Steel City 40630CH User manual

User Manual
Read and understand this manual before using machine.
6” BENCH JOINTER
Model Number
40610CH
40610GH
®
C
US
STEEL CITY TOOL WORKS
VER. 01.11
Manual Part No. SC75010
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2
TABLE OF CONTENTS
INTRODUCTION
SECTION 1
Warranty .................................................................................................................................................4
SECTION 2
Product Specifications ............................................................................................................................7
SECTION 3
Accessories and Attachments ................................................................................................................7
SECTION 4
Definition of Terms ..................................................................................................................................8
SECTION 5
Feature Identification ..............................................................................................................................9
SECTION 6
General Safety......................................................................................................................................10
SECTION 7
Product Safety ......................................................................................................................................13
SECTION 8
Electrical Requirements........................................................................................................................14
SECTION 9
Grounding Instructions..........................................................................................................................15
SECTION 10
Unpacking & Inventory..........................................................................................................................16
SECTION 11
Assembly ..............................................................................................................................................17
SECTION 12
Operations ............................................................................................................................................20
SECTION 13
Maintenance .........................................................................................................................................23
SECTION 14
Troubleshooting ....................................................................................................................................24
SECTION 15
Parts List...............................................................................................................................................25
INTRODUCTION
This user manual is intended for use by anyone working with this machine. It should be kept available
for immediate reference so that all operations can be performed with maximum efficiency and safety.
Do not attempt to perform maintenance or operate this machine until you have read and understand the
information contained in this manual.
The drawings, illustrations, photographs, and specifications in this user manual represent your machine
at time of print. However, changes may be made to your machine or this manual at any time with no
obligation to Steel City Tool Works.
3
WARRANTY
STEEL CITY TOOL WORKS
2 YEAR LIMITED WARRANTY
Steel City Tool Works, LLC (“SCTW”) warranties this “STEEL CITY TOOL WORKS” machinery to be free of defects
in workmanship and materials for a period of 2 years from the date of the original retail purchase by the original
owner. (Granite components are warranted for 10 years. Please inform SCTW within 30 days for any damages or
defects on the Granite components found upon receipt of the products to qualify for the 10 year limited warranty.
See the Granite warranty statement supplied with those products.)
Important Notice:
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What is covered under the 2 year Limited Warranty:
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cords, gears and bearings for 2 years following the date of purchase of the tool. Warranties on other Steel City
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found on the original carton and machine body. SCTW will repair or replace, at its expense and at its option, any
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What is not covered:
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Power Tools other than those specifically stated in this Warranty.
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warranties in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness
for a particular purpose, which are hereby specifically disclaimed. SCTW shall not be liable for any (a) special,
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related to this warranty, the breach of any agreement or warranty, or the operation or use of its machinery, including
without limitation damages arising from damage to fixtures , tools , equipment, parts or materials, direct or indirect
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proceeding against SCTW more than one (1) year after such cause of action first arose.
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the performance of any agreement including without limitation this Warranty, shall take place in the federal or state
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4
WARRANTY CARD
Name ________________________________________________
Street _______________________________________________
Apt. No. ______________________________________________
City _________________________ State ______ Zip __________
Phone Number_________________________________________
E-Mail ________________________________________________
NOTE: The Proof of Purchase must be submitted along with this
card in order to have the Warranty to take into effect. Fail to submit
the Proof of Purchase may invalidate your Product Warranty.
The following information is given on a voluntary basis
and is strictly confidential.
Where did you purchase your STEEL CITY machine?
Store: ____________________________________________
City:______________________________________________ Online: ______________________________________________
2.
How did you first learn of Steel City Tool Works?
___ Advertisement
___ Mail Order Catalog
___ Web Site
___ Friend
___ Local Store
Other_______________________
CUT HERE
3.
4.
5.
6.
7.
Which of the following magazines
___ American Woodworker
___ Canadian Woodworking
___ Fine Homebuilding
___ Journal of Light Construction
___ Popular Mechanics
___ Popular Woodworking
___ WOOD
___ WOODEN Boat
___ Woodsmith
___ Woodworker
___ Workbench
What is your age group?
___ 20 to 29 years
___ 40 to 49 years
___ 60 to 69 years
9.
How many Steel City machines do you own? _____________
11. Which benchtop tools do you own? Check all that apply.
___ Belt Sander
___ Belt / Disc Sander
___ Drill Press
___ Band Saw
___ Grinder
___ Mini Jointer
___ Mini Lathe
___ Scroll Saw
___ Spindle / Belt Sander
Other______________________
do you subscribe to?
___ Cabinetmaker
___ Family Handyman
___ Fine Woodworking
___ Old House Journal
___ Popular Science
___ Today’s Homeowner
___ Woodcraft
___ Woodshop News
___ Woodwork
___ Woodworker’s Journal
Other_________________
12. Which portable / hand held power tools do you own?
Check all that apply.
___ Biscuit Jointer
___ Belt Sander
___ Dust Collector
___ Circular Saw
___ Detail Sander
___ Drill / Driver
___ Miter Saw
___ Orbital Sander
___ Palm Sander
___ Portable Thickness Planer
___ Saber Saw
___ Reciprocating Saw
___ Router
Other_______________________
13. What machines / accessories would you like to see added to the
STEEL CITY line?
____________________________________________________
____________________________________________________
Which of the following woodworking / remodeling shows do
you watch?
___ Backyard America ___ The American Woodworker
___ Home Time
___ The New Yankee Workshop
___ This Old House
___ Woodwright’s Shop
Other__________________________________________
What is your annual household
___ $20,000 to $29,999
___ $40,000 to $49,999
___ $60,000 to $69,999
___ $80,000 to $89,999
How would you rank your woodworking skills?
___ Simple
___ Intermediate
___ Advance
___ Master Craftsman
10. What stationary woodworking tools do you own?
Check all that apply.
___ Air Compressor
___ Band Saw
___ Drill Press
___ Drum Sander
___ Dust Collection
___ Horizontal Boring Machine
___ Jointer
___ Lathe
___ Mortiser
___ Panel Saw
___ Planer
___ Power Feeder
___ Radial Arm Saw
___ Shaper
___ Spindle Sander
___ Table Saw
___ Vacuum Veneer Press
___ Wide Belt Sander
Other____________________________________________
Product Description:_____________________________________
Model No.: _________________ Serial No.: _________________
1.
8.
14. What new accessories would you like to see added?
____________________________________________________
____________________________________________________
income?
___ $30,000 to $39,999
___ $50,000 to $59,999
___ 70,000 to $79,999
___ $90,000 +
15. Do you think your purchase represents good value?
___Yes
___ No
16. Would you recommend STEEL CITY products to a friend?
___ Yes
___ No
___ 30 to 39 years
___ 50 to 59 years
___ 70 + years
17. Comments:
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
How long have you been a woodworker?
___ 0 to 2 years
___ 2 to 8 years
___ 8 to 20 years
___ over 20 years
5
FOLD ON DOTTED LINE
PLACE
STAMP
HERE
Steel City Tool Works
3656 Enterprise Avenue
Hayward, CA 94545
FOLD ON DOTTED LINE
6
PRODUCT SPECIFICATIONS
Motor Specifications:
Product Dimensions:
Type
Universal
Footprint
37” x 17-1/2”
Amps
12
Length
30”
Voltage
120
Width
17-1/4”
Phase
Single
Height
13-1/4”
Hertz
60
Total Net Weight (CH)
51 lbs.
RPM
19000
Total Net Weight (GH)
59 lbs.
Product Specifications:
Shipping Dimensions:
Table
6-1/4” x 30”
Carton Type
Cardboard
Number of Helical Knives
12 (2 Sided HSS)
Length
32-1/4”
Width
12-3/8”
Height
11-5/8”
Gross Weight (CH)
55 lbs.
Gross Weight (GH)
64 lbs.
Maximum Speed of
Cutterhead
11800 RPM
Knife Cuts Per Minute
11800 CPM
Maximum Depth-of-Cut
1/8”
Fence Size Overall
4-3/8” x 19-5/8”
ACCESSORIES AND ATTACHMENTS
There are a variety of accessories available for your Steel City Product. For more information on
any accessories associated with this and other machines, please contact your nearest Steel City
distributor, or visit our website at: www.steelcitytoolworks.com.
7
DEFINITION OF TERMS
Edge Jointing: The process of making the edge of a
piece of stock straight and square
Rabbet: A rectangular cut or groove along or near the
edge of a piece of wood that allows another piece to fit
into it to form a joint
Face Jointing: Similar to edge jointing except rather
then the edge it is the face of the board that is being
machined flat and square.
Snipe: Gouging or depression of the board at the
ends. Snipe can occur either at the beginning of the
board going into the jointer or at the end of the board
as it comes out of the jointer.
Gum, Pitch or Resin: A sticky sap based residue that
comes from wood products.
8
FEATURE IDENTIFICATION
B
C
A
E
F
H
G
D
A)
Outfeed Table
E)
Depth Indicator
B)
Fence
F)
Infeed Table
C)
Cutterhead Guard
G) Infeed Table Adjustment Handle
D)
On/Off Switch
H)
Infeed Table Lock
9
GENERAL SAFETY
!
WARNING
!
WARNING
TO AVOID serious injury and damage to the machine,
read and follow all Safety and Operating Instructions
before assembling and operating this machine.
This manual is not totally comprehensive. It does not
and can not convey every possible safety and operational problem which may arise while using this
machine. The manual will cover many of the basic and
specific safety procedures needed in an industrial environment.
Exposure to the dust created by power sanding, sawing, grinding, drilling and other construction activities
may cause serious and permanent respiratory or
other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust,
and avoid prolonged contact with dust. The dust
may contain chemicals known to the State of
California to cause cancer, birth defects or other
reproductive harm.
All federal and state laws and any regulations having
jurisdiction covering the safety requirements for use of
this machine take precedence over the statements in
this manual. Users of this machine must adhere to all
such regulations.
Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other
masonry products.
Arsenic and chromium from chemically-treated
lumber.
Below is a list of symbols that are used to attract your
attention to possible dangerous conditions.
!
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
!
Always operate tool in well ventilated area and provide for proper dust removal. Use a dust collection
system along with an air filtration system whenever
possible. Always use properly fitting NIOSH/OSHA
approved respiratory protection appropriate for the
dust exposure, and wash exposed areas with soap
and water.
DANGER
Indicates an imminently hazardous situation which, if
not avoided, WILL result in death or serious injury.
!
1. To avoid serious injury and damage to the machine,
read the entire User Manual before assembly and
operation of this machine.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, COULD result in death or serious injury.
!
CAUTION
!
WARNING
Indicates a potentially hazardous situation, if not avoided, MAY result in minor or moderate injury. It may also
be used to alert against unsafe practices.
2. ALWAYS wear eye protection. Any machine can
throw debris into the eyes during operations,
which could cause severe and permanent eye
damage. Everyday eyeglasses are NOT safety
glasses. ALWAYS wear Safety Goggles (that
comply with ANSI standard Z87.1) when operating power tools.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
NOTICE
This symbol is used to alert the user to useful information about proper operation of the machine.
10
!
11. DO NOT FORCE the machine to perform an operation for which it was not designed. It will do a safer
and higher quality job by only performing operations
for which the machine was intended.
WARNING
12. DO NOT stand on a machine. Serious injury could
result if it tips over or you accidentally contact any
moving part.
3. ALWAYS wear hearing protection. Plain cotton is
not an acceptable protective device. Hearing
equipment should comply with ANSI S3.19
Standards.
!
13. DO NOT store anything above or near the machine.
14. DO NOT operate any machine or tool if under the
influence of drugs, alcohol, or medication.
WARNING
15. EACH AND EVERY time, check for damaged parts
prior to using any machine. Carefully check all
guards to see that they operate properly, are not
damaged, and perform their intended functions.
Check for alignment, binding or breakage of all
moving parts. Any guard or other part that is damaged should be immediately repaired or replaced.
4. ALWAYS wear a NIOSH/OSHA approved dust
mask to prevent inhaling dangerous dust or airborne particles.
16. Ground all machines. If any machine is supplied
with a 3-prong plug, it must be plugged into a 3contact electrical receptacle. The third prong is
used to ground the tool and provide protection
against accidental electric shock. DO NOT remove
the third prong.
5. ALWAYS keep the work area clean, well lit, and
organized. DO NOT work in an area that has slippery floor surfaces from debris, grease, and wax.
6. ALWAYS unplug the machine from the electrical
receptacle when making adjustments, changing
parts or performing any maintenance.
17. Keep visitors and children away from any machine.
DO NOT permit people to be in the immediate work
area, especially when the machine is operating.
7. AVOID ACCIDENTAL STARTING. Make sure that
the power switch is in the “OFF” position before
plugging in the power cord to the electrical
receptacle.
!
18. KEEP protective guards in place and in working
order.
19. MAINTAIN your balance. DO NOT extend yourself
over the tool. Wear oil resistant rubber soled shoes.
Keep floor clear of debris, grease, and wax.
WARNING
20. MAINTAIN all machines with care. ALWAYS KEEP
machine clean and in good working order. KEEP all
blades and tool bits sharp.
21. NEVER leave a machine running, unattended. Turn
the power switch to the OFF position. DO NOT
leave the machine until it has come to a complete
stop.
8. AVOID a dangerous working environment. DO
NOT use electrical tools in a damp environment
or expose them to rain or moisture.
!
22. REMOVE ALL MAINTENANCE TOOLS from the
immediate area prior to turning the machine ON.
WARNING
23. SECURE all work. When it is possible, use clamps
or jigs to secure the workpiece. This is safer than
attempting to hold the workpiece with your hands.
24. STAY ALERT, watch what you are doing, and use
common sense when operating any machine. DO
NOT operate any machine tool while tired or under
the influence of drugs, alcohol, or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
9. CHILDPROOF THE WORKSHOP AREA by
removing switch keys, unplugging tools from the
electrical receptacles, and using padlocks.
10. DO NOT use electrical tools in the presence of
flammable liquids or gasses.
11
25. USE ONLY recommended accessories. Use of
incorrect or improper accessories could cause serious injury to the operator and cause damage to the
machine. If in doubt, DO NOT use it.
26. THE USE of extension cords is not recommended
for 230V equipment. It is better to arrange the
placement of your equipment and the installed
wiring to eliminate the need for an extension cord.
If an extension cord is necessary, refer to the chart
in the Grounding Instructions section to determine
the minimum gauge for the extension cord. The
extension cord must also contain a ground wire and
plug pin.
27. Wear proper clothing, DO NOT wear loose clothing,
gloves, neckties, or jewelry. These items can get
caught in the machine during operations and pull
the operator into the moving parts. Users must
wear a protective cover on their hair, if the hair is
long, to prevent it from contacting any moving parts.
28. SAVE these instructions and refer to them frequently and use them to instruct other users.
29. Information regarding the safe and proper operation
of this tool is also available from the following
sources:
Power Tool Institute
1300 Summer Avenue
Cleveland, OH 44115-2851
www.powertoolinstitute.org
National Safety Council
1121 Spring Lake Drive
Itasca, IL 60143-3201
American National Standards Institute
25 West 43rd Street, 4th floor
New York, NY 10036
www.ansi.org
ANSI 01.1 Safety Requirements for
Woodworking Machines, and the U.S. Department
of Labor regulations
www.osha.gov
-
12
PRODUCT SAFETY
1. Serious personal injury may occur if normal safety
precautions are overlooked or ignored. Accidents
are frequently caused by lack of familiarity or failure
to pay attention. Obtain advice from supervisor,
instructor, or another qualified individual who is
familiar with this machine and its operations.
11. DO NOT pull the jointer by the power cord. NEVER
allow the power cord to come in contact with sharp
edges, hot surfaces, oil or grease.
12. DO NOT unplug the jointer by pulling on the power
cord. ALWAYS grasp the plug, not the cord.
13. REPLACE a damaged cord immediately. DO NOT
use a damaged cord or plug. If the jointer is not
operating properly, or has been damaged, left outdoors or has been in contact with water.
2. Every work area is different. Always consider safety first, as it applies to your work area. Use this
machine with respect and caution. Failure to do so
could result in serious personal injury and damage
to the machine.
14. DO NOT use the jointer as a toy. DO NOT use near
or around children.
3. Prevent electrical shock. Follow all electrical and
safety codes, including the National Electrical Code
(NEC) and the Occupational Safety and Health
Regulations (OSHA). All electrical connections and
wiring should be made by qualified personnel only.
!
15. ENSURE that the machine sits firmly before using.
If the machine wobbles or is unstable, correct the
problem by using shims or blocks prior to operation.
16. This machine is designed to process wood ONLY.
WARNING
!
4. TO REDUCE the risk of electrical shock. DO
NOT use this machine outdoors. DO NOT
expose to rain. Store indoors in a dry area.
17. NEVER position fingers or thumbs near the
infeed roller.
18. Long pieces of stock should ALWAYS be supported
with some type of fixture.
5. STOP using this machine, if at any time you experience difficulties in performing any operation.
Contact your supervisor, instructor or machine service center immediately.
19. DO NOT operate jointer with dull or damaged
blades.
20. MAKE CERTAIN that the jointer is properly adjusted prior to use.
6. Safety decals are on this machine to warn and
direct you to how to protector yourself or visitors
from personal injury. These decals MUST be maintained so that they are legible. REPLACE decals
that are not legible.
21. DO NOT try and remove excessive amounts of
wood in one single pass.
22. INSPECT all stock before planing, ensuring that
there are no foreign objects embedded in the wood,
loose knots, or knots that may become loose during
operation.
7. DO NOT leave the unit plugged into the electrical
outlet. Unplug the unit from the outlet when not in
use and before servicing, performing maintenance
tasks, or cleaning.
!
8. ALWAYS turn the power switch “OFF” before
unplugging the jointer.
!
WARNING
WARNING
WARNING
23. DO NOT attempt to remove jams until power is
disconnected and all moving parts have come to
a complete stop.
24. MAKE SURE that there is adequate operating
space on both the infeed and outfeed sides of the
jointer before operating.
9. DO NOT handle the plug or jointer with wet hands.
10. USE only accessories as described in this manual.
USE accessories only recommended by Steel City.
25. DO NOT attempt to plane wood that is less than
7” long or less than 1/8-inch thick.
13
ELECTRICAL REQUIREMENTS
TO PREVENT electrical shock, follow all electrical and
safety codes, including the National Electrical Code
(NEC) and the Occupational Safety and Health
Regulations (OSHA). All electrical connections and
wiring should be made by qualified personnel only.
DO NOT connect the machine to the power source
before you have completed the set up process.
TO REDUCE the risk of electrical shock, DO NOT use
machine outdoors. DO NOT expose to rain or moisture. Store indoors in a dry area.
The motors in these machines are designed to run on
115 volts.
DO NOT connect the machine to the power source until
instructed to do so.
GROUNDING INSTRUCTIONS
!
Fig. A
WARNING
This machine MUST BE GROUNDED while in use to
protect the operator from electric shock.
In the event of a malfunction or breakdown, GROUNDING provides the path of least resistance for electric
current and reduces the risk of electric shock. The plug
MUST be plugged into a matching electrical receptacle
that is properly installed and grounded in accordance
with ALL local codes and ordinances.
If a plug is provided with your machine DO NOT modify
the plug. If it will not fit your electrical receptacle, have
a qualified electrician install the proper connections to
meet all electrical codes local and state. All connections
must also adhere to all of OSHA mandates.
Fig. B
IMPROPER ELECTRICAL CONNECTION of the equipment-grounding conductor can result in risk of electric
shock. The conductor with the green insulation (with or
without yellow stripes) is the equipment-grounding conductor. DO NOT connect the equipment-grounding conductor to a live terminal if repair or replacement of the
electric cord or plug is necessary.
Check with a qualified electrician or service personnel if
you do not completely understand the grounding
instructions, or if you are not sure the tool is properly
grounded.
14
PLUGS / RECEPTACLES
!
EXTENSION CORDS
WARNING
!
WARNING
To reduce the risk of fire or electrical shock, use the
proper gauge of extension cord. When using an
extension cord, be sure to use one heavy enough to
carry the current your machine will draw.
Electrocution or fire could result if this machine is
not grounded properly or if the electrical configuration does not comply with local and state electrical
codes.
MAKE CERTAIN the machine is disconnected
from power source before starting any electrical
work.
The smaller the gauge-number, the larger the diameter
of the extension cord is. If in doubt of the proper size of
an extension cord, use a shorter and thicker cord. An
undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.
MAKE SURE the circuit breaker does not exceed
the rating of the plug and receptacle.
!
The motor supplied with your machine is a 115 volt,
60 hertz, single phase motor. Never connect the green
or ground wire to a live terminal.
CAUTION
USE ONLY a 3-wire extension cord that has a 3-prong
grounding plug and a 3-pole receptacle that accepts the
machine’s plug.
A machine with a 115 volt plug should only be connected to an outlet having the same configuration as the
plug.
If you are using an extension cord outdoors, be sure it
is marked with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.
Make certain the extension cord is properly sized, and
in good electrical condition. Always replace a worn or
damaged extension cord immediately or have it
repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.
MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)
115 VOLT OPERATION ONLY
25’ LONG
50’ LONG
100’ LONG
150’ LONG
0 to 6 Amps
18 AWG
16 AWG
16 AWG
14 AWG
6 to 10 Amps
18 AWG
18 AWG
14 AWG
12 AWG
16 AWG
16 AWG
14 AWG
12 AWG
10 to 12 Amps
15
UNPACKING & INVENTORY
After cleaning, apply a good quality paste wax to any
unpainted surfaces. Make sure to buff out the wax
before assembly.
Check shipping carton and machine for damage before
unpackaging. Carefully remove packaging materials,
parts and machine from shipping carton. Always check
for and remove protective shipping materials around
motors and moving parts. Lay out all parts on a clean
work surface.
Compare the items to inventory figures; verify that all
items are accounted for before discarding the shipping
box.
Remove any protective materials and coatings from all
of the parts and the planer. The protective coatings
can be removed by spraying WD-40 on them and wiping it off with a soft cloth. This may need to be redone
several times before all of the protective coatings are
removed completely.
!
WARNING
If any parts are missing, do not attempt to plug in the
power cord and turn “ON” the machine. The machine
should only be turned “ON” after all the parts have been
obtained and installed correctly. For missing parts,
contact Steel City at 1-877-SC4-TOOL.
E
A
D
C
M
H
P
G
L
K
I
F
A.
B.
C.
D.
E.
F.
G.
H
Q
N
J
Jointer
Fence
Cutterhead Guard
Fence Sliding Bracket
Fence Mounting Bracket
Dust Port
Push Blocks
M8 Flat Washer
B
O
I.
J.
K.
L.
M.
N.
O.
P.
Q.
16
Lock Handle
Button Head Screw
5/32 Hex Wrench
7/64 Hex Wrench
Special Nut
Knob
Screw
Switch Pad
Torx Screw Wrench
ASSEMBLY
!
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3. Adjust the Fence Sliding Bracket (A) to the middle of
the Fence (B). The Bevel edge for the cutterhead (C)
should be in the middle. Use two M6x16mm Soc
Button Head Screws (D) to lock the Sliding Bracket in
position. SEE FIG. 3
WARNING
MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE.
FENCE ASSEMBLY PROCEDURE
Fig. 3
A
1. Assemble the fence mounting bracket (A) to the
jointer base (B). Use the four M6x16 mm Soc Button
Head Screws (C) to lock the bracket in place.
SEE FIG. 1
B
Fig. 1
D
C
C
4. Locate the Sliding Bracket & Fence Assembly on to the
Mounting bracket on the body of the jointer. Insert the
Tilt Lock Lever Assembly (A) with the SC82127, Flat
Washer (B) in place. SEE FIG. 4
A
B
Fig. 4
2. Assemble the Fence Sliding Bracket (A) to th Fence
(B). The T-Shape Nut (C) should fit in the grove of the
Fence. SEE FIG. 2
B
Fig. 2
A
A
#
C
5. With the Tilt Lock Lever Assembly in between the
mounting and sliding bracket, put on SC10680 Special
Nut (A), and turn the lever to lock both brackets into
position. SEE FIG. 5
B
17
Fig. 5
CUTTERHEAD GUARD ASSEMBLY
1. Attach cuttinghead guard's mounting bracket (B) onto
the two screws (A). Make sure cutterhead guard is
touching the fence and tighten the two screws (A).
SEE FIG. 8
Fig. 8
A
6. Use the Angle Guage (A) to measure the 90° & 135°
between the Fence and Jointer Table Top. Adjusting
can be donw by releasing/ tightning the SC80451,
Hylock Hex Soc Head Screw (B). SEE FIG. 6 &
B
Fig. 6
A
2. Slide cuttinghead guard's mounting bracket (B) Fig. 10
onto the two screws (A). Make sure cutterhead guard is
touching the fence and tighten the two screws (A).
B
VACUUM HOSE ADAPTOR
A vacuum hose adapter (A) is supplied with the jointer to
help connect it to a standard 2-1/2 inch vacuum hose. To
assemble the adapter:
A
1. Tighten screws (B) & screws (C) when adaptor (A) is
in proper location. SEE FIG. 9
6. Tighten two screws (G) Fig. 8 using included hex
wrench.
NOTE: Do not install this dust chute unless you will be
using a dust collector.
Fig. 7
Fig. 9
G
B
C
A
A
18
B
NOTES
19
OPERATIONS
NOTICE: This operations section was designed to
The jointer can be set to cut any depth from a very thin
shaving to 1/8 inch (3.2 mm) deep. A dual English/Metric
scale (A) Fig. 16, and pointer (B) are provided to indicate
the depth of cut. To adjust for depth of cut, loosen lock
knob (C) and turn adjusting knob (D) clockwise to lower
and counterclockwise to raise the infeed table. Raising
the infeed table decreases the depth of cut, while
lowering it will increase the depth. After the infeed table is
at the desired setting, tighten lock knob (C).
give instructions on the basic operations of this planer.
However, it is in no way comprehensive of every planer
operation. It is strongly recommended that you read
books, trade magazines, or get formal training to
maximize the potential of your planer while minimizing
the risks.
STARTING AND STOPPING JOINTER
Fig. 16
1. The on/off switch (A) Fig. 14 is located on the front of
the jointer. To turn the machine "ON", move switch (A)
up to the "ON" position.
A
2. To turn the machine "OFF", move the switch down to
the "OFF" position.
B
Fig. 15
Fig. 14
C
NOTE: For best results, final positioning of the infeed
table should always be made from the bottom to the up
position.
A
FENCE ADJUSTMENTS
!
The fence can be moved across the table and can be
tilted up to 45 degrees, as follows:
1. To move the fence across the table, loosen lock lever
(A) Fig. 17, slide the fence to the desired position on the
table and tighten lever (A).
WARNING
MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE.
NOTE: Lock lever (A) is spring loaded and can be
repositioned by pulling up on the lever and repositioning
it on the nut located underneath the lever.
LOCKING SWITCH IN THE "OFF"
POSITION
Fig. 17
IMPORTANT: When the machine is not in use, the
switch should be locked in the "OFF" position to prevent
unauthorized use. To lock the machine, grasp the switch
toggle (B) and pull it out of the switch (Fig. 15). With the
switch toggle (B) removed, the switch will not operate.
However, should the switch toggle be removed while the
jointer is running, the machine can be turned "OFF," but
cannot be restarted without re-inserting the switch toggle
(B).
B
A
CAUTION: Make sure the fence is in level contact with
the surface of the outfeed table.
17
2. To tilt the fence, loosen lever (B) Fig. 17, and tilt the
fence to the desired angle. Then tighten lever (B).
Fig. 21
NOTE: Lever (B) is spring loaded and can be
repositioned by pulling out on the lever and
repositioning it on the nut located underneath the lever.
H
3. The fence features adjustable positive stops at the
most used fence positions of 90 degrees and 45
degrees to the right. To check and adjust the positive
stops, proceed as follows:
G
4. Place a square (C) Fig. 18, on the table with one end
of the square against the fence as shown. Adjust the
fence until it is exactly 90 degrees to the table.
Fig. 18
MACHINE USE
Fig. 19
The following directions will give the beginner a start on
jointer operations. Use scrap pieces of lumber to check
the settings and to get the feel of the operations before
attempting regular work.
PUSH BLOCKS
A set of push blocks (A) Fig. 22 is supplied with your
jointer and should be used whenever possible to
minimize all danger to your hands. Fig. 22 illustrates
using the push blocks properly.
C
Fig. 22
5. Using supplied hex wrench, turn set screw (D) Fig. 20
until it contacts stop (E).
H
Fig. 20
A
D
G
E
NOTE: The knives on the jointer will not wear evenly by
feeding the wood through the same spot on the table
every time. Feed the wood through the jointer at
different spots on the table to help eliminate uneven
wear of the knives. Always use cutterhead guard and
keep hands away from cutterhead. Use push blocks
whenever possible.
6. Using a square (C) Fig. 19, tilt the table to the 45
degree position and make sure the fence is 45 degrees
to the table. Adjust the fence if necessary.
DEFINITION OF JOINTING, PLANING
1. JOINTING OPERATIONS – Jointing cuts or edge
jointing are made to square an edge of a workpiece.
The workpiece is positioned on the jointer with the
narrow edge of the workpiece on the infeed table and
the major flat surface of the workpiece against the
fence, as shown in Fig. 23. The workpiece is moved
from the infeed table, across the cutterhead to the
outfeed table.
7. Using supplied hex wrench, turn set screw (H) Fig.
21, until it contacts stop (G).
8. These positive stops enable you to rapidly position
the table to the 90 and 45 degree settings.
21
Fig. 23
Fig. 25
MATERIAL
OUT-FEED
TABLE
IN-FEED TABLE
CUTTER
JOINTING AN EDGE
This is the most common operation for the jointer. Set
the guide fence square with the table. Depth of cut
should be the minimum required to obtain a straight
edge. Hold the best face of the piece firmly against the
fence throughout the feed as shown in Fig. 23.
2. PLANING OPERATIONS – Planing or surfacing are
identical to the jointing operation except for the position
of the workpiece. For planing, the major flat surface of
the workpiece is placed on the infeed table of the jointer
with the narrow edge of the workpiece against the
fence, as shown in Fig. 24. The workpiece is moved
from the infeed table, across the cutterhead to the
outfeed table. Use push blocks when performing planing
operations whenever possible.
Do not perform jointing operations on
material shorter than 10 inches (254 mm), narrower than
3/4 inch (19 mm), or less than 1/2 inch (12.7 mm) thick.
Fig. 24
PLANING WARPED PIECES
If the wood to be planed is dished or warped, take light
cuts until the surface is flat. Avoid forcing such material
down against the table; excessive pressure will spring it
while passing the knives, and it will spring back and
remain curved after the cut is completed.
PLANING SHORT OR THIN WORK
When planing short or thin pieces, always use push
blocks to minimize all danger to the hands. Fig. 24,
illustrates using the Push Blocks properly.
PLACEMENT OF HANDS DURING FEEDING
At the start of the cut, the left hand holds the work firmly
against the infeed table and fence, while the right hand
pushes the work toward the knives. After the cut is
underway, the new surface rests firmly on the outfeed
table as shown in Fig. 25. The left hand should then be
moved to the work on the outfeed table, at the same
time maintaining flat contact with the fence. The right
hand presses the work forward, and before the right
hand reaches the cutterhead it should be moved to the
work on the outfeed table.
Do not perform jointing operations on
material shorter than 10 inches (254 mm), narrower than
3/4 inch (19 mm), or less than 1/2 inch (12.7 mm) thick.
Never pass hands directly over the cutterhead.
22
MAINTAINENCE
ROTATATING / CHANGING CUTTERS
DO NOT begin cleaning up until you have read and
understand all of the clean up instructions.
The 6" cutterhead is equipped with 2-sided indexable
HSS cutters; Each cutter can be rotated to reveal many
one of its 2 cutting edges. Therefore, if one cutting edge
becomes dull or damaged, simply rotate it 90 to reveal a
fresh cutting edge(Fig. 27 ).
DO NOT USE FLAMMABLE MATERIALS TO
CLEAN JOINTER.
CLEANING
In addition, each cutter has a reference dot on one
corner. As the cutter is rotated , the reference dot
location can be used as an indicator of which edges are
used and which are new. When the reference dot
mrevolves back around to its starting position, the cutter
should be replaced.
Fig. 27
Reference Dot
To rotate or change a carbide cutter:
1. DISCONNECT THE PLANER FROM THE POWER
SOURCE!
2. Remove any sawdust from the head of the HSS cutter
Torx screw.
LUBRICATION
The jointer has sealed lubricated bearings in the motor
housing that do not require any additional lubrication
from the operator.
3. Remove the Torx screw and HSS cutter.
Repairs to the jointer should be performed by trained
personnel only. Contact your nearest Steel City Dealer
for authorized service. Unauthorized repairs or replacement with non-factory parts could cause serious injury
to the operator and damage to the jointer.
NOTE: Proper cleaning is critical to achieving a smooth
finish. Dirt or dust trapped between the cutter and
cutterhead will slightly raise the cutter, and make a
noticeable marks on your work-pieces the next time you
plane.
4. Clean all dust and dirt off the cutter and the
cutterhead pocket from which the cutter was removed,
and replace the cutter so a fresh, sharp edge is facing
outward.
5. Lubricate the Torx screw threads with a light machine
oil, wipe the excess oil off the threads, and torque the
Torx screw to 48~52 in-lbs.
23
TROUBLESHOOTING GUIDE
Motor and Machine Operation
PROBLEM
LIKELY CAUSE(S)
SOLUTION
Snipe
(depressions at
end of workpiece)
Dull cutter blades.
Replace or turn cutter blades.
Infeed or outfeed tables out of adjustment.
Readjust tables.
Torn grain.
Too deep a blade setting.
Reduce depth of cut.
Workpiece being fed against grain.
Feed other end of board first.
Dull cutter blades.
Replace or turn cutter blades.
High wood moisture content.
Dry wood before planing.
Dull cutter blades.
Replace or turn cutter blades.
Too deep a blade setting.
Reduce depth of cut.
Incorrect feeding speed.
Use slower feed rate.
Board thickness
does not match
depth scale
indicator.
Depth scale incorrectly set.
Adjust depth scale.
Will not start.
Not plugged in.
Check power source.
Blown circuit.
Replace fuse, reset breaker, or call electrician.
Lockout key removed.
Replace lockout key.
Unit overloaded.
Reduce load.
Circuit overloaded.
Operate on circuit separate from other appliances or motors
or connect to circuit with adequate amp rating.
Fuzzy/rough grain.
Interrupted
operation.
24
PARTS
40610CH
25
KEY
NO.
PART
NO.
DESCRIPTION
03
SC10643
OUTFEED SUPPORT
1
64
OR90307
HEX NUT
1
04
SC80444
HEX SOC SET SCREW
8
70
SC10670
PUSH BLOCK
2
05
SC10644
END COVER
06
SC80445
BUTTON HD SCREW
KEY
NO.
QTY.
PART
NO.
DESCRIPTION
QTY.
1
71
OR90289
HEX WRENCH
1
14
72
SC10684
HEX WRENCH
1
07
SC80446
SELF TAP SCREW
4
100
SC10672
HOLE PLUG
1
08
SC76062
LABEL
1
101
SC10673
GUARD ASSY
1
09
SC10645
FOAM SEAL
1
102
SC76065
WARNING LABEL
1
10
SC10646
DUST CHUTE
1
103
SC10674
BUMPER SHOE
1
11
SC76063
LOGO LABEL
1
104
SC10675
SPRING
1
12
SC10647
FRONT FRAME
1
105
SC10676
BRACKET
1
13
SC10648
VACUUM ADAPTOR
1
106
SC85307
EXT RETAINING RING
1
14
SC10649
BEARING RETAINER
1
125
SC10677
FENCE
1
16
SC83013
BEARING
2
126
SC76066
CAUTION LABEL
1
17
SC85306
EXTERNAL RETAINING RING
1
128
SC10678
BEVEL BRACKET
1
20
SC10650
POINTER
1
129
SC10679
SQUARE NUT
2
21
SC80447
SCR HEX SOC BUT HD
2
130
SC10680
SPECIAL NUT
2
22
SC76064
DEPTH SCALE
1
131
SC80451
HYLOK HEX SOC HD SCREW
2
23
SC10671
LOCK KNOB
2
132
SC10681
INTERMEDIATE BRACKET
1
24
SC82127
FLAT WASHER
3
133S
SC90004
TILT LOCK LEVER ASSY
1
25
SC10651
FOOT
4
135S
SC90005
TILT LOCK LEVER ASSY
1
26
OR95507
SCR SEMS L/WASH
2
136
SC10682
FENCE SLIDE BRACKET
1
27
SC82128
LOCKWASHER EXT
2
137
SC10683
FENCE BRACKET
1
28
SC80448
SCREW HEX HD
4
139
SC80111
SOC BUTTON HD SCREW
6
29
SC10652
SWITCH COVER
1
140
SC76067
SPEC. LABEL
1
30
SC72057
STRAIN RELIEF
2
160S1
SC90006
SPIRAL CUTTERHEAD ASSEMBLY
32
OR90502
SPRING WASHER
1
162
SC10240H
INSERT
12
12
1
33
SC80449
BUTTON HD SCREW
1
163
SC80116
TORX SOCKET HEAD CAP SCREW
34
SC10653
REAR FRAME
1
166
SC10259
TORX WRENCH
1
36
SC10654
BEARING RETAINER
1
300S
SC90007
MOTOR A'SS
1
38
SC10655
DRIVE PULLEY
1
317
SC82131
FLAT WASHER
4
39
SC10656
CUTTERHEAD PULLEY
1
318
SC80452
SCR HEX SOC BUT HD
4
40
SC10657
BELT
1
319
SC72058
HOLDER BRUSH
2
41
SC10658
BELT GUARD
1
320
SC72059
BRUSH
2
43
SC10659
TABLE
2
321
SC72060
CAP BRUSH
2
43A
SC10660
ADJUST SCREW
8
322
SC72061
STRAIN RELIEF
1
44
SC82129
FLAT WASHER
8
323
SC72062
UL LOCKING
1
45
SC82130
FLAT WASHER
8
324
SC72063
KEY SWITCH
1
46
SC80450
BUTTON HD SCREW
8
325
SC72064
LINE CORD
1
48
SC81120
HWX FLANGE
8
502
SC75010
MANUAL
1
49
SC10661
TIE ROD
8
50
SC10662
CORD CLAMP
1
51
SC10663
INFEED SUPPORT
1
54
SC80453
HEX SOC SET SCREW
4
55
SC10664
BRACKET
1
56
SC10665
HEX SOC SET SCREW
1
57
OR90235
HEX NUT
1
58
SC10666
ADJUSTING ROD
1
59
SC10667
SHAFT
2
61
SC10668
GROMMET
1
62
SC10669
END COVER
1
26
40610GH
27
KEY
NO.
PART
NO.
DESCRIPTION
3
SC10643
OUTFEED SUPPORT
1
4
SC80444
HEX SOC SET SCREW
8
5
SC10644
END COVER
6
SC80445
BUTTON HD SCREW
7
SC80446
8
SC76062
9
10
11
12
13
14
16
17
20
21
KEY
NO.
QTY.
PART
NO.
DESCRIPTION
64
OR90307
HEX NUT
1
70
SC10670
PUSH BLOCK
2
QTY.
1
71
OR90289
HEX WRENCH
1
14
72
SC10684
HEX WRENCH
1
SELF TAP SCREW
4
100
SC10672
HOLE PLUG
1
LABEL
1
101
SC10673
GUARD ASSY
1
SC10645
FOAM SEAL
1
102
SC76065
WARNING LABEL
1
SC10646
DUST CHUTE
1
103
SC10674
BUMPER SHOE
1
SC76063
LOGO LABEL
1
104
SC10675
SPRING
1
SC10647
FRONT FRAME
1
105
SC10676
BRACKET
1
SC10648
VACUUM ADAPTOR
1
106
SC85307
EXT RETAINING RING
1
SC10649
BEARING RETAINER
1
125
SC10677
FENCE
1
SC83013
BEARING
2
126
SC76066
CAUTION LABEL
1
SC85306
EXTERNAL RETAINING RING
1
128
SC10678
BEVEL BRACKET
1
SC10650
POINTER
1
129
SC10679
SQUARE NUT
2
SC80447
SCR HEX SOC BUT HD
2
130
SC10680
SPECIAL NUT
2
SC80451
HYLOK HEX SOC HD SCREW
2
SC10681
INTERMEDIATE BRACKET
1
1
22
SC76064
DEPTH SCALE
1
131
23
SC10671
LOCK KNOB
2
132
133S
24
SC82127
FLAT WASHER
3
SC90004
TILT LOCK LEVER ASSY
25
SC10651
FOOT
4
135S
SC90005
TILT LOCK LEVER ASSY
1
26
OR95507
SCR SEMS L/WASH
2
136
SC10682
FENCE SLIDE BRACKET
1
27
SC82128
LOCKWASHER EXT
2
137
SC10683
FENCE BRACKET
1
28
SC80448
SCREW HEX HD
4
139
SC80111
SOC BUTTON HD SCREW
6
29
SC10652
SWITCH COVER
1
140
SC76068
SPEC. LABEL
1
30
SC72057
STRAIN RELIEF
2
160S1
SC90006
SPIRAL CUTTERHEAD ASSEMBLY
1
32
OR90502
SPRING WASHER
1
162
SC10240H
INSERT
12
33
SC80449
BUTTON HD SCREW
1
163
SC80116
TORX SOCKET HEAD CAP SCREW
12
34
SC10653
REAR FRAME
1
166
SC10259
TORX WRENCH
1
36
SC10654
BEARING RETAINER
1
300S
SC90007
MOTOR ASSEMBLY
1
38
SC10655
DRIVE PULLEY
1
317
SC82131
FLAT WASHER
4
39
SC10656
CUTTERHEAD PULLEY
1
318
SC80452
SCR HEX SOC BUT HD
4
40
SC10657
BELT
1
319
SC72058
HOLDER BRUSH
2
41
SC10658
BELT GUARD
1
320
SC72059
BRUSH
2
43GS
SC10685
TABLE
2
321
SC72060
CAP BRUSH
2
43A
SC10660
ADJUST SCREW
8
322
SC72061
STRAIN RELIEF
1
45
SC82130
FLAT WASHER
16
323
SC72062
UL LOCKING
1
46
SC80450
BUTTON HD SCREW
8
324
SC72063
KEY SWITCH
1
48
SC81120
HWX FLANGE
8
325
SC72064
LINE CORD
1
49
SC10661
TIE ROD
8
502
SC75010
MANUAL
1
50
SC10662
CORD CLAMP
1
51
SC10663
INFEED SUPPORT
1
54
SC80453
HEX SOC SET SCREW
4
55
SC10664
BRACKET
1
56
SC10665
HEX SOC SET SCREW
1
57
OR90235
HEX NUT
1
58
SC10666
ADJUSTING ROD
1
59
SC10667
SHAFT
2
61
SC10668
GROMMET
1
62
SC10669
END COVER
1
28
NOTES
29