Alfa Laval SolidC Series Instruction Manual


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Alfa Laval SolidC Series Instruction Manual | Manualzz

Instruction Manual

SolidC Pump

IM70821-GB1 2003-06

2

Declaration of Conformity

The designating company

Alfa Laval

Company Name

Albuen 31, DK-6000 Kolding, Denmark

Address

+45 79 32 22 00

Phone No.

hereby declare that

Centrifugal Pump

Denomination is in conformity with the following directives with amendments:

- Low Voltage Directive 73/23/EEC

- EMC Directive 89/336/EEC

- Machinery Directive 89/392/EEC

SolidC

Type

Designation

Vice President, R & D

Title

Alfa Laval

Company

Bjarne Søndergaard

Name

Signature

Year

3

4

The information contained herein is correct at the time of issue but may be subject to change without prior notice.

1. Safety .................................................................................................... 6

1.1 Important Information ....................................................................... 6

1.2 Warning Signs .................................................................................. 6

1.3 Safety Precautions ........................................................................... 7

2. Installation ............................................................................................ 8

2.1 Unpacking/Delivery .......................................................................... 8

2.2 Installation ........................................................................................ 9

2.3 Pre-use Check ............................................................................... 10

3. Operation ............................................................................................. 11

3.1 Operation/Control .......................................................................... 11

3.2 Fault Finding .................................................................................. 12

3.3 Recommended Cleaning ............................................................... 13

4. Maintenance ....................................................................................... 14

4.1 General Maintenance ..................................................................... 14

4.2 Dismantling of Pump/Shaft Seals ................................................... 16

4.3 Assembly of Pump/Single Shaft Seal ............................................. 18

4.4 Assembly of Pump/Flushed Shaft Seal .......................................... 20

4.5 Adjustment of Shaft ........................................................................ 22

5. Technical data ..................................................................................... 23

5.1 Technical Data................................................................................ 23

6. Parts List and Service Kits ............................................................... 25

6.1 Drawing .......................................................................................... 25

6.2 SolidC-1 Pump .............................................................................. 26

6.3 SolidC-2 Pump .............................................................................. 28

6.4 SolidC-3 Pump .............................................................................. 30

6.5 SolidC-4 Pump .............................................................................. 32

5

1.1 Important Information

1.2 Warning Signs

Unsafe practices and other important information are emphasized in this manual.

Warnings are emphasized by means of special signs.

Always read the manual before using the pump!

WARNING!

Indicates that special procedures must be followed to avoid severe personal injury.

CAUTION!

Indicates that special procedures must be followed to avoid damage to the pump.

NOTE!

Indicates important information to simplify or clarify practices.

General warning.

Dangerous electrical voltage.

Caustic agents.

1. Safety

6

1. Safety 1.3 Safety Precautions

All warnings in the manual are summarized on this page.

Pay special attention to the instructions below so that severe personal injury and/or damage to the pump are avoided.

Installation:

Always read the technical data thoroughly. (See chapter 5).

Always use a lifting crane when handling the pump.

Never start in the wrong direction of rotation with liquid in the pump.

Always have the pump electrically connected by authorized personnel. (See the motor instructions).

Operation:

Always read the technical data thoroughly. (See chapter 5).

Never touch the pump or the pipelines when pumping hot liquids or when sterilizing.

Never run the pump with both the suction side and the pressure side blocked.

Maintenance:

Always read the technical data thoroughly. (See chapter 5).

Never service the pump when it is hot.

Never service the pump with pump and pipelines under pressure.

Motors with grease nipples:

Remember lubrication according to information plate/label on the motor.

Always disconnect the power supply when servicing the pump.

7

2.1 Unpacking/Delivery

The instruction manual is part of the delivery. Study the instructions carefully.

The standard delivery does not include the test certificate. This can be supplied on request.

The large pump sizes are very heavy.

Alfa Laval therefore recommends the use of a lifting crane when handling the pump.

Step 1

Always use a lifting crane when handling the pump (see technical data).

Check the delivery for:

1. Complete pump.

2. Delivery note.

3. Motor instructions.

4. Test certificate, IF ORDERED!I

CAUTION!

Alfa Laval cannot be held responsible for incorrect unpacking.

2. Installation

Step 2

Remove possible packing materials from the inlet and the outlet, and remove the plastic film wrapped around the pump.

Avoid damaging the inlet and the outlet.

Avoid damaging the connections for flushing liquid, if supplied.

NOTE!

US pumps have no shroud

Step 3

Inspect the pump for visible transport damages.

NOTE!

US pumps have no shroud

Step 4

Always remove the shroud, if fitted, before lifting the pump.

8

2. Installation 2.2 Installation

Study the instructions carefully and pay special attention to the warnings! Always check the pump before operation.

- See pre-use check in section 2.3

The large pump sizes are very heavy.

Alfa Laval therefore recommends the use of a lifting crane when handling the pump.

Step 1

CAUTION!

Alfa Laval cannot be held responsible for incorrect installation.

Step 2

Ensure that there is sufficient clearance around the pump

(min. 0.5 m) (1.64 ft).

NOTE!

US pumps have no shroud

Step 3

Check that the flow direction is correct.

Step 4

1. Ensure that the pipelines are routed correctly.

2. Ensure that the connections are tight.

Step 5

Avoid stressing the pump.

Pay special attention to:

- Vibrations

- Thermal expansion of the tubes

- Excessive welding

- Overloading

Outlet

Inlet

Correct!

Remember

Seal rings!

Correct!

Few bends

Avoid bending pipelines

9

2.3 Pre-use Check

Study the instructions carefully and pay special attention to the warnings!

Solid C is with impeller screw as standard.

Check the direction of rotation of the impeller before operation.

- See the indication label on the pump.

Step 1 See indication label!

Never start in the wrong direction of rotation with liquid in the pump.

1. Start and stop the motor momentarily.

2. Ensure that the direction of rotation of the motor fan is clockwise as viewed from the rear end of the motor.

2. Installation

Correct

Rear view of motor

10

3. Operation

Study the instructions carefully and pay special attention to the warnings!

The pump is fitted with a warning label indicating correct throttling.

Step 1

Always read the technical data thoroughly (see chapter 5).

CAUTION!

Alfa Laval cannot be held responsible for incorrect operation/control.

Step 2

Never touch the pump or the pipelines when pumping hot liquids or when sterilizing.

Step 3

Never run the pump with both the suction side and the pressure side blocked.

3.1 Operation/Control

Burning danger!

Explosion danger!

Step 4

CAUTION!

-

-

The shaft seal must

Never

Step 5

throttle the inlet side.

Flushed shaft seal: not run dry.

1. Connect the inlet of the flushing liquid correctly.

2. Regulate the water supply correctly.

Step 6

Control:

Reduce the capacity and the power consumption by means of:

Throttling the pressure side of the pump.

Reducing the impeller diameter.

Reducing the speed of the motor.

See the warning label!

Do not run dry!

Correct!

Free outlet

R1/8"(BSP)

Wrong

Correct!

T max

P max

= 100 o C (212°F)

Inlet

= 1 bar (water)

(14.5 psi)

Throttling!

11

3.2 Fault Finding

Pay attention to possible faults.

Study the instructions carefully.

3. Operation

NOTE!

Study the maintenance instructions carefully before replacing worn parts. - See section 4.1

Problem

Overloaded motor

Cause/result

- Pumping of viscous liquids

- Pumping of liquids with high density

- Low outlet pressure (counter pressure)

- Lamination of precipitates from the liquid

Remedy

- Larger motor or smaller impeller

- Higher counter pressure (throttling)

- Frequent cleaning

Cavitation:

- Damage

- Pressure reduction (sometimes to zero)

- Increasing of the noise level

- Low inlet pressure

- High liquid temperature

- Increase the inlet pressure

- Reduce the liquid temperature

Leaking shaft seal

Leaking seals

- Dry run (See operation/control)

- Incorrect rubber grade

- Abrasive particles in the liquid

Incorrect rubber grade

- Reduce the pressure drop before the pump

- Reduce speed

Replace:

All wearing parts (See general maintenance)

If necessary:

- Change rubber grade

- Select stationary and rotating seal ring in Silicon Carbide/Silicon Carbide

Change rubber grade

12

3. Operation

The pump is designed for cleaning in place (CIP). CIP = Cleaning In Place.

Study the instructions carefully and pay special attention to the warnings!

NaOH = Caustic Soda.

HNO

3

= Nitric acid.

Step 1

3.3 Recommended Cleaning

Caustic danger!

Step 2 rubber gloves!

protective goggles!

Burning danger!

Step 3

Examples of cleaning agents:

Use clean water, free from chlorides.

1. 1% by weight NaOH at 70 o C (158°F).

1 kg (2.2 lb) + 100 l (26.4 gal) = Cleaning agent.

NaOH water

2.2 l (0.6 gal) + 100 l (26.4 gal) = Cleaning agent.

33%NaOH water

2. 0.5% by weight HNO

3

at 70 o C (158°F).

0.7 l (0.2 gal) + 100 l (26.4 gal) = Cleaning agent.

53% HNO

3 water

Step 4

NOTE!

The cleaning agents must be stored/disposed of in accordance with current rules/directives.

1. Avoid excessive concentration of the cleaning agent

Dose gradually!

2. Adjust the cleaning flow to the process

Sterilization of milk/viscous liquids

Increase the cleaning flow!

Always rinse!

Water Cleaning agent

13

4.1 General Maintenance

Maintain the pump carefully. Study the instructions carefully and pay special attention to the warnings!

Always keep spare shaft seals and rubber seals in stock.

See separate motor instructions.

Step 1

Always read the technical data thoroughly (see chapter 5).

Always disconnect the power supply when servicing the pump.

NOTE!

All scrap must be stored/disposed of in accordance with current rules/directives.

4. Maintenance

Step 2

Never service the pump when it is hot.

Burning danger!

Step 3

Never service the pump with pump and pipelines under pressure.

CAUTION!

Fit the electrical connections correctly if they have been removed from the motor during service (see pre-use check).

Pay special attention to warnings!

Step 4

Recommended spare parts:

Service kits (see chapter 6).

Order Service Kits from Service kits list (see chapter 6).

Ordering spare parts

Contact the Sales Department.

Atmospherie pressure required!

14

4. Maintenance 4.1 General Maintenance

Maintain the pump carefully. Study the instructions carefully.

Always keep spare shaft seals and rubber seals in stock.

See separate motor instructions.

Check the pump for smooth operation after service.

Preventive maintenance

Shaft seal Rubber seals

Replace after 12 months:

(one-shift) Complete shaft seal

Replace when replacing the shaft seal

Motor bearings

Maintenance after leakage

(leakage normally starts slowly)

Replace at the end of the day:

Complete shaft seal

Replace when replacing the shaft seal

Planned maintenance - Regular inspection for leakage and smooth operation

- Keep a record of the pump

- Use the statistics for planning of inspections

Replace when replacing the shaft seal

Replace after leakage:

Complete shaft seal

Yearly inspection is recommended

- Replace complete bearing if worn

- Ensure that the bearing is axially locked (See motor instructions)

Lubrication Before fitting

Lubricate the O-rings with silicone grease or silicone oil

Before fitting

Silicone grease or silicone oil

The bearings are permantly lubricated

Pre-use check

CAUTION!

Fit the electrical connections correctly if they have been removed from the motor during service.

(See pre-use check).

Pay special attention to warnings!

1. Start and stop the motor momentarily.

2. Ensure that the pump operates smoothly.

15

4.2 Dismantling of Pump/Shaft Seals

Study the instructions carefully. The items refer to the parts list and service kits section.

Handle scrap correctly.

: Relates to the shaft seal.

Step 1

1. Remove screws, spring washers, clamps (55) and pump casing (29).

4. Maintenance

Step 2

Flushed shaft seal:

Unscrew tubes (42) using a spanner.

Step 3

Remove safety guards (22). This is easily done by Lifting out the safety guards, for exampel with a screwdriver.

Step 4

1. Remove impeller screw (36).

2. Remove impeller (37). If necessary, loosen the impeller by tapping gently on the impeller vanes.

The shaft can be fixed with a screwdriver in the compression ring

3. Remove the O-ring (38) from the impeller.

Step 5

1. Pull off the O-ring (26) from back plate (25).

2. Unscrew nuts (20) and remove washers (21) and the back plate.

Step 6

1. Remove the stationary seal ring (11).

2. Remove the O-ring (12) from stationary seal ring (11).

Use the tool supplied

Left hand thread

16

4. Maintenance 4.2 Dismantling of Pump/Shaft Seals

Study the instructions carefully. The items refer to the parts list and service kits section.

Handle scrap correctly.

: Relates to the shaft seal.

Step 7

Flushed shaft seal:

1. Remove screws (41) and seal housing (40).

2. Pull out lip seal (43) from the seal housing.

Step 8

1. Remove the complete shaft seal from stub shaft (7).

2. Remove spring (13) and rotating seal ring (14) from the drive ring (10).

Alternative dismantling of single shaft seal - Front loading

1. Complete steps 1 through 4.

2. Remove stationary seal ring.

3. Remove o-ring (12) from stationary seal ring (11).

4. Remove complete shaft seal from stub shaft.

5. Remove spring (13) and rotating seal ring (14) from the drive ring (10).

Use the tool supplied

Left hand thread

17

4.3 Assembly of Pump/Single Shaft Seal

Study the instructions carefully. The items refer to the parts list and service kits section.

Handle scrap correctly.

: Relates to the shaft seal.

Step 1

1. Remove spring (13).

2. Lubricate O-ring (15) and fit it in rotating seal ring (14)

NOTE!

Make sure that O-ring (15) has max. clearance from the sealing surface.

Step 2

1. Refit spring (13) on rotating seal ring (14).

2. Fit the spring and the rotating seal ring on drive ring (10).

CAUTION!

Ensure that the driver on the drive ring enters the notch in the rotating seal ring.

Step 3

Fit the complete shaft seal on stub shaft (7).

NOTE!

Make sure that connex pin on the stub shaft enters the notch in drive ring (10).

Step 4

1. Fit O-ring (12) on stationary seal ring (11) and lubricate.

2. Screw the stationary seal ring into back plate (25).

CAUTION!

Only tighten by hand to avoid deforming the stationary seal ring.

Step 5

1. Clean the sealing surfaces with contact cleaner before fitting back plate (25).

2. Carefully guide the back plate onto adaptor (16).

3. Fit washers (21) and nuts (22).

Step 6

Lubricate O-ring (26) and slide it onto back plate (25).

4. Maintenance

18

4. Maintenance

Study the instructions carefully.

The items refer to the parts list and service kits section.

Handle scrap correctly.

: Relates to the shaft seal.

Step 7

1. Lubricate O-ring (38) and fit it in impeller (37).

2. Lubricate impeller hub with silicone grease or oil.

3. Screw the impeller onto stub shaft (7).

4. Fit impeller screw (39) and tighten.

Step 8

Fit safety guards (22).

4.3 Assembly of Pump/Single Shaft Seal

Step 9

1. Fit pump casing (29), clamps, spring washers and tighten screws (55).

Alternative assembly of single shaft - front loading

1. Fit rotating seal ring (14) and spring (13) on drive ring (10).

2. Fit complete shaft seal on stub shaft.

3. Fit O-ring (12) onto stationary seal ring (11).

4. Fit stationary seal ring.

5. Complete steps 4 through 1.

CAUTION!

Ensure that the driver on the drive ring enters the notch in the rotating seal ring.

19

4.4 Assembly of Pump/Flushed Shaft Seal

Study the instructions carefully.

The items refer to the parts list and service kits section.

Lubricate the rubber seals before fitting them.

: Relates to the shaft seal.

Step 1

1. Fit O-ring (12) on stationary seal ring (11) and lubricate.

2. Screw the stationary seal ring into back plate (25).

CAUTION!

Only tighten by hand to avoid deforming the stationary seal ring.

Step 2

Flushed shaft seal:

1. Fit lip seal (43) in seal housing (40).

2. Lubricate O-ring (44) and slide onto the seal housing (40).

3. Fit the seal housing on back plate (25) and tighten screws (41).

Step 3

1. Remove spring (13).

2. Lubricate O-ring (15) and fit it in rotating seal ring (14)

NOTE!

Make sure that O-ring (15) has max. clearance from the sealing surface.

Step 4

1. Lubricate O-ring (45) and fit it in drive ring (10).

2. Fit spring (13) and rotating seal ring (14) on the drive ring.

CAUTION!

Make sure that the driver on the drive ring enters the notch in the rotating seal ring.

Step 5

Fit complete shaft seal on stub shaft (7) so that connex pin on the stub shaft enters the notch in drive ring (10).

Step 6

1. Carefully guide back plate (25) onto adaptor (16).

2. Fit washers (21) and tighten nuts (20).

Note : Make sure that holes in the seal housing are in a vertical position

20

4. Maintenance

Use the tool supplied

Left hand thread

Use ø63 mm tube!

4. Maintenance

Study the instructions carefully.

The items refer to the parts list and service kits section.

Lubricate the rubber seals before fitting them.

: Relates to the shaft seal.

Step 7

Lubricate O-ring (26) and slide it onto back plate (25).

4.4 Assembly of Pump/Flushed Shaft Seal

Step 8

1. Lubricate O-ring (38) and fit it in impeller (37).

2. Lubricate the impeller hub with silicone grease or oil.

3. Screw impeller (37) onto stub shaft (7).

4. Fit impeller screw (39) and tighten.

Step 9

1. Screw tubes (42) into seal housing (40).

2. Tighten with a spanner.

Step 10

Fit safety guards.

Step 11

1. Fit pump casing (29), clamps, spring washers and tighten screws (55).

21

4.5 Adjustment of Shaft

Study the instructions carefully.

The items refer to the parts list and service kits section

Lubricate the rubber seals before fitting them.

: Relates to the shaft seal.

Step 1

1. Loosen screws (61).

2. Pull off stub shaft (7).

Step 2

1. Push stub shaft (7) onto the motor shaft.

2. Check that the clearance between the end of the stub shaft and the motor flange is 10-20 mm (0.4 - 0.8”).

Step 3

1. Tighten screws (61) lightly and evenly.

2. Ensure that stub shaft (7) can be moved on the motor shaft.

Step 4

1. Fit back plate (25), washers (20) and nuts (21) and tighten.

Step 5

1. Fit impeller (37) on stub shaft (7).

2. Ensure that the clearance between the impeller and back plate

(25) is correct by using the tool supplied (1 mm (0.039”)).

Step 6

1. Tighten screws (61) evenly to 18 Nm (13.3 lbf-ft).

22

4. Maintenance

5. Technical data

It is important to observe the technical data during installation, operation and maintenance.

Inform the personnel about the technical data.

5.1 Technical Data

Data

Max. inlet pressure ................................................................. 400 kPa (4 bar) (58 psi)

Temperature range ................................................................. -10 o C to +120 o C (14°F to 248°F) (EPDM)

Materials

Product wetted steel parts .................................................... AISI 316L

Other steel parts .................................................................... AISI 304

Finish ..................................................................................... Semi-bright

Product wetted seals ............................................................. EPDM (standard)

Other O-rings ......................................................................... EPDM

Alternative seals ..................................................................... Nitrile (NBR), Fluorinated rubber (FPM) and FEP

Shaft seal

Seal types .............................................................................. External single or flushed

Max. water pressure (flushed seal) .......................................... Normally atmospheric (max. 1 bar) (14.5 psi)

Water consumption (flushed seal) ........................................... 0.25 - 0.5 l/min. (0.07 - 0.13 gpm)

Material, stationary seal ring (ROW) ........................................ Acid resistent steel with sealing surface of Silicon Carbide

Material, rotating seal ring ....................................................... Carbon (standard) or Silicon Carbide

Material, O-rings ..................................................................... EPDM (standard)

Alternative material, O-rings .................................................... Nitrile (NBR), Fluorinated rubber (FPM) and FEP

Motor

Foot-flanged motor acc. to IEC metric standard

2 poles = 3000/3600 rpm. at 50/60 Hz

IP55 (drain hole with labyrinth plug), insulation class F

US: NEMA C-face Foot Mounted

2 Poles = 3600 rpm at 60 Hz

4 Poles = 1800 rpm at 60 Hz

Voltage and frequency (US)

Voltage and frequency (standard) (ROW)

3 phase, 60 Hz 230/460

3~, 50 Hz, 220-240V

/380-420VY

3~, 60 Hz, 250-280V

/440-480VY

3~, 50 Hz, 380-420V

/660-690VY

3~, 60 Hz, 440-480V

1.0, 1.5, 2, 3, 5 ,7.5, 10, 15, 20, 25, 30

4 kW

4.6 kW

5.5 kW

6.3 kW

Motor sizes (Hp), 60 Hz

Motor sizes (kW), 50 Hz

Motor sizes (kW), 60 Hz

Max. weight for SolidC pumps

1.1, 1.5, 2.2, 3.0, 4.0, 5.5, 7.5, 11.0, 15.0, 18.5, 22.0

1.3, 1.75, 2.5, 3.5, 4.6, 6.3, 8.6, 12.5, 17.0, 21.0, 25.0

SolidC-1 63 kg (140 lbs)

SolidC-2 140 kg (310 lbs)

SolidC-3 171 kg (375 lbs)

SolidC-4 170 kg (375 lbs)

For further information - see PD-sheet.

23

24

6. Parts List and Service Kits

The items refer to the parts lists in the following sections

6.1 Drawing

NOTE! US pumps have no shroud. US legs are shown on the exploded drawings, sections 6.2, 6.3, 6.4 and 6.5

For further information see parts list sections 6.2, 6.3, 6.4 and 6.5

Impeller screw Flushed shaft seal

For further information see parts list sections 6.2, 6.3, 6.4 and 6.5

Fitting of back plate

25

6.2 SolidC-1

The drawing and the parts list include all items.

6. Parts list and Service Kits

39

62

63

68

Legs

30

31

33

34

35

35a

4

4

4

4

4

4

4

4

2

4

Legs (US)

70

72

71

2

4

4

Parts List

Pos. Qty.

Denomination

55

60

61

64

29

36

37

38

65

66

67

21

22

25

26

17

18

19

20

1

2

2a

3

7

10

16

4

1

1

1

1

1

1

1

4

4

1

1

1

4

2

4

4

4

4

1

1

4

1

1

1

1

Motor

Shroud (not US)

Edge list for shroud (included in pos. 2) (not US)

Screw for shroud (not US)

Shaft

Drive ring

Adaptor

Screw for motorflange

Nut for motorflange

Washer for motorflange

Nut for backplate

Washer for backplate

Safety guard

Backplate

O-ring for casing

Pump casing

Impeller screw

Impeller

O-ring for impeller screw

Clamp set

Compression ring

Screw for compression ring

Motor flange

Screw for adaptor

Spring washer for adaptor

Retaining ring

Bracket

Legs

Nut for legs

Spring washer for legs

Screw for legs

Washer for legs

Nut (3 kw)

Nut for legs

Washer for legs

Washer for legs (3 kw)

Bracket

Legs

Allen screws

Pos. Qty. Denomination

Single shaft seal

11 1 Stationary seal ring, SiC

12 1 O-ring, EPDM

13 1 Spring

14 1 Rotating seal ring, Carbon

15 1 O-ring, EPDM

Flushed shaft seal

11 1 Stationary seal ring, SiC

12 1 O-ring, EPDM

13 1 Spring

14 1 Rotating seal ring, Carbon

15 1 O-ring, EPDM

44 1 O-ring for seal housing EPDM

45 1 O-ring for drive ring

43 1 Lip seal

Service kit for single shaft seal

Service kit, EPDM ..................... 9611-92-2454

Service kit, NBR ........................ 9611-92-2455

Service kit, FPM ........................ 9611-92-2456

Service kit, FEP ......................... 9611-92-2457

Service kit for flushed shaft seal

Service kit, EPDM ..................... 9611-92-2462

Service kit, NBR ........................ 9611-92-2463

Service kit, FPM ........................ 9611-92-2464

Service kit, FEP ......................... 9611-92-2465

Recomended Spare parts: Service kits

Conversion kit, single to flushed shaft seal

9611-92-2470

Accessories

1 Tool for seal

Parts for Flushed Shaft Seal

40 1 Seal housing

42

41

2

2

Tube

Screw for seal housing

26

6. Parts list and Service Kits

This page shows an exploded drawing of SolidC-1.

The drawing includes all items of the pump.

6.2 SolidC-1

US legs

27

6.3 SolidC-2

The drawing and the parts list include all items.

6. Parts list and Service Kits

Parts List

22

25

26

29

18

19

20

21

7

10

16

17

1

2

2a

3

60

61

64

65

66

36

37

38

55

2

1

1

1

4

4

4

4

1

1

1

4

1

1

1

4

1

4

1

4

4

1

1

1

1

Pos.

Qty.

Denomination

Legs

30

31

33

34

35

39

62

63

68

2

4

4

4

4

35a 4

4

4

4

4

Pos. Qty. Denomination

Motor

Shroud (not US)

Edge list for shroud (included in pos. 2) (not US)

Screw for shroud (not US)

Shaft

Drive ring

Adaptor

Screw for motorflange

Nut for motorflange

Washer for motorflange

Nut for backplate

Washer for backplate

Safety guard

Backplate

O-ring for casing

Pump casing

Impeller screw

Impeller

O-ring for impeller screw

Clamp upper

Compression ring

Screw for compression ring

Motor flange

Screw for adaptor

Spring washer for adaptor

Single shaft seal

11 1 Stationary seal ring, SiC

12 1 O-ring, EPDM

13 1 Spring

14 1 Rotating seal ring, Carbon

15 1 O-ring, EPDM

Flushed shaft seal

11 1 Stationary seal ring, SiC

12 1 O-ring, EPDM

13 1 Spring

14 1 Rotating seal ring, Carbon

15 1 O-ring, EPDM

44 1 O-ring for seal housing EPDM

45 1 O-ring for drive ring

43 1 Lip seal

Service kit for single shaft seal

Service kit, EPDM ................... 9611-92-2471

Service kit, NBR ...................... 9611-92-2472

Service kit, FPM ...................... 9611-92-2473

Service kit, FEP ....................... 9611-92-2474

Service kit for flushed shaft seal

Service kit, EPDM ................... 9611-92-2479

Service kit, NBR ...................... 9611-92-2480

Service kit, FPM ...................... 9611-92-2481

Service kit, FEP ....................... 9611-92-2482

Bracket

Legs

Nut for legs

Spring washer for legs

Screw for legs

Washer for legs

Nut (3 kw)

Nut for legs

Washer for legs

Washer for legs (3 kw)

Recomended Spare parts: Service kit

Conversion kit, single to flushed shaft seal

9611-92-2470

Legs (US)

70 2

72

71

4

4

Bracket

Legs

Allen screws

Accessories

1 Tool for seal

Parts for Flushed Shaft Seal

40

42

41

1

2

2

Seal housing

Tube

Screw for seal housing

28

6. Parts list and Service Kits

This page shows an exploded drawing of SolidC-2.

The drawing includes all items of the pump.

6.3 SolidC-2

US legs

29

6.4 SolidC-3

The drawing and the parts list include all items.

6. Parts list and Service Kits

Parts List

Pos.

Qty. Denomination

21

22

25

26

17

18

19

20

1

2

2a

3

7

10

16

55

60

61

64

29

36

37

38

65

66

4

2

1

1

4

4

4

4

1

1

1

4

1

1

1

1

1

4

1

1

1

1

1

4

4

Motor

Shroud

Edge list for shroud (included in pos. 2)

Screw for shroud

Shaft

Drive ring

Adaptor

Screw for motorflange

Nut for motorflange

Washer for motorflange

Nut for backplate

Washer for backplate

Safety guard

Backplate

O-ring for casing

Pump casing

Impeller screw

Impeller

O-ring for impeller screw

Clamp set

Compression ring

Screw for compression ring

Motor flange

Screw for adaptor

Spring washer for adaptor

Legs

30

31

33

2

4

4

34

35

4

4

35a 4

62 4

63 4

Legs (US)

70 2

72

71

4

4

Bracket

Legs

Nut for legs

Spring washer for legs

Screw for legs

Washer for legs

Nut for legs

Washer for legs

Bracket

Legs

Allen screws

Accessories

1 Tool for seal

Parts for Flushed Shaft Seal

40 1 Seal housing

42

41

2

2

Tube

Screw for seal housing

Pos. Qty. Denomination

Single shaft seal

11 1 Stationary seal ring, SiC

12 1 O-ring, EPDM

13 1 Spring

14 1 Rotating seal ring, Carbon

15 1 O-ring, EPDM

Flushed shaft seal

11 1 Stationary seal ring, SiC

12 1 O-ring, EPDM

13 1 Spring

14 1 Rotating seal ring, Carbon

15 1 O-ring, EPDM

44 1 O-ring for seal housing EPDM

45 1 O-ring for drive ring

43 1 Lip seal

Service kit for single shaft seal

Service kit, EPDM ....................... 9611-92-2487

Service kit, NBR ......................... 9611-92-2488

Service kit, FPM ......................... 9611-92-2489

Service kit, FEP .......................... 9611-92-2490

Service kit for flushed shaft seal

Service kit, EPDM ....................... 9611-92-2495

Service kit, NBR ......................... 9611-92-2496

Service kit, FPM ......................... 9611-92-2497

Service kit, FEP .......................... 9611-92-2498

Recommended Spare Parts :Service kits

Conversion kit, single to flushed shaft seal

9611-92-2470

30

6. Parts list and Service Kits

This page shows an exploded drawing of SolidC-3.

The drawing includes all items of the pump.

6.4 SolidC-3

US legs

31

6.5 SolidC-4

The drawing and the parts list include all items.

6. Parts list and Service Kits

Parts List

Pos.

Qty.

Denomination

21

22

25

26

17

18

19

20

1

2

2a

3

7

10

16

55

60

61

64

29

36

37

38

65

66

4

2

1

1

4

4

4

4

1

1

1

4

1

1

1

1

1

4

1

1

1

1

1

4

4

Motor

Shroud

Edge list for shroud (included in pos. 2)

Screw for shroud

Shaft

Drive ring

Adaptor

Screw for motorflange

Nut for motorflange

Washer for motorflange

Nut for backplate

Washer for backplate

Safety guard

Backplate

O-ring for casing

Pump casing

Impeller screw

Impeller

O-ring for impeller screw

Clamp set

Compression ring

Screw for comp. Ring

Motor flange

Screw for adaptor

Spring washer for adaptor

Legs

30

31

33

34

35 4

35a 4

62

63

4

4

2

4

4

4

Legs (US)

70

72

71

2

4

4

Bracket

Legs

Nut for legs

Spring washer for legs

Screw for legs

Washer for legs

Nut for legs

Washer for legs

Bracket

Legs

Allen screws

Accessories

1 Tool for seal

Parts for Flushed Shaft Seal

1

2

2

Seal housing

Tube

Screw for seal housing

Pos. Qty. Denomination

Single shaft seal

11 1 Stationary seal ring, SiC

12 1 O-ring, EPDM

13 1 Spring

14 1 Rotating seal ring, Carbon

15 1 O-ring, EPDM

Flushed shaft seal

11 1 Stationary seal ring, SiC

12 1 O-ring, EPDM

13 1 Spring

14 1 Rotating seal ring, Carbon

15 1 O-ring, EPDM

44 1 O-ring for seal housing EPDM

45 1 O-ring for drive ring

43 1 Lip seal

Service kit for single shaft seal

Service kit, EPDM ....................... 9611-92-2503

Service kit, NBR ......................... 9611-92-2504

Service kit, FPM ......................... 9611-92-2505

Service kit, FEP .......................... 9611-92-2506

Service kit for flushed shaft seal

Service kit, EPDM ....................... 9611-92-2511

Service kit, NBR ......................... 9611-92-2512

Service kit, FPM ......................... 9611-92-2513

Service kit, FEP .......................... 9611-92-2514

Recommended Spare Parts: Service kits

Conversion kit, single to flushed shaft seal

9611-92-2470

32

6. Parts list and Service Kits

This page shows an exploded drawing of SolidC-4.

The drawing includes all items of the pump.

6.5 SolidC-4

US legs

33

How to contact Alfa Laval

Contact details for all countries are continually updated on our website.

Please visit www.alfalaval.com to access the information direct.

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