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Operation, Parts
Electric Airless
Sprayers
3A6491F
EN
For portable airless spraying of architectural paints and coatings. For professional use only. Not approved for use in explosive atmospheres or hazardous locations.
490/495/595/650/395EU Models:
3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure
See page 3 for additional model information.
Important Safety Instructions
Read all warnings and instructions in this manual, in related manuals, and on the unit before using the equipment. Be familiar with the controls and the proper usage of the equipment. Save these instructions.
Related Manuals
Gun – 3A6285 (Contractor PC) Pump – 334599
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty .
2
Contents
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3A6491F
Models
Models
Stand
Lo-Boy
Hi-Boy
110474
Certified to
CAN/CSA
C22.2 No. 68
Conforms to
UL 1450
VAC
120
USA
230
CEE 7/7
230 Europe
Multi
110
UK
230
Asia/ANZ
230 AP
230 AP Multi
Cord
100 JP/TW
Model
Ultra MAX II
490 PC Pro
Ultimate MX II
490 PC Pro
Ultra MAX II
495 PC Pro
Ultimate MX II
495 PC Pro
Ultra MAX II
595 PC Pro
Ultimate MX II
595 PC Pro
Ultra Max II
650 PC Pro
Ultimate MX II
650 PC Pro
ST MAX II 395 PC Pro
ST MAX II 495 PC Pro
ST MAX II 595 PC Pro
ST MAX II 495 PC Pro
ST MAX II 595 PC Pro
Ultra Max II 650 PC Pro
ST MAX II 495 PC Pro
ST MAX II 595 PC Pro
Ultra Max II 650 PC Pro
Ultra MAX II 490 PC Pro
Ultra MAX II 495 PC Pro
Ultra MAX II 595 PC Pro
Ultra Max II 650 PC Pro
Ultra MAX II 490 PC Pro
Ultra MAX II 495 PC Pro
Ultra MAX II 595 PC Pro
Ultra Max II 650 PC Pro
Ultra MAX II 490 PC Pro
Ultra MAX II 495 PC Pro
Ultra MAX II 595 PC Pro
Ultra Max II 650 PC Pro
3A6491F
17E852
826243
17E855
826246
17E864
17E871
17E872
17E873
17E887
17E889
26C970
26C974
26C971
26C975
17E853
826244
17E856
826247
17E858
826249
19Y129
826259
19Y361
19Y362
17E891
17E897
17E854
826245
17E857
826248
17E859
826250
19Y128
826258
17E865
17E874
17E876
17E875
17E877
19Y359
17E870
17E878
19Y360
17E892
17E896
19Y424
26C977
26C979
26C976
19Y424
26C978
26C980
3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric shock.
• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal.
• The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
• Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
• This product is for use on a nominal 120 V or 230 V circuit and has a grounding plug similar to the plugs illustrated in the figure below.
120 V 230 V 230 V ANZ 230 V India
4
• Only connect the product to an outlet having the same configuration as the plug.
• Do not use a 3-to-2 adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12
AWG (2.5 mm 2 ) minimum to carry the current that the product draws.
• An undersized cord results in a drop in line voltage and loss of power and overheating.
3A6491F
3A6491F
Warnings
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
• Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes.
All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static discharge. Do not use pail liners unless they are anti-static or conductive.
• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Do not spray flammable or combustible liquids in a confined area.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
• Sprayer generates sparks. Keep pump assembly in a well-ventilated area at least 20 feet (6.1 m) from the spray area when spraying, flushing, cleaning, or servicing . Do not spray pump assembly.
• Do not smoke in the spray area or spray where sparks or flame is present.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Safety Data
Sheets (SDSs) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions.
• Keep a working fire extinguisher in the work area.
5
6
Warnings
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.
• Equipment maintains pressure after power is shut off. Do not leave the equipment energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are rated a minimum of 3300 psi.
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
• Do not operate or spray near children. Keep children away from equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not kink or over-bend the hose.
• Do not expose the hose to temperatures or to pressures in excess of those specified by
Graco.
• Do not use the hose as a strength member to pull or lift the equipment.
• Do not spray with a hose shorter than 25 feet.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
3A6491F
3A6491F
Warnings
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
• Wait five minutes after disconnecting power cord before servicing.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
7
Component Identification
Component Identification
Stand Models
8
A ON/OFF Switch
B Pressure Control
D Prime Valve
F Tip Guard
G Spray Tip
H Gun
J Airless Hose
K Power Cord
L Trigger Lock
M Drain Tube
N Suction Tube
P Pump
R Fluid Outlet
S Power Cord Wrap
U Filter
V Finger Guard / TSL Fill Point
W BlueLink™ Status Light (if applicable)
Model/Serial Tag (Not shown, located on bottom of unit.)
3A6491F
Lo-Boy Models
Component Identification
A ON/OFF Switch
B Pressure Control
D Prime Valve
F Tip Guard
G Spray Tip
H Gun
J Airless Hose
K Power Cord
L Trigger Lock
3A6491F
M Drain Tube
N Suction Tube
P Pump
R Fluid Outlet
U Filter
V Finger Guard / TSL Fill Point
W BlueLink Status Light (if applicable)
Model/Serial Tag (Not shown, located on bottom of unit.)
9
Component Identification
Hi-Boy Models
A ON/OFF Switch
B Pressure Control
D Prime Valve
F Tip Guard
G Spray Tip
H Gun
J Airless Hose
K Power Cord
L Trigger Lock
M Drain Tube
N Suction Tube
10
P Pump
R Fluid Outlet
S Hanger
T Filter
U Finger Guard / TSL Fill Point
V Pail Hook
W BlueLink Status Light (if applicable)
Model/Serial Tag (Not shown, located on bottom of unit.)
3A6491F
Grounding
Grounding
Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity.
The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock.
A good ground provides an escape wire for the electric current.
This sprayer is equipped with a power cord that has a ground wire and an appropriate grounding plug.
The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
Power Requirements
• 100-120V units require 100-120 VAC,
50/60 Hz, 12 or 15A, 1 phase.
• 230V units require 230 VAC, 50/60 HZ, 7 or 9A, 1 phase.
Extension Cords
Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12 AWG (2.5 mm 2 minimum.
)
NOTE: Smaller gauge or longer extension cords may reduce sprayer performance.
Pails
Solvent and oil-based fluids: follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete.
Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.
ti24584a
To maintain ground continuity when sprayer is flushed or pressure is relieved: hold metal part of spray gun firmly to the side of a grounded metal pail then trigger the gun.
3A6491F 11
Pressure Relief Procedure
Pressure Relief Procedure
Follow the Pressure Relief
Procedure whenever you see this symbol.
3.
Turn pressure control to the lowest setting.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashed fluid and moving parts, follow the Pressure
Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced.
1.
Turn ON/OFF switch to the OFF position.
4.
Put drain tube in a pail and turn prime valve down to relieve pressure. Leave prime valve in the down (drain) position until you are ready to spray again.
2.
Engage the trigger lock.
5.
Hold a metal part of the spray gun firmly to a grounded metal pail. Point spray gun into pail. Disengage the trigger lock and trigger the spray gun to relieve pressure.
12 3A6491F
Setup
6.
Engage the Trigger Lock.
7.
If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved: a.
VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gradually.
b.
Loosen the nut or coupling completely.
c.
Clear hose or tip obstruction.
Trigger Lock
Always engage the trigger lock when sprayer is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped.
Setup
When unpacking sprayer for the first time or after long term storage perform setup procedure. When first setup is performed remove shipping plug from fluid outlet.
1.
Connect Graco airless hose to fluid outlet. Use wrenches to tighten securely.
3A6491F
2.
Connect other end of hose to gun.
ti24612a
3.
Use wrenches to tighten securely.
13
Setup
4.
Engage trigger lock.
7.
Fill throat packing nut with TSL to prevent premature packing wear. Do this daily or each time you spray. a.
Place the TSL bottle nozzle into the top center opening in the grill at the front of the sprayer.
b.
Squeeze bottle to dispense enough
TSL to fill the space between the pump rod and packing nut seal.
5.
Remove tip guard.
6.
When unpacking sprayer for the first time remove packaging materials from inlet strainer. After long term storage check inlet strainer for clogs and debris.
ti24639a
8.
Make certain ON/OFF switch is OFF .
14 ti24638a
9.
Plug power supply cord into a properly grounded electrical outlet.
3A6491F
Setup
10. Turn prime valve down.
ti24651a ti24608a
11. Place fluid intake with drain tube in grounded metal pail partially filled with
flushing fluid. See Grounding , page 11.
NOTE: New sprayers are shipped with storage fluid that must be flushed out with mineral spirits prior to using the sprayer.
Check flushing fluid for compatibility with material that is to be sprayed. A secondary flush with a compatible fluid may be necessary. Water for latex paint or mineral spirits for oil-based paint.
ti24640a
12. Turn pressure control to OFF.
13. Turn ON/OFF switch to ON position.
14. Turn prime valve horizontal. Disengage trigger lock.
15. Turn pressure control to Prime/Slow.
16. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun and flush for one minute.
17. Turn ON/OFF switch to OFF position.
18. Engage trigger lock.
19. After flushing storage fluid out of the sprayer empty pail. Replace fluid intake with drain tube in grounded metal pail partially filled with flushing fluid. Use water to flush water-based paint or mineral spirits to flush oil-based paint.
20. Turn ON/OFF switch to ON position.
21. Turn prime valve horizontal. Disengage trigger lock.
22. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun and flush until clean.
23. Turn ON/OFF switch to OFF position.
24. Engage trigger lock.
25. Sprayer is now ready for startup and spray.
3A6491F 15
Startup
Startup
5.
Turn pressure control to Fast Flush to start motor. Allow paint to circulate through drain tube for 15 seconds.
1.
Perform Pressure Relief Procedure , page 12.
2.
Turn pressure control to lowest pressure.
6.
Turn prime valve horizontal. Disengage trigger lock.
3.
Turn ON/OFF switch to ON position.
4.
Place fluid intake in paint pail. Place drain tube in waste pail.
7.
Hold gun against grounded metal waste pail. Trigger gun until paint appears.
16 3A6491F
Startup
8.
Move gun to paint pail and trigger for 20 seconds. Release trigger and allow sprayer to build pressure. Engage trigger lock.
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.
9.
Inspect for leaks. If leaks occur, perform
Pressure Relief Procedure , page 12,
then tighten all fittings and repeat
Startup procedure. If there are no leaks continue with the next step.
10. Screw tip assembly onto gun and tighten. See
Spray Tip Installation , page 18. For gun assembly instructions,
see separate gun manual.
3A6491F 17
Operation
Operation
Spray Tip Installation
4. Screw assembly onto gun. Tighten.
To avoid serious injury from skin injection do not put your hand in front of the spray tip when installing or removing the spray tip and tip guard.
1. Perform
Pressure Relief
Procedure
2. Use spray tip (A) to insert
OneSeal ™ (B) into tip guard (C).
C
B
A
Spray
When a RAC X™ FF LP Fine Finish Low
Pressure reversible spray tip is used, spraying pressure can be lowered. Spraying at a lower pressure results in less over spray and reduces spray tip wear. Adjust the sprayer pressure to minimize overs pray.
ti24653a
3.
Insert Spray Tip.
18 ti24664a
Atomized, evenly distributed fan pattern
Tails
3A6491F
1.
Spray test pattern. Adjust pressure to eliminate heavy edges.
Operation
Clear Spray Tip Clog
ti24669a
2.
Use smaller tip size if pressure adjustment cannot eliminate heavy edges.
3.
Hold gun perpendicular, 10-12 in. (25-30 cm) from surface. Spray back and forth; overlap by 50%.
To avoid injury, never point gun at your hand or into a rag!
1.
Release trigger. Engage trigger lock.
Rotate Spray Tip. Disengage trigger lock. Trigger gun at waste area to clear clog.
2.
Engage trigger lock. Return Spray Tip to original position. Disengage trigger lock and continue spraying.
ti24673a
4.
Trigger gun after moving. Release trigger before stopping. For additional spraying information, see separate gun manual.
3A6491F 19
Operation
Cleanup
4.
Place fluid intake in flushing fluid. Use water for water base paint and mineral spirits for oil-based paint. Place drain tube in waste pail.
1.
Perform Pressure Relief Procedure , page 12.
2.
Remove tip guard and Spray Tip. For additional information, see separate gun manual.
ti24710a
5.
To flush drain tube and pump turn prime valve down.
Fast Flush Drain Tube
3.
Remove fluid intake and drain tube from paint, wipe excess paint off outside.
20 ti24709a
6.
Turn pressure control to Fast Flush operate until the pump runs steady and flushing fluid appears in the waste pail.
3A6491F
Fast Flush Hose and Gun
7.
To flush airless hose and spray gun, turn prime valve horizontal.
8.
Hold gun against waste pail. Disengage trigger lock. Trigger gun and turn pressure control to Fast Flush operate until the pump runs steady and flushing fluid appears.
Operation
10. Raise fluid intake above flushing fluid.
ti24714a
11. With prime valve horizontal. Trigger gun into flushing pail to purge fluid from hose.
12. Engage trigger lock.
9.
Stop triggering gun.
3A6491F 21
Operation
13. Turn pressure control knob to OFF and turn ON/OFF switch to OFF position.
Disconnect power to sprayer.
15. If flushing with water, flush again with mineral spirits or Pump Armor to leave a protective coating to prevent freezing or corrosion.
14. Remove filter from gun and sprayer if installed. Clean and inspect. Install filter.
See separate gun manual.
16. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits.
22 3A6491F
Digital Display
Most models are equipped with a digital display. This section explains how to use this feature.
Operation
3.
Pressure display appears. Dashes appear when pressure is less than 200 psi (14 bar, 1.4 MPa).
Operation Main Menu
A short press of the display button moves to the next display. Press and hold display button for five seconds to change units or reset data.
1.
Perform
Pressure Relief Procedure , page 12.
2.
Plug sprayer into grounded outlet. Turn
ON/OFF switch to ON position.
ti2786a
4.
Short press display button to move to
Job Gallons (or Liters x 10).
NOTE: JOB displays briefly, then the number of gallons sprayed above 1000 psi (70 bar, 7MPa).
3A6491F ti24651a ti7486b
5.
Press and hold display button to reset to zero, or short press button to move to
Lifetime Gallons (or Liters x10).
NOTE: LIFE displays briefly, then the number of gallons sprayed above 1000 psi (70 bar, 7MPa).
ti24644a ti7487b
6.
To change pressure units (psi, bar, or
MPa), press and hold display button for eight seconds until desired units appear.
Selection of bar or MPa changes gallons to Liters x10.
23
Operation
Stored Data Display
1.
Perform Pressure Relief Procedure , page 12.
2.
Press display button and turn ON/OFF switch to ON position.
4.
Short press display button and the last error code is displayed: e.g., E=07 . See
Electrical , page 30 for trouble shooting
information.
ti7490b
5.
Press and hold display button to clear error code to zero. Short press to move to software REV .
ti24644a
3.
S/N displays for one second, then the serial number. Short press display button and the total motor run hours is displayed.
ti7491b
6.
Turn ON/OFF switch to OFF position to exit Stored Data.
ti7489b ti24586a
24 3A6491F
BlueLink™ App
BlueLink™ App
(If applicable)
Download the Graco BlueLink app from the
Apple App Store, Google Play, or other available application stores to connect to the paint sprayer via Bluetooth
®
.
The BlueLink app allows you to access sprayer information, settings, statistics, and provides access to useful features such as
WatchDog™, improved maintenance tracking, sprayer tracking, and job tracking.
Find the Graco BlueLink App at: https://www.graco.com/BlueLink
Further instructions can be accessed within the app. Instructions can also be accessed online at: https://www.graco.com/BlueLinkSupport
Enabling or Disabling
BlueLink
The Graco BlueLink system uses Bluetooth to communicate between the sprayer’s control board and a mobile phone. To disable
BlueLink by shutting off the Bluetooth transmitter, perform the following steps:
1.
Turn the ON/OFF switch to the OFF position. Turn the Pressure Control
Knob all the way counterclockwise to the
OFF position.
2.
Unplug sprayer from power outlet and allow power to dissipate for 5 minutes.
3.
Remove control box cover.
4.
On the main control board, disconnect the ribbon cable. To enable BlueLink, re-connect this cable.
5.
Reassemble control box cover.
3A6491F 25
Maintenance
Maintenance
Routine maintenance is important to ensure proper operation of your sprayer.
Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future.
Pressure Relief Procedure
, before performing maintenance.
Activity Interval
Inspect/clean sprayer filter, fluid inlet strainer, and gun filter. Daily or each time you spray
Inspect motor shield vents for blockage.
Fill TSL by adding through TSL fill point.
Check sprayer stall.
Daily or each time you spray
Daily or each time you spray
Every 1000 gallons (3785 liters)
With sprayer gun NOT triggered, sprayer motor should stall and not restart until gun is triggered again.
If sprayer starts again with gun NOT triggered, inspect pump for internal/external leaks and check prime valve for leaks.
Throat packing adjustment As necessary based on usage
When pump packing begins to leak after extended use, tighten packing nut down until leakage stops or lessens.
This allows approximately 100 gallons of additional operation before a repacking is required. Packing nut can be tightened without 0-ring removal.
Maintenance can be scheduled and tracked via the Graco BlueLink app.
Recycling and Disposal at End of Life
At the end of the product’s useful life, dismantle and recycle it in a responsible manner.
Preparation:
• Perform the
• Drain and dispose of fluids according to applicable regulations. Refer to the material manufacturer’s Safety Data
Sheet.
Dismantle and recycle:
• Remove motors, circuit boards, displays, and other electronic components. Remove the coin-cell battery from the battery holder on the control board. Recycle according to applicable regulations.
• Do not dispose of electronic components with household or commercial waste.
• Deliver remaining product to a recycling facility.
26 3A6491F
Troubleshooting
Troubleshooting
Mechanical/Fluid Flow
1.
Follow
Pressure Relief Procedure , page 12, before checking or repairing.
2.
Check all possible problems and causes before disassembling the unit.
Problem
What to Check
If check is OK, go to next check
What to Do
When check is not OK, refer to this column
Control board status light is blinking or the light is off and there is power to the sprayer.
Pump output is low
Fault condition exists.
Determine fault correction from
Spray tip worn.
Spray tip clogged.
Paint supply.
Intake strainer clogged.
Intake valve ball and piston ball are not seating properly.
Follow Pressure Relief Procedure , page 12, then replace tip. See
separate gun or tip manual.
Relieve pressure. Check and clean spray tip.
Refill and reprime pump.
Remove and clean, then reinstall.
Remove intake valve and clean.
Check balls and seats for nicks; replace if necessary. See pump manual. Strain paint before using to remove particles that could clog pump.
Clean filter.
Fluid filter or tip filter is clogged or dirty.
Prime valve leaking.
Verify pump does not continue to stroke when gun trigger is released.
(Prime valve not leaking.)
Leaking around throat packing nut which may indicate worn or damaged packings.
Follow Pressure Relief Procedure , page 12, then repair prime valve.
Service pump. See pump manual.
Replace packings. See pump manual.
Also check piston valve seat for hardened paint or nicks and replace if necessary. Tighten packing nut/wet-cup.
3A6491F 27
Troubleshooting
Problem
What to Check
If check is OK, go to next check
What to Do
When check is not OK, refer to this column
Pump output is low Pump rod damage.
Low stall pressure.
Repair pump. See pump manual.
Turn pressure knob fully clockwise.
Make sure pressure control knob is properly installed to allow full clockwise position. If problem persists, replace pressure transducer.
Piston packings are worn or damaged.
Replace packings. See pump manual.
O-ring in pump is worn or damaged.
Replace o-ring. See pump manual.
Intake valve ball is packed with material.
Large pressure drop in hose with heavy materials.
Clean intake valve. See pump manual.
Reduce overall length of hose.
Check extension cord for correct size. See Extension Cords , page 11.
Motor runs but pump does not stroke Connecting rod assembly damaged.
See pump manual.
Gears or drive housing damaged.
Replace connecting rod assembly.
See pump manual.
Inspect drive housing assembly and gears for damage and replace if necessary.
Excessive paint leakage into throat packing nut
Throat packing nut is loose.
Remove throat packing nut spacer.
Tighten throat packing nut just enough to stop leakage.
Replace packings. See pump manual.
Fluid is spitting from gun
Throat packings are worn or damaged.
Displacement rod is worn or damaged.
Air in pump or hose.
Replace rod. See pump manual.
Spray tip is partially clogged.
Fluid supply is low or empty.
Check and tighten all fluid connections. Cycle pump as slowly as possible during priming.
Clear tip. See
Clear Spray Tip Clog , page 19.
Refill fluid supply. Prime pump. See pump manual. Check fluid supply often to prevent running pump dry.
28 3A6491F
Troubleshooting
Problem
What to Check
If check is OK, go to next check
What to Do
When check is not OK, refer to this column
Pump is difficult to prime
Sprayer operates for 5 to 10 minutes then stops
Air in pump or hose.
Intake valve is leaking.
Pump packings are worn.
Paint is too thick.
Pump packing nut too tight. When pump packing nut is too tight the packings on the pump rod restrict pump action and overloads the motor.
Check and tighten all fluid connections. Cycle pump as slowly as possible during priming.
Clean intake valve. Be sure ball seat is not nicked or worn and that ball seats well. Reassemble valve.
Replace pump packings. See pump manual.
Thin the paint according to supplier recommendations.
Loosen pump packing nut. Check for leaks around throat. If necessary, replace pump packings. See Pump manual.
3A6491F 29
Troubleshooting
Electrical
Symptom: Sprayer does not run, stops running, or will not shut off.
Perform
Pressure Relief Procedure , page
1.
Plug sprayer into correct voltage, grounded outlet.
2.
Turn the ON/OFF switch OFF wait 30 seconds and then turn power back ON again (this ensures sprayer is in normal run mode).
3.
Turn pressure control knob clockwise
1/2 turn.
Error Code Messages
4.
Remove control box cover to view control board status light. To determine which code (or any other code besides voltage supply) refer to the control board status light. Turn the ON/OFF switch
OFF , remove the control cover then turn power back ON . Observe the status light. Blinking LED total count equals the error code (for example: two blinks equals CODE 02).
Keep clear of electrical and moving parts during troubleshooting procedures. To avoid electrical shock hazards when covers are removed for troubleshooting, wait 5 minutes after disconnecting power cord for stored electricity to dissipate.
CODE
02
03
05
06
MESSAGE
HIGH PRESSURE
DETECTED - RELIEVE
PRESSURE
PRESSURE TRANSDUCER
NOT DETECTED
MOTOR NOT SPINNING
MOTOR OVERHEATED
ACTION
Check for clogs. Use only Graco spray hoses, use a minimum of 50ft/15m.
Check transducer connection.
Check for mechanical failure and check motor connections. Material may be too thick, thin material.
Turn sprayer OFF. Check motor connections.
Check shroud vents for blockage. Sprayer may take up to an hour to cool.
30 3A6491F
Troubleshooting
Problem What to Check
Sprayer does not run at all
AND
Control board status light never lights
Sprayer does not shut off
AND
Control board status light blinks 2 times repeatedly
Sprayer does not run at all
AND
Control board status light blinks 2 times repeatedly
See flow chart, page 35.
Control board.
Check transducer or transducer connections
How to check
Replace control board.
Make sure there is no pressure in the
Procedure , page 12). Check fluid
path for clogs, such as clogged filter.
Use airless paint spray hose with no metal braid. A small hose or metal braid hose may result in high-pressure spikes.
Turn ON/OFF switch OFF and disconnect power to sprayer.
Check transducer and connections to control board.
Disconnect transducer from control board socket. Check that transducer and control board contacts are clean and secure.
Reconnect transducer to control board socket. Connect power, turn
ON/OFF switch ON and control knob
1/2 turn clockwise. If sprayer does not run properly, turn ON/OFF switch
OFF and go to next step.
Install new transducer. Connect power, turn ON/OFF switch ON and control knob 1/2 turn clockwise.
Replace control board if sprayer does not run properly.
3A6491F 31
Troubleshooting
Problem
Sprayer does not run at all
AND
Control board status light blinks 3 times repeatedly
Sprayer does not run at all
AND
Control board status light blinks 5 times repeatedly
What to Check How to check
Check transducer or transducer connections (control board is not detecting a pressure signal).
Control is commanding motor to run but motor shaft does not rotate.
Possibly locked rotor condition, an open connection exists between motor and control, there is a problem with motor or control board, or motor amp draw is excessive.
Turn ON/OFF switch OFF and disconnect power to sprayer.
Check transducer and connections to control board.
Disconnect transducer from control board socket. Check to see if transducer and control board contacts are clean and secure.
Reconnect transducer to control board socket. Connect power, turn
ON/OFF switch ON and control knob to 1/2 turn clockwise. If sprayer does not run, turn ON/OFF switch OFF and go to next step.
Connect a confirmed working transducer to control board socket.
Turn ON/OFF switch ON and control knob to 1/2 turn clockwise. If sprayer runs, install new transducer. Replace control board if sprayer does not run.
Check transducer resistance with an ohmmeter (less than 9k ohm between red and black wires and 3-6k ohm between green and yellow wires).
1.Remove pump and try to run sprayer. If motor runs, check for locked or frozen pump or drive train.
If sprayer does not run, continue to step 2.
2.Turn ON/OFF switch OFF and disconnect power to sprayer.
3.Disconnect motor connector(s) from control board socket(s). Check that motor connector and control board contacts are clean and secure. If contacts are clean and secure, continue to step 4.
4.Set sprayer to OFF and spin motor fan 1/2 turn. Restart sprayer. If sprayer runs replace control board.
If sprayer does not run, continue to step 5.
32 3A6491F
3A6491F
Problem What to Check
Troubleshooting
How to check
5.Perform Spin Test: Test at large
4-pin motor field connector.
Disconnect fluid pump from sprayer. Test motor by placing a jumper across pins 1 & 2. Rotate motor fan at about 2 revolutions per second. A cogging resistance to motion should be felt at the fan.
The motor should be replaced if no resistance is felt. Repeat for pin combinations 1 & 3 and 2 & 3. Pin 4
(the green wire) is not used in this test. If all spin test is positive, continue to step 6.
GRN BLU R BLK
STEP 1:
STEP 2:
GRN BLU R BLK
STEP 3:
GRN BLU R BLK
6.Perform Field Short Test: Test at large 4-pin motor field connector.
There should not be continuity from pin 4, the ground wire, and any of the remaining 3 pins. If motor field connector tests fail, replace motor.
7.Reconnect motor connector(s) to control board socket(s). Connect power, turn ON/OFF switch ON and control knob to 1/2 turn clockwise. If motor does not run, replace control board.
33
Troubleshooting
Problem
Sprayer does not run at all
AND
Control board status light blinks 6 times repeatedly
What to Check
Motor is hot or there is a fault in the motor thermal device.
How to check
Allow sprayer to cool. If sprayer runs when cool, correct cause of overheating. Keep sprayer in cooler location with good ventilation. Make sure motor air intake is not blocked. If sprayer still does not run, replace motor.
NOTE: Motor must be cooled down for the test.
1.
Check thermal device connector (yellow wires) at control board.
2.
Disconnect thermal device connector from control board socket. Make sure contacts are clean and secure. Measure resistance of the thermal device. If reading is not correct, replace motor.
Check Motor Thermal Switch:
Unplug thermal wires. Set meter to ohms. Meter should read 100k ohms.
-
Basic electrical problems
34
Motor leads are securely fastened and properly mated
Motor armature commutator for burn spots, gouges or extreme roughness.
3.
Reconnect thermal device connector to control board socket. Connect power, turn sprayer ON and control knob 1/2 turn clockwise. If sprayer does not run, replace control board.
Replace loose terminals; crimp to leads. Be sure terminal are firmly connected.
Clean circuit board terminals.
Securely reconnect leads.
Remove motor and have motor shop resurface commutator if possible.
3A6491F
Electrical cont...
Sprayer Will Not Run
(See following page for steps)
Troubleshooting
3A6491F 35
Troubleshooting
36 3A6491F
Troubleshooting
Electrical cont...
Sprayer Will Not Shut Off
1.
Perform
Pressure Relief Procedure , page 12. Leave prime valve open
(down) and turn ON/OFF switch OFF .
Troubleshooting Procedure
2.
Remove control box cover so the control board status light can be viewed if available.
Plumb pressure gauge into paint hose, plug sprayer in, and turn power switch ON.
Does sprayer reach or exceed its maximum pressure?
YES
Is the control board status light on?
YES
Unplug the transducer from control board.
Does motor stop running?
YES
Bad transducer.
Replace and test with a new one.
NO
Mechanical problem:
See the proper fluid pump manual for the sprayer for further troubleshooting procedures.
NO
NO
Replace the control board.
Replace the control board.
ti24731a
3A6491F 37
490/495/395EU Stand Sprayers
490/495/395EU Stand Sprayers
Ref.
1
2
3
4
Torque
140-160 in-lb (15.8 - 18.1 N•m)
23-27 in-lb (2.6 - 3.0 N•m)
Hammer Tight
20-30 ft-lb (33.9 - 40.7 N•m)
2
See
1
3
2
4
1
38 3A6491F
490/495/395EU Stand Sprayers
490/495/395EU Stand Sprayers Parts List
Ref. Part Description
1
8
9
10
12
14
22
23
25
28
33
34
39
40
41
42
43
44
45
46
47
52
53
54
107434
116073
116074
116079
117501
117559
17C541
287900
180131
238049
See page
BEARING, thrust
WASHER, thrust
WASHER, thrust
BEARING, thrust
SCREW, mach, hex washer hd
O-RING
COVER, front, painted
SHIELD, motor, painted includes 12
BEARING, thrust
LABEL, Identification, transparent
FLUID, TSL (not shown)
CARD, medical alert (not shown)
241920
249194
17C487
17C488
DEFLECTOR, threaded
GEAR, reducer
PUMP, displacement, PC
North America
Asia/ANZ/Japan/TW/Korea
17C489 Europe
24W817 HOUSING, drive, PC, includes 10, 47
24W640 ROD, connecting, PC
24X020 KIT, repair, crankshaft, includes 25
24W830 KIT, hose, cpld, PC, includes 132
See page
117493
See page
See page
HOSE, cpld, 1/4 in. x 50 ft
(not shown)
SCREW, mach, hex washer hd
LABEL, front, upper/lower
LABEL, side
287805
MOTOR, includes 1, 8, 9,
10, 125, 126
490/495/395EU
Qty.
1
2
1
1
9
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
13
1
1
1
Ref. Part Description
Qty.
66
67
68
69
55
57
59
60
61
62
63
64
65
246381
276897
19Y413
246386
See page
276888
See page
HOSE, drain, stand, includes 39, 62
STRAINER, 7/8-14 unf
KIT, frame, standmount,
Includes 67
KIT, hose suction, includes 14, 57, 62
GUN, spray (not shown)
CLIP, drain line
LABEL, warning
1
1
16G596 LABEL, warning (Europe) 1
See page LABEL, warning 1
116139
15G857
15G838
287072
70
91
17C483
115099
95 15Y118
125 287898
126 115477
132 16H137
139 127914
149
17P924
17P925
190 17C231
GRIP, handle
CAP, leg
CUP, suction/drain
HANDLE, sprayer, includes 47, 66
COVER, pump rod
WASHER, garden hose
LABEL, made in the USA
KIT, fan, includes 126
SCREW, mach, torx
O-RING, FX-90
SCREW, mach, slot, hex
LABEL, home center
490, 495
395EU
FITTING, pump, 1/4 NPT
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
4
1
206994 FLUID, TSL, 8 oz. (not shown)
Replacement safety labels, tags, and cards are available at no cost.
1
3A6491F 39
490/495/595 Lo-Boy Sprayers
490/495/595 Lo-Boy Sprayers
Ref.
1
2
3
4
Torque
140-160 in-lb (15.8 - 18.1 N•m)
23-27 in-lb (2.6 - 3.0 N•m)
Hammer Tight
20-30 ft-lb (33.9 - 40.7 N•m)
2
1
4
3
1
2
1
40 3A6491F
490/495/595 Lo-Boy Sprayers
490/495/595 Lo-Boy Sprayers Parts List
Ref. Part Description
1
8
9
10
12
14
22
23
25
28
34
39
40
41
42
43
44
45
46
47
52
53
54
107434
116073
116074
116079
117501
117559
17C541
287900
180131
See page
See page
See page
BEARING, thrust
WASHER, thrust
WASHER, thrust
BEARING, thrust
SCREW, mach, hex washer hd
O-RING
COVER, front, painted
SHIELD, motor, painted includes 12
BEARING, thrust
LABEL, identification, transparent
CARD, medical alert (not shown)
DEFLECTOR, threaded
241920
249194
17C487
17C488
GEAR, reducer
PUMP, displacement, PC
North America
Asia/ANZ/Japan/TW/Korea
24W817 HOUSING, drive, PC, includes 10, 47
24W640 ROD, connecting, PC
KIT, repair, crankshaft,
24X020
24X021 includes 25
Models 490/495
Model 595
24W830 KIT, hose, cpld, PC,
See page
117493
includes 132
HOSE, cpld, 1/4 in. x 50 ft
(not shown)
SCREW, mach, hex washer hd
LABEL, front, upper/lower
LABEL, side
287805
MOTOR, includes 1, 8, 9,
10, 125, 126
Models 490/495
Qty.
1
2
1
1
10
1
2
1
1
1
2
1
1
1
1
1
1
1
1
12
1
1
1
Ref. Part Description
Qty.
55
57
59
60
287807
246381
276897
246250
246386
61
62
63
64
65 See page
67
68
69
See page
276888
See page
16G596
109032
15B870
287488
CLIP, drain line
LABEL, warning
LABEL, warning (Europe)
LABEL, warning
1
1
1
70
91
17C483
115099
95 15Y118
117 15G447
125 287898
126 115477
132 16H137
133 195766
134 15B999
135 104811
149 17P924
190 17C231
Model 595
HOSE, drain, stand, includes 39, 62
STRAINER, 7/8-14 unf
FRAME, cart, lo
KIT, hose suction, includes 14, 57, 62
GUN, spray (not shown)
SCREW, mach hd., pnh
CUP, suction/drain
HANDLE, assembly, lo cart
COVER, pump, rod
WASHER, garden hose
LABEL, made in the USA
PLUG, shield painted
KIT, fan, includes 126
SCREW, mach hd., torx
O-RING, FX-90
WHEEL, semi pneumatic
CLIP, retaining
CAP, hub
LABEL, home center
FITTING, pump, 1/4 NPT
1
1
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
2
2
206994 FLUID, TSL, 8 oz. (not shown)
Replacement safety labels, tags, and cards are available at no cost.
1
3A6491F 41
650 Lo-Boy Sprayer
650 Lo-Boy Sprayer
Ref.
1
2
3
4
Torque
140-160 in-lb (15.8 - 18.1 N•m)
30-35 in-lb (3.4 - 4.0 N•m)
Hammer Tight
20-30 ft-lb (33.9 - 40.7 N•m)
2
4
3
1
1
42 3A6491F
650 Lo-Boy Sprayers Parts List
650 Lo-Boy Sprayer
Ref. Part Description
13
19
22
23
1
8
9
10
11
12
25
34
39
40
41
42
43
44
45
47
52
53
54
55
57
107434
116073
116074
116079
116038
117501
156306
15C871
17C541
287900
180131
See page
241920
249194
19Y298
See page
See page
BEARING, thrust
WASHER, thrust
WASHER, thrust
BEARING, thrust
WASHER, wave spring
SCREW, mach, hex washer hd
WASHER, flat
CAP, leg
COVER, front, painted
SHIELD, motor, painted includes 12
BEARING, thrust
CARD, medical alert (not shown)
DEFLECTOR, threaded
GEAR, reducer
PUMP, displacement, PC
24W817 HOUSING, drive, PC, includes 10, 47
24W640 ROD, connecting, PC
300001 KIT, repair, crankshaft, includes 1, 9, 25
24W830 HOSE, coupled, 1/4 in., includes 132
117493 SCREW, mach, hex washer hd
LABEL, front
LABEL, side
287807
248217
112604
MOTOR, includes 1, 8, 9,
10, 125, 126
HOSE, drain, stand, includes 39
STRAINER
Qty.
1
2
1
1
2
8
1
1
1
1
1
1
2
2
1
1
1
1
1
12
1
1
1
1
1
Ref. Part Description
Qty.
59
60
61
62
63
64
65
67
68
69
24Y424
248216
See page
15D000
See page
109032
276975
24A249
FRAME, cart, lo
KIT, hose suction
GUN, spray (not shown)
CLIP, drain line
LABEL, warning
16G596 LABEL, warning (Europe) 1
See page LABEL, warning 1
1
1
70
78
91
95
17C483
15F952
115099
15Y118
117 15G447
125 287898
126 115477
132 16H137
133 119420
134 15E891
139 127914
160 17P924
SCREW, mach
CUP, drain
HANDLE, assembly, lo cart
COVER, pump, rod
BRACKET, drain cup
WASHER, garden hose
LABEL, made in USA
PLUG, shield painted
KIT, fan, includes 126
SCREW, mach, torx
O-RING, FX-90
WHEEL, semi-pneumatic
CLIP, retaining
SCREW, mach, slot, hex
LABEL, home center
1
1
1
4
1
1
1
1
1
1
1
1
1
1
3
1
2
2
206994 FLUID, TSL, 8 oz. (not shown)
Replacement safety labels, tags, and cards are available at no cost.
1
3A6491F 43
490/495/595/395EU Hi-Boy Sprayers
490/495/595/395EU Hi-Boy Sprayers
Ref.
Torque
140-160 in-lb (15.8 - 18.1 N•m)
1
30-35 in-lb (3.4 - 4.0 N•m)
2
23-27 in-lb (2.6 - 3.0 N•m)
3
Hammer tight
4
25-30 ft-lb (33.9 - 40.7 N•m)
5
3
5
2
4
1
44 3A6491F
490/495/595/395EU Hi-Boy Sprayers
490/495/595/395EU Hi-Boy Sprayers Parts List
Ref.
Part Description
1
8
9
10
12
14
22
23
25
28
40
41
44
107434
116073
116074
116079
117501
103413
17C541
287900
180131
33 238049
34
39 241920
See page
249194
17C487
17C488
17C489
See page
See page
BEARING, thrust
WASHER, thrust
WASHER, thrust
BEARING, thrust
SCREW, mach, hex washer hd
PACKING, O-ring
COVER, front, painted
SHIELD, motor, painted includes 12
BEARING, thrust
LABEL, identification, transparent
FLUID, TSL (not shown)
CARD, medical alert (not shown)
DEFLECTOR, threaded
GEAR, reducer
PUMP, displacement, PC
North America
Asia/ANZ/Japan/TW/Korea
Europe
42 24W817 HOUSING, drive, PC, includes 10, 47
43 24W640 ROD, connecting, PC
KIT, repair, crankshaft, includes 25
24X020
24X021
45 24W830 KIT, hose, cpld, PC, includes 132
46 See page
47 117493
52
HOSE, cpld, 1/4 in. x 50 ft
(not shown)
SCREW, mach, hex washer hd
LABEL, front, upper/lower
53 LABEL, side
54
55
57
59
60
287805
287807
287952
276897
17C485
17C992
Models 395EU/490/495
Model 595
MOTOR, includes 1, 8, 9,
10, 125, 126
490/495/395EU
595
HOSE, drain, includes 39
STRAINER, 7/8-14 UNF
FRAME, cart, hi
KIT, stinger tube, includes
14, 57, 84, 91, 96
Qty.
1
2
1
1
8
1
1
1
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref.
Part Description
61 See page
62 276888
63
64
65
See page
16G596
See page
67 109032
69 287489
GUN, spray (not shown)
CLIP, drain line
LABEL, warning
LABEL, warning (Europe)
LABEL, warning
70 17C483
84 15B652
91 115099
95 15Y118
96 15E813
107 111040
114 15D281
115 15C982
116 114531
117 15G447
122 118852
123 287253
125 287898
126 115477
132 16H137
133 106062
134 15B999
135 104811
136 17C990
139 127914
149
17P924
17P925
SCREW, mach, pan hd
HANDLE, assembly, hi cart
COVER, pump rod
WASHER, suction
WASHER, garden hose
LABEL, made in the USA
NUT, jam
NUT, lock, insert, nylock,
5/16
HANGER, stand (on select models)
CAM, cart (on select models)
SCREW, mch, hex (on select models)
PLUG, shield, painted
SCREW, thrd. forming (on select models, not shown)
KIT, tool box, includes 122
(on select models, not shown)
KIT, fan, includes 126
SCREW, mach, torx
O-RING, FX-90
WHEEL. semi pneumatic
CLIP, retaining
CAP, hub
HANGER, pail, threaded
SCREW, mach, slot, hex
LABEL, home center
490/495/595
395EU
Qty.
1
1
2
4
1
1
1
1
1
4
1
1
3
1
1
1
1
1
2
1
3
2
2
1
1
2
1
1
206994 FLUID, TSL, 8 oz. (not shown) 1
Replacement safety labels, tags, and cards are available at no cost.
3A6491F 45
650 Hi-Boy Sprayer
650 Hi-Boy Sprayer
Ref.
1
2
Torque
140-160 in-lb (15.8 - 18.1 N•m)
30-35 in-lb (3.4 - 4.0 N•m)
3
4
5
23-27 in-lb (2.6 - 3.0 N•m)
Hammer tight
25-30 ft-lb (33.9 - 40.7 N•m)
3
5
2
4
1
46 3A6491F
650 Hi-Boy Sprayer
650 Hi-Boy Sprayers Parts List
Ref.
Part Description
1
8
9
10
12
14
22
23
25
28
33 238049
34
39
107434
116073
116074
116079
117501
118494
17C541
287900
180131
See page
241920
40 249194
41 19Y298
DEFLECTOR, threaded
GEAR, reducer
PUMP, displacement, PC
42 24W817 HOUSING, drive, PC, includes 10, 47
43 24W640 ROD, connecting, PC
44 300001 KIT, repair, crankshaft, includes 1, 9, 25
45 24W830 KIT, hose, cpld, PC, includes 132
46 See page
47 117493
52
53
54 287807
55
57
See page
See page
287952
112604
BEARING, thrust
WASHER, thrust
WASHER, thrust
BEARING, thrust
SCREW, mach, hex washer hd
PACKING, o-ring
COVER, front, painted
SHIELD, motor, painted includes 12
BEARING, thrust
LABEL, identification, transparent
FLUID, TSL (not shown)
CARD, medical alert (not shown)
HOSE, cpld, 1/4 in. x 50 ft
(not shown)
SCREW, mach, hex washer hd
LABEL, front, upper/lower
LABEL, side
MOTOR, includes 1, 8, 9,
10, 125, 126
HOSE, drain, includes 39
STRAINER
Qty.
1
2
1
1
8
1
1
12
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref.
Part Description
59 17C485
60 19Y309
70 17C483
95 15Y118
114 15D281
115 15C982
116 114531
117 15G447
125 287898
126 115477
132 16H137
133 106062
134 15B999
135 104811
136 17C990
137 111040
139 127914
160 17P924
FRAME, cart, hi
KIT, stinger tube, includes
14
GUN, spray (not shown) 61 See page
62 15D000
63
64
65
See page
16G596
See page
67 109032
69 287489
CLIP, drain line
LABEL, warning
LABEL, warning (Europe)
LABEL, warning
SCREW, pan hd
HANDLE, assembly, hi-cart
COVER, pump rod
LABEL, made in the USA
HANGER, stand
CAM, cart
SCREW, mch, hex
PLUG, shield, painted
KIT, fan, includes 126
SCREW, mach, torx
O-RING, FX-90
WHEEL, semi pneumatic
CLIP, retaining
CAP, hub
HANGER PAIL, threaded
NUT, lock. insert, nylock,
5/16
SCREW, mach, slot, hex
LABEL, home center
Qty.
1
1
1
1
1
1
1
4
1
3
1
2
2
1
2
1
2
1
1
4
1
1
2
1
1
206994 FLUID, TSL, 8 oz. (not shown) 1
Replacement safety labels, tags, and cards are available at no cost.
3A6491F 47
Accessories and Labels
Accessories and Labels
Ref. 34
Card,
Medical
Alert
Ref. 46
Hose, 1/4 in. x 50 ft
Ref. 52
Label,
Front,
Upper/
Lower
Sprayer
Model
826243
826244
826245
826246
826247
826248
826249
826250
826258
826259
19Y128
19Y129
19Y359
19Y361
19Y360
19Y362
19Y424
17E852
17E853
17E854
17E855
17E856
17E857
17E858
17E859
17E864
17E865
17E871
17E872
17E873
17E874
17E875
17E870
17E876
17E877
17E878
17E887
17E889
17E891
17E892
17E896
17E897
26C970
26C974
26C77
26C76
222385 #
222385 #
222385 #
222385 #
222385 #
222385 #
Ref. 53
Label,
Side
Ref. 61
Gun,
Spray
240794 17E967/17E969 17E970 17Y043
240794 17E967/17E949 17E971 17Y043
240794 17E967/17E952 17E972 17Y043
Ref. 63
Label,
Warning n/a n/a
Ref. 65
Label,
Warning
826079 17E947/17E945 17E948 826252 15H085 # 195793 &
826079 17E947/17E949 17E951 826252 15H085 # 195793 &
826079 17E947/17E952 17E954 826252 15H085 # 195793 &
826079 17E947/19Y232 19Y231 826252 15H085 # 195793 &
240794 17E944/19Y232 19Y233 17Y042 15H085 # 195793 &
240794 17E944/19Y232 19Y233 17Y043 n/a n/a
222385 # 240794 17E944/19Y232 19Y233 17Y043 n/a n/a
17A134 240794 17E944/19Y232 19Y233 17Y044 15H087 195792 @
222385 #
222385 #
222385 #
222385 #
222385 #
222385 #
240794 17E944/17E945 17E946 17Y042 15H085 # 195793 &
240794 17E944/17E949 17E950 17Y042 15H085 # 195793 &
240794 17E944/17E952 17E953 17Y042 15H085 # 195793 & n/a n/a
17A134 240794 17E944/17E945 17E946 17Y044 15H087 195792 @
17A134 240794 17E944/17E949 17E950 17Y044 15H087 195792 @
17A134 240794 17E944/17E952 17E953 17Y044 15H087 195792 @
17A134
26A997
17A134
26A997
17A134
26A997
240794 17E944/19Y232 17E946 17Y044 15H087
240794 17E944/17E949 17E950 17Y044 15H087
240794 17E944/17E952 17E953 17Y044 15H087
195792 @
26A793
195792 @
26A793
195792 @
26A793
48 3A6491F
Accessories and Labels
Sprayer
Model
Ref. 34
Card,
Medical
Alert
Ref. 46
Hose, 1/4 in. x 50 ft
Ref. 52
Label,
Front,
Upper/
Lower
Ref. 53
Label,
Side
Ref. 61
Gun,
Spray
Ref. 63
Label,
Warning
Ref. 65
Label,
Warning
26C979
17Y424
26C971
26C975
26C978
26C980
17A134
26A997
26A998*
26A998*
26A998*
26A998*
240794 17E944/19Y232 19Y233 17Y044 15H087
240794
240794
240794
240794
288526 – Kit, accessory, hopper
17E944/19Y232
17E944/17E949
17E944/17E592
17E944/19Y232
17E946
17E950
17E953
19Y233
17Y044
17Y044
17Y044
17Y044
15H086*
15H086*
15H086*
15H086*
195792 @
26A793
195792@
195792@
195792@
195792@
# – English, Spanish, French
– English, Chinese, Korean
@ – Asia Pacific
– Europe
& – North America
– English, Indonesian, Hindi
* – English. Chinese, Japanese
Replacement safety labels, tags, and cards are available at no cost.
3A6491F 49
Control Box
Control Box
Ref.
1
2
3
4
Torque
140-160 in-lb (15.8 - 18.1 N•m)
20-25 in-lb (2.3 - 2.8 N•m)
37-43 ft-lb (50.2 - 58.3 N•m)
130-150 in-lb (14.7 - 16.9 N•m)
3
1
4
1
2
50 3A6491F
Control Box
Control Box Parts List
Ref. Part Description
4
5
2
3
6
117828 PACKING, o-ring
111457 PACKING, o-ring
111600 PIN, grooved
277364 GASKET, seat, valve
7 123850 SCREW, slot, hex, wash hd
11 116167 KNOB, potentiometer
12
120405 SCREW, mach, Phillips, pan hd
15
SCREW, mach, hex washer hd
117501 1/2”, 120V models,
US/Japan
17Z216 1-1/2”, 110V UK and 230V
(650 Models)
MANIFOLD, fluid
15G455 One output port models
16
15T811 Two output port models
FILTER, fluid
246425 30 mesh
246384 60 mesh, original
246382 100 mesh
246383 200 mesh
17 287902 KIT, repair, filter cap includes 18
18 15B071 INSERT, filter
19 15G562 BUSHING, control box
20 15B120 GROMMET, transducer
24 162453 NIPPLE, (1/4 npsm x 1/4 npt)
26 15E022 SEAT, valve
27 187625 HANDLE, valve, drain
30 BOARD, filter
287911 120V, GFI, US/Japan
287912 110V, UK
287913 230V
35 239914 VALVE, drain includes 5, 26
36 224807 BASE, valve
37 17D888 POTENTIOMETER, adj, pressure with nut
38 243222 TRANSDUCER, prs control, includes 3
47 117493 SCREW, mach, hex washer hd
48 ‡ BOX, control board with battery* includes 6, 7, 11,
19, 30, 37, 49, 50, 58, 106,
127, 128, 129, 140, 141, 142
17Z260 120V, 490/495 models,
US/Japan includes 19
17Z261 120V, 595 models,
US/Japan includes 19
17Z262 230V, 490/495/595 models
17Z263 110V, UK, 490/495/595 models
19Y365 120V, 650 Model
Qty.
1
1
1
1
5
1
1
1
1
4
1
1
1
4
1
2
1
1
1
1
1
1
1
1
3A6491F
Ref. Part Description
49 17P731 LABEL, pressure, adjustment, w/FastFlush
50
19Y382 230V, 650 models
19Y383 110V, 650 models
56
COVER, control
17Y568 BlueLink
CORD, power
253367 US, 490/495 models
253371 US, 595/650 models
253378 Japan
253373 Multicord, Asia/ANZ
253369 CEE 7/7
253370 Multicord, Europe
58 195428 BOOT, toggle
90 195551 RETAINER, plug, adapter
Multicord models
91
CEE 7/7 models
CORD SET, adapter
253368 UK
242001 Europe
17N232 India
92 244285 ADAPTER, Japan
106
242005 Australia
287121 Italy, Denmark, Switzerland
LABEL, BlueLink
17E921 490/495/595 Models
108 115523 GAUGE, pressure, fluid (on select models)
127 120165 SCREW, mach, Phillips, pan hd
128 120406 SCREW, mach, hex washer hd
129 158674 O-RING, packing
130 17Z189 SPACER, box, control,
110V UK and 230V
(490/495/595 models only)
140 ‡ BOARD, control, BlueLink
(490/495/595 models only)
141 115522 SCREW, mach, pan hd
142 17Y405 LENS, BlueLink
(Models 490/495/595 only)
143 24W892 DISPLAY, smart control
(650 models)
KIT, ProGuard+, 230V models only
(not shown)
24W090 CEE 7/7
24W755 Multicord, IEC-320
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
* - Use battery CR2032
‡ - Control boards (48 & 140) are a matched pair, if separated some BlueLink features will not function.
51
Battery Replacement
Battery Replacement
(BlueLink Units Only)
52 3A6491F
Wiring Diagrams
110/120V
Models 395EU, 490, 495, 595
Wiring Diagrams
3A6491F 53
Wiring Diagrams
230V
Models 490, 495, 595
NOTICE
Heat from inductor coil of filter board may destroy wire insulation that comes in contact with it. Exposed wires could cause shorts and component damage. Bundle and tie loose wires so none lay in contact with inductor coil on the filter board.
54 3A6491F
120V/110V
Model 650
Wiring Diagrams
3A6491F 55
Wiring Diagrams
230V
Model 650
NOTICE
Heat from inductor coil of filter board may destroy wire insulation that comes in contact with it. Exposed wires could cause shorts and component damage. Bundle and tie loose wires so none lay in contact with inductor coil on the filter board.
56 3A6491F
Notes
Notes
3A6491F 57
Technical Specifications
Technical Specifications
490/495/595/650/395EU
US
Sprayer
Maximum fluid working pressure
Maximum Delivery
395EU/490
495
595
650
Maximum Tip Size
395EU/490
495
595
650
3300 psi
0.54 gpm
0.60 gpm
0.70 gpm
0.80 gpm
0.023
0.025
0.027
0.029
Fluid Outlet npsm
Cycles
395EU/490/495
595
650
Generator Minimum
395EU/490
495
595/650
Power Requirements
395EU/490 1Ø, 50/60 Hz
495 1Ø, 50/60 Hz
595/650 1Ø, 50/60 Hz
Dimensions
Height
Stand
Lo-Boy (490/495/395EU/595)
Lo-Boy (650)
Hi-Boy
Length
Stand
Lo-Boy (490/495/395EU/595)
Lo-Boy (650)
Hi-Boy
Single Gun
Two Guns
0.019
1/4 in.
720 per gallon
620 per gallon
570 per gallon
3500 W
3750 W
4000 W
110–120V, 12 A / 220–240V, 7 A
110–120V, 15 A / 220–240V, 9 A
110–120V, 15 A / 220–240V, 9 A
0.023
0.025
0.027
0.029
0.019
1/4 in.
190 per liter
164 per liter
150 per liter
18.5 in.
22.5 in.
27.5 in.
28.25 in. (Handle down)
38.25 in. (Handle up)
16 in.
26.5 in.
37 in.
23.25 in.
Metric
228 bar, 22.8 MPa
2.0 lpm
2.3 lpm
2.6 lpm
3.0 lpm
47.0 cm
57.2 cm
70 cm
71.8 cm (Handle down)
97.2 cm (Handle up)
40.6 cm
67.3 cm
94 cm
59.1 cm
58 3A6491F
Technical Specifications
490/495/595/650/395EU
US
Width
Stand
Lo-Boy (490/495/395EU/595)
Lo-Boy (650)
Hi-Boy
Weight
Stand
395EU
490 / 495
Lo-Boy
395EU
490 / 495
595
650
Hi-Boy
395EU
490 / 495
595
14 in.
20 in.
22.5 in.
20.5 in.
45.1 lb.
34 lb.
63 lb.
59.1 lb.
70 lb.
77 lb.
66 lb.
66.1 lb.
73 lb.
650 75 lb.
Noise** (dBa) @ 70 psi (0.48 MPa, 4.8 bar)
Sound pressure
Metric
35.6 cm
50.6 cm
57 cm
52.1 cm
20.5 kg
15 kg
29 kg
26.8 kg
31.8 kg
34.9 kg
30 kg
30 kg
33 kg
34 kg
Sound power
Materials of Construction
90 dBa
100 dBa
Wetted materials on all models zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, acetal, leather, UHMWPE, aluminum, tungsten carbide, polyethylene, fluoroelastomer, urethane
Notes
* Startup pressures and displacement per cycle may vary based on suction condition, discharge head, air pressure, and fluid type.
** Sound pressure measured 3 feet (1 meter) from equipment.
Sound power measured per ISO-3744.
All trademarks or registered trademarks are the property of their respective owners.
3A6491F 59
Compliance
Compliance
Radio Frequency Approvals
Transmitter Frequency (all models): 2.4GHz
Transmitter Power (all models): +8dBm
NOTE: FCC/IC Notice (all models)
Contains FCC ID: QOQBGM13P
Contains IC: 5123A-BGM13P
The enclosed device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:(1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
This equipment is not granted protection against harmful interference and cannot cause interference on systems properly authorized.
This equipment has the board BGM13P22A with homologation code ANATEL
01330-19-03402.
R-R-CE8-AR0573A
R-C-BGT-BGM13P22
CALIFORNIA PROPOSITION 65
WARNING: This product can expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
60 3A6491F
Graco Standard Warranty
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.
Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE .
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED
BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
3A6491F 61
Graco Information
Graco Information
For the latest information about Graco products, visit www.graco.com
.
For patent information, see www.graco.com/patents .
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
62 3A6491F
Graco Information
3A6491F 63
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions.
This manual contains English. MM 3A6491
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision F, February 2020
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