M165959E

PTO Generator Trailer

ITEM # 165959

For use on 13000, 27500, and 60000

PTOG North Star Generators or Other

PTO Generators up to 60kW.

PLACE MANUAL NAMEPLATE HERE

OWNER’S MANUAL

Any Questions, Comments, or Problems?

Call Customer Service at 1-800-270-0810

00641

THANK YOU

Thank you for purchasing a NorthStar PTO Trailer. Your trailer is designed for long life, dependability, and the top performance you demand. Please take time now to read throu gh this manual so you can better understand the machine’s operation and safety precautions. Everyone who uses this trailer must read and understand this manual. Enjoy the exceptional performance of your NorthStar PTO Trailer.

IMPORTANT

Make certain the operator:

- Reads and understands the manuals pertaining to this trailer and generator.

- Is instructed in safe and proper operation of this trailer and generator.

NOTICE

K-BAR Industries Incorporated reserves the right to make improvements in design and/or changes in specifications at any time without incurring any obligation to install them on units previously sold.

WARNINGS

NEVER load the trailer with more than 1200 lbs.

NEVER use this trailer for PTO Generators over 60 kW.

NEVER exceed 30 mph with this trailer.

ALWAYS replace damaged reflectors.

ALWAYS read your owners manual before operating.

ALWAYS check for loose fasteners before each use.

ALWAYS engage PTO while tractor is idling.

ALWAYS read your PTO Generator manual before operating.

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STEP 1

•

Open hardware bag and separate the components .

FASTENERS (actual size)

1/213 X 1.25” Long

Hex Head Bolt Qty. 8

1/2” Flat Washer

Qty. 18

1/2-13 Ny-Loc Nut

Qty. 10

1/220 X 1.25” Long

Carriage Bolt Qty. 2

3/8” Flat Washer

Qty. 6

3/8-16 Hex Nut

Qty. 2

MISCELLANEOUS COMPONENTS (not actual size)

3/8-16 Ny-Loc Wing Nut

Qty. 6

Lug Bolts

Qty. 10

Red Reflector

Qty. 2

Hitch Pin with Chain and Lynch Pin

Qty. 1

PTO Implement

Shaft Retainer

Qty. 2

Cord Hooks

Qty. 2

3

Amber Reflector

Qty. 2

STEP 2

•

Remove remaining components from the box. Discard unpainted shipping bracket. Place trailer Base on two supports at least twelve(12) inches high.

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STEP 3

•

Bolt the Ax le to the Base with (6) 1/2”-13 x 1.25 hex head bolts, (12) 1/2” flat washers, and (6) 1/2-13 Ny-Loc nuts .

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STEP 4

•

Assemble Tongue Arm to Base with (2) 1/213 X 1.25” hex head bolts, (4) 1/2 Flat Washers, and (2) 1/2-13

Ny-Loc Nuts. Assemble Tongue to Tongue Arm with (2) 1/2-13 X 1.25 Carriage bolts, (2) 1/2 flat washers, and (2) 1/2-13 Ny-Loc nuts. Note: The Tongue Arm and Tongue is adjustable to fit many different PTO

Generators and PTO Implement Shafts. You may need to adjust the Tongue to fit your implement shaft. The

Tongue Arm pivots and is adjustable to fit different PTO Generators, if you have a NorthStar PTO Generator use the center hole.

•

Assembly wheels to hubs with the 10 lug nuts.

STEP 5

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STEP 6

•

Apply the (2) red reflectors to the rear of the trailer and (2) amber reflectors to front sides of the trailer as shown. Assemble the (2) cord hooks to the trailer with (2) 3/8-16 hex nuts, (2) 3/8 flat washers, and (2) 3/8-

16 Ny-Loc wing nuts. Assemble the (2) PTO Implement shaft retainer to the trailer with (4) 3/8 flat washers, and (4) 3/8-16 Ny-Loc wing nuts. Discard any remaining fasteners.

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STEP 7

•

Mount NorthStar PTO Generators to trailer using one of the three following bolt patterns. For other PTO

Generators you may need to drill mounting holes.

NorthStar Item

#165929

NorthStar Item

#165949

NorthStar Item

#165937A

NorthStar

Item

#165937B & C

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Maintenance

Item

Bearings

Seals

Spindle Nut

Function Required

Inspect for wear, clean and repack

Inspect for leakage, Replace in worn

Check torque value and tightness

Wheel Nuts Check torque value

3 Months or 1000 Miles 12 Months or 6000 Miles

•

•

•

•

Ultra Pack Hub Lubrication

This hub has the Ultra Pack lubrication system included. The bearings can be periodically lubricated without removing the hub from the spindle.

NEW

GREASE IN

Step 1: Remove the rubber dust cap plug.

Step 2: Use a grease gun and pump grease into the grease fitting on the rear of the hub, while slowly rotating the hub. OLD

GREASE

OUT

NEW GREASE

FORCES OUT

OLD GREASE Step 3: The old grease will be pushed out of the hub and out through the dust cap. As the new fresh grease exits the dust cap, remove the grease gun and re-insert the rubber dust cap plug. FIG03574

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Exploded View – Rev. E

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9

10

11

12

13

14

15

16

17

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Diag # Part # Description

1

2

3

4

794906 Hub Assembly

799702 Tire, 13”LRB 5H

783925 Lug Stud and nut kit

785446

Bearing Renew Kit (includes oil seal, bearings, dust cap, cotter pin, and grease zerk)

34198 Axle

34215 Amber Reflector

34197 Base

34201 Bolt Bag

34215 Red Reflector

35068 Nameplate

800285 Decal, PTO Trailer Warning

34187 Pivot Tongue

34199 Tongue

34226 Hitch Pin W/ Chain and Lynch Pin

786550 DECAL, NorthStar

Qty

2

2

10

2

1

2

1

1

2

1

1

1

1

1

1

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WARNING: This product can expose you to chemicals including gasoline engine exhaust, which is known to the State of California to cause cancer, and carbon monoxide, which is known to the State of

California to cause birth defects or other reproductive harm.

For more information go to www.P65Warnings.ca.gov

.

Assembled by

Northern Tool & Equipment Company, Inc.

Burnsville, MN 55306

NorthernTool.com

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