Instructions - Parts

Double Wall Hopper

For use with XM plural-component sprayers and immersion heaters.

Only approved for use in explosive atmospheres without the immersion heater.

255963, Double Wall Hopper

20 Gallon (75 liter) Spray Material Fluid Capacity

12 Gallon (45 liter) Heated Material Fluid Capacity

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

See page 11 for optional accessories and approvals.

312747C

2

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Keep Components A and B Separate . . . . . . . . . 6

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 6

Component Identification . . . . . . . . . . . . . . . . . . . . 7

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Optional Accessories . . . . . . . . . . . . . . . . . . . . 11

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connect Return Tube and Recirculation Hose . 13

Fill Heating Fluid . . . . . . . . . . . . . . . . . . . . . . . . 14

Fill Spray Material . . . . . . . . . . . . . . . . . . . . . . . 14

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Flush Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Drain Heating Fluid . . . . . . . . . . . . . . . . . . . . . . 16

Drain Spray Material . . . . . . . . . . . . . . . . . . . . . 16

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Remove Immersion Heater . . . . . . . . . . . . . . . . 17

Remove Fluid Inlet Assembly Kit . . . . . . . . . . . . 17

Remove Hopper . . . . . . . . . . . . . . . . . . . . . . . . 17

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 26

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 26

312747C

Related Manuals

Component Manuals in U.S. English:

Manual

312359

313289

313292

309524

312769

406739

406740

313259

Description

XM Operation

XM Repair

XM OEM, Instructions-Parts

Viscon HP Heater, Instructions-Parts

Feed Pump and Agitator Kits, Instructions-Parts

Desiccant Dryer Kit, Instructions-Parts

Level Sensor Adapter Kit, Instructions-Parts

Hopper or Hose Heat Circulation Kit,

Instructions-Parts

Optional Accessories

Part Description

256257 240V 1 PH Immersion Heater

Approvals

C

207901

US

256261 Level Sensor Adapter Kit

256512 Desiccant Kit

256274 Agitator Kit

NA

N/A

256275 T2 2:1 Ratio Transfer Pump Kit

256276

Monark

®

5:1 Ratio Transfer Pump Kit

0359 II 1/2 G T3

ITS03ATEX11226

(For agitator 224854.)

N/A

II 1/2 G T2

ITS03ATEX11228

239326

10:1 Ratio President

®

Pump

0359 II 1/2 G T2

ITS03ATEX11228

See Accessories on page 24 for parts lists.

312747C

Related Manuals

3

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

4

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

• Not for use in explosive atmospheres unless all components and wiring are appropriately approved.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on sprayer and extension cords.

• Do not expose to rain. Store indoors.

312747C

312747C

Warnings

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage. See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s warnings.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

SUCTION HAZARD

Never place hands near the pump fluid inlet when pump is operating or pressurized. Powerful suction could cause serious injury.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

5

6

Warnings

Keep Components A and B

Separate

NOTICE

To prevent cross-contamination of the equipment’s wetted parts, never interchange component A and component B.

Changing Materials

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Check with your material manufacturer for chemical compatibility.

• Some materials use catalyst on the A side, but some applications may use catalyst on the B side.

312747C

Component Identification

Component Identification

Double Wall Hoppers Mounted on Side of Frame

A

H C

J

D G

H

J

K

D

N

P

L

E

M

F

IG

. 1: Typical Installation

Key:

A Frame

B Xtreme lower (behind the frame)

C NXT

™

air motor (behind the frame)

D Double wall hopper

E Universal hopper mounting kit

F Fluid inlet assembly

G Return tube

H Feed pump

J Agitator

K Desiccant dryer

L Immersion heater

M Fluid heater

N Restrictor valve (recirculation return)

P Recirculation hose

312747C

F

B

M

E

7

8

Overview

Overview

Double wall hoppers (D) can be mounted on the back or side of the frame (A) to gravity feed spray material to the

Xtreme lower (B). Feed pumps (H) and agitators (J) can be mounted on top of the hoppers to pressure feed spray material directly to the pump.

A strainer inside the hopper (D) prevents objects larger than 1/4 in. from clogging or damaging pumps. When the XM sprayer is running, spray material exits the hopper through the fluid inlet assembly or transfer pump and circulates through the lowers (B), mix manifold, fluid heaters (M), and returns to the hopper (D) through the recirculation hose (P). Immersion heaters (L) installed through the sides of the hopper help to maintain the temperature of the spray material during recirculation.

NOTE:

The immersion heater (L) is only approved for non-explosive atmosphere applications.

Oil or a 50% water and 50% ethylene glycol mixture can be added to the hopper’s outer cavity to condition temperature and help maintain the temperature of the spray material. The heated fluid in the outer jacketed area helps prevent heat loss of the spray material.

Due to the specific heat of water, the water and ethylene glycol mixture heats and cools faster than typical hydraulic oil. See F IG . 2.

Material Specific Heat

50% dilution of antifreeze

0.8 Btu/lb/°F (3.35 j/gm/°C)

Typical 10 wt oil 0.47 Btu/lb/°F (1.97j/gm/°C)

NOTICE

Use the Hopper or Hose Heat Circulation Kit 256273 to heat hopper material and fluid hoses in hazardous environments. See manual 313259 for installation and repair parts.

Spray material temperature

Oil

50/50 water mixture

Time

F IG . 2: Heated Fluid Temperature Comparison

312747C

Installation

Installation

Hopper mounting kit 256259 allows the hoppers (D) to mount on the sides or back of the frame (A).

1.

Mount hoppers (D) on sides of the frame (A). See

F IG . 3.

a.

Attach main bracket (101) to frame (A) with screws (107).

A

101

A

108

110

103

101

107

110

108

104

F IG . 4: Back of Frame

F

IG

. 3: Sides of Frame

107 b.

Repeat for second hopper (D) on opposite side of frame (A).

2.

Mount hoppers (D) on back of the frame (A). See

F IG . 4. a.

Attach the corner bracket (103) to frame (A) with screws (108) and washers (110).

b.

Attach lower mount bracket (104) to frame (A) with screws (108) and washers (110).

c.

Attach main bracket (101) to frame (A) with screws (107).

d.

Repeat steps b and c for second hopper (D).

3.

Connect reducing swivel (211) to fluid outlet assembly (F) if your system uses a 50:1 pump. Connect reducer bushing fitting (212) and swivel fitting (215) to fluid outlet assembly (F) if your system uses a

70:1 pump.

NOTICE

Do not use pipe sealant on swivel end of swivel fittings.

211

215

212

F

208

F IG . 5: Connect Fluid Outlet Assembly to Lower

4.

Loosen union (208).

312747C 9

Installation

5.

Connect swivel fitting (211 or 215) to pump foot

valve. See F IG . 5.

6.

Apply paste to nipple threads (201) and install in bottom of hopper (D).

D

201

202

201

F

IG

. 6

F IG . 8: Connect Fluid Inlet Assembly to Hopper

7.

Align holes on main bracket (101) and thread inserts of the hopper (D). Loosely fasten hopper (D) to bracket (101) with four screws (107) and washers

(110).

9.

Tighten union (208) and ensure fluid outlet assem-

bly is aligned. See F IG . 5 on page 9.

10. Tighten hopper mounting screws (107). See F IG . 7.

11. Install screws (107) and bottom support (109).

D

107 D

101

110

107

F IG . 7

8.

Connect swivel fitting (202) to nipple (201).

109

107

F IG . 9

12. Repeat steps 3-11 for second hopper (D).

10 312747C

Installation

Optional Accessories

See Accessories on page 24 for a list of all accessories

that can be used with double wall hoppers.

Immersion Heater Kit 256257

Ensure the outer cavity of the hopper is empty before installing immersion heater to prevent oil or water mixture from exiting hopper. Not for use in hazardous environments.

• For hazardous environments use the Hopper or

Hose Heat Circulation Kit 256273; see manual

312359.

5.

Connect white and black wires from cable (303) to white wires inside immersion heater box. Tighten together with wire nuts (304).

6.

Connect green wire from cable (303) and green wire inside immersion heater box. Tighten together with with wire nut (304).

7.

Set thermostat knob (TK) to desired spray material conditioning temperature. Align temperature setting to set point (SP).

NOTE:

Set point (SP) is a “V” notch in the metal bracket at the top of the thermostat dial. Maximum setting is 140°F

(60°C).

Immersion heater kit 256257 can only be used when the spray material is heated by a water mixture or oil in the outer jacketed area of the hopper.

1.

Remove plug (28) from side of hopper (D).

2.

Apply thread sealant to immersion heater threads

(L) and screw immersion heater into hopper (D).

Vertically orientate wiring outlet.

3.

Install bushing (302) in top of wiring outlet. Route power cable (303) through bushing (302).

303

TK

SP

302

D

28 L

F IG . 10: Immersion Heater

4.

Remove screws (HS) and immersion heater cover

(HC).

HC

HS

L HC

F IG . 12

NOTE:

Ensure the cable (303) is located on top of the immersion heater (L) before installing the cover (HC).

8.

Install immersion heater cover (HC) with screws

(HS). See F IG . 11.

F

IG

. 11: Immersion Heater Cover

312747C 11

Installation

9.

Open junction box door and route power cable (303) up through cord grip.

BA

BB

303

F

IG

. 13: Immersion Heater Power Cables

NOTE:

Press the top lever down on the power switch body (BA,

BB) and pull away from the junction box. Install by pushing the power switch body into the junction box until a snap is heard.

10. Loosen lugs 2 and 4 on immersion heater A power switch (BA) or immersion heater B power switch

(BB). Insert power leads and tighten lugs.

11. Connect green wire to 102GND grounding lug.

Feed Pump and Agitator Kits

See manual 312769 for installation and operation instructions.

12 312747C

Setup

Setup

1.

Remove the large A or B label from the label sheet

(24) and apply to front face of the appropriate hopper to help avoid filling the wrong materials and causing cross-contamination.

R

24

R

V

2.

Remove the small A or B from the label sheet (24) and apply on lid.

Connect Return Tube and

Recirculation Hose

1.

Install return tube (G) in port on top of hopper (D).

F IG . 15: Recirculation hose and Recirculation valve

4.

Repeat for second hopper.

G

P

D

R

F

IG

. 14

2.

Connect recirculation hose (R) and recirculation restrictor valve (P) to return tube (G).

3.

Connect other end of recirculation hose to recirculation valve (V) on XM sprayer.

312747C 13

Setup

Fill Heating Fluid

Fill the hopper’s outer jacketed area with oil or a 50% water and 50% ethylene glycol mixture to heat your spray material. The double wall hopper design prevents the spray material from losing heat during downtime and overnight.

Fill Spray Material

Condition materials prior to adding to hoppers. Ensure resin materials are thoroughly agitated, homogenous, and pourable prior to adding to hopper. Stir hardeners back into suspension prior to adding material to hopper.

1.

Disconnect spring strap (7) from front post and remove lid (1c). Keep connected to lanyard (10).

NOTICE

Algae can form inside the outer jacketed area if you are using only water to heat your spray material.

Always add ethylene glycol to the water to prevent the formation of algae.

Replace heating fluid inside hopper once a year. See

Drain Heating Fluid on page 16.

7

10

Table 1: Fluid Capacities of 20 Gal. Hopper

Gallons (Liters) of

Heating Fluid

12 (45)

Gallons (Liters) of

Spray Material

20 (76)

1.

Remove plugs (6) from 3/4 npt filling ports.

1c

6

6

F IG . 17: Remove Lid

2.

Pour desired amount of spray material through strainer inside hopper (D). See Table 1: Fluid

Capacities of 20 Gal. Hopper.

D

F IG . 16: Filling Overflow Port

2.

Insert fluid hose in one filling port and place an empty 5 gallon pail beneath opposite filling port to catch access fluid from filling port.

3.

Fill outer jacketed area of hopper with oil or a 50% water and 50% ethylene glycol mixture through the filling port until the fluid reaches the fill port.

4.

Install plugs (6) in filling ports and torque to 20-30 ft-lbs (27-41 N•m).

F

IG

. 18: Fill spray material

3.

Tightly secure lid (1c) on hopper (D) and reconnect spring strap (7).

14 312747C

Operation

Startup

1.

Ensure that the outer jacketed area is filled with water mixture or oil and the accessories are correctly installed.

2.

Follow Setup procedure in manual 312359.

3.

See manual 312359 for testing material and operation instructions before spraying material.

Flush Hopper

1.

Drain Spray Material. See page 16.

2.

Flush hoppers and fluid inlet assemblies (F) with compatible solvent before switching materials or cleaning hopper (D). See Flushing section in manual 312359.

Shutdown

1.

See Shutdown and Pressure Relief procedures in manual 312359.

Operation

312747C 15

Maintenance

Maintenance

206

Drain Heating Fluid

1.

Turn off all heaters and allow heating fluid to cool for a minimum of 8 hours.

2.

Place either a 1-gallon (4-liter) or 3-gallon (7-liter) pail directly beneath drain plug (37).

NOTE:

Only 1-gallon (4-liter) pails fit beneath drain plug if hoppers are mounted on the back of the frame.

F IG . 20: Closed Ball Valve

208

5.

Drain spray material from pump lower in pail.

37

F IG . 21: Drain Lower

F IG . 19

3.

Use wrench to hold reducer fitting (36) secure while using another wrench to remove drain plug (37) and capture heating fluid in pail.

4.

Use additional pails as necessary until all fluid is drained.

5.

Install plug (37) into reducer fitting (36) after fluid is completely drained from the hopper’s (D) outer jacketed area.

6.

Use additional pails as necessary until material is drained.

7.

Open ball valve (206) and drain spray material from hopper.

206

Drain Spray Material

1.

Flush and Shutdown XM sprayer. See XM operation manual.

2.

Turn off all fluid heaters (S) and allow heating fluid to cool for a minimum of 8hours.

3.

Place a clean 1 gallon (4 liter) pail directly beneath union (208) and ball valve (206).

4.

Close ball valve (206) and open union (208) with wrench.

F IG . 22: Drain Hopper

8.

Use additional pails as necessary until all material is drained.

9.

Close ball valve (206) and use two wrenches to retighten union (208).

16 312747C

Repair

Repair

Remove Immersion Heater

1.

Turn off power to immersion heaters (L).

2.

Drain Heating Fluid. See page 16.

3.

Slowly remove immersion heater (L) from hopper

(D).

NOTICE

To prevent damage to the heater element coils, ensure fold-back end of heater coil can pass back through threaded opening of hopper (D).

4.

Inspect the heater element coils for excessive corrosion. If necessary, replace entire immersion heater.

5.

To install immersion heater (L) immersion heaters

(L) see Immersion Heater Kit 256257 on page 11.

Remove Hopper

1.

Drain Heating Fluid. See page 16.

2.

Drain Spray Material. See page 16.

3.

Close ball valve (206). See F IG . 23.

4.

Loosen union (208). See F IG . 23.

5.

If a transfer pump (H) or agitator (J) is mounted to the hopper: a.

Relieve pressure. See manual 312769.

b.

Disconnect air hoses from agitator and feed pump. Disconnect fluid hose from feed pump.

6.

Remove bolts (107) and washers (110) from under mounting bracket (101).

Remove Fluid Outlet Assembly

Kit

1.

Drain Spray Material. See page 16.

2.

Loosen fitting (212) or (211).

3.

Loosen fitting (202).

4.

See Installation on page 9 for assembly instruc-

tions.

101

110

110

212

201

107

211

215 F IG . 24

206

202

7.

Lift hopper (D) with half of the fluid inlet assembly

(F) connected and carefully rest on a flat surface.

208

F

IG

. 23

312747C 17

Troubleshooting

Troubleshooting

Problem Cause

Lid does not properly seal on hopper. Material build up.

Damaged gasket.

Gasket is not sealed properly.

Material leaking between cover and hopper.

Algae in water.

Ethylene glycol was not added to water.

Solution

Remove built up material from gasket. Replace as necessary.

Check for built up material on gasket.

Replace as necessary.

Drain fluid. Add 50/50 water and ethylene glycol mixture in outer cavity

18 312747C

Troubleshooting

312747C 19

Parts

Parts

255963, Double Wall Hopper

19

26

2

6

1

14

3

13

35

20

2

6

33

1 Assemble with lips facing down.

2 Torque to 20-30 ft-lbs.

3 Clean groove with isopropyl alcohol before applying gasket adhesive to plastic. Cut to length.

2 28

32

8

10

34

4

36

37

2

9

32

7

24

11

5

2

1c

12

3

1b

1a

312747C

255963, Double Wall Hopper

Ref.

Part

1

Description

HOPPER, double wall, 20-gallon;

6

7

4

5

1a

1b

1c includes 1-1b

HOPPER

COVER

LID

255965 PLATE, weldment

15T007 ADAPTER, return tube

121621 PLUG, 3/4 in. npt

255966 STRAP, spring, hopper lid

8

9

10

11

109570 WASHER, plain

513764 SCREW, cap, socket hd

122097 CABLE, SST lanyard, 12 in.

256008 STRAINER

12

13

26

15T010 GASKET, lid, hopper

15T011 GASKET, hopper

14 15R403 SEAL, return tube

19 112547 SCREW, flange, hex hd

24

▲

15R424 LABEL, A-B identification; not shown

121378 PLUG, 2 in. npt, poly, w/gasket

28 121485 PLUG, 1 in. npt

32 121797 SCREW, cap, socket head

33

▲

189285 LABEL, caution

34 15R331 PLATE, accessory, hopper; not

35

36

37 shown

104105 NUT, lock, hex

117326 FITTING, bushing

100737 PLUG, pipe

Qty

1

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.

2

2

2

2

2

2

8

1

2

1

1

1

2

1

4

1

2

4

1

1

1

8

1

1

Parts

312747C 21

Parts

256259, Double Wall Hopper Mounting Kit

Back Mounted Double Wall Hopper

108

110 103

101

107

Side Mounted Double Wall Hopper

101

107

110

108

104

107

109

Ref.

Part No. Description

101 256224 BRACKET, hopper, 20-gallon

103 256254 BRACKET, hopper, wldmt, bottom mount

104 256256 BRACKET, hopper, bottom mount, lower

107 112395 SCREW, cap, flng hd

108 121488 SCREW, hex hd, flanged

109 256928 SUPPORT, hopper bracket, rear

110 115625 WASHER, fender, 3/8

Qty.

1

1

1

14

4

1

8

107

107

109

107

22 312747C

256170, Universal Hopper Fluid Outlet Kit

215

212

211

201

202

207

216

210

209

1 Apply sealant to all non-swiveling pipe threads.

2 Do not use pipe sealant on swivel fittings.

208

Ref.

Part No. Description Qty.

201 121435 FITTING, nipple, hex, 2 in.

202 121436 FITTING, swivel, male, 2 in.

203 121437 FITTING, elbow, female, 2 in.

204 121438 FITTING, bushing, reducer, 2 x 1

1/2 in.

205 121439 FITTING, nipple, pipe, 1 1/2 npt x 6 1

206 121440 VALVE, ball, 1 1/2 npt 1

207 121441 FITTING, nipple, hex, 1 1/2 npt

208 121442 FITTING, union, 1 1/2 npt

209 121443 FITTING, tee, 1 1/2 npt

210 101496 BUSHING, pipe

1

1

2

1

211* 121445 SWIVEL, reducing, 1 1/2 x 1 1/4

212† 121446 FITTING, bushing, reducer

215† 121447 FITTING, swivel, 1 1/4

216 104663 PLUG, pipe

1

1

1

1

1

1

1

1

* Parts used for 50:1 pumps only.

† Parts used with 70:1 pumps only.

207

206

205 204 203

Parts

312747C 23

Accessories

Accessories

256257, 240V 1 PH Immersion Heater Kit

For non-explosive atmospheres only.

Ref. Part No. Description

301 121376 HEATER, hopper, 1 in. npt, 240V

302 116171 BUSHING, strain relief

303 15T968 CABLE, heater, hopper, 3 cond, 14 gauge

304 122032 NUT, wire

Qty.

1

1

1

3

256261, Hopper Level Sensor Adapter Kit

Includes three adapters to mount capacitive sensors

(purchase separately).

NOTE:

The surface of the spray material must be level without residue remaining on the inside wall of the hopper for the sensor to monitor level accurately.

See manual 406740 for installation and parts list.

256512, Desiccant Kit

For removing moisture in replacement air for moisture-sensitive spray materials.

See manual 406739 for parts list.

Feed Agitator and Pump Kits

Part

256274

256275

256276

239326

Description

Agitator Kit

T2 2:1 Ratio Transfer Pump Kit

Monark

®

5:1 Ratio Transfer Pump Kit

President

®

10:1 Ratio Transfer Pump

See manual 312769 for installation and parts list.

256260, 7 Gallon Hopper Kit

See manual 406699 for parts list.

24 312747C

Technical Data

20 Gallon Heated Compatible Hopper 256233

Inner Tank Capacity (spray material) . . . . . . . . . . . . . . . . 22 gal. (83.3 liter)

Outer Jacketed Area Capacity (heated material) . . . . . . . 12 gal. (45.4 liter)

Outlet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 npt anodized aluminum

Hopper Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conductive polyethylene

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.5 lbs (34.2 kg)

Technical Data

312747C 25

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 312747

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

Copyright 2008, Graco Inc. is registered to ISO 9001 www.graco.com

Revised 05/2009