Alfa Laval SolidC Series Instruction Manual
Add to my manuals
34 Pages
Alfa Laval SolidC Series is a centrifugal pump designed for handling solids-containing liquids in various industries. With its robust construction and efficient operation, it offers reliable performance in challenging applications. The pump's unique design minimizes clogging and ensures gentle product handling, making it suitable for delicate solids. It also features easy maintenance and cleaning, reducing downtime and ensuring hygienic operation.
advertisement
Instruction Manual
SolidC Pump
IM70821-GB1 2003-06
2
Declaration of Conformity
The designating company
Alfa Laval
Company Name
Albuen 31, DK-6000 Kolding, Denmark
Address
+45 79 32 22 00
Phone No.
hereby declare that
Centrifugal Pump
Denomination is in conformity with the following directives with amendments:
- Low Voltage Directive 73/23/EEC
- EMC Directive 89/336/EEC
- Machinery Directive 89/392/EEC
SolidC
Type
Designation
Vice President, R & D
Title
Alfa Laval
Company
Bjarne Søndergaard
Name
Signature
Year
3
4
The information contained herein is correct at the time of issue but may be subject to change without prior notice.
1. Safety .................................................................................................... 6
1.1 Important Information ....................................................................... 6
1.2 Warning Signs .................................................................................. 6
1.3 Safety Precautions ........................................................................... 7
2. Installation ............................................................................................ 8
2.1 Unpacking/Delivery .......................................................................... 8
2.2 Installation ........................................................................................ 9
2.3 Pre-use Check ............................................................................... 10
3. Operation ............................................................................................. 11
3.1 Operation/Control .......................................................................... 11
3.2 Fault Finding .................................................................................. 12
3.3 Recommended Cleaning ............................................................... 13
4. Maintenance ....................................................................................... 14
4.1 General Maintenance ..................................................................... 14
4.2 Dismantling of Pump/Shaft Seals ................................................... 16
4.3 Assembly of Pump/Single Shaft Seal ............................................. 18
4.4 Assembly of Pump/Flushed Shaft Seal .......................................... 20
4.5 Adjustment of Shaft ........................................................................ 22
5. Technical data ..................................................................................... 23
5.1 Technical Data................................................................................ 23
6. Parts List and Service Kits ............................................................... 25
6.1 Drawing .......................................................................................... 25
6.2 SolidC-1 Pump .............................................................................. 26
6.3 SolidC-2 Pump .............................................................................. 28
6.4 SolidC-3 Pump .............................................................................. 30
6.5 SolidC-4 Pump .............................................................................. 32
5
1.1 Important Information
1.2 Warning Signs
Unsafe practices and other important information are emphasized in this manual.
Warnings are emphasized by means of special signs.
Always read the manual before using the pump!
WARNING!
Indicates that special procedures must be followed to avoid severe personal injury.
CAUTION!
Indicates that special procedures must be followed to avoid damage to the pump.
NOTE!
Indicates important information to simplify or clarify practices.
General warning.
Dangerous electrical voltage.
Caustic agents.
1. Safety
6
1. Safety 1.3 Safety Precautions
All warnings in the manual are summarized on this page.
Pay special attention to the instructions below so that severe personal injury and/or damage to the pump are avoided.
Installation:
Always read the technical data thoroughly. (See chapter 5).
Always use a lifting crane when handling the pump.
Never start in the wrong direction of rotation with liquid in the pump.
Always have the pump electrically connected by authorized personnel. (See the motor instructions).
Operation:
Always read the technical data thoroughly. (See chapter 5).
Never touch the pump or the pipelines when pumping hot liquids or when sterilizing.
Never run the pump with both the suction side and the pressure side blocked.
Maintenance:
Always read the technical data thoroughly. (See chapter 5).
Never service the pump when it is hot.
Never service the pump with pump and pipelines under pressure.
Motors with grease nipples:
Remember lubrication according to information plate/label on the motor.
Always disconnect the power supply when servicing the pump.
7
2.1 Unpacking/Delivery
The instruction manual is part of the delivery. Study the instructions carefully.
The standard delivery does not include the test certificate. This can be supplied on request.
The large pump sizes are very heavy.
Alfa Laval therefore recommends the use of a lifting crane when handling the pump.
Step 1
Always use a lifting crane when handling the pump (see technical data).
Check the delivery for:
1. Complete pump.
2. Delivery note.
3. Motor instructions.
4. Test certificate, IF ORDERED!I
CAUTION!
Alfa Laval cannot be held responsible for incorrect unpacking.
2. Installation
Step 2
Remove possible packing materials from the inlet and the outlet, and remove the plastic film wrapped around the pump.
Avoid damaging the inlet and the outlet.
Avoid damaging the connections for flushing liquid, if supplied.
NOTE!
US pumps have no shroud
Step 3
Inspect the pump for visible transport damages.
NOTE!
US pumps have no shroud
Step 4
Always remove the shroud, if fitted, before lifting the pump.
8
2. Installation 2.2 Installation
Study the instructions carefully and pay special attention to the warnings! Always check the pump before operation.
- See pre-use check in section 2.3
The large pump sizes are very heavy.
Alfa Laval therefore recommends the use of a lifting crane when handling the pump.
Step 1
CAUTION!
Alfa Laval cannot be held responsible for incorrect installation.
Step 2
Ensure that there is sufficient clearance around the pump
(min. 0.5 m) (1.64 ft).
NOTE!
US pumps have no shroud
Step 3
Check that the flow direction is correct.
Step 4
1. Ensure that the pipelines are routed correctly.
2. Ensure that the connections are tight.
Step 5
Avoid stressing the pump.
Pay special attention to:
- Vibrations
- Thermal expansion of the tubes
- Excessive welding
- Overloading
Outlet
Inlet
Correct!
Remember
Seal rings!
Correct!
Few bends
Avoid bending pipelines
9
2.3 Pre-use Check
Study the instructions carefully and pay special attention to the warnings!
Solid C is with impeller screw as standard.
Check the direction of rotation of the impeller before operation.
- See the indication label on the pump.
Step 1 See indication label!
Never start in the wrong direction of rotation with liquid in the pump.
1. Start and stop the motor momentarily.
2. Ensure that the direction of rotation of the motor fan is clockwise as viewed from the rear end of the motor.
2. Installation
Correct
Rear view of motor
10
3. Operation
Study the instructions carefully and pay special attention to the warnings!
The pump is fitted with a warning label indicating correct throttling.
Step 1
Always read the technical data thoroughly (see chapter 5).
CAUTION!
Alfa Laval cannot be held responsible for incorrect operation/control.
Step 2
Never touch the pump or the pipelines when pumping hot liquids or when sterilizing.
Step 3
Never run the pump with both the suction side and the pressure side blocked.
3.1 Operation/Control
Burning danger!
Explosion danger!
Step 4
CAUTION!
-
-
The shaft seal must
Never
Step 5
throttle the inlet side.
Flushed shaft seal: not run dry.
1. Connect the inlet of the flushing liquid correctly.
2. Regulate the water supply correctly.
Step 6
Control:
Reduce the capacity and the power consumption by means of:
Throttling the pressure side of the pump.
Reducing the impeller diameter.
Reducing the speed of the motor.
See the warning label!
Do not run dry!
Correct!
Free outlet
R1/8"(BSP)
Wrong
Correct!
T max
P max
= 100 o C (212°F)
Inlet
= 1 bar (water)
(14.5 psi)
Throttling!
11
3.2 Fault Finding
Pay attention to possible faults.
Study the instructions carefully.
3. Operation
NOTE!
Study the maintenance instructions carefully before replacing worn parts. - See section 4.1
Problem
Overloaded motor
Cause/result
- Pumping of viscous liquids
- Pumping of liquids with high density
- Low outlet pressure (counter pressure)
- Lamination of precipitates from the liquid
Remedy
- Larger motor or smaller impeller
- Higher counter pressure (throttling)
- Frequent cleaning
Cavitation:
- Damage
- Pressure reduction (sometimes to zero)
- Increasing of the noise level
- Low inlet pressure
- High liquid temperature
- Increase the inlet pressure
- Reduce the liquid temperature
Leaking shaft seal
Leaking seals
- Dry run (See operation/control)
- Incorrect rubber grade
- Abrasive particles in the liquid
Incorrect rubber grade
- Reduce the pressure drop before the pump
- Reduce speed
Replace:
All wearing parts (See general maintenance)
If necessary:
- Change rubber grade
- Select stationary and rotating seal ring in Silicon Carbide/Silicon Carbide
Change rubber grade
12
3. Operation
The pump is designed for cleaning in place (CIP). CIP = Cleaning In Place.
Study the instructions carefully and pay special attention to the warnings!
NaOH = Caustic Soda.
HNO
3
= Nitric acid.
Step 1
3.3 Recommended Cleaning
Caustic danger!
Step 2 rubber gloves!
protective goggles!
Burning danger!
Step 3
Examples of cleaning agents:
Use clean water, free from chlorides.
1. 1% by weight NaOH at 70 o C (158°F).
1 kg (2.2 lb) + 100 l (26.4 gal) = Cleaning agent.
NaOH water
2.2 l (0.6 gal) + 100 l (26.4 gal) = Cleaning agent.
33%NaOH water
2. 0.5% by weight HNO
3
at 70 o C (158°F).
0.7 l (0.2 gal) + 100 l (26.4 gal) = Cleaning agent.
53% HNO
3 water
Step 4
NOTE!
The cleaning agents must be stored/disposed of in accordance with current rules/directives.
1. Avoid excessive concentration of the cleaning agent
⇒
Dose gradually!
2. Adjust the cleaning flow to the process
Sterilization of milk/viscous liquids
⇒
Increase the cleaning flow!
Always rinse!
Water Cleaning agent
13
4.1 General Maintenance
Maintain the pump carefully. Study the instructions carefully and pay special attention to the warnings!
Always keep spare shaft seals and rubber seals in stock.
See separate motor instructions.
Step 1
Always read the technical data thoroughly (see chapter 5).
Always disconnect the power supply when servicing the pump.
NOTE!
All scrap must be stored/disposed of in accordance with current rules/directives.
4. Maintenance
Step 2
Never service the pump when it is hot.
Burning danger!
Step 3
Never service the pump with pump and pipelines under pressure.
CAUTION!
Fit the electrical connections correctly if they have been removed from the motor during service (see pre-use check).
Pay special attention to warnings!
Step 4
Recommended spare parts:
Service kits (see chapter 6).
Order Service Kits from Service kits list (see chapter 6).
Ordering spare parts
Contact the Sales Department.
Atmospherie pressure required!
14
4. Maintenance 4.1 General Maintenance
Maintain the pump carefully. Study the instructions carefully.
Always keep spare shaft seals and rubber seals in stock.
See separate motor instructions.
Check the pump for smooth operation after service.
Preventive maintenance
Shaft seal Rubber seals
Replace after 12 months:
(one-shift) Complete shaft seal
Replace when replacing the shaft seal
Motor bearings
Maintenance after leakage
(leakage normally starts slowly)
Replace at the end of the day:
Complete shaft seal
Replace when replacing the shaft seal
Planned maintenance - Regular inspection for leakage and smooth operation
- Keep a record of the pump
- Use the statistics for planning of inspections
Replace when replacing the shaft seal
Replace after leakage:
Complete shaft seal
Yearly inspection is recommended
- Replace complete bearing if worn
- Ensure that the bearing is axially locked (See motor instructions)
Lubrication Before fitting
Lubricate the O-rings with silicone grease or silicone oil
Before fitting
Silicone grease or silicone oil
The bearings are permantly lubricated
Pre-use check
CAUTION!
Fit the electrical connections correctly if they have been removed from the motor during service.
(See pre-use check).
Pay special attention to warnings!
1. Start and stop the motor momentarily.
2. Ensure that the pump operates smoothly.
15
4.2 Dismantling of Pump/Shaft Seals
Study the instructions carefully. The items refer to the parts list and service kits section.
Handle scrap correctly.
: Relates to the shaft seal.
Step 1
1. Remove screws, spring washers, clamps (55) and pump casing (29).
4. Maintenance
Step 2
Flushed shaft seal:
Unscrew tubes (42) using a spanner.
Step 3
Remove safety guards (22). This is easily done by Lifting out the safety guards, for exampel with a screwdriver.
Step 4
1. Remove impeller screw (36).
2. Remove impeller (37). If necessary, loosen the impeller by tapping gently on the impeller vanes.
The shaft can be fixed with a screwdriver in the compression ring
3. Remove the O-ring (38) from the impeller.
Step 5
1. Pull off the O-ring (26) from back plate (25).
2. Unscrew nuts (20) and remove washers (21) and the back plate.
Step 6
1. Remove the stationary seal ring (11).
2. Remove the O-ring (12) from stationary seal ring (11).
Use the tool supplied
Left hand thread
16
4. Maintenance 4.2 Dismantling of Pump/Shaft Seals
Study the instructions carefully. The items refer to the parts list and service kits section.
Handle scrap correctly.
: Relates to the shaft seal.
Step 7
Flushed shaft seal:
1. Remove screws (41) and seal housing (40).
2. Pull out lip seal (43) from the seal housing.
Step 8
1. Remove the complete shaft seal from stub shaft (7).
2. Remove spring (13) and rotating seal ring (14) from the drive ring (10).
Alternative dismantling of single shaft seal - Front loading
1. Complete steps 1 through 4.
2. Remove stationary seal ring.
3. Remove o-ring (12) from stationary seal ring (11).
4. Remove complete shaft seal from stub shaft.
5. Remove spring (13) and rotating seal ring (14) from the drive ring (10).
Use the tool supplied
Left hand thread
17
4.3 Assembly of Pump/Single Shaft Seal
Study the instructions carefully. The items refer to the parts list and service kits section.
Handle scrap correctly.
: Relates to the shaft seal.
Step 1
1. Remove spring (13).
2. Lubricate O-ring (15) and fit it in rotating seal ring (14)
NOTE!
Make sure that O-ring (15) has max. clearance from the sealing surface.
Step 2
1. Refit spring (13) on rotating seal ring (14).
2. Fit the spring and the rotating seal ring on drive ring (10).
CAUTION!
Ensure that the driver on the drive ring enters the notch in the rotating seal ring.
Step 3
Fit the complete shaft seal on stub shaft (7).
NOTE!
Make sure that connex pin on the stub shaft enters the notch in drive ring (10).
Step 4
1. Fit O-ring (12) on stationary seal ring (11) and lubricate.
2. Screw the stationary seal ring into back plate (25).
CAUTION!
Only tighten by hand to avoid deforming the stationary seal ring.
Step 5
1. Clean the sealing surfaces with contact cleaner before fitting back plate (25).
2. Carefully guide the back plate onto adaptor (16).
3. Fit washers (21) and nuts (22).
Step 6
Lubricate O-ring (26) and slide it onto back plate (25).
4. Maintenance
18
4. Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section.
Handle scrap correctly.
: Relates to the shaft seal.
Step 7
1. Lubricate O-ring (38) and fit it in impeller (37).
2. Lubricate impeller hub with silicone grease or oil.
3. Screw the impeller onto stub shaft (7).
4. Fit impeller screw (39) and tighten.
Step 8
Fit safety guards (22).
4.3 Assembly of Pump/Single Shaft Seal
Step 9
1. Fit pump casing (29), clamps, spring washers and tighten screws (55).
Alternative assembly of single shaft - front loading
1. Fit rotating seal ring (14) and spring (13) on drive ring (10).
2. Fit complete shaft seal on stub shaft.
3. Fit O-ring (12) onto stationary seal ring (11).
4. Fit stationary seal ring.
5. Complete steps 4 through 1.
CAUTION!
Ensure that the driver on the drive ring enters the notch in the rotating seal ring.
19
4.4 Assembly of Pump/Flushed Shaft Seal
Study the instructions carefully.
The items refer to the parts list and service kits section.
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
Step 1
1. Fit O-ring (12) on stationary seal ring (11) and lubricate.
2. Screw the stationary seal ring into back plate (25).
CAUTION!
Only tighten by hand to avoid deforming the stationary seal ring.
Step 2
Flushed shaft seal:
1. Fit lip seal (43) in seal housing (40).
2. Lubricate O-ring (44) and slide onto the seal housing (40).
3. Fit the seal housing on back plate (25) and tighten screws (41).
Step 3
1. Remove spring (13).
2. Lubricate O-ring (15) and fit it in rotating seal ring (14)
NOTE!
Make sure that O-ring (15) has max. clearance from the sealing surface.
Step 4
1. Lubricate O-ring (45) and fit it in drive ring (10).
2. Fit spring (13) and rotating seal ring (14) on the drive ring.
CAUTION!
Make sure that the driver on the drive ring enters the notch in the rotating seal ring.
Step 5
Fit complete shaft seal on stub shaft (7) so that connex pin on the stub shaft enters the notch in drive ring (10).
Step 6
1. Carefully guide back plate (25) onto adaptor (16).
2. Fit washers (21) and tighten nuts (20).
Note : Make sure that holes in the seal housing are in a vertical position
20
4. Maintenance
Use the tool supplied
Left hand thread
Use ø63 mm tube!
4. Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section.
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
Step 7
Lubricate O-ring (26) and slide it onto back plate (25).
4.4 Assembly of Pump/Flushed Shaft Seal
Step 8
1. Lubricate O-ring (38) and fit it in impeller (37).
2. Lubricate the impeller hub with silicone grease or oil.
3. Screw impeller (37) onto stub shaft (7).
4. Fit impeller screw (39) and tighten.
Step 9
1. Screw tubes (42) into seal housing (40).
2. Tighten with a spanner.
Step 10
Fit safety guards.
Step 11
1. Fit pump casing (29), clamps, spring washers and tighten screws (55).
21
4.5 Adjustment of Shaft
Study the instructions carefully.
The items refer to the parts list and service kits section
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
Step 1
1. Loosen screws (61).
2. Pull off stub shaft (7).
Step 2
1. Push stub shaft (7) onto the motor shaft.
2. Check that the clearance between the end of the stub shaft and the motor flange is 10-20 mm (0.4 - 0.8”).
Step 3
1. Tighten screws (61) lightly and evenly.
2. Ensure that stub shaft (7) can be moved on the motor shaft.
Step 4
1. Fit back plate (25), washers (20) and nuts (21) and tighten.
Step 5
1. Fit impeller (37) on stub shaft (7).
2. Ensure that the clearance between the impeller and back plate
(25) is correct by using the tool supplied (1 mm (0.039”)).
Step 6
1. Tighten screws (61) evenly to 18 Nm (13.3 lbf-ft).
22
4. Maintenance
5. Technical data
It is important to observe the technical data during installation, operation and maintenance.
Inform the personnel about the technical data.
5.1 Technical Data
Data
Max. inlet pressure ................................................................. 400 kPa (4 bar) (58 psi)
Temperature range ................................................................. -10 o C to +120 o C (14°F to 248°F) (EPDM)
Materials
Product wetted steel parts .................................................... AISI 316L
Other steel parts .................................................................... AISI 304
Finish ..................................................................................... Semi-bright
Product wetted seals ............................................................. EPDM (standard)
Other O-rings ......................................................................... EPDM
Alternative seals ..................................................................... Nitrile (NBR), Fluorinated rubber (FPM) and FEP
Shaft seal
Seal types .............................................................................. External single or flushed
Max. water pressure (flushed seal) .......................................... Normally atmospheric (max. 1 bar) (14.5 psi)
Water consumption (flushed seal) ........................................... 0.25 - 0.5 l/min. (0.07 - 0.13 gpm)
Material, stationary seal ring (ROW) ........................................ Acid resistent steel with sealing surface of Silicon Carbide
Material, rotating seal ring ....................................................... Carbon (standard) or Silicon Carbide
Material, O-rings ..................................................................... EPDM (standard)
Alternative material, O-rings .................................................... Nitrile (NBR), Fluorinated rubber (FPM) and FEP
Motor
Foot-flanged motor acc. to IEC metric standard
2 poles = 3000/3600 rpm. at 50/60 Hz
IP55 (drain hole with labyrinth plug), insulation class F
US: NEMA C-face Foot Mounted
2 Poles = 3600 rpm at 60 Hz
4 Poles = 1800 rpm at 60 Hz
Voltage and frequency (US)
Voltage and frequency (standard) (ROW)
3 phase, 60 Hz 230/460
3~, 50 Hz, 220-240V
∆
/380-420VY
3~, 60 Hz, 250-280V
∆
/440-480VY
3~, 50 Hz, 380-420V
∆
/660-690VY
3~, 60 Hz, 440-480V
∆
1.0, 1.5, 2, 3, 5 ,7.5, 10, 15, 20, 25, 30
≤
4 kW
≤
4.6 kW
≥
5.5 kW
≥
6.3 kW
Motor sizes (Hp), 60 Hz
Motor sizes (kW), 50 Hz
Motor sizes (kW), 60 Hz
Max. weight for SolidC pumps
1.1, 1.5, 2.2, 3.0, 4.0, 5.5, 7.5, 11.0, 15.0, 18.5, 22.0
1.3, 1.75, 2.5, 3.5, 4.6, 6.3, 8.6, 12.5, 17.0, 21.0, 25.0
SolidC-1 63 kg (140 lbs)
SolidC-2 140 kg (310 lbs)
SolidC-3 171 kg (375 lbs)
SolidC-4 170 kg (375 lbs)
For further information - see PD-sheet.
23
24
6. Parts List and Service Kits
The items refer to the parts lists in the following sections
6.1 Drawing
NOTE! US pumps have no shroud. US legs are shown on the exploded drawings, sections 6.2, 6.3, 6.4 and 6.5
For further information see parts list sections 6.2, 6.3, 6.4 and 6.5
Impeller screw Flushed shaft seal
For further information see parts list sections 6.2, 6.3, 6.4 and 6.5
Fitting of back plate
25
6.2 SolidC-1
The drawing and the parts list include all items.
6. Parts list and Service Kits
39
62
63
68
Legs
30
31
33
34
35
35a
4
4
4
4
4
4
4
4
2
4
Legs (US)
70
72
71
2
4
4
Parts List
Pos. Qty.
Denomination
55
60
61
64
29
36
37
38
65
66
67
21
22
25
26
17
18
19
20
1
2
2a
3
7
10
16
4
1
1
1
1
1
1
1
4
4
1
1
1
4
2
4
4
4
4
1
1
4
1
1
1
1
Motor
Shroud (not US)
Edge list for shroud (included in pos. 2) (not US)
Screw for shroud (not US)
Shaft
Drive ring
Adaptor
Screw for motorflange
Nut for motorflange
Washer for motorflange
Nut for backplate
Washer for backplate
Safety guard
Backplate
O-ring for casing
Pump casing
Impeller screw
Impeller
O-ring for impeller screw
Clamp set
Compression ring
Screw for compression ring
Motor flange
Screw for adaptor
Spring washer for adaptor
Retaining ring
Bracket
Legs
Nut for legs
Spring washer for legs
Screw for legs
Washer for legs
Nut (3 kw)
Nut for legs
Washer for legs
Washer for legs (3 kw)
Bracket
Legs
Allen screws
Pos. Qty. Denomination
Single shaft seal
11 1 Stationary seal ring, SiC
12 1 O-ring, EPDM
13 1 Spring
14 1 Rotating seal ring, Carbon
15 1 O-ring, EPDM
Flushed shaft seal
11 1 Stationary seal ring, SiC
12 1 O-ring, EPDM
13 1 Spring
14 1 Rotating seal ring, Carbon
15 1 O-ring, EPDM
44 1 O-ring for seal housing EPDM
45 1 O-ring for drive ring
43 1 Lip seal
Service kit for single shaft seal
Service kit, EPDM ..................... 9611-92-2454
Service kit, NBR ........................ 9611-92-2455
Service kit, FPM ........................ 9611-92-2456
Service kit, FEP ......................... 9611-92-2457
Service kit for flushed shaft seal
Service kit, EPDM ..................... 9611-92-2462
Service kit, NBR ........................ 9611-92-2463
Service kit, FPM ........................ 9611-92-2464
Service kit, FEP ......................... 9611-92-2465
Recomended Spare parts: Service kits
Conversion kit, single to flushed shaft seal
9611-92-2470
Accessories
1 Tool for seal
Parts for Flushed Shaft Seal
40 1 Seal housing
42
41
2
2
Tube
Screw for seal housing
26
6. Parts list and Service Kits
This page shows an exploded drawing of SolidC-1.
The drawing includes all items of the pump.
6.2 SolidC-1
US legs
27
6.3 SolidC-2
The drawing and the parts list include all items.
6. Parts list and Service Kits
Parts List
22
25
26
29
18
19
20
21
7
10
16
17
1
2
2a
3
60
61
64
65
66
36
37
38
55
2
1
1
1
4
4
4
4
1
1
1
4
1
1
1
4
1
4
1
4
4
1
1
1
1
Pos.
Qty.
Denomination
Legs
30
31
33
34
35
39
62
63
68
2
4
4
4
4
35a 4
4
4
4
4
Pos. Qty. Denomination
Motor
Shroud (not US)
Edge list for shroud (included in pos. 2) (not US)
Screw for shroud (not US)
Shaft
Drive ring
Adaptor
Screw for motorflange
Nut for motorflange
Washer for motorflange
Nut for backplate
Washer for backplate
Safety guard
Backplate
O-ring for casing
Pump casing
Impeller screw
Impeller
O-ring for impeller screw
Clamp upper
Compression ring
Screw for compression ring
Motor flange
Screw for adaptor
Spring washer for adaptor
Single shaft seal
11 1 Stationary seal ring, SiC
12 1 O-ring, EPDM
13 1 Spring
14 1 Rotating seal ring, Carbon
15 1 O-ring, EPDM
Flushed shaft seal
11 1 Stationary seal ring, SiC
12 1 O-ring, EPDM
13 1 Spring
14 1 Rotating seal ring, Carbon
15 1 O-ring, EPDM
44 1 O-ring for seal housing EPDM
45 1 O-ring for drive ring
43 1 Lip seal
Service kit for single shaft seal
Service kit, EPDM ................... 9611-92-2471
Service kit, NBR ...................... 9611-92-2472
Service kit, FPM ...................... 9611-92-2473
Service kit, FEP ....................... 9611-92-2474
Service kit for flushed shaft seal
Service kit, EPDM ................... 9611-92-2479
Service kit, NBR ...................... 9611-92-2480
Service kit, FPM ...................... 9611-92-2481
Service kit, FEP ....................... 9611-92-2482
Bracket
Legs
Nut for legs
Spring washer for legs
Screw for legs
Washer for legs
Nut (3 kw)
Nut for legs
Washer for legs
Washer for legs (3 kw)
Recomended Spare parts: Service kit
Conversion kit, single to flushed shaft seal
9611-92-2470
Legs (US)
70 2
72
71
4
4
Bracket
Legs
Allen screws
Accessories
1 Tool for seal
Parts for Flushed Shaft Seal
40
42
41
1
2
2
Seal housing
Tube
Screw for seal housing
28
6. Parts list and Service Kits
This page shows an exploded drawing of SolidC-2.
The drawing includes all items of the pump.
6.3 SolidC-2
US legs
29
6.4 SolidC-3
The drawing and the parts list include all items.
6. Parts list and Service Kits
Parts List
Pos.
Qty. Denomination
21
22
25
26
17
18
19
20
1
2
2a
3
7
10
16
55
60
61
64
29
36
37
38
65
66
4
2
1
1
4
4
4
4
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
4
4
Motor
Shroud
Edge list for shroud (included in pos. 2)
Screw for shroud
Shaft
Drive ring
Adaptor
Screw for motorflange
Nut for motorflange
Washer for motorflange
Nut for backplate
Washer for backplate
Safety guard
Backplate
O-ring for casing
Pump casing
Impeller screw
Impeller
O-ring for impeller screw
Clamp set
Compression ring
Screw for compression ring
Motor flange
Screw for adaptor
Spring washer for adaptor
Legs
30
31
33
2
4
4
34
35
4
4
35a 4
62 4
63 4
Legs (US)
70 2
72
71
4
4
Bracket
Legs
Nut for legs
Spring washer for legs
Screw for legs
Washer for legs
Nut for legs
Washer for legs
Bracket
Legs
Allen screws
Accessories
1 Tool for seal
Parts for Flushed Shaft Seal
40 1 Seal housing
42
41
2
2
Tube
Screw for seal housing
Pos. Qty. Denomination
Single shaft seal
11 1 Stationary seal ring, SiC
12 1 O-ring, EPDM
13 1 Spring
14 1 Rotating seal ring, Carbon
15 1 O-ring, EPDM
Flushed shaft seal
11 1 Stationary seal ring, SiC
12 1 O-ring, EPDM
13 1 Spring
14 1 Rotating seal ring, Carbon
15 1 O-ring, EPDM
44 1 O-ring for seal housing EPDM
45 1 O-ring for drive ring
43 1 Lip seal
Service kit for single shaft seal
Service kit, EPDM ....................... 9611-92-2487
Service kit, NBR ......................... 9611-92-2488
Service kit, FPM ......................... 9611-92-2489
Service kit, FEP .......................... 9611-92-2490
Service kit for flushed shaft seal
Service kit, EPDM ....................... 9611-92-2495
Service kit, NBR ......................... 9611-92-2496
Service kit, FPM ......................... 9611-92-2497
Service kit, FEP .......................... 9611-92-2498
Recommended Spare Parts :Service kits
Conversion kit, single to flushed shaft seal
9611-92-2470
30
6. Parts list and Service Kits
This page shows an exploded drawing of SolidC-3.
The drawing includes all items of the pump.
6.4 SolidC-3
US legs
31
6.5 SolidC-4
The drawing and the parts list include all items.
6. Parts list and Service Kits
Parts List
Pos.
Qty.
Denomination
21
22
25
26
17
18
19
20
1
2
2a
3
7
10
16
55
60
61
64
29
36
37
38
65
66
4
2
1
1
4
4
4
4
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
4
4
Motor
Shroud
Edge list for shroud (included in pos. 2)
Screw for shroud
Shaft
Drive ring
Adaptor
Screw for motorflange
Nut for motorflange
Washer for motorflange
Nut for backplate
Washer for backplate
Safety guard
Backplate
O-ring for casing
Pump casing
Impeller screw
Impeller
O-ring for impeller screw
Clamp set
Compression ring
Screw for comp. Ring
Motor flange
Screw for adaptor
Spring washer for adaptor
Legs
30
31
33
34
35 4
35a 4
62
63
4
4
2
4
4
4
Legs (US)
70
72
71
2
4
4
Bracket
Legs
Nut for legs
Spring washer for legs
Screw for legs
Washer for legs
Nut for legs
Washer for legs
Bracket
Legs
Allen screws
Accessories
1 Tool for seal
Parts for Flushed Shaft Seal
1
2
2
Seal housing
Tube
Screw for seal housing
Pos. Qty. Denomination
Single shaft seal
11 1 Stationary seal ring, SiC
12 1 O-ring, EPDM
13 1 Spring
14 1 Rotating seal ring, Carbon
15 1 O-ring, EPDM
Flushed shaft seal
11 1 Stationary seal ring, SiC
12 1 O-ring, EPDM
13 1 Spring
14 1 Rotating seal ring, Carbon
15 1 O-ring, EPDM
44 1 O-ring for seal housing EPDM
45 1 O-ring for drive ring
43 1 Lip seal
Service kit for single shaft seal
Service kit, EPDM ....................... 9611-92-2503
Service kit, NBR ......................... 9611-92-2504
Service kit, FPM ......................... 9611-92-2505
Service kit, FEP .......................... 9611-92-2506
Service kit for flushed shaft seal
Service kit, EPDM ....................... 9611-92-2511
Service kit, NBR ......................... 9611-92-2512
Service kit, FPM ......................... 9611-92-2513
Service kit, FEP .......................... 9611-92-2514
Recommended Spare Parts: Service kits
Conversion kit, single to flushed shaft seal
9611-92-2470
32
6. Parts list and Service Kits
This page shows an exploded drawing of SolidC-4.
The drawing includes all items of the pump.
6.5 SolidC-4
US legs
33
How to contact Alfa Laval
Contact details for all countries are continually updated on our website.
Please visit www.alfalaval.com to access the information direct.
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Related manuals
advertisement
Table of contents
- 6 1. Safety
- 6 1.1 Important Information
- 6 1.2 Warning Signs
- 7 1.3 Safety Precautions
- 8 2. Installation
- 8 2.1 Unpacking/Delivery
- 9 2.2 Installation
- 10 2.3 Pre-use Check
- 11 3. Operation
- 11 3.1 Operation/Control
- 12 3.2 Fault Finding
- 13 3.3 Recommended Cleaning
- 14 4. Maintenance
- 14 4.1 General Maintenance
- 16 4.2 Dismantling of Pump/Shaft Seals
- 18 4.3 Assembly of Pump/Single Shaft Seal
- 20 4.4 Assembly of Pump/Flushed Shaft Seal
- 22 4.5 Adjustment of Shaft
- 23 5. Technical data
- 23 5.1 Technical Data
- 25 6. Parts List and Service Kits
- 25 6.1 Drawing
- 26 6.2 SolidC-1 Pump
- 28 6.3 SolidC-2 Pump
- 30 6.4 SolidC-3 Pump
- 32 6.5 SolidC-4 Pump