Graco 3A0235J, Feed Supply Kits Instructions
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Graco 3A0235J, Feed Supply Kits are designed to supply viscous materials to Graco® HFR™ Metering System. These kits are essential for professional use and come with important safety instructions to ensure safe and efficient operation. The kits include various components such as pumps, hoses, and fittings, allowing you to easily transfer and dispense viscous materials. With the ability to handle a wide range of fluids, these kits provide versatility and reliability for various applications.
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Instructions-Parts
Feed Supply Kits
For supplying viscous materials to Graco
®
HFR
™
Metering System.
For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
See page 3 for model information, including maximum working pressure and approvals.
246081 Package shown installed in HFR proportioning system. Some parts shown are not included in kit.
3A0235J
EN
2
Related Manuals
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Complete Supply Pump Systems . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . . 6
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . . 6
Moisture Sensitivity of Isocyanates . . . . . . . . . . . . 6
Keep Components A and B Separate . . . . . . . . . . 6
Foam Resins with 245 fa Blowing Agents . . . . . . . 6
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . . . 6
A and B Components . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Flush Pumps Before Using . . . . . . . . . . . . . . . . . . . 8
Position Drums . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Feed Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
T2 2:1 and Monark 5:1 . . . . . . . . . . . . . . . . . . . 10
Husky 1050 Wall Mount . . . . . . . . . . . . . . . . . . 10
Husky 515 and 716 . . . . . . . . . . . . . . . . . . . . . . 11
Pumps . . . . . . . . . . . . . . . . . . . . . . . 11
Install Air Supply Kit . . . . . . . . . . . . . . . . . . . . . . . 12
T2 2:1, Husky 515, Husky 716, and Husky
1050 Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Air Regulator Kit 248829 . . . . . . . . . . . . . . . . . . 12
Connect Air Lines . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Changing Drums . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Complete Supply Pump Systems . . . . . . . . . . . 14
Complete Supply Pump Systems, continued . . 15
Fluid Supply Kits (1) . . . . . . . . . . . . . . . . . . . . . 16
Fluid Supply Kits (1), continued . . . . . . . . . . . . 18
Pump with Riser Tube Kits . . . . . . . . . . . . . . . . 19
Pumps with Riser Tube Kits, continued . . . . . . 21
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Technical Specifications . . . . . . . . . . . . . . . . . . . . 23
California Proposition 65 . . . . . . . . . . . . . . . . . . . 23
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 24
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 24
Related Manuals
Manual in
English
313997
313998
311882
307044
307043
308116
308981
309116
312877
311211
Description
HFR Operation
HFR Repair-Parts
T2 2:1 Ratio Transfer Pump, Instructions-Parts
55 Gallon 5:1 Ratio Monark
®
Pump,
Instructions-Parts
5:1 Ratio Monark Air Motor, Instructions-Parts
Stainless Steel Pumps, Instructions-Parts
Husky
™
515 and Husky 716 Pump
Husky 515 and Husky 716 Drum
Pump Kits and Packages, Instructions-Parts
Husky 1050 Pump
High-Flo
®
Pumps, Instructions-Parts
3A0235J
Complete Supply Pump Systems
Complete Supply Pump Systems
Most packages include all air and fluid fittings and hoses. Approvals are only for the pumps and not for the entire package.
Complete Package only comes with one pump, air and fluid fittings, and hoses.
Complete
Package (fluid and air)
T2 2:1 Ratio
246081
24D091
24E396
24E397
Husky™ 515
Pump
Model
295616
295616
295616
295616
246369 246484
Material
CS SS
Maximum Air
Input Pressure
180 psi
(1.2 MPa, 12.5 bar)
Maximum Fluid
Working Pressure
405 psi
(2.8 MPa, 28 bar)
24D092 241564
100 psi
(0.7 MPa, 7 bar)
100 psi
(0.7 MPa, 7 bar)
Approvals
0359
0359
II 2 GD c IIC T4
Husky™ 716
246375
24D093
Husky™ 1050
24D328
24D094
246485
D54311
647673
651458
100 psi
(0.7 MPa, 7 bar)
100 psi
(0.7 MPa, 7 bar)
125 psi
(0.86 MPa, 8.6 bar)
125 psi
(0.86 MPa, 8.6 bar)
Monark
®
5:1 Ratio, 55 Gallon
24D095
24E398
218956
218956
24G714 224350
180 psi
(1.2 MPa, 12.5 bar)
900 psi
(6.2 MPa, 62 bar)
Monark
®
5:1 Ratio, 5 Gallon
24D096
24E399
902278
902278
High-Flo
®
Pumps
257769 JC20L1
257777 JS20L1
180 psi
(1.2 MPa, 12.5 bar)
100 psi
(0.7 MPa, 7 bar)
900 psi
(6.2 MPa, 62 bar)
200 psi
(1.4 MPa, 14 bar)
0359
II 2 GD c IIC T4
0359
II 1/2 G T2
ITS03ATEX11228
II 2 Gc T3
3A0235J 3
4
Warnings
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
• If this equipment is used with isocyanate material, see additional information on isocyanates in Isocyanate Conditions Section of this manual.
3A0235J
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure. Disconnect power or air supply.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
3A0235J 5
6
Isocyanate Conditions
Isocyanate Conditions
Spraying materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.
To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled with Graco IsoGuard Select
®
(ISG), Part 24D086.
The lubricant creates a barrier between the ISO and the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
• Never use solvent on one side if it has been contaminated from the other side.
• Always lubricate threaded parts with ISO pump oil or grease when reassembling.
Material Self-ignition
Keep Components A and
B Separate
NOTICE
To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (red) and component B (blue) parts.
Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.
Changing Materials
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical compatibility.
3A0235J
A and B Components
A and B Components
IMPORTANT!
Material suppliers can vary in how they refer to plural component materials.
Be aware that when standing in front of the manifold on proportioner:
• Component A (Red) is on the left side.
• Component B (Blue) is on the right side.
For all machines:
• The A (Red) side is intended for ISO, hardeners, and catalysts.
• If one of the materials being used is moisture-sensitive, that material should always be in the A (Red) side.
• The B (blue) side is intended for polyols, resins, and bases.
• For ratios higher than 1:1, the higher volume is typically the B (Blue) side.
3A0235J 7
8
Grounding
Grounding Position Drums
Place component A (red) and component B (blue) drums as desired. Air hose (C) connecting feed pumps
is 15 ft (4.57 m) long. See F IG . 1.
Fluid hose (103) connecting feed pumps to systems are
10 ft (3.05 m) long.
The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.
Pump: follow instructions in separate feed pump manual, supplied.
HFR: see operation manual.
Spray gun: see gun manual.
Fluid supply container: follow local code.
Object being sprayed: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the spray gun or dispense valve firmly to the side of a grounded metal pail, then trigger the gun or valve.
Flush Pumps Before
Using
Installation
Feed Pump
1.
Complete Setup instructions in pump manual before installing in drum or pail.
a.
For Riser Tube Kit 246419: Inspect bung o-ring
(309) and gasket (303) in place. If either is worn or damaged, or if material shows signs of crystallization, replace. See page 22.
b.
If required, install desiccant dryer (Graco part no. 247616 not included). Remove elbow and 2 in. bushing supplied with desiccant dryer (6).
Screw dryer 3/4 npt fitting into vent of moisture sensitive drum.
NOTICE
Lubricate bung o-ring with 217374 ISO Pump Oil each time you change drums. This keeps air and moisture from reacting with material and allows bung adapter to rotate freely.
NOTICE
Tighten pump clamps and external fasteners before first use. See pump manual.
Flush equipment only in a well-ventilated area. Do not spray flammable fluids. Do not turn on heaters while flushing with flammable solvents.
3A0235J
Installation
Complete Package 246081 shown installed in HFR proportioning system. Includes *parts only.
101* (red)
2 Air Supply Kit. See 309827.
2 2
6*
101* (blue)
2*
2
2 C*
*103 (Ref)
D
103* (Ref)
2 2*
F
IG
. 1: Installation
3A0235J 9
Installation
T2 2:1 and Monark 5:1
1.
2.
3.
Open drum bung hole. Screw bung adapter with gasket into bung hole. See pump manual.
4.
Install swivel fitting (102) in pump fluid outlet. See
F IG . 2.
5.
Connect hose (103) between swivel fitting (102) and
the system swivel inlet (D, see F IG . 1).
6.
Install air supply kit and connect air lines, page 12,
to finish installation.
201
Husky 1050 Wall Mount
1.
Be sure wall can support weight of pump, hoses, and accessories, and can withstand stress during operation.
2.
Position wall bracket (204) no more than 5 ft (1.52 m) above floor. Check that bracket is level. Attach to wall, using screws long enough to keep bracket from
3.
Connect swivel union (209) to pump inlet.
4.
Install bushing (105) in pump air inlet.
5.
Install pump (201) on bracket (204) securely, using screws (211), washers (210), and nuts (212).
6.
Connect elbow (210) to top of riser tube kit (202).
7.
Connect suction hose (203) to elbow (210) and inlet swivel (209).
8.
Install swivel fitting (102) in pump fluid outlet. See
F IG . 4.
9.
Connect hose (103) between swivel fitting (102) and
GMS
™
swivel inlet fitting. See F IG . 4.
10. Install air supply kit and connect air lines, page 12,
to finish installation.
102 bung adapter 103
201
105
209 203 210
TI10281a
212
F IG . 2. Standard 2:1 Kit
10
211
213
204
202
F IG . 3. Husky 1050 Wall Mount r_24D329_3a0235_1a
3A0235J
Installation
Husky 515 and 716
1.
Place riser tube (202) into drum. Tighten bung adapter securely.
2.
For carbon steel supply pump systems, Install swivel fitting (102) in pump (201) fluid outlet.
3.
Connect hose (103) between swivel fitting (102) and
GMS swivel fluid inlet fitting.
4.
Install air supply kit and connect air lines, page 12,
to finish installation.
201
102
High-Flo
®
Pumps
1.
Install elbow fitting (106) in pump (101) fluid outlet.
2.
Connect hose (103) between elbow fitting (106) and fitting (102). Install nipple (109) and swivel fitting
(110).
3.
Connect swivel fitting (110) and GMS swivel fluid inlet fitting.
For A-Side only: remove 1/2 npt swivel fitting from GMS swivel fluid inlet prior to connecting swivel fitting (10).
4.
Connect air lines (not supplied), page 12, to finish
installation.
101
103
202 110 102 106 r_246481_3a0235a_1a
F IG . 4. Husky 716
109
103
111 r_257769_3a0235a_1a
F IG . 5: High-Flo
3A0235J 11
Install Air Supply Kit
Install Air Supply Kit
Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing or moving parts.
Connect Air Lines
T2 2:1, Husky 515, Husky 716, and Husky 1050.
See manual 309827 to install air supply kit.
5:1 Monark Kits
1.
Shut off air valves (V) at feed pumps (201).
T2 2:1, Husky 515, Husky 716, and Husky 1050 Kits
1.
Supply clean, dry filtered air to feed pumps.
2.
See manual 309827 to install air supply kit.
201
V
7
Air Regulator Kit 248829
The air regulator kit (7) is only used with the Monark kits.
1.
Install air regulator kit (7).
2.
Interconnect tee fitting (1f) and quick disconnect fitting (1b) on pump with air hose (1a).
1b
1a r_256276_312769_2B
2.
Install air line (1a) with quick disconnect coupler
(1b) provided.
3.
Connect air line and quick disconnect coupler to air regulator (7).
12 3A0235J
Operation
Operation
Startup
1.
See Load fluid with feed pumps in system operation manual.
2.
Open feed pump air regulator.
3.
Open feed pump bleed-type master air valve.
4.
Adjust air to feed pump with needle valve.
NOTE:
• Cold, viscous material may be difficult to prime.
Use needle valve to reduce air flow to motor.
• Do not plug or shut off pump fluid outlet when priming. Fluid must be free to flow through pump to prime.
• To increase pump flow rate and reduce icing, remove pump muffler. This will increase exhaust noise.
5.
Never let pump run when drum is empty. A dry pump can accelerate and damage itself. If pump is running too fast, stop it immediately. Check and refill fluid supply, or flush with compatible solvent. Always prime entire system to remove any air. Do not let material harden in pump.
Maintenance
NOTE:
See supplied pump manual for maintenance, repair, and parts information.
Lubricate bung o-ring (309) with 217374 ISO Pump Oil each time you change drums. This keeps air and moisture from reacting with ISO.
Whenever pump is removed from drum, inspect bung o-ring (309) and gasket (303) in place. If either is worn or damaged, or if ISO shows signs of crystallization,
Tighten pump clamps and external fasteners periodically. See pump manual.
Repair
See supplied pump manual for maintenance, troubleshooting, and repair procedures.
Shutdown
See Shutdown and Pressure Relief Procedure in system operation manual. Close feed pump bleed-type master air valve.
Changing Drums
NOTICE
To prevent cross-contamination of fluid when changing drums, complete changing one component before changing second component.
1.
2.
Remove riser tube from drum. Install in new drum,
3.
Lubricate bung o-ring, page 8.
4.
See Load fluid with feed pumps in GMS operation manual.
3A0235J 13
Parts
Parts
Complete Supply Pump Systems
Each complete supply pump system includes a fluid supply kit, air supply kit, and desiccant dryer. See parts lists on
Pump
Husky 515
Husky 716
Husky 1050
T2 2:1
Monark 5:1, 5 Gallon
Monark 5:1, 55 Gallon
Monark 5:1, 55 Gallon
High-Flo
High-Flo
Material
CS
SS
CS
SS
CS
SS
CS
SS
SS
CS
SS
CS
SS
246081 Package shown installed in HFR proportioning system. Includes * parts only.
1* (red)
Two Pump Systems
Complete
Pump System
246369
24D092
246375
24D093
24D328
24D094
246081
24D091
24D096
24D095
257769
257777
Fluid Supply Kit (1)
246481
24D100
246482
24D101
24D332
24D102
246898
24D103
24D104
24D105
24D105
2*
6*
2
One Pump Systems
Complete Pump
1* (blue)
System
24E396
24E397
24E399
24E398
24G714
2*
2
1
1*(Ref)
1* (Ref)
1
2
2*
14
1
Fluid Supply Kit. See page 16.
2 Air Supply Kit. See 309827.
3A0235J
Parts
Complete Supply Pump Systems, continued
Ref.
Part Description
1 246481 KIT, fluid supply, Husky 515;
246369
24D100 KIT, fluid supply, Husky 515;
24D092
246482 KIT, fluid supply, Husky 716;
246375
24D101 KIT, fluid supply, Husky 716;
24D093
24D332 KIT, fluid supply, Husky 1050;
24D328
24D102 KIT, fluid supply, Husky 1050;
24D094
246898 KIT, fluid supply, T2 2:1; 246081
24D103 KIT, fluid supply, T2 2:1; 24D091
24D104 PUMP, Monark 5:1, 5 gallon;
24D095
24D105 PUMP, Monark 5:1, 55 gallon;
24D096; see manual 307044
257769 KIT, complete, High-Flo; cs
2
257777 KIT, complete, High-Flo; ss
246483 AIR SUPPLY KIT; see 309827
6 247616 KIT, desiccant dryer; for A (red)
7 248829 REGULATOR KIT, air, feed pump
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
See Fluid Supply Kits on page 16.
Only for Monark 5:1 kits.
Husky and T2 2:1 Kits
24D096 and 24E399 Monark 5:1
5 Gallon Feed Pump Kit
1
24D095 and 24E398 Monark 5:1 Kit
55 Gallon Feed Pump Kit
7 r_24D095_3a0235_1b
1
7
3A0235J r_24D096_3a0235a_1b
15
Parts
Fluid Supply Kits (1)
Carbon Steel Husky Kits
101
102
24D105 55 Gallon Monark 5:1 Kit
101
103
103 r_246481_3a0235a_1a
Stainless Steel Husky Kits
101 103 r_24d101_3a0235a_1a
24D104 Monark 5:1 5 Gallon Kit
101
103
246898 and 24D103 T2 2:1 Kits
101
102
103
TI10282a r_24D104_3a0235a_1a
16 3A0235J
Parts
Fluid Supply Kits (1), continued
Each fluid supply kit contains two pumps with riser tubes, fittings, and hoses needed to supply fluid from the pumps to the proportioner. Use the tables below to identify what parts are used for the carbon steel and stainless steel fluid
supply kits. See page 16 for fluid supply kit illustrations.
High-Flo pumps are on page 18.
Carbon Steel Fluid Supply Kits
Ref.
No.
Description
101 KIT, pump with riser tube
102 UNION, swivel; UNION, swivel; 3/4 npt(m) x 3/4 npsm(f)
103 HOSE, fluid; 3/4 npt (mbe); 3/4 in. (19 mm) ID; 10 ft
(3.05 m); nylon
104 FITTING, swivel; 1/2 npt(m) x 3/4 nps(f); (not shown)
(use as necessary to adapt 1/2 npt A side “red” inlet)
105 BUSHING, reducer, 1/2 npt(m) x 3/4 npt(f); use on 1/2 npt A side (red) inlet hose (not shown)
Husky
515
(246481)
246484
157785
217382
104969
Husky
716
(246482)
246485
157785
Husky
1050
(24D332)
647673
157785
T2 2:1
(246898)
295616
157785
217382
104969
217382
104969
217382
113344
Qty.
2
2
2
1
1
Stainless Steel Fluid Supply Kits
Ref.
No.
Description
101 KIT, pump with riser tube
102 UNION, swivel; UNION, swivel; 3/4 npt(m) x 3/4 npsm(f)
103 HOSE, fluid; 3/4 npt
(mbe); 3/4 in. (19 mm) ID;
10 ft (3.05 m); ss
105 BUSHING, reducer (not shown)
106 NIPPLE, reducing; 1 in. npt x 3/4 npt, ss; see page
Husky
515
(24D100)
233052
24C656
Husky
716
(24D101)
233057
24C656
16C628
Husky
1050
(24D102)
651458
24C656
16C632
T2 2:1
(24D103)
295616
122268
24C656
Monark
5:1
(24D104)
902278
24C656
Monark
5:1
(24D105) Qty.
224350 2
24C656
1
2
1
1
3A0235J 17
Parts
Fluid Supply Kits (1), continued
101
110 102 106
109
103
111
112 r_257769_3a0235a_1a
257769, Carbon Steel High-Flo Fluid Supply Kit
257777, Stainless Steel High-Flo Fluid Supply Kit
Ref.
No.
Description 257769 257777
101 PUMP, High-Flo
102 UNION, swivel
103 HOSE, coupled;
1/2 npt; 6 ft (10.9 m); nylon
HOSE, coupled;
1/2 npt; 6 ft (10.9 m); ss
JC20L1
202966
220372
JS20L1
122639
214959
106 FITTING, union, adapter, 90°; 1/2 npt(f) x 1/2 nps(m)
FITTING, union, adapter, 90°
109 NIPPLE; 3/4-14 npt
NIPPLE; 3/4 in. npt
110 FITTING, union, swivel; 3/4 npt
FITTING, union, swivel; 3/4 npt
111 FRAME
102806
100627
118459
253692
510786
123111
112268
253692
112 KIT, floor/stand bracket
113 CONTROL, air, integrated, locking
247312
NXT011
114 SCREW, cap, sch 112566
247312
NXT011
112566
Qty.
2
2
2
2
2
2
2
2
2
2
4
2
2
2
18 3A0235J
Parts
Pump with Riser Tube Kits
Pump
Husky 515
Husky 716
Husky 1050
T2 2:1
Monark 5:1,
5 Gallon
Monark 5:1,
55 Gallon
Kit No.
246366
233052
(see manual 309116)
246367
233057
(see manual 309116)
24D329
24D097
295616
(see manual 311882)
24D098
Material
CS
Plastic
CS
SS
CS
SS
SS
SS
24D099 CS
246366 Husky 515 Pump
246367 Husky 716 Pump
201
202
203
201
202
TI3450a
Ref.
Part Description
201 246485 PUMP, Husky 716; see 308981 and read NOTICE below
202
246419 RISER TUBE KIT; see page 22
203 158555 NIPPLE, reducing; 1 in. npt x 3/4 npt
16C628 NIPPLE, reducing; 1 in. npt x 3/4 npt, ss; only used with fluid supply kit 24D101
Qty.
1
1
1
1
NOTICE
246485 Husky 716 Pump is built specifically for use with isocyanates and is tested with oil. To order replacement parts and repair kits, refer to the Husky
716 parts list in manual 308981.
Ref.
Part Description
201 246484 PUMP, Husky 515; see 308981 and read NOTICE below
202
246419 RISER TUBE KIT; see page 22
Qty.
1
1
NOTICE
246484 Husky 515 Pump is built specifically for use with isocyanates and is tested with oil. To order replacement parts and repair kits, refer to the Husky
515 parts list in manual 308981.
3A0235J 19
Parts
Pumps with Riser Tube Kits, continued
24D329 CS Husky 1050 Pump
201
105
24D097 SS Husky 1050 Pump
201
105
212
209
203
210
212
209
203 210
211
213
202
211
213
202
204
204 r_24D097_3a0235_1a r_24D329_3a0235_1a
Ref. Part Description
201 647673 PUMP, Husky 1050; 24D332, see
313435
202 246419 RISER TUBE KIT; 24D332, see page
203 214961 HOSE, suction; 3/4 npt (mbe);
3/4 in. (19 mm) ID; 6 ft (1.8 m); neoprene
204 189233 BRACKET, wall
209 202965 UNION, swivel, pump inlet;
1 in. npt(m) x 3/4 npsm(f)
210 107409 ELBOW, swivel, riser tube; 90°;
1 in. npt(m) x 3/4 npsm(f); 24D332
211 100214 WASHER, lock; 5/16
212 100450 SCREW, cap, hex-hd; 5/16-18;
1 in. (25 mm)
213 111303 NUT, hex; 5/16-18
Qty.
1
1
1
1
4
1
1
4
4
Ref. Part Description
201 651458 PUMP, Husky 1050; 24D102, see manual 313435
202 183549 TUBE, section; 24D100
203 221171 HOSE, suction; 3/4 npt (mbe);
3/4 in. (19 mm) ID; 6 ft (1.8 m); neoprene
204 189233 BRACKET, wall
209 16C629 FITTING, adapter, swivel; 1 npt(m) x
3/4 npt(f), ss
210 16C631 ELBOW, swivel 90°, 1/2 npt(m) x 1/2 nps(f), ss; 24D102
211 100214 WASHER, lock; 5/16
212 100450 SCREW, cap, hex-hd; 5/16-18;
1 in. (25 mm)
213 111303 NUT, hex; 5/16-18
214 183553 PLUG, bung; 24D102
Qty.
1
1
4
4
4
2
1
1
1
1
20 3A0235J
Parts
Pumps with Riser Tube Kits, continued
24D098, 5 Gallon 5:1 Monark 24D099, 55 Gallon 5:1 Monark
Ref.
No.
Part No. Description
2
6
246483 AIR SUPPLY KIT; see 309827
247616 KIT, desiccant dryer; for A (red)
7 248829 REGULATOR KIT, air, feed pump
201 902278 PUMP, Monark 5:1; includes
902147, see manual 308116
Qty.
1
1
1
1
Ref.
No.
Part No. Description
2
6
246483 AIR SUPPLY KIT; see 309827
247616 KIT, desiccant dryer; for A (red)
7 248829 REGULATOR KIT, air, feed pump
201 218956 PUMP, Monark 5:1; see 307044
Qty.
1
1
1
1
201
201
7
7
Air inlet fitting
1/4 npt r_24D098_3A0235A_1b
24D099b
3A0235J 21
Accessories
Accessories
Riser Tube Kit, 246419
Ref.
Part Description
301 159101 HOUSING, valve, intake
302 156592 TUBE, riser
303 106537 GASKET, bung
304 15B728 ADAPTER, bung
305 15B727 FITTING; 1 in. npt
306 15B921 SPACER
307 100279 BALL
308 159100 RETAINER, ball
309 110831 O-RING
1 Lubricate with 217374 ISO Pump Oil each time you change drums.
305
304
302
307
301
TI3445a
309
1
303
308
306
Qty.
1
1
1
1
1
1
1
1
1
Return Tube Accessories
See manual 309852 for installation and parts.
Material
Carbon Steel
Stainless Steel
Circulation Kits
Part
246477
24D106
See manual 309852 for installation and parts.
Material
Carbon Steel
Stainless Steel
Part
24E379
24D107
246483 Air Supply Kit
See manual 309827 for installation and parts.
15C381 Desiccant Dryer Cartridge
233048 Husky 716 Accessory Kit
Includes stainless steel bung base and stainless steel suction tube. See manual 309116.
Material Filters
Material
Carbon Steel
Stainless Steel
Part
213058 (60 mesh)
244053 (60 mesh)
NOTE: See manual 307282 for installation and parts.
22 3A0235J
Technical Specifications
Maximum air input pressure
T2 Feed Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MPa, 12 bar)
Monark 5:1 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MPa, 12 bar)
Husky 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Husky 1050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (0.86 MPa, 8.6 bar)
High-Flo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Maximum fluid working pressure
T2 Feed Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405 psi (2.8 MPa, 28 bar)
Monark 5:1 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . 900 psi (6.2 MPa, 62 bar)
Husky 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Husky 1050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (0.86 MPa, 8.6 bar)
High-Flo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 psi (1.4 MPa, 14 bar)
Wetted parts
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See supplied pump manual
Riser tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbon steel
Fluid hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nylon
Suction hose (Husky 1050 only). . . . . . . . . . . . . . . . . . . . Neoprene
Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbon steel
California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm. – www.P65warnings.ca.gov.
Technical Specifications
3A0235J 23
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
Sealant and Adhesive Dispensing Equipment
For the latest information about Graco products, visit www.graco.com
.
For patent information, see www.graco.com/patents .
TO PLACE AN ORDER, contact your Graco distributor, go to www.graco.com
and select
“Where to Buy” in the top blue bar, or call to find the nearest distributor.
If calling from the US: 800-746-1334
If calling from outside the US: 0-1-330-966-3000
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A0235
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision J, June 2021
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Table of contents
- 2 Related Manuals
- 3 Complete Supply Pump Systems
- 4 Warnings
- 6 Isocyanate Conditions
- 6 Material Self-ignition
- 6 Moisture Sensitivity of Isocyanates
- 6 Keep Components A and B Separate
- 6 Foam Resins with 245 fa Blowing Agents
- 6 Changing Materials
- 7 A and B Components
- 8 Grounding
- 8 Flush Pumps Before Using
- 8 Position Drums
- 8 Installation
- 8 Feed Pump
- 10 T2 2:1 and Monark 5:1
- 10 Husky 1050 Wall Mount
- 11 Husky 515 and 716
- 11 High-Flo® Pumps
- 12 Install Air Supply Kit
- 12 T2 2:1, Husky 515, Husky 716, and Husky 1050 Kits
- 12 Air Regulator Kit 248829
- 12 Connect Air Lines
- 13 Operation
- 13 Startup
- 13 Shutdown
- 13 Changing Drums
- 13 Maintenance
- 13 Repair
- 14 Parts
- 14 Complete Supply Pump Systems
- 15 Complete Supply Pump Systems, continued
- 16 Fluid Supply Kits (1)
- 18 Fluid Supply Kits (1), continued
- 19 Pump with Riser Tube Kits
- 21 Pumps with Riser Tube Kits, continued
- 22 Accessories
- 23 Technical Specifications
- 23 California Proposition 65
- 24 Graco Standard Warranty
- 24 Graco Information