Graco 309304a Triton 308 Spray Packages, Aluminum and Stainless Steel, 1:1 Ratio Owner's Manual

Parts

INSTRUCTIONS–PARTS LIST

This manual contains important warnings and information.

READ AND KEEP FOR REFERENCE.

INSTRUCTIONS

First choice when quality counts.

t

309304

Rev. A

ALUMINUM AND STAINLESS STEEL, 1:1 RATIO

TRITON

t

308 Spray Packages

100 psi (0.7 MPa, 7.0 bar) Maximum Air Inlet Pressure

100 psi (0.7 MPa, 7.0 bar) Maximum Fluid Working Pressure

Pail Mount Packages

Stand Mount Packages

Cart Mount Packages

Wall Mount Packages

See the list on page 3 for Models.

Electrostatic packages Air Spray packages and HVLP packages

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

E COPYRIGHT 2001, GRACO INC.

Graco Inc. is registered to I.S. EN ISO 9001 ti1004a

2 309304

Table of Contents

Models

Warnings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Identification

Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

7

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

11

Parts List and Parts Drawing

Pail Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Stand Mount

Cart Mount

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Wall Mount

Technical Data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

20

Wall Mounting Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

24

Graco Phone Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Models

Spray Package Description

Aluminum Pump,

No Gun

Stainless Steel Pump,

No Gun

Aluminum Pump,

Delta Air Spray Gun


Delta Air Spray Gun

Aluminum Pump,

Delta HVLP Spray Gun


Delta HVLP Spray Gun


PRO3500sc Electrostatic Spray Gun

Pail Mount

233466

233467

233468

233469

233470

233471

233472

Stand

Mount

233473

233474

233475

233476

233477

233478

233479

Cart Mount Wall Mount

233480

233481

233487

233488

233482

233483

233484

233485

233486

233489

233490

233491

233492

233493

309304 3

Warning Symbol

Symbols

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the corresponding instructions.

WARNING

PRESSURIZED FLUID HAZARD

Spray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin and cause serious injury.

D Do not stop or deflect fluid leaks with your hand, glove, or rag.

D Follow the Pressure Relief Procedure on page 10 before cleaning, checking, or servicing the equipment.

D

Tighten all fluid connections before each use.

D Check the hoses, tubes, and couplings daily. Replace parts immediately if worn, damaged, or loose. Permanently coupled hoses cannot be repaired.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury.

D Ground the equipment, the object being sprayed, and all other electrically conductive objects in the spray area. See Grounding on page 10.

D

Electrostatic guns require special grounding procedures. If your package includes an electrostatic spray gun, read and follow all grounding instructions in the gun manual 307912.

D If there is any static sparking while using the equipment, stop spraying immediately . Identify and correct the problem.

D Provide fresh air ventilation to avoid the buildup of flammable vapors from the solvent or the fluid being sprayed.

D

Do not smoke in the spray area.

D Extinguish all open flames or pilot lights in the spray area.

D Do not turn on or off any light switch in the spray area.

D

Electrically disconnect all equipment in the spray area.

D

Keep the spray area free of debris, including solvent, rags, and gasoline.

D

Do not operate a gasoline engine in the spray area.

4 309304

WARNING

EQUIPMENT MISUSE HAZARD

INSTRUCTIONS

Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in a serious injury.

D

This equipment is for professional use only.

D Read all the instruction manuals, tags, and labels before operating the equipment.

D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor.

D

Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

D Check the equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed the maximum working pressure of the lowest rated system component. This package has a 100 psi (0.7 MPa, 7 bar) maximum working pressure.

D Use fluids that are compatible with the equipment wetted parts. See the Technical Data section of all the equipment manuals. Read the fluid manufacturer’s warnings.

D

Aluminum pumps only: Never use 1.1.1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use could result in a chemical reaction, with the possibility of explosion.

D Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 180

_

F (82

_

C) or below –40

_

F (–40

_

C).

D

Do not use the hoses to pull equipment.

D

Wear hearing protection when operating this equipment.

D Comply with all applicable local, state, and national fire, electrical, and other safety regulations.

TOXIC FLUID HAZARD

Hazardous fluids or toxic fumes can cause a serious injury or death if splashed in the eyes or on the skin, swallowed, or inhaled.

D

Know the specific hazards of the fluid you are using. Read the fluid manufacturer’s warnings.

D

Store hazardous fluid in an approved container. Dispose of the hazardous fluid according to all local, state, and national guidelines.

D

Wear appropriate protective clothing, gloves, eyewear, and respirator.

D

If the pump diaphragm fails, hazardous fluid may be exhausted along with the air.

309304 5

K

Component Identification

Stand Mount Air Spray Package Shown

G

L

U

N

V

B

F

H

T

KEY

A TRITON 1:1 Pump

B Bleed-type master air valve

C Air supply line (not supplied)

D Air line filter (not supplied)

E Air line shutoff valve (not supplied)

F Pump air regulator

G Gun air regulator

H Fluid pressure regulator (HVLP and electrostatic packages only)

J Drain/circulation valve

K Drain tube

L Suction tube

M Gun fluid hose connection

N Gun air hose connection

P Gun fluid hose

R Gun air hose

S Spray gun

T Fluid pressure gauge (HVLP and electrostatic packages only)

U Pump air pressure gauge

V Gun air pressure gauge

W Agitator (not supplied)

Y Pump ground wire

J

M

A

S

Y

R

P

E D ti1005a C

W ti1006a

6

Fig. 1

309304

Installation

CAUTION

Use a stainless steel package to spray waterborne, acid-catalyzed, or 2-component materials. Use of aluminum packages with these materials is not recommended. See the wetted parts in the Technical

Data section of each component manual, and your fluid and solvent manufacturer’s compatibility information.

Preparing the Site

D

Ensure that you have an adequate compressed air supply for the pump and gun. Refer to the separate pump and gun manuals for air consumption data.

D

Clear obstacles and debris that could cause an unsafe operating environment.

D

Have a grounded, metal pail available for use when flushing the spray package.

WARNING

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

D

Read TOXIC FLUID HAZARD on page 5.

D

Use fluids and solvents that are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals.

Read the fluid and solvent manufacturer’s warnings.

D Bring an air supply line (C) from the main air supply to the pump location. Install an accessory air filter

(D) on the compressed air line to filter dirt and moisture from the air supply. Install a shutoff valve

(E) to isolate the filter for cleaning.

D

When the bleed-type master air valve (B) is closed and the pump air regulator (F) and gun air regulator

(G) are opened, it relieves all air pressure to the system components.

D Ventilate the spray booth.

General Information

D Always use Genuine Graco Parts and Accessories, available from your Graco distributor. If you supply your own accessories, be sure they are adequately sized and pressure rated for your system.

D Reference numbers and letters in parentheses refer to the callouts in the Figs. and the parts lists starting on page 12.

WARNING

To prevent hazardous concentrations of toxic and/or flammable vapors, spray only in a properly ventilated spray booth. Never operate the spray gun unless ventilation fans are operating.

Check and follow all of the national, state, and local codes regarding air exhaust velocity requirements.

309304 7

Installation

Agitator Kit 245081 Fluid Filter Accessory

To install a fluid filter, order a filter (AA), swivel (BB), and nipple (CC). Refer to Table 1 for the part numbers you must order for an aluminum or a stainless steel package.

Refer to Fig. 2. Install the fluid filter between the pump fluid outlet and the gun fluid hose connection. If a fluid regulator (H) is present, it must be rotated so the gauge (T) will clear the filter.

Table 1: Installing a Fluid Filter

Part No. 245081 Agitator Kit is available for the

TRITON Sprayer Packages as an accessory. The kit must be ordered separately. Instructions are included.

Fluid Suction Line

D The pump fluid inlet is 3/4 npt(f). Screw the suction line (L) into the pump inlet snugly. Use a compatible liquid thread sealant on connections to prevent air from getting into the fluid line.

Fluid Filter

(AA)

235677, for aluminum packages

223160, for stainless steel packages

Swivel (BB) Nipple (CC)

157705,

1/4 npt(m) x 3/8 npsm(f), cst

235207,

3/8 npt(m) x 3/8 npsm(f), sst

157350,

1/4 npt x 3/8 npt, cst

166863,

1/4 npt x 3/8 npt, sst

D

Do not pressure feed this pump.

D See the Technical Data in the pump manual

309303 for maximum suction lift.

Preparing the Operator

Anybody who operates this system should be trained in the safe, efficient operation of all system components. At a minimum, all operators should thoroughly read the TRITON operation manual, 309305.

Related Manuals

309305 TRITON t 308 Spray Package Operation

309303 TRITON t

308 Pump

308742 Delta t Air Spray Gun

308741 Delta t

HVLP Spray Gun

307912 PRO3500sc Electrostatic Air Spray Gun

308325 Acetal Fluid Regulator

307212 Stainless Steel Fluid Regulator Fig. 2

H T

CC

AA

BB ti104a

8 309304

Installation

Suction Kit Accessories Wall Mount Packages

NOTE: Refer to Fig. 3 and to the Wall Mounting Template on page 21.

1.

Ensure that the wall is strong enough to support the weight of the pump and accessories, fluid, hoses, and stress caused during pump operation.

2.

Use the Wall Mounting Template on page 21 to set the position of the wall bracket. The top edge of the bracket should be 4 to 5 ft (1.2 to 1.5 m) above the floor. Verify that the dimensions are exact and the hole locations are level before drilling the holes.

NOTE: It is easier to mount the wall bracket (31) if the control bracket (4) and pump (1) are removed. Disconnect the air tube (12) from the elbow (11), then loosen the two screws (3) and lift the control bracket (4) off the screws. To remove the pump (1), remove the screws (3) entirely.

3.

Using the template, drill four 0.38 in. (9.6 mm) diameter holes in the wall. Attach the bracket with anchors and screws that are long enough to keep the bracket from vibrating during operation. Check that the bracket is level.

Suction kits are available for the wall mount packages, as an accessory. The kits must be ordered separately.

Refer to Table 2 for information.

Fig. 3

4

12

11

3

1

31

0.38 in.

(9.6 mm) ti1007a

Part No.

245082

245083

245084

245085

Table 2: Wall Mount Suction Kits

Description

Aluminum, pail size, with strainer

Stainless Steel, pail size, with strainer

Hose Length

4 ft (1.2 m)

4 ft (1.2 m)

Aluminum, drum size, with bung adapter 4 ft (1.2 m)

Stainless Steel, drum size, with bung adapter 4 ft (1.2 m)

Tube Length

17 in. (0.43 m)

17 in. (0.43 m)

38 in. (0.96 m)

38 in. (0.96 m)

309304 9

Grounding

Installation

WARNING

To reduce the risk of static sparking, the entire system must be grounded. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Ground all of this equipment.

Also read FIRE AND EXPLOSION

HAZARD on page 4.

Flush Pump Before First Use

The pump was tested in water. If the test solution could contaminate the fluid you are pumping, flush the pump thoroughly with a compatible solvent. Refer to the Operation Manual 309305 for flushing instructions.

Pressure Relief Procedure

D Spray package: One end of the ground wire is already connected to the pump. Connect the clamp end of the ground wire to a true earth ground.

D

Packages with PRO 3500sc electrostatic gun:

Make sure you read all of the grounding instructions and warnings in your gun instruction manual,

307912.

D

Air compressor: Follow the manufacturer’s recommendations.

D Object being sprayed: Follow the local code.

D

Fluid supply container : Follow the local code.

D All solvent pails used when flushing: Follow the local code. Use only metal pails, which are conductive. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts the grounding continuity.

WARNING

The system remains pressurized until pressure is manually relieved. To reduce the risk of serious injury from pressurized fluid, accidental spray from the gun, or splashing of any fluid, follow this procedure whenever you

D

Stop spraying

D Are instructed to relieve pressure

D

Check or service any system equipment

D

Install, clean, or change spray nozzles

1.

Close the bleed-type master air valve (B) to relieve the air pressure.

2.

On electrostatic guns only, turn the ES ON/OFF lever to OFF.

3.

Hold the gun (B) firmly against a grounded metal pail and trigger the gun to relieve the fluid pressure.

4.

Place the drain tube (K) in a waste pail. Open the drain/circulation valve (J) to relieve any fluid pressure trapped in the system.

10 309304

Maintenance

See the separate component instruction manuals for individual component maintenance procedures.

Daily Maintenance

Check the hoses, tubes, and couplings daily. Tighten all fluid connections before each use.

Flushing the System

Flush the system at the following times:

D Before the first-time use

D When changing colors

D Before fluid can dry or settle out in a dormant system

D

Before storing the system

Troubleshooting

PROBLEM

Pump will not run.

Pump runs sluggishly.

Pump runs erratically.

CAUSE SOLUTION

Closed air line valve.

Inadequate air supply, or clogged/ restricted air line.

Open valve.

Increase air supply. Do not exceed maximum air inlet pressure.

Open or clear air line.

Clean air filter.

Clogged fluid line or spray gun.

Clear, service. Do not allow fluid to set up in the pump and lines.

Stuck or damaged pump air valve.

Service pump. Use filtered air.

Ruptured diaphragm.

Service pump.

Worn or damaged spool o-rings.

Service pump.

Clogged suction line or inlet strainer. Clear.

Sticking or leaking check valves.

Service pump.

Exhausted fluid supply.

Refill fluid supply and prime sprayer.

Pump runs too fast.

Pump cycles at stall or fails to hold pressure at stall.

Audible air leak.

Air bubbles in fluid.

Poor finish or irregular spray pattern.

Worn check valves or o-rings.

Worn air valve cup or plate.

Loose suction line.

Service pump.

Incorrect fluid or air pressure at gun. See gun manual; read fluid manufacturer’s recommendations.

Use fluid regulator.

Fluid is too thin or too thick.

Adjust fluid viscosity; read fluid manufacturer’s recommendations.

Dirty, worn, or damaged spray gun.

Service gun.

Fluid is settling out.

Service pump.

Tighten. Use a compatible liquid thread sealant on connections.

Use agitator. Order Part No. 245081

Agitator Kit.

309304 11


Model 233466 Aluminum pump, no gun

Model 233467 Stainless steel pump, no gun

Model 233468 Aluminum pump, air spray gun

Model 233469 Stainless steel pump, air spray gun

Parts

Model 233470 Aluminum pump, HVLP gun

Model 233471 Stainless steel pump, HVLP gun

Model 233472 Stainless steel pump, electrostatic gun

1

Items 56–59 are used on Models

233470, 233471, and 233472 only.

5

30

10

30 9 11

9

3

6

7

12

39

22

47

31

35 (Ref)

37

8

4

1 1

57 58

12 (Ref)

11

59

1

16 (Ref)

15

1

2

16

35

32

22

33

56

1

45

14

55

34

23

36

60 ti1008a

12 309304

Parts

22

23

30

31

36

37

39

45

4

5

8

9

6

7

10

11









Ref.

No.

Part No.

Description Qty.

1

2

3

12

14

15

16

32

33

34

35

233500

233501

238909

116311

PUMP, diaphragm; aluminum; for 233466, 233468, 233470

PUMP, diaphragm; stainless steel;

1

1 for 233467, 233469, 233471, 233472

GROUND WIRE & CLAMP ASSY 1

SCREW, cap, hex hd;

5/16 unc x 5.5 in. (140 mm)

2

BRACKET, control

VALVE, air, bleed-type; 1/4 npt(fbe)

1

1

197126

116473

116393

115219

116514

116513

162453

115948

ADAPTER; 1/4 npt (m x f)

TEE; 1/4 npt(m)

NUT, regulator

REGULATOR, air

NIPPLE; 1/4 npsm x 1/4 npt

ELBOW; 1/4 npt(m) x

0.312 in. (8 mm) OD tubing buy locally TUBE, polyethylene;

0.312 in. (8 mm) OD

0.5 ft

2

2

1

1

1

2

114363

116314

VALVE, ball, fluid; 3/8 npt(fbe); sst

ELBOW; 3/8 npt(m) x


197449

108143

0.25 in. (6 mm) OD

SPACER

STRAINER

110436

116315

197298

197216

2.2 ft

GAUGE, pressure, air

ELBOW; 3/8 npt(m) x

0.5 in. (13 mm) OD tubing

COVER, pail; cst; for 233466, 233468, 233470

COVER, pail; sst; for 233467, 233469, 233471, 233472

1

1

1

1

2

1

4

1

111813

116316

197971

101108

197127

104034

113786

116400

PLUG, button

FITTING, straight; 1/2 npt(m) x

0.5 in. (13 mm) OD tubing

TUBE, suction; polyethylene; 1

0.5 in. (13 mm) OD x 14.5 in. (368 mm)

PAIL, 5 gal. (19 l); steel 1

1

1

HANDLE, pail mount

WASHER; 5/16 size

TEE; 3/8 npt(m), cst; for 233466, 233468, 233470

TEE; 3/8 npt(m), sst; for 233467, 233469, 233471, 233472

1

2

1

1

Ref.

No.

47

55

56

57

58

59

60

Part No.

Description

116350

239542

239561

222300

116395

207123

241976

214895

187874

157350

171195

233498

233499

240425

BUSHING; 3/4 npt(m) x 3/8 npt(f); sst

GUN, Delta air spray; for 233468, 233469; see manual 308742

GUN, Delta HVLP spray; for 233470, 233471; see manual 308741

GUN, PRO 3500sc electrostatic; for 233472;

Qty.

1

1

1

1 see manual 307912

ELBOW; 1/4 npt(m) x 3/8 npt(f) swivel; 1 cst; for 233470

ELBOW; 3/8 npt(m) x 1

3/8 npsm(f) swivel; sst; for 233471, 233472

REGULATOR, fluid, acetal; 1

0–30 psi (0–0.2 MPa, 0–2 bar) range; includes gauge; for 233470; see manual 308325

REGULATOR, fluid; sst

0–100 psi (0–0.6 MPa, 0–7 bar) ; for 233471, 233472; see manual 307212

GAUGE, pressure, fluid; sst; for 233471, 233472

NIPPLE, 1/4 npt x 3/8 npt; cst; for 233470

NIPPLE; 3/8 npsm x 3/8 npt; sst; for 233471, 233472

HOSE ASSY; cst fittings;

3/8 npsm(f) nylon fluid hose;

1/4 npsm(f) air hose; 25 ft (7.6 m); for 233468, 233470

HOSE ASSY; sst fittings;



HOSE ASSY, electrostatic;


1/4 npsm(f) air hose with ground wire and left-hand thread; 25 ft (7.6 m); for 233472

1

1

1

1

1

1

1

309304 13






Parts




30 9

1


233477, 233478, and 233479 only.

5

30

10

16

11

12

8

4

1 1

57 58

46

6 7

9

40

39

22

48

47

12 (Ref)

11

59

1

16 (Ref)

15

23

1

22

3

56

1

45

14

55

2

31

33

60

32 ti1010a

14 309304

Parts

22

23

30

31

32

33

4

5

8

9

6

7

10

11

2

3









Ref.

No.

Part No.


1

12

14

15

16

39

40

45

46

47

48

233500

233501

238909

116311


PUMP, diaphragm; stainless steel; for 233474, 233476, 233478, 233479

GROUND WIRE & CLAMP ASSY

SCREW, cap, hex hd;

5/16 unc x 5.5 in. (140 mm)

BRACKET, control


197126

116473

116393

115219

116514

116513

162453

115948


TEE; 1/4 npt(m)

NUT, regulator

REGULATOR, air


ELBOW; 1/4 npt(m) x


0.312 in. (8 mm) OD

1

1

0.5 ft

1

2

2

2

1

1

1

2

1

1

114363

116314


ELBOW; 3/8 npt(m) x


197449

108143

0.25 in. (6 mm) OD

SPACER

STRAINER

110436

218743

108175

100333

104034

111040

113786


FRAME, stand, pump

PLUG, stand

SCREW, cap, hex hd;

1/4–20 x 0.5 in. (13 mm)

WASHER; 5/16 size

NUT, lock; nylon insert; 5/16–18

116400

244432

5.3 ft

TEE; 3/8 npt(m), cst; for 233473, 233475, 233477

TEE; 3/8 npt(m), sst; for 233474, 233476, 233478, 233479

1

1

HOSE, suction; aluminum and LDPE; 1 for 233473, 233475, 233477

1

1

2

2

4

4

2

1

4

1

244433

116350

162485

112100

HOSE, suction; sst; for 233474, 233476, 233478, 233479

1

BUSHING; 3/4 npt(m) x 3/8 npt(f); sst 1

NIPPLE; 3/8 npsm x 3/8 npt; cst; 1 for 233473, 233475, 233477

NIPPLE; 3/8 npsm x 3/8 npt; sst; for 233474, 233476, 233478, 233479

1

Ref.

No.

55

56

57

58

59

60

Part No.

Description

239542

239561

222300

116395

207123

241976

214895

187874

157350

171195

233498

233499

240425

Qty.


1


GUN, PRO 3500sc electrostatic;

1

1 for 233479; see manual 307912


ELBOW; 3/8 npt(m) x

3/8 npsm(f) swivel; sst; for 233478, 233479

REGULATOR, fluid, acetal;

0–30 psi (0–0.2 MPa, 0–2 bar) range; includes gauge; for 233477; see manual 308325

REGULATOR, fluid; sst

1

1

1














1

1

1

1

1

1

309304 15






Parts




31

1


233484, 233485, and 233486 only.

30 5 30

9

11

12

48

47

40

39

22

79

6

9

10

7

1 57 58

1

8

4

1

59

77

12 (Ref)

11

16 (Ref)

15

55

16

46

23

22

1

1

56

45

14

3

60

2 ti1011a

16 309304

Parts

22

23

30

31

39

40

45

4

5

8

9

6

7

10

11









Ref.

No.

Part No.


1

2

3

12

14

15

16

46

47

48

233500

233501

238909

116311




SCREW, cap, hex hd;

5/16 unc x 5.5 in. (140 mm)

BRACKET, control


197126

116473

116393

115219

116514

116513

162453

115948


TEE; 1/4 npt(m)

NUT, regulator

REGULATOR, air


ELBOW; 1/4 npt(m) x


0.312 in. (8 mm) OD

1

1

0.5 ft

1

1

114363

116314


ELBOW; 3/8 npt(m) x


197449

108143

0.25 in. (6 mm) OD

SPACER

STRAINER

1

2

2

2

1

1

1

2

1

1

110436

233581

104034

111040

113786

116400


CART ASSEMBLY

WASHER; 5/16 size


TEE; 3/8 npt(m), cst; for 233480, 233482, 233484

TEE; 3/8 npt(m), sst;

5.3 ft

4

1

6

2

2

1

1

1

244432

244433

116350

162485

112100 for 233481, 233483, 233485, 233486

HOSE, suction; aluminum and LDPE; 1 for 233480, 233482, 233484

HOSE, suction; sst; 1 for 233481, 233483, 233485, 233486


NIPPLE; 3/8 npsm x 3/8 npt; cst; for 233480, 233482, 233484


1

1

Ref.

No.

55

56

57

58

59

60

77

79

Part No.

Description

239542

239561

222300

116395

207123

241976

214895

187874

157350

171195

233498

233499

240425

100058

102040

Qty.



GUN, PRO 3500sc electrostatic; for 233486; see manual 307912

1

1

1


ELBOW; 3/8 npt(m) x

3/8 npsm(f) swivel; sst;

1 for 233485, 233486


0–30 psi (0–0.2 MPa, 0–2 bar) range;

1 includes gauge; for 233484; see manual 308325

1 REGULATOR, fluid; sst


GAUGE, pressure fluid; sst; for 233485, 233486






1

1

1

1







SCREW, cap, hex hd;

1/4–20 x 1.5 in. (38 mm)


1

1

4

4

309304 17

Parts









58 1

1


233491, 233492, and 233493 only.

2

Order suction kits separately.

See page 9.

15

57

1

59

1

3

12

11

9

32

30

6

5

8

16

4

12 (Ref)

11

14

45

1

56

22

39

7

9

10

47

48

2

55

60

2

32

30

1

31

22

18 309304 ti1012a

Parts

22

30

31

32

39

45

4

5

8

9

6

7

10

11









Ref.

No.

Part No.


1

2

3

12

14

15

16

47

48

233500

233501

238909

116311




SCREW, cap, hex hd;

5/16 unc x 5.5 in. (140 mm)

BRACKET, control


1

1

197126

116473

116393

115219

116514

116513

162453

115948

112100


TEE; 1/4 npt(m)

NUT, regulator

REGULATOR, air


ELBOW; 1/4 npt(m) x


0.312 in. (8 mm) OD 0.5 ft

114363

116314


ELBOW; 3/8 npt(m) x


197449

108190

197426

191892

104034

113786

116400

0.25 in. (6 mm) OD

SPACER


BRACKET, wall mount

FITTING, elbow, street, 90 _

WASHER; 5/16 size

TEE; 3/8 npt(m), cst; for 233487, 233489, 233491

TEE; 3/8 npt(m), sst; for 233488, 233490, 233492, 233493

6.3 ft

4

2

2

1

1

2

1

1

1

116350

162485


NIPPLE; 3/8 npsm x 3/8 npt; cst; 1 for 233487, 233489, 233491


1

2

2

2

1

1

2

1

1

1

2

Ref.

No.

55

56

57

58

59

60

Part No.

Description

239542

239561

222300

116395

207123

241976

214895

187874

157350

171195

233498

233499

240425

Qty.



GUN, PRO 3500sc electrostatic; for 233493; see manual 307912

1

1

1


ELBOW; 3/8 npt(m) x

3/8 npsm(f) swivel; sst;

1 for 233492, 233493


0–30 psi (0–0.2 MPa, 0–2 bar) range;

1 includes gauge; for 233491; see manual 308325

1 REGULATOR, fluid; sst








1

1

1

1







1

1

309304 19

Technical Data

Category

Maximum fluid working pressure

Maximum incoming air pressure

Stand mount packages

Cart mount packages

Wall mount packages

Data

100 psi (0.7 MPa, 7 bar)

100 psi (0.7 MPa, 7 bar)

120

_

F (49

_

C) Maximum operating temperature

Wetted Parts:

Pump

Gun

See pump instruction manual 309303.

See gun instruction manuals 308741, 308742, or 307912.

Fluid pressure regulator

Fluid hoses, aluminum packages

See regulator instruction manuals 307212 or 308325.

nylon, nickel-plated carbon steel (cst), LDPE/rubber blend (suction hose), aluminum

Fluid hoses, stainless steel packages nylon, stainless steel (sst), LDPE/rubber blend (suction hose)

Fluid hoses, electrostatic packages

Fluid fittings, aluminum packages nylon, nickel-chrome plated carbon steel (cst), LDPE/rubber blend

(suction hose)

Zinc-plated carbon steel (cst), stainless steel (sst), polypropylene, polyethylene

Fluid fittings, stainless steel packages Stainless steel (sst), polypropylene, polyethylene

Pail cover, aluminum packages Zinc-plated carbon steel (cst)

Stainless steel (sst) Pail cover, stainless steel packages

Weight (without hoses or gun):

Pail mount packages Aluminum: 22 lb (10 kg)

Stainless Steel: 28 lb (12.7 kg)

Aluminum: 20 lb (9.1 kg)






Sound Pressure Levels in dB(A)* (measured at 1 m from unit)

Input Air Pressures

Pump: 20 psi (0.14 MPa, 1.4 bar), Fluid Regulator: 5 psi (0.035 MPa, 0.35 bar)


Pump: 40 psi (0.28 MPa, 2.8 bar), No Fluid Regulator

Pump: 40 psi (0.28 MPa, 2.8 bar), Circulation Mode


Sound Pressure

64.7

68.5

69.1

69.2

72.1

Sound Power Levels in dB(A)* (tested in accordance with ISO 3744)

Input Air Pressures




Pump: 40 psi (0.28 MPa, 2.8 bar), Circulation Mode


Sound Power

76.3

80.1

80.8

80.8

83.7

* Sound readings are for bare packages only. Refer to the separate gun manual for gun sound data.

20 309304

3.50 in. (89 mm)

Wall Mounting Template

Use this drawing as a template to drill mounting holes in the wall.

Verify that the dimensions are exact and the hole locations are level before drilling the holes.

Drill four 0.38 in. (9.6 mm) diameter mounting holes

7.00 in. (178 mm)

8.00 in. (203 mm)

4.50 in. (114 mm)

4.10 in. (104 mm)

For mounting pump to bracket

309304 21

22 309304

Notes

309304 23

Graco Standard Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of thirty-six months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of

Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within four (4) years of the date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Phone Numbers

TO PLACE AN ORDER , contact your Graco distributor, or call one of these numbers to identify the distributor closest to you:

1–800–367–4023 Toll Free

1–612–623–6921 In Minnesota

1–612–378–3505 Fax

24

All written and visual data contained in this document reflect the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Sales Offices: Minneapolis, Detroit

International Offices: Belgium, Korea, Hong Kong, Japan

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

www.graco.com

PRINTED IN USA 309304 February 2001

309304

Graco 309304a Triton 308 Spray Packages, Aluminum and Stainless Steel, 1:1 Ratio Owner's Manual

Parts

INSTRUCTIONS–PARTS LIST

309304

Rev. A

ALUMINUM AND STAINLESS STEEL, 1:1 RATIO

TRITON

308 Spray Packages

100 psi (0.7 MPa, 7.0 bar) Maximum Air Inlet Pressure

100 psi (0.7 MPa, 7.0 bar) Maximum Fluid Working Pressure

Pail Mount Packages

Stand Mount Packages

Cart Mount Packages

Wall Mount Packages

See the list on page 3 for Models.

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Table of Contents

Models

Spray Package Description

Pail Mount

Stand

Mount

Cart Mount Wall Mount

Warning Symbol

Symbols

Caution Symbol

CAUTION

WARNING

PRESSURIZED FLUID HAZARD

FIRE AND EXPLOSION HAZARD

WARNING

EQUIPMENT MISUSE HAZARD

TOXIC FLUID HAZARD

Component Identification

Stand Mount Air Spray Package Shown

Installation

CAUTION

Preparing the Site

General Information

Installation

Agitator Kit 245081 Fluid Filter Accessory

Fluid Suction Line

Preparing the Operator

Related Manuals

Installation

Suction Kit Accessories Wall Mount Packages

Grounding

Installation

Flush Pump Before First Use

Pressure Relief Procedure

Maintenance

Daily Maintenance

Flushing the System

Troubleshooting

Pail Mount Packages

Parts

Parts

Pail Mount Packages

Stand Mount Packages

Parts

Parts

Stand Mount Packages

Cart Mount Packages

Parts

Parts

Cart Mount Packages

Parts

Wall Mount Packages

Parts

Wall Mount Packages

Technical Data

Wall Mounting Template

Notes

Graco Standard Warranty

Graco Phone Numbers

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Related manuals

Graco