ESKO i-cut Production Console User Manual
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06 - 2015
i-cut Production Console
User Manual
i-cut Production Console ii
Contents
1. Preface..............................................................................................................................................................................................9
2. Change Record.......................................................................................................................................................................... 10
3. Welcome........................................................................................................................................................................................ 11
4. Using this manual..................................................................................................................................................................... 12
4.1 Main Sections...................................................................................................................................................................12
4.2 Name Styles and Symbols..........................................................................................................................................13
4.3 Pictures and Illustrations..............................................................................................................................................13
5. System Description.................................................................................................................................................................. 15
5.1 Font size in User Interface..........................................................................................................................................15
5.2 Naming Conventions..................................................................................................................................................... 15
5.2.1 My Jobs List........................................................................................................................................................ 16
5.2.2 Opened Job..........................................................................................................................................................16
5.2.3 Tool Configuration.............................................................................................................................................. 17
5.3 Menu Bar............................................................................................................................................................................17
5.3.1 File............................................................................................................................................................................ 18
5.3.2 Edit........................................................................................................................................................................... 18
5.3.3 View..........................................................................................................................................................................19
5.3.4 Selection.................................................................................................................................................................20
5.3.5 Job............................................................................................................................................................................20
5.3.6 Layer........................................................................................................................................................................ 21
5.3.7 Curves.....................................................................................................................................................................21
5.3.8 Machine..................................................................................................................................................................22
5.3.9 Advanced...............................................................................................................................................................23
5.3.10 Help....................................................................................................................................................................... 23
5.4 My Jobs List..................................................................................................................................................................... 24
5.4.1 Compact View..................................................................................................................................................... 25
5.4.2 Extended View.....................................................................................................................................................25
5.4.3 Select a File..........................................................................................................................................................26
5.4.4 My Jobs Actions.................................................................................................................................................27
5.4.5 Options Bar...........................................................................................................................................................28
5.5 Opened Job...................................................................................................................................................................... 29
5.5.1 Open a Job...........................................................................................................................................................29
5.5.2 Select a Job......................................................................................................................................................... 29
5.5.3 Close a Job.......................................................................................................................................................... 30
5.5.4 Ready for Execution..........................................................................................................................................30
5.6 Opened Job, select Cutting Key.............................................................................................................................. 31
5.7 Opened Job, Layers Setup.........................................................................................................................................33
Contents
5.7.1 Layers Tab.............................................................................................................................................................34
5.7.2 Select Layer..........................................................................................................................................................36
5.7.3 Include a Layer....................................................................................................................................................37
5.7.4 Layer Sequence.................................................................................................................................................. 37
5.7.5 Edit Selected Layer........................................................................................................................................... 38
5.7.6 Layer Types...........................................................................................................................................................40
5.7.7 Add new Layer....................................................................................................................................................40
5.7.8 Add Regmark Layer.......................................................................................................................................... 41
5.7.9 Copy Layer and Curves...................................................................................................................................43
5.7.10 Copy Layer, no Curves..................................................................................................................................44
5.7.11 Remove Layer................................................................................................................................................... 44
5.7.12 Remove Empty Layers...................................................................................................................................44
5.8 Opened Job, Production Setup................................................................................................................................ 45
5.8.1 Number of Copies............................................................................................................................................. 45
5.8.2 Quality..................................................................................................................................................................... 46
5.8.3 Material Handling............................................................................................................................................... 46
5.8.4 Registration...........................................................................................................................................................49
5.8.5 Position...................................................................................................................................................................52
5.8.6 Step and Repeat................................................................................................................................................ 53
5.8.7 Tool Head Parking............................................................................................................................................. 54
5.9 Toolbar................................................................................................................................................................................. 55
5.9.1 Zoom Tool............................................................................................................................................................. 55
5.9.2 Zoom In..................................................................................................................................................................56
5.9.3 Zoom Out.............................................................................................................................................................. 56
5.9.4 Fit to Job...............................................................................................................................................................56
5.9.5 Fit to Board.......................................................................................................................................................... 57
5.9.6 Fit to Table............................................................................................................................................................57
5.9.7 Edit Points.............................................................................................................................................................57
5.9.8 Show Curve Directions.................................................................................................................................... 57
5.9.9 Show Curve Points............................................................................................................................................58
5.9.10 Show Tool Path................................................................................................................................................ 58
5.9.11 Vacuum Zones.................................................................................................................................................. 58
5.9.12 Park Position......................................................................................................................................................58
5.9.13 Show Table Rulers...........................................................................................................................................59
5.9.14 Reference Point................................................................................................................................................ 59
5.9.15 Bounding Box....................................................................................................................................................59
5.9.16 Show Rulers.......................................................................................................................................................60
5.10 Properties Bar................................................................................................................................................................ 60
5.10.1 Flute/Grain Direction.......................................................................................................................................61
5.11 Machine Panel............................................................................................................................................................... 61
5.11.1 Machine Panel Views..................................................................................................................................... 62
5.11.2 Machine Panel Functions............................................................................................................................. 64
5.11.3 Machine Panel Toolbar.................................................................................................................................. 73 iii
iv i-cut Production Console
5.11.4 Machine Panel Statusbar............................................................................................................................. 76
5.12 Machine Connection................................................................................................................................................... 77
6. Before We Start......................................................................................................................................................................... 78
6.1 Introduction........................................................................................................................................................................78
6.2 About Table....................................................................................................................................................................... 78
6.3 Table Presets.................................................................................................................................................................... 79
6.3.1 Installed by default............................................................................................................................................ 79
6.3.2 Optional.................................................................................................................................................................. 81
6.4 About Registration..........................................................................................................................................................84
6.4.1 Adding Registration Marks.............................................................................................................................85
6.4.2 Types of Registration Marks.......................................................................................................................... 86
6.4.3 Compensation Types........................................................................................................................................ 87
6.4.4 About Compensation Types...........................................................................................................................91
6.5 File Preparation for iPC................................................................................................................................................91
6.5.1 File Types...............................................................................................................................................................91
6.5.2 Defining Cut Paths.............................................................................................................................................92
6.6 Import Presets..................................................................................................................................................................92
6.6.1 Using Import Presets........................................................................................................................................93
6.6.2 Import Preset and Cutting Key.....................................................................................................................94
6.6.3 View Import Presets..........................................................................................................................................95
6.6.4 Select Import Preset......................................................................................................................................... 96
6.6.5 Manage Import Presets................................................................................................................................... 96
6.7 Cutting Keys................................................................................................................................................................... 102
6.7.1 Select Cutting Keys........................................................................................................................................ 103
6.7.2 Favorite Cutting Keys.....................................................................................................................................105
6.7.3 Create new Cutting Key................................................................................................................................107
6.7.4 Update Cutting Key........................................................................................................................................ 108
6.7.5 Cutting Key Manager..................................................................................................................................... 109
6.7.6 Import Cutting Keys........................................................................................................................................111
6.7.7 Global Cutting Keys........................................................................................................................................112
6.7.8 i-script Link.........................................................................................................................................................113
6.8 Configure Tools..............................................................................................................................................................114
6.8.1 Depth Control, Tools.......................................................................................................................................117
6.9 Materials and Boards..................................................................................................................................................117
7. Get Started................................................................................................................................................................................ 119
7.1 Start Up Sequence...................................................................................................................................................... 119
7.2 Shut Down Sequence.................................................................................................................................................119
8. Work Flow.................................................................................................................................................................................. 120
8.1 File Import....................................................................................................................................................................... 120
8.1.1 My Jobs List......................................................................................................................................................120
8.1.2 Create Job..........................................................................................................................................................122
8.2 Opened Job....................................................................................................................................................................122
Contents
8.2.1 Layers View / Production View...................................................................................................................123
8.2.2 Opened Job Edit..............................................................................................................................................123
8.3 Prepare for Production...............................................................................................................................................124
8.3.1 Layer Setup, manual...................................................................................................................................... 124
8.3.2 Layer Setup using Cutting Key.................................................................................................................. 125
8.3.3 Production Setup............................................................................................................................................. 125
8.4 Save Job..........................................................................................................................................................................128
8.5 Running a Job............................................................................................................................................................... 128
8.5.1 Execute a Job...................................................................................................................................................128
8.5.2 No Registration.................................................................................................................................................129
8.5.3 Reading Registration Marks........................................................................................................................ 129
8.5.4 Registration using Laser Pointer............................................................................................................... 130
8.5.5 Edge Recognition............................................................................................................................................ 131
9. Optimal Production Workflow........................................................................................................................................... 132
10. Edit Job, Advanced.............................................................................................................................................................133
10.1 Job Modifications.......................................................................................................................................................133
10.1.1 Rotate 90 deg. CW...................................................................................................................................... 133
10.1.2 Rotate 90 deg. CCW................................................................................................................................... 133
10.1.3 Mirror Horizontal............................................................................................................................................ 133
10.1.4 Mirror Vertical..................................................................................................................................................134
10.1.5 Remove Double Lines and Sequence...................................................................................................134
10.1.6 Remove Double Lines and Join Across Gaps...................................................................................135
10.1.7 Optimize for Production..............................................................................................................................136
10.1.8 Move Job to Reference Point.................................................................................................................. 146
10.1.9 Move Open Curves to Separate Layer.................................................................................................146
10.2 Curve Modifications.................................................................................................................................................. 146
10.2.1 Select a Curve................................................................................................................................................146
10.2.2 Move.................................................................................................................................................................. 147
10.2.3 Jog Curves.......................................................................................................................................................149
10.2.4 Scale Curve..................................................................................................................................................... 150
10.2.5 Mirror Curve.....................................................................................................................................................151
10.2.6 Rotate Curve................................................................................................................................................... 153
10.2.7 Merge Curves..................................................................................................................................................155
10.2.8 Invert Curve Direction..................................................................................................................................156
10.2.9 Lead-in/Lead-out........................................................................................................................................... 156
10.2.10 Tool Offset......................................................................................................................................................157
10.2.11 Optimize Shape........................................................................................................................................... 159
10.2.12 Remove Curves........................................................................................................................................... 160
10.3 Curve Segment Modifications...............................................................................................................................161
10.3.1 Select a Curve Segment............................................................................................................................ 161
10.3.2 Add Corner...................................................................................................................................................... 161
10.3.3 Add Arc............................................................................................................................................................. 162 v
vi i-cut Production Console
10.3.4 Add Bezier........................................................................................................................................................162
10.3.5 Split Curve....................................................................................................................................................... 162
10.3.6 Close Curve.....................................................................................................................................................163
10.3.7 Add Regmark..................................................................................................................................................164
10.4 Curve Point Modifications...................................................................................................................................... 165
10.4.1 Select a Point................................................................................................................................................. 165
10.4.2 Edit Point.......................................................................................................................................................... 166
10.4.3 Remove Point................................................................................................................................................. 166
10.4.4 Smooth.............................................................................................................................................................. 167
10.4.5 Add Regmark..................................................................................................................................................167
10.4.6 Use as Start Point........................................................................................................................................ 168
10.4.7 Add Lead-in/Lead-out................................................................................................................................. 168
10.4.8 Split Curve....................................................................................................................................................... 169
10.4.9 Close Curve.....................................................................................................................................................170
10.5 Add new Geometry................................................................................................................................................... 171
10.5.1 Add Regmark..................................................................................................................................................171
10.5.2 Add Square......................................................................................................................................................172
10.5.3 Add Circle.........................................................................................................................................................173
10.5.4 Add Ellipse....................................................................................................................................................... 173
10.5.5 Add Rectangle................................................................................................................................................174
11. Job Alternatives, Advanced.............................................................................................................................................176
11.1 Step and Repeat........................................................................................................................................................ 176
11.2 Add Nested Layout................................................................................................................................................... 176
11.2.1 Configure Layout........................................................................................................................................... 177
11.2.2 Create Nested Layout................................................................................................................................. 179
11.2.3 Edit Nested Layout.......................................................................................................................................180
11.3 Jobs Longer than Table...........................................................................................................................................181
11.4 Jobs with Bar Codes............................................................................................................................................... 181
11.5 Job including Reverse Operation........................................................................................................................ 182
11.6 Stop at Tool Select....................................................................................................................................................184
11.7 Multi-pass Depth........................................................................................................................................................184
11.8 Milling functions..........................................................................................................................................................186
11.9 MultiZone Production............................................................................................................................................... 189
11.9.1 Introduction......................................................................................................................................................189
11.9.2 User Interface................................................................................................................................................. 191
11.9.3 Workflow............................................................................................................................................................192
11.9.4 Registration...................................................................................................................................................... 195
11.9.5 More Zones......................................................................................................................................................196
11.9.6 Rotated Table View.......................................................................................................................................196
12. Direct Commands................................................................................................................................................................ 198
12.1 iPC Commands...........................................................................................................................................................199
13. Backup and Restore........................................................................................................................................................... 200
Contents
13.1 Backup System Parameters.................................................................................................................................. 200
13.2 Restore System Parameters..................................................................................................................................200
13.3 Backup Cutting Key..................................................................................................................................................201
13.4 Restore Cutting Key..................................................................................................................................................201
14. iPC Configurations...............................................................................................................................................................202
14.1 Layers View / Production View Orientation......................................................................................................202
14.2 General........................................................................................................................................................................... 202
14.3 Production.....................................................................................................................................................................204
14.3.1 Table Presets...................................................................................................................................................205
14.3.2 Read Furthest Registration Mark First..................................................................................................205
14.3.3 Step X-axis before Y-axis.......................................................................................................................... 206
14.3.4 Break Long Lines.......................................................................................................................................... 206
14.4 Feeder Connection.................................................................................................................................................... 206
14.5 Lead-in/Lead-out........................................................................................................................................................207
14.6 Backup........................................................................................................................................................................... 209
14.7 Language.......................................................................................................................................................................209
14.8 Reference Points........................................................................................................................................................ 210
14.8.1 Main Reference Point.................................................................................................................................. 211
14.8.2 User Defined Reference Points............................................................................................................... 212
15. Machine Connection and Configuration.................................................................................................................... 214
15.1 Machine Configuration.............................................................................................................................................214
15.1.1 Hardware Configuration..............................................................................................................................215
15.1.2 Setup.................................................................................................................................................................. 216
15.1.3 Installation.........................................................................................................................................................217
15.2 Tool Configuration......................................................................................................................................................218
15.2.1 Adjust Active Tool......................................................................................................................................... 219
15.2.2 More....................................................................................................................................................................221
15.3 Camera Operations................................................................................................................................................... 221
15.4 Service Menu...............................................................................................................................................................227
15.4.1 Message Display........................................................................................................................................... 227
15.4.2 Memory Dump................................................................................................................................................228
15.4.3 Position Display............................................................................................................................................. 228
15.4.4 Show Vacuum Dialog...................................................................................................................................229
15.4.5 Emulate Panel.................................................................................................................................................229
15.4.6 Tool Holder Select.........................................................................................................................................230
15.5 About .............................................................................................................................................................................230
15.5.1 Maintenance Info...........................................................................................................................................231
15.6 Terminate Machine Connection............................................................................................................................231
15.7 Logging...........................................................................................................................................................................231
15.7.1 General...............................................................................................................................................................231
15.7.2 Log Settings.................................................................................................................................................... 232
16. Install Software......................................................................................................................................................................234
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i-cut Production Console
16.1 File Save Structure....................................................................................................................................................234
17. About Licenses......................................................................................................................................................................235
18. Keyboard Shortcuts............................................................................................................................................................ 237
19. Using ai-cut/i-cutCDR........................................................................................................................................................ 238
20. i-script........................................................................................................................................................................................239
viii
i-cut Production Console
1
1. Preface
User Manual for i-cut Production Console iPC, version 1.2
Note: We remind you that only the Esko staff, or persons having received appropriate training, are allowed to handle, manipulate or do repairs on the system.
©
Copyright 2015, Esko-Graphics Kongsberg AS, Norway
All Rights Reserved.
This copyright does not indicate that this work has been published.
This material, information and instructions for use contained herein are the property of Esko-Graphics
Kongsberg AS. There are no warranties granted or extended by this document. Furthermore, Esko-Graphics
Kongsberg AS does not warrant, guarantee or make any representations regarding the use, or the results of the use of the system or the information contained herein. Esko-Graphics Kongsberg AS shall not be liable for any direct, indirect, consequential or incidental damages arising out of the use or inability to use the system or the information contained herein. The information contained herein is subject to change without notice. Revisions may be issued from time to time to advise of such changes and/or additions.
No part of this system may be reproduced, stored in a data base or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm or any other means without prior written permission from Esko-Graphics Kongsberg AS.
This document supersedes all previous dated versions.
Correspondence regarding this publication should be forwarded to:
Global support
Esko-Graphics Kongsberg AS
Document no: D3389
Part no: 32599854
Esko-Graphics Kongsberg AS www.esko.com
P.O.Box 1016, N-3601 Kongsberg, Norway
Tel: +47 32 28 99 00 Fax: +47 32 28 85 15 / 32 28 67 63
9
2 i-cut Production Console
2. Change Record
By
Date dd-mm-yy
18-06-2014
15-10-2014
20-02-2015
31-03-2015
11-06-205 jhbe jhbe jhbe jhbe jhbe
25-06-2015 jhbe
Description
First edition of this document
About Licenses chapter has been modified.
Camera operation chapter has been updated with i-Camera information.
Document is updated according to iPC ver 1.2
Reverse Operations in combination with Step and Repeat, update.
Description of compensation type Move Job is improved.
Types of Registration Marks - chapter has been updated.
Tool Up Angle, description has been updated.
Registration using Laser Pointer, chapter has been updated.
10
i-cut Production Console
3
3. Welcome
Welcome to the Kongsberg i-cut Production Console User Manual.
Throughout this manual, the abbreviation iPC is used for i-cut Production Console.
This manual will provide a complete and detailed description of all iPC functions.
It is aimed for operators of Kongsberg Cutting Tables and people preparing files for such equipment.
Note: Some of the functions and equipments described in this manual are optional.
11
4 i-cut Production Console
4. Using this manual
4.1 Main Sections
The manual is divided into the following main sections:
• A short-form description of the User Interface.
• All menues and tool bars are described one by one.
In this chapter, important
Basic Topics are discussed:
•
•
•
•
•
A typical workflow is described, with detailed information about each step:
1.
2.
3.
4.
Prepare for Production, Manually
5.
Prepare for Production using Cutting Key
6.
7.
8.
Optional functions for the Advanced User are available in the chapters:
•
- Possible modifications to the
Opened Job.
•
- Additional processing alternatives available.
12
i-cut Production Console
4
• How to configure a proper Backup regime.
• How to initiate a Backup.
• How to restore from Backup.
• Option settings, specifying the general behaviour of the system.
• Install Software
• Keyboard Shortcuts - a complete list of Keyboard Shortcuts available.
• iPC Commands - iPC command language.
4.2 Name Styles and Symbols
Name or style
Pop-up dialog
Start button
OK
Menu Bar->Edit-> Options
Description
This is the dialog that appears when you click the
Right
Mouse Button.
The italic style indicates this is a button on the Operator
Panel.
The bold style indicates this is a button or function in the
Graphical User Interface (GUI).
Link to topic.
Menu selection: From Menu Bar, select Edit and then
Options.
This symbol indicates that the function depends upon actual hardware.
If hardware is not available, this functions is hidden.
This symbol indicates that the function is license dependant.
4.3 Pictures and Illustrations
Orientation
In this document, pictures and illustrations related to the
Cutting Table are viewed as shown here:
13
4
In the User Interface, several
are available.
i-cut Production Console
14
5. System Description
i-cut Production Console
5
This chapter will explore the iPC User Interface in detail.
5.1 Font size in User Interface
Ensure your font size setting is 100%.
iPC will not work with bigger fonts.
5.2 Naming Conventions
The iPC User Interface appears in two different views, depending upon the mode you work in:
15
5
5.2.1 My Jobs List
2 -
Options Bar
3 -
Opened Job Preview
5 -
6 -
My Jobs Actions
7 - My Jobs List
8 - Select Compact / Extended View
9 - Job Tabs
5.2.2 Opened Job
16
1 -
2 -
Toolbar
3 -
Layers View / Production View, see below
i-cut Production Console
i-cut Production Console
5
4 -
5 -
Layers Setup and Production Setup.
6 - Job Tabs.
5.2.3 Tool Configuration
Be aware the difference between
Tool Configuration and Configure Tools:
Edit Tool Settings to be used in a Layer
Maintain the Tool Configuration on the connected Cutting Table.
5.3 Menu Bar
The following
Menu Bar entries are available:
•
•
•
•
•
•
•
•
•
•
17
5 i-cut Production Console
5.3.1 File
Menu Bar->File
The following menu items are available:
New Job (Ctrl+N)
Create an empty
Job.
You can add/edit geometry using the
functions.
Open File... (Ctrl+O)
Input File, add it to My Jobs List.
Close Job (Ctrl+W)
Close the
Opened Job.
Open via Barcode...
Save Job (Ctrl+S)
Save Opened JobJob.
The Job is saved using the iPC .cut format.
Save Job As (Ctrl+Shift+S)
Save
Opened Job.
You are prompted for destination folder and file name.
Add Nested Layout...
Create a Nested Layout for import to My Jobs
List
Export
Export Opened Job to pdf.
Edit Nested Layout...
Reload
Reload Opened Job. All changes you have made to the job will be lost.
Exit
Terminate iPC.
5.3.2 Edit
Menu Bar->Edit
The following menu items are available:
18
Undo (Ctrl+Z)
Undo previous operation(s).
i-cut Production Console
5
Options
• Options settings.
• Basic Configuration.
• Default value settings.
For more information, go
.
5.3.3 View
Menu Bar->View
All View functions relates to Opened Job displayed in Layers View / Production View window.
The following menu items are available:
By the mouse, define a zoom area.
Select viewpoint for
Layers View / Production
View
Click to zoom in.
Click to zoom out.
The selected Reference Point is shown in the
Layers View / Production View window.
Cutting Table Rulers are shown in the Layers
View / Production View window (machine dependant).
Opened Job will fill the Layers View /
Production View window.
(Ctrl+Shift+T)
A picture of the Cutting Table including the
Opened Job will fill the Layers View /
Production View window.
An arrow on each curve indicates curve direction.
Selected Vacuum Zones are indicated in the
Layers View / Production View window.
Show current Park Position as a symbol in the
Layers View / Production View window.
Show a Bounding Box surrounding Opened
Job.
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5 i-cut Production Console
Curve Points are visible, available for edit.
The Tool Path is shown.
Show a Bounding Box surrounding Opened
Job.
Rulers
Add Rulers to Layers View / Production
View.
5.3.4 Selection
Menu Bar->Selection
All Selection functions relates to Opened Job.
The following menu items are available:
Select All Curves (Ctrl+A)
In Opened Job, select all Curves.
Deselect All Curves (Ctrl+D)
In Opened Job, deselect all Curves.
5.3.5 Job
Menu Bar->Job
All
Job functions relates to Opened Job.
The following menu items are available:
0
Rotate the entire Job.
0
Rotate the entire Job.
Remove Double Lines and Sequence
Use this function to remove double lines and optimize cutting sequence in a
Job.
Remove Double Lines, Join Across Gaps
Double lines will be removed.
Gaps between consecutive lines that are below a certain limit will be joined.
20
Mirror Opened Job.
Mirror
Opened Job.
i-cut Production Console
5
Opens the Optimize for Production dialog.
The lower left corner of
Opened Job will be placed in currently selected Reference Point.
The corner is the lower left corner of the surrounding rectangle.
Move Open Curves to Separate Layer
Use this function to separate Open Curves from Closed Curves.
5.3.6 Layer
Menu Bar->Layer
All
Layer functions relates to Opened Job.
The following menu items are available:
Add Layer... (Ctrl+L)
Opens the
Add Regmark Layer...
Opens the
dialog.
Edit Layer...
Opens the
dialog.
Copy Layer without Curves (Ctrl+C)
The currently selected Layer is copied, no geometry included.
Copy Layer with Curves (Ctrl+Shift+C)
The currently selected Layer is copied, geometry included.
The currently selected Layer(s) are removed.
Remove Empty Layers... (Ctrl+U)
Layer(s) with no geometry are removed.
Remove Hidden Layers...
Hidden Layer(s) are removed.
5.3.7 Curves
Menu Bar->Curves
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5 i-cut Production Console
All
.
The following menu items are available:
Move... (Ctrl+M)
Jog Curves
Scale... (Ctrl+T)
Mirror... (Ctrl+Shift+M)
Rotate... (Ctrl+Shift+R)
Edit Points
Merge Curves
Invert Curve Direction (Ctrl+Shift+I)
Invert Curve Direction for Selected Curves
Lead-in/Lead-out
Add Lead-in/Lead-out to Selected Curves
Tool Offset...
Apply Tool Offset to Selected Curves
Optimize Shape
Optimize Selected Curves
For more information, go
.
Remove Curves...
5.3.8 Machine
Menu Bar->Machine
Functions for the connected
Cutting Table.
The following menu items are available:
Connect
Connect to Cutting Table
On the Cutting Table, a Spindle Warm Up sequence is executed.
On the Cutting Table, execute the Table Top
Reference wizard.
On the Cutting Table, execute the Adjust Tool
Height wizard.
22
i-cut Production Console
5
Vacuum Cleaner on/off control.
On the Cutting Table, execute a Tool
Identification sequence.
On the Cutting Table, a Measure Material
Thickness sequence is executed.
Select Vacuum Zones suitable for Opened
Job.
Select functions for immediate execution on the Cutting Table
Note: For daily use, some of these functions are easy available also from Machine Panel.
5.3.9 Advanced
Menu Bar->Advanced
The following menu items are available:
Materials and Boards...
Functions to maintain a list of available
Cutting Keys
Functions to maintain
.
Manage Presets
Functions to maintain
Configure Tools...
Functions to
to be used in
Layers.
Backup Configuration...
Initiate a
.
Restore Configuration...
Initiate a
.
Log Options... (Ctrl+Alt+Shift+L)
Configure the
Log Options available.
5.3.10 Help
Menu Bar->Help
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5 i-cut Production Console
The following menu items are available:
User Manuals... F1 i-cut Production Console User Manual online...
Kongsberg Table User Manual online...
Online Support...
Knowledge Base...
Buy accessories online
About i-cut Production Console...
License Manager...
5.4 My Jobs List
24
My Jobs List is a file list showing jobs you have imported into iPC. It can be seen as a "to do" list.
A preview of the selected file is displayed in the
Selected Job Preview window.
My Jobs List is available in two different views; Compact View and Extended View, selected from
(1):
Select
Compact View
Select
Extended View
5.4.1 Compact View
Each file is identified by an icon showing the geometry and its filename.
In addition,
Job Size and Last Modified is available.
5.4.2 Extended View i-cut Production Console
5
Each file is identified by it's file name.
In addition, the following columns are available:
• File name and file path
• Due Date
• Customer
• Job Size
• Material
• Material Thickness
• Design Date
• Designer Name
• Flute Direction
• Matrix - if this job require a matirx function
• Modification Date
This information (metadata) is fetched from the Input File.
If the information is available or not, depends upon if the CAD system / Job Preparation software used supports such data.
25
5 i-cut Production Console
If a job is saved using the iPC .cut format, the metadata are stored as part of the .cut file.
Sort by Column
Double-click a Column header will sort the file list by the column content.
Another double-click will sort the content in opposite order.
Modify Columns displayed
While pointing at My Jobs List, click the Right Mouse Button.
Select columns to be displayed.
5.4.3 Select a File
Select a Job in My Jobs List
26
Single Click
The file is selected, available for:
• My Jobs Actions functions (1).
i-cut Production Console
• Options Bar (2)
A preview of the selected file is shown in the Selected Job Preview window (3).
Double Click
From the selected file, a new Job is created, shown as a separate Job Tab.
The same function is achieved using the Create Job button in My Jobs Actions.
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5.4.4 My Jobs Actions
The following entries are available:
Add a job to My Jobs List.
Remove the Selected Job from My Jobs List.
Open the Selected Job in My Jobs List.
The new Job is shown as a separate Job Tab.
The same function is achieved by doubleclicking the Job in My Jobs List.
The following Actions are available:
Add...
Add a job to
My Jobs List.
Add Nested Layout to My Jobs List.
Nested Layout is prepared in a separate dialog.
The result can be saved to My Jobs List.
Edit the selected
Nested Layout
Open
Open the Selected Job in My Jobs List.
Remove Job (Del)
Remove the selected
Job from My Jobs List.
Remove Unreferenced Jobs
Jobs in My Jobs List where the corresponding file is missing, will be removed from
My Jobs List.
Sort Jobs
This function is available in
Compact View only
Sort
My Jobs List by:
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5.4.5 Options Bar
• Added Date
• Name
• Modified Date
• Size
• Due Date
• Ascending
• Descending i-cut Production Console
The following toolbar entries are available:
Preview of
Selected File is shown inside a Cutting Table view.
Preview of Selected File fills the window.
Import Preset:
From the drop-down menu, select the
Import Preset.
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5.5 Opened Job
A
Job is identified as a separate tab including the actual file name on Job Tabs (1).
You can have several Jobs opened, all identified with its own tab.
A preview of the selected
Opened Job is shown in the Layers View / Production View window (3).
You can edit a Job using the available Toolbar functions (2).
You can edit a
Job while another job is executed on the Cutting Table. In this way, you can prepare next Job for execution.
During execution, a
Job is locked for editing.
A Job contains two main groups of information; Layers Setup and Production Setup.
5.5.1 Open a Job
You create a
Job from My Jobs List:
In My Jobs List, double-click a file.
My Jobs Actions->Open.
A Job is opened based upon currently selected file in My Jobs List.
Creating an empty
Job is available as:
Menu Bar->File->New Job.
A new, empty
Job is created.
5.5.2 Select a Job
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Jobs are selected using the Job Tabs.
The selected Job Tab is highlighted.
5.5.3 Close a Job
Closing a Job is available from:
Menu Bar->File->Close Job.
Opened Job is closed.
Job Tab->Close.
If the
Job to be closed has been modified, a Save As dialog appears.
The Job will be saved in the .cut - format regardless the format of the Input File.
In
My Jobs List, the new .cut file will replace previous version.
5.5.4 Ready for Execution
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i-cut Production Console
To prepare a Job for execution, complete Layers Setup (1) and Production Setup (2).
To simplify this task, use Cutting Keys (3) as described in next chapter.
In the Properties Bar (4), you find the status indicator for Job ready:
Layers Setup and Production Setup are properly set.
The Job is ready for execution.
This Job is not properly prepared for execution.
Click on the text to get more information.
This Job is ready, but you should check the warnings.
Click on the text to get more information.
The Job is checked for the following, potential error conditions:
• A big curve, typically a rectangle, is included in the
Camera / Regmark Layer.
• The Regmark Layer is not the first Layer in the Layer
List.
• The Job contains two Regmark Layers.
• A Cut Layer is placed before a Crease Layer.
• Non Reverse operation Layers are placed before
Reverse operation Layers.
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5.6 Opened Job, select Cutting Key
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After a new
Job is created, no
is selected, unless it is specified in the selected
.
Leave
Press none to open the
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5.7 Opened Job, Layers Setup
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5 iPC organizes all geometry and registration data into Layers and assigns a unique set of options to each Layer.
When importing a file, iPC separates the contents into Layers.
The separations are defined by the
Layers defines tools, tool parameters and registration types.
When you run a job, iPC will produce that job based on the order, selection and configuration of your Layers.
All Layers for an Open Job are located in Layer Setup:
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5.7.1 Layers Tab i-cut Production Console
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1 - Cutting Key
2 - Layer Actions
3 - Selected Layer
4 - Edit Layer Button
5 - Tool Icon
Expand / Collapse
6 - Layer Name
7 - Expand / Collapse
8 - Show / Hide Layer
9 - Layer Display Color
10 - Layer Order
1 - Selected Layer is highlighted and expanded
A sub-set of Tool Parameters are displayed in the Layer.
The number of parameters will change, depending upon the actual tool selected.
For more information, see below.
2 - Not selected Layer is compressed
A sub-set of Tool Parameters are displayed in the Layer.
3 - Layer is collapsed
Layer is collapsed, showing just the Layer
Name
Layer Window
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Layer Display Color
Color used when the Layer geometry is displayed in Layers View.
Click to open the
Color Selection dialog.
Show / Hide Layer
Indicates if this Layer is visible, and thereby included or not, see
Single Layer View
Press Alt + this icon to display only this Layer in Layers View.
Expand Layer.
Collapse Layer.
Edit Layer Button
Layer parameters are available for edit.
Tool Icon showing the tool currently assigned to this Layer.
The
Tool is mounted on the Cutting Table.
Tool Icon showing the tool currently assigned to this Layer.
The Tool is currently not mounted.
Select Tool
From the drop-down list, select Tool to be used for this Layer.
Specify Tool Depth.
Increase the value to go deeper into the material.
Specify Tool Depth along Flute.
Specify
Tool Depth across Flute.
Edit Layer Button
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Speed X/Y i-cut Production Console
Layer parameters are available for edit.
Specify execution speed for this Layer.
No
Tool is currently assigned for this Layer.
Use the
Select Tool function to specify tool to use.
5.7.2 Select Layer
A Layer is selected by a Mouse Click inside the surrounding frame:
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A selected Layer is identified by a highlighted frame.
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5.7.3 Include a Layer
1 - Include/exclude all Layers
2 - Include/exclude this Layer
Click the button to change state:
Enable Layer
Layer is included in Opened Job.
The geometry belonging to this
Layer is visible in Layers View.
The geometry belonging to this Layer will be included in the output processing.
Layer is excluded.
Alt +
The geometry belonging to this Layer is not visible in Layers View.
The geometry belonging to this Layer will not be included in the output processing.
Press
Alt + Enable Layer
This Layer is included, all other Layers are excluded.
Press a second time to include the
Layers again.
5.7.4 Layer Sequence
The execution sequence on the Cutting Table is determined by the Layer Order, starting from the top of the list.
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You can re-arrange the execution sequence by moving Layers up or down:
1. Select the actual Layer.
2. While you keep the Left Mouse Button down, move the Layer up or down.
3. When at wanted position, release the Left Mouse Button.
5.7.5 Edit Selected Layer
Opened Job->Layers Tab->Edit Layer
Menu Bar->Layer->Edit Layer...
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The content of the Edit Layer dialog will change, depending upon selected Tool.
For
Layer Name
Enter the name you want for the Layer.
Depth, Flute Dependant
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The original name is derived from the Input File and the Import Mapping.
If enabled, you can specify Depth Across and
Depth Along flute independently.
Layer Type
Depth:
Specify Tool Depth.
Increase the value to go deeper into the material.
Tool
From the drop down list, select the tool to use when this Layer is processed.
Note: Tools above the horisontal line are currently available on the machine.
Depth Along
Specify Tool Depth along Flute.
The value can be entered as:
• xx mm
• xx in
• xx %
Registration Type
From the drop down list, select the wanted
Registration Type.
.
Speed X/Y
Specify the execution speed for this
Layer.
Depth Across
Specify Tool Depth across Flute.
The value can be entered as:
• xx mm
• xx in
• xx %
Reverse Operation
Specify if this
Layer should be executed on the reverse side of the sheet.
Acceleration
Specify the acceleration to be used as a % value of maximum acceleration available.
Layer Color
Select the color to use when this Layer is displayed in Layers View.
Press the Layer Color bar to open the Color dialog.
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5.7.6 Layer Types
Layer Types are used by Cutting Keys and some Advanced Job menu features.
Layer Type is a property of a Layer, typically defining which operations (cut, crease, etc) to perform on a layer.
Layer Type is assigned to a Layer during Import Mapping, based upon certain properties in the
Input File, like Layer Name, Color or Line Type.
Some design applications can also define the
Layer Type directly.
Alternatively, the Layer Type can be selected in the Edit Layer dialog.
Layer Types
The following Layer Types are available:
• Unknown
• Cut
• Crease
• Partial Cut
• Perf Cut
• Bevel Cut
• V-notch
• Plot
• Kiss Cut
• Drill
• Regmark
• Braille
• Crease Across Grain
• Reverse Crease
• Reverse Crease Across Grain
• Wash Out
• Engraving
• Free use 1, 2,3
5.7.7 Add new Layer
Menu Bar->Layer->Add Layer...
Opened Job->Layers Tab->Add Layer
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Note: Do not use this entry to create a
Regmark Layer.
Layer Name
Enter the name you want for the Layer.
Layer Type
Select
.
Tool
From the drop down list, select the tool to use when this Layer is processed.
Note: Tools above the horisontal line are currently available on the machine.
Layer Color
Select the color to use when this
Layer is displayed in Layers View.
Press the
Layer Color bar to open the Color dialog.
The Add Layer dialog box will change depending upon the Tool selected.
To fill in the other parameters for the
.
5.7.8 Add Regmark Layer
Menu Bar->Layer->Add Regmark Layer...
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Normally, the position of the
Registration Marks is included in the Input File.
If, for any reason, you have Input Files without Registration Mark information, you can use the
Regmark Layer to specify the size and position of Registration Marks relative to the corners of the job.
Note:
Registration Marks created this way are always circular.
Name
Enter the Name you want for the Layer.
Coordinates are Absolute
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The coordinates for the Registration Marks are specified in the same coordinate system as the geometry.
Coordinates are Distance from Corner of Work Area
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The coordinates for the
Registration Marks are relative to corner of the Work Area.
Coordinates are Distance from Corner of Enclosing Rectangle
The coordinates for the Registration Marks are relative to the corner of the enclosing rectangle.
Top Left
Select if a top left Registration Mark should be used.
Enter coordinates for the Registration Mark.
Bottom Left
Select if a bottom left Registration Mark should be used.
Enter coordinates for the
Registration Mark.
Regmark Size
Enter the size of the Registration Mark.
Top Right
Select if a top right Registration Mark should be used.
Enter coordinates for the Registration Mark.
Bottom Right
Select if a bottom right Registration Mark should be used.
Enter coordinates for the
Registration Mark.
5.7.9 Copy Layer and Curves
1. Select the Layer you want to copy.
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2. The copy function is available as:
Menu Bar->Layer->Copy Layer With Curves
Opened Job->Layers Tab->Copy Layer Including Curves i-cut Production Console
5.7.10 Copy Layer, no Curves
1. Select the Layer you want to copy.
2. The copy function is available as:
Menu Bar->Layer-> Copy Layer Without Curves
Opened Job->Layers Tab->Copy Layer Without Curves
5.7.11 Remove Layer
1. Select the Layer you want to delete.
2. The delete function is available as:
Menu Bar->Layer->Remove Layer
Opened Job->Layers Tab->Remove Active Layer
5.7.12 Remove Empty Layers
Menu Bar->Layer->Remove Empty Layers...
All
Layers without curves will be removed.
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5.8 Opened Job, Production Setup
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5.8.1 Number of Copies
Opened Job->Production Setup->Copies
Copies
Specify Number of Copies to produce.
Table
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5 i-cut Production Console
Displays the
(X x Y)
X - Number of Copies along X.
Y - Number of Copies along Y.
5.8.2 Quality
Accuracy
The performance is optimized to achieve maximum accuracy.
Speed
The performance is optimized to achieve maximum speed. Less accuracy is a possible consequence.
5.8.3 Material Handling
Opened Job->Production Setup->Material Handling
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Function groups:
Table Preset
Table Preset defines some basic behaviour of the system.
From the drop-down list, select one of the Table Presets available.
For more information about
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Material Feed Functions
Note: These features are available only when Sheet Feed Table Preset is selected.
Feed to front of table
Automatically feed sheets to the front of the table.
The feeding length is calculated using the Table to Feeder distance and the Width parameters in the Options dialog.
Notes: This function is for Sheet Feeder operations only.
Sheet Feeding Length
Sets the distance your device will feed the sheet(s) when using
Sheet Feeder.
Setting the value properly ensures minimum feed time. The Feed Length is usually approximately equivalent to the sheet length or slightly larger.
If multiple sheets are on the table at one time, the length may be set slightly smaller.
Multiple sheets on the table maximizes vacuum hold-down.
Note: This function is for
Sheet Feeder operations only.
Pre-load Sheets
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Specify the number of sheets to be loaded at the start of your production.
Use this function when you have Multiple Sheets on the table, and you need to load more than one sheet before production start.
Skip Table Functions
Note: These features are available only when Sheet Feed or Roll Feed Table Preset is selected.
Skip Table if Registration Mark is not found
If the Registration Mark is not found, iPC will automatically skip the Table during Sheet Feed or
Roll Feed productions.
The Skip Table feature allows iPC to run with less human intervention by automatically avoiding production breaks due to mis-loaded sheets or damaged Registration Marks.
Note: If Registration Mark is not found on two successive sheets, the execution will stop.
Skip Table After
Entering a number of seconds in the
Skip Table After field delays the skipping of the table.
Use this function to provide some time for manual correction.
Material Measurement
Decide how to carry out the Material Thickness measurement.
From the drop-down list, select:
Optimized Measurement
• If No Registration - material is measured in two opposite corners of the material.
• If Registration - material is measured in the position of the first Registration Mark.
Measure at Laser Position
The material is measured in current Laser position.
Successive sheets are measured in the same postition.
Note: This function is available when No Registration is selected only.
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5.8.4 Registration
Registration Types
Opened Job->Production Setup->Registration->Registration Type
From the drop down list, select wanted Registration Type:
,
.
Note: If the Opened Job includes a Regmark Layer, the None alternative is not available.
.
No Registration Marks
No
Registration, the Job is executed at the position of the selected Reference Point + Offset, if any.
Use Registration Marks
Read
Registration Marks.
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Compensation Types
Select from the following
Compensation Types:
• Move Job
• Placement
• Register Curve
• Register Layer
• Linear Compensation
• Full Compensation
Search Area
Different ways of Registration Mark search is available:
Manual
The center of every Registration Mark is defined manually using the arrow keys on your keyboard and a live camera image or Laser Pointer.
Center Only iPC attempts to locate each Registration Mark automatically. If it is unable to locate a mark, you are prompted to manually position the camera using the arrow keys on your keyboard. iPC will only recognize the intended Registration Mark if it is near the center of the camera image.
Normal
This option is nearly identical to Center Only, except that the Registration Mark doesn't need to be near the center of the camera image for iPC to recognize it.
As long as the mark is completely within the camera image, iPC will automatically reposition the camera directly over the center of the mark before reading its position.
Extended
If the Registration Mark is not completely within the camera image, iPC expands the field of view by moving the camera to up to four additional overlapping positions around the original image.
Ask Confirmation for First Mark
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i-cut Production Console
For the first Register Mark in each Job, you will be asked for confirmation.
5
Adaptive Registration
Select this option to optimize Register Mark read, focusing on:
Accuracy
Read all
Registration Marks available in order to achieve maximum accuracy.
Speed
Minimize the number of Registration Marks used in order to achieve maximum speed. Less accuracy is a possible consequence.
Will take effect from the second Table of a job.
Use Edge Recognition
Use Edge Recognition to find correct job position.
Sheet Position
Specify the distance from
Selected Reference Point where the camera should search for the sheet corner.
Check Edge Distance
Specify the measuring distance to be used.
Check Direction
Select which direction to measure:
Corner and X
Sheet Corner and a position Check Edge Distance from corner in X-direction is detected.
Corner and Y
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5 i-cut Production Console
Sheet Corner and a position Check Edge Distance from corner in Y-direction is detected.
Corner, X and Y
Sheet Corner and a position Check Edge Distance from corner in both X and Ydirection is detected.
Use Corner only
Sheet Corner only is detected.
5.8.5 Position
Opened Job->Production Setup->Position
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Reference Point
Select the
to use.
Move Job to Reference Point
The lower left corner of the surrounding rectangle of current
Job will be placed in selected
Reference Point.
Offset
If you want to place the job with an offset to selected Reference Point, add proper:
- X offset values
- Y offset values
Reset
Offset values are set to zero.
Update Automatically
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This is a function for Jobs containing Registration Marks.
The Job Position is updated after each Job:
A modified start position for one Job will be used as start position for the next Job.
5.8.6 Step and Repeat
Opened Job->Production Setup->Step and Repeat
Number of Copies along X.
Gap between copies along X.
Step size between copies along X
Update Copies
Copies field (1) is updated by Number of
Copies along X mulitplied with Number of
Copies along Y.
Notes:
• You enter either
Gap or Step size.
Number of Copies along Y.
Gap between copies along Y.
Step size between copies along Y.
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5.8.7 Tool Head Parking
Opened Job->Production Setup->Tool Head Parking i-cut Production Console
Specify Park Position after Job finished.
If current
Production Setup contains a Park command, the machine will move to the specified Park
Position.
Drag to set
Park Position
In Table View, place the Mouse Pointer on the Park icon, press Left Mouse
Button and drag the icon into wanted Park Position.
Set Park Position
Enter X-coordinates for
Park Position
Enter Y-coordinates for
Park Position
Coordinates are relative to
Main Reference Point.
Coordinates are relative to lower right of the
Job.
Coordinates are relative to upper right of the
Job.
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i-cut Production Console
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5.9 Toolbar
Toolbar content will change depending upon if you work in Layers Setup or Production Setup:
Function
Zoom Tool
Zoom In
Zoom Out
Fit to Job
Fit to Table
Edit Points
Show Curve Directions
Show Curve Points
Show Tool Path
Vacuum Zones
Park Position
Show Table Rulers
Show Reference Point
Bounding Box
Show Rulers
Layers Setup x x x x x x x x x x x
Production Setup x x x x x x x x x x x
5.9.1 Zoom Tool
Menu Bar->View->Zoom Tool
Toolbar->Zoom Window
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5
By the mouse, define a Zoom area.
5.9.2 Zoom In
Click to Zoom in.
Menu Bar->View->Zoom In
Toolbar->Zoom In
Ctrl+Add
5.9.3 Zoom Out
Menu Bar->View->Zoom Out
Toolbar->Zoom Out
Ctrl+Minus
Click to Zoom out.
5.9.4 Fit to Job
Menu Bar->View->Fit to Job
Toolbar->Fit to Job
Ctrl+0
Opened Job will fill Layers View / Production View.
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5.9.5 Fit to Board
Toolbar->Fit to Board
Ctrl+Shift+J
Opened Job will fill the board displayed in Layers View / Production View.
5.9.6 Fit to Table
Menu Bar->View->Fit to Table
Toolbar->Fit to Table
Ctrl+Alt+0
Cutting Table including the Opened Job will fill Layers View / Production View.
5.9.7 Edit Points
Menu Bar->View->Curve Points
Toolbar->Curve Points
Enter Edit Point Mode.
On selected curve, the Curve Points are highlighted, available for edit.
5.9.8 Show Curve Directions
Menu Bar->View->Curve Directions
Toolbar->Curve Directions
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Show Curve Direction.
An arrow at the start of each curve indicates Curve
Direction.
5.9.9 Show Curve Points
Menu Bar->View->Curve Points
Toolbar->Show Curve Points
All
Curve Points are highlighted.
5.9.10 Show Tool Path
Menu Bar->View->Tool Path
Toolbar->Tool Path
Use this function to visualize the Tool Path of a Milling Tool.
5.9.11 Vacuum Zones
Menu Bar->View->Vacuum Zones
Toolbar->Vacuum Zones
Current Vacuum Zone configuration is shown in Layers View / Production View.
5.9.12 Park Position
Menu Bar->View->Park Position
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Toolbar->Show Parking Point
Current Park Position is shown in Layers View / Production View.
5.9.13 Show Table Rulers
Menu Bar->View->Table Rulers
Toolbar->Show Table Rulers
Cutting Table Rulers are shown in Layers View / Production View.
5.9.14 Reference Point
Menu Bar->View->Show Reference Point
Toolbar->Reference Point
The selected Reference Point is shown.
5.9.15 Bounding Box
Menu Bar->View->Bounding Box
Toolbar->Show Bounding Box
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The Bounding Box for the Opened Job is displayed.
5.9.16 Show Rulers
Menu Bar->View->Rulers
Toolbar->Show Rulers
Rulers are shown in Layers View / Production View.
5.10 Properties Bar
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From the Properties Bar, the following information is available, either in Layers View or Production
View:
Curves:
Number of curves in Opened Job
Points:
Number of curve points in Opened Job
Size:
The size of Opened Job (X x Y).
This is the size of one copy of the Job; not influenced by Step and Repeat values.
Total Size:
The size of Opened Job (X x Y).
This is the size of of the complete Job; including Step and Repeat.
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Current Mouse Pointer position (X) relative to the selected Reference Point.
Y:
Current Mouse Pointer position (Y) relative to the selected Reference Point.
5.10.1 Flute/Grain Direction
This symbol indicates the
Flute Direction for the displayed job.
This symbol indicates the Flute Direction for the displayed job.
No Flute / Grain direction specified
Normally, the Flute Direction is specified in the Input File.
Manually, the Flute Direction is altered from: Properties Bar->Flute Direction drop-down menu.
5.11 Machine Panel
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Machine Panel provides information about the Job currently executed on the Cutting Table.
The overall status of Job Execution is displayed as:
Edit Job / Idle Mode - job preparation
In this mode, you can:
• Edit new jobs
• Start a new job
Execution Mode - execution is on-going
Error Mode - error, execution has stopped.
iPC Message Box will provide more information.
5.11.1 Machine Panel Views
It is possible to configure how the Machine Panel is displayed on the screen:
Machine Panel->Select View
You can select the following views:
•
Position at Bottom
• Position at Right
•
Maximize
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Position at Bottom
Position at Right
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Maximize
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5.11.2 Machine Panel Functions
The Machine panel functions available will change depending upon the status of the system.
The following states are defined:
Execution Mode
•
Idle Mode
•
•
•
Error Mode
•
•
•
•
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Executing
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1 - Name of file being run.
2 - Status of Current Job
• Inner circle - Current Table
• Outer circle - Current Job
3 - Stop Production dialog
Stops production after Current Table.
Modify Job is then available.
5 - Number of Copies
Number of copies produced/Total number of copies requested.
6 - Producing copy
Copy number currently prodused
9 - Finish all copies
Estimated time until all requested copies are completed.
10 - Current table
Estimated time until Current Table is completed.
Note: Not for first Table, visible for successive
Tables only.
11 - Performance information
• Time elapsed since start of Current Job
• Spindle Power
• Measured rotation speed (RPM)
• Measured material thickness
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Material Replacement
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1 - Name of file executed.
2 - Status of Current Job
• Replace material.
• Press Start to continue.
4 - Start Production dialog
• Produce remaining copies.
• Restart from current Table
• Restart all.
5 - Number of Copies
Number of copies produced/Total number of copies requested.
6 - Producing copy
Copy number currently prodused
11 - Performance information
• Time elapsed since start of
Current Job
• Spindle Power
• Measured rotation speed (RPM)
• Measured material thickness
Note: This state is entered when:
• If Park after Table is enabled and the Table is completed.
• Execution stop after this Table is enabled.
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Stop
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1 - Name of file executed.
2 - Status of Current Job
• Production stopped by operator.
• Machine moved to Park Position.
4 - Start Production dialog
• Produce remaining copies.
• Restart from current Table
• Restart all.
5 - Number of Copies
Number of copies produced/Total number of copies requested.
7 - Start on copy
Copy number that will be produced if you continue execution.
11 - Performance information
• Time elapsed since start of Current Job
• Spindle Power
• Measured rotation speed (RPM)
• Measured material thickness
Note: This state is entered when:
• If Stop is pressed twice
• Execution is stopped from Machine Panel.
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5
Job finished
i-cut Production Console
1 - Name of file executed.
2 - Status of Current Job
Job is completed.
11 - Performance information
• Time elapsed since start of Current Job
• Spindle Power
• Measured rotation speed (RPM)
• Measured material thickness
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Error
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1 - Name of file executed.
2 - Status of Current Job
Information about the error condition.
3 - Stop Production dialog
Stops production.
11 - Performance information
• Time elapsed since start of Current Job
• Spindle Power
• Measured rotation speed (RPM)
• Measured material thickness
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Pause
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1 - Name of file executed.
2 - Status of Current Job
• Production paused by operator
• Press Start to continue.
3 - Stop Production dialog
Stops production after
Current Table.
Modify Job is then available.
5 - Number of Copies
Number of copies produced/Total number of copies requested.
6 - Producing copy
Copy number currently prodused
11 - Performance information
• Time elapsed since start of Current Job
• Spindle Power
• Measured rotation speed (RPM)
• Measured material thickness
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Safety stop
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1 - Name of file executed.
2 - Status of Current Job
Machine stop due to safety error.
Information about the error condition.
3 - Stop Production dialog
Stops production.
11 - Performance information
• Time elapsed since start of Current Job
• Spindle Power
• Measured rotation speed (RPM)
• Measured material thickness
Regmark not found
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1 - Name of file executed.
2 - Status of Current Job
Machine stop due to Registration Mark not found.
Information about the error condition.
3 - Stop Production dialog
Stops production.
11 - Performance information
• Time elapsed since start of Current Job
• Spindle Power
• Measured rotation speed (RPM)
• Measured material thickness
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iPC Pause functions
To pause job execution, press
Pause on Operators Panel.
Stop in Execution Mode
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Stop production after this
Table:
• System enters Idle Mode
• Modify job is available.
Stop when in Pause
When we press Stop while in Pause:
• System enters
Idle Mode
• Modify job is available.
5.11.3 Machine Panel Toolbar
Vacuum Zones
Menu Bar->Machine->Vacuum Zones
Machine Panel->Vacuum Zones
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Select Vacuum Zones suitable for Opened Job.
Proper selection is important to achieve the best possible material hold down.
Intelligent Vacuum Control
Vacuum Zones, suitable for the Opened Job, are automatically selected, based upon the size of the job (
Bounding Box).
Table Top Reference
Menu Bar->Machine->Set Table Top Reference
Machine Panel->Table Top Reference
On the Cutting Table, execute the Table Top Reference wizard.
The table top level measurement in current
Laser Pointer position is updated.
Measure on top of Cutting Underlay; no material.
Adjust Tool Height
Menu Bar->Machine->Adjust Tool Height...
Machine Panel->Tool Height
On the
Cutting Table, execute the Adjust Tool Height wizard.
Camera View
Menu Bar->Machine->Show Camera
Machine Panel->Camera
Enter the
Camera View dialog for manual camera picture inspection.
Spindle Warm Up
Menu Bar->Machine->Start Spindle Warm Up
Machine Panel->Spindle i-cut Production Console
5
On the Cutting Table, a Spindle Warm Up sequence is executed.
Start Vacuum Cleaner
Menu Bar->Machine->Start Vacuum Cleaner
Machine Panel->Vacuum Cleaner
Vacuum Cleaner on/off control.
For machines with Milling Tool installed.
May be used for manual dust removal after job execution.
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Material Thickness Measurement
Menu Bar->Machine->Material Measurement
Machine Panel->Material Thickness
On the Cutting Table, a Measure Material Thickness sequence is executed.
Material thickness measurement is done as part of
Job Execution.
This function is typically used when you need to know the thickness of the material before you start the job.
Measured thickness is displayed in the Status part of the Machine Panel.
Identify Tools
Menu Bar->Machine->Identify Tools
Machine Panel->Identify Tools
On the
Cutting Table, a Tool Identification sequence is executed.
Use this after the insertion of a new tool.
5.11.4 Machine Panel Statusbar
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Since start
Elapsed time since
Job start, in secs.
Spindle power
Current Milling Spindle power usage, as a %-value of maximum.
Measured rotations
Current Milling Spindle rotation (RPM).
Material thickness
Measured Material Thickness (mm / in.)
5.12 Machine Connection
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5
From
Windows Toolbar, invoke Machine Connection.
For more information, go to
Machine Connection and Configuration
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6. Before We Start
6.1 Introduction
In this chapter, we will describe some important concepts and parameters used in iPC that are essential in order to achieve optimal performance on your machine:
•
•
•
•
•
•
•
6.2 About Table
It is important to understand the term
Table used in this manual:
Cutting Table
Do not get confused by the term
Cutting Table, which is the machine we use when processing our materials, as cutting, creasing, milling.
Table
The term
Table describes the part of a job that fits into the Work Area of the Cutting Table.
Example 1
Ten copies of a printed or non-printed sheet is requested, only one sheet can be placed on the
Cutting Table at a time.
Such a request will be executed as ten Tables.
Manual or automatic feeding will be initiated between each Table, depending on Table Preset selected.
A job is divided into two parts as it is longer than the table.
During execution, you complete the first Table. Then the material is fed forward to move the second part of the job into the work area. Then, the second
Table is execucted.
Example 2
A roll with printed decals should be cut.
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The roll includes two columns of decals.
Three rows of decals fits within the Work Area of the Cutting Table.
In order to cut the roll, a Step and Repeat of 3 x 2 should be requested.
Each Table consist of 6 copies
When total Number of Copies is set to e.g. 100, a conveyor feed will be executed between each
Table, given that a Roll Feed Table Preset is selected.
6.3 Table Presets
Table Preset defines some basic behaviour of the system.
A set of frequently used Table Presets are installed by default.
In addition, you can add and delete specialized factory made presets to suit your need.
Select Table Preset
Opened Job->Production Setup->Material Handling->
Maintain Table Preset
Menu Bar->Edit->Options...->Production->
Table Presets
The following Table Presets are installed by default:
6.3.1 Installed by default
Park after Table
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Before starting, place the first sheet on the table top.
1 - When Start is pressed, this will happen:
• Copy 1 will be produced, or
• The number of copies specified by Step and Repeat is produced.
2 - Tool head will move to Park Position.
3 -
Material Replacement is displayed in Machine Panel .
4 - Operator should replace material in same position, then press Start.
5 - Remaining copies will be produced in the same way until specified
Number of Copies are produced.
Vacuum and
Blow Back are switched on / off automatically as an integrated part of this process.
Park after Table, Manual Vacuum
Before start, place the first sheet on the table top.
1 - When
Start is pressed, copy 1, alternatively the number of copies given by Step and Repeat, is produced.
2 - Tool head will move to
Park Position.
3 - Material Replacement is displayed in Machine Panel .
4 - Operator should replace material in same position, then press
Start.
5 - Remaining copies will be produced in the same way until specified Number of Copies are produced.
Vacuum and Blow Back is manual, to be controlled by the operator from Operators Panel.
Roll Feed
Conveyor solution is required.
First copy on the roll must be placed on the table top before starting.
1 - When Start is pressed, copy 1, alternatively the number of copies given by Step and Repeat, is produced.
2 - Traverse will move to the back of the Cutting Table to transport the conveyor and the roll forward. Feeding distance is defined by
Sheet Feeding Length, alternatively fed to front of table if Feed to front of table is selected.
3 - Second copy is produced. (First regmarks will have to be identified manually unless step distance is specified correctly.)
4 - Traverse will feed next copy (Regmarks will now be identified automatically.)
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5 - Sequence continues until specified Number of Copies are produced.
Vacuum and Blow Back are switched on / off automatically as an integrated part of this process.
6
Sheet Feed, Feed Before
Requires Sheet Feeder and conveyor.
Start without any sheet on the table top.
1 - When Start is pressed
• The number of sheets defined by Pre-load Sheets (default 1) is loaded on to the table top by the
Sheet Feeder and the conveyor + traverse.
• Feeding distance is defined by Sheet Feeding Length, alternatively fed to front of table if Feed to front of table is selected.
2 - First sheet, alternatively the number of copies given by Step and Repeat in Y direction, is produced while Sheet Feeder is picking up the next sheet. First regmarks has to be identified manually.
3 - Traverse will move to the back of the table to transport the conveyor and the sheet forward.
4 - Second copy is produced. Normally the regmarks are now found automatically.
5 - Sheet Feeder will simultaneously pick next sheet, but is, during first copies, learning when operation should start to present the sheet in due time.
6 - Traverse will feed next sheet.
7 - Sequence continues until specified Number of Copies are produced.
Vacuum and Blow Back are switched on / off automatically as an integrated part of this process.
MultiZone Production
6.3.2 Optional
Roll Feed, Double Blow-back
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Conveyor solution is required.
First copy on the roll must be placed on the table top before starting.
1 - When Start is pressed, copy 1, alternatively the number of copies given by Step and Repeat, is produced.
2 - Traverse will move to the back of the Cutting Table to transport the conveyor and the roll forward. Feeding distance is defined by Sheet Feeding Length, alternatively fed to front of table if Feed to front of table is selected.
3 - One extra Blow Back sequence is completed in order to get rid of wrinkles in the material.
4 - Second copy is produced. (First regmarks will have to be identified manually unless step distance is specified correctly.)
5 - Traverse will feed next copy (Regmarks will now be identified automatically.)
6 - Sequence continues until specified Number of Copies are produced.
Vacuum and Blow Back are switched on / off automatically as an integrated part of this process.
Sheet Feed, No Feed Before
Requires Sheet Feeder and conveyor.
Start with a sheet on the table top.
1 - When Start is pressed
2 - First sheet, alternatively the number of copies given by
Step and Repeat in Y direction, is produced while Sheet Feeder is picking up the next sheet. First regmarks has to be identified manually.
3 - Traverse will move to the back of the table to transport the conveyor and the sheet forward.
Feeding distance is defined by
Sheet Feeding Length, alternatively fed to front of table if Feed to front of table is selected.
4 - Second copy is produced. Normally the regmarks are now found automatically.
5 - Sheet Feeder will simultaneously pick next sheet, but is, during first copies, learning when operation should start to present the sheet in due time.
6 - Traverse will feed next sheet.
7 - Sequence continues until specified
Number of Copies are produced.
Vacuum and Blow Back are switched on / off automatically as an integrated part of this process.
Sheet Feed, No Feed Before, Double Blow Back
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Requires Sheet Feeder and conveyor.
Start with a sheet on the table top.
1 - When Start is pressed
2 - First sheet, alternatively the number of copies given by Step and Repeat in Y direction, is produced while Sheet Feeder is picking up the next sheet. First regmarks has to be identified manually.
3 - Traverse will move to the back of the table to transport the conveyor and the sheet forward.
Feeding distance is defined by Sheet Feeding Length, alternatively fed to front of table if Feed to front of table is selected.
4 - One extra Blow Back sequence is completed in order to get rid of wrinkles in the material.
5 - Second copy is produced. Normally the regmarks are now found automatically.
6 - Sheet Feeder will simultaneously pick next sheet, but is, during first copies, learning when operation should start to present the sheet in due time.
7 - Traverse will feed next sheet.
8 - Sequence continues until specified Number of Copies are produced.
Vacuum and Blow Back are switched on / off automatically as an integrated part of this process.
Barcode Sheet Feed
Requires
Sheet Feeder and conveyor.
As for
Sheet Feed, but loading commands are different to cover for Barcode reading.
To be used when each sheet in the stack includes a (potentially unique)
Barcode.
Please note! Automatic production by Barcode is currently not supported
Manual Sheet Feed, Feed Before
Conveyor required, but no Sheet Feeder.
Start without a sheet on the table top.
1 - When Start is pressed:
• The number of sheets defined by Pre-load Sheets (default 1) is loaded on to the table top by the conveyor and the traverse.
• The operator must be ready to present sheets for pickup at the rear of the machine.
• Feeding distance is defined by Sheet Feeding Length, alternatively fed to front of table if Feed to front of table is selected.
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2 - First sheet, alternatively the number of copies given by Step and Repeat in Y direction, is produced.
3 - First regmark has to be identified manually.
4 - Traverse will move to the back of the table to transport the conveyor and the sheet forward.
Feeding distance is defined by Sheet Feeding Length, alternatively fed to front of table if Feed to front of table is selected.
5 - Second copy is produced. Normally the regmarks are now found automatically.
6 - Conveyor + traverse simultaneously picks up next sheet presented by the operator, but is, during first copies, learning when operation should start to present the sheet in due time.
7 - Conveyor + traverse will feed next sheet.
8 - Sequence continues until specified Number of Copies are produced.
Vacuum and Blow Back are switched on / off automatically as an integrated part of this process.
Manual Sheet Feed, No Feed Before
Conveyor required, but no Sheet Feeder.
Start with a sheet on the table top.
1 - When Start is pressed
2 - First sheet, alternatively the number of copies given by
Step and Repeat in Y direction, is produced. First regmarks has to be identified manually.
3 - Traverse will move to the back of the table to transport the conveyor and the sheet forward.
Feeding distance is defined by Sheet Feeding Length, alternatively fed to front of table if Feed to front of table is selected.
4 - Second copy is produced. Normally the regmarks are now found automatically.
5 - Conveyor + traverse simultaneously picks up next sheet presented by the operator, but is, during first copies, learning when operation should start to present the sheet in due time.
6 - Conveyor + traverse will feed next sheet.
7 - Sequence continues until specified Number of Copies are produced.
Vacuum and
Blow Back are switched on / off automatically as an integrated part of this process.
6.4 About Registration
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6.4.1 Adding Registration Marks
In order to achieve perfect print to cut alignment, all printed jobs destined for finishing with your iPC device should contain
Registration Marks.
By adding Registration Marks to both the print and cut files, you are providing iPC with the necessary information to register the
Cut Path to the Printed Graphic.
The placement and total number of Registration Marks depends upon the required cutting tolerance and the predicted amount of distortion.
i-cut Layout is a software package from Esko that has functions to automate the process of adding
Registration Marks.
The same algorithm is used in ai-cut; is a special plug-in for Illustrator
®
and CorelDraw
®
, available from Esko.
Using those tools greatly simplifies the process of adding Registration Marks, but you should still understand the basic concepts explained in this section.
For more information about ai-cut, go
Poor triangulation of distorted graphics with only four Registration Marks.
Improved triangulation of distorted graphics with eight Registration Marks.
Understanding the Registration capabilities of iPC will help you decide how many marks to add to your job, and where to place those marks. Review the
Registration Types section of this manual for more information on Registration.
For the best possible compensation,
Registration Marks should be placed around, and inside (if possible) the cut path in a triangular relationship to one another. Jobs with tighter cutting tolerances require more
Registration Marks.
The more marks, the smaller each triangulated area becomes, and the more accurately iPC will be able to compensate for distortion in that area.
If there are specific areas within the job that are more critical than others, more Registration Marks should be added to those areas. It's difficult to accurately predict the amount of distortion that will occur in any printed job; therefore we suggest you always include more Registration Marks than you think you will need.
You can always remove unnecessary Registration Marks later in iPC, but once the job is printed it is impossible to add more
Registration Marks.
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Jobs longer than your cutting table will be divided and produced by iPC in sections. Adding
Registration Marks along these divisions will improve registration and alignment of cut paths between sections.
6.4.2 Types of Registration Marks
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Circle:
Mask:
Donut:
Cross:
3 mm < D < 12 mm
D >= d + 4 mm
4 mm < D < 12 mm
1 mm < T < D/4
4 mm < D < 15 mm
1 mm < T < D/4
1/8 in. < D < 1/2 in.
D >= d + 5/32 in.
5/32 in. < D < 1/2 in.
3/64 in. < T < D/4
5/32 in. < D < 19/32 in.
3/64 in. < T < D/4 iPC supports four types of
Registration Marks; circle, mask, donut and cross.
The machine will search for Registration Marks and detect any of these automatically.
Thus, there is no function to specify type of
Registration Marks.
A circle is the best choice for nearly all scenarios. If there is a high amount of reflection or insufficient contrast between the color of the printed
Registration Marks and the background, a donut shape may provide iPC with a better regmark reading result.
Important to know about Registration Marks
These are the rules for interpreting a
Regmark Layer:
• A closed contour is one Registration Marks with position in the geometric center.
• A curve with 3 points is a corner detection.
• A curve with 2 points is an edge detection.
i-cut Production Console
If you have a simple cross made of two crossing lines in the input file, you will get an output that is unpredictable. It might be interpreted as two corners (A) or three edges (B).
Use a closed contour as specified above.
6
6.4.3 Compensation Types
The Compensation Type dictate how iPC will register and modify Cut Paths based on the information it collects from reading
Registration Marks.
The following Compensation Types are available:
•
•
Placement
• Register Curve
• Move Job
• Register Layer
• Linear Compensation
• Full Compensation
In order to complete the picture, we have included here also the description of two registration methods not using
Registration Marks:
• No
Registration Marks, use Ruler
•
Edge Recognition
No Registration Marks, use Ruler
Sheet positioning against the
Ruler ensures correct cut-out.
It is a pre-requisite that the graphics is correctly positioned relative to sheet corner.
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Notes:
• It is a pre-requisite that the Cutting Table is equipped with Rulers.
• The offset from Reference Point to geometry must be known.
• This method is not recommended if the job contains graphics that the cut-out must align to.
Edge Recognition
Sheet Position is unknown, cut-out is wrong
Sheet Position is obtained by
Edge Recognition
Cut-out is perfect
It is a pre-requisite that the graphics is correctly positioned relative to sheet corner.
Notes:
• The offset from sheet edge to geometry must be known (the bounding box of the job).
• A straight sheet corner is presumed.
• This method is not recommended, as there is no compensation involved.
Placement
This simplest form of
Registration rotates and positions all curves in all layers as one.
Size, shape and relative positioning of the curves all remain intact.
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The position and rotation of the graphics is unknown
Using
Registration Marks to obtain correct positioning.
Register Curve
Each curve is produced at the exact size and shape defined by the file, but registered individually from all other curves in the file; compensating for positional and rotational changes in the printed job.
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6
The position and the rotation of the graphics is not known.
Using Registration Marks to modify the position and rotation of each curve individually.
Move Job
Specifically targeted for textile signage to fit inside a frame, which during finishing is nested together in a layout with other objects.
• Each curve keep the original size and shape.
• Each curve is moved individually based upon it's center of gravity and local distortion close to that specific curve.
• Each curve is rotated based upon overall measured rotation.
The position and rotation of the graphics is unknown
We are using Registration Marks to:
• Modify the position of each curve individually.
• Modify the rotation of each curve according to the overall calculated rotation for all curves.
Important to know about
Move Job:
• You need bleed.
•
Move Job is made to avoid a bad rotation of the first curve. If you use Register Curve, the rotation of the first curve is based upon the local Registration Marks. In case of bad spacing, the first curve might be rotated out of scope.
• Using Move Job ensures that the rotation of the first curve is aligned with the rotation of the other curves in the job.
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Register Layer
Similar to Register Curve, this registration type compensates each Layer individually. All curves in each Layer will maintain exact size, shape and relative positioning.
Linear Compensation
This Registration Type offers the second highest level of compensation.
When Linear Compensation is selected, iPC applies an average compensation for each curve.
The size, shape, offset and rotation of all curves are altered to compensate for linear distortion in the printed graphic. Linear Compensation is rarely used because Full Compensation provides superior registration and compensation, but is still included as an option.
The position, rotation and size of the graphics is unknown.
Using Registration Marks to modify position, rotation and scale of the cut-out.
Full Compensation
When selected, iPC adjusts the position of each point on every curve individually according the positions of the three Registration Marks closest to those points.
This feature compensates for all types of distortion, including: offset, scale, rotation, skew and compound distortion.
Full Compensation offers the highest level of compensation available and provides the closest possible match of cut path to printed graphic.
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Position and shape of graphics is unknown Using Registration Marks to re-calculate the shape of the graphics.
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6.4.4 About Compensation Types
One Registration Type is selected for each Job (Opened Job->Production Setup->Registration).
Jobs printed with large amounts of bleed or jobs that must maintain an exact overall size, or contain cuts that must maintain an exact relative size may require using Placement, Register Curve,
Register Layer.
Just a few marks around the outer edge of each path or group of paths provide sufficient information for these
Registration Types.
Jobs that require precise Cut to Print Registration, or precise outer border width should be produced with
Full Compensation.
Unstable materials such as flexible or applied graphics also most often require Full Compensation for proper
Registration.
Jobs produced with traditional printing methods, like screen printing, contains the greatest amount of distortion.
Digitally printed jobs generally contain less distortion, but accuracy varies greatly from printer to printer. Producing digitally printed jobs with tight tolerances still requires compensation, especially if the job is printed on a flexible substrate.
6.5 File Preparation for iPC
6.5.1 File Types
iPC Input Files
The following file types are available for iPC import:
• iPC files: .cut, .script, .nest.
• Curve files: .acm, .ard, .mfg, .dxf, .ai, .pdf, .cf2, .ds2.
.script
Contains cut data separated from a graphics file.
For more information, go
.
.nest
This file type contains a saved
Nested Layout.
Adobe Illustrator
®
is widely used for file preparation, but any vector-based design or drafting software capable of outputting one or more of the compatible file types may be used.
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iPC Output Files
.cut
A Job saved as a .cut file contains all settings made to the file.
Thus, no
Import Presets are active when importing such files.
Note: Often, i-script files use the extension .cut instead of .script.
6.5.2 Defining Cut Paths
Every job imported into iPC requires cut paths, which are vector curves made of line segments, arcs,
Bezier points, etc. These paths are normally created or defined in your Design Software.
The cut quality of your finished jobs is the direct result of the quality of the cut paths you create.
iPC has some basic tools for optimizing cut path quality and improving processing speed, but poorly drawn paths will produce poor cutting results.
The best cut paths are smooth curves that wrap perfectly around the simplest and most intricate details.
Poor cut paths consist of curves that wander in and out of registration, or rough curves made from an excessive number of points. Vectorization of raster graphics often generates poor curves that must be refined manually before cutting. To ensure proper registration between printed graphic and cut, each cut path and registration mark must be perfectly aligned to the associated graphic and registration mark in the print file.
Jobs generated from Structural Design Systems like ArtiosCAD will be optimized for best cutting quality and no additional optimization is necessary.
Normally the cut and print data are created at the same time and separated into two files before the job is produced. This file separation can be done manually before printing or, if the job is going to be digitally printed, the
enables compatible RIP softwares to automatically separate
the files before outputting to the printing device.
6.6 Import Presets
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6.6.1 Using Import Presets
Basic function
We use Import Presets to automate the process of converting the geometry in the Input File into ready to cut curves in iPC Layers.
Import Preset Options
In addition to the basic mapping function,
Import Presets can include also Cutting Key,
Optimization and a Description.
Using this combination will automate the whole job of converting an
Input File to a Job ready for execution.
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6.6.2 Import Preset and Cutting Key
Import Preset Function
i-cut Production Console
This figure shows the basic operation of Import Preset.
The iPC Layers created by this process must be modified with tool settings.
Using Cutting Key, sample 1
94
In this case, the Input File content is organized into Layers.
Layer Names in the Input File are compared to Layer Names in the Import Preset.
The corresponding Layer Type is used to select the proper Cutting Key.
If properly prepared, the iPC Layers created by this process are complete, with tool selection and tool settings in place.
Using Cutting Key, sample 2
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6
In this case, the Input File content is organized using Tool numbers, used for ACM file format.
Tool numbers in the Input File are compared to Tool numbers in the mapping part of the Import
Preset.
The corresponding Layer Type is used to select the proper Cutting Key.
If properly prepared, the iPC Layers created by this process are complete, with tool selection and tool settings in place.
6.6.3 View Import Presets
Menu Bar->File->Add Job->View Preset
Menu Bar->Advanced->Manage Presets->Import Presets->View
Options Bar->View Preset
Use this function to explore the content of selected Import Preset.
For information about the different parameters, see
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6.6.4 Select Import Preset
Menu Bar->File->Open->Import Preset
Options Bar->Import Preset
The selected Import Preset is used when reading the selected Input File.
6.6.5 Manage Import Presets
Menu Bar->Advanced->Manage Presets->Import Presets...
New...
Create a new Import Preset.
.
View/Edit
View/Edit selected Import Preset.
View button is available for all Esko Import
Presets.
Edit button is available for all Self-defined
Import Presets.
Esko Import Presets are not available for editing.
Copy...
Create a new
Import Preset based upon an existing one.
Delete
Delete selected
Import Preset.
Note: You are not allowed to delete any
Esko
Import Presets.
Create new Import Preset
Menu Bar->Advanced->Manage Presets->Import Presets->New...
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Go through each Category to enter relevant information:
General
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6
Preset Name
Enter the name of the new
Import Preset.
Description
Enter a description.
The description is used to recognize the
Import Preset for later use.
Mapping
File Type
This is a list of supported
File Types.
Select the File Type to use and select Mapping Preset:
Mapping Preset
Open the drop down list to see all alternatives available.
Initially, the factory default mapping is used for each file format.
If you have created your own
Import Preset Mapping, it will be available from this menu.
For more information, go
.
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View
View the selected
Import Preset Mapping.
Cutting Key
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Use Cutting Key
Enable and select a Cutting Key to combine Import Preset Mappings and Cutting Keys.
Using this combination correct will automate the entire process of reading an Input File and convert it to a proper Layer setting.
The link between
Import Mappings and Cutting Keys is
The Import Mapping will result in a number of Layers with certain Layer Types.
Selected Cutting Key also includes Layers with defined Layer Types.
These two sets of Layers will be matched based on Layer Types.
Keep Original Layer Colors
If relevant, the Layer Colors from the Input File are kept.
Create Unmatched Layers
When this function is selected:
If the Cutting Key include Layers that is not populated from the Input File, selected mapping, these Layers are created as empty layers. Can be useful if geometry has to be moved between
Layers after import.
When this function is disabled:
Such data is ignored.
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Optimize Curves
Add
Optimize Curves functions. For details, go
Please note that for Import Presets there are one more Optimizing Type available, called "No
Optimization".
This option should be selected when the geometry is already optimized for cutting in the source application, typically CAD systems like ArtiosCAD.
Mapping Import Presets
Menu Bar->Advanced->Manage Presets->Mapping Presets...
+
From the list of supported File Formats, select actual format and press the + sign in front of the requested
File Format.
The view is expanded to show all defined
Mapping Presets for the selected format.
New...
Create a new Mapping Preset.
From the list of supported file formats, select actual format and press New...
For more information, go
.
View/Edit...
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The Default Mapping Preset is available for viewing only.
To modify a default Mapping Preset, make a copy of it, edit and save it using a new name.
User Defined Mapping Presets are available for editing.
For more information, go
.
Copy...
Create a copy of an existing Mapping Preset.
From the list of supported File Formats, select actual format and press Copy....
For more information, go
.
Delete
Delete the selected Mapping Preset.
Create a new Mapping Preset
Menu Bar->Advanced->Manage Presets->Mapping Presets->New...
Create a new Mapping Preset
100
From the list of supported File Formats, select actual format and press New...
The new Mapping Preset will be added to the already existing Mapping Presets for the actual format.
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6
Edit Mapping Preset
Mapping Preset is basically a table of rules for how to convert the Input File into iPC Layers.
There are different rules for different formats.
Preset Name
Enter a name for the new Mapping Preset.
New
Add a new line to the table.
Duplicate
Create a duplicate of selected line in the table in order to make a similar entry in the mapping table.
Move Up
Move selected line one step up.
Move Down
Move selected line one step down.
Remove
Remove selected line.
Mapping Preset for different formats
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ACM format Mapping Preset PDF format Mapping Preset (color based)
Using wildcards
When searching text fields, it is possible to use wildcards, as "Cut*".
Ignore text
Text in the
Input File is omitted
Import trim box
Specify if a trim box should be included.
Trim box = bounding rectangle.
i-cut Layer name i-cut Layer name for trim box.
Trim box Layer type
for trim box.
General
Input File parameters will differ, depending upon the different file formats.
i-cut Layer Name
Layer Name to use in iPC.
i-cut Layer Type
to use in iPC.
6.7 Cutting Keys
Menu Bar->Advanced->Cutting Keys
A specific setup of
Layers can be saved for later re-use.
Such a data set is called a Cutting Key.
Each
Cutting Key is identified by
•
Material
• Material Thickness
• Details description
•
Tool description
Please note that it is up to the user to decide which of these parameters to use and how. In particular, the Details parameters are designed for "free purpose".
Thus a list of
Cutting Keys will look like this:
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As seen from the illustration, a Cutting Key contains more fields than the selection fields.
The Layers parameters contained in a Cutting Key are not visible until the Cutting Key is applied to a Job
Use Cutting Keys to ensure uniform processing and repeatable quality of the products produced.
Using the features provided, you maintain a library of Cutting Keys for the substrates you most often produce.
iPC includes a standard library of Cutting Keys for common materials that may be edited and customized.
In addition, you can download new libraries from your iPC dealer.
6.7.1 Select Cutting Keys
Opened Job->Layers->Cutting Key
Click none to invoke
Cutting Key selection dialog.
The Cutting Keys listed above the horisontal line are the Favorite Cutting Keys.
See
for more details.
Select Cutting Key by Attributes
If the actual Cutting Key is not available among the Favorites, you can select by
Attributes.
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Select Cutting Key by Attributes
Specify the different selection criterias in order to decide correct Cutting Key:
Material
From the drop down list, select the material you are about to process.
Note: If this list is empty, you have to import a set of Cutting Keys in order to continue
Thickness
From the drop down list, select material thickness.
Details
From the drop down list, select the description that fits your job.
Tool
From the drop down list, select tooling.
Keep Original Layer Colors
When this function is selected:
Layer colors used in the
Input File are kept.
Create Unmatched Layers
When this function is selected:
If the
Cutting Key include Layers that is not populated from the
Input File, selected mapping, these
Layers are created as empty layers. Can be useful if geometry has to be moved between
Layers after import.
When this function is disabled:
Such data is ignored.
Layer Setup is accepted.
Layer Setup is cancelled.
If the Layer and Production Setup is as wanted, you are now ready to execute the job.
If your preferred configuration is not available as a Cutting Key:
• Manually edit current Layer settings to suit your need.
• You can as well change the
Layer Type. Available Layer Types will be those included in selected
Cutting Key.
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• Save it as a new Cutting Key:
Opened Job->Layers->Cutting Key->Save Cutting Key
Menu Bar->Advanced->Cutting Keys->Save as Cutting Key....
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6.7.2 Favorite Cutting Keys
Select Favorite Cutting Key
The Cutting Keys listed above the horisontal line are the Favorite Cutting Keys.
From the list, select the preferred Favorite
Cutting Key.
Select this Cutting Key
Press button to accept this
Cutting Key.
Cancel this selection
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Add to Favorite Cutting Keys
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Select the Cutting Key as described above.
Press the Cutting Key again to invoke the dialog:
From this dialog, you can:
Add to Favorites
The selected
Cutting Key will be added to list of
Favorites.
Save Cutting Key
The selected Cutting Key will be saved.
Get Cutting Key Info
Use this function to check the selected
Cutting
Key.
Remove from Favorite Cutting Keys
Menu Bar->Advanced->Cutting Key->Manage
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1. Select the Cutting Key you want to remove from list.
2. Select Edit to enter the Edit Cutting Key dialog.
In the dialog, disable
Show as favorite.
6.7.3 Create new Cutting Key
A new Cutting Key is created based upon Opened Job.
Thus, to create a new Cutting Key, follow these steps:
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1. Open the actual Job.
2. Complete Edit Layers settings to suit your need.
3. Save the setting as a new Cutting Key:
Opened Job->Layers->Cutting Key->Save Cutting Key
Menu Bar->Advanced->Cutting Keys->Save as Cutting Key....
Material
From the drop down list, select material to use.
If actual material is not available:
1. Click New Material.
2. Enter the name of the new material.
3. Click OK.
Show Tool Image
Select this option if you want to illustrate this
Cutting Key alternative using an image.
Browse for the image file.
Thickness
From the drop down list, select material to use.
If actual thickness is not available, click
New
Thickness and enter wanted thickness.
Note: To avoid creating Cutting Keys for each material thickness, use a more general name.
Show Cutting Key Text
Select this option if you want to describe in more detail the content or how to use this
Cutting Key.
Enter wanted text in the edit box.
Details
From the drop down list, select the details description that suits your job.
If not found, click
New Details and enter wanted details description.
Tool
Enter a description of the actual tool configuration
Save
Click Save to create the new Cutting Key.
All Layer parameters are saved as part of this
Cutting Key.
6.7.4 Update Cutting Key
To modifiy an existing Cutting Key, follow these steps:
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1. Open a Job.
2. Select the Cutting Key to use.
3. Modify Layers to suit your need.
4. Apply the modifications (Opened Job->Layers->Apply)
5. Select the Cutting Key again.
6. Update the Cutting Key with the modified parameters:
Opened Job->Layers->Cutting Key->Save Cutting Key...
Menu Bar->Advanced->Cutting Keys->Save Cutting Key...
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6.7.5 Cutting Key Manager
Menu Bar->Advanced->Cutting Keys->Manage...
A list of all
Cutting Keys available is displayed:
Edit
1. Select one Cutting Key by highlighting the actual line in the table.
2. Click the Edit button.
3. In the Edit Cutting Key dialog, update relevant information:
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Material
Update material information.
Thickness
Update thickness information.
Detail
Update details description.
Tool
Update tool information.
Show Tool Image
Update if you want to illustrate this Cutting Key using an image.
Browse for the image file.
Show Cutting Key Text
Update if you want to describe this
Cutting Key using text.
Enter wanted text in the edit box.
Note: To edit the Layer Parameters, go to
.
Delete
1. Select one Cutting Key by highlighting the actual line in the table.
2. Click the Delete button.
Export
Using a common set of Cutting Keys inside a company or between co-operating companies will standardize the production process and secure the quality of the products produced.
Use the Export function to distribute Cutting Keys used.
1. Select one or more Cutting Keys by highlighting the actual line(s) in the table.
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2. Click the Export button.
3. You are asked for a destination folder and file name.
Import
.
6.7.6 Import Cutting Keys
Menu Bar->Advanced->Cutting Keys->Manage...
Use this function to:
• Include Cutting Keys received from co-operating sites.
• Import/include Cutting Keys provided by the supplier.
By default, Cutting Keys are stored in this folder:
C:\Users\UserName\My Documents\i-cut Production Console\CuttingKeys
Backup Cutting Keys files are stored in this folder:
C:\Users\UserName\My Documents\i-cut Production Console\CuttingKeyBackup
Select Import
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Replace Library
Current set of Cutting Keys is completely replaced by the imported keys.
Update Library
Existing Cutting Keys are updated.
New Cutting Keys are added.
Expand Library
Add only new Cutting Keys.
Existing Cutting Keys are kept unchanged.
Merge Library
All imported Cutting Keys are added to current set of keys.
In case of conflicts, the imported Cutting Key name is modified.
Enter Yes if ok
The list of available Cutting Keys is updated.
6.7.7 Global Cutting Keys
Menu Bar->Advanced->Cutting Keys->Global Cutting Keys...
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Cutting Keys are key elements in iPC.
6
Use Global Cutting Keys to standardize the workflow towards the Cutting Table.
Using the same
Cutting Keys within a work group for instance, will ensure a common solution to common tasks.
Use Global Cutting Keys
Enable use of
Global Cutting Keys.
Path
Browse for the global destination folder.
Copy Global Cutting Keys to Local
Global Cutting Keys will be copied to your local destination.
Before copy, your current local
Cutting Keys will be backed up.
Copy Local Cutting Keys to Global
Local Cutting Keys will be copied to your global destination.
Before copy, the current
Global Cutting Keys will be backed up.
6.7.8 i-script Link
Menu Bar->Advanced->Cutting Keys->i-script Link...
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Some RIP and layout applications allow you to include material names in the i-script files they generate for iPC.
When you open a file containing a material name in iPC, you are prompted to associate (link) that name to a specific Cutting Key.
Once the material name is associated, each time a file containing that material name is opened, the associated Cutting Key will be loaded automatically.
The i-script Link feature allows you to edit or remove these associations using the i-script Link dialog.
Current associations appear in the Cutting Key name list.
To edit or remove an association, select it, then click the Edit or Remove button.
Selecting Edit allows you to choose a Cutting Key using the standard Material/Thickness/Details/
Tool menus.
6.8 Configure Tools
Menu Bar->Advanced->Configure Tools
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Use this function to maintain your
Tool Settings.
The Tool Settings provided in this dialog will be used for the initial setting when tools are selected for the different
Layers.
Initial settings are twofold:
1. Is the setting relevant for the tool
2. If yes, what should the default value be
Please note that these settings are carefully defined by the supplier for each tool, and should be changed by qualified personell only.
When used in a Layer, the Tool Settings can be modified to suit that particular job.
A modification of Tool Settings within a Layer will not modify the general Tool Settings maintained from this dialog.
The type and number of parameters in this dialog will change depending upon the selected tool.
We do not show the dialogs for each tools, but a list of parameters covering all tools is provided:
Name
From the drop-down list, select the Tool you want to edit.
Note: In the drop-down list, all possible tools are shown.
Normally, at a customer site, just a sub-set is available.
Type
From the drop down list, select the
Tool Type used for this Tool.
For some
Tools, correct Tool Type is required when using Cutting Keys.
Velocity
Specify the Execution Speed for this Tool.
Acceleration
Specify the
Acceleration to be used as a % - value of maximum acceleration available.
Depth, Flute Dependant
If enabled, you can specify Depth Across Flute and Depth Along Flute independently.
Depth Referenced from Top
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If enabled, depth is referenced from Top of Material.
If disabled, depth is referenced from Top of Cutting Underlay.
Depth Along
Specify cutting/creasing depth Along Flute direction.
Can be specified as % of Material Thickness or mm / inch.
Depth Across
Specify cutting/creasing depth
Across Flute direction.
Can be specified as % of
Material Thickness or mm / inch.
Tool Up Angle
If a direction change is above this angle, the tool will be lifted in the corner.
The following rules applies:
• Tool Up Angle is valid for knife tools only.
•
Tool Up Angle is default 30 deg.
NOTE!
Tool Up Angle is 14 deg if:
• Tool is RotaCut knife.
• Tool has a
Lag value.
• Tool has Circle Adjustment value.
• Tool has
Width value.
Stop at Tool Select
Execution will stop when this tool is selected; waiting for operator intervention.
In the Edit Field, add the text to be displayed when execution stops.
If the Edit Field is emptly, a default text is displayed.
Knife Overcut
Add an offset to the
Start and End point of a line.
Use this function to achieve correct cut in corners.
Both positive and negative values are allowed.
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Circle Adjustment
Use this parameter to adjust the quality of a circle when cutting with knife.
Increase/reduce the value to increase/reduce the radius of the circle.
Use a test sample to verify optimal setting.
Reverse Operation
Specify if this layer should be executed on the
side of the sheet.
Multi-pass
See
for more information.
6.8.1 Depth Control, Tools
For some tools, the maximum allowed depth is superviced:
Tool
HD Crease
Crease Tool
MicroCut Tool
Drill Tool
Milling Tool
Maximum allowed depth (mm/in.)
5 mm/0.2 in.
5 mm/0.2 in.
2 mm/0.08 in.
2 mm/0.08 in.
1 mm/0.04 in.
6.9 Materials and Boards
Menu Bar->Advanced->Materials and Boards...
In Layers View / Production View, it is a prerequisite for correct display of job relative to the actual board, that the material and board information is correctly specified.
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Use the shown dialog to select and maintain materials and boards available.
Notes:
1. For some functions, as Nested Layout, correct material information is mandatory.
2. This function is not fully implemented yet.
Materials
Material Name
Boards
Board Name
Length
Roll Feed
Width
Thickness
Structural direction
List of defined materials.
• Materials do not have size.
Name of selected material.
List of defined boards.
• Boards have size.
• One material can have several boards.
Name of selected board.
Length of selected board.
Specify if this is a roll of material.
Width of selected board.
Thickness of selected board
Select between:
• None
• Along Length
• Along Width
Add new material or board.
Duplicate
Remove selected material or board
Duplicate selected material.
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7. Get Started
Instructions about software installation is available in a separate chapter -
Once installation is completed, iPC may be opened for the first time.
Launch the program using the Desktop Icon or Windows Start menu.
7.1 Start Up Sequence
If the PC is connected to a
Cutting Table, follow this start-up sequence:
1. Ensure the Cutting Table is free from obstructions and ready to run.
2. Power up the Cutting Table according to the User Manual for the table.
3.
From Desktop, double-click the iPC Icon.
4. On the Cutting Table, complete the start-up sequence as described in the User Manual.
5. The iPC User Interface will now appear on the PC screen and you are ready to start.
7.2 Shut Down Sequence
Follow these steps to properly shut down your system:
1. Shut down the Cutting Table according to description in the User Manual.
2. Close iPC using Menu Bar->File->Exit.
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8. Work Flow
There are three different ways to get ready for production:
1. Open an already prepared and saved cut file-> produce
2. Create a job using Esko default Import Preset.
• Apply a
Cutting Key or manually apply Layer information.
• Optimize if necessary and produce.
3. Create a job with a customized Import Preset-> produce
The basic workflow is illustrated in this figure: i-cut Production Console
In the following chapters, each step is described.
8.1 File Import
8.1.1 My Jobs List
Import Files to My Jobs List
My Jobs Actions->Add...
My Jobs Actions->Actions->Add...
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Import Preset
Select Import Preset to use when importing selected Input File.
The different Import Preset selections available in the File Open dialog specifies different rules for how to transfer information from the Input File to the iPC Job.
The following Import Presets are included from factory:
Esko Default
Default mapping for all file formats.
Layer based; layers in the Input File are converted to Layer Types.
No Cutting Key.
Standard Optimizing.
Esko - No Optimization
Default mapping for all file formats.
Layer based; layers in the Input File are converted to Layer Types.
No Cutting Key.
No Optimizing.
Specify default Import Preset
You can specify which Import Preset should be the default selection.
Create your own Import Preset
You can create your own Import Preset as well as copy and modify the default setup.
.
View Import Preset
This is a link to the
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My Jobs List Options
Several options are available to the files in
My Jobs List:
• Different
List Views
• Add or remove files from the list
• Sort by different parameters
• Different
Preview alternatives
• Select Import Preset
• Create Job
.
8.1.2 Create Job i-cut Production Console
In My Jobs List, double-click a file.
My Jobs Actions->Open.
A
Job is opened based upon currently selected file in My Jobs List.
8.2 Opened Job
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Job Bar->Select Job
The Job Tab for the Opened Job is highlighted: i-cut Production Console
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8.2.1 Layers View / Production View
A range of view possibilities are available to Opened Job:
•
•
•
•
•
Make the Cutting Table fill the window
•
Show Rulers
•
•
•
•
•
•
•
•
8.2.2 Opened Job Edit
A range of edit possibilities are available to
Opened Job:
•
Job.
•
- edit single curves.
•
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8.3 Prepare for Production
Prepare for Production consist of two main tasks:
• Ensure the
Layers Setup is proper.
• Ensure the Production Setup is proper.
8.3.1 Layer Setup, manual
Not using Cutting Keys
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Invoke the
Apply Cutting Key dialog.
Disable Use Cutting Keys.
Edit Layers
For each Layer, specify the Tool and Tool Parameters to use.
Note:
Layer Type is not required when running without using Cutting Keys
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8.3.2 Layer Setup using Cutting Key
Select Cutting Keys
Click none to invoke Cutting Key selection dialog.
Modify Layers
You can modify
Layer Setup.
8.3.3 Production Setup
The Cutting Keys listed above the horisontal line are the
Favorite Cutting Keys.
Select Cutting Key by Attributes
If the actual Cutting Key is not available among the
Favorites, you can select by
Attributes.
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Number of Copies
Opened Job->Production Setup->Copies and Quality
From this dialog, set:
•
Copies - specify number of copies to produce.
•
Quality - select wanted performance.
Material Handling
Opened Job->Production Setup->Material Handling
From this dialog, specify functions for Conveyor Feed operations:
• Table Preset - Select the Table Preset function to use.
• Feed to front of table - the sheet is moved to the front of the Cutting Table. (Table Preset dependant)
• Sheet Feeding Length - specify the lenght to feed the material. (Table Preset dependant)
• Pre-load Sheets - specify how many sheets to pre-load before execution start. (Table Preset dependant)
• Skip table if Registration Mark is not found - specify to avoid unwanted stops. (Table Preset dependant)
• Skip Table After - adding a delay allows the operator to fix the problem. (Table Preset dependant)
• Material Measurement - decide how to carry out the measuring sequence.
Registration
Opened Job->Production Setup->Registration
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From this dialog, specify:
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• Registration Type - select to use Registration Marks or Edge Detection.
Use Registration Marks
• Compensation Type - select Compensation Type.
• Search Area - select the size of the area where the camera will search for Registration Marks.
• Ask Confirmation for First Mark - on the first Registration Marks in a job, always wait for confirmation.
• Adaptive Registration - Select if registration optimization is wanted; high Speed or high
Accuracy.
Use
Edge Recognition
•
Sheet Position - specify the distance from Main Reference Point to the surrounding rectangle for the job.
• Check Edge Distance - specify the measuring distance to be used.
•
Check Direction - select which direction to measure.
Position
Opened Job->Production Setup->Position
From this dialog, set:
• Reference Point - select what Reference Point to use.
•
Move Job to Reference Point - regardless the reference point used in the actual job, place the job in selected Reference Point.
• Offset - If there is an offset from selected Reference Point to the job, add values for X and Y.
• Update Automatically - The Job Position is updated after each copy.
Step and Repeat
Opened Job->Production Setup->Step and Repeat
From this dialog, specify the number of copies along X and Y to be laid out on one
Table.
Specify Step or Gap values.
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Tool Head Parking
Opened Job->Production Setup->Tool Head Parking
Specify a park position after
Job is finished.
8.4 Save Job
At any stage in the Prepare for Production process, you can save the Opened Job for later use:
Menu Bar->File->Save Job
Menu Bar->File->Save Job As...
Opened Job will be saved using iPC .cut file format.
It is recommended to save the job when any modifications to Layers, Production Setup or geometry is changed within iPC.
All relevant information is kept in the .cut format, which is not the case for any external format.
To open a saved
Job File, use the standard File Open functions.
8.5 Running a Job
8.5.1 Execute a Job
To start a
Opened Job, press Start on Operators Panel.
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Execution will start if:
- The Cutting Table is up and running, ready for execution
See Cutting Table User Manual.
- The Job is properly prepared
See
.
8.5.2 No Registration
These are the specific steps to follow to execute a
Job not using Registration Marks:
1. The Job contains no Regmark Layer.
2. Place the Sheet of Material onto the Cutting Table.
3. If you use a Fixed Reference Point, position the Sheet of Material correct relative to the reference point. If available, we recommend using
Table Rulers for this purpose.
4. If User Defined Reference Point is used, ensure the reference point is correctly positioned on the sheet.
For more information, see
Cutting Table User Manual.
8.5.3 Reading Registration Marks
These are the specific steps to follow to execute a
Job using Registration Marks:
1. The Job contains a Regmark Layer with Tool Type = Camera.
2. Registration using Registration Marks is enabled.
3. A proper Compensation Type is selected.
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Confirm Registration Mark
i-cut Production Console
Select between:
• Automatic camera detection
• Manual registration
It is important that the Registration Mark found on the material is the same as the one highlighted in Job View
Jog to the correct mark, by keyboard arrows, or by Operator panel.
Confirm when correct mark is found.
Confirm that this is correct Registration Mark
The same confirmation is available as:
• Enter from PC keyboard.
• Start on Operator Panel.
Move between Registration Marks
Move to the last
Registration Mark
Move to the first Registration Mark
8.5.4 Registration using Laser Pointer
If no camera is available, the Laser Pointer will be used for registration.
These are the specific steps to follow
1. The Job contains a Regmark Layer with Tool = Camera.
2. Registration using Registration Marks is enabled.
3. A proper Compensation Type is selected.
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Laser Pointer will be used as pointing device.
8.5.5 Edge Recognition
Opened Job->Production Setup->Registration->Registration Type->Edge
Recognition
These are the specific steps to follow to execute a Job using Edge Recognition:
1. The Job has a defined offset from Sheet Edge to geomety (surrounding rectangle).
The distance is entered as
Production Setup->Position->Offset.
2. Registration using Edge Recognition is enabled.
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9. Optimal Production Workflow
Standardize each step to achieve the
Optimal
Production Workflow:
1 Import Input File
Combine
Import Preset and Cutting Key
2 Create Job
Use Cutting Key to establish correct Layer configuration.
3 Modify Job Setup.
The Job is ready for execution.
4 Ensure material is in place
Sheets of Material - Vacuum hold down
Roll Feed - Enter material
Sheet Feeder - Load material
5 Press Start to execute
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10. Edit Job, Advanced
All drawing and editing of curves is normally completed in the CAD system / Job Preparation software used before the file is imported to iPC.
Although iPC is not intended to be a design program, it does provide some basic tools for making minor corrections to imported files.
The tools are grouped into three different levels:
•
•
•
10.1 Job Modifications
The Job Modification functions will modify the Opened Job as one entity.
10.1.1 Rotate 90 deg. CW
Menu Bar->Job->Rotate 90 deg. CW
Opened Job is rotated.
10.1.2 Rotate 90 deg. CCW
Menu Bar->Job->Rotate 90 deg. CCW
Opened Job is rotated.
10.1.3 Mirror Horizontal
Menu Bar->Job->Mirror Horizontal
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Opened Job is mirrored.
10.1.4 Mirror Vertical
Menu Bar->Job->Mirror Vertical
Opened Job is mirrored.
10.1.5 Remove Double Lines and Sequence
Menu Bar->Job->Remove Double Lines and Sequence
To explain this function, we use an example:
We have a Job that consist of a set of squares, programmed to be completed one by one.
Use the Remove Double Lines and Sequence function to:
• Improve cutting quality by removing double lines.
• Improve cutting quality by reducing number of corner passings.
• Increase overall performance by reducing tool operations and corner passings.
• Increase overall performance by reducing tool up movements.
Line segments along a straight line will be executed one by one.
All X-axis lines will be executed first.
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Subsequently, the Y-axis lines will be executed.
10.1.6 Remove Double Lines and Join Across Gaps
Menu Bar->Job->Remove Double Lines and Join Across Gaps
To explain this function, we use an example:
We have a
Job that consist of a set of squares, designed to be completed one by one.
Between each square, there is a gap.
Lines can be extended across gaps as this area is waste.
Use the Remove Double Lines and Join
Across Gaps function to:
• Improve cutting quality by removing double lines.
• Improve cutting quality by reducing number of corner passings.
• Increase overall performance by reducing tool operations and corner passings.
• Increase overall performance by reducing tool up movements.
Line segments along a straight line will be combined into one, continous line.
All X-axis lines will be executed first.
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Subsequently, the Y-axis lines will be executed.
Note: The maximum gap size for this function to work is 1 mm / 0.04 in.
10.1.7 Optimize for Production
Menu Bar->Job->Optimize for Production
In the Optimize for Production dialog, select Optimizing Type:
•
•
Note:
Optimizing Type = No Optimization selection is available only as part of Import Preset.
No Optimization
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Use "No Optimizing" when curve sequences have been optimized before importing to iPC.
Any manual operations on the curves after import will therefore issue a warning. If you ignore this warning, the optimized curve sequencing might be lost.
Move Job to Reference Point
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The lower left corner of the job will be placed in currently selected
Reference Point.
Any offset from (0,0) used in the
Input File is ignored.
Use this function to place the
Job correctly on your material.
Optimize, Standard
Standard Optimization is mainly used to optimize files used in a graphical workflow.
Connect Open Curves
Curve segments that are close to each other are connected.
Select Connect Open Curves to:
• Increase performance.
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• Improve cutting quality.
Specify d = Maximum Distance where curve connection is allowed.
Reject Small Curves
Small, freestanding curve elements are omitted.
Select Reject Small Curves to:
• Remove unwanted curves and stray points.
• Increase performance.
• Improve cutting quality.
Specify d = Maximum Size of a curve segment that can be omitted.
Avoid Overcuts i-cut Production Console
Lines will be cut and direction will be modified if the angle is above a specified limit.
This to avoid visible knife overcuts.
Set Curve Direction
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Specify an overall rule for curve execution direction.
Typical use:
Often, when milling, the left side of the path has a smoother surface compared to the right side.
Use this function to optimize the quality of your product.
Invert Curve Direction for Inside Curves
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Specify an overall rule for curve execution direction.
This is an extension to the
Set Curve Direction function, see above.
If the blue part is your product and you want a smooth surface outside and inside, you have to invert the curver direction for the inner curve.
Move Job to Reference Point
The lower left corner of the job will be placed in currently selected Reference Point.
Any offset from 0,0 used in the Input File is ignored.
Use this function to place the Job correctly on your material.
Optimize, Sample Making
Optimize for
Sample Making is normally used to achieve maximum cutting and creasing quality for
Corrugated and Folding Carton designs.
Please note that:
• Most
Sample Making operations will be applied on Layer Type Cut and Crease only.
• The relevance of this feature is dependant upon whether any optimization is performed during output from the CAD / Job Preparation software.
Features available in
Optimize for Sample Making are similar to optimizing features in ArtiosCAD from Esko.
Select parameters in the following
Categories:
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•
- general optimizing functions.
•
- functions to avoid tear in narrow slots.
•
- functions to avoid tear and overcut in corners.
•
- functions to improve performance during crease.
General
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Crease Cut Back
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Increased crease quality; avoid crease line outside wanted position.
d - distance to use when shortening the crease lines.
Add layer for second cross grain tool
A new Layer for Cross Grain Crease is created.
Adding a separate Layer allows for more flexible setup for crease along / across grain, as different tooling.
Cut Across Gaps
Increased performance.
Connect Open Curves
Curve segments that are close to each other are connected.
Select Connect Open Curves to:
• Increase performance.
• Improve cutting quality.
Specify d = Maximum Distance where curve connection is allowed.
Reject Small Curves
Small, freestanding curve elements are omitted.
Select
Reject Small Curves to:
• Remove unwanted curves and stray points.
• Increase performance.
• Improve cutting quality.
Specify d = Maximum Size of a curve segment that can be omitted.
Move Job to Reference Point i-cut Production Console
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The lower left corner of the job will be placed in currently selected
Reference Point.
Any offset from 0,0 used in the
Input File is ignored.
Use this function to place the
Job correctly on your material.
Round Slots
Round Slot Method, Continous Cut
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Risk for material tear.
d -
Tear Distance. The maximum distance where the Round Slot Method will work.
a -
Tear Angle. The maximum angle where the Round Slot Method will work.
Round Slot Method, Reverse Last Line
Risk for material tear is reduced.
Round Slot Method, Cut "Short" Line Last
Risk for material tear is reduced.
Overcut & Corners
Reverse at T-junctions i-cut Production Console
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Risk for material tear is reduced.
Split Lines connection Corners
Improve cutting quality in corners.
Automatically Round Corners
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Improve cutting quality in corners.
r - Radius. Corner radius.
L - Length of adjacent line segments. This function will work on corners where L is above specified value.
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Over-Crease
Maximum Length of Cut to Over-crease
A crease line will continue on top of a cut line.
Increased performance.
L - Maximum length of line element where this function will work.
Maximum Gap to Over-crease
A crease line will continue across a gap.
Increased performance.
L - Maximum length of gap where this function will work.
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10.1.8 Move Job to Reference Point
Menu Bar->Job->Move Job to Reference Point
Move Job to Reference Point i-cut Production Console
The lower left corner of the Job will be placed in currently selected Reference Point + Offset, both defined in
Production Setup.
Any offset from 0,0 used in the
Input File is ignored.
Use this function to place the
Job correctly on your material.
10.1.9 Move Open Curves to Separate Layer
Menu Bar->Job->Move Open Curves to Separate Layer
Some functions, as Wash Out using the Milling Tool, requires Closed Curves in order to operate properly.
Use this function to separate Open Curves from Closed Curves.
10.2 Curve Modifications
Curve Modifications are carried out on Selected Curve(s) in a Opened Job.
10.2.1 Select a Curve
Select one Curve
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Using the Mouse Pointer, select the curve you want to modify.
The Selected Curve is highlighted.
Select Multiple Curves
1) While Ctrl is active, use the Mouse Pointer to select the curves you want to modify.
2) Use the Mouse Pointer to draw a rectangle around wanted curves.
The Selected Curves are highlighted.
10.2.2 Move...
Menu Bar->Curves->Move...
Ctrl+M
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The indicated direction refers to the selected Layers View / Production View
Orientation.
If standard view is selected, this is the +X direction.
If standard view is selected, this is the +Y direction.
Select between Distance or Position:
Distance
Specify the distance to move the Selected Curve(s).
Position
Specify the new coordinates (X and Y) for the Selected Curve(s).
Anchor
Select
Anchor Point for the new coordinates (X and Y).
Center of Curve(s)
The coordinates specified are relative to the center of the Selected Curve(s):
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Lower left of Curve(s)
The coordinates specified are relative to the lower left corner of the Selected Curve(s):
Keep Original
The original,
Selected curve(s) are kept unchanged. A copy of the Selected curve(s) is made, ready to be moved:
10.2.3 Jog Curves
Menu Bar->Curves->Jog Curves...
Alt + Left, Alt + Right, Alt + Up, Alt + Down
Use
Keyboard Arrows to move the Selected Curve(s):
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10.2.4 Scale Curve
Menu Bar->Curves->Scale...
Ctrl+T i-cut Production Console
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Scale by Factor or Size:
Scale
Specify a scale factor to use when scaling the Selected Curve(s).
Size
Specify the new, overall size for the Selected Curve(s).
Maintain Aspect Ratio
When checked, the X/Y relationship of the original curves is kept.
Extend from Center of Curve(s)
Scale is carried out relative to the center of the Selected Curve(s): i-cut Production Console
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Extend from Lower Left of Curve(s)
Scale is carried out relative to the lower left corner of the Selected Curve(s):
Keep Original
The original, Selected Curve(s) are kept unchanged.
A copy of the Selected Curve(s) is made, ready to be scaled.
10.2.5 Mirror Curve
Menu Bar->Curves->Mirror...
Ctrl+Shift+M
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Mirrors/flips the Selected Curve(s) according to the selected options.
Curves may be mirrored
Vertically or Horizontally.
Vertical (up/down)
Specify vertical mirroring.
Horizontal (left/right)
Specify horizontal mirroring.
Center of Selected Curve(s)
Selected mirroring is carried out around the center of the Selected Curve(s):
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Center of All Curve(s)
Selected mirroring is carried out around the center of the All Curve(s):
Center of Work Area
Selected mirroring is carried out around the center of actual
Work Area:
Keep Original
The original, Selected Curve(s) are kept unchanged.
A copy of the Selected Curve(s) is made, ready to be mirrored.
10.2.6 Rotate Curve
Menu Bar->Curves->Rotate...
Ctrl+Shift+R i-cut Production Console
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Note: Rotataing curves or the entire job will not change the flute/grain direction of the job.
However, if you want to change the flute/grain direction, this can be done from Menu Bar->Job-
>Rotate 90 o
CW or CCW.
Clockwise/Counter Clockwise
Specify rotation direction.
Center of Selected Curve(s)
Rotation is carried out around center of
Selected Curve(s):
Center of All Curve(s)
Rotation is carried out around center of All Curve(s):
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Center of Work Area
Rotation is carried out around center of Work Area:
Keep Original
The original, Selected Curve(s) are kept unchanged. A copy of the Selected Curve(s) is made, ready to be rotated.
10.2.7 Merge Curves
Menu Bar->Curves->Merge...
Multiple overlapping curves can be combined into a single continuous curve using the Merge Curves feature.
This can be useful in creating a single shape from multiple objects such as overlapping letter shapes.
Replace Existing Curves
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The new curve(s) replaces existing curves: i-cut Production Console
Generate new Layer
The new curve(s) are placed in a new Layer.
Specify the Name of the new Layer.
10.2.8 Invert Curve Direction
Menu Bar->Curves->Invert Curve Direction
Ctrl+Shift+I
The execution direction for the Selected Curve(s) is inverted.
This function is useful in combination with other
Edit features like Split Curve to optimize cutting directions.
10.2.9 Lead-in/Lead-out
Menu Bar->Curves->Lead-in/Lead-out
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10.2.10 Tool Offset
Menu Bar->Curves->Tool Offset...
Tool Offset
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Tool Offset can be used to achieve correct size of the final product when milling.
Please note that normally, the compensation for
Milling Bit diameter is done with the Layer parameters
Tool Offset and Tool Diameter.
The main reason for using this
Edit function is to keep the Layer Offset values for later use.
Can also be used for e.g. adding a
Cut Layer with a certain offset outside a Kiss Cut layer.
Tool Diameter
Specify the diameter of the tool to use. The offset is set to half the diameter.
Where
Specify if the tool should be Outside or Inside the Closed Curve.
Wash Out. See below.
Wash Out Small Curves
Wash Out is a function to mill the entire area of a Closed Curve into chips. Useful as small pieces of waste may block the suction system..
Use this function to wash out all Closed Curves smaller than the Treshold value.
For more information, see below.
Direction
Specify the execution direction for the tool.
Replace Existing Curve(s)
The new curve(s) replaces existing curve(s):
Generate new Layer
The new curve(s) are placed in a new Layer.
Specify the
Name of the new Layer.
Wash Out
Menu Bar->Curves->Tool Offset->Where->Wash Out
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Wash Out is a function to mill the entire area of a Closed Curve.
Use this function to wash out the
Selected Curve.
10.2.11 Optimize Shape
Menu Bar->Curves->Optimize Shape...
Optimizing improves the cutting performance of curves by re-drawing them to a specified tolerance as lines and arcs.
Curves are automatically optimized when producing, but the
Optimize Curves feature is available for optimization of curves before production occurs, and provides greater control over the optimization of your curves.
Tolerance
Curves are automatically optimized using the specified Tolerance.
A low value will maintain the quality of the Input File.
A high value will increase performance, but the cutting quality might be reduced, depending upon the material used.
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Break Long Lines
This function divides a (long) line into line segments with specified length.
One example:
You are about to cut a big rectangle in a flexible material, with a high demand for Print to Cut alignment.
By compensation to the corners of the rectangle only, the result is not optimal, despite a high number of Registration Marks.
Shorter lines allows for more accurate Print to Cut alignment.
Note: Break Long Lines can be applied for all jobs from Menu Bar->Edit->Options->Production.
Make Sharp Corners
Rounded Corners with specified Radius are converted to Sharp Corners.
Make Rounded Corners
Sharp Corners are converted to Rounded Corners with specified Radius.
Replace Existing Curves
The new curve(s) replaces existing curves:
Generate new Layer
The new curve(s) are placed in a new Layer.
Specify the Name of the new Layer.
10.2.12 Remove Curves
Menu Bar->Curves->Remove Curves...
Del
Remove Selected Curve.
Confirm to complete:
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10.3 Curve Segment Modifications
10.3.1 Select a Curve Segment
Enter Edit Point Mode
Select Curve Segment
Select Curve Segment using the Mouse Pointer:
Toolbar->Edit Points
Menu Bar->Curves->Edit Point
Edit Curve Segment Menu
While pointing at the Curve Segment, press the Right Mouse Button.
The Edit Curve Segment Menu appears:
•
•
•
•
•
•
10.3.2 Add Corner
Selected Curve Segment->Right Mouse Button Menu->Add Corner
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Add a Corner Point in Current Position.
Current Position - using the Mouse Pointer, point to a position on the Selected Curve.
10.3.3 Add Arc
Selected Curve Segment->Right Mouse Button Menu->Add Arc
Add an
Arc Point in Current Position.
Current Position - using the Mouse Pointer, point to a position on the Selected Curve.
10.3.4 Add Bezier
Selected Curve Segment->Right Mouse Button Menu->Add Bezier
Add a
Bezier Point in Current Position.
Current Position - using the Mouse Pointer, point to a position on the Selected Curve.
10.3.5 Split Curve
Selected Curve Segment->Right Mouse Button Menu->Split Curve
Selected Curve Point->Right Mouse Button Menu->Split Curve
Remove Curve Segment
Remove the
Curve Segment currently pointed at.
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Gap
A Gap with length Gap Size is inserted in Current Position.
Current Position - using the Mouse Pointer, point to a position on the Selected Curve.
10.3.6 Close Curve
Selected Curve Segment->Right Mouse Button Menu->Close Curve
Selected Curve Point->Right Mouse Button Menu->Close Curve
The
Selected Open Curve is closed.
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10.3.7 Add Regmark
Selected Curve Segment->Right Mouse Button Menu->Add Regmark
Selected Curve Point->Right Mouse Button Menu->Add Regmark
Layers View / Production View->Right Mouse Button Menu->Add Regmark
A new Registration Mark will be created in the Mouse Pointer position:
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Position X and Y
Specify the coordinates for the new Registration Mark.
Entering values here will override the Mouse Pointer position.
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Center/Lower Left
Specify if the coordinates are relative to the center or the lower left corner of the Job.
Size
Specify the size of the new Registration Mark.
Layer
Specify the Layer for the new curve.
The Regmark Layer is default.
10.4 Curve Point Modifications
10.4.1 Select a Point
Enter Edit Point Mode
Toolbar->Edit Points
Menu Bar->Curves->Edit Point
Select Curve Point
Select
Curve Point using theMouse Pointer:
Edit Curve Point menu
While pointing at the Curve Point, press the Right Mouse Button.
The Edit Curve Point menu appears:
•
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•
•
•
•
•
•
•
10.4.2 Edit Point
Selected Point->Right Mouse Button Menu->Edit Point
Move
Selected Point to a new position.
X/Y
Specify the coordinates for the new position.
Type
Specify the corner type:
• Corner
•
Arc - the new point is a point on an arc
• Bezier - the new point is a point on a Bezier curve
•
True Type
• Bow
• Tangent
10.4.3 Remove Point
Selected Point->Right Mouse Button Menu->Remove Point
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The Selected Point is deleted.
10.4.4 Smooth
Selected Point->Right Mouse Button Menu->Smooth i-cut Production Console
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10.4.5 Add Regmark
Selected Curve Segment->Right Mouse Button Menu->Add Regmark
Selected Curve Point->Right Mouse Button Menu->Add Regmark
Layers View / Production View->Right Mouse Button Menu->Add Regmark
A new
Registration Mark will be created in the Mouse Pointer position:
Position X and Y
Specify the coordinates for the new
Registration Mark.
Entering values here will override the
Mouse Pointer position.
Center/Lower Left
Specify if the coordinates are relative to the center or the lower left corner of the Job.
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Size
Specify the size of the new Registration Mark.
Layer
Specify the Layer for the new curve.
The Regmark Layer is default.
10.4.6 Use as Start Point
Selected Point->Right Mouse Button Menu->Use as Start Point
The
Selected Point is used as Start Point:
10.4.7 Add Lead-in/Lead-out
Selected Point->Right Mouse Button Menu->Add Lead-in/Lead-out
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10.4.8 Split Curve
Selected Curve Segment->Right Mouse Button Menu->Split Curve
Selected Curve Point->Right Mouse Button Menu->Split Curve
Remove Curve Segment
Remove the Curve Segment currently pointed at.
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Gap
A Gap with length Gap Size is inserted in Current Position.
Current Position - using the Mouse Pointer, point to a position on the Selected Curve.
10.4.9 Close Curve
Selected Curve Segment->Right Mouse Button Menu->Close Curve
Selected Curve Point->Right Mouse Button Menu->Close Curve
The
Selected Open Curve is closed.
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10.5 Add new Geometry
Layers View / Production View->Right Mouse Button Menu
The following menu items are available:
•
•
•
•
•
10.5.1 Add Regmark
Selected Curve Segment->Right Mouse Button Menu->Add Regmark
Selected Curve Point->Right Mouse Button Menu->Add Regmark
Layers View / Production View->Right Mouse Button Menu->Add Regmark
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A new Registration Mark will be created in the Mouse Pointer position: i-cut Production Console
Position X and Y
Specify the coordinates for the new Registration Mark.
Entering values here will override the Mouse Pointer position.
Center/Lower Left
Specify if the coordinates are relative to the center or the lower left corner of the Job.
Size
Specify the size of the new
Registration Mark.
Layer
Specify the Layer for the new curve.
The Regmark Layer is default.
10.5.2 Add Square
Layers View / Production View->Right Mouse Button Menu->Add Square
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Add a Square in Mouse Pointer Position.
Position X and Y
Specify the coordinates for the new Square.
Entering values here will override the Mouse Pointer position.
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Center/Lower Left
Specify if the coordinates are relative to the
Center or the Lower Left Corner of theJob.
Size
Specify the size of the Square.
Layer
Specify the Layer for the new curve.
10.5.3 Add Circle
Layers View / Production View->Right Mouse Button Menu->Add Circle
Add a
Circle in Mouse Pointer Position.
Position X and Y
Specify the coordinates for the new Circle.
Entering values here will override the Mouse Pointer position.
Center/Lower Left
Specify if the coordinates are relative to the center or the lower left corner of the Job.
Size
Specify the size (diameter) of the new
Circle.
Layer
Specify the Layer for the new curve.
10.5.4 Add Ellipse
Layers View / Production View->Right Mouse Button Menu->Add Ellipse
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Add an
Ellipse in Mouse Pointer Position.
Position X and Y
Specify the coordinates for the new
Ellipse.
Entering values here will override the
Mouse Pointer position.
Center/Lower Left
Specify if the coordinates are relative to the center or the lower left corner of the
Job.
Size
Specify the size (X/Y) of the new
Ellipse.
Layer
Specify the
Layer for the new curve.
10.5.5 Add Rectangle
Layers View / Production View->Right Mouse Button Menu->Add Rectangle
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Add a Rectangle in Mouse Pointer Position.
Position X and Y
Specify the coordinates for the new Rectangle.
Entering values here will override the Mouse Pointer position.
Center/Lower Left
Specify if the coordinates are relative to the center or the lower left corner of the Job.
Size
Specify the size (X/Y) of the new Rectangle.
Layer
Specify the Layer for the new curve.
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11. Job Alternatives, Advanced
11.1 Step and Repeat
Opened Job->Production Setup->Step and Repeat i-cut Production Console
Use Step and Repeat when you want more than one copy of Opened Job:
11.2 Add Nested Layout
Menu Bar->File->Add Nested Layout...
Toolbar->Add Nested Layout...
Use
Add Nested Layout when you want to merge different designs together and treat these as one job.
Normally, this function is relevant for non-printed material only.
Note: This function is not fully implemented yet.
A separate
Nesting Window appears, where all Nesting functions are maintained:
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Available Jobs
This is My Jobs List as you know it from before, with the possibility to Add, Remove and Sort files in the list.
Used Jobs
This is a list of Files selected for Nesting, and the number of Copies currently specified.
Use the + and - buttons to modify number of copies.
Layout
.
Auto Nest
Not Implemented Yet.
Add to Nest
Add Selected File to Nested Layout.
For more information, go
.
11.2.1 Configure Layout
Nesting Window->Layout
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From this dialog, configure the overall rules for this Nested Layout.
When creating a new
Nested Layout, this dialog is the start point.
Board
From the drop down list, select actual Board
This function is not implemented yet.
Trim and Gap
Specify the Trim and Gap values:
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Stack in X/Y
Specify if the Nested Layout should start placing jobs along X or Y.
Allow Rotation
Specify if Rotation is allowed.
180 - the only Rotation Angle allowed.
90 - the only Rotation Angle allowed.
Free - You can specify Rotation Angle to use.
Snap
Specify a Snap Distance.
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If two jobs are moved closer to each other than the Snap Distance, they will be moved together to use one common line.
11.2.2 Create Nested Layout
Double-click a file in the My Jobs List.
Nesting Window->Add to Nest
Start creating a new Nested Layout by adding files to the Layout using the above commands.
When files are loaded and placed as wanted, press OK to save the Nested Layout.
The Nested Layout can be re-opened for later edit.
The new Nested Layout will be added to My Jobs List, ready to be handled in the same way as any other file.
That means you can add Nested Layouts into new Nested Layouts.
By the above commands, the Copy dialog is invoked.
Layout is available in two ways, by Copies or Step and Repeat:
Copies
Specify Number of Copies.
The copies are distributed according to the rules in Layout Configuration.
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Step and Repeat
Specify how many Copies you want along X and Y.
11.2.3 Edit Nested Layout i-cut Production Console
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Select a Copy for Edit
Use the Mouse Pointer to select a copy for edit.
The Selected Copy is surrounded by a frame.
Edit a Selected Copy
Move
With the Mouse Pointer, point inside the Selected Copy.
Keep left Mouse Button down and move the Selected Copy to wanted position.
Release the button.
Delete
Right-click inside the Selected Copy.
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From the menu, select
Delete.
Add Copy
Right-click inside the Selected Copy.
From the menu, select
Add Copy.
Number of Copies...
Right-click inside the Selected Copy.
From the menu, select
Number of Copies...
The Copy dialog is opened.
11.3 Jobs Longer than Table
If your cutting device is equipped with an automated conveying system, you may be able produce jobs that are larger than your cutting table.
iPC supports production of jobs longer than the table by dividing the job into multiple sections and producing those sections automatically.
This function is enabled, ready to execute as soon as a job longer than the table is processed.
11.4 Jobs with Bar Codes
Menu Bar->File->Open via Barcode
The following rules applies:
• Currently, using Bar Codes for automatic production is not available.
• QR and Data Matrix codes are supported.
• The function is available for i-Camera.
Workflow
The sheet of material is placed on the table top.
After invoking the
Jobs with Bar Codes function, you enter a wizard.
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You are asked for
• A folder name; where the Input files are located.
• The Import Preset to use.
• Press Start.
• By jog, move camera in a position where the
Bar Code is visible inside the camera picture.
•
• Press Accept to use the Bar Code and continue.
• The Bar Code is red, and the corresponding
Input File is opened.
• The Job is ready for production.
• Press Start to continue.
• The Job is completed
•
•
• Press Skip to ignore this Bar Code.
• The Input File folder name is remembered from one job to another.
• The Bar Code location is remembered from one job to another.
11.5 Job including Reverse Operation
Menu Bar->Advanced->Configure Tools
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Menu Bar->Layer->Edit Layer...
Opened Job->Layers Tab->Edit Layer
Workflow
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Step 1 - the sheet is aligned towards the
Right
Ruler.
Reverse Operations are completed.
Step 2 - the sheet is aligned towards the
Left
Ruler.
The rest of the job is completed.
A typical use of Reverse Operation is when you want to add a Crease line on the front side of a material that you normally prepare from the rear side.
This function requires that the table is equipped with Left and Right Rulers.
Note: Reverse Operation is not available on machines with conveyor belt.
Reverse Operations in combination with Step and Repeat
For each copy defined by
Step and Repeat, you have to move the sheet; first against the Right
Ruler, then against the Left Ruler:
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11.6 Stop at Tool Select
Menu Bar->Advanced->Configure Tools
Use this function to stop execution before the actual Layer is executed.
One example of use is if you want to change a
Milling Bit in the middle of a job.
11.7 Multi-pass Depth
Multi-pass Depth is available for the following tools:
• Crease tools
• Knife tools
• Milling tools
General Tool Configuration
Menu Bar->Advanced->Configure Tools
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Tool Configuration for Opened Job
Opened Job->Layers Tab->Edit Layer
Menu Bar->Layer->Edit Layer...
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Milling and Multi-pass is described in a separate
General
Multi-pass Depth
Specify the maximum depth to be processed in each pass.
Measure / Material Thickness
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Specify if the
Material Thickness should be taken from the Material Thickness measurement performed at the beginning of the job.
If not, specify the thickness.
Material Thickness is used when calculating the depth of each pass.
Web Thickness
Web Thickness is not relevant for Crease and Knife cutting operations.
Milling and Multi-pass is described in a separate
.
Finishing Pass Offset
Finishing Pass is not relevant for Crease and Knife cutting operations.
Milling and Multi-pass is described in a separate
.
11.8 Milling functions
Opened Job->Layers Tab->Edit Layer
Menu Bar->Layer->Edit Layer...
General
All settings are maintained from Edit Layer dialog.
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Layer Type
Layer type
Cut is used for milling.
Tool
Select the
Milling Tool available.
Stop at Tool Select
Stop at Tool Select will make the machine stop before the execution of the actual
Layer is started.
The text entered in the Stop at Tool Select field will be displayed.
Use this function in jobs with multiple milling operations requiring different milling bits.
Use the text field to describe the new Milling
Bit to be entered.
Spindle RPM
Specify RPM.
Tool Offset
Specify if the
Milling Bit should be inside or outside the closed curve, or in the center of the line.
For Closed Curves, we also have the Wash Out function available.
Direction
Specify the milling direction around a
Closed Curve.
This setting has huge impact on the finished product quality.
Note: This function will override the original direction of the curve.
Tool diameter
Specify the Milling Bit diameter.
All Closed Curves will be offset half the value, outside or inside, dependant upon Tool Offset selection.
Wash Out Small Curves
Use this function to Wash Out all Closed Curves smaller than the Treshold value.
Multi-pass depth
Specify the maximum depth to be milled in each pass.
Recommendation: This value should be limited to 1 - 1.5 times the Milling Bit diameter.
Measure / Material Thickness
Specify if the material thickness should be taken from the material thickness measurement performed at the beginning of the job.
If not, specify the thickness.
Material thickness is used when calculating the depth of each pass.
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Web Thickness
When producing a job with multiple passes, specifying a
Web Thickness offsets the depths of all passes so that only a thin amount of material is left for an additional final pass.
The vacuum hold-down strength of all cutting devices have limitations, and small parts may shift on the cutting surface when they are routed.
The result is an undesired cut on the edge of the part where the
Milling Bit made contact during the shift.
This effect is eliminated or greatly reduced using Web Thickness.
When the
Milling Bit has less material to cut on the final pass, there is less chance of the part moving when the cut is completed because there is less force applied to the part by the
Milling Bit.
Finishing Pass Offset
Spesify the offset to be used for the last finishing pass.
Drill holes
Select this option to drill holes.
Multi pass milling
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1. pass 2. pass 3. pass - mill through and clean the path ( Web Thickness).
Multi-pass Milling is required if you want to mill through a material where the thickness is bigger than 1 - 1.5 times the
Milling Bit diameter.
Finishing Pass Milling
A
Finishing Pass is the last pass of a multi-pass production.
This pass is slightly offset, or contracted, from the other passes.
The result is a final pass that shaves the entire edge of the part; removing any evidence of the multi-pass production and producing a smooth edge.
iPC will automatically increase the
Tool Offset to compensate for the Finishing Pass and produce the curves at the intended size.
Wash Out
Drill holes
11.9 MultiZone Production
11.9.1 Introduction i-cut Production Console
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Use Layer Type: Wash Out
Wash Out is a function to mill the entire area of a
Closed Curve.
Use this function to wash out the Closed
Curves in the Layer.
Use
Layer Type: Drill
When you specify that a
Layer should drill holes, holes will be drilled in the center of
Closed
Curves.
A typical example is shown at left.
Geometry (circles) will be converted into holes and drilled.
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Concept
For
MultiZone Production, the Cutting Table
Work Area is separated into two or more
Working Zones.
Each
Working Zone correspond to one or more
Vacuum Zones on the Cutting Table.
Thus, the number of
Working Zones available depends upon the acual machine model.
For more information, see
User Manual for the actual machine.
To explain the function, we use a machine with two
Working Zones (1 and 2).
When a Job is properly prepared, a simple MultiZone Production workflow could be described as:
1. You place one sheet of material in Working Zone 1.
2. You start the Job.
3. While the Job in Working Zone 1 is processed, you prepare Working Zone 2 with a sheet of material.
4. When processing of Working Zone 1 is completed, the machine automatically start processing the Job in Working Zone 2 if you have marked Working Zone 2 as Ready. If not, machine will stop in the defined Parking Position.
5. You remove the processed material from Working Zone 1 and load a new sheet of material.
6. The process repeats.
Vacuum for the different Working Zones is switched on and off automatically, as an integrated part of the process.
How to initialize MultiZone Production
Opened Job->Production Setup
MultiZone Production is available by:
• Selecting
MultiZone Production Table
Preset (1).
• Select a suitable
Vacuum Zones configuration (2).
• Specify
Number of Copies > 1 (3)
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11.9.2 User Interface
During MultiZone Production, the Layer View /
Production View window is separated into
Working Zones that corresponds to the zones on the
Cutting Table.
In the illustration, you see Working Zone 1 and
2.
On top of each zone, there is a Status Bar (3).
From the
Status Bar, you read the processing status and you press the bar to go from one state to another.
Status Bar functions
Producing
The production in this
Working Zone is on-going.
The icon shows the live progress.
Waiting for Operator (Replacing Material)
This state is set when the production is finished in one Working Zone and this
Working Zone is not ready for production.
Remove processed material from the Working Zone.
Enter new material into the Working Zone.
Press the Status Bar button to enter the Ready to Produce state.
Note: The traverse cannot move over this zone, unless the user pressed the
Status Bar button to enter the Ready to Produce state.
Ready to Produce
Processed material is removed from the Working Zone and new material is in place.
You have pressed the
Status Bar button to enter the Ready to Produce state.
Note: You can press this button again to go back to the
Waiting for Operator state.
Produced
This state is set when the production is finished and another Working Zone is not ready for production.
When the Working Zone is ready, press Start to continue.
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11.9.3 Workflow
Workflow
i-cut Production Console
1 - Prepare for the Job.
In iPC, the prepared Job is displayed (1).
On the Cutting Table (2), place a sheet of material in Working Zone 1.
Use adhesive tape to mark the position of the sheet (3).
The tape position will be the reference for the next sheet produced on this zone
Vacuum Zones
By default, all Vacuum Zones connected to a
Working Zone are selecteted.
To achieve proper material fixture, configure the Vacuum Zones to be optimal for the actual job.
Alternatively, use
.
2 - Press Start.
Working Zone 1 enters Producing state.
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3 - Load material into Working Zone 2.
Use adhesive tape to mark the position of the sheet (1).
The tape position will be the reference for the next sheet produced on this zone
In iPC, press the Status Bar button to enter the Ready to Produce state in Working Zone
2.
4 - Job finished, Working Zone 1.
Job in Working Zone 2 starts automatically.
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5 - Replace material, Working Zone 1.
When ready, press the
Status Bar button to enter the
Ready to Produce state in Working
Zone 1.
6 - Working Zone 1 Ready to Produce.
Job in Working Zone 2 continues until completed.
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7 - Working Zone 2 completed.
Job in Working Zone 1 starts automatically.
Replace material in Working Zone 2.
The process repeats until the specified
Number of Copies are completed.
11.9.4 Registration
Job has Registration Marks
Use
MultiZone Production in combination with any of the Registration Types available.
Job without Registration Marks
Use MultiZone Production in combination with Edge Recognition.
This workflow is aimed for unprinted material.
In this workflow, we allow to define the sheet position for the first production on each zone. Once that is done, the production will continue without registering the sheet edges.
Opened Job->Production Setup->Registration->Register First Table only.
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11.9.5 More Zones i-cut Production Console
Depending upon the actual Cutting Table model, we can have 2, 3 or 4
Working Zones.
• Instead of defining the sheet position on 2 zones, this should be done for all zones.
• Once the sheet positions are known, the user can replace sheets on the Working Zone that is busy producing and press the corresponding Status Bar to tell that the working zone is ready to continue production.
• If the user replace the sheets in time the production will continue smoothly.
• If the user can not replace the sheets in time the production will stop and the user will be asked to replace the material.
Safety Rules
In the situation above, Working Zone 1 and 2 are ready to continue, while Working Zone 3 is waiting for material replacement.
When Working Zone 4 completes, the normal workflow will be to go to the next Working Zone that is ready and continue processing there.
But, in this case, the traverse will pass a Working Zone where material replacement is supposed to take place.
Execution will stop.
The operator has to ensure it is safe to continue before Start is pressed.
11.9.6 Rotated Table View
In case the Layers View / Production View is rotated 90 o
, the User Interface looks like this:
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12. Direct Commands
Direct Commands Menu
Menu Bar->Machine->Direct Commands i-cut Production Console
Use this menu to select functions for immediate execution on the Cutting Table.
Each menu item is configurable, using the Edit Commands... function:
Edit Commands...
Menu Bar->Machine->Direct Commands->Edit Commands...
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Menu Text 1
Specify the text that describes Command 1.
This text will be displayed in the Direct Commands Menu, Line 1.
Command 1
Specify the command to be executed when Line 1 (Ctrl+1) is selected in the Direct Commands
Menu.
For a list of available commands,
You can edit the command directly or add a command using the + function.
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Menu Text 2-4, Commands 2-4
Description similar to Menu Text 1 and Command 1.
.
12.1 iPC Commands
Use iPC Commands to prepare:
•
Conveyer belt Speed and Acceleration
(%SSA)
Syntax: %SSA <speed> <acceleration>.
Command to limit belt speed and acceleration.
Values are percentage of maximum.
Sheet Feed (%SHF )
Syntax: %SHF <distance> <start position>
Command to move the conveyer belt the specified distance. Start position is optional.
Value specified in 1/1000 mm.
i-cut Delay (I-SD)
Syntax: I-SD <time>;
Execution is delayed <time> msec.
Sheet Feeder Communication On (I-FM 1)
Syntax: I-FM 1;
Sheet feeder communication enabled.
i-cut Message (I-MS)
Syntax: I-MS <message>.
Dispaly a <message> to the Operator.
i-cut Park (I-PK)
Syntax: I-PK.
Move to
Park Position.
Reference Point selection(%SRE)
Syntax: %SRE<1>/<X>.
Switches between main fixed reference point
(1) and panel defined reference point (X)
Sheet Feeder Communication Off (I-FM 0)
Syntax: I-FM 0;
Sheet feeder communication disabled.
Vacuum pump, start and stop of (%PMP)
Syntax: %PMP <on/off>.
Command to turn the vacuum pump on and off.
Vacuum suction direction control (%SUC)
Syntax: %SUC<on/off>.
Switches between suction (on) and Quick
Release / Blow Back (off)
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13. Backup and Restore
After your system has been fully configured, you should back it up using the Backup and Restore system.
Performing a backup will save all of iPC's essential parameters into a number of files.
If your system stops performing properly or you accidentally alter your configuration, you can easily restore all settings to their exact state as when the backup was performed. Backups may be performed either manually or automatically.
Please note:
• iPC backup stores all iPC configuration settings to a number of files on the file system.
• Backup of the file system is the responsibility of the customer.
For information about how to configure an automatic backup sequence, see
13.1 Backup System Parameters
Manual Backup of System Parameters
Menu Bar->Advanced->Backup Configuration...
Each time
Manual Backup is invoked, you enter a File Save dialog.
Specify a proper file name and click Save.
Use this function to backup your system both before and after performing upgrades.
13.2 Restore System Parameters
Restore System Parameters
Menu Bar->Advanced->Restore Configuration...
Each time Restore is invoked, you enter a File Open dialog.
Select the file you would like to restore and click Open.
We strongly recommend you always backup your system manually before performing a restore.
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13.3 Backup Cutting Key
Menu Bar->Advanced->Cutting Keys->Backup...
Use this function to complete a manual backup of the complete set of Cutting Keys.
You are asked for a destination folder and file name.
Scheduled backups will follow the selected sequence, independent from any manual backup.
13.4 Restore Cutting Key
Menu Bar->Advanced->Cutting Keys->Restore...
Use this function to restore the complete set of Cutting Keys.
.
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14. iPC Configurations
The iPC Configuration setting is a set of options specifying the general behaviour of the system.
After first installation, you should go through each option in order to ensure proper setting.
14.1 Layers View / Production View Orientation
Menu Bar->View->Layers View / Production View Orientation
Select viewpoint for Layers View / Production View.
Alternatives:
• 0 o
• 90 o
• 180 o
• 270 o
Viewpoint and Operator Panel position should be co-ordinated, in order to get correct Jog
Direction.
14.2 General
Menu Bar->Edit->Options...->General
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Machine Type
The Machine Type connected is displayed.
Work Area Length:
The measured length of the Work Area.
Work Area Width:
The measured width of the
Work Area.
Table to Feeder Distance
This value, which is relevant only if a
Sheet Feeder is connected, affects the Feed to front of table option in the Production Setup.
The sum of the Table to Feeder Distance and Width parameter defines the feed length required to feed a sheet of material to the front of your device's work area.
Units
Select
Units to be used in the User Interface (mm or inch).
Speed Units
Select Units to be used for speed in the User Interface (m/min or ips).
Import Units
Select Units to be used for File Import.
Units specified in the Input File will override this setting for that particular file.
Default Import Preset
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Select Default Import Preset to be used for File Import.
Ask for confirmation when creating jobs with the Default Import Preset
When enabled, you will be asked for confirmation each time a file is imported using the Default
Import Preset.
Use this function to avoid unintended use of the Default Import Preset.
Show flute/grain direction
Show / hide the flute /grain direction symbol from the Properties Bar.
Show apply Cutting Key sort warning
Show / hide warning message after you Accept a Cutting Key.
Remove finished jobs from My Jobs
From the drop-down list, decide how to handle Finished Jobs:
Never = Never remove job from My Jobs List.
Always = Automatically remove Finished Jobs from My Jobs List on close.
Show Dialog = This dialog appear at close of a Finished Job:
14.3 Production
Menu Bar->Edit->Options...->Production
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14.3.1 Table Presets
General
Table Preset is a set of commands that is sent to the Cutting Table each time a Job is executed.
You select the
Production Setup->Material Handling
dialog.
By default, several Table Presets that are suitable for most production scenarios are installed.
More factory made Table Presets are available in the folder
Esko->i-cut Production Console->Production Options.
If needed, add these to existing presets using the Load function.
Note: Only Table Presets configured for current Machine Configuration can be installed.
Use these functions to maintain Table Presets:
Delete
Delete selected Table Preset.
Load...
Load
Table Preset from file.
14.3.2 Read Furthest Registration Mark First
Define Registration Mark read sequence:
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Un-checked
Normal sequence.
Checked
The sequence is:
1. Read the Registration Mark in the furthest X-position.
2. Read the rest of the Registration Marks using the normal sequence.
This function improves the calculation of placement and rotation of curves on large sheets, but it will increase the execution time.
14.3.3 Step X-axis before Y-axis
Define Step and Repeat priority:
Un-checked
The entire column (Y) will be executed first before moving to next column.
Checked
The entire row (X) will be executed first before moving to next row.
14.3.4 Break Long Lines
This function divides a (long) line into line segments with specified length.
By this, compensation is improved.
One example:
You are about to cut a big rectangle in a flexible material, with a high demand for
Print to Cut alignment.
By compensation to the corners of the rectangle only, the result is not optimal, despite a high number of Registration Marks.
Shorter lines allows for more accurate
Print to Cut alignment.
14.4 Feeder Connection
Menu Bar->Edit->Options...->Feeder Connection
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If necessary, provide relevant parameters.
To establish communication between iPC and your feeder, follow these instructions:
1. Connect the feeder to your computer using an available serial COM port, or USB-to-Serial adapter
2. From your Windows Device Manager, locate the COM port settings of the port to which the sheet feeder is connected.
3. Change the settings to: COM Port Number: As found in (2), Bits per second: 9600, Data bits: 8,
Parity: Odd, StopBits: 1, Flow control: None
4. In the Feeder Connection dialog, adjust the parameters to match the corresponding values in your Device Manager.
5. Enable iPC communication on your sheet feeder's touch screen interface.
6. Open your iPC Configuration window and verify that the Feeder option is presently available. If it is not, contact your iPC dealer to request a license upgrade.
14.5 Lead-in/Lead-out
Menu Bar->Edit->Options...->Lead-in/Lead-out
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The Lead-in/Lead-out feature is primarily used for routing.
Adding Lead-in/Lead-out to a curve opens and extends the curve dynamically at production time so that cutting begins and ends inside or outside the path.
This is important for routing because the initial plunge into, and final lift out of the material may produce cutting results which are inconsistent with the rest of the part.
For information about how to apply Lead-in and/or Lead-out, see:
1.
.
2.
In the Lead-in/Lead-out option dialog described here, specify default values to use when Lead-in and/or
Lead-out is applied.
The following parameters are available:
Outside
Lead-ins and Lead-outs are added to the outside of the curve(s) to which they are applied.
Inside
Lead-ins and Lead-outs are added to the inside of the curve(s) to which they are applied.
Depend on Tool
Both the inside or outside position and the radius of the
Lead-ins and Lead-outs depends upon the tool parameters in the Edit Layer dialog for the Layer(s) on which the intended curves reside.
Lead-in/Lead-out
Select whether
Lead-ins and/or Lead-outs will be applied.
Radius
The
Lead-ins and Lead-outs are always generated as absolute arcs, with the Radius defining the size. The Radius should be large enough to account for the diameter of the Milling Bit or laser beam.
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Show this dialog when applying Lead-in/Lead-out
When enabled, this dialog is displayed when the Lead-ins and Lead-outs are applied from the Edit
Curve and Edit Curve Point dialogs.
14.6 Backup
Menu Bar->Edit->Options...->Schedule Backup
Use this dialog to configure the automatic
Backup Sequence.
For System Backup, choose automatic backups to occur Daily, Weekly or Monthly.
.
14.7 Language
Menu Bar->Edit->Options...->Language
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Windows Default Language
The language displayed in the User Interface defaults to the Windows Operating System language.
Enforce Language
Select this option if:
1. Your current Windows language is not supported by iPC.
2. You prefer to select a different language.
Select the desired language from the corresponding drop-down list and click OK.
Restart iPC to activate the new language setting.
14.8 Reference Points
Menu Bar->Edit->Options...->Reference Points
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About Reference Points
To position a job on the table, Reference Points are used.
For the actual job, the selected Reference Point has co-ordinates X=0, Y=0.
14.8.1 Main Reference Point
The Main Reference Point (R) is a fixed Reference Point on the table.
You can select it from the list of
Reference Points in the dialog, but you can not modify or delete this Reference Point.
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14.8.2 User Defined Reference Points i-cut Production Console
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Create User Defined Reference Points
1. Click the New button to create a new User Defined Reference Point.
2. Enter the name of the reference point in the Name edit field.
3. Set the reference point position by: a. Enter X/Y - co-ordinates into the Position fields in the dialog.
The co-ordinates are relative to the Main Reference Point.
b. Click the Update button to set coordinates of the Reference Point in current Laser Position.
Click OK to activate the new Reference Point setting.
Delete a User Defined Reference Point
1. In the list of reference points, highlight the User Defined Reference Point you want to delete.
2. Click Delete.
Panel Reference Point
The
Panel Reference Point is a special version of User Defined Reference Points.
It is selected from the list of reference points in the dialog.
You can set the
Panel Reference Point in three different ways:
1. Enter X/Y - co-ordinates into the Position fields in the dialog.
The co-ordinates are relative to the Main Reference Point.
2. Click the Update button to set Panel Reference Point in current Laser Position.
3. Press the Set Reference Point button on Operators Panel.
Panel Reference Point is set to current Laser Position.
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Set Reference Point button on C-series
Set Reference Point button on XL, XN, XE, XP, V-series
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15. Machine Connection and
Configuration
i-cut Production Console
From
Windows Toolbar, invoke Machine Connection.
The following menu items are available:
•
•
•
•
•
Note: These functions covers basic system settings, normally done once.
To be maintained by Trained Personnel only.
15.1 Machine Configuration
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15.1.1 Hardware Configuration
Machine Connection->Machine Configuration->HW Configuration
2 Vacuum Pumps
Specify if this system is configured with 2
Vacuum Pumps.
Use Pumps for Blow Back
This system is configured with 2 Vacuum
Pumps and the pumps provides Blow Back.
Vacuum Setup
From this dialog, select the hardware vacuum configuration you have on your Cutting Table; number of vacuum sections.
Rulers Mounted
Specify if this system has
Cutting Table
Rulers mounted.
Operator Panel
Specify Operator Panel position.
This information will define Jog Direction for the jog buttons on the Operator Panel.
Conveyor
Specify if this system has
Conveyor Belt.
Camera Setup
Enter the Camera Setup dialog.
For more information, go
Router Setup
Enter the
Router Setup dialog.
For more information about these settings, see
User Manual for the Cutting Table.
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15.1.2 Setup
Machine Connection->Machine Configuration->Setup i-cut Production Console
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Vacuum/Blow Back
Specify installed
Vacuum/Blow Back solution.
• Standard blowback using fan
Blow Back is provided by a separate fan.
• Vacuum based blowback
Blow Back is provided by the Vacuum pump
Jog Speed
Specify low and high Jog Speed as a percent of maximum speed.
Incremental Jog
Specify the Step Size for low and high Incremental Jog
Split Sheet Feed
Normally, material feed is carried out as one continous movement.
Select this option to divide the material feed into two separate movements.
Useful to avoid unwanted safety breaks for certain material sizes.
Sheet Feed Correction
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Add a correction value.
A positive value will increase the movement.
Conveyor Speed
Specify Conveyor Speed as a percent of maximum allowed speed.
For optimal feed operation, some materials requires a reduced conveyor speed.
Conveyor Acceleration
Specify Conveyor Acceleration as a percent of maximum allowed acceleration.
For optimal feed operation, some materials requires a reduced conveyor acceleration.
Tool height calibration mode
Select calibration mode:
• Manual adjustment - use the manual procedure for tool height calibration.
• Automatic measurement - use X-pad for tool height calibration
Note: this choice is relevant on machines with X-pad only.
Default
All parameters are set to factory default.
For more information about these settings, see
User Manual for the Cutting Table.
15.1.3 Installation
Machine Connection->Machine Configuration->Installation
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Set Main Reference Position
Invoke the Set Reference Point wizard.
Follow wizard instructions.
Note: Complete this function for all Tool Holders.
Register Table Size
Invoke the Register Table Size wizard.
Follow wizard instructions.
Adjust X1 to X2 angle
Invoke the Adjust X1 to X2 angle wizard.
Follow wizard instructions.
Set Ruler Position
Invoke the Set Ruler Position wizard.
Follow wizard instructions.
Map Table Top Surface
Invoke the Map Table Top Surface wizard.
Execute on top of the Vacuum Table, no Cutting Underlay or Conveyor Belt.
Follow wizard instructions.
Table Top Reference
Update table top level measurement in current Laser Pointer position.
Measure on top of cutting underlay; no material.
Calibrate Measuring Pad
Invoke the Calibrate Measuring Pad wizard.
Follow wizard instructions.
For more information about these settings, see User Manual for the Cutting Table.
15.2 Tool Configuration
Machine Connection->Tool Configuration
218
Identified Tools
The tools currently mounted on the Cutting Table are displayed.
Select a Tool
By the radio buttons, select the Tool to update.
Identify Tools
Complete a
Tool identification sequence.
15.2.1 Adjust Active Tool i-cut Production Console
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General
Tool adjustment is carried out using wizards.
All tools need to be adjusted in the Tool holder position they will be used.
We recommend to use a sheet of quality carton or corrugated to perform these wizards.
About adjustments
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Tool Height
The tool tip should touch the surface of the cutting underlay.
Lag setting i-cut Production Console
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The knife lag depends upon the blade adapter.
Rotation adjustment
Adjust tool angle tangential to moving direction.
Center offset adjustment
Adjust tool sideways until centered.
Camera Calibration
Compensate for camera offset and lens distortion.
For more information, go
.
Offset Adjustment
Adjust offset relative to
Laser Pointer.
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For more information about tool adjustment, see Cutting Table User Manual.
15.2.2 More
The More dialog contains selections to Ignore, Delete or Add to the Tool List.
The
Tool List contains Tools that you can select for the available Tool Positions.
Ignore Automatic Tool Identification
Ignore Automatic Tool Identification may be used when the Automatic Tool Detection fails, and manual tool selection is necessary.
If
Ignore Automatic Tool Identification is checked, Tool Setup remains unchanged after:
•
Table Zero Position sequence
•
Identify Tools function
Delete Tool
Use
Delete Tool when a Tool is no longer in use.
The deleted
Tool will no longer be available in the Tool List in the Edit Layer dialog.
Add Tool
Use
Add Tool to
• Add new
Tools
• Add tools that fails during Automatic Tool Detection
The Tool is added to the Tool List.
15.3 Camera Operations
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Show Camera
Menu Bar->Machine->Show Camera
Machine Panel->Show Camera
Use this function for an immediate check of camera image.
Test camera detection:
• From the pull-down menu, select type of detection.
• Move a suitable material into the camera picture.
• The detected registration is high-lighted.
• The green bar below the picture indicates the quality of the detection.
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Camera Setup
Machine Connection->Machine Configuration->HW Configuration->Camera Setup
Prerequisites:
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• The camera has to be visible as an imaging device from device manager.
• Necessary camera driver has to be installed ( Epix driver if i-cut camera).
• If using i-cut camera, select add i-cut camera.
• In the list of cameras, select the one currently connected
• Select Edit
• Give the camera a proper name
• Select type of camera (
Tool head, In-stack)
• Select OK to save your settings.
The connected Tool head is marked by a (*) in front of the name.
i-Camera Configuration
Machine Connection->Machine Configuration->HW Configuration->Camera Setup
If your system is equipped with i-Camera, some additional functions are available:
•
Refresh the view.
• Select actual camera.
• Select
Edit.
From this dialog, you can:
• Name the camera.
• Select type of tool head.
• Select tool head.
• Select
Enable Advanced Settings to adjust parameters.
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Note:
Before any adjustment, ensure proper camera height:
Press
Manual Tool down to move camera into correct position.
Press
OK to complete.
Image Quality
Adjust and test settings in order to obtain stable and accurate Registration Marks.
Capture Mode
Select
Minimize Reflections to use the internal camera light (default).
Select No Illumination and the internal camera light will be switched off.
Offset Adjustment
Machine Connection->Tool Configuration->Adjust Active Tool->Offset Adjustment
Two initial steps are mandatory:
• Complete
Offset Adjustment between Laser
Pointer and all tool positions.
• Select one tool, preferably a knife tool, as the common reference tool between
Laser
Pointer and Camera.
Select
Offset Adjustment and complete the wizard.
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Camera Calibration
Machine Connection->Tool Configuration->Adjust Active Tool->Camera Calibration
For this procedure, use the same reference tool as in previous chapter.
Select
Camera and Adjust Active Tool
Follow the instructions given by the wizard, step by step.
Select
Camera Calibration.
Follow the steps in the wizard:
1. Select the reference tool, preferably the same tool as used during the previous offset adjustment.
2. Place a sheet of thin material on the table.
3. Fixate the sheet using Vacuum on.
4. Jog the Laser Pointer into a proper position on the sheet.
5. Press Start to create the Reference Mark.
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While the sheet is kept in place by vacuum on, do:
1. Jog the tool head away.
2. Carefully remove the cutout from the
Reference Mark.
3. Press Next.
1. Verify that the mark is correctly detected.
2. Press Next.
The Camera Calibration wizard will now complete.
Correct completion is indicated as displayed.
Press Finish.
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Press Close to terminate the procedure.
Note: Camera View will be oriented according
.
15.4 Service Menu
Note:
The Service Menu functions are available for certified service personnell only.
They are not aimed for table operators.
15.4.1 Message Display
Machine Connection->Service Menu->Message Display
Popup on Warnings
Select if you want the Message Display window displayed for each warning message.
Error messages are always displayed.
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Always on Top
Select if you want the Message Display on top of your Desktop.
Log Messages
When enabled, all messages are logged for later examination.
Useful for trouble shooting.
Show
Specify at what level messages are shown:
• All - all kind of messages are displayed.
• Important Only
• Critical Only
15.4.2 Memory Dump
Machine Connection->Service Menu->Memory Dump
Invoke the
Memory Dump application.
To be used for Software Maintenance.
i-cut Production Console
For more information, see Hwtest User Manual
15.4.3 Position Display
Machine Connection->Service Menu->Position Display
228
For more information, see User Manual for Cutting Table .
15.4.4 Show Vacuum Dialog i-cut Production Console
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Select Vacuum Zones suitable for Opened Job.
Note: This dialog is available from:
Machine Panel->Vacuum Zones
15.4.5 Emulate Panel
Machine Connection->Service Menu->Emulate Panel
A function for Software Maintenance.
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15.4.6 Tool Holder Select
Machine Connection->Service Menu->Tool Holder Select i-cut Production Console
Select Tool holder for test.
This function is available when iPC is dis-connected from Cutting Table only.
15.5 About ...
230
System Version
Version number and date of the installed software.
Machine Type
Machine Size
Machine size as obtained by the
Register
Table Size function
Work Area all Tools
Type name of connected Cutting Table.
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Nominal Work Area available for all tools in the currently mounted Tool holder.
15.5.1 Maintenance Info
Current Status
Date
Todays date.
Run Time
Total number of hours the machine has been running (executing).
First Time Started
Date when the system was running for the first time.
Maintenance
Date
Date when last maintenance was carried out.
Run Time
Hour counter when last maintenance was carried out.
By
Initials of the person who completed last maintenance.
Since Last Maintenance
Number of execution hours since last maintenance.
15.6 Terminate Machine Connection
Use this function to terminate the connection to the Cutting Table.
To re-connect:
Menu Bar->Machine->Connect
15.7 Logging
15.7.1 General
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Bug report
A Bug report should consist of:
• A detailed, step by step description of what happened.
• If found at a customer site also a confirmation that the bug can be reproduced in the lab.
• Sometimes a description of the expected behavior will also be a help.
• A .zip file of the log folder, with at least the files:
• • i-cut Production Console.log
• iPcDeveloperLog.txt
• Last KB ACM file.log
• Last KB Mat file.log
• MCDeveloperLog.txt.
15.7.2 Log Settings
Ctrl + Alt + Shift + L
232
From this dialog, specify the log level.
For log settings to take effect, restart iPC.
The default setting will always be Service Log.
Initiating a log should be carried out only if requested by Esko personnel.
Procedure
To invoke logging:
In the Log Settings dialog, check Use integrated logging system and Log to File.
To reduce the size of the log file, please do as little as possible:
• Start iPC.
• Do the test and nothing else.
• Stop iPC.
• Zip the log folder and copy to your server.
Notes:
• Log type Debug or Trace will seriously affect performance and must be used for short periods of time.
• Never leave a machine in any other setting than Service Log.
i-cut Production Console
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16 i-cut Production Console
16. Install Software
For information about software installation, see the Installation Manual for the actual machine.
Available on the Documentation DVD.
16.1 File Save Structure
Computer->xxx->My Documents->i-cut Production Console
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This is the default file save structure.
Backup
Cutting Keys
Exports
MC
Production Options
Sample Files
User Manual
i-cut Production Console
17
17. About Licenses
iPC has four main licenses.
Installed license is available from
Menu Bar->Help->License Manager...
i-cut Production Console Basic
Basic license cover only basic functions. No camera functions.
i-cut Production Console Packaging Production
Packaging Production license cover all main topics for production, but less functionality regarding edit, milling and camera distortion compensations.
i-cut Production Console Sign Std
Sign Std license covers all features for V-series.
i-cut Production Console Sign Prod
Sign Prod license is the main license that covers all features in iPC software.
Feature
Base
Line_edit
Avoid_overcut
Registration_and_ placement
Barcode
Linear
Non_linear
Intelligent Marks
Non Stop
Milling
Basic Pack
Prod x x
x
x x x
x
Sign Std Sign
Prod x x x x x x x x x x x x x x x x x x
Details
Enable all base functionality including start of application
Enable all manual geometry editing.
Basic version will be "read only", like
XL-Guide
Enable Layer feature to automatically split lines and change cut directions, mainly for printed materials
Enable edge / regmark reg. and placement (position / rotation) compensation. Registration device is
HW dependant
Enable use of camera for reading barcodes, which enables automated workflow. Barcode scanner always supported
Enable linear and differential scale
Enable non linear (full) distortion compensation
Enable Adaptive Registration
Enable more than 1 copy (table) productions
Enable advanced milling features, like
Lead-in/Lead-out, Multi-pass, Wash
Out, Tool Diameter Compensation
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17 i-cut Production Console
Feature Basic Pack
Prod
Add_Nested_Layout x x
Step_and_repeat x x
Sign Std Sign
Prod x x x x
Details
Enable dialog for merging designs onto same board based on bounding boxes or manual positioning
Enable Step and Repeat the "i-cut way"
MultiZone production x x
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18. Keyboard Shortcuts
Alt + Click
Alt + Left
Alt + Right
Alt + Up
Alt + Down
CTRL + -
CTRL + +
CTRL + 0
CTRL + A
CTRL + Alt + Shift + L
CTRL + Alt + M
CTRL + C
CTRL + D
CTRL + L
CTRL + M
CTRL + N
CTRL + O
CTRL + S
CTRL + Shift + A
CTRL + Shift + C
CTRL + Shift + D
CTRL + Shift + I
CTRL + Shift + J
CTRL + Shift + M
CTRL + Shift + R
CTRL + Shift + S
CTRL + Shift + T
CTRL + T
CTRL + U
CTRL + W
CTRL + Z
Delete
F1
Shift + Delete
Select All Curves
Jog Selected Curve(s)
Zoom Out
Zoom In
Fit to Data
Select All Curves
Log Options
Maintenance Interval update
Copy Layer(s)
Deselect All Curves
Add Layer
Move Selected Curves
New File
Open File
Save File
Select All Layers
Copy Layer(s) with Curves
Deselect All Layers
Invert Curve Direction
Fit to Job
Mirror Selected Curves
Rotate Selected Curves
Save File As
Fit to Table
Scale Selected Curves
Remove Unused Layers
Close File
Undo
Remove Selected Curves
Help
Remove Layers i-cut Production Console
18
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19 i-cut Production Console
19. Using ai-cut/i-cutCDR
ai-cut is an addon to Adobe Illustrator.
i-cutCDR is an addon to CorelDraw versions X3, X4 and X5.
These addons provides tools to automatically add iPC Register Marks to designs.
For more information, see separate
User Manuals.
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i-cut Production Console
20
20. i-script
In a traditional workflow, image data and cut data are generated as separate files out from the Design station.
i-script is a workflow where image data and cut data are separated in the RIP process.
The big advantage is that modifications made during the RIP process are maintained both for the image data and the cut data.
i-script is adapted by leading RIP and printer producers.
i-script file format is as well used for data transfer from Esko applications like i-cut Layout and
ArtiosCAD to iPC.
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