Graco 309277V Displacement Pump Owner's Manual

Instructions – Parts List

Parts

Displacement Pump

3600 psi (250 bar, 24.8 MPa) Maximum Working Pressure

Model 244197, Series A

Ultra Max and Ultimate Mx 795 and 1095

GMax 3900


Ultra Max and Ultimate Mx 1595

GMax 5900 and 5900 Convertible


245044, 245046, 245049 Mark V

GMax 5900HD

Model 244409, 245904 Series A

245045, 245047 Mark V International (ceramic balls)


HydraMax 225


HydraMax 300/350

Model 245889, Series B

Mark V SpackMax


245048 Ultra Max 1595, International


GMax 7900, GH 200; Models 233940 –

233943


GH 200; Models 248559 – 248567, 248561 – 248564

EH 200


GH 230, GH 300


LineLazer IV 200 HS

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001

309277V

8016A

Table of Contents

Warnings

Service

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

3

Technical Data

Parts, Pump

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

244197

244224

244201

244409

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

17

17

17

245902

245904

244954

244957

245889

246257

Warranty

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Symbols

Warning Symbol Caution Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

INSTRUCTIONS

This equipment is for professional use only.

Read all instruction manuals, tags, and labels before operating the equipment.

Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor.

Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

Do not exceed the maximum working pressure of the lowest rated system component. Refer to the

Technical Data on page 15 for the maximum working pressure of this equipment.

Use fluids and solvents compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use could result in a chemical reaction, with the possibility of explosion.

Comply with all applicable local, state, and national fire, electrical, and safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch or amputate your fingers.

Keep clear of all moving parts when starting or operating the pump.

Before servicing the equipment, follow the Pressure Relief Procedure on page 3 to prevent the equipment from starting unexpectedly.

2 309277

Pump

244197

244224

244201

244409

244954

244957

245889

245902

245904

246257

248736

248971

Pressure Relief Procedure

WARNING

PRESSURIZED EQUIPMENT HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. To reduce the risk of an injury from accidental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you: are instructed to relieve the pressure, stop spraying, check or service any of the system equipment, or install or clean the spray nozzle.

1.

Engage gun safety latch.

2.

Turn ON/OFF switch to OFF.

3.

Unplug power cord.

4.

Disengage gun safety latch. Hold metal part of gun against grounded metal pail and trigger gun into pail to relieve pressure.

5.

Engage gun safety latch.

6.

Open any fluid drain valves in system. Leave drain valve open until ready to dispense again.

Pump Repair Kits

Repair Kit

244196

244198

244198

244200

246341

244958

245819

244198

244200

246341

246341

246341

Service

Tools Needed

Vise

12 in. adjustable, open end wrench (2)

Hammer, 20 oz maximum

Small screwdriver

Throat Seal Liquid

Pick or long small screwdriver

Cleaning and Inspecting Parts

1.

Clean and inspect parts. Pay particular attention to the ball seats in the intake valve and piston, which must have no nicks or wear, and to the inside of the sleeve and the outside of the piston rod, which must not be worn or scratched. Replace worn or damaged parts.

WARNING

COMPONENT RUPTURE HAZARD

Never use sharp or pointed tools to remove sleeve or other components which could result in pump rupture and cause serious bodily injury. If the sleeve cannot be removed easily, return the sleeve and cylinder to your Graco distributor for removal.

2.

Remove and clean the sleeve when you are repacking the pump.

309277 3

Service

Repair When Pump Is Off The Sprayer

Disassembling the pump

Fig. 1. Remove packing nut (202) and throat adjustment spacer (228).

215

245889 only

236

202

228

(228, o-ring on 246257)

227

(o-ring on bottom all except

244957)

227

(o-ring on top

244957 only)

Fig. 1

7568A

Fig. 2. Unscrew intake valve from cylinder.

ti2332a

7570e

Fig. 3

Fig. 4. Tap piston rod out of cylinder with a hammer or flip over and tap piston rod out against a bench.

Note: Sleeve may come out of cylinder with piston rod.

Fig. 4

Fig. 5.

Remove piston rod from sleeve, or remove sleeve from cylinder.

7571a

Fig. 2 7569A

Fig. 3. Disassemble intake valve. Clean and inspect.

O-ring (227) may require a pick for removal.

4 309277

Fig. 5

7572A

Service

Fig. 8. Remove throat packings and glands from cylinder. Discard throat packings and glands.

WARNING

COMPONENT RUPTURE HAZARD

Do not clean or wipe the piston valve threads. Cleaning the piston valve threads could destroy the special sealing patch and cause the piston valve to come loose during operation, causing pump bursting and possible serious bodily injury.

Not used on

244197

Fig. 6.

Unscrew piston valve from piston rod. Clean and inspect parts. The piston has a special thread locking/sealing patch. Do not remove the patch. The patch allows four disassembly/assembly procedures before it is necessary to apply Loctite to the threads.

7576A

Fig. 6

Fig. 7. Remove packings and glands from piston rod.

7573B

Fig. 8

Assembling the pump

Fig. 9. Soak all leather packings in SAE 30W oil for 1 hour minimum prior to assembly. Stack male gland

(204) on piston rod. Alternately stack UHMWPE (208) and leather (218) packings (note orientation) on piston rod. Install female gland (217). Install piston guide

(216) (note orientation) on piston valve (210). The special sealing patch on piston valve threads is good for four repackings. Use Loctite on piston valve threads after four repackings.

210

Not used on

244197

216 used on

245889

Not used on

244197 used on

245889

217

1 218 204 208 1

1

244954, 246257, 245889; 208 and 218 are 203 and 223, respectively

Fig. 9

7574c Fig. 7 ti3940a

309277 5

Service

Fig. 10. Install ball (206) in piston rod. If Loctite is applied to piston valve threads, ensure that none gets on ball.

Fig. 12. Soak all leather packings in SAE 30W oil for 1 hour minimum prior to assembly. Place male gland

(204) in cylinder. Alternately stack UHMWPE (203) and leather packings (223) (note orientation). Place female gland (224) in top of cylinder. Seat packings.

206

224 Not used on

244197

203 223

204

Fig. 10 7575A

Fig. 11. Tighten piston valve to piston rod as specified:

Torque to 27 +/–3 ft-lb

(244197)


(244224, 244201,

244409, 245902, 245904)


(244954)


(244957)


(246257, 245889)

Fig. 12 7573B

Fig. 13. Install seal (201) into packing nut (202). Install throat adjustment spacer (228) onto packing nut.

Loosely install packing nut into cylinder.

(228 o-ring on 246257)

201

202

228

Fig. 11

7576A

Fig. 13 ti2333a

7581A

6 309277

Service

Fig. 14. Grease piston packings and sleeve top edge.

Fig. 16. Grease top inch or two of piston rod that will go through the cylinder throat packings.

Fig. 14

Fig. 15. Carefully slide piston assembly into top of sleeve.

7578A

Fig. 16 7579A

Fig. 17. Grease o-ring (221) and place on sleeve. Slide sleeve/piston rod assembly into bottom of cylinder. Replace o-ring (207) if desired.

Note: O-ring (207) is not required for safe pump operation.

Fig. 15 7577A

Fig. 17

221

207

7582A

309277 7

Service

Fig. 18. Reassemble intake valve with new o-ring

(227), seat (212) and ball (214). Seat may be flipped over and used on other side. Clean seat thoroughly.

Snap intake spring (236) into place inside ball guide

(215).

215

236

245889 only

215

214

212

227


244957)

215

214

227 (o-ring on top

212 244957 only)

Fig. 19 7569A

Fig. 20. Torque seal and packing nut (202) down onto throat adjustment spacer (228) to 100 +/–10 in-lb (75

+/–5 in-lb for 246257).

Remove throat adjustment spacer (228) when pump packings begin to leak after much use. Then tighten packing nut down until leakage stops or lessens. This allows approximately 100 gallons of additional operation before a repacking is required.

(228 o-ring on 246257)

202

228

7570c

Fig. 18

Fig. 19. Install intake valve on cylinder. If a wrench is used torque as follows:

67 +/–5 ft-lb (model 244197)

80 +/–5 ft–lb (models 244201, 244224, 244409,

245902, 245904)

200 +/–10 ft–lb (models 244954, 246257, 245889)

200 +/–15 ft–lb (model 244957)

If a wrench is not used, be sure intake valve is bottomed out against cylinder.

Fig. 20 ti2332a

7568A

8 309277

Service

Repair When Pump Is On The Sprayer

WARNING

INJECTION HAZARD

To reduce the risk of serious injury, whenever you are instructed to relieve pressure, follow the Pressure Relief

Procedure on page 3.

Fig. 2. Use screwdriver to push retaining spring up and push pin out.

Fig. 1. Remove intake valve.

Fig. 1

7674A

Fig. 2

Fig. 3. Disassemble intake valve. Clean and inspect.

O-ring (227) may require a pick for removal.

227


244957)

227

(o-ring on top

244957 only)

7570A

7673A

Fig. 3

309277 9

Fig. 4. Remove piston rod and sleeve.

Service

Fig. 7. Invert piston rod and insert into cylinder to force out throat packings.

7746A

Fig. 4

Fig. 4. Invert piston rod and sleeve and pound on hard surface until piston rod comes out of sleeve.

Fig. 7 7747A

7572A

Fig. 8. Insert piston rod into cylinder with pin hole up and piston valve down. Insert pin into piston rod and crank shaft.

Fig. 5

Fig. 6. Remove packing nut (202)

202

7675A

7726A

Fig. 8

Fig. 6

10 309277

Service

Fig. 9. Remove piston valve from piston rod with a wrench.


(204). Alternately stack UHMWPE (203) and leather

(223) packings (note orientation). Install female gland

(224). Install seal (201) and packing nut (202) and throat adjustment spacer (228).

203

224

223

204

Not used on

244197

201

228

202

Fig. 9

Fig. 10. Remove pin and piston rod from cylinder.

7748A

7573B

7581A

Fig. 11

Fig. 12. Remove packings and glands from piston rod.

Fig. 10 7675A

Fig. 12 used on

245889

Not used on

244197 ti3939a

309277 11

Service

Fig. 15. Grease piston packings and sleeve top edge.


(219) on piston rod. Alternately stack UHMWPE (208) and leather (218) packings (note orientation) on piston rod. Install female gland (217). Install piston guide

(216) (note orientation) on piston valve (210). The special sealing patch on piston valve threads is good for four repackings. Use Loctite on piston valve threads after four repackings.

219

Not used on

244197

217 used on

245889

216

210 ti3941a

Fig. 13

218 208

Fig. 10. Install ball (206) in piston rod. If Loctite is applied to piston valve threads, ensure that none gets on ball. Install piston valve on piston rod.

Torque as follows:

27 +/–3 ft-lb (for model 244197)

55 +/–3 ft-lb (for models 244224, 244201, 244409,

245902, 245904)

55 +/–3 ft-lb (for model 244954)

55 +/–3 ft-lb (for models 246257, 245889)

190 +/–10 ft–lb (for model 244957)

Fig. 15 7578A

Fig. 16. Carefully slide piston assembly into top of sleeve. Assure u-cup is not rolled over or damaged.

Fig. 16 7577A

Fig. 17. Grease top inch or two of piston rod that will go through the cylinder throat packings.

206

Fig. 14

12 309277

7575A

Fig. 17 7579A

Service

Fig. 20. Use screwdriver to push retaining spring up.

Fig. 18. Grease o-ring (221) and place on sleeve. Slide sleeve/piston rod assembly into bottom of cylinder. Replace o-ring (207) if desired.

Note: O-ring (207) is not required for safe pump operation.

207

221

7750A

Fig. 18

Fig. 20. Torque seal and packing nut (202) down onto throat adjustment spacer (228) to 100 +/–10 in-lb (75

+/–5 in-lb for 246257).

Remove throat adjustment spacer (228) when pump packings begin to leak after much use. Then tighten packing nut down until leakage stops or lessens. This allows approximately 100 gallons of additional operation before a repacking is required.

Fig. 20

Note: Make sure retaining ring falls into slot.

Fig. 21. Push in pin.

7674B

202

Fig. 21 7675A

7726A

Fig. 19

309277 13

245889 only

Service

Fig. 22. Reassemble intake valve with new o-ring

(227), seat (212) and ball (214). Seat may be flipped over and used on other side. Clean seat thoroughly.

Fig. 23. Install intake valve on cylinder. Torque:

67 +/–5 ft-lb (model 244197)

80 +/–5 ft-lb (model 244224, 244201, 244409,

245902, 245904)

200+/–10 ft-lb (model 244954, 246257, 245889,

244957)

215

236

227


244957)

Fig. 22

227

(o-ring on top

244957 only)

Fig. 23

7570d

7678A

14 309277

Service

Cross Sectional Reference

222

201

202

228

Pump 245889

224

223

Leather

205

203

V-Max UHWMPE, blue

204

221

220

Pump 244197

206

207

See Parts

112589, 189587

Pump 245889

219

3

218

Leather

208 2

See Parts

15D158, 118600

210

1

221

215

212

227

217

V-Max UHWMPE, blue

1

2

3

216

214

213 7683C

(227 on top of 212 on 244957)

(203 on 244954, 246257, 245889)

(223 on 244954, 246257, 245889)

Fig 24

Technical Data

Maximum working pressure

All except 244957 . . . . 3600 psi (250 bar, 24.8 MPa)

244957 . . . . . . . . . . . . .

Fluid inlet size

4000 psi (276 bar, 27.6 MPa)

244224, 244197, 245902

244201, 244954, 244409,

. . . . . . . . . . . . . . . 3/4 npt(m)

246257, 245889, 245904,

248736, 248971 . . . . . . . . . . . . . . . . . . . . .

244957 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 npsm(m)

1-1/4 npt(m)

Fluid outlet size

244197 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)

244224, 244201, 244409,

244954, 246257,245902, 245904 . . . . . . . . 3/8 npt(f)

244957, 245889 (manifold)

Wetted parts

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

1/2 npt(f) stainless steel, PTFE, leather, nylon, zinc-plated carbon steel, tungsten carbide, chrome plating,

Delrin , polyethylene

NOTE : Delrin

Loctite is a registered trademark of the

Loctite Company.

309277 15

Parts – Pump 244197


Ref

No.

Part No.

Description

201 179810 SEAL, throat

202 193046 NUT, packing

203* 192692 V-PACKING, throat,

V-Max UHMWPE, blue

204* 178942 GLAND, male, throat

205 243346 CYLINDER, pump

206* 105444 BALL, sst, 0.3125 in.

207* 114054 PACKING, o-ring

208* 192693 V-PACKING, piston

V-Max UHMWPE, blue

210 239932 VALVE, piston

212† 239922 KIT, seat, carbide includes 214 and 227

213 195892 VALVE, intake (foot)

214*† 105445 BALL, sst, 0.5000 in.

215 192624 GUIDE, ball

216* 196758 Guide, piston

217* 178969 GLAND, female, piston

218* 178939 V-PACKING, leather, piston

219* 196880 GLAND, male

220 240521 SLEEVE,

221* 108526 O-RING,

222** 244216 ROD, piston

223* 178940 V–PACKING, throat

224* 178943 GLAND,

225 196176 ADAPTER, nipple,

227*† 107079 PACKING, o-ring

228 192714 SPACER, throat, nut

Qty.

1

1

3

1

1

1

1

2

1

1

1

2

2

1

1

1

1

1

1

1

3

1

1

*223

201

202

228

224*

203*

204*

225

205

*208

†*214

* These parts are also included in Repair Kit 244196, which may be purchased separately.

† These parts are also included in Carbide Seat Kit

239922, which may be purchased separately.

207*

221*

†*227

220

221*

222**

219*

218*

217*

216*

206*

210

215

212†

213

TI0716c

16 309277

Parts – Pumps 244224, 244201, 244409,

245902, 245904

Models 244224, Series A; 244201, Series A; 244409, Series A; 245902, Series A; 245904, Series A

Ref

No.

Part No.

Description Qty.

201

201

202

183171

193032

203* 193124

204*

205

206*

207*

208*

210

212†

213

183176

196754

243347

101947

116327

106556

193125

240150

244199

244571

196753

195894

214*† 102972

PLUG

NUT, packing

V-PACKING

V-Max UHMWPE, blue

GLAND, packing, male, throat

CYLINDER, pump

Pump 244201, 244409, 245904

Pump 244224

BALL, sst, 0.375 in.

Pump 244224, 244201

BALL, ceramic, 0.375 in.

Pump 244409, 245904

PACKING, o-ring

V-PACKING, piston

V-Max UHMWPE, blue

VALVE, piston

SEAT, carbide (196866)

Pump 244224, 244201 includes 214 and 227

SEAT, carbide (197470)

Pump 244409, 245904 includes 214 and 227

HOUSING, intake (foot)

Pump 244201, 244409, 245904

Pump 244224


Pump 244224, 244201


1

1

4

1

1

1

1

1

1

1

1

1

1

1

4

1

111453 1

215

196967

193027

216* 196757

217* 183185

218* 183174

Pump 244409, 245904

GUIDE, ball

Pump 244224

Pump 244201, 244409, 245904

GUIDE, piston

GLAND, female, piston

V-PACKING, leather, piston

219* 183178

220

GLAND, packing, male

221* 107098 PACKING,

222

240517

241285

ROD, piston

Pump 245902

Pump 245904

244217

244218

Pump 244224

Pump 244201, 244409

223*

224*

225

183175 V-PACKING,

183177

162485

GLAND, packing, female

NIPPLE, adapter, 3/8 npt x 3/8 npsm 1

3

1

1

1

227*† 108526

228 193127

PACKING, o-ring

SPACER, nut

1

1

1

1

1

1

2

1

1

1

1

3

* These parts are also included in Repair Kit 244198 (pump

244224, 244201, 245902) or Repair Kit 244200 (pump

244409, 245904), which may be purchased separately.

† These parts are also included in Carbide Seat Kit 244199

(pump 244224, 244201, 245902) or Carbide Seat Kit

244571 (pump 244409, 245904), which may be purchased separately.

*203

202

228

224*

223*

204*

225

205

207*

221*

220

*218

†*214

†*227

221*

222‡

219*

208*

217*

216*

206*

210

215

212†

213

TI0717d

309277 17

Parts – Pump 244954


Ref

No.

Part No.


201 112590 PLUG


203* 198701 V-PACKING

V-Max UHMWPE, blue

204* 198768 GLAND, packing, male, brass


206* 107203 BALL, sst, 0.5625 in.



212† 240918 SEAT, carbide

213

214*† 107167

215

216*

217*

219

220

221*

198121

198505

198303

198765

189585

244975 includes 214 and 227



GUIDE, ball

GUIDE, piston, plastic

GLAND, female, piston, steel

GLAND, packing, male, steel

SLEEVE, cylinder

108822 PACKING,

222 287141 ROD, piston

223* 198718 V-PACKING, leather

224* 194175 GLAND, packing, female, brass 1

225 116756 NIPPLE, elbow, 45 1

1

6

227*† 107098 PACKING, o-ring 1

228 108832 SPACER, throat adjustment o-ring 1

236 233698 SPRING, intake 1

1

2

1

1

1

1

1

1

1

1

8

1

1

1

1

1

1

203*

201

202

228

224*

223*

204*

222 ‡




203*

219*

†*214

†*227

223*

217*

216*

206*

210

225

220

221*

236

215

212†

213

205

207*

221*

18 309277

Parts – Pump 244957


Ref

No.

Part No.

Description

201 196362 PLUG


203* 197468 V-PACKING (Throat)

V-Max UHMWPE, blue

204 * 196372 GLAND, packing, male


206* 101822 BALL, sst, 0.625 in.


208* 197469 V-PACKING (Piston)

V-Max UHMWPE, blue


212† 244960 SEAT, carbide includes 214 and 227

213 196357 HOUSING, intake (foot)

214*† 102973 BALL, sst, 1.25 in.

215 196363 GUIDE, ball

216* 196928 GUIDE, piston

217* 197354 GLAND, female, piston


219* 196925 GLAND, packing, male

220 287557 SLEEVE, cylinder

221* 106259 PACKING, o–ring


223* 184304 V-PACKING, leather, throat

224* 197368 GLAND, packing, female

225 116755 NIPPLE, elbow, 45

227*† 104537 PACKING, o-ring

228 197864 SPACER, nut

Qty.

1

1

4

1

1

1

1

1

3

1

2

1

1

1

1

1

3

1

1

1

2

1

4

1

1

*203

*208

201

202

228

224*

223*

204*

222 ‡

219*




218*

†*214

†*227

217*

*216

206*

210

225

205

207*

221*

220

221*

215

212†

213

TI1317b

309277 19

Parts – Pump 245889

Model 245889, Series B

Ref

No.

Part No.


201 112590 PLUG


203* 198701 V-PACKING

V-Max UHMWPE, blue

204* 198768 GLAND, male, throat, brass


206 118601 BALL, ceramic, 0.5625 in.




213

214†

215

216*

217*

219

220

221*

15A303

118602

15D158

112589

198765

189585




GUIDE, ball

SEAL, U-cup



SLEEVE, cylinder

108822 PACKING,





1

6


236 118600 SPRING, compression

237 189587 WASHER, back-up

1

1

1

2

1

1

1

1

1

1

1

1

8

1

1

1

1

1

1

*203

201

202

228

224*

223*

204*




*223

1 *216

237

205

†214

207*

221*

†*227

203*

217*

206

210

215

236

212†

213

220

221*

222

219* ti2086c

20 309277

Parts – Pump 246257


Ref

No.

Part No.


201 112590 PLUG


203* 198701 V-PACKING

V-Max UHMWPE, blue



206* 107203 BALL, sst, 0.5625 in.




213

214*† 107167

215

216*

217*

219

220

221*

198219

193391

198303

198765

189585




GUIDE, ball




SLEEVE, cylinder

108822 PACKING,





1

6



1

2

1

1

1

1

1

1

1

1

8

1

1

1

1

1

1

*203

201

202

228

224*

223*

204*

205




207*

*223

1 *216

†*214

†*227

221*

220

221*

222

219*

203*

217*

206*

210

236

215

212†

213 ti2331a

309277 21

Parts – Pump 248736


Ref

No.

Part No.


201 112590 PLUG


203* 198701 V-PACKING

V-Max UHMWPE, blue


205 249532 KIT, CYLINDER, pump

206* 107203 BALL, sst, 0.5625 in.




213

214*† 107167

215

216*

217*

219

220

221*

198219

193391

198303

198765

189585




GUIDE, ball




SLEEVE, cylinder

108822 PACKING,





1

6



1

2

1

1

1

1

1

1

1

1

8

1

1

1

1

1

1

*203

201

202

228

224*

223*

204*

205




207*

*223

1 *216

†*214

†*227

221*

220

221*

222

219*

203*

217*

206*

210

236

215

212†

213 ti2331a

22 309277

Parts – Pump 248971, 277068

Model 248971, Series A; 277068, Series A

Ref

No.

Part No.


201 112590 PLUG


203* 198701 V-PACKING

V-Max UHMWPE, blue



206* 107203 BALL, sst, 0.5625 in.




213

214*† 107167

215

216*

217*

219

220

221*

198219

193391

198303

198765

189585




GUIDE, ball




SLEEVE, cylinder

108822 PACKING,





1

6



1

2

1

1

1

1

1

1

1

1

8

1

1

1

1

1

1

*203

201

202

228

224*

223*

204*

*223

1 *216

†*214




205

†*227

207*

221*

220

203*

217*

206*

210

236

215

212†

213 ti2331a

221*

222

219*

309277 23 ti2331a

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of

Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR

A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD

BUT NOT MANUFACTURED BY GRACO.

These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

ADDITIONAL WARRANTY COVERAGE

Graco does provide extended warranty and wear warranty for products described in the “Graco Contractor Equipment Warranty

Program”.

TO PLACE AN ORDER , contact your Graco distributor, or call this number to identify the distributor closest to you:

1–800–690–2894 Toll Free

24

All written and visual data contained in this document reflect the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains English GN 309277 MM 309277

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 www.graco.com

PRINTED IN USA 309277

10/2000 Rev. 9/2005

309277

Graco 309277V Displacement Pump Owner's Manual

Instructions – Parts List

Displacement Pump

309277V

Table of Contents

Symbols

CAUTION

WARNING

Service

Service

Service

Service

Service

Service

Service

Service

Service

Service

Service

Service

Service

Cross Sectional Reference

Technical Data

Parts – Pump 244197

Parts – Pumps 244224, 244201, 244409,

245902, 245904

Parts – Pump 244954

Parts – Pump 244957

Parts – Pump 245889

Parts – Pump 246257

Parts – Pump 248736

Parts – Pump 248971, 277068

Graco Standard Warranty

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