Graco 3A4129C, ProMix® PD2K Proportioner Integrated for Automatic Spray Applications Owner's Manual
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Installation
Electronic two
Important
Read all warnings and instructions in this manual and in your operation, repair, and associated component manuals. Save these instructions.
See page 3 for model part numbers and approvals information.
3A4129C
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Related Manuals ................................................ 2
Models............................................................... 3
Positive Displacement Proportioner............... 3
Integrated Air Control ................................... 3
Speed Controller .......................................... 3
Pro Xpc Auto Electrostatic Controller............. 4
ProBell Electrostatic Controller...................... 4
Warnings ........................................................... 5
Important Isocyanate (ISO) Information ................ 8
General Information ............................................ 10
Configure Your System ....................................... 11
1. Select a Base Model ................................ 11
2. Select Hoses ........................................... 13
3. Select a Spray Gun .................................. 14
4. Select an Adapter Plate............................ 14
5. Select Non-Intrinsically-Safe Color and
Catalyst Change Kits ...................... 15
6. Select Instrinsically-Safe Remote Color
Change Kits ................................... 16
7. Select Pump Expansion Kits ..................... 17
8. Select Communication Options ................. 17
Install the Display Module.................................... 18
Location ............................................................. 19
Supply Requirements.......................................... 19
Fluid............................................................ 19
Air............................................................... 20
Electrical ..................................................... 20
Supply Connections ............................................ 21
Component Views........................................ 21
Fluid............................................................ 23
Air............................................................... 24
Electrical ..................................................... 28
Additional Installations ........................................ 36
TSL™ Cup Kit.............................................. 36
Light Tower Accessory ................................. 37
Grounding .......................................................... 38
PD2K Electrical Control Box ......................... 39
Integrated Air Control ................................... 39
Speed Controller .......................................... 39
Pro Xpc Auto / ProBell Electrostatic
Controller ....................................... 40
Fluid Supply Container ................................. 40
Color Change Module .................................. 40
Feed Pumps or Pressure Pots ...................... 40
Air and Fluid Hoses...................................... 40
Spray Gun ................................................... 40
Object Being Sprayed .................................. 40
Solvent Reservoir or Purge Station................ 40
Check Resistance ........................................ 40
Electrical Schematics .......................................... 41
Optional Cables and Modules.............................. 47
Dimensions ........................................................ 48
Proportioner Dimensions .............................. 48
Air Control Dimensions................................. 49
Speed Controller Dimensions ....................... 49
Electrostatic Dimensions .............................. 50
Technical Specifications...................................... 54
Current manuals are available at www.graco.com.
332339
332454
333282
332456
334183
2
334494
332709
332458
332564
ProMix PD2K Proportioner for
Automatic Spray Applications, Repair
— Parts
ProMix PD2K Proportioner for
Automatic Spray Applications,
Installation
ProMix PD2K Proportioner for
Automatic Spray Applications,
Operation
Dosing Pumps, Instructions — Parts
Color/Catalyst Dispense Valves,
Instructions — Parts
Color Change and Remote Mix
Manifold Kits, Instructions — Parts
Pump Expansion Kits, Instructions —
Parts
Modbus TCP Gateway Module,
Instructions — Parts
ProMix PD2K CGM Installation Kits,
Instructions — Parts
3A3465
3A3657
3A3953
313516
311052
332992
333266
313869
334452
334626
309919
Integrated Air Control, Instructions
ProBell Electrostatic Controller,
Instructions
ProBell Speed Controller, Instructions
Automatic AirPro Spray Guns,
Instructions — Parts
Automatic G40 Air-Assisted Spray
Guns, Instructions — Parts
Pro Xpc Auto Electrostatic Air Spray
Gun, Instructions — Parts
Pro Xpc Auto Controller, Instructions
AirPro EFX Automatic Spray Gun,
Instructions — Parts
ProBell Rotary Applicator, Instructions
— Parts
ProBell Rotary Applicator, Hollow
Wrist, Instructions — Parts
In-Line Air Filters and Coalescers,
Instructions — Parts
3A4129C
AC0500
AC1000
AC2000
100 psi (0.7 MPa, 7.0 bar)
100 psi (0.7 MPa, 7.0 bar)
100 psi (0.7 MPa, 7.0 bar)
With low–pressure pumps:
300 psi (2.068 MPa, 20.68 bar)
With high–pressure pumps:
1500 psi (10.34 MPa, 103.4 bar)
300 psi (2.068 MPa, 20.68 bar)
1500 psi (10.34 MPa, 103.4 bar)
26A010 Integrated Air Controller 100 psi (0.7 MPa, 7.0 bar)
24Z220 Speed Controller 100 psi (0.7 MPa, 7.0 bar)
3A4129C 3
4
24Y307 Pro Xpc Auto Controller, solventborne 100 kV
24Z098 ProBell Electrostatic Controller, solventborne 100 kV
3A4129C
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
3A4129C 5
Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements.
• Be sure your installation complies with national, state, and local codes for the installation of electrical apparatus in a Class I, Group D, Division 1 (North America) or Class I, Zones 1 and 2
(Europe) Hazardous Location, including all of the local safety fire codes (for example, NFPA 33,
NEC 500 and 516, OSHA 1910.107, etc.).
• To help prevent fire and explosion:
• Do not install equipment approved only for a non-hazardous location in a hazardous location.
See model ID label for the intrinsic safety rating of your model.
• Do not substitute system components as this may impair intrinsic safety.
• Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic
Safety. This includes DC voltage meters, ohmmeters, cables, and connections. Remove the unit from the hazardous area when troubleshooting.
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
6
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.
• When spraying, servicing equipment, or when in the work area, always keeps work area well
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
3A4129C
3A4129C
Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment helps prevent serious injury, including long-term exposure; inhalation of toxic fumes, mists, or vapors; allergic reactions; burns; eye injury and hearing loss. This protective equipment includes, but is not limited to:
• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.
• Protective eyewear, and hearing protection.
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system complete information about your material, request SDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
7
Important Isocyanate (ISO) Information
Isocyanates (ISO) are catalysts used in two component materials.
Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and Safety Data Sheet (SDS).
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and precautions related to isocyanates.
• Use of isocyanates involves potentially hazardous procedures. Do not spray with the equipment unless you are trained, qualified, and have read and understood the information in this manuals and in the fluid manufacturer’s application instructions and SDS.
• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material. Equipment must be carefully maintained and adjusted according to instructions in the manual.
• To prevent inhalation of isocynate mists, vapors, and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDS.
• Avoid all skin contact with isocyanates.
Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.
Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying, wash hands and face before eating or drinking.
Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination:
B wetted parts.
• Never use solvent on one side if it has been contaminated from the other side.
8 3A4129C
Exposure to moisture (such as humidity) will cause
ISO to partially cure; forming small, hard, abrasive crystals, which become suspended in the fluid.
Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity.
Partially cured ISO will reduce performance and the life of all wetted parts.
• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere.
• Keep the ISO pump wet cup or reservoir (if installed) filled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
• Always lubricate threaded parts with an appropriate lubricant when reassembling.
Important Isocyanate (ISO) Information
crystallization varies depending on the blend of ISO, the humidity, and the temperature.
Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical compatibility.
• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the A (color) side.
3A4129C 9
The PD2K Integrated System can coordinate the operation of four systems: a Positive Displacement
Proportioner (models AC0500, AC1000, and
AC2000), an Integrated Air Control (model 26A010), a Speed Controller (model 24Z220), and Electrostatic
Controllers (model 24Y307 or 24Z098). See
for additional information about each of the integrated systems.
• Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustrations.
• The term “applicator” is used in this manual to refer to either “spray device” or “gun” where applicable.
• Be sure all accessories are adequately sized and pressure-rated to meet system requirements.
• To protect the screens from paints and solvents, clear-plastic protective shields (10 per pack) are available. Order Part No. 197902 for the Advanced
Display Module. Clean the screens with a dry cloth if necessary.
10 3A4129C
Choose a PD2K base model that meets your application’s requirements. See
.
Base models include components A through F shown in the Typical Installation drawing on the next page.
Fluid Pumps (A, B)
Solvent Flow Switch (C)
Electrical Control Box (D)
Advanced Display Module (E)
CAN cable (F)
Base unit components are described in the following table.
The base models include two side-by-side fluid pumps, one side for color and the other side for catalyst. Install in the non-hazardous area.
needs, and the B side is always catalyst. Throughout this manual, references to “color” may also be applicable to “resin”.
Confirms solvent flow to applicator during purge. The base models include two solvent flow switches; one for color, and one for catalyst.
The electrical control box includes a barrier board, intrinsically safe isolation board, 24 Vdc and 48 Vdc power supplies, Enhanced Fluid Control Module, and Pump Control Modules. The Gateway communication module is installed in the electrical control box. It accepts 90–250 Vac line power and converts that power to acceptable low voltage signals used by other system components. Install the electrical control box in the non-hazardous area.
The Advanced Display Module (ADM) enables the user to set up, monitor, and control the system. Install the ADM in the non-hazardous area.
The CAN cable connects the Gateway communication module in the electrical control box (D) to the IS remote mix control module (R).
Air Control Box (V) The air control box requires its own air supply. Air control provides closed loop pressure control for fan and atomizing air. Also contains applicator trigger output with three auxiliary solenoids for process control. Install the air control box in a non-hazardous area. See the Integrated Air Control Manual in
.
Electrostatic Controller
(Solventborne) (U)
Speed Controller (X)
The electrostatic controller allows a maximum of 100 kV and 150 μA. The controller has built-in arc detection and can be controlled remotely through discrete I/O or Graco CAN. See the Pro Xpc Auto Electrostatic Controller manual or ProBell Electrostatic Controller manual in
The speed controller directs the turbine air and braking air to the applicator.
The controller uses a fiber optic signal from the ProBell applicator to provide precise closed-loop control of the cup rotational speed. See the ProBell Speed
Controller manual in
.
3A4129C 11
Figure 1 Typical Installation
A★
B★
C★
D★
E★
F★
G
H
J
K
T
U
R
S
V
X
N
P
L
M
12
Material A (Color) Pump
Material B (Catalyst) Pump
Solvent Flow Switch
Electrical Control Box
Advanced Display Module
CAN Communication Cable (not displayed)
Color Change Valves (accessory, non-hazardous area)
Color Change Module (accessory, non-hazardous area)
Catalyst Change Valves (accessory, non-hazardous area)
Catalyst Change Module (accessory, non-hazardous area)
Fluid/Air Hose Bundle (accessory)
Remote Color Change Manifold (accessory, hazardous area)
Remote Mix Manifold (accessory, hazardous area)
Automatic Spray Gun (accessory)
IS Remote Mix Control Module (accessory, hazardous area)
Gun Fluid Hose Integrator (accessory)
Supply Line Drain Valves (accessory, required, not shown)
Electrostatic Controller
Air Control Box
Speed Controller
3A4129C
Use this chart to determine the proper size hoses for your mix ratio and viscosity, then select hoses for your application.
of the two adjacent areas.
20 - 50
18
16
14
12
10
8
6
4
2
0
10:1
Thick Color (A)
Thin Catalyst (B)
7.5:1
3/8 ʺ A
1/8 ʺ B
5:1
3/8 ʺ A
1/4 ʺ B
2.5:1 1:1
Equal Viscosities
1:2.5
1/4 ʺ A
1/4 ʺ B
1:5
1/4 ʺ A
3/8 ʺ B
1:7.5
1:10
Thin Color (A)
Thick Catalyst (B)
Application Material
Catalyst
Color
Solvent
Atomizing
Air
Moisture-Lok High and Low 2000 psi (13.8 MPa, 138 bar) 947078
Low 225 psi (1.6 MPa, 16 bar) 17C967
Nylon
High 4100 psi (28.3 MPa, 283 bar) 238825
Nylon
Low
High
225 psi (1.6 MPa, 16 bar)
4100 psi (28.3 MPa, 283 bar)
17C967
238825
Nylon
Nylon
Low
High
Low
225 psi (1.6 MPa, 16 bar)
4100 psi (28.3 MPa, 283 bar)
225 psi (1.6 MPa, 16 bar)
17C967
238825
17C967
24T134
24T266
239107
24T266
239107
24T266
239107
24T194
24T135
24T267
239111
24T267
239111
24T267
239111
24T195
3A4129C 13
Select an automatic applicator from the following table.
Application Gun
Conventional Air
Spray
Conventional Air
Spray
Conventional Air-
Assisted
Spray
Electrostatic Air
Spray
Electrostatic Rotary Atomizer Spray
AirPro®
Auto
AirPro
EFX™
G40
Pro
Xpc™
Auto
Pro-
Bell™
313516 100 psi
(0.7 MPa,
7 bar)
313869 100 psi
(0.7 MPa,
7 bar)
311052 4000 psi
(28 MPa,
280 bar)
332992 100 psi
(0.7 MPa,
7 bar)
334452
334626
100 psi
(0.7 MPa,
7 bar)
26A123
26A123
26A123
26A123
26A123
–
–
–
24Y307
24Z098
–
–
–
–
–
–
–
24L044
24Y515
24Y515
24Y515
24Y515
24Z220 24Z178 (Hollow wrist model includes
Quick Disconnect)
Select an adapter from the following table.
Fanuc
Fanuc
Yaskawa Motoman
Yaskawa Motoman
Yaskawa Motoman
ABB
ABB
ABB
Paint Mate 200iA / 200iA/5L
P250 / P50
EPX1250
EPX2050
EPX2700/2800/2900
IRB 540
IRB 1400
IRB 580/5400
24Y768
24Y769
24Y128
24Y634
24Y650
24Y172
24Y173
24Y634
14 3A4129C
Using the following table, choose the non-IS color/catalyst change kits that meet your application’s requirements. The kits include a manifold with valves and a control module for installation in the non-hazardous area. See Color Change and Remote Mix Manifold manual in
for more information.
24X316
24R915
24R916
24R917
24R918
24X317
24R919
24R920
24R921
24R922
1 color or 1 catalyst change valve
2 color or 2 catalyst change valves
4 color or 4 catalyst change valves
6 color change valves
8 color change valves
1 color or 1 catalyst change valve
2 color or 2 catalyst change valves
4 color or 4 catalyst change valves
6 color change valves
8 color change valves
24X318
24R959
24R960
24R961
24R962
24T579
24T580
24X319
24R963
24R964
24R965
24R966
1 color or 1 catalyst change valve
2 color or 2 catalyst change valves
4 color or 4 catalyst change valves
6 color change valves
8 color change valves
2 catalyst change valves
4 catalyst change valves
1 color or 1 catalyst change valve
2 color or 2 catalyst change valves
4 color or 4 catalyst change valves
6 color change valves
8 color change valves
3A4129C 15
IS remote color change manifold kits include a manifold with valves and a control module, which may be installed in the hazardous area. The remote color change manifold kit must have the same number of color valves and catalyst valves as the color/catalyst change kit you selected in the previous step. The remote color change manifolds attach to the robot arm or wall, allowing mixing to occur close to the point of spray. See Color Change and Remote Mix
Manifold manual in
for more information.
1
2
4
6
8
12
13–18
13–24
13–30
24V157
24V158
24V159
24V160
24V161
24V162
24V163
24V164
24V165
24V331
24V332
24V333
24V334
24V335
24V343
24V344
24V345
24V346
1
2
4
6
8
12
13–18
13–24
13–30
24V359
24V360
24V361
24V362
24V363
24V364
24V365
24V366
24V367
24V381
24V382
24V383
24V384
24V385
24V396
24V397
24V398
24V399
4
6
8
1
2
12
13–18
13–24
13–30
24V166
24V167
24V308
24V309
24V326
24V327
24V328
24V329
24V330
24V336
24V337
24V338
24V339
24V340
24V347
24V348
24V349
24V350
4
6
8
1
2
12
13–18
13–24
13–30
24V369
24V370
24V371
24V372
24V373
24V374
24V375
24V376
24V377
24V389
24V390
24V391
24V392
24V393
24V402
24V403
24V404
24V405
16 3A4129C
The following table lists available kits to add a third or fourth pump to your system. Each kit includes one pump, a pump control module, solenoid, frame, mounting bracket, and cabling. See the
Pump Expansion Kit manual (332456) for further information.
24R968
24R970
24R969
24R971
Low pressure color 70cc pump
Low pressure catalyst
35cc pump
High pressure color
70cc pump
High pressure catalyst
35cc pump
The following table lists available kits to support an alternate PLC protocol. See the CGM Installation Kits manual (334494) for further information.
26A126
CGMEP0
CGMDN0
CGMPN0
24W462
CGM Kit (PLC protocols)
EtherNet/IP-CGM
(alternate PLC protocol)
DeviceNet-CGM
(alternate PLC protocol)
PROFINET-CGM
(alternate PLC protocol)
Modbus TCP-CGM
3A4129C 17
1.
Use the screws (E2) to mount the bracket (E1) for the Advanced Display Module (E) on the front of the Electrical Control Box or on the wall.
2.
Snap the Advanced Display Module into the bracket.
Electrical Schematics, page 41 . The total length of
all cable used in the system must not exceed 150 ft (45 m).
Figure 2 Install Display Module
3.
Connect one end of the 5 ft (1.5 m) CAN cable
(F) to the CAN Cable Connection (MM) on the
Advanced Display Module (E). The other end of the cable comes from the factory connected to the Enhanced Fluid Control Module (EFCM) (D).
JJ
KK
LL
MM
NN
PP
RR
Figure 3 Advanced Display Module Connection Ports
Battery Cover
Model Number
USB Drive Interface
CAN Cable Connection
ADM Status LEDs
Accessory Cable
Connection
Token Access Cover
18 3A4129C
• Mount the integrated air control (V) in a non-hazardous location.
• Ensure that the mounting surface and mounting hardware are strong enough to support the weight of the equipment, cables, hoses, and stress caused during operation.
• Secure the air control enclosure to mounting location. See “Mounting the Air Control
Enclosure” in the Integrated Air Control manual
• There must be sufficient space on all sides of the equipment for installation, operator access, and maintenance.
• Mount the electrostatic controller (U) in a non-hazardous location.
• Ensure that the mounting surface and mounting hardware are strong enough to support the weight of the equipment, cables, hoses, and stress caused during operation.
• Secure the electrostatic controller to mounting location. See “Mount the Controller” in the Pro Xpc
Auto ES Controller manual or ProBell ES Controller manual (
).
• There must be sufficient space on all sides of the equipment for installation, operator access, and maintenance.
• Mount the speed controller (X) in a non-hazardous location.
• Ensure that the mounting surface and mounting hardware are strong enough to support the weight of the equipment, cables, hoses, and stress caused during operation.
• Secure the speed controller enclosure to mounting location. See “Mounting the Control” in the Speed
Controller manual (
).
• There must be sufficient space on all sides of the equipment for installation, operator access, and maintenance.
• To reduce the risk of equipment overpressurization and rupture which can cause injury, including skin injection, do not exceed the pressure rating of the lowest rated system component. See the identification label for the maximum working pressure of the equipment.
• To reduce the risk of injury, including skin injection, you must install a shutoff valve between each fluid supply line and the mix manifold. Use the valves to shut off fluid during maintenance and service.
Models are available to operate air spray (300 psi) or air-assisted (1500 psi) systems with a capacity of up to 800 cc/minute (depending on material viscosity).
• Fluid supply pressure tanks, feed pumps, or circulating systems can be used to supply fluid to the system.
• Materials can be transferred from their original containers or from a central paint recirculating line.
• Install a 100 mesh (minimum) fluid filter in the fluid supply line, with a drain valve.
• The supply line should be sized to avoid pressure loss of greater than a few psi between the circulation header and the proportioner fluid inlet port.
spikes, which are commonly caused by pump stroke changeover. Read the supply pressure on the gauge
(P, see figure on next page). Supply capability for each pump must be at least 2 times the maximum operating flow rate. Supply pressure must be as close as possible to the pressure setpoint:
• For low pressure systems, ± 100 psi (0.7 MPa, 7 bar) of setpoint.
recommended the supply pressure should be maintained at 1/2 to 2/3 of the system operating spray pressure.
• For high pressure systems, ± 300 psi (2.1 MPa,
21 bar) of setpoint.
If necessary, install pressure regulators or a surge tank on the pump fluid inlet lines to reduce pulsation.
Contact your Graco distributor for additional information.
3A4129C 19
(0.6–0.7 MPa, 6.0-7.0 bar).
sized for your system.
in each air line to fluid supply equipment. Install an additional shutoff valve upstream of all air line accessories to isolate them for servicing.
Trapped air can cause a pump or dispense valve to cycle unexpectedly, which could result in serious injury from splashing or moving parts.
Use bleed-type shutoff valves.
To reduce the risk of fire and explosion if using a Graco electrostatic applicator, a shutoff valve must be installed in the applicator air line to shutoff the atomizing and turbine air to the applicator. Contact your Graco distributor for information on air shutoff valves for electrostatic applications.
of the air supply and help avoid paint contamination and clogged solenoids. See
Technical Specifications, page 54
, for air filtration requirements.
Enclose all cables routed in the spray booth and high traffic areas in conduit to prevent damage from paint, solvent, and traffic.
The unit operates with 90-250 VAC, 50/60 Hz input power, with a maximum 7 A current draw. The power supply circuit must be protected with a 15 A maximum circuit breaker.
• A power supply cord compatible to your local power configuration is not included. Wire gauge size must be 8-14 AWG.
• The input power access port is 22.4 mm (0.88
in.) in diameter. A strain relief is provided which accepts a cord diameter of 0.157-0.354 in. (4-9 mm). If another cord size is used, a user-supplied, appropriate size strain relief must be installed.
The unit operates with 24 VDC, with a maximum current draw of 1 Amp. The unit is powered by a
Graco non-hazardous CAN cable.
The unit operates with 90–250 VAC 50/60 Hz input, with a maximum current draw of 1.2 Amps. Power cord 24Y335 is provided with unit.
The unit operates with 24 VDC, with a maximum current of 2.5 Amp. The unit is powered by a Graco non-hazardous CAN cable.
20 3A4129C
The following figures and tables identify key air and electrical connections on the integrated air control and speed control units. These connections will be referenced in subsequent procedures describing how to connect the integrated PD2K components together for your application.
VA2
VA3
VFA
Figure 4
VP
VA1
VAA
VCN
VMA
3A4129C
—
Paint Trigger Solenoid — Use 4 mm (5/32 in.) tubing
Auxiliary 1 Solenoid — Use 4 mm (5/32 in.) tubing
Auxiliary 2 Solenoid — Use 4 mm (5/32 in.) tubing
Auxiliary 3 Solenoid — Use 4 mm (5/32 in.) tubing
Fan Air Outlet — Use 8 mm (5/16 in.) tubing
Atomizing Air Outlet — Use 8 mm (5/16 in.) tubing
CAN Connections — Graco CAN / Power (24 VDC)
Main Air — Use 3/8 in. tubing
21
XCN
XF
XMA
XTA
XAX
Figure 5
XB
XBK
XBR
22
Black
Black
Black
Brown
Black
Red
Purple
Red
Bearing Air — Use 8 mm (5/16 in) OD tube
Braking Air — Use 8 mm (5/16 in) OD tube with 1 mm (0.04
in) wall to minimize pressure drop.
Bearing Air Return — Use 4 mm (5/32 in.) tubing.
Graco CAN / Power (24 VDC)
Fiber Optic Speed Sensor Port
Main Air Port — 1/2 in. npt
Turbine Air — Use 8 mm (5/16 in) OD tube with 1 mm (0.04
in) wall to minimize pressure drop.
Auxiliary port for optional optocoupler wiring.
3A4129C
inlet (AK) and outlet (AH) manifolds of each pump.
1.
Connect the color supply line to the pump fluid inlet fitting (AS).
2.
Connect the color outlet line to the pump fluid outlet fitting (AR).
3.
Make the same connections on the catalyst side.
resistant hose is required to supply fluid to the system and also as a fluid line between the pump and the mix manifold.
If you are installing the color change accessory kit, make the fluid connections as described in the Color
Change and Remote Mix Manifold manual (see
).
1.
Connect the solvent supply line for the color to the inlet fitting (17) for solvent flow switch 1 (FS1).
2.
Connect the solvent supply line for the catalyst to the inlet fitting (17) for solvent flow switch 2
(FS2).
3.
Connect the solvent outlet line for the color to the solvent flow switch 1 (FS1) outlet fitting (74) and then to the appropriate remote color change valve.
4.
Connect the solvent outlet line for the catalyst to the solvent flow switch 2 (FS2) outlet fitting (74) and then to the appropriate remote color change valve.
Figure 6 Pump Inlet and Outlet Connections
Figure 7 Solvent Connections
3A4129C 23
Figure 8 PD2K Integrated Air with Factory Air Source
24 3A4129C
1.
Tighten all system air and fluid line connections as they may have loosened during shipment.
2.
Connect the main air supply line to the main air inlet (136). This air line supplies the solenoids, valves, and pumps. Do not use this line to supply the applicator’s atomizing air.
3.
separate, dedicated, line to the air inlet of the integrated air control.
an air filter to ensure a dry, clean air supply to the applicator. Dirt and moisture can ruin the appearance of your finished workpiece. Refer to the Integrated
Air Control manual in
for filtration requirements. Reference letters for integrated air control air connections are identified in
Integrated Air Control, page 21
.
Connect the compressed air supply inlet using a 3/8 in. (9.5 mm) OD hose.
Figure 9 Atomizing Air and Air Manifold Connections
AN
AC
EM
SC
Air inlet
Air cutoff output (plugged)
Exhaust muffler
Solvent cutoff output
(plugged)
Refer to the installation manual your applicator in
Related Manuals, page 2 , for air inlet connections
on your applicator.
1.
Attach one end of a 5/16 in. (8 mm) OD hose to the atomizing/inner air outlet (VAA) on the
Integrated Air Control. Route other end to the atomizing/inner air inlet on the applicator.
2.
Attach one end of a 5/16 in. (8 mm) OD hose to the fan/outer air outlet (VFA) . Route the other end to the fan air/outer inlet on the applicator.
3.
Attach one end of a 5/32 in. (4 mm) OD hose to the paint trigger solenoid (VP). Route the other end to the paint trigger inlet on the applicator.
4.
Attach one end of a 5/32 in. (4 mm) OD hose to the auxiliary 1 / paint trigger 2* / dump valve** solenoid (VA1). Route the other end of the hose as appropriate for your application.
5.
Attach one end of a 5/32 in. (4 mm) OD hose to the auxiliary 2 / paint trigger 3* / cup wash** solenoid (VA2). Route the other end of the hose as appropriate for your application.
6.
Attach one end of a 5/32 in. (4 mm) OD hose to the auxiliary 3 solenoid (VA3).
include air cap cleaners and dump valves.
appropriate applicators.
, for proper hose connections.
3A4129C
VAA
VFA
VP
VA1
VA2
VA3
Atomizing Air Outlet
Fan Air Outlet
Paint Trigger Solenoid
Auxiliary 1
Auxiliary 2
Auxiliary 3
SI
SO
PT
DT
ST
—
Shaping Air (Inner)
Shaping Air (Outer)
Paint Valve Trigger
Dump Valve Trigger
Solvent Valve Trigger
(cup wash)
—
25
Air that is not filtered to specification can clog bearing air passages and cause bearing failure.
The warranty does not cover a turbine damaged by contaminated air.
Three air filtration stages are required to prevent contamination of the paint finish and to prevent damage to the air bearing. Refer to the following table for the specifications of each filter. Use only these recommended filters, or filters that meet the same specifications. Refer to the In-Line Air Filters and Coalescers manual in
, for filter details, installation, and pipe size recommendations.
• The temperature of the air as it enters the pre-filter
(PF) must be close to ambient.
• Air must be dehydrated to a dew point of 10°F
(-12°C).
• Filters must remove 99% al all aerosols.
• Filters must remove particles of 0.5 microns and larger. Graco filter 234403 removes particles down to 0.01 microns.
• Standard piping may be used only up to the pre-filters. All piping after the pre-filters should be brass, stainless steel, or plastic hose.
234402
234403
17M754
• Do not use any type of thread sealant or PTFE tape downstream of the bearing air filter. Small particles may loosen and plug the air holes in the turbine air bearings.
• Air that is heated above 120°F (49°C) will damage filter elements. If the system includes air heaters to minimize condensation, locate the heaters downstream from all filters.
Figure 10 Speed Controller Air Filter
16W405
100 SCFM (rated flow of 100 SCFM minimum is required). Removes coarse amounts of oil, moisture, and dirt to 3 microns. Use upstream of 234403.
50 SCFM (rated flow of 50 SCFM minimum is required). Removes oil and submicronic particles down to 0.01 microns. Use one filter for each
ProBell Applicator..
16W407
4 SCFM (rated flow of 4 SCFM minimum is required). One filter is included in ProBell Speed
Controller 24X519.
Not available.
Replace with assembly 17M754.
1/2 in.
1/2 in.
1/4 in. push-lock,
(m)
26 3A4129C
Reference letters for speed control air connections are identified in
.
Use filtered air to prevent contamination of the paint finish and to prevent damage to the air bearing. Air that is not adequately filtered can clog bearing air passages and cause bearing failure.
The ProBell Rotary Applicator manual contains detailed filtering specifications.
and bearing air (XB) lines, use 8 mm (5/16 in) OD tube with 1 mm (0.04 in) wall. For the bearing air return (XBR), use 4 mm (5/32 in) tube.
Take great care to connect the air lines to the correct ports. Incorrect air line connections will damage the applicator.
1.
Connect the air lines to the applicator first. Refer to your applicator manual in
.
2.
Connect the turbine air line into fitting XTA, the braking air line into fitting XBK, and the bearing air line into fitting XB. Connect the bearing air return line into the smaller fitting XBR.
3.
Connect the main air supply line into the air fitting
(XMA) on the side of the box.
out Port XB. The controller has no option to turn this air off.
3A4129C 27
Improper wiring may cause electric shock or other serious injury if work is not performed properly. All electrical wiring must be completed by a qualified electrician and comply with all local codes and regulations.
NOTE:
Configure Your System, page 11
, for letter designations used in the following diagrams.
Figure 11 Conventional Gun with Air Control
Figure 13 Rotary Atomizer with Air Control,
Electrostatic Controller, and Speed Controller
Figure 12 Conventional Electrostatic Gun with Air
Control and Electrostatic Controller
28 3A4129C
See
Electrical Schematics, page 41 .
1.
Verify that electrical power at the main panel is shut off. Open the Control Box cover.
2.
Thread the power supply wires from the electrical cord through the strain relief (SR).
3.
Connect the wires (LP, NE, GR) securely to the corresponding terminals of the terminal block
(TB), as shown.
4.
Follow instructions in
5.
Tighten the strain relief nut securely.
6.
Close the Control Box. Restore power.
LP
NE
GR
Line Power
Neutral
Ground
The ProMix PD2K does not supply power for
Discrete I/O. A clear understanding of these inputs is necessary to properly integrate the ProMix PD2K with the PLC or networking device. Input and output connections are made at the Discrete I/O terminal strips on the Enhanced Fluid Control Module (EFCM) inside the control box.
Table 7 and Figure 15 show where discrete I/O connections are made on the ProMix PD2K.
operation requires isolation from the PLC.
Gun Trigger
1 Input
Gun Trigger
2 Input
Gun Trigger
3 Input
Control Set
Point
Safety
Interlock
Input
6
6
6
7
7
1,2
3,4
5,6
1,2
Normally Open
Contact
Normally Open
Contact
Normally Open
Contact
4-20 mA Input
11,12 Normally Open
Contact
Figure 14 Control Box Electrical Connection
3A4129C
Safety Interlock: This normally open contact works like a soft emergency stop button. If the ProMix
PD2K reads the input as CLOSED it interrupts system operation and removes power from the pumps regardless of the current operating mode.
If the input is read as OPEN, the system operates normally. Do not toggle this input to put the system into Standby mode.
Gun Trigger: This normally open (maintained) contact provides a signal to the system to indicate whether or not an applicator is triggered. This input provides timing for alarm functions and also drives the flow control algorithm. If the input is OPEN the system operates as though the applicator is off.
The input must be maintained CLOSED to signal that the applicator is triggered.
enabled via Gun Setup Screen 1 on the ADM. If it is set to ’Local’ or ‘Network’, the discrete input is ignored and the applicator trigger signal is handled via the network communications, or manually.
If enabled, it is imperative that this signal be sent any time the applicator is triggered. Without the signal, the flow control features will not work.
29
Flow Control Set Point : When enabled, this
4-20mA signal input is used to set and adjust the operating flow control set point. The ProMix PD2K scales the set point linearly from 0 to the Max Set
Point setting.
Examples ,
500 cc/min, a 4mA signal is 0 cc/min and a
20mA signal is 500 cc/min.
is 500 psi, a 4mA signal is 0 psi and a 20mA signal is 500 psi.
Figure 15 enabled via Configure Screen 5 on the ADM. If set to ‘Network’ the discrete input is ignored and set point adjustment is handled via the network communications.
O = Output
R = Return
PD2K Discrete Input PLC (4–20 MA Signal)
30 3A4129C
Figure 16
A1
A2*
A3*
B1
C1
*
Gun Trigger 1 Input
Gun Trigger 2 Input
Gun Trigger 3 Input
Analog Set Point Input
Safety Interlock Input
Multiple applicator trigger inputs are only supported with Gun Type: AirPro Auto, G40 Auto, and AirPro
EFX.
The integrated air control is powered by the Graco
CAN network. See Connect Communication Cables below.
The integrated air control communicates with the rest of the system using Graco CAN. Each component and power supply must be on the Graco CAN network.
1.
Connect a Graco CAN cable from the EFCM (D) to the Air Control (V).
2.
Connect a second Graco CAN cable from the
Air Control (V) to the ADM (for conventional applicators) (E), and to the Electrostatic
Controller (for Pro Xpc Auto and ProBell) (U).
See
PD2K Integrated CAN Wiring, page 28 .
The integrated air control does not have any discrete
I/O.
3A4129C 31
1.
Power
Connect the supplied controller input power cord to the input power connection (D) and secure with the connector screw. This connection is required for all installations. The controller can operate at 100–240 VAC (50–60 Hz). Connect the leads to a power source according to local electrical codes. Pin 3 on the input power connection is the system interlock. Pin 3 must have line voltage applied to satisfy the system interlock. When the system interlock pin is connected to line voltage, the icon will appear on the controller.
Controller Input Power Connection
1
2
3
Controller Power Cord
PE
2.
Cascade/Gun
Connect the 7-pin end of the applicator power cable to the applicator power cable connection
(F) on the controller. Connect the 4–pin end of the applicator power cable to the applicator.
Follow instructions in the applicator manual. This connection is required for all installations.
Neutral conductor power supply
Phase (100-240 VAC)
System Interlock ON/OFF
(100-240 VAC) = ON
Grounding PE
1
2
3
Green/Yellow
Pre-wired Gun Power Cable Connection
Electrical Schematic for this cable: a wire in the cable.
32 3A4129C
3.
Discrete
Connect the Discrete I/O cable to the Discrete
I/O cable connection (E) on the controller. The
Discrete I/O cable is required for any installation that involves integration. Two discrete I/O interlock connections are supplied and must be satisfied.
Discrete I/O cable Connection
17
18
19
14
15
16
9
10
11
12
13
1
2
3
4
7
8
5
6
Preset Select 1
Preset Select 2
Error Reset
Remote Enable/Disable
Electrostatics Enable
Safe-to-Move Output
Error Output
I/O Ground
Current Setpoint Input
Voltage Setpoint Input
Reserved Input
I/O Ground
Actual Spraying Current Output
Actual Spraying Voltage Output
Electrostatic Discharge
Analog Output External Power (24 VDC)
I/O Ground
SAFE POSITION Interlock Input
24VDC Interlock Input
White
Brown
Green
Yellow
Gray
Pink
Blue
Red
Black
Purple
Gray/Pink
Red/Blue
White/Green
Brown/Green
White/Yellow
Yellow/Brown
White/Gray
Gray/Brown
Pink/Brown and
Pink/White
4.
CAN Connections
Refer to
PD2K Integrated CAN Wiring, page 28 ,
for necessary connections for your application.
3A4129C 33
Because of system variability, Graco CAN cables
(105) have to be ordered separately.
The speed control is powered by the Graco CAN network. See Connect Communication Cables below.
The speed controller communicates to the rest of the system using Graco CAN. Each component and the power supply must be on the Graco CAN network.
1.
Connect the Graco CAN cable (105) from the Electrostatic Controller (CC) to the Speed
Controller CAN port (DD).
2.
Connect a Graco CAN cable from the Speed
Controller (EE) to the ADM.
Because of system variability, Graco CAN cables
(105) have to be ordered separately.
The speed controller uses a fiber optic signal provided by a magnetic pickup sensor assembly in the applicator manifold. Connect the fiber optic cable from Port F on the Speed Controller to Port
F on the applicator manifold. The amount of fiber extending past the nut should be 0.44 in. (11.2 mm) on the Speed Controller side. On the applicator side, the amount of extended fiber is either 0.11 in.
(2.8 mm) for the standard style or 1.48 in. (37.6
mm) for the hollow wrist style. Refer to the detailed instructions in your ProBell Applicator manual (see
Related Manuals, page 2 ), especially if you need to
cut or repair the cable, so the dimensions at each end remain accurate.
The System Status optocoupler is designed to protect the Graco ProBell speed control box from outside voltages.
The System Status output is active when the system is in Gun Off mode. The System Status output is inactive in all other operation modes. See the
System Logic Controller manual (3A3955) for more information on operation modes.
• Optocoupler ports A1+ and A2– are wired to the control module.
• Optocoupler ports 13+ and 14 are wired to the external device or PLC.
For active-low signals/sourcing input: Connect GND to 14. Assuming the input signal is at non ground, monitor when 13+ is connected to GND to tell when the System Status output is active.
For active-high signals/sinking input: Connect 24
VDC to 13+. Monitor when 14 is connected to 24
VDC to tell when the System Status Output is active.
System Status
Output Active
System Status
Output Inactive
24 VDC
Less than 13.5
VDC
13+ and 14 connected
13+ and 14 not connected
34 3A4129C
The optional interlock optocoupler does not come pre-installed and must be purchased and installed separately. It is designed to protect the Graco ProBell control boxes from outside voltages. Purchase optocoupler kit 24Z246.
Remove the wires in the existing terminal blocks and install in the Optocoupler ports as shown below.
7
8
To prevent damage to equipment, do not use these terminal blocks without an optocoupler present.
• Optocoupler ports 13+ and 14 are wired to the control module.
• Optocoupler ports A1+ and A2- are wired to the external device or PLC.
Apply the 24 VDC signal to A1+ and GND to A2–.
Only one A2– port needs to be connected to GND, as the two ports labeled A2– are connected internally.
If used, connect the ethernet cable to the CGM (8) in the PD2K Electrical Control Box, as applicable.
Connect the other end of the cable to the FieldBus device.
FieldBus standards. The Modbus TCP interface operates at 100 MBit, full duplex. The interface is auto polarity sensing and auto-crossover capable.
1.
Locate fitting (FT) on the Electrical Control Box.
24 VDC
Less than 13.5 VDC
Interlock Activated
(system stop)
Interlock Inactive
(system run)
2.
Remove the nut on fitting (FT), but leave the cable through the nut.
3.
Remove the fitting far enough to allow disassembly of the fitting and to open the grommet.
4.
Route FieldBus cable (EC) through the fitting hole in the Electrical Control Box and through the fitting nut. Ensure that the ethernet cable is inserted with enough length to allow for routing within the box and for connection to the CGM.
5.
Insert the FieldBus cable into the grommet hole and insert the grommet into the fittling.
6.
Insert the fitting through the Electrical Control
Box wall and install the nut. Tighten finger tight.
7.
Attach a ferrite (3) near the end of the FieldBus cable.
3A4129C
8.
Attach the FieldBus cable to the CGM.
35
The cup is used for either Throat Seal Liquid (TSL™) or ISO oil. These liquids prevent exposure to air or moisture with the color or catalyst at the pump throat packings and dosing valves. The PD2K Proportioner includes two TSL Cup Kits, one for each pump. The cups supply TSL to the upper throat cartridge of the color (70 cc) pump, to the upper and lower throat cartridges of the catalyst (35 cc) pump, and to the four pump dosing valves. When using isocyanate catalysts, the cup attached to the catalyst side of the
PD2K Proportioner is used to supply ISO oil to the upper and lower throat cartridges of the catalyst (35 cc) pump and the catalyst dosing valves.
For TSL, order Part No. 206995, one quart (0.95
liter). For ISO oil, order Part No. 217374, one pint
(0.48 liter).
1.
Slide the kit mounting bracket onto any side of the pump’s hex nut.
2.
Place the TSL cup (73) into the bracket (73a).
permanent black marker to mark a horizontal line on the front of the cup approximately half way between the top and bottom of the cup. Mark a second horizontal line approximately 1/4 in. (3 mm) above the first line. Shining a strong light towards these lines will indicate fluid level by casting a shadow that will be visible from inside the TSL cup.
Figure 17 Install TSL Cup Kit three ports (two are plugged). Move a plug (73d) if necessary so the barbed fitting (73b) can be put in the port closest to the TSL cup.
3.
Check that the o-ring is in place on the barbed fitting (73b). Apply low strength thread adhesive and install the fitting in the upper throat cartridge port. Be sure the other two ports are plugged
(73d).
36 3A4129C
4.
Catalyst (35 throat cartridge.
5.
If you are lubricating the dosing valves, remove the plug (73d) and gasket from the valve port (X) closest to the TSL cup.
facing position. This will allow liquid to flow into the valve while allowing air to rise out of the valve.
Check that the o-ring is in place on the barbed fitting (73b). Apply low strength thread adhesive and install the fitting in the valve port (X).
air port (W).
6.
Cut the tubing (73c) to length as required.
Connect the TSL cup fittings to the fittings on the pump and valves. TSL is gravity-fed from the cup to the pump and valves; position the fittings and tubing to prevent kinks and enable the TSL to flow freely down to the valve and air to rise up and out of the valve.
7.
Fill the cup to the level of the lower black horizontal line with either TSL or ISO oil, as appropriate for the color and catalyst materials being used.
color (70 cc) pump, be sure the lower u-cup seal is installed in the lower throat cartridge.
checked daily. Fluid levels should remain static for an extended period of time. Rising or falling fluid levels in a TSL cup can be an indication of a condition which needs immediate attention. Refer to the troubleshooting steps in the repair manual for guidance.
When using polyurethane coatings with isocyanate catalysts in high-humidity environments, use of ISO oil on the catalyst pump TSL cup is recommended instead of TSL. The ISO oil will present a barrier that will prevent catalyst hardening from contact with moisture. When performing the first fill of a cup with
ISO oil, it will be necessary to bleed the air out of the feed line.
the two horizontal lines at, and slightly above, the vertical center of the front of the cup before filling.
To bleed air:
1.
Fill the catalyst pump TSL cup to the lower horizontal line.
2.
Remove one plug (73d) from the upper throat cartridge and allow air in that area to flow until no air is being expelled. Replace the plug.
3.
Repeat step 2 at the lower throat cartridge.
4.
Use absorbent rags to clean up excess ISO oil that escaped from the plug holes.
5.
Replenish the ISO oil level in the TSL cup to the lower horizontal line.
valves, remove the unused barbed fittings (73b) from the bottom of the TSL cup (73). Apply low strength thread adhesive and install the plugs and gaskets supplied with the kit.
To install Light Tower Kit 24K337, see the Light
Tower Kit instructions (3A1906).
3A4129C 37
This equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current.
The following figure shows the general grounding for a typical system. The following sections describe grounding details for specific system components.
1
2
3
4
5
Figure 18 System Grounding
Electrical Control Box ground screw
Electrical Control Box ground wire
Color Change (H)/Catalyst Change
(K) Module ground wires
Intrinsically Safe (IS) cable
True Earth Ground; check local code for requirements
38
6
7
8
9
10
Non-Intrinsically Safe cable
Remote Mix Control Module (R) ground wire
Electrostatic (U) ground wire
Air Control (V) ground wire
Speed Controller (X) ground wire
3A4129C
The electrical control box has two ground points.
Both connections must be made.
• Connect the ground wire (Y) to the ground screw
(GT) on the Electrical Control Box (D). Connect the clamp end to a true earth ground.
• The power supply must be grounded according to local codes. Connect the power supply ground wire (GR) to the terminal block (TB) in the Electrical
Control Box. .
The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current.
For full system grounding instructions and requirements, see the ProBell Rotary Applicator manual (334452 or 334626). Use the ground wire and clamp provided to ground the Speed Controller to a true earth ground
Figure 19 Ground Terminal
Verify the ground wire is attached to the ground screw (GS), and the screw is attached securely to the air control (V) enclosure. Connect the other end of ground wire to an earth ground.
Figure 21 Ground the Controller
Figure 20 Air Control Ground Screw (GS)
3A4129C 39
Connect a ground wire and clamp from a true earth ground to the pumps or pots. See pump or pressure pot manual.
When operating the electrostatic applicator, any ungrounded objects in the spray location (people, containers, tools, etc.) can become electrically charged. Improper grounding can result in static sparking, which can cause a fire, explosion, or electric shock. Ground all equipment, personnel, object being sprayed, and conductive objects in or close to the spray location. Follow the grounding instructions below.
Ground the Pro Xpc Auto/ProBell Controller
(Electrostatic Controller) (U) with a grounded power cord and grounded socket. Also ground the controller with the ground connection (GC) and ground wire.
Use grounded hoses only.
Follow the grounding instructions in your applicator manual.
through connection to a Graco-approved grounded fluid supply hose.
connection to a Graco-approved grounded air supply hose. Connect the air hose ground wire to a true earth ground.
Follow local codes for objects being sprayed. Keep the workpiece hangers clean and grounded at all times.
Figure 22 Electrostatic Controller Ground Connection
(GC)
Follow local code. Use only a conductive solvent reservoir or purge station placed on a grounded surface. Do not place the solvent reservoir or purge station on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.
Follow local code.
Connect a ground wire from the color change module
(H) to a true earth ground.
Intrinsically safe color change modules located in the hazardous area must be connected to a true earth ground in the hazardous area.
To ensure proper grounding and reduce risk of fire and explosion, resistance between components
40 3A4129C
possible wiring expansions in an integrated PD2K system. Some components shown are not included with all systems.
NOTE:
Optional Cables and Modules, page 47
for a list of cable options.
2 POSITION
SWITCH
(16U725)
CABLE
16T658
(16V446)
CABLE
16H078
(114095)
POWER IN
24V
POWER
SUPPLY
(16T660)
(16U820)
POWER MODULE
(24R257)
065161, 065159
TION
GATEWAY
5
MODBUS TCP
(24R910)
5
16T072
CAN
IS BOARD
(24M485)
FAN
(24P658)
AND M
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
PUMP V/P FOR
FLUID REG.
UP
DOWN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
FAN
(24P658)
AND MOT
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
PUMP V/P FOR
FLUID REG.
UP
DOWN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
FAN
(24P658)
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
PUMP V/P FOR
FLUID REG.
FAN
(24P658)
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
PUMP V/P FOR
FLUID REG.
UP
DOWN
UP
DOWN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
Figure 23 Electrical Schematic, Sheet 1
SPLITTER
(16P243)
BARRIER
BOARD
(248192)
4
CABLE (16T659)
CABLE (16T659)
CABLE (16T659)
CABLE (16T659)
2 CABLE
(15V206)
2
CABLE
(15V206)
2
CABLE
(15V206) 2
CABLE
(15V206)
2
CABLE
(15V206)
GUN TRIGGER INPUTS
119159
119159
119159
119159
SOLENOID (121324)
PRESSURE SW (121323)
GFB
GCA
MODULE
EFCM
(24N913)
SWITCH (120278)
SWITCH (120278)
SOLVENT
FLOW
INPUTS
3
(121003)
AIR CONTROLLER
(26A010)
3
(121003)
ELECTROSTATIC
CONTROLLER
24Z098, 24Z099)
3
SPEED
CONTROLLER
(24X519)
(121003)
3
(121003)
ADVANCED
DISPLAY MODULE
(24E451)
LIGHT
TOWER
(15X472)
1
CABLE (16V429)
(24R219)
7
(24R219)
7
HAZARDOUS LOCATION
NON-HAZARDOUS LOCATION
3A4129C 41
N03 N03
2 POSITION
(16U725)
N04 N04
CABLE
(16T658)
L N
LINE
FILTER
(16V446)
L GRND N
CABLE
(16H078)
L N GRND
TERMINAL
BLOCK
(114095)
L N GRND
SPLITTER
(16P243)
5 4 3 2 1
CONTINUED ON PAGE 3 CONTINUED ON PAGE 3
1 2 3 4 5
2
4
1 2 3 4 5
16T072
1 2 3 4 5
CAN IS BOARD
(NON IS)
(IS)
(24M485)
3
1 2 3 4 5
1
UNUSED
1
2
3
1 2 3
BARRIER
(248192)
3
CABLE (121227)
3
4
1
2
5
P3 P4
AWI
GATEWAY
(24R910)
3
4
1
2
5
5
CABLE
(121227)
3
3
4
1
2
5
P3
GATEWAY
GFB INTERFACE
(121324)
5
SOLVENT CUTOFF (121324)
PWR (RED)
SIG (WHITE)
SHIELD/GRN SOLVENT
METER
(258718)
P4
UNUSED
UNUSED
3
4
1
2
5
UNUSED
CABLE
(121001)
3
+12VDC
COM
UNUSED
UNUSED
+12VDC
COM
+12VDC
COM
UNUSED
3
2
5
4
1
3
4
1
2
5
10
8
GCA MODULE
EFCM
(24N913)
7
8
5
6
3
4
1
2
9
10
11
12
5
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
RED WIRE (065161)
BLACK WIRE (065159)
GROUND BAR
4
25 PIN D-SUB CABLE
(16T659)
24V
POWER
SUPPLY
(16T660)
GRND (GRN/YEL)
2
1 2 3 4 5
3
1 2 3 4
4
1 2 3 4 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
5
1 2 3 4 5
6
1 2 3 4 1 2 3 4
7
5 6 7 8
8
1 2 3 4
2
1 2 3 4 5
3
1 2 3 4
4
1 2 3 4 5
5
1 2 3 4 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
6
1 2 3 4 1 2 3 4
7
5 6 7 8
8
1 2 3 4
13 A1(+) A2(-)
RELAY
14
N L GRND
48V-10A
POWER SUPPLY
(16U820)
+ -
AND
WIRE HARNESS
PUMP 1
ENCODER/MOTOR
AND
WIRE HARNESS
PUMP 2
SEE DETAIL A OR B
+ - + - + - + -
+ - + - + - + -
PUMPS (24M706, 24M714)
2
1 2 3 4 5
(24N527)
3
1 2 3 4
WIRE HARNESS
(24P684)
DRAIN/FOIL
G3000
METER
PUMP 1
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
2
1 2 3 4 5
(24N527)
3
1 2 3 4
WIRE HARNESS
(24P685)
DRAIN/FOIL
G3000
METER
PUMP 2
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
MOTOR
MOUNTING
SCREW
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9
PUMP ENCODER AND MOTOR
(16P037)
10
MOTOR
MOUNTING
SCREW
1 2
Figure 24 Electrical Schematic, Sheet 2, Part 1
10 11 12 1 2 3 4 5 6 7 8 9
PUMP ENCODER AND MOTOR
(16P036)
CONTINUED ON THE NEXT PAGE
10
42 3A4129C
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
6
9
10
11
12
7
8
5
6
1
2
3
4
GUN TRIGGER INPUTS
SIG
COM
SIG
COM
SIG
COM
SIG
COM
SIG
COM
SIG
COM
GFB PRESSURE SWITCH (121323)
SOLVENT FLOW SWITCH 1 (120278)
GCA MODULE
EFCM
(24N913)
9
4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
7
9
10
11
12
5
6
7
8
1
2
3
4
1
2
3
4
5
FLOW RATE ANALOG IN 1
FLOW RATE ANALOG COMMON 1
FLOW RATE ANALOG IN 2
FLOW RATE ANALOG COMMON 2
FLOW RATE ANALOG IN 3
FLOW RATE ANALOG COMMON 3
FLOW RATE ANALOG IN 4
FLOW RATE ANALOG COMMON 4
SIG
COM
SIG
COM
SOLVENT FLOW SWITCH 2 (120278)
SAFETY INTERLOCK SWITCH
CABLE
(121003)
3
3
4
1
2
5
AIR CONTROLLER
(26A010)
1
2
3
4
5
CABLE
(121003)
3
3
4
1
2
5
LIGHT
TOWER
(15X472)
3
4
1
2
5
ADVANCED
DISPLAY MODULE
(24E451)
3
4
1
2
5
CABLE
(121003)
3
3
4
1
2
5
4
25 PIN D-SUB CABLE
(16T659)
ELECTROSTATIC
CONTROLLER
(24Y307,24Y308,
24Z098, 24Z099)
SPEED
CONTROLLER
(24X519)
3
2
5
4
1
3
1
2
3
4
5
CABLE (121003)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
BREAKOUT MODULE PUMP 3 (24N527)
2
1 2 3 4 5
3
1 2 3 4
4
1 2 3 4 5
5
1 2 3 4 5
6
1 2 3 4 1 2 3 4
7
5 6 7 8
8
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
BREAKOUT MODULE PUMP 4 (24N527)
2
1 2 3 4 5
3
1 2 3 4
4
1 2 3 4 5
5
1 2 3 4 5
6
1 2 3 4 1 2
3 4
7
5 6 7 8
8
1 2 3 4
ENCODER/MOTOR
AND
WIRE HARNESS
PUMP 3
SEE DETAIL A OR B
MANIFOLD
G3000
METER
PUMP 3
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
TWISTED PAIR CABLE (16W159)
Figure 25 Electrical Schematic, Sheet 2, Part 2
CONTINUED ON THE NEXT PAGE
ENCODER/MOTOR
AND
WIRE HARNESS
PUMP 4
SEE DETAIL A OR B
TWISTED PAIR CABLE (16W159)
MANIFOLD
G3000
METER
PUMP 4
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
3A4129C 43
FROM CAN IS BOARD (24M485) ON PAGE 2
2
FLUSH
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
1 2 3 4 5
4
5
6
1
2
3
J8
COLOR
CHANGE
MODULE 1
(COLORS
1 THRU 8)
J9
6
1
2
3
4
5
6
J15 J16
6
5
4
3
2
1
6
5
4
3
2
1
3
4
5
1
2
6
J14
1 2 3 4 5
J10
3
2
1
6
5
4
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
MANIFOLD
DUMP
FROM CAN IS BOARD (24M485) ON PAGE 2
*FLUSH
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
1 2 3 4 5
4
5
6
1
2
3
J8
COLOR
CHANGE
MODULE 2
(COLORS
9 THRU 16)
J9
6
1
2
3
4
5
6
J15 J16 4
3
2
6
5
1
6
5
4
3
2
1
3
4
5
1
2
6
J14 J10
1 2 3 4 5
3
2
1
6
5
4
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
MANIFOLD
DUMP* FLUSH
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
4
5
6
1
2
3
CATALYST
CHANGE
MODULE 5
(CATALYST
1 THRU 4)
J8 J9
6
5
4
3
2
1
6
J15 J16 4
3
2
6
5
1
3
4
5
1
2
6
J14
1 2 3 4 5
J10
3
2
1
6
5
4
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
MANIFOLD
DUMP
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
*FLUSH
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
1 2 3 4 5
COLOR
CHANGE
MODULE 3
(COLORS
17 THRU 24)
4
5
6
1
2
3
J8
1
2
3
4
5
6
J15
6
J9
J16
4
3
2
6
5
1
6
5
4
3
2
1
3
4
5
1
2
6
J14 J10
6
5
4
3
2
1
5 4 3 2 1
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
MANIFOLD
DUMP*
2
Figure 26 Electrical Schematic, Sheet 3
* May be unused in some configurations.
CONTINUED ON THE NEXT PAGE
*FLUSH
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
UNUSED
UNUSED
UNUSED
UNUSED
1 2 3 4 5
4
5
6
1
2
3
J8
COLOR
CHANGE
MODULE 4
(COLORS
25 THRU 32)
J9
6
1
2
3
4
5
6
J15 J16 4
3
2
6
5
1
6
5
4
3
2
1
3
4
5
1
2
6
J14
1 2 3 4 5
J10
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
UNUSED
UNUSED
UNUSED
UNUSED
MANIFOLD
DUMP*
44 3A4129C
FLUSH
CATALYST 3
CATALYST 4
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
CATALYST
1
2
3
4
5
6
J8
MODULE 6
(CATALYST
3 THRU 4)
J9
6
1
2
3
4
5
6
J15 J16
3
2
1
6
5
4
3
2
1
6
5
4
1
2
3
4
5
6
J14 J10
3
2
1
6
5
4
1 2 3 4 5
COM
+12VDC
COM
+12VDC
COM
+12VDC
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
MANIFOLD
DUMP
CATALYST 3
CATALYST 4
FLUSH
CATALYST 1
CATALYST 2
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
5 4 3 2 1
CATALYST
1
2
3
4
5
6
3
4
5
6
1
2
MODULE 5
(CATALYST
1 THRU 2)
J8 J9
3
2
1
6
5
4
6
J15 J16
3
2
1
6
5
4
1
2
3
4
5
6
J14 J10
3
2
1
6
5
4
1 2 3 4 5
COM
+12VDC
COM
+12VDC
COM
+12VDC
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
MANIFOLD
DUMP
CATALYST 1
CATALYST 2
Figure 27 Electrical Schematic, Sheet 3, Alternate
Configuration for Catalyst Change Control
CONTINUED ON THE NEXT PAGE
1 2 3 4 5
COLOR
MODULE 4
(COLORS
25 THRU 32)
3A4129C 45
NON-HAZARDOUS LOCATION
HAZARDOUS LOCATION
COLOR 1
COLOR 2
COLOR 3
COLOR 4
COLOR 5
COLOR 6
COLOR 7
COLOR 8
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
3
4
1
2
5
6
3
4
1
2
5
6
1 2 3 4 5
COLOR
CHANGE
MODULE 7
(COLORS
33 THRU 40)
J8 J9
4
3
6
5
2
1
7
J15 J16
4
3
6
5
2
1
3
4
1
2
5
6
J14 J10
4
3
6
5
2
1
1 2 3 4 5
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
MANIFOLD
CATALYST FLUSH
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
COLOR 9
COLOR 10
COLOR 12
COLOR 13
COLOR 14
COLOR 15
COLOR 16
COLOR 17
COLOR 18
COLOR 19
COLOR 20
COLOR 21
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
Figure 28 Electrical Schematic, Sheet 3, Hazardous
Location
3
4
1
2
5
6
J8
1 2 3 4 5
COLOR
CHANGE
MODULE 8
(COLORS
41 THRU 48)
J9
7
3
4
1
2
5
6
J15 J16 4
3
6
5
2
1
4
3
6
5
2
1
3
4
1
2
5
6
J14 J10
4
3
6
5
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
MANIFOLD
COLOR 22
COLOR 23
COLOR 24
COLOR 25
COLOR 26
COLOR 27
COLOR 28
COLOR 29
COLOR 30
46 3A4129C
125306
123422
121000
121227
121001
121002
121003
120952
121201
121004
121228
16T659
16V659
3A4129C
Electrical Schematics, page 41 .
hazardous location must not exceed 120 ft (36 m).
16V423
16V424
16V425
16V426
16V427
16V428
16V429
16V430
2.0 (0.6)
3.0 (1.0)
6.0 (2.0)
10.0 (3.0)
15.0 (5.0)
25.0 (8.0)
50.0 (16.0)
100.0 (32.0)
15U531
15U532
15V205
15V206
15V207
15V208
15U533
15V213
2.0 (0.6)
3.0 (1.0)
6.0 (2.0)
10.0 (3.0)
15.0 (5.0)
25.0 (8.0)
50.0 (16.0)
100.0 (32.0)
CGMDN0*, DeviceNet
CGMEP0*, Ethernet IP
CGMPN0*, Profinet
* You must purchase CGM Installation Kit 17L710 for use with these kits.
24T557
24T558
24T559
24T560
2 color/2 catalyst
4 color/4 catalyst
6 color/6 catalyst
8 color/8 catalyst
1.0 (0.3)
1.3 (0.4)
1.6 (0.5)
2.0 (0.6)
3.0 (1.0)
5.0 (1.5)
10.0 (3.0)
13.0 (4.0)
20.0 (6.0)
25.0 (8.0)
50.0 (15.0)
2.5 (0.8)
6.0 (1.8)
24T571
24T572
24T573
24T574
24T774
24T775
24T776
24T777
24T778
24T779
17H040
17H041
17H042
2 color/2 catalyst
4 color/2 catalyst
6 color/2 catalyst
8 color/2 catalyst, 13–24 color
12 color/2 catalyst
4 color/4 catalyst
6 color/4 catalyst
8 color/4 catalyst
12 color/4 catalyst, 13–30 color
13–18 color
Gun Power Cable; 11 m
(36 ft)
Gun Power Cable; 20 m
(65.6 ft)
Gun Power Cable; 30 m
(98.4 ft)
47
Figure 30
Figure 29
Figure 31
58.20
in.
(1478 mm)
14.5 in.
(368 mm)
11.12 in.
(282 mm)
22.0 in.
(559 mm)
19.26 in.
(489 mm)
2.0 in.
(51 mm)
18.0 in.
(457 mm)
17.26 in.
(438 mm)
0.52 in.
(13 mm)
Minimum
6in (152 mm) from mounting surface
48 3A4129C
Figure 32
Figure 33
3A4129C 49
50 3A4129C
3A4129C
3.30 in.
(8.4 cm)
M6 X 1 mm
5.71 in.
(15.0 cm)
6.26 in.
(15.9 cm)
7.65 in.
(19.4 cm)
51
Electrostatic
Bracket
52 3A4129C
3A4129C 53
Maximum fluid working pressure:
AC0500 Spray Systems
AC1000 Air Spray Systems
AC2000 Air-Assisted
Spray Systems
Maximum working air pressure:
Air supply:
Air filter inlet size:
Air filtration for air logic
(user-supplied):
Air filtration for atomizing air (user-supplied):
Mixing ratio range:
Fluids handled:
Pumps sold separately; see selected pump manual maximum working pressure.
300 psi
1500 psi
100 psi
85–100 psi
3/8 npt(f)
2.1 MPa, 21 bar
10.5 MPa, 105 bar
0.7 MPa, 7.0 bar
0.6–0.7 MPa, 6.0–7.0 bar)
5 micron (minimum) filtration required; clean and dry air
30 micron (minimum) filtration required; clean and dry air
0.1:1 to 50:1, ±1% one or two component:
• solvent and waterborne paints
• polyurethanes
• epoxies
• acid catalyzed varnishes
• moisture sensitive isocyanates
20–5000 centipoise
100 mesh minimum
Viscosity range of fluid:
Fluid filtration
(user-supplied):
Maximum fluid flow:
Fluid outlet size:
External power supply requirements:
800 cc/minute (depending on material viscosity)
1/4 npt(m)
90 - 250 Vac, 50/60 Hz, 7 amps maximum draw
15 amp maximum circuit breaker required
8 to 14 AWG power supply wire gauge
36 to 122°F 2 to 50°C Operating temperature range:
Storage temperature range:
Weight of base model
(approximate):
Sound data:
Wetted parts:
–4 to 158°F
195 lb
Less than 75 dB(A)
–20 to 70°C
88 kg
17–4PH SST, 303 SST, 304 SST, Tungsten carbide (with nickel binder), perfluoroelastomer; PTFE, PPS, UHMWPE
54 3A4129C
Maximum Air Inlet Pressure
Inlet Hose
Outlet Hoses
Atomizing Air
Fan Air
Paint Trigger
Auxiliary Air 1
Auxiliary Air 2
Auxiliary Air 3
Voltage
Current
Environmental Temperature
Range
Weight
Maximum Working Pressure
Turbine speed, maximum operating
Bearing air, minimum required
Air Connection
Maximum Operating Voltage
Power connection for part
24Z224
External Power Requirements for part 24Z224
Operating Temperature Range
Storage Temperature Range
Weight (Model 24Z219)
Nominal Input Voltage
Frequency
Input Power
Nominal Output Voltage (to the applicator)
Nominal Output Current (to the applicator)
Protection Type
Ambient Temperature Range
Dimensions
Width
Depth
Height
Weight
100 psi
3/8 in.
5/16 in.
5/16 in.
5/32 in.
5/32 in.
5/32 in.
5/32 in.
7 bar
9.5 mm
8 mm
8 mm
4 mm
4 mm
4 mm
4 mm
24 VDC
1 Amp
32 — 122° F
15 lbs.
0 — 50° C
6.8 kg
100 psi 7 bar
60,000 rpm
70 psi 0.5 MPa, 5.0 bar
1/2” npt
24 VDC, 2.5A
Straight IEC 320–C13 male connector and a North American NEMA
5–15P ISP male plug are provided.
100–240 VAC, 50/60 Hz, 2A maximum draw, 15 amp circuit breaker is recommended
32° to 122° F
–22° to 140° F
34 lb.
0° to 50° C
–30° to 60° C
15.4 kg.
41°F - 104°F
6.8 in.
4.8 in.
7.5 in.
approx. 4.5 lbs.
100–240 VAC
50–60 Hz
40 VA eff 10V max 1.2 A
IP54
5°C - 40°C
173 mm
122 mm
191 mm approx. 2.0 kg
3A4129C 55
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall
Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS
IMPLIED,
OF
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO
AND
MATERIALS not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English. MM 3A4129 www.graco.com
Revision C, 07/2019
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