Moore Industries CCS 16-Channel Cable Concentrator System, IMM Input Module, OMM Output Module Installation Manual
Below you will find brief information for Cable Concentrator System CCS 16-Channel, Input Module IMM, Output Module OMM. This document describes a system for transmitting multiple process instrumentation signals from point to point. The system can be configured to use a single twisted wire pair, modems, or fiber optics to link its communications modules. The manual provides information on setting jumpers, setting system operating parameters, installation, operation, maintenance, and troubleshooting of the CCS.
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May 1996
280-701-00 F
16-Channel
Cable Concentrator System
®
CCS
®
Caution: This manual is intended for use with CCS modules having a serial number of 707795 and above, or units upgraded by Moore Industries to accommodate Version 1.7 or later of the CCS firmware or CCS units with version 1.0 of the Modbus firmware.
Do not use this manual with older, or non-upgraded CCS modules
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Page 1
CCS
®
Introduction
Moore Industries’ Cable Concentrator System
®
, the
CCS
®
, is an easy-to-use, highly cost-effective group of devices used to “concentrate” and transmit multiple process instrumentation signals from point to point.
According to the requirements of your application, the
System may be configured to use a single twisted wire pair, modems, or fiber optics to link its communications modules. This provides significant cost, maintenance, and space savings over bulky, conventional multi-conductor cabling.
This manual contains the information necessary to set jumpers, set system operating parameters, install, operate, maintain, and troubleshoot the CCS. It includes a brief unit description, a table of performance and operational specifications, and an explanation of
Moore Industries’ model number-based product data tracking system.
The following guidelines are used throughout the manual:
Warning – Hazardous procedure or condition that could injure or be fatal to the operator.
Caution – Hazardous procedure or condition that could damage or destroy the unit.
Note – Information that is essential for a procedure, condition, or operation of the unit.
Naming Conventions. In the remainder of this manual, the UP and DOWN arrow pushbuttons are referred to simply as UP and DOWN.
Also, the “SELECT”, “ENTER”, and “ACK” push-buttons are referred to as simply SELECT, ENTER, and
ACK.
In order to distinguish them from surrounding texts, references to readouts on the LCD will be made using a special typeface. For example:
LCD READOUT
This font is not an exact replica of the actual LCD, but the text accurately reflects the display on your modules.
Description
The Cable Concentrator System consists of an Input
Module (IMM) and an Output Module (OMM).
The IMM collects and “concentrates” up to sixteen inputs, and transmits them as a single signal to the
OMM. The OMM receives this signal from the IMM, then “separates” it and provides up to sixteen outputs in a customer-defined format.
Any IMM/OMM pair is capable of concentrating, transmitting, receiving, and separating up to sixteen inputs and outputs. By using a “daisy chain” serial connection technique, up to eight units can be used on either end of a CCS link. This allows the user to accommodate up to one-hundred and twenty-eight inputs and their respective outputs in a CCS system. Figure 1 illustrates one type of daisy chain.
UP represents the membrane pushbutton, and
DOWN represents the pushbutton.
The Interface Solution Experts
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CCS
®
Figure 1. Connecting the CCS in a “Daisy Chain” Application
MASTER
16 INPUTS
ANALOG/
DISCRETE
IMM-1
COMMLINK
16 INPUTS
ANALOG/
DISCRETE
IMM-2
16 INPUTS
ANALOG/
DISCRETE
16 INPUTS
ANALOG/
DISCRETE
16 INPUTS
ANALOG/
DISCRETE
16 INPUTS
ANALOG/
DISCRETE
16 INPUTS
ANALOG/
DISCRETE
16 INPUTS
ANALOG/
DISCRETE
IMM-3
IMM4
IMM-5
IMM-6
IMM-7
IMM-8
O MM-1
O MM-2
O MM-3
O MM-4
O MM-5
O MM-6
O MM-7
O MM-8
16 OUTPUTS
ANALOG/
DISCRETE
16 OUTPUTS
ANALOG/
DISCRETE
16 OUTPUTS
ANALOG/
DISCRETE
16 OUTPUTS
ANALOG/
DISCRETE
16 OUTPUTS
ANALOG/
DISCRETE
16 OUTPUTS
ANALOG/
DISCRETE
16 OUTPUTS
ANALOG/
DISCRETE
16 OUTPUTS
ANALOG/
DISCRETE
As the figure shows, in a multi-module application, one
IMM must be configured as the System Master. All other IMMs must be configured as “Slaves”. The setting of the Master/Slave operating parameter is described in the Communications Setup section of this manual.
The CCS with the Modbus option allows the IMMs and
OMMs to be connected independently to a DCS system in a peer-to-host arrangement. It uses Modbus
RTU
®
protocol for communications. These units cannot be interchanged or combined with non-Modbus units. Refer to the Specifications list and Ordering
Information Table for more information.
Data Communications
The CCS can be ordered in either a peer-to-peer configuration, or with the –MBR option in a peer-to-host setup.
Communications in a peer-to-peer configuration use a
RS-485 proprietary protocol. Peer-to-host CCS
(-MBR option) use RS-485 with Modbus
®
RTU for communications between a PC or DCS and IMMs or OMMs.
Refer to the Specifications list and Ordering Information Table, later in this manual, for more information on baud rates, link length and the –MBR option.
The Interface Solution Experts
Modbus RTU is a registered trademark of MODICON, Inc.,
North Andover, MA 01845
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CCS
®
Special Compatibility Note
This manual is intended for use with non-Modbus CCS modules with module serial numbers 707795 and above and Modbus units with version 1.0 firmware.
Operational and performance data in this manual may not apply to Systems using earlier firmware releases.
The IMM and OMM
CCS hardware modules are packaged in compact, aluminum DIN-style rail-mount housings. Refer to the
Installation section of this manual for the physical dimensions of each housing style.
For applications requiring dust- or moisture-tight protection, or corrosion resistance, enclosures are available. Contact your Moore Industries Sales Representative for more information.
The Discrete IMM. This type of module is configured by the factory so that all of its sixteen channels accept and process discrete inputs exclusively. The user can configure each channel to accept either contact closure or transistor/transistor logic (TTL) inputs.
The Universal IMM. This type of module is capable of accepting and processing any combination of discrete or analog inputs. The user selects the type of input to be processed by each channel.
Analog-configured channels can be set to accept either current or voltage input. Discrete-configured channels, as in the Discrete version of the IMM, are selectable for either contact closure or TTL inputs.
The Discrete OMM. As in the Discrete IMM, this module is factory-set to process and output discrete signals exclusively. There are two types of Discrete
OMMs available.
One provides the user with the capability of configuring individual channels for either contact closure or TTL output. The other is set at the factory with contact closure outputs exclusively. This second type can be ordered with internal miniature power relays normally open or normally closed.
The Universal OMM. This type of module provides any user-selected combination of analog or discrete outputs (miniature power relay output not available).
The Specification and Ordering Information tables contain the operational and performance specifications for the CCS.
Figure 2 shows a generic front panel. On your System’s units, the IMM or OMM designator appears in the upper left corner of the panel.
The Interface Solution Experts
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CCS
®
Figure 2. CCS Modules’ Front Panel
1
•
2 3
•PUT
MODULE
4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6
A B
L INK
S A B
L INK
S
1 C H 1 C LO SED
SELECT ENTER
2 4 VDC
XMT RCV FAUL T
ACK
®
CA BLE CONCE NTRA TOR
®
FAULT CONTACT
CONNECTION
POWER
HOOKUP
LINK
CONNECTIONS
LINK STATUS
LEDS, INDICATE
SUCCESSFUL DATA
TRANSFER
16
A B S
LINK
A B S
LINK
XMT RCV FAULT
AC K
24 VDC
FAULT LED,
FLASHES TO INDICATE
LINK PROBLEM
ACKNOWLEDGE ALARM,
STOP FAULT LED FLASH,
ACCESS ALARMS DISPLAY
The Interface Solution Experts
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CCS
®
Specifications
Performance Calibration Capability:
±0.1% of maximum span for analog input and ±0.1% of maximum span for analog output
Isolation:
IMM Input Module:
Analog/TTL inputs isolated to 175Vdc or ac peak between channels; 500Vac between inputs, power, and data link
OMM Output Module:
Analog outputs have common negative; discrete outputs are isolated 500Vac between outputs/power/data link
Impedance:
IMM Voltage: 1M½
IMM Current: 250½
Drive Capability:
OMM Analog: 0-20mA into
0-850½; 0-10V output limited to 20mA
OMM Discrete (Open
Collector): External power,
42Vdc @ 100mA
System Fault Contact:
120Vac @ 0.5A or 24Vdc @
1A (non-inductive)
Discrete Output
Protection:
MOV protected on all contact closure and relay channels (discrete channels on Universal modules are not protected)
COMM Link
(Twisted
Wire Pair)
Baud Rate: Any rate from 300 through 19,200 is user-selectable.
Modbus units: Any rate from 600 through 19,200 is user-selectable
Character FormatÐModbus
Units: Factory set, 1 start bit, 8 data bits, 1 stop bit, no parity
Transmission Range: Using
24AWG twisted pair wiring, maximum of 2 miles (3.2km) @
4800 baud or less; maximum of 1 mile (1.6km) @ 9600 baud; maximum of 0.5 miles (0.8km) @
19200 baud (modems and repeaters are offered to increase allowable transmission distances)
Surge Protection: Order Part
Number 800-893-61 for communication link surge protector (see CCS Accessories for details)
Power
Supply
IMM Input Module (Current consumption @ 24Vdc, nominal):
Analog Inputs: 175mA
Discrete Inputs: 335mA
Mixed Inputs (Universal Module):
335mA maximum
OMM Output Module (current consumption @ 24Vdc, nominal):
Analog Outputs: 500mA
Discrete Outputs: 500mA with "R" output type, 335mA with "T" output type
Mixed Outputs (Universal OMM):
500mA
Ambient
Temperature
Operating Range:
0 to 65¡C (32 to 149¡F)
Ambient Temperature
Effect: Less than
±0.01%/¡C (analog inputs and outputs from 0 to
65¡C)
Adjustments Front Panel
Pushbuttons: Configure and calibrate module channels, configure master/slave, clear alarms, and activate/deactivate modem software
Internal Solderless
Jumpers: Configure channels for analog
(current or voltage) or discrete (contact closure) inputs/outputs
Indicators Integral Display:
16 character LCD shows module identification number, channel number, and process value during configuration, calibration, and operation
Front Panel LEDs:
Indicate module is transmitting/receiving data properly, and when the unit is in a fault condition
Weight
2lbs., 14 oz. (1.3Kg) per module
Ordering Information
Unit Input
IMM
Input Module (16 channels per module; 8 modules per system maximum)
OMM
Output Module (16 channels per module; 8 modules per system maximum)
NOTE: For Peer-to-Peer
Systems, IMM and OMM modules must be ordered in pairs, with a maximum of eight pairs per system.
Output Power Options Housing
(See Table 1 for descriptions) (See Table 1 for descriptions)
IMM INPUT MODULE:
U 16 input channels configured to accept any combination of analog and/or discrete signals; in Peer-to-Peer Systems, pair with OMM with ÒUÓ output type
D 16 input channels accept discrete signals; In Peer-to-Peer
Systems, pair with OMM with
ÒRÓ or ÒTÓ output type
OMM OUTPUT MODULE:
RS485 communication from a matching IMM module or computer-based host
IMM INPUT MODULE:
RS485 to a matching OMM or computer-based host
OMM OUTPUT MODULE:
U 16 output channels configured to accept any combination of analog and/or discrete signals; In Peer-to-Peer
Systems, pair with IMM with
ÒUÓ input type
R 16 relay output channels
(-NC or -NO option required)
T 16 discrete output channels discrete (contact closure)
18-30DC
24Vdc nominal or
24Vac,
±10%,
50/60Hz
NOTE: Moore
Industries DPS
1200 and SMP
Power
Supplies are recommended for use with the CCS. Ask for Datasheets
11.1 and 11.3.
ÐMBR
MODBUS RTU
Communication link for Peer-to-
Host System (not available with
Peer-to-Peer
Systems)
ÐNC Normally closed relays (Rtype OMM only, see Table 1)
ÐNO Normally open relays (Rtype OMM only,
See Table 1)
DIN Aluminum
DIN-style railmount housing mounts on
32mm G-type
(EN50035) and
35mm Top Hat
(EN50022) rails
(Single and multi-unit enclosures and cabinets available, call for details)
The Interface Solution Experts
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CCS
®
Table 1. Compatible Module Types and Input/Output Possibilities
IMM
Module Type
Universal Inputs (U)
OMM
Universal Outputs
(U)
IMM
Discrete (D)
OMM with R-Type Outputs
OMM with T-Type Outputs
Signal
Direction
Input/Output Signal Possibilites
Input
UNIVERSALÐAnalog and/or Discrete Inputs with Analog and/or Discrete Outputs
Each channel is user-configurable to accept any combination of:
Analog SignalsÐCurrent (any range between 0-20mA such as 4-20mA, with 8mA span minimum) or voltage
(any range between 0-10V such as 1-5V, with 4V span minimum)
Discrete SignalsÐContact closure (switch point 3.0Vdc) or TTL signals configurable to represent
HIGH/LOW, OPEN/CLOSE, or any ON/OFF state
Output RS-485 for transmission to a matching Universal (U) OMM, or to a computer-based host
Input RS-485 transmitted from a matching Univesal (U) IMM, or from a computer-based host
Output
Each channel is user-configurable to output any combination of:
Analog SignalsÐCurrent (any range between 0-20mA such as 4-20mA, with 8mA span minimum) or voltage
(any range between 0-10V such as 1-5V, with 4V span minimum).
Discrete SignalsÐcontact closure (42V, 100mA maximum at 1.5V drop) or TTL signals configurable to represent HIGH/LOW, OPEN/CLOSE, or any ON/OFF state
Input
DISCRETEÐDiscrete Inputs with Mechanical Relay or Contact Closure Outputs
Each channel is user-configurable to accept any combination of:
Contact Closure (switch point 1.0Vdc or TTL signals configurable to represent HIGH/LOW, OPEN/CLOSE, or any ON/OFF state
Output RS-485 for transmission to a matching OMM with "R" or "T" output type, or to a computer-based host
Input RS-485 for transmission to a matching Discrete (D) IMM, or from a computer-based host
Output
Mechanical Relay Outputs: Normally-closed (ÐNC option) or normally-open (ÐNO option) relay output rated 5A @ 250Vac or 5A @ 30Vdc (resistive loads)
Input
Output
RS-485 transmitted from matching Discrete (D) IMM, or from a computer-based host
Contact Closure (42V, 100mA maximum at 1.5V drop) signals configurable to represent HIGH/LOW,
OPEN/CLOSE, or any ON/OFF state
Options
The following options are available with the CCS:
–MBR Modbus RTU. A communication link for Peerto-Host systems using standard Modbus (RS-485) protocol. Character format is fixed as:
1 start bit, 8 data bits, 1 stop bit, No parity
Provides trouble-free interface with MMI software packages, PC, PLC, and DCS systems and with other networkable instrumentation.
–NC Normally Closed Relays. For R-type OMMs only.
Relay output rated 5A @ 250Vac or 5A @ 30Vdc (resistive loads).
–NO Normally Open Relays. For R-type OMMs only.
Relay output rated 5A @ 250Vac or 5A @ 30Vdc (resistive loads).
The Interface Solution Experts
CCS Model Numbers
To order additional or replacement modules for your system, refer to the Ordering Information table and
“build” a model number using the information in bold text. Specify the following in order:
Product / Input / Output / Power / Option [Housing]
For a CCS, specify:
IMM / U / RS485 / 18-30DC / [DIN] or
OMM / RS485 / U / 18-30DC / [DIN]
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CCS
®
The CCS Menu
The CCS uses a simple hierarchical menu to set and control both System-wide and individual module operating parameters. The menu is displayed on modules’
LCDs. The front panel membrane pushbuttons allow the user to view and change the settings and status of the:
Communications Setup:
MASTER/SLAVE (for IMMs only. Not
available on MODBUS units)
UNIT ID
BAUD RATE and
MODEM/NO MODEM (Not available on
MODBUS units)
Configuration of Channels:
(input for IMMs and output for OMMs)
CONTACT CLOSURE
TTL
VOLTAGE or
CURRENT
Calibration of Channels:
(relative to your application’s input and output)
ZERO
FULL SCALE
INVERTED OUTPUT
HIGH/OPEN or LOW/CLOSED
DEFAULT VALUE
DEFAULT TO LAST VALUE (ENABLE/
DISABLE)
Inverted output is possible with discrete-configured channels only. Zero and Full Scale input and output settings are available in Universal modules only. Voltage and current are not available with discrete modules configured by the factory.
Accessories
The link between IMM and OMM in a standard CCS is a single, RS-485 signal. This signal may be transmitted over a twisted wire pair for up to two miles, depending upon the baud rate selected for use in your System
(refer to specifications listing).
Incorporating Moore Industries Link Converter Module (LCM) or Link-to-Fiber Module (LFM) in the System makes it possible, in some cases, to link modules over greater distances using ordinary telephone lines or fiber optic communications cabling.
The following paragraphs comprise an overview of these, and other DIN-style accessories manufactured by Moore Industries. See your Sales Representative, or contact Moore Industries for more information.
DIN-Style Power Supply, DPS-1200 – Solid-state, compact power supply with plug-in terminal connectors and snap-in mounting.
Link Converter Module, LCM – Compact unit for converting the CCS’s RS-485 signal to standard RS-
232C or RS-422 formats. Also available, Moore Industries’ Short Haul Modem (continuous link, non-switched), Dedicated Line Modem (leased lines), or Dial-up Modem (standard switched lines).
Two LCMs and two modems (up-link and down-link) are required for each CCS, if modem communications are desired (also requires MODEM configuration in
System menu. See COMM SETUP section of this manual).
Link-to-Fiber Module, LFM – DIN-style unit Converts the CCS’s RS-485 signal to communication-grade light. If fiber-optic communications are required for your application, two LFMs are required per CCS (up-link and down-link).
Redundant Communication Link Module, RLM –
Automatically switches the CCS signals to a secondary link in the event of communications interruption on the primary link. Two RLMs are required per CCS for up-link and down-link (can only be used in peer-to-peer configurations).
Supply Switching Module, SSM – Automatically switches power supplies in the CCS in the event of a failure.
The Interface Solution Experts
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CCS
®
Documentation
Included with each CCS, in addition to this User’s
Manual, you are shipped:
• A System Specification sheet
• Module Configuration Records (1 per
module)
• Module Configuration Record quick-
reference Cards (also 1 per module)
The System Specification sheet documents how individual modules were configured within your CCS. The
Module Configuration Record lists the configuration of each channel in a given module. Both reference sheets list the modules in your system by serial number, and may be used to identify and keep track of, for example, which IMM is the Master, or which OMMs are configured for converting or inverting output values.
The Module Configuration quick-reference card is also intended to function as an aid in keeping track of changes made to a Module’s operating parameters.
Grease pencil or erasable marker can be used to note operating parameter selections or changes, and the card may be stored in the compartment that comprises the unit’s bottom panel.
Setting Configuration
Jumpers/Bench Check
Prior to shipment, every CCS is subjected to rigorous testing by our team of skilled technicians. Every product Moore Industries manufactures, sells and services is guaranteed to meet the strict quality standards that have become synonymous with our name.
Before placing your CCS into service, a bench check of basic operation is recommended to ensure that the unit hasn’t sustained any damage during transit.
Even if a unit has been configured to your specifications by the factory (factory calibration), it is a good idea to perform a simple bench check. The procedures provide a safe means to uncover any unit damage that may have occurred during shipping, and offers a familiarization with CCS operation in the safety of a testing environment, separate from the intended process or application.
Configuration Jumpers.
The settings of jumpers on pc board 3 (PC3-See figure
3) in each IMM or OMM determine the type of signal that each of its channels will process, and the condition (NO or NC) of its fault relay contacts.
Moore Industries records these jumper-dependent operational characteristics on the Module Configuration Record, and packs a copy of this record inside the storage compartment of each module.
The following sections describe the procedures for disassembling CCS modules and setting the jumpers that control channel configuration and fault relay contacts.
Before going on, check the Module Configuration
Record of each of the modules in your System. If the configuration of the channels, and the fault contact condition on the IMMs and OMMs are correct, the module need not be disassembled. Skip to the Bench
Check section of this manual.
The Interface Solution Experts
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CCS
®
NOTE:
It is strongly recommended that a module be bench checked whenever any jumpers are moved.
Module Disassembly. To verify or change the position of the CCS module configuration jumpers, the top panel of the module housing must be removed. All of the customer-set jumpers in the CCS modules are located on PC board 3 (PC3).
It is recommended that the procedures in these sections be performed at a technician’s bench or in a similar laboratory setting. To complete the procedures, you will need a small Phillips-head screwdriver and a pair of narrow, needle-nose pliers.
Figure 3 illustrates the disassembly of CCS modules, and the location of PC3. The style of housing employed by discrete OMMs equipped with miniature power relays is slightly different than the one depicted, but regardless of which style housing is being disassembled, the two top-most screws on each side panel must be removed.
CAUTION:
Remove any power connection before disassembly.
Electrostatic discharge can permanently damage the module.
Figure 3. Disassembling the CCS Modules
TOP PA NEL
PC-3
FRONT PA NEL
SCREWS
(TY PICA L)
C A
B L
C O
EM
SY
ST
N C
EN
T R
A T
O R
÷
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Setting IMM Configuration Jumpers
There are sixteen sets of labeled jumpers on PC3 of the IMM. Each set (four jumpers per set) corresponds to a channel in the IMM, and the sets are numbered J1 through J16. The J1 jumper controls channel 1, J2 controls channel 2, etc.
Figure 4 shows the first four sets of jumpers on the board as they will appear when the unit is oriented upright with the LCD facing the operator. The positions of the jumpers are designated as “A”, “B”, “C”, and “D”.
Refer to Table 2 to determine the configuration of each
IMM channel as required by your application, and use figure 4 to set the jumpers. If a jumper is not set, it should be stored on one pin only.
Table 2. Positioning IMM Configuration Jumpers
For Universal IMM Install Jumper(s)
Voltage
NONE (store all jumpers)
Current
A
TTL
NONE (store all jumpers)
Contact closure
B, C, D
For Discrete IMM Install Jumper(s)
TTL
NONE (store all jumpers)
Dry Contact Closure
C, D
Externally Powered
Contact Closure
D
Figure 4. Setting IMM Configuration Jumpers
LEFT
SIDE
OF
MODULE
J1 J2
FRONT OF MODULE
J3 J4
(ALL
STORED)
VOLTAGE
INPUTS
(D STORED)
(C STORED)
(B STORED)
A
CURRENT
INPUTS
(ALL
STORED)
TTL
INPUTS
(UNIVERSAL
IMM)
D
C
B
(A STORED)
D
C
(NOT USED)
(A STORED)
CONTACT
CLOSURE
INPUTS
(UNIVERSAL
IMM)
D
(C STORED)
B
(A STORED)
EXTERNALLY POWERED
CONTACT CLOSURE
INPUTS (ALL IMM TYPES)
CONTACT
CLOSURE
INPUTS
(DISCRETE
IMM)
TTL
INPUTS
(DISCRETE
IMM)
(D STORED)
(C STORED)
(NOT USED)
(A STORED)
The Interface Solution Experts
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Setting OMM Configuration Jumpers
Sixteen sets of OMM configuration jumpers are located on PC3. The jumper sets are not labeled on the OMM board, but with the module front panel upright and facing the operator, the left-most set corresponds to channel 1 and the right-most set corresponds to channel 16.
Figure 5 shows the first six sets of jumpers, and illustrates the positioning required for the various output configurations. Table 3 summarizes the installation.
Unused jumpers can be stored on one pin.
Table 3. Positioning OMM Configuration Jumpers
Desired OMM Output Install Jumpers
Voltage
B, C, D, F
Current
A, C, F
Contact Closure
A, E
TTL
A, E, H
NOTE:
Discrete OMMs configured by the factory for relay output do not use customerselectable jumpers for channel configuration.
Refer to the Specifications listing for data on the output of the Discrete OMM.
Setting Fault Contact
Configuration Jumpers
All IMMs and OMMs are equipped with a fault relay.
The output of the relay is accessible at the Fault Contact terminals on the front panel, and the setting of one internal jumper on PC3 determines how the relay contacts will operate.
Figure 5. Positioning OMM Configuration Jumpers
LEFT
SIDE
OF
MODULE
VOLTAGE
OUTPUT
B
F
C
D
(Stored)
CURRENT
OUTPUT
A
F
C
E
A
(Stored)
(Stored)
CONTACT
CLOSURE
OUTPUT
E
A
H
(Stored)
TTL
OUTPUT
FRONT OF MODULE
The Interface Solution Experts
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®
With the module front panel upright and facing the operator, the jumper can be found on the front, rightmost corner of the board.
Figure 6 shows the location of the Fault Contact Configuration jumper on PC3 of all three types of IMM and
OMM.
Use Figure 6 and Table 4 to set the jumper for OPEN or CLOSED in the event of a link problem or power loss.
Figure 6. Positioning the CCS Modules’ Fault Contact
Configuration Jumpers
PC3 IN
IMM
J201
J202
Table 4. Positioning Fault Contact Jumper
Module Type
Desired Fault Relay
Contact Operation
OPENS in alarm or power loss
IMM
CLOSES in alarm or power loss
Install
J201
J202
RIGHT END OF
FRONT PANEL
PC 3 IN
O MM
J200
OMM
DISCRETE OMM
Configured for
RELAY OUTPUT
Closes in alarm or power loss
OPENS in alarm or power loss
OPENS in alarm or power loss
CLOSES in alarm or power loss
J200
J201
J172
J171
RIGHT END OF
FRONT PANEL
PC3 IN
DISCRETE O MM’s
EQ UIPPED W ITH
RELAY O UTPUT
(RO MM/TO MM)
J201
J171
J172
RIGHT END OF
FRONT PANEL
The Interface Solution Experts
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®
Bench Check–Non-Modbus Units
This section provides the instructions for a simple test of the basic operation of the modules in your CCS. For
CCS systems using Modbus, refer to the Bench Check section for Modbus units. With the Bench Check, the user may verify operating levels and channel configuration settings, and become familiar with the basic connection and operating techniques of the CCS in a controlled environment, isolated from any actual application.
The equipment listed in Table 5 is needed when bench checking the CCS. These items are not supplied by
Moore Industries, but should be available in most testing labs.
Table 5. CCS Bench Check Equipment
Equipment Specifications
Special Considerations – The IMM as Master or
Slave. In Systems with only one IMM/OMM pair, the setting for the IMM must be Master. In multi-IMM
Systems, one IMM must be configured as a Master and all others as Slaves. Modbus units cannot be configured as Masters or Slaves.
Accordingly, the factory default setting in single-IMM
Systems is “Master”. In multi-IMM Systems, the System Specification sheet identifies the Master IMM.
Earlier versions of the CCS IMM used a jumper to control the unit’s functioning as a MASTER or SLAVE. The
System described in this manual uses the System
Menu to control this operating parameter. The procedure for setting Master/Slave is outlined in the COMM
SETUP section of this manual.
The Bench Check Procedure contains the instructions for connecting and bench checking a Slave IMM.
Figure 7 shows the Bench Check setup for non-Modbus units. It depicts the connection of a Master IMM to an
OMM. If you have a multiple-IMM CCS, use the System Specification sheet to select the Master IMM.
Signal Source
Universal Modules: Capable of Voltage and
Current output, accurate to within 0.01% of span
Discrete Modules: ON/OFF switch or similar device
Digital
Multimeter
Fluke Model 8060 or equivalent; accurate to within 0.01% of span
Power
Supplies (2)
Contact Closure-configured IMMs and OMMs:
335mA
TTL-configured IMMs: 175mA
TTL-configured Discrete OMMs: 335mA
Universal IMMs: 335mA
Universal OMMs: 500mA
RTOMMs: 450mA
Screwdrivers
Small Philips-head and
Slotted type with head width no greater than
2.54 mm (0.1 in)
CAUTION:
Always make sure components and tools are properly safeguarded against accidental electrostatic discharge.
To Setup for the Benchcheck:
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Figure 7. Bench Checking the Non-Modbus CCS
TO OMM
COMM LINK
A B S
FROM REMOTE SENSING DEVICE
OR SIGNAL SOURCE (SEE NOTES)
TO POWER
SUPPLY
+
–
+ –
5
+
–
6
+
7
–
SEE NOTES
SIGNAL
SOURCE
+ –
+
–
16
A B S A B S
LINK LINK
+
–
24VDC
IMM
•
• PUT
M O DULE
SELECT ENTER
IMM
A B S A B S
X M T R C V F A U L T
ACK
C A B L E C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
– +
POWER
SUPPLY
TO DIGITAL
VOLTMETER
DIGITAL
VOLTMETER
+ –
•
• PUT
M O DULE
SELECT ENTER
1 2
O MM
FROM IMM
COMM LINK
A B S
A B S A B S
X M T R C V F A U L T
ACK
C A B L E C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
TO POWER
SUPPLY
+
–
– +
POWER
SUPPLY
O MM
+
5
–
+
–
6
+
–
7
+
–
16
A B S A B S
LINK LINK
+
–
24VDC
NO TES:
1.
SIGNAL SOURCE MUST BE CONNECTED TO AN INPUT CHANNEL CONFIGURED TO ACCEPT THE TYPE SIGNAL
PRODUCED (e.g. CURRENT,VOLTAGE,TTL).
2.
CONTACT CLOSURE CHANNELS REQUIRE AN ON/OFF SWITCH, OR SIMILAR DEVICE.
The Interface Solution Experts
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1. Refer to the IMM’s Module Configuration Record, and select an IMM channel compatible with your signal source (current, voltage, contact closure, etc.).
If unsure about the configuration of a channel, return to the Jumper
Setting section of this manual, and if necessary, disassemble the module(s) to confirm the channel configuration status.
2. Select the same-numbered channel on the OMM, and use its Module
Configuration Record to verify compatibility (analog in, analog out; discrete in, discrete out, etc.).
3. Use the slotted screwdriver to loosen terminal block screws, and connect the appropriate signal source to the selected IMM channel, positive (+) signal lead to positive
(+) module terminal, and negative (–
) lead to negative (–) module terminal.
4. Connect the multimeter to the terminals of the selected channel on the OMM.
NOTE:
If performing a check on an analogconfigured channel, a 250 ohm shunt resistor may be connected in parallel with the OMM terminals and the multimeter.
If this modification is used in the setup, the digital multimeter will measure the voltage drop across the resistor.
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5. Connect the two modules’ Comm
Links to each other. Either set of link terminals, labeled “A B S” on the front panel, may be used.
Make sure that the “A” link terminal of the IMM is connected to the “A” link terminal of the OMM, and that the “B” terminal of the IMM is connected to the “B” terminal on the OMM.
6. Connect a source of 18-30 Vdc or
24 Vac to the power terminals of the modules. With dc power, make sure to connnect (+) to (+) and (–) to
(–).
7. Apply the appropriate power to the setup, and allow the units to complete the self-check (approximately 5 seconds).
NOTE:
Upon power-up, CCS modules emit a short beep, the “XMT”, “RCV”, and “FAULT”
LEDs flash, and the units begin a selfcheck of their firmware and basic circuitry.
If problems are encountered, a flashing error message will appear on the LCD, and the front panel “FAULT” LED will flash.
This may be accompanied by a steady warning tone. If this occurs, refer to the
Troubleshooting section of this manual.
NOTE:
Make sure that the firmware installed in the modules being checked is compatible with this manual.
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When power is applied to modules in the CCS, the first readout to appear on the LCD is the Module Type/
Version Display. This display shows the version of the firmware installed in the module.
To Bench check the CCS:
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1. Verify that the Channel Status
Display appears on the LCDs of the
IMM and OMM being checked. The following is an example of a
Channel Status Display:
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Module operations unaffected by internal jumper positioning, such as inverted, scaled, or converted outputs, should be verified on the
Module Configuration Record. The procedure for changing these settings will be discussed later in this manual.
6. When these channels have been bench checked, choose another pair of channels and repeat steps 1- 5 until all channels are checked.
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1 CH 1 CLOSED
To Bench Check Slave IMMs in a multi-module
(“Daisy-Chained”) CCS, complete the procedure for the
Master IMM and its paired OMM first, then:
1 = The Module ID Number. 1-8 are possible.
CH 1 = The Channel Number. 1-16 are possible.
CLOSED = The Status of the channel being dis-
played; closed, open, high, low, or a value that represents a percentage of span.
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2. Supply the signal to the IMM.
3. Press UP or DOWN on the IMM until the channel being checked is displayed on the LCD.
4. Press UP or DOWN on the OMM until the channel being checked is displayed on the LCD.
5. Observe the display on both modules, and use the multimeter and Module Configuration Records to verify that the type of signal at the OMM terminals is appropriate for the input on the IMM.
For example, analog input at the
IMM should output as analog signals on the OMM, Contact
Closure “in” should produce
Contact Closure “out”, etc.
1. Start with the setup depicted in
Figure 7, with the Master IMM and its paired OMM, then choose a slave
IMM and its paired OMM.
2. Connect the link terminals on the
Slave IMM to the matching set on its paired OMM; “A” to “A”, “B” to “B”, and “S” to “S”.
3. Connect the second set of OMM link terminals to the remaining set of link terminals on either the Master IMM or tiits paired OMM.
4. Connect a source of 18-30 Vdc or 24
Vac to the power terminals of the
Slave IMM and its OMM. If using dc power, connect (+) to (+) and (–) to (–
). Do not apply power to the setup at this time.
5. Go to Step 2 of the Bench Check and perform the IMM operation on the
Slave IMM. Where the instructions call for an OMM, use the OMM that is paired with the Slave IMM.
NOTE:
During bench check, the “XMT” and “RCV”
LEDs on the IMM and OMM will flash. This indicates a data transfer.
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Bench Check Example
The Module Configuration Record for a Master IMM lists its Module ID number as 1, and channel 5 as configured for Contact Closure input.
A field device that supplies a dry Contact Closure signal (>300 ohms open and <100 ohms closed) is connected to channel 5 of this IMM.
The Module Configuration Record for OMM #1 in this
System shows that it is factory-configured as a discrete
OMM, and that it is equipped with the Normally Open
Option of the miniature power relay outputs (ROMM, -
NO).
These modules are connected as described in the
Bench Check Setup. After appropriate power is applied to both units and the firmware’s self-check is completed, the contact in the signal source is opened.
DOWN is pressed on both modules until the following is displayed on the IMM:
Bench Check–Modbus Units
This section provides the instructions for a simple test of the basic operation of the modules in your CCS. With the Bench Check, the user may verify operating levels and channel configuration settings, and become familiar with the basic connection and operating techniques of the CCS in a controlled environment, isolated from any actual application.
This section is for CCS units equipped with Modbus.
If your unit does not have the Modbus option, refer to the bench check section for non-Modbus units earlier in this manual.
Figure 8 shows the Bench Check setup for Modbus units. It depicts the connection of IMMs and OMMs to a PC. The IMMs and OMMs may be connected to the
PC simultaneously during bench check, however only one module can be bench checked at a time.
1 CH 5 OPEN
CAUTION:
Always make sure components and tools are properly safeguarded against accidental electrostatic discharge.
And this appears on the LCD of the OMM:
1 CH 5 OPEN
NOTE:
Make sure that the firmware installed in the modules being checked is compatible with this manual.
The meter shows infinite (>300) ohms resistance.
When the signal source contacts are closed, the IMM will display changes appropriately, and the OMM also will display the change in relay state. The multimeter indicates negligible (<100 ohms) resistance.
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Figure 8. Bench Checking the Modbus-equipped CCS
RS232
CONVERTER
(IF NEEDED)
RS485
+ DATA
–DATA
CONNECT A TO +DATA
CONNECT B TO –DATA
UP TO 32 UNITS
FIELD DEVICES FIELD DEVICES
I NPUT
M O DULE
SELECT ENTER
IMM
A B S A B S + –
X M T R C V F A U L T
ACK
C A B L E C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
–
+
24VDC
POWER
SUPPLY
FIELD DEVICES
O UTPUT
M O DULE
SELECT ENTER
IMM
I NPUT
M O DULE
SELECT ENTER
OMM
A B S A B S
X M T R C V F A U L T
ACK
C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
– +
24VDC
POWER
SUPPLY
FIELD DEVICES
A B S A B S
X M T R C V F A U L T
ACK
C A B L E C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
–
+
24 VDC
POWER
SUPPLY
O UTPUT
M O DULE
SELECT ENTER
IMM
A B S A B S
X M T R C V F A U L T
ACK
C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
– +
24VDC
POWER
SUPPLY
When power is applied to modules in the CCS, the first readout to appear on the LCD is the Module Type/
Version Display. This display shows the version of the firmware installed in the module.
To Bench Check the CCS:
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1. Connect the module(s) Comm links to the PC. The “A” link terminal connects to +Data (“A”, if using a converter) and the “B” link terminal connects to –Data (“B” , if using a converter).
2. Connect a source of 18-30Vdc or
24Vac to the power terminals of the module(s). With dc power, make sure to connect (+) to (+) and (–) to
(–).
3. Verify that the Channel Status
Display appears on the LCDs of the
IMM and OMM being checked. The following is an example of a
Channel Status Display:
1 CH 1 CLOSED
1 = The Module ID Number. 1-99 are possible.
CH 1 = The Channel Number. 1-16 are possible.
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CLOSED = The Status of the channel being displayed; closed, open, high, low, or a value that represents a percentage of span.
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4. Execute a Report Slave ID (Command 17 or 11 HEX).
5. The Slave ID of the unit will appear on the PC. Table 6 shows the slave
IDs.
6. Bench Check is complete.
Table 6. Unit Slave IDs
Unit Type
OM U
OMM D
IMM U
IMM D
OMM RT
Slave ID
12FF
11 FF
22 FF
21 FF
40 FF
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As with the Bench Check, it is recommended that the procedures in this section be performed at a technician’s bench or in a similar laboratory setting. In fact, the same setup from the Bench Check may be used for verifying or changing System parameters in this section. See Figures 7 and 10.
Although Communication Setup, Channel Configuration, and Input/Output Calibration can be checked or changed once the System has been installed, you may find it easier (and safer) to effect changes isolated from your process or application.
Figure 9 presents an overview of the CCS Menu System. Representations of the front panel pushbuttons are used to indicate paths through the menu.
Actions/Buttons Not Shown. Pressing front panel pushbuttons not depicted in the menu flow charts have no effect on the display or menu.
For example, SELECT, DOWN, and UP are not shown on the Module Type/Firmware Version Display depicted in Figure 9. Pressing any of these buttons at this point in the program causes the unit to emit a single beep.
It does not effect a movement through the menu.
Setting the System Operating
Parameters
This section contains instructions for viewing and changing parameters in Communication Setup, Channel Configuration, and Input/Output Calibration of the
CCS.
It is recommended that before the modules of your CCS are deployed to field operation, the Communication
Setup, Channel Configuration, and Input/Output Calibration of the channels on each module be verified and recorded.
A laminated Configuration Record card is packed with each System module inside the bottom storage compartment for recording changes.
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Figure 9. CCS Menu Overview
SYSTEM
POWER-UP
CHANNEL
STATUS
DISPLAY
SELECT
INCREMENT CHANNEL NUMBER
DECREMENT CHANNEL NUMBER
ENTER
EXIT
TO
UPDATE SETUP
ENTER
UP AND DOWN
TOGGLES OPTION
ON AND OFF (SEE
NOTE)
M O D EM O P T IO N
ENTER
ENTER
TO
UPDATE SETUP
UP AND DOWN
SELECTS BAUD
BAUD RATE
ENTER
ENTER
TO
UPDATE SETUP
SECURITY
ACCESS
CODE
ENTER
ENTER
EXIT
CALIBRATE
UP OR DOWN
SELECTS ID NO.
UNIT ID
ENTER
ENTER
TO
UPDATE SETUP
CONFIGURE
COMM SETUP
ENTER
UP OR DOWN
TO SELECT
MODE (SEE
NOTE)
MASTER/SLAVE
ENTER
SEE NOTE
NOTE: Master/Slave accessed in IMMs only. OMMs go to UNIT ID display.
The MASTER/SLAVE and MODEM option menus do not appear in
Modbus units.
ID = 8 (M) U 4800
MO DULE
STATUS
DISPLAY
EXAMPLE:
TO EXIT
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From the Module Type/Firmware Version Display,
ENTER is the only pushbutton that will permit access any other point in the menu.
Special ACK Functions. During normal operation and while viewing or changing operating parameters, the
“FAULT” LED on the front panel will begin to flash to indicate a problem with the link. If the firmware is at the
Channel Status Display point in the menu, pressing
ACK accesses the Fault Status portion of the System
Menu.
Pressing ACK at any other point in the menu will stop the “FAULT” indicator’s flashing; causing it instead to glow steadily.
Also, from the Security Access Code display, pressing
ACK then ENTER before entering the correct code will bring up the Fault Status portion of the System
Menu.
Units with MBR option. Every IMM and OMM Channel will have a register (one word) associated with it.
The IMM has input registers and the OMM has holding registers. These registers will be addressed 0-15 for channels 1-16 respectively.
Figure 10. Setting Up to Bench Check Slave IMMs
SEE FIGURE 7
IMM #1
(MASTER)
PAIRED OMM
#1
SIGNAL
SOURCE
+ –
•
• PUT
M O DULE
SELECT ENTER
SLAVE IMM #2
A B S
A B S
X M T R C V F A U L T
ACK
C A B L E C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
– +
POWER
SUPPLY
DIGITAL
VOLTMETER
+ –
•
• PUT
M O DULE
SELECT ENTER
1 2
A B S A B S
X M T R C V F A U L T
ACK
C A B L E C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
PAIRED O MM #2
– +
POWER
SUPPLY
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The IMM and the OMM will also have 16 discrete registers addressed 0-15. These registers will be used in the IMM to read the status of the discrete input channels (Read Input Status, command #02) and in the
OMM to set the discrete output channels (Read Coil
Status, command #01, Force Single Coil, command
#05, Force Multiple Coils, command #15). These registers are packed as one input or output per bit of the data field. (See the Operation section of the manual for the data format for discrete channels.) The Least
Significant Bit (LSB) of the first data byte contains the input addressed in the query. The other inputs follow sequentially to the end of this byte, and from low order to high order in subsequent bytes.
An additional holding register at address 32 will hold the IMM/OMM fault conditions. Reading holding register 32 (command #03) allows the host to read the status of the IMM/OMM communications. Writing to register 32 (command #06) allows the host to acknowledge and/or clear the exception (fault) flags.
The fault acknowledge and clear functions available from the front panel and display operate the same in
Modbus and non-Modbus systems.
CCS Modbus Commands The Modbus commands implemented in the CCS are shown in Tables 7 and 8.
Displaying Module Type/
Firmware Version
The first system parameter to check in your CCS is the type of module and the version of the firmware installed.
Table 7. Modbus Commands for the IMM
Code
02
03
04
06
17
Name Description
Read Input
Status
Read Holding
Register
Reads the state (ON/OFF, HI/LO) of the discrete inputs of the IMM (Registers 0-
15)
Reads the levels of the analog inputs of the IMM (4XXXX). It also reads the IMM communications status. (Holding register 32)
Read Input
Register
Reads the levels of the analog inputs of the IMM (3XXXX).
Preset Single
Register
Write to holding register 32 to acknowledge and clear fault conditions.
Report Slave ID Returns a description of the IMM
(UIMM, DIMM...)
Table 8. Modbus Commands for the OMM
Code
01
03
05
06
15
16
17
Name
Read Coil
Status
Read Holding
Register
Force Single
Coil
Preset Single
Register
Description
Reads the state (HI/LO, ON/OFF) of the discrete outputs (CC, RELAY) of the
OMM (Registers 0-15).
Reads the level setting of the OMM analog outputs (4XXXX). It also reads the OMM communications status (holding register 32).
Changes the state of a single discrete output to ON or OFF (Registers 0-15).
Changes the level of a single analog output (4X). It also writes to holding register 32 to acknowledge and clear fault conditions.
Force Multiple
Coils
Preset Multiple
Registers
Changes the state of multiple discrete outputs to On or OFF (Registers 0-15).
Changes the level of multiple analog outputs (4XXXX).
Report Slave ID Returns a description of the OMM
(UOMM, ROMM, TOMM...)
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This manual is intended for use with CCS modules using Moore Industries’ Version 1.7 (and above) of the
Universal and Discrete IMM, the Universal OMM, the version of the Discrete OMM not fitted with miniature power relays (the DOMM) and units with Modbus software. Texts and figures also apply to the Discrete OMMs using version 1.0 (and above) of the firmware for modules equipped with power relays, or using the power relay pc board.
These programs were first installed in units with serials numbers of 707795. Instructions and descriptions in the following sections may not apply to Systems using earlier firmware releases.
To check the firmware version, refer to Figure 9. Apply the appropriate power to the System, and after the CCS modules execute a brief self-check, the first steady display to come up on the LCDs is the Channel Status
Display.
To check the firmware version:
V1.7 = The version of Moore Industries’ proprietary
System firmware installed; 1.7 or higher for all but
RTOMMs and Modbus, for which 1.0 or higher will appear. A Modbus example follows.
CCS UIMM V1.00
2. Press ENTER once again. The display will return to the Channel
Status Display.
NOTE:
If your modules do not bring up the displays described here, you may be using the wrong user’s manual. Contact Moore
Industries’ Customer Service Department for assistance.
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1. From the Channel Status Display, press ENTER.
Listen for the tone that confirms instruction receipt. As shown in figure 9, the LCD will show the
Module Type/Version Display. An example follows.
CCS UIMM V1.7
Entering the Security Access Code
To register changes to any of the parameters in the
System Menu, the user must enter the Security Access Code. This extra step is provided to help avoid accidental or unauthorized changing of operating parameters, which could result in false readings or erroneous indications.
Figure 11 illustrates the procedure for bringing up and entering the Security Access Code.
UIMM = The Module Type (UIMM, UOMM, DIMM,
DOMM, or RTOMM) will appear.
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Figure 11. The CCS Security Access Code
SYSTEM
POWER-UP
CHANNEL
STATUS
DISPLAY
SELECT
INCREMENT
CHANNEL
NUMBER
DECREMENT
CHANNEL
NUMBER
3. Press ENTER.
The first level of the CCS menu is now accessed. From here, pressing UP or DOWN accesses:
COMM SETUP
CONFIGURE
INCREMENT ACCESS
CODE NUMBER
CALIBRATE
SECURITY
ACCESS
CODE
ENTER
DECREMENT ACCESS
CODE NUMBER or
EXIT
IF CORRECT CODE NUMBER
IS ENTERED, DISPLAY GOES
TO COMM SETUP.
IF INCORRECT CODE NUMBER IS
ENTERED, DISPLAY RETURNS TO
LAST SELECTED;
CHANNEL STATUS
OR FAULT STATUS
4. Press ENTER from any of these displays to access the appropriate sub-menu or, in the case of “EXIT”, to return to the Channel Status
Display.
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To enter the Security Access Code:
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1. From the Channel Status Display, press SELECT.
The Security Access Code Display will appear.
2. Press UP or DOWN until display shows 07. The display can read 00 through 99.
NOTE:
The Security Access Code cannot be changed by the customer.
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The Communications Setup
This portion of the menu system, referred to as the
COMM SETUP, controls module-related operating parameters. Figure 12 gives an overview.
In COMM SETUP, it is possible to:
• Set MASTER/SLAVE (IMMs only).
• View or change the UNIT ID.
• View or change the BAUD RATE.
• Enable or Disable the Module’s ability to interface with an external MODEM. (Not applicable to Modbus units)
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Figure 12. Setting Module Operating Parameters
SYSTEM
POWER-UP
CHANNEL
STATUS
DISPLAY
SELECT
INCREMENT CHANNEL NUMBER
DECREMENT CHANNEL NUMBER
SECURITY
ACCESS
CODE
ENTER
ENTER
EXIT
CALIBRATE
CONFIGURE
COMM SETUP
ENTER
ENTER
EXIT
TO
UPDATE SETUP
ENTER
UP AND DOWN
TOGGLES OPTION
ON AND OFF (SEE
NOTE BELOW)
MODEM OPTION
ENTER
ENTER
TO
UPDATE SETUP
UP AND DOWN
SELECTS BAUD
BAUD RATE
ENTER
ENTER
TO
UPDATE SETUP
UP OR DOWN
SELECTS ID NO.
UNIT ID
ENTER
TO
UPDATE SETUP
ENTER
UP OR DOWN TO
SELECT
MODE (SEE
NOTE BELOW)
MASTER/SLAVE
ENTER
ID=8 (M) U 4800
MODULE
STATUS
DISPLAY
EXAMPLE:
TO EXIT
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To set module operating parameters:
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1. Enter the Security Access Code.
2. Check for the following display:
COMM SETUP
3. Press ENTER.
The LCD will show the Module
Status Display:
ID=1(M)U 9600 M
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Selecting MASTER/SLAVE
NOTE:
Skip this section for OMMs and Modbus units.
Earlier versions of the CCS IMM used an internal jumper to control the unit’s functioning as a MASTER or
SLAVE. The System described in this manual allows the user to set the IMM using the following portion of the Communications Setup.
In older hardware that has been retrofitted with the new firmware, any Master/Slave jumper setting will be overridden by the selection in the menu.
ID=1 is the module’s ID number in the System; 1-8 are possible. Modbus units can have 1-99.
(M) is the designator for Master IMMs. An S denotes an IMM configured as a slave, and an O appears in the display for an OMM. Modbus units cannot be configured as slaves or masters so the display will be blank in this location.
U is for Universal. A D would signify a Discrete module. Modbus units will have either IMM or OMM displayed after the U or D.
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NOTE:
In multi-module Systems, one (and only one) of the IMM’s MUST be configured as a Master, and the other IMMs as slaves.
To select Master or Slave:
1. From the Module Status Display, press UP or DOWN until the following is displayed.
NOTE:
Modules configured at the factory for
Discrete operation cannot be modified to provide universal operation in the field.
MASTER/SLAVE
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9600, is the four-digit number representing the currently selected baud rate. Options for 300, 600, 1200,
2400, 4800, 9600, and 19200 are programmable for non-Modbus units. Modbus units can select from 600,
1200, 2400, 4800, 9600, and 19200.
M signifies that this unit is configured for external modem operation; a blank space in the last character of the Module Status Display means NO MODEM.
Modbus units will always display the modem option.
2. Press ENTER, then press UP or
DOWN to toggle the IMM between
Master and Slave configurations.
3. When the desired setting is displayed, press ENTER again. The setting of the module will be updated according to your selection, and the display will return to:
MASTER/SLAVE
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4. Press UP or DOWN to access EXIT, or the next desired sub-menu, then press ENTER.
3. Press ENTER. The setting of the module will be updated according to your selection, and the display will return to:
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UNIT ID
Selecting UNIT ID
The Unit ID is the number of the module in the System.
Each IMM/OMM pair must be given the same ID number in order to establish communications. For example, the signals input to IMM#3, whether it is a Master or a
Slave in the System, will be available only at the appropriate channels of OMM#3.
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4. Press UP or DOWN to access EXIT, or the next desired sub-menu, then press ENTER.
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NOTE:
The Modules in each IMM/OMM pair in a
System must be configured with the same
Module ID#.
To select unit ID:
I
1. From the Module Status Display, press UP or DOWN until the following appears on the LCD:
UNIT ID
Selecting BAUD RATE
To select the baud rate:
I
I
1. From the Module Status display, press UP or DOWN until the Baud
Rate display appears.
2. Press ENTER, then use UP or
DOWN to select the desired baud rate (UP to increment, DOWN to decrement).
The available baud rates are:
300, 600, 1200, 2400, 4800, 9600, and 19200
I
2. Press ENTER, then UP (increment) or DOWN (decrement) to select the
ID Number of the module, according to your application’s needs.
Modbus units ID Numbers can range from 1-99. Non-Modbus units
ID Numbers can range from 1-8.
The display will look similar to this:
UNIT ID = 8
8 is the selected Module ID Number. 1 is the default
Module ID Number.
NOTE:
The Baud Rate setting of all modules in the
CCS must be the same. A Baud Rate setting of 300 is not available with Modbus units.
3. Once the desired rate setting is displayed, press ENTER. The setting of the module will be updated according to your selection, and the display will return to:
BAUD RATE
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4. Press UP or DOWN to EXIT, or the next desired sub-menu, then press
ENTER. The module will transmit and receive at that rate.
I
Exiting COMM SETUP
Repeatedly pressing DOWN from the Module Status
Display will eventually bring the display to EXIT. Pressing ENTER from this screen will return you to COMM
SETUP display (see figure 12).
From COMM SETUP, UP and DOWN will now move you to the other menus.
Selecting the MODEM OPTION
To select the modem:
Note:
Skip this section if your CCS unit has the
Modbus option. Modbus equipped units cannot turn the modem off.
1. From the Module Status display, press UP or DOWN until the Modem
Option display appears.
2. Press ENTER to access the selection screen. UP or DOWN toggles the option on and off.
3. Once the desired option setting is displayed, press ENTER. The setting of the module will be updated according to your selection, and the display will return to:
I
Configuring Channels
The next sub-menu allows the user to view or change the configuration of each channel in a module. Depending upon the hardware, you can set each channel to operate in:
For Universal Modules -
• Contact Closure
• TTL
• Voltage or
• Current
For Discrete IMMs -
• Contact Closure or
• TTL
TTL output is not available in some types of Discrete
OMM. Refer to the Specifications listing in this manual for more information on the factory configuration of
Discrete OMMs.
Figure 13 shows CONFIGURE.
MODEM OPTION
I
4. Press UP or DOWN to access the next desired submenu, or EXIT.
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Figure 13. Setting the CONFIGURE Parameters
SYSTEM
POWER-UP
CHANNEL
STATUS
DISPLAY
SELECT
ENTER
INCREMENT CHANNEL NUMBER
DECREMENT CHANNEL NUMBER
SECURITY
ACCESS
CODE
ENTER
ENTER
EXIT
CALIBRATE
CONFIGURE
ENTER
COMM SETUP
CHANNEL
CONFIGURATION
STATUS
INCREMENTS
DISPLAYED
CHANNEL
SEE NOTE 1
SELECTS
OPTION
CURRENT OPTION
ENTER
SEE NOTE 1
INCREMENTS
DISPLAYED
CHANNEL
VOLTAGE OPTION
ENTER
SELECTS
OPTION
SEE NOTE 2
TTL OPTION
ENTER
INCREMENTS
DISPLAYED
CHANNEL
SELECTS
OPTION
INCREMENTS
DISPLAYED
CHANNEL
CC OPTION
ENTER
SELECTS
OPTION
EXAMPLE:
INCREMENTS THE
DISPLAYED CHANNEL
SEE NOTE 3
CH 5 CC OPT
ENTER
NOTES:
1. Not available on discrete-configured channels.
2. Not available in versions of the Discrete OMM equipped
with relays (ROMM/TOMM).
3. For relay-equipped Discrete OMMs (ROMM/TOMM), all channels display
“CC/RELAY”. UP increments the channel number, but the only other
active pushbutton is ENTER, which returns to CONFIGURE as shown.
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To configure the channels:
5. Press DOWN to change the configuration for the channel displayed.
I I
1. After power-up, input the Security
Access Code.
2. Press UP or DOWN until the LCD shows:
NOTE:
Repeatedly pressing DOWN scrolls through the setting options available with your type of module for the channel whose number is being displayed.
CONFIGURE
3. Press ENTER, and the Channel
Configuration Status Display will come up. This is an example of a
Channel Configuration Status
Display:
6. Once the desired setting is displayed, press UP to increment the display to the next channel. The option displayed will change accordingly.
Record the changes made to each channel’s setting on the laminated
Configuration Record Card.
I
CH 1 CC OPT
The 1 will be the channel number whose configuration status you are viewing or changing; 1 through 16 are available.
CC OPT signifies the Contact Closure setting for this channel.
If yours is a Universal module, the display may show
CC OPT, CURRENT OPT, VOLTAGE OPT, or TTL
OPT.
Discrete IMMs have CC OPT or TTL OPT available.
Discrete OMMs display CC OPT, TTL OPT, and in some cases, CC/RELAY (ROMM/TOMM).
Exiting CONFIGURE
When all the channels have been set as desired, press
ENTER. The setting of the module will be updated according to your selection, and the display will return to:
CONFIGURE
Press UP or DOWN to access the next desired submenu, or EXIT.
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4. Press UP to scroll through the channels in your unit. As each channel is displayed, its configuration setting will also come up.
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Converting Outputs
It is possible to convert the signals processed by the modules in your CCS. Current input can be presented as voltage output, and vice-versa. It is suggested that the Module Configuration Record be used to note any converting.
Discrete IMMs, and the discrete-configured channels of Universal IMMs have no options in the calibrate mode.
They are input to the IMM as either high or low (for TTL), or opened or closed (for contact closure).
Discrete channels can be set for default conditions in the OMM, but the channels are either on or off.
In the IMM, if a channel which has been configured for
TTL or contact closure signals is selected for calibration, the display will read:
Channel Calibration
This sub-menu is the means by which the user sets the zero and full scale values of analog channels (current and voltage), along with the default value of output signals in the OMM.
From CALIBRATE, the user can:
• Set default values or conditions that the output channels assume if the communication link is lost.
• Set current or voltage to any desired value within the range of the signal (refer to the
Specifications listing in this manual).
• Invert the outputs of discrete channels and units.
NO OPTION
NOTES:
Use the setup described in the Bench
Check of this manual when executing the
Input/Output Calibration procedures.
The last changes made in the calibration mode are retained in memory whenever power is removed from the modules.
Figure 14 illustrates the CALIBRATE procedures for
IMMs.
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Figure 14. Calibrating the IMM
SYSTEM
POWER-UP
CHANNEL
STATUS
DISPLAY
SELECT
SECURITY
ACCESS
CODE
ENTER
INCREMENT CHANNEL NUMBER
DECREMENT CHANNEL NUMBER
ENTER
EXIT
CALIBRATE
ENTER
CONFIGURE
COMM SETUP
INCREMENTS THE
DISPLAYED CHANNEL
5 CH 2 CLOSED
FOR DISCRETE
FOR ANALOG
NO OPTION
EXIT
ENTER
ENTER ZERO
ENTER
UPDATES
CALIBRATION
ENTER FULL
ENTER
UPDATES
CALIBRATION
CHANNELS
CALIBRATION
STATUS
EXAMPLE:
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I
Calibrating Analog IMM Channels
To calibrate Analog IMM Channels:
1. To calibrate current or voltage input channels on Universal IMMs, enter the security sequence and increment the main menu to CALIBRATE.
Press ENTER. The menu will bring up the Channel Calibration Status
Display. For example:
1 CH 1 65.4%
I
4. Set the analog input signal to zero percent of span. Press ENTER.
The zero value is based on the input value present at the terminals when
ENTER is pressed. The display returns to the Channel Calibration
Status Display. It will show, for example:
1 CH 1 00.0%
5.
From the Channel Calibration Status Display, press
DOWN twice; the display will show:
ENTER FULL
On your unit, the 1 represents the module ID number
(1 through 8 or 01 through 99 for MODBUS units); CH
1 is the channel number (1 through 16); and 65.4% represents the input signal as a percent of span (discrete channels display HIGH, LOW, OPEN or
CLOSED).
2. Press UP to scroll through channels.
3. To view the calibration options for the displayed channel, press
DOWN. The display should show:
ENTER ZERO
If it shows:
6. Set the analog input signal to the full scale value, and press ENTER.
The full scale value is based on the input value present at the terminals when ENTER is pressed. The display will return to the Channel
Calibration Status Display.
7. To calibrate another analog channel, press UP until the desired channel is displayed and repeat steps 3 - 6.
NOTE:
The Full Scale value should always be higher than the Zero value.
NO OPTION
I I then this channel has been configured for discrete operation.
a.
To access the display for other channels, return to the Channel
Calibration Status Display. Press
DOWN (to EXIT), then DOWN again, then go to Step 2 of this procedure.
Calibrating Universal OMM Channels
Figure 15 shows the procedure to calibrate universal
OMM channels. To calibrate current or voltage output channels, enter the Security Access Code and press
DOWN until the CALIBRATE display appears, then press ENTER. The menu will bring up the Channel
Calibration Status Display.
To calibrate universal OMM channels:
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Figure 15. Calibrating the OMM
INCREMENTS THE
DISPLAYED CHANNEL
SYSTEM
POWER-UP
CHANNEL
STATUS
DISPLAY
SELECT
SECURITY
ACCESS
CODE
ENTER
INCREMENT CHANNEL NUMBER
DECREMENT CHANNEL NUMBER
ENTER
EXIT
CALIBRATE
ENTER
CONFIGURE
COMM SETUP
5 CH 2 CLOSED
FOR DISCRETE
INVERT OUTPUT
ENTER
UPDATES
CALIBRATION
(SEE NOTE 2)
DEF OPEN/HIGH
ENTER
UPDATES
CALIBRATION
(SEE NOTE 3)
DEF CLOSED/LOW
ENTER
UPDATES
CALIBRATION
DEFAULT TO LAST
ENTER
ENABLES
FEATURE
FOR ANALOG
ENTER ZERO
ENTER
(SEE NOTE 1)
INCREMENTS
ZERO
CAL ZERO
ENTER
UPDATES
CALIBRATION
DECREMENT
S
ENTER FULL
ENTER
(SEE NOTE 1)
INCREMENTS
FULL SCALE
CAL FULL
ENTER
UPDATES
CALIBRATION
DECREMENTS
FULL SCALE
(SEE NOTE 1)
ENTER
EXIT
CHANNELS
CALIBRATION
STATUS
EXAMPLE:
ENTER DEFAULT
ENTER
(SEE NOTE 1)
INCREMENTS
DEFAULT
OUTPUT
CAL DEFAULT
ENTER
UPDATES
CALIBRATION
DECREMENTS
DEFAULT
(SEE NOTE 1)
OUTPUT
NOTES:
1. Pressing ACK and UP or DOWN simultaneously speeds the rate of display change.
2. For power relay-equipped Discrete OMM, display reads “DEF OPEN”.
3. For power relay-equipped Discrete OMM, display reads “DEF CLOSED”.
The Interface Solution Experts
I
1. Press DOWN to scroll through calibration options for channel displayed. One of the following five options will appear:
ENTER ZERO
I
ENTER FULL
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NOTE:
In the calibrate mode, pressing ACK simultaneously with UP or DOWN while setting the zero or full scale values accelerates the display’s change.
4. When the measured value is at the desired level, press ENTER. The value will be updated in your module, and the display will immediately show, for example:
1 CH 3 0.0%
ENTER DEFAULT
DEFAULT TO LAST
EXIT
The digital meter will show that the desired level, corresponding to 0% of span, is being output at the terminals. To set full scale, continue. If done calibrating channels, skip to “Exiting Channels
Calibration” section.
5. To set full scale value, press DOWN twice. The display will show:
ENTER FULL
Press down until the option you wish to access is displayed on the screen. Press enter.
2. To set zero, press ENTER when
ENTER ZERO is on the LCD. The display will show:
CALIBRATE ZERO
6. Press ENTER. The display will show:
CALIBRATE FULL
3. Monitor the output channel being calibrated with a meter. Press UP or DOWN to set zero value to the desired level.
7. Using the appropriate meter, monitor the output, and press UP or
DOWN to set full scale value to desired level.
NOTE:
In the calibrate mode, pressing ACK simultaneously with UP or DOWN while setting the zero or full scale values accelerates the display’s change.
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To calibrate default values:
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8. When the measured value is at the desired level, press ENTER. The value will be updated in your module, and the display will immediately show 100% of input span. For example:
3. Press ENTER when the correct value is displayed.
Menu will display, for example:
1 CH 3 50. 0%
1 CH 3 100%
4. To set the default value of another analog channel, press UP until desired channel is displayed, then repeat steps 1 through 4.
9. To calibrate another analog channel, press UP until the desired channel is displayed. Repeat steps
2 through 8.
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Setting Default Values
With the desired analog channel displayed on the
Channel Calibration Status, press DOWN until the display shows:
Enabling Default to Last
With this feature, the module uses the signal level present at time of communication fault as the default until communications are restored. This is useful for maintaining a “status quo” until the link problem can be fixed.
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ENTER DEFAULT
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1. Press UP until the desired analog channel is displayed.
2. Press DOWN until the display shows:
DEFAULT TO LAST
1. Press ENTER. The display shows:
CALIBRATE DEF
3. Press ENTER. The Menu will return to the Channel Calibration Status
Display.
I I
2. Monitor output channel with the appropriate meter, and press UP or
DOWN to set the full scale value to desired level.
NOTE:
In the calibrate mode, pressing ACK simultaneously with UP or DOWN while setting the zero or full scale values accelerates the display’s change.
The Interface Solution Experts
Whenever a link failure occurs, the levels at all channels with the Default to Last parameter “enabled” will be maintained until the communications link is restored.
Until communications are restored, the display and the output will consist of this last value, and include a D to indicate the level being maintained is the default. For example:
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1 CH 3 25.0% D
INVERT OUTPUT
The FAULT LED on the front panel will also flash. Refer to the Troubleshooting Section of this manual for instructions on clearing alarms.
Upon re-establishment of the link, the System will return to normal operating conditions as determined by the configuration parameters set prior to the link failure.
DEF OPEN/HIGH
DEF CLOSED/LOW
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Calibrating Discrete OMM Channels
As shown in Figure 15, the calibration setting options for Discrete OMMs differ from those for IMMs and
Universal modules. This is due to the differences in hardware and firmware in Discrete-type units.
To configure or set channel default conditions for TTL, contact closure, or relay normally open/normally closed: and finally:
DEFAULT TO LAST
EXIT
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1. Enter the Security Access Code and increment the main menu to:
For Discrete OMMs factory-configured with power relays, the following displays are substituted where appropriate:
CALIBRATE
DEF OPEN
2. Press ENTER to bring up the
Channel Calibration Status Display.
For Discrete OMMs with TTL capability, the display will show
OPEN/HIGH or CLOSED/LOW.
Relay OMM (ROMM and TOMM) displays will show OPEN or
CLOSED.
3. Press UP until the desired channel is displayed.
4. Press DOWN to scroll through calibration options for that channel.
There are five options:
I
DEF CLOSED
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Inverting Output
To invert a discrete channel output relative to the input at the IMM, press ENTER when INVERT OUTPUT is displayed. The display will flash the change momentarily.
For example, from channel 12 on the Calibration Status Display of a Discrete OMM, DOWN is pressed until the following appears:
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1. From the Channel Calibration
Status Display, press UP until the desired discrete channel is displayed, then press DOWN.
If the Discrete OMM is capable of
TTL output, the menu will display:
DEF OPEN/HIGH
INVERT OUTPUT
other Discrete OMMs will show:
ENTER is pressed, and the LCD shows:
DEF OPEN
1 CH 12 HIGH
... and then turns to:
1 CH 12 LOW I
TTL, contact closure, and relay normally-open/normally-closed outputs are all inverted in the same manner and can be re-inverted by repeating this procedure.
The display will indicate an inverted output by displaying an I in the last field of the Channel Calibration Status
Display.
2. If the default condition is HIGH (TTL channels), or OPEN (contact closure), press ENTER.
The menu returns to the Channel
Calibration Status Display.
3. Remove the communication link connector from the OMM and wait for the alarm relay to change state.
The FAULT LED will begin to flash.
The display will show the default condition, followed by a D.
For example, a TTL could show:
1 CH 12 HIGH D
I
NOTE:
Inverting the output of a discrete channel changes its default condition. This may produce unexpected results unless you are careful to note the relationship of input to output on the Module Configuration Record
Card.
or contact closure could show:
1 CH 12 OPEN D
Calibrating Discrete Channel Defaults
To program the discrete channels of Universal OMMs or all of the channels of either type of Discrete OMM:
The Interface Solution Experts
4. Re-connect the communication link to the OMM; the display returns to normal channel indication.
5. In Discrete OMMs capable of TTL output, if the default condition is required to be LOW or CLOSED, from the Channel Calibration Status
Display, press UP until the desired discrete channel is displayed, then press DOWN until display shows:
DEF CLOSED/LOW
For relay-equipped Discrete OMMs:
DEF CLOSED
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1. From the Channel Calibration
Status Display, press DOWN until display shows:
EXIT
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2. Press ENTER.
The display will show:
CALIBRATE
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6. Repeat until all channels are calibrated.
Exiting Channels Calibration
To exit channel calibration:
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3. Press UP or DOWN to access another sub-menu, or until EXIT is displayed.
4. Press ENTER at:
EXIT
I
The module returns to the Channel
Status Display.
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Installation
Prior to installing the CCS, the system should be bench checked and all necessary channels jumper-configured for the desired inputs and outputs. By bench checking the system first, the user makes the installation process easier. Along with jumper setting, configuration and calibration information can also be entered before the system is mounted and wire connected.
Installation consists of physically mounting the unit and making wiring connections. In most cases, it is easier to mount the CCS before making wiring connections.
Mounting
The CCS is packaged in DIN-style aluminum housing that snaps onto 32 mm G-rail (DIN EN50035) or 35 mm hat-rail (DIN EN50022).
NOTE:
The rail that the CCS modules attach to must be grounded for reliable operation.
The modules should be mounted in an area free of excessive dust, moisture and corrosive elements. If a protective enclosure is used, ensure that adequate cooling is provided, and that the LCDs can be easily viewed and pushbuttons reached without hazardous obstructions.
Figure 16 shows the mounting dimensions of the IMM and OMM.
Figure 16. Dimensions of the CCS
91.45 mm
(3.60 in)
1 2 3
A B S A B S
LINK 24 VDC
XMT RCV FAULT
ACK
222.25 mm
(8.75 in)
91.45 mm
(3.60 in)
The Interface Solution Experts
116.85 mm
(4.60 in)
127 mm
(5.00 in)
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Wiring Connections
All wiring connections are made with removable terminal plugs that are “shaped” to prevent insertion in the wrong orientation. The terminal plugs accept wire sizes
14 to 30 AWG. A shielded, twisted pair of 24 AWG copper wires is recommended for the communication link.
All terminal plugs can be easily removed and reinserted.
Power should be removed from a module before connecting or disconnecting any terminal plugs.
CAUTION:
Ensure that only input or output signals are connected to input/output channels. DO
NOT connect DC power to channel terminals; damage will result.
Each CCS set has two LINK terminals. Either LINK terminal can be used to make a single communication link. Each link uses a three-terminal plug, and in each module, each link is electrically identical; pin A is wired to pin A, B is wired to B, and S to S.
To link an IMM to an OMM, a shielded, twisted-wire pair is required and would be connected to terminals
A and B with the shield connected to the S terminal at either or both modules. In a multi-IMM connection scenario, or “daisy chain”, both terminals are used.
The fault contact terminal has a single two-connector terminal plug for connection to external alarm circuits.
Power is supplied to each module via a single twoconnector terminal plug.
If the application uses a dc power source, connect the positive (+) power connection to the “+” CCS module terminal and the negative (–) power connection to the
“–” CCS module terminal.
Refer to the Ordering Information Table for specifications.
Figure 17 shows a typical hookup diagram for an IMM.
Figure 18 illustrates a typical hookup diagram for an
OMM. Figure 19 shows a typical hookup diagram for
IMMs and OMMs with Modbus.
Input and output devices will vary from those shown in these figures.
Figures 20 through 31 illustrate hookups for systems that use various types of field devices.
These are provided for instructional purposes only.
Your field devices and the method of connection may differ.
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Figure 17. Connecting the IMM
117VAC
RTD
POWER
SUPPLY
+
RBX
+
COMM LINK
(TO OMM)
A B S
SEE
NOTE 1
ALARM
117VAC
(TYPICAL)
+
POWER
SUPPLY
+
–
1
+
–
16
A B S A B S
LINK LINK
NOTES:
1. Either comm link may be used.
2. For the comm link, a twisted-wire pair must be used (minimum).
If a shielded twisted-wire pair is used, connect the shield to the "S" terminal at either or both modules.
Figure 18. Connecting the OMM
FROM IMM
COMM LINK
SEE NOTES
A B S
TO REMOTE
DEVICE
3–15 psig
IPT
–
+
SUPPLY
20psi
ALARM
+
–
24VDC
FAULT
CONTACT
117VAC
(TYPICAL)
+
–
POWER
SUPPLY
+
–
1
+
–
16
A B S A B S
LINK LINK
+
–
24VDC
FAULT
CONTACT
NOTES:
1. Either comm link may be used.
2. For the comm link, a twisted-wire pair must be used (minimum).
If a shielded twisted-wire pair is used, connect the shield to the "S" terminal at either or both modules.
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Figure 19. Connecting Multiple IMM and OMM Modules with Modbus
RS232
CONVERTER
(IF NEEDED)
RS485
+ DATA
–DATA
CONNECT A TO +DATA
CONNECT B TO –DATA
UP TO 32 UNITS
FIELD DEVICES FIELD DEVICES
I NPUT
M O DULE
SELECT ENTER
IMM
A B S
A B S
+ –
X M T R C V F A U L T
ACK
C A B L E C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
– +
24VDC
POWER
SUPPLY
FIELD DEVICES
I NPUT
M O DULE
SELECT ENTER
OMM
A B S A B S
X M T R C V F A U L T
ACK
C A B L E C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
– +
24VDC
POWER
SUPPLY
FIELD DEVICES
O UTPUT
M O DULE
SELECT ENTER
IMM
A B S A B S
X M T R C V F A U L T
ACK
C A B L E C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
– +
24 VDC
POWER
SUPPLY
O UTPUT
M O DULE
SELECT ENTER
IMM
A B S A B S
X M T R C V F A U L T
ACK
C A B L E C O N C E N T R A T O R
S Y S T E M
P A T E N T
P E N D IN G
–
+
24VDC
POWER
SUPPLY
Figure 20. Connecting IMM Analog Current Input (Loop Powered Field Device)
AC ACC
–
DPS
+
RTD
A
B
– OUT
RBX
LOOP
POWERED
TRANSMITTER
+ OUT
FIELD TRANSMITTING
DEVICE
4-20mA
FIELD WIRING
INTERNAL CIRCUITRY
+ IN
– IN
250½
ANALOG MUX
CHIP
IMM ANALO G
CURRENT
INPUT
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Figure 21. Connecting the IMM with Analog Current Input (4-wire Field Device)
RTD
A
AC
RBT
ACC
+ OUT
B
4-WIRE
TRANSMITTER
– OUT
FIELD TRANSMITTING
DEVICE
4-20mA
FIELD WIRING
INTERNAL CIRCUITRY
+ IN
250½
ANALOG MUX
CHIP
– IN
IMM ANALO G
CURRENT
INPUT
Figure 22. Connecting an IMM with Voltage Input
RTD
A
B
AC ACC
+ OUT
RBT
1-5V
4-WIRE
TRANSMITTER
– OUT
FIELD TRANSMITTING
DEVICE
FIELD WIRING
INTERNAL CIRCUITRY
+ IN
ANALOG MUX
CHIP
– IN
IMM ANALO G
VO LTAGE INPUT
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Figure 23. Connecting the IMM with TTL/CMOS Input
5 VOLT MAX (TTL)
15 VOLT MAX (CMOS)
+V
TTL/CMOS
FIELD DEVICE
NOTE:
Current output must be limited to 15mA maximum.
15mA MAX
FIELD WIRING
INTERNAL CIRCUITRY
OPTO- ISOLATED
+ IN
1K
- IN
IMM TTL/CMO S
INPUT
Figure 24. Connecting the IMM with Contact Closure Input
DRY CONTACT
CLOSURE
>300 OHMS = OPEN
< 100 OHMS = CLOSED
FIELD DEVICE
10mA
INTERNAL CIRCUITRY
+24V
SEE NOTE
2K
OPTO- ISOLATED
+ IN
FIELD WIRING
1K
– IN
COMMON
TO ALL INPUTS
IMM C ONTAC T
C LOSURE
NOTE:
For applications calling for externally-powered contact closure,remove jumper JXC on PC3 of IMM refer to section entitled "Setting IMM Configuration
Jumpers"
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Figure 25. Connecting the OMM with Current Output
INTERNAL CIRCUITRY
+ 24V
250½
+ OUT
4-20mA
FIELD WIRING
– OUT
O MM ANALO G
CURRENT
O UTPUT
NOTE:
Negative terminals are common to all current outputs.
LOAD, 0-850 OHMS
(INCLUDING LEAD
RESISTANCE)
+ IN
– IN
TYPICAL
FIELD DEVICE
Figure 26. Connecting the OMM with Analog Output and SCX Isolator
INTERNAL CIRCUITRY
+ 24V
250½
+ OUT
– OUT
OMM ANALOG
C URRENT
OUTPUT
NOTE: Negative terminals are common to all current outputs.
4-20mA
+ IN + OUT
4-20mA
+ IN
– IN
SC
X
– OUT
FIELD WIRING
– IN
LOAD, 0-300 OHMS
(INCLUDING LEAD
RESISTANCE)
TYPICAL
FIELD DEVICE
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Figure 27. Connecting the OMM with Voltage Output
INTERNAL CIRCUITRY
+ 24V
250½
+ OUT
0-10V FIELD WIRING
– OUT
OMM ANALOG
VOLTAGE
OUTPUT
NOTE:
Negative terminals are common to all voltage outputs.
+ IN
1 KOHMS
MINIMUM INPUT
IMPEDANCE
– IN
TYPICAL
FIELD DEVICE
Figure 28. Connecting the OMM with TTL/CMOS Output
INTERNAL CIRCUITRY
OPTO- ISOLATED
+ OUT
8mA MAX
FIELD WIRING
– OUT
0.4V DROP MAX
AT 1.6mA
O MM TTL/CMO S O UTPUT
+ IN
– IN
VCC
TYPICAL FIELD
DEVICE
CONNECTIONS
The Interface Solution Experts
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Figure 29. Connecting the OMM with Discrete Output
INTERNAL CIRCUITRY
+ POWER
OPTO- ISOLATED
+ OUT
V MAX = 42Vdc
100mA MAX
FIELD WIRING
1.5V DROP MAX
AT 100mA
– OUT
O MM DISCRETE
O UTPUT
– POWER
+ IN
PILOT
RELAY
– IN
ALTERNATE
LOCATION
FOR PILOT
RELAY
TYPICAL RELAY
CONNECTIONS
Figure 30. Connecting the OMM with Relay Output and AC Inductive Load
+ OUT
CONTACT
MOV
OMM RELAY OUTPUT
– OUT
FIELD WIRING
+
R
C
220VAC
POWER SOURCE
–
LOAD
The Interface Solution Experts
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Figure 31. Connecting a Relay Output OMM with DC Inductive Load
+ OUT
CONTACT MOV
OMM RELAY OUTPUT
– OUT
FIELD WIRING
+ –
+
–
LOAD
Figures 32 through 35 illustrate connections utilizing a redundant communication link.
A redundant communication link is a secondary means for exchanging digitized data between IMM and OMM.
Figures 32 and 33 show the recommended hookups for utilizing a redundant communication link. These hookups eliminate the problems that other hookups may have with length and short circuits.
Figure 34 shows a hookup that requires that the length of the secondary link be within ±10 percent of the primary link. An electrical short on either link prevents the system from operating. For this reason, this configuration is not recommended.
Figure 35 illustrates a redundant link incoporating one manual switch, which disconnects the primary link and connects the secondary link. This configuration overcomes the need for the secondary link to be within ±10 percent of the primary. However, an electrical short in this configuration will also prevent the system from operating. This configuration is also not recommended.
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Figure 32. Connecting Dual Manual Switches in a Redundant Communication Link
MAIN LINK
REDUNDANT
LINK
A B
IMM
S A B
O MM
S
Figure 33. Connecting an Automatically Switched Redundant Communications Link
24VDC
MAIN LINK
R
L
M
REDUNDANT
LINK
24VDC
R
L
M
A B
IM
M
S A B
OMM
S
The Interface Solution Experts
Figure 34. Using a Single Manual Switch in a Redundant Communications Link (Not Recommended)
NOT RECOMMENDED
MAIN LINK
REDUNDANT LINK
A B
IMM
S A B
OMM
S
Figure 35. Connecting a Redundant Communications Link (Not Recommended)
NOT RECOMMENDED
MAIN LINK
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A
A
B
IMM
B
S
S
REDUNDANT
LINK
NOTE:
Comm link lengths must be within ±10% of each other
A
A
B
O MM
B
S
S
The Interface Solution Experts
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Operation
Once installed, the CCS operates unattended. The
System Menu displays on the IMM and OMM provide signal value/condition information for each channel used.
On power-up, all OMM outputs are initialized to zero or open, according to the hardware being used. The OMM then maintains zero or open until the first data message is received from its paired IMM. If a communication failure timeout occurs, the outputs are set to default values.
Range Limits. The range of default values that can be displayed for analog-configured channels is from -5% to 105%. When actual values from the application exceed this range, the LCD will begin to flash the minimum (-5%) or maximum (105%), indicating under or over range, respectively.
.
.
+32767 0 1111111 1111 1111 7FFF
+2 0 0000000 0000 0010 0002
+1 0 0000000
0 0 0000000
–1 1 1111111
–2 1 1111111
0000
0000
1111
1111
0001
0000
1111
1110
0001
0000
FFFF
FFFE
.
.
–32768 1 0000000 0000 0000 8000
Data Format for Modbus Units
IMMs and OMMs equipped with Modbus use a different data format. They use the 16-bit, signed, two’s complement format with a data range of –32768 to
+32767. When queried, a register will produce a two’s complement number. Using a calculator, you can convert the two’s complement to hex and then to decimal to obtain the value of the reading, representing percent of scale multiplied by 100.
The CCS data string follows this format: s ddd dddd dddd dddd s = Sign bit: 0 = positive; 1 = negative d = data. The data is the binary equivalent in two’s complement format of percent times 100 (% x 100).
Data is clamped between: –5.00%(FE0CH) and
+105.00%(2904H).
For example:
–1% = –(1x100) = –(100) = –(64H) = FF9CH or
75.00% = 75x100 = 7500 = 1D4CH
For reference, the following is the data representation of the 16-bit, signed, two’s complement format:
The Interface Solution Experts
Data Format for Discrete Channels
This is the data format for discrete channels (Registers
0-15) on Modbus equipped IMMs and OMMs: dddd dddd dddd dddd
The bits are numbered in ascending order. The least significant bit represents channel one. The bit definition for OMMs and IMMs is different. For OMMs:
0 = OFF = LOW = Inactive
1 = ON = HIGH = Active
For IMMs:
1 = Contact Closure is ON
Troubleshooting
When an IMM or OMM is powered up, it runs a self-test routine. The display shows the following messages in succession:
CCS UIMM V1.7
(or some similar Module Type/Version Display)
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SELF TESTING
DISPLAY OK
2K RAM OK
NOTE:
This manual is for use with CCS modules using Moore Industries’ Version 1.7
Universal or Discrete CCS firmware,
Version 1.0 of the OMM firmware for
Discrete modules with miniature power relays or the power relay pc board, and
Version 1.0 for Modbus units. This firmware is available in Systems with serial numbers 707795 and above.
If the Module Type/Version display does not appear, you may have the wrong manual for the CCS. Contact your Sales
Representative or the factory.
If the display shows the following in succession:
REGISTER OK
LOW BATTERY
If the diagnostic routine detects any system problems during the self-test, a warning appears on the display.
The module cannot start until the problem is corrected.
The messages state CONSULT MANUAL, and the user is advised to power down and power up again as this may solve the problem.
To verify the compatibility of this manual and your
CCS Unit(s). After power up and the Self Diagnostic have completed, press ENTER. Listen for the tone that confirms instruction receipt. Disregard the status of the indicator LEDs. The LCD will show the Module Type/
Version display. For example:
CONSULT MANUAL
The CPU senses a low battery voltage from the RAM back-up battery and the user should consult the factory.
If the display shows the following in succession:
CCS UIMM V1.7
BAD RAM
Next, press ENTER once again. The display will return to the Channel Status Display.
CONSULT MANUAL
the diagnostic routine has sensed defective RAM and the user should recycle power to the System.
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If the diagnostic again detects a defective RAM chip, consult the factory. In most cases, the unit will complete its diagnostic and return to normal operation.
If the display shows the following in succession:
NOTE
When ENTER is pressed after the DATA
LOST sequence, the module’s operating parameters revert to the data loss default.
BAD REGISTER
CONSULT MANUAL
The diagnostic routine senses a bad register. The user is advised to consult the factory.
If the display shows the following in succession:
The data loss defaults are:
• SLAVE (IMMs)
• Unit ID = 1
• 4800 Baud
• Modem Option disabled (NO MODEM)-except for Modbus units
• Contact Closure input/output for all discreteconfigured channels and modules.
• Current input/output (for Universal channels)
Refer to the System Specification sheet and Module
Configuration Record to verify the factory default settings in the module being reset.
After reset, recycle power to the module. If problems persist, consult the factory.
DATA LOST
CONSULT MANUAL
PRESS ENTER
Alarms
The “FAULT” LED alerts the user to a link failure or system level problem. The LED also flashes when a power interruption or non-volatile memory corruption occurs. Press ACK to stop the flashing of the “FAULT”
LED. It will then emit a steady glow. On Modbus units, the “FAULT” LED does not flash, instead it glows steadily until the faults are acknowledged.
Along with the FAULT light flashing, the internal fault relay is activated when the communication link is lost.
The fault relay is connected to the front panel so that external devices can monitor these conditions.
TO CONTINUE
The Communications, Configuration, and Channels
Calibration data stored in RAM may have been corrupted. The user should recycle System power
WITHOUT PRESSING ENTER.
If the DATA LOST sequence appears again, it will be necessary to reset the operating parameters. Press
ENTER, and set the module operating parameters according to your application, as described in this manual beginning with the Communications Setup section.
The Interface Solution Experts
NOTE:
The time between communications loss and the FAULT light flashing and activating the fault relay is determined by the baud rate and the number of modules in the System.
Alarms are stored in an alarm log in each module. All alarms in the log can be viewed individually on the LCD.
In Modbus units, the logs can also be viewed by querying Bits 0, 1, and 5 on register 32 with Command 03.
Register 32 is defined in Table 9.
Table 9. Defining Register 32
0
1
2
Bit # Read Write
RD
RD
RD
03
03
03
Command
Communication error (checksum/CRC, cleared when read?)
Power was OFF
Description
3
4
5
6
7
8
RD
RD
RD
RD
03
03
03
03
03
06
Configuration data lost
WR Acknowledge fault conditions (Fault LED is glowing steadily. Set bit to acknowledge)
Clear all alarms (Set bit to clear) 9
10
11
WR 06
06
06
12
13
14
15
06
06
06
06
Note: Communication error is defined as five consecutive CRC errors.
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Once an alarm is displayed, it can be erased from the log. The same is true for the entire log; it can be cleared and allowed to log future alarms. Modbus units do a write command 06 on Bit 9 of register 32 to clear all alarms.
Alarms are numbered in the log in the order of their occurrence. The first alarm is number “01”. The second alarm is number “02”. This process is continued up to the tenth alarm.
When the eleventh alarm occurs, the previous tenth is erased, and succeeding alarms are logged as number
10. Modbus equipped units can log up to 99 alarms but only 10 can be viewed. Multiple faults can be viewed on the front panel as they occur.
The display has a two digit field that identifies the number of each alarm presently stored in the log.
The display shows 10 alarm conditions, in order of their occurrence. If ten or fewer alarms have occurred since the last time the log was cleared, they can be viewed individually and are numbered 01 through 10. Should more than 10 alarms be logged, the display shows the first nine individually, and the last alarm registered is the tenth.
Modbus units log up to 99 alarm conditions. Multiple faults can be logged as they occur and viewed from the front panel. However, only 10 faults can be viewed.
For example, if the CCS has logged 23 alarm conditions, then the log will reflect alarms 1-9 and number
23. Alarm 23 must be cleared to read Alarm 22 and each successive alarm must be cleared to read the previous one in the series. Reading holding register
32 will not indicate multiple occurences of the same fault condition.
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The three alarm messages are displayed as follows:
After hardware faults, or momentary power failures, the display will show:
For communication link losses, the display will show:
01 COM LINK FAIL
01 PROGRAM STALL
This fault does not activate the fault relay.
When power is restored after a power outage (including power-up), the display will show:
01 POWER WAS OFF
This fault does not activate the fault relay for non-
Modbus units, but does activate the fault relay for units equipped with the Modbus option.
This alarm activates the fault relay in non-Modbus units.
Should a communication link loss occur, the fault relay de-energizes. When the communication link is restored, the relay energizes within seconds.
When alarm conditions are remedied, the system resumes normal operations. However, the FAULT light continues flashing until the alarms are acknowledged by pressing ACK. On Modbus units, write command
06 to bit 8 of register 32 or press ACK to acknowledge the alarm to stop the steady glow of the FAULT light.
When an alarm is acknowledged, the FAULT light becomes constantly illuminated and an alarm message appears in the display.
Figure 36 shows the Fault menu.
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Figure 36. Accessing the CCS Fault Menu
SYSTEM
POWER-UP
FAULT
STATUS
DISPLAY
SEE NOTE 1
ACK
CHANNEL
STATUS
DISPLAY
SELECT
EX AMPLE:
INCREMENT FAULT #
1 COM LINK FA IIL
SELECT
SECURITY
ACCESS
CODE
ENTER
INCREMENT CHANNEL NUMBER
DECREMENT CHANNEL NUMBER
CLEAR THIS ALARM
ENTER SELECT
SEE
NOTE 2
REFER TO FIGURE 9.
EXIT
CLEAR ALL ALARMS
ENTER SELECT
CALIBRATE
ENTER
EXIT
SELECT
CONFIGURE
COMM SETUP
NOTES:
1. Menu accessed only if there are more FAULTS to clear.
2. If more FAULTS exist, accesses the next in the log; otherwise goes to
Security Access Code Display.
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Customer Support
Moore Industries is recognized as the industry leader in delivering top quality to its customers in products and services. We perform a battery of stringent quality asurance checks on every unit we ship. If any Moore
Industries product fails to perform up to rated specifications, call us for help. Our highly skilled staff of trained technicians and engineers pride themselves on their ability to provide timely, accurate, and practical answers to your process instrumentation questions. Factory phone numbers are on the back cover.
If problems involve a particular CCS, there are several pieces of information you can gather before you call the factory that will help our staff get you answers more efficiently. When you call, please have:
• The model number of the unit in question.
• The serial number of the unit in question.
• The job number (if available).
• The purchase order under which the unit was shipped (if available).
The Interface Solution Experts
Declaration of Conformity
EMC Directive 89/336/EEC
Manufacturer’s Name:
Moore Industries-International, Inc.
Manufacturer’s Address: 16650 Schoenborn Street
USA
Declares that the product(s):
Product Name: CCS
MODEL / INPUT / OUTPUT / POWER / OPTIONS / HOUSING
Model Number(s): IMM * * 18-30VDC -CE
OMM * * 18-30VDC -CE
1
1
[DIN]
[DIN]
*Indicates any input, output and option as stated in the product data sheet.
Conforms to the following EMC specifications:
EN61326-1, 1998, Electromagnetic Compatibility requirements for electrical equipment for control use.
Supplemental Information:
1
1
RF filters are required for the –CE option.
Additional measures are required to make relays options -NC and –NO CE compliant. Contact the factory
for details.
January 11, 2005
______________________________ _____________________________________
Date Fred Adt Robert Stockham
Quality Assurance Director Moore Industries-International, Inc.
European Contact: Your Local Moore Industries Sales and Service Office
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Index
A
Accessories 7
DIN-Style Power Supply, DPS-1200 7
Link-to-Fiber Module, LFM 7
Redundant Communication Link Module, RLM 7
Supply Switching Module, SSM 7 alarms 54
Fault Menu 57
Messages 56
Register 32 54, 55
B
baud rate 27
Bench Check–Modbus Units 17
Connection Drawing 18
Procedure 17
Unit Slave IDs 19
Bench Check–Non-Modbus Units 13 equipment 13
Example 17
Procedure 16
Setup
Slave IMMs 16
C
CALIBRATE (see also Channel Calibration) 31
Caution 1
CC OPT 30
CC/RELAY 30
Channel Calibration 31
Analog IMM Channels 33
ENTER FULL 33
ENTER ZERO 33
NO OPTION 33
Invert output 7, 31
NO OPTION 31
Set current or voltage 31
Set default values 31
Universal OMM Channels 33
CALIBRATE FULL 35
CALIBRATE ZERO 35
DEFAULT TO LAST 35
ENTER ZERO 35
ENTER FULL 35
ENTER DEFAULT 35
EXIT 35
Channel Configuration (see Configure Channels)
Channel Status Display, example 16
Commands
#01 22
#02 22
#03 22
#05 22
#06 22
#15 22
Force Multiple Coils 22
Force Single Coil 22
Read Coil Status 22
Read Input Status 22
Communications Setup 7, 24
Baud rate 27
COMM SETUP 26
Exiting 28
Master/Slave 26
Menu 12
Modem Option 28
Set parameters 26
Unit ID 27
Compatibility 3, 6
Configuration Jumpers 8
Setting IMM Configuration Jumpers 10
Setting OMM Configuration Jumpers 11
CONFIGURE 30 configure channels 28, 30
CONFIGURE 30
CC OPT 30
CC/RELAY 30
CURRENT OPT 30
Exiting 30
Parameters 29
Connecting (see also wiring connections)
IMM 42
OMM 42
Contact closure 45
Converting Outputs 30
CURRENT OPT 30
Current or voltage, setting 31
Customer Support 58
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D
Data Communications 2
Daisy Chain 1, 2 default values, setting 31
Dimensions 40
DIN-Style Power Supply, DPS-1200 7 disassembly 9
Discrete IMM 3
Discrete OMM 3, 48 discrete registers 22
Documentation 8
System Specification sheet 8
Module Configuration Records 8
Module Configuration Record quick reference 8
E
ENTER DEFAULT 35
ENTER FULL 33, 35
ENTER ZERO 33, 35 equipment 13
Exiting COMM SETUP 28
Exiting CONFIGURE 30
F
Fault Contact Jumper 12 firmware version 23
Force Multiple Coils 22
Force Single Coil 22
Front Panel 4
I
H
holding register 32 22 holding registers 22
IMM 1 as Master or Slave 13
Calibrating 32 configuration jumpers 10
Connecting 42
Analog Current Input (Loop powered device) 43
Analog Current Input (4-wire Field Device) 44
Contact Closure 45
Modbus 43
TTL/CMOS Input 45
Voltage Input
Modbus Commands 22
Setting up to Bench Check Slave IMMs 21 input registers 22
Invert output 7, 31
The Interface Solution Experts
L
Least Significant Bit 22
Link Converter Module, LCM 7
M
Master or Slave 26
MBR option 22 (see also Modbus)
Menu
Channel Calibration 7
Communications Setup 7
Channel Configuration 7
Fault 57
Overview 20
Modbus 2
Commands 22
#01 22
#02 22
#03 22
#05 22
#06 22
#15 22
Force Multiple Coils 22
Force Single Coil 22
Read Coil Status 22
Read Input Status 22
Connecting Multiple IMMs and OMMs 43 holding register 32 22 holding registers 22
IMM Commands input registers 22
Least Significant Bit 22
MBR option 22
OMM Commands 22
Model Numbers 6
Modem Option 28
Module Configuration Record 8
Module Type/Firmware Version 23
N
NO OPTION 31, 33
Note 1
O
OMM 1
Calibrating 34 configuration jumpers 11 connecting 42
Analog Output and SCX Isolator 46
Current Output 46
Discrete Output 48
Modbus 43
Relay Output with AC Inductive Load 48
Relay Output with DC Inductive Load 48
Modbus commands 22 operating parameters 25, 26
Options 6
NC Normally Closed 6
NO Normally Open Relays 6
MBR Modbus RTU 6, 22
Ordering Information 5
Model Numbers 6
R
Read Coil Status 22
Read Input Status 22
Redundant Communication 49
Automatically Switched 50
Communication Link 51
Dual Manual Switches 50
Single Manual Switch 51 register 22 discrete 22
Register 32, defining 55
S
Security Access Code 23, 24
System Operating Parameters 19
Displaying Module Type/Firmware Version 23
Menu 20
Security Access Code 23, 24
Special ACK Functions 21
Slaves or Masters 26
Special ACK Functions 21
Specifications 5
System Specification sheet 8
T
TTL OPT. 30, 45
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U
UNIT ID 27
Unit Slave IDs 19
Universal IMM 3
Universal OMM 3
V
VOLTAGE OPT 30
W
Warning 1
Wiring Connections 41
IMM 42
Analog Current Input (Loop powered field device) 43
Analog Current Input (4-wire Field Device) 44
Contact Closure 45
TTL/CMOS Input 45
Voltage Input 44
Modbus 43
OMM 42
Analog Output and SCX Isolator 46
Current Output 46
Discrete Output 48
Relay Output and AC Inductive Load 48
Relay Output with DC Inductive Load 48
Redundant Communication 49
Automatically Switched 50
Communication Link 51
Dual Manual Switches 50
Single Manual Switch 51
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The Interface Solution Experts
RETURN PROCEDURES
To return equipment to Moore Industries for repair, follow these four steps:
1. Call Moore Industries and request a Returned Material Authorization (RMA) number.
Warranty Repair –
If you are unsure if your unit is still under warranty, we can use the unit’s serial number to verify the warranty status for you over the phone. Be sure to include the RMA number on all documentation.
Non-Warranty Repair –
If your unit is out of warranty, be prepared to give us a Purchase Order number when you call. In most cases, we will be able to quote you the repair costs at that time.
The repair price you are quoted will be a “Not To Exceed” price, which means that the actual repair costs may be less than the quote. Be sure to include the RMA number on all documentation.
2.
Provide us with the following documentation: a) A note listing the symptoms that indicate the unit needs repair b) Complete shipping information for return of the equipment after repair c) The name and phone number of the person to contact if questions arise at the factory
3.
Use sufficient packing material and carefully pack the equipment in a sturdy shipping container.
4.
Ship the equipment to the Moore Industries location nearest you.
The returned equipment will be inspected and tested at the factory. A Moore Industries representative will contact the person designated on your documentation if more information is needed. The repaired equipment, or its replacement, will be returned to you in accordance with the shipping instructions furnished in your documentation.
WARRANTY DISCLAIMER
THE COMPANY MAKES NO EXPRESS, IMPLIED OR STATUTORY WARRAN-
TIES (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS
FOR A PARTICULAR PURPOSE) WITH RESPECT TO ANY GOODS OR SER-
VICES SOLD BY THE COMPANY. THE COMPANY DISCLAIMS ALL WARRAN-
TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE, AND
ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL-
EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR
USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY, AND THAT
ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM-
PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY
WAY.
ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES
WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR
BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES
SHALL BE FOR THE COMPANY, AT ITS OPTION, TO REPAIR OR REPLACE
THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE. THE
COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR
INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT
TO REMEDY DEFECTS IN THE GOODS OR SERVICES , BUT IN SUCH CASE
THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL
MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE
GOODS OR SERVICES.
ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE
COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES
FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR
BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE
BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE-
FECT OR BREACH, AND NO ACTION FOR THE BREACH OF ANY WAR-
RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN
TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER
COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR
BREACH.
RETURN POLICY
For a period of thirty-six (36) months from the date of shipment, and under normal conditions of use and service, Moore Industries ("The Company") will at its option replace, repair or refund the purchase price for any of its manufactured products found, upon return to the Company (transportation charges prepaid and otherwise in accordance with the return procedures established by The Company), to be defective in material or workmanship. This policy extends to the original Buyer only and not to Buyer's customers or the users of Buyer's products, unless Buyer is an engineering contractor in which case the policy shall extend to Buyer's immediate customer only. This policy shall not apply if the product has been subject to alteration, misuse, accident, neglect or improper application, installation, or operation. THE COMPANY
SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE-
QUENTIAL DAMAGES.
United States • [email protected]
Tel: (818) 894-7111 • FAX: (818) 891-2816
Australia • [email protected]
Tel: (02) 8536-7200 • FAX: (02) 9525-7296
Belgium • [email protected]
Tel: 03/448.10.18 • FAX: 03/440.17.97
The Netherlands • [email protected]
Tel: (0)344-617971 • FAX: (0)344-615920
China • [email protected]
Tel: 86-21-62491499 • FAX: 86-21-62490635
United Kingdom • [email protected]
Tel: 01293 514488 • FAX: 01293 536852
© 2005 Moore Industries-International, Inc.
Specifications and Information subject to change without notice.
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Key features
Transmits multiple process signals
Uses single twisted wire pair or fiber optics
Supports up to 128 inputs/outputs
Easy-to-use menu system
DIN-style rail-mount housings
Modular design for scalability
Modbus communication option
Compatible with various accessories
Frequently asked questions
The CCS system can handle up to 128 inputs and outputs by daisy chaining up to eight units.
The CCS system supports communication via a single twisted wire pair, modems, fiber optics, and Modbus RTU protocol.
The CCS system offers Universal modules for any combination of analog and discrete signals, and Discrete modules for only discrete signals. Discrete output modules can have contact closure or mechanical relay outputs.
