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Instructions-Parts
XP
™
and XP-h
™
Proportioners
3A0420W
EN
Mechanically linked fixed ratio plural-component system used for proportioning, mixing, and spraying two component coatings. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and in related manuals. Save these instructions.
See page 11 for maximum working pressure and model
information.
XP70
™
system shown with hoppers and optional solvent flush pump and heaters.
r_571100_3A0420A_1a-2
2
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Two-Component Material Information . 7
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 7
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 7
Keep Components A and B Separate . . . . . . . . . 7
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 7
Foam Resins with 245 fa Blowing Agents . . . . . . 7
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 8
A and B Component Designations . . . . . . . . . . . 8
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Over Pressure Protection . . . . . . . . . . . . . . . . . . 9
Initial System Setup . . . . . . . . . . . . . . . . . . . . . . . 10
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cart-Mounted Systems . . . . . . . . . . . . . . . . . . . 11
Bare Proportioning Pump Packages . . . . . . . . . 14
Component Identification . . . . . . . . . . . . . . . . . . . 15
XP Proportioners . . . . . . . . . . . . . . . . . . . . . . . . 15
XP-h Proportioners . . . . . . . . . . . . . . . . . . . . . . 16
Fluid Control Assembly . . . . . . . . . . . . . . . . . . . 17
Main Air Controls . . . . . . . . . . . . . . . . . . . . . . . 17
45:1 Solvent Flush Pump Kit 262393 (optional) 18
Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Fluid Line Accessories . . . . . . . . . . . . . . . . . . . 19
Flush Before Using Equipment . . . . . . . . . . . . . 19
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wire Systems with Explosion-Proof Heaters . . . 21
Motor Position . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connect Air Supply . . . . . . . . . . . . . . . . . . . . . . 23
Connect Hydraulic Supply/Return Lines . . . . . . 23
Connect Static Mixers, Gun, and Hoses . . . . . . 23
Connect Fluid Hose Bundles (Remote Mix Manifold
Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 24
Prime Empty System . . . . . . . . . . . . . . . . . . . . . . . 25
Prime A and B Fluids . . . . . . . . . . . . . . . . . . . . 25
Prime Solvent Flush Pump . . . . . . . . . . . . . . . . 26
Recirculate Prior to Spraying or Re-Prime After a
Pump Runs Dry . . . . . . . . . . . . . . . . . . . . . 27
Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
B Side Mix Manifold Restriction . . . . . . . . . . . . . . 29
Flush Mixed Material . . . . . . . . . . . . . . . . . . . . . . . 30
Flush Mix Manifold, Hose, and Spray Gun . . . . 30
Empty and Flush Entire System
(new system or end of job) . . . . . . . . . . . . . . . 31
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
System Verification . . . . . . . . . . . . . . . . . . . . . . . . 34
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Hose Electrical Resistance . . . . . . . . . . . . . . . . 35
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . 35
Recommended Spare Parts . . . . . . . . . . . . . . . 35
Change the Mix Ratio . . . . . . . . . . . . . . . . . . . . 35
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pump Troubleshooting . . . . . . . . . . . . . . . . . . . 37
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 38
Air Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Mix Manifold Assembly . . . . . . . . . . . . . . . . . . . 41
Fluid Circulation Manifold with Over Pressure Relief
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Hoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Optional Solvent Pump . . . . . . . . . . . . . . . . . . . 43
Optional Fluid Heaters . . . . . . . . . . . . . . . . . . . . 44
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Cart-Mounted System . . . . . . . . . . . . . . . . . . . . 46
Bare Proportioning Pump Package . . . . . . . . . . 56
Air Controls, 258983 . . . . . . . . . . . . . . . . . . . . . 58
Fluid Circulation Manifold with Over Pressure Relief
Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Recommended Spare Parts . . . . . . . . . . . . . . . . . 60
Accessories and Kits . . . . . . . . . . . . . . . . . . . . . . . 61
Acceptable For Use in Explosive Atmospheres . 61
Not Approved For Explosive Atmospheres . . . . 62
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Bare Proportioner Mounting Hole Dimensions . 66
Wall Mount Bracket 262812 Dimensions . . . . . . 67
Floor Stand 24M281 Dimensions . . . . . . . . . . . 68
Hydraulic Unit Dimensions . . . . . . . . . . . . . . . . 68
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 70
3A0420W
Related Manuals
Manuals are available at www.graco.com. Component manuals in English:
Manual
312145
307158
311238
311762
334914
Description
XTR
™
5 and XTR
™
7 Spray Guns
Instructions-Parts
Pump Package Components
Viscount
®
II Hydraulic Motor Instructions-Parts
NXT
®
Air Motor Instructions-Parts
Xtreme
®
Displacement Pumps
Instructions-Parts
GH
™
Power Pack Instructions-Parts
312747
406860
309524
309525
Hopper Kits
20 Gallon Double Wall Hopper Kit
Instructions-Parts
7 Gallon Hopper Installation Kit Instructions-Parts
Heating
Viscon
®
HP Heater Instructions-Parts
Heated Hose Kit, Instructions-Parts
313259
406861
310863
312794
309852
311486
312769
339361
3A0421
3A0590
3A2573
406739
Hopper or Hose Heat Circulation Kit
Viscon HP Heater Adapter Kit, Instructions-Parts
Solvent Flush
Feed and Solvent Flush Kits
Merkur
®
Pump Assembly
Instructions-Parts
Accessories and Kits
Polyurethane Circulation and Return
Tube Kits, Instructions-Parts
DataTrak
™
Conversion Kit, Instructions-Parts
Feed Pump and Agitator Kits
Instructions-Parts
High Pressure Hose and Accessories
Brochure
Ratio Check Kit, Instructions-Parts
Mix Manifold, Quickset Mix Manifold
Instructions-Parts
Gun Splitter Valve with Independent
Flush, Instructions-Parts
Desiccant Kit Instructions-Parts
3A0420W
Related Manuals
3
4
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately.
Do not use equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SPECIAL CONDITIONS FOR SAFE USE
• To prevent the risk of electrostatic sparking, the equipment’s non-metallic parts must be cleaned with only a damp cloth.
• Refer to the Viscon HP Heater manual for special conditions for safe use.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
3A0420W
3A0420W
Warnings
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
5
Warnings
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
6 3A0420W
Important Two-Component Material Information
Important Two-Component Material Information
Isocyanate Conditions
Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.
To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.
Material Self-ignition
Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and material MSDS.
Keep Components A and B
Separate
Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts.
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.
• Keep the ISO pump wetcup or reservoir (if installed) filled with Graco Throat Seal Liquid (TSL
™
), Part
206995. The lubricant creates a barrier between the
ISO and the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO.
• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
• Never use solvent on one side if it has been contaminated from the other side.
• Always lubricate threaded parts with TSL or grease when reassembling.
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.
3A0420W 7
8
Important Two-Component Material Information
Changing Materials
• Changing material types used in your system requires special attention to avoid equipment damage and downtime.
• Always clean the fluid inlet strainers after flushing.
• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and changes hose sets.
• Check with your material manufacturer for chemical compatibility.
• Most materials use ISO on the A side, but some use
ISO on the B side.
• Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.
A and B Component Designations
Material suppliers and markets refer to plural component materials differently. The table below summarizes the different designations for the components used in various machines.
Market Equipment Designations
Letter
Color
Foam and Polyurea, and All Reactors, HFR
™
,
Urethane Pour and VRM
™
Component Names
Major or Minor Component
(when not 1:1 mix)
Epoxy and Urethane
Protective Coatings
Epoxy, Silicone, Urethanes, and other materials
Letter
Color
Hydra-Cat
®
, Xtreme-
Mix
™
, XM
™
, and XP
Component Names
Major or Minor Component
(when not 1:1 mix)
Letter
Color
PR70
™
and PR Component Names
Major or Minor Component
(when not 1:1 mix)
Machine Left
Side
Machine Right
Side
A
Red
ISO, Hardener,
Catalyst
Low Volume
Side
A
Blue
Resin, Base
High Volume
Side
B
Blue
Polyol, Resin,
Base
High Volume
Side
B
Green
Hardener, Catalyst
Low Volume
Side
A
Red
Polyol, Resin,
Base
High Volume
Side
B
Blue
ISO, Hardener,
Catalyst
Low Volume
Side
3A0420W
Overview
Overview
Usage
The XP is a mechanically linked fixed ratio system that can mix and spray most two-component epoxy and urethane protective coatings. When using quick-setting material (less than 10 minute pot life) a remote mix manifold must be used or materials must mix at the gun.
Quickset manifold 24M398 is recommended for quick-setting material.
The two pumps are carbide seat severe duty positive displacement pumps that displace fluid on both strokes.
The XP systems are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes. See
Important Two-Component Material
Information , page 7, to determine the appropriate
location for your particular XP model.
Over Pressure Protection
Mechanically linked pumps can create excessive fluid pressure if the full motor force is applied to only one of the fluid pumps.
• Cart-Mounted Systems Only: Maximum air pressure set point blow off valves are provided to limit maximum fluid pressure. Do not remove these valves.
• Color coded automatic over pressure relief valves are used on cart-mounted systems to dump excess fluid pressure back to the supply.
Never plug these return hoses. See
Fluid Circulation Manifold with Over Pressure Relief
• When using an XP bare pump package to build a system, use the over pressure relief valves referenced above.
• Never install individual shut off valves on the “A” and “B” lines. On cart-mounted systems, common handles link the fluid control valves.
• On models other than 1:1 mix ratio, a rupture disc is provided on the small side fluid pump (pumps
72cc and smaller) as a back-up to the over pressure relief valve. If the rupture disc ever opens, do not operate the machine until the over pressure valve and the rupture disc have been replaced.
• If changing pump lowers or motor on your system, use the correct over pressure relief valves
3A0420W 9
Initial System Setup
Initial System Setup
1.
Check the shipment for accuracy. Ensure you have
received everything you ordered. See Component
2.
Check for loose fittings and fasteners.
3.
Install optional solvent flush pump kit 262393, if ordered. See manual 310863 for instructions.
4.
Mount and connect optional heaters, if ordered. See the heater adapter kit manual 406861 and the heater manual 309524 for instructions.
5.
Install desiccant kits if using polyurethane isocyanates in hoppers. See manual 406739 for instructions.
6.
Install circulation and return tube kits if you are feeding material from drums or remote hoppers. See manual 309852 if you are feeding urethane material.
7.
Install hopper or hose heat circulation kit 24M224, if ordered. See 313259 for instructions.
NOTE: Supply return lines must be used.
8.
Connect the feed pumps, fluid strainers, and air hoses as necessary. If your system does not use hoppers, then see manual 312769.
9.
XP Units: Connect the air supply line. See
XP-h Units: Connect the hydraulic lines. See
334914 for instructions.
10. Connect the fluid hose assembly, including the static mixers, whip hose and gun. See
10 3A0420W
Models
Models
The XP systems are approved for use in hazardous locations only if the base model, all accessories, all kits, and all wiring meet local, state, and national codes.
Cart-Mounted Systems
NOTE: All XP cart-mounted systems listed are Ex rated except for the XP-h cart systems (284xxx):
II 2 G c IIA T2
See Accessories and Kits on page 61 for a list of all optional accessories.
NOTE: The “Standard” mix manifold selection means the mix manifold is mounted on the cart and comes with mixers, 25 ft of 3/8 in. mix hose, and 10 ft of 1/4 in. whip hose. The “Quickset” mix manifold selection means the manifold has dual flush valves, is mounted on a remote carriage, and comes with mixers and 10 ft of 1/4 in. whip hose. When ordering the Quickset configuration, A and B hoses from the sprayer to the mix manifold must be ordered separately.
Type Model
281255
281256
281301
281302
281305
281306
281401
281402
281405
281406
281000
281101
281102
281105
281106
281201
281202
281205
281206
262804
281252
Pump
Package
---
Volume
Mix
Ratio
---
7 Gallon
Hoppers
Mix
Manifold Hose
Standard
35 ft
(10.7 m)
281100 1.0:1
-----
281200 2.0:1
Standard
35 ft
(10.7 m)
262803 2.5:1
---
Standard
---
---
35 ft
(10.7 m)
---
281300 3.0:1
Standard
35 ft
(10.7 m)
281400 4.0:1
---
Standard
---
---
35 ft
(10.7 m)
---
Gun
XTR5
---
XTR5
---
XTR5
---
XTR5
---
XTR5
---
Max Fluid
Working Pressure psi (MPa, bar)
---
Max Air
Pressure psi (MPa, bar)
---
Pressure
Ratio
---
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
95 (0.65, 6.5)
85 (0.59, 5.9)
90 (0.62, 6.2)
100 (0.7, 7)
95 (0.65, 6.5)
38:1
40:1
34:1
36:1
38:1
3A0420W 11
Models
Type Model
282000
282101
282102
282105
282106
282151
282152
282155
282156
282201
282202
282205
282206
282251
282252
282255
282256
282301
283402
571000
571101
571102
571151
571152
571201
571202
571251
571252
571301
571302
571401
571402
282302
282305
282306
282331
282332
282401
282402
282405
282406
283101
283102
283201
283202
283301
283302
283401
Pump
Package
---
282100
282150
282200
282250
282300
282330
282400
282100
282200
282300
282400
---
571100
571150
571200
571250
571300
571400
Volume
Mix
Ratio
---
7 Gallon
Hoppers
Mix
Manifold Hose
Standard
35 ft
(10.7 m)
1.0:1
-----
1.5:1
Standard
35 ft
(10.7 m)
-----
2.0:1
Standard
35 ft
(10.7 m)
-----
2.5:1
Standard
35 ft
(10.7 m)
-----
3.0:1
Standard
35 ft
(10.7 m)
-----
3.3:1
4.0:1
1.0:1
2.0:1
3.0:1
4.0:1
---
1.0:1
1.5:1
2.0:1
2.5:1
3.0:1
4.0:1
Standard
---
Quickset
Standard
35 ft
(10.7 m)
---
10 ft
(3.0 m)
35 ft
(10.7 m)
Gun
XTR5
---
XTR5
---
XTR5
---
XTR5
---
XTR5
---
XTR5
---
FlexPlus
XTR7
Max Fluid
Working Pressure psi (MPa, bar)
---
Max Air
Pressure psi (MPa, bar)
---
Pressure
Ratio
---
4500 (31, 310)
5000 (34, 344)
4500 (31, 310)
5000 (34, 344)
4500 (31, 310)
5000 (34, 344)
4800 (33, 331)
4500 (31, 310)
4800 (33, 331)
4500 (31, 310)
4800 (33, 331)
---
7250 (50, 500)
7250 (50, 500)
7250 (50, 500)
6500 (45, 448)
6800 (47, 469)
7250 (50, 500)
100 (0.7, 7)
90 (0.62, 6.2)
100 (0.7, 7)
95 (0.65, 6.5)
100 (0.7, 7)
90 (0.62, 6.2)
100 (0.7, 7)
100 (0.7, 7)
100 (0.7, 7)
100 (0.7, 7)
100 (0.7, 7)
---
95 (0.65, 6.5)
80 (0.5, 5.5)
95 (0.65, 6.5)
100 (0.7, 7)
100 (0.7, 7)
100 (0.7, 7)
45:1
55:1
48:1
52:1
45:1
56:1
48:1
45:1
48:1
45:1
48:1
---
76:1
91:1
76:1
65:1
68:1
73:1
12 3A0420W
Models
Typ e Model
Pump
Package
Volume
Mix
Ratio
284104 284102
284204 284202
1:01
2:01
284254 284252 2.5:1
284304 284302 3:01
284404 284402
284106 284103
4:01
1:01
284206 284203 2:01
284256 284253 2.5:1
284306 284303
284406 284403
3:01
4:01
7 Gallon
Hoppers
Mix
Manifold
Standard
Hose
35 ft
(10.7 m)
Gun
XTR504
XTR704
Max Fluid
Working Pressure psi (MPa, bar)
Max Hydraulic
Oil Working
Pressure psi (MPa, bar)
Pressure
Ratio
4700 (32, 324) 1800 (12, 124)
5050 (35, 348) 1800 (12, 124)
1:1
2:1
5000 (34, 345) 1650 (11, 114) 2.5:1
4700 (32, 324) 1800 (12, 124) 3:1
5000 (34, 345) 1800 (12, 124)
7150 (50, 500) 1700 (12, 117)
4:1
1:1
7200 (50, 496) 1650 (11, 114) 2:1
6800 (47, 469) 1800 (12, 124) 2.5:1
7100 (49, 490) 1800 (12, 124)
7150 (49, 493) 1700 (12, 117)
3:1
4:1
3A0420W 13
Models
Bare Proportioning Pump Packages
Packages include motor, pump lowers, and all connection hardware.
NOTE: All pump packages are Ex rated except for the
XP-h pump packages (284xxx):
Building systems with bare proportioning pump packages:
•
Over Pressure Protection must be used, see
page 9. See chart on page 42 to identify the over
pressure relief valves to use with your system.
• All components must meet or exceed maximum working pressures.
II 2 G c IIA T2
Hydraulically powered pump packages (XP-h) are not available as complete systems. Refer to manual 307158 for hydraulic application information.
Pump sizes are marked on the pump cylinder; sizes are nominal. See technical data in manual 311762 for actual displacement.
Type
Pump
Package
A Side
Pump
B Side
Pump
Volume
Combined
Fluid
Mix
Ratio
Output cc/cycle
Pressure
Ratio
Fluid Flow at 40 cpm gpm (lpm)
281100 L090C0 L090C0 1.0:1
281200 L115C0 L058C0 2.0:1
180
173
38:1
40:1
1.9 (7.2)
1.8 (6.8)
262803 L14AC0 L058C0 2.5:1
281300 L14AC0 L048C0 3.0:1
281400 L14AC0 L036C0 4.0:1
282100 L14AC0 L14AC0 1.0:1
202
192
180
288
34:1
36:1
38:1
45:1
2.1 (7.9
2.0 (7.6)
Maximum Fluid
Working
Pressure psi (MPa, bar)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3400 (23, 234)
1.9 (7.2) 3500 (24, 241)
3.1 (11.7) 4500 (31, 310)
282150 L14AC0 L097C0 1.5:1
282200 L18AC0 L090C0 2.0:1
282250 L18AC0 L072C0 2.5:1
282300 L22AC0 L072C0 3.0:1
282330 L18AC0 L054C0 3.3:1
282400 L22AC0 L054C0 4.0:1
571100 L090C0 L090C0 1.0:1
571150 L085C0 L058C0 1.5:1
240
270
252
288
234
270
180
144
55:1
48:1
52:1
45:1
56:1
48:1
72:1
91:1
2.6 (9.8)
2.5 (9.5)
1.9 (7.2)
1.5 (5.6)
5000 (34, 345)
2.9 (11.0) 4800 (33, 331)
2.7 (10.2) 5000 (34, 345)
3.1 (11.7) 4500 (31, 310)
5000 (34, 345)
2.9 (11.0) 4800 (33, 331)
7250 (50, 500)
7250 (50, 500)
571200 L115C0 L058C0 2.0:1
571250 L14AC0 L058C0 2.5:1
571300 L14AC0 L048C0 3.0:1
571400 L14AC0 L036C0 4.0:1
284101 L22AC0 L22AC0
284102 L14AC0 L14AC0
284103 L090C0 L090C0
284201 L29AC0 L14AC0
1.0:1
2.0:1 284202 L18AC0 L090C0
284203 L115C0 L058C0
284251 L29AC0 L115C0
284252 L18AC0 L072C0
284253 L14AC0 L058C0
284301 L29AC0 L097C0
284302 L22AC0 L072C0
284303 L14AC0 L048C0
2.5:1
3.0:1
284401 L29AC0 L072C0
284402 L22AC0 L054C0
284403 L14AC0 L036C0
4.0:1
174
203
193
181
435
293
180
435
274
170
407
255
199
388
293
189
360
274
180
76:1
65:1
68:1
73:1
1.75:1
2.63:1
4.21:1
1.75:1
2.81:1
4.39:1
1.88:1
3.02:1
3.77:1
1.97:1
2.63:1
3.95:1
2.10:1
2.80:1
4.21:1
1.8 (6.8)
2.1 (7.9)
2.0 (7.5)
1.9 (7.2)
1.9 (7.2)
1.8 (6.8)
2.1 (7.9)
2.0 (7.6)
3.8 (14.4)
2.9 (11.0)
1.9 (7.2)
7250 (50, 500)
6500 (45, 448)
6500 (45, 448)
7250 (50, 500)
4.6 (17.4) 3150 (22, 217)
3.1 (11.7) 4700 (32, 324)
7150 (49, 493)
4.6 (17.4) 3150 (22, 217)
2.9 (11.0) 5050 (35, 348)
7200 (50, 496)
4.3 (16.3) 3400 (23, 234)
2.7 (10.2) 5000 (34, 345)
6800 (47, 469)
4.1 (15.5) 3500 (24, 241)
3.1 (11.7) 4700 (32, 324)
7100 (49, 490)
3800 (26, 262)
5000 (34, 345)
7150 (49, 493)
95 (0.65, 6.5)
100 (0.7, 7)
100 (0.7, 7)
100 (0.7, 7)
1800 (12, 124)
1800 (12, 124)
1700 (12, 117)
1800 (12, 124)
1800 (12, 124)
1650 (11, 114)
1800 (12, 124)
1650 (11, 114)
1800 (12, 124)
1800 (12, 124)
1800 (12, 124)
1800 (12, 124)
1800 (12, 124)
1800 (12, 124)
1700 (12, 117)
Maximum Air/
Hydraulic Oil
Working Pressure psi (MPa, bar)
Ex
Rated
Over
Pressure
Relief
Valve To
Use
95 (0.65, 6.5)
85 (0.59, 5.9)
Purple 100 (0.7, 7)
95 (0.65, 6.5)
90 (0.62, 6.2)
100 (0.7, 7)
90 (0.62, 6.2)
100 (0.7, 7)
95 (0.65, 6.5)
100 (0.7, 7)
95 (0.65, 6.5)
100 (0.7, 7)
100 (0.7, 7)
80 (0.55, 5.5)
Gold
Silver
Purple
Gold
Silver
Purple
Gold
Silver
Purple
Gold
Silver
Purple
Gold
Silver
Purple
Gold
Silver
14 3A0420W
Component Identification
Component Identification
XP Proportioners
E
X
B
A
H
N
C
B
A
W
F IG . 1: XP70 system with optional accessories
Key:
A Air Supply Hose for Motor
B Main Air Controls;
C Air Inlet - 3/4 npsm(f)
D High Pressure Fluid Pump
E Air Motor
F Fluid Heater (optional)
G Solvent Flush Pump (optional);
H Solvent Flush Pump Air Controls;
J 7 Gallon Hoppers (optional)
K Cart
L Brake
M Handle (lift to release)
M
G
R
Mounting Components for
Pump Package
U
F
P
J
V
T
D
S
D
D
Y
L
K r_571101_3a0420a_1a-2
N Fluid Control Assembly;
P Tie Rods
R Motor Adapter Plate
S Adjustable Packing Nuts with Wet Cups
T Yoke With Rod Bearings
U Recirculation Lines
V Yoke Position Nut
W Static Mixer Tubes with Replacement Plastic Elements
X Motor Position Indicator Lines;
Y Over Pressure Rupture Disc; only 38cc, 48cc, 54cc, 58cc, and 72cc pumps
3A0420W 15
Component Identification
XP-h Proportioners
H
N
X
R
E
M
G
Mounting Components for
Pump Package
U
F
V
J
T
P
S
D
Y
L
K
D
W
F IG . 2: XP70 system with optional accessories
Key:
D High Pressure Fluid Pump
E Hydraulic Motor
F Fluid Heater (optional)
G Solvent Flush Pump (optional);
H Solvent Flush Pump Air Controls;
J 7 Gallon Hoppers (optional)
K Cart
L Brake
M Handle (lift to release)
N Fluid Control Assembly;
P Tie Rods
R Motor Adapter Plate
S Adjustable Packing Nuts with Wet Cups
T Yoke With Rod Bearings
U Recirculation Lines
16
V Yoke Position Nut
W Static Mixer Tubes with Replacement Plastic Elements
X Motor Position Indicator Lines; see
on
Y Over Pressure Rupture Disc; only 38cc, 48cc, 54cc, 58cc, and 72cc pumps
3A0420W
Component Identification
Fluid Control Assembly
Standard Mix Manifold shown
AA
AH
AF
AE
AJ
AB
AN
F IG . 3
Main Air Controls
NOTE: For XP systems only.
ti19167a
AL
AK
AD
AC
AM
Key:
AA Fluid Manifold
AB Mix Manifold
AC Circulation Handle
AD Solvent Flush Valve
AE Dual Shutoff Handle
AF Fluid Pressure Gauges
AG Fluid Supply Inlet (Behind Fluid Manifold)
AH Fluid Circulation Fittings
AJ B Component Adjustable Fluid Restrictor; see
AK A and B Mix Manifold Check Valves
AL Solvent Inlet Check Valve
AM Automatic, Spring Loaded, Color-Coded Over
Pressure Relief Valves; with grease fittings; see
AN A and B Combined Outlet; 3/8 npt(m)
CE
CB
CD
CA
Key:
CA Main Motor Shutoff Valve (Relieving)
CB Main Motor Air Pressure Regulator
CC Air Filter with Auto Drain
CD Main Motor Air Pressure Gauge
CE Filtered Air Distribution Manifold
CC
F
IG
. 4
3A0420W 17
Component Identification
45:1 Solvent Flush Pump Kit 262393 (optional)
Pump
BA
BD
Key:
BA Solvent flush pump (Merkur Pump)
BB Fluid Inlet
BD Muffler
BE Prime/Flush/Sample valve
BF Fluid Outlet Hose
BG Circulation hose
BE
BF
BG
BB (suction hose not shown) r_571100_3a0420a_4a-2
F IG . 5
Air Controls
DC
DE
DB
F IG . 6
DD
DA r_571101_3a0420a_5a-2
Key:
DA Solvent Pump Air Shutoff Valve (Relieving)
DB Solvent Pump Air Pressure Regulator
DC Solvent Pump Air Pressure Gauge
DD Air Outlet
DE Air Inlet
18 3A0420W
Component Identification
Air Line
Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing or moving parts.
Optional Accessories
• Optional Fluid Heaters (N): Heats the resin and hardener before mixing. Improves the chemical reaction and lowers viscosity to improve the spray pattern.
• Optional Solvent Flush Kit (G): Flushes the mix manifold. Includes a solvent pump, mounting hardware, and solvent supply hose.
• Bleed-type master air valve (CA): Required in your system to relieve air trapped between it and the air motor when the valve is closed. Be sure the valve is easily accessible from the pump and located downstream from the air regulator.
• Pump air regulator (CB): Controls pump speed and outlet pressure.
• Air line filter (C): 40 micron filter removes harmful dirt and moisture from compressed air supply. Accumulated water is automatically drained from the filter.
Flush Before Using Equipment
The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a compatible solvent before using the equipment. See
Empty and Flush Entire System (new system or end of job) , page 31.
Fluid Line Accessories
• Fluid Manifold (AA): Controls circulation and pump priming.
• Mix Manifold (AB): Combines A and B fluid into one fluid line.
• Circulation Handle (AC): Directs fluid flow for circulation or mixing. Move to open position to relieve fluid pressure, prime pumps, and circulate material in hoppers. Move to closed position to spray mixed material.
• Dual Shutoff Handle (AE): Controls A and B fluid flow for mixing and dispensing. Close before flushing.
• Solvent Flush Valve (AD): Controls solvent flow to the mix manifold, hose, and spray gun.
• Static mixer/gun hose kit: Thoroughly mixes the two fluids and delivers the mixed fluid to the spray gun. Includes static mixer and hoses to the spray gun.
3A0420W 19
Setup
Setup
Location
XP-h Units
W, X, Z
Y
The XP35, XP50, and XP70 systems are approved for use in hazardous locations only if the base model, all accessories, all kits, and all wiring meet local, state, and national codes.
WLD
1.
Locate the proportioner on a level surface.
2.
Position the proportioner for convenient operator access and maintenance, safe routing of air and fluid lines, and easy connection of components and accessories.
3.
For permanent mounting, remove wheels and
mount the frame to the floor. See Dimensions
,
4.
Ensure that the cart brake (L) is in the locked position.
Grounding
The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up.
Pump: use ground wire and clamp (supplied). Loosen grounding lug locknut (W) and washer (X). Insert ground wire end (Y) into lug (Z) slot and tighten locknut securely. Connect ground clamp to a true earth ground.
XP Units
Y
Solvent Pump: use ground wire and clamp (supplied with solvent pump). Follow instructions in solvent pump manual.
Air and fluid hoses: use only static dissipation type hoses with a maximum of 500 ft (150 m) combined hose length to ensure grounding continuity. Check electrical resistance of hoses regularly. If total resistance to ground exceeds 29 megohms, replace hose immediately.
Air compressor: follow manufacturer’s recommendations.
Spray gun: ground through connection to a properly grounded fluid hose and pump.
Fluid supply container: follow local code.
Object being sprayed: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.
To maintain grounding continuity when flushing or relieving pressure: hold metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the gun.
W, X, Z
20 3A0420W
Wire Systems with
Explosion-Proof Heaters
(Hazardous location systems only)
If your system is rated for hazardous areas, and you have explosion-proof heaters, you must have a qualified electrician connect heater wiring. Ensure wiring and installation comply with local electrical codes for hazardous areas.
Improperly installed or connected equipment will create a hazardous condition and cause fire, explosion, or electric shock. Follow local regulations.
When explosion-proof heaters are used, ensure the wiring, wiring connections, switches, and electrical distribution panel all meet flame-proof (explosion-proof) requirements.
Refer to the Viscon HP heater manual for electrical connection instructions and guidelines in hazardous locations.
Setup
3A0420W 21
Setup
Motor Position
The motor position must be set for the volume mix ratio of the system.
NOTE: Changing the motor position does not change the mix ratio.
Check Motor Position
1.
Verify that the correct pumps are mounted for your mix ratio by volume. See chart in
Bare Proportioning Pump Packages on page 14.
indicator line
3.
Place wrench on adapter rod (104) then use supplied tool to loosen the serrated yoke nut (V) above the yoke (T).
104
V
T
Air Motor shown r_571101_3a0420a_2a-2
4.
Loosen the three nuts (P2) below the motor tie rods.
E piston rod indicator line
V
Air Motor shown
F IG . 7: Ratio indicators r_258914_3a0420a_10b
2.
Verify that the motor position is adjusted correctly for that mix ratio. See F IG . 7. If not, perform the following
Change Motor Position procedure.
Change Motor Position
There are specific motor positions for each mix ratio setting. To adjust the position of the air motor:
1.
Perform
Check Motor Position procedure. If posi-
tion is incorrect, continue to next step.
2.
Loosen the eight fasteners and remove the two pump guards.
Air Motor shown fastener
P2
T r_258914_3a0420a_5a
Air Motor shown
F IG . 8
5.
Grab the piston rod and slide the position of the motor (E) until the indicator lines are aligned with your ratio. See F IG
NOTICE
Do not hit tie rods (P) with a steel hammer. Damage to the air motor base may result.
6.
Tighten the three nuts (P2) and yoke nut (V).
7.
Use supplied tool to tighten the yoke nut.
8.
Install the pump guards.
pump guard fastener pump guard r_258914_3a0420a_4a-1
22 3A0420W
Setup
Connect Air Supply
NOTE: For XP systems only.
1.
Connect the air supply hose to the 3/4 npt(f) air filter inlet (C).
NOTE: Use a 3/4 in. (19.1 mm) ID minimum air hose.
Air consumption is 75 cfm per gallon per minute spraying. Do not use pin fitting type quick disconnects.
Connect Static Mixers, Gun, and
Hoses
NOTICE
To prevent creating a flare on the mixer tube, do not use a union swivel end on the mix tube inlet.
1.
Connect the outlet of the two primary static mixer tubes with mixer elements (W) to the fluid mix hose (25), cleanup mixer (27, 28), whip hose (30),
2.
Add mixed material hose as necessary between the mix hose (25) and cleanup mixer (27, 28).
C plug r_571100_3a0420a_10a-1
F IG . 9
2.
Remove plugs as necessary for solvent pump and feed supply pump air hoses. See pump manuals for
setup instructions. See F IG . 9.
Connect Fluid Hose Bundles
(Remote Mix Manifold Only)
Connect additional fluid hoses to the fluid manifold (AA) when the mix manifold (AB) is remote. Hoses must be properly sized and balanced for your mix ratio. See mix manifold manual for details.
1.
Connect the resin and hardener hoses to the resin and hardener outlets on the proportioner fluid manifold and resin and hardener inlets on the mix manifold.
Connect Hydraulic
Supply/Return Lines
NOTE: For XP-h systems only.
AB
AN
W
27, 28
30
31
F IG . 10
WLE
25
Standard Mix Manifold shown
F IG . 11
3A0420W 23
Pressure Relief Procedure
Pressure Relief Procedure
Follow
Flush Mixed Material , page 30 when you
stop spraying or dispensing; and before cleaning, checking, servicing, or transporting equipment.
Relieve A and B Fluid Pressure
1.
Engage the trigger lock.
8.
Engage the trigger lock.
9.
Close the dual shutoff handle (AE) and open the circulation handle (AC).
AC
AE
XP-h Systems:
Set pump valve off.
TI1949a
2.
XP Systems:
Close the main air shutoff valve (CA).
CA r_571100_3A0420A_11a-1 ti7108a
3.
Shut off heaters, if used.
4.
Shut off feed pumps, if used.
5.
Remove the spray tip and clean.
6.
Disengage the trigger lock.
TI1950a
TI1953a
7.
Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun to relieve pressure.
24 r_571101_3A0420A_9a-2
10. Always flush the mix hose after relieving A and B fluid pressure through the mix manifold. See
11. Shutoff the solvent supply pump and repeat steps
6-8 to relieve solvent pressure.
If the mixed material has already been flushed, but pressure remains on the A and B pumps, pressure can be relieved back to the hoppers (J).
a.
Close the main air shutoff valve (CA).
b.
Open the circulation handle (AC).
NOTE: For longer valve life in abrasive fluids, it is advisable to relieve high pressure out through the gun when possible.
12. If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after following the steps above, very slowly loosen tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely. Clear hose or tip obstruction.
13. If static mixer, whip hose, and gun cannot be flushed because of mixed and cured material, very slowly loosen static mixer tube from mix manifold outlet to relieve pressure gradually, then loosen completely. Replace or clean clogged components.
3A0420W
Prime Empty System
Prime Empty System
Prime A and B Fluids
4.
Close the dual shutoff handle (AE) and open the circulation handle (AC).
AC
Wear gloves when using flush solvents and/or if the fluid temperature exceeds 110°F (43°C).
NOTE: The equipment is tested with mineral oil at the factory. If necessary, flush out the oil with a compatible solvent before spraying. See
Flush Entire System (new system or end of job), page 31.
Do not install the gun spray tip yet. To avoid splashing, use the lowest pressure possible to prime.
1.
Condition the materials prior to adding to the hoppers (J). Ensure that the resin materials are thoroughly mixed, homogenous, and pourable prior to adding to the hopper. Stir the hardeners back into suspension prior to adding material to hopper.
2.
Fill the A and B reservoirs with proper materials. Fill the A side (blue) with major volume of material; fill the B side (green) with minor volume of material
(unless 1:1 mix ratio).
AE r_571101_3A0420A_9a-2
5.
XP Systems only: Open the main air shutoff valve
(CA). Then slowly open the air regulator (CB).
CB
CA
6.
XP-h Systems only: Set pump valve on. Then turn down the pressure control knob.
J
3.
Move the recirculation lines (U) to empty containers.
U ti7108a ti7111b
7.
Dispense fluid into the containers until clean fluid comes out of the A and B recirculation lines.
8.
Decrease air pressure. Close the main air shutoff valve (CA).
9.
Move the recirculation lines (U) back to the correct hopper (J).
10. If using heaters, heat fluid throughout system before spraying. See
Recirculate Prior to Spraying or
Re-Prime After a Pump Runs Dry , page 27.
3A0420W 25
Prime Empty System
Prime Solvent Flush Pump
Follow instructions if the optional solvent flush pump kit is used.
6.
Ensure the trigger lock is engaged. Remove the spray tip.
1.
Connect the flush pail ground wire to a metal pail of solvent.
2.
Place the siphon tube and the solvent circulation hose (BG) in the pail of solvent.
BG
TI1949a
4)!
TI1948a
7.
Disengage the trigger lock and trigger the gun into a grounded pail. Use a pail lid with a hole to dispense through. Seal around the hole and gun with a rag to prevent splash back. Be careful to keep fingers away from the front of the gun.
BE r_571101_3A0420A_5b-2
3.
Open the solvent prime valve (BE) on the solvent pump (BA) outlet.
4.
Open the solvent pump air valve (DA). Slowly turn the solvent pump air regulator (DB) clockwise to prime the solvent pump and route solvent back to the pail. Close the solvent pump fluid valve (BE) and air valve (DA).
TI1950a
TI1953a
8.
Open the solvent pump air valve (DA). Slowly turn the solvent pump air regulator (DB) clockwise to prime the solvent pump and push air out of the mix hose and gun. Trigger the gun until all air is purged.
9.
Close the solvent pump air valve (DA) and trigger the gun to relieve pressure. Engage the trigger lock.
DB
DA r_571101_3A0420A_5a-2
5.
Open the solvent flush valve (AD) on the mix manifold.
TI1949a
DA r_571101_3A0420A_12a-2
10. Close the solvent flush valve (AD).
NOTE: Solvent pump air and pressure may be left on while spraying. Never spray mixed material without the solvent pump and hose primed with solvent.
AE
(closed)
AB
AD
26 3A0420W
Prime Empty System
Recirculate Prior to Spraying or
Re-Prime After a Pump Runs Dry
NOTE: Agitate, recirculate, and heat the material only as necessary to avoid mixing air into the fluid.
Use the recirculation mode when heating the material is required. Note the temperature at the top of the heater
(outgoing or back to the hopper). When the thermometer reaches operating temperature, the material is ready to spray.
If using a system that does not require heat, recirculation is still required prior to spraying. Recirculation ensures that any settled fillers are mixed in, the pump lines are fully primed, and the pump check valves are operating smoothly.
Recirculation also allows you to re-prime one side that has run dry.
1.
Follow
2.
Close the dual shutoff handle (AE).
AC
5.
For XP Systems : a.
Turn down the air pressure regulator (CB) and then open the main air shutoff valve (CA). Use the air pressure regulator to slowly increase the air pressure to the pumps until they start running slowly.
CB
CA b.
Run the pumps for a few minutes or until the material has reached the desired temperature.
See
c.
Close the main air shutoff valve (CA).
CA
AE r_571100_3A0420A_11a-1
6.
For XP-h Systems : a.
Turn down the pressure control knob and set the pump valve on.
r_571101_3A0420A_9a-2
3.
Ensure the recirculation hoses (U) are in the correct hoppers (J).
U
J
4.
Open the circulation valve handle (AC).
b.
Slowly increase the pressure until the pumps start running slowly.
c.
Run the pumps for a few minutes or until the material has reached the desired temperature.
See
d.
Set the pump valve off.
7.
See
ti7108a
3A0420W 27
Spray
Heat Fluid
To heat fluid evenly throughout the system:
1.
Circulate the fluid at approximately 1/2 gpm
(10-20 cycles/min.) to raise the temperature of the hoppers to 80-90° F (27-32° C).
2.
Decrease the circulation rate to approximately
0.25 gpm (5 cycles/min.) to increase the heater outlet temperature to match the spray temperature.
NOTE: Circulating the fluid too quickly without decreasing the circulation rate will increase only the hopper temperature. Similarly, circulating fluid too slowly will increase only the heater outlet temperature.
4.
Remove tip. Disengage the trigger lock and trigger the gun into a grounded metal pail. Use a metal pail lid with a hole to dispense through to avoid splashing. Dispense out of the mix hose until a well mixed coating flows from the gun.
TI1950a TI1953a
5.
Engage the trigger lock. Install the tip on the gun.
Spray
TI1949a
6.
Adjust the main pump air regulator (CB) to the necessary spraying pressure and apply a coating to a test panel.
NOTE: Run system verification tests everyday. See
Wear gloves when using flush solvents and/or if fluid temperature exceeds 110°F (43°C).
NOTE: After the first day of spraying follow Pressure Relief Procedure, page 24, and tighten the
throat packing nuts on both pumps.
1.
If heaters are used, turn them on. To adjust the heater temperature, refer to the Viscon HP manual for instructions, and the
section, page
2.
Close the circulation handle (AC) and the solvent flush valve (AD). Open the dual shutoff handle (AE).
3.
Adjust the main air regulator (CB) to 30 psi
(0.21 MPa, 2.1 bar).
AC
AE
AD
7.
Excess pressure increases overspray and pump wear.
8.
Check and record gauge readings frequently during operation. A change in gauge readings indicates a change in system performance.
NOTE:
• A pressure drop occurs during pump stroke changeover. It should be quick and synchronous.
• Flush the mix manifold as necessary during the day’s operation.
9.
Follow
Flush Mixed Material , page 30 when you
are finished spraying or before potlife expires.
NOTE: Mixed material potlife or working time decreases with increased temperature. Pot life in the hose is much shorter than the dry time of the coating.
28 3A0420W
B Side Mix Manifold Restriction
The B side restrictor (AJ) controls “lead/lag” ratio errors of the A and B flow into the static mixer tubes. These errors occur momentarily when the gun opens. The error is caused by differences in viscosity, volume, and hose expansion.
The restrictor is used primarily when the mix manifold is positioned remote from the machine with a short mix hose to the spray gun. It can also be used in the ratio check procedure.
AB
AJ
If the mix manifold (AB) is mounted on the machine, you do not need to adjust the restrictor. Leave open two turns minimum.
To Adjust the Restrictor:
Adjust the restrictor stem clockwise while spraying until you see a slight rise in the B side pressure gauge. The point where the pressure starts to rise is a good adjustment setting.
NOTE: Unless you are dispensing directly out of the mix manifold and mixer, this is an approximate adjustment.
See the mix manifold manual for more information.
B Side Mix Manifold Restriction
3A0420W 29
Flush Mixed Material
Flush Mixed Material
4.
Open the solvent flush valve (AD).
AB
Flush the mix manifold when any of the following situations occur.
• breaks in spraying
• overnight shutdown
• mixed material in system approaching end of potlife
To flush the entire system, see Empty and Flush
Entire System (new system or end of job) , page 31.
Flush Mix Manifold, Hose, and
Spray Gun
If your system doesn’t include a solvent flush pump, see step 2 of
Empty and Flush Entire System (new system or end of job) , page 31.
Turn off heaters. Allow heater and heated hoses to cool.
Use Optional Solvent Pump
1.
Close the main air shutoff valve (CA) to turn off the system. Engage trigger lock. Remove the spray tip and soak in solvent.
AD
5.
Disengage the trigger lock and trigger gun into a grounded pail. Use a pail lid with a hole to dispense through. Seal around the hole and gun with a rag to prevent splash back. Be careful to keep fingers away from the front of the gun. Continue flushing until clean solvent dispenses.
TI1950a
TI1953a
6.
Close the solvent pump air valve (DA). Trigger the gun to relieve pressure. Close the solvent flush valve (AD) after relieving the pressure.
DA
CA
TI1949a r_571100_3A0420A_11a-1
2.
Close the dual shutoff handle (AE).
3.
Open the solvent pump air valve (DA). Slowly turn the solvent pump air regulator (DB) clockwise to increase air pressure.
AD r_571101_3A0420A_12a-2 r_571101_3A0420A_12a
7.
Follow
Pressure Relief Procedure , page 24.
8.
Engage the trigger lock. Disassemble and clean the spray tip with solvent by hand. Reinstall on the gun.
DB
DA r_571101_3A0420A_5a-2
TI1949a
4)!
TI1948a
30 3A0420W
Empty and Flush Entire System (new system or end of job)
Empty and Flush Entire System
(new system or end of job)
2.
Engage the trigger lock.
NOTE:
• If the system includes heaters and heated hose, turn them off and allow to cool before flushing.
Do not turn on the heaters until the fluid lines are clear of solvent.
• Cover fluid containers and use the lowest possible pressure when flushing to avoid splashing.
• Before color change or shutdown for storage, circulate the solvent at a higher flow rate and for a longer time. Change the solvent when it gets dirty.
•
To only flush the fluid manifold, see Flush Mix
Manifold, Hose, and Spray Gun, page 30.
• If the machine is inoperable, use drain plugs on the pump inlet fittings.
Guidelines
Flush new systems if the coating materials will be contaminated by mineral oil.
Flushing will help prevent materials from settling or gelling in the pumps, lines, and valves. Flush the system when any of the following situations occur.
• anytime the system will not be used for more than one week (depending on materials used)
• if the materials used have fillers that will settle
• if using materials that are moisture sensitive
• before servicing
• if the machine is going into storage, replace the flush solvent with light oil. Never leave the equipment empty of any fluid.
Procedure
1.
Follow
Prime Empty System , page 25 and
Mix Manifold, Hose, and Spray Gun , page 30, as
required.
TI1949a
3.
XP Systems: Turn the main pump air regulator
(CB) fully counter-clockwise to shut off.
CB r_571100_3A0420A_11a-1
XP-h Systems: Set pump valve on.
ti7108a
4.
Move the recirculation lines (U) to separate fluid containers to pump remaining fluid out of the system.
U
5.
Open the circulation handle (AC). See F IG
6.
Increase the main pump air regulator (CB) pressure to 20 psi (138 kPa, 1.38 bar).
3A0420W 31
Empty and Flush Entire System (new system or end of job)
7.
For XP Systems only: Open the main air shutoff valve (CA).
CA
CB
14. Dispense fresh solvent through the mix manifold valves and out the gun.
15. Turn off the air motors and follow
AC
NOTE: If the system does not start with static pressure, increase the air pressure by 5 psi (35 kPa,
0.35 bar) increments. To avoid splashing, do not exceed 35 psi (241 kPa, 2.4 bar).
8.
Run the pumps until the A and B hoppers (J) are empty. Salvage the material in separate, clean containers.
9.
For XP Systems:
(CA).
Close the main air shutoff valve
CA r_571100_3A0420A_11a-1
10.
For XP-h Systems: Set pump valve to off.
ti7108a
11. Wipe the hoppers (J) clean, then add solvent to each. Move the circulation lines (U) to waste containers and push out the dirty fluids.
12. Move the recirculation lines (U) back to the hoppers.
Continue recirculating until the system is thoroughly flushed.
U
J
AE
AD
16. Close the dual shutoff handle (AE).
17. Remove pump fluid filters, if installed, and soak in solvent. Clean and replace the filter cap. Always replace the filter o-rings.
NOTE:
• Fill the A and B pump packing nuts with TSL.
Also, always leave some type of fluid, such as solvent or oil, in the system to prevent scale build up. This build up can flake off later. Do not use water.
• If machine is set up with a remote mix manifold, the A and B hose can be disconnected from the mix manifold, and secured in back of each hopper for circulation of flush solvent.
• Change the flush solvent at least once until it circulates clean.
• Always keep the A side and B side flush solvent separate.
13. Close the circulation handle (AC) and open the dual shutoff handle (AE).
32 3A0420W
Shutdown
1.
Follow
Pressure Relief Procedure , page 24.
2.
Flush mix manifold, hoses, and gun. See Flush Mix
Manifold, Hose, and Spray Gun , page 30.
3.
Close the main air shutoff valve (CA).
Park
1.
Open the circulation handle (AC) and adjust the air regulator (CB) so that the pump runs slowly.
2.
Close the circulation handle (AC) when the pump is at the bottom of the stroke.
3.
Close the air regulator (CB) and open the circulation handle (AC).
Shutdown
3A0420W 33
System Verification
System Verification
Graco recommends running the following tests daily.
Check for Normal Operation
Every time you start spraying:
• Watch the fluid gauges (AF). A pressure drop occurs during pump stroke changeover. It should be quick and synchronous.
• Stop the pumps on the upstroke. Check that both gauges hold pressure for at least 20 seconds. See
Pump Troubleshooting on page 37.
NOTE: If one gauge drops, the others will rise.
• Stop the pumps on the downstroke. Check that all gauges hold pressure.
• If using feed pumps, check that both feed pumps run during the proportioner upstroke.
Mix and Integration Tests
Use the following tests to check for proper mix and integration.
Butterfly Test
At low pressure, and with the spray tip reversed, dispense a 1/2 in. (12.7 mm) bead of material onto foil until multiple changeovers of each pump have occurred. Fold the sheet of foil over the fluid then peel it back and look for unmixed material (appears marble-like), or color changes.
Curing Test
Spray a single continuous pattern on foil at typical pressure setting, flow rate, and tip size until multiple changeovers of each pump have occurred. Trigger and de-trigger at typical intervals for the application. Do not overlap or cross over your spray pattern.
Check curing at various time intervals, listed on the material data sheet. For example, check for dry to touch by running your finger along the test pattern’s entire length at the time listed on the data sheet.
NOTE: Spots that take longer to cure indicate insufficient pump loading, leakage, or lead/lag errors at a remote mix manifold.
Appearance Test
Spray material onto foil. Look for variations in color, gloss, or texture that may indicate improperly catalyzed material.
Monitor Fluid Supply
NOTICE
To prevent pumping air into the system, which causes incorrect proportioning, never allow the feed pump or solvent pump containers to run dry.
An empty pump will quickly accelerate to a high speed, and may damage itself and the other displacement pump because it causes a pressure rise in the other pump. If a supply container runs dry, stop the pump immediately, refill the container, and prime the system.
Be sure to eliminate all air from the system.
Check Pot Life
Check the fluid manufacturer's instructions for fluid pot life at your fluid temperature. Flush mixed fluid out of the mix manifold, hose, and gun before pot life time expires, or before a rise in viscosity affects the spray pattern.
Ratio Check
Check the ratio at the mix manifold after any changes to the proportioning system. Use Ratio Check Kit 24F375 to check the ratio at the mix manifold. See manual ratio check kit manual for instructions and parts.
NOTE: To prevent an inaccurate ratio check when feed pumps are used in your system, the feed pressure cannot be more than a maximum of 25% of the proportioner outlet pressure. High feed pressure can float the proportioner pump check balls, resulting in an inaccurate ratio check. There must be back pressure on both sides of the mix manifold when checking the ratio.
34 3A0420W
Maintenance
Maintenance
Hose Electrical Resistance
Check electrical resistance of hoses regularly. If total resistance to ground exceeds 29 megohms, replace hose immediately.
6.
Shutdown the sprayer and turn off all power. See
7.
Clean the external surfaces only using a rag soaked in solvent that is compatible with the spray material and surfaces being cleaned.
8.
Allow enough time for the solvent to dry before using the system.
Filters
Once a week check, clean, and replace (if needed) the following filters.
• Both pump filters; see lower manual for instructions.
•
Main air inlet manifold filter; see Replace Air Filter
• Spray gun handle filter; see spray gun manual.
Seals
Once a week, check and tighten throat seals on both pumps. See table for torque specifications. Be sure to follow the
Pressure Relief Procedure , page 24, prior to
tightening seals. There must be zero pressure on the pumps when adjusting.
Pump Size
All
Torque Specification
25-30 ft-lb (34-41 N•m)
Cleaning Procedure
1.
Ensure all equipment is grounded. See Grounding , page 20.
2.
Ensure the area where the system will be cleaned is well ventilated and remove all ignition sources.
3.
Turn off all heaters and allow equipment to cool.
4.
Flush mixed material. See
,
5.
Relieve pressure. See
Pressure Relief Procedure , page 24.
Recommended Spare Parts
Keep these spare parts on hand to reduce downtime.
See
Recommended Spare Parts , page 60.
Change the Mix Ratio
In order to change the mix ratio, one or both pumps need to be replaced, the air motor needs to be re-positioned, and the over pressure relief valves may need to be installed.
NOTE: Only Xtreme XP lower pumps come with a rod coupling.
1.
Check the Varying Parts
correct pump sizes.
2.
Remove and replace pump. See page 38.
3.
Adjust the position of the air motor. See page 22.
4.
If changing from one type of XP system to another (for example - changing from XP35 to
XP70 or from XP70 to XP35): remove the existing over pressure relief valves (302) and install the cor-
rect valves for the new system type. See Replace
Over Pressure Relief Valves on page 41.
5.
Change air pressure relief valve as required, depending on ratio. See air relief valve (64) in tables
3A0420W 35
Troubleshooting
Troubleshooting
Fluid ratio will be wrong.
Purge all air from system before proportioning fluids.
Problem Cause
System stops or will not start.
Air pressure or volume too low.
Closed or restricted air line or air valve.
Fluid valves closed.
Clogged fluid hose.
Air motor worn or damaged.
Displacement pump stuck.
System speeds up or runs erratically. Fluid containers are empty.
Air in fluid lines.
Pump operates, but resin output pressure drops on upstroke.
Pump operates, but resin output pressure drops on downstroke.
Pump operates, but resin output pressure drops on both strokes.
Displacement pump parts worn or damaged.
Dirty, worn, or damaged resin pump piston valve or piston packings.
Dirty, worn, or damaged resin pump intake valve.
Hardener output restriction.
Pump operates, but hardener output pressure drops on upstroke.
Fluid leak in packing nut.
Fluid leak under packing nut
Pump operates, but hardener output pressure drops on downstroke.
Pump operates, but hardener output pressure drops on both strokes.
Relief valve (AM) leaks back to supply, opens too soon, or will not close.
No pressure on hardener side; fluid leaking from hardener pump outlet rupture disc fitting.
Fluid supply low.
Dirty, worn, or damaged hardener pump piston valve or piston packings.
Dirty, worn, or damaged hardener pump intake valve.
Resin output restriction.
Fluid supply low.
Loose packing nut or worn throat packings.
Packing cartridge o-ring.
Relief valve is dirty or damaged.
Overpressure rupture disk blown.
Pressure and flow surges on upstroke.
Feed pressure too high. Every 1 psi of feed pressure adds 2 psi during upstroke.
Solution
Increase; check air compressor.
Open or clean.
Open.
Replace.
Repair air motor; see 311238.
Repair pump; see 311762.
Check often; keep filled.
Purge; check connections.
Repair pump; see 311762.
Clean, repair pump; see 311762.
Clean, repair pump; see 311762.
Clean, unplug hardener side. Open manifold restrictor.
Refill or change container.
Clean, repair pump; see 311762.
Clean, repair pump; see 311762.
Clean, unplug resin side.
Refill or change container.
Tighten; replace; see 311762.
Replace o-ring; see 311762
Replace over pressure relief valve (302)
Determine cause of overpressurization and correct. Replace rupture disk
assembly 258962 (see page 57) and
over pressure relief valve (302).
Reduce feed pressure. See Technical Data , page 63.
36 3A0420W
Troubleshooting
Problem
Fluid outlet pressure gauges split only at the top changeover (if one gauge drops the other will rise).
Not fully loading one side on upstroke.
Cause Solution
Increase feed pressure on side that dropped.
Increase feed hose size.
Air mixed in fluid from excessive agitation or circulation.
Clean inlet strainer or hopper screen.
Flush and add new fluid.
Pump Troubleshooting
This chart uses proportioning fluid gauges to determine pump malfunctions. Observe the gauge readings during the stroke direction indicated by the bold arrow, and immediately after closing the gun or mix manifold. Refer to other manuals to troubleshoot individual components.
TROUBLE AREA:
Resin Pump Leakage
1.
Throat packing
TROUBLE AREA:
Hardener Pump Leakage
1.
Throat packing
2.
Piston packing
3.
Piston ball check
2.
Piston packing
3.
Piston ball check
Resin
Pump
Hardener
Pump
Resin
Pump
Hardener
Pump
TROUBLE AREA:
Resin Pump Leakage
1.
Throat packing
2.
Intake ball check
Falling Rising r_258914_3a0420a_11a
Rising
TROUBLE AREA:
Hardener Pump Leakage
1.
Throat packing
2.
Intake ball check
Falling r_258914_3a0420a_11a
Resin
Pump
Hardener
Pump
Resin
Pump
Hardener
Pump
Falling Rising r_258914_3a0420a_10a
Rising Falling r_258914_3a0420a_10a
3A0420W 37
Repair
Repair
4.
Remove the spring clamp (130) and coupling (119 or 120).
To avoid serious injury due to the pump assembly falling, secure a hoist to the lift ring.
Follow Shutdown procedure on page 33, which
includes flushing, if service time may exceed pot life time, before servicing fluid components, and before transporting system to a service area.
106
Pump Assembly
The displacement pumps and air motor may be removed and serviced separately or the entire pump and motor assembly can be removed with a hoist.
Remove Pump Assembly
1.
Stop the pumps near the bottom of their stroke. Follow
2.
Disconnect all hoses from the pump assembly.
3.
If hoppers are installed, disconnect the hopper fluid lines from the pump fluid inlet. See
NOTE: The hopper and hopper bracket do not need to be removed from the cart.
4.
Remove screws (6) and washers (5) under the tie plate (101).
5.
Use hoist to remove the pump assembly by the lift ring and carefully lift out of cart (1).
Remove Displacement Pump
1.
2.
If hoppers are installed, remove the hopper and hopper bracket from the cart. See
, page
3.
If feed pumps are installed, close the inlet ball valve.
Remove inlet union (61).
117
135
105
130
119
118
108 r_258914_3a0420a_5a
5.
Use a wrench to hold the tie rod (105, 106) flats to keep the rods from turning. Unscrew the nuts (108) from the tie rods and carefully remove the displacement pump (117 or 118) and lower straps (135).
6.
Refer to the Xtreme Displacement Pump manual to service or repair the displacement pump.
7.
Follow the steps in reverse order to reinstall the displacement pump.
NOTE: Torque nuts (108) to 50-60 ft-lb (68-81 N•m).
38 3A0420W
Repair
Remove Motor
1.
Stop the pumps near the bottom of their stroke. Fol-
2.
Disconnect the air line from the air motor (103).
3.
Remove the air motor rod cover (121) and pump guards (122).
Air Motor shown
103
8.
Refer to the air motor manual to service or repair the air motor.
9.
Follow the steps in reverse order to reinstall the air motor.
NOTE: Position air motor for correct mix ratio. See
Motor Position on page 22 for instructions. Torque
nuts (108) to 50-60 ft-lb (68-81 N•m).
122 r_258914_3a0420a_7a
4.
Use a wrench to hold the tie rod (102) flats to keep the rods from turning. Unscrew the nuts (108) and washers (107) from the tie rods.
Air Motor shown lift ring
102
104
111
121
107
108
109
5.
Place a wrench on adapter rod (104). Use tool (70) to loosen the serrated yoke nut (109) that holds the air motor (103) above the yoke (111).
6.
Face the front of the machine and slide the air motor
(103) to the opening in the yoke (111).
7.
Use a hoist to remove the air motor by the lift ring.
Air Controls
For XP systems only. See F
IG
. 12 on page 40.
Replace Air Control Assembly
1.
Close the main air shutoff valve on the air supply line and on the system. Depressurize the air line.
2.
Disconnect the air motor air lines and system air line.
3.
Remove the nut (8) and washer (5). Remove the bottom air control manifold assembly from the cart.
4.
Loosen the upper air control assembly from the air motor.
5.
Follow the steps in reverse order to reinstall the new air control assembly.
Replace Air Filter Element
1.
Close the main air shutoff valve on the air supply line and on the system. Depressurize the air line.
2.
Unscrew the serrated ring on filter bowl (210).
3.
Remove and replace the filter element (210a). See
Air Controls, 258983 , page 58.
Replace System Air Regulator
1.
Close the main air shutoff valve on the air supply line and on the system.
2.
Disconnect air motor air lines and system air line.
3.
Remove the regulator assembly (201) and replace with new regulator. See
Air Controls, 258983 , page 58.
4.
Follow the steps in reverse order to reassemble.
3A0420W 39
Repair
For XP systems only.
206
214
207
211
Air Flow
216
215
208
213
204
Air Flow
214
209
202
205
201
203
209
206
210
5, 8
F IG . 12: Air Control Assembly 258983 r_571101_3A0420A_1a-2
40 3A0420W
Repair
Mix Manifold Assembly
1.
Follow
Pressure Relief Procedure , page 24.
2.
Disconnect the fluid hose (25) and the flush hose from the mix manifold (36).
3.
Loosen the union fittings (306) that connect to the mix manifold adapter fittings.
4.
Remove the mix manifold assembly (36).
5.
See mix manifold manual for service and repair instructions.
36
306 r_571101_3a0420a_38a
Fluid Circulation Manifold with
Over Pressure Relief Valves
1.
Flush before repairing equipment, if possible. See
Empty and Flush Entire System (new system or end of job) , page 31.
2.
Follow
Pressure Relief Procedure , page 24.
3.
Disconnect all fluid hoses from the fluid circulation manifold (35).
4.
Remove the mix manifold if it is assembled to the fluid circulation manifold. See
for instructions.
5.
Loosen the two screws (37) that secure the manifold
(35) to the cart (1).
6.
Remove the two screws (37) and fluid circulation manifold (35) from the cart (1).
37
1
35
F
IG
. 13: Fluid Circulation Manifold r_571101_3a0420a_39a
Replace Over Pressure Relief Valves
1.
Flush before repairing equipment, if possible. See
Empty and Flush Entire System (new system or end of job) , page 31.
2.
Follow Pressure Relief Procedure , page 24.
3.
Ensure handle (312) is in the down position.
Remove the screws (313), jam nut (304), handles
(311), handle rod (312), clips (318), and springs (320).
311
312
313
302
311
313
304
318
320
302
302
304
320
318 r_258988_3a0420a_2b
4.
Unscrew both over pressure relief valves (302) from the manifold.
NOTE: The correct over pressure relief valve must be used on all systems. Choose the correct color coded
valve from the chart on page 42.
5.
Apply blue threadlock to new over pressure relief valves (302) and install in the manifold. Torque to
28-32 ft-lb (38-43 N•m).
6.
Place a spring (320) over each valve stem. Place a clip (318) in each valve stem groove to retain the springs.
3A0420W 41
Repair
7.
Slide handle (311) onto valve stem and rotate approximately 90° until you feel it fully lock against the valve seat. Repeat for opposite side.
8.
Remove handle then place handle (311) on valve stem (302) at the vertical, or near vertical, position.
9.
Apply blue threadlock on the nut (304) threads and tighten the handle against the spring (320) and clip (318). Torque to 70-80 in-lb (7.9-9 N•m).
10. Place the rod (312) and the second handle (311) on second valve stem aligned with the opposite handle.
11. Repeat step 9.
Fluid Circulation Manifold Replacement Guide
12. Install two screws (313) in handles (311).
13. Check operation of the handle and valves.
14. Operate the handle in and out of the spray and circulate positions.
15. Check for clearance with fittings.
NOTE:
• Both valves should settle firmly into the spray position inward against the seats in the valve.
• Both valve stems should rotate out to their most extended positions when the handle is pulled down to the circulate position.
Colored Valve Sleeve ti19169a ti19168a
Circulation
Manifold (35)
Part No.
262784
262783
262806
Relief
Valve (302)
Part No.
262808
262809
262520
Valve Sleeve
Color
Purple
Gold
Silver
Target Opening
Pressure psi (MPa, bar)
5300 (37, 365)
7100 (49, 490)
9250 (64, 638)
Use with:
All XP35 models,
XP-h models 284101, 284251,
284201, 284301, 284401
All XP50 models,
XP-h models 284102,
284202, 284252, 284302, 284402
All XP70 models,
XP-h models 284103,
284203, 284253, 284303, 284403
NOTE: Original XP70 valves did not include a silver valve sleeve. When replacing these original valves, replace with the current valves that have the silver valve sleeve.
42 3A0420W
Repair
Hoppers
1.
If material is in the hopper pump out the remaining material.
2.
If the pump has failed: a.
Place a waste container beneath the plug on fitting (61). Remove the plug.
b.
Drain all material from hopper into the waste container.
c.
Install plug after material is no longer draining from fitting (61).
Optional Solvent Pump
1.
Follow Pressure Relief Procedure , page 24.
2.
Disconnect the fluid line and air lines from the solvent pump.
3.
Loosen the four screws that attach the solvent pump to the cart (1). Lift and pull pump from the slots.
1 plug 61
3.
Follow
Pressure Relief Procedure , page 24.
4.
Loosen fitting (61) and disconnect hopper from pump.
5.
Remove the recirculation line from the hopper and place in a waste container.
screw
4.
Refer to the Merkur Pump Assembly manual to service or repair the solvent pump.
5.
Follow the steps in reverse order to reinstall the solvent pump.
U r_571101_3a0420a_18a
6.
Lift the hopper off of the mounting bracket.
7.
Repeat for second hopper.
3A0420W 43
Repair
Optional Fluid Heaters
NOTE: Wiring for heaters is not provided. See the Viscon HP heater manual for wiring, repair, and parts information for explosion-proof heaters.
Service and Repair
1.
Follow Pressure Relief Procedure , page 24.
2.
Disconnect the fluid lines and electrical wiring from the fluid heater.
3.
Refer to the Viscon HP heater manual to service or repair. Refer to the heater adapter kit manual
406861 for installation instructions.
4.
Reconnect the fluid lines and electrical wiring.
Replace
1.
Follow steps 1 through 2 in the Fluid Heaters Service and Repair section.
2.
Loosen the four mounting screws, lock washers, and plain washers on back of the heater. Slide the heater up and remove from the cart.
3.
Replace the heater. Follow the steps in reverse order to install a new heater.
r_571101_3a0420a_42a
44 3A0420W
Repair
3A0420W 45
Parts
Parts
Cart-Mounted System
(XP cart shown)
1. Apply anaerobic pipe sealant to all non-swiveling pipe threads.
17
64
17
1
5
18
7
38
15
11
10
11
54
2
14
13
16
3
13
12
13 r_571101_3a0420a_30a
50
53
52
8
9 r_571101_3a0420a_30a
46 3A0420W
Parts
Cart-Mounted System Continued
18
5
Standard Mix Manifold Models
41
35
37
(XP unit shown)
4
22
24
48
36
32
27, 28
32
27, 28
52
27, 28
30
31
24
23
22
25 r_571101_3a0420a_44a-1
49 “A”
56
90
49 “B”
26
29
18
1
55
62
59
58
60
24
5
6 r_571101_3a0420a_45a
69
3A0420W
89
70
61
51
66
TI17434a
57
65 (inside hopper)
47
Parts
Cart-Mounted System Continued
35
Quickset Mix Manifold Models
36
30
31
TI19233a
48 3A0420W
Parts
Parts Common to All Systems
Ref Part Description
3
6
1
2
258913 CART, weldment
262476 AXLE
111841 WASHER, plain 5/8
100101 SCREW, cap, hex head
7
8
113362 WHEEL, semi-pneumatic
154628 WASHER
9 113436
10 124410
RING, retaining
BEARING, sleeve, 1.00 x 1.25 x
1.5
11 124664 WASHER, 1 in. ID, stainless steel
12 15A913 AXLE
13 191824
14 113807
15 258982
16 101242
WASHER, space
WHEEL, flat free, urethane
HANDLE, cart
RING, retaining, ext.
19 16F206 LABEL, handles
21 111218 CAP, tube, square
24 H75003 HOSE, coupled, 7250 psi,
0.50 ID, 3 ft
37 106212 SCREW, cap, hex head
38 116139
47 206995
GRIP, handle
FLUID, TSL, 1 qt.
49 15U654 LABEL, identification, A/B
50 555357 SCREW
53 124259
54 124291
BRAKE, plunger clamp
PIN, spring
58 116704 ADAPTER, 9/16-18 JIC x 1/4 npt
59 15V421 TUBE, recirculation
67 16E336 GUIDE, quick start
69 16F615 TOOL, wrench, Xtreme
70 16F359 LABEL, warning, fire and explosion hazard
71 16F536 LABEL, arrow
89 16G819 TOOL, wrench, Xtreme, filter
91 126786 TOOL, wrench, restrictor valve
Qty
1
1
2
2
2
4
2
1
2
2
1
1
1
4
1
2
2
1
4
2
1
2
1
4
2
2
1
1
1
2
2
1
Replacement Danger and Warning labels, tags, and cards are available at no cost.
3A0420W 49
Parts
Parts Varying By Model - XP35 Systems
Quantity (By System)
Ref Part Description
4 281100 PUMP PACKAGE, fixed ratio, 1.0:1
281200 PUMP PACKAGE, fixed ratio, 2.0:1
262803 PUMP PACKAGE, fixed ratio, 2.5:1
281300 PUMP PACKAGE, fixed ratio, 3.0:1
281400 PUMP PACKAGE, fixed ratio, 4.0:1
5 100133 WASHER, lock, 3/8
17 258983 MODULE, air controls, inlet
1
1 1 1 1
1 1 1 1
1 1 1
1 1 1 1
1 1 1 1
7 7 7 11 7 11 7 11 7 11 11 7 11 7 11 7 11 7 11 7 11
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
18 100131 NUT, full hex
20 512519 MIXER, 1/2-12 element
22 158491 FITTING, nipple
23 15M987 FITTING, elbow, 60 degree
3 3 3 7 3 7 3 7 3 7 7 3 7 3 7 3 7 3 7 3 7
3 3 3 3
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
25 H43825 HOSE, coupled, 4500 psi, 0.375 ID, 25 ft 1 1 1 1
26 15B729 COUPLING 1 1 1 1
27 262478 HOUSING, mixer
28 248927 KIT, mixer element, 25 pack
3 3 3 3
1 1 1 1
3 3
1 1
1 1
3 3
1 1
3
1
1
3
1
3 3
1 1
1 1
3 3
1 1
3 3
1 1
1 1
3 3
1 1
29 150287 COUPLING 1 1 1 1
30 H42510 HOSE, coupled, 4500 psi, 0.25 ID, 10 ft 1 1 1 1
31 XTR504 GUN, XTR5
32 162024 COUPLING
1 1 1 1
2 2 2 2
1 1
1 1
1 1
2 2
1
1
1
2
1 1
1 1
1 1
2 2
1 1
1 1
1 1
2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 35 262784 MANIFOLD, recirculation, 1/2 valves
36 262807 MANIFOLD, mix, 1/2 valves
41 158683 FITTING, elbow, 90 degree
48 101566 NUT, lock
1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2
1 1
2 2
1
2
1 1
2 2
1 1
2 2
51 124450 CLAMP, spring, constant-tension
52 124293 BOLT, u-bolt, 3/8-16, 1.00 dia
55 24E872 BRACKET, hopper
56 262479 HOPPER, blue
2
1 1 1 1
2
1
2
2
1
2
1 1
2
1
57 262480 HOPPER, green
60 H52506 HOSE, coupled, 5600 psi, 0.25 ID, 6 ft
62 111192 SCREW, cap flange head
64 103347 VALVE, safety, 100 psi
1
2
1
2
1
2
H52510 HOSE, coupled, 5600 psi, 0.25 ID, 10 ft 2 2 2 2 2 2
61 16D376 FITTING, swivel, 1-1/4, with plug 2 2 2
4 4 4
1 1 113498 VALVE, safety, 110 psi
114055 VALVE, safety, 105 psi
16M190 VALVE, safety, 95 psi
65 262482 STRAINER, hopper, 7 gallon
66 15T468 LABEL, warning
68 114958 STRAP, tie
90 16J688 PLUG, hole, gauge
1 1 1 1
2
2
2
2
2
2
2 2
1
2 2
1 1
1 1
2 2
2 2
4 4
1 1 1 1
2 2
2 2
2
2
2
1
1
2
2
4
1 1 1
2
2
1 1
2
2
2
1
1
2
2
4
1 1 1 1
2
2
2
2
2
1
1
2
2
4
2
2
2
1 1
2
2
1
1
2
2
4
2
2
2
2
2
1
1
2
2
4
1 1 1 1
2
2
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Replacement Danger and Warning labels, tags, and cards are available at no cost.
50 3A0420W
Parts
Parts Varying By Model - XP50 Systems
Quantity (By System)
Ref Part Description
4 282100 PUMP PACKAGE, fixed ratio, 1.0:1
282150 PUMP PACKAGE, fixed ratio, 1.5:1
282200 PUMP PACKAGE, fixed ratio, 2.0:1
282250 PUMP PACKAGE, fixed ratio, 2.5:1
282300 PUMP PACKAGE, fixed ratio, 3.0:1
282330 PUMP PACKAGE, fixed ratio, 3.3:1
282400 PUMP PACKAGE, fixed ratio, 4.0:1
5 100133 WASHER, lock, 3/8
17 258983 MODULE, air controls, inlet
18 100131 NUT, full hex
20 512519 MIXER, 1/2-12 element
22 158491 FITTING, nipple
23 15M987 FITTING, elbow, 60 degree
25 H53825 HOSE, coupled, 5600 psi, 0.375 ID,
25 ft
26 15B729 COUPLING
1 1 1 1
1 1
1 1 1 1
7 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7
3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
1 1 1
1 1 1
1 1 1 1
3 3
1 1
1 1
1 1 1 1
3 3
1 1
1 1
1 1 1 1
3 3
1 1
1 1
1 1 1 1
3 3
1 1
1 1
1 1 1 1
1 1 1 1
27 262478 HOUSING, mixer
28 248927 KIT, mixer element, 25 pack
29 150287 COUPLING
31 XTR504 GUN, XTR5
3 3 3
1 1 1
1 1 1
1 1 1
3 3
1 1
1 1
1 1
3 3
1 1
1 1
1 1
3 3
1 1
1 1
1 1
3 3
1 1
1 1
1 1
3 3 3 3
1 1 1 1
1 1 1 1
1 1 1 1
32 162024 COUPLING 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
35 262783 MANIFOLD, recirculation, 1/2 valves 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
36 262807 MANIFOLD, mix, 1/2 valves
41 158683 FITTING, elbow, 90 degree
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 48 101566 NUT, lock
51 124450 CLAMP, spring, constant-tension
52 124293 BOLT, u-bolt, 3/8-16, 1.00 dia
55 24E872 BRACKET, hopper
2 2 2 2 2 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2
56 262479 HOPPER, blue
57 262480 HOPPER, green
60 H52506 HOSE, coupled, 5600 psi, 0.25 ID, 6 ft
H52510 HOSE, coupled, 5600 psi, 0.25 ID,
10 ft
61 16D376 FITTING, swivel, 1-1/4, with plug
62 111192 SCREW, cap flange head
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2
3 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 3 1 2
2 2 2 2 2 2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4 4 4 4
1 1 1 1 64 103347 VALVE, safety, 100 psi
113498 VALVE, safety, 110 psi
114055 VALVE, safety, 105 psi
65 262482 STRAINER, hopper, 7 gallon
66 15T468 LABEL, warning
68 114958 STRAP, tie
90 16J688 PLUG, hole, gauge
1 1 1 1 1 1 1 1 1
1 1 1 1
1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2
101010101010101010101010101010101010101010101010101010
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Replacement Danger and Warning labels, tags, and cards are available at no cost.
3A0420W 51
Parts
Parts Varying By Model - XP50 Quickset Systems
Quantity (By System)
Ref Part Description
4 282100 PUMP PACKAGE, fixed ratio, 1.0:1
17
18
22 158491 FITTING, nipple
23 15M987 FITTING, elbow, 60 degree
28
31
36
41
51 124450 CLAMP, spring, constant-tension
55 24E872 BRACKET, hopper
56
57
282200 PUMP PACKAGE, fixed ratio, 2.0:1
282300 PUMP PACKAGE, fixed ratio, 3.0:1
282400 PUMP PACKAGE, fixed ratio, 4.0:1
5 100133 WASHER, lock, 3/8
258983 MODULE, air controls, inlet
100131 NUT, full hex
248927 KIT, mixer element, 25 pack
248844 GUN, Flex
32 162024 COUPLING
35 262783 MANIFOLD, recirculation, 1/2 valves
24M398 MANIFOLD, Quickset
158683 FITTING, elbow, 90 degree
262479 HOPPER, blue
262480 HOPPER, green
1
7
1
11
1 1
7 11
1 1
7 11
1
7
1
11
1 1 1 1 1 1 1 1
3 7 3 7 3 7 3 7
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2
2
2
1
1
2
2
1
1
2
2
1
1
60 H52506 HOSE, coupled, 5600 psi, 0.25 ID, 6 ft 2 2 2 2
H52510 HOSE, coupled, 5600 psi, 0.25 ID, 10 ft 3 1 3 1 3 1 3 1
2
2
1
1
61
62
64
90
16D376 FITTING, swivel, 1-1/4, with plug
111192 SCREW, cap flange head
113498 VALVE, safety, 110 psi
65 262482 STRAINER, hopper, 7 gallon
66 15T468 LABEL, warning
68 114958 STRAP, tie
16J688 PLUG, hole, gauge
2
4
2
4
2
4
1 1 1 1 1 1 1 1
2 2 2 2
2 2 2
2
4
2
10 10 10 10 10 10 10 10
1 1 1 1 1 1 1 1
Replacement Danger and Warning labels, tags, and cards are available at no cost.
52 3A0420W
Parts Varying By Model - XP70 Systems
Quantity (By System)
Ref Part Description
4 571100 PUMP PACKAGE, fixed ratio, 1.0:1
571150 PUMP PACKAGE, fixed ratio, 1.5:1
571200 PUMP PACKAGE, fixed ratio, 2.0:1
571250 PUMP PACKAGE, fixed ratio, 2.5:1
571300 PUMP PACKAGE, fixed ratio, 3.0:1
571400 PUMP PACKAGE, fixed ratio, 4.0:1
5 100133 WASHER, lock, 3/8
1 1
1 1
1 1
1 1
1 1
1 1
7 7 11 7 11 7 11 7 11 7 11 7 11
17 258983 MODULE, air controls, inlet
18 100131 NUT, full hex
20 512519 MIXER, 1/2-12 element
22 158491 FITTING, nipple
1 1 1 1 1 1 1 1 1 1 1 1 1
3 3 7 3 7 3 7 3 7 3 7 3 7
3 3 3 3 3 3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4 4 4 4
23 15M987 FITTING, elbow, 60 degree 2 2 2 2 2 2 2 2 2 2 2 2 2
25 H73825 HOSE, coupled, 7250 psi, 0.375 ID, 25 ft 1 1 1 1 1 1 1 1 1 1 1 1 1
26 15B729 COUPLING
27 262478 HOUSING, mixer
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
28 248927 KIT, mixer element, 25 pack
29 150287 COUPLING
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
30 H72510 HOSE, coupled, 7250 psi, 0.25 ID, 10 ft 1 1 1 1 1 1 1 1 1 1 1 1 1
31 XTR704 GUN, XTR7 1 1 1 1 1 1 1 1 1 1 1 1 1
32 162024 COUPLING
35 262806 MANIFOLD, recirculation, 1/2 valves
36 262807 MANIFOLD, mix, 1/2 valves
41 158683 FITTING, elbow, 90 degree
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
48
51
52
55
101566 NUT, lock
124450 CLAMP, spring, constant-tension
124293 BOLT, u-bolt, 3/8-16, 1.00 dia
24E872 BRACKET, hopper
56 262479 HOPPER, blue
57 262480 HOPPER, green
60 H52506 HOSE, coupled, 5600 psi, 0.25 ID, 6 ft
2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2
1
1
2
1
1
2
1
1
2
1
1
2
1
1
2
H52510 HOSE, coupled, 5600 psi, 0.25 ID, 10 ft 2 2 2 2 2 2 2
1
1
2
61 16D376 FITTING, swivel, 1-1/4, with plug
62 111192 SCREW, cap flange head
64 113498 VALVE, safety, 110 psi
116643 VALVE, safety, relief, air, 90 psi
65 262482 STRAINER, hopper, 7 gallon
66 15T468 LABEL, warning
68 114958 STRAP, tie
90 16J688 PLUG, hole, gauge
2
4
1 1 1
2
4
2
4
2
4
2
4
1 1 1 1 1 1 1 1
2
4
2
2
1 1
2
2
2
2
2
2
2
2
2
2
10 10 10 10 10 10 10 10 10 10 10 10 10
1 1 1 1 1 1 1 1 1 1 1 1 1
Replacement Danger and Warning labels, tags, and cards are available at no cost.
Parts
3A0420W 53
Parts
Parts Varying By Model - XPh-50 Systems
Quantity by System
4
Ref Part Description
284102 PUMP PACKAGE, fixed Ratio 1:1
1 1
284202 PUMP PACKAGE, fixed Ratio 2:1
284252 PUMP PACKAGE, fixed Ratio 2.5:1
1 1
1 1
284302 PUMP PACKAGE, fixed Ratio 3:1
1 1
5
284303 PUMP PACKAGE, fixed Ratio 4:1
100133 Washer, lock, 3/8
1 1
10 10 10 10 10 10 10 10 10 10
18 100131 NUT; full hex
20 512519 MIXER, 1/2-12 element
26 15B729 COUPLING
6
3
6 6 6 6 6 6 6 6 6
22 158491 FITTING, nipple
23 15M987 FITTING, elbow, 60°
4
2
6 4 6 4 6 4 6 4 6
4 2 4 2 4 2 4 2 4
25 H53825 HOSE, coupled, 5600 psi, .375 ID, 25 ft 1 1 1 1 1 1 1 1 1 1
1
3 3 3 3 3 3 3 3 3
1 1 1 1 1 1 1 1 1
27 262478 HOUSING, mixer
28 248927 KIT, mixer element, 25 pack
3
1
3 3 3 3 3 3 3 3 3
1 1 1 1 1 1 1 1 1
29 150287 COUPLING 1 1 1 1 1 1 1 1 1 1
30 H52510 HOSE, coupled, 5600 psi, .25 ID, 10 ft
1 1 1 1 1 1 1 1 1 1
31 XTR504 GUN, XTR5
32 162024 COUPLING
1
2
1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2
35 262783 MANIFOLD, recirculation, 1/2 valves
36 262807 MANIFOLD, mix, 1/2 valves
1
1
1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1
41 158683 FITTING, elbow, 90 degree 2 4 2 4 2 4 2 4 2 4
48 101566 NUT, lock
51 124450 CLAMP, spring, constant-tension
52 124293 BOLT, u-bolt, 3/8-16, 1.00 dia
55 24E872 BRACKET, hopper
2
2
1
2
2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2
56 262479 HOPPER, blue
57 262480 HOPPER, green
60 H52506 HOSE, coupled, 5600 psi, .25 ID, 6 ft
61 16D376 FITTING, swivel, 1-1/4, with plug
1
1
2
2
1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2
62 111192 SCREW, cap flange head
65 262482 STRAINER, hopper, 7 gallon
66 15T468 LABEL, warning
68 114958 STRAP, tie
90 16J688 PLUG, hole, gauge
4
2
2
10 16 10 16 10 16 10 16 10 16
1
4 4 4 4 4 4 4 4 4
2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2
1 1 1 1
54 3A0420W
Parts
Parts Varying By Model - XPh-70 Systems
Quantity by System
4
Ref Part Description
284103 PUMP PACKAGE, fixed Ratio 1:1
1 1
284203 PUMP PACKAGE, fixed Ratio 2:1
284253 PUMP PACKAGE, fixed Ratio 2.5:1
1 1
1 1
284303 PUMP PACKAGE, fixed Ratio 3:1
1 1
5
284403 PUMP PACKAGE, fixed Ratio 4:1
100133 Washer, lock, 3/8
1 1
10 10 10 10 10 10 10 10 10 10
18 100131 NUT; full hex
20 512519 MIXER, 1/2-12 element
26 15B729 COUPLING
6 6 6 6 6 6 6 6 6 6
3 3 3 3 3 3 3 3 3 3
22 158491 FITTING, nipple
23 15M987 FITTING, elbow, 60°
4 6 4 6 4 6 4 6 4 6
2 4 2 4 2 4 2 4 2 4
25 H73825 HOSE, coupled, 7250 psi, .375 ID, 25 ft 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
27 262478 HOUSING, mixer
28 248927 KIT, mixer element, 25 pack
3 3 3 3 3 3 3 3 3 3
1 1 1 1 1 1 1 1 1 1
29 150287 COUPLING 1 1 1 1 1 1 1 1 1 1
30 H72510 HOSE, coupled, 7250 psi, .25 ID, 10 ft
1 1 1 1 1 1 1 1 1 1
31 XTR704 GUN, XTR7
32 162024 COUPLING
1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2
35 262806 MANIFOLD, recirculation, 1/2 valves
36 262807 MANIFOLD, mix, 1/2 valves
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
41 158683 FITTING, elbow, 90 degree 2 4 2 4 2 4 2 4 2 4
48 101566 NUT, lock
51 124450 CLAMP, spring, constant-tension
2 2 2 2 2 2 2 2 2 2
52 124293 BOLT, u-bolt, 3/8-16, 1.00 dia
55 24E872 BRACKET, hopper
61 16D376 FITTING, swivel, 1-1/4, with plug
1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2
56 262479 HOPPER, blue
57 262480 HOPPER, green
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
60 H52506 HOSE, coupled, 5600 psi, .25 ID, 6 ft 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2
62 111192 SCREW, cap flange head
65 262482 STRAINER, hopper, 7 gallon
2 2 2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4
2 2 2 2 2 2 2 2 2 2
66 15T468 LABEL, warning
68 114958 STRAP, tie
2 2 2 2 2 2 2 2 2 2
10 16 10 16 10 16 10 16 10 16
90 16J688 PLUG, hole, gauge 1 1 1 1 1
Replacement Danger and Warning labels, tags, and cards are available at no cost.
3A0420W 55
Parts
Bare Proportioning Pump Package
Model 571100 shown
123
137
136
103
56
128
2 3
121
101
104
129
3
109
3 6
102
1
7
110
7
133
134
1
106
1
105
4
135
107
108
1
113
5
111
131
116
112
119
130
116
120
130 r_258914_3A0420A_2a
1 Torque together to 50-60 ft-lb (68-81 N•m).
2 Torque to 145-155 ft-lb (196-210 N•m).
3 Apply blue thread sealant.
4 Insert lanyard from locking pin onto pumps (17, 18) as shown.
5 Do not apply lubricant.
6 Torque to 70-80 ft-lb (95-108 N•m).
7 Apply lithium grease to mating tapered surfaces.
117
1
108
122
101
138 122
139
140
117 or 118 r_258914_3A0420A_3a
3A0420W
Parts
Parts Common to All Pump Packages
Ref
101
105
106
107
108
109
110
111
112
113
Part
262465
262468
262469
154636
101712
16D451
262470
262471
15H392
262472
Description
PLATE, motor
ROD, tie, 14.25 long, with shoulder
ROD, tie, 14.25 long, 1.25 dia
WASHER, flat
NUT, lock, 5/8-11
NUT, yoke
BRACKET, ratio indicator
YOKE, pump assembly
ROD, adapter Xtreme
SLEEVE, with bearing
Qty
1
4
2
1
1
3
9
1
2
2
Ref
116
122
128
130
134
135
136
137
Part
123976
262474
15J277
124078
262475
16E882
---
124172
138 124665
139 15T468
Description
RING, snap, external
COVER, pump
CONTROL, de-ice
CLAMP, spring, constant-tension
BRACKET, ratio indicator
STRAP, lowers
SCREW, cap, button head, 10-32
WASHER, retaining, nylon, 10-32
NUT, captive, 10-32
LABEL, warning
Qty
2
2
1
2
1
2
4
2
8
8
Replacement Danger and Warning labels, tags, and cards are available at no cost.
Kit NXT112 (de-ice knob 5-pack) also available.
Parts Varying by Pump Package
Quantity (By Pump Package)
Ref
102
103
104
117
118
119†
Part Description
262466 ROD, tie, 4.00 long
16M882 ROD, tie, 5.00 long
24M394 MOTOR, hydraulic
3 3 3 3 3 3 3 3 3 3 3 3
N34DN0 MOTOR, 3400, de-icing 1 1 1 1 1
N65DN0 MOTOR, 6500,de-icing
262467 ROD, adapter
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
16M654 ADAPTER, motor
L085C0 PUMP LOWER, 85cc
2 1 L090C0 PUMP LOWER, 90cc
L115C0 PUMP LOWER, 115cc
L14AC0 PUMP LOWER, 145cc
L18AC0 PUMP LOWER, 180cc
1
1
1 1 2 1
1 1 1
L22AC0 PUMP LOWER, 220cc
L29AC0 PUMP LOWER, 290cc
L036C0 PUMP LOWER, 36cc
L048C0 PUMP LOWER, 48cc
L054C0 PUMP LOWER, 54cc
L058C0 PUMP LOWER, 58cc
L072C0 PUMP LOWER, 72cc
L097C0 PUMP LOWER, 97cc
244819 COUPLING, for
145-290cc pump lower
1
1
1
1
1
1
1
1
1
1 1
3
1
1
1 2
3
1
1
2
1 1 2 1 1 1 1 1 1 2 2
3
1
1
2
3
1
1
1
1
2
3
1
1
1
1
1
3
1
1
1
1
3
1
1
1
1
3
1
1
1
1
3
1
1
1
1
3
1
1
1
3
1
1
1
1
3
1
1
1
1
3
1
1
1
1
3
1
1
1
1
3
1
1
1
1
1
1 1 1 1 1 1 1 1 1
3
1
1
2
3
1
1
1
1
3
1
1
1
1
3
1
1
1
1
1
3
1
1
1
1
1
3
1
1
1
1
1
121
247167 COUPLING, for
36-115cc pump lower
262473 COVER, motor rod
262704 COVER, motor rod
123
129
262734 COVER, motor rod
--LABEL, identification
16D029 LABEL, XP70
16M178 LABEL, XP50
16M179 LABEL, XP35
131 15H108 LABEL, pinch point
1 2 2 1 1
1 1 1 1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
2 1 2 1 1 1 1 1 1 1 1 1 2
1
2
1
2
1
1
1
1
1
1
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1
133
140
114225
238909
TRIM, edge protection
WIRE, grounding
1.3 1.3 1.3 1.3 1.3 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 1.3 2.1 2.1 2.1 2.1 2.1 1.3 2.1 2.1 1.3 2.1 2.1 2.1 2.1 2.1 2.1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
244524 WIRE, grounding
141 16N396 LABEL, XP-h
142 16N375 LABEL, warning, multilingual
1 1 1 1 1 1 1 1 1 1 1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1 1 1 1 1
198 206995 FLUID, tsl, 1 qt.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
199 16F615 TOOL, wrench, Xtreme 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Replacement Danger and Warning labels, tags, and cards are available at no cost.
Includes rupture disc 258962.
† Included with new pump assemblies (117, 118).
Not shown.
3A0420W 57
Parts
Air Controls, 258983
206
2
214
207
211
Air Flow
216
215
208
211
213
204
Air Flow
209
214
202
205
201
203
209
206
210 TI17433a
1. Apply anaerobic pipe sealant to all non-swiveling pipe threads.
2 Connect hose (214) to fitting (206) and air distribution manifold (213).
r_571100_3A0420A_1a-1
Ref. No. Part No. Description
201
202
203
204
205
206
16F014 REGULATOR, air, T-handle
207675 MANIFOLD, air
113218 VALVE, ball
100509 PLUG; 1/4 npt
100403 PLUG; 1/8 npt
160327 FITTING, union, 90°; 3/4 male x
207
208
209 female
101689 GAUGE, pressure, air
155699 FITTING, elbow, street; 3/8 npt
119992 FITTING, pipe, nipple, 3/4 x
3/4 npt
210 117628 FITLTER, air, auto drain; 3/4 npt
210a 106204 ELEMENT, filter; 3/4 npt
Qty
.
1
1
2
1
1
1
1
1
1
3
2
Ref. No. Part No. Description
211
213
214
215
216
157785 FITTING, union; 3/4 male x female
15E145 MANIFOLD, air distribution
16E004 HOSE, coupled, air; 26 in.
(660 mm)
157350 NIPPLE; 3/8 x 1/4 npt
115781 CAP PLUG; 1/4 npt
Not shown.
58 3A0420W
Qty
.
2
3
3
1
1
Parts
Fluid Circulation Manifold with Over Pressure Relief Valve
Assembly 262784 (XP35); 262783 (XP50); 262806 (XP70)
312
313
309
308
311
318
320
5
308
309
6 3
304
303 308
310
2 3 4
302
305
317
301
320
5
318
313
307
1. Apply anaerobic pipe sealant to all non-swiveling pipe threads.
2 Torque to 28-32 ft-lb (38-43 N•m).
3 Apply blue anaerobic adhesive to threads.
311
317
305
302
2 3 4
304
316 r_258988_3a0420a_1c
4 Further tighten either valve (302) as required to line up handle straight across.
5 Apply grease to spring ends.
6 Torque to 70-90 in-lb (7.9-9 N•m).
3 6
Ref Part Description Qty
301 16D693 BLOCK, manifold, recirculation
302† 262520 VALVE, over pressure relief, silver,
XP70
262809 VALVE, over pressure relief, gold,
XP50
262808 VALVE, over pressure relief, purple,
2
2
303
304
XP35
156684 UNION; 1/2 in. male x female
112309 NUT, hex, jam
305 198241 PLUG, port, pressure; 11/16-24 2
307† 114434 GAUGE, pressure, fluid, sst; 10k psi 2
113654 GAUGE, pressure, fluid, sst; 5k psi 2
308 100840 FITTING, elbow, street; 1/4 npt 4
2
2
309
310
311
312
313
156971 FITTING, nipple; 1/4 npt x npsm
557349 PLUG, dry seal 1/8 npt
16E334 HANDLE, manifold
16E332 ROD, connecting, handle
124859 SCREW, button head
2
2
2
1
2
1
2
Ref Part Description
316
317
318
156684 FITTING, nipple, 1/2 npt x 1/2 npt
121399 O-RING, solvent resistant
124676 RING, snap, external
320 150829 SPRING, compression
351 159239 FITTING, nipple, pipe, reducing
352 156173 UNION, swivel
†
Not shown. Shipped loose.
For XP35 systems only.
For XP50 systems only.
For XP70 systems only.
NOTE: Loose fittings are supplied with replacement manifold to also fit Series A XP Proportioners with
3/8 in. mix manifold ball valves.
Qty
2
2
2
2
2
2
3A0420W 59
Recommended Spare Parts
Recommended Spare Parts
Keep these spare parts on hand to reduce downtime.
Pump Repair Kits
See page 14 to see what pumps are used on your sys-
tem. See lower manual for repair kits.
Pump Filter O-rings (packs of 10)
262483, Top o-ring
244895, Middle o-ring
262484, Bottom o-ring
Recirculation/Overpressure valve (see
page 42)
XP35: 262808, purple
(also for use with XP-h 284x01 assemblies)
XP50: 262809, gold
(also for use with XP-h 284x02 assemblies)
XP70: 262520, silver
(also for use with XP-h 284x03 assemblies)
15K692, Seal Mix Manifold Check Valve
Cartridge
NOTE: 15K692 must be replaced when cleaning the check valves.
1/2 in. Mix Manifold Inlet Ball Valves
24M601, Ball valve repair kit
262740, Spare valve (no handle)
262739, Spare valve (single handle)
248927, Spare Mix Elements (pack of 25)
1/2 in. OD x 12 element, acetal plastic
248837, XTR Spray Gun Repair Kit
XHD010, Seat/Seal Kit for XHD
™
RAC
®
Tips
(5 pack)
XHDxxx, spray tips
See spray gun manual for tips.
60 3A0420W
Accessories and Kits
Accessories and Kits
Acceptable For Use in Explosive
Atmospheres
Blue 7 Gallon Hopper Kit, 24F376
Green 7 Gallon Hopper Kit, 24F377
Mount to the sides of the XP system. See manual
406860 for more information.
Solvent Pump Kit, 262393
For supplying solvent to the mix manifold. See manual
310863 for more information.
Desiccant Dryer Kit, 262454
For use with polyurethane isocyanates in 7 gallon hoppers. See manual 406739 for more information.
Desiccant Dryer Filter 2 Pack, 24K984
Heater Adapter Kit, 262450
Hose and fittings for connecting Viscon HP heaters to
XP system.
See manual 406861 for parts. Purchase heaters separately, see heater manual for part numbers.
Twistork
®
Agitator Kit, 256274
For mixing viscous materials held within a 55 gallon drum. See manual 312769 for more information.
5:1 Feed Pump Kit, 256276
For supplying viscous materials from a drum to XP system. See manual 312769 for more information.
5:1 Drum Feed Kit, 256255
One 5:1 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a 55 gallon drum to XP system. See manual 312769 for more information.
10:1 Drum Feed Kit, 256433
For supplying highly viscous material from a 55 gallon drum to XP system. See manual 312769 for more information.
20 Gallon Hopper Kit, 255963
Floor Stand for 20 Gal. Hopper, 262824
1-1/2 in. ID Hose Flex Feed Kit, 262820
XP Wall Mount Bracket, 262812
Works with air or hydraulic XP systems.
Leg Stand, 24M281
Includes wall bracket 262812.
1/2 in. Ball Valve Upgrade Kit for Mix
Manifold, 24M593
Quickset Mix Manifold, 24M398
Mix manifold with independent A and B flushing for use with quick hardening materials. See mix manifold manual 3A0590 for more information.
Remote Mix Manifold Carriage, 262522
A protective guard to mount mix manifold remote. See mix manifold manual 3A0590 for more information.
Mix Manifold Restrictor Wrench, 126786
Gun Splitter with Carriage, 262826
One splitter valve to use one, two, or three spray guns with the system. Provides independent flush for two guns. Optional 3rd gun port does not have independent flush. See manual 3A2573 for more information.
DataTrak
™
Conversion Kit, NXT606
Intrinsically safe battery operated NXT air motor accessory for material tracking system diagnostics and runaway control. See manual 311486 for more information.
3A0420W 61
Accessories and Kits
Not Approved For Explosive
Atmospheres
These kits do not carry the EX mark.
2:1 Feed Pump Kit, 256275
For supplying viscous materials from a drum to XP system. See manual 312769 for more information.
2:1 Drum Feed Kit, 256232
One T2 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a 55 gallon drum to XP system. See manual 312769 for more information.
Wall Powered Pressure Monitor Kit, 262940
Air Powered Pressure Monitor Kit, 262942
Automatically monitors difference between A and B pressures when at spray pressure and shuts down the system if there is a problem.
GH
™
Power Pack, 24X011
Hydraulic power supply for XP-h systems. See manual
334914 for more information
62 3A0420W
Technical Data
Technical Data
XP Proportioners
Maximum Fluid Working Pressure
Maximum Air/Hydraulic Oil Working Pressure
Combined Fluid Output (cc/cycle)
Pressure Ratio
Fluid Flow at 40 cpm
Hydraulic Fluid Consumption (XP-h models only)
Air inlet size
Maximum air pressure supply to the system
Fluid pump inlets without hoppers
Fluid gauge manifold outlets
Fluid mix manifold inlets
Mix manifold material outlet
Maximum feed pressure from remote source
Sound pressure
Sound power
Maximum Storage Time
Maximum Lifetime
Power Efficiency Factor (XP70)
Air consumption per 1 gallon (3.78 l) of flow
XP70
XP50
XP35
Filtration:
Air inlet filtration
XP pump outlets
XTR Spray Gun
Fluid Viscosity Range:
Gravity feed with 7 gallon (26 liter) hoppers
Pressure feed
Environmental Rating (Indoor/outdoor)
Hazardous Areas
Ambient Temperature Range:
Operating
Storage
Maximum Fluid Temperature
Wetted materials:
Housings and manifolds
Miscellaneous parts
Pump packings
Flush pump suction tube
Hoses
3A0420W
U.S.
Metric
See
Models section beginning on page 11.
See
Models section beginning on page 11.
See
Models section beginning on page 11.
See
Models section beginning on page 11.
See
Models section beginning on page 11.
0.2 gallons per cycle 0.76 liters per cycle
3/4 npsm(f)
175 psi 12 bar, 1 MPa
1-1/4 in. npsm(m)
1/2 in. npt(f)
1/2 in. npt(f) ball valves
1/2 in. npt(f)
250 psi 17 bar, 1.7 MPa
86 dBA at 100 psi (7 bar, 0.7 MPa)
98 dBA at 100 psi (7 bar, 0.7 MPa)
5 years (To maintain original performance, replace soft seals after 5 years of inactivity.)
Indefinite with recommended maintenance and periodic rebuilds for critical parts.
75 cu. ft compressed air/1 gallon sprayed material at 100 psi
2.12 m
3
compressed air/1 liter sprayed material at 7 bar
(0.7 MPa)
75 scfm at 100 psi/gpm (2.12 m
3
/min at 7 bar, 0.7 MPa)
60 scfm at 100 psi/gpm (1.7 m
3
/min at 7 bar, 0.7 MPa)
50 scfm at 100 psi/gpm (1.42 m
3
/min at 7 bar, 0.7 MPa)
40-micron filter/separator included
30 mesh
60 mesh
200 to 20,000 cps (pourable)
Any viscosity that will not require feed pressure more than
15% of outlet pressure
EX II 2 G c IIA T2
NOTE: XP-h pump packages (284xxx) are not Ex rated.
40-130°F
30-160°F
160°F
4-54°C
-1-71°C
71°C
Carbon steel with electroless nickel plating
Plated carbon steel, stainless steels, carbide, acetal, UHM-
WPE, nylon, PTFE solvent resistant plastics
Carbon filled PTFE, proprietary UHMWPE
Aluminum
Nylon core
63
Dimensions
Weight:
Full XP35, XP50, or XP70 System with heaters, solvent flush pump, and hoppers
Full XP-h System with heaters, solvent flush pump, and hoppers
Bare XP35, XP50, or XP70 system with no heaters, solvent flush pump, or hoppers
Bare XP-h System with no heaters, solvent flush pump, or hoppers
XP35, XP50, or XP70 Pump only
XP-h Pump only
575 lb
600 lb
425 lb
450 lb
286 lb
290 lb
Dimensions
Top View
Bare System
32 in.
(813 mm)
Side View
XP System
261 kg
273 kg
193 kg
204 kg
130 kg
132 kg
Full System
35 in.
(889 mm)
52 in.
(1321 mm) r_571100_3a0420_100a
XP-h System
63 in.
(1600 mm)
60 in.
(1524 mm) r_571100_3a0420_101a
64
WLD
3A0420W
Dimensions
Floor Mounting Dimensions, Top View
32 in.
(812.8 mm)
22 in.
(558.8 mm)
6.75 in.
(171.45 mm)
15.25 in.
(387.35 mm)
40 in.
(1016 mm)
16.90 in.
(429.26 mm)
3A0420W 65
Dimensions
Bare Proportioner Mounting Hole Dimensions
The dimensions below is the minimum opening size for mounting a bare proportioner.
3/8-16 (4x)
10.125 in.
(257.175 mm)
5.06 in.
(128.52 mm)
10.375 in.
(263.525 mm)
4.05 in.
(102.87 mm)
120° (4x)
150° (4x)
0.25 in.
(6.35 mm)
2.25 in.
(57.15 mm)
9.25 in.
(234.95 mm)
3.75 in.
(95.25 mm)
7.5 in.
(190.5 mm)
14.35 in.
(364.49 mm)
66 3A0420W
Wall Mount Bracket 262812 Dimensions
15.0 in.
(381 mm)
11.8 in.
(300 mm)
9.75 in.
(248 mm)
17.9 in.
(455 mm)
18.4 in.
(467 mm)
Dimensions ti19046a
3A0420W 67
Dimensions
Floor Stand 24M281 Dimensions
21.2 in.
(538 mm)
17.8 in.
(451 mm)
32.7 in.
(829 mm)
30.3 in.
(770 mm)
Hydraulic Unit Dimensions
Shown installed on floor stand
30.3 in.
(770 mm)
53 in.
(1346 mm)
17.8 in.
(451 mm) ti19048a ti19047a
68 3A0420W
Dimensions
3A0420W 69
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions.
This manual contains English. MM 3A0420
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision W, August 2015
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