Devanco BCSI Technical Manual Installation Maintenance

SLIDING GATE OPERATOR

MODEL

BCSI

TECHNICAL MANUAL

INSTALLATION AND MAINTENANCE

BCSI

Gate system with BCSI sliding gate operator

For more information, please visit www.devancocanada.com or call toll free at 855-931-3334

!

IMPORTANT SAFETY INSTRUCTIONS

WARNING – TO REDUCE THE RISK OF

SEVERE INJURY OR DEATH:

All technicians having to install, maintenance and repair, must read these safety instructions about sliding gate-system 1 with BCSI operator.

Any intervention on the gate-system should only be done by qualified technicians having proper knowledge for that kind of work and appropriate equipment and tools to work safely.

Any negligence during an intervention could cause severe injury or death. As soon as you open the cabinet, cut power down by switching the disconnecting switch

(red button) to “OFF” - see section “2.5 – Shutting down the equipment“.

Do not proceed with installation of this gate operator if:

1) The model class of this gate isn’t appropriate for your installation, following model classes defined by UL 325.

2) All exposed pinch points are not eliminated or guarded.

3) Guarding is supplied for exposed rollers.

The gate operator is the main component of your system. It mainly consists of an electrical motor, a reducer and various mechanical parts, enabling the gate to open and close. There is also, inside the cabinet, a control panel interfaced with various control and security features.

The gate is the moving part of your installation.

When moving, the gate represents a high risk of injuries if not correctly used.

All sliding gates must be equipped, according to their use, with appropriate safety features for safe operations. You must communicate with us to know the rules to follow in case of special installation.

This gate is intended only for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.

1

By “gate-system”, we represent the whole installation including the gate, the operator, the control panel, the access system and any other auxiliary equipment related to site secure.

2/27

PIVIN & DRAPEAU inc.

The sliding gate can cause severe injuries or even death.

It is strictly forbidden to allow pedestrians to walk through the gate.

The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.

The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch (by screwing bolts) to compensate for a damaged gate.

Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.

The Stop and/or Reset button must be located in the line-of-sight of the gate.

Activation of the reset control shall not cause the operator to start.

A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.

One or more contact sensors shall be located where the risk of entrapment or obstruction exists.

Warning signals showing risk of injuries that can be cause by a rising gate must be installed.

Never let children operate gate controls or play close to the gate, even under adult supervision.

If you have any doubt about your installation or for any information, contact us directly or contact your authorized dealer of gates from

PIVIN & DRAPEAU Inc.

Intervention site

Any technician having to work on a gate-system must establish a safety perimeter around the electrical rising gate with yellow or red safety ribbon. Orange cones can also be use to establish a safe work area.

Plan a way to divert traffic while working on the gate-system. If that’s impossible, be sure to put proper signalisation for drivers traveling near the gate area.

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Electrical and mechanical security

Lock down the gates power lines while working on the gate-system. Follow all local rules.

Follow all mechanical safety rules in each gate’s technical manual from Pivin &

Drapeau Inc. Be sure to have this technical manual with you for starting the equipment.

.

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GATE CLASS

Following UL 325 definitions above, the sliding gate operator BCSI is intended for use in class III and IV.

RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS I – A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or a garage or parking area associated therewith.

COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR – CLASS II

– A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public.

INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR – CLASS III – A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.

RESTRICTED ACCESS VEHICULAR GATE OPERATOR – CLASS IV – A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.

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TABLE OF CONTENTS

1. INTRODUCTION ................................................................................................. 7

2. GENERAL POINTS ............................................................................................. 8

2.2 General view of gate operator ........................................................................ 9

2.3 General view of moving part of the sliding gate: .......................................... 12

2.5 Shutting down the equipment ...................................................................... 13

2.6 Manual operation of the gate ....................................................................... 14

3. INSTALLATION PROCEDURE ......................................................................... 15

3.1 Gate operator installation ............................................................................. 16

3.2 Main chain adjustment ................................................................................. 18

3.3 Limit switches adjustments: ......................................................................... 19

3.4 Torque limiter adjustment ............................................................................ 20

3.5 Disengaging mechanism .............................................................................. 21

3.6 Photocell beam wiring .................................................................................. 22

3.7 Safety edges wiring ..................................................................................... 22

3.8 Placards installation ..................................................................................... 23

3.9 Electrical wirings .......................................................................................... 23

4. MAINTENANCE MANUAL ................................................................................ 24

5. INSPECTION REPORT ..................................................................................... 26

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1. INTRODUCTION

BCSI gates are listed by Intertek ETL following standard UL325 5th Edition,

October 8th 2009 and CSA 22.2 No. 247-92 (R2008).

ETL following standard UL325 5 th

92 (R2008).

Edition, October 8 th 2009 and CSA 22.2 No. 247-

Warranty on the BCSI gate operator

The BCSI sliding gate operator, including auxiliary equipment, supplied or supplied and installed by our company is guaranteed for a one year period from the invoicing date or from the date of the installation should this date differs. This warranty is offered for usage under normal conditions.

Inspection and maintenance required

A visual inspection of the components must be done periodically to verify the good functioning and to perform the maintenance required as per the maintenance guide of the operator, all this to insure the validity of the warranty.

Any neglect of maintenance that will be evident during a breakage or any damage caused by any accident to the operator will cancel the guarantee.

Are not included in the warranty

• Breakage, vandalism or accidents caused to the operators;

• Problems caused by snow or ice;

• Readjustments to the loop detector;

• Power supply problems to the operators (breakers, fuses, etc.);

• Service calls caused by customer’s auxiliary systems.

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2. GENERAL POINTS

2.1 General view of a gate system (example):

Civil installations : fence, concrete bases, etc.

Gate operator support posts

Access system

Fig. 2.1

Gate operator Electromagnetic lock

Moving part of gate (sliding fence)

The sliding gate operator, model BCSI, is designed for vehicular access control in commercial and industrial areas.

Advantages:

• Completely secures the site;

• Short operation cycle (speed of 1 foot/second);

• Heavy duty mechanism;

• Low operating costs and maintenance;

• Customized design of the aluminum fence frame;

• Standard safety edges;

• Manual opening device.

8/27


2.2 General view of gate operator

:

Cabinet (Fig. 2.2.1):

The cabinet, built in aluminum 1/8’’ (3,2 mm) thick, has an entirely welded gutter making the cabinet a weather proof one of NEMA 3R type. The door has a sealing gasket, a high security handle with door lock and a stainless steel strap hinge. The aluminum control box is located inside the cabinet and included all necessary electrical components for operating the gate.

Mechanics (Fig. 2.2.2):

A worm gear reducer, ratio 40:1, with a “C” flange for motor installation, allows a speed of 12 inches/second when assembled to a standard motor with 1750 rpm. Available on request, the operator ‘’BCSI-HV’’, equipped with a frequency drive, allows a speed up to

24 inches/second.

A torque limiter of 4½’’ diameter, adjustable up to 2,800 pounds of pressure, is installed directly on reducer output shaft. The torque limiter is made of a gear of ratio 50:26 with two friction disks mounted on a ball bearing and tightened by a spring washer and a nut. This nut allows adjustments of the required force according to the weight of the gate. The link between the operator and the gate is made of the main shaft, two secondary shafts and a #50 gauge chain. The shafts have a 1’’ diameter and are all mounted on ball bearings that can be lubricate at need according to frequency of operations.

Door

Disconnecting switch

Control panel protection plate

Fig. 2.2.1

Aluminum cabinet

9/27

Torque limiter


Reducer Motor

Isometrical view

Cams stopping plate

Limit switches adjustment cams

Chain

Limit switch

Disengaging mechanism lever

Oil window

Front view

Main driving chain

Filler cap

Fig. 2.2.2

Disengaging mechanism

Disengaging mechanism lever

10/27


Control panel:

A programmable logic controller (PLC) analyses the information and controls the gate operations. When in automatic operating mode, the PLC closes the gate after a delay ranging from 0 to 60 seconds, delay that can be set by an adjustable timer.

A second timer stops the gate after the maximum opening/closing movement time is reached.

The opening and closing paths are controlled by quick action limit switches. They are activated by cams on worm gears mounted on ball bearings.

The BCSI sliding gate operator can be equipped with different motors depending on the available electrical power supply on site. The motor’s power can vary according to the gate’s dimensions. See nameplate for details.

A 150 watts heating element controlled by thermostat keeps the temperature steady inside the cabinet.

The gate can be activated by push-buttons, remote control, keypad, card reader or any other similar device. Also, all security devices like safety edges, loops and photoelectric cells can be connected to the control panel.

Auxiliary devices:

• Push button control;

• Remote control;

• Access keyboard;

• Card reader;

• Loop detector;

• Safety system.

11/27


2.3 General view of moving part of the sliding gate:

Chain-link fence gate:

The gate, used with a BCSI operator, is an assembly of the frame, the chain-link fence, the rails and a safety edge required for compliance with UL 325. The gate frame is a welded structure made of standard galvanized steel profiles and enforcements except the rails which are in aluminum.

Gate structure 2 gate rails Barbwires Chain-link fence

Fence holding strap

Fig. 2.3

Fence tension bar Fence tension cable

Safety edge (required for UL325 compliance)

12/27


2.4 General conditions of operation

:

The sliding gate operator BCSI is equipped, inside the cabinet, with a heating element to insure proper functioning in all type of climatic environments, ranging from -40°C to +50°C.

2.5 Shutting down the equipment

:

As soon as you open the door, you must shut down power by activating the disconnecting switch (red button) to the ‘’OFF’’ position. - see Fig.2.5.

Thermostat

Disconnecting switch

Fig. 2.5

13/27


2.6 Manual operation of the gate

:

Opening or closing the gate in case of power failure:

A disengaging mechanism allows manual closing or opening of the gate in case of power failure. Disengaging the mechanism won’t affect the limit switches. You only have to remove the dowel pin, push on the plate and reinsert the dowel pin to disengage the mechanism, as shown on Fig 2.6. When manual operations are over, remove the dowel pin again, pull on the plate and put back the dowel pin to reengage the mechanism.

Fig. 2.6.

14/27


3. INSTALLATION PROCEDURE

(for qualified technicians only ) :

!

IMPORTANT INSTALLATION

INSTRUCTIONS

WARNING – TO REDUCE THE RISK OF

SEVERE INJURY OR DEATH:

1) READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS

2) Install only on a properly operating and balanced gate. A gate that is operating improperly could cause severe injury. Have qualified service personnel make repairs to cables, spring assemblies, and other hardware before installing the operator.

3) Remove all pull ropes and remove, or make inoperative, all locks (unless mechanically and/or electrically interlocked to the power unit) that are connected to the gate before installing the operator.

4) Do not connect the gate operator to the source of power until instructed to do so.

5) Locate the station control: (a) within sight door, (b) at a minimum height of 5 feet so small children cannot reach it, and (c) away from all moving parts of the door.

6) Install the Entrapment Warning Placard next to the control station in a prominent location.

7) For products having a manual release, instruct the end user on the operation of the manual release.

15/27


3.1 Gate operator installation

:

The operator, model BCSI, is installed between two galvanized steel posts of 3½’’ diameter with two separate concrete bases (Fig. 3.1.1) or on a prefabricated concrete base (Fig. 3.1.2). The operator is attached to the posts with straps and spring jam nuts (Fig. 3.1.1). On request, the operator can be supplied with a steel base to allow installation on an existing concrete base (Fig. 3.1.3). The distance between the two posts must be of 25¾’’. The minimal post height above the base top must be of 60 inches. It is recommended to install the posts deep enough to avoid movement of posts in winter conditions.

We recommend the installation of the metal support, supplied with the operator, at

18 inches above the ground, just under the operator, to ease its installation. When the operator is installed, attach the two metal supports that hold the traction chain to the gate. These two supports must be fixed at the same height of the secondary shafts gear at the back of the operator. Proceed then to the alignment of the chain so that it is parallel to the gate and well engaged in the gears. Mark the support at the spot where the chain must be attached and drill a 3/8’’ diameter hole on each support. Install the chain as recommended. (See drawing BCSI-3D-EXT and section 3.2).

Do all electrical connections for power and required controls, according to selected functions. Before you power on the operator, it is strongly recommended to disengage the mechanism in order to verify the direction of rotation of the motor

(see section 3.5). Wrong direction of rotation could seriously damage your installation. To change the direction of rotation, look at the electrical wirings of the electrical power supply phases. If the direction of rotation is wrong, correct it before doing any adjustments on the limit switches (see section 3.3) and the torque limiter

(see section 3.4). After these final adjustments, the operator is ready for commissioning.

Regular maintenance, as mentioned in section 4, is required in order to keep your operator in proper operation conditions.

Do not install this operator if all openings of the gate are not guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position. The two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.

16/27


Fig. 3.1.1

Fig. 3.1.2

Fig. 3.1.3

17/27


3.2 Main chain adjustment

:

It is very important to maintain the chain tension to a value between 1’’ to 1-1/2’’ of lowering down for each 10 feet of chain. With the threaded rods at each end of the chain, adjust the tension following the recommendation.

Gate frame post

Tightener

Rear view of the operator

Chain tightener support

Screws

Operator support post

Chain tension

1’’ minimum lowering down for each 10 feet of chain

1-1/2’’ maximum lowering down for each 10 feet of chain

Fig. 3.2.1

18/27


3.3 Limit switches adjustments:

With a screwdriver, raise the cams stopping plate and then, screw or unscrew the cams located on the worm gear to get proper adjustment. Make sure the cams stopping plate is well fitted in the cams when released.

Fig. 3.3.1

Two limit setting cams

19/27


3.4 Torque limiter adjustment

:

Partially unscrew the jam screw of the torque limiter nut. With a dynamometrical key and a 2-3/16’’ socket, adjust the torque limiter to 35 lbs/ft. Tighten the jam screw to keep desired adjustment.

Fig. 3.4.1

NOTE:

It is highly not recommended to tighten the torque limiter to a pressure higher than

35 lbs/ft. Most sliding gates will properly function with this pressure. Pressure can be put up to 40 lbs/ft for very long and/or heavy gates. If the torque limiter is too tightened, the gate and/or the operator could be damage when the gate will hit an obstacle.

20/27


3.5 Disengaging mechanism

:

To manually operate the gate, follow the steps below:

1. Remove the dowel pin;

2. Push the arm to free the coupling mechanism;

3. Insert the dowel pin in the hole to keep the arm in “manual” position;

4. The gate can now be operated manually with no effects on the system.

Fig. 3.5.1

21/27


3.6 Photocell beam wiring :

Primary protection against entrapment

To reduce the risk of entrapment, you must install photocell beam beams that shall cover the area along the gate’s run as shown in fig. 3.6. To comply with UL 325 standard, use Omron E3K-R10K4.

Fig. 3.6

For electrical wirings of the photocell, see electrical drawing BC14-TRS-EL (three phases power supply) or BC14-MN-EL (single phase power supply).

3.7 Safety edges wiring :

Secondary protection against entrapment

To reduce the risk of entrapment, you must install two safety edges, one at each end of the gate, as shown in fig. 3.6. To comply with UL 325 standard, use Miller

Edge #ME123.

Also, it is the sole responsibility of the installer to add one or more safety edges where the risk of entrapment and obstruction exists, such as the leading edge, trailing edge, and post mounted both inside and outside of the gate.

For electrical wirings of the safety edges, see electrical drawing BC14-TRS-EL

(three phases power supply) or BC14-MN-EL (single phase power supply).

22/27


3.8 Placards installation

:

Two rigid placards with warning signs are supplied with the operator. It is the sole responsibility of the installer to put these placards, one on each side of the gate where easily visible.

3.9 Electrical wirings

:

Electrical wirings and cables must be permanent and must follow all local rules and codes.

Power supply

For size of cables required, refer to your local electrical code. For the wirings in the control panel of the operator, refer to the electrical drawing BC14-TRS-EL (three phases power supply) or BC14-MN-EL (single phase power supply) at the end of this document. Once the wirings are done, check proper operation of the gate, especially the safety edges. When activated, the safety edge must reverse the gate movement.

The main breaker of the electrical panel on which is connected the operator must be of at least 15 A.

Options

For all options which require electrical wirings, refer to the electrical drawings included in this technical manual and to the installation sheets supplied with the corresponding options.

23/27


4. MAINTENANCE MANUAL

This section gives the necessary information for the maintenance of your gate operator to get optimal performance. The gate operator, model BCSI, has been designed to meet the high standards of the industry and the harsh climatic conditions of Quebec. It is completely made in Quebec .

Before doing any lubrication operation, maintenance or verification of the mechanism, make sure to shut down power supply.

“IMPORTANT WARNING”

“Always shut down power supply before maintenance.”

Maintenance

The sliding gate and its operator consist in many mechanical parts that require regular maintenance to be performed as per the attached maintenance guide.

Before maintenance, always open the electrical power circuit. Maintenance and adjustments must always be conducted by qualified technicians. The non compliance of the recommended maintenance will VOID the warranty. In that case, the customer will have to assume the fees for repairs to be done consequently.

Winter maintenance

• Snow removal

To operate properly, the traveling space of the gate must be kept free of snow and/or ice accumulation. Ice accumulation can cause major breakages to the different components. These breakages are not covered by the warranty. All service calls to repair a sliding gate or its operator which is blocked by snow or ice are not covered by the warranty.

Recommandations :

• A complete inspection must be performed after a breakage or any damage caused to the gate.

• The maintenance frequency must be increased if the gate is under intensive operations.

24/27


Breakdown service procedure:

The operator is not working:

• Check the electrical power supply;

• Check that the disconnecting switch on the operator is set to ‘’ON’’;

• Check that the thermal relay is released;

• Check the fuses on the control panel;

• Check if a remote button shut off or a key switch is activated;

• If the operator is still not working following all the previous verifications, contact a specialized technician.

The gate is not automatically closing after completing the opening cycle:

• Check if the gate has entirely completed the opening cycle by manually pressing the limit switch;

• Check if the security devices, such as detection loops, photoelectric cell or any other equipment are not still activated;

• Make sure that the automatic closing function is activated (the potentiometer of the PLC is ‘’OFF’’).

Service call – minimum 2 hours (plus parts and taxes)

For maintenance, see on next page the recommended steps to follow.

25/27

Notes

:


5. INSPECTION REPORT

Model : BCSI __ ; Date : _________________ ; Page __ / __ ;

Technician : _________________ ; O.T. : __________ ; Gate serial # : ______________ ; # operations : _________ ;

Client name : ______________________ ; Gate localisation : ___________________________________________ ;

Notes

:

A – MECHANICAL PARTS INSPECTION

A1 – Operator concrete base : cracks, movement, stability

A2 – Operator anchors : tighten nuts

A3 – Reducer : oil level and leakage, play in the reducer, crack in the box

A4 – Pulleys: fitting on the shaft, wear, pulleys alignment

A5 – Belts A34 : replacement, tension adjustment

A6 – Springs-system base plate hinge to operator frame : bearing bushing (maximum play 0.010”)

A7 – Springs-system hinge to levers : bearing bushing

(maximum play 0.010”)

A8 – Connecting rod hinge to connecting rod lever : bearing bushing (maximum play 0.010”)

A9 – Connecting rod hinge to torque limiter : bearing bushing (maximum play 0.010”)

A10 – Spring sliding plate bearing bushing : maximum play 0.010”

A11 – Connecting rod : deformation, cracks

A12 – Connecting rod lever : deformation, cracks. Tighten the 5/8” nuts to 250 lbs·ft , gradually and alternatively

A13 – Springs-system levers : deformation, cracks.

Tighten the ½” nuts to 160 lbs·ft, gradually and alternatively

A14 – Main shaft levers : deformation, cracks. Tighten the

3/8” nuts to 55 lbs·ft, gradually and alternatively.

A15 – Springs system : deformation, cracks

A16 – Springs : cracks, rupture.

A17 – Operator frame : deformation, cracks, corrosion

A22 – Springs : make adjustments to equilibrate the gate at

45°

A24 – Connecting rod : adjust the nut to level the gate.

Tighten the jam nuts.

A25 – Torque limiter : adjust

B – ELECTRICAL COMPONENTS INSPECTION

B1 – Electrical panel : voltages, check wires connections, proper behaviour of components

B2 – Electrical motor : proper operation, installation

B3 – Crank switch : proper operation, installation

B4 – Limit switches : proper operation, installation

B5 – Heating element and thermostat : proper behaviour

B6 – Sound alarm : proper operation

B7 – Safety edge : proper operation

C – LUBRICATION

C1 – Antifriction bearings on main shaft : lubricate

C2 – Antifriction bearing on torque limiter shaft : lubricate

C3 – Springs-system columns : lubricate

C4 – Covers locks : lubricate

D – ACCESSORIES INSPECTION

D1 – Detection loops : insulation, electrical continuity and proper behaviour

D2 – Electrical photocell : proper operation, adjustments

D3 – Pedestal : electromagnet operation, installation, alignment with gate, base stability

D4 – Traffic lights : proper operation A18 – Doors and covers : deformation, insulating material, proper functioning of locks

A19 – Driving arm : deformation, cracks, corrosion

A20 – Driving arm : tighten the nuts following these : ½" to 75 lbs·ft with the gate and ¾” to 380 lbs·ft with the operator

A21 – Gate : structure, fence, nuts, gate path

* : √ – Immediate authorisation of works and repaired;

R – refusal; Q – quote.

D5 – Access system : proper operation, installation, base stability

E – CLEANING AND TOUCH-UP

E1 – Cleaning : grease and oil surplus, dust

E2 – Touch-up

F – FINAL CHECK

F1 – Proper operation of gate system

Notes

:

Technician signature: ________________________________ ; Client signature : ________________________________________

26/27


Notes :

# part Part name Description

1

2

3

4

5

6

7

8

9

10

Total

Part code

Estimated time of replacement

Price

27/27

*LES NUMÉROS DE DESSIN FINISSANT PAR UN (X) SIGNIFIE QUE C'EST UN SOUS‐ASSEMBLAGE

PIÈCES DU BOÎTIER POUR OPÉRATEUR BCSI

# DESSIN

DESCRIPTION

NOUVEAU ANCIEN

BCSI‐PM101X BCSI‐PM111



BCSI‐PM104 /

BCSI‐PM105

BCSI‐PM106 /

/

QTÉ

BOÎTIER OPÉRATEUR BCSI

COUVERT POUR ARRIÈRE DU BOÎTIER

PORTE DU BOÎTIER

POIGNÉE POUR LA PORTE MODÈLE #501

MÉCANISME DE LA SERRURE POUR LA PORTE DU BOÎTIER MODÈLE # 1

PENTURE POUR LA PORTE DU BOÎTIER MODÈLE # 1

1

1

1

1

BCSI‐PM107X /

BCSI‐PM108 BCSI‐PM110

BCSI‐PM109 /

BCSI‐PM110 /

BCSI‐PM111X BCSI‐PM108X


BCSI‐PM113XD BCSI‐PM107X

BCSI‐PM113XG BCSI‐PM107X

BCSI‐PM114 /



BCSI‐PM117 /



BCSI‐PM120X /



POTEAU DE MONTAGE DU BOÎTIER

CLIP D'ATTACHE DE POTEAU À CANTRUST

BOULON HEXAGONAL 5/16‐18 X 1 1/4''

ÉCROU HEXAGONAL 5/16‐18

SUPPORT OPÉRATEUR BCSI

BOULON HEXAGONAL 3/8‐16 X 1''

SUPPORT TENDEUR DE CHAÎNE DROIT

SUPPORT TENDEUR DE CHAÎNE GAUCHE

POTEAU DE LA BARRIÈRE EN ACIER GALVANISÉ Ø2‐3/8''


RONDELLE PLATE 3/8''

RONDELLE FREIN 3/8''

ÉCROIU HEXAGONAL 3/8‐16

TENDEUR DE CHAÎNE STANDARD

TENDEUR DE CHAÎNE RESSORT

MAILLON DE JONCTION #50

CHAÎNE #50

1

2

1

2

6

6

1

2

6

6

4

1

4

1

1

8

4

BUREAU : (450) 686‐8886

FAX : (450) 686‐8861 www.pivindrapeau.com

115 116 117 118

108

115 116 117 118

110 109

108

114

110 109

120X

114

121

120X

121

115

113XG

116 113XG

115

117

104

117

118 104

107X

107X

105

105

101X

101X

112

112

103X

111X

103X

VUE EXPLOSÉE AVANT

108

108

106

106

DÉTAIL A

ECHELLE 1 : 3

A

DÉTAIL A

ECHELLE 1 : 3

A

109 110

109 110

107X

107X

102X

102X

VUE EXPLOSÉE ARRIÈRE

122

122

121

121

119X

119X

118 117 116 115

113XD

118 117 116 115

113XD

114

115 116 117 118

115 116 117 118

CLIENT: NO DESSIN:

BCSI-BTE-VE

REV:

0

DETAIL:

CLIENT:

DESSIN:

S.CLÉMENT

DATE:

10/03/2015

S.CLÉMENT

DATE:

10/03/2015

CONCEPT:

ECHELLE:

N.T.S

VUE EXPLOSÉE DU BOÎTIER DE

CONCEPT:

R.DRAPEAU

PIVIN & DRAPEAU


ECHELLE:

N.T.S

L'OPÉRATEUR BCSI

L'OPÉRATEUR BCSI

REV:

1720, RUE CUNARD

LAVAL, QC, H7S 2B2

PIVIN & DRAPEAU

1720, RUE CUNARD

LAVAL, QC, H7S 2B2

(450) 686-8886

REPRODUCTION INTERDITE SANS L'AUTORISATION DE PIVIN & DRAPEAU inc.

*LES NUMÉROS DE DESSIN FINISSANT PAR UN (X) SIGNIFIE QUE C'EST UN SOUS‐ASSEMBLAGE

PIÈCES DU BOÎTIER POUR OPÉRATEUR BCSI FIXÉ SUR BASE EN ACIER

# DESSIN

NOUVEAU ANCIEN

DESCRIPTION




BCSI‐PM104 /

BCSI‐PM105 /

BCSI‐PM106 /

BCSI‐PM113XD BCSI‐PM107X

BCSI‐PM113XG BCSI‐PM107X

BCSI‐PM114 /



BCSI‐PM117 /



BCSI‐PM120X /



BCSI‐PM123X /

BOÎTIER OPÉRATEUR BCSI

COUVERT POUR ARRIÈRE DU BOÎTIER

PORTE DU BOÎTIER

POIGNÉE POUR LA PORTE MODÈLE #501

MÉCANISME DE LA SERRURE POUR LA PORTE DU BOÎTIER MODÈLE #

PENTURE POUR LA PORTE DU BOÎTIER MODÈLE #

SUPPORT TENDEUR DE CHAÎNE DROIT

SUPPORT TENDEUR DE CHAÎNE GAUCHE

POTEAU DE LA BARRIÈRE EN ACIER GALVANISÉ Ø2‐3/8''



RONDELLE FREIN 3/8''

ÉCROIU HEXAGONAL 3/8‐16

TENDEUR DE CHAÎNE STANDARD

TENDEUR DE CHAÎNE RESSORT

MAILLON DE JONCTION #50

CHAÎNE #50

BASE EN ACIER POUR FIXER L'OPÉRATEUR

QTÉ

2

1

1

1

1

1

1

6

6

6

1

2

6

1

1

1

1

1

BUREAU : (450) 686‐8886


120X

120X

115

116

113XG

113XG

115 116 117 118

115 116

114

121

121

117

118

103X

103X

104

104

105

105

VUE ISOMÉTRIQUE FAÇADE

VUE ISOMÉTRIQUE FAÇADE

NOTE:

-LES PIÈCES #107X, 108, 109, 110, 111X ET 112

NE SONT PAS REPRÉSNTÉES SUR CE DESSIN, CAR CE SONT DES PIÈCES

-LES PIÈCES #107X, 108, 109, 110, 111X ET 112

NE SONT PAS REPRÉSNTÉES SUR CE DESSIN, CAR CE SONT DES PIÈCES

POUR UN OPÉRATEUR FIXÉ ENTRE 2 POTEAUX.

101X

101X

123X

123X

106

106

A

A

DÉTAIL A

ECHELLE 1 : 3

DÉTAIL A

ECHELLE 1 : 3

102X

102X

VUE ISOMÉTRIQUE ARRIÈRE

122

122

119X

119X

114

115 116 117 118

115 116 117 118

113XD

118 117 116 115

113XD

118 117 116 115


BCSI-BTE-VE-02

REV:

0

DETAIL:

CLIENT:

DESSIN:

DATE:

25/06/2015

S.CLÉMENT

DATE:

25/06/2015


L'OPÉRATEUR BCSI FIXÉ SUR UNE BASE EN ACIER

CONCEPT:

R.DRAPEAU

PIVIN & DRAPEAU


ECHELLE:

N.T.S

1720, RUE CUNARD

LAVAL, QC, H7S 2B2

(450) 686-8886

ECHELLE:

N.T.S

PIVIN & DRAPEAU

1720, RUE CUNARD

LAVAL, QC, H7S 2B2

(450) 686-8886


*LES NUMÉROS DE DESSINS FINISSANT PAR UN (X) SIGNIFIE QUE C'EST UN SOUS‐ASSEMBLAGE

PIÈCES DU MÉCANISME INTÉRIEUR OPÉRATEUR BCSI

# DESSIN

NOUVEAU ANCIEN



BCSI‐PM03

BCSI‐PM04

BCSI‐PM05

BCSI‐PM06

BCSI‐PM07

BCSI‐PM08

BCSI‐PM09

BCSI‐PM03

BCSI‐PM27

/

BCSI‐PM40

BCSI‐PM13

BCSI‐PM28

BCSI‐PM26

BCSI‐PM10

BCSI‐PM11

BCSI‐PM12

BCSI‐PM13

BCSI‐PM14

BCSI‐PM15

BCSI‐PM16

BCSI‐PM17

BCSI‐PM18

BCSI‐PM19

BCSI‐PM20

BCSI‐PM21

BCSI‐PM22

BCSI‐PM22

BCSI‐PM25

BCSI‐PM23

BCSI‐PM24

BCSI‐PM21

BCSI‐PM20

BCSI‐PM17

BCSI‐PM31

BCSI‐PM16

BCSI‐PM42

BCSI‐PM30

BCSI‐PM14

BCSI‐PM08



BCSI‐PM25

BCSI‐PM26

BCSI‐PM42

BCSI‐PM41




BCSI‐PM30

BCSI‐PM31

BCSI‐PM32

BCSI‐PM33

BCSI‐PM09

BCSI‐PM10

BCSI‐PM46

BCSI‐PM05

DESCRIPTION

BASE DU MÉCANISME

ROULEMENT À PALLIER 1'' #FL205

BOULON HEX. 5/8‐18NF X 1‐1/4''

RÉDUCTEUR DE VITESSE AVEC HUILE SYNTHÉTIQUE

BASE DU RÉDUTEUR DE VITESSE

BOULON HEX. 3/8‐16UNC X 1‐1/4''

RONDELLE AUTOBLOQUANTE 3/8''

MOTEUR SELON PLAQUE SIGNALITIQUE (TABLEAU DE RÉFÉRENCE)

BASE DU LIMITEUR DE COUPLE

PLAQUE DE FRICTION

BAGUE LUBRIFIÉE DEE CENTRAGE

DISQUE DE FRICTION EN PHÉNOLIQUE

PIGNON #50A26

RONDELLE À RESSORT BELLEVILLE

ÉCROU HEX. DE TENSION 1 1/2‐12

CHAÎNE ET MAILLE D'ATTACHE

ARBRE SECONDAIRE

BAGUE DE RETENUE

CLAVETTE 1/4 X 1''

PIGNON #50B12

RONDELLE PLATE 3/8 SPÉCIALE

BOULON HEX. 3/8‐16 X 1''

PIGNON #50B24

ARBRE D'ENTRAÎNEMENT

CLAVETTE 1/4 X 1 3/4''

ESPACEUR SYSTÈME DE DÉBRAYAGE

PIGNON #50B26 ET COUSSINET

ACCOUPLEMENT DE DÉBRAYAGE

RESSORT DE COMPRESSION

PIVOT DU BRAS DE DÉBRAYAGE

BRAS DE DÉBRAYAGE

VIS À ÉPAULEMENT 1/2'' X 1/2'' FILET 3/8‐16

ÉCROU HEX. 5/8‐11

BUREAU : (450) 686‐8886


QTÉ

1

1

1

1

1

1

1

1

1

1

1

4

3

1

2

2

4

9

2

1

1

1

2

1

12

1

1

1

4

1

6

12

1

BCSI‐PM34

BCSI‐PM35

PIÈCES DU MÉCANISME INTÉRIEUR OPÉRATEUR BCSI (SUITE)

BCSI‐PM43

BCSI‐PM44


BCSI‐PM37

BCSI‐PM38

BCSI‐PM07

BCSI‐PM35




BCSI‐PM42 /

BCSI‐PM43

BCSI‐PM44

BCSI‐PM45

/

/

BCSI‐PM36

BCSI‐PM46

BCSI‐PM47

BCSI‐PM48

BCSI‐PM49

BCSI‐PM50

BCSI‐PM51

BCSI‐PM52

BCSI‐PM53

BCSI‐PM54

BCSI‐PM55

BCSI‐PM56

BCSI‐PM57

BCSI‐PM32

BCSI‐PM33

BCSI‐PM34

BCSI‐PM38

/

/

/

/

/

/

/

/

RESSORT DE DÉBRAYAGE


BOULON 5/8‐11 X 6 3/4''

GOUPILLE DE RETENUE

ROULEMENT À BILLE

AXE DE POSITION

NOIX DIVISÉE

CHAÎNE LIMIT SWITCH

RONDELLE DE TENSION

ANNEAU DE RETENUE DE L'AXE DES FIN DE COURSE

VIS MÉCANIQUE TÊTE RONDE 1/4‐20 X 1/2''

PLAQUE DE RETENUE DES NOIX DIVISÉES

BOULON HEX. 1/4‐20 X 1 3/4''

RESSORT

ÉCROU HEX. NYLON 1/4‐20

PLAQUE INTERRUPTEUR DE FIN DE COURSE

INTERRUPTEUR DE FIN DE COURSE

VIS À TÊTE RONDE #6‐32 X 1''

ÉCROU HEX. #6‐32

RONDELLE AUTOBLOQUANTE ÉTOILÉE #6

ÉLÉMENT CHAUFFANT

VIS DE PRESSION 1/4‐20 X 1''


ÉCROU HEX. 1/4‐20

1

1

1

1

5

1

1

1

1

2

1

2

1

4

8

4

2

2

2

1

2

4

2

2

BUREAU : (450) 686‐8886


54

54

55

55 56

56 57

57

15

15

14

14

27X

28X

22

07

21

29

29

21

22

07

28X

27X

32

32

10

10

26

26

31

31

12

03

12

03

13

02

13

02

30

30

12

12

25

25

37

37

36

36

16

16

18

24X

19

02

19

02

03

03

24X

18

35

35

34

34

04

11

11

10

10

09

07 06

04 05

09

07 06

05

33

07

33

07 22

22

18

18

21

44

44

23

43

43

38

38

02

02 03

03

46

46

08

08 17

17

19

19

02

02

03

03

20

20

21

07

22

02

22

02

21

07

03

03

48

47

23

21

47

38

55

38

55

45

45

17

17

41

21

07

19

18

18

19

18

40 39X

02

42

02

03

03

20

20

40 39X

42

50

50

21

07

49

52

53

49 52

52

53

51

52

51

22

22

48

44

44 01X

01X

07

07

22

22


BCSI-PM-VE

REV:

0

DETAIL: VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L'OPÉRATEUR

S.CLÉMENT

04/03/2015

DE BARRIÈRE COULISSANTE BCSI

CONCEPT:

REV:

PIVIN & DRAPEAU


N.T.S

(450) 686-8886

S.CLÉMENT R.DRAPEAU

DATE:

04/03/2015

ECHELLE:

N.T.S

PIVIN & DRAPEAU

1720, RUE CUNARD

LAVAL, QC, H7S 2B2

(450) 686-8886


54

54

55 56 57

55 56 57

15

15

14

14

22

22

07

21

07

21

29

29

28X

28X

27X

27X

32

10

32

10

26

31

26

12

31

03

12

03

02

13

02

30

13

30

12

25

12

25

37

37

11

11

36

10

16

36

10

16

18

24X

09

18

07 06

04

05

09

07 06

05

24X

35

19

35

19

02

03

34

03

34

02

04

07 22

33

33

07 22

18

18

44

44

43

L’ensemble d’axes d’entrainement et d’engrenages inclus:

08

02

03

20

21

21

07

07

22

02

22

02

03

03

19 20

08 03

17

02

19

17

19

02

23

21

03

20

20

21

07

21

07

22

22

18 03

23

21

38

38

55

45

17

17

18

18

40

19

39X

02

42

52

55

45

47

41

40 39X

42

50

50

49

53

49

52

53

52

51

52

51

46

47

48

46

48

43

38

38 02 03

02 03 44

44

01X

01X

07

07

22

22


BCSI-PM-VE

REV:

0

DETAIL:

CLIENT:

DESSIN:

DETAIL:

DATE:

04/03/2015


DATE:

04/03/2015

VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L'OPÉRATEUR

ECHELLE:

N.T.S


CONCEPT:

R.DRAPEAU

ECHELLE:

N.T.S

BCSI-PM-VE

REV:

PIVIN & DRAPEAU

(450) 686-8886

0

1720, RUE CUNARD

LAVAL, QC, H7S 2B2

(450) 686-8886

1720, RUE CUNARD

LAVAL, QC, H7S 2B2


54

54

55 56 57

55 56 57

15

15

14

14

22

22

07

21

07

21

29

29

28X

28X

27X

27X

32

10

32

10

26

31

12

26

03

31

12

03

02

13

02

30

13

30

12

25

12

37

25

11

37

36

11

10

16

36

10

16

18

09

24X

18

24X

35

04

05

07 06

09

07 06

05

19

35

34

03

34

02

03

33

07 22

04

07 22

33

18

18

44

44

43

L’ensemble d’axe de fin de course inclus:

08

02

03

20

21

21

07

07

22

02

22

02

03

03

19

20

08 03

17

02

19

17

19

02

23

21

03

20

20

21

21

07

22

07

22

18 03

23

21

38

17

18 02

38

55

45 18

19

17

40 39X

42

55 45

47

41

40 39X

42

50

50

52

49

53

49

52

53

52

51

52

51

46

47

48

46

48

43

38

38 02 03

02 03 44

44

01X

01X

07

07

22

22


BCSI-PM-VE

REV:

0

DETAIL:

CLIENT:

DESSIN:

DETAIL:

DATE:

04/03/2015


ECHELLE:

N.T.S


CONCEPT:

R.DRAPEAU

DATE:

04/03/2015

ECHELLE:

N.T.S


BCSI-PM-VE

REV:

PIVIN & DRAPEAU

1720, RUE CUNARD

LAVAL, QC, H7S 2B2

(450) 686-8886

0

1720, RUE CUNARD

LAVAL, QC, H7S 2B2


54

55

54

56 57

55 56 57

10

15

14

14

15

10

27X

28X

29

22

07

21

21

29

22

07

28X

27X

32

32

31

31

12

12

02

26

03

03

26

02

13

13

30

30

12

12

25

25

37

37

11

10

11

10

07 06

09

07 06

05

09

16

16

24X

02

19

03

02

03

19

24X

36 18 35 34

36 18 35 34

04

07 22

07 22

33 18

33 18 44

44

43

L’ensemble de disques de friction inclus:

08

19

02

03

20

21

07

20

21

07

22

22

02

02

03

03

08 17 03

02

19

17

46

47

38

38

55

55 45

45

17

17

41

23

23

21

21

07

22

21

19

18

18

19

18

40 39X

02

42

02

03

03

20

20

40 39X

42

50

50

21

07

52

53

49

49

52

52

53

51

52

51

22

48

47

46

48

43

38

38 02 03

02 03 44

44 01X

01X

07

07

22

22


BCSI-PM-VE

REV:

0

DETAIL:

CLIENT:

DESSIN:

DETAIL:

DATE:

04/03/2015


ECHELLE:

N.T.S


CONCEPT:

R.DRAPEAU

DATE:

04/03/2015

ECHELLE:

N.T.S


BCSI-PM-VE

REV:

PIVIN & DRAPEAU

1720, RUE CUNARD

LAVAL, QC, H7S 2B2

(450) 686-8886

0

1720, RUE CUNARD

LAVAL, QC, H7S 2B2


HOW TO ORDER

REPAIR PARTS

DEVANCO CANADA

19192 HAY ROAD, UNIT Q

SUMMERSTOWN, ON K0C 2E0

TOLL FREE: 855-931-3334

www.devancocanada.com

WHEN ORDERING REPAIR PARTS

PLEASE SUPPLY THE

FOLLOWING INFORMATION:

3

PART NUMBER

3

DESCRIPTION

3

MODEL NUMBER

Devanco BCSI Technical Manual Installation Maintenance

SLIDING GATE OPERATOR

For more information, please visit www.devancocanada.com or call toll free at 855-931-3334

IMPORTANT SAFETY INSTRUCTIONS

WARNING – TO REDUCE THE RISK OF

SEVERE INJURY OR DEATH:

GATE CLASS

TABLE OF CONTENTS

1. INTRODUCTION

2. GENERAL POINTS

2.1 General view of a gate system (example):

PIVIN & DRAPEAU inc.

2.2 General view of gate operator

PIVIN & DRAPEAU inc.

Isometrical view

Front view

2.3 General view of moving part of the sliding gate:

2.4 General conditions of operation

2.5 Shutting down the equipment

2.6 Manual operation of the gate

3. INSTALLATION PROCEDURE

IMPORTANT INSTALLATION

INSTRUCTIONS

WARNING – TO REDUCE THE RISK OF

SEVERE INJURY OR DEATH:

3.1 Gate operator installation

3.2 Main chain adjustment

3.3 Limit switches adjustments:

3.4 Torque limiter adjustment

3.5 Disengaging mechanism

3.6 Photocell beam wiring :

3.7 Safety edges wiring :

3.8 Placards installation

3.9 Electrical wirings

4. MAINTENANCE MANUAL

“IMPORTANT WARNING”

“Always shut down power supply before maintenance.”

Breakdown service procedure:

5. INSPECTION REPORT

PIÈCES DU BOÎTIER POUR OPÉRATEUR BCSI

VUE EXPLOSÉE AVANT

VUE EXPLOSÉE ARRIÈRE

PIÈCES DU BOÎTIER POUR OPÉRATEUR BCSI FIXÉ SUR BASE EN ACIER

PIÈCES DU MÉCANISME INTÉRIEUR OPÉRATEUR BCSI

PIÈCES DU MÉCANISME INTÉRIEUR OPÉRATEUR BCSI (SUITE)

L’ensemble d’axes d’entrainement et d’engrenages inclus:

L’ensemble d’axe de fin de course inclus:

L’ensemble de disques de friction inclus:

HOW TO ORDER

REPAIR PARTS

DEVANCO CANADA

www.devancocanada.com

WHEN ORDERING REPAIR PARTS

PLEASE SUPPLY THE

FOLLOWING INFORMATION:

PART NUMBER

DESCRIPTION

MODEL NUMBER

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