Graco 312775A ProMix 2KS Installation Manual

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Graco 312775A ProMix 2KS Installation Manual | Manualzz

Installation

ProMix

®

2KS

Plural Component Proportioner

Manual system for proportional mixing of plural component coatings.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 4 for model information, including maximum

working pressure and approvals. Some components shown are not included with all systems.

312775A

# 53

II 2 G

TI12504a

2

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

System Configuration and Part Numbers . . . . . . . 4

Configurator Key . . . . . . . . . . . . . . . . . . . . . . . . . 4

Standard Features . . . . . . . . . . . . . . . . . . . . . . . 5

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Component Identification and Definition . . . . . . . 8

General Information . . . . . . . . . . . . . . . . . . . . . . . 10

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Air Connections . . . . . . . . . . . . . . . . . . . . . . . . . 12

Fluid Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Fluid Connections . . . . . . . . . . . . . . . . . . . . . . . 14

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Connect Main Power . . . . . . . . . . . . . . . . . . . . . 16

Connect EasyKey to Fluid Station Control . . . . 17

Connect Color Change Module . . . . . . . . . . . . . 19

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Check Resistance . . . . . . . . . . . . . . . . . . . . . . . 22

System Electrical Schematic . . . . . . . . . . . . . . . 24

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 28

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 28

312775A

Related Manuals

Component Manuals in English

Manual Description

312776 ProMix 2KS Manual System Operation

312777 ProMix 2KS Manual System Repair-Parts

312781 Fluid Mix Manifold

312782 Dispense Valve

312783 Color Change Valve Stacks

312787 Color Change Module Kit

312784 Gun Flush Box Kits

310745 Gun Air Shutoff Kit

312786 Dump Valve and Third Purge Valve Kits

312785 Network Communication Kits

308778 G3000/G3000HR Flow Meter

310696 Coriolis Flow Meter

313212 Gun Flush Box Integration Kit

313290 Floor Stand Kit

Related Manuals

312775A 3

System Configuration and Part Numbers

System Configuration and Part Numbers

Configurator Key

The configured part number for your equipment is printed on the equipment identification labels. See F IG . 1 for location of the identification labels. The part number includes one digit from each of the following six categories, depending on the configuration of your system.

Manual

System Control and Display A and B Meter

M

Color Valves Catalyst Valves Applicator Handling

D = EasyKey with LCD

Display

E = Additional Fluid

Station Control

Box, without LCD

Display

0 = No Meters 0 = No Valves

(single color)

1 = G3000 (A and B)

2 = G3000HR (A and

B)

1 = Two Valves

(low pressure)

3 = 1/8 in. Coriolis (A) and G3000 (B)

2 = Four Valves

(low pressure)

4 = G3000 (A) and 1/8 in. Coriolis (B)

3 = Seven Valves

(low pressure)

5 = 1/8 in. Coriolis (A) and G3000HR (B)

4 = Twelve Valves

(low pressure)

6 = G3000HR (A) and

1/8 in. Coriolis (B)

5 = Two Valves

(high pressure)

7 = 1/8 in. Coriolis (A and B)

6 = Four Valves

(high pressure)

0 = No Valves

(single catalyst)

1 = One Air Flow

Switch Kit

1 = Two Valves

(low pressure)

2 = Four Valves

(low pressure)

3 = Two Valves

(high pressure)

2 = Two Air Flow

Switch Kits

3 = One Gun Flush Box

Kit

4 = Two Gun Flush Box

Kits

Label Location on Fluid Station

TI12423a

Maximum Fluid

Working Pressure is listed here

F IG . 1: Identification Label

4

ProMix tm

2KS

Electronic Proportioner

C US

FM08ATEX0073

II 2 G

Ex ia IIA T3

Intrinsically safe equipment for Class I,

Div 1, Group D, T3

Ta = -20°C to 50°C

MAX AIR WPR

.7

7 100

MPa bar

MAX FLUID WPR

PSI

MPa bar PSI

MAX TEMP 50°C (122°F)

Intrinsically Safe (IS) System. Install per IS Control Drawing No. 289833.

EasyKey Interface IS Associated

Apparatus for use in non hazardous location, with IS Connection to Smart

Fluid Plate IS

Apparatus for use in:

Class I, Division 1, Group D T3 C

Hazardous Locations

Read Instruction Manual

Warning: Substitution of components may impair intrinsic safety.

PART NO.

SERIES SERIAL

MFG. YR.

Label Location on EasyKey

TI12418a

Configured Part Number

GRACO INC.

P.O. Box 1441

Minneapolis, MN

55440 U.S.A.

TI12421a

312775A

System Configuration and Part Numbers

Hazardous Location Approval

Models using a G3000, G3000HR, or intrinsically safe Coriolis meter for both A and B meters are approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA T3. See F IG . 1.

Maximum Working Pressure

Maximum working pressure rating is dependent on the fluid component options selected. The pressure rating is

based on the rating of the lowest rated fluid component. Refer to the component pressure ratings below.

Example: Model MD2531 has a maximum working pressure of 3000 psi (21 MPa, 210 bar).

Check the identification label on the EasyKey or fluid station for the system maximum working pressure.

See F IG . 1.

ProMix Fluid Components Maximum Working Pressure

Base System (no meters [option 0], no color/catalyst change [option 0]). . . . . . . 4000 psi (27.58 MPa, 275.8 bar)

Meter Option 1 and 2 (G3000 or G3000HR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 psi (27.58 MPa, 275.8 bar)

Meter Option 3, 4, 5, 6, and 7 (one or two Coriolis Meters) . . . . . . . . . . . . . . . . . 2300 psi (15.86 MPa, 158.6 bar)

Color Change Option 1, 2, 3 and 4 and

Catalyst Change Option 1 and 2 (low pressure valves) . . . . . . . . . . . . . . . . . . . . . . . 300 psi (2.07 MPa, 20.6 bar)

Color Change Option 5 and 6 and

Catalyst Change Option 3 (high pressure valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 psi (21 MPa, 210 bar)

Flow Meter Fluid Flow Rate Range

G3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-3000 cc/min. (0.02-0.79 gal./min.)

G3000HR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1500 cc/min. (0.01-0.40 gal./min.)

Coriolis Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3800 cc/min. (0.005-1.00 gal./min.)

Standard Features

Feature

EasyKey with LCD

EasyKey without LCD

RS 485 Network Cable, 50 ft

(15.25 m)

Fiber Optic and Power Cables,

50 ft (15.25 m)

Wall Mount Fluid Station, 50 cc

Integrator and Static Mixer

B Side Dump Valve, if catalyst valve(s) is selected

Booth Control

Basic Web Interface

MD

Models

ME

Models

Accessories

Accessory

A Side Dump Valve

Third Purge Valve

Communication

Solvent Flow Verification

(Meter/Switch)

Gun Flush Box Gun Insert

Selection

0 cc Integrator

10 cc Integrator

25 cc Integrator

Strobe Light Alarm Indicator

MD

Models

ME

Models

312775A 5

6

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

INTRINSIC SAFETY

Only models with a G3000, G250, G3000HR, G250HR, or intrinsically safe Coriolis meter for both A and

B meters are approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I

Group IIA T3. To help prevent fire and explosion:

• Do not install equipment approved only for a non-hazardous location in a hazardous area. See the

ID label for the intrinsic safety rating of your model.

• Do not substitute system components as this may impair intrinsic safety.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Tighten all fluid connections before operating the equipment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

312775A

312775A

Warnings

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

7

8

Component Identification and Definition

Component Identification and Definition

See F IG . 2 for the system components.

Component

EasyKey (EK)

Booth Control (BC)

Fluid Station (ST)

Fluid Manifold (FM)

Flow Meters (MA,

MB, MS)

Description

Used to set up, display, operate, and monitor the system. The EasyKey accepts 85-250

VAC, 50/60 Hz line power and converts that power to acceptable low voltage and optical signals used by other system components.

Used by the operator for daily painting functions including: choosing recipes, initiating job complete, reading/clearing alarms, and placing the system in Standby, Mix, or Purge mode. It is typically mounted inside the booth or near the painter.

Includes air control solenoids, flow switches, and mountings for the fluid flow meters and the fluid manifold assembly. Its control board manages all proportioning functions.

Pneumatically Operated Dose Valves for component A and B

Purge Valves for solvent and air purge

Sampling Valves for calibrating the flow meters and performing ratio checks

Shutoff Valves for component A and B to close their fluid passages to the mix manifold, to allow for accurate calibration and ratio checks

Mix Manifold, which includes the fluid integrator and static mixer.

Fluid Integrator is the chamber where component A and B align at the selected ratio and begin to mix.

Static Mixer has 24 elements to uniformly blend the materials downstream of the fluid integrator.

Three optional flow meters are available from Graco:

G3000 is a general purpose gear meter typically used in flow ranges of 75-3000 cc/min. (0.02–0.79 gal/min.), pressures up to 4000 psi (28 MPa, 276 bar), and viscosities of 20–3000 centipoise. The K-factor is approximately 0.119 cc/pulse.

G3000HR is a high resolution version of the G3000 meter. It is typically used in flow ranges of 38–1500 cc/min. (0.01–0.4 gal/min.), pressures up to 4000 psi (28 MPa,

276 bar). and viscosities of 20–3000 centipoise. The K-factor is approximately 0.061 cc/pulse.

Coriolis is a specialty meter capable of a wide range of flow rates and viscosities.

This meter is available with 1/8 in. or 3/8 in. diameter fluid passages. The K-factor is user-settable; at lower flow rates use a lower K-factor.

➜ 1/8 in. fluid passages: set K-factor to .020 or .061.

➜ 3/8 in. fluid passages: set K-factor to .061 or 0.119.

An optional component. It is available as a color change valve stack for either low or high pressure with up to 30 color change valves. Each stack includes one additional valve for solvent to clean the fluid line between color changes.

Color Change

Valves (ACV) and

Color Change

Module (CCM)

Catalyst Change

Valves (BCV)

Dual Fiber Optic

Cable (FO)

Fluid Station Power

Supply Cable (PS)

An optional component. It is available as a catalyst change valve stack for either low or high pressure with up to 4 catalyst change valves. Each stack includes one additional valve for solvent to clean the fluid line between catalyst changes.

Used to communicate between the EasyKey and Wall Mount Fluid Station.

Used to provide power to the Wall Mount Fluid Station.

312775A

Component Identification and Definition

Component

Applicator

Handling: use Air

Flow Switch (AFS) or Gun Flush Box

(GFB)

Description

Air Flow Switch: The air flow switch detects air flow to the gun and signals the ProMix controller when the gun is being triggered. The switch functions with the flow meters to ensure that the system components are functioning correctly. See the system operation manual for further information.

Gun Flush Box: The gun flush box kit provides an automated flushing system for manual spray guns, and includes an air flow switch.

EK

CCM

PS

BC

BCV

FO

MS

ACV

ST

MA

MB

FM

GFB

TI12504a

F

IG

. 2. Manual System, shown with G3000 Meters, Color Change, One Gun Flush Box, and Accessory Solvent

Flow Meter

312775A 9

General Information

General Information

• Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustrations.

• F IG . 2, page 9, shows the basic components of a manual system. Contact your Graco distributor for actual system designs.

• Be sure all accessories are adequately sized and pressure-rated to meet system requirements.

• For maintenance and safety, you must have a shutoff valve between each fluid supply line and the Pro-

Mix system.

• A 100 mesh minimum fluid filter must be installed on component A and B fluid supply lines.

• To protect the EasyKey screens from paints and solvents, clear-plastic protective shields are available in packs of 10 (Part No. 197902). Clean the screens with a dry cloth if necessary.

Location

Substitution of components may impair intrinsic safety.

For installation, maintenance or operation instructions, read instruction manuals. Do not install equipment approved only for non-hazardous location in a hazardous area. See the identification label (F IG . 1) on the

EasyKey for the intrinsic safety rating for your model.

NOTE:

• Refer to F IG . 3 for hazardous location equipment requirements.

• Non-intrinsically safe terminals (power rail) must not be connected to any device which uses or generates more than 250 VRMS or DC unless it has been determined that the voltage has been adequately isolated.

• The installation must meet the requirements of the

National Electric Code, Canadian Electrical Code

Part I, NFPA 70, Article 504 Resp., Article 505 and

ANSI/ISA 12.06.01.

• Multiple earthing of components is allowed only if high integrity equipotential system is realized between the points of bonding.

• Do not operate system with safety barrier cover removed.

• Mount EasyKey and Fluid Station within 50 ft (15.2 m) of each other, using PN 15U533 cable.

NOTE: An optional PN 15V213 100 ft (30.5 m) cable is also available.

10 312775A

Mounting

EasyKey: Install in the non-hazardous area at a convenient location for the operator to view and operate.

Fluid Station: Install according to requirements for

Intrinsically Safe Installation (F IG . 3) and at a convenient location to connect to paint and solvent supplies.

NOTE: For an Intrinsically Safe Installation, the Fluid

Station may be located inside or outside the hazardous location. Install according to appropriate electrical codes.

IMPORTANT: Do not substitute or modify system components as this may impair intrinsic safety.

Mounting

1.

See Dimensions, page 26.

2.

Ensure that the wall and mounting hardware are strong enough to support the weight of the equipment, fluid, hoses, and stress caused during operation.

3.

Using the equipment as a template, mark the mounting holes on the wall at a convenient height for the operator and so equipment is easily accessible for maintenance.

4.

Drill mounting holes in the wall. Install anchors as needed.

5.

Bolt equipment securely.

NON-HAZARDOUS

LOCATION ONLY

HAZARDOUS (CLASSIFIED) LOCATION

CLASS I, DIV I, GROUP D, T3 (FM ONLY)

CLASS I, ZONE I GROUP IIA T3 (ATEX ONLY)

ProMix 2KS

EasyKey

Interface

Safety

Barrier

50’ I/S Power

Cable (3’, 6’, 10’,

15’, 25’, 100 options’)

ProMix 2KS

Fluid Station

10’ I/S Power and

Communication

Cable (40’ extension option)

Flow Control

Regulator

Module

250 VAC Maximum Supply

Voltage

50’ Fiber Optic

Communication

Cable (100’ option)

Cable Assemblies

Flow

Meter

A

Flow

Meter

B

3’ CAN Color

Change Interface

(6’, 10’, 15’, 25’,

50’ 100’ options)

Color &

Catalyst

Change,

Module 1

Module 2 3’ CAN

Network

Cable

50’ CAN Booth

Control Interface

(3’, 6’, 10’, 15’,

25’, 100’ options)

Booth Control

Module

IS Control Drawing 289833

NOTES:

1. The non intrinsically safe terminals (power rail) must not be connected to any device which uses or generates more than 250 Vrms or d.c. unless it has been determined that the voltage has been adequately isolated.

2. The installation must meet the requirements of the National Electric Code, Canadian Electric Code Part I, NFPA 70, Article 504 Resp., Article

505 and ANSI/ISA 12.06.01

3. Multiple earthing of components is allowed only if high integrity equipotential system is realized between the points of bonding.

4. Do not operate system with safety barrier cover removed.

WARNING: Substitution of components may impair intrinsic safety. For installation, maintenance or operation instructions, see instruction manual.

ADVERTISSEMENT: La substitution de composants peut compromettre la securite intrinseque.

F IG . 3.

Intrinsically Safe Installation

312775A 11

Air Supply

Air Supply

Requirements

Compressed air supply pressure: 75-100 psi

(517-700 kPa, 5.2-7 bar).

Air hoses: use grounded hoses that are correctly sized for your system.

Trapped air can cause a pump or dispense valve to cycle unexpectedly, which could result in serious injury from splashing or moving parts. Use bleed-type shutoff valves.

Air regulator and bleed-type shutoff valve: include in each air line to fluid supply equipment.

Install an additional shutoff valve upstream of all air line accessories to isolate them for servicing.

Air line filter: a 10 micron or better air filter is recommended to filter oil and water out of the air supply and help avoid paint contamination and clogged solenoids. See F IG . 2.

Air Connections

1.

Tighten all ProMix system air and fluid line connections as they may have loosened during shipment.

2.

Install a bleed-type air shutoff valve into the control air filter inlet on Wall Mount Fluid Station. F IG . 2.

NOTE: Use separate air supply lines for the following two connections to avoid contaminating the purge air line with fluid if the air purge valve and a check valve failed.

3.

Connect a clean air supply line to the shutoff valve.

This air line supplies air to operate the gun, solenoids, and dispense valves.

NOTE: See Technical Data on page 27 for additional

air supply/consumption information.

4.

lnstall a bleed-type shutoff valve into the air purge valve inlet on the Wall Mount Fluid Station. F IG . 2.

5.

Connect an air supply line to the shutoff valve to supply air for the solvent and air purge sequence.

Use a clean, dry air supply (install filters/dryers as needed).

NOTICE

The ProMix potlife timer will not function properly when used with multiple guns operating simultaneously. To avoid having mixed material set in the equipment, carefully monitor potlife by some other means.

If using a Graco electrostatic PRO

Gun, a shutoff valve must be installed in the gun air line. Contact your

Graco distributor for information on air shutoff valves for electrostatic applications.

12 312775A

05

3/8 AIR FILTER

MANUAL DRAIN

5 MICRON

WALL MOUNT ONLY

MANIFOLD

F IG . 4. System Pneumatic Schematic

AIR EXHAUST MUFFLER

12 VDC

4-WAY SOLENOID

12 VDC

4-WAY SOLENOID

12 VDC

4-WAY SOLENOID

12 VDC

4-WAY SOLENOID

12 VDC

SOLENOID

AIR EXHAUST MUFFLER

12 VDC

3-WAY SOLENOID

12 VDC

3-WAY SOLENOID

12 VDC

3-WAY SOLENOID

12 VDC

3-WAY SOLENOID

A B

A B

A B

A

A

A

A B

A B

A 5/32 TUBE

OPEN

5/32 TUBE

OPEN

5/32 TUBE

OPEN

5/32 TUBE

OPEN

MANIFOLD

CLOSE

5/32 TUBE

OPEN

CLOSE

5/32 TUBE

OPEN

CLOSE

5/32 TUBE

OPEN

CLOSE

5/32 TUBE

OPEN

CLOSE

5/32 TUBE

OPEN

Air Supply

COLOR

CHANGE

CONTROL

COLOR

VALVE

STACKS

COLOR 1

COLOR 2

COLOR 3

COLOR 4

COLOR 5

COLOR 6

COLOR 7

COLOR 8

COLOR SOLVENT

COLOR 9

COLOR 10

COLOR 11

COLOR 12

CATALYST 1

CATALYST 2

CATALYST 3

CATALYST 4

CATALYST SOLVENT

COLOR 13

COLOR 14

COLOR 15

COLOR 16

COLOR 17

COLOR 18

COLOR 19

COLOR 20

COLOR 21

COLOR 22

COLOR 23

COLOR 24

COLOR 25

COLOR 26

COLOR 27

COLOR 28

COLOR 29

COLOR 30

MAC

36 SERIES SOLENOID VALVES

312775A 13

Fluid Supply

Fluid Supply

Requirements

Do not exceed the pressure rating of the lowest rated component. Refer to the system identification label.

See F IG . 1, page 4.

To reduce the risk of injury, including fluid injection, you must install a shutoff valve between each fluid supply line and the fluid manifold assembly. Use the valves to shut off fluid during maintenance and service.

ProMix models are available to operate air spray, air-assisted, or airless systems with a capacity of up to

3800 cc/min.

• Fluid supply pressure tanks, feed pumps, or circulating systems can be used.

• Materials can be transferred from their original containers or from a central paint recirculating line.

• For an airless system, the user must supply a gun trigger signal to the ProMix 2KS.

NOTE: The fluid supply must be free of pressure spikes, which are commonly caused by pump stroke changeover. If necessary, install pressure regulators or a surge tank on the ProMix fluid inlets to reduce pulsation. Contact your Graco distributor for additional information.

Fluid Connections

1.

Connect the solvent supply lines.

a.

Connect the solvent supply line to the 1/4 npt(f)

solvent purge valve inlet. See F IG . 5.

b.

Multiple color system: also connect a solvent supply line to the color change stack (Q), top

valve 4 or 5. See F IG . 6.

2.

Connect the component A supply line(s).

Single color system: connect component supply line to the component A flow meter inlet.

Multiple color system: connect component A supply lines to the color change

valve stack (S) inlets. See F IG . 6. The color

number is marked on the valve air supply line.

NOTE: Paint Recirculating System Only

• The color change valves have two fluid ports for each individual valve. If you are recirculating paint, plumb the valves in one port and out the other.

• Another option is to use a tee fitting to recirculate.

NOTICE

Verify that all unused fluid ports on the color change valve stack are plugged before operation. An open port will leak fluid.

3.

Connect the component B line to the component B flow meter inlet.

NOTE: The component A and B fluid meter inlets have fluid check valves to prevent backflow from fluid supply pressure fluctuations. Backflow can cause ratio inaccuracies.

4.

Connect the gun fluid supply line between the fluid manifold static mixer outlet and the gun fluid inlet.

14 312775A

Component A Meter

Component A Valve Component B Valve

Air Purge

Supply Line

Fluid Supply

Component B Meter

Solvent Meter

Air Purge Valve

F IG . 5. Wall Mount Fluid Station

Solvent Supply Line Solvent Purge Valve

TI12556a

Connect solvent valve air line here

Q

4

2

5

3

1

S

Connect air lines to valves here

Solenoids Color Change Board

Color Change Board and Solenoid Valves

TI12824a

Fluid Inlets

Fluid Inlets

Fluid Outlet

Color Change Valve Stack

TI11668a

F IG . 6. Color Change Valves Air and Fluid Connections

312775A 15

Electrical

Electrical

Requirements

All electrical wiring must be completed by a qualified electrician and comply with all local codes and regulations.

Enclose all cables routed in the spray booth and high traffic areas in conduit to prevent damage from paint, solvent, and traffic.

NOTE: All options ordered on the ProMix system are electrically tested at the factory.

The ProMix operates with 85-250 VAC, 50/60 Hz input power, with a maximum of 2 amp current draw. The power supply circuit must be protected with a 15 amp maximum circuit breaker.

Not included with system:

• Power supply cord compatible to your local power configuration. Wire gauge size must be 8-14 AWG.

• Bulkhead strain relief sized for 22.4 mm (0.88 in.) hole that will hold the power supply cord in the

EasyKey port

. See F IG . 8.

Input Power

Terminal Block

F

IG

. 7. Main Power Connection

Connect Main Power

1.

Provide power to the EasyKey. Use conduit to protect wiring.

2.

Install the strain relief and power cord or conduit bulkhead through the EasyKey port . See

F IG . 8.

3.

See F IG

. 7 and the System Electrical Schematic on page 24 for the L1, N, and ground wiring connec-

tions inside the EasyKey.

4.

Ground the EasyKey to a true earth ground. See

Grounding, page 22.

TI12578a

16 312775A

Fiber Optic Strain

Relief Port

Audible Alarm

AC Power

Switch

Electrical

Main Power

Strain Relief

Port

Ground Screw I/S Power Graco Web

Interface

Discrete I/O Cable

Connector Ports

TI12638a

F IG . 8. EasyKey Connections and AC Power Switch

TI12657a

Connect EasyKey to Fluid

Station Control

There are two 50 ft (15.2 m) cables to route between the

EasyKey and Fluid Station Control: the Fluid Station

Power Cable and the Fiber Optic Cable.

1.

Connect the appropriate Fluid Station Power Cable

VDC end to the EasyKey connector

. See F IG . 8.

2.

Connect the other cable end to the Fluid Station

VDC

Control connector

(J10). See F IG . 9.

3.

The Fiber Optic Cable is shipped from the factory attached to the EasyKey connector . See

F IG . 8.

NOTE: If you need to detach the Fiber Optic Cable from the EasyKey, note how the cable is routed inside the enclosure. Ensure that the door can swing open and close without catching or pulling wires.

4.

Route the opposite Fiber Optic Cable end through the Wall Mount Fluid Station strain relief connector

. See F IG . 9. Do not route the cable with

tight bends or kinks.

NOTE: The fiber optic cable has a minimum bend radius of 1.6 in. (40 mm).

5.

Connect the blue and black cable connectors (E) to the matching connectors on the electrical circuit

board. See F IG . 9. Insert the cable connectors until

they bottom out (approximately ¼ in. [6 mm]), then tighten the threaded connector.

NOTICE

Do not over-tighten or cause excessive stress on the circuit board connector.

6.

Tighten the strain relief connector .

312775A 17

Electrical

F IG . 9. Fluid Station Board Connections

18

E

J10

J11

J7

312775A

Electrical

Connect Color Change Module

Once color change modules are installed, connect a

5-pin electrical cable from J7 on the fluid station control

board to J7 on the first color change board. See F IG . 10.

If you are using two color change boards, connect a

5-pin electrical cable from J11 on the first color change board to J7 on the second color change board.

Set switches S3-S6 on the color change board(s) as

shown in Table 1 and F IG . 10, depending on the number

of color change boards and color change modules being used in your system.

For wiring between the color change board and the solenoids, see the color change module electrical sche-

matic, F IG . 11.

S3

Termination

Resistor

OFF

Color Change Board 1

S6 S5

Table 1: Color Change Board Switch Settings

Two Color Change Boards

S4 S3

Color Change Board 2

S6 S5

Board ID

ON

Catalyst

On/Off

ON

Color

On/Off

ON

Termination

Resistor

OFF

Board ID

OFF

Catalyst

On/Off

S4

Color

On/Off

NOT USED

OFF ON OFF ON OFF OFF

Effect on System

4 catalyst valves, 30 color valves

0 catalyst valves, 30 color valves

One Color Change Board

ON

ON

ON

ON

ON

ON

ON

ON

OFF

ON

OFF

ON

NOT PRESENT

4 catalyst valves, 12 color valves

4 catalyst valves, 0 color valves

0 catalyst valves, 12 color valves

312775A 19

Electrical

S6

S5

J7 S3 J11

F IG . 10. Color Change Board Switches S3-S6

S4

Switch S3-S6

Positions

OFF

ON

20 312775A

Electrical

COLOR 8 (21)

COLOR 7 (20)

COLOR 6 (19)

COLOR 5 (18)

COLOR 4 (17)

COLOR 3 (16)

COLOR 2 (15)

COLOR 1 (14)

COLOR FLUSH (13)

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

WIRING DIAGRAM

J8 J9

J15

J14

J16

J10

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COLOR 9 (22)

COLOR 10 (23)

COLOR 11 (24)

COLOR 12 (25)

CATALYST 4 (26)

CATALYST 3 (27)

CATALYST 2 (28)

CATALYST 1 (29)

CATALYST FLUSH (30)

F IG . 11. Color Change Module Electrical Schematic

312775A 21

Electrical

Grounding

Your system must be grounded. Read Warnings, page 6.

For Intrinsic Safety

Ground wires for the EasyKey, Fluid Station, Booth Control, and Gun Flush Box must all be connected to the same true earth ground. See F IG . 12, page 23.

Different ground points may cause current to flow through component cables, causing incorrect signals.

Ground the ProMix system as instructed here and in the individual component manuals. A ground wire and clamp, part no. 223547, is available from Graco.

EasyKey

Connect a ground wire from the EasyKey ground screw to a true earth ground. F IG . 12.

Booth Control

The Booth Control is grounded through the power cable connection to the fluid station. F IG . 12.

Gun Flush Box

Connect a ground wire from the Gun Flush Box ground lug to a true earth ground. F IG . 12.

Wall Mount Fluid Station

Connect a ground wire from the Wall Mount Fluid Station ground screw to a true earth ground. F IG . 12.

Color Change Module

Connect a ground wire from the Color Change Module ground screw to a true earth ground. A ground wire and clamp, part no. 223547, is available from Graco. F IG . 12.

Flow Meters

Connect the meter cables as shown in the System

Electrical Schematic Hazardous Area on page 25.

Failure to properly connect the shield may cause incorrect signals.

Feed Pumps or Pressure Pots

Connect a ground wire and clamp from a true earth ground to the pumps or pots. See pump or pressure pot manual.

Air and Fluid Hoses

Use grounded hoses only.

Spray Gun

Follow the grounding instructions in your gun manual.

Fluid Supply Container

Follow local code.

Object Being Sprayed

Follow local code.

All Solvent Pails Used When Purging

Follow local code. Use only conductive metal pails/containers placed on a grounded surface. Do not place the pail/container on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.

Check Resistance

To ensure proper grounding, resistance between Pro-

Mix components and true earth ground must be less

than 1 ohm. Read Warnings, page 6.

Have a qualified electrician check resistance between each ProMix component and true earth ground. If resistance is greater than 1 ohm, a different ground site may be required. Do not operate the system until the problem is corrected.

22 312775A

Electrical

Color Change Module

Wall Mount Fluid Station

9

Booth Control

10

8

3

1

2

F IG . 12: Grounding

312775A

EasyKey

4

7

6

5

Gun Flush Box

Key:

1 EasyKey ground screw

2 EasyKey ground wire

3 Fluid Station ground screw

4 Fluid Station ground wire

5 True Earth Ground - check your local code for requirements

6 Gun Flush Box ground wire connection point

7 Gun Flush Box ground wire

8 Power Cable, Booth

Control/Fluid Station

9 Color Control Module ground screw

10 Color Control Module ground wire (Part No.

223547).

TI12807a

23

Electrical

System Electrical Schematic

NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 2KS system.

Non-Hazardous Area

MEMBRANE

SWITCH

WITH

RIBBON

CABLE

DISPLAY

POWER HARNESS

J10

4

3

2

1

6

5

DC OK

+24 VDC

COMMON

COMMON -

-

+

+

OPERATOR INTERFACE

POWER

SUPPLY

2

1

J2

8

7

6

5

4

3

2

1

9

10

11

12

18

19

20

14

15

16

17

J4

8

7

6

5

4

3

2

1

9

10

11

DISPLAY

BOARD

J6

RJ45

J9

4

3

2

1

RJ45

-

+

J5

8

7

6

5

4

3

2

1

9

10

POWER DIST.

TERMINAL

BLOCKS

-

+

+

-

-

+

+

FLOW CONTROL CAL. (BLK)

GUN TRIGGER (WHT)

DIGITAL IN COMMON (RED)

REMOTE STOP (GRN)

ALARM RESET (BRN)

ALARM OUTPUT (BLU)

DIGITAL OUTPUT COMMON (ORG)

POT LIFE (YEL)

FLOW RATE ANALOG IN (PUR)

FLOW RATE ANALOG COMMON (GRAY)

I/O HARNESSES

RS485 INTEGRATION A (WHT/BLU)

RS485 INTEGRATION B (BLU/WHT)

RS485 NETWORK A (WHT/ORG)

RS485 NETWORK B (ORG/WHT)

RS485 NETWORK GROUND (SHIELD)

BARRIER

BOARD

J1

4

3

5

2

1

J5 2

1

3

J4 2

1

3

NON-HAZARDOUS AREA

L1

N

85-250 VAC

2

1

3

2

1

3

2

1

1A

1B

TERMINAL

BLOCK

GND LUG

POWER

ROCKER

SWITCH

2

1

3

L1

N

GND

85-250

VAC

N

L1

L1

GND

HARNESS

+12VDC I/S (RED)

SHIELD

OPEN

OPEN

+24VDC

OPEN

COMMON

ALARM

15D568

-

+

3'

8

7

6

5

4

3

2

1

9

10

RJ45 RJ45

REMOTE

I/O

INTEGRATION

BOARD

J2

J3

J4

J5

4

3

2

1

6

5

8

7

6

5

4

3

2

1

6

5

4

3

8

7

2

1

6

5

4

3

2

1

CABLE

(50' STD.)/

(100' OPTION)

MIX INPUT

PURGE INPUT

JOB COMPLETE INPUT

EXTERNAL CLR CHG READY

RECIPE BIT 0 INPUT

RECIPE BIT 1 INPUT

RECIPE BIT 2 INPUT

RECIPE BIT 3 INPUT

RECIPE BIT 4 INPUT

RECIPE BIT 5 INPUT

RECIPE CHANGE INPUT

DIGITAL OUTPUT COMMON/POWER

PURGE/RECIPE CHG ACTIVE OUTPUT

MIX ACTIVE OUTPUT

MIX READY OUTPUT

FLOW CAL. ACTIVE

FLOW RATE ALARM OUTPUT

DIGITAL OUTPUT COMMON/POWER

DIGITAL OUTPUT COMMON/POWER

SPECIAL OUTPUT #1

SPECIAL OUTPUT #3

SPECIAL OUTPUT #4

DIGITAL OUTPUT COMMON/POWER

(+24) BLK

(COM) GRAY

ORG

RED

BEACON

4

3

2

1

6

5

TERMINAL

BLOCKS

CABLE

P1

RJ45

J7

J8

RJ45

FO IN

FO OUT

3'

RJ45

BULKHEAD

3'

(25'-200' OPTIONS)

WEB SERVER

MODULE

24 312775A

Electrical

System Electrical Schematic

Hazardous Area

FO OUT

FO IN

J10

2

1

3

FLUID PANEL CONTROL BOX

FLUID

PANEL

CONTROL

BOARD

J3

4

3

2

1

6

5

J12

J13

J5

MH2

4

3

2

1

6

5

4

3

2

1

6

5

4

3

2

1

6

5

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

GROUND

TERMINAL

HAZARDOUS AREA

3X CABLE

PWR (RED)

COM (BLACK)

SIG (WHITE)

SHIELD/GRN

PWR (RED)

COM (BLACK)

SIG (WHITE)

SHIELD/GRN

PWR (RED)

COM (BLACK)

10')/

(40')

FLOW METER A

FLOW METER B

FLOW METER SOLVENT

V/P ANALOG OUT (WHT)

PRESS. (GRN)

+12 V (RED)

GND (BLK)

CHASSIS (BARE)

I.S. METERS

J1

4

3

5

2

1 FLOW

CONTROL

BOARD

249179

2

1

J2

4

3

5

2

1

J4

SIG (RED)

COM (BLK)

+ PRESSURE (GRN)

COM (RED)

EX+ (WHT)

- PRESSURE (BLK)

SHIELD (BARE)

+12VDC I/S

SHIELD

J7

5

4

3

2

1

J8

J15

J14

J9

J1

3

4

5

6

1

2

3

4

5

6

1

2

3

4

5

6

1

2

3

4

5

6

1

2

8

7

6

5

4

3

2

1

9

10

4

5

1

2

3

6' STD.

(3'-100' OPTIONS)

50' STD.

+12VDC (RED)

SHIELD (BARE)

CAN H (WHT)

CAN L (BLU)

GRD (BLK)

+12VDC (RED)

SHIELD (BARE)

CAN H (WHT)

CAN L (BLU)

4

5

1

2

3

BOOTH

CONTROL

BOARD

RED

BLACK

RED

RED

SIG

COM

SIG

COM

SIG

COM

SIG

COM

BLACK

RED

BLACK

RED

BLACK

RED

BLACK

RED

BLACK

RED

BLACK

RED

BLACK

RED

BLACK

RED

BLACK

RED

MANIFOLD

MANIFOLD

DUMP B

GFB #1

GFB #2

DUMP A

NOT USED

PURGE C

PURGE B

PURGE A

NOT USED

NOT USED

DOSE B

DOSE A

AIR FLOW SWITCH 1

AIR FLOW SWITCH 2

SOLVENT FLOW SWITCH

GFB 1 PRESSURE SWITCH

GFB 2 PRESSURE SWITCH

CLR 8

CLR 7

CLR 6

CLR 5

CLR 4

CLR 3

MANIFOLD

CLR 2

CLR 1

SOL CLR

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

CLR 21

CLR 20

CLR 19

CLR 18

CLR 17

CLR 16

MANIFOLD

CLR 15

CLR 14

CLR 13

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

3

4

1

2

5

6

J8

4

5

2

3

6

J15

3

4

1

2

5

6

J14

1 4 5 2 3

COLOR

BOARD 1

(COLORS

1 THRU 12,

CATALYST

1 THRU 4)

4

5

2

3

6

J8

4

5

6

1

2

J15

J9

J16

J3

3

4

1

2

5

6

J14 J10

1 4 5 2 3

4

3

6

5

2

1

4

3

6

5

2

1

4

3

6

5

2

1

6' STD.

J4

1 4 5 2 3

COLOR

BOARD 2

(COLORS

13 THRU 30)

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

MANIFOLD

CLR 9

CLR 10

CLR 11

CLR 12

CAT 4

CAT 3

CAT 2

CAT 1

SOL CAT

J9

J16

J10 4

3

6

5

2

1

4

3

6

5

2

1

4

3

6

5

2

1

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

MANIFOLD

CLR 22

CLR 23

CLR 24

CLR 25

CLR 26

CLR 27

CLR 28

CLR 29

CLR 30

TECNO

V/P

120013

FLUID

PRESS.

SENS.

15G530

312775A 25

Dimensions

Dimensions

EasyKey Booth Control Module

TI11892a

Booth Control Bracket

TI11891a

Wall Mount Fluid Station

TI12909a

Module

EasyKey

Booth Control

Booth Control

Mounting Bracket

Wall Panel

Gun Flush Box

Color Change

Control Module

TI11894b

Overall

Width in. (mm)

14.0

(355.6)

7.2 (182.9)

Overall

Depth in. (mm)

6.6 (167.6)

3.0 (76.2)

3.75 (95.3)

35.25

(825.5)

2.0 (50.8)

11.0

(279.4)

Overall

Height in. (mm)

Mounting Dimensions,

Width x Height in. (mm)

13.5

(342.9)

12.0 x 12.75 (304.8 x 323.9)

6.0 (152.4) none; see mounting bracket below

6.0 (152.4) 2.5 x 3.0 (63.5 x 76.2)

Mounting

Hole Size in. (mm)

0.3 (7.6)

Weight lb (kg)

22.2 (10.1) none 2 (0.91)

2 (0.91) 0.281

(7.14)

0.5 (12.7) 50 (22.7) 17.8

(452.1)

31.25 x 16.3 (793.8 x 414.0)

See Gun Flush Box manual 312784.

See Color Change Module manual 312787.

26 312775A

Technical Data

Technical Data

Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . Base system: 4000 psi (28 MPa, 280 bar)

Low pressure color change: 300 psi (2.1 MPa, 21 bar)

High pressure color change: 3000 psi (21 MPa, 210 bar)

Coriolis meter: 2300 psi (16.1 MPa, 161 bar)

Maximum working air pressure. . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)

Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 - 100 psi (0.5 - 0.7 MPa, 5.2 - 7 bar)

Air filter inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)

Air filtration for air logic and purge air (Graco-supplied) . . 5 micron (minimum) filtration required; clean and dry air

Air filtration for atomizing air (user-supplied) . . . . . . . . . . 30 micron (minimum) filtration required; clean and dry air

Mixing ratio range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1:1- 30:1*

On-ratio accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . up to + 1%, user selectable

Fluids handled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . one or two component:

• solvent and waterborne paints

• polyurethanes

• epoxies

• acid catalyzed varnishes

• moisture sensitive isocyanates

Viscosity range of fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 20- 5000 cps*

Fluid filtration (user-supplied) . . . . . . . . . . . . . . . . . . . . . . 100 mesh minimum

Fluid flow rate range*

G3000, G250 Meter . . . . . . . . . . . . . . . . . . . . . . . . . .

G3000HR, G250HR Meter. . . . . . . . . . . . . . . . . . . . .

Coriolis Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid inlet sizes

75 - 3000 cc/min. (0.02-0.79 gal./min.)

38 - 1500 cc/min. (0.01-0.40 gal./min.)

20 - 3800 cc/min. (0.005-1.00 gal./min.)

Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dose Valve/Color Valve Adapters . . . . . . . . . . . . . . .

1/4 npt(f)

1/4 npt(f)

Fluid outlet size (static mixer) . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)

External Power Supply Requirements . . . . . . . . . . . . . . . 85 - 250 Vac, 50/60 Hz, 2 amps maximum draw

15 amp maximum circuit breaker required

8 to 14 AWG power supply wire gauge

Operating temperature range . . . . . . . . . . . . . . . . . . . . . . 41- 122° F (5-50° C)

Environmental Conditions Rating . . . . . . . . . . . . . . . . . . . indoor use, pollution degree (2), installation category II

Noise Level

Sound pressure level . . . . . . . . . . . . . . . . . . . . . . . . .

Sound power level . . . . . . . . . . . . . . . . . . . . . . . . . . .

below 70 dBA below 85 dBA

Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303, 304 SST, Tungsten carbide (with nickel binder), perfluoroelastomer; PTFE

* Dependent on programmed K-factor and application. The maximum allowable flow meter pulse frequency is 425

Hz (pulses/sec). For more detailed information on viscosities, flow rates, or mixing ratios, consult your Graco distributor.

See individual component manuals for additional technical data.

312775A 27

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 312775

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

Copyright 2008, Graco Inc. is registered to I.S. EN ISO 9001 www.graco.com

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