Puls PIM60.245 DIN rail power supply Owner's Manual

PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
POWER SUPPLY









100-240V Wide-range Input
NEC CLASS 2 Compliant
Cost Optimized without Compromising Quality or
Reliability
Width only 36mm
Efficiency up to 91.8%
Low No-load Power Losses
Full Power Between -10°C and +60°C
Large Screw Terminals
3 Year Warranty
PRODUCT DESCRIPTION
SHORT-FORM DATA
The PIM60.245 is a DIN-rail mountable single-phaseinput power supply, which provides a floating,
stabilized and galvanically separated SELV/PELV/ES1
output voltage.
Output voltage
Adjustment range
Output current
The output fulfils the requirements for a limited power
source according to NEC CLASS 2.
The device is equipped with screw terminals, which are
optimized for large wire sizes.
The mechanically robust housing is made of a highgrade, reinforced molded material, which permits
surrounding temperatures up to +70°C.
The PIANO family is a compact industrial grade DIN-rail
power supply series that focus on the essential features
needed in today’s industrial applications. The excellent
cost/performance ratio does not compromise quality or
reliability.
ORDER NUMBERS
Efficiency
Losses
Hold-up time
Temperature range
Size (W x H x D)
Weight
MAIN APPROVALS
Order number:
Power Supply
Input voltage AC
Mains frequency
Input current AC
Power factor
Input inrush current
DC 24V
Nominal
24 – 28V
Factory setting 24.1V
2.5 – 2.1A
Below +60°C ambient
1.9 – 1.6A
At +70°C ambient
Derate linearly between +60°C and +70°C
AC 100-240V
±10%
50-60Hz
±6%
1.0 / 0.6A
At 120 / 230Vac
0.55 / 0.47
At 120 / 230Vac
15 / 36A peak
At 120 / 230Vac, 40°C,
cold start
90.7 / 91.8%
At 120 / 230Vac
6.2 / 5.4W
At 120 / 230Vac
24 / 113ms
At 120 / 230Vac
-10°C to +70°C
36x90x91mm
Without DIN-Rail
220g / 0.49lb
For details and a complete approval list see chapter 18.
PIM60.245
IEC 62368-1
IIEC 61010-2-201
Ind. Cont. Eq.
planned
planned
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
NEC CLASS 2
planned
1/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
INDEX
Page
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Intended Use .......................................................... 3
Installation Instructions ........................................ 4
AC-Input.................................................................. 5
DC-Input.................................................................. 6
Input Inrush Current.............................................. 6
Output .................................................................... 7
Hold-up Time ......................................................... 8
Efficiency and Power Losses ................................. 9
Functional Diagram ............................................. 10
Front Side and User Elements ............................ 10
Connection Terminals ......................................... 11
Lifetime Expectancy ............................................ 12
MTBF ..................................................................... 12
EMC ....................................................................... 13
Page
15. Environment ........................................................ 14
16. Safety and Protection Features ......................... 15
17. Dielectric Strength .............................................. 16
18. Approvals and Fulfilled Standards .................... 17
19. Regulatory Compliance ...................................... 17
20. Physical Dimensions and Weight....................... 18
21. Application Notes................................................ 19
21.1. Charging of Batteries..................................19
21.2. Series Operation ..........................................19
21.3. Parallel Use to Increase Output Power .....19
21.4. Parallel Use for 1+1 Redundancy ..............19
21.5. Operation on Two Phases ..........................19
21.6. Use in a Tightly Sealed Enclosure..............20
The information given in this document is correct to the best of our knowledge and experience at the time of
publication. If not expressly agreed otherwise, this information does not represent a warranty in the legal sense of the
word. As the state of our knowledge and experience is constantly changing, the information in this data sheet is
subject to revision. We therefore kindly ask you to always use the latest issue of this document (available under
www.pulspower.com).
No part of this document may be reproduced or utilized in any form without our prior permission in writing.
Packaging and packaging aids can and should always be recycled. The product itself may not be disposed of as
domestic refuse.
TERMINOLOGY AND ABREVIATIONS
PE and
symbol
PE is the abbreviation for Protective Earth and has the same meaning as the symbol
.
Earth, Ground
This document uses the term “earth” which is the same as the U.S. term “ground”.
T.b.d.
To be defined, value or description will follow later.
AC 230V
A figure displayed with the AC or DC before the value represents a nominal voltage with
standard tolerances (usually ±15%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
230Vac
A figure with the unit (Vac) at the end is a momentary figure without any additional
tolerances included.
50Hz vs. 60Hz
As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz mains
frequency. AC 120V parameters are valid for 60Hz mains frequency.
may
A key word indicating flexibility of choice with no implied preference.
shall
A key word indicating a mandatory requirement.
should
A key word indicating flexibility of choice with a strongly preferred implementation.
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
2/20
PRELIMINARY
PIANO-Series
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
1. INTENDED USE
This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control,
process control, monitoring, measurement, Audio/Video, information or communication equipment or the like.
Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life
without additional appropriate safety devices, that are suited for the end-application.
If this device is used in a manner outside of its specification, the protection provided by the device may be impaired.
Do not use this device on AC 100V mains with more than 1.9A load when the application is sensitive to short output
voltage dips during mains interruptions even with a length shorter than 20ms.
Without additional measures to reduce the conducted emissions on the output (e.g. by using a filter), the device is not
suited to supply a local DC power network in residential, commercial and light-industrial environments. No restrictions
apply for local DC power networks in industrial environments.
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
3/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
2. INSTALLATION INSTRUCTIONS
WARNING
-
Risk of electrical shock, fire, personal injury or death.
Turn power off before working on the device. Protect against inadvertent re-powering.
Make sure that the wiring is correct by following all local and national codes.
Do not modify or repair the unit.
Do not open the unit as high voltages are present inside.
Use caution to prevent any foreign objects from entering the housing.
Do not use in wet locations or in areas where moisture or condensation can be expected.
Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.
Obey the following installation instructions:
This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to
the factory for inspection.
Install device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the device.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper cables that are
designed for a minimum operating temperature of 60°C for ambient temperatures up to +45°C, 75°C for ambient
temperatures up to +60°C and 90°C for ambient temperatures up to +70°C. Ensure that all strands of a stranded wire
enter the terminal connection. Unused screw terminals should be securely tightened.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or frost is allowed.
The enclosure of the device provides a degree of protection of IP20. The enclosure does not provide protection against
spilled liquids.
The isolation of the device is designed to withstand impulse voltages of overvoltage category III according to IEC
60664-1.
The device is designed as “Class of Protection” I equipment according to IEC 61140. Do not use without a proper PE
(Protective Earth) connection.
The device is suitable to be supplied from TN, TT or IT mains networks. The continuous voltage between the input
terminal and the PE potential must not exceed 300Vac.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not
cover ventilation grid!
The device is designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) the overvoltage category is reduced
to level II and a reduction in output current is required.
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 0mm left and right side.
Increase the 0mm to 15mm in case the adjacent device is a heat source.
The device is designed, tested and approved for branch circuits up to 20A without additional protection device. If an
external fuse is utilized, do not use circuit breakers smaller than 6A B- or 4A C-Characteristic to avoid a nuisance
tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the same as the ambient
or surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
4/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
3. AC-INPUT
The device is suitable to be supplied from TN, TT or IT mains networks.
Allowed voltage L or N to earth
Input frequency
Turn-on voltage
Shut-down voltage
External input protection
Nom.
AC 100-240V
Min.
90-264Vac
Continuous operation
Min.
264-300Vac
For maximum 500ms
Max.
300Vac
Continuous according to IEC 60664-1
Nom.
50–60Hz
±6%
Typ.
75Vac
Steady-state value, see Fig. 3-1
Typ.
54Vac
Steady-state value, see Fig. 3-1
See recommendations in chapter “Installation Instructions”.
Input current
Power factor
Start-up delay
Rise time
Typ.
Typ.
Typ.
Typ.
AC 100V
1.15A
0.58
50ms
18ms
AC 120V
1.0A
0.55
50ms
18ms
AC 230V
0.60A
0.47
48ms
18ms
Typ.
52ms
52ms
50ms
Max.
100mV
100mV
100mV
Turn-on overshoot
Fig. 3-1
Input voltage range
Rated
input range
Input
Voltage
max.
500ms
VIN
Input Current, typ.
0.75
Rise
Time
Fig. 3-4
Power factor vs. output load at 24V
output voltage
Power Factor, typ.
a) 100Vac
b) 120Vac
c) 230Vac
1.0
Start-up
delay
264V 300Vac
Input current vs. output load at 24V
output voltage
1.25A
- 5%
Output
Voltage
90V
Fig. 3-3
Turn-on behavior, definitions
Fig. 3-2
Turn-on
Shut-down
POUT
At 24V, 2.5A, see Fig. 3-3
At 24V, 2.5A, see Fig. 3-4
See Fig. 3-2
At 24V, 2.5A constant current load,
0mF load capacitance, see Fig. 3-2
At 24V, 2.5A constant current load,
2mF load capacitance,, see Fig. 3-2
See Fig. 3-2
a
b
c
0.5
0.25
0.6
a
b
0.5
c
0.4
a: 100Vac
b: 120Vac
c: 230Vac
0.3
0.2
0
0
0.5
Overshoot
AC input
AC input range
1.0
1.5
2.0 2.5A
Output Current
0.1
0.5
1.0
1.5
2.0
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
2.5A
Output Current
5/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
4. DC-INPUT
Do not operate this power supply with DC-input voltage.
5. INPUT INRUSH CURRENT
A NTC limits the input inrush current after turn-on of the input voltage. The inrush current is input voltage and
ambient temperature dependent. The output load has no impact on the inrush current value.
The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.
Inrush current
Inrush energy
Typ.
Typ.
Max.
Max.
Max.
AC 100V
12Apeak
10Apeak
15Apeak
12Apeak
0.2A2s
AC 120V
15Apeak
12Apeak
18Apeak
15Apeak
0.3A2s
AC 230V
36Apeak
30Apeak
44Apeak
36Apeak
1.4A2s
At 40°C
At 25°C
At 40°C
At 25°C
At 40°C
ambient,
ambient,
ambient,
ambient,
ambient,
Fig. 5-1
Typical turn-on behavior at 120Vac
and 25°C ambient
Fig. 5-2 Zoom into the first inrush peak
Fig. 5-3
Typical turn-on behavior at 230Vac
and 25°C ambient
Fig. 5-4 Zoom into the first inrush peak
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
cold
cold
cold
cold
cold
start
start
start
start
start
6/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
6. OUTPUT
The output provides a SELV/PELV/ES1 rated voltage, which is galvanically isolated from the input voltage.
The output is electronically protected against no-load, overload and short circuit. In case of a protection event, audible
noise may occur.
The output is designed to supply any kind of loads, including inductive and capacitive loads. Capacitive loads should
not be larger than 2500µF with 2.5A or 5000µF with 1.25A additional current load.
At heavy overloads (when output voltage falls below 14V), the power supply delivers continuous output current for
25ms. After this, the output is switched off for approx. 145ms before a new start attempt is automatically performed.
This cycle is repeated as long as the overload exists. If the overload has been cleared, the device will operate normally.
Output voltage
Adjustment range
Nom.
Min.
Max.
Factory settings
Line regulation
Load regulation
Ripple and noise voltage
Output current
Typ.
Max.
Max.
Max.
Nom.
Nom.
Nom.
Nom.
Overload behaviour
Overload/ short-circuit current
Max.
Typ.
DC 24V
24-28V
29.0V
24.1V
10mV
100mV
100mVpp
2.5A
2.1A
1.9A
1.6A
Continuous current
Intermittent current
4.0A
6A
Max.
2.5A
Output capacitance
Typ.
900µF
Back-feeding loads
Max.
35V
Guaranteed value
This is the maximum output voltage which can occur at
the clockwise end position of the potentiometer due to
tolerances. It is not a guaranteed value which can be
achieved.
±0.2%, at full load and cold unit
Between 90 and 300Vac
Between 0 and 2.5A, static value, see Fig. 6-1
Bandwidth 20Hz to 20MHz, 50Ohm
At 24V and an ambient temperature below 60°C
At 24V and 70°C ambient temperature
At 28V and an ambient temperature below 60°C
At 28V and 70°C ambient temperature
Output voltage above 14Vdc, see Fig. 6-1.
Output voltage below 14Vdc, see Fig. 6-1.
Continuous current, see Fig. 6-1.
Intermitted current peak value for typ. 25ms
Load impedance 150mOhm, see Fig. 6-2.
Discharge current of output capacitors is not included.
Intermitted current average value (R.M.S.)
Load impedance 150mOhm, see Fig. 6-2.
Included inside the power supply
The unit is resistant and does not show malfunctioning
when a load feeds back voltage to the power supply. It
does not matter whether the power supply is on or off.
The absorbing energy can be calculated according to
the built-in large sized output capacitor.
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
7/20
PRELIMINARY
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
Fig. 6-1
PIM60.245
Output voltage vs. output current, typ.
Output Voltage
Adjustment range
28V
Fig. 6-2
Output
Current
24
C
Intermittent current at short circuit, typ.
Normal
operation
Normal
operation
Short -circuit
6A
14
A: continuous current
B: intermittent current
B
t
0
25
ms
Output Current
0
0
1
2
5
4
3
145ms
25
ms
145ms
25
ms
145ms
6A
7. HOLD-UP TIME
The hold-up time is the time during which a power supply’s output voltage remains within specification following the
loss of input power. The hold-up time is output load dependent. At no load, the hold-up time can be up to several
seconds. The green DC OK lamp is also on during this time.
Hold-up Time
Fig. 7-1
AC 100V
14ms
38ms
11ms
30ms
Typ.
Typ.
Min.
Min.
Hold-up time vs. input voltage
Hold-up Time
a
120ms
b
AC 120V
24ms
58ms
19ms
46ms
Fig. 7-2
AC 230V
113ms
230ms
90ms
184ms
2.5A
1.25A
2.5A
1.25A
Shut-down behavior, definitions
c
Zero Transition
d
100
At 24V,
At 24V,
At 24V,
At 24V,
80
Input
Voltage
60
a) 24V 1.25A typ.
b) 24V 1.25Amin.
c) 24V 2.5A typ.
d) 24V 2.5A min.
40
20
0
90
120
155
190
- 5%
Output
Voltage
Hold-up Time
230Vac
Input Voltage
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
8/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
8. EFFICIENCY AND POWER LOSSES
Efficiency
Average efficiency
typ.
typ.
AC 100V
89.4%
89.3%
Power losses
typ.
typ.
typ.
0.3W
3.8W
7.1W
AC 120V
90.7%
90.1%
AC 230V
91.8%
90.7%
0.3W
3.5W
6.2W
0.4W
3.4W
5.4W
At 24V, 2.5A (full load)
25% at 0.68A, 25% at 1.25A,
25% at 1.88A. 25% at 2.5A
At no load
At 24V, 1.25A (half load)
At 24V, 2.5A (full load)
The average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the
nominal load for 25% of the time, 50% of the nominal load for another 25% of the time, 75% of the nominal load for
another 25% of the time and with 100% of the nominal load for the rest of the time.
Fig. 8-1
Efficiency vs. output current at 24V,
typ.
Fig. 8-2
Efficiency
Power Losses
92%
a
b
c
90
88
86
84
a) 230Vac
b) 120Vac
c) 100Vac
82
80
0.5
0
Fig. 8-3
1.0
1.5
2.0
2.5A
Output Current
Efficiency vs. input voltage at 24V,
2.5A, typ.
Efficiency
8W
7
6
5
4
3
2
1
0
c
b
a
a) 230Vac
b) 120Vac
c) 100Vac
0.5
0
Fig. 8-4
1.0
1.5
2.0
2.5A
Output Current
Losses vs. input voltage at 24V, 2.5A,
typ.
Power Losses
93%
92
91
90
89
88
87
85
Losses vs. output current at 24V,
typ.
120
155
190
225 260Vac
8W
7
6
5
4
3
2
1
0
85
120
155
190
225 260Vac
Input Voltage
Input Voltage
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
9/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
9. FUNCTIONAL DIAGRAM
Fig. 9-1
Functional diagram
Output
Voltage
Regulator
L
N
Input
Fuse
&
Input
Filter
Input
Rectifier
&
Inrush
Limiter
Power
Converter
Output
Filter
Output OverVoltage
Protection
VOUT
+
+
DC-ok
LED
10. FRONT SIDE AND USER ELEMENTS
Fig. 10-1
Front side
A
Output Terminals
Dual terminals for the negative and positive pole. Both poles are internally
connected.
+ Positive output
- Negative (return) output
B
Input Terminals
L
Phase (Line) input
N Neutral conductor input
PE (Protective Earth) input
C
DC OK LED (green)
The LED is on, when the output voltage is above 18V.
D
Output Voltage Adjustment Potentiometer
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
10/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
11. CONNECTION TERMINALS
The terminals are IP20 finger safe constructed and are suitable for field- and factory wiring.
Type
Solid wire
Stranded wire
American Wire Gauge
Max. wire diameter (including ferrules)
Wire stripping length
Recommended tightening torque
Screwdriver
All Terminals
Screw terminals
Max. 6mm2
Max. 4mm2
AWG 20-10
2.8mm
7mm / 0.28inch
1Nm, 9lb.in
3mm slotted or Phillips No 1
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
11/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
12. LIFETIME EXPECTANCY
The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by
the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and
is calculated according to the capacitor’s manufacturer specification.
Please note: The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years (131
400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.
Lifetime expectancy
AC 100V
115 000h
260 000h
324 000h
734 000h
AC 120V
131 000h
263 000h
370 000h
744 000h
AC 230V
148 000h
263 000h
419 000h
744 000h
At 24V,
At 24V,
At 24V,
At 24V,
2.5A and 40°C
1.25A and 40°C
2.5A and 25°C
1.25A and 25°C
13. MTBF
MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates
reliability of a device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily
represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h
means that statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it can not
be determined if the failed unit has been running for 50 000h or only for 100h.
For these types of units the MTTF (Mean Time To Failure) value is the same value as the MTBF value.
MTBF SN 29500, IEC 61709
MTBF MIL HDBK 217F
AC 100V
T.B.D.
T.B.D.
T.B.D.
T.B.D.
T.B.D.
T.B.D.
AC 120V
T.B.D.
T.B.D.
T.B.D.
T.B.D.
T.B.D.
T.B.D.
AC 230V
T.B.D.
T.B.D.
T.B.D.
T.B.D.
T.B.D.
T.B.D.
At 24V,
At 24V,
At 24V,
At 24V,
At 24V,
At 24V,
2.5A and 40°C
2.5A and 25°C
2.5A, 40°C; Ground Benign GB40
2.5A, 25°C; Ground Benign GB25
2.5A, 40°C; Ground Fixed GF40
2.5A, 25°C; Ground Fixed GF25
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
12/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
14. EMC
The EMC behavior of the device is designed for applications in industrial environment as well as in residential,
commercial and light industry environments.
The device complies with EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 61000-6-4, EN 61000-3-2 and EN 61000-3-3.
The device complies with FCC Part 15 rules. Operation is subjected to following two conditions: (1) this device may not
cause harmful interference, and (2) this device must accept any interference received, including interference that may
cause undesired operation.
Do not use this device on AC 100V mains with more than 1.9A load when the application is sensitive to short output
voltage dips during mains interruptions even with a length shorter than 20ms.
Without additional measures to reduce the conducted emissions on the output (e.g. by using a filter), the device is not
suited to supply a local DC power network in residential, commercial and light-industrial environments. No restrictions
apply for local DC power networks in industrial environments.
EMC Immunity
Electrostatic discharge
EN 61000-4-2
Electromagnetic RF field
Fast transients (Burst)
EN 61000-4-3
EN 61000-4-4
Surge voltage on input
EN 61000-4-5
Surge voltage on output
EN 61000-4-5
Conducted disturbance
Mains voltage dips
EN 61000-4-6
EN 61000-4-11
Voltage interruptions
Powerful transients
EN 61000-4-11
VDE 0160
Contact discharge
Air discharge
80MHz-6GHz
Input lines
Output lines
LN
N / L  PE
8kV
8kV
10V/m
4kV
2kV
2kV
4kV
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
A
A
A
A
A
A
A
++  PE
-  PE
0.15-80MHz
0% of 100Vac
40% of 100Vac
70% of 100Vac
0% of 120Vac
40% of 120Vac
70% of 120Vac
0% of 200Vac
40% of 200Vac
70% of 200Vac
0V
Over entire load range
1kV
1kV
1kV
10V
0Vac, 20ms
40Vac, 200ms
70Vac, 500ms
0Vac, 20ms
48Vac, 200ms
84Vac, 500ms
0Vac, 20ms
80Vac, 200ms
140Vac, 500ms
5000ms
750V, 1.3ms
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
Criterion
A
A
A
A
A/C
C
A
A
C
A
A
A
A
C
A
Criterions:
A: The device shows normal operation behavior within the defined limits.
B: The device operates continuously during and after the test. During the test minor temporary impairments may occur, which will be
corrected by the device itself.
C: Temporary loss of function is possible. The device may shut-down and restarts by itself. No damage or hazards for the device will occur.
A/C: Criterion A for output current below 1.9A and criterion C for output currents above 1.9A.
EMC Emission
Conducted emission
input lines
Conducted emission
output lines
Radiated emission
Harmonic input current
Voltage fluctuations, flicker
EN 55011, EN 55022, FCC Part 15,
CISPR 11, CISPR 22
IEC/CISPR 16-1-2, IEC/CISPR 16-2-1
EN 55011, EN 55022, CISPR 11, CISPR 22
EN 61000-3-2
EN 61000-3-3
Class B
Limits for local DC power
networks not fulfilled.
Class B
Fulfilled (Class A)
Fulfilled, tested with non pulsing
constant current loads.
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
13/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
Switching Frequencies
Main converter
40kHz to 140kHz
Input voltage and output load dependent
15. ENVIRONMENT
Operational temperature
Storage temperature
Output de-rating
Humidity
Atmospheric pressure
Altitude
Over-voltage category
Impulse withstand voltage
Degree of pollution
Vibration sinusoidal
Shock
LABS compatibility
Corrosive gases
Fig. 15-1
-10°C to +70°C (14°F to 158°F)
The operational temperature is the ambient or
surrounding temperature and is defined as the air
temperature 2cm below the device.
-40°C to +85°C (-40°F to 185°F)
For storage and transportation
0.06A/°C
Between +60°C and +70°C (140°F to 158°F)
0.15A/1000m or 5°C/1000m
For altitudes above 2000m (6560ft), see Fig. 15-2
The de-rating is not hardware controlled. The user has to take this into consideration to
stay below the de-rated current limits in order not to overload the unit.
5 to 95% r.H.
According to IEC 60068-2-30
No condensation allowed.
110-54kPa
See Fig. 15-2 for details
Up to 5000m (16 400ft)
See Fig. 15-2 for details
II
According to IEC 60664-1, for altitudes up to 5000m
4kV (according to over-voltage
Input to PE
category III)
According to IEC 60664-1, for altitudes up to 2000m
2
According to IEC 60664-1, non conductive
2-17.8Hz: ±1.6mm
According to IEC 60068-2-6
17.8-500Hz: 2g
2 hours / axis
30g 6ms, 20g 11ms
According to IEC 60068-2-27
3 bumps / direction, 18 bumps
in total
Shock and vibration is tested in combination with DIN-Rails according to EN 60715 with a
height of 15mm and a thickness of 1.3mm.
As a rule, only non-silicon precipitating materials are used. The unit conforms to the
LABS criteria and is suitable for use in paint shops.
Compliant to ISA-71.04-1985, Severity Level G3 and IEC 60068-2-60 Test Ke Method 4 for
a service life of minimum 10 years in these environments.
Output power vs. ambient temp.
Fig. 15-2
Allowed Output Current at 24V
2.5A
B
A
1.9A
2.5A
2.35A
2.05A
0
C
B
A
A... Tamb < 60°C
B... Tamb < 50°C
C... Tamb < 45°C
A...continuous
B... short term (max. 300s)
0
-10
Output power vs. altitude
Allowed Output Current at 24V
+60 +70°C
Ambient Temperature
Altitude 0
AP*)
110
2000
80
4000 5000m
62 54kPa
*) Atmospheric pressure
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
14/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
16. SAFETY AND PROTECTION FEATURES
Isolation resistance
Output over-voltage protection
Min.
500MOhm
Min.
500MOhm
Min.
500MOhm
Typ.
Max.
30.5Vdc
32Vdc
In case of an internal defect, a redundant circuit limits the maximum output
voltage to 32V. The output shuts down. To attempt a restart, turn the input
power off for at least 90s.
I
According to IEC 61140
IP20
According to EN/IEC 60529
Not included
MOV
For protection values see chapter “EMC”.
(Metal Oxide Varistor)
Included
Not user replaceable slow-blow high-braking
capacity fuse
30µA / 60µA
At 100Vac, 50Hz, TN-,TT-mains / IT-mains
40µA / 90µA
At 120Vac, 60Hz, TN-,TT-mains / IT-mains
70µA / 140µA
At 230Vac, 50Hz, TN-,TT-mains / IT-mains
40µA / 70µA
At 110Vac, 50Hz, TN-,TT-mains / IT-mains
50µA / 110µA
At 132Vac, 60Hz, TN-,TT-mains / IT-mains
100µA / 180µA
At 264Vac, 50Hz, TN-,TT-mains / IT-mains
Class of protection
Degree of ingress protection
Over-temperature protection
Input transient protection
Internal input fuse
Touch current (leakage current)
Typ.
Typ.
Typ.
Max.
Max.
Max.
At delivered condition between input and
output, measured with 500Vdc
At delivered condition between input and PE,
measured with 500Vdc
At delivered condition between output and
PE, measured with 500Vdc
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
15/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
17. DIELECTRIC STRENGTH
The output voltage is floating and has no ohmic connection to the ground.
The output is insulated to the input by a double or reinforced insulation.
Type and routine tests are conducted by the manufacturer. Field tests may be conducted in the field using the
appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down). Connect all phaseterminals together as well as all output poles before conducting the test. When testing, set the cut-off current settings
to the value in the table below.
It is recommended that either the + pole or the – pole shall be connected to the protective earth system. This helps to
avoid situations in which a load starts unexpectedly or can not be switched off when unnoticed earth faults occur.
Fig. 17-1
Dielectric strength
Type test
Routine test
Input
L
N
B
Output
+
A
Earth, PE
A
-
60s
5s
Field test
5s
Cut-off current setting for
field test
B
C
2500Vac
3000Vac
1000Vac
2500Vac
2000Vac
> 2mA
2500Vac
2000Vac
> 2mA
500Vac
500Vac
> 6mA
C
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
16/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
18. APPROVALS AND FULFILLED STANDARDS
IEC 61010
(planned)
IEC 62368
(planned)
UL 61010-2-201
(former UL 508)
(planned)
Ind. Cont. Eq.
NEC CLASS 2
(planned)
NEC CLASS 2
CB Scheme Certificate
IEC 61010-2-201 Electrical Equipment for Measurement, Control
and Laboratory Use - Particular requirements for control
equipment
CB Scheme Certificate
IEC 62368-1 Audio/video, information and communication
technology equipment - Safety requirements
Output safety level: ES1
UL Certificate
Listed equipment for category NMTR - UL 61010-2-201 Electrical
Equipment for Measurement, Control and Laboratory Use Particular requirements for control equipment
Applicable for US and Canada
E-File: E198865
UL Certificate
NEC CLASS 2 - Limited Power Source
Listed in the UL 61010-2-201 approval report, investigated
according to UL 1310
19. REGULATORY COMPLIANCE
CE
REACH Directive
WEEE Directive
EU Declaration of Conformity
Trade conformity assessment for Europe
The CE mark indicates conformance with the European
- RoHS directive,
- EMC directive and the
- Low-voltage directive (LVD)
Manufacturer's Statement
EU-Regulation regarding the Registration, Evaluation,
Authorisation and Restriction of Chemicals
Manufacturer's Statement
EU-Directive on Waste Electrical and Electronic Equipment
RoHS (China RoHS 2)
Manufacturer's Statement
Administrative Measures for the Restriction of the Use of
Hazardous Substances in Electrical and Electronic Products
25 years
EAC
EAC Certificate
EAC EurAsian Conformity - Registration Russia, Kazakhstan and
Belarus
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
17/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
20. PHYSICAL DIMENSIONS AND WEIGHT
Width
Height
Depth
Weight
DIN-Rail
Housing material
Installation clearances
Penetration protection
Fig. 20-1
36mm 1.42’’
90mm 3.54’’
91mm 3.58’’
The DIN-rail height must be added to the unit depth to calculate the total required
installation depth.
220g / 0.49lb
Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
High-grade polycarbonate/ ABS blend material
See chapter “Installation Instructions”
Small parts like screws, nuts, etc. with a diameter larger than 4.2mm.
Front view
All dimensions in mm
Fig. 20-2
Side view
All dimensions in mm
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
18/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
21. APPLICATION NOTES
21.1. CHARGING
OF BATTERIES
Do not use the power supply to charge batteries.
21.2. SERIES OPERATION
Unit A
Devices of the same type can be connected in series for higher output voltages.
It is possible to connect as many units in series as needed, providing the sum of
the output voltage does not exceed 150Vdc. Voltages with a potential above
60Vdc must be installed with a protection against touching.
Input
Output
Avoid return voltage (e.g. from a decelerating motor or battery) which is
applied to the output terminals.
+
+
Unit B
Input
Keep an installation clearance of 15mm (left / right) between two power
supplies and avoid installing the power supplies on top of each other.
Output
Pay attention that leakage current, EMI, inrush current, harmonics will increase
when using multiple devices.
Load
-
+
-
21.3. PARALLEL USE TO INCREASE OUTPUT POWER
Do not parallel devices for higher output currents.
21.4. PARALLEL USE FOR 1+1 REDUNDANCY
If a 1+1 Redundancy is required, please use the PIM60.246, which has a monitoring (DC OK) function included.
ON TWO
PHASES
The power supply can also be used on two-phases of a three-phase-system.
Such a phase-to-phase connection is allowed as long as the supplying
voltage is below 240V+10%.
Ensure that the wire, which is connected to the N-terminal, is
appropriately fused.
Power Supply
L1
240V +10% max.
21.5. OPERATION
L3
L2
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
AC
L
N
DC
19/20
PRELIMINARY
PIM60.245
24V, 2.5A, 60W, SINGLE PHASE INPUT
PIANO-Series
21.6. USE IN A TIGHTLY SEALED ENCLOSURE
When the device is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than
outside. In such situations, the inside temperature defines the ambient temperature for the device.
In the following test setup, the device is placed in the middle of the box, no other heat producing items are inside the
box. The load is placed outside the box.
The temperature sensor inside the box is placed in the middle of the right side of the power supply with a distance of
1cm.
The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure.
Enclosure size
Input voltage
Load
Temperature inside the box
Temperature outside the box
Temperature rise
Case A
110x180x165mm
Rittal Typ IP66 Box
PK 9516 100, plastic
230Vac
24V, 2.0A (=80%)
28.6°C
21.0°C
7.6K
Case B
110x180x165mm
Rittal Typ IP66 Box
PK 9516 100, plastic
230Vac
24V, 2.5A; (=100%)
30.2°C
21.0°C
9.2K
Jan. 2020 / Rev 0.1 DS-PIM60.245-EN All figures are typical values at 230Vac 50Hz input voltage, 24V 2.5A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
20/20