Graco 3A0235J, Feed Supply Kits Instructions

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Graco 3A0235J, Feed Supply Kits Instructions | Manualzz

Instructions-Parts

Feed Supply Kits

For supplying viscous materials to Graco

®

HFR

Metering System.

For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 3 for model information, including maximum working pressure and approvals.

246081 Package shown installed in HFR proportioning system. Some parts shown are not included in kit.

3A0235J

EN

2

Related Manuals

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Complete Supply Pump Systems . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . . 6

Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . . 6

Moisture Sensitivity of Isocyanates . . . . . . . . . . . . 6

Keep Components A and B Separate . . . . . . . . . . 6

Foam Resins with 245 fa Blowing Agents . . . . . . . 6

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . . . 6

A and B Components . . . . . . . . . . . . . . . . . . . . . . . 7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Flush Pumps Before Using . . . . . . . . . . . . . . . . . . . 8

Position Drums . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Feed Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

T2 2:1 and Monark 5:1 . . . . . . . . . . . . . . . . . . . 10

Husky 1050 Wall Mount . . . . . . . . . . . . . . . . . . 10

Husky 515 and 716 . . . . . . . . . . . . . . . . . . . . . . 11

High-Flo

®

Pumps . . . . . . . . . . . . . . . . . . . . . . . 11

Install Air Supply Kit . . . . . . . . . . . . . . . . . . . . . . . 12

T2 2:1, Husky 515, Husky 716, and Husky

1050 Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Air Regulator Kit 248829 . . . . . . . . . . . . . . . . . . 12

Connect Air Lines . . . . . . . . . . . . . . . . . . . . . . . . . 12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Changing Drums . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Complete Supply Pump Systems . . . . . . . . . . . 14

Complete Supply Pump Systems, continued . . 15

Fluid Supply Kits (1) . . . . . . . . . . . . . . . . . . . . . 16

Fluid Supply Kits (1), continued . . . . . . . . . . . . 18

Pump with Riser Tube Kits . . . . . . . . . . . . . . . . 19

Pumps with Riser Tube Kits, continued . . . . . . 21

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Technical Specifications . . . . . . . . . . . . . . . . . . . . 23

California Proposition 65 . . . . . . . . . . . . . . . . . . . 23

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 24

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 24

Related Manuals

Manual in

English

313997

313998

311882

307044

307043

308116

308981

309116

312877

311211

Description

HFR Operation

HFR Repair-Parts

T2 2:1 Ratio Transfer Pump, Instructions-Parts

55 Gallon 5:1 Ratio Monark

®

Pump,

Instructions-Parts

5:1 Ratio Monark Air Motor, Instructions-Parts

Stainless Steel Pumps, Instructions-Parts

Husky

515 and Husky 716 Pump

Husky 515 and Husky 716 Drum

Pump Kits and Packages, Instructions-Parts

Husky 1050 Pump

High-Flo

®

Pumps, Instructions-Parts

3A0235J

Complete Supply Pump Systems

Complete Supply Pump Systems

Most packages include all air and fluid fittings and hoses. Approvals are only for the pumps and not for the entire package.

 Complete Package only comes with one pump, air and fluid fittings, and hoses.

Complete

Package (fluid and air)

T2 2:1 Ratio

246081

24D091

24E396 

24E397 

Husky™ 515

Pump

Model

295616

295616

295616

295616

246369 246484

Material

CS SS

Maximum Air

Input Pressure

180 psi

(1.2 MPa, 12.5 bar)

Maximum Fluid

Working Pressure

405 psi

(2.8 MPa, 28 bar)

24D092 241564 

100 psi

(0.7 MPa, 7 bar)

100 psi

(0.7 MPa, 7 bar)

Approvals

0359

0359

II 2 GD c IIC T4

Husky™ 716

246375

24D093

Husky™ 1050

24D328

24D094

246485

D54311

647673

651458

100 psi

(0.7 MPa, 7 bar)

100 psi

(0.7 MPa, 7 bar)

125 psi

(0.86 MPa, 8.6 bar)

125 psi

(0.86 MPa, 8.6 bar)

Monark

®

5:1 Ratio, 55 Gallon

24D095

24E398 

218956

218956

24G714 224350 

180 psi

(1.2 MPa, 12.5 bar)

900 psi

(6.2 MPa, 62 bar)

Monark

®

5:1 Ratio, 5 Gallon

24D096

24E399 

902278

902278

High-Flo

®

Pumps

257769 JC20L1 

257777 JS20L1

180 psi

(1.2 MPa, 12.5 bar)

100 psi

(0.7 MPa, 7 bar)

900 psi

(6.2 MPa, 62 bar)

200 psi

(1.4 MPa, 14 bar)

0359

II 2 GD c IIC T4

0359

II 1/2 G T2

ITS03ATEX11228

II 2 Gc T3

3A0235J 3

4

Warnings

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

• If this equipment is used with isocyanate material, see additional information on isocyanates in Isocyanate Conditions Section of this manual.

3A0235J

Warnings

WARNING

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure. Disconnect power or air supply.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

3A0235J 5

6

Isocyanate Conditions

Isocyanate Conditions

Spraying materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material

MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

To prevent exposing ISO to moisture:

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the ISO lube pump reservoir (if installed) filled with Graco IsoGuard Select

®

(ISG), Part 24D086.

The lubricant creates a barrier between the ISO and the atmosphere.

• Use moisture-proof hoses specifically designed for

ISO, such as those supplied with your system.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Never use solvent on one side if it has been contaminated from the other side.

• Always lubricate threaded parts with ISO pump oil or grease when reassembling.

Material Self-ignition

Keep Components A and

B Separate

NOTICE

To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (red) and component B (blue) parts.

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

Moisture Sensitivity of

Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture

(such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

Foam Resins with 245 fa

Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

Changing Materials

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

3A0235J

A and B Components

A and B Components

IMPORTANT!

Material suppliers can vary in how they refer to plural component materials.

Be aware that when standing in front of the manifold on proportioner:

• Component A (Red) is on the left side.

• Component B (Blue) is on the right side.

For all machines:

• The A (Red) side is intended for ISO, hardeners, and catalysts.

• If one of the materials being used is moisture-sensitive, that material should always be in the A (Red) side.

• The B (blue) side is intended for polyols, resins, and bases.

• For ratios higher than 1:1, the higher volume is typically the B (Blue) side.

3A0235J 7

8

Grounding

Grounding Position Drums

Place component A (red) and component B (blue) drums as desired. Air hose (C) connecting feed pumps

is 15 ft (4.57 m) long. See F IG . 1.

Fluid hose (103) connecting feed pumps to systems are

10 ft (3.05 m) long.

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

Pump: follow instructions in separate feed pump manual, supplied.

HFR: see operation manual.

Spray gun: see gun manual.

Fluid supply container: follow local code.

Object being sprayed: follow local code.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

To maintain grounding continuity when flushing or

relieving pressure: hold metal part of the spray gun or dispense valve firmly to the side of a grounded metal pail, then trigger the gun or valve.

Flush Pumps Before

Using

Installation

Feed Pump

1.

Complete Setup instructions in pump manual before installing in drum or pail.

a.

For Riser Tube Kit 246419: Inspect bung o-ring

(309) and gasket (303) in place. If either is worn or damaged, or if material shows signs of crystallization, replace. See page 22.

b.

If required, install desiccant dryer (Graco part no. 247616 not included). Remove elbow and 2 in. bushing supplied with desiccant dryer (6).

Screw dryer 3/4 npt fitting into vent of moisture sensitive drum.

NOTICE

Lubricate bung o-ring with 217374 ISO Pump Oil each time you change drums. This keeps air and moisture from reacting with material and allows bung adapter to rotate freely.

NOTICE

Tighten pump clamps and external fasteners before first use. See pump manual.

Flush equipment only in a well-ventilated area. Do not spray flammable fluids. Do not turn on heaters while flushing with flammable solvents.

3A0235J

Installation

Complete Package 246081 shown installed in HFR proportioning system. Includes *parts only.

101* (red)

2 Air Supply Kit. See 309827.

2 2

6*

101* (blue)

2*

2

2 C*

*103 (Ref)

D

103* (Ref)

2 2*

F

IG

. 1: Installation

3A0235J 9

Installation

T2 2:1 and Monark 5:1

1.

Flush pumps, page 8.

2.

Position drums, page 8.

3.

Open drum bung hole. Screw bung adapter with gasket into bung hole. See pump manual.

4.

Install swivel fitting (102) in pump fluid outlet. See

F IG . 2.

5.

Connect hose (103) between swivel fitting (102) and

the system swivel inlet (D, see F IG . 1).

6.

Install air supply kit and connect air lines, page 12,

to finish installation.

201

Husky 1050 Wall Mount

1.

Be sure wall can support weight of pump, hoses, and accessories, and can withstand stress during operation.

2.

Position wall bracket (204) no more than 5 ft (1.52 m) above floor. Check that bracket is level. Attach to wall, using screws long enough to keep bracket from

vibrating. See F IG . 3.

3.

Connect swivel union (209) to pump inlet.

4.

Install bushing (105) in pump air inlet.

5.

Install pump (201) on bracket (204) securely, using screws (211), washers (210), and nuts (212).

6.

Connect elbow (210) to top of riser tube kit (202).

7.

Connect suction hose (203) to elbow (210) and inlet swivel (209).

8.

Install swivel fitting (102) in pump fluid outlet. See

F IG . 4.

9.

Connect hose (103) between swivel fitting (102) and

GMS

swivel inlet fitting. See F IG . 4.

10. Install air supply kit and connect air lines, page 12,

to finish installation.

102 bung adapter 103

201

105

209 203 210

TI10281a

212

F IG . 2. Standard 2:1 Kit

10

211

213

204

202

F IG . 3. Husky 1050 Wall Mount r_24D329_3a0235_1a

3A0235J

Installation

Husky 515 and 716

1.

Place riser tube (202) into drum. Tighten bung adapter securely.

2.

For carbon steel supply pump systems, Install swivel fitting (102) in pump (201) fluid outlet.

3.

Connect hose (103) between swivel fitting (102) and

GMS swivel fluid inlet fitting.

4.

Install air supply kit and connect air lines, page 12,

to finish installation.

201

102

High-Flo

®

Pumps

1.

Install elbow fitting (106) in pump (101) fluid outlet.

2.

Connect hose (103) between elbow fitting (106) and fitting (102). Install nipple (109) and swivel fitting

(110).

3.

Connect swivel fitting (110) and GMS swivel fluid inlet fitting.

For A-Side only: remove 1/2 npt swivel fitting from GMS swivel fluid inlet prior to connecting swivel fitting (10).

4.

Connect air lines (not supplied), page 12, to finish

installation.

101

103

202 110 102 106 r_246481_3a0235a_1a

F IG . 4. Husky 716

109

103

111 r_257769_3a0235a_1a

F IG . 5: High-Flo

3A0235J 11

Install Air Supply Kit

Install Air Supply Kit

Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing or moving parts.

Connect Air Lines

T2 2:1, Husky 515, Husky 716, and Husky 1050.

See manual 309827 to install air supply kit.

5:1 Monark Kits

1.

Shut off air valves (V) at feed pumps (201).

T2 2:1, Husky 515, Husky 716, and Husky 1050 Kits

1.

Supply clean, dry filtered air to feed pumps.

2.

See manual 309827 to install air supply kit.

201

V

7

Air Regulator Kit 248829

The air regulator kit (7) is only used with the Monark kits.

1.

Install air regulator kit (7).

2.

Interconnect tee fitting (1f) and quick disconnect fitting (1b) on pump with air hose (1a).

1b

1a r_256276_312769_2B

2.

Install air line (1a) with quick disconnect coupler

(1b) provided.

3.

Connect air line and quick disconnect coupler to air regulator (7).

12 3A0235J

Operation

Operation

Startup

1.

See Load fluid with feed pumps in system operation manual.

2.

Open feed pump air regulator.

3.

Open feed pump bleed-type master air valve.

4.

Adjust air to feed pump with needle valve.

NOTE:

• Cold, viscous material may be difficult to prime.

Use needle valve to reduce air flow to motor.

• Do not plug or shut off pump fluid outlet when priming. Fluid must be free to flow through pump to prime.

• To increase pump flow rate and reduce icing, remove pump muffler. This will increase exhaust noise.

5.

Never let pump run when drum is empty. A dry pump can accelerate and damage itself. If pump is running too fast, stop it immediately. Check and refill fluid supply, or flush with compatible solvent. Always prime entire system to remove any air. Do not let material harden in pump.

Maintenance

NOTE:

See supplied pump manual for maintenance, repair, and parts information.

Lubricate bung o-ring (309) with 217374 ISO Pump Oil each time you change drums. This keeps air and moisture from reacting with ISO.

Whenever pump is removed from drum, inspect bung o-ring (309) and gasket (303) in place. If either is worn or damaged, or if ISO shows signs of crystallization,

replace. See page 22.

Tighten pump clamps and external fasteners periodically. See pump manual.

Repair

See supplied pump manual for maintenance, troubleshooting, and repair procedures.

Shutdown

See Shutdown and Pressure Relief Procedure in system operation manual. Close feed pump bleed-type master air valve.

Changing Drums

NOTICE

To prevent cross-contamination of fluid when changing drums, complete changing one component before changing second component.

1.

See Shutdown above.

2.

Remove riser tube from drum. Install in new drum,

page 8.

3.

Lubricate bung o-ring, page 8.

4.

See Load fluid with feed pumps in GMS operation manual.

3A0235J 13

Parts

Parts

Complete Supply Pump Systems

Each complete supply pump system includes a fluid supply kit, air supply kit, and desiccant dryer. See parts lists on

pages 15.

Pump

Husky 515

Husky 716

Husky 1050

T2 2:1

Monark 5:1, 5 Gallon

Monark 5:1, 55 Gallon

Monark 5:1, 55 Gallon

High-Flo

High-Flo

Material

CS

SS

CS

SS

CS

SS

CS

SS

SS

CS

SS

CS

SS

246081 Package shown installed in HFR proportioning system. Includes * parts only.

1* (red)

Two Pump Systems

Complete

Pump System

246369

24D092

246375

24D093

24D328

24D094

246081

24D091

24D096

24D095

257769

257777

Fluid Supply Kit (1)

(See Page 16)

246481

24D100

246482

24D101

24D332

24D102

246898

24D103

24D104

24D105

24D105

257769 (page 18)

257777 (page 18)

2*

6*

2

One Pump Systems

Complete Pump

1* (blue)

System

24E396

24E397

24E399

24E398

24G714

2*

2

1

1*(Ref)

1* (Ref)

1

2

2*

14

1

Fluid Supply Kit. See page 16.

2 Air Supply Kit. See 309827.

3A0235J

Parts

Complete Supply Pump Systems, continued

Ref.

Part Description

1  246481 KIT, fluid supply, Husky 515;

246369

24D100 KIT, fluid supply, Husky 515;

24D092

246482 KIT, fluid supply, Husky 716;

246375

24D101 KIT, fluid supply, Husky 716;

24D093

24D332 KIT, fluid supply, Husky 1050;

24D328

24D102 KIT, fluid supply, Husky 1050;

24D094

246898 KIT, fluid supply, T2 2:1; 246081

24D103 KIT, fluid supply, T2 2:1; 24D091

24D104 PUMP, Monark 5:1, 5 gallon;

24D095

24D105 PUMP, Monark 5:1, 55 gallon;

24D096; see manual 307044

257769 KIT, complete, High-Flo; cs

2

257777 KIT, complete, High-Flo; ss

246483 AIR SUPPLY KIT; see 309827

6 247616 KIT, desiccant dryer; for A (red)

side; see page 14

7  248829 REGULATOR KIT, air, feed pump

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

See Fluid Supply Kits on page 16.

 Only for Monark 5:1 kits.

Husky and T2 2:1 Kits

See illustration on page 14.

24D096 and 24E399 Monark 5:1

5 Gallon Feed Pump Kit

1

24D095 and 24E398 Monark 5:1 Kit

55 Gallon Feed Pump Kit

7 r_24D095_3a0235_1b

1

7

3A0235J r_24D096_3a0235a_1b

15

Parts

Fluid Supply Kits (1)

Carbon Steel Husky Kits

101

102

24D105 55 Gallon Monark 5:1 Kit

101

103

103 r_246481_3a0235a_1a

Stainless Steel Husky Kits

101 103 r_24d101_3a0235a_1a

24D104 Monark 5:1 5 Gallon Kit

101

103

246898 and 24D103 T2 2:1 Kits

101

102

103

TI10282a r_24D104_3a0235a_1a

16 3A0235J

Parts

Fluid Supply Kits (1), continued

Each fluid supply kit contains two pumps with riser tubes, fittings, and hoses needed to supply fluid from the pumps to the proportioner. Use the tables below to identify what parts are used for the carbon steel and stainless steel fluid

supply kits. See page 16 for fluid supply kit illustrations.

High-Flo pumps are on page 18.

Carbon Steel Fluid Supply Kits

Ref.

No.

Description

101 KIT, pump with riser tube

102 UNION, swivel; UNION, swivel; 3/4 npt(m) x 3/4 npsm(f)

103 HOSE, fluid; 3/4 npt (mbe); 3/4 in. (19 mm) ID; 10 ft

(3.05 m); nylon

104 FITTING, swivel; 1/2 npt(m) x 3/4 nps(f); (not shown)

(use as necessary to adapt 1/2 npt A side “red” inlet)

105 BUSHING, reducer, 1/2 npt(m) x 3/4 npt(f); use on 1/2 npt A side (red) inlet hose (not shown)

Husky

515

(246481)

246484

157785

217382

104969

Husky

716

(246482)

246485

157785

Husky

1050

(24D332)

647673

157785

T2 2:1

(246898)

295616

157785

217382

104969

217382

104969

217382

113344

Qty.

2

2

2

1

1

Stainless Steel Fluid Supply Kits

Ref.

No.

Description

101 KIT, pump with riser tube

102 UNION, swivel; UNION, swivel; 3/4 npt(m) x 3/4 npsm(f)

103 HOSE, fluid; 3/4 npt

(mbe); 3/4 in. (19 mm) ID;

10 ft (3.05 m); ss

105 BUSHING, reducer (not shown)

106 NIPPLE, reducing; 1 in. npt x 3/4 npt, ss; see page

19.

Husky

515

(24D100)

233052

24C656

Husky

716

(24D101)

233057

24C656

16C628

Husky

1050

(24D102)

651458

24C656

16C632

T2 2:1

(24D103)

295616

122268

24C656

Monark

5:1

(24D104)

902278

24C656

Monark

5:1

(24D105) Qty.

224350 2

24C656

1

2

1

1

3A0235J 17

Parts

Fluid Supply Kits (1), continued

101

110 102 106

109

103

111

112 r_257769_3a0235a_1a

257769, Carbon Steel High-Flo Fluid Supply Kit

257777, Stainless Steel High-Flo Fluid Supply Kit

Ref.

No.

Description 257769 257777

101 PUMP, High-Flo

102 UNION, swivel

103 HOSE, coupled;

1/2 npt; 6 ft (10.9 m); nylon

HOSE, coupled;

1/2 npt; 6 ft (10.9 m); ss

JC20L1

202966

220372

JS20L1

122639

214959

106 FITTING, union, adapter, 90°; 1/2 npt(f) x 1/2 nps(m)

FITTING, union, adapter, 90°

109 NIPPLE; 3/4-14 npt

NIPPLE; 3/4 in. npt

110 FITTING, union, swivel; 3/4 npt

FITTING, union, swivel; 3/4 npt

111 FRAME

102806

100627

118459

253692

510786

123111

112268

253692

112 KIT, floor/stand bracket

113 CONTROL, air, integrated, locking

247312

NXT011

114 SCREW, cap, sch 112566

247312

NXT011

112566

Qty.

2

2

2

2

2

2

2

2

2

2

4

2

2

2

18 3A0235J

Parts

Pump with Riser Tube Kits

Pump

Husky 515

Husky 716

Husky 1050

T2 2:1

Monark 5:1,

5 Gallon

Monark 5:1,

55 Gallon

Kit No.

246366

233052

(see manual 309116)

246367

233057

(see manual 309116)

24D329

24D097

295616

(see manual 311882)

24D098

Material

CS

Plastic

CS

SS

CS

SS

SS

SS

24D099 CS

246366 Husky 515 Pump

246367 Husky 716 Pump

201

202

203

201

202

TI3450a

Ref.

Part Description

201 246485 PUMP, Husky 716; see 308981 and read NOTICE below

202

246419 RISER TUBE KIT; see page 22

203 158555 NIPPLE, reducing; 1 in. npt x 3/4 npt

16C628 NIPPLE, reducing; 1 in. npt x 3/4 npt, ss; only used with fluid supply kit 24D101

Qty.

1

1

1

1

NOTICE

246485 Husky 716 Pump is built specifically for use with isocyanates and is tested with oil. To order replacement parts and repair kits, refer to the Husky

716 parts list in manual 308981.

Ref.

Part Description

201 246484 PUMP, Husky 515; see 308981 and read NOTICE below

202

246419 RISER TUBE KIT; see page 22

Qty.

1

1

NOTICE

246484 Husky 515 Pump is built specifically for use with isocyanates and is tested with oil. To order replacement parts and repair kits, refer to the Husky

515 parts list in manual 308981.

3A0235J 19

Parts

Pumps with Riser Tube Kits, continued

24D329 CS Husky 1050 Pump

201

105

24D097 SS Husky 1050 Pump

201

105

212

209

203

210

212

209

203 210

211

213

202

211

213

202

204

204 r_24D097_3a0235_1a r_24D329_3a0235_1a

Ref. Part Description

201 647673 PUMP, Husky 1050; 24D332, see

313435

202 246419 RISER TUBE KIT; 24D332, see page

22

203 214961 HOSE, suction; 3/4 npt (mbe);

3/4 in. (19 mm) ID; 6 ft (1.8 m); neoprene

204 189233 BRACKET, wall

209 202965 UNION, swivel, pump inlet;

1 in. npt(m) x 3/4 npsm(f)

210 107409 ELBOW, swivel, riser tube; 90°;

1 in. npt(m) x 3/4 npsm(f); 24D332

211 100214 WASHER, lock; 5/16

212 100450 SCREW, cap, hex-hd; 5/16-18;

1 in. (25 mm)

213 111303 NUT, hex; 5/16-18

Qty.

1

1

1

1

4

1

1

4

4

Ref. Part Description

201 651458 PUMP, Husky 1050; 24D102, see manual 313435

202 183549 TUBE, section; 24D100

203 221171 HOSE, suction; 3/4 npt (mbe);

3/4 in. (19 mm) ID; 6 ft (1.8 m); neoprene

204 189233 BRACKET, wall

209 16C629 FITTING, adapter, swivel; 1 npt(m) x

3/4 npt(f), ss

210 16C631 ELBOW, swivel 90°, 1/2 npt(m) x 1/2 nps(f), ss; 24D102

211 100214 WASHER, lock; 5/16

212 100450 SCREW, cap, hex-hd; 5/16-18;

1 in. (25 mm)

213 111303 NUT, hex; 5/16-18

214 183553 PLUG, bung; 24D102

Qty.

1

1

4

4

4

2

1

1

1

1

20 3A0235J

Parts

Pumps with Riser Tube Kits, continued

24D098, 5 Gallon 5:1 Monark 24D099, 55 Gallon 5:1 Monark

Ref.

No.

Part No. Description

2

6

246483 AIR SUPPLY KIT; see 309827

247616 KIT, desiccant dryer; for A (red)

side; see page 14

7 248829 REGULATOR KIT, air, feed pump

201 902278 PUMP, Monark 5:1; includes

902147, see manual 308116

Qty.

1

1

1

1

Ref.

No.

Part No. Description

2

6

246483 AIR SUPPLY KIT; see 309827

247616 KIT, desiccant dryer; for A (red)

side; see page 14

7 248829 REGULATOR KIT, air, feed pump

201 218956 PUMP, Monark 5:1; see 307044

Qty.

1

1

1

1

201

201

7

7

Air inlet fitting

1/4 npt r_24D098_3A0235A_1b

24D099b

3A0235J 21

Accessories

Accessories

Riser Tube Kit, 246419

Ref.

Part Description

301 159101 HOUSING, valve, intake

302 156592 TUBE, riser

303 106537 GASKET, bung

304 15B728 ADAPTER, bung

305 15B727 FITTING; 1 in. npt

306 15B921 SPACER

307 100279 BALL

308 159100 RETAINER, ball

309 110831 O-RING

1 Lubricate with 217374 ISO Pump Oil each time you change drums.

305

304

302

307

301

TI3445a

309

1

303

308

306

Qty.

1

1

1

1

1

1

1

1

1

Return Tube Accessories

See manual 309852 for installation and parts.

Material

Carbon Steel

Stainless Steel

Circulation Kits

Part

246477

24D106

See manual 309852 for installation and parts.

Material

Carbon Steel

Stainless Steel

Part

24E379

24D107

246483 Air Supply Kit

See manual 309827 for installation and parts.

15C381 Desiccant Dryer Cartridge

233048 Husky 716 Accessory Kit

Includes stainless steel bung base and stainless steel suction tube. See manual 309116.

Material Filters

Material

Carbon Steel

Stainless Steel

Part

213058 (60 mesh)

244053 (60 mesh)

NOTE: See manual 307282 for installation and parts.

22 3A0235J

Technical Specifications

Maximum air input pressure

T2 Feed Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MPa, 12 bar)

Monark 5:1 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MPa, 12 bar)

Husky 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)

Husky 1050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (0.86 MPa, 8.6 bar)

High-Flo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)

Maximum fluid working pressure

T2 Feed Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405 psi (2.8 MPa, 28 bar)

Monark 5:1 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . 900 psi (6.2 MPa, 62 bar)

Husky 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)

Husky 1050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (0.86 MPa, 8.6 bar)

High-Flo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 psi (1.4 MPa, 14 bar)

Wetted parts

Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See supplied pump manual

Riser tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbon steel

Fluid hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nylon

Suction hose (Husky 1050 only). . . . . . . . . . . . . . . . . . . . Neoprene

Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbon steel

California Proposition 65

CALIFORNIA RESIDENTS

WARNING: Cancer and reproductive harm. – www.P65warnings.ca.gov.

Technical Specifications

3A0235J 23

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

Sealant and Adhesive Dispensing Equipment

For the latest information about Graco products, visit www.graco.com

.

For patent information, see www.graco.com/patents .

TO PLACE AN ORDER, contact your Graco distributor, go to www.graco.com

and select

“Where to Buy” in the top blue bar, or call to find the nearest distributor.

If calling from the US: 800-746-1334

If calling from outside the US: 0-1-330-966-3000

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A0235

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision J, June 2021

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