Instructions - Parts List

APEX

Oil Transfer Pump

311305F

EN

For pumping non-flammable fluids, including motor oils, hydraulic fluid, and antifreeze only. Do not use to pump water.

Model 260100, 5.8 gpm (22.0 lpm), 65 psi (.45 MPa, 4.5 bar) 12 VDC

Model 260101, 4.25 gpm (16.1 lpm), 65 psi (.45 MPa, 4.5 bar) 115 VAC

Model 260102, 8.0 gpm (30.3 lpm), 30 psi (.21 MPa, 2.1 bar) 115 VAC

Model 260104, 4.25 gpm (16.1 lpm), 65 psi (.45 MPa, 4.5 bar) 230 VAC

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

Copyright 2005, Graco Inc. is registered to I.S. EN ISO 9001

2

Warnings

Warnings

The following general warnings are for the setup, use, grounding, maintenance, and repair of this equipment. Additional, more specific warnings may be found throughout the body of this manual where applicable. Symbols appearing in the body of the manual refer to these general warnings.

When these symbols appear throughout the manual, refer back to these pages for a description of the specific hazard.

WARNING

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground all equipment in the work area.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

311305F

311305F

Warnings

WARNING

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Tech-

nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

3

4

Installation

Installation

The oil transfer pumps are positive displacement pumps. The motors are drip proof rated at 3/4 hp. The motors have sealed bearings and require minimal maintenance. All models come with hose, nozzle, 34 in. (864 mm) suction tube assembly, and bung adapter.

When unpacking check for shipping damage.

Report any shipping damage to delivering car-

rier immediately. See Parts, page 8.

3. Apply pipe sealant (not the supplied PVC cement) to the threaded end of the suction tube and then screw the tube into the pump inlet port. Make sure tube is tight.

4. Insert suction tube already attached to the pump through bung adapter and lower the pump onto the bung adapter. Position the pump as desired and tighten swivel nut to the bung adapter (14).

Mounting Pump on Barrel or

Tank

1. Install bung adapter (14) in barrel bung and tighten.

2. Assemble suction tube sections (18) by applying PVC cement (21) to the inside diameter of the PVC couplers (19, 20).

Make sure PVC cement is applied to the complete inside diameter and slide the pipe sections into the coupler with a twisting motion.

Mounting Hose and Nozzle

1. Before connecting hose to the pump, pour

8 oz (0.24 l) of oil in the pump outlet port so that the pump does not run dry during initial start-up.

2. Apply pipe sealant to male threads of the elbow (12) and screw the elbow into the outlet port.

3. Apply pipe sealant to one end of hose assembly (17) and screw hose end into the elbow (12).

4. Apply pipe sealant to other end of hose assembly and screw the nozzle (15, 16) onto the hose.

For tanks deeper than 36 in. (914 mm) you will need a standard 1 in. (25 mm) pipe with 1 in. npt threads on one end. If pumping used oil, install suction screen assembly, Part No. 260306, to filter large contaminants.

For tanks less than 36 in. (914 mm) deep, cut the suction tube to leave about 2 in. (21 mm) of clearance between the bottom of the suction tube and the bottom of the tank.

311305F

Operation

Electrical Installation

115 VAC and 230 VAC

Operation

CAUTION

Do not operate pump dry. Do not run pump for more than 5 minutes with nozzle closed. Do not operate pump for more than 30 minutes continuously in 1 hour.

The 115 VAC models (260101 and 260102) come wired with a short power cord and a grounded electrical plug. Power to the unit must be 115 VAC single phase. If an extension cord is required, it should be a 3-wire cord with a ground. Use a 20 amp circuit to supply power to the pump.

The 230 VAC model (260104) is not shipped with a power cord and plug. You must purchase and install an appropriate power cord and plug that meets your local electrical codes.

See Parts, page 8 for items referenced in

parentheses, i.e., (17).

1. On/Off switch is located on the motor (9).

Move switch to ON position.

2. Insert nozzle into container or fill tube and open nozzle to dispense fluid.

3. Close nozzle to stop flow. The pump has an internal bypass valve that will bypass the fluid internally with nozzle closed.

4. Immediately after dispensing, turn switch to

OFF position.

Electrical Installation

12 VDC

The 12 VDC model (260100) is not shipped with a power cord since the installation will determine the length of the power cord.

1. Verify the on/off switch is in the off position.

2. Remove the wiring junction box cover by removing the four screws.

3. Use 10 AWG wire to connect the red (+) and black (-) wires to the 12 VDC supply.

4. Reattach the wiring junction box cover with the four screws.

Pressure Relief Procedure

1. Verify pump switch is OFF.

2. Open nozzle to relieve any residual pressure.

3. To prevent damage to the pump, use inlet suction screen (260306) when pumping used oils.

311305F 5

6

Troubleshooting

Troubleshooting

Problem

Motor runs but pump will not prime.

Oil leaking in motor mount.

Cause Solution

Motor rotation wrong.

(260100 only)

Check wiring instructions for possible problems.

Dirt under pressure relief valve. Remove pressure relief valve and inspect, clean, or replace if damaged.

Worn or damaged gears.

Remove cover and inspect gears. Replace if worn or damaged.

Refill tank.

Oil level low.

Cover seal (5) damaged.

Inlet suction screen clogged

(used oil).

Air leak in suction tube.

Replace if worn or damaged.

Remove and clean or replace.

Air lock in system.

Inspect all joints in suction tube, make sure all threaded joints have sealant applied.

This may occur if filter or meter or automatic shut-off nozzle is used. If this occurs, fill pump and meter with fluid through top of pump.

Motor does not run at proper speed.

Faulty or damaged motor shaft seal.

Check electric connections.

Ensure supply voltage is at proper level.

Replace shaft seal (4).

Operating pump extended time with nozzle closed.

Motor shaft worn.

Do not exceed 5 minutes of operation with nozzle closed.

Replace motor if shaft has groove worn in seal area.

311305F

Troubleshooting

Problem Cause Solution

Unit pumps but output flow is low.

Motor stalls when nozzle is closed.

Motor overheating.

Clogged inlet suction screen

(used oil).

Air leak in suction tube.

Suction tube too close to tank bottom.

Tank empty.

Tank not vented.

Worn or damaged gears.

Clean or replace.

Check to make sure all joints in suction tube are sealed.

Suction tube must have a 2 in.

(51 mm) minimum clearance.

Refill tank.

Tank must be vented to atmosphere.

Remove cover and inspect gears. Replace if worn or damaged.

Damaged motor.

Clogged suction tube, hose, or nozzle.

Bypass relief valve is stuck.

Replace motor.

Inspect and clean.

Low supply voltage.

Inspect relief valve, making sure ball is free. Replace if damaged.

Check supply voltage.

Gears damaged and binding.

Inspect gears. Gears should turn freely. Replace if damaged.

Faulty motor.

Replace motor.

Gears binding.

Operating pump extended time with nozzle closed.

Check to make sure gears turn freely on shaft.

Do not exceed 5 minutes of operation with nozzle closed.

Clogged inlet suction screen.

Clean or replace.

Clogged suction tube, hose, or nozzle.

Inspect and clean if required.

Operating pump more than 30 minutes continuous duty.

Limit operation to 30 minutes per hour.

Switch will not turn pump on.

Blown fuse or circuit breaker.

Check electrical supply.

Electrical problem.

Defective switch.

Check that supply voltage is proper and getting to pump.

Check and replace motor (9) if defective.

Damaged or defective motor.

Check motor, replace if damaged or defective.

311305F 7

8

Parts

Model 260100, 12 VDC

Model 260101, 115 VAC

9

Model 260102, 115 VAC

Model 260104, 230 VAC

13

4

5

12

1

7

8

18

2

6

3

10

11

21

14

20

16

17

15

19

Parts

311305F

Parts

Ref.

No. Description

1 PUMP BODY

2 ADAPTER, pump motor

3 GEAR, pump

4 SEAL, shaft

5 O-RING

6 SCREW, 3/8-16 socket head, cap

7 BALL, relief valve

8 PIN, dowel, steel, 3/8 x 3/4

9a MOTOR, 115 VAC

9b MOTOR, 115 VAC, 8 gpm

9c MOTOR, 12 VDC

9d MOTOR, 230 VAC (This model does not include power cord and plug. Must be purchased separately.)

10a SPRING, relief valve

115 VAC, 12 VDC

10b SPRING, relief valve

115 VAC, 8 gpm

11 PLUG, 1/2 npt

Qty.

4

1

1

1

1

1

2

1

1

1

1

1

1

Ref.

No. Description

12 ELBOW, street, 3/4 npt

13 SCREW, cap, 5/16-18

14 ADAPTER, bung

15 NOZZLE

16 VALVE, ball

17 HOSE, petroleum

18 PIPE, PVC

19 COUPLER, PVC, female

20 ADAPTER, PVC male

21 CEMENT, PVC

22  LABEL, warning (not shown)

Part no. 15G901

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

Qty.

2

1

1

1

1

1

1

4

1

1

1

Kits

Kit

Number Description

260040 ELBOW, street, 3/4npt

260061 ADAPTER, bung

260125 KIT, valve

260216 HOSE, 8 ft

260292 KIT, packing

260293 KIT, gear

260297 KIT, pressure relief

(models 260100, 260101, and 260104)

260298 KIT, pressure relief

(model 260102)

260300 KIT, suction pipe

260495 KIT, fluid, 115 VAC, 230 VAC, 12 VDC

(models 260100, 260101, and 260104)

260496 KIT, fluid, 115 VAC, 8 gpm

(model 260102)

260497 KIT, motor, 115 VAC

260498 KIT, motor, 115 VAC, 8 gpm

260500 KIT, motor, 12 VDC

260499 KIT, motor, 230 VAC

Includes Items

12

14

15, 16

17

4, 5

3, 4, 5

7, 10a, 11

7, 10b, 11

13

9a

9b

9c

9d

18, 19, 20, 21

1, 2, 3, 4, 5, 7, 8, 10a, 11,

13

1, 2, 3, 4, 5, 7, 8, 10b, 11,

311305F 9

Technical Data

Technical Data

Maximum Working Pressure

Automatic Relief Setting

Output Flow

Inlet Size

Outlet Size

Weight

Dimensions

Voltage/current

65 psi (0.45 MPa, 4.5 bar)

Models 260100, 260101, 260104:

65 psi (0.45 MPa, 4.5 bar)

Model 260102:

30 psi (0.21 MPa, 2.1 bar)

Model 260100: 5.8 gpm (22.0 lpm)

Model 260101: 4.25 gpm (16.15 lpm)

Model 260102*: 8.0 gpm (30.3 lpm)

Model 260104: 4.25 gpm (16.15 lpm)

1 in. npt

3/4 in. npt

Model 260100: 34 lb (15.3 kg)

Models 260101, 260102, 260104:

25 lb (11.25 kg)

See page 11

Model 260100: 12 VDC, 35 amps

Power Cord

Hose size

Suction tube

Wetted parts

Models 260101, 260102:

115 VAC, 60 Hz, 9.2 amps

Model 260104: 230 VAC, 50/60 Hz, 4 amps

Model 260101, 260102 only: 30 in. (762 mm)

8 ft (2.4 m), 3/4 in. (19 mm) ID

34 in. (864 mm) carbon steel with zinc plating, stainless steel, galvanized steel, aluminum, nitrile, rubber, PVC,

PVC cement

*Model 260102 is intended for use with fluid viscosities of 1000 centistokes (5000 ssu) or less.

For fluids with viscosities greater than 1000 centistokes use pump model 260101.

10 311305F

Technical Data

Dimensions

A

C

Models

260100

260101

260102

260104

Length (A)

Inches mm

13.25

12.5

336.5

317.5

12.75

13.75

323.8

349.2

Inches

Height (B) mm

8

8

203.2

203.2

8

8

203.2

203.2

Inches

Width (C)

7.75

mm

196.8

6.75

6.25

6.5

171.4

158.7

165.1

B

311305F 11

Technical Data

Performance Chart

GPM

LPM

!

#

"

&,/72!4%

0!24.5-"%23 ,%'%.$

!

"

0RESSURE

RELIEFOPENS

#

12 311305F

Notes

Notes

311305F 13

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions.

This manual contains English. MM 311305

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2005, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revised March 2016