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AC216TS Code 104926
AC254TS Code 106803
Original Instructions
AC216TS & AC254TS
216mm & 254mm Table Saw
Floor Stand
Code: 104931 for AC216TS
Code: 106804 for AC254TS
Cabinet Stand
Code: 104932 for AC216TS
Code: 106806 for AC254TS
Left Hand Extension Table
Code: 106808 for AC216TS
Code: 106809 for AC254TS
Sliding Table Kit
Code: 104930 for AC216TS
Code: 106805 for AC254TS
AT&M: 06/03/2020
BOOK REF: 105785
BOOK VERSION: 2
Index of Contents
EU Declaration of Conformity
What’s Included
Optional Accessories
02
03
04-05-06
General Instructions for 230V Machines
Specific Instructions for Table Saws
06
07
Specification 08
Assembly 08-09-10-11-12-13-14-15-16-17
Illustration and Parts Description
Set Up and Adjustment
Operating Instructions
Changing the Saw Blade
18-19-20-21
22-23
24
25
Maintenance 26
Exploded Diagrams/Lists 27-28-29-30-31-32-33-34-35-36
Wiring Diagram 37
Notes 38-39
Cert No: MJ2320,MJ2325R,
MJ2325G-2, MJ2331-2, MJ2330
Axminster Tools & Machinery Ltd
Axminster Devon
EX13 5PH UK axminster.co.uk
declares that the machinery described:-
Type Table Saw
Model AC216TS & AC254TS
Signed
Andrew Parkhouse
Operations Director
EU Declaration of Conformity
This machine complies with the following directives:
2006/42/EC
EN 1870-19:2013
EN 60204-1:2006+A1+AC
Date: 06/12/2018 and conforms to the machinery example for which the
EC Type-Examination Certificate No BM 50424431 has been issued by Laizhou Fulin Machinery Co., Ltd. at: Wenchang Road Street Nanwuli Industry Yard Laizhou, Shandong261400 China and complies with the relevant essential health and safety requirements.
The symbols below advise the correct safety procedures when using this machine.
Fully read manual and safety instructions before use
Ear protection should be worn
Eye protection should be worn
Dust mask should be worn
2
Two Man
Assembly
HAZARD
Quantity Item
1 Basic Table Saw
1 Side Extension Table
1 Rear Extension Table
2 Operating Handle Wheel Knobs
1 Rip Fence Assembly
1 Rip Fence Extension
1 Rip Fence Rail with Scale
1 Riving Knife
1 Hose Support Bracket
1 Dust Extraction Moulding
1 Crown Guard with Clamping Handle
W
What’s Included
Part
E
F
C
D
G
A
B
K
J
H
I
1 Outer Flexible Hose
4 Hose Clips
1 Push Stick
1 Blade Locking Bar
1 24mm Spanner
1 13-15mm Spanner
4 Hex Keys 6,5,3,2mm
1 Handle Hex Key
4 M8 Threaded Feet with nut/washer
9 M8 Bolts, washers & one nut
1 Inner Flexible Hose
1 Base Plate
Model Number
AC216TS, AC254TS
L
M
P
Q
N
O
R
U
V
S
T
W
G E C B
A
L
M K
H
D
T
I
V
U
3
S
Q
R
O
J
N
Optional Accessories
Code 104931 Floor Stand Assembly
Quantity Item
4
2
2
2
2
2
1
Leg Brackets
Long Upper Support Struts
Short Upper Support Struts
Long Lower Support Struts
Short Lower Support Struts
Threaded Rubber Feet
Floor Stand Bag of Fixings
1
2 3
4
5
1
1
1
1
1
2
1
4
11
4
5
Code 104932 Cabinet Stand Assembly
Quantity Item
Right Side Panel with Door Cut out
Left Side Panel
Rear Panel
Right Panel Door with Locking Handle
Cabinet Shelf
Upper and Lower Support Struts
Moulded Red Front Panel
Base Plate (W) (Supplied with Main Saw Assembly)
M8 Threaded Feet with Nut/Washer
M8 Cap head Bolts with Nut and Washers
Short Cap head Screws and Washer
M8 Cap head Bolts and Washers
6
9
10
4
8 11
Part
14
15
16
17
18
19
11
12
13
8
9
10
Part
6
7
4
5
1
2
3
7
15
Optional Accessories
12
13
14
17
16
18 19
Code 104930 Sliding Table Kit (AC216TS)
Quantity Item
2 Sliding Carriage Support Bracket
2 Threaded Adjuster Assembly
2 Height Adjusting Blocks
1 Hex Key
20
21
22
23
1 Fence Mitre Casting with Lift & Shift Handle 24
1 Tool Post for Hold Down Clamp
1 Hold Down Clamp
1 Fence Distance Stop with Micro Adjuster
1 Sliding Table Assembly
1 Fence
1 Sliding Carriage Assembly
29
30
25
26
27
28
Part
Code 106805 Sliding Table Kit (AC254TS)
Quantity Item Part
2 Sliding Carriage Support Bracket
2 Threaded Adjuster Assembly
2 Height Adjusting Blocks
1 Hex Key
20
21
22
23
1 Fence Mitre Casting with Lift & Shift Handle 24
1 Tool Post for Hold Down Clamp
1 Hold Down Clamp
1 Fence Distance Stop with Micro Adjuster
1 Sliding Table Assembly
1 Fence
1 Sliding Carriage Assembly
29
30
25
26
27
28
21
22
23
24
22 24
27
26
20
20
26
25
27
25
5
21
Continues over...
Optional Accessories
31
32
28
29
33
30
Quantity
1
1
1
1
Item
Table Insert for the AC216TS Code: 104933
Table Insert for the AC254TS Code: 106807
19mm Mitre Fence
Left Hand Extension Table with Long Rip Fence Rail/Scale AC216TS Code: 106808
Left Hand Extension Table with Long Rip Fence Rail/Scale AC254TS Code: 106809
General Instructions for 230V Machines
The following will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT
OUT OF REACH OF YOUNG CHILDREN
KEEP WORK AREA AS UNCLUTTERED AS IS PRACTICAL.
UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE
ALLOWED IN WORK AREAS.
Mains Powered Tools
• Tools are supplied with an attached 13 Amp plug.
• Inspect the cable and plug to ensure that neither are damaged. Repair if necessary by a suitably qualified person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere within a site area that is flooded.
• Keep machine clean.
• Leave machine unplugged until work is about to commence.
• Always disconnect by pulling on the plug body and not the cable. 6
• Carry out a final check e.g. check the cutting tool is securely tightened in the machine and the correct speed and function set.
• Ensure you are comfortable before you start work, balanced, not reaching etc.
• Wear appropriate safety clothing, goggles, gloves, masks etc. Wear ear defenders at all times.
• If you have long hair wear a hair net or helmet to prevent it being caught up in the rotating parts of the machine.
• Consideration should be given to the removal of rings and wristwatches.
• Consideration should also be given to non-slip footwear etc.
• If another person is to use the machine, ensure they are suitably qualified to use it.
• Do not use the machine if you are tired or distracted
• Do not use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases.
• Check cutters are correct type and size, are undamaged and are kept clean and sharp, this will maintain their operating performance and lessen the loading on the machine.
• OBSERVE…. make sure you know what is happening around you and USE YOUR COMMON SENSE.
Part
31
32
33
Specific Instructions for Table Saws
Make sure the saw blade is the correct type for the job in hand.
Do not force the saw, if the saw begins to ‘stall’ you are ‘forcing the cut’ or over working the saw.
Ensure that the saw blade is clean and sharp.
After switching off, never try to slow the saw down more quickly by applying side pressure (with a piece of wood?) to the blade. Apply the old joiner’s adage of never getting hands within one handbreadth of the blade. Leave the machine disconnected from the mains supply until you are about to commence work.
Always disconnect the machine if you are leaving it unattended.
Resin build up on the blades will increase the friction of the saw passing through the timber, and cause over heating of the blade, blunt teeth will work harder tearing the fibre of the timber as opposed to shearing it, also with subsequent overheating. Both faults unnecessarily load the machine beyond normal usage, and shorten its longevity.
Never leave the vicinity of the machine unless the blade has come to a complete stop.
Do not use blades that are deformed in any way.
Do not remove the blade guard. The design of the riving knife on the machine will not allow for slotting or ‘blind’ grooving, so there is no reason to remove the guard.
Do not attempt to carry out any maintenance, corrective work, setting up etc., unless the machine is disconnected from the mains supply. If any tools have been used during setting up procedures, make sure they are removed from the machine and stowed safely away.
USE THE SUPPLIED PUSH STICK
WHEN CUTTING SMALL PIECES.
FOR YOUR OWN SAFETY NEVER OPERATE
THE TABLE SAW WITHOUT THE RIVING KNIFE
IN PLACE!
Do not remove the riving knife.
Do not attempt to carry out cross cutting operations ‘freehand’, always use the mitre fence for small stuff and the sliding carriage for larger work pieces. Do not attempt to ‘rip’ freehand, always use the guiding facility of the rip fence.
Do not use any blades that cut a smaller kerf than the riving knife thickness. Make sure the riving knife is correctly adjusted to the blade and is securely fastened. If the table insert becomes damaged or broken, and will not support the timber
‘up close’ to the blade, replace it.
It is perfectly acceptable to support guide and feed the timber with your hands whilst ripping stuff of some length, however, as you approach the blade ensure that the push stick is to hand, and you use it.
UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN THE WORK AREA
AND KEEP TOOLS AND EQUIPMENT OUT OF
REACH OF YOUNG CHILDREN!
CONNECT A DUST EXTRACTION
MACHINE TO THE SAW.
Remember the emphasis of the ‘push’ should be between the blade and the fence and close to the fence. Use your free hand to support and guide the material on the offside of the saw blade and at least 100mm away from it. If the timber does not extend to at least 100mm to the offside of the saw blade, the material possibly does not need guiding or supporting.
Do not start the saw with the work piece touching the blade.
WARNING! IF THE SAW JAMS!
SWITCH OFF IMMEDIATELY.
Do not commence sawing until the blade has run up to full speed.
Check that there are no foreign objects e.g. old nails, screws, small stones etc embedded in the material you are about to cut.
If necessary take a wire brush to the timber before working.
7
Specification
Code 104926
Model AC216TS
Rating Craft
Power 1.1 kW 50Hz 230V 1ph
Blade Dia/Bore
Blade Tilt
Max Depth of Cut @ 45˚
216 mm / 30 mm
0° to 45°
45 mm
Max Depth of Cut @ 90˚
Max Width of Cut with Fence
Table Size
Table Height
Table Size With Extensions
65 mm
370 mm
570 mm x 400 mm
320 mm (bench mounted)
570 mm x 675 mm
Dust Extraction Outlet
Min Extraction Airflow Required
Overall L x W x H
Weight
100 mm and 63 mm
850 m³/hr
670 mm x 695 mm x 420 mm
70 kg
Code 106803
Model AC254TS
Rating Craft
Power 1.5 kW 50Hz 230V 1ph
Blade Dia/Bore
Blade Tilt
Max Depth of Cut @ 45˚
254 mm / 30 mm
0° to 45°
56 mm
Max Depth of Cut @ 90˚
Max Width of Cut with Fence
Table Size
Table Height
Table Size With Extensions
Dust Extraction Outlet
Min Extraction Airflow Required
Bench Mounted
Stand/Cabinet Mounted
Weight
80 mm
430 mm
485 mm x 680 mm
375 mm (bench mounted)
760 mm x 900 mm
100 mm and 63 mm
1,000 m³/hr
1,070 x 800 x 645 mm
1,070 x 800 x 1,170 mm
89 kg
Assembly
104926 Basic Saw
Fig 03-04-05
WARNING! THE SAW IS HEAVY SEEK
ASSISTANCE BEFORE LIFTING.
NOTE: If either sand or cabinet has been purchased, assemble them first, see page 12-13.Then attach it to the saw before moving the saw and standing it upright.
1. With assistance lift the saw assembly (A) from the box onto a suitable work surface. Locate the two operating wheel knobs
(D) and attach one to each operating wheel, see fig 01-02.
Fig 01-02
J
D
Inner plate
8
2. Undo and remove the screws,washers & nuts to separate the two parts of the dust extraction moulding (J). Position the inner mounting plate over the machine cut out for the extraction outlet. Repeat for the outer moulding, line up the holes and replace the screws to secure the assembly (J) in position, see fig 03-04-05.
Fig 06-07
Assembly
Fig 10-11-12
B
V M
3. Locate the inner flexible hose (V) and two hose clips (M).
Place a clip over each end of the hose and secure the hose over the extraction outlets, see fig 06-07.
Fig 08
W
U
Fig 13-14-15
C
A
Line up the holes
4. Place the base plate (W) to the base of the saw (A) and align the holes as shown in fig 8. Find the four threaded feet (T), screw each foot in turn into the threaded holes in each corner of the chassis, see fig 09 below.
T
Locking nut
& washer
WITH ASSISTANCE TURN THE SAW
ASSEMBLY OVER!
5. Lower the saw down, locate the side and rear extension tables (B-C) and M8 bolts/washers (U). Line up the holes in the side extension table (B) with the threaded holes to the side of the main cast iron table. Insert the bolts with washers (U) through the holes and secure the extension table (B) to the main cast iron table, see fig 10-11-12. 9
6. Repeat the procedure for the rear extension table (C).
Note: make sure you line up the machined slots in the table with the 19mm mitre ‘T’ slots in the cast iron table. Secure both extension tables together, see fig 13-14-15.
Continues over...
Assembly
Fig 16-17
Clamping knob
Insert plate
Levelling grub screws
7. Raise the saw by first releasing the rise & fall operating wheel clamping knob, remove the five cross head screws holding the table insert and place safely aside, see 16-17.
Raise the saw to its maximum height by turning the operating wheel anti-clockwise.
8. Find the riving knife (H) loosen the two nuts holding the riving knife clamping plates, slide the riving knife down between the two plates and lightly tighten to hold the riving knife in place. Check that the tip of the knife has a clearance of 3-8mm between the blade. Adjust the four grub screws to the opposite side of the clamping plate to aline the riving knife with the blade. Tighten the nuts to secure the riving knife in place, see fig18-19-20. Adjust the levelling grub screws on the insert plate so it’s level with the main table, see fig 21. Re-secure the insert plate.
Fig 18-19-20-21
9. Locate the crown guard (K), flexible hose (L) and hose clips (M). Loosen the lift & shift handle on the crown guard.
Introduce the slot to the rear of the crown guard (K) over the riving knife and slot pin bolt into the curved slot in the riving knife. Tighten the handle, see fig 22.
Fig 22
Curved slot
K
H
Clamping plates
H
NOTE: DO NOT OVERTIGHTEN AS THE CROWN
GUARD IS PLASTIC AND COULD BE DAMAGED!
10. Locate the flexible hose (L), place a hose clip (M) over one end. Insert the hose over the extraction outlet on the crown guard (K) and tighten the clip. Place the remaining clip over the opposite end of the hose, insert the hose over the extraction out moulding (J) and tighten, see fig 23-24.
Fig 23-34
L
3-8mm Gap between the riving knife and the blade
M
H
Grub screws
10
J
Fig 35
G B
U
11. Put to hand four M8 Bolts with washer/nuts (U) and rip fence rail with scale (G). Insert two bolts with washers up through the holes to the underside end of the side extension table (B) and lightly screw on two bolts. Place the remaining two bolts with washer into the threaded holes to the underside of cast iron table, see fig 35. Note: make sure to give enough clearance between the tables and bolts for the next step.
12. Line up the machined slots in the rip fence rail (G) with the bolts and slide the rail up against the tables. Nip up the bolts to secure the rail, see fig 36-37.
Fig 36-37
‘T’ bolt
‘T’ Slot
E
F
Assembly
Fig 38-39-40
Butterfly knob
G
15. Locate the hose support bracket (I) and secure it to the side extension table (B) using a M8 bolt washer/nut (U). Insert the holes (L) into the hose bracket, see fig 41.
Fig 41
I
13. Locate the rip fence (E) and lower the clamp assembly down over the fence rail (G) and press down the locking lever to secure in position, see fig 38.
14. Find the rip fence extension (F), slot the two ‘T’ bolts mounted in the rip fence (E) into the ‘T’ slot on the fence extension and nip up the butterfly knob clamps, see fig 39.
Note: the extension (F) can be set in two positions, see fig 40.
11
U
16. Place a straight edge across the tables and check they are level and make adjustment until correct.
Continues over...
Assembly
104926 Basic Table Saw Step 4
6
AC216TS Table Saw assembled for work bench set up
104931 Optional Floor Stand for AC216TS
106804 Optional Floor Stand for AC254TS
Locate all the components on page 04 and assemble as follows.
Step 1
3
Mounting the Stand to the Saw
Remove the rip fence, crown guard and hose and lower saw blade below the table. With assistance turn the saw assembly
(A) over & remove the four rubber feet (T). Place the base plate
(W) on top and align the holes as shown in step 5. Lower the stand on top of the saw, line up the holes and secure using the caphead bolts & washers (19). Place the assembly upright on the floor, see step 6.
Step 5
W
1 Line up the holes
A
Step 2
7
5
3
Step 3 Step 6
2
4
19
12
Assembly
Step 5 104932 Optional Cabinet Stand for AC216TS
106806 Optional Cabinet Stand for AC254TS
Locate all the components for the cabinet stand as shown on page 04-05 and follow the instructions below.
Step 1
17
9
Step 2
10
14 18
Mounting the Cabinet to the Saw
Turn the saw assembly (A) over, place the base plate (W) on top and align the holes as shown in step 6. Turn the cabinet over and place on top of the saw. Align the threaded holes and secure using the caphead bolts & washers (19), see step 7-8 below.
Step 6
W
12
A
Line up the holes
Step 7
Step 3
8
13
19
Step 4 Step 8
11
Hinges
16
13
Assembly
104930 Optional Sliding Table Kit for AC216TS
106805 Optional Sliding Table Kit for AC254TS
1. Locate the carriage support brackets (20). Offer up the elongated slots in both support brackets with the threaded holes in the side of the saw assembly (A). Using the supplied
Hex key (R) secure the bracket in place using the threaded adjusters (21), see fig 42-43-44.
Fig 42-43-44
A
Threaded holes
AC216TS
20
21 a
20
Threaded adjuster
AC254TS
2. Find the two height adjusting blocks (22), unscrew the height adjuster thread to gain access to the cap head bolt, see fig 45. Fix the blocks against the saw using the threaded holes beneath each bracket, see fig 46. Screw the height adjuster thread, so it touches the base of the bracket (20), see fig 47.
3. Locate the sliding carriage (30), loosen the two cap head bolts/nuts (a) on the brackets (20). Introduce the first two nuts into the ‘T’ slot rails on either side of the carriage (30) and slide on, repeat for the opposite end. Adjust the carriage to your preference and nip up the four bolts, see fig 48-49.
14
20
Cap head bolt
22
Fig 45-46-47
Fig 48-49
Fig 50-51-52
Assembly
Fig 54-55-56-57
Table stop pin knob
22
28
Self tapping screws
Locking nuts
Pivot
20
4. Locate the sliding table (28), turn the table over and pull out and twist the table stop pin knob so it’s in the unlocked position, see fig 50-51.
6. Place a level across both tables, using the supplied hex key
(R) adjust both height adjusting blocks (22) and the threaded adjusters on each support bracket (20), until the sliding table
(28) is level with the cast iron table, see fig 54-55-56-57.
5. Position the sliding table (28) so the wheel assembly engages either side of the sliding carriage (30) and roll on the table, see fig 52. Reengage the stop pin and slide it up against the stop on the carriage, see fig 53.
Fig 53
Carriage stop
7. The sliding table (28) can also be raised or lowered independently in small increments by adjusting the wheel assembly, see fig 58. Adjust each wheel in turn by loosening the wheel locking nut (a), adjust the stop bolt (b) and grub screw (c) until you are correct, see fig 59 on next page. Nip-up the wheel nuts (a) and the stop bolt (b) locking nut.
Fig 58 b a Stop bolt locking nut c
15 Continues over...
Assembly
Fig 59
25
Fig 62
9. Remove the washer/nut from the tool post (25), insert the post down through the machined holes in both mitre casting
(24) and sliding table (28) and secure using the washer/nut, see fig 62.
8. Locate the fence mitre casting and lift and shift hand (24).
Insert the locking handle with washer through the elongated slot in the fence mitre casting and down into the threaded hole in the scale casting. This is mounted to the side of the sliding table (28), see fig 60-61.
Fig 60-61
10. Loosen the hold down clamping knob (26) and slide the assembly down the tool post (25) and clamp in position, see fig 63.
Fig 63
26
28
11. Loosen the butterfly knobs on the mitre casting (24), insert the ‘T’ bolts into the fence’s ‘T’ slot rail (29). Lift-up the 90˚ stop located in the corners of the sliding table (28) and push the fence up against the stop, see fig 64-65.
Fig 64-65-66-67
Scale casting
Butterfly knobs
29
24
‘T’ Bolt
Mitre casting
16
90˚ Stop
27
Assembly
14. Using a 90˚ square check that the blade is at 90˚ to the fence assembly (29) and make adjustments until correct, see fig 70.
Fig 70
Butterfly knob
12. Slide the fence (29) near the blade but not touching, tighten the butterfly knobs, see fig 66-67. Note: check that the fence does not foul the riving knife.
13. Locate the fence distance stop (27). Loosen the clamping handle, slide the assembly into the ‘T’ slot to the opposite end of the fence (29) and secure in place, see fig 68-69.
Fig 68-69
Sliding table kit assembled
17
Illustration and Parts Description
Code 104926 Basic Table Saw
Code 106803 Basic Table Saw Crown guard
Rear extension table
Riving knife
Flexible hose
Saw blade
Rip fence rail
Rip fence clamping handle
Saw assembly access panel
19mm ‘T’ slots
Cast iron table
45˚ Scale
NVR Control panel
Rip fence extension
Rip fence
Main Table Saw
Hose support bracket
Rise & fall operating handle
Side extension table
18
45˚ Operating wheel
Saw assembly access panel
B
A
ON/OFF control switch (A), Emergency stop button (B)
Rise and Fall operating wheel (C)
C
Illustration and Parts Description
32
Optional 104928 Mitre Fence
Tilt scale pointer and adjusting screw 100mm Dust extraction moulding Rip fence magnifying glass and index marker
Motor and saw assembly
19
31
Optional 104933 insert gives better material support for cutting thin strips
Illustration and Parts Description
Table Saw Optional Accessories
Code 104931 AC216TS Floor Stand
Code 106804 AC254TS Floor Stand
Code 106808 AC216TS Left Hand Extension Table
Code 106809 AC254TS Left Hand Extension Table
Code 104932 AC216TS Cabinet Stand
Code 106806 AC254TS Cabinet Stand
Code 104930 AC216TS Sliding Table
Code 106805 AC254TS Sliding Table
20
Illustration and Parts Description
Cabinet stand storage door a
Distance stop (27) with micro adjusting wheel (a)
Fence mitre scale, pointer and clamping handle
Fence mitre adjusting screw stops for -45˚ to +45˚
28
Table stop pin knob, engage to prevent the table from sliding off the carriage assembly
Hold down clamp assembly
21
Sliding carriage stop, prevents the sliding table from coming off the carriage
Set Up and Adjustment
The Riving Knife
1. Raise the saw blade to its highest point and remove the saw blade crown guard (K) and the table insert, place safely aside, see fig 71-72.
Fig 71-72
Adjusting the Rip Fence to the Blade
The fence assembly must be parallel to the saw blade for producing accurate cuts.
1. Remove the crown guard (K) and rip fence extension (F) and
‘T’ bolts. Slide the rip fence assembly up against the saw blade and check it reads “ZERO” on the fence rail scale, see fig 75-76.
Fig 75-76
K
H
Zero marker
2. Using the spanner loosen the riving knife (H) and check that the tip of the knife has a clearance of 3-8mm between the blade. Adjust the four grub screws to the opposite side of the clamping plate to align the riving knife with the blade. Tighten the nuts to secure the riving knife in place. NOTE: Check that the riving knife is parallel to the saw blade by placing the
fence up against them, see fig 73-74.
Fig 73-74 Riving knife (H)
NOTE: If adjustment is required loosen the four Hex screws on the fence clamping assembly and lightly tap the end of the fence rail until the marker reads ‘zero’ on the scale, see
77. Re-secure once correct. Check the tables are still level by placing a straight edge across the front edge and adjust until correct.
3-8mm
NOTE: Use the 19mm ‘T’ slot to the right side of the saw blade as a reference to check the fence (E) is parallel, see fig
78. Regularly check the fence is parallel to ensure a perfect cut.
Fig 77-78
Grub screws
H
22
E
‘T’ Slot
2. The rip fence extension can be repositioned from the vertical to a horizontal position for guiding thin pieces through. Loosen the two butterfly knobs holding the fence extension, remove, lay the fence extension down in the horizontal position and remount the fence extension as before, see fig 79-80. Move the extension down until the end face is centred with the blade and tighten the two butterfly knobs.
Fig 79-80
Set Up and Adjustment
Adjusting the Pivot
Release the locking knob to the centre of the operating wheel
(a) to the side of the saw assembly and turn clockwise to pivot the saw to a maximum of 45˚ degrees, indicated on the scale, see fig 82-83-84.
Fig 82-83-84 a
Saw pivot scale
45˚
Adjusting the Cutting Height
Release the clamping knob, adjust the blade height with the rise and fall operating wheel, see fig 81, so that the blade teeth are protruding through the work piece.
Fig 81
Clamping knob
23
Operating Instructions
NOTE: BEFORE USING YOUR SAW, GO
ROUND AND MAKE SURE EVERYTHING
IS SECURE, FASTENED DOWN, THAT ALL
TOOLS ARE CLEARED AWAY FROM THE
WORK AREA!
N
NOTE: Secure larger pieces of timber to the table by using the hold down clamp.
CHECK: THE BLADE FOR SHARPNESS,
MISSING TEETH, RESIN BUILD UP ETC.,
CLEAN IF NECESSARY. CHECK THE BLADE
IS SECURELY CLAMPED IN PLACE (I.E. NOT
LOOSE)!
Cutting Narrow Pieces
Use the small flat surface of the rip fence extension (F) to cut thin timber narrower that 120mm, note: use a push stick.
CONNECT A DUST EXTRACTION
MACHINE TO THE SAW.
UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN THE WORK AREA
AND KEEP TOOLS AND EQUIPMENT OUT OF
REACH OF YOUNG CHILDREN!
The Optional Mitre Fence
The mitre fence (32) can be mounted on either side of the saw blade in the two 19mm ‘T’ slots, pre machined into the cast iron table. The mitre fence can be angled from 90˚ to 45˚ degrees, see fig 88-89-90.
Fig 88-89-90
CONNECT THE SAW TO
THE MAINS SUPPLY!
Give the machine a ‘quick’ burst check ( i.e. quick ON-OFF) to ensure everything is O.K. If everything is satisfactory, the table saw is ready for use.
Feeding the Work by Hand
Start up the saw, wait until it has reached full speed and slowly feed the timber through using both handles, (making sure to keep your hands well clear of the blade and using a push stick for small pieces), until the timber is behind the riving knife.
Switch off the saw, wait until the blade has come to a complete stop and remove the timber, see fig 85-86-87.
Fig 85-86-87
HOLD THE
WORK FIRMLY
32
THE BLADE IS SET
AT AN ANGLE
LESS THAN 90˚
DEGREES FOR
BEVEL CUTS
BLADE GUARD
LOCK THE MITRE
FENCE AND HOLD
THE WORK FIRMLY
24
DISCONNECT THE MACHINE
FROM THE MAINS SUPPLY!
1. Raise the saw blade to its highest point, remove the saw blade crown guard, remove the five cross head screws that secure the table insert, place carefully aside and remove the table insert, see fig 91-92.
Fig 91-92
O
Changing the Saw Blade
Fig 95-96-97-98
P b
2. Turn the saw until the locking bar hole (a) is visible and insert the blade locking bar (O) into the hole, see fig 93-94.
Fig 93-94 a
O
Teeth forward
5. Tighten up the ‘Nut’, using the blade locking bar (O) to hold
3. Hold the locking bar (O) undo and remove the nut using the
24mm spanner (P), see fig 95-96. Remove the saw plate washer
(b) and the saw blade and place to one side, see fig 97-98.
4. Give the interior of the machine, the dust extraction channels, etc. a thorough clean. Check the new blade for damage, missing teeth, sharpness etc. Fit the new blade, ensure that the teeth are pointing towards the front of the machine.
Put the saw plate washer onto the shaft and replace the ‘Nut’ until finger tight and check the saw is correctly seated.
25 the shaft steady. Check the riving knife is aligned with the saw blade, and correctly positioned. Replace the table insert and secure with the cross head screws. Replace the crown guard.
When everything is satisfactory, turn the saw blade once by hand to check it doesn’t foul anywhere.
6. Reconnect the machine to the mains supply. Give the machine a ‘quick’ burst (i.e. quick ON-OFF) check to ensure everything is O.K. If everything is satisfactory, continue to use the machine.
Maintenance
Fig 99-100
1. Keep the saw as clean and free from saw dust build up as is practical. Periodically, remove the saw gullet by removing the side access panel to the side of the machine and undo the two
Hex screws on either side of the gullet, see fig 99-100. Vacuum out and clean out the saw box and the extraction housing.
Remove any resin build up in the saw box, using a proprietary resin cleaner.
Motor Hex bolts
2. Clean the threaded drive shafts of the rise and fall and tilt mechanisms, see fig 101. At the same time check the belt drive, i.e. the belt is not ‘glazing’ with resin build up, likewise with the pulley wheels. Check the belt tension, see fig 102. If the belt is becoming slack, loosen the motor Hex bolts and push the motor down, see fig 103. Re-tighten the Hex bolts.
Fig 101-102-103
3. Check the saw blade regularly for chipped, missing, damaged teeth etc. and remove any resin build up from the blade, riving knife etc, see fig 104.
Fig 104
26
4. If you have finished using the saw bench, clean above and below the work table, wipe the saw bench over. If the saw is not going to be used for a period of time, use ‘Ambersil Dry PTFE
Film Antistick’, spray, code 952137 over the work table, blade, tilt and rise and fall screw threads and place a dust sheet over the saw bench.
104926 AC216TS Basic Table Saw Diagram A
Exploded Diagrams/Lists
27 Continues over...
Exploded Diagrams/Lists
104926 AC216TS Basic Table Saw Diagram A
No.
Description
7
8
5
6
3
4
1
2
Adjusting Thread Rod
Locking Knob
Semi-circle key 3x16
Angel Connection Knob
Stop A
Nut of Adjusting Thread Rod
Mounting Seat
Stop Collar
9 Cir-clips for Shaft D=20
10 Worktable
11 Hex.Socket Set Screw M8 x 10
12 Mounting Base A
13 Hex.Socket Set Screw with Flat Point M10 x 50
14 Hex.Nut M10
15 Machine body
16 Front Panel
17 Switch
18 Mounting Base B
19 Hex.Bolt M8 x 20
20 Flat Washer 8mm
21 Spring Washer 8mm
22 Hex.bolt M8 x 30
23 Left Panel
24 Right Panel
25 Cross Recessed Pan Head Screw M6 x 12
26 Handwheel
27 Cross Recessed Socket Screw M5 x 12
28 Cablegland M14
29 Rotating Scale
30 Blade Guard
31 Tie-in B
32 Tie-in A
33 Table Insert
34 Hex.Socket Set Screw M8 x 8
35 Flat Washer 10mm
36 Flat Washer 6mm
37 Cross Recessed Pan Head Screw M5 x 20
38 Hex.Nut M5
39 Flat Washer 5mm
40 Dust Collection Tube Inside the Machine
41 Neck Chain
42 Dust Collection Tube
43 Cross Recessed Pan Head Screw M4 x 15
44 Spring Washer 4mm
45 Flat Washer 4mm
46 Hex.Nut M4
47 Cross Recessed Pan Head Screw M4 x 6
48 Hex.Socket Set Screw M4 x 5
49 Extension Table
50 Front Rail
51 Right End Captor Front Rail
52 Left End Captor Front Rail
53 Taping Screw ST4.2 x 10
54 Hex.Bolt M8 x 16
55 Tube Support
56 Locking Guard Guard
57 Adjusting Handle
58 Rotating Bracket
59 Housing Knob
60 Shaft Base
61 Motor
62 Motor Pulley
63 Hex. Socket Cap Head Bolt M8 x 30
64 Multi-Grooves Belt
65 Saw Blade
66 Saw Blade Sleeve
67 End Bush of Arbor Shaft
68 Cross Recessed Socket Screw M6 x 20
69 Arbor Shaft Bush
70 Spring Pin 6
71 Arbor Shaft Bush
72 Bearing 6203
73 Arbor Shaft
74 Blade Pulley
75 Nut M16
76 Flat Key 5 x 20
77 Riving Knife Bracket
78 Outer Blade Washer
79 Hex. Socket Cap Head Bolt M10 x 30
80 Rotating Block
81 Cross Recessed Socket Screw M6 x 15
82 Shaft
83 Thin Nut M16 x 1.5
84 Dust Collection Cover
85 Hex.Bolt M10 x 40
86 Pointer Block
87 Pointer
88 Locking Knob
89 Height Adjusting Thread Rod
90 Stop Collar B
91 Pull-Rod Shaft
92 Connection Rod of Riving Knife Bracket
93 Pressing Plate of Riving Knife
94 Hex. Socket Cap Head Bolt M8 x 20
95 Riving Knife
96 Hex. Socket Cap Head Bolt M5 x 12
97 Hex.Bolt M8 x 40
98 L shape Fence
99 Scale Rail Housing
28
100 Rip Fence
101 Eccentric Wheel
102 Locking Shaft
103 Locking Knob
104 Locking Spring Plate
105 Locking Nut Board
106 Fence Plate
107 Right End Cap for Rail Housing
108 Left End Cap for Rail Housing
109 Screw Guide
110 Hex. Socket Cap Head Bolt M6 x 16
111 Scale Indicator
112 Circle Ring
113 Hex.Socket Bolt M6 x 12
114 Front End Cap for Fence
115 Rear End Cap for Fence
116 Supporting Plate
117 Locking Screw
118 Wing Nut
119 Big Washer 6mm
120 Key 6 x 20
121 Mitre Gauge Base
122 Self-Locking Nut M6
123 Hex.Pan Head Bolt M6 x 20
124 Bush
125 Mitre Gauge Guide Rod
126 Block Indicator
127 Set Screw M6 x 12
128 Stop Pin
129 Stop Spring
130 Brass Knob
131 Scale / Gauge
132 Mitre Gauge Knob
133 Washer
134 Cross Recessed Socket Screw M5 x 10
135 Hex.Socket Set Screw M6 x 6
136 Spring Washer
137 Bottom Panel
138 Levelling Foot
139 Hex.Nut M8
104930 AC216TS Optional Sliding Table Kit Diagram B
Exploded Diagrams/Lists
29 Continues over...
Exploded Diagrams/Lists
104930 AC216TS Optional Sliding Table Kit Diagram B
Description
Mounting Bracket
Mitre Guage
Scale Mount
Wing Nut
Bolt Guide
Locating Bracket
Locating Plate
Scale
Stop Shaft
Knob-Lever
Spring Stop Shaft
Shaft Roller Wheel
Bush Roller Wheel
Roller Wheel
Hex.Bolt M8 x 20
Teeth shape washer 8mm
Hex.Nut M10
Washer 10mm
Hex. Socket Set sSrew M6 x 6
Hex.Bolt M6 x 15
Hex.Bolt M6 x 55
Cross Recessed Pan Head Screw M5 x 30
Hex.Nut M6
Self-Locking Nut M6
Hex.Nut M5
Sliding Table
Cross Cut Fence
End Cap Cross Cut Fence
Taping Screw ST4.2 x 10
Step Bolt
Stud Hold Down
Arm Hold Down
Handle Hold Down
Eccentric Hold Down
Pin Hold Down
Cir-Clips for Shaft 8mm
No.
36
37
38
39
29
30
34
35
40
41
42
43
24
25
26
27
19
20
21
23
15
16
17
18
11
12
13
14
8
9
5
7
3
4
1
2
Washer 12mm
Cir-Clips for Shaft 12mm
Stud Hold Down
Disc Hold Down
Spring Hold Down
Hex.Nut M12
Hex. Socket Cap Head Bolt M5 x 12
Washer 5mm
Star-Type Knob Hold Down
Ratchet Lever
Flip Stop
Hex.Socket Set Screw M5 x 5
Stud Hold Down
Flip Stop Base
Knurled Knob
Screw Guide
Spring Flip Stop
Ratchet Lever Flip Stop
Step Bolt M6 x 35
Spacer Ratchet Lever
Sliding Rail
End cap,sliding rail
Rubber Bush
Hex. Socket Cap Head Bolt M8 x 16
Washer 8mm
Hex.Nut M8
Carriage
Carriage Sliding Rail
Hex. Socket Cap Head Bolt M10 x 20
Flat end set screw M10 x 50
Treaded Adjuster
Washer 8mm
Spring Washer 8mm
Hex.Socket Set Screw M8 x 15
Hex.Socket Set Screw M6 x 35
Washer 6mm
74
75
76
77
70
71
72
73
78
79
80
81
66
67
68
69
60
61
62
63
56
57
58
59
52
53
54
55
48
49
50
51
44
45
46
47
30
104932 AC216TS Optional Cabinet Stand Diagram C
Exploded Diagrams/Lists
5
6
7
No.
3
4
1
2
Description
Right Panel,Cabinet Stand
Left Panel, Cabinet Stand
Rear Panel,Cabinet Stand
Sidelong Support Front Panel
Hex. Socket Cap Head Bolt M8 x 16
Levelling Foot
Front Panel, Cabinet Stand
104931 AC216TS Optional Floor Stand Diagram D
12
13
14
10
11
8
9
15
Washer 8mm
Hex.Nut M8
Spring Washer 8
Cross Recessed Pan Head Screw M6 x 12
Access Door, Cabinet Stand
Ratchet Lever
Internal Shelf
Hex.Bolt M8 x 16
6
8
4
5
No.
1
2
3
9
10
11
Description
Stand Leg
Upper Long Bracket Stand Leg
Upper Short Bracket Stand Leg
Lower Long Bracket Stand Leg
Lower Short Bracket Stand Leg
Levelling Foot
Hex.Bolt M8 x 20
Hex.Nut M8
Washer 8mm
Spring Washer 8mm
31 Continues over...
Exploded Diagrams/Lists
106803 AC254TS Basic Table Saw Diagram A
32
106803 AC254TS Basic Table Saw Diagram A
Description
Motor Pulley
Pulley
Motor
Shaft Base
Saw Blade Sleeve
Arbor Shaft Bush
End Bush of Arbor Shaft
Arbor Shaft
Bearing 6203
Outer Blade Washer
Arbor Shaft Bush
Hex.Socket Cap Head Bolt M8 x 30
Washer 8
Spring Washer 8
Cross Recessed Socket Screw M6 x 20
Hex.Socket Cap Head Bolt M10 x 30
Multi-Groove Belt
Saw Blade
M16 Nut
Rotating Bracket
Connection Rod of Riving Knife
Riving Knife Bracket
Machine Body
Table Insert
Rotating Block
Tie-in B
Tie-in A
Saw Blade Guard
Extension Table
Adjusting Thread Rod Nut
Stop Collar
Stop A
Mounting Seat A
Angel Connection Knob
Locking Knob A
Adjust Thread Rod
Semi-Circle Key 3 x16
Front Panel
Mounting Seat B
Height Adjusting Thread Rod
Hand Wheel
Right Panel
Left Panel
34
35
36
37
30
31
32
33
26
27
28
29
22
23
24
25
38
39
40
41
42
43
18
19
20
21
14
15
16
17
10
11
12
13
8
9
6
7
No.
1
2
3
4
5
Bottom Panel
Switch
Pointer Block
Washer 6mm
Blade Guard
Riving Knife
Motor Shaft
Thin Nut M16 x1.5
Stop B
Locking Knob B
Tube Support
Rear Extension Table
Step Screw
Big Washer 10
Height Adjusting Gear
Mounting Base A
Mounting Base B
Pressing Plate Riving Knife
Washer 10
Hex.Recessed Socket Screw M8 x 20
Pull-Rod Shaft
Hex.Recessed Socket Screw M6 x 15
Motor Pad
Cir-Clips for Shaft D=20
Hex.Bolt M6 x 25
Spring Washer 6
Hex.Recessed Socket Screw M5 x 12
Hex.Bolt M8 x 25
Hex.Bolt M8 x 16
Hex.Socket Cap Head Screw M8 x 20
Hex.nut M8
Cross Recessed Pan Head Screw M5 x 20
Hex.Nut M5
Washer 5
Ratchet Lever
Bolt,blade guard
Cross Recessed Socket Screw M6 x 15
Hex.Socket Cap Head Screw M6 x 12
Hex.Socket Set Screw M8 x 8
Cross Recessed Pan Head Screw M4 x 6
Washer 4
Hex.Nut M4
Spring Washer 4
Cross Recessed Pan Head Screw M4 x 15
72
73
74
75
68
69
70
71
64
65
66
67
60
61
62
63
56
57
58
59
52
53
54
55
48
49
50
51
44
45
46
47
80
81
82
83
76
77
78
79
84
85
86
87
Exploded Diagrams/Lists
116
117
118
119
112
113
114
115
108
109
110
111
104
105
106
107
100
101
102
103
96
97
98
99
92
93
94
95
88
89
90
91
124
125
126
128
120
121
122
123
129
130
Hex.Bolt M8 x 20
Hex.Nut M10
Levelling Foot
Cross Recessed Pan Head Screw M6 x 12
Front Rail
Left End Cap Front Rail
Right End Cap Front Rail
Scale Front Rail
Taping Screw ST4.2 x 10
Rip Fence
Front End Cap Rip Fence
Screw Guide
Rear End Cap Rip Fence
Scale Rail Housing
Locking Nut Board
Hex.Socket Cap Head Bolt M6 x 16
Locking Spring Plate
Locking Knob
Eccentric Wheel
Locking Shaft
Scale Indicator
Left End Cap Scale Rail Housing
Right End Cap Scale Rail Housing
Circle Ring
Supporting Plate
Dust Collection Tube
Rip Fence
Wing Nut
Big Washer 6
Locking Screw
Neck Chain
Dust Collection Tube Inside The Machine
Body
Cableland M14
Cross Recessed Pan Head Screw M5 x 8
Spring Pin 6
Key 5 x 20
Worktable
Scale Table Rotation
Hex.Socket Cap Head Bolt M8 x 16
Pointer
Stop Collar
Fence Plate
33 Continues over...
Exploded Diagrams/Lists
106805 AC254TS Optional Sliding Table Kit Diagram B
34
Exploded Diagrams/Lists
106805 AC254TS Optional Sliding Table Kit Diagram B
Description
Mitre Gauge
Scale Mount
Wing Nut
Bolt Guide
Locating Bracket
Locating Plate
Scale
Stop Shaft
Knob-Lever
Spring Stop Shaft
Shaft Roller Wheel
Bush Roller Wheel
Roller Wheel
Hex.Bolt M8 x 20
Teeth Shape Washer 8mm
Hex.Nut M10
Washer 10mm
Hex.Socket Set Screw M6 x 6
Hex.Bolt M6 x 16
Hex.Bolt M6 x 55
Cross Recessed Pan Head Screw M5 x 30
Hex.Nut M6
Self-Locking Nut M6
Hex.Socket Cap Head Bolt M5 x 15
Hex.Nut M5
Cross Cut Fence
End Cap Cross Cut Fence
Taping Screw ST4.2 x 10
Step Bolt M6 x 45
Stud Hold Down
Arm Hold Down
Handle Hold Down
Eccentric Hold Down
Pin Hold Down
Cir-clips for Shaft 8mm
Washer 12mm
Cir-clips for Shaft 12mm
Stud Hold Down
28
29
30
31
24
25
26
27
20
21
22
23
16
17
18
19
36
37
38
32
33
34
35
12
13
14
15
10
11
8
9
6
7
4
5
No.
1
2
3
Disc Hold Down
Spring Hold Down
Hex.Nut M12
Hex. Socket Cap Head Bolt M5 x 12
Washer 5mm
Star-Type Knob Hold Down
Ratchet Lever
Flip stop
Hex Socket Set Screw M5 x 5
Stud Hold Down
Flip Stop Base
Knurled knob
Screw Guide
Spring,flip stop
Ratchet Lever Flip Stop
Step Bolt M6 x 35
Spacer Ratchet Lever
End Cap Sliding Rail
Rubber Bush
Hex. Socket Cap Head Bolt M8 x 16
Washer 8mm
Hex.Nut M8
Carriage
Hex. Socket Cap Head Bolt M10 x 20
Hex. Flat End Set Screw M10 x 50
Washer 8mm
Spring Washer 8mm
Hex.Socket Set Screw M5 x 5
Big Washer 6mm
Mounting Bracket
Sliding Rail
Left Carriage Sliding Rail
Right Carriage Sliding Rail
Felt Pad
Dust Guard Plate
Press Plate Felt
Treaded Adjuster
Cross Recessed Pan Head Screw M4 x 8
Sliding Table
67
68
69
70
63
64
65
66
59
60
61
62
55
56
57
58
75
76
77
71
72
73
74
51
52
53
54
47
48
49
50
43
44
45
46
39
40
41
42
35 Continues over...
Exploded Diagrams/Lists
106806 AC254TS Optional Floor Stand Diagram C
6
8
4
5
No.
1
2
3
9
10
Description
Stand Leg
Upper Long Bracket Stand Leg
Upper Short Bracket Stand Leg
Lower Long Bracket Stand Leg
Lower Short Bracket Stand Leg
Levelling Foot
Hex.Nut M8
Washer 8mm
Hex.Bolt M8 x 16
106806 AC254TS Optional Cabinet Stand Diagram D
No.
5
6
7
3
4
1
2
Description
Hex.Socket Cap Head Bolt M8 x 16
Left Panel Cabinet Stand
Internal Shelf
Washer 8
Rear Panel Cabinet Stand
Ratchet Lever
Self-Locking Nut M8
36
12
13
14
15
10
11
8
9
Access Door Cabinet Stand
Right Panel,Cabinet Stand
Hex.Nut M8
Levelling Foot
Hex.Socket Cap Head Bolt M6 x 12
Washer 6
Sidelong Support Front Panel
Front Panel Cabinet Stand
37
Wiring Diagram
Notes
38
39
Notes
The Axminster guarantee is available on
Craft, Trade, Engineer, Air Tools & CNC Technology Series machines
Buy with confidence from Axminster!
So sure are we of the quality, we cover all parts and labour free of charge for three years!
For more information visit axminstertools.com/3years
The packaging is suitable for recycling.
Please dispose of it in a responsible manner.
EU Countries Only
Do not dispose of electric tools together with household waste material.
By law they must be collected and recycled separately.
Axminster Tools, Axminster Devon EX13 5PH
axminstertools.com
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