

To adjust the brightness of the backlights on the monitor, use the or

keys on the monitor’s keypad, not the brightness adjustment submenu in the OSD.

The Brightness and Contrast menus allow you to change the display on your flat panel monitor. Once the unit is mounted in a rack, however, the back panel controls will be less accessible. The Brightness control features on the front panel should be used instead.

Figures 3-3 through 3-7 show the adjustment options in the submenus for the color menu, the RGB menu, the position menu, the image menu, and the miscellaneous menu.

Note

In the following tables, the INC button is referred to as “+“, and the DEC button is referred to as “-“.

The color submenu offers three options: Auto Balance; RGB; and Color temperature.

Figure 3-3 outlines the functions of these choices.

Figure 3-3. Color submenu

The RGB submenu allows you to adjust the Red, Green and Blue on the monitor.

Figure 3-4 explains how these options work.

Figure 3-4. RGB submenu

The Position submenu offers three options as well: Image Horizontal Position; Image

Vertical Position; and Auto Center. Figure 3-5 explains these options.

33 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 3 – Monitor Settings

Figure 3-5. Position submenu

Figure 3-6 shows the three options available in the Image submenu: Phase;

Horizontal size; and Auto phase

Figure 3-6. Image submenu

Figure 3-7 explains the three options available in the Miscellaneous submenu: Load

Default; OSD Timeout; OSD position.

Figure 3-7. Miscellaneous submenu

, $ "!

To reset the factory default settings on your monitor, follow these steps.

1. Navigate to the Miscellaneous menu and highlight Load Default.

2. Press SELECT to enter submenu, which will ask you to choose yes or no.

3. Press the INC key to highlight yes, and press SELECT to enable your choice.

4. The default settings will be loaded as the submenu is exited.

Analog RGB Interface Specifications

Listed below are the Analog RGB Interface specifications.

• Based on VESA standard, separate analog RGB

• 0.7Vp-p positive true typically

• Input range: 0.5 to 1.0Vp-p typical with terminal resistance of 75Ω

• H sync signal input: TTL level, negative true or positive true

• V sync signal input: TTL level, negative true or positive true

34 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 3 – Monitor Settings

Graphic Modes

The following table lists the supported graphic modes for the KMP(T) monitors.

Table 3-2. Supported Video Modes

NOTE

All video modes are non-interlaced.

If the monitor is receiving timing signals that are not compatible, [OUT OF TIMING] will appear. Follow your computer’s instruction manual to set the timing so that it is compatible with the monitor.

If the monitor is not receiving any signal, [NO SIGNAL] will appear.

35 143448 (D)

Chapter 4 – Operator Input

Installing the Touch Screen Driver

In order to use the touch screen on your KPMT monitor, you must install the proper driver on the computer hooked to your monitor.

For computers running Windows® 98, NT, 2000, or XP, you will be installing the driver

.

This driver can be found in the

“Drivers\Touchscreen” folder on the Documentation and Support Library CD that shipped with your monitor. The default setting is serial mode.

1. Create a folder named “Touch” on your desktop or in the root directory of your C: drive, and unzip the files into the folder.

2. Click on the file “setup.exe” and follow the directions. Pro-face suggests that you accept all of the defaults.

3. Calibrate the touchscreen, following the directions in the next section.

Caution

When using MS-DOS®, the mouse driver must be loaded before the touch screen driver if both a mouse and touch screen are to be supported.

For computers running MS-DOS®, you will be installing the driver,

. This driver can be found in the “Drivers\Touchscreen” folder on the Documentation and Support Library CD that shipped with your monitor.

1. Create a directory named “Touch” in the root directory of your C:\ drive and unzip the files into the folder.

2. Run the file “install.exe” in the TB458 subdirectory and follow the directions. Pro-face suggests that you accept all of the defaults.

3. Copy all of the batchfile utilities from the Batch Files subdirectory to C:\

4. Add the command

5. Re-boot your system.

to your autoexec.bat file.

6. Calibrate the touchscreen, following the directions in the next section.

Caution

It is recommended that you keep all default setting when installing the driver.

The touch screen drivers are located on the Document and Support Library CD, which is shipped with you unit. Drivers can also be downloaded from http://www.profaceamerica.com

.

36

143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

Calibrating the Touch Screen

You need to calibrate the touch screen in the following cases:

•

The cursor does not follow the movement of your finger or pen.

•

You adjust the size of the video image or change the video mode.

For computers running Windows® 98, NT, 2000, or XP: Before calibrating your touch screen, Pro-face strongly recommends altering the following default settings in the calibration program.

1. Go to START/PROGRAMS/UPDD/SETTINGS

2. Click on the Calibration tab.

3. Set the Calibration points to 25.

4. Set the Margin Percentage to 1.

Note

If the Margin Percentage is set to 0, the calibration may not be correct at the edges of the screen, causing the cursor to jump unexpectedly.

5. Click on the Settings tab.

6. Set the Averaging to 0.

7. Click Apply.

You are now ready to calibrate your touch screen. Follow the instructions found in the following applet to calibrate the touch screen:

START/PROGRAMS/UPDD/CALIBRATE

Note

The touch screen and controller is a matched pair calibrated at the factory. If touch screen and controllers are interchanged calibration may be needed.

For computers running MS-DOS®, the touch screen drivers must be loaded before you can calibrate. After the drivers are loaded, switch to C:\Touch, and run

TBCAL.EXE to calibrate the touch screen:

1. Enter the "H" command for hard calibrate

2. Touch the cross hairs as directed by the calibrate utility

3. Save the settings

4. Exit the calibrate utility with the "X" command

37 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

Chapter 5 – Keypad Utility Program

The keypad utility program allows users to redefine any or all of the keypad keys on the unit with new scan codes, using utility software. You must use an external fullstroke PC/AT keyboard to access the utility. This chapter explains how to load the keypad utility, and details how the program’s pull-down menus work. Also included in this chapter are the default keypad scan codes.

Note

Your external full-stroke PC/AT keyboard cannot be redefined by running the keypad utility.

Note

The keypad switch arrays are disabled while the keypad utility is running.

Loading the Keypad Utility

Note

Pro-face/X ycom’s keypad utility will only run under DOS 3.2 or better.

The

keypad utility will not run in a Windows environment.

The keypad utility is on the “Documentation & Support Library” CD that shipped with your computer. You will find the self-extracting zip file, Keypad Utility 1.1

142606-001.exe, in the folder:

DRIVERS\Keypad Software\Keypad Utility 1.1 142606-001

If your computer is running DOS (revision 3.2 or better), create a subdirectory on your hard drive for the files, and extract the files on the disk into that subdirectory.

To run the utility, go to the subdirectory and type kp3util at the DOS prompt.

If your computer is not running DOS, you will need to extract the files onto a

DOS-bootable diskette. The diskette is then inserted into the floppy drive. You will need to reboot your computer for the computer to access the program. To run the utility, type kp3util at the DOS prompt.

Using the Keypad Utility

The keypad utility uses a menu bar and pull-down menu system. All menu bars are displayed across the top of the screen. “Proface/Xycom KP3 Utility” and the current menu titles are shown at the bottom of the screen (see Figure 5-1).

38 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

Startup

A full-stroke keyboard is needed to enter keystrokes while recording a new key macro, editing an existing macro, or entering utility commands. You can redefine all keys on the keypads, except the F/A (Function/Alpha) key. While the utility is running, the keypads are disabled.

Dialog boxes appear for user prompts, and to display error and user advice messages.

Any keys used specifically in each menu are shown at the bottom of each screen (see

Figure 5-1).

Two keys allow you to exit the menus:

• ESC moves to the previous menu or out of the utility from the Main Menu

• F1 returns to the current menu headings in some of the menus where

Exit

can be chosen to exit this menu

To begin using the keypad utility, type kp3util at the prompt (for the floppy drive when no DOS is available, or the subdirectory you created earlier). The program will bring up the main menu. Open the def3612.pkm file in the main menu to program the keypad. (This file contains the default keypad settings for the KPM(T) monitors.)

Changes to the default file should be saved to a new file with the pkm extension. If you do not open a file, the macros pull-down menu will not be available.

Note

If you make any changes to your keypad and want to set it back to the default settings, open the pkm file for your unit (e.g., def3612.PKM for 5015KPM) from the File/Open menu, and then download it from the download menu.

Caution

Do not save any changes to the default files.

Main Menu

Figure 5-1 shows the Main Menu screen. The functions of the pull-down menus are described in the following sections.

Note

Exit and Download do not have pull-down menus.

Note

Use

F

1 to access the menu bar options in the

kp3util

program.

39 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

Exit Files

Open

Close

Save

Save As

Delete

Exit

Macros

Function Keys

Alpha Keys

Upload

KP Ctl. Version

Exit

Download Utilities

Factory Default

Exit

<Company Name>

KP3 Utility: MAIN L-Arrow, R-Arrow, Enter

Figure 5-1. Main Menu, showing first-level pull-down menus

Exit closes any open files and exits the utility.

ESC can also be used for this purpose.

ESC

works for exiting the other menus as well.

+ !

When you choose Files, a pull-down menu will display the following choices: Open,

Close, Save, Save As, Delete, and Exit. The following table describes these menu commands.

Table 5-1. Files Menu

Command Description

Open Opens a file that contains a macro set for the keypad and loads the contents into memory. Any macro set in memory is overwritten. Once loaded, the macro set is available to edit, view, teach, or download to the keyboard controller.

Close Clears the macro set from memory and closes the file from which the set came.

Save

Save As

Delete

Exit

Copies the macro set from memory back into its original file. The original file contents are overwritten.

Creates a new file under the specified name and copies the macro set from memory into it. For example, to define different sets of codes, save each set under a different name and download the one you wish to use.

Deletes a file.

Returns to the Main Menu.

You can save files containing keypad macro sets (a macro for each key) on disk, and then load them into memory to view, edit, teach, or download to the keyboard controller. Some of these files may be included in the utility package for use in reconfiguring the keypads for different software packages, and as templates for defining completely new keypad macro sets.

40 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

+ + !

Note

You must have a macro file in memory before the Macros Menu is available. To load a macro file, select the File/Open menu.

When you select Macros, a keypad type pull-down menu is available. This pull-down menu provides the following choices: Function Keys, Alpha Keys, and Exit. Table

5-2 explains the commands in the Macros Keypad Type menu.

Table 5-2. Macros Keypad Type Menu

Command Description

Function Keys Selects the function keys on the keypad to view, edit, or teach.

Alpha Keys Selects the alpha keys on the keypad to view, edit, or teach.

Exit Returns to the main menu.

After choosing which keys you want to work with (Function or Alpha), another pulldown menu becomes available. This macros edit menu displays the following choices: Exit, View, Teach, and Edit. Table 5-3 explains the commands in the

Macros Edit menu.

Table 5-3. Macros Edit Menu

Command Description

Exit Returns to the Main Menu.

View Lets you view, but not edit, the macro for the selected key. When View is chosen, the Exit option is displayed on the menu bar and a graphic representation of the chosen keypad is shown. To return to the Macros

Menu, select Exit from the View Menu.

To select a key to view, use the arrow keys to position the cursor on the desired key and press

ENTER

. The macro is displayed as two lines: ASCII and code. The ASCII line displays each keycode as the keys it represents on the full-stroke keyboard. Special labels are used for certain keys (e.g.,

Spc for space bar, UAr for up arrow, and bk for the break code prefix). The code line is displayed in either Hex or decimal. There is a one-to-one correspondence between the ASCII and code lines.

While viewing the macro, the menu bar displays two options: Exit and

Hex/Decimal. To access the menu bar, use

F

1. Exit returns to the View

Menu; Hex/Decimal toggles between displaying the macro in hex or decimal format. When Hex is chosen, the keycodes are displayed as hexadecimal value scan codes. When Decimal is chosen, the keycodes are displayed as the decimal equivalent of the hex codes.

For example, the macro

abc

would be displayed as 1C F0 1C 32 F0 32 21

F0 21 in hex, and 28 240 28 50 240 50 33 240 33 in decimal.

41 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

Table 5-3. Macros Edit Menu

Command Description

Teach Allows you to record up to 105 keystrokes in a macro. When Teach is selected, a graphic representation of the keypad currently in memory displays. Menu bar choices are Exit, ASCII, and Click OFF. To access the menu bar, use

F

1.

As usual, Exit returns you to the Macros menu. ASCII specifies the format to display the keystrokes as they are entered. ASCII is the default setting.

The Click OFF choice is not supported.

To select a key to define, use the arrow keys to position the cursor on the desired key and press

ENTER

. After you select a key, the utility records every keystroke made on the external full-stroke keyboard. The keystrokes are saved in a macro assigned to the chosen key. As the keystrokes are entered, they are displayed using the chosen format.

ESC stops recording and returns you to the Teach Menu, so you cannot record the

ESC key. However,

ESC can be included in a macro by using the editor.

Changes made to the macros in the Teach Menu are not programmed until you select Download.

Edit

Edit/Cut

Displays a graphic representation of the keypad in memory and a menu bar displaying Exit and Click OFF. Exit returns to the Macros menu. Click

OFF is not supported.

To select a key to edit, use the arrow keys to position the cursor on the desired key and press

ENTER

. In edit mode, the macro is displayed as two lines. The top line displays the macro in either hex or decimal format, and is the line in which the editing takes place. The bottom line displays the macro in ASCII format; this line is not user configurable. The bottom line keeps track of which part of the macro being edited, and is updated by the utility as editing takes place. The insert, delete, and cursor control keys on the full-stroke keyboard are active for editing.

When a key is selected from the Edit Macro option, the menu bar displays the following choices: Exit, Cut, Copy, Paste, Codes, Hex, and I/O

(Insert/Overtype). The macro for the chosen key is also displayed. To access the menu bar, use

F

1. Use the Insert key on your full-stroke external keyboard to toggle between insert and overtype mode.

Cut deletes a sequence of scan codes from the macro. To select a section to cut:

1. Place the cursor on the first character to cut.

2. Press

F

1 (to access the menu bar choices) and select

CUT

.

3. Press

ENTER

. Cut should still be highlighted, but the cursor will appear on the Edit line. Move the cursor on the last character to cut and press

ENTER

.

The last character of every macro is the end of the macro (EOM) and cannot be deleted.

42 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

Table 5-4. Macros Edit Menu

Command Description

Edit/Copy Copy duplicates a sequence of scan codes from the macro into memory.

To select the section to copy:

1. Place the cursor on the first character to copy. Press

F

1 and select

Copy.

2. Press

ENTER

. Copy should still be highlighted, but the cursor will appear on the Edit line.

3. Move the cursor to the last character to copy and press

ENTER

.

The copied item does not appear on the screen until you select Paste.

Edit/Paste Paste inserts a sequence of scan codes (which were saved in memory using Copy) into the macro. To paste a sequence of scan codes that were previously copied, position the cursor where you want the text to appear and then press

F

1. Select Paste and then press

ENTER

.

Codes displays a table of keys and their scan codes in Hex. See the

Codes section in this chapter for a complete code listing.

Hex/Decimal toggles between displaying the scan codes in Hex and

Decimal formats.

I/O allows the user to insert text or type over text in the code(s). Use the

Insert key on your full-stroke external keyboard to toggle between insert and overtype mode.

-

$

Note

The 5012KPMT and 5015KPMT do not support the programming of special functions such as caps lock, Number lock, or scroll lock.

)+ !

Use the Upload Menu to access the keypad version. As illustrated in Table 5-5, the choices in this menu are Keypad Version and Exit.

Table 5-5. Upload Menu

Command Description

Keypad

Version

Exit

Commands the keyboard controller to send its firmware revision number.

Returns to the Main Menu.

)+ !

Note

Download contains no options. If you select Download, any macro set previously programmed is overwritten.

43 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

Caution

The macros set in memory should be saved before downloading. If the set is not saved, all changes will be lost.

Download should be used only after all the keypad keys have been programmed and saved to a *.pkm file. Selecting Download prior to saving changes will result in a loss of all keypad macro programming.

When you select Download, the program creates a download file called download.dld and loads the keypad controller’s non-volatile memory with the new macros, which become the new key definitions for the keypad. After the download is complete, the system will prompt the user to cycle power.

+ !

When the Utilities menu is selected, two choices are displayed: Factory Default, and

Exit. Table 5-6 explains these choices.

Table 5-6. Utilities Menu

Command Description

Factory Default Reprograms the keypad macros to the factory default settings. After completion, the system will need to be power cycled.

Exit Returns to the Main Menu.

Utility Batch Mode

The Utility Batch Mode can be used to reprogram keypads on multiple units with the same customized keypad macros. This feature is useful because it allows you to do the reprogramming without having to enter the full keypad utility for each individual unit. After you have programmed the first keypad macros, you will need to create a

DOS-bootable diskette to run the Utility Batch Mode.

You will need to extract files from the Documentation and Support Library CD-ROM to for the diskette. The necessary files can be found in the folder,

DRIVERS\Keypad Software\Keypad Utility 1.1 142606-001

Save the following files from the CD-ROM to the root directory on your DOSbootable diskette:

••••

••••

••••

••••

••••

••••

••••

H8flash.exe

KP3util.exe

H8fload.mot

*.pkm codes.pkm symbols.pkm download.dld

44 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

Then, insert the diskette into the unit you want to reprogram and reboot it. At the

DOS prompt, type the kp3util *.pkm to run the reprogramming function. This utility can be used on as many units as necessary.

Note

The

*.pkm

file is the macro file you saved in the earlier step. The * indicates the name you selected for the file.

Note

The

download.dld

file was created after the last keypad programming process.

This includes both new programming and reprogramming the keypad to the factory default settings.

Keypad Scan Codes

The utility’s default keypad keycodes are listed in the following table.

Table 5-7. Default Keypad Keycodes

F/A Key LED Off (Function Mode) F/A Key LED On (Alpha Mode) 5012KPM(T)

5015KPM(T)

Description of Key

PF1 / A

PF10 / J

F1 / K

F2 / L

F3 / M

F4 / N

F5 / O

F6 / P

F7 / Q

PF2 / B

PF3 / C

PF4 / D

PF5 / E

PF6 / F

PF7 / G

PF8 / H

PF9 / I

F8 / R

F9 / S

F10 / T

F11 / U

F12 / V

Make

Codes

14 05

0C

03

0B

83

14 09

05

06

04

14 06

14 04

14 0C

14 03

14 0B

14 83

14 0A

14 01

0A

01

09

12 05

12 06

Keyboard

Equivalent

F21

F4

F5

F6

F7

F30

F1

F2

F3

F8

F9

F10

F11

F12

F22

F23

F24

F25

F26

F27

F28

F29

Break Codes

F0 05 F0 14

F0 06 F0 14

F0 04 F0 14

F0 0C F0 14

F0 03 F0 14

F0 0B F0 14

F0 83 F0 14

F0 0A F0 14

F0 01 F0 14

F0 09 F0 14

F0 05

F0 06

F0 04

F0 0C

F0 03

F0 0B

F0 83

F0 0A

F0 01

F0 09

F0 05 F0 12

F0 06 F0 12

Make

Codes

1C

31

44

4D

15

3B

42

4B

3A

2D

1B

2C

3C

2A

2B

34

33

43

32

21

23

24

N

O

P

Q

J

K

L

M

R

S

T

U

V

F

G

H

I

B

C

D

E

Keyboard

Equivalent

A

Break Codes

F0 1C

F0 32

F0 21

F0 23

F0 24

F0 2B

F0 34

F0 33

F0 43

F0 3B

F0 42

F0 4B

F0 3A

F0 31

F0 44

F0 4D

F0 15

F0 2D

F0 1B

F0 2C

F0 3C

F0 2A

45 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

5012KPM(T)

5015KPM(T)

Description of Key

F13 / W

F14 / X

F15 / Y

F16 / Z

F17 / :

F18 / /

F19 / \

F20 / *

PF11 / (

PF12 / )

PF13 / ?

PF14 / ^

PF15 / %

PF16 / $

PF17 / @

PF18 / <

PF19 / >

PF20 / ~

CTRL

SHIFT

ESC

ALT

TAB

DEL

F/A

SPACE

BACKSPACE

9

.

7

8

3

4

5

6

1

2

0

=

PgUp up arr

F/A Key LED Off (Function Mode)

Keyboard

Equivalent

F31

F32

F33

F34

F35

F36

F37

F38

F39

F40

CTRL

1

SHIFT

1

ESC

ALT

1

F13

F14

F15

F16

F17

F18

F19

F20

TAB

DEL

SPACE

BACKSPACE

9

.

7

8

3

4

5

6

1

2

0

=

PgUp up arr

Make

Codes

Table 5-7. Default Keypad Keycodes

Break Codes

F/A Key LED On (Alpha Mode)

Keyboard

Equivalent

11 05

11 06

11 04

11 0C

11 03

11 0B

11 83

11 0A

12 04

12 0C

12 03

12 0B

12 83

12 0A

12 01

12 09

11 01

11 09

14

12

76

F0 04 F0 12

F0 0C F0 12

F0 03 F0 12

F0 0B F0 12

F0 83 F0 12

F0 0A F0 12

F0 01 F0 12

F0 09 F0 12

F0 05 F0 11

F0 06 F0 11

F0 04 F0 11

F0 0C F0 11

F0 03 F0 11

F0 0B F0 11

F0 83 F0 11

F0 0A F0 11

F0 01 F0 11

F0 09 F0 11

F0 14

F0 12

F0 76

26

25

2E

36

29

66

16

1E

11

0D

F0 11

F0 0D

ALT

TAB

E0 12 E0 71 E0 F0 71 E0 F0 12 DEL

F0 29

F0 66

F0 16

F0 1E

SPACE

BACKSPACE

F0 26

F0 25

F0 2E

F0 36

3

4

5

6

1

2

3D

3E

46

49

F0 3D

F0 3E

F0 46

F0 49

9

.

7

8

45

55

F0 45

F0 55

0

=

E0 12 E0 7D E0 F0 7D E0 F0 12 PgUp

E0 12 E0 75 E0 F0 75 E0 F0 12 up arr

%

$

@

<

?

^

(

)

:

/

\

*

W

X

Y

Z

>

~

CTRL

SHIFT

ESC

Make

Codes

Break Codes

12 46

12 45

12 4A

12 36

12 2E

12 25

12 1E

12 41

1D

22

35

1A

12 4C

4A

5D

12 3E

12 49

12 0E

14

12

76

3D

3E

46

49

26

25

2E

36

29

66

16

1E

11

0D

F0 11

F0 0D

E0 12 E0 71 E0 F0 71 E0 F0 12

F0 29

F0 66

F0 16

F0 1E

F0 26

F0 25

F0 2E

F0 36

F0 3D

F0 3E

F0 46

F0 49

45

55

F0 45

F0 55

E0 12 E0 7D E0 F0 7D E0 F0 12

E0 12 E0 75 E0 F0 75 E0 F0 12

F0 1D

F0 22

F0 35

F0 1A

F0 12 F0 4C

F0 4A

F0 5D

F0 12 F0 3E

F0 12 F0 46

F0 12 F0 45

F0 12 F0 4A

F0 12 F0 36

F0 12 F0 2E

F0 12 F0 25

F0 12 F0 1E

F0 12 F0 41

F0 12 F0 49

F0 12 F0 0E

F0 14

F0 12

F0 76

46 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Chapter 5 – Keypad Utility Program

5012KPM(T)

5015KPM(T)

Description of Key

+ left arr

HOME right arr

PgDn down arr

-

ENTER

END

Left Start

Explorer

Table 5-7. Default Keypad Keycodes

F/A Key LED Off (Function Mode) F/A Key LED On (Alpha Mode)

Keyboard

Equivalent

+

2 left arr

HOME right arr

PgDn down arr

-

2

ENTER

1

END

Mouse click

(windows start menu)

Mouse click

(windows pop-up menu)

Make

Codes

Break Codes Keyboard

Equivalent

79 F0 79 +

E0 12 E0 6B E0 F0 6B E0 F0 12 left arr

E0 12 E0 6C E0 F0 6C E0 F0 12 HOME

E0 12 E0 74 E0 F0 74 E0 F0 12 right arr

E0 12 E0 7A E0 F0 7A E0 F0 12 PgDn

E0 12 E0 72 E0 F0 72 E0 F0 12 down arr

7B

5A

F0 7B

F0 5A

-

ENTER

E0 12 E0 69 E0 F0 69 E0 F0 12 END

E0 12 E0 1F E0 F0 1F E0 F0 12

E0 12 E0 2F E0 F0 2F E0 F0 12

Make

Codes

Break Codes

79 F0 79

E0 12 E0 6B E0 F0 6B E0 F0 12

E0 12 E0 6C E0 F0 6C E0 F0 12

E0 12 E0 74 E0 F0 74 E0 F0 12

E0 12 E0 7A E0 F0 7A E0 F0 12

E0 12 E0 72 E0 F0 72 E0 F0 12

7B

5A

F0 7B

F0 5A

E0 12 E0 69 E0 F0 69 E0 F0 12

E0 12 E0 1F E0 F0 1F E0 F0 12

E0 12 E0 2F E0 F0 2F E0 F0 12

1

: Use the keyboard buttons located on the left side of the keyboard, i.e. the buttons normally used with the alpha keys

2

: Use the keyboard buttons located on the right side of the keyboard, i.e. the buttons normally used with the numeric keys

Additional notes:

• F11-F20 = SHIFT F1-F10

• F21-F30 = CTRL F1-F10

• F31-F40 = ALT F1-F10

• END, LEFT START, and EXPLORE keys are available.

47 143448 (D)

Chapter 6 – Maintenance

The KPM(T) monitors are designed to withstand the harsh environment of the factory floor. Routine maintenance can help keep your system in good operating condition.

Preventive maintenance consists of several basic procedures that will greatly reduce the chance of system malfunction. Schedule preventive maintenance along with the regular equipment maintenance to minimize down time.

General Preventive Maintenance

Here are some preventive measures you can take:

••••

Clean the monitor screen using a non-residue cleaner such as a mild window cleaning solution or CRT screen cleaner. Take care not to scratch the screen face.

••••

••••

Base your maintenance schedule on the type of environment the system is in

(i.e., if the area is dusty, you should schedule maintenance more often than if it is a dry, clean area).

Check the connections to I/O modules, especially in environments where vibration could loosen the connections. Check to see that all plugs, sockets, terminal strips, and module connections are solid.

••••

••••

Remove unnecessary articles, such as drawings or manuals, from the unit.

They can obstruct airflow and create hot spots, which cause the system to malfunction.

Do not place noise-generating equipment near the KPM(T) monitor.

!

,

The KPM(T) monitor has no accessible fuse. Return the unit to the factory for fuse replacement.

Troubleshooting

Pro-face

Technical Support offers a variety of support options to answer any questions about Pro-face products and their implementation. You may call Technical Support directly at 734-944-0482, or via email at [email protected]

.

" . ' !

Before contacting Technical Support, refer to the relevant chapter(s) in your documentation for a possible solution to any problem you may have with your system.

48

143448 (D)

KPM(T) Series Flat Panel Industrial Monitor Chapter 6 – Maintenance

If you find it necessary to contact Technical Support for assistance, please have the following information at hand:

1. Serial number and model number.

2. The operating system type and version (i.e., Microsoft Windows NT version

4.0 used on host computer).

3. Exact wording of system error messages encountered.

4. Any relevant output listing from the Microsoft Diagnostic utility (MSD) or other diagnostic applications.

5. Details of attempts made to rectify the problem(s) and results.

6. The log number assigned from Pro-face Technical Support if this is an ongoing problem.

7. The name of the Technical Support Engineer with whom you last spoke, if known.

Product Repair Program

Pro-face ’s Product Repair & Customization Department (PR&C) restores equipment to normal operating condition and implements engineering changes that enhance operating specifications. Pro-face tests products returned to Pro-face with the standard Pro-face test diagnostics.

Follow the steps below to prepare the unit for shipment:

1. Obtain a Return Merchandise Authorization (RMA) number for your unit by calling your nearest Pro-face Repair Department or Xycom Automation, LLC. at 734-429-4971.

2. Please have the following information:

••••

Company name, shipping and billing address

••••

••••

••••

••••

Type of service desired: product repair or product exchange

Product model number, part number, quantity, serial number(s), and warranty status

Failure mode and failure systems

Purchase order number or repair order number

3. Make sure the front panel assembly is properly attached to the unit.

4. Attach failure information to the unit to speed processing.

5. Place the unit securely in its original packaging or an equivalent heavy-duty box.

6. Mark the RMA number on your purchase order and on the outside of the box.

7. Send the unit to the address given when you receive your RMA number.

49 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor Chapter 6 – Maintenance

KPM(T) Monitors Front Panel Frame

The 5012KPM(T) and 5015KPM(T) front panel frames are made of powder-coated aluminum. The key ingredients are pure polyester, TEPIC-G, titanium oxide, barium sulfate, leveling agent, and carbon black.

' '

Table 6-1 should be used only as a guide. Specific testing should be conducted to verify that the unit’s finish would meet the demands of extreme environments.

CHEMICAL

Acetic, 10%

Acetic, Glacial

Benzene Sulfonic, 10%

Benzoic

Boric

Butyric, 100%

Chloracetic, 10%

Chromic, 5%

Citric, 10%

Fatty Acids

Fluosilicic

Formic, 90%

Hydrobromic, 20%

Hydrochloric, 20%

Hydrocyanic

Hydrofluoric, 20%

Hypochlorous, 5%

Lactic, 5%

Maleic, 25%

Nitric, 5%

Nitric, 30%

Oleic

Oxalic

Phosphoric

Picric

Stearic

Sulfuric, 50%

Sulfuric, 80%

Tannic

Table 6-1. KPM(T) Monitors Front Panel Frame Chemical Compatibility

H C CHEMICAL H C CHEMICAL H C

Ammonium Hydroxide P P Alcohols E E

Calcium Hydroxide P

Potassium Hydroxide P

P

P

Aluminum Sulfate E

Ammonium Chloride* E

Copper Chloride* E

Iron Chloride* E

E

E

E

E

Nickel Chloride* E

Zinc Chloride* E

Barium Sulfide

E

E

E E

Aliphatic Hydrocarbons G

Aromatic Hydrocarbons G

Sodium Hydroxide P P Chlorinated Hydrocarbons P N

Ketones F P

Ethers F

Esters F

Gasoline E

Carbon Tetrachloride G

Aniline P

Benzene F

Formaldehyde, 37% G

G

F

P

P

E

G

P

P

G

Sodium Bicarbonate

Sodium Carbonate

Sodium Sulfide

Trisodium Phosphate

Calcium Chloride* E

Magnesium Chloride* E

Potassium Chloride* E

E

E

E

G

E

F

F

F

E

E

E

Phenol, 5% G

Mineral Oils E

Vegetable Oils E

Chlorobenzene G

F

E

E

F

Sodium Chloride* E E

' ( )

(

%

+ (

50 143448 (D)

KPM(T) Series Flat Panel Industrial Monitor Chapter 6 – Maintenance

*

The KPM(T) monitor front panel polyester overlay may be adversely affected by combinations of chemical environments, temperature, and stress. For this reason, material that may come in contact with the KPM(T) monitor should be carefully evaluated under end-use conditions for compatibility.

' '*

The KPM(T) monitor front panel overlay withstands more than 24 hours of exposure to the chemicals listed in Table 6-2 without visible change.

Ethanol

Cyclohexanol

Glycol

Isopropanol

Glycerine

Methanol

Acetone

Methyl ethyl ketone

Dioxan

Table 6-2. Front Panel Overlay Chemical Compatibility

Ammonia <2%

Caustic soda <2%

Alkalicarbonate

Bichromate

Potassium ferrocyanide/ferricyanide

Acetaldehyde

Aliphatic hydrocarbons

Petrol

Toluene

Xylene

Benzene

Formic acid <50%

Acetic acid <50%

Phosphoric acid <30%

Hydrochloric acid <10%

Nitric acid <10%

Sulphuric acid <10%

Cutting oil

Diesel oil

Linseed oil

Paraffin oil

Blown castor oil

Silicone oil

Turpentine substitute

Fluorochlorohydrocarbons

Perchloroethylene

1.1.1. Trichloroethane

Trichloroethylene

Ethylacetate

Diethyl ether

Sodium hypochlorite <20%

Hydrogen peroxide <25%

Potassium carbonate

Washing powders

Fabric conditioner

# " *

The following list contains known cleaning agents and household products that are compatible with the KPM(T) monitor front panel overlay. If you want to use a cleaning agent that is not listed below, contact the appropriate manufacturer for compatibility.

Jet Dry®

Fantastic®

Wisk®

Ariel®

Persil®

Windex®

Downey®

Vim®

Vortex®

Domestos®

Lenor®

Formula 409®

' '*

The following chemicals and household products are known to be non-compatible with the KPM(T) monitor front panel overlay:

Concentrated mineral acids Benzyl alcohol

Concentrated caustic solution Methylene chloride

High pressure steam over 212ºF(100ºC)

Tomato juice

Lemon juice

Tomato ketchup

51 143448 (D)

Appendix A – Technical Specifications

Hardware Specifications

Characteristic

Mechanical

Height

Width

Depth

Weight

Electrical

AC Power

DC Power

Front Panel

Agency

Approvals

Regulatory

Compliance

Table A - 1 lists the hardware specifications for the KPM(T) monitors.

Table A - 1. 5012KPM(T) & 5015KPM(T) Hardware Specifications

Specification

5012KPM(T)

Front Panel 12.22 in [310.388 mm]

5015KPM(T)

Front Panel 13.97 in [354.84 mm]

Front Panel 19 in [482.6 mm] overall 3.32 in [84.328 mm] behind front panel 2.32 in [59.93 mm] front panel protrusion 1.00 in [25.4 mm]

Front Panel 19 in [482.6 mm] overall 3.17 in [80.52 mm] behind front panel 2.17 [55.12 mm] front panel protrusion 1.00 in [25.4 mm]

18.85 lbs [8.55 kg] 16.15 lbs [7.33 kg]

100-240 V AC, 1A maximum, 50/60 Hz

18-32 V DC

NEMA 4/4X/12 and IP65

UL 508 (Listed) Industrial Control Equipment

UL 1604 (Listed) Electrical equipment for use in Class I and Class II, Division 2 and

Class III Hazardous (classified) locations cUL CSA C22.2, No. 142 (Listed) Process Control Equipment cUL CSA C22.2, No. 213 (Listed) Non-incendiary electrical equipment for use in Class I,

Division 2 Hazardous Locations

CE

EMI EN55022, Class A

IMMUNITY EN 61000-6-2

SAFETY EN 60950

HARMONICS EN 61000-3-2

FLICKER EN 61000-3-3

FCC

47 CFR, Part 15, Class A

Industry Canada

ICES-003, Class A

52

143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Appendix A – Technical Specifications

Environmental Specifications

Table A - 2 lists the environmental specifications for the KPM(T) monitors.

Table A - 2. 5012KPM(T) & 5015KPM(T) Environmental Specifications

Characteristic

Temperature

Specification

Humidity

Operating

Non-operating

Operating

Non-operating

0° to 50° C (32° to 122° F)

-20° to 60° C (-4° to 140° F)

20% to 80% RH, non-condensing

20% to 80% RH, non-condensing

Altitude*

Operating

Non-operating

Vibration 5-2000 Hz

Operating

Non-operating

Sea level to 10,000 feet (3,048 m)

Sea level to 40,000 feet (12,192 m)

0.006” (0.15 mm) peak to peak displacement

1.0g maximum acceleration

0.015” (0.38 mm) peak to peak displacement

2.5g maximum acceleration

Shock

Operating 15g peak acceleration, 11 msec duration, ½ sine wave

Non-operating 30g peak acceleration, 11 msec duration, ½ sine wave

* Consistent with internal component specifications

53 143448 (D)

Appendix B – Pinouts

This appendix provides the pinouts for the VGA input, RS232 output, and USB output connectors.

NC indicates No Connection.

VGA Input Connector

The following table lists the signal definitions for the VGA DB-15 connector.

Table B - 1. VGA Input Connector Pinout

D-Shell (Female)

1

2

3

6

7

4

5

8

9

10

11

12

13

14

15

Signal Name

Red

Green

Blue

GND-Digital

GND-Red return

GND-Green return

GND-Blue return

DDC 5V

GND-Digital

DDC SDA

Hsync

Vsync

DDC SCL

Serial Interface

RS-232C

Data Transmission Speed: 9600 bps

Data Length: 8 bits

Stop Bit: 1 bit

Parity: None

54

143448 (D)

KPM(T) Series Flat Panel Industrial Monitor

Appendix B - Pinouts

. ! ' , /&0&*! !

The following table lists the connections for the D-sub 9-pin female RS-232 Output

Connector. (Set screw: Inch type [4-40 UNC])

Table B - 2. Serial Signal Input Connector Pinout

Number Signal Name Function

1 NC No Connection

4

5

2

3

SD

RD

DTR*

GND

Send Data

Receive Data

Terminal Ready

Signal Ground

6 NC No Connection

7

8

RTS*

NC

Request Send

No Connection

9 NC No Connection

* RTS and DTR are connected together inside the KPM(T) monitors.

Note

The KMP(T) monitor has been configured to use a straight through cable to connect the monitor to the PC.

USB Input/Output Connector

The following table lists the descriptions of the 4-pin USB input/output connector.

Table B - 3. Touch Screen USB Output Pinout

Pin

1

2

3

4

*

Description

5VFUSE

USB–

USB+

GND

* +5V is not provided on the rear host USB connector.

Note

The front panel USB connector serves only as a “pass-through” connector and connects directly to the rear panel USB connector.

55

143448 (D)

INDEX

Access keyboard port, 3

Adjustment mode and image, 30

Back panel, 4

Cable Connections, 26

Chemicals compatible with frame, 48 compatible with overlay, 49 not compatible with overlay, 49

Class I locations, 24

Class II locations, 24

Compatibility issues

XVME, 15

Connector touch screen RS-232 output, 53 touch screen USB output, 53

VGA input, 52

Control drawing hazardous locations, 28

Definitions class and division, 24

Display, 3

Division 1 locations, 24

Division 2 locations, 25

Driver touch scre ens, 35

Electrical noise, 13

Enclosures, 25

Features standard, 1

Front panel controls, 2

Functions

OSD, 31

Fuse replacement, 46

Graphic modes, 34

Groups, 25

Heat excessive, 13

Installation hazardous locations, 22 overview, 8

Keyboard port, 3

Keypad inserts custom, 16

Keypad Inserts, 17, 19

Keypad keycodes

56 default, 43

Keypad utility

Batch Mode, 42

Download menu, 41

Exit menu, 38

Files menu, 38 loading, 36

Macros Keypad Type Menu, 38

Main menu, 37

Upload menu, 41 using, 36

Keypad Utility Program, 36

LEDs, 3

Line voltage variation, 14

Logo custom, 16

Maintenance general, 46

Monitor, 3

On Screen Display switch, 30

PKIM utility

Utilities menu, 42

Power system, 12

Power management, 12

Power Switch, 26

Preparing the system, 8, 13

Preventive maintenance general, 46

Product Repair Program, 47

Returning the unit, 47

Specifications environmental, 51 hardware, 50

System maintenance, 29 operation, 29

System cutout dimensions, 9

Touch screens calibrating, 35 driver, 35 using, 15 using a mouse, 35 using a pointing device, 35

Troubleshooting, 46 using the Keypad Utility, 36

Variation line voltage, 14

XVME, 15

143448 (D)

Xycom Automation, LLC

734-429-4971

Fax: 734-429-1010

http://www.profaceamerica.com

Canada Sales: 905-607-3400

Northern Europe Sales: +44-1604-790-767

Southern Europe Sales: +39-011-770-53-11

143448 (D)