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TST WUI
STARTUP
Important !
You must read the function description before operating, connecting or starting up door controller.
preliminary public (B)
2005-09-07
WUI_Inbetriebnahme2_GB.doc
TST Startup
Notes
© Copyright 2004 by
FEIG ELECTRONIC GmbH
Lange Straße 4
D-35781 Weilburg-Waldhausen
Tel.: +49 6471 3109-0 http://www.feig.de
This edition replaces all earlier versions.
The specifications contained in this document may be changed without prior notice.
Transmission and reproduction of this document, use and revealing of its contents are not permitted without express consent. Violations will result in liability for damages. All rights reserved in case of patent granting or utility model listing.
This Manual is directed especially at persons involved with starting up / commissioning the TST WUI controller of FEIG ELECTRONIC GmbH. Starting up the controller must be carried out only by officially trained electrical experts who are familiar with the safety standards of electrical drive and automation technology.
The entity which has placed the TST WUI controller in service is solely responsible for the completeness of the startup manual.
This Manual shows only a small range of the controller functions. Further functions and descriptions for individual door functions as well as more exact specifications for the controller and hazard notes can be found in the main description.
The collecting of information in this document has been done to the best of our knowledge and with due diligence. FEIG ELECTRONIC GmbH does not warrant the correctness and completeness of the information in this document. In particular, FEIG ELECTRONIC GmbH cannot be held liable for following damages due to faulty or incomplete information.
Since mistakes can never be completely avoided in spite of our best efforts, we always welcome feedback.
The installation recommendations contained in this document presume favorable surrounding conditions.
FEIG ELECTRONIC GmbH assumes no liability for perfect function in environments alien to the system.
FEIG ELECTRONIC GmbH provides no warranty that the information in this document is free of foreign copyrights. FEIG ELECTRONIC GmbH does not grant any licenses for its own or foreign patents or other copyrights in connection with this document. Warranty claims against FEIG ELECTRONIC GmbH are the right of the direct contractual partner only and are not transferable. Warranty is assumed only for the products supplied by FEIG ELECTRONIC GmbH. There is no warranty for the overall system.
The description of products, their use, possibilities and performance data are not to be taken as assured properties and are subject to technical changes.
General notes concerning this document
The following symbols are used in this function description to alert the user to various hazards and useful tips.
WARNING alerts to a possible hazard to persons if the procedure is not performed as described .
ATTENTION alerts to possible damage to the controller.
IMPORTANT alerts to information which is important to the function of the door controller or door.
) refers to useful information which is useful but not absolutely necessary for using the TST WUI controller
WUI
FEIG ELECTRONIC GmbH Page 2 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup WUI
Table of Contents
1 Safety information
2 Technical data
3 Installation of the control system
4 Electrical connection
7
8
4
5
5 Putting into operation
6 Other connection possibilities
11
12
7 Inputs overview
8 Outputs overview
12
13
9 General operating instructions for parameterisation
10 Functions
11 Messages overview
14
15
16
FEIG ELECTRONIC GmbH Page 3 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup WUI
ATTENTION: IMPORTANT SAFETY INSTRUCTIONS
IT IS IMPORTANT FOR THE SAFETY OF PERSONS TO OBSERVE THESE INSTRUCTIONS. THESE
INSTRUCTIONS MUST BE KEPT:
- All work concerning installation, set-up and maintenance must be carried out exclusively by qualified staff. You must specifically pay attention to the following regulations : VDE0100, EN 50110
(VDE0105), EN 60204 (VDE0113), EN 50178 (VDE0160), EN 60335 (VDE0700), fire prevention regulations, accident prevention regulations and the regulations relevant to industrial gates
(ZH1/494, EN12453, EN12978)
- The control system should only be opened when the power supply is completely switched off.
- If the potential-free contacts of the relay outputs or other contact points are operated with external power. i.e. with a dangerous voltage which can still be live after switching off the control system or when the mains plug is disconnected, an appropriate warning sticker must be clearly visible on the control system casing. ("ATTENTION! all mains electricity circuits must be switched off before accessing the connecting terminals.")
- The control system must never be operated when it is open.
- The control system should only be operated with dismantled CEE connector if the mains supply can be completely disconnected from the control system by means of a corresponding switch. The mains plug or the switch used as a substitute must be easily accessible.
- If the connecting cable of this appliance is damaged, it must be replaced by the manufacturer or his after-sales service or by a similarly qualified person in order to avoid dangers.
- Even after switching off the power supply, there are still dangerous voltages for up to ½ a minute on the DC-bus capacitors. The discharge time until the voltage values are less than 60 V DC is a maximum of 1 minute. Touching internal control system components during this discharge time is dangerous.
- If the switching power supply is defective, the discharge time for the DC-bus capacitors to reach less than 60 V DC can increase significantly. Here, discharge times of up to 2 minutes can occur.
- If the 24 V control system is short-circuited or extremely overloaded, the switching power supply does not start although the DC-bus capacitors are charged. The display and LEDs remain dark. It is not possible to start the power supply unit until after the short-circuit or extreme overload has been resolved.
- After switching off the power, the power supply unit is still supplied for several seconds by the DCbus capacitors and still maintains the power supply function for a certain time depending on the power supply unit loading.
- The control system must not be operated without a connected protection earth. The absence of protection earth results in dangerous high voltages, caused by discharge capacities, on the control system housing. The protection earth connection must be carried out in accordance with EN50178
Section 5.2.11.1 for increased leakage currents >3,5mA.
- The system must not be switched on or operated when wet. This can result in destruction of the control system.
- If the control systems are used outside the specified temperature range, it must be ensured, using a regulated and monitored heating system, that the specified operating temperature range is maintained when the power supply is switched on and during operation of the control system.
- It is prohibited to operate the control system if the keypad or screen is damaged.. Damaged keypads and screens must be replaced. Touching the keypad with sharp objects must be avoided in order to avoid damaging the keypad. The keypad is basically only intended to be touched with the fingers.
- Before switching on the control system for the first time, it must be ensured that the plug connectors and evaluation cards (plug-in modules) are in the correct position. Misplaced or skewed plugging-in the cards can result in damage to the control system as can installing unauthorised third-party cards.
- When the gate is operated in dead-man operating mode, it must be ensured that the gate area can be viewed by the operator as safety equipment such as safety rail and light barrier are not effective in this mode.
- It is forbidden to operate the contactors manually. If the protective foil is destroyed, the guarantee is void.
FEIG ELECTRONIC GmbH Page 4 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup
- The parameter setting and operation of the safety equipment must be checked. The adjustment of the parameters, bridges and other operating elements must only be carried out by qualified staff.
WARNING Disregarding the safety information can be detrimental to health or damage the control system.
We do not claim to have fully covered the safety information. Please contact your supplier for further information about the product.
The manufacturer has carefully tested the appliance hardware and software and the product documentation, however cannot make any guarantee of complete correctness.
Appliance identification (type plate with information about the name and address of the manufacturer, serial number, type description, power supply and temperature range) must be done by the user.
WUI
Housing dimensions (W x H x D):
Mounting:
Power supply range for 3-phase current with N
Power supply range for 3-phase current without N ca.: 182 x 320 x 93mm (without emergency stop button) upright
3 x 200 ... 415V ±10% / 50 .. 60Hz corresponds to mains power supply voltage of
115 ... 240V ±10% / 50 .. 60Hz
3 x 115 ... 240V ±10% / 50 .. 60Hz corresponds o mains power supply voltage of
115 ... 240V ±10% / 50 .. 60Hz
IMPORTANT N must be connected with L2.
Power supply range for 3-phase current without N in connection with the option
TST WU-0.0-A –
Supply adjustment 400V
Required fuse
Power consumption
Power supply unit without motor
Power consumption
Power supply unit with AC3 motor at
3 x 360 ... 400V ±10% / 50 .. 60Hz
3x 10A Type K max. 30W
External power supply (230 V):
Control voltage / external power supply 2:
External power supply 12V:
400V 230V
Max. 2.2 kW
230 V
AC
± 10%, 50...60 Hz
Max. 1.5 kW
(fused on the printed circuit board: 2 AT)
115V
Max. 0.75 kW
24 V
DC
± 5% max. 500 mA including all plug-in modules and 12 V connections fused via self-resetting semiconductor fuse
11.3 VDC ± 5%, regulated, max. 150 mA
Control inputs: 24 VDC / typ.15 mA min. signal duration for input control commands: > 100 ms all inputs must be connected potential-free or:
IN1 ... IN8: < 2 V: inactive Æ logical 0
> 17 V: active Æ logical 1
IN9 ... IN10: < 5 V: inactive Æ logical 0
>16 V: active Æ logical 1
Safety chain / emergency stop All inputs must be connected potential-free
< 15 V: inactive Æ logical 0
>17 V: active Æ logical 1
Contact load capacity: ≥ 35 V
DC
/ ≥ 200 mA
If the safety chain is interrupted, no movement of the drive is possible, not even in deadman
FEIG ELECTRONIC GmbH Page 5 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup
Safety edge input
Relay outputs for electric safety edges with 1.2k
Ω or 8.2k
Ω terminal resistance and for dynamic optical systems if inductive loads are switched (e.g. further relays or brakes), they must be equipped with corresponding noise suppresion measures (free-wheeling diodes, varistors, RC elements)
Relays K1, K2: ⇒ 24VDC / 500 mA
⇒ 230 VAC / min. 0.1 A / max.
80 W
Contacts which have been used once for power switching can no longer switch extra-low potential-free switching, changeover contact voltage
Relays K3, ... K14: ⇒ 24VDC / 1A
⇒ 120 VAC / 0,5A potential-free switching, N.O.
contact
Contacts which have been used once for power switching can no longer switch extra-low voltage
Drive output: 3x 400VAC, max. 2.2 kW for AC-3
Reversing contactor is prepared for operating three-phase drives
Max. length of the motor cable: 30m electromechanical brake 230 V
Operating temperature range:
AC
-control via switched motor phase and N
-10...+50°C
Storage temperature range
Air humidity
Mains cable installation
-20...+70°C up to95% not condensating
Y, the mains cable must only be replaced by the manufacturer or his after-sales service or by another qualified person
Equipment mobility
Protection class
Equipment type
Vibration
Protection class stationary
Protection class I
Motor appliance, external motor is not part of the delivery from
FEIG ELECTRONIC GMBH low vibration installation, e.g. on a brick wall
IP54 (IP65 by replacing CEE connection and sealing cable entries)
All unused cable entries must be closed.
Weight
Directives
EMV-Directive: 89/336/EWG modified by: 91/263/EWG
92/031/EWG
93/068/EWG ca. 2.8 kg
Standards:
EN 50081-1 / 03.93:
EN 50081-2 / 03.94: interference emissions, residential area interference emissions, industrial area
Low voltage directive: modified by:
73/023/EWG
93/068/EWG
Prototype tested according to:
Applied national technical specifications concerning the directives mentioned above
EN 61000-6-2 / 2001: interference resistance, industrial area
EN 60335-1 / 2003: Safety of electrical appliances for domestic use and similar purposes /
Part 1
EN12453 / 2001:
EN12445 / 2001:
EN12978 / 2003:
Usage safety of power-operated gates
– requirements
Usage safety of power-operated gates
– test methods
Gates – safety equipment – requirements and test methods
WUI
FEIG ELECTRONIC GmbH Page 6 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup
3 Installation of the control system
ATTENTION: IMPORTANT INFORMATION FOR SAFE INSTALLATION.
OBSERVE ALL INSTRUCTIONS; WRONG INSTALLATION CAN RESULT IN SERIOUS INJURIES.
WARNING ATTENTION
During install of control system, system must be disconnected from the mains.
Figure 1: Cover installation
Keypad connection
•
Before installation, the control system must be checked to make sure it does not show any signs of transport or other damage. Damage inside the control system can result in significant consequential damages to the control system and risk of injury to the user.
•
Touching the electronic parts, especially the components of the processor circuit, is forbidden.
Electronic components can be damaged or destroyed by electrostatic discharge.
•
Before opening the casing cover, it must be ensured there are no drill filings lying on the cover which can fall inside the casing.
•
It must be ensured the system is disconnected from the mains during installation.
•
Unused cable entries must be sealed using suitable measures in order to guarantee the protection class IP54 of the casing.
•
The cable entries must not be subjected to any mechanical loads, especially tensile loads.
WUI
Min. 100mm
-10°C
50°C
3x400VAC,
N, PE
80
160
Min. 100mm
Figure 2: Installation of the control system
FEIG ELECTRONIC GmbH Page 7 of 20
Figure 3: Drilling plan
WUI_Inbetriebnahme2_GB.doc
TST Startup WUI
WARNING
•
Connection, testing and maintenance work on the open control system must only be carried out in a voltage-free state. You must pay particular attention to the points mentioned in the safety information.
•
There are still up to 2 minutes of dangerous voltage after switching off the control system.
•
Touching the electronic components is dangerous due to residual voltages.
•
The control system must never be operated while the housing cover is open.
ATTENTION
•
Before switching on the system for the first time after completing the wiring, it must be checked whether all motor connections on the control system and on the motor are tightened and the motor is switched to star or delta correctly.
4.1 Power supply connection
•
All control voltage inputs are galvanically isolated from the power supply by means of a reinforced insulation. We recommend at least one additional isolation with a nominal voltage
> 230 V (according to EN 60335-1) for all components which are to be connected to the control system.
•
Very high electrostatic charges take place especially for fast-operating rollup plastic gates. Damage to the control system can result from this voltage discharge. Therefore, suitable countermeasures must be taken to prevent electrostatic charging.
•
Maximum cross sections for connection of the printed circuit board terminals.:
Screw terminals
Plug-in terminals
Motor terminals
Mains connection
Single wire
(rigid)
2.5
1.5
2.5
2.5
Fine strand
(with/without wire end ferrule)
1.5
1.0
2.5
1.5
L3 L2 L1
L3 L2 L1
13 +A1 L1 L2 L3 13 +A1
X28
1
T1 T2 T3 14 -A2 T1 T2 T3 14 -A2
L3.1
extern
L1.3
X10
N N
N
PE PE PE N T1
X13
T2 T3
PE
10 12 20
IMPORTANT
The mains plug must be visible and accessible from the control system.
FEIG ELECTRONIC GmbH
CEE plug
5 pole, 16A, red
Fuse
10 A / Type K
L3
L2
L1
N
PE
Figure 4: Mains cable connection
Page 8 of 20 WUI_Inbetriebnahme2_GB.doc
TST
4.2 3-Phase Motor connection
Startup WUI
L 1 L 2 L 3 1 3 + A 1 L 1 L 2 L 3 1 3 + A 1
X 2 8
1
K 2 0 0 - C lo s e K 2 0 0 - O p e n
T 1 T 2 T 3 1 4 + A T 1 T 2 T 3 1 4 + A 1
L 3 .1
X 1 0
N N
P E P E P E N T 1
X 1 3
T 2 T 3
1 0 1 1
X 1 4
1 2 2 0 2 1 2 2
X 1 5
L 1 -3 N P E
4 0 0 V A C
P E
T 1 T 2 T 3
M
3 ~
Figure 5: 3-Phase Motor connection
4.3 1-Phase Motor connection
L1 L2 L3 13 +A1 L1 L2 L3 13 +A1
K 200 - Close
T1 T2 T3 14 -A2
K 200 - O pen
T1 T2 T3 14 -A2
1
X28
L3.1
X10
N N
PE PE PE N T1
X13
T2 T3
10 11
X14
12 20 21 22
X15
N L PE
230VAC
FEIG ELECTRONIC GmbH
U1
PE
V1 U2 W 2
M 1~
Fig. 6: 1-Phase motor connection
Page 9 of 20 WUI_Inbetriebnahme2_GB.doc
TST
4.4 Safety edge connection
Startup
X22
41 42 43 44 45 51 52 53
X23
43 44 brown white
„electric“ safety edge
J400
J 400: 1 - 2
3
1
,
2K
1
8,2K
Safety edge
Dynamic optical systeme
J400
J 400: 1 - 2 3
1 , 2K
1
8,2K
X22
41 42 43 44 45 51 52 53
X23
Green
Receiver White
Brown
Inside
(brown)
Terminal resistor
OFF S300 O N
J400
3
1,2K
1
8,2K
The Jumper
J 400 is placed in the upper right corner of the
PCB
Transmitter
Outside
(white)
Figure 7: Safety edge connection
Different types of safety edges can be connected, such as e.g.:
• Electrical safety edge with 1.2k
Ω or 8.2k
Ω terminal resistor.
• Dynamic optical systems.
If one of these types of safety edges is connected when the TST WU gate control system is switched on, it will be recognised automatically.
IMPORTANT If no safety edge is connected, automatic closing of the door is not possible.
It is possible to connect other types of safety edges. Please contact the gate manufacturer for this.
4.5 Limit switch connection
WUI
41 42
43 44 45
X22
54
61 62 63 64 65 66
X24
71 thermopill
Figure 8: Cam limit switch
Figure 9: Cam limit switch connection
IMPORTANT
Check the electrical connection again before operating the control system.
The appliance can be damaged by wrong connections.
FEIG ELECTRONIC GmbH Page 10 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup
5 Putting into operation
1. Move the barrier to ca. 10 cm before the closed position with the À DOWN key.
IMPORTANT Distance is very much dependent on the type of barrier and the speed, increase the value for fast gates.
If the movement direction is wrong, the motor rotating field is incorrect: switch off the control system and change 2 motor connections.
2. Set the bottom limit switch so that it just activates.
IMPORTANT Limit switch in the end positions must not be run over!
3. Move the barrierto ca. 10 cm before the open position with the ¿ UP key.
IMPORTANT Distance is very much dependent on the type of barrier and the speed, increase the value for fast gates.
4. Set the top limit switch so that it just activates.
IMPORTANT Limit switch in the end positions must not be run over!
5. If required for the type of barrier: set the top and bottom EMERGENCY limit switches.
)
Connect N.C. contacts e.g. in the safety circuit in series with thermopile.
6. Go to parameterisation mode by pressing the
Å
STOP and ¿ UP keys and select parameter P.980
"Service Mode", open this and set parameter value "2" to "0" (automatic mode)
7. Leave the parameterisation mode by pressing the
Å
STOP key for a long time (3 sec.).
8. If necessary correct the OPEN and CLOSED limit switch positions by fine adjustment of the stop positions in automatic mode.
WARNING
In order to avoid unintended operation of the barrier, only carry out the adjustment of the limit switches when EMERGENCY STOP is pressed or the control system is switched off !
9. Barrier can now be operated in automatic mode.
WUI
FEIG ELECTRONIC GmbH Page 11 of 20 WUI_Inbetriebnahme2_GB.doc
TST
6 Other connection possibilities
Startup
6.2 External control device
WUI
64 65 66
X25
71 72 73 74 75 76
X23
51 52 53 54 61
X24
Figure 10: Photo eye connection
Figure 11: External control device
31
X20
32 33 34 35 36
1 2 3 8 9 10 4 5
41
X22
42 43 44 45 51
X23
52 53 54 61
X24
62 63 64 65 66 71
X25
72 73 74 75 76
6 7
81
X26
82 83 84 85 86
FEIG ELECTRONIC GmbH Page 12 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup
8.1 Outputs of TST WUI
T1 T2 T3 14 -A2 T1 T2 T3 14 -A2
L3.1
X10
N N
PE PE PE N T1
X13
T2 T3
X14
10 11 12 20 21 22
X15
T1
PE
T2 T3
M
3~
Magnet voltage
Rotating flashing light
Abbildung 12: Outputs TST WUI
8.2 Outputs of TST RWUI
K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14
211 212 213 214 215 216 217 218 221 222 223 224 225 226 227 228 231 232 233 234 235 236 237 238
WUI
FEIG ELECTRONIC GmbH Page 13 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup WUI
9 General operating instructions for parameterisation
1.
2.
3.
or
4.
or
5.
1.
2.
3.
Starting parameterisation mode
Å
¿
¿
À
Switch on the gate control system
STOP
(permanent)
Up
(permanent)
Switch on control system
Press Stop button and keep it pressed
Press Up key and keep it pressed the first decimal position flashes when service mode is active
Content of the display depends on the status of the control system pending messages are displayed, e.g.;: after ca. 2 seconds waiting:
In parameterisation mode
.
. . .
E .
2 0 1
P .
0 0 0
UP or
DOWN
Parameter selection when parameterisation mode is active
select desired parameter
A T T E N T I O N:
Not all parameters are directly visible or modifiable depending on password and type of security level set the parameter value can be displayed or modified (see below) display varies according to the selection
P .
. . .
Parameter editing for selected parameter
Control system in parameterisation mode
Display of the desired parameter name
P
.
Å STOP (short) Open the parameter the current parameter value is displayed:
¿
Up
Up key for increasing parameter value if the current parameter value in force is changed, the decimal positions flash
À
Down
Down key for reducing the parameter value
Å STOP (long) save amended parameter value
STOP (short) discard amended parameter value
Å STOP (short) for changing to the display of the parameter name the parameter counts as saved when no positions are flashing any more cancellation, the original parameter value is displayed again
Display parameter name
P
.
Å
0 1 0
5
6
4
6
4
0 1 0
STOP (long)
Leaving parameterisation mode
parameterisation mode is stopped immediately, gate operation is active again
The last saved value is obtained automatically
. . . .
Reset the control system
Å
+
¿
+
À
press simultaneously and keep pressed for ca. 3 seconds.
FEIG ELECTRONIC GmbH Page 14 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup WUI
10 Functions
IMPORTANT
Not all parameters are always avaiable and visible. This depends on parametersetting and the used software version.
Changes of the software and of the parameterfunction can be done without previous announcement.
P.
000
005
012
[Unit]
Adjustment
Gate functions
range
[Cycles] Display cycles counter
Display: 1234567 ⇒ 1234. À -press .567
Display: 67 ⇒ 67
[Cycles] Display the number of cycles still operable until maintenance is necessary.
Display: 1234567 ⇒ 1234. À -press .567
Display: 67 ⇒ 67
[s]
0 ... 200
Forced closing time:
Closing starts after this time has run out. The time starts when open or close travel has stopped. Hold open time and clearance time have higher priority, means if one of these times is running the forced closing time is not running. This is also the case if the barrier is in the upper position while switching on the controller.
Factory setting
-1
0
P.
920
[Unit]
Adjustment range
Eb 1
Eb 2
...
Eb 7
Eb 8
Ebcl
Eb -
Diagnostics
Display error memory / faults
⇒ Open by pressing STOP key again,
⇒ Scroll with UP / DOWN keys
⇒ Close by pressing STOP key.
⇒ Leave with Cancel "EB-".
• Eb 1 → Error messages 1 (most recent) or. Er--
• Eb 2 → Error messages 2 or Er--
...
• Eb 7 → Error messages 3
• Eb 8 → Error messages 4
• Ebcl → delete complete failure memory
• Eb - → Cancel
(Display noEr: no errors) or. Er-or. Er--
Display the software version
925
)
You will find more parameters and functions in the main handbook of the controller TST WUI
Factory setting
Eb 1
FEIG ELECTRONIC GmbH Page 15 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup
11 Messages overview
11.1 Error messages
F.000
F.005
Position too far up
Position too far down
Improper end positions
• Too small a parameter value for upper emergency limit switch
• Upper limit switch range (limit switch band) too small
• Mechanical brake defective or improperly set
• Too small a parameter value for lower emergency limit switch
• Lower limit switch range (limit switch band) too small
• Mechanical brake defective or improperly set
F.020
F.030
F.043
Implausibilities in door movement
Run time exceeded (during opening, closing or deadman)
Lag error (position change of the door is less than expected)
Pre-limit switch fault (light barrier)
• current motor run time has exceeded set maximum run time, door may be sticking or is blocked
• If using mechanical limit switches, one may not have tripped
• Barrier or motor is blocked
• Too little power for lift torque
• To little speed
• Mechanical limit switch was not left or is defective
• The pre-limit switch for the light barrier remains activated even in the middle end position or upper end position.
F.080
Maintenance counter exceeded
Fault: Maintenance is required • Service counter has expired
F.090
Parameters not set
Controller not parameterized • The basic parameters (P.205) for the TST WUI controller have not yet been set.
F.201
Internal E-Stop „push-button“ tripped
Safety chain faults
• E-Stop chain was interrupted starting at input „internal E-Stop“ without parameterizing mode having been selected
• Internal parameter or EEPROM checks defective, pressing the
STOP key provides additional information about the cause
F.211
F.212
or Watchdog (computer monitor)
External E-Stop 1 tripped
External E-Stop 2 tripped
• E-Stop chain was interrupted starting at Input 1 (terminals 1 and 2)
• E-Stop chain was interrupted starting at Input 2 (terminals 3 and 4)
WUI
F.360
F.361
Faults in the safety chain
Short circuit detected on edge input
Number of edge trips for closing has reached set limit
• Short circuit detected on edges with normally closed contact
• Parameterized, maximum number of safety edge trips during a door cycle was exceeded
FEIG ELECTRONIC GmbH Page 16 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup
F.362
F.363
F.364
F.365
F.366
F.369
F.374
F.385
Redundancy failure at shortcut
Interruption on edge input
Safety edge testing failed
Redundancy failure at interruption
Too high a pulse frequency for optical safety edge
Internal safety edge incorrectly parameterized
Safety bar testing failed
Faults in the safety chain
• One of the two channels of the shortcut evaluation is not working or is not the same with the second one Æ control board defective
• Dynamic optical systeme connected but not programmed with parameter P.460.
• Connection cable defective or not connected
• Termination resistor incorrect or missing
• Jumper J600 incorrectly set
• Safety edge was not activated as expected when requesting a test.
• The time between request for testing and actual testing not in agreement
• One of the two channels of the interruption evaluation is not working or is not the same with the second one Æ control board defective
• Dynamic optical systeme connected but not programmed with parameter P.460.
• Defective
• Defective input for internal safety edge
•
• An internal safety edge is connected but deactivated
Fault in pre-limit switch for safety edge
• Pre-limit switch for safety edge incorrectly set or defective
• Processing module defective
• Safety edge defective
• Pre-limit switch for turning off the safety edge or reversing after safety edge tripping remains tripped even in the upper end position.
WUI
F.400
Controller hardware reset detected
General hardware faults
• Excessive noise on supply voltage
• Internal watchdog tripped
• RAM
F.700
Positioning system faults
Position sensing defective For mechanical limit switches :
• At least one limit switch does not correspond to the configured active status.
• An implausible combination of at least 2 active limit switches
F.920
F.921
F.922
F.930
F.931
F.932
Internal system faults
Internal 2.5 V reference voltage incorrect
• Hardware
Internal 15 V voltage incorrect • Hardware
E-Stop chain not complete • Not all E-STOP inputs are separately jumpered although the entire E-Stop chain is jumpered
• Redundant checking of the E-Stop chain tripped
External watchdog incorrect • Defective hardware or noise-saturated environment
ROM error
RAM error
• Wrong EPROM code
• Defective hardware or noise-saturated environment
• Defective hardware or noise-saturated environment
FEIG ELECTRONIC GmbH Page 17 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup
F.935
F.960
F.961
F.962
F.963
F.964
F.970
Internal system faults
Stack error • UserSTack or SystemStack overflowed
• Possible software error due to recursive invocations (e.g.
profile)
Wrong parameter checksum • New EPROM version with different parameters
• Controller not yet initialized
Checksum from calibration values etc.
•
•
New EPROM version with different EEPROM structure
Controller not yet initialized
Converter parameters not plausible
Ramp parameters not plausible
• New EPROM version
• Controller not yet initialized
• New EPROM version
• Controller not yet initialized
Program version / manufacturer code
• New EPROM version
• Controller not yet initialized
Plausibility Param.block error • New EPROM version
• Controller not yet initialized
• Some parameter is implausible
WUI
FEIG ELECTRONIC GmbH Page 18 of 20 WUI_Inbetriebnahme2_GB.doc
TST Startup WUI
STOP
_Eu_
≡
Eu
≡
ZUF @
-Eo-
≡
Eo
≡
@ AUF
-E1-
≡
E1
≡
FAIL
≡
NA
≡
NOTF
'Hd'
ParA
'Au'
'Hc'
WU
11.2 Information messages
Hd.cL
Hd.oP
Hd.Eu
Hd.Eo
Hd.Ao
E.000
E.050
E.090
E.101
E.102
E.103
E.104
E.105
E.106
E.107
E.108
E.109
E.110
I.080
I.100
I.150
I.160
I.170
I.180
I.185
I.199
I.310
noEr
Er--
Prog
General messages
Stop / Reset state, wait for next incoming command
End position Lower Eu
End position Lower locked
→ no raising possible (e.g., lock-door)
Closing active
End position Upper Eo
End position Upper locked
→ no closing possible (e.g., safety edge)
Opening active
End position middle E1 (intermediate stop position)
End position middle locked
→ no closing possible (e.g., safety edge)
Fault
→ only deadman travel is possible, possibly automatic opening
E-Stop
→ No travel possible, hardware safety chain interrupted
E-travel
→ Deadman travel without taking into account safeties, etc.
Manual
→ Deadman mode
Parameterizing
Automatic
→ indicates change from „Manual“ to „Automatic“ status
Semi-automatic
→ indicates change from „Manual“ to „Semi-automatic“
Initial display after power up (Power Up and self-test)
Status messages during deadman
Deadman close (membrane key: CLOSE)
Deadman open (membrane key: OPEN)
End position Lower reached, no further deadman close possible
End position Upper reached, no further deadman open possible
Outside of permitted Eo position (no deadman open possible)
Information messages during Automatic mode
Maintenance required soon / service counter nearly expired
Speed by reaching the upper limit switch is to high
Speed by reaching the lower limit switch is to high
Continuous CLOSED still active
Forced opening being performed
Waiting for Foil key pad command
Reset necessary (P.408)
Door cycle not plausible (re-initialize Æ Parameters)
Open-command on Door2 being issued
Information messages while parameterizing
Error memory: no error saved
Error memory: if error but no associated message found
Programming message while carrying out original parameter or default set
General inputs
OPEN key on membrane keypad
STOP key on membrane keypad
CLOSE key on membrane keypad
Input 1
Input 2
Input 3
Input 4
Input 5
Input 6
Input 7
Input 8
Input 9
Input 10
Safety/Emergency stop chain
FEIG ELECTRONIC GmbH Page 19 of 20 WUI_Inbetriebnahme2_GB.doc
TST
E.201
E.211
E.212
E.360
E.363
E.370
E.373
E.379
E.401
E.402
E.501
E.502
Startup
Internal E-Stop „pushbutton“ tripped
External E-Stop 1 tripped
External E-Stop 2 tripped
Safety edge, general
Activation of internal safety edge
Fault in internal safety edge
Activation of external safety edge
Fault in external safety edge
External safety edge activated but not yet plugged in
RC plug-in module
RC Channel 1
RC Channel 2
Induction loop processor plug-in module
Detector Channel 1
Detector Channel 2
WUI
FEIG ELECTRONIC GmbH Page 20 of 20 WUI_Inbetriebnahme2_GB.doc
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Key Features
- Easy installation and configuration
- Comprehensive safety features to prevent accidents
- Versatile connectivity options for integration with other systems
- User-friendly interface for convenient operation
- Compact design for space-saving installation
Related manuals
Frequently Answers and Questions
What safety features does the Feig Electronic TST WUI offer?
Can the TST WUI be connected to other devices?
Is the TST WUI easy to use?
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