BRASSELER USA EndoSync PLUS Instructions For Use Manual
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Cordless endodontic treatment motorized handpiece
INSTRUCTIONS FOR USE
Thank you for purchasing the EndoSync PLUS.
For optimum safety and performance, read this manual thoroughly before using the unit and pay close attention to warnings and notes. Keep this manual in a readily accessible place for quick and easy reference.
Brasseler USA
1
Table of Contents
Accident Prevention
Precautions
Features
Parts Identification and Accessories
Usage
(1) Operating Environments
(2) Before Use
Charge Battery
Connect Contra Angle
File Installation
Calibration
Check Operation
(3) Operation
Basic Operation
Memory Settings
Memory Setting: OTR Mode
Memory Setting: Normal Mode (CW)
Memory Setting: Normal Mode (CCW)
Memory Settings: Other Settings
Restore Default Memories
(4) After Use
Take Out File
Usage; Operation with EndoSync A.I.
Install File Electrode
Connect Transmission Cable
Check Operation
Meter Display
Operation
Rotor Axle and Built-in Electrode Cleaning
Maintenance
Autoclavable Components
Wipe with Ethanol (70 vol% to 80 vol%)
Wash and Wipe with Ethanol (70 vol% to 80 vol%)
6
7
3
5
8
8
8
10
10
11
8
9
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18
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15
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19
21
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23
19
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20
25
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28
29
Instructions for Use 2019-02-21
Replacement Parts and Storage
(1) Replacement Parts
Battery Replacement
Built-in Electrode Replacement
(2) Transport and Storage Environments
Inspection and Warranty
Regular Inspection
Inspection Items
Warranty
Troubleshooting
Technical Specifications
Technical Specifications
Symbols
Electromagnetic Disturbances (EMD)
30
34
34
34
35
36
30
30
31
33
38
38
39
40
Trademarks (™) and Registered Trademarks (®) :
The names of companies, products, services, etc. used in this manual are either trademarks or registered trademarks owned by each company.
Instructions for Use 2019-02-21 2
3
Accident Prevention
Customers
Make sure to obtain clear instructions concerning the various ways to use this device described in this accompanying manual.
Preventing Accidents
Most operation and maintenance problems result from insufficient attention to basic safety precautions and not being able to foresee potential accidents.
Problems and accidents are best avoided by anticipating potential dangers and operating the device in accordance with the manufacturer’s recommendations. First, thoroughly read all precautions and instructions pertaining to safety and accident prevention. Then operate the device with the utmost caution to prevent either damaging the device itself or causing bodily injury.
The following symbols and expressions indicate the degree of danger and harm that could result from ignoring the corresponding instructions:
This alerts the user of the possibility of extremely serious injury or complete destruction of the device, as well as other property damage including the possibility of fire.
This alerts the user of the possibility of minor or moderate injury or damage to the device.
The warning symbols ( ) and caution symbols ( ) that appear next to the main text on the right hand side of the page refer to and are explained by the Warnings and Cautions at the bottom of the page.
This refers to mandatory actions and procedures that are required to prevent damage to the device.
The user (e.g., healthcare facility, clinic, hospital etc.) is responsible for the management, maintenance, and use of medical devices.
This equipment must only be used by dentists and other legally licensed professionals.
Do not use the EndoSync PLUS for anything other than its specified dental purpose.
CAUTION: Federal law restricts this device to sale by or on the order of a dentist. (Valid only for U.S.A.)
Instructions for Use 2019-02-21
Disclaimers
■ Brasseler USA will not be responsible for accidents, equipment damage, or bodily injury resulting from:
1. Repairs made by personnel not authorized by Brasseler USA.
2. A ny changes, modifications, or alterations of its products
3. The use of products made by other manufacturers, except for those procured by Brasseler USA.
4. Maintenance or repairs using parts or components other than those specified by Brasseler USA or other than in their original condition
5. Operating the device in a manner other than described in the operating procedures in this manual or in a manner inconsistent with the safety precautions and warnings in this manual.
6. Workplace, environmental, or installation conditions that do not conform to those stated in this manual, such as an improper electrical power supply.
7. Fires, earthquakes, floods, lightning, natural disasters, or forces majeure.
■ The useful life of the EndoSync PLUS is 6 years from the date of installation provided it is regularly and properly inspected and maintained.
In Case of Accident
If an accident occurs, the EndoSync PLUS must not be used until repairs have been completed by a qualified and trained technician authorized by the manufacturer.
User Qualifications
Intended Operator Profile a) Qualification : Legally qualified person such as dentists for endodontic device operation (it may differs among countries).
b) Education and Knowledge : It is assumed that the understands the risks of root canal measuring and treatment. It is also assumed the user is thoroughly familiar with root canal measuring and treatment including the prevention of cross contamination.
c) Language Understanding : English (Intended for professional use as described above) d) Experience : Experienced person with operating endodontic device.
No special training is required except in cases where this is required by legal regulations of the relevant country or region.
Patient Population
Age : Child to Elderly
Weight : Not applicable
Nationality : Not applicable
Sex : Not applicable
Health : It is not intended for use on patients wearing pacemakers or ICDs.
Condition : Conscious and mentally alert person. (Person who can stay still during treatment.)
• When the EndoSync PLUS is connected to the EndoSync A.I., an apex locator, it is not recommended that this device be used with children under 12 years of age.
Instructions for Use 2019-02-21 4
Precautions
• Except for ways described in this manual, this unit must not be connected to or used in combination with any other apparatus or system. It must not be used as an integral component of any other apparatus or system. Brasseler USA will not be responsible for accidents, equipment damage, bodily injury or any other trouble which results from ignoring this prohibition.
• A rubber dam should be used when performing endodontic treatment.
• No modification of this equipment is allowed.
• Do not perform maintenance while using the unit for treatment.
• Instruments which produce considerable electrical noise such as electric scalpels can cause the EndoSync PLUS to operate abnormally. Turn the EndoSync PLUS off before using any instruments that produce electrical noise.
• Do not use this unit on patients who have a pacemaker or an Implantable Cardioverter Defibrillator (ICD). It could cause the pacemaker or the Implantable Cardioverter Defibrillator (ICD )to function abnormally.
• Illumination devices such as fluorescent lights and film viewers which use an inverter can cause the EndoSync PLUS to operate erratically. Do not use the EndoSync PLUS near lights such as these.
• Do not use this unit in the medical operation room.
• Blocked canals cannot be accurately measured.
* Brasseler USA is not responsible for any accidents or other types of trouble that are caused by not following the warnings noted above.
5 Instructions for Use 2019-02-21
Features
Instructions for how to use the EndoSync PLUS when it is connected to the EndoSync A.I. are printed on a blue background.
⹅
Liquid Crystal Display (LCD)
The LCD is easy to read and shows all settings as well as how the motor is running.
⹅
Controls
< OTR (Optimum Torque Reverse) Mode >
If the file torque is less than the set value, the file will keep rotating in the cutting direction .
When the file torque is more than the set value, the file will automatically rotate in the non-cutting and cutting directions at the set angle as long as the torque value is exceeded. OTR Mode can set various motor controls as described below. Furthermore,
OTR Mode can use files for which the cutting direction is counterclockwise as well as normal files for which the cutting direction is clockwise. (The cutting direction of the file can be set.)
Speed
Reverse Torque Setting
100, 300, 500, 800, and 1000 rpm.
0.2, 0.4, 0.6, 0.8, and 1.0 Ncm
(If the rotation speed is 100, 300, or 500 rpm, this can be set to 0.2 or 0.4 Ncm.)
Cutting Direction of File
Clockwise (CW), Counterclockwise (CCW)
(The cutting direction is the file rotation direction as seen from the File Release Button side.)
Cutting Angle
Non-cutting Angle
Auto Start & Stop
**
90, 150, 180, 270, 360 degrees (If the speed is 100 rpm, this can be set to 90 degrees.)
30, 60, 90, and 120 degrees
The file starts when it is inserted in the canal and stops when it is taken out.
Apical Reverse or Stop
** The motor reverses or stops when the tip of the file reaches a preset position inside the canal.
Reaches Apex
** The motor stops when the tip of the file reaches the apex.
** These functions are available only when the EndoSync PLUS is connected to the EndoSync A.I.
< Normal Mode >
If the file torque is less than the set value, the file will keep rotating in the clockwise direction. When the file torque is more than the set value, the file will automatically start rotating in the counterclockwise direction.
Furthermore, Normal Mode can set various motor controls as described below. Note that files for which the cutting direction is counterclockwise cannot be used for Normal Mode.
Speed
Torque Reverse
Reverse Torque Settings
0.2, 0.4, 0.6, 0.8, 1.0, 1.5, 2.0, 2.5, 3.0, 4.0, and 5.0 Ncm
Torque Slow Down
Apical Slow Down
50, 100, 150, 200, 250, 300, 400, 500, 600, 800, and 1000 rpm
The motor automatically reverses its rotation if the torque load exceeds the set value to reduces the risk of jamming. (Only when the cutting direction is set to “CW” [clockwise].)
The file slows down as torque increases.
The file slows down as it approaches the apex if the EndoSync PLUS is connected to the
EndoSync A.I.
Clockwise (CW), or Counterclockwise (CCW)
Rotation Direction
Apical Reverse or Stop
** The motor reverses or stops when the tip of the file reaches a preset position inside the canal.
Auto Start & Stop
** The file starts when it is inserted in the canal and stops when it is taken out.
Apical Torque Reduction
** The automatic torque reverse value is reduced as the file tip approaches the apex.
Reaches Apex
** The motor stops when the tip of the file reaches the apex.
** These functions are available only when the EndoSync PLUS is connected to the EndoSync A.I.
⹅
Memory
Six combinations of speed, torque etc. can be memorized.
• Files for which the cutting direction is counterclockwise can only be used in OTR Mode with CCW setting. These files cannot be used for Normal Mode.
• Be sure to check that the memory setting for cutting direction and cutting direction of the file match. If they are not identical, the file could perforate the apical foramen when the Apical Reverse or Stop is set to “Rev”.
Instructions for Use 2019-04-25 6
7
Parts Identifi cation and Accessories
Parts Identifi cation
Contra Angle
Main Switch
Motor Handpiece
Liquid Crystal Display
Select Switch
Plus and Minus Switches
Charger
Power LED (green) Charge LED (orange) Power Supply Cord
Accessories
⹅
Standard Accessories
Power Supply Cord
(1)
EndoSync Oil
(1)
Guide Bar
(1)
* Use the guide bar when cleaning and replacing the built-in electrode.
p. 23 “Rotor Axle and Built-in Electrode Cleaning”
p. 31 “Built-in Electrode Replacement”
⹅
Optional Accessories
Handpiece Rest
(1)
Transmission Cable
(1)
Charger Switch
Instructions for Use 2019-02-21
Usage
(1) Operating Environments
Temperature: +10°C to +40°C (+50°F to +104°F)
Humidity: 30% to 80% (without condensation)
Atmospheric Pressure: 70 kPa to 106 kPa
* If the unit has not been used for some time, make sure it works properly before using it again.
(2) Before Use
Check the following item before using the unit.
• Have autoclavable components been sterilized? p. 25 “Autoclavable Components”
Charge Battery
The battery is built into the motor handpiece.
* Ambient (room) temperature for charging is from +10ºC to +40ºC (+50ºF to +104ºF).
1 2
Green LED
Connect the power cord to the charger and then plug it in. Turn the charger on. The green Power LED will light up.
Do not use any charger; use only the one that comes with the
EndoSync PLUS.
Green LED
Orange LED
Put the motor handpiece into the charger as far as it will go. The orange Charge LED will light up to show that charging has begun.
* Charging time is about 120 minutes.
Charge the battery as soon as the battery power indicator gets down to its last bar.
If the orange charge LED goes off immediately or doesn’t light up when the motor handpiece is put into the charger, the battery is probably fully charged. To make sure, take the motor handpiece out and put it back in again.
Make sure the contact areas for the motor handpiece and charger are free of debris, especially metal fragments. Wipe with ethanol (70 vol% to 80 vol%) to remove any foreign debris. Do not press down too hard to wipe the charging areas; this could bend the electrical contacts.
Do not leave the charger where it will be exposed to direct sunlight.
• If an electrical storm occurs while the battery is being charged, do not touch the charger or its cord as there would be a risk receiving an electric shock.
• Do not get the charger wet or use it where it might get wet.
• The battery is not charged when the unit is shipped and must be charged before using the unit.
• Do not pull or yank the cord when disconnecting the power supply cord. Always grip the connectors.
• Use only the power cord provided and plug both ends all the way in.
• Charger and power supply cord must be located outside the so called patient environment (1.5 m around the patient location).
Instructions for Use 2019-02-21 8
Charge Battery
The number of bars shows how much battery power is left.
Recharge the battery when there is only one bar left.
If the battery runs almost completely out, the EndoSync PLUS will automatically turn itself off after about 10 seconds. Recharge the battery as soon as possible.
If the battery power is very low and a large load is applied to the fi le, the motor may stop or the unit may turn itself off.
This is for safety; there may not be enough power to run the motor with suffi cient stability.
Recharge the battery if the display shown to the left appears frequently.
Connect Contra Angle
Line up the marks.
Contra Angle Motor Handpiece
Approx. 290°
The rotation range of the contra angle is about 290°.
Set it so that it reaches the treatment area and the display is easy to see.
Do not force the contra angle to rotate beyond its limit.
Line up the match marks and push the contra angle onto the motor handpiece until there is an audible click.
* The contra angle must be lubricated with the EndoSync Oil before using for the fi rst time. p. 27 “Lubrication”
• Make sure the connection components for both the motor handpiece and the contra angle are not damaged. An improper connection could cause the motor to reverse unexpectedly and result in injuring the patient.
9
• Push the contra angle all the way onto the motor handpiece and then give it a light tug to make sure it is securely attached.
Instructions for Use 2019-02-21
File Installation
File Release Button
1
2
3
1. Hold down the fi le release button.
2. Insert the fi le and turn it back and forth until it lines up with the latch mechanism.
3. Push the fi le all the way into the latch. Release the fi le release button.
It’s easiest to hold the button down if you put your index fi nger where the head joints the body.
Use either Nickel-titanium or stainless steel fi les.
Calibration
* Before using right after purchase, whenever the motor handpiece or contra angle has been replaced, or if the motor alternates between forward and reverse rotation outside the canal, calibrate the unit in the following way:
1.Turn the unit on. (Press the Main Switch.)
2. Make sure the battery is fully charged (three bars are displayed).
3. Put a commonly used fi le into the contra angle.
4. Press the Plus or Minus Switch and then select memory M6.
5.Hold down the Select Switch for 2 seconds or more.
6. Set Rotation Mode to “CCW”; p. 16 “Memory Setting: Normal Mode (CCW)”
7. Turn the unit off. (Hold the Select Switch and then press the Main Switch.)
8. Hold the Plus and Minus Switches and then press the Main Switch to turn the unit back on.
9. When "CO-Adjst" appears in the display, press the Select Switch.
The motor will start running. Make sure there is no load on the fi le.
10. When "Finished" appears in the display, the motor will stop and the calibration will be completed. Press the Main Switch to go to the Standby Display.
* Once calibration has been completed, you may change the M6 setting and you may turn the unit off with a setting other than M6.
* If the unit uses a fi le electrode, calibrate the unit by putting the electrode on the fi le and connecting the unit to a EndoSync A.I. unit which is turned on.
• Be sure to check that the memory setting for cutting direction and cutting direction of the fi le match. If they are not identical, the fi le could perforate the apical foramen when the Apical Reverse or Stop is set to “Rev”.
• Never use deformed or damaged fi les.
• Give the fi le a light tug to confi rm it is securely held in place. If the fi le is not securely placed, it could come out and injure the patient.
• When using the linkage function with EndoSync A.I.
, do not use the fi les that have no electrical conductivity between the fi le and its shank.
p. 20 “Check
Operation”
• Use caution when inserting and removing fi les to avoid injury to fi ngers.
• Inserting and removing fi les without holding the fi le release button down will damage the chuck.
• Make sure the EndoSync PLUS is turned off before inserting or removing fi les.
Instructions for Use 2019-02-21 10
Check Operation
File release button If a malfunction occurs, the Endo-
Sync PLUS will stop working.
p. 36 “Troubleshooting”
If this error display appears frequently, stop using the unit and contact Brasseler USA. The number that appears after Error will depend on the type of malfunction.
Main Switch
Plus and Minus Switches
■ Make sure the contra angle and motor handpiece are properly and securely connected.
■ Make sure the fi le is securely installed; give it a light tug.
■ Check switch operation.
Turn the Main Switch on and use the Plus or Minus Switches to select a memory number. Then press the Main Switch again to see if the EndoSync PLUS runs smoothly.
How to check the EndoSync PLUS’s operation when it is connected to the EndoSync A.I.; pp. 19 to 24 “Usage; Operation with EndoSync A.I.”
• Be sure to check that the memory setting for cutting direction and cutting direction of the fi le match. If they are not identical, the fi le could perforate the apical foramen when the Apical Reverse or Stop is set to “Rev”.
• Operate the EndoSync PLUS outside the oral cavity to make sure it will operate properly before using it for treatment.
• Some canals may be impossible to enlarge; always take an X-ray to check.
• Nickel-titanium fi le may suddenly snap depending on the curvature and shape of the canal; stop using the fi le if you notice or feel anything amiss.
• Files will eventually break due to metal fatigue and should be replaced before they reach this point.
• Electric noise or a malfunction could interfere with the motor control. Do not depend entirely on the unit controlling itself; always watch the display and be aware of tactile feedback.
• Files will jam and break if too much force is applied to them.
• Files may break even when the torque reverse is turned on, depending on the setting value. Never exert excessive force on the fi le.
• Files designed for use with engines break easily if too much force is applied. Also do not use these fi les for canals with excessive curvature.
• Always examine fi les for stretching and other deformities or damage before using them. Any type of deformity could result in the fi le breaking.
• Do not let the fi le release button on the contra angle press against the teeth opposite to the treatment area; this could cause the fi le to come out and result in an injury.
• Do not press the fi le release button while the motor is running. It could heat up and cause a burn, or the fi le could come out and cause an injury.
11
• Stop using the EndoSync PLUS if you feel or notice anything unusual. The EndoSync PLUS cannot be used for every canal and should be used along with manual enlargement.
• File break more easily at fast speeds; always follow the fi le manufacturer’s usage recommendations. Also always check the speed settings before use.
• Do not use any type of fi les except nickel-titanium and stainless steel ones.
• Nickel-Titanium fi les are easily broken; note the following points.
• Open the canal up to the apical constriction manually before using a nickel-titanium fi le.
• Never use excessive force to insert the fi le.
• First remove all foreign matter, such as bits of cotton from the root canal.
• Never use excessive force to advance the fi le down the root canal.
• Do not use for extremely curved canals.
• Try not to trigger the auto torque reverse function when advancing the fi le down the canal.
• Do not skip fi le sizes; suddenly using a much larger fi le could break it.
• If you encounter resistance or the auto torque reverse is triggered, back the fi le up 3 or 4 mm and carefully advance it down the root canal again. Or replace the fi le with a smaller size. Never use excessive force.
• Do not force the fi le down the root canal or press it against the root canal wall.
• Do not use the same fi le continuously in one position as this may create “steps” on the root canal wall.
• Always take fi le out of the contra angle after use.
Instructions for Use 2019-02-21
(3) Operation
Basic Operation
Standby Display (OTR Mode) Torque Display
Operation Mode
Plus and Minus Switches
(Select memory and change settings)
Select Switch Standby Display (Normal Mode)
Liquid Crystal Display
Main Switch
(Turn power on and starts/stops rotation)
Memory Number
Cutting Direction of File
Rotation Mode
Battery Power
Speed Setting
Reverse Torque Setting
Rotation Direction
Current Torque
Reverse Torque Setting
1. Turn EndoSync PLUS On: Press the Main Switch.
The Standby Display will appear.
2. Select Memory Number: Press the Plus or Minus Switch.
* There are six memories for various combinations of speed, torque reverse and rotation mode settings.
* The backlight will temporarily change color if changing the memory number changes anything other than the speed, torque reverse, and rotation mode settings.
3. Start Motor: Press the Main Switch again.
The Torque Display will appear.
* If you hold the Main Switch down when you start the motor, it will run only while the switch is held down and stop when the switch is released.
* You can temporarily change the reverse torque setting while the motor is running by pressing the Plus or Minus Switch. (This works only for Normal Mode.)
When the Apical Torque Reduction is set to “ON”, the torque setting cannot be temporarily changed.
* The color of the backlight changes based on the load applied to the fi le.
* The backlight starts blinking when the load approaches the reverse torque setting. While the OTR is triggered, the backlight does not blink.
4. Stop Motor: Press the Main Switch again.
The Standby Display will reappear.
5. Turn EndoSync PLUS Off: Hold the Select Switch and then press the Main Switch.
The EndoSync PLUS turns itself off automatically if it is not used for 3 minutes (initial setting).
For meter readings and operation connected to the EndoSync A.I.; pp. 21 to 22.
• Be sure to check that the memory setting for cutting direction and cutting direction of the fi le match. If they are not identical, the fi le could perforate the apical foramen when the Apical Reverse or Stop is set to “Rev”.
• Be sure to check the new settings whenever you change the Memory Number.
• The temperature of the motor handpiece rises up to +47.5°C (+117.5°F) when the ambient temperature is +40°C (+104°F).
• When the OTR seems to be triggered too frequently, or it is triggered immediately after starting the normal rotation, increase the torque setting by one level.
Instructions for Use 2019-02-21 12
Memory Settings
The initial settings are shown below. These settings can be changed.
Setting
Rotation Mode
Cutting Direction of File
Speed (rpm)
Reverse Torque (Ncm)
Cutting Angle (degree)
Non-cutting Angle (degree)
Apical Action Function **
Apical Reverse or Stop **
Auto Start or Stop **
Apical Slow Down **
Apical Torque Reduction **
Torque Slow Down
M1
60
ON
Stop
ON
N/A
N/A
N/A
OTR
CW
500
0.6
180
M2
60
ON
Stop
ON
N/A
N/A
N/A
OTR
CW
500
0.2
180
M3
60
ON
Stop
ON
N/A
N/A
N/A
OTR
CCW
500
0.2
180
Memory
M4
90
ON
Stop
ON
N/A
N/A
N/A
OTR
CW
1000
1.0
180
M5
90
ON
Stop
ON
N/A
N/A
N/A
OTR
CW
300
0.6
180
M6
N/A
ON
Stop
ON
OFF
OFF
OFF
CW
CW
500
1.0
N/A
** These functions are available only when the EndoSync PLUS is connected to the EndoSync A.I.
⹅
Operation Mode
There are three modes for canal shaping.
OTR : Used for canal shaping.
CW : Normal 360º forward rotation. Torque reverse and other functions can be used.
CCW : Reverse rotation only.
* When this mode is being used, a double-beep sounds continuously.
• Files for which the cutting direction is counterclockwise can only be used in OTR Mode with CCW setting. These files cannot be used for Normal Mode.
• Be sure to check that the memory setting for cutting direction and cutting direction of the file match. If they are not identical, the file could perforate the apical foramen when the Apical Reverse or Stop is set to “Rev”.
13
• If the torque limit is too high, the file could jam inside the canal and break.
• The torque settings must be changed depending on the root canal condition and the file.
• If the torque reverse seems to be activated too frequently increase its value.
• When OTR Mode (motor runs back and forth continuously) seems to be triggered too frequently, or it is triggered immediately after starting the normal rotation, increase the torque setting by one line.
Instructions for Use 2019-02-21
Memory Setting: OTR Mode
(2 sec.)
Rotation Mode:
OTR or Normal (CW, CCW)
OTR Cutting Direction of File:
CW or CCW
1. Select a memory number for the Standby Display; press the Plus or Minus Switch.
2. Hold down the Select Switch for at least 2 seconds to show the display for operation settings.
3. Press the Select Switch to go from one display to the next.
4. Press the Plus or Minus Switch to change the setting.
* Pressing the Main Switch to go back to the Standby Display.
* The display will go back to the Standby Display when 10 seconds (initial setting) elapses without a switch being pressed.
Speed Settings:
100, 300, 500, 800, and 1000 rpm
Reverse Torque Settings:
0.2, 0.4, 0.6, 0.8, and 1.0 Ncm
(If the speed is 100, 300, or 500 rpm, this can be set to 0.2 or 0.4 Ncm.)
Cutting Angle:
90, 150, 180, 270, and 360 degrees. (If the speed is 100 rpm, this can be set to 90 degrees)
Non-Cutting Angle:
30, 60, 90, and 120 degrees
Apical Action Function ** :
When this is set to “ON”, Apical Reverse or Stop function be activated.
Sync: ON
Sync: OFF
Apical Reverse or Stop**:
The fi le will reverse or stop when the fi le tip reaches the Flash Bar.
When Apical Action Function is set to “OFF”, this display will be skipped.
Auto Start & Stop ** :
When this is set to “ON” , the fi le starts rotating when it is inserted and stops when it is taken out of the canal.
** These functions are available only when the EndoSync PLUS is connected to the EndoSync A.I.
Instructions for Use 2019-02-21 14
15
Memory Setting: Normal Mode (CW)
(2 sec.)
Rotation Mode:
Normal (CW, CCW) or OTR
Speed Settings:
50, 100, 150, 200, 250, 300, 400, 500,
600, 800, and 1000 rpm
1. Select a memory number for the Standby Display; press the Plus or Minus Switch.
2. Hold down the Select Switch for at least 2 seconds to show the display for operation settings.
3. Press the Select Switch to go from one display to the next.
4. Press the Plus or Minus Switch to change the setting.
* Pressing the Main Switch to go back to the Standby Display.
* The display will go back to the Standby Display when 10 seconds (initial setting) elapses without a switch being pressed.
Reverse Torque Settings:
0.2, 0.4, 0.6, 0.8, 1.0, 1.5, 2.0, 2.5, 3.0, 4.0, and 5.0 Ncm
This function can also be turned off: TRL (torque reverse less).
Sync: OFF
Apical Action Function ** :
When this is set to “ON”, Apical Reverse or Stop function be activated.
Sync: ON
Apical Reverse or Stop ** :
The fi le will reverse or stop when the fi le tip reaches the Flash Bar.
When Apical Action Function is set to “OFF”, this display will be skipped.
Auto Start & Stop ** :
When this is set to “ON” , the fi le starts rotating when it is inserted and stops when it is taken out of the canal.
Apical Slow Down ** :
When this is set to “ON” , the fi le slows down as it approaches the Flash Bar.
Cannot be used along with Apical Torque Reduction function.
Apical Torque Reduction ** :
When this is set to “ON” , the torque setting that triggers reverse rotation is reduced as the fi le tip approaches the apex.
Cannot be used along with Apical Slow Down or Torque Slow Down functions.
If the Torque Reverse Less (TRL) is turned on, the Apical Torque Reduction function is disabled.
Torque Slow Down:
When this is set to “ON”, the motor will slow down as the torque load increases.
Cannot be used along with Apical Torque Reduction function.
If the Torque Reverse Less (TRL) is turned on, the Torque Slow Down function is disabled.
** These functions are available only when the EndoSync PLUS is connected to the EndoSync A.I.
Instructions for Use 2019-02-21
Memory Setting: Normal Mode (CCW)
(2 sec.)
Rotation Mode:
Normal (CW, CCW) or OTR
Speed Settings:
50, 100, 150, 200, 250, 300, 400, 500,
600, 800, and 1000 rpm
1. Select a memory number for the Standby Display; press the Plus or Minus Switch.
2. Hold down the Select Switch for at least 2 seconds to show the display for operation settings.
3. Press the Select Switch to go from one display to the next.
4. Press the Plus or Minus Switch to change the setting.
* Pressing the Main Switch to go back to the Standby Display.
* The display will go back to the Standby Display when 10 seconds (initial setting) elapses without a switch being pressed.
Reverse Torque Settings:
When Rotation Mode is set to “CCW”, the TRL (torque reverse less) setting cannot be changed.
Sync: OFF
Apical Action Function ** :
When this is set to “ON”, Apical Reverse or Stop function be activated.
Sync: ON
Apical Reverse or Stop ** :
When Rotation Mode is set to “CCW”, the Stp (stop) setting cannot be changed.
Auto Start & Stop ** :
When this is set to “ON” , the fi le starts rotating when it is inserted and stops when it is taken out of the canal.
** These functions are available only when the EndoSync PLUS is connected to the EndoSync A.I.
Instructions for Use 2019-02-21 16
17
Memory Settings: Other Settings
Other Settings: The initial settings are shown below.
Beeper (BEEP VOLUME)
Auto Power Off (AUTO PWR)
Positive/Negative Display (DISP. TYPE)
Right or Left Handed (DOMI. HAND)
High
3 min.
Posi
Right
Backlight (B.L.COLOR CHANGE)
Return to Standby Time (S.S.R TIME)
Memory Setting Lock (SETTING LOCK)
1. With unit turned off, hold down Select Switch and then press the Main Switch.
2. Press the Select Switch to select one of the settings.
3. Press the Plus or Minus Switches to change the setting.
4. Press the Main Switch to return to the Standby Display.
ON
10 sec.
OFF
Beeper Volume:
Press Plus or Minus Switch to set beep volume used for Switch operation and alarms at OFF,
Low or High.
Positive Display
Auto Power Off Time:
The time lapse for automatic shut off when the unit is not used can be set from 1 to 15 minutes. Press Plus or Minus Switch to set the time.
Positive / Negative Display:
Set display for black on white background or vice versa.
Negative Display
Right or Left Handed:
Set display for right- or left-handed user. Display turns upside down for left-handed users.
Right Handed Left Handed
Backlight Color Change:
When this is set to “ON” , the backlight will change color depending on torque and fi le tip location. It also changes color for setting displays. Does not change color when this is set to “OFF”.
Return to Standby Time:
Set the time that elapses before display returns to standby from settings displays. Set from 1 to 15 seconds by pressing Plus or Minus Switches.
Memory Setting Lock:
When this is set to “OFF”, all memory settings for each memory (M1 to M6) can be changed.
Set this to “ON” to preserve the memory settings.
Instructions for Use 2019-02-21
Restore Default Memories
Restore the initial settings for the memories in the following way.
* This will restore the original memory settings. You cannot restore settings for just one memory.
1. With the unit turned off, hold down the Select Switch, the Plus Switch and the Minus Switch and then turn the unit on with the
Main Switch.
2. The "MemClear" display will appear. Press the Select Switch to restore the default memories or press the Main Switch to cancel the operation.
3. Wait unit the “Finished” display appears and then press the Main Switch to go to the Standby Display.
(4) After Use
Take Out File
2
1
1. Hold down the Select Switch and press the Main Switch to turn the power off.
* The power will go off automatically if the unit is not used and no switches are pressed for 3 minutes.
2. Hold down the fi le release button and pull the fi le straight out.
• Take care not to injure your fi ngers when inserting and removing fi les.
• Never insert or remove fi les without holding down the button; this will damage the chuck.
• Make sure the unit is turned off before inserting or removing fi les.
Instructions for Use 2019-02-21 18
Usage; Operation with EndoSync A.I.
Install File Electrode
File Release Button
2
1
3
1. Hold down the fi le release button.
2. Insert the fi le and turn it back and forth until it lines up with the latch mechanism.
3. Push the fi le all the way into the latch. Release the fi le release button.
It’s easiest to hold the button down if you put your index fi nger where the head joints the body.
Use either Nickel-titanium or stainless steel fi les.
• Be sure to check that the memory setting for cutting direction and cutting direction of the fi le match. If they are not identical, the fi le could perforate the apical foramen when the Apical Reverse or Stop is set to “Rev”.
• Some fi les cannot use the built-in electrode to make measurement; always check for conductivity before using a fi le.
• Make sure the fi le goes all the way in. Give it a light tug to make sure it is held securely.
• Never use stretched, deformed or damaged fi les.
• Make sure the screw is tight enough. Otherwise, it might come out and be swallowed. Also, measurements might not be accurate.
19
• Never put fi le in or take them out without pressing the button down. This could damage the chuck. Always hold the button down to put a fi le in or take it out.
• Use only Ni-Ti or properly designed stainless steel fi les.
• Be careful not cut your fi nger when putting fi les in and taking them out.
• Do not let the cutting part of the fi le touch the electrode; this will wear it out very quickly.
• Some fi les cannot be used with this electrode.
• Do not use fi les shanks larger than the ISO standard: Diameter 2.334 to 2.350 mm
• After use, be sure to take the fi le out.
Instructions for Use 2019-02-21
Connect Transmission Cable
* Refer to the user manual for the EndoSync A.I.
1 2
Plug: Gray
Plug: White
Take off the cap and plug the cable’s white plug all the way into the motor handpiece.
Plug the cable’s gray plug into the EndoSync A.I.
Do not mix up the cable plugs.
Do not put stress on the transmission cable by twisting, bending, or stretching by wrapping it around the EndoSync PLUS or EndoSync A.I.
Check Operation
■ Make sure fi le electrode is making good contact with the fi le.
■ Touch the fi le with the contrary electrode and make sure the meter goes all the way to its end and there are no segments that do not light up.
Watch out because the motor might start up when you do this.
• Use only the special cable provided. Other cable could be electrically risky and result in damage or injury. Make sure the fi le goes all the way in. Give the fi le a light tug to make sure it is properly installed.
• Check the meter activity before each patient and do not use the unit if all the segments of the display do not light up. This suggests that the meter cannot make an accurate reading.
• Make sure the plugs go straight in.
• After insertion give plugs a light tug to make sure they are securely connected. Otherwise, data may not be transmitted accurately.
• Do not bump the plugs or drop anything on them when they are plugged in.
Instructions for Use 2019-02-21 20
Meter Display
* For more information about canal measurement and usage precautions, refer to the user manual for the EndoSync A.I.
i ii iii
Measurement Bar
Meter Numbers
Flash Bar
0.5
Blinks i. The Measurement Bar shows the location of the fi le tip. The Flash Bar blinks when the fi le is inside the canal. ii. The 0.5 meter reading shows where the fi le tip is about 0.5 to 1.0 mm from the anatomical apex.
* The numbers 1, 2, and 3 on the meter do not indicate length in millimeters.
iii. If the fi le tip goes past the Flash Bar, an alarm will sound and the backlight will blink.
Operation
1
Turn on the EndoSync PLUS and EndoSync A.I.
The backlight for the display will be yellow.
Hook the Contrary Electrode in the corner of the patient’s mouth.
Contrary Electrode
21
• In some cases such as a blocked root canal, a measurement cannot be made. (For details refer to the section of the EndoSync A.I. manual that covers canals not suitable for measurement.)
• Accurate measurement is not always possible, especially in cases of abnormal or unusual root canal morphology; always take an X-ray to check the measurement results.
• If the meter does not move when the fi le is inserted, the unit may be malfunctioning and must not be used.
• Do not use an ultra sonic scaler while the contrary electrode is hooked in the patient’s mouth; noise from the scaler could cause the motor to start running resulting in an accident or injury.
• Absolutely never allow the contrary electrode, the handpiece fi le electrode or the connections for these to contact an ordinary AC power source such as a socket; this could result in a very serious and dangerous shock.
• Occasionally the meter will make a sudden and large movement as soon as the fi le is inserted into the root canal, but it will return to normal as the fi le is advanced down towards the apex.
• The contrary electrode, fi le electrode and metal parts of the contra angle could cause an adverse reaction if the patient has an allergy to metals. Ask the patient about this before using the EndoSync PLUS.
• Take care that medicinal solutions such as formalin cresol (FC) or sodium hypochlorite do not get on the contrary electrode or the contra angle. These could cause an adverse reaction such as infl ammation.
• The fi le electrode cannot be used with the following types of fi les. Use these fi les without attaching the fi le electrode. Files with a shank diameter greater than 1.2 mm, Files with shanks that do not have a circular cross section, Gates Glidden Drills, Tools with large cutting heads such as largo burs.
Instructions for Use 2019-02-21
Operation
2
Select a memory number (M1 to M6) with the Plus or Minus
Switch.
* Before using motor handpiece, use a small hand fi le, such as
#10 or #15, to penetrate the root canal manually down to the apical constriction.
Plus and Minus
Switches
* In some cases, a root canal cannot be measured because of an overfl ow of blood, saliva or chemicals or because the root canal is blocked.
3
Measurement Bar
Memory Bar
(This appears only when the Endo-
Sync A.I. is connected.)
Flash Bar
Current File Tip Position
The meter display appears when the fi le is inserted in to the canal. If the Auto Start and Stop is set to “ON”, the motor will start running too.
* The numbers 1, 2, and 3 on the meter do not indicate length in millimeters but are used to estimate how far the fi le tip has gone down the canal.
* Press the Select Switch to change the display to the
Torque display. Press it again to go back to the canal meter display.
Meter Numbers
Apical Action Function: ON
1. When the measurement bar reaches the Flash Bar;
If the Apical Reverse or Stop is set to “Stp”, the motor will stop and a continuous beep will sound.
If the Apical Reverse or Stop is set to “Rev”, the motor will stop, a continuous beep will sound, and the motor will rotate in the non-cutting direction.
2. When the measurement bar reaches the apex;
The motor will stop automatically and forcibly.
Apical Action Function: OFF
1. When the measurement bar reaches the Flash Bar;
The motor will not stop and it will keep rotating in the cutting direction based on the memory setting.
2. When the measurement bar reaches the apex;
The motor will not stop and it will keep rotating in the cutting direction based on the memory setting.
If the load on the fi le exceeds the reverse torque setting, the motor will stop and then reverse its rotation.*
A rapid, repeated three-toned beep will sound when this happens.
The motor will stop when the fi le is taken out of the canal.*
Gradually increase the size of the fi le until the root canal preparation is completed.
If necessary, prepare the apical seat. (* Depends on setting.)
If the canal is very dry, the Auto Start may not be triggered; in this case, press the Main Switch to start the motor.
• Be sure to check that the memory setting for cutting direction and cutting direction of the fi le match. If they are not identical, the fi le could perforate the apical foramen when the Apical Reverse or Stop is set to “Rev”.
• Accurate measurements cannot be made in some cases because of shape or other conditions. Always check the measurement with an X-ray.
• Do not let the fi le or metal parts of the contra angle touch the oral mucosa. This could cause the motor to start running and result in injuring the patient.
• An accurate measurement cannot be made if all the connectors are not properly plugged in. If the meter does not move along with the fi le, stop using the unit and check all the connections.
• The meter may not appear if the canal is infected or extremely dry. In this case, put a little hydrogen peroxide or saline solution in the canal but do not let it overfl ow.
Instructions for Use 2019-02-21 22
Rotor Axle and Built-in Electrode Cleaning
* If the bars fl icker during use, or if all the bars in the meter do not light up when the fi le touches the contrary electrode, clean the rotor axle and the built-in electrode in the following way.
1 2
Rotor Axle
Take out the screw and then take out the built-in electrode.
3
Put a little ethanol (70 vol% to 80 vol%) on a brush and clean the rotor axle with it.
4
Clean the built-in electrode with the brush.
5
Blow air on the electrode to remove any remaining moisture.
6
1 2
3
Guide Bar
Hold the fi le release button and slide the guide bar straight in as shown in the illustration. Then rotate it left and right.
Slide the built-in electrode onto the guide bar and line up the screw holes.
23
• Do not bend or deform the electrode.
• Always use the guide bar and make sure it will not come out. If the guide bar is not properly fi x in place, the internal contact could be bent, and then the unit might not be able to make accurate measurements or else it might malfunction.
• Do not run the motor with the guide bar inserted; this could damage the unit.
Instructions for Use 2019-02-21
7 8
1 2
Slowly turn the screw and make sure the built-in electrode goes into the head properly.
Tighten the screw up securely and then hold down the fi le release button and pull out the guide bar.
9
Contact is too high
Right Wrong
Autoclave the contra angle.
p. 25 “Autoclavable Components”
• Make sure the screw is tight enough. Otherwise, it might come out and be swallowed. Also, measurements might not be accurate.
Instructions for Use 2019-02-21 24
Maintenance
There are three ways to clean and disinfect components depending on the component.
Be sure to follow the procedure below when performing daily maintenance.
Autoclavable Components Wipe with Ethanol (70 vol% to 80 vol%)
Wash and Wipe with Ethanol
(70 vol% to 80 vol%)
Motor Handpiece
Contra Angle
Power Supply Cord
Handpiece Rest
Charger Transmission Cable
Autoclavable Components
Maintenance Procedure
Cleaning Disinfection
● Components maintained this way:
Lubrication
* Only the contra angle needs to be lubricated.
Guide Bar
Contra Angle
Cleaning
(1) Disconnect the contra angle from the motor handpiece. Clean off the cutting debris with running water and a soft brush and then wipe off the water.
25
• Be careful to avoid cross contamination when performing maintenance.
• Before cleaning the contra angle, be sure to take out the fi le.
• If a medical agent being used for the treatment has adhered to the components, wash it off in running water.
• Do not clean the contra angle with an ultra sonic cleaning device.
Instructions for Use 2019-02-21
(2) Use a threeway syringe etc. to blow out any moisture remaining inside the contra angle.
Disinfection
Wipe the components with a piece of gauze that has been dampened with ethanol (70 vol% to 80 vol%) and wrung out thoroughly.
Operating conditions for high-temperature washer-disinfectors
* When using a high-temperature washer-disinfector to clean the contra angle, strictly adhere to the conditions specifi ed below.
High-temperature cleaning conditions
Unit Name Mode
Detergent
(concentration)
Rinse
(concentration)
Miele G7881 Vario TD neodisher MediClean
(0.3% - 0.5%) neodisher Z
(0.1% - 0.2%) neodisher Mieclear
(0.02% - 0.04%)
* After cleaning there may be streaks or white spots on the contra angle.
Use a neutralizer only if there are streaks or white spots.
Operating Precautions
• Always use a handpiece holder when washing the contra angle, making sure to rinse the inside of the contra angle thoroughly.
• If any medical agent remains inside the contra angle, it may corrode, resulting in a malfunction of the contra angle.
• For details on handling medical agents or adjusting their concentration, refer to the user manual for the washing device.
• Check to see if the contra angle including its inside, is completely dry. If any water remains inside the contra angle, expel it with an air gun etc. Failure to do so could result in the remaining water coming out during use and cause poor lubrication or sterilization.
• Always lubricate the contra angle after washing.
Inappropriate cleaning methods and solutions will damage the contra angle.
Do not clean the contra angle using strong acidic or alkaline solutions that could cause the metal to corrode.
Do not leave the contra angle in the high-temperature washer-disinfector.
• Check to see if the contra angle including its inside, is completely dry. If any water remains inside the component, expel it with an air gun or another such tool. Failure to do so could result in the remaining water coming out during use and cause malfunction, or poor lubrication and sterilization.
• If dust or other impurities enter the contra angle, they may cause poor rotation.
• Do not use anything except ethanol (70 vol% to 80 vol%). Do not use too much ethanol as it could seep inside and damage the contra angle.
• Do not immerse the components in or wipe it with any of the following: functional water (acidic electrolyzed water, strong alkaline solution, or ozone water), medical agents (glutaral, etc.), or any other special types of water or commercial cleaning liquids. Such liquids may result in metal corrosion and adhesion of the residual medical agent to the components.
• Never clean the components with chemicals such as formalin cresol (FC) and sodium hypochlorite. These will damage the plastic parts of the components.
If any of these liquids being applied to the components, wash it off in running water.
• Use only ethanol (70 vol% to 80 vol%) and OPTI-CIDE-3™ Surface Wipes for cleaning. Any other cleaning chemical or products should not be used including but not limited to the following cleaning products and similar cleaning products listed below because of the potential damage to the plastic components of the EndoSync PLUS.
・ CaviWipes™ ・ CaviCide™ ・ SANI-CLOTH™
Instructions for Use 2019-02-21 26
Lubrication
* Only the contra angle needs to be lubricated.
Before autoclaving, the contra angle must be lubricated with the
EndoSync Oil.
(1) Place the contra angle in a paper cup with the connection end facing up.
Gear
(2) Put 5 drops of the EndoSync Oil on the gear and wait for 10 minutes.
Packing
1 Drop 1 Drop
(3) Put a drop of the EndoSync Oil in each of the two points between the built-in electrode and the head as indicated by the arrows in the illustration.
(4) Take the contra angle out of the paper cup and wipe off any excess oil which may have seeped out. Dampen a piece of gauze with ethanol (70 vol% to 80 vol%), wring it out and then wipe the contra angle with it.
Do not use anything except ethanol (70 vol% to 80 vol%) for cleaning. Never wipe the contra angle with solutions containing formalin cresol (FC) or sodium hypochlorite, which damage plastic; wipe them off immediately if they accidentally get on the contra angle.
D o not immerse in any fl uid.
Do not connect the contra angle to the motor handpiece immediately after lubrication for use or charging. Otherwise the oil seep inside the motor handpiece and it might malfunction.
Put components in individual autoclave pouches.
For U.S. customers, use only FDA-cleared pouches.
27
• Do not use any type of spray other than the EndoSync Oil.
• Failure to lubricate the contra angle will result in a malfunction.
• Put the cap on after use. Oil could seep out if the container is tipped over or the nozzle points down.
• After lubricating, wipe oil from the outside of the nozzle. Otherwise oil may seep out from under the cap.
• Leave the contra angle in the paper cup for at least 10 minutes so that the oil is thoroughly absorbed by the contra angle mechanism.
Instructions for Use 2019-02-21
Sterilization
Recommended Temperature and Time
Sterilizer Type: Gravity
Temperature
+132 °C (+269.6 °F)
+121 °C (+249.8 °F)
Temperature
Time
15 minutes
30 minutes
Time
+134 °C (+273.2 °F) min. 6 minutes
+121 °C (+249.8 °F) min. 60 minutes
Drying time after sterilization
15 minutes
15 minutes
(For U.S. customers)
Drying time after sterilization min. 10 minutes min. 10 minutes
Sterilizer Type: Dynamic Air Removal
Temperature
+134 °C (+273.2 °F)
Time
3 minutes
Drying time after sterilization
10 minutes
Wipe with Ethanol (70 vol% to 80 vol%)
Maintenance Procedure
Disinfection
● Components maintained this way:
Autoclave the components.
Thoroughly clean and wash the components before autoclaving. If chemical solutions or foreign debris are not removed, autoclaving could damage or deform the components.
The sterilization and drying temperatures must not exceed +135°C
(+275°F).
No components can be autoclaved other than the contra angle, handpiece rest.
Take the fi le out of the contra angle before autoclaving.
Be sure to lubricate the contra angle with the EndoSync Oil before autoclaving it.
Follow fi le manufacturer's recommendations for autoclaving fi les.
Motor Handpiece
Disinfection
Charger Power Supply Cord Transmission Cable
Wipe the components with a piece of gauze that has been dampened with ethanol (70 vol% to 80 vol%) and wrung out thoroughly.
• To prevent the spread of serious, life-threatening infections such as HIV and hepatitis B, the components (contra angle, handpiece rest) must be autoclaved after each patient's treatment has been completed.
• Do not sterilize the components by any method other than autoclaving.
• Components are extremely hot right after autoclaving. Wait for them to cool off before touching.
• Do not leave the components in the autoclave.
• Do not use anything except ethanol (70 vol% to 80 vol%). Do not use too much ethanol as it could seep inside and damage the components. Do not apply or spray with any fl uid.
• Do not immerse the components in or wipe it with any of the following: functional water (acidic electrolyzed water, strong alkaline solution, or ozone water), medical agents (glutaral, etc.), or any other special types of water or commercial cleaning liquids. Such liquids may result in metal corrosion and adhesion of the residual medical agent to the components.
• Never clean the components with chemicals such as formalin cresol (FC) and sodium hypochlorite. These will damage the plastic parts of the components.
If any of these liquids being applied to the components, use dry gauze etc. to wipe it off.
• Use only ethanol(70 vol% to 80 vol%) and OPTI-CIDE-3™ Surface Wipes for cleaning. Any other cleaning chemical or products should not be used including but not limited to the following cleaning products and similar cleaning products listed below because of the potential damage to the plastic components of the EndoSync PLUS.
・ CaviWipes™ ・ CaviCide™ ・ SANI-CLOTH™
Instructions for Use 2019-02-21 28
Wash and Wipe with Ethanol (70 vol% to 80 vol%)
Maintenance Procedure
Cleaning Disinfection
● Components maintained this way:
Guide Bar
Cleaning
Clean off the cutting debris in running water with a soft brush and then wipe off the water.
Disinfection
Wipe the component with a piece of gauze that has been dampened with ethanol (70 vol% to 80 vol%) and wrung out thoroughly.
29
• Do not clean the component with an ultra sonic cleaning device.
• Do not use anything except ethanol (70 vol% to 80 vol%).
• Do not immerse the component in or wipe it with any of the following: functional water (acidic electrolyzed water, strong alkaline solution, or ozone water), medical agents (glutaral, etc.), or any other special types of water or commercial cleaning liquids. Such liquids may result in metal corrosion and adhesion of the residual medical agent to the component.
• Never clean the component with chemicals such as formalin cresol (FC) and sodium hypochlorite. These will damage the plastic parts of the components. If any of these liquids being applied to the component, wash it off in running water.
• Use only ethanol (70 vol% to 80 vol%) and OPTI-CIDE-3™ Surface Wipes for cleaning. Any other cleaning chemical or products should not be used including but not limited to the following cleaning products and similar cleaning products listed below because of the potential damage to the plastic component of the EndoSync PLUS.
・ CaviWipes™ ・ CaviCide™ ・ SANI-CLOTH™
Instructions for Use 2019-02-21
Replacement Parts and Storage
(1) Replacement Parts
* Replace the parts as necessary depending on degree of wear and length of use.
* Order parts from Brasseler USA.
Battery Replacement
Replace the battery when it starts to loose power relatively quickly after being fully charged.
The battery will last for approximately 1 year under normal circumstances and use.
1 2
Screw
Battery Cover
Turn power off. Remove the screw and slide the battery cover off.
3 a)
Connector
Take out the old battery and disconnect it.
Do not leave the power on when disconnecting the battery.
4 b) a) Remove an old cushion.
b) Peel off the paper shield from the sticky side of the cushion and stick it to the bottom of the main unit.
A cushion must be pasted on to fi ll a gap between the battery and the main unit.
5
Connect the battery cord and then slide the battery along the bottom.
Dispose of old lithium ion batteries in an environmentally safe way and in strict accordance with local regulations.
Replace the cover and its screw.
Be careful not to pinch the battery cord when replacing the cover.
Do not tighten the cover screw too much; this could strip the threads.
• Use only the battery designed for the EndoSync PLUS. Other types could cause overheating.
• Do not use a battery if it is leaky, deformed, discolored or if its label is peeled off. It might overheat.
Instructions for Use 2019-02-21 30
Built-in Electrode Replacement
1 2
Rotor Axle
Take out the screw and then take out the built-in electrode.
3
Put a little ethanol (70 vol% to 80 vol%) on a brush and clean the rotor axle with it.
4
1 2
3
Guide Bar
Blow air on the electrode to remove any remaining moisture.
5
Hold the fi le release button and slide the guide bar straight in as shown in the illustration. Then rotate it left and right.
6
Slide the built-in electrode onto the guide bar and line up the screw holes.
Slowly turn the screw and make sure the built-in electrode goes into the head properly.
31
• Always use the guide bar and make sure it will not come out. If the guide bar is not properly fi x in place, the internal contact could be bent, and then the unit might not be able to make accurate measurements or else it might malfunction.
• Do not run the motor with the guide bar inserted; this could damage the unit.
Instructions for Use 2019-02-21
7 8
Contact is too high
1 2
Tighten the screw up securely and then hold down the fi le release button and pull out the guide bar.
Right
Autoclave the contra angle.
p. 25 “Autoclavable Components”
Wrong
• Make sure the screw is tight enough. Otherwise, it might come out and be swallowed. Also, measurements might not be accurate.
Instructions for Use 2019-02-21 32
(2) Transport and Storage Environments
Temperature: -10°C to +45°C (+14°F to +113°F)
Humidity: 10% to 85 % (without condensation)
Atmospheric Pressure: 70 kPa to 106 kPa
* Do not expose to direct sunlight frequently or for long times.
* If the unit has not been used for a long time, make sure it works properly before using.
* Always remove the battery prior to storing or shipping the unit.
33 Instructions for Use 2019-02-21
Inspection and Warranty
Regular Inspection
* Maintenance and inspection are generally consider to be the duty and obligation of the user, but if, for some reason, the user is unable to carry out these duties, contact Brasseler USA for technical support.
* Replace the parts listed in the Parts Lists as necessary depending on degree of wear and length of use.
* This apparatus should be inspected every 6 months in accordance with the following maintenance and inspection items.
Inspection Items
1. Check that the battery does not seem to be losing its charge too quickly.
2. Check that pressing the Main Switch turns the unit on. After the unit is on, check that pressing the Main Switch turns the motor on and off. Check that the unit turns off when the Main Switch is pressed while the Select Switch is being held down.
3. Check that pressing the Plus and Minus Switches changes the memory number from M1 through M6.
4. Check that the settings for each memory can be changed.
5. Make sure the connection end of the motor handpiece is not damaged or dirty.
6. Make sure that the connection end of the contra angle is not damaged or dirty and that it can be securely connected to the motor handpiece. Make sure that the fi le release button operates properly and that fi les can be securely installed.
7. When used with the EndoSync A.I., touch the fi le with the contrary electrode and make sure that all the segments for the meter light up properly.
* For repairs contact Brasseler USA.
⹅
Parts List
EndoSync Head
W/ Built-in Electrode
(Contra Angle)
REF No. 5025561U0
EndoSync PLUS Motor Handpiece
(Motor Handpiece)
REF No. 5027418U0
Built-in Electrode W/ Guide Bar
(Built-in Electrode with Guide Bar)
REF No. 5025560U0
EndoSync Oil 60 ml
REF No. 5025559U0
Lithium-Ion Battery
(Battery)
REF No. 5026034U0
Handpiece Rest
REF No. 5025566U0
EndoSync Charger
(Charger)
REF No. 5025562U0
Power Supply Cord
REF No. 5025564U0
Transmission Cable
REF No. 5025552U0
Instructions for Use 2019-02-21 34
35
Maintenance and Inspection Items
⹅
Disposal of Medical Devices
Any medical devices which could possibly be contaminated must be first decontaminated by the responsible doctor or medical institution and then be disposed of in accordance with local laws and regulations.
The rechargeable battery should be recycled. Metal parts of the equipment are disposed as scrap metal. Synthetic materials, electrical components, and printed circuit boards are disposed as electrical scrap. Material must be disposed according to the relevant national legal regulations. Consult specialized disposal companies for this purpose. Please inquire of the local city/ community administrations concerning local disposal companies.
⹅
Service
The EndoSync PLUS should be repaired and serviced by Brasseler USA and Brasseler Canada technicians.
• For customers in the U.S., call 1-800-841-4522.
• For customers in Canada, call 1-800-363-3838.
Warranty
⹅
1 Year Limited Warranty
1. Brasseler USA gives a guarantee for one year beginning from the date of purchase. Within this period any defect that is due to faulty manufacturing or material will be remedied by repair or replacement at the judgment of Brasseler USA.
2. Warranty repair and service: In the event of a claim under this guarantee, the device is to be sent to Brasseler USA. For customers in the U.S., call 1-800-841-4522. For customers in Canada, call 1-800-363-3838.
3. In the case of damage caused by wear and tear, careless handling and repairs not carried out by Brasseler USA, the warranty ceases to be valid. This guarantee may not form the basis for any claims for damages, in particular not for compensation of consequential damages.
The buyer assumes responsibility for damage due to dropping of the unit, improper use and utilization of product and chemicals other than those stated in this instruction manual for cleaning. It is the customer’s responsibility to maintain the exact rated voltage indicated at the bottom of the unit, and the office maintains electrical outlets for proper performance of the charger.
4. This warranty does not include the external accessories, built-in electrode or batteries.
Instructions for Use 2019-02-21
Troubleshooting
If the unit does not seem to be working properly, the user should first try to inspect and adjust it himself.
* If the user is unable to inspect the unit himself or if the unit fails to work properly after being adjusted or after parts are replaced, contact Brasseler USA.
Problem Check Points Response
Does not turn on.
No beeping sound.
Beep sounds even when unit is not being used.
Backlight color does not change.
Motor does not start when file is inside ca nal.
File does not advance smoothly.
Motor starts but then stops right away.
Motor reverses rotation on its own.
Motor reverses rotation too quickly.
Motor runs back and forth continuously
• Check battery power.
• Charge battery
• Check battery installation.
• Install battery properly.
• Check if the Beeper Volume is set to “OFF”.
• Set it to “Low” or “High”.
• Unit may be set to Normal Mode (CCW).
• Check if the Backlight Color Change is set to “OFF”.
• A beep sounds periodically whenever the unit is set to Normal Mode (CCW). Set the beeper volume to “OFF” if it is annoying. (This will stop all beeping except when the unit is turned on.)
• Set it to “ON”, if necessary.
• Is the EndoSync A.I. properly connected and turned on?
• Is the contrary electrode for the EndoSync
A.I. hooked in the patient’s mouth?
• Check transmission cable connections. Then turn on the EndoSync A.I.
• Hook the contrary electrode in the corner of the patient’s mouth.
• Is the Apical Action Function set to “OFF”?
• Is Auto Start & Stop set to “OFF”?
• Has the meter gone past the Flash Bar?
• Is the cutting direction of the file correct?
• Is the cutting direction setting appropriate for the inserted file?
• Set it to “ON”.
• Set it to “ON”.
• Set the Apical Reverse or Stop to “Rev” (reverse).
• Check that the correct file is inserted.
• Check the setting for the Cutting Direction of File and match with the file.
• Did you hold down the Main Switch for more than 1 second?
• If you hold the Main Switch down for more than
1 second, the motor runs only while the switch is held down and stops when it is released. The motor will run without stopping if you release the switch in less than 1 second.
• Does “Abn.Stop LowBat” appear in the display? • Very low battery power. Charge battery.
• Check the Reverse Torque setting.
• The Torque Reverse can be turned off with “TRL” setting.
• Check if the Apical Reverse or Stop is set to
“Rev” (reverse).
• You can change it to “Stp” (stop).
• Is the Cutting Direction of File set to “CCW”? • Set it to “CW”.
• Check the Reverse Torque setting.
• Increase its setting value.
• Is the Apical Torque Reduction set to “ON”?
• The torque reverse value goes down as the file approaches the apex if the Apical Torque Reduction is set to “ON”. Set it to “OFF” to keep the torque reverse value constant.
• Is Rotation Mode set to “OTR”?
• Does it do this even after calibration?
• Torque load is greater than the setting for OTR
Mode.
• Increase the setting for the Reverse Torque by 1 level.
p. 14 “Reverse Torque Settings:”
Instructions for Use 2019-02-21 36
37
Problem
Meter is not stable during use.
Motor handpiece will not go in reverse rotation.
Micromotor changes speed on its own.
Unit turns off/on its own.
Cannot change the memory settings.
Error 01
Error 04
Error 06
Check Points Response
• Does the built-in electrode need replacement? Has it been replaced recently?
• Clean and lubricate the contra angle.
• Take out the built-in electrode and clean it and the rotor axle with a brush.
• Replace the built-in electrode.
• Is the screw for the built-in electrode loose?
• Tighten the screw.
• Is the Reverse Torque set to “TRL” (torque reverse less)?
• Change the setting to other than “TRL”.
• Is Reverse Torque setting too high?
• Reduce the torque reverse value
• Is the Apical Action Function set to “OFF”?
• Is the Apical Reverse or Stop set to “Stp”
(stop)?
• Is the Apical Slow Down set to “ON”?
• Set it to “ON”.
• Set it to “Rev” (reverse).
• Is the Torque Slow Down set to “ON”?
• When this is set to “ON”, the motor slows down as the file approaches the apex. p. 15 “Apical Slow Down**:”
• When this is set to “ON”, the motor slows down as the torque increases. p. 15 “Torque Slow
Down:”
• Was the unit no used for a long time?
• Does “Please Charge” appear in the display? • Battery must be charged right away.
• This can happen if the battery is very low and a large load is applied to the file.
• Battery must be charged right away.
• Is the Memory Setting Lock set to “ON”?
• Auto power off was probably activated. Press the
Main Switch to turn the unit back on.
• Set it to “OFF” and unlock the setting function.
p. 17 “Memory Setting Lock:”
• Did you hold down the Select Switch?
• It is necessary to hold it for more than 2 seconds.
• Turn the unit off and disconnect the transmission cable; does the same error message appear when the unit is turned back on?
• If the unit’s operation is restored by disconnecting the transmission cable, the problem was only temporary and there is nothing wrong with it.
• If the same error occurs after disconnecting the transmission cable, there is probably something wrong with the unit.
Contact Brasseler USA.
• If there is, clean the connector.
• Is there some debris on the connector for the transmission cable?
• Does the error message appear when the transmission cable is twisted or bent sharply?
• Does this happen repeatedly?
• Does this happen repeatedly?
• There could be a broken wire inside the cable; replace it with a new one.
• There may be something wrong with the control board. (In this case, memory settings cannot be saved, but they can still be changed even though they will not be saved.)
• The motor circuits may be malfunctioning. Have the unit repaired.
Instructions for Use 2019-02-21
Technical Specifications
Technical Specifications
Specifications may be changed without notice due to improvements.
Name
Model
Type
Degree of Protection (IEC 60529)
Indications for Use
Operating Principle
Essential Performance
EndoSync PLUS
TR-CM
BSL PLUS
IPX0
The EndoSync PLUS motorized handpiece can be used to enlarge and prepare root canals, remove gutta-percha points, and for professional tooth cleaning.
When connected to the Brasseler USA EndoSync A.I. or J. MORITA
ROOT ZX mini, an apex locator (sold separately), the EndoSync PLUS can be used to measure the length of root canals.
By electric drive, it transmits motion, such as rotation, to treatment instruments (dental files, reamers, etc.).
None (There is no unacceptable risk.)
Handpiece
Free Running Operation Speed
Gear Ratio
Usable Burs
Rated Torque
Chuck Type
Protection against Electric Shock
Battery
Dimensions
Weight
Applied Part
Battery Charger
Rated Input Voltage
Power Consumption
Dimensions
Weight
50 ±5 to 1000 ±100 r/min
1.9 : 1
Type 1 (CA)
Min. 0.04 Nm
Push button latch type
Internal powered ME equipment / Type BF applied part
Lithium ion battery (DC 3.7 V)
Max. diameter 28 ±3 mm × length 150 ±10 mm
Approx. 80 g
Contra angle, Motor handpiece
AC 100 to 240 V, 50/60 Hz
19 VA
68 × 108 × 85 mm
350 g (includes power supply cord)
Instructions for Use 2019-02-21 38
39
Symbols
Serial Number
Date of manufacture cTUVus certifi cation mark
(Valid only for U.S.A. and Canada)
Class II Equipment
Type BF applied part
Refer to instructions for use
Autoclavable up to 135°C
* Some symbols may not be used.
CAUTION:
Federal law restricts this device to sale by or on the order of a dentist. (Valid only for
U.S.A.)
GS1 DataMatrix
Keep away from rain
This way up
Fragile
Temperature limitation
Humidity limitation
Atmospheric pressure limitation
Instructions for Use 2019-02-21
Electromagnetic Disturbances (EMD)
The EndoSync PLUS (Model: TR-CM, hereafter “this device”) conforms to IEC 60601-1-2:2014 Ed. 4.0, the relevant international standard for electromagnetic disturbances (EMD).
The following is the “Guidance and Manufacturer’s Declaration” which is required by IEC 60601-1-2:2014 Ed. 4.0, the relevant international standard for electromagnetic disturbances.
This is a Group 1, Class B product according to EN 55011 (CISPR 11).
This means that this device does not generate and/or use internationally radio-frequency energy, in the form of electromagnetic radiation, inductive and/or capacitive coupling, for the treatment of material or inspection/analysis purpose and that it is suitable for use in domestic establishments and in establishments directly connected to a low voltage power supply network which supplies buildings use for domestic purposes.
Guidance and Manufacturer’s Declaration – Electromagnetic Emissions
This device is intended for use in the electromagnetic environment specified below.
The customer or the user of this device should assure that it is used in such an environment.
Emissions Test
Conducted disturbance
CISPR 11
Compliance
Group 1
Class B
Electromagnetic Environment – Guidance
This device uses RF energy only for its internal function. Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment.
Radiated disturbance
CISPR 11
Harmonic current *1
IEC 61000-3-2
Group 1
Class B
Class A
This device is suitable for use in all establishments, including domestic establishments and those directly connected to the public low-voltage power supply network that supplies buildings used for domestic purposes.
Voltage fluctuations and flicker
IEC 61000-3-3
Clause 5
*1: Although this device is not applicable to Harmonics test since the rated power is less than 75 W, it has been tested as a reference according to limits for Class A.
• The use environment of this device is the Home healthcare environment.
• This device needs special precautions regarding EMD and needs to be installed and put into service according to the EMD information provided in the AC-
COMPANYING DOCUMENTS.
• Use of parts other than those accompanied or specified by the manufacturer could result in increased electromagnetic emissions or decreased electromag netic immunity of this device and result in improper operation.
• Do not use this device as adjacent or stacked as possible with other. When adjoining or stacking is necessary, use it after observing whether this equipment and other equipment work properly.
• Portable and mobile RF communications equipment (including peripherals such as antenna cables and external antennas) should be used no closer than
30 cm to any part of the TR-CM , including cables specified by the manufacturer.
Guidance and Manufacturer’s Declaration – Electromagnetic Immunity
This device is intended for use in the electromagnetic environment specified below.
The customer or the user of this device should assure that it is used in such an environment.
Immunity Test IEC 60601 Test Level Compliance Level
Electrostatic discharge
(ESD)
IEC 61000-4-2
±8 kV contact
±2 kV, ±4 kV, ±8 kV, ±15 kV air
±8 kV contact
±2 kV, ±4 kV, ±8 kV, ±15 kV air
Electrical fast transients/ bursts
IEC 61000-4-4
±2 kV for power supply lines
±1 kV for input/output lines
±2 kV for power supply lines
±1 kV for input/output lines *1
*1
Surge
IEC 61000-4-5
Voltage dips, short interruptions and voltage variations on power supply lines
IEC 61000-4-11
AC/DC power
±0.5 kV, ±1 kV line(s) to line(s)
±0.5 kV, ±1 kV, ±2 kV line(s) to earth
Signal input/output
±2 kV line(s) to earth dips
0% U
T
: 0.5 cycle (at 0, 45, 90, 135,
180, 225, 270, 315°)
0% U
T
: 1 cycle (at 0°)
70% U
T
: 25/30 cycles (at 0°)
25 (50 Hz)/30 (60 Hz) short interruptions
0% U
T
: 250/300 cycles
250 (50 Hz)/300 (60 Hz)
AC/DC power
±0.5 kV, ±1 kV line(s) to line(s)
±0.5 kV, ±1 kV, ±2 kV line(s) to earth
Signal input/output *2
±2 kV line(s) to earth dips
0% U
T
: 0.5 cycle (at 0, 45, 90, 135,
180, 225, 270, 315°)
0% U
T
: 1 cycle (at 0°)
70% U
T
: 25/30 cycles (at 0°)
25 (50 Hz)/30 (60 Hz) short interruptions
0% U
T
: 250/300 cycles
250 (50 Hz)/300 (60 Hz)
Power frequency (50/60
Hz) magnetic field
IEC 61000-4-8
30 A/m (r.m.s.)
50 Hz or 60 Hz
30 A/m (r.m.s.)
50 Hz or 60 Hz
NOTE 1: U
T
is the a.c. mains voltage prior to application of the test level.
NOTE 2: r.m.s.: root mean square
*1: This test is not applicable since the EUT signal cable is less than 3 m.
*2: Not applicable because it does not connect directly to outdoor cable.
Instructions for Use 2019-02-21
Electromagnetic Environment – Guidance
Floors should be wood, concrete or ceramic tile. If floors are covered with synthetic mate rial, the relative humidity should be at least
30%.
Mains power quality should be that of a typical commercial or hospital environment.
Mains power quality should be that of a typical commercial or hospital environment.
Mains power quality should be that of a typical commercial or hospital environment.
If user of this device requires continued operation during power mains interruptions, it is recommended that this device be powered from an uninterruptible power supply or a battery.
Power frequency magnetic field should be at levels characteristic of a typical location in a typical commercial or hospital environment.
40
41
Guidance and Manufacturer’s Declaration – Electromagnetic Immunity
This device is intended for use in the electromagnetic environment specifi ed below.
The customer or the user of this device should assure that it is used in such an environment.
Immunity Test
Conducted RF
IEC 61000-4-6
IEC 60601 Test Level
3 V
ISM (c) / amateur radio frequency band: 6 V
150 kHz to 80 MHz
Compliance Level
3 V
ISM (c) / amateur radio frequency band: 6 V
150 kHz to 80 MHz
Electromagnetic Environment – Guidance
Portable and mobile RF communications equipment should be used no closer to any part of this device, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter.
Radiated RF
IEC 61000-4-3
10 V/m
80 MHz to 2.7 GHz
27 V/m
385 MHz
28 V/m
450 MHz
9 V/m
710, 745, 780 MHz
28 V/m
810, 870, 930, MHz
28 V/m
1720, 1845, 1970 MHz
28 V/m
2450 MHz
9 V/m
5240, 5500, 5785 MHz
10 V/m
80 MHz to 2.7 GHz
27 V/m
385 MHz
28 V/m
450 MHz
9 V/m
710, 745, 780 MHz
28 V/m
810, 870, 930, MHz
28 V/m
1720, 1845, 1970 MHz
28 V/m
2450 MHz
9 V/m
5240, 5500, 5785 MHz
Recommended separation distances d = 1.2 d d d
150 kHz to 80 MHz
80 MHz to 800 MHz
= 0.7 800 MHz to 2.7 GHz
Portable wireless RF communication equipment
Where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer, E is the compliance level in V/m and d is the recommended separation distance in meters (m).
Field strengths from fi eld RF transmitters, as determined by an electromagnetic site survey (a) level in each frequency range
, should be less than the compliance
(b) .
Interference may occur in the vicinity of equipment marked with the following symbol:
NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and refl ection from structures, objects and people.
(a) Field strengths from fi xed transmitters, such as base stations for ratio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicated theoretically with accuracy. To assess the electromagnetic environment due to fi xed RF transmitters, an electromagnetic site survey should be considered. If the measured fi eld strength in the location in which this device is used exceeds the applicable RF compliance level above, this device should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting of relocating this device.
(b) Over the frequency range 150 kHz to 80 MHz, fi eld strengths should be less than 3 V/m.
(c) The ISM (Industrial, Scientifi c and Medical) bands between 0.15 MHz and 80 MHz are 6.765 MHz to 6.795 MHz; 13.553 MHz to 13.567 MHz; 26.957 MHz to 27.283 MHz; and 40.66 MHz to 40.70 MHz.
The amateur radio bands between 0.15 MHz and 80 MHz are 1.8 MHz to 2.0 MHz, 3.5 MHz to 4.0 MHz, 5.3 MHz to 5.4 MHz, 7 MHz to 7.3 MHz, 10.1
MHz to 10.15 MHz, 14 MHz to 14.2 MHz, 18.07 MHz to 18.17 MHz, 21.0 MHz to 21.4 MHz, 24.89 MHz to 24.99 MHz, 28.0 MHz to 29.7 MHz and 50.0
MHz to 54.0 MHz.
Essential Performance
None
Cable List
No.
1.
2.
3.
Interface(s):
AC Power Cable
Probe Cord
Communication Cable
Max. Cable Length, Shielding
1.5 m, Un-shielded
1.7 m, Un-shielded
1.6 m, Un-shielded
Cable Classifi cation
AC Power Line
Signal Line (Patient-Coupled Cable)
Signal Line
Instructions for Use 2019-02-21
Pub. No.: K323-80001-501 (EN) Printed in Japan
One Brasseler Boulevard, Savannah, GA 31419, U.S.A.
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