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70-NET from 10 to 60 kVA
Secure Power Always
UPS Catalogue
Important note!
The technical data enclosed is for general information.
Please note the operating instructions and the references indicated on the products are for installation, operation and maintenance.
Product designations
All product designations used are trademarks or product names of Chloride S.p.A.
This publication is issued to provide outline information and is not deemed to form any part of any offer and contract. The company has a policy, of continuous product development and improvement and we therefore reserve the right to vary any information quoted without prior notice.
Person to contact
Uninterruptible Power
Supply Systems
UPS Catalogue • 2007
70-NET from 10 to 60 kVA
Scope
System Description
General Requirements
Device Description
Monitoring and Control Interfaces
Battery Management
Mechanical Data
Technical Data (10 - 40 kVA range)
Technical Data (50 - 60 kVA range)
Options
Parallel Configuration
Special Versions
8
9
5
7
3
3
2
2
17
18
12
15
01
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
1. Scope
The following specification describes a continuous duty three phase, static,
IGBT Uninterruptible Power System
(UPS). The UPS shall automatically provide continuity of electrical power, within defined limits and without interruption, upon failure or degradation of the commercial AC source. The continuity of conditioned electric power shall be defined by the battery system for the autonomy time period; the battery system will be automatically recharged by the UPS upon restoration of the commercial AC source.
2. System Description
70-NET is an intelligent double conversion UPS, as shown in Figure 1.
The systems shall operate on a DSPbased IGBT inverter. Through Vector
Control technology, the performance of the inverter shall be enhanced and shall be capable of providing reliable, high quality AC power. In order to increase system redundancy, an independent electronic static bypass shall be integrated into the UPS.
By adding system components, such as parallel kits, safety and disconnecting devices, system bypass switches, as well as software and communications solutions, it shall be possible to set up elaborate systems ensuring the complete protection of the supplied loads.
2.1 The system
The UPS shall provide high quality AC power for electronic equipment loads and shall offer the following benefits:
• Increased power quality, for optimal and safe operation of loads.
• Full noise rejection, for complete load protection against upstream network disturbances
• Full compatibility with all types of loads, including heavily non-linear ones
• Power blackout protection in case of power outages
• Full battery care, to preserve the useful life of the battery system
• Transformer-less design, allowing reduced footprint and weight
(galvanic isolation transformers are available as standard options)
The UPS shall automatically provide continuity of electrical power, within the defined limits and without interruption, upon failure or degradation of the commercial AC source. The length of the backup time, i.e. autonomy time in the event of network failure, shall be determined by the battery capacity.
Maintenance Bypass
Electronic
Bypass switch
Reserve
Mains
Reserve switch
Regular
Mains
Switch Fuse
Battery
Charger
Rectifier Booster Inverter
Battery Fuse
Remote
Signalling
(optional)
Battery Fuse
Battery switch
Battery System
Figure 1. 70-NET single-line block diagram
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
02
Output switch
Load
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
2. System Description
2.2 Models Available
The 70-NET range shall include three phase input/output models as specified in the following table:
MODEL
70-NET/10
70-NET/15
70-NET/20
70-NET/30
Rating (kVA)
10
15
20
30
MODEL
70-NET/40
70-NET/50
70-NET/60
Rating (kVA)
40
50
60
3. General Requirements
3.1 Applied Standards
Chloride is certified by the British
Standard Institution (BSl), as a company with a quality and environmental system in accordance with the ISO
9001 and ISO 14001. 70-NET shall carry the CE mark in accordance with the Safety and EMC Directives
2006/95 (superseding the 72/23 and successive amendments), 89/336,
92/31 and 93/68. 70-NET is designed and manufactured in accordance with the following international standards:
3.3 Neutral/Earth
• IEC/EN 62040-1-1 General and safety requirements
• EN 50091-2 EMC requirements
• IEC/EN 62040-3 Performance and
Operating requirements
3.2 Components and materials
70-NET neutral output shall be electrically isolated from the UPS chassis. 70-NET shall not modify the neutral state. Therefore, the downstream distribution shall be of the same type as the input distribution whilst the upstream neutral is connected to the UPS.
All materials and parts contained within the UPS shall be new and in current production and, to ensure maximum reliability, they shall be used well within the parameters recommended by the supplier.
70-NET must be used in installations with grounded neutral; for further details please contact Chloride
Technical Support (special versions may be used - see Chapter 12).
4. Device Description
In this section the main functional blocks of 70-NET and operating modes of this UPS are described.
4.1 Functional blocks
The UPS shall consist of the following major functional blocks (refer also to
Figure 1):
• AC/DC converter. The rectifier shall be capable of delivering the necessary power to the DC bus to drive the inverter, absorbing virtually only active power from the upstream network (Power Factor
Correction)
• Battery Charger. This device shall be able to completely recharge the battery bank, by delivering DC power to the batteries with a very low voltage and residual current ripple
• Booster. This DC/DC converter will boost the rectifier/battery DC voltage, creating a split DC bus, which will allow the inverter to recreate the AC nominal voltage without the need for an output transformer
• DC/AC converter. The IGBT transformer-less inverter shall be controlled by a Digital Signal
Processor (DSP), see section 4.3
for details
• Static bypass with separate input feeder. The electronic static switch on the reserve supply shall be capable of switching the load from the inverter line to the direct line, and vice-versa, with a Make Before
Break (MBB) transition, either upon manual or automatic command
(see section 4.4 for details)
• Manual maintenance bypass switch.
This manual switch shall allow complete internal maintenance of the unit without interruptions to the load power supply
• Integrated batteries into the UPS cabinet (10 - 40 kVA range) for basic autonomies
• Matching battery cubicles for extended battery autonomies
4.2 Microprocessor diagnostics and control
Control of the power electronics modules will be optimised in order to provide:
• An optimum three-phase supply of the load
• Controlled charging of the battery
• Minimum phase effects upon the upstream supply network
4.2.1 Redundancy, preventative monitoring
In order to maximise the reliability of the system, the control unit shall monitor a wide number of operating parameters of the rectifier, inverter and battery. All the important operating parameters, such as temperature, frequency and voltage stability at the system output, as well as all the load parameters and internal system values shall be continuously monitored and controlled for irregularities. The system shall react automatically prior to a critical situation for the UPS or the load, in order to ensure the supply of the load even in the most critical situations.
Operation and control of the UPS shall be provided through the use of microprocessor controlled logic.
Indications, measurements and alarms together with battery autonomy shall be shown on a back-illuminated graphical
LCD display. The procedures for start up, shut down and manual transfer of the load to bypass and return from bypass shall be described by clear step-by-step actions, reported on the user manual and assisted through the LCD display.
4.2.2 Remote diagnosis and control
Using an advanced remote diagnosis and control system, it shall be possible to remotely monitor and control the UPS from a location such as a service centre in order to maintain the reliability of the system at optimal levels.
03
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
4. Device Description
4.3 Digital Vector Control System
4.4.1.2 Overload
By using digital signal processors
(DSP), 70-NET shall implement the most advanced Digital Vector Control system. Special arithmetic algorithms shall be implemented to ensure quick and flexible processing of measuring data. As a result, controlled variables
4.4 Intelligent Double Conversion operating modes
If the inverter stops, via operator intervention or due to an overload, the UPS automatically transfers to the direct line (if available) without interruption. When the overload ceases, return to the inverter is automatic.
This enables 70-NET to handle the inrush shall be rapidly generated and transferred to the IGBT drivers in
PWM mode (Pulse Width Modulation).
Thus, real time control of inverter current of the load without the need to over-size the UPS. The transfer to direct line is only allowed when voltage and frequency of the mains power supply electronics shall be possible. are within limits. In the event of an
This results in advantages concerning the performance of power components.
Advantages involved shall include:
• Improved short circuit behaviour, since the individual phases can be quickly and individually controlled
• Synchronism or phase angle precision between UPS output and reserve supply even in the event of a overload with an unsuitable mains supply, 70-NET prevents the transfer and the inverter continues to supply the load for a period, depending on the degree of overload. Appropriate visual and audible alarms inform the user of the particular abnormal operating condition.
4.4.1.3 Emergency distorted mains voltage
• High flexibility and reliability in parallel operations. Furthermore, parallel blocks can be placed in different rooms
If the mains supply has failed or is outside tolerance limits, the batteries are used to power the load. The user is alerted to the battery discharge through visual and audible alarms and the battery capacity is displayed on the graphical display. It is possible to extend the autonomy remaining by turning OFF non-essential loads. The warning indicator on 70-NET will display battery operation. 70-NET adopts Intelligent Double
Conversion technology which allows
UPS to operate in double conversion or digital interactive mode according to the selected priority. The UPS will operate as follows:
4.4.1 Double Conversion Mode
4.4.1.1 Normal
4.4.1.4 Return to normal conditions
When the mains power supply returns within tolerance limits, 70-NET resumes normal operation. The battery charger automatically recharges the battery to ensure maximum autonomy in the shortest possible timeframe.
On the basis of the analysis performed, it shall decide whether to supply the load through direct line or conditioned line. This operational mode, which allows significant energy savings by increasing overall UPS AC/AC efficiency, is primarily intended for general purpose ICT applications. However, it does not provide the same output power quality as when the UPS is operated in Double
Conversion mode. Therefore, it shall be necessary to verify whether this mode is appropriate for special applications.
Digital Interactive mode shall not be available for parallel systems.
4.4.2.1 Normal
The operating mode will depend on the quality of the mains during the recent past. If the line quality has remained within permitted tolerance levels, the direct line continuously supplies the critical AC load through the static switch. Control of the IGBT inverter constantly operates and is synchronised with the direct line. In the event of any deviation from the selected input power tolerance levels, this ensures that the load can be transferred to the conditioned line without any break in supply. If the direct line failure rate has reached outside permitted parameters, 70-NET shall supply the load from the conditioned line. The battery charger supplies the energy necessary to maintain the optimal charging level to the battery.
4.4.2.2 Inverter stop or overload
The IGBT inverter continuously supplies the load. The rectifier derives power from the mains supply and converts it into DC power for the inverter. The
AC/DC rectifier corrects the load power factor to a value of >0.95 and, for the 10 - 40 kVA range, also reduces the input current total harmonic distortion (THDI) to a value of less than
8% (at P
OUT
= P
NOM
). The battery charger automatically maintains the battery in a fully charged and optimum operational condition. The IGBT inverter is constantly synchronised to the direct input line, thus allowing load transfer from the inverter to the direct bypass line without any interruption in power to the load in the event of overload or inverter stop.
4.4.1.5 Recharge
Even if batteries are completely discharged, the rectifier/charger shall automatically restart upon restoration of the commercial AC source and shall take over the inverter after a programmable delay. This shall be a fully automatic function and shall cause no interruption to the critical load.
4.4.2 Digital interactive mode
If priority has been set to digital interactive mode, intelligent double conversion technology shall allow 70-NET to continuously monitor the condition of the input supply to ensure maximum reliability for critical users.
If the Inverter is stopped either by the operator or due to an overload, there is no transfer to the conditioned line and the load continues to be supplied by the direct line. Mains voltage and frequency values must remain within the specified tolerance limits. In the event of an overload lasting more than the maximum specified capacity, the load is transferred to the conditioned line, which will supply it for a specific time depending on the level of overload. In the event of an overload and an unsuitable mains supply, 70-NET transfers the load from the direct line to the conditioned line
(assuming 70-NET was operating from direct line) and the inverter continues to supply the critical load for a time that depends on the degree of the overload and the UPS features. Visual and audible alarms alert the user to the problem.
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
04
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
4. Device Description
4.4.2.3 Emergency (the mains supply has failed or is outside tolerance limits)
If 70-NET supplies the load via direct line and the mains supply reaches outside the tolerance levels (adjustable by software), the load will be transferred from the direct line to the conditioned line.
The load is powered from the mains via the rectifier and inverter, provided the input mains remains within its nominal tolerance. If the input mains is outside these limits, batteries are used to power the load via the inverter. The user is alerted to the battery discharge by visual and audible alarms and the autonomy remaining is displayed on the graphical display. At this time, it is possible to extend the autonomy remaining by turning off non-essential loads.
4.4.2.4 Return to normal conditions
When the mains supply returns to within tolerance limits, 70-NET continues to supply the load via the conditioned line for a period of time dependant upon the direct line failure rate (the conditioned line draws power from the mains not the battery). When the direct line has stabilised, 70-NET returns to normal operation. The battery charger automatically begins to recharge the battery. Consequently, maximum autonomy is guaranteed in the shortest possible time.
from the rectifier by means of battery switches provided in the UPS or in the external battery cabinet. During the maintenance, the UPS will continue to operate and meet the performance criteria specified, with the exception of back-up capability.
4.5 Backfeed protection (from
November 2005)
4.4.3 Maintenance bypass
If for any reason the UPS has to be taken out of service for maintenance or repair, the UPS shall be provided with an internal maintenance bypass switch which enables a load transfer to reserve supply with no interruption in power to the critical load. Bypass isolation shall be complete, all serviceable components such as fuses, power modules etc. shall be isolated.
4.4.4 Operation Without Battery
If the battery is taken out of service for maintenance, it shall be disconnected
This feature shall prevent any potential risk from electric shock on the UPS bypass input AC terminals in the event of failure of the bypass static switch SCR.
The control circuit shall include a contact
(available for the user) which activates an external isolating device, such as an electromechanical relay or a tripping coil, upon backfeed detection. The external isolating device is not included in the
UPS, in compliance with IEC/EN 62040-1.
The external isolating device shall be an air gap isolator, and shall be defined according to clause 5.1.4 of the previously cited standard.
5. Monitoring and Control Interfaces
5.1 General
The UPS shall incorporate the necessary controls, instruments and indicators to allow the operator to monitor the system status and performance, as well as take any appropriate action. Furthermore, interfaces shall be available which allow extended monitoring and control, as well as service functions.
5.2 LCD display and control panel
LCD
Display
Navigation buttons: left soft-key, up and down button, right soft-key
The control panel of 70-NET includes a back-lit Liquid Crystal Display (LCD with 8 lines x 12 characters, which can display graphic diagrams and symbols) for complete UPS monitoring and control.
Complete access to all LCD menus is possible through navigation push buttons located below the screen. This navigation group includes two buttons - “up” and
“down” - for menu scrolling and two software-assigned push buttons: the function linked to these two buttons is displayed on the lower right and lower left corners of the LCD during navigation.
“Off” button
(load transferred to bypass and inverter off)
UPS summary status:
Green LED (system normal)
Yellow LED (environmental warning)
Red LED (system alarm)
Figure 2. Control panel and LCD.
Default display page
The default page continuously displays a single-line diagram of the UPS (for reference see Figure 1). The main functional blocks and power paths of the
UPS are displayed using simple universal technical symbols, making it possible to instantly understand the overall status of the UPS. On the same screen, the output load percentage measurement is permanently displayed, using three histograms (one for each output phase).
In case the UPS is not in normal functioning mode, it is possible to access the “Warning and Alarm” summary page
05
“On” button
(load on inverter)
“Reset” push button
(e.g. audible signal silence for warning and alarm conditions) directly from the default page; warnings and alarms shall be identified by text strings and codes. In battery operation, the display shall switch between warning code and estimated backup time in minutes. After 30 seconds of inactivity
(e.g. no buttons pressed) the display reverts to the default page.
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
5. Monitoring and Control Interfaces
Main Menus description
Using the navigation push buttons it is possible to access the following menus:
Measurements
From this menu it is possible to access the sub-menus, which display the measured values from each UPS functional block. Below is shown a subset of the available measurements related to the input/output power ports of the UPS:
Output (for each phase)
Voltage Current Frequency
Active Apparent
Power
Input (for each phase)
Power
Frequency Voltage
Bypass (for each phase)
Voltage
Battery
Current
Voltage Current
Frequency
(recharge and discharge)
Battery Test
From this menu it is possible to set the battery test parameters or to initiate a manually requested test. Results of the test will be shown at the end of the procedure. See also 6.2.
5.3 Communication interfaces
5.3.1 Volt-free contact ports
Volt-free contacts shall be provided by
70-NET in accordance with the requirements of IBM AS/400 and other computer types. This interface shall be via a 9 pin D socket wired as follows:
5.3.2 Serial interface
70-NET will be equipped with two serial ports. The interface shall be a D type connector with 9 pins for serial communication. The function of each pin shall be as follows:
UPS Parameters settings
From this menu it is possible to modify some settings related to input/output signals and functions of the UPS.
LCD Display settings
From this menu it is possible to select languages for the messages (languages available are English, Italian, German,
French, Spanish and Portuguese) and the contrast of the LCD to allow regulation for optimal user visibility.
General Information
From this menu it is possible to access general information about the UPS
(e.g. firmware revision, release date etc.).
6
7
4
5
8
9
2
3
Pin Description Function
1 BYPASS ACTIVE (normally closed) Volt-free contact ‘bypass operation’
LOW BATTERY (normally closed)
SUMMARY ALARM (normally closed)
Volt-free contact ‘battery discharged’
Volt-free contact ‘summary alarm’
MAINS FAILURE (normally closed)
COMMON
BYPASS ACTIVE (normally open)
LOW BATTERY (normally open)
Volt-free contact ‘power failure’
Volt-free contact ‘bypass operation’
Volt-free contact ‘battery discharged’
SUMMARY ALARM (normally open) Volt-free contact ‘summary alarm’
MAINS FAILURE (normally open) Volt-free contact ‘power failure’
The voltage-free contacts shall be rated at 24 V, 1 A.
8
9
6
7
4
5
2
3
Pin Description Function
1 Shield Cable shield
TXD
RXD
Transmit RS232
Receive RS232
Not used
Not used
Not used
Ground RS232 Signal ground for receiving and transmitting
Not used
Not used
Serial #1 (e.g. LIFE.net port); connector D type, 9 pins, male.
8
9
6
7
2
3
4
5
Pin Description Function
1 Ground Shielding
TXD
RXD
Not used
Ground RS232
Transmit RS232
Receive RS232
Signal ground for receiving and trans mitting
Not used
RTS
Not used
Not used
Transmit enable RS232
Serial #2 (e.g. PPVis port); connector D type, 9 pins, female.
See section 10.13 for the details about connectivity applications that can be used with these ports.
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
06
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
5. Monitoring and Control Interfaces
5.4 E.P.O.
An Emergency Power Off (E.P.O.) contact shall be available on the unit.
When this connection is open, with the inverter or static bypass supporting the load, the logic circuit will immediately power down the UPS output.
5.5 LIFE.net
The UPS shall automatically telephone the service centre at defined intervals to provide detailed information that shall be analysed in order to predict near term problems. In addition, it shall be possible to control the UPS remotely.
The transmission of UPS data to the
CHLORIDE Command Centre shall take place via the integrated modem at the following intervals:
In order to increase the overall reliability of the system, 70-NET will be compatible with LIFE.net
communication kits, allowing connection to Chloride’s LIFE.net
diagnostic service. LIFE.net shall allow the remote diagnosis of the UPS through telephone lines or
GSM link in order to ensure the maximum reliability of the UPS throughout its operational life.
The monitoring shall be a true 24 hour, 365 day service thanks to a unique feature that allows trained
Service Engineers to remain in constant electronic contact with the service centre and therefore the UPS.
• ROUTINE: settable between 5 minutes and 2 days (typically once a day)
• EMERGENCY: when a problem occurs or the parameters are outside the tolerance limits
• MANUAL: following the request of the command centre
During the call the command centre shall:
• Identify the UPS connected
• Request the data stored in the UPS memory during the time interval since the last connection
• Request real time information from the UPS (selectable)
The service centre shall analyse historical data and issue a regular detailed customer report informing him of the UPS operational condition and any critical conditions.
The LIFE.net centre allows the possibility to activate the option LIFE-
SMS delivery system, where the customer can receive SMS notification should one of the following events be activated:
• Mains power failure
• Mains power recovered
• Reserve line failure
• Load supplied by reserve
6. Battery Management
Using Advanced Battery Care (ABC)
70-NET series shall preserve the design battery life. By following environmental recommendations given by battery manufacturers, ABC means batteries meet or exceed the declared design life. The main battery care features are described below.
6.1 Operating Parameters
When operating with maintenance free, valve regulated lead acid batteries
(VRLA), the default parameters per cell shall be as follows:
• End of discharge voltage (V) 1.65
• Shutdown imminent alarm:
Controlled by dedicated algorithm
• Nominal voltage (V) 2.0
• Battery discharging alarm (V) 2.20 @ 20°C
• Float voltage (V) 2.27 @ 20°C
• High voltage alarm (V) 2.4
6.2 Automatic Battery Test
The operating condition of the batteries shall be automatically tested by the control unit at selectable intervals, e.g. weekly, fortnightly or monthly. A short-time discharge of the battery will be made to confirm that all battery blocks and connecting elements are in good working order. In order to preclude a faulty diagnosis, the test will be launched, at the earliest, 24 hours after the last battery discharge.
The battery test will be performed without any risk to the user, even if the battery is completely defective. A detected battery fault shall be alerted to the user. The battery test shall not cause any degradation in terms of expected life of the battery system.
The automatic battery test parameters
(e.g. activation, time interval etc.) shall be settable through the graphical LCD display (see section 5.2); also, it shall be possible to initiate a manual battery test using the same interface.
6.3 Ambient Temperature Compensated
Battery Charger
The float voltage shall be automatically adjusted as a function of the temperature in the battery compartment
(see technical tables for details) to maximise battery operating life.
6.4 Time Compensated End Of
Discharge Voltage
When the discharge time becomes longer than 1 hour, the shutdown voltage shall be automatically increased, to avoid deep discharge to the battery due to a light load. The adjustment of the EOD voltage shall be controlled by a dedicated algorithm; it shall be also possible to modify the algorithm parameters using PPVis connectivity tool (see section 10.12).
07
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
7. Mechanical Data
7.1 Enclosure
The UPS shall be housed in a spacesaving modular enclosure with front doors and removable panels (protection as standard to IP 21 for 10 - 40 kVA range, IP 20 for 50 - 60 kVA). The enclosure shall be made of zintec coated sheet steel. The doors shall be lockable.
7.2 Ventilation
Forced air cooling will ensure that all the components are operated within their specification. For 50 –60 kVA range, the cooling air entry shall be in the base and the air exit at the top of the device.
The enclosure shall be installed with at least 400 mm of free space between device and ceiling at the top in order to allow an unhindered cooling air exit.
For 10 – 40 kVA range the cooling air entry shall be in the front panel and the air exit in the rear panel; clearance required in the rear of the unit shall be at least 100mm for ventilation reasons.
7.3 Cable entry
Cable entry shall be from the bottom or bottom-side of the cabinet.
Top cable entry shall be available as standard for 50 - 60 kVA range
(not valid for special versions).
7.5 Access to integrated subassemblies
For 50 - 60 kVA range, all internal subassemblies shall be accessible, for typical and most frequent maintenance, from the front of the unit via hinged doors. Rear access shall not be required for installation or servicing.
The UPS shall be fork-liftable from the front after the removal of the bottom trim panel.
For 10 - 40 kVA range, the UPS will be movable on casters.
7.4 Enclosure design
All the surfaces of the enclosure shall be finished with an electrostatically applied epoxy coat. The coating shall have a thickness of at least 60 microns.
Standard colour of the enclosure shall be RAL 7035 (light grey).
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
08
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
8. Technical Data (10 - 40 kVA range)
UPS Unit
8.1 Rectifier
Rating
Nominal input voltage
Input phases
Input voltage tolerance Full output load
Nominal frequency
75% output load
(V)
(%)
(%)
(Hz)
Frequency tolerance (%)
Maximum input power Float (kVA)
Recharge (kVA)
Power factor @ nominal input voltage
Input current distortion at full load
Inrush current
8.2 Battery charger
Battery nominal voltage
(%)
(A)
(V)
Output voltage Operating at 20°C (V)
Battery float voltage temperature compensation (V/°C %)
Battery ripple current
Output current
8.3 Inverter
Nominal power rating @ 40°C
(%) (1)
(A)
Nominal power rating @ 25°C
Nominal active power rating
Power factor
Overload
Short-circuit current
Output voltage rating
For 5 minutes
For 30 seconds
300 % @ 50 Hz
150% @ 50 Hz
(kVA)
(kVA)
(kW)
Output frequency
Static output voltage stability for input AC voltage variations within limits and 100% load variations
Dynamic output voltage stability for 100% load variations
Phase angle precision with balanced loads
(Hz)
(%)
(%)
(degrees)
(%)
(%)
(ms)
(s)
(V)
Phase angle precision with 100% unbalanced loads (degrees)
Output frequency stability
With mains synchronism (%)
With internal quartz oscillator (%)
(Hz/s) Frequency variation rate
Output voltage distortion Linear full load
Non-linear full load
Load peak factor without derating (I pk
/I
RMS
)
Neutral conductor sized up to
Automatic output power upgrading with temperature @ 25°C (%)
@ 30°C (%)
@ 40°C (%)
09
10
-30/+15
9.3
11.2
288
327
5
10
11
8
15
13.9
15.8
288
327
5
15
16.5
12
20
400
50/60
±1
±2
±2 [1, 3, 4 selectable]
0.1
<1 [0.1 to 2 selectable]
<2%
Complies with IEC/EN 62040-3
3
1.6 I out nominal
30
-30/+15
3 Ph + N
-25/+15
-30/+15
50/60 [selectable]
-25/+15
-30/+15
±10%
18.5
20.4
>0.97
<8
<I input max
288
327
-3mV cell / °C
<5
5
20
22
16
0.8
125
150
30
33
24
10
5
400 [380/415 selectable]
±1
Complies with IEC/EN 62040-3, Class 1 (VFI, SS, 111)
110
105
100
27.8
30.3
384
436
5
40
-25/+15
-30/+15
37.0
42.1
384
436
10
40
44
32
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
8. Technical Data (10 - 40 kVA range)
UPS Unit
8.4 Static switch
Voltage rating
Nominal frequency
Frequency tolerance
Voltage tolerance
Rating
(V)
(Hz)
(%)
(%)
Maximum overload capacity
For 5 minutes
For 30 seconds
(%)
(%)
Bypass SCR characteristics
I 2 t @ T vj
=125°C (A 2 s)
I
TSM
@ T vj
=125°C, 10ms (A)
In-phase switching mode bypass/inverter (ms) inverter/bypass (ms)
8.5 UPS data
No load dissipated power
Maximum dissipated power
Float
Recharge
(W)
(W)
(W)
AC/AC efficiency digital interactive mode( 2 ) 100% of load (%)
AC/AC efficiency double conversion mode(
2
) 100% of load (%)
Maximum noise level @ 1 metre (± 2 dBA)
EMC class
(dBA)
EN 50091-2
Degree of protection
Mechanical dimensions:
Height (mm)
Width (mm)
Depth (mm)
Weight without integrated batteries (kg)
(RAL scale) Frame colour
Cooling
Cable entry
Equipment mobility
8.6 Environmental
Temperature:
Operating (°C)
Max average daily (24 hrs) (°C)
Maximum (8 hrs) (°C)
Maximum relative humidity @ 20°C (not condensing) (%)
Elevation without derating
(-1.2% Pn every 100m above 1000m up to 3000m) (m)
10
300
800
1000
<50
1400
500
800
145
15 20 30
400 [380/415 selectable]
50/60 [auto selection]
±2 [0.2 to 6 selectable]
±10 [5 to 15 selectable]
125
150
18000
1900
Make Before Break (0ms)
300
1200
1400
<50
300
1500
1800
98
91
<50
Class A
IP 21
500
2350
2550
<52
1400
500
800
145
1400
500
800
145
7035
Forced
Bottom/Side
On casters
1600
550
800
190
40
600
3150
3650
<52
1600
550
800
210
0 - 40
35
40
90
1000
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
10
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
8. Technical Data (10 - 40 kVA range)
UPS Unit
8.7 Battery
Optimum battery temperature
Power Output
Recommended no. cells
Rating
(°C) (3)
(kW)
10
8.9
15
13.3
20
20
17.8
30
26.7
40
35.6
End of discharge voltage
End of discharge current
Charging current
VRLA
Wet
NiCd
(V)
(A)
(A)
144
144
225
238
37
5
144
144
225
238
56
5
144
144
225
238
75
5
192
192
300
316
84
5
192
192
300
316
113
10
(1) <0.01 C
10 for standard battery configuration.
(2) For tolerances see IEC/EN 60146-1-1 or DIN VDE 0558.
(3) The expected battery life is defined at 20°C. For every increment of 10° above 20°C the expected life is halved.
Note: The data shown are typical and are not specifically defined; furthermore the data refer to 25° C ambient temperature and PF = 1 where not specified.
Not all data shown apply simultaneously and are subject to change without notice. If options described in chapter 10 are added, data shown in chapter 8
“Technical data (10 - 40 kVA range)” may be affected.
11
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
9. Technical Data (50 - 60 kVA range)
UPS Unit
9.1 Rectifier
Rating
Nominal input voltage
Input phases
Input voltage tolerance Full output load
Nominal frequency
75% output load
(V)
(%)
(%)
(Hz)
Frequency tolerance (%)
Maximum input power Float (kVA)
Recharge (kVA)
Power factor @ nominal input voltage
Input current distortion at full load
Inrush current
9.2 Battery charger
Battery nominal voltage
(%)
(A)
(V)
Output voltage Operating at 20°C (V)
Battery float voltage temperature compensation (V/°C %)
Battery ripple current
Output current
9.3 Inverter
Nominal power rating @ 40°C
(%) (1)
(A)
Nominal power rating @ 25°C
Nominal active power rating
Power factor
Overload
Short-circuit current
Output voltage rating
For 5 minutes
For 30 seconds
300 % @ 50 Hz
150% @ 50 Hz
(kVA)
(kVA)
(kW)
Output frequency
Static output voltage stability for input AC voltage variations within limits and 100% load variations
Dynamic output voltage stability for 100% load variations
Phase angle precision with balanced loads
(Hz)
(%)
(%)
(degrees)
(%)
(%)
(ms)
(s)
(V)
Phase angle precision with 100% unbalanced loads (degrees)
Output frequency stability
With mains synchronism (%)
With internal quartz oscillator (%)
(Hz/s) Frequency variation rate
Output voltage distortion Linear full load
Non-linear full load
Load peak factor without derating (I pk
/I
RMS
)
Neutral conductor sized up to
Automatic output power upgrading with temperature @ 25°C (%)
@ 30°C (%)
@ 40°C (%)
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
12
50
45.8
51.1
50
55
40
400
3 Ph + N
-25/+15
-30/+15
50/60 [selectable]
±10%
>0.97
<25
<I input max
396
449
-3mV cell / °C
<5
10
0.8
125
150
10
5
400 [380/415 selectable]
50/60
±1
±2
±2 [1, 3, 4 selectable]
0.1
<1 [0.1 to 2 selectable]
<2%
Complies with IEC/EN 62040-3
3
1.6 I out nominal
110
105
100
60
54.9
60.2
60
66
48
Complies with IEC/EN 62040-3, Class 1 (VFI, SS, 111)
±1
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
9. Technical Data (50 - 60 kVA range)
UPS Unit
9.4 Static switch
Voltage rating
Nominal frequency
Frequency tolerance
Voltage tolerance
Rating
(V)
(Hz)
(%)
(%)
Maximum overload capacity
For 5 minutes
For 30 seconds
(%)
(%)
Bypass SCR characteristics
I 2 t @ T vj
=125°C (A 2 s)
I
TSM
@ T vj
=125°C, 10ms (A)
In-phase switching mode bypass/inverter (ms) inverter/bypass (ms)
9.5 UPS data
No load dissipated power
Maximum dissipated power
Float
Recharge
(W)
(W)
(W)
AC/AC efficiency digital interactive mode( 2 ) 100% of load (%)
AC/AC efficiency double conversion mode(
2
) 100% of load (%)
Maximum noise level @ 1 metre (± 2 dBA)
EMC class
(dBA)
EN 50091-2
Degree of protection
Mechanical dimensions:
Height (mm)
Width (mm)
Depth (mm)
Weight without integrated batteries (kg)
(RAL scale) Frame colour
Cooling
Cable entry
Required service access
9.6 Environmental
Temperature:
Operating (°C)
Max average daily (24 hrs) (°C)
Maximum (8 hrs) (°C)
Maximum relative humidity @ 20°C (not condensing) (%)
Elevation without derating
(-1.2% Pn every 100m above 1000m up to 3000m) (m)
50 60
400 [380/415 selectable]
50/60 [auto selection]
±2 [0.2 to 6 selectable]
±10 [5 to 15 selectable]
125
150
80000
4000
Make Before Break (0ms)
800
3500
4000
98
92
<55
Class RS
IP 20
1780
620
835
260
7035
Forced
Bottom/Side/Top
Front/Top
4150
4650
0 - 40
35
40
90
1000
13
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
9. Technical Data (50 - 60 kVA range)
UPS Unit
9.7 Battery
Optimum battery temperature
Power Output
Recommended no. cells
Rating
(°C) (3)
(kW)
50
44.0
20
60
52.7
End of discharge voltage
End of discharge current
Charging current
VRLA
Wet
NiCd
(V)
(A)
(A)
134
198
198
300
327
10
161
(1) <0.01 C
10 for standard battery configuration.
(2) For tolerances see IEC/EN 60146-1-1 or DIN VDE 0558.
(3) The expected battery life is defined at 20°C. For every increment of 10° above 20°C the expected life is halved.
Note: The data shown are typical and are not specifically defined; furthermore the data refer to 25° C ambient temperature and PF = 1 where not specified.
Not all data shown apply simultaneously and are subject to change without notice. If options described in chapter 10 are added, data shown in chapter 9
“Technical data (50 - 60 kVA range)” may be affected.
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
14
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
10. Options
10.1 Remote alarm unit 10.6 Input low THDi option (50 - 60 kVA only)
A remote alarm panel shall be available to display individual important messages from UPS. Upon request, it shall be possible to connect up to
4 UPS systems to one alarm unit.
The length of the connecting cable must not exceed 300 m.
10.2 Extended battery charger
70-NET features active input harmonic reduction as standard in the 10 - 40 kVA range. For 50- 60 kVA UPS, a low input current distortion option shall be available, which shall reduce the THDi to less than 10%, without significantly affecting AC/AC efficiency. The option will be housed inside the UPS cubicle.
It shall be possible to increase the
UPS battery recharging capacity by adding one additional battery charger to the standard one.
This additional board shall be housed inside the UPS cabinet.
10.7 Empty battery cubicle
Matching empty battery cubicles shall be available and shall include the following:
10.3 Battery Management Modules
(only upon request)
• Cubicle
• Disconnecting device
• Fuses
• Safety screen
• Power terminal block With measuring modules connected to the battery blocks, enhanced battery management shall be possible offering the following features:
Three cubicle sizes shall be available:
Width Depth Height Weight
(mm) (mm) (mm) (kg)
• Measuring of the condition of each individual battery block by means of separate battery measuring modules (BMM)
• Analysis of each battery block through measuring of the minimum and maximum voltage values
Type A 820
Type A1 550
Type A2 500
10.8 Empty options cubicle (only upon request)
830
800
800
1780
1600
1400
220
100
90
10.4 External isolation transformer
(only upon request)
A special cubicle shall be available for customised applications such as:
This option shall be a double wound transformer housed in a special cubicle. Upon specific requirement, the transformer shall be provided with an electrostatic screen and/or with low inrush current. The option shall be used to isolate the UPS output from the load or the rectifier/reserve input from the mains AC input.
10.5 Dust filters
• Input/Output voltage matching transformers
• Customised distribution boards
• Customised applications
10.9 Telephone switch for LIFE.net
The installation of this telephone switch for LIFE.net shall allow the customer to use a telephone line normally used for other purposes (fax or telephone).
The option shall improve the protection degree of the air entrance from IP21 (IP20) to lP31 (IP30) for specific applications such as dusty environments. The filter shall be housed in the UPS cubicle (IP20/IP21).
10.10 MopUPS Shutdown and monitoring software
The main function of the MopUPS software shall be the safe shutdown of the operating system in the event of a power failure. Other functions include:
1. Automatic actions for events-email, messages, etc.
2. Recording of event log and status information on files
3. Viewing and monitoring of UPS in real time
4. Programmed system shutdown
5. Remote monitoring of UPS connected to network server using
Named Pipes or TCP/IP
10.11 ManageUPS adapter
This option shall include a complete package (including hardware adapter, slot-in for 10 – 40 kVA range) to ensure monitoring and control of the networked UPS through TCP/IP protocol. The adapter permits:
• UPS monitoring from an NMS via
SNMP
• UPS monitoring from PC via Web
Browser
• Sending of e-mail messages on occurrence of events
ManageUPS, in conjunction with
MopUPS, shall also permit safe shutdown of the operating systems.
15
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
10. Options
10.12 PPVIS surveys Monitoring
Software
The survey images displayed below supply the user with essential information on the connected UPS:
State indication - power flux survey
The oscilloscope - measuring of network or load conditions
Battery display - Recognizing of parasitic effects in the early stages (for single block monitoring, BMM option is needed, see 10.3)
• Current state of components (UPS)
• Display of output voltage, UPS performance and load currents
• Number of power failures
• Battery cell voltage
• Available backup time
• Dual-carrier measuring of the curves of input or output voltages or currents
• Flexible definable trigger conditions capable of being coupled onto the most different events, e.g. when a mains failure occurs
• Measuring of the condition of each individual battery block by means of separate battery measuring modules (BMM)
• Through mouse click: Analysis of each battery block with measuring of the minimum and maximum voltage values
10.13 Connectivity tables
The following table displays connectivity solutions which can be used in association with 70-NET.
For further details, please refer to the Chloride Connectivity Solutions specifications.
ManageUPS
NET
Single Connectivity Solutions Table for 70-NET
Internal slot-in card(*) or external (box) network adapter (uses one serial port)
MopUPS
PROFESSIONAL
PPVis
Standard serial port (both can be used)
Serial Port #1 and #2 can be used
LIFE.net
Only Serial Port #1 can be used
Simultaneous (up to 2) Connectivity Solutions Table for 70-NET
Use the two different serial ports and/or the internal slot cards(*)
MangeUPS
NET
MopUPS
PROFESSIONAL
LIFE.net
Yes Yes Yes
ManageUPS
NET
MopUPS
PROFESSIONAL
LIFE.net
Yes
Yes
Yes
Yes
Yes
No
PPVis
Yes Yes Yes
(*) Only for 10 - 40 kVA range
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
16
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
11. Parallel Configuration
The 70-NET series of uninterruptible power systems shall have the capability to be connected in parallel for multi module configurations between units of the same rating. The maximum number of UPS in modular parallel configuration shall be 8. The load sharing shall be equal between the individual UPS systems, at any output load percentage.
The parallel connection of UPS shall increase redundancy (for reliability) and power.
Redundancy
If the installation requires more than one unit in redundant configuration, the power of each UPS should not be lower than P tot
/(N-1) where:
P tot
= Total load power
N = Number of UPS units in parallel
1 redundancy
Under normal operating conditions, the power delivered to the load shall be shared between the number of UPS units connected to the parallel bus. In case of an overload the configuration is able to deliver P ov x N without transferring the load onto the reserve, where:
P ov
= Max overload power of a single UPS
N = Number of UPS units in parallel
In the event of a failure of one of the
UPS units, the faulty unit shall be disconnected from the parallel bus and the load shall be supplied from the remaining units without any break in supply continuity.
Power
It shall be possible to increase the power of the system using a nonredundant parallel configuration
(redundancy coefficient = 0). In this case, all connected UPS units shall deliver the rated power, and in the event of a unit failure or overload the system shall transfer the load to reserve.
The parallel connection of UPS shall improve reliability or the total output power or both. When 70-NET is supplied with the parallel kit option, up to 8 equal UPS units can be operated in parallel for power upgrade or increase of redundancy. This option can also be added on at a later date in the field. It shall consist of one subassembly POB (Parallel Operation
Board) and 25 pole, screened data lines to the neighbouring UPS modules. A multi-module system shall be controlled and monitored automatically by controlling the individual UPS systems (distributed control system). The communication bus which connects the paralleled units shall be arranged as a loop, allowing proper parallel operations even in the case of a single interruption occurring to this bus (firstfailure proof bus). The reserve lines and inverters included in each UPS share the load, at any load percentage.
See Figure 3 for details about the power connections.
UPS 1 UPS 2
11.1.1 System bypass switches
A system bypass switch shall be available as an option for the modular parallel configuration. This shall include two power disconnect switches.
The ratings available shall be:
Height Width Depth Weight
(mm) (mm) (mm) (kg)
160A 1400 440
400A 1780 620
840
858
190
300
Special SBS are needed for galvanically isolated special versions
T and LAM (see Chapter 12).
Mains
Supply
System
Bypass
Common Neutral
UPS n
11.1 Modular parallel operations
The UPS systems of the 70-NET series shall be capable of operating in parallel modular configuration. For this purpose, UPS systems of the same rating shall be connected in parallel to form multi-module configurations.
Figure 3.
SBS
Option
Critical Load
17
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
12. Special Versions
70-NET can be customised to achieve full galvanic isolation and voltage adaptation for specific load requirements. The following versions are available upon order:
12.1 T-version
70-NET–T includes an internal isolation transformer on the input. This transformer is installed in the place of batteries (for 10 to 40 kVA) and allows full galvanic isolation between the load and the input mains utility. Technical data will change accordingly as indicated in the following table.
DESCRIPTION Unit
kVA
Electrical data
INPUT
OUTPUT
Voltage
Current (single phase)
Frequency
Power rating
Voltage
Current @ 400 Vrms
Frequency
Wave form
Max dissipation (@ nominal load and battery in recharge) W
Mechanical data
Depth
Width
Height mm mm mm
Weight kg
Max. noise level (@ 1m) dBA
Vrms
Arms
Hz kVA kW
Vrms
Arms
Hz
-
10
15
10
8
14
1200
15 20
UPS power rating
30 40 50
400V, 3Ø (+N), + 15%, (-30% with derating)
22
15
12
22
1700
500
1400
280
<55
29
2200
800
42
3050
380
550
1600
68
50/60 Hz auto selection
20 30 40
16
29
24
43 sinusoidal
32
380, 400, 415V , 3Ø+N
58
50/60 Hz auto selection
4850
460
85
50
40
72
6000
835
620
1780
560
<58
60
100
60
48
87
6750
<58
A further variation of T version, intended for electrically harsh environments, is also available. This version, called 70-NET-R, features TVSS (Transient Voltage Surge Suppressors) connected in parallel to the input transformer primary winding; these devices are housed within the UPS cubicle. For further information about the improved immunity grade of 70-NET–R to voltage surges, please contact Chloride Technical Support.
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
18
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
12. Special Versions
12.2 LAM-version
70-NET – LAM includes two internal transformers for isolation and voltage adaptation from 400V to 208/220V phase to phase.
These transformers are installed in place of batteries (10-40 kVA): the one on the input (isolation transformer) allows full galvanic isolation and voltage adaptation (208/220 primary side, 400V secondary side), the one on the output (auto-transformer) allows voltage adaptation (400V primary side, 208/220V secondary side). Technical data will change accordingly to the following table.
DESCRIPTION Unit
kVA
Electrical data
INPUT
OUTPUT
Voltage
Current (single phase)
Frequency
Power rating
Voltage
Current @ 208 Vrms
Frequency
Wave form
Max dissipation (@ nominal load and battery in recharge) W
Mechanical data
Depth
Width
Height mm mm mm
Weight kg
Max. noise level (@ 1m) dBA
Vrms
Arms
Hz kVA kW
Vrms
Arms
Hz
-
10
33
10
8
28
1450
15
470
550
1600
<58
583
50
208/220V, 3Ø (+N), + 15%, (-30% with derating)
50 66 99 132 165
15
12
42
20
16
60 Hz
30
24
40
32
208, 220V, 415V , 3Ø+N
56 84
60 Hz
111
50
40
139 sinusoidal
2060
500
1400
350
<55
20
UPS power rating
2650
800
30
3660
40
5820 7200
835
620
1780
720
<58
60
198
60
48
167
8100
19
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
Notes
CHLORIDE 70-NET
UPS Systems from 10 to 60 kVA
MKA4CAT0UK70NET/Rev. 4-12/2007/UK
20
Chloride Systems
WORLD HEADQUARTERS
Via Fornace 30
40023 Castel Guelfo (BO)
Italy
T +39 0542 632 111
F +39 0542 632 120
www.chloridepower.com
Closest Chloride Contact in Australia:
Chloride Australia
Ground Floor
16 Giffnock St, North Ryde
NSW 2113
Australia
T +61 2 9888 1266
F +61 2 9888 1966
www.chloridepower.com.au
Closest Chloride Contact in UAE:
Chloride UPS Systems Middle East
Building 5, Office 104
Dubai Internet City - Dubai
UAE
PO Box 72536
Closest Chloride Contact in South East Asia:
CHLD Singapore Pte Ltd
2 Corporation Road
#03-07 Corporation Place
Singapore
618494
T +971 4 391 3205
F +971 4 391 6803
T +65 6481 4776
F +65 6481 0552
www.chloridepower.com/middle-east www.chloridepower.com
Closest Chloride Contact in UK:
Chloride UK
George Curl Way
Southampton, Hampshire
SO18 2RY
United Kingdom
T +44 (0) 23 8061 0311
F +44 (0) 23 8061 0852
www.chloridepower.co.uk
Closest Chloride Contact in USA:
Chloride
27944 North Bradley Road
Libertyville
IL 60048
USA
T +1 847 816 6000 / +1 800 327 8801
F +1 847 680 5124
www.chloridepower.com/usa
Closest Chloride Contact in Thailand:
Chloride Thailand
Panjathani Tower, 20th Floor
127/25 Nonsee Road , Chongnonsee,
Yannawa, Bangkok 10120
Thailand
T +662 296 9800
F +662 681 0109
www.chloridepower.com/th
Closest Chloride Contact in Vietnam
Chloride Vietnam
Unit 613, 6 floor, Melinh Point Tower
2 Ngo Duc Ke, District 1,
Ho Chi Minh City
Vietnam
T +84 8 5202971
F +84 8 5202800 www.chloridepower.com/en-gb/vietnam
For a full list of contacts please visit our website at www.chloridepower.com
Certificate No. EMS 76732 Certificate No. FM 11043
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