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MULTIPURPOSE UNITS FOR 2/4 - PIPE SYSTEMS - Technical manual NRP 0280-0750 REVERSIBLE HEAT PUMPS • • • DESIGNED FOR 2 AND 4 PIPE SYSTEMS FOR EXTERNAL INSTALLATION OUTDOOR UNIT HIGH EFFICIENCIES EN INRP160HzTY. 1312. 5806716_03 Dear Customer, Thank you for choosing an AERMEC product. This product is the result of many years of experience and indepth engineering research, and it is built using top quality materials and advanced technologies. In addition, the EC mark guarantees that our appliances fully comply with the requirements of the European Machinery Directive in terms of safety. We constantly monitor the quality level of our products, and as a result they are synonymous with Safety, Quality, and Reliability. Product data may be subject to modifications deemed necessary for improving the product without the obligation to give prior notice. Thank you again. AERMEC S.p.A AERMEC S.p.A. reserves the right to make any modifications considered necessary to improve its products at any moment and is not obliged to add these modifications to machines that have already been fabricated, delivered or are under construction. AERMEC S.p.A. 37040 Bevilacqua (VR) Italy–Via Roma, 996 Tel. (+39) 0442 633111 Telefax 0442 93730–(+39) 0442 93566 [email protected] NRP ........................ MODEL SERIAL NUMBER DATE DICHIARAZIONE DECLARATION OFDICONFORMITY CONFORMITÀ We, the Noi, firmatari undersigned, della presente, hereby dichiariamo declare under so our o laown nostra responsibility esclusiva that the assembly in responsabilità ques on, defined cheas l’insieme follows:in ogge o così definito: NAME NOME TIPO TYPE MODEL NRP .............. .............. MULTI-PURPOSE UNIT Al quale dichiarazione si riferisce conforme alle seguen norme armonizzate: To whichquesta this declara on refers, compliesèwith the following harmonised standards: CEI EN 60335 2 40 CEI EN 61000 6 CEI EN 61000 6 CEI EN 61000 6 CEI EN 61000 6 EN378 UNI EN 12735 UNI EN 14276 1 3 2 4 Norma di sicurezza riguardante le pompe di calore riche, i condizionatori d’aria Safety standard regarding electrical heat pumps, airele condi oners and dehumidifi ers.e i deumidificatori Immunity and electromagne c emissions for residen al environments. Immunità ed emissione ele romagne ca per l’ambiente residenziale Immunity and electromagne c emissions for industrial environments. Immunità ed emissione ele romagne ca per l’ambiente industriale Refrigera ng system and heat pumps - Safety and environmental requirements. Refrigera ng system and heat pumps - Safety and environmental requirements Seamless, round copper tubes for air condi oning and refrigera on. Tubi di rame tondi senza saldatura per condizionamento e refrigerazione Pressure equipment for cooling systems and heat pumps. A rezzature a pressione per sistemi di refrigerazione e per pompe di calore Thereby, compliant with the essen al requirements of the following direc ves: Soddisfacendo così i requisi essenziali delle seguen dire ve: - LVD Direc ve: 2006/95/CE - Dire va LVD: 2006/95/CE - Electromagne c Compa bility Direc ve 2004/108/CE Dire va compa bilità ele romagne ca 2004/108/CE - Machinery Direc ve 2006/42/CE Dire va macchine 2006/42/ CE - PED Direc ve regarding pressurised devices 97/23/CE - Dire va PED in materia di a rezzature a pressione 97/23/CE The product, in agreement with Direc ve 97/23/CE, sa sfies the Total quality Guarantee procedure (form H) with cer ficate Ilno. prodo o, in accordo con la dire byvathe 97/23/CE, la procedura di Garanzia qualità Totale H) con cer ficato n.06/27006/270-QT3664 Rev. 7 issued no fied soddisfa body n.1131 CEC via Pisacane 46 Legnano (MI) -(modulo Italy QT3664 Rev.7 emesso dall’organismo no ficato n.1131 CEC via Pisacane 46 Legnano (MI) - Italy The person authorised to cons tute the technical file is: Pierpaolo Cavallo - 37040 Bevilacqua (VR) Italy – Rome, 996 La persona autorizzata a cos tuire il fascicolo tecnico è: Pierpaolo Cavallo - 37040 Bevilacqua (VR) Italia - Roma, 996 Marke ng Manager Dire ore Commerciale Signature Firma INDEX 4 1. 1.1. 1.2. 1.3. 1.4. General warnings..........................................................................................4 Preserva on of the documenta on .............................................................4 Installa on ....................................................................................................4 Warranty.......................................................................................................4 Warnings regarding safety and installa on standards .................................4 12. Pressure drop .............................................................................................22 Presenta on .................................................................................................5 For 2-pipe systems........................................................................................5 For 4-pipe systems........................................................................................5 13. 13.1. 13.2. 13.3. 13.4. 13.5. 13.6. 13.7. 13.8. Useful sta c pressures 2|4 pipe system .....................................................24 Low sta c pressure pumps in cooling mode - system side 230/460V ........24 Low sta c pressure pumps in cooling mode - system side 575V................24 Low sta c pressure pumps in cooling mode - recovery mode 230/460V ..25 Low sta c pressure pumps in cooling mode - recovery mode 575V ..........25 High sta c pressure pumps in cooling mode - system side 230/460V .......26 High sta c pressure pumps in cooling mode - system side 575V ...............26 High sta c pressure pumps in cooling mode - recovery mode 230/460v ..27 High sta c pressure pumps in cooling mode - recovery mode 575v ..........27 2. Product iden fica on ...................................................................................4 3. 3.1. 3.2. 4. 4.1. Ceck list.........................................................................................................5 Descrip on and choice of the unit ...............................................................6 14. 14.1. Expansion vessel calibra on .......................................................................28 Expansion vessel calibra on ......................................................................28 5. Basic opera ng layout for 2-pipe system......................................................7 15. Minimum water content ............................................................................28 6. 7. 7.1. 7.2. 7.3. 7.4. 7.5. 7.6. Basic opera ng layout for 4-pipe system......................................................9 Descrip on of components ........................................................................11 Structure.....................................................................................................11 Cooling circuit .............................................................................................11 Water features............................................................................................11 Standard hydraulic circuit ...........................................................................11 Safety and control components..................................................................11 Electric control and power board ...............................................................11 16. Ethylene glycol............................................................................................29 17. Propylenic glycol .........................................................................................29 18. Sound data .................................................................................................30 19. Control and safety parameters calibra on .................................................31 20. Part load .....................................................................................................32 8. 8.1. 8.2. Accessories .................................................................................................12 Mechanical accessories ..............................................................................12 Electric accessories .....................................................................................12 9. Technical data .............................................................................................13 10. 10.1. 10.2. Opera onal limits .......................................................................................18 Cooling mode .............................................................................................18 Hea ng mode ............................................................................................18 11. 11.1. 11.2. 11.3. 11.4. 11.5. 11.6. 11.7. 11.8. 11.9. Correc ve factors for data different than nominal in cooling mode ..........19 Cooling capacity and input power ..............................................................19 For ∆t different from the rated value .........................................................19 Fouling factors ............................................................................................19 Hea ng capacity and input power..............................................................20 For ∆t different from the rated value .........................................................20 Fouling factors ............................................................................................20 Correc ve coefficients of recovered hea ng capacity................................21 For ∆t different from the rated value .........................................................21 Fouling factors ............................................................................................21 INRP160HzTY. 13.12. 5806716_03 1. Standards and directives to be followed in the design and manufacture of the unit: STANDARD 1. UL 1995 Heating and cooling equipment 2. ANSI/NFPA Standard 70 National Electrical code (N.E.C.) 3. CSA C.22.1.- C.22.2 Safety Standard Electrical Installation SAFETY LEVEL 1. IP24 ACOUSTIC PART 1. ISO DIS 9614/2 sound intensity method REFRIGERANT GAS R410A This unit contains fluorinated greenhouse gases covered by the Kyoto Protocol. Maintenance and disposal operations must be only carried out by qualified staff, in compliance with existing laws. GENERAL WARNINGS The NRP AERMEC units are constructed according to the recognised technical standards and safety regulations. Multipurpose OUTDOOR units for 2 or 4 pipe systems, especially designed for simultaneous production of cold and hot water and fully independent. Any contractual or extracontractual liability of the Company is excluded for injury/damage to persons, animals or objects owing to installation, regulation and maintenance errors or improper use. All uses not expressly indicated in this manual are prohibited. 1.1. INSTALLATION WARRANTY The appliance warranty does not cover the costs for ladder trucks, scaffolding, or other elevation systems that may become necessary for carrying out servicing under warranty. Do not modify or tamper with the unit as dangerous situations can be created and the manufacturer will not be liable for any damage caused. The validity of the warranty shall be void in the event of failure to comply with the above-mentioned indications. 1.4. • PRESERVATION OF THE DOCUMENTATION The instructions along with all the related documentation must be given to the user of the system, who assumes the responsibility to conserve the instructions so that they are always at hand in case of need. Read this sheet carefully; the execution of all works must be performed by qualified staff, according to Standards in force on this subject in different countries. (Ministerial Decree 329/2004). 1.2. 1.3. • WARNINGS REGARDING SAFETY AND INSTALLATION STANDARDS The unit must be installed by a qualified and suitably trained technician, in compliance with the national legislation in force in the country of destination (Ministerial Decree 329/2004). AERMEC will not assume any responsibility for damage due to failure to follow these instructions. Before beginning any operation, READ THESE INSTRUCTIONS CAREFULLY AND CARRY OUT THE SAFETY CHECKS TO AVOID ALL RISKS. All the staff involved must have thorough knowledge of the operations and any dangers that may arise at the moment in which the installation operations are carried out. The unit must be installed in such a way that maintenance and/or repairs can be carried out. 2. WARNING Can not be excluded: 1. The only system side COLD (NRP 4 PIPES) 2. The only SYSTEM SIDE (NRP 2 PIPES) PRODUCT IDENTIFICATION The units can be identified through: • PACKING LABEL which shows the product identification data • TECHNICAL PLATE ATTENTION Tampering, removal, lack of the identification plate or other does not allow the safe identification of the product and will make any installation or maintenance operation to be performed difficult. INRP160HzTY. 13.12. 5806716_03 5 3. PRESENTATION Multipurpose OUTDOOR units for 2 or 4 pipe systems, especially designed for simultaneous production of cold and hot water and fully independent. AVAILABLE VERSIONS 3.1. FOR 2 PIPE SYSTEMS The multipurpose 2-pipe units have been made for applications with 2 pipe terminals, e.g. hotels, where there is a cold/hot water and DHW demand throughout the year. The operating modes are: SUMMER FUNCTIONING 1. Cold water production to system. 2. Production of domestic hot water with use of total recovery (NO ANTI-LEGIONELLA CYCLE). WINTER FUNCTIONING 3. Heat pump supplying the system. 4. Service heat pump of DHW. 4. 3.2. This separates the two hot-cold sections required for 4-pipe systems. FOR 4 PIPE SYSTEMS The multipurpose 4-pipe units have been made for applications with 4 pipe terminals, e.g. shopping centres, offices or facilities with large windows where there can be the simultaneous demand for hot and cold water with a system which does not require season changeover and therefore is a valid alternative to traditional systems based on the chiller-boiler combination. The microprocessor control logic ensures perfectly satisfying heat and cooling loads. The operating modes are: PRODUCTION OF COOLED WATER ONLY The multipurpose unit acts as a classical refrigerator: cool water to the system and condensation heat disposal outside through finned coils. PRODUCTION OF HOT WATER ONLY The multipurpose unit acts as a heat pump, exploiting the heat of the outside air, through the finned coil (evaporator) it raises the temperature of the water to be sent to the system through a plate heat exchanger (condenser). The main difference from traditional cycle reverse heat pumps is that the heated water is produced in different heat exchanger from the one used to produce cold water. COMBINED PRODUCTION If the utility requires simultaneous hot and cold water, the unit acts as a water heat pump, controlling condensation and evaporation on two distinct plate heat exchangers associated to circulation of cold and hot water in the system. It automatically changes from one configuration to another (managed by on-board microprocessor) to optimise the spent energy depending on the demand by the utility. Maximum reliability Multi-circuit unit designed to provide the maximum efficiency both with full load and partial loads, guaranteeing operating continuity should one of the circuits stop to facilitate maintenance. Having several compressors and circuits ensures control of more steps of power yielded in both modes. Built-in hydronic kit Encloses the main hydraulic components; available in several configurations with high or low static pressure single pump or reserve pump (see configurator). CECK LIST COOLING CIRCUIT 2-pipe unit 4-pipe unit Thermostatic valve (cooling mode) • • Thermostatic valve (recovery mode) • • Cycle reverse valve • n.a. Recovery enable valve • • Heat exchanger plate (Evaporator) COOLING CIRCUIT 2-pipe unit 4-pipe unit High pressure switch (manually reset) • • High pressure transducer • • Low pressure transducer • • Liquid indicator • • n.a. • Liquid tank • • Heat exchanger plate (Evaporator/Condenser) • n.a. One-way valves • • Heat exchanger plate (DHW/Total Recovery) • • Liquid separator • • Air side coil exchanger • • Solenoid valves • • Compressor • • Relief valves • • Dehydrator filter • • KEY: • n.a. 2-pipe unit STANDARD HYDRAULIC CIRCUIT Filter Flow switch Air vent valve 4-pipe unit System Domestic hot water Cooling side Heat side As per standard As per standard As per standard As per standard As per standard As per standard As per standard As per standard As per standard As per standard As per standard As per standard No No No No As per standard As per standard As per standard As per standard No No No No As per standard As per standard As per standard As per standard As per standard As per standard As per standard As per standard As per standard CONFIGURABLE HYDRAULIC CIRCUIT VERSIONS WITH SYSTEM STORAGE TANK AND PUMPS (the more complete versions are described) Expansion vessel As per standard System storage tank and pump/s As per standard Drain tap As per standard Safety valve as per standard VERSIONS WITH PUMPS ONLY (the more complete versions are described) As per standard Pump/s Expansion vessel As per standard Safety valve As per standard 6 As standard Not avaiable INRP160HzTY. 13.12. 5806716_03 4.1. DESCRIPTION AND CHOICE OF THE UNIT Field: 1 2 3 Code 4 5 6 7 Size NRP 0280, 0300, 0330, 0350, 0500, 0550, 0600, 0650, 0700, 0750 8 Version A E High efficiency (not available for sizes 0280÷0350) Silenced high efficiency (data on demand for sizes 0500÷0750) 9 Type of system: 2 4 2 pipe system (cooling + DHW heating) 4 pipe system (cooling + heating) 10 Coil ° R S V Aluminium Copper Tinned copper Coated aluminium (epoxy paint) 11 Fan I Inverter 12 Power supply 6 7 8 230/3/60 with magnet circuit breakers 460/3/60 with magnet circuit breakers 575/3/60 with magnet circuit breakers Without hydronic kit Tank and single low head pump (not available for sizes 0800÷1800) Tank and single low head pump and reserve pump (not available for sizes 0800÷1800) Tank and single high head pump (not available for sizes 0800÷1800) Tank and single high head pump and reserve pump (not available for sizes 0800÷1800) Single low head pump Single low head pump and reserve pump Single high head pump Single high head pump and reserve pump POSSIBLE CONFIGURATIONS BETWEEN HYDRONIC KITS 15 16 DHW side idronic kit 1 00 Without hydronic kit R1 Single low head pump R2 Single low head pump and reserve pump R3 Single high head pump R4 Single high head pump and reserve pump 1 DHW SIDE/SYSTEM SIDE DHW side, production of domestic hot water, in 2-pipe systems. System side, production of hot water, in 4-pipe systems. System hydronic unit 13 14 System side hydronc kit 00 01 02 03 04 P1 P2 P3 P4 ° 01 02 03 04 05 06 07 08 P1 P2 P3 P4 ° • • • • • • • • • • • • • Recovery hydronic unit R1 R2 R3 • • • n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. • • • • • • • • • • • • KEY: • n.a. INRP160HzTY. 13.12. 5806716_03 R4 • n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. • • • • Avaiable Not avaiable 7 5. 3. BASIC OPERATING LAYOUT FOR 2 PIPE SYSTEM BASIC OPERATING LAYOUTS FOR 2 PIPE SYSTEM 3.1. COLD WATER PRODUCTION ONLY TO SYSTEM CV CV CN 3 CV CN 3 CV VIC CV CV AL AL TEV TEV VIC HPT IDL VIC 2 F F HPS HPT HPS CP TEV CV CV VIC IDL CP H2O SYSTEM RETURN LS LPT LS TEV LPT CV CV H2O SYSTEM FLOW ĞƐĐƌŝƉƟŽn System side 1 HEAT EXCHANGER DHW side 2 HEAT EXCHANGER Source side 3 HEAT EXCHANGER 3.2. 1 &ƵŶĐƟŽŶŝŶŐ (EVAPORATION) Cold water prŽĚƵĐƟŽŶ EŽƚƌƵŶŶŝŶŐ (CONDENSATION) Heat exĐŚĂŶŐe with air HOT WATER PRODUCTION ONLY TO SYSTEM CV CV 3 CV CN CN CV VIC CV VIC TEV TEV VIC IDL TEV F HPS HPT HPS CP LPT H2O SYSTEM FLOW LS LPT CV 8 TEV CV 1 H2O SYSTEM RETURN ĞƐĐƌŝƉƟŽn System side 1 HEAT EXCHANGER DHW side 2 HEAT EXCHANGER Source side 3 HEAT EXCHANGER IDL CP LS AL VIC 2 F HPT CV CV CV AL 3 &ƵŶĐƟŽŶŝŶŐ (CONDENSATION) Hot water prŽĚƵĐƟŽŶ EŽƚƌƵŶŶŝŶŐ (EVAPORATION) Heat exĐŚĂŶŐe with air 1 2 3 AL CV F Key System side heat exĐŚĂŶŐer DHW side heat exĐŚĂŶŐer Source side heat exĐŚĂŶŐer Liquid storaŐe tĂŶŬ KŶĞͲway valve DehydratŽƌĮůter IDL HPT HPS LPT LS TEV VIC >ŝƋƵŝĚŝŶĚŝcator ,ŝŐŚƉressure trĂŶƐĚƵĐĞƌ ,ŝŐŚƉressure pressure switch Low pressure trĂŶƐĚƵĐĞƌ Liquid separator ThermostaƟĐvalves Cycle reverƐŝŶŐvalve INRP160HzTY. 13.12. 5806716_03 3.3. 2 CIRCUITS TO PRODUCE HOT WATER ONLY TO DHW CV CV CN 3 CV CN H2O DHW FLOW CV VIC CV VIC TEV TEV 2 VIC AL VIC F F HPT IDL H2O DHW RETURN HPS HPT HPS CP TEV IDL CP LS LPT LS TEV LPT CV CV ĞƐĐƌŝƉƟŽn System side 1 HEAT EXCHANGER DHW side 2 HEAT EXCHANGER Source side 3 HEAT EXCHANGER 3.4. CV CV CV AL 3 1 &ƵŶĐƟŽŶŝŶŐ Not running (CONDENSATION) DHW prŽĚƵĐƟŽŶ (EVAPORATION) Heat exchange with air 2 CIRCUITS TO PRODUCE COLD WATER TO SYSTEM AND HOT WATER TO DHW CV CV CV H2O DHW FLOW CN 3 CV VIC CN CV 2 VIC HPT IDL VIC H2O DHW RETURN F F HPS HPS CP LPT HPT CP H2O SYSTEM RETURN LS LS IDL LPT TEV CV CV 1 ĞƐĐƌŝƉƟŽn System side 1 HEAT EXCHANGER DHW side 2 HEAT EXCHANGER Source side 3 HEAT EXCHANGER AL TEV TEV TEV CV CV VIC CV AL 3 &ƵŶĐƟŽŶŝŶŐ (EVAPORATION) Cold water prŽĚƵĐƟŽŶ (CONDENSATION) DHW prŽĚƵĐƟŽŶ Not running INRP160HzTY. 13.12. 5806716_03 H2O SYSTEM FLOW 1 2 3 AL CV F Key System side heat exchanger DHW side heat exchanger Source side heat exchanger Liquid storage tank One-way valve DehydratŽƌĮůter IDL HPT HPS LPT LS TEV VIC Liquid indicator High pressure transducer High pressure pressure switch Low pressure transducer Liquid separator ThermostaƟĐvalves Cycle reversing valve 9 3.5. CIRCUIT FOR PRODUCING HOT WATER TO SYSTEM | CIRCUIT FOR PRODUCING HOT WATER TO DHW CV CV H2O DHW FLOW CN 3 CV CV VIC CN 3 CV CV AL CV CV VIC TEV AL TEV H2O DHW RETURN 2 VIC VIC F F HPT IDL HPS HPT HPS CP TEV LDI PC H2O SYSTEM FLOW LS LPT LS TEV LPT CV 4 CV ĞƐĐƌŝƉƟŽn DHW side 2 HEAT EXCHANGER Source side 3 HEAT EXCHANGER H2O SYSTEM RETURN 1 &ƵŶĐƟŽŶŝŶŐ (CONDENSATION) DHW prŽĚƵĐƟŽŶ (EVAPORATION) Heat exĐŚĂŶge with air ĞƐĐƌŝƉƟŽn System side 1 HEAT EXCHANGER Source side 3 HEAT EXCHANGER &ƵŶĐƟŽŶŝŶŐ (CONDENSATION) Hot water prŽĚƵĐƟŽŶ (EVAPORATION) Heat exĐŚĂŶge with air 4.6. BASIC BASICOPERATING OPERATINGLAYOUTS LAYOUTFOR FOR44 PIPE PIPESYSTEM SYSTEM 4.1. COLD WATER PRODUCTION ONLY TO SYSTEM CV CV CN CN 3 CV 3 CV VIC CV VIC CV CV AL TEV TEV 2 AL VIC F F HPT IDL TEV HPS HPS CP LPT HPT H2O SYSTEM RETURN LS LS LPT TEV CV 1 ĞƐĐƌŝƉƟŽn System side 1 HEAT EXCHANGER DHW side 2 HEAT EXCHANGER Source side 3 HEAT EXCHANGER LDI PC CV 10 CV &ƵŶĐƟŽŶŝŶŐ (EVAPORATION) Cold water prŽĚƵĐƟŽŶ EŽƚƌƵŶŶŝŶŐ (CONDENSATION) Heat exĐŚĂŶge with air H2O SYSTEM FLOW 1 2 3 AL CV F Key System side heat exĐŚĂŶger DHW side heat exĐŚĂŶger Source side heat exĐŚĂŶger Liquid storage tĂŶŬ KŶĞͲway valve DehydratŽƌĮůter IDL HPT HPS LPT LS TEV VIC >ŝƋƵŝĚŝŶĚŝcator High pressure trĂŶƐĚƵĐĞƌ High pressure pressure switch Low pressure trĂŶƐĚƵĐĞƌ Liquid separator ThermostaƟĐvalves Cycle reverƐŝŶŐvalve INRP160HzTY. 13.12. 5806716_03 4.2. HOT WATER PRODUCTION ONLY TO SYSTEM CV CV 3 CV CN CN H2O DHW FLOW CV VIC CV VIC TEV TEV 2 H2O DHW RETURN F HPT IDL F HPS HPT HPS LDI CP LS LPT LS 1 TEV LPT CV CV ĞƐĐƌŝƉƟŽn Cooling side 1 EXCHANGER HeaƟŶŐƐŝĚĞ 2 EXCHANGER Source side 3 HEAT EXCHANGER 4.3. AL VIC CP TEV CV CV CV AL 3 &ƵŶĐƟŽŶŝŶŐ Not running (CONDENSATION) Hot water prŽĚƵĐƟŽŶ (EVAPORATION) Heat exchange with air SIMULTANEOUS HOT AND COLD WATER PRODUCTION TO SYSTEM CV CV 3 CV CN CN H2O SYSTEM FLOW CV VIC CV VIC TEV TEV H2O SYSTEM RETURN 2 AL VIC F F HPT IDL TEV CV CV CV AL 3 HPS HPS CP LPT HPT LS H2O SYSTEM RETURN LS LPT CV TEV CV H2O SYSTEM FLOW ĞƐĐƌŝƉƟŽn Cooling side 1 EXCHANGER HeaƟŶŐƐŝĚĞ 2 EXCHANGER Source side 3 HEAT EXCHANGER LDI CP &ƵŶĐƟŽŶŝŶŐ (EVAPORATION) Cold water prŽĚƵĐƟŽŶ (CONDENSATION) Hot water prŽĚƵĐƟŽŶ Not running INRP160HzTY. 13.12. 5806716_03 1 1 2 3 AL CV F Key System side heat exchanger DHW side heat exchanger Source side heat exchanger Liquid storage tank One-way valve DehydratŽƌĮůter IDL HPT HPS LPT LS TEV VIC Liquid indicator High pressure transducer High pressure pressure switch Low pressure transducer Liquid separator ThermostaƟĐvalves Cycle reversing valve 11 7. DESCRIPTION OF COMPONENTS 7.1. STRUCTURE BASEAND SUPPORT STRUCTURE Made up from hot galvanised sheet steel elements with suitable thickness. All parts painted with polyester powder paints (RAL 9002), resistant to atmospheric agents. Realised in a way to allow total accessibility to the components internal components. All panels are covered with sound-absorbent material with suitable thickness. 7.2. COOLING CIRCUIT COMPRESSOR Hermetic scroll rotary compressors. All compressors come with casing resistance, electronic thermal protection with centralised manual resetting and two-pole electric motor. COOLING/HEATING EXCHANGER SYSTEM SIDE Braze welded AISI 316 steel plate heat exchanger, insulated externally with closed cell neoprene anticondensation material. When the unit is not running, it is protected against formation of ice inside by an electric resistance. 7.3. WATER FEATURES PH Electric conductivity Chloride ions Sulphuric acid ions Total iron Alkalinity M Total hardness Sulphur ions Ammonia ions Silicone ions 6-8 Less than 200 mV/cm (25°C) Less than 50 ppm Less than 50 ppm Less than 0.3 ppm Less than 50 ppm Less than 50 ppm None None Less than 30 ppm DHW SIDE HEAT EXCHANGER 2 pipes) HEATING SIDE SYSTEM 4 pipes) Braze welded AISI 316 steel plate heat exchanger, insulated externally with closed cell neoprene anticondensation material. When the unit is not running, it is protected against formation of ice inside by an electric resistance. AIR SIDE COIL EXCHANGER Finned pack heat exchanger made with copper pipes and aluminium fins adequately spaced to ensure better heat exchange performance. CYCLE REVERSING VALVE (2 PIPE) 4-way cycle reversing valve. Inverts the flow of refrigerant gas. RECOVERY ENABLE VALVE 4-way valve enables the recovery heat exchanger. LIQUID STORAGE TANK (always passed by) Compensates the difference in volume between finned coil and plate exchanger, retaining excess liquid. LIQUID SEPARATOR Located on the suction point of the compressor, to protect against any flowback of liquid refrigerant, flooded start-ups, operation in the presence of liquid. 12 DEHYDRATOR FILTER Hermetic-mechanical with cartridges made of ceramic and hygroscopic material, able to withhold impurities and any traces of humidity present in the cooling circuit. ONE WAY VALVES Allows one-way flow of the refrigerant. THERMOSTATIC VALVES Two valves installed: (cooling mode and recovery mode) Mechanical valves, with external equaliser positioned at evaporator outlet, modulates the flow of gas to the evaporator, depending on the heat load, in order to ensure a correct heating level of the intake gas. circuit, it signals the work pressure to the control board generating a pre-warning in the case of anomalous pressures. HIGH PRESSURE TRANSDUCER Placed on the high pressure side of the cooling circuit, it signals the work pressure to the control board generating a pre-warning in the case of anomalous pressures. RELIEF VALVES They intervene by discharging the overpressure in the case of anomalous pressures. - Calibrated at 45 bar on HP branch. - Calibrated at 30 bar on LP branch. INDICATOR FOR LIQUID Used to check presence of humidity in cooling circuit. CONDENSATION PRESSURE CONTROLLER This device allows correct functioning with external temperatures lower than 10°C and as low as – 10°C. It consists of an adjustment circuit board that varies the number of fan revs according to the condensation pressure read by the high pressure transducer, in order to keep it sufficiently high for correct unit functioning. It also allows correct functioning in heating mode with external temperatures exceeding 30°C and up to 42°C. 7.4. 7.6. SOLENOID VALVES The valve closes when the compressor switches off, blocking the flow of refrigerant gas to the evaporator, recovery and the coil. STANDARD HYDRAULIC CIRCUIT WATER FILTERS Equipped with steel filtering mesh, prevents the heat exchangers both of the system side and the DHW/heating system side from clogging. FLOW SWITCHES They have the task of controlling that there is water circulation inside the heat exchangers; if this is not the case, they block the unit. AIR VENT VALVE Mounted on the top of the hydraulic system; they discharge possible air pockets. 7.4.1. COMPONENTS OF HYDRAULIC CIRCUIT IN CONFIGURABLE VERSIONS PUMPS High or low static pressure. EXPANSION VESSEL With nitrogen pre-load membrane. SAFETY VALVE Equipped with a piped discharger, intervenes by discharging the over pressure in case of anomalous pressures. SYSTEM STORAGE TANK Made of steel to reduce heat loss and to eliminate the formation of condensation, insulated by thick polyurethane. DRAIN TAP 7.5. SAFETY AND CONTROL COMPONENTS MANUALLY RESET HIGH PRESSURE SWITCH With fixed calibration, placed on high pressure side of cooling circuit, inhibits functioning of compressor if abnormal work pressure occurs. ELECTRIC CONTROL AND POWER BOARD Electric board in compliance with standards UL1995, EN 60204-1/IEC 204-1, complete with: - transformer for the control circuit, - door lock main isolating switch, - fuses and contactors for compressors and fans, - terminals for REMOTE PANEL, - spring type control circuit terminal board, - outdoor electric board with double door and gaskets, - electronic controller, - evaporator pump and recovery pump control consent relay (only for versions without pump units), - all numbered cables. DOOR LOCK ISOLATING SWITCH The electric control board can be accessed by removing the voltage. Act on the opening lever of the control board itself. This lever can be locked using one or more padlocks during maintenance interventions to prevent the machine being powered up accidentally. CONTROL BOARD 1. Allows the complete control of the appliance. For a more in-depth description please refer to the user manual.valve and ON/OFF pumps. 2. Production of DHW through a 3-way diverter valve or the total recovery version. Additional functions: • Control of an external integration resource dedicated to DHW. ATTENTION For questions of space, in configurations with storage tank and built-in pump/s on the system side, no pumps can be available on the recovery side! LOW PRESSURE TRANSDUCER Placed on the low pressure side of the cooling INRP160HzTY. 13.12. 5806716_03 8. ACCESSORIES 8.1. MECHANICAL ACCESSORIES 8.2. AER485P1 RS-485 interface for supervising systems with MODBUS protocol. VT ANTI-VIBRATION MOUNTS Group of anti-vibration mounts. GP PROTECTION GRIDS Protect the external coil from blows and prevent access to the underlying area where the compressors and the chiller circuit are housed. Every kit includes two grids. TRX1 The storage tanks with holes and integrative resistances are delivered from the factory with plastic protective caps. Before the system is loaded, the plastic caps must be replaced with the specific TRX1 if installation of one or all the resistances is not foreseen. NRP VERSION ELECTRIC ACCESSORIES 0280 AERWEB300 Accessory AERWEB allows remote control of a chiller through a common PC and an ethernet connection over a common browser; 4 versions available: AERWEB300-6: Web server to monitor and remote control max. 6 units in RS485 network; AERWEB300-18: Web server to monitor and remote control max. 18 units in RS485 network; AERWEB300-6G: Web server to monitor and remote control max. 6 units in RS485 network with integrated GPRS modem; AERWEB300-18G: Web server to monitor and remote control max. 18 units in RS485 network with integrated GPRS modem; 0300 0330 0350 0500 PGD1 Graphical display, which allows complete management of the unit like the one on board the machine. Can be controlled up to 50 m away with a telephone cable, 200 m with a shielded AWG 24 cable. RIF Current rephaser. Connected in parallel to the motor, it allows a reduc on of the input current (approx. 10%). It can only be installed in the factory and so must be requested on ordering. 0550 0600 0650 0700 0750 MECHANICAL ACCESSORIES 17 17 17 17 13 13 13 13 22 23 TRX1 00 P1-P2-P3-P4 R1-R2-R3-R4 01-02-03-04 A E ALL 13 GP3 • 13 GP4 • 13 GP4 • 13 GP4 • 10 GP2x2 GP2x2 • 10 GP2x2 GP2x2 • 10 GP2x2 GP2x2 • 10 GP2x2 GP2x2 • 22 GP2x3 GP2x3 • 23 GP10x3 GP10x3 • DRE RIF * AER485P1 PGD1 AERWEB300-6 AERWEB300-18 AERWEB300-6G AERWEB300-18G ALL ALL ALL ALL ALL ALL ALL ALL 281 • • • • • • • 301 • • • • • • • ELECTRIC ACCESSORIES 331 351 501 • • • • • • • • • • • • • • • • • • • • • 551 • • • • • • • 601 • • • • • • • 651 • • • • • • • 701 • • • • • • • 751 • • • • • • • VT GP * Please contact us. INRP160HzTY. 13.12. 5806716_03 13 9. TECHNICAL DATA Model 1 0300 0330 0350 0500 0550 0600 0650 0700 0750 32,65 37,03 data on demand 40,62 46,30 data on demand 78,19 88,69 data on demand 4,64 9,60 data on demand 23,40 21,34 data on demand 35,29 33,21 data on demand 41,16 44,93 51,78 56,01 98,58 107,61 6,36 4,79 18,70 20,45 30,51 32,18 479474 536314 data on demand 46,58 51,18 data on demand 106 119 data on demand 6,9 7,9 data on demand 10,0 10,0 data on demand 590505 660103 56,58 63,51 131 147 9,7 7,2 9,0 6,9 9,65 9,61 data on demand 3,02 3,07 data on demand 9,55 9,64 3,06 3,05 COOLING MODE Cooling capacity Input power Water flow rate Total pressure drops SYSTEM SIDE Available static pressure Low static pressure pump Available static pressure High static pressure pump 2 0280 A E A E A E A E A E A E ton ton kW kW gpm gpm PSI PSI PSI PSI PSI PSI 12,32 15,25 29,51 1,74 21,99 31,53 14,13 17,65 33,85 2,18 21,19 30,94 16,21 20,05 33,83 2,18 20,89 30,84 20,29 25,42 48,60 2,47 19,52 29,79 22,73 26,83 28,40 33,67 54,43 64,26 2,03 2,47 18,59 16,69 29,01 27,30 A E A E A E A E A E BTU/h BTU/h kW kW gpm gpm PSI PSI PSI PSI 184010 17,24 41 2,8 3,2 213353 19,94 47 3,4 5,1 242695 22,65 54 3,4 5,2 304776 27,32 68 3,9 4,2 328258 381646 31,01 36,53 73 85 3,3 4,0 5,1 8,1 A E A E BTU/W BTU/W W/W W/W 9,71 3,13 9,62 3,14 9,71 3,14 9,59 3,27 9,61 9,57 3,10 3,06 HEATING MODE Heating capacity Input power Water flow rate Pressure drops SYSTEM SIDE VERS. 2 PIPES Pressure drops DHW SIDE/SYSTEM SIDE ENERGY INDEX EER COP DHW SIDE/SYSTEM SIDE DHW side, production of domestic hot water, in 2-pipe systems. System side, production of hot water, in 4-pipe systems. 1 1 COOLING CONDITIONS: AHRI STANDARD System water outlet System water flow External air temperature 14 6,7°C - 44,06°F 0,043 l/s per kW 35°C - 95°F 2 HEATING CONDITIONS: DHW / System water inlet DHW / System water outlet External air temperature d.b./w.b. 40°C - 104°F 45°C - 113°F 7/6°C - 44,6°F/42,8 INRP160HzTY. 13.12. 5806716_03 Model 3 A ton E ton A ton Recovered capacity E ton A kW Total input power E kW TER - Total Efficiency Ratio W/W A gpm Water flow rate Evaporator E gpm A PSI Evaporator pressure drops SYSTEM SIDE E PSI A gpm Recovery water flow rate E gpm A PSI Recovery pressure drops DHW SIDE/SYSTEM SIDE E PSI TOTAL RECOVERY MODE - SYSTEM SIDE PUMP A PSI Available static pressure Low static pressure pump (230-460V) E PSI A PSI Available static pressure Low static pressure pump (575V) E PSI A PSI Available static pressure High static pressure pump (230-460V) E PSI A PSI Available static pressure High static pressure pump (575V) E PSI TOTAL RECOVERY MODE - DHW / SYSTEM SIDE PUMP A PSI Available static pressure Low static pressure pump (230-460V) E PSI A PSI Available static pressure Low static pressure pump (575V) E PSI A PSI Available static pressure High static pressure pump (230-460V) E PSI A PSI Available static pressure High static pressure pump (575V) E PSI 3 0300 0330 0350 0500 0550 11,17 15,14 14,69 6,30 26,77 1,44 40,32 3,04 13,19 17,89 17,39 6,28 31,62 1,95 47,64 5,11 15,12 20,55 20,10 6,24 36,25 1,84 54,74 5,33 19,38 26,05 24,70 6,47 46,46 2,27 69,39 4,38 20,64 24,57 27,38 33,41 24,94 32,75 6,77 49,48 6,23 58,89 1,92 2,46 72,92 88,99 5,08 9,00 22,5 26,6 31,9 32,6 21,6 25,4 31,3 31,5 21,4 24,7 31,2 31,0 20,0 22,3 30,2 28,7 19,6 18,0 21,6 19,0 30,0 28,4 28,1 27,0 20,0 23,0 30,0 29,3 17,3 19,5 27,5 25,9 16,3 17,7 26,7 24,1 15,2 15,1 25,9 21,0 23,6 18,6 23,6 18,6 35,5 30,5 35,5 30,5 0600 0650 0700 0750 37,89 41,60 51,66 56,76 51,00 56,10 6,18 90,82 6,17 99,72 5,73 4,14 137,60 151,16 9,88 7,49 24,8 23,0 data on demand 24,8 23,0 data on demand 36,7 34,9 data on demand 36,7 34,9 data on demand 20,8 22,2 20,8 22,2 32,7 34,0 32,7 34,0 14,7 23,7 data on demand 14,7 23,7 data on demand 35,5 32,9 data on demand 35,5 32,9 data on demand 21,9 22,3 21,9 22,3 31,2 31,8 31,2 31,8 TOTAL RECOVERY MODE Cooling capacity 1 0280 29,92 34,01 data on demand 40,94 46,36 data on demand 40,80 45,70 data on demand 6,11 6,18 71,71 81,53 data on demand 3,90 4,62 data on demand 109,03 123,46 data on demand 10,48 10,77 data on demand DHW SIDE/SYSTEM SIDE DHW side, production of domestic hot water, in 2-pipe systems. System side, production of hot water, in 4-pipe systems. TOTAL RECOVERY CONDITIONS: System heat exchanger Water outlet Water flow 6,7°C / 44,06°F 0,043 l/s per kW DHW / System heat exchanger Water inlet Water outlet 40°C / 104°F 45°C / 113°F INRP160HzTY. 13.12. 5806716_03 15 Model ELECTRICAL DATA: 230V 3 60HZ POWER SUPPLY Input current (cooling mode) A Input current (total recovery mode) A Input current (heating mode) A NO PUMP VERSION LRA A MCA A MOP A Recommended fuse A SYSTEM + DHW/SYSTEM LOW HEAD PUMPS LRA A MCA A MOP A Recommended fuse A SYSTEM + DHW/SYSTEM HIGH HEAD PUMPS LRA A MCA A MOP A Recommended fuse A ELECTRICAL DATA: 460V 3 60HZ POWER SUPPLY Input current (cooling mode) A Input current (total recovery mode) A Input current (heating mode) A NO PUMP VERSION LRA A MCA A MOP A Recommended fuse A SYSTEM + DHW/SYSTEM LOW HEAD PUMPS LRA A MCA A MOP A Recommended fuse A SYSTEM + DHW/SYSTEM HIGH HEAD PUMPS LRA A MCA A MOP A Recommended fuse A ELECTRICAL DATA: 575V 3 60HZ POWER SUPPLY Input current (cooling mode) A Input current (total recovery mode) A Input current (heating mode) A NO PUMP VERSION LRA A MCA A MOP A Recommended fuse A SYSTEM + DHW/SYSTEM LOW HEAD PUMPS LRA A MCA A MOP A Recommended fuse A SYSTEM + DHW/SYSTEM HIGH HEAD PUMPS LRA A MCA A MOP A Recommended fuse A 16 0280 0300 0330 0350 0500 0550 0600 0650 0700 0750 61,74 48,11 65,75 68,90 64,33 74,14 78,38 71,34 88,98 98,71 86,50 103,92 101,57 91,55 106,48 119,57 108,74 122,84 150,59 130,97 166,68 168,49 160,00 181,97 186,13 177,60 199,30 209,85 192,72 222,06 239,31 86,71 117,42 110,00 287,31 94,74 131,89 125,00 293,74 101,17 138,31 125,00 374,74 146,17 203,31 200,00 376,43 147,86 205,00 200,00 389,29 160,71 217,86 200,00 372,93 180,36 217,50 200,00 453,93 225,36 282,50 250,00 493,93 265,36 322,50 300,00 546,43 284,11 346,25 300,00 254,33 101,73 132,44 125,00 302,33 109,76 146,91 125,00 308,76 116,19 153,33 150,00 389,76 161,19 218,33 200,00 391,74 163,17 220,31 200,00 404,60 176,02 233,17 225,00 388,53 195,96 233,10 225,00 471,73 243,16 300,30 300,00 511,73 283,16 340,30 300,00 564,23 301,91 364,05 350,00 254,91 102,31 133,02 125,00 302,91 110,34 147,49 125,00 309,34 116,77 153,91 150,00 390,34 161,77 218,91 200,00 394,23 165,66 222,80 200,00 407,09 178,51 235,66 225,00 396,13 203,56 240,70 225,00 477,13 248,56 305,70 300,00 517,13 288,56 345,70 300,00 569,63 307,31 369,45 350,00 39,56 23,94 41,56 43,12 32,01 45,73 46,68 32,28 49,90 54,30 39,14 56,66 49,07 43,61 51,37 58,02 52,15 59,51 69,66 65,16 76,94 77,76 72,40 83,86 85,74 80,36 91,70 96,98 90,84 106,14 131,89 49,74 64,03 60,00 156,89 56,89 76,89 75,00 162,60 62,60 82,60 80,00 192,60 73,85 98,85 90,00 188,57 69,82 94,82 90,00 200,00 81,25 106,25 100,00 198,90 98,90 118,90 110,00 228,90 110,15 135,15 125,00 238,90 120,15 145,15 125,00 276,09 133,69 162,98 150,00 140,47 58,32 72,61 70,00 165,47 65,47 85,47 80,00 171,18 71,18 91,18 90,00 201,18 82,43 107,43 100,00 196,76 78,01 103,01 100,00 208,19 89,44 114,44 110,00 206,70 106,70 126,70 125,00 237,80 119,05 144,05 125,00 247,80 129,05 154,05 150,00 284,99 142,59 171,88 150,00 140,89 58,74 73,03 70,00 165,89 65,89 85,89 80,00 171,60 71,60 91,60 90,00 201,60 82,85 107,85 100,00 198,07 79,32 104,32 100,00 209,50 90,75 115,75 110,00 210,50 110,50 130,50 125,00 240,50 121,75 146,75 125,00 250,50 131,75 156,75 150,00 287,69 145,29 174,58 150,00 34,50 18,42 36,03 37,24 24,64 39,25 39,99 24,86 42,47 45,86 30,14 47,68 38,00 33,56 39,77 44,91 40,16 46,06 53,99 50,17 59,59 60,23 55,75 64,92 66,37 61,88 70,96 75,14 69,95 82,20 102,75 38,15 48,86 45,00 104,75 42,61 56,90 50,00 108,33 46,18 60,47 60,00 145,18 63,86 86,00 80,00 138,37 57,05 79,19 75,00 145,51 64,19 86,33 80,00 133,92 71,77 86,06 80,00 170,77 89,45 111,60 110,00 186,49 105,17 127,31 125,00 216,89 117,93 144,36 125,00 105,95 41,35 52,06 50,00 107,95 45,81 60,10 60,00 111,53 49,38 63,67 60,00 148,38 67,06 89,20 80,00 143,09 61,77 83,91 80,00 150,23 68,91 91,05 90,00 140,16 78,01 92,30 90,00 177,89 96,57 118,72 110,00 193,61 112,29 134,43 125,00 224,01 125,05 151,48 150,00 107,05 42,45 53,16 50,00 109,05 46,91 61,20 60,00 112,63 50,48 64,77 60,00 149,48 68,16 90,30 90,00 145,49 64,17 86,31 80,00 152,63 71,31 93,45 90,00 143,20 81,05 95,34 90,00 180,05 98,73 120,88 110,00 195,77 114,45 136,59 125,00 226,17 127,21 153,64 150,00 INRP160HzTY. 13.12. 5806716_03 Model CHARGE Refrigerant R410A (circuit C1) lb Refrigerant R410A (circuit C2) lb Oil (circuit C1) dm³ Oil (circuit C2) dm³ COMPRESSORS Quantity / Circuits n°/n° Capacity control EC INVERTER FANS n° Quantity Air flow m³/h Input power (230V) kW Input power (460/575V) kW Input current (230V) A Input current (460V) A Input current (575V) A SYSTEM SIDE HEAT EXCHANGER Quantity n° Water content dm³ Water connections inch SYSTEM SIDE 2 AND 4 PIPES HYDRONIC KIT STORAGE TANK Storage tank capacity gal EXPANSION VESSEL Quantity expansion vessel n° Content expansion vessel gal Expansion vessel calibration PSI LOW STATIC HEAD PUMP Input power (230-460V) kW Input power (575V) kW A Input current (230V) Input current (460V) A Input current (575V) A HIGH STATIC HEAD PUMP Input power (230-460V) kW Input power (575V) kW Input current (230V) A A Input current (460V) Input current (575V) A SAFETY VALVE n° Safety valve Safety valve PSI INRP160HzTY. 13.12. 5806716_03 0280 0300 0330 0350 0500 0550 0600 0650 0700 0750 21,4 21,4 1,8 1,8 26,5 26,5 3,4 1,8 26,5 26,5 3,4 3,4 30,9 30,9 3,4 3,4 30,0 27,3 3,6 3,4 30,9 27,3 6,8 3,4 57,3 57,3 6,8 6,8 57,3 57,3 6,8 6,8 57,3 57,3 6,8 6,8 97,0 97,0 6,8 6,8 2/2 2/2 2/2 2/2 3/2 3/2 4/2 4/2 4/2 4/2 8 44000 2,76 2,76 17,60 17,60 17,60 8 44000 2,76 2,76 17,60 17,60 17,60 8 44000 2,76 2,76 17,60 17,60 17,60 8 41000 2,76 2,76 17,60 17,60 17,60 2 45000 4,80 5,12 15,00 7,80 6,24 2 45000 4,80 5,12 15,00 7,80 6,24 3 68000 7,20 7,68 22,50 11,70 9,36 3 68000 7,20 7,68 22,50 11,70 9,36 3 68000 7,20 7,68 22,50 11,70 9,36 4 92000 9,60 10,24 30,00 15,60 12,48 1,00 6,50 2"½ 1,00 6,50 2"½ 1,00 8,40 2"½ 1,00 10,80 2"½ 1,00 12,70 2"½ 1,00 15,60 2"½ 1,00 15,60 2"½ 1,00 18,00 2"½ 1,00 18,00 2"½ 1,00 16,60 3" 79,3 79,3 79,3 79,3 132,1 132,1 132,1 132,1 132,1 184,9 1 6,3 21,7 1 6,3 21,7 1 6,3 21,7 1 6,3 21,7 1 6,3 21,7 1 6,3 21,7 1 6,3 21,7 1 6,3 21,7 1 6,3 21,7 2 6,3 21,7 1,50 1,10 7,50 4,30 1,60 1,50 1,10 7,50 4,30 1,60 1,50 1,10 7,50 4,30 1,60 1,50 1,10 7,50 4,30 1,60 1,50 1,10 7,50 4,30 1,60 1,50 1,10 7,50 4,30 1,60 2,20 2,20 7,80 3,90 3,10 2,20 2,20 7,80 3,90 3,10 2,20 2,20 7,80 3,90 3,10 2,20 2,20 7,80 3,90 3,10 2,20 1,50 7,80 4,50 2,20 2,20 1,50 7,80 4,50 2,20 2,20 1,50 7,80 4,50 2,20 2,20 1,50 7,80 4,50 2,20 2,20 2,20 7,80 4,50 3,10 2,20 2,20 7,80 4,50 3,10 3,00 3,00 10,00 5,00 4,00 3,00 3,00 10,00 5,00 4,00 3,00 3,00 10,00 5,00 4,00 3,00 3,00 10,00 5,00 4,00 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 17 Model 0280 0300 0330 0350 0500 0550 0600 0650 0700 0750 2,00 5,00 2"½ 2,00 5,00 2"½ 2,00 8,60 2"½ 2,00 8,60 2"½ 2,00 8,60 2"½ 2,00 8,60 2"½ 2,00 11,00 2"½ 2,00 19,00 2"½ 2,00 19,00 3" 1 / 24 6,3 21,7 1 / 24 6,3 21,7 1 / 24 6,3 21,7 1 / 24 6,3 21,7 1 / 24 6,3 21,7 1 / 24 6,3 21,7 1 / 24 6,3 21,7 1 / 24 6,3 21,7 2 / 24 6,3 21,7 1,50 1,10 7,50 4,30 1,60 1,50 1,10 7,50 4,30 1,60 1,50 1,10 7,50 4,30 1,60 2,20 2,20 7,80 3,90 3,10 2,20 2,20 7,80 3,90 3,10 2,20 2,20 7,80 3,90 3,10 3,00 3,00 10,00 5,00 4,00 3,00 3,00 10,00 5,00 4,00 3,00 3,00 10,00 5,00 4,00 2,20 1,50 7,80 4,50 2,20 2,20 1,50 7,80 4,50 2,20 2,20 1,50 7,80 4,50 2,20 3,00 3,00 4,00 4,00 4,00 4,00 10,00 5,00 4,00 10,00 5,00 4,00 13,20 6,60 5,30 13,20 6,60 5,30 13,20 6,60 5,30 13,20 6,60 5,30 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 1 87,0 74 42 - 75 43 - 77 45 - 78 46 - 75 83 43 51 76 84 44 52 77 85 45 53 78 86 46 54 78 86 46 54 79 86 47 54 63,2 43,3 126,0 1948,9 63,2 43,3 126,0 2004,0 63,2 43,3 126,0 2061,3 63,2 43,3 126,0 2244,3 73,8 43,3 131,6 2464,8 73,8 43,3 131,6 2570,6 73,8 43,3 170,9 3209,9 73,8 43,3 170,9 3262,8 73,8 43,3 170,9 3406,1 77,8 59,1 210,8 4931,7 DHW / SYSTEM SIDE HEAT EXCHANGER n° 2,00 Quantity Total water content dm³ 5,00 inch 2"½ Water connections DHW SIDE 2 PIPES / SYSTEM SIDE 4 PIPES HYDRONIC KIT EXPANSION VESSEL Expansion vessel n° 1 / 24 gal 6,3 Expansion vessel Expansion vessel calibration PSI 21,7 LOW STATIC HEAD PUMP Input power (230-460V) kW 1,50 Input power (575V) kW 1,10 Input current (230V) A 7,50 Input current (460V) A 4,30 Input current (575V) A 1,60 HIGH STATIC HEAD PUMP Input power (230-460V) kW 2,20 Input power (575V) kW 1,50 Input current (230V) A 7,80 Input current (460V) A 4,50 Input current (575V) A 2,20 SAFETY VALVE Safety valve n° 1 Safety valve PSI 87,0 SOUND DATA (COOLING MODE) Sound power Sound pressure DIMENSIONS WEIGHT Height Width Lenght Weight (empty unit) E A E A dB dB dB dB - inch inch inch lb SOUND POWER Aermec determines sound power values on the basis of measurements made in accordance with UNI EN ISO 9614-2, as required for Eurovent certification. 18 SOUND PRESSURE Sound pressure in free field, at 10m / 32,8ft distance from the external surface of the unit (in accordance with UNI EN ISO 3744). INRP160HzTY. 13.12. 5806716_03 10. OPERATIONAL LIMITS 10.1. COOLING MODE COOLING MODE The units, in standard configuration, are not suitable for installation in salty environments. For functioning limits, please refer to the diagrams, valid for ∆t 5°C/10°F. EXTERNAL AIR TEMPERATURE (d.b.) In summer mode, the unit can be started with external air 46°C/114,8°F and inlet water 35°C/95°F. In winter and RECOVERY mode, the unit can be started with external air -15°C/5°F and inlet water 20°C/68°F. In these conditions, operation is only allowed for a short amount of time and to bring the system to the proper temperature. To shorten this operation, it is recommended to install a three-way valve which makes it possible to bypass the water from the utilities to the plant, until achieving conditions which allow the unit to work within the allowed operating limits. 122 120 50 110 45 100 40 90 35 30 80 25 70 20 60 15 50 10 40 5 30 0 20 -5 10 -10 0 -15 -5 2 3 4 35,6 6 7 40 8 9 10 11 12 13 14 15 16 17 18 19 45 50 55 60 65 °C 66,2 °F PRODUCED WATER TEMPERATURE EVAPORATOR CHILLER + TOTAL RECOVERY PRODUCED WATER TEMPERATURE RECOVERY ATTENTION In windy areas, for correct operation of condensing control it is recommended to install a windbreak barrier. It should be installed if wind velocity is beyond 2,5 m/s. 5 140 60 130 55 120 50 45 110 40 100 35 90 30 80 25 77 2 3 4 35,6 5 6 40 7 8 9 10 11 12 13 14 15 16 17 18 19 45 50 55 60 65 °C 66,2 °F PRODUCED WATER TEMPERATURE EVAPORATOR In summer mode, the unit can be started with external air 46°C/114,8°F and inlet water 35°C/95°F. In winter and RECOVERY mode, the unit can be started with external air -15°C/5°F and inlet water 20°C/68°F. In these conditions, operation is only allowed for a short amount of time and to bring the system to the proper temperature. To shorten this operation, it is recommended to install a three-way valve which makes it possible to bypass the water from the utilities to the plant, until achieving conditions which allow the unit to work within the allowed operating limits. PRODUCED WATER TEMPERATURE CONDENSER 10.2. HEATING MODE 140 130 120 110 100 90 80 70 60 50 40 32 60 55 50 45 40 35 30 25 20 15 10 5 0 -20 -4 -5 -15 0 5 -10 -5 0 5 10 15 20 25 30 35 40 45 42 10 15 20 25 30 35 40 45 50 55 60 65 70 80 85 90 95 100 105 110 113 EXTERNAL AIR TEMPERATURE d.b. INRP160HzTY. 13.12. 5806716_03 19 CORRECTIVE FACTORS FOR DATA DIFFERENT THAN NOMINAL IN COOLING MODE 11.1. COOLING CAPACITY AND INPUT POWER KEY: Pc: Pa: Cf: Ca: Pc: Pc:COOLING COOLINGCAPACITY CAPACITY A B C D E 1,6 1,5 1,4 Cf: COOLING CAPACITY CORRECTION COEFFICIENT The refrigerating capacity yielded and the input electrical capacity in conditions other than rated conditions are obtained by multiplying the rated values (Pc, Pa) by the respective correction coefficients (Cf, Ca). The diagram allows you to obtain the correction coefficients; corresponding to each curve, the temperature of the cold processed water referred to is reported, assuming a difference in water temperature between the input and output of the condenser equal to 5°C/10°F. 1,3 1,2 1,1 1,0 0,9 F 0,8 G 0,7 0,6 0,5 Cooling capacity Input power Cooling capacity correction coefficient Input power correction coefficient 0,4 4 39,2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 40 42 44 46 48 50 52 54 56 58 60 62 °C 64,4 °F PRODUCED WATER TEMPERATURE EVAPORATOR 11.2. FOR ΔT DIFFERENT FROM THE RA TED VALUE For Δt different from 5K, refer to Tab. “t DIFFERENT FROM NOMINAL (t 5)” for the cooling capacity and input power correction factors. EXTERNAL AIR TEMPERATURE d.b. 11. A 20 68 °C °F Condenser utput water temeprature B 25 77 C 30 86 D 35 95 E 40 104 F 45 113 G 46 114,8 t DIFFERENT FROM NOMINAL (t 5) Cooling capacity Input power 3 0,99 0,99 5 1 1 8 10 1,02 1,03 1,01 1,02 Pa: TOTAL TOTAL INPUT INPUT POWER POWER Pa: 1,6 11.3. FOULING FACTORS The performance levels indicated in table: ”FOUL ING FACTOR K*M2 / W ” refer to conditions with clean tubes, with a fouling factor = 1. For values different from the fouling factor, multiply the values in the performance table by the reported coefficients. Ca: INPUT POWER CORRECTION COEFFICIENT 1,4 G F E D C B A 1,3 1,2 1,1 1,0 0,9 0,8 0,7 0,6 FOULING FACTOR [K*M2]/[KW] correction factors 0,018 0,05 0,1 Cooling capacity 1 0,987 0,967 Input power 1 0,987 0,967 EXTERNAL AIR TEMPERATURE d.b. 1,5 0,5 0,4 4 39,2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 40 42 44 46 48 50 52 54 56 58 60 62 °C 64,4 °F PRODUCED WATER TEMPERATURE EVAPORATOR Condenser utput water temeprature 20 °C °F A 20 68 B 25 77 C 30 86 D 35 95 E 40 104 F 45 113 G 46 114,8 INRP160HzTY. 13.12. 5806716_03 11.4. HEATING CAPACITY AND INPUT POWER 1,3 1,2 1,1 1,0 0,9 0,8 0,7 0,6 Produced water temperature CONDENSER A B C D E 1,4 Ch: HEATING CAPACITY CORRECTION COEFFICIENTS The heating capacity yielded and the input electrical capacity in conditions other than rated conditions are obtained by multiplying the rated values (Ph, Pa) by the respective correction coefficients (Ch, Ca). The diagram allows you to obtain the correction coefficients; corresponding to each curve, the temperature of the hot processed water referred to is reported, assuming a difference in water temperature between the input and output of the condenser equal to 5°C/10°F. Ph: HEATING CAPACITY Ph: HEATING CAPACITY 0,5 KEY: Ph: Pa: Ch: Ca: -15 -13 -11 -9 -7 -5 -3 -1 1 Heating capacity Input power Heating capacity correction coefficient Input power correction coefficient 5 10 15 20 25 30 3 35 5 40 7 45 9 11 13 15 17 19 21 23 25 27 29 30 50 55 60 65 70 75 80 °C 86 °F EXTERNAL AIR TEMPERATURE d.b. 11.5. FOR ΔT DIFFERENT FROM THE RA TED VALUE For Δt different from 5K, refer to Tab. “t DIFFERENT FROM NOMINAL (t 5)” for the cooling capacity and input power correction factors. A 35 95 °C °F Condenser utput water temeprature B 40 104 C 45 113 D 50 122 E 55 131 t DIFFERENT FROM NOMINAL (t 5) 5 1 1 8 10 1,01 1,02 0,98 0,96 11.6. FOULING FACTORS The performance levels indicated in table: ”FOUL ING FACTOR K*M2 / W ” refer to conditions with clean tubes, with a fouling factor = 1. For values different from the fouling factor, multiply the values in the performance table by the reported coefficients. TOTAL INPUT Pa:Pa:TOTAL INPUTPOWER POWER 1,3 E 1,2 1,1 D 1,0 C B 0,9 A 0,8 0,7 -15 -13 -11 -9 -7 -5 -3 -1 1 5 10 FOULING FACTOR [K*M2]/[KW] correction factors 0,018 0,05 0,1 Cooling capacity 1 0,987 0,967 Input power 1 0,987 0,967 20 25 30 35 5 40 7 45 9 11 13 15 17 19 21 23 25 27 29 30 50 55 60 65 70 75 80 °C 86 °F EXTERNAL AIR TEMPERATURE d.b. Condenser utput water temeprature INRP160HzTY. 13.12. 5806716_03 15 3 Produced water temperature CONDENSER 3 0,99 1,01 Ca: INPUT POWER CORRECTION COEFFICIENT Heating capacity Input power °C °F A 35 95 B 40 104 C 45 113 D 50 122 E 55 131 21 11.7. CORRECTIVE COEFFICIENTS OF RE COVERED HEATING CAPACITY Heating capacity Input power Heating capacity correction coefficient Input power correction coefficient 1.4 A B C D E 1.3 1.2 1.1 1.0 0.9 0.8 5 6 41 42 7 8 44 46 9 10 48 11 50 12 52 13 54 14 56 15 16 58 17 60 18 62 °C 64,4 TEMPERATURE OF THE WATER PRODUCED AT RECOVERY KEY: Ph: Pa: Ch: Ca: Ph: HEATING CAPACITY Ch: HEATING CAPACITY (RECOVERED POWER CORRECTION COEFFICIENT The refrigerating capacity yielded and the input electrical capacity in conditions other than rated conditions are obtained by multiplying the rated values (Pc, Pa) by the respective correction coefficients (Cf, Ca). The diagram allows you to obtain the correction coefficients; corresponding to each curve, the temperature of the hot processed water referred to is reported, assuming a difference in water temperature between the input and output of the condenser equal to 5°C/10°F. °F TEMPERATURE OF THE WATER PRODUCED AT THE EVAPORATOR 11.8. FOR ΔT DIFFERENT FROM THE RA TED VALUE Condenser utput water temeprature FOULING FACTOR [K*M2]/[KW] correction factors 0,018 0,05 0,1 Cooling capacity 1 0,987 0,967 Input power 1 0,987 0,967 The performance levels indicated in table: ”FOUL ING FACTOR K*M2 / W ” refer to conditions with clean tubes, with a fouling factor = 1. For values different from the fouling factor, multiply the values in the performance table by the reported coefficients. FOULING FACTOR [K*M2]/[KW] correction factors 0,018 0,05 0,1 Cooling capacity 1 0,987 0,967 Input power 1 0,987 0,967 C 45 113 D 50 122 E 55 131 1.3 E 1.2 D 1.1 C B 1.0 A 0.9 0.8 5 41 Condenser utput water temeprature 22 B 40 104 Pa: TOTAL INPUT POWER Ca: INPUT POWER CORRECTION COEFFICIENT 11.9. FOULING FACTORS A 35 95 °C °F 6 42 7 8 44 46 9 48 °C °F 10 11 50 A 35 95 12 52 13 54 B 40 104 14 56 15 58 C 45 113 16 60 17 18 62 D 50 122 °C 64,4 °F E 55 131 INRP160HzTY. 13.12. 5806716_03 TEMPERATURE OF THE WATER PRODUCED AT RECOVERY For Δt different from 5K, refer to Tab. “t DIFFERENT FROM NOMINAL (t 5)” for the cooling capacity and input power correction factors. 12. PRESSURE DROP SYSTEM SIDE (EV) PRESSURE DROP COOLING MODE FUNCTIONING (2/4 PIPES) The diagram pressure drop are related to an average water temperature of 10°C/50°F PSI kPa 20,3 20 19 18 17 16 15 14 140 130 6 120 Key: 110 100 5 13 90 12 80 1 7 2 11 10 9 3 70 4 60 8 7 50 6 40 5 4 3 2 1 0 3 2 1 5 4 6 7 30 NRP 0280-0300 0330 0350 0500 0550-0600 0700 0750 20 10 0 0 0 5000 10 20 10000 30 40 50 Evaporator inlet water temperature Evaporator outlet water temperature External air temperature Average water temperature 15000 60 70 20000 80 90 25000 30000 35000 40000 100 110 120 130 140 150 160 170 l/h 176 gpm 7°C/44,6°F 12°C/53,6°F 35°C/95°F 10°C/50°F For temperatures other than 10°C/50°F, use the corrective factors table. CORRECTIVE FACTORS TABLE EVAPORATOR Average water temperature (°C / °F) 5/41 Multiplicative coefficients 1,02 INRP160HzTY. 13.12. 5806716_03 10/50 1,00 15/59 0,98 20/68 0,97 30/86 40/104 50/122 0,95 0,93 0,91 Water flow rate MIN e MAX NRP Model u.m. NRP 280E gpm NRP 300E gpm NRP 330E gpm NRP 350E gpm NRP 500A gpm NRP 550A gpm NRP 600A gpm NRP 650A gpm NRP 700A gpm NRP 750A gpm MIN 14,41 16,94 19,43 24,08 25,58 29,77 39,13 43,51 47,89 53,85 MAX 48,03 56,47 64,78 80,26 85,26 99,24 130,42 145,04 159,65 179,50 23 RECOVERY MODE WITH DHW SIDE 2 PIPES HOT WATER PRODUCTION SYSTEM SIDE 4 PIPES The diagram pressure drop are related to an average water temperature of 43°C/109,4°F PSI kPa 29 28 200 26 180 6 24 7 8 5 Key: 160 22 20 18 9 140 1 120 2 16 14 12 3 100 2 4 80 5 10 8 3 4 1 6 60 7 6 40 8 4 2 0 20 9 0 0 0 10000 20 40 20000 60 Recovery inlet water temperature Recovery outlet water temperature Average water temperature 80 30000 100 120 140 40000 160 180 50000 200 220 60000 240 260 l/h 264 gpm 40°C/104°F 45°C /113°F 43°C/109,4°F For temperatures other than 43°C/109,4°F, use the corrective factors table. CORRECTIVE FACTORS TABLE EVAPORATOR Average water 23/73,4 28/82,4 33/91,4 38/100,4 43/109,4 48/118,4 53/127,4 58/136,4 temperature (°C / °F) Multiplicative coefficients 1,04 1,03 1,02 1,01 1,00 0,99 0,98 0,97 24 NRP 0280 0300 0330 0350-0500 0550 0600 0650 0700 0750 Water flow rate MIN e MAX NRP Model u.m. NRP 280E gpm NRP 300E gpm NRP 330E gpm NRP 350E gpm NRP 500A gpm NRP 550A gpm NRP 600A gpm NRP 650A gpm NRP 700A gpm NRP 750A gpm MIN 20,16 23,82 27,37 34,69 36,46 44,50 54,52 61,73 68,80 75,58 MAX 67,19 79,40 91,23 115,65 121,53 148,32 181,72 205,77 229,33 251,93 INRP160HzTY. 13.12. 5806716_03 13. USEFUL STATIC PRESSURES 2|4 PIPE SYSTEM 13.1. LOW STATIC PRESSURE PUMPS IN COOLING MODE SYSTEM SIDE 230/460V PSI kPa 29 200 25 20 Key: 180 1 160 2 140 3 120 15 10 5 4 100 1 5 80 6 4 60 2 40 3 20 0 NRP 0280 - 0300 0330 - 0350 0500 - 0550 0600 0650 - 0700 0750 6 5 0 0 0 10000 20 40 20000 60 80 30000 100 120 40000 140 160 176 l/h gpm 13.2. LOW STATIC PRESSURE PUMPS IN COOLING MODE SYSTEM SIDE 575V PSI kPa 29 200 25 20 Key: 180 160 1 140 2 3 120 15 10 5 1 100 4 5 80 4 40 2 20 0 6 60 0 0 0 10000 20 INRP160HzTY. 13.12. 5806716_03 40 20000 60 80 6 5 3 30000 100 120 NRP 0280 - 0300 0330 - 0350 0500 - 0550 0600 0650 - 0700 0750 40000 140 160 176 l/h gpm 25 13.3. LOW STATIC PRESSURE PUMPS IN COOLING MODE RECOVERY MODE 230/460V PSI kPa 44 40 300 Key: NRP 0280 - 0300 0330 - 0350 0500 - 0550 0600 0650 - 0700 0750 1 2 30 3 200 4 5 20 6 5 100 10 1 0 4 3 2 0 0 0 10000 20 40 20000 60 80 30000 100 120 40000 140 160 176 l/h gpm 13.4. LOW STATIC PRESSURE PUMPS IN COOLING MODE RECOVERY MODE 575V PSI kPa 44 40 300 Key: 1 2 30 200 3 4 5 20 6 6 100 1 10 NRP 0280 - 0300 0330 - 0350 0500 - 0550 0600 0650 - 0700 0750 3 5 2 0 0 0 0 26 4 10000 20 40 20000 60 80 30000 100 120 40000 140 160 176 l/h gpm INRP160HzTY. 13.12. 5806716_03 13.5. HIGH STATIC PRESSURE PUMPS IN COOLING MODE SYSTEM SIDE 230/460V PSI kPa 44 40 300 30 200 Key: 1 2 1 3 4 20 4 2 100 3 5 5 6 6 10 0 NRP 0280 - 0300 0330 - 0350 0500 - 0550 0600 0650 - 0700 0750 0 0 0 10000 20 40 20000 60 80 30000 100 120 40000 140 160 176 l/h gpm 13.6. HIGH STATIC PRESSURE PUMPS IN COOLING MODE SYSTEM SIDE 575V p PSI kPa 44 40 300 30 Key: 1 200 2 1 20 3 4 4 100 10 5 6 5 2 6 NRP 0280 - 0300 0330 - 0350 0500 - 0550 0600 0650 - 0700 0750 3 0 0 0 0 10000 20 INRP160HzTY. 13.12. 5806716_03 40 20000 60 80 30000 100 120 40000 140 160 176 l/h gpm 27 13.7. HIGH STATIC PRESSURE PUMPS IN COOLING MODE RECOVERY MODE 230/460V PSI kPa 49 340 40 Key: 300 NRP 0280 - 0300-0330 0350 0500-0550-0600 0650 0700 0750 1 2 30 3 200 4 5 20 1 100 4 2 6 10 3 0 0 0 10000 0 20 40 20000 60 80 30000 100 120 6 5 40000 140 160 180 200 52000 l/h 229 gpm 13.8. HIGH STATIC PRESSURE PUMPS IN COOLING MODE RECOVERY MODE 575V p PSI kPa 49 340 40 Key: 300 1 2 30 3 200 4 5 20 1 100 7 10 3 2 0 0 10000 20 40 20000 60 80 100 30000 120 140 7 6 4 0 0 28 6 5 NRP 0280-0300 0330 0350 0500-0550-0600 0650 0700 0750 40000 160 180 200 52000 l/h 229 gpm INRP160HzTY. 13.12. 5806716_03 14. EXPANSION VESSEL CALIBRATION 14.1. EXPANSION VESSEL CALIBRATION Ptar = H / 10.2 + 0.3 H max (1) = 55 m Standard pre-load pressure value of the expansion vessel is 1,5bar/21,8PSI, whereas volume is 24 litres. Maximum pressure 6bar/87PSI. Calibration of the vessel must be regulated using the maximum level difference (H) of the user (see diagram) by using the following formula: p (calibration) [bar] = H [m] / 10.2 + 0.3. For example: if level difference (H) is equal to 20m/65,6ft, the calibration value of the vessel will be 2,3bar/33,4PSI. If calibration value obtained from formula is less than 1,5bar/21,8PSI (that is for H < 12.25), keep calibration as standard. H = 12.25 m Ptar = 1.5 bar H Ptar = 1.5 bar H=0m H min (2) KEY (1) Check that highest installation is not higher than 55 metres. (2) Ensure that lowest installation can withstand global pressure in that position. 15. MINIMUM WATER CONTENT NRP Number of compressors Minimum water content admitted COLD SIDE Minimum water content admitted the HOT SIDE n° gal/ton gal/ton 0280 2 6,5 9,3 0300 2 6,5 9,3 0330 2 6,5 9,3 0350 2 6,5 9,3 0500 3 6,5 9,3 0550 3 6,5 9,3 0600 4 6,5 9,3 0650 4 6,5 9,3 0700 4 6,5 9,3 0750 4 6,5 9,3 Recommended water content COOLING SIDE | HEATING SIDE gal/ton 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 ATTENTION It is recommended to design systems with high water content (minimum recommended values shown in table), to limit: 1. The hourly number of inversions between functioning modes. 2. Decrease in water temperature during winter defrost cycles. INRP160HzTY. 13.12. 5806716_03 29 16. ETHYLENE GLYCOL COOLING MODE CORRECTION FACTOR WITH ETHYLENE GLYCOL Freezing Point Percent ethylene glycol Qw Pc Pa Dp °C/°F % - 0/32 0 1,00 1,000 1,000 - -5/23 12 1,052 0,988 0,995 1,103 -7/19,4 15 1,066 0,985 0,994 1,159 -10/14 20 1,088 0,980 0,992 1,222 -13/8,6 25 1,111 0,975 0,990 1,292 -15/5 30 1,133 0,970 0,988 1,368 -20/-4 35 1,155 0,965 0,986 1,452 -25/-13 40 1,177 0,960 0,984 1,541 -30/-22 45 1,199 0,955 0,982 1,637 -37/-34,6 -44/-47,2 50 55 1,220 1,242 0,950 0,945 0,980 0,978 1,740 1,849 -25/-13 40 1,156 1,010 1,336 -30/-22 45 1,184 1,012 1,413 -37/-34,6 -44/-47,2 50 55 1,213 1,244 1,015 1,018 1,501 1,599 -25/-13 40 1,078 0,939 0,984 1,655 -30/-22 45 1,089 0,932 0,982 1,846 -37/-34,6 -44/-47,2 50 55 1,099 1,110 0,924 0,916 0,980 0,978 2,055 2,279 -25/-13 40 1,092 1,014 1,336 -30/-22 45 1,113 1,018 1,413 -37/-34,6 -44/-47,2 50 55 1,136 1,162 1,023 1,029 1,501 1,599 HEATING MODE CORRECTION FACTOR WITH ETHYLENE GLYCOL Freezing Point Percent ethylene glycol Qw Ph Pa Dp °C/°F % - 0/32 0 1,000 1,000 - -5/23 10 1,029 1,002 1,047 -7/19,4 15 1,045 1,003 1,078 -10/14 20 1,064 1,004 1,114 -13/8,6 25 1,085 1,005 1,158 -15/5 30 1,107 1,007 1,209 -20/-4 35 1,131 1,008 1,268 Qw: Corrective factor of flow rates (middle water temperatur 9,5°C/49,1°F) Pc: Corrective factor of cooling capacity Ph: Corrective factor of heating capacity Pa: Corrective factor of imput power Dp: Corrective factor of pressure drop 17. PROPYLENIC GLYCOL COOLING MODE CORRECTION FACTOR WITH PROPYLENIC GLYCOL Freezing Point Percent propylenic glycol Qw Pc Pa Dp °C/°F % - 0/32 0 1,000 1,000 1,000 - Freezing Point Percent propylenic glycol Qw Ph Pa Dp °C/°F % - 0/32 0 1,000 1,000 - -5/23 10 1,019 0,985 0,996 1,039 -7/19,4 15 1,028 0,978 0,994 1,065 -10/14 20 1,038 0,970 0,992 1,126 -13/8,6 25 1,048 0,963 0,990 1,218 -15/5 30 1,058 0,955 0,988 1,339 -20/-4 35 1,068 0,947 0,986 1,485 HEATING MODE CORRECTION FACTOR WITH PROPYLENIC GLYCOL -5/23 10 1,011 1,003 1,047 -7/19,4 15 1,020 1,004 1,078 -10/14 20 1,030 1,005 1,114 -13/8,6 25 1,043 1,007 1,158 -15/5 30 1,057 1,009 1,209 -20/-4 35 1,073 1,011 1,268 Qw: Corrective factor of flow rates (middle water temperatur 9,5°C/49,1°F) Pc: Corrective factor of cooling capacity Ph: Corrective factor of heating capacity Pa: Corrective factor of imput power Dp: Corrective factor of pressure drop 30 INRP160HzTY. 13.12. 5806716_03 SOUND DATA SOUND POWER: Aermec determines sound power values on the basis of measurements made in accordance with UNI EN ISO 9614-2, as required for Eurovent certification. SOUND PRESSURE: Sound pressure in free field, at 10 m/ 393,7in distance from the external surface of the unit (in accordance with UNI EN ISO 3744) COOLING MODE The ‘E’ version is low noise with temperature 12/7°C -35°C 53,6/44,6°C - 95°F HEATING MODE The ‘E’ version is low noise witth temperature > 25°C > 77°F Total sound levels Octave band[Hz] Pressure 125 250 500 1000 2000 4000 Pot. [dB (A)] [dB (A)] [dB (A)] 10m 1m Sound power by central band frequency [dB (A)] 32,8ft 3,3ft HEATING MODE FUNCTIONING 8000 NRP VERS. 18. 280 E 74 42 54 72,2 61,1 66,4 63,5 61,0 50,0 43,7 300 E 76 44 56 74,1 63,2 68,1 65,3 63,0 52,0 45,5 330 E 77 45 57 75,1 64,0 69,1 66,3 64,1 53,3 46,8 350 E 78 46 58 76,1 65,0 70,1 67,6 64,6 55,0 47,1 500 A 83 51 63 69,1 70,8 75,0 77,7 77,5 75,1 64,8 550 A 84 52 64 70,1 71,9 77,0 79,5 78,5 74,0 63,0 600 A 85 53 65 71,9 74,4 77,8 80,7 79,4 75,0 62,9 650 A 86 54 66 72,4 73,6 78,1 80,9 81,0 77,6 67,1 700 A 86 54 66 73,9 74,2 79,0 79,3 81,0 77,6 66,2 750 A 87 55 67 74,8 75,3 80,1 80,5 82,0 78,2 67,2 500 E 75 43 55 61,9 64,9 67,9 69,8 68,1 64,3 57,9 550 E 76 44 56 63,4 66,6 70,1 70,8 69,2 65,3 58,9 600 E 77 45 57 64,6 68,1 71,2 71,9 70,2 66,5 60,4 650 E 78 46 58 65,1 68,1 71,5 72,1 71,4 68,5 64,5 700 E 78 46 58 66,7 68,6 69,6 70,8 72,4 66,7 63,0 750 E 79 47 59 67,9 69,9 70,8 71,8 73,2 67,5 63,9 280 E 74 42 54 72,2 61,1 66,4 63,5 61,0 50,0 43,7 300 E 75 43 55 73,0 62,5 67,5 64,4 62,5 51,2 45,0 330 E 77 45 57 75,1 64,0 69,1 66,3 64,1 53,3 46,8 350 E 78 46 58 76,1 65,0 70,1 67,6 64,6 55,0 47,1 500 A 83 51 63 69,1 70,8 75,0 77,7 77,5 75,1 64,8 550 A 84 52 64 70,1 71,9 77,0 79,5 78,5 74,0 63,0 600 A 85 53 65 71,9 74,4 77,8 80,7 79,4 75,0 62,9 650 A 86 54 66 72,4 73,6 78,1 80,9 81,0 77,6 67,1 700 A 86 54 66 73,9 74,2 79,0 79,3 81,0 77,6 66,2 750 A 86 54 66 73,9 74,2 79,0 79,3 81,0 77,6 66,2 500 E 75 43 55 61,9 64,9 67,9 69,8 68,1 64,3 57,9 550 E 76 44 56 63,4 66,6 70,1 70,8 69,2 65,3 58,9 600 E 77 45 57 64,6 68,1 71,2 71,9 70,2 66,5 60,4 650 E 78 46 58 65,1 68,1 71,5 72,1 71,4 68,5 64,5 700 E 78 46 58 66,7 68,6 69,6 70,8 72,4 66,7 63,0 750 E 79 47 59 67,9 69,9 70,8 71,8 73,2 67,5 63,9 COOLING MODE FUNCTIONING INRP160HzTY. 13.12. 5806716_03 31 19. CONTROL AND SAFETY PARAMETERS CALIBRATION Min Max. Default -10°C / 14°F 20°C / 68°F 7°C / 44,6°F COOLING SET Water inlet temperature in cooling mode Min Max. Default Inlet water temperature in heating functioning mode 30°C / 86°F 55°C / 131°F 50°C / 122°F ANTI FREEZE INTERVENTION Intervention temperature of the anti-freeze alarm on the EV side (water outlet temperature) Min -15°C / 5°F Max. 4°C / 39,2°F Default 3°C / 37,4°F Min 3°C / 5,4 Max. 10°C / 18 Default 5°C / 10 HEATING SET TOTAL DIFFERENTIAL Proportional temperature band within which the compressors are activated and deactivated Autostart NRP Auto U.M. 0280 HIGH PRESSURE PRESSURE SWITCH MANUAL REARM 580 / 40 PA psi / bar 0300 0330 0350 0500 0550 0600 0650 0700 0750 580 / 40 580 / 40 580 / 40 580 / 40 580 / 40 580 / 40 580 / 40 580 / 40 580 / 40 HIGH PRESSURE TRANSDUCER 32 TAP psi / bar 566 / 39 566 / 39 566 / 39 566 / 39 566 / 39 566 / 39 566 / 39 566 / 39 566 / 39 566 / 39 LOW PRESSURE TRANSDUCER TBP psi / bar 29 / 2 29 / 2 29 / 2 29 / 2 29 / 2 29 / 2 29 / 2 29 / 2 29 / 2 29 / 2 COOLING CIRCUIT SAFETY VALVES AP (High pressure) psi / bar 653 / 45 653 / 45 653 / 45 653 / 45 653 / 45 653 / 45 653 / 45 653 / 45 435 / 30 435 / 30 435 / 30 435 / 30 435 / 30 435 / 30 435 / 30 435 / 30 653 / 45 435 / 30 653 / 45 BP (Low pressure) psi / bar 435 / 30 INRP160HzTY. 13.12. 5806716_03 20. PART LOAD HEATING (AHRI CONDITIONS) Inlet water temperature Outlet water temperature External air temperature 40°C / 104°F 45°C / 113°F 7°C_44.6°F B.S. / 6°C_42.8°F B.U. COOLING (AHRI CONDITIONS) Outlet water temperature Flow rate External temperature 6,7°C / 44,6°F 0,043l/s per kW 35°C / 95°F NRP LEVELS OF POWER COOLING CAPACITY % 1% 2% 3% 4% 0280 55 100 - - 0300 55 100 - - 0330 55 100 - - 0350 55 100 - - 0500 40 75 100 - 0550 36 68 100 - 0600 25 50 75 100 0650 28 50 78 100 0700 25 50 75 100 0750 27 53 77 100 POWER INPUT % 1% 2% 3% 4% 0280 45 100 - - 0300 45 100 - - 0330 45 100 - - 0350 45 100 - - 0500 30 65 100 - 0550 26 58 100 - 0600 20 45 70 100 0650 23 45 73 100 0700 20 45 70 100 0750 23 47 73 100 HEATING CAPACITY % 1% 2% 3% 4% 0280 50 100 - - 0300 50 100 - - 0330 50 100 - - 0350 50 100 - - 0500 35 70 100 - 0550 31 63 100 - 0600 23 48 73 100 0650 25 47 75 100 0700 23 48 73 100 0750 25 47 75 100 POWER INPUT % 1% 2% 3% 4% 0280 45 100 - - 0300 45 100 - - 0330 45 100 - - 0350 45 100 - - 0500 30 65 100 - 0550 26 58 100 - 0600 20 45 70 100 0650 23 45 73 100 0700 20 45 70 100 0750 23 47 73 100 INRP160HzTY. 13.12. 5806716_03 33 AERMEC S.p.A. 37040 Bevilacqua (VR) Italy–Via Roma, 996 Tel. (+39) 0442 633111 Telefax 0442 93730–(+39) 0442 93566 www.aermec.com - [email protected] AERMEC S.p.A. reserves the right to make any modifications considered necessary to improve its products at any moment and is not obliged to add these modifications to machines that have already been fabricated, delivered or are under construction.
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