Graco 333544D, Sany Excavator Centralized Lubrication System Instructions
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Sany Excavator Centralized Lubrication
System Installation
Instructions for installing a Graco automatic lubrication system on the
Sany Excavator Models SY75 to SY500
Maximum System Working Pressure: 3000 psi (20.68 MPa, 206.8 bar)
Important Safety Information
Before beginning any installation, read all warnings and instructions in all related Graco component
manuals (page 28) and all related Original Equipment Manufacturer (OEM) manuals, including the vehi
cle’s Operation and Maintenance Manual (OMM). Save all instructions.
The lubrication system design described in this manual is based upon representative equipment models. Models may vary slightly depending on series and year. Additional hoses, fittings, and valve outlet doubling plugs are supplied with the kits to modify the system based on your model’s specific configuration.
WARNING
FLUID INJECTION HAZARD
Fluid leaks from incorrectly installed or ruptured com ponents, and/or failure to verify the components are properly installed and tested, can result in serious injury such as fluid spraying in the eyes or on skin and fluid injection, or equipment damage.
NOTICE
Welding can damage electronics and the equipment’s structure. To help prevent equipment damage caused by welding:
• Disconnect the vehicle battery before welding.
• Follow all welding guidelines in the OEM manuals, including the OEM service manuals.
• Only weld in locations specifically approved by the
OEM. Consult OEM dealership for information and recommendations.
• Perform all welding in accordance with American
Welding Standard (AWS) standards.
The installation instructions contained in this manual are only a recommendation for an automatic lubrication system.
They are not intended to replace any instructions provided in the OEM manuals. Always refer to the OEM’s manuals for details on lubrication intervals.
2
Table of Contents
Table of Contents
Recommended Tools and Supplies . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Zerks and Grease Point Fittings . . . . . . . . . . . . . 4
System Layout and Lubrication Points . . . . . . . . . 5
Sany 19 Point Excavator Models SY75 to SY500 with Primary Valve . . . . . . . . . . . . 6
G3 Pump Mounting Bracket and Pressure Relief
Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assemble CSP Valves and Remote Fill Valve
(if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install CSP Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Assemble Hose Fittings . . . . . . . . . . . . . . . . . . . . . 9
Install G3 Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Install Power Cable . . . . . . . . . . . . . . . . . . . . . . . . 11
Assemble Bracket and Install the Controller
(if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hose Routing Guidelines . . . . . . . . . . . . . . . . . . . 13
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . 18
G3 SP Pumps with Internal Controller,
Feedback, and Manual Run Button Wiring
Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . 18
G3 Pro Pumps with Internal Controller and
Manual Run Button Wiring Schematic . . . . 18
G3 Standard Pumps with External Controller,
With and Without Feedback Wiring
Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fill with Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fill Pump Reservoir . . . . . . . . . . . . . . . . . . . . . . 22
Fill Valves and Hoses with Grease to Purge Air 22
Test the System . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Train the Operator . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Valve Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pump Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . 28
California Proposition 65 . . . . . . . . . . . . . . . . . . . 28
NOTE: Images may include optional equipment.
333544D
Recommended Tools and Supplies
Recommended Tools and Supplies
Tool
Combination wrench*
Socket, standard and deep well with ratchet*
Screwdrivers: standard and Phillips
Adjustable wrench
High speed drill (corded or cordless)
Drill bit - steel, high quality
Center punch
Pipe taper tap
Hammer
Angle grinder
Grinding disc
Flap disc
Cutoff disc
Cutting blade / knife
Standard pliers
Needle nose pliers
Side cut pliers (diagonal cutters)
Slip joint pliers
Locking pliers
Wire stripper / crimper
Soldering iron
Electrical solder
Soldering flux
Shrink tubing
Electrical tape
Thread sealant
Multimeter / voltmeter
Electrical connectors
Tape measure
Primer and paint
Documentation / writing implements
1/4 in. - 3/4 in.
3/8 in. - 3/4 in.
1 short; 1 long
1 small; 1 medium
5/16 in., 11/16 in.
fine point
1/8 in. npt
US
Size/Description
Metric
Heavy grade grinding disc
60 - 80 grit
High quality disc
Razor blade cutting tool
Rubber handle
Rubber handle
Rubber handle
Rubber handle
Small or medium
General duty wire striper / crimper
30 watt minimum
6 mm - 20 mm
9.5 mm - 20 mm
Various sizes
Black, small roll
Liquid thread sealant such as Loctite ® 565
Must test DC/AC/Ohms
Ring connectors (14 -18 gauge)
Standard / metric
Color should match the equipment
Small note pad, pen, pencil, marker
*Both US and Metric sizes of these tools are recommended.
Loctite ® is a registered trademark of the Henkel Corporation.
All trademarks and registered trademarks used in this manual are for identification purposes only. All trademarks and registered trademarks are the property of their respective owners.
NOTE: When any of the following images are shown in the instructions it means that these components should be used during the installation to secure or protect parts.
333544D
P-Clamp Weld Block and Bolts
Anchor Block
NOTE: Images may include optional equipment.
Zip Tie
3
Installation
Installation
Disconnect battery before installing the lubrication system. Inspect the machine and verify that the system design includes all lubrication points and meets the manufacturer’s requirements.
Zerks and Grease Point Fittings
1. Grease all zerk fittings (F
2. Remove all grease zerks (F IG . 2).
F IG . 1
3. The kit includes a variety of extenders, elbows, straight compression fittings, and elbow compres -
sion fittings (F IG . 3). Mix and match fittings and
components supplied in the kit to replace the zerks.
4. Apply pipe sealant to fittings. To avoid contamina tion do not use PTFE tape on the fitting threads. If you must use PTFE tape, ensure that the first thread on the fitting is not taped and that the tape is applied precisely.
F IG . 2
4
F IG . 3
NOTE: Images may include optional equipment.
333544D
System Layout and Lubrication Points
Sany 19 Point Excavator Models SY75 to SY500
System Layout and Lubrication Points
F
IG
. 4
G
H
E
F
C
D
A
B
I
J
K
Lube
Point Description
Swing Gear
Boom Foot Pin
Boom Cylinder Foot Pin
Boom Cylinder Rod Pin
Stick Cylinder Foot Pin
Boom/Stick Pin
Stick Cylinder Rod Pin
Bucket Cylinder Foot Pin
Bucket Link Pin
Bucket Pin
H Link
Double
Shim
No Shim
333544D NOTE: Images may include optional equipment.
5
System Layout and Lubrication Points
Sany 19 Point Excavator Models SY75 to SY500 with Primary Valve
F IG . 5
G
H
E
F
C
D
A
B
I
J
K
Lube
Point Description
Swing Gear
Boom Foot Pin
Boom Cylinder Foot Pin
Boom Cylinder Rod Pin
Stick Cylinder Foot Pin
Boom/Stick Pin
Stick Cylinder Rod Pin
Bucket Cylinder Foot Pin
Bucket Link Pin
Bucket Pin
H Link
6 NOTE: Images may include optional equipment.
333544D
G3 Pump Mounting Bracket and Pressure Relief Valve Assembly
G3 Pump Mounting Bracket and Pressure Relief Valve
Assembly
pump instruction manual for additional instructions. A complete list of related Graco instruction manuals is provided
Pressure
Relief
Valve
F IG . 6
Assemble CSP Valves and Remote Fill Valve
(if equipped)
guides.Assemble the parts, as needed, to best accommodate the installation. See the Graco CSP Valve instruction
1
2
Torque to 12 to 14 ft-lbs (16 to 19 N•m)
Torque to 10 to 12 ft-lbs (13.5 to 16 N•m)
1
2
F IG . 7
333544D NOTE: Images may include optional equipment.
7
Install CSP Valves
Install CSP Valves
mended installation locations for the valves.
NOTE: If using a proximity switch to monitor the system:
• Route the proximity cable to the G3 SP pump mounting location.
• Route the proximity cable under the cab of the Excavator when using a GLC2200 controller.
Recommended Installation
Components
Recommended Installation
Components
F IG . 8
Recommended Installation
Components
F IG . 10
Recommended Installation
Components
F IG . 9: Optional valve mounting if using primary valve
8
F IG . 11: Optional valve mounting
NOTE: Images may include optional equipment.
333544D
Assemble Hose Fittings
Assemble Hose Fittings
The hoses included in the kit require assembly prior to installation.
The two piece connection fittings must be installed to the end of the hose. For detailed instructions see manual 3A3159.
hose hose wrap sleeve stud
F IG . 12
NOTE:
1. Wrap or slide the hose wrap over the end of the cut-to-length hose until the entire length of the hose is encased in the hose wrap.
2. Trim the hose wrap, leaving approximately 1 in. of the hose end unwrapped.
3. Remove the stud and sleeve from their package and disassemble the two pieces.
4. Lubricate the sleeve threads and the hose inside diameter.
5. Install the sleeve onto the end of the hose by rotating it counter-clockwise until seated.
6. Back off 1/4 turn. This allows enough space for the stud to be connected.
7. Thread the stud clockwise into the sleeve until the sleeve nearly bottoms out against the stud shoulder.
NOTICE
Do not over-tighten the fittings during the final assembly. After the two fittings are securely connected, stop tight ening. Over-tightening can damage the fittings and a new hose assembly will need to be made.
The sleeve should be firm when tightening but not difficult to install. If the sleeve is difficult to install, check the hose for proper lubrication. Reapply lubricant as needed. Installation without proper lubrication can cause dam age to the core tube.
8. Repeat Steps 1-7 for all hose assemblies.
333544D NOTE: Images may include optional equipment.
9
Install G3 Pump
Install G3 Pump
NOTICE
Never install pump directly to the cab. Do not drill holes or weld on any part of the cab. Drilling or welding on the cab will likely void the cab certification for Roll Over Protective Structures (ROPS) and Falling Object Protective
Structures (FOPS).
Install the pump in a protected area near the cab. The installation location should have ample space around the pump to allow for the hoses, cables, and a relief valve.
ical component and drilling through the deck plate is generally acceptable by most manufacturers. However, if this location is not acceptable due to durability or space constraints, identify an alternate location around the cab such as below the ladder, in the engine compartment or on the frame.
• A custom pump mounting bracket may be required if the preferred or alternative locations (referenced above) are not acceptable for mounting the pump.
Recommended Installation
Components
Option 1 Option 2
F
IG
. 13
10 NOTE: Images may include optional equipment.
333544D
Install Power Cable
Install Power Cable
1. Route the power cable from the pump through the body of the machine and under the cab to protect it from the environment, and to aid in wiring into the cab. For installations using a proximity switch and a controller, route
the prox cable along the same path as the power cable (F
NOTE: If using a G3 SP pump, route the prox cable directly to the pump and connect it to the supplied M12 connector.
2. Route the power cable into the cab through the rubber grommet located under the floor mat (F
NOTE:
• If the pump uses a remote manual run button with a 5-wire CPC cable, route the cable to the manual run
button. See Wiring Guidelines , page 18.
• If the pump uses a controller, route the pump power cable into the cab, toward the fuse panel (F
Recommended Installation
Components
Grommet
F IG . 14
Fuse Panel
Recommended Installation
Components
F IG . 15
333544D NOTE: Images may include optional equipment.
11
Assemble Bracket and Install the Controller (if equipped)
Assemble Bracket and Install the Controller
(if equipped)
NOTE: All parts included in the mounting bracket kit may not be required for the installation. The bracket assembly
ble the parts as needed to best accommodate the installation.
F
IG
. 16
1. Assemble the controller mounting bracket.
NOTE:
. 16 is only provided as a guide. Parts
can be rotated to best suit the installation location and to provide optimal orientation for operator access inside the cab.
2. Attach the controller to the bracket using the hard ware provided in the kit.
3. Install the bracket inside the cab using existing holes in the cab, and the hardware provided in the
NOTICE
Never install controller directly to the cab. Do not drill holes or weld on any part of the cab. Drilling or weld ing on the cab will likely void the cab certification for
Roll Over Protective Structures (ROPS) and Falling
Object Protective Structures (FOPS).
F IG . 17
12 NOTE: Images may include optional equipment.
333544D
Hose Routing Guidelines
Hose Routing Guidelines
NOTICE
Never install valves directly to the cab. Do not drill holes or weld on any part of the cab. Drilling or welding on the cab will likely void the cab certification for Roll Over Protective Structures (ROPS) and Falling Object Protective
Structures (FOPS).
• Identify the internal and external pivot points to ensure proper hose lengths are used. If hoses are too short they will bind and eventually break. If hoses are too long, they can easily snag on external debris or be pinched in the machine.
• Follow the existing hydraulic and electrical routing. This ensures that the lines are protected and routing is con sistent with the OEM’s existing hydraulic hose routing.
• Utilize existing grommets, supports or cut outs in the equipment’s frame for access points. Routing the hoses through these areas keeps the hoses inside the machine and provides protection. This also provides a cleaner and more professional looking installation.
• Install hoses to ensure they move with the machine. Consider pivot, oscillation, extension, and pinch point areas on the equipment. Before cutting and securing hoses, have a qualified technician move the various parts of the machine to ensure proper routing is achieved.
• Connect hoses to divider valves.
• Use weld studs and p-clamps to secure hoses to the equipment. Use zip ties to secure hoses together and to the equipment’s existing hydraulic hoses.
• If possible, fill hoses with grease prior to installing on the equipment.
. 18 through F IG . 25 for hose routing examples.
Recommended Installation
Components
F IG . 18
333544D NOTE: Images may include optional equipment.
13
Hose Routing Guidelines
Recommended Installation
Components
F IG . 19
Recommended Installation
Components
F IG . 20
14 NOTE: Images may include optional equipment.
333544D
Hose Routing Guidelines
Recommended Installation
Components
Anchor Block
Stick/Arm
Feed Hose
F IG . 21
Anchor Block
Recommended Installation
Components
F IG . 22
333544D NOTE: Images may include optional equipment.
15
Hose Routing Guidelines
Recommended Installation
Components
F IG . 23
Recommended Installation
Components
F IG . 24: Top View
16 NOTE: Images may include optional equipment.
333544D
Hose Routing Guidelines
Recommended Installation
Components
F
IG
. 25: Bottom View
333544D NOTE: Images may include optional equipment.
17
Wiring Guidelines
Wiring Guidelines
G3 SP Pumps with Internal Controller, Feedback, and Manual Run
Button Wiring Schematic (F
. 26)
F IG . 26
G3 Pro Pumps with Internal Controller and Manual Run Button
Wiring Schematic (F
. 27)
F
IG
. 27
18 NOTE: Images may include optional equipment.
333544D
Wiring Guidelines
G3 Standard Pumps with External Controller, With and Without
Feedback Wiring Schematic (F
. 28 and F
. 29)
F IG . 28
F IG . 29
333544D NOTE: Images may include optional equipment.
19
Programming (F IG . 30 - F IG . 33)
Programming
(F
. 30 - F
. 33)
F IG . 30
F
IG
. 31
F IG . 32
20 NOTE: Images may include optional equipment.
333544D
Programming (F IG . 30 - F IG . 33)
F IG . 33
333544D NOTE: Images may include optional equipment.
21
Fill with Grease
Fill with Grease
NOTE: Ensure dirt and/or debris does not get on the grease fitting or introduced into the system.
Fill Pump Reservoir
• Fill the pump with grease through the grease zerk
• Do not overfill the reservoir. See fill level on the front of the pump reservoir. Grease will flow out of the reservoir overflow located on the back of the pump if the reservoir is overfilled.
Fill Valves and Hoses with
Grease to Purge Air
An automatic lubrication system must be free of air to function properly.
• Connect a grease gun to the grease zerk on the
CSP valves to fill them with grease (F IG . 36).
Grease Zerk
F IG . 34
• If using an Auto-Fill Shut Off pump, fill at the remote
F IG . 36
• Use a waste container to capture excess grease from the grease hoses.
• Identify when hoses are filled and air is purged from the hose.
NOTE: It is helpful to have a colleague assist with this step. While one person fills the hoses with grease, the second person monitors the grease hoses and bearing points to verify they are receiving grease and when they are filled.
• Tighten hoses to the pump and bearing points securely.
F
IG
. 35
22 NOTE: Images may include optional equipment.
333544D
Test the System
Test the System
Before testing the system:
• Verify that the pump reservoir is filled with grease.
• Verify the valve and grease hoses are filled with grease and air is purged.
• Verify that all supply hoses are connected securely.
• Connect the power to battery. Turn key to ACC.
• Verify the G3 pump and the controller (when used) have power.
• Press the Manual Run button on the G3 pump or controller to run the lube system through several lube events and to ensure that all lube points are receiving grease.
• While the pump is running, walk around the equipment and inspect all pump, valves, hose fittings, and bearing point connections to confirm there are no leaks in the system.
• Articulate all working sections of the equipment to ensure there is sufficient hose length supplied to all lubrica tion points.
• Inspect the valve hose fittings and bearing point connections again, to confirm there are no leaks, the hoses are secure, and that all points are receiving grease.
• Adjust any fittings or connections that are leaking.
• If possible, put equipment into service and inspect the movement of the machine to verify there are no pinch points and that the equipment is functioning properly.
• After completing all of the testing, park the equipment in a safe and secure location. Disconnect the battery switch and ensure proper parking procedures are observed.
• Complete any final housekeeping activities such as cleaning the work area, ensuring that any potential grease spills have been cleaned up, and that all waste containers are disposed of properly.
• Perform a final walk around of the machine. Take photographs as needed for documentation or reference.
Train the Operator
Train the operator on the features and day-to-day operation of the lubrication system.
Check List
• How to know when the reservoir is empty.
• What to do when the reservoir is empty.
• How to know if the lube points are getting grease.
• Lubrication system inspection.
• Clearing faults on the pump or controller.
333544D NOTE: Images may include optional equipment.
23
Troubleshooting
Troubleshooting
Review the Troubleshooting Table below. For additional service, refer to the Graco Website, www.Graco.com and/or contact your Graco Distributor.
Problem
Pump does not power on.
GLC2200 controller or G3 pump is in alarm mode. System does not operate.
GLC2200 controller is in fault mode and display shows ER:LL or G3
Pump is in fault mode and the LED next to the Low Level Fault is lit.
GLC2200 alarm sounding during machine operation.
GLC2200 controller or G3 pump in fault mode. ER:Cy displays.
The CSP valves refuse to accept grease.
Cause Solution
Verify the equipment battery is connected and the key is in the ACC position. Check wiring to the G3 pump and GLC2200 controller is correct.
See
Hold down the fault clear button on the GLC2200 or G3 pump for 3 seconds to clear the fault and begin the OFF Time countdown.
G3 Pump reservoir is empty and requires refilling. After reservoir is filled, press and hold the reset button on the GLC2200 or G3 pump for
3 seconds.
To silence the alarm until service can be rendered, press the reset button for 1 second; then release the button. This will silence the alarm but maintain the lube system in alarm mode until serviced.
The lubrication system failed to complete a lube event in the time allowed to run. Verify controller is programmed correctly. In colder temperatures, it may be necessary to increase standard run time to complete the lube cycle.
If the first solution does not correct the problem, run a manual cycle and check the pump relief valve for discharged grease. The grease pressure is at 4000 psi (27.58 MPa, 275.8 bar) when the relief valve discharges. If grease has discharged from the relief valve, a bearing may have stopped taking grease, a hose may be compromised, or the CSP valve may be clogged.
Inspect CSP divider valve hoses for damage and/or leaks. Replace hoses if needed. If hoses are not compromised, use a manual grease gun to verify the valves are accepting grease.
If the CSP valve fails to accept grease; the valve may be clogged and need to be replaced or the bearing point is refusing to accept grease.
Repeat steps for remaining CSP valves until the blockage is found.
Verify that the CSP valves have not been over-torqued to their required specification. If they have been over-torqued, valve performance can be compromised. Adjust the valve assembly.
24 NOTE: Images may include optional equipment.
333544D
Troubleshooting
Problem
Bearings are not receiving enough grease.
GLC2200 controller or G3 pump will not run programmed time.
There is a broken hose in the lubrication system.
GLC X pump is not running during lubrication event.
GLC X reservoir runs out of grease quickly and unexpectedly
GLC X always in low level
Cause
GLC X display or LED does not come on.
Incorrect or loose wiring.
Input voltage is out of range.
Tripped external fuse.
Incorrect or loose wiring.
Controller output is incorrect.
TEST MODE is engaged.
There is a leak.
Review ground difference between the GLC X and the switch or sensor
Solution
Reduce the OFF Time on the controller. This will increase the frequency of the lube events and increase the amount of grease the bearings receive throughout the day. Alternative setting =
45 minutes = 30% increase, 40 minutes = 50% increase, 30 minutes = 100% increase.
Verify you are programming the hours, minutes, and seconds correctly. Refer to the GLC2200 or
G3 pump instruction manual.
Replace broken hose. See Assemble Hose
Fittings , page 9. The original kit included extra
hose and fittings. If you do not have spare hose and fittings to assemble a replacement hose, contact your Graco Distributor for assistance with ordering new parts.
Refer to Installation.
Confirm that the power source is between 9 and 30
VDC.
Confirm that none of the devices or wiring connected to the controller are causing a short circuit connection. If necessary, replace fuse.
Confirm current is being delivered to the pump during a lubrication event. Verify that your machine has been wired correctly. Refer to Installation.
Confirm output voltage (Pump Output +) from controller during lubrication event is correct (should be similar to input voltage).
If controller output voltage is never present, the device may need replacement.
Turn off TEST MODE.
Check reservoir and lines for leaks.
Rewire if necessary.
333544D NOTE: Images may include optional equipment.
25
Parts
127515
102040
17K063
560540
556419
555888
557969
115122
24Z507
24Z508
24Z509
17L651
25N730
127513
127514
557944
560533
164815
571041
17L546
17T780
17T781
17K061
17G422
17T782
15M045
24Z505
123147
17S554
17L648
17R565
17R566
17L550
17L548
Parts
Valve Kits
PN Description
9 mm hose wrap, 10 meters
8.6 mm hose, 100 meters
Hose stud sleeve
Hose stud straight
Hose stud 90-degree
CSP outlet 8.6 mm compression
1/8 bspt x 6 mm compression straight
1/8 bspt x 6 mm compression 90-degree
1/8 npt x 6 mm compression straight
1/8 npt x 6 mm compression 90-degree
1/8 bspt x 1/8 90 degree elbow
1/8 bspt x 1/8 extension
1/4 npt x compression
1/4 npt short street elb
CSP8 w/Indicator
CSP12 w/indicator
CSP14 w/indicator
CSP16 w/indicator
CSP doubling plug
CSP weld bar kit
P-Clamp weld studs
Stud, weld, 1/4 - 20 x 1.2
P-Clamps, small
P-Clamps, large
1/4-20 Nuts
Zip Ties 100ct
Anchor bracket
CSP Inlet Tree
Grease Zerk
Grease Zerk Cover
4000 psi relief valve
Fitting, elb stl 1/8F x 1/4M
Branch tree outlet fitting 1/8
Kit, ACC, pump element
26 NOTE: Images may include optional equipment.
Models/Quantity
26C125
2
1
2
2
1
1
5
15
1
1
2
3
10
2
10
1
NA
1
20
15
NA
NA
NA
25
7
5
15
32
20
26
25
5
1
52
26C128
3
3
3
NA
1
1
5
15
1
NA
1
3
10
2
10
1
NA
1
20
1
1
15
1
25
7
5
15
38
20
30
30
5
1
58
333544D
Parts
Pump Kits
G3 Std w/2200
26C130 (2L), 26C131 (4L), 26C132 (8L), 132871 (4L w/AFSO), 132872 (8L w/AFSO)
G3 Std w/GLC X
132868 (2L), 132869 (4L), 132870 (8L), 132873 (4L w/AFSO), 132874 (8L w/AFSO)
PN Description
Varies
571031
17V033
24N468
24W981
26A814
26A882
17G007
17D688
557264
131944
131945
164815
G3 Pump
Manual run button
10 ft. Extra wire (power/ground)
GLC2200
GLC2200 10 ft. Cable
GLC X controller
GLC X Cable
Controller mounting bracket
Add-a-Fuse
Fuse 5amp ATO/ATC
Fuse holder
Fuse 5amp atm
Branch tee outlet fitting 1/8
556402
115122
125910
17L879
25M604
124594
102258
106595
Reducer bushing 1/4 x 1/8
4000 PSI relief valve
Pump mount bracket
CSP Prox switch
CSP Prox switch cable
M12 field installable end
Large ground ring connector
Small ground ring connector
124227
111040
Pump mounting bolts
Pump mounting nuts
100527 Pump mounting washers additional parts with AFSO option
77X542
15M045
556762
128845
AFSO remote fill valve
1/4 npt street elbow
1/4 npt x -4 JIC straight
3/8 npt x -4 JIC straight
128572
129332
102040
128563
16T854
1/4 in. Hose
Remote fill mounting bolts
Remote fill mounting nuts
Hose end 1/4 hose -4 ftg
VV cover plug
4
4
1
4
2
2
1
1
--
G3 Std. w/ 2200
2
2
1
--
1
1
1
1
4
4
4
1
1
1
1
1
1
--
--
1
1
1
--
--
G3 Pro
23C133 (2L), 26C134 (4L), 26C135 (8L), 132875 (4L w/AFSO), 132876 (8L w/AFSO)
G3 SP
26C136 (2L), 26C137 (4L), 26C138 (8L)
G3 Max
132877 (4L w/AFSO), 132878 (8L w/AFSO)
4
4
1
4
2
2
1
1
--
Models/Quantity
G3 Std. w/ GLCX
2
2
1
--
1
1
1
1
4
4
4
1
1
1
1
1
1
1
1
1
--
1
--
--
G3 Pro
2
2
--
--
1
--
1
1
4
4
4
1
1
1
1
--
1
--
--
1
--
--
1
1
4
4
1
4
2
2
1
1
--
G3 SP
2
2
1
1
1
1
1
1
4
4
4
1
1
1
1
--
1
--
--
1
--
--
1
1
--
--
--
--
--
--
--
--
--
4
4
1
4
2
2
1
1
1
G3 Max
2
2
1
1
1
1
1
1
4
4
4
1
1
1
1
--
1
--
--
1
--
--
1
1
333544D NOTE: Images may include optional equipment.
27
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332291
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Instructions for Installing a Field Attachable/Reusable Hose Fitting
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California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov.
Mobile Lubrication Library
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original information. This manual contains English. MM 333544
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised, March 2022
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