Dotco 15LS287 0.6 hp Right Angle Drill Owner's Manual

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Dotco 15LS287 0.6 hp Right Angle Drill Owner's Manual | Manualzz

Parts Manual

45-8400EN

07/08/2015

15LN and 15LS Series

Right Angle Drills

For additional product information visit our website at http://www.apextoolgroup.com

45-8400EN

07/08/2015

Dotco

®

Nomenclature

“A”

15 L X 2 X X

Tool Series

15 = Drill

Throttle Type

L = Locking Lever

Motor Size

S = 0.6 hp

N = 0.9 hp

Handle Style

2 = Right Angle

Exhaust Type

5 = Front Exhaust

8 = Rear Exhaust

Speed Options (RPM)

500 Angle Head

15LS

1 = 3,800

2 =

3 =

4 =

5 =

6 =

7 =

8 =

9 =

2,360

1,410

1,160

950

590

350

----

----

15LN

3,500

2,170

1,300

1,070

870

540

320

3,900

220

Termination Code: Angle Head Type

4 = 45° Mini Angle Head

5 = 500 Series Angle Head

6 = 600 Series Angle Head

Termination Code: Output Type

1 = #10-32 Output Spindle

2 = 1/4-28 Output Spindle

3 = 9/32-40 Output Spindle

600, 700, 45°, 360° Angle Heads

15LS

1 = 5,430

2 = 3,370

3 = 2,010

4 = 1,660

5 = 1,360

6 = 840

7 = 500

8 = ----

15LN

5,000

3,100

1,850

1,530

1,250

770

460

5,600

7 =

9 =

4 =

5 =

9 =

700 Series Angle Head

360° Mini Angle Head

5/16-24 Output Spindle

3/8-24 Output Spindle

1/4 Capacity 3 Jaw Chuck (500 series head)

X X

Page 2

Dotco

®

Product Information

45-8400EN

07/08/2015

The original language of this manual is English.

Product Safety Information:

Intended Use:

These pneumatic drills are to be used only for removing material by utilizing appropriate material removal cutting devices.

For additional product safety information refer to Apex

Tool Group, LLC or Apex Tool Group GmbH & Co. OHG document CE-2006, General Safety Portable Drills.

WARNING

These drills must not be modified in any manner unless approved in writing by Apex Tool Group, LLC or Apex

Tool Group GmbH & Co. OHG. All safety devices must be properly installed and maintained in good working order.

EC Declaration of Conformity:

We affirm that this machine is in accordance with the following EC regulations (2006/42/EC). Applied harmonized standards are ISO 12100:2010-11.

The name, job function and address of the person authorized to compile the technical file.

Mr. Vishnu Irigireddy

Director of Global R&D- Mechanical Engineering

Apex Tool Group

670 Industrial Drive

Lexington, SC 29072

_______________________

Signature: Vishnu Irigireddy

Date: July 07, 2015

Noise and Vibration:

15LN Series Noise Level: 78 dB(A)

15LS Series Noise Level: 78 dB(A)

15LN Series Vibration Level: < 2.5 m/s 2

15LS Series Vibration Level: < 2.5 m/s 2

Air Line Lubrication:

Use Apex Tool Group, LLC or Apex Tool Group GmbH

& Co. OHG’s lightweight air tool oil 500021 (available in quantities shown in the following chart) or an SAE-5 lightweight spindle oil.

Recommended Grease:

Part No.

45-0980

540395

513156

Packaged

2 oz. (0.06 kg)

Designation

Angle Head: Moly-XL SAE 250

2 oz. (0.06 kg) Planetary: Magnalube-G

16 oz. (0.45 kg) Planetary: Magnalube-G

Air Supply Line:

Parameter

Air Hose

Air Pressure

Compressed air

Description

Minimum inside diameter: 1/4" (6,4 mm)

Maximum length: 8.0' (2,4 m)

Recommended: 90 psi (620 kPa)

Air quality according to ISO 8573-1, quality class 2.4.3

The compressed air must be clean and dry.

Service and Repair:

Tool service and repair should be performed by an authorized Apex Tool Group, LLC or Apex Tool Group

GmbH & Co. OHG Center. Refer to the last page of this manual for locations.

Disposal:

Observe local disposal guidelines for all components of this tool and its packaging.

Copyright Protection:

Apex Tool Group, LLC or Apex Tool Group GmbH &

Co. OHG reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool

Group, LLC or Apex Tool Group GmbH & Co. OHG

Part No.

540397

Packaged

1 Quart (0.94 liter)

Designation

Airlube 10W/NR-420LB DR

533485 1 US Gallon (3.78 liter) Airlube 10W/NR-420LB DR

Page 3

45-8400EN

07/08/2015

“B”

Dotco

®

15LS Front Exhaust Housing and Motor Assembly

1

2

4

10

Models

15LS251

15LS252

15LS253

15LS254

15LS255

15LS256

15LS257

11

3

5

6

9

7

12

13

8

14

15

16

17

19

18

22

20

22

21 1

24

23

25

26

28

1 See Service Notes

27

Page 4

Dotco

®

15LS Front Exhaust Housing and Motor Assembly

Illustration "B"

Ref Number # X

01-2505

01-2506

2965

3036PT

01-2519

01-2518

01-2504

01-2081PT

01-2517

01-1267

1042

4293

01-2581

01-2061PT

01-2596

01-1169

Table "B"

1011750

1012518

1010183

1110068

Table "B"

1008256

1008309

1017422

1008260

1010770

Table "B"

Table "B"

11

12

13

14

8

9

10

15

16

--

5

6

7

3

4

1

2

17

22

23

24

25

18

19

20

21

26

27

28

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 Air Inlet Adapter (1/4" NPT)

Exhaust Plug

3 O-Ring

3 O-Ring

3 Valve Spring

Valve

Valve Seat

Motor Housing

Push Rod

1 Locking Lever Assembly

1 Lever Pin

3 Filter

Filter Retainer

3 Felt Muffler

Muffler Body

3 O-Ring

Motor Assembly (includes Ref. 17-28)

3 Rotor Screw

3 Rotor Washer

2 Ball Bearing

Rear Bearing Plate

Rotor

12 Rotor Blade

Cylinder (includes Ref. 24)

2 Cylinder Locating Pin

Front Bearing Plate

2 Ball Bearing

1 Detachable Pinion

3 Retaining Ring

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

Table "B"

Ref.

Description

-- Motor Assembly

21 Rotor

27 Detachable Pinion

28 Retaining Ring

#

1

1

1

1

15LS251

15LS255

1025561

1012811

1021745

1007548

#

1

1

15LS252

15LS256

1025565

1012769

-------

-------

#

1

1

15LS253

15LS254

15LS257

1025566

1012812

-------

-------

45-8400EN

07/08/2015

Page 5

45-8400EN

07/08/2015

Dotco

®

15LS Rear Exhaust Housing and Motor Assembly

“C”

4

1

2

3

Rear Exhaust

5

6

Rear Exhaust

(Overhose)

13

12

Models

15LS281

15LS282

15LS283

15LS284

15LS285

15LS286

15LS287

7

8

11

9

14

15

10

16

18

17

20

19

23

21

23

22 1

25

24

26

27

29

28

1 See Service Notes

Page 6

Dotco

®

15LS Rear Exhaust Housing and Motor Assembly

Illustration "C"

Ref Number # X

Table "C"

1011750

1012518

1010183

1110068

Table "C"

1008256

1008309

1017422

1008260

1010770

Table "C"

Table "C"

01-2505

01-2520

1110134

01-1031

01-1032

3036PT

01-2519

01-2518

01-2504

01-2081PT

01-2517

01-1267

1042

4293

01-2581

01-2063PT

01-1169

--

18

23

24

25

26

19

20

21

22

27

28

29

7

8

5

6

3

4

1

2

9

10

11

12

13

14

15

16

17

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1 Air Inlet Adapter (1/4" NPT)

Diffuser

3 Muffler

Air Inlet Adapter (Overhose)

Muffler (Overhose)

3 O-Ring (Overhose)

3 Valve Spring

Valve

Valve Seat

Motor Housing

Push Rod

1 Locking Lever Assembly

1 Lever Pin

3 Filter

Filter Retainer

Muffler

3 O-Ring

Motor Assembly (includes Ref. 18-29)

3 Rotor Screw

3 Rotor Washer

2 Ball Bearing

Rear Bearing Plate

Rotor

12 Rotor Blade

Cylinder (includes Ref. 25)

2 Cylinder Locating Pin

Front Bearing Plate

2 Ball Bearing

1 Detachable Pinion

3 Retaining Ring

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

Table "C"

Ref.

Description

-- Motor Assembly

22 Rotor

28 Detachable Pinion

29 Retaining Ring

#

1

1

1

1

15LS281

15LS285

1025561

1012811

1021745

1007548

#

1

1

15LS282

15LS286

1025565

1012769

-------

-------

#

1

1

15LS283

15LS284

15LS287

1025566

1012812

-------

-------

45-8400EN

07/08/2015

Page 7

45-8400EN

07/08/2015

“D”

Dotco

®

15LN Front Exhaust Housing and Motor Assembly

1

2

4

10

Models

15LN251

15LN252

15LN253

15LN254

15LN255

15LN256

15LN257

15LN258

11

3

5

6

9

7

12

13

8

14

15

16

17

19

18

22

20

22

21 1

24

23

25

26

28

1 See Service Notes

27

Page 8

Dotco

®

15LN Front Exhaust Housing and Motor Assembly

Illustration "D"

Ref Number # X

01-2505

01-2506

2965

3036PT

01-2519

01-2518

01-2504

01-2584

01-2517

01-1267

1042

4293

01-2581

01-2061PT

01-2596

01-1169

Table "D"

1011750

1012518

1010183

1110068

Table "D"

1017119

1019667

1012584

1008260

1010770

Table "D"

Table "D"

11

12

13

14

8

9

10

15

16

--

5

6

7

3

4

1

2

17

22

23

24

25

18

19

20

21

26

27

28

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 Air Inlet Adapter (1/4" NPT)

Exhaust Plug

3 O-Ring

3 O-Ring

3 Valve Spring

Valve

Valve Seat

Motor Housing

Push Rod

1 Locking Lever Assembly

1 Lever Pin

3 Filter

Filter Retainer

3 Felt Muffler

Muffler Body

3 O-Ring

Motor Assembly (includes Ref. 17-28)

3 Rotor Screw

3 Rotor Washer

2 Ball Bearing

Rear Bearing Plate

Rotor

12 Rotor Blade

Cylinder (includes Ref. 24)

2 Cylinder Locating Pin

Front Bearing Plate

2 Ball Bearing

1 Detachable Pinion

3 Retaining Ring

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

Table "D"

Ref.

Description

-- Motor Assembly

21 Rotor

27 Detachable Pinion

28 Retaining Ring

#

1

1

1

1

15LN251

15LN255

1025570

1017218

1021745

1007548

#

1

1

15LN252

15LN256

1025571

1017156

-------

-------

#

1

1

15LN253

15LN254

15LN257

1025572

1017184

-------

-------

#

1

1

45-8400EN

07/08/2015

15LN258

1025639

1017218

1017625

1007548

Page 9

45-8400EN

07/08/2015

“E”

Rear Exhaust

(except 15LN288)

1

2

1

4

3

5

Rear Exhaust

(15LN288 only)

Dotco

®

15LS Rear Exhaust Housing and Motor Assembly

6

7

5

8

Rear Exhaust

(Overhose)

15

14

Models

15LN281

15LN282

15LN283

15LN284

15LN285

15LN286

15LN287

15LN288

15LN289

9

10

13

11

16

17

12

18

19

20

22

21

25

23

25

24

1

27

26

28

29

31

1 See Service Notes

30

Page 10

Dotco

®

15LS Rear Exhaust Housing and Motor Assembly

Illustration "E"

Ref Number # X

01-2505

01-2520

1111040

11-014

1110134

01-1031

01-1032

3036PT

01-2519

01-2518

01-2504

01-2584

01-2517

01-1267

1042

4293

01-2581

01-2063PT

01-1169

Table "E"

1011750

1012518

1010183

1110068

Table "E"

1017119

1019667

1012584

1008260

1010770

Table "E"

Table "E"

15

16

17

18

12

13

14

7

8

5

6

3

4

1

2

9

10

11

19

--

20

25

26

27

28

21

22

23

24

29

30

31

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1 Air Inlet Adapter (1/4" NPT)

Diffuser (all models except 15LN288)

Diffuser (model 15LN288)

3 O-Ring (model 15LN288)

3 Muffler

Air Inlet Adapter (Overhose)

Muffler (Overhose)

3 O-Ring (Overhose)

3 Valve Spring

Valve

Valve Seat

Motor Housing

Push Rod

1 Locking Lever Assembly

1 Lever Pin

3 Filter

Filter Retainer

Muffler

3 O-Ring

Motor Assembly (includes Ref. 20-31)

3 Rotor Screw

3 Rotor Washer

2 Ball Bearing

Rear Bearing Plate

Rotor

12 Rotor Blade

Cylinder (includes Ref. 27)

2 Cylinder Locating Pin

Front Bearing Plate

2 Ball Bearing

1 Detachable Pinion

3 Retaining Ring

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

Table "E"

Ref.

Description

-- Motor Assembly

24 Rotor

30 Detachable Pinion

31 Retaining Ring

#

1

1

1

1

15LN281

15LN285

15LN289

1025570

1017218

1021745

1007548

#

1

1

15LN282

15LN286

1025571

1017156

-------

-------

#

1

1

15LN283

15LN284

15LN287

1025572

1017184

-------

-------

#

1

1

45-8400EN

07/08/2015

15LN288

1025639

1017218

1017625

1007548

Page 11

45-8400EN

07/08/2015

“F”

Speed Codes: 1, 2, 3

Dotco

®

Single Reduction Gearing

Models

15LN251 15LS251

15LN252 15LS252

15LN253 15LS253

15LN281 15LS281

15LN282 15LS282

15LN283 15LS283

1

3

4

5

6

2

7

8

9

Install the planetary gear pin with the notch oriented as shown.

10

Off

12

1”-20

LH Thread

11

Off

13

Page 12

Dotco

®

Single Reduction Gearing

Illustration "F"

Ref

7

8

9

4

5

2

3

6

--

1

10

11

12

13

Number

Table "F"

1008262

Table "F"

Table "F"

1004983

7610PT

1110066

Table "F"

1007964

Table "F"

1110127

Table "F"

1463PT

1110065

#

1

1

1

2

2

4

4

1

1

1

1

1

1

1

X

Gearing Assembly (includes Ref. 1-12)

2 Ball Bearing

Planetary Gear Cage

4 Planetary Gear

4 Planetary Gear Pin

8 Planetary Gear Needle Bearing

8 Planetary Gear Washer

Planetary Gear Cage Washer

Retaining Ring

2 Ball Bearing

1 Wave Washer

Gear Housing (includes Ref. 12)

Grease Fitting

Lock Nut

EN

Description

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

Table "F"

Ref.

Description

-- Gearing Assembly

2 Planetary Gear Cage

3 Planetary Gear

7 Planetary Cage Washer

9 Ball Bearing

11 Gear Housing

(T) Teeth

#

1

15LN251

15LN281

15LS251

15LS281

1025934

#

1

15LN252

15LN282

15LS252

15LS282

1025655

#

1

15LN253

15LN283

15LS253

15LS283

1025657

1

1

1 1110228 1 1110229 1 1110231

2 1008250 (16T) 2 1008252 (19T) 2 1110139 (21T)

1110069

1008854

1

1

1110070

506PT

1

1

1110071

506PT

1 1110040 1 1110042 1 1110042

45-8400EN

07/08/2015

Page 13

45-8400EN

07/08/2015

“G”

Speed Code: 4

Dotco

®

Single Reduction Gearing

6

5

3

2

4

5

6

7

Models

15LN254 15LS254

15LN284 15LS284

Install the planetary gear pin with the notch oriented as shown.

1

2

8

10

9

11

Off

13

1”-20

LH Thread

12

Off

14

2 See Service Notes

Page 14

Dotco

®

Single Reduction Gearing

Illustration "G"

Ref Number # X

--

7

8

5

6

9

3

4

1

2

10

11

12

13

14

1025657

1008262

1110226

1008952PT

1110571

7610PT

1110066

1005010

1110071

1007964

506PT

1110127

1110063

1463PT

1110065

1

2

1

4

4

1

2

2

1

1

1

1

1

1

1

Gearing Assembly (includes Ref. 1-13)

2 Ball Bearing

Planetary Gear Cage

4 Planetary Gear (21/15T)

4 Planetary Gear Spacer

8 Planetary Gear Needle Bearing

8 Planetary Gear Washer

4 Planetary Gear Pin

Planetary Gear Cage Washer

2 Retaining Ring

2 Ball Bearing

1 Wave Washer

Gear Housing (includes Ref. 13)

Grease Fitting

Lock Nut

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

45-8400EN

07/08/2015

Page 15

45-8400EN

07/08/2015

Dotco

®

Double Reduction Gearing

“H”

Speed Codes: 5, 6, 7, 9

6

3

4

5

6

1

7

2

8

6

14

4

5

6

10

9

11

12

Models

15LN255 15LS255

15LN256 15LS256

15LN257 15LS257

15LN285 15LS285

15LN286 15LS286

15LN287 15LS287

15LN289

16

1

13

15

17

18

Off

12

1”-20

LH Thread

20

19

Off

Page 16

Dotco

®

Double Reduction Gearing

45-8400EN

07/08/2015

Illustration "H"

Ref Number # X

Primary Gearing Assembly (includes Ref. 1-12: 1 (qty. 1), 4 (qty. 2), 5 (qty. 2), 6 (qty. 4)

4 Ball Bearing

Primary Planetary Gear Cage

4 Primary Planetary Gear

8 Planetary Gear Pin

8 Planetary Gear Needle Bearing

16 Planetary Gear Washer

1 Primary Planetary Gear Cage Washer

2 Ball Bearing

2 Detachable Pinion Gear

1 Retaining Ring

2 Ball Bearing

1 Wave Washer

Description

2 Pinion Gear Retaining Ring

Primary Gear Housing (includes 1 Ref. 12)

1 Grease Fitting

Output Gearing Assembly (includes Ref. 13-19: 1 (qty. 1), 4 (qty. 2), 5 (qty. 2), 6 (qty. 4)

Output Planetary Gear Cage

4 Output Planetary Gear (16T)

1 Output Planetary Gear Cage Washer

Output Gear Housing (includes 1 Ref. 12)

Lock Nut

EN

16

17

18

--

13

14

15

19

20

10

11

12

--

7

8

5

6

9

3

4

1

2

Table "H"

1008262

Table "H"

Table "H"

1004983

7610PT

1110066

Table "H"

1005062

1017856

1007548

Table "H"

1463PT

1025654

1110228

1008250

1110069

1007964

1008854

1110127

1110040

1110065

1

1

1

4

8

1

2

4

2

1

1

1

1

1

1

1

2

1

1

1

1

1

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

(T) Teeth

Note: Speed Code 9 requires two sets of 1025583 Primary Gearing Assembly and one 1025654 Output Gearing Assembly.

Table "H"

Ref.

Description

-- Primary Gear Assembly

2 Planetary Gear Cage

3 Primary Planetary Gear

7 Gear Cage Washer

11 Primary Gear Housing

(T) Teeth

#

15LN255

15LN285

15LS255

15LS285

#

15LN256

15LN286

15LS256

15LS286

#

15LN257

15LN287

15LS257

15LS287

# 15LN289

1

1

2 1008250 (16T) 2 1008252 (19T) 2 1110139 (21T) 4 1008250 (16T)

1

1

1025583

1017842

1017051

1008955

1

1

1

1

1025584

1017841

1017053

1008956

1

1

1

1

1025605

1110141

1110138

1008956

2

2

2

2

1025583

1017842

1017051

1008955

Page 17

45-8400EN

07/08/2015

“I”

Speed Code: 8

Dotco

®

Single Reduction Gearing

6

5

4

3

5

1

2

7

Off

9

1”-20

LH Thread

Models

15LN258

15LN288

8

Off

10

Page 18

Dotco

®

Single Reduction Gearing

Illustration "I"

Ref Number # X

--

7

8

5

6

3

4

1

2

9

10

1025587

1008262

1110064

1017621

7610PT

1110066

1004983

1008854

1110042

1463PT

1110065

1

1

1

4

2

1

1

2

2

1

1

Gearing Assembly (includes Ref. 1-xx)

2 Ball Bearing

Planetary Gear Cage

4 Planetary Gear (15T)

4 Planetary Gear Needle Bearing

8 Planetary Gear Washer

4 Planetary Gear Pin

2 Ball Bearing

Gear Housing (includes Ref. 9)

Grease Fitting

Lock Nut

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

45-8400EN

07/08/2015

Page 19

45-8400EN

07/08/2015

“J”

1”-20

LH Thread

Dotco

®

90° Heavy Duty Angle Head

1

2

.6750”-24

LH Thread

4

Angle Head

Terminations

-51

-52

-53

-54

-55

-59

3

19

N

NOTE: Always replace the Bevel

Gear and Bevel Pinion at the same time since they should wear equally.

* NOTE:

Use shims, as required, to obtain proper gear engagement. The acceptable amount of movement is 0.005” or less.

5

6

8

N

12

Termination -59

7 *

11

10

9

13

14

N

15

16

20

17

18

Page 20

Dotco

®

90° Heavy Duty Angle Head

45-8400EN

07/08/2015

Illustration "J"

Ref Number # X

--

3

4

1

2

5

6

7

16

17

18

19

12

13

14

15

10

11

8

9

20

21

Table "J"

1006205

1005062

1009242

1008680

1009643

1007537

1008748

1013224

1009255

1008853

1463PT

1008345

Table "J"

1008849

1009095

1008854

Table "J"

Table "J"

Table "J"

1008860

1005078

1005079

1

1

1

AR

AR

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

Heavy Duty Angle Head Assembly (Includes Ref. 1-19)

Retaining Nut

2 Ball Bearing

Housing

3 O-Ring

Spindle Extension

2 Ball Bearing

Shim (0.002")

Shim (0.005")

1 Bevel Pinion

Angle Housing (includes Ref. 10)

1 Grease Fitting

2 Set Screw

2 Needle Bearing

2 Spindle Nut

1 Bevel Gear

2 Ball Bearing

Output Spindle (Male Thread)

Output Spindle (Internal Thread)

2 Retaining Ring

1 Hex Key Wrench

1 1/4" Capacity Drill Chuck (Includes Ref. 21) (Termination -59)

1 Drill Chuck Key (not shown)

Table "J"

Ref.

Description

-- Termination Code

-- Spindle Thread (Internal)

-- Spindle Thread (External)

12 Needle Bearing

90° Heavy Duty Angle Attachments

# 1025547 # 1021289 # 1021292 # 1021291 # 1025780 # 1021620

-51 -52 -53 -54 -55 -59

#10-32

------

1/4"-28

------

9/32"-40

------

5/16"-24

------

3/8"-24

------

------

3/8"-24

1 382253 1 382253 1 382253 1 382253 1 382253 1 1008929

16 Output Spindle (External) --------------------------

17 Output Spindle (Internal) 1 1110062 1 1008850 1 1008948 1 1008856 1 1017662

18 Retaining Ring 1 1008859 1 1008859 1 1008859 1 1008859 1 1008859

1 1015703

------

------

Page 21

45-8400EN

07/08/2015

“K”

1”-20

LH Thread

2

Dotco

®

90° Miniature Angle Head

Angle Head

Terminations

-61

-62

-63

-64

1

3 *

4

N

NOTE: Always replace the Bevel

Gear and Bevel Pinion at the same time since they should wear equally.

* NOTE:

Use shims, as required, to obtain proper gear engagement.

The acceptable amount of movement is 0.005” or less.

15

6 *

1”-20

LH Thread

5

7 N

8

9

1/16” Dia. Pins

10 *

11

N

12

13

14

19/32”-48

LH Thread Tighten to

15 in. lbs

3/8” Hex

Page 22

Dotco

®

90° Miniature Angle Head

Illustration "K"

Ref Number # X

--

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Table "K"

1006205

1009087

1016150

1016151

1013432

1009643

1019559

1008748

1013224

1019555

1019556

1463PT

1006265

1006266

1006267

1019559

Table "K"

1019560

1019569

1019759

1

AR

1

1

1

AR

AR

AR

AR

1

2

AR

1

1

AR

AR

1

1

1

1

1

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

90° Miniture Angle Head Assembly (Includes Ref. 1-14)

Retaining Nut

2 Ball Bearing

Shim (0.002")

Shim (0.005")

Shim (0.008")

Extension Spindle

4 Ball Bearing

Shim (0.002")

Shim (0.005")

1 Bevel Gear

90° Angle Housing (Includes Ref.9)

1 Grease Fitting

Shim (0.002")

Shim (0.003")

Shim (0.005")

2 Ball Bearing

Output Spindle

2 Ball Bearing

Bearing Cap

1 Spanner Wrench (not included with angle attachment)

Table "K"

Ref.

Description

-- Termination Code

-- Spindle Thread (Internal)

-61

#10-32

90° Mini Angle Attachments

# 1025314 # 1025409 # 1025313 # 1025328

-62

1/4"-28

-63

9/32"-40

-64

5/16"-24

12 Output Spindle (Internal) 1 1019553 1 1019551 1 1019552 1 1019554

45-8400EN

07/08/2015

Page 23

45-8400EN

07/08/2015

“L”

1”-20

LH Thread

2

Dotco

®

90° Compact Angle Head

Angle Head

Terminations

-71

-72

-73

-74

1

3 *

4

N

NOTE: Always replace the Bevel

Gear and Bevel Pinion at the same time since they should wear equally.

* NOTE:

Use shims, as required, to obtain proper gear engagement.

The acceptable amount of movement is 0.005” or less.

14

5 *

7

N

8

6

1”-20

LH Thread

1/16” Dia. Pins

10

9

N

11

12

13

19/32”-48

LH Thread Tighten to

15 in. lbs

3/8” Hex

Page 24

Dotco

®

90° Compact Angle Head

Illustration "L"

Ref Number # X

--

1

2

3

4

5

10

11

12

8

9

6

7

13

14

Table "L"

1006205

1009087

1016150

1016151

1013432

1009643

1008748

1013224

1019559

1019555

1019758

1463PT

1011597

Table "L"

1019560

1019569

1019759

1

1

1

1

1

1

1

1

AR

1

AR

AR

1

1

AR

AR

1

1

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

90° Compact Angle Head Assembly (Includes Ref. 1-13)

Retaining Nut

2 Ball Bearing

Shim (0.002")

Shim (0.005")

Shim (0.008")

Extension Spindle

Shim (0.002")

Shim (0.005")

2 Ball Bearing

1 Bevel Gear

90° Angle Housing (includes Ref. 9)

1 Grease Fitting

2 Bushing

Output Spindle

2 Ball Bearing

Bearing Cap

1 Spanner Wrench (not included with angle attachment)

Table "L"

Ref.

Description

-- Termination Code

-- Spindle Thread (Internal)

-71

#10-32

90° Compact Angle Attachments

# 1025667 # 1025477 # 1025476 # 1025668

-72

1/4"-28

-73

9/32"-40

-74

5/16"-24

11 Output Spindle (Internal) 1 1110261 1 1019879 1 1019880 1 1110262

45-8400EN

07/08/2015

Page 25

45-8400EN

07/08/2015

“M”

1”-20

LH Thread

1

Dotco

®

45° Miniature Angle Head

2

3

17/32”-40

LH Thread

Angle Head

Terminations

-41

-42

-43

-44

4

N

NOTE: Always replace the Bevel

Gear and Bevel Pinion at the same time since they should wear equally.

* NOTE:

Use shims, as required, to obtain proper gear engagement.

The acceptable amount of movement is 0.005” or less.

5

7

N

8

6 *

17/32”-40

LH Thread

9

16

1/16” Dia. Pins

3/8” Hex

Page 26

10

11

N

12

13

14

19/32”-48

LH Thread

12

15

Tighten to

15 in. lbs

Dotco

®

45° Miniature Angle Head

Illustration "M"

Ref Number # X

--

3

4

1

2

5

6

10

11

7

8

9

12

13

14

15

16

Table "M"

1006205

1009087

1110405

1009643

1019559

1008748

1013224

1013432

1110353

1110406

1463PT

1005823

Table "M"

1019560

1110354

02-1750

1019569

1019759

1

1

1

2

1

1

1

1

1

AR

AR

AR

1

1

1

1

1

1

1

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

45° Mini Angle Head Assembly (Includes Ref. 1-15)

Retaining Nut

2 Ball Bearing

Housing

Spindle Extension

2 Ball Bearing

Shim (0.002")

Shim (0.005")

Shim (0.008")

1 Bevel Pinion

45° Angle Housing (Includes Ref. 9)

1 Grease Fitting

3 Steel Ball (7/32")

Output Spindle

4 Ball Bearing

Spacer

Spacer

Bearing Cap

1 Spanner Wrench (not included with angle attachment)

Table "M"

Ref.

Description

45° Mini Angle Attachments

# 1025732 # 1025730 # 1025731 # 1025733

-- Termination Code

-- Spindle Thread (Internal)

-41

#10-32

-42

1/4"-28

-43

9/32"-40

-44

5/16"-24

11 Output Spindle (Internal) 1 1110351 1 1110349 1 1110350 1 1110352

45-8400EN

07/08/2015

Page 27

45-8400EN

07/08/2015

“N”

1

2

Dotco

®

360° Miniature Angle Head

4

1”-20

LH Thread

20

3 *

1/16” Dia. Pins

3/8” Hex

N

NOTE: Always replace the Bevel

Gear and Bevel Pinion at the same time since they should wear equally.

1/4”-28

RH Thread

Tighten to

15 in. lbs

19/32”-48

LH Thread

* NOTE:

Use shims, as required, to obtain proper gear engagement.

The acceptable amount of movement is 0.005” or less.

16

19

12

18

N

5

10 *

Page 28

6 *

1”-20

LH Thread

5

7 N

8

9

5

7

N

9

17

5

N

11

19/32”-48

LH Thread

14

Angle Head

Terminations

-91

-92

-93

-94

10 *

12

13

15

15

Dotco

®

360° Miniature Angle Head

Illustration "N"

Ref Number # X

--

1

2

3

4

5

6

7

8

9

10

15

16

17

11

12

13

14

18

19

20

Table "N"

1006205

1009087

1016150

1016151

1013432

1009643

1019559

1008748

1013224

1019555

1019556

1463PT

1006265

1006266

1006267

1019551

1019560

1110332

1110333

2140PT

1110331

1110330

Table "N"

1019569

1019759

1

1

1

1

2

AR

1

2

1

1

2

AR

AR

4

AR

AR

2

1

1

1

1

1

AR

AR

AR

1

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

EN

Description

360° Mini Angle Head Assembly (Includes Ref. 1-19)

Retaining Nut

2 Ball Bearing

Shim (0.002")

Shim (0.005")

Shim (0.008")

Spindle Extension

8 Ball Bearing

Shim (0.002")

Shim (0.005")

2 Bevel Gear

Housing (includes 1 Ref. 9)

2 Grease Fitting

Shim (0.002")

Shim (0.003")

Shim (0.005")

1 Output Spindle

4 Ball Bearing

Retaining Nut

Clamp (includes Ref. 15)

4 Screw

Spindle Extension

360° Angle Housing (includes 1 Ref. 9)

Output Spindle

Bearing Cap

1 Spanner Wrench (not included with angle attachment)

Table "N"

Ref.

Description

-- Termination Code

-- Spindle Thread (Internal)

-91

#10-32

360° Mini Angle Attachments

# 1025696 # 1025694 # 1025695 # 1025697

-92

1/4"-28

-93

9/32"-40

-94

5/16"-24

18 Output Spindle (Internal) 1 1019553 1 1019551 1 1019552 1 1019554

45-8400EN

07/08/2015

Page 29

45-8400EN

07/08/2015

1 Motor Assembly

Dotco

®

Service Notes

0.001”

Clearance

Rotor

Hardwood

Block

Rotor Screw Rear Plate

2 Planetary Gear Timing: Speed Code 4

Planetary Gear

Bearing

Planetary Gear

Drill Point

Page 30

Stamped “X”

POWER TOOLS SALES & SERVICE CENTERS

Please note that all locations may not service all products.

Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements.

NORTH AMERICA | SOUTH AMERICA

Detroit, Michigan

Apex Tool Group

2630 Superior Court

Auburn Hills, MI 48236

Phone: +1 (248) 393-5640

Fax: +1 (248) 391-6295

Lexington, South Carolina

Apex Tool Group

670 Industrial Drive

Lexington, SC 29072

Phone: +1 (800) 845-5629

Phone: +1 (919) 387-0099

Fax: +1 (803) 358-7681

Canada

Apex Tool Canada, Ltd.

7631 Bath Road

Mississauga, Ontario L4T 3T1

Canada

Phone: (866) 691-6212

Fax: (905) 673-4400

Mexico

Apex Tool Group

Manufacturing México

S. de R.L. de C.V.

Vialidad El Pueblito #103

Parque Industrial Querétaro

Querétaro, QRO 76220

Mexico

Phone: +52 (442) 211 3800

Fax: +52 (800) 685 5560

EUROPE | MIDDLE EAST | AFRICA

England

Apex Tool Group

GmbH & Co. OHG

C/O Spline Gauges

Piccadilly, Tamworth

Staffordshire B78 2ER

United Kingdom

Phone: +44 1827 8727 71

Fax: +44 1827 8741 28

France

Apex Tool Group S.A.S.

25 rue Maurice Chevalier

B.P. 28

77831 Ozoir-La-Ferrière

Cedex, France

Phone: +33 1 64 43 22 00

Fax: +33 1 64 43 17 17

Hungary

Apex Tool Group

Hungária Kft.

Platánfa u. 2

9027 Györ

Hungary

Phone: +36 96 66 1383

Fax: +36 96 66 1135

ASIA PACIFIC

Australia

Apex Tool Group

519 Nurigong Street, Albury

NSW 2640

Australia

Phone: +61 2 6058 0300

China

Apex Power Tool Trading

(Shanghai) Co., Ltd

Building A8, No. 38

Dongsheng Road

Pudong, Shanghai

China 201201

Phone: +86 21 60880320

Fax: +86 21 60880298

Japan

Apex Tool Group Japan

Korin-Kaikan 5F,

3-6-23 Shibakoen, Minato-Ku,

Tokyo 105-0011, JAPAN

Phone: +81-3-6450-1840

Fax: +81-3-6450-1841

Korea

Apex Tool Group Korea

#1503, Hibrand Living Bldg.,

215 Yangjae-dong,

Seocho-gu, Seoul 137-924,

Korea

Phone: +82-2-2155-0250

Fax: +82-2-2155-0252

Louisville, Kentucky

Apex Tool Group

1000 Glengarry Drive

Suite 150

Fairdale, KY 40118

Phone: +1 (502) 708-3400 apexpowertools.com/service

Brazil

Apex Tool Group

Ind. Com. Ferram, Ltda.

Av. Liberdade, 4055

Zona Industrial Iporanga

Sorocaba, São Paulo

CEP# 18087-170

Brazil

Phone: +55 15 3238 3820

Fax: +55 15 3238 3938

Germany

Apex Tool Group

GmbH & Co. OHG

Industriestraße 1

73463 Westhausen

Germany

Phone: +49 (0) 73 63 81 0

Fax: +49 (0) 73 63 81 222

India

Apex Power Tools India

Private Limited

Gala No. 1, Plot No. 5

S. No. 234, 235 & 245

Indialand Global

Industrial Park

Taluka-Mulsi, Phase I

Hinjawadi, Pune 411057

Maharashtra, India

Phone: +91 020 66761111

Apex Tool Group, LLC

1000 Lufkin Road

Apex, NC 27539

Phone: +1 (919) 387-0099

Fax: +1 (919) 387-2614 www.apexpowertools.com

45-8400EN | 0715 | © 2015 Apex Tool Group, LLC | Printed in USA

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