Graco 312797C Merkur Non-Heated Spray Packages Instructions

Instructions/Parts
®
Merkur
Non-Heated
Spray Packages
312797C
For high-performance finishing and coating applications in hazardous or non-hazardous
locations.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See the charts beginning on page 5 for model information, including maximum air inlet pressures and maximum fluid
working pressures.
Wall Mount
Cart Mount
ti11881a
ti11882a
ll 2 G c T3
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Merkur 10:1 Packages
(G10Cxx and G10Wxx) . . . . . . . . . . . . . . . . 6
Merkur 15:1 Packages
(G15Wxx, G15Cxx, and G15Txx) . . . . . . . . . 7
Merkur 18:1 Packages
(G18Wxx and G18Cxx) . . . . . . . . . . . . . . . . 8
Merkur 23:1 Packages
(G23Wxx and G23Cxx) . . . . . . . . . . . . . . . . 8
Merkur 24:1 Packages
(G24Wxx and G24Cxx) . . . . . . . . . . . . . . . . 9
Merkur 28:1 Packages
(G28Wxx and G28Cxx) . . . . . . . . . . . . . . . . 9
Merkur 30:1 Packages
(G30Wxx, G30Cxx, and G30Txx) . . . . . . . . 10
Merkur 36:1 Packages
(G36Wxx and G36Cxx) . . . . . . . . . . . . . . . 12
Merkur 45:1 Packages
(G45Wxx and G45Cxx) . . . . . . . . . . . . . . . 13
Merkur 48:1 Packages
(G48Wxx and G48Cxx) . . . . . . . . . . . . . . . 14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Information . . . . . . . . . . . . . . . . . . . . . 16
Prepare the Operator . . . . . . . . . . . . . . . . . . . . 16
Prepare the Site . . . . . . . . . . . . . . . . . . . . . . . . 16
Wall Mount Packages . . . . . . . . . . . . . . . . . . . . 16
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 17
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pressure Relief Procedure . . . . . . . . . . . . . . . . 18
Flush the Pump Before First Use . . . . . . . . . . . 19
Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 19
Install the Spray Tip . . . . . . . . . . . . . . . . . . . . . 20
Adjust the Atomization . . . . . . . . . . . . . . . . . . . 20
Adjust the Spray Pattern . . . . . . . . . . . . . . . . . . 21
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Preventive Maintenance Schedule . . . . . . . . . . 22
Tighten Threaded Connections . . . . . . . . . . . . . 22
Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2
DataTrak Controls and Indicators . . . . . . . . . . . . . 24
DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 25
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Replace DataTrak Battery or Fuse . . . . . . . . . . 28
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cart Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Stand Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
G10xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 33
G15xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 34
G18xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 35
G23xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 36
G24xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 37
G28xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 38
G30xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 39
G36xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 40
G45xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 41
G48xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 42
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Wall Mount Kit 24A578 . . . . . . . . . . . . . . . . . . . 43
Cart Mount Kit 289694 . . . . . . . . . . . . . . . . . . . 43
Stand Mount Kit 24A577 . . . . . . . . . . . . . . . . . . 43
Pump and Gun Control Panel Kits . . . . . . . . . . . 44
Pump Only Control Panel Kits . . . . . . . . . . . . . . 45
DataTrak Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Hopper Kit 256410 . . . . . . . . . . . . . . . . . . . . . . . 46
Mounting Arms Kits . . . . . . . . . . . . . . . . . . . . . . 46
5-Gallon Suction Hose Kits . . . . . . . . . . . . . . . . 46
55-Gallon Suction Hose Kits . . . . . . . . . . . . . . . 46
PTFE Suction Hose Kits . . . . . . . . . . . . . . . . . . 46
Drain Valve Kit 256425 . . . . . . . . . . . . . . . . . . . 47
Guns and Hoses . . . . . . . . . . . . . . . . . . . . . . . . 47
50-Foot Air/Fluid Hose Kit 24A955 . . . . . . . . . . 47
50-Foot Fluid Hose Kit 24B595 . . . . . . . . . . . . . 47
Wall Bracket Mounting Dimensions . . . . . . . . . . . 48
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Package Weights . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 50
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 50
312797C
Related Manuals
Related Manuals
.
DataTrak™ includes agency approvals listed
below.
Manual
Description
312792
Merkur Displacement Pump
312794
Merkur Pump Assembly
312796
NXT™ Air Motor
312798
Merkur Electrostatic Packages
313255
Merkur Heated Packages
311001
AA Series Spray Gun (G15,
G40, and G40 with RAC)
312145
XTR™5 and XTR™7 Airless
Spray Gun
307273
Fluid Outlet Filter
#
53
Conforms to
FM std 3600 & 3610
for use in Class I Div 1
Group D
T3C Hazardous locations
II 1 G
0359
EEx ia IIA T3
Nemko
06ATEX1124
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer
back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual
where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
312797C
3
Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco
replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
4
312797C
Models
Models
Check the identification plate (ID) for the 6-digit part number of your package. Use the following matrix and tables to
define the components of your package. For example, package number G30C26 represents a Merkur package (G),
with a 30:1 ratio pump (30), cart mounting (C), and the components shown for (26) in the table on page 10.
Wall Mount
ID
Cart and
Stand Mount
ID
ti12326a
ti12327a
G
30
C
26
First Digit
Second and Third Digits
(Ratio)
Fourth Digit
(Mounting Type)
Fifth and Sixth Digit
(Components Included)
G
(Merkur
Package)
312797C
10
15
18
23
24
28
30
36
45
48
10:1
15:1
18:1
C
T
W
Cart
See Tables, pages 6 to 14
Stand
Wall
23:1
24:1
28:1
30:1
36:1
45:1
48:1
5
Models
Merkur 10:1 Packages
(G10Cxx and G10Wxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1000 psi (6.9 MPa, 69 bar)
Model
Air
Hoses
Accessories
Controls
Maximum
(pump Gun Gun
Fluid Flow
and
Fluid Air Siphon Fluid
Rate
gun)
Hose Hose
Kit
Filter Hopper DataTrak gpm (lpm)
Wall
Mount
Cart
Mount
Pump
Assembly
Gun
G10W09
-----
W10CAS
None
G10W01 G10C01 W10CAS
None
✔
G10W03 G10C03 W10CAS
None
✔
None
✔
✔
✔
✔
✔
G10W05 G10C07 W10CAS G15 Carbide
✔
✔
✔
✔
G10W06 G10C08 W10CBS G15 Carbide
✔
✔
✔
✔
G10W07 G10C09 W10CAS G15 Carbide
✔
✔
✔
✔
✔
G10W08 G10C10 W10CBS G15 Carbide
✔
✔
-----
6
G10C05 W10CAS
✔
✔
✔
-----
G10C11 W10CAS G15 Carbide
✔
✔
✔
-----
G10C13 W10CAS G15 Carbide
✔
✔
✔
✔
1.2 (4.5)
✔
✔
✔
✔
312797C
Models
Merkur 15:1 Packages
(G15Wxx, G15Cxx, and G15Txx)
Maximum Inlet Air Pressure 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1500 psi (10.3 MPa, 103 bar)
Model
Wall
Mount
Cart
Mount
G15W09
-----
Air Controls
Stand
Pump
Mount Assembly
Accessories
Maximum
Pump Gun Gun
Fluid Flow
Pump and Fluid Air Siphon Fluid
Data
Rate
Only Gun Hose Hose
Kit
Filter Hopper Trak gpm (lpm)
W15AAS
None
G15W01 G15C01 G15T01 W15AAS
None
✔
G15W03 G15C03
W15AAS
None
✔
W15AAS
None
✔
✔
✔
✔
G15W05 G15C07 G15T03 W15AAS G15 Carbide
✔
✔
✔
✔
G15W06 G15C08 G15T04 W15AAS G15 Carbide
✔
✔
✔
✔
G15W07 G15C09
-----
W15AAS G15 Carbide
✔
✔
✔
✔
✔
G15W08 G15C10
-----
W15AAS G15 Carbide
✔
✔
✔
✔
✔
-----
G15C11 G15T05 W15AAS G15 Carbide
✔
✔
✔
-----
G15C12
-----
W15AAS G15 Carbide
✔
✔
✔
-----
G15C13
-----
W15AAS G15 Carbide
✔
✔
✔
✔
✔
-----
G15C14
-----
W15AAS G15 Carbide
✔
✔
✔
✔
✔
G15W19
-----
-----
W15BAS
None
-----
-----
Gun
Hoses
-----
G15C05
✔
-----
W15BAS
None
✔
-----
W15BAS
None
✔
G15C25 G15T11 W15BAS
None
✔
✔
✔
✔
None
✔
✔
✔
✔
-----
G15T12 W15BBS
✔*
✔*
✔
✔
G15W25 G15C27 G15T13 W15BAS G15 Carbide
✔
✔
✔
✔
G15W26 G15C28 G15T14 W15BBS G15 Carbide
✔
✔
✔
✔
G15W27 G15C29
-----
W15BAS G15 Carbide
✔
✔
✔
✔
✔
G15W28 G15C30
-----
W15BBS G15 Carbide
✔
✔
✔
✔
✔
-----
G15C31 G15T15 W15BAS G15 Carbide
✔
✔
✔
-----
G15C33
-----
W15BAS G15 Carbide
✔
✔
✔
G15W51 G15C75
-----
W15FAS
None
G15W52
-----
-----
W15FBS
None
-----
G15C77
-----
W15FAS
None
✔
-----
G15C78
-----
W15FBS
None
✔
G15W53 G15C79
-----
W15FAS
None
✔
✔
✔
G15W54 G15C80
-----
W15FBS
None
✔
✔
✔
0.8 (3.0)
✔
✔
✔
✔
✔
✔
✔
G15C81
-----
W15FAS
None
✔
G15W55 G15C83
-----
W15FAS
G15 Carbide
✔
✔
✔
✔
✔
G15W56 G15C84
-----
W15FBS G15 Carbide
✔
✔
✔
✔
✔
-----
✔*
✔
G15W21 G15C21
-----
0.40 (1.5)
✔
G15W23 G15C23
-----
✔*
1.2 (4.5)
✔
✔
✔
* DataTrak with cycle counter only, no runaway solenoid.
312797C
7
Models
Merkur 18:1 Packages
(G18Wxx and G18Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1800 psi (12.4 MPa, 124 bar)
Model
Air Controls
Hoses
Accessories
Gun
Pump Gun Gun Fluid
Pump and Fluid Air Whip Siphon
only Gun Hose Hose Hose
Kit
Wall
Mount
Cart
Mount
Pump
Assembly
Gun
G18W01
-----
W18EAS
None
G18W03
-----
W18EAS
None
✔
G18W04
-----
W18EBS
None
✔
Fluid
Filter
✔
G18W05 G18C01
W18EAS
None
✔
✔
✔
G18W06 G18C02
W18EBS
None
✔
✔
✔
G18C03
W18EAS
None
✔
G18W07 G18C05
W18EAS
G40
✔
G18W08 G18C06
W18EBS
G40
✔
✔
✔
✔
✔
G18W09 G18C07
W18EAS G40 RAC
✔
✔
✔
✔
✔
G18W10 G18C08
W18EBS G40 RAC
✔
✔
✔
✔
✔
-----
Maximum
Fluid Flow
Rate
DataTrak gpm (lpm)
✔
2.0 (7.5)
✔
✔
✔
✔
✔
✔
✔
Merkur 23:1 Packages
(G23Wxx and G23Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2300 psi (15.9 MPa, 159 bar)
Model
Air Controls
Hoses
Accessories
Pump Gun Gun
Pump and Fluid Air Siphon
only Gun Hose Hose
Kit
Wall
Mount
Cart
Mount
Pump
Assembly
Gun
G23W01
-----
W23DAS
None
G23W03
-----
W23DAS
None
✔
G23W04
-----
W23DBS
None
✔
Fluid
Filter
✔
-----
G23C01
W23DAS
None
✔
✔
-----
G23C02
W23DBS
None
✔
✔
G23W05
-----
W23DAS
None
✔
✔
✔
G23W06
-----
W23DBS
None
✔
✔
✔
G23W07 G23C03
W23DAS
XTR5
✔
✔
✔
✔
G23W08 G23C04
W23DBS
XTR5
✔
✔
✔
✔
-----
G23C05
W23DAS
None
✔
-----
G23C07
W23DAS
G40
✔
✔
✔
G23W09 G23C09
W23DAS
G40
✔
✔
✔
✔
✔
1.6 (6.0)
✔
✔
✔
G23C11
W23DAS
G40
✔
✔
✔
W23DBS
G40
✔
✔
✔
✔
✔
G23W11 G23C13
W23DAS G40 RAC
✔
✔
✔
✔
✔
G23W12 G23C14
W23DBS G40 RAC
✔
✔
✔
✔
✔
8
✔
✔
G23W10 G23C12
-----
Maximum
Fluid Flow
Rate
Hopper DataTrak gpm (lpm)
✔
✔
✔
✔
312797C
Models
Merkur 24:1 Packages
(G24Wxx and G24Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2400 psi (16.5 MPa, 165 bar)
Model
Air Controls
Wall
Mount
Cart
Mount
Pump
Assembly
G24W01
-----
W24FAS
G24W02
-----
W24FBS
Gun
Hoses
Options
Maximum
Pump Gun Gun
Fluid Flow
Pump and Fluid Air Siphon Fluid DataTrak
Rate
Only Gun Hose Hose
Kit
Filter
gpm (lpm)
✔
✔
G24W03 G24C01
W24FAS
None
✔
✔
✔
G24W04 G24C02
W24FBS
None
✔
✔
✔
G24W05 G24C03
W24FAS
XTR5
✔
✔
✔
✔
G24W06 G24C04
W24FBS
XTR5
✔
✔
✔
✔
G24W07 G24C09
W24FAS
G40
✔
✔
✔
✔
✔
G24W08 G24C10
W24FBS
G40
✔
✔
✔
✔
✔
G24W09 G24C11
W24FAS
G40RAC
✔
✔
✔
✔
✔
G24W10 G24C12
W24FBS
G40RAC
✔
✔
✔
✔
✔
✔
✔
2.4 (9.0)
✔
✔
Merkur 28:1 Packages
(G28Wxx and G28Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2800 psi (19.3 MPa, 193 bar)
Model
Air Controls
Wall
Mount
Cart
Mount
Pump
Assembly
Gun
G28W01
-----
W28EAS
None
G28W02
-----
Hoses
Accessories
Maximum
Pump Gun Gun
Fluid Flow
Pump and Fluid Air Siphon Fluid
Rate
Only Gun Hose Hose
Kit
Filter DataTrak gpm (lpm)
✔
✔
W28EBS
None
G28W03 G28C01 W28EAS
None
✔
✔
✔
G28W04 G28C02 W28EBS
None
✔
✔
✔
G28W05 G28C03 W28EAS
XTR5
✔
✔
✔
✔
G28W06 G28C04 W28EBS
XTR5
✔
✔
✔
✔
G28W11 G28C09 W28EAS
G40
✔
✔
✔
✔
✔
G28W12 G28C10 W28EBS
G40
✔
✔
✔
✔
✔
G28W13 G28C11 W28EAS
G40RAC
✔
✔
✔
✔
✔
G28W14 G28C12 W28EBS
G40RAC
✔
✔
✔
✔
✔
312797C
✔
✔
2.0 (7.5)
✔
✔
9
Models
Merkur 30:1 Packages
(G30Wxx, G30Cxx, and G30Txx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 3000 psi (20.7 MPa, 207 bar)
Model
Wall
Mount
Cart
Mount
G30W19
-----
Air Controls
Stand
Pump
Mount Assembly
Gun
Hoses
Accessories
Maximum
Pump Gun Gun
Fluid Flow
Pump and Fluid Air Siphon Fluid
Drain
Rate
Only Gun Hose Hose Kit Filter Hopper Valve DataTrak gpm (lpm)
W30AAS
G30W01 G30C01
-----
W30AAS
None
✔
G30W03 G30C03
-----
W30AAS
None
✔
✔
G30W05 G30C05
-----
W30AAS
None
✔
✔
✔
-----
G30C07
-----
W30AAS
XTR5
✔
✔
✔
-----
G30C08
-----
W30ABS
XTR5
✔
✔
✔
G30W07 G30C09
-----
W30AAS
XTR5
✔
✔
✔
✔
G30W08 G30C10
-----
W30ABS
XTR5
✔
✔
✔
✔
✔
✔**
-----
G30C11
-----
W30AAS
XTR5
✔
-----
G30C13
-----
W30AAS
XTR5
✔
-----
G30C15
-----
W30AAS
XTR5
✔
G30W09 G30C17
-----
W30AAS
None
✔
✔
✔
✔
✔
-----
G30T01 W30AAS
None
✔
✔
✔
✔
-----
-----
G30T02 W30ABS
None
✔
✔
✔
✔
G30W11 G30C19
-----
W30AAS
None
✔
✔
G30W12
-----
W30ABS
None
✔
✔
G30W13 G30C21 G30T03 W30AAS
G40
✔
✔
✔
✔
G30W14 G30C22 G30T04 W30ABS
G40
✔
✔
✔
✔
✔
G40
✔
✔
✔
G40
✔
✔
✔
✔
✔
G30W16 G30C26 G30T06 W30ABS
G40
✔
✔
✔
✔
✔
G40
✔
✔
✔
✔
✔
-----
G30C27
-----
G30C29 G30T07 W30AAS G40 RAC
✔
✔
✔
✔
-----
G30C30 G30T08 W30ABS G40 RAC
✔
✔
✔
✔
-----
G30C31
W30AAS G40 RAC
✔
✔
✔
G30W17 G30C33 G30T11 W30AAS G40 RAC
✔
✔
✔
✔
✔
G30W18 G30C34 G30T12 W30ABS G40 RAC
✔
✔
✔
✔
✔
✔
✔
✔
-----
W30AAS
-----
G30C35
-----
W30AAS G40 RAC
-----
G30C37
-----
W30AAS
XTR5
-----
G30C39
-----
W30AAS
G40
✔
✔
-----
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
-----
G30C40
W30ABS
G40
G30W51
-----
W30CAS
None
G30W53
-----
W30CAS
None
✔
-----
G30C51
W30CAS
None
✔
✔
G30W55 G30C53
W30CAS
None
✔
✔
✔
G30W56 G30C54
W30CBS
None
✔
✔
✔
10
✔
✔*
✔
0.4 (1.5)
✔
G30C23 G30T09 W30AAS
-----
✔
✔
G30W15 G30C25 G30T05 W30AAS
-----
✔
✔
-----
-----
✔
✔
1.2 (4.5)
✔
312797C
Models
Model
Wall
Mount
Cart
Mount
G30W57
-----
G30W58
-----
Air Controls
Hoses
Accessories
Maximum
Pump Gun Gun
Fluid Flow
Pump and Fluid Air Siphon Fluid
Drain
Rate
Only Gun Hose Hose Kit Filter Hopper Valve DataTrak gpm (lpm)
Stand
Pump
Mount Assembly
Gun
W30CAS
XTR5
✔
✔
✔
W30CBS
XTR5
✔
✔
✔
G30W59 G30C55
W30CAS
XTR5
✔
✔
✔
✔
G30W60 G30C56
W30CBS
XTR5
✔
✔
✔
✔
W30CAS
XTR5
✔
✔**
✔
✔
-----
G30C57
✔
G30W71
-----
W30CAS
None
✔
-----
G30C63
W30CAS
None
✔
-----
G30C65
W30CAS
G40
✔
✔
✔
G30W73 G30C67
W30CAS
G40
✔
✔
✔
✔
✔
✔
✔
W30CBS
G40
✔
✔
✔
✔
✔
-----
G30C69
W30CAS
G40
✔
✔**
✔
✔
✔
-----
G30C71
W30CAS G40 RAC
✔
✔
✔
G30W75 G30C73
W30CAS G40RAC
✔
✔
✔
✔
✔
G30W74 G30C68
✔
1.2 (4.5)
✔
✔
W30CBS G40RAC
✔
✔
✔
✔
✔
-----
G30C85
W30CAS
XTR5
✔
✔
✔
✔
✔
✔
-----
G30C86
W30CBS
XTR5
✔
✔
✔
✔
✔
✔
G30W76 G30C74
✔
✔
* This package offers a short suction tube, rather than the standard suction hose.
** Fluid hose is 3/16 x 50 ft., rather than standard 3/16 x 25 ft.
312797C
11
Models
Merkur 36:1 Packages
(G36Wxx and G36Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2800 psi (19.3 MPa, 193 bar)
Model
Air Controls
Hoses
Accessories
Gun
Maximum
Pump Gun Fluid Gun
Fluid Flow
Pump and Fluid Whip Air Suction Fluid Drain
Rate
Only Gun Hose Hose Hose Hose Filter Valve DataTrak gpm (lpm)
Wall
Mount
Cart
Mount
Pump
Assembly
Gun
G36W01
-----
W36DAS
None
G36W03
-----
W36DAS
None
✔
G36W04
-----
W36DBS
None
✔
G36W05 G36C01 W36DAS
None
✔
✔
✔
G36W06 G36C02 W36DBS
None
✔
✔
✔
G36W07 G36C03 W36DAS
XTR5
✔
✔
✔
✔
✔
G36W08 G36C04 W36DBS
XTR5
✔
✔
✔
✔
✔
G36W13 G36C09 W36DAS
G40
✔
✔
✔
✔
✔
✔
G36W14 G36C10 W36DBS
G40
✔
✔
✔
✔
✔
✔
✔
✔
✔
1.6 (6.0)
✔
G36W15 G36C11 W36DAS
G40RAC
✔
✔
✔
✔
✔
✔
G36W16 G36C12 W36DBS
G40RAC
✔
✔
✔
✔
✔
✔
G36W17 G36C13 W36DAS
G40
✔
✔
✔
✔
✔
✔
✔
G36W18 G36C14 W36DBS
G40
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
12
-----
G30C15 W36DAS
XTR5
✔
-----
G30C16 W36DBS
XTR5
✔
✔
✔
✔
312797C
Models
Merkur 45:1 Packages
(G45Wxx and G45Cxx)
Table A: Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 4500 psi (31.0 MPa, 310 bar)
Model
Air Controls
Accessories
Gun
Maximum
Pump Gun Fluid Gun
Fluid Flow
Pump and Fluid Whip Air Siphon Fluid
Rate
Only Gun Hose Hose Hose
Kit
Filter Hopper DataTrak gpm (lpm)
Wall
Mount
Cart
Mount
Pump
Assembly
Gun
G45W01
-----
W45CAS
None
G45W03
-----
W45CAS
None
✔
✔
-----
Hoses
✔
G45C01 W45CAS
None
G45W05 G45C03 W45CAS
XTR5
✔
✔
✔
✔
✔
G45W06 G45C04 W45CBS
XTR5
✔
✔
✔
✔
✔
✔
-----
G45C05 W45CAS
XTR5
✔
✔
✔
✔
✔
-----
G45C06 W45CBS
XTR5
✔
✔
✔
✔
✔
G45W11
-----
W45CAS
None
✔
G45C11 W45CAS
None
✔
-----
0.8 (3.0)
✔
✔
Table B: Maximum Inlet Air Pressure: 90 psi (0.6 MPa, 6 bar)
Maximum Fluid Working Pressure: 4000 psi (27.6 MPa, 276 bar)
Model
Wall
Mount
Air Controls
Hoses
Accessories
Gun
Maximum
Pump Gun Fluid Gun
Fluid Flow
Pump and Fluid Whip Air Siphon Fluid
Drain
Rate
Only Gun Hose Hose Hose
Kit
Filter Hopper Valve DataTrak gpm (lpm)
Cart
Pump
Mount Assembly
Gun
G45C13 W45CAS
G40
✔
✔
✔
✔
G45W13 G45C15 W45CAS
G40
✔
✔
✔
✔
✔
✔
G45W14 G45C16 W45CBS
G40
✔
✔
✔
✔
✔
✔
-----
✔
✔
G45W15 G45C17 W45CAS G40 RAC
✔
✔
✔
✔
✔
✔
G45W16 G45C18 W45CBS G40 RAC
✔
✔
✔
✔
✔
✔
G45W17 G45C19 W45CAS
G40
✔
✔
✔
✔
✔
✔
✔
G45W18 G45C20 W45CBS
G40
✔
✔
✔
✔
✔
✔
✔
G40
✔
✔
✔
✔
-----
312797C
G45C21 W45CAS
✔
✔
✔
0.8 (3.0)
✔
✔
13
Models
Merkur 48:1 Packages
(G48Wxx and G48Cxx)
Table A: Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 4500 psi (31.0 MPa, 310 bar)
Model
Wall
Mount
Air Controls
Hoses
Accessories
Gun
Maximum
Pump Gun Fluid Gun
Fluid
Pump and Fluid Whip Air Siphon Fluid
Drain
Flow Rate
Only Gun Hose Hose Hose
Kit
Filter Hopper Valve DataTrak gpm (lpm)
Cart
Pump
Mount Assembly
Gun
W48CAS
None
G48W03 G48C01 W48CAS
None
✔
✔
✔
G48W04 G48C02 W48CBS
None
✔
✔
✔
G48W05 G48C03 W48CAS
XTR5
✔
✔
✔
✔
G48W06 G48C04 W48CBS
XTR5
✔
✔
✔
✔
G48W01
✔
-----
G48C05 W48CAS
XTR5
✔
✔
✔
✔
✔
-----
G48C06 W48CBS
XTR5
✔
✔
✔
✔
✔
G48W11
-----
W48CAS
None
1.2 (4.5)
✔
✔
✔
Table B: Maximum Inlet Air Pressure: 85 psi (0.6 MPa, 6 bar)
Maximum Fluid Working Pressure: 4000 psi (27.6 MPa, 276 bar)
Model
Air Controls
Hoses
Accessories
Gun
Maximum
Pump Gun Fluid Gun
Fluid Flow
Pump and Fluid Whip Air Siphon Fluid
Drain
Rate
Only Gun Hose Hose Hose
Kit
Filter Hopper Valve DataTrak gpm (lpm)
Pump
Cart
Mount Assembly
Gun
G48W07 G48C07 W48CAS
G40
✔
✔
✔
✔
✔
✔*
✔
G48W08 G48C08 W48CBS
G40
✔
✔
✔
✔
✔
✔*
✔
G40
✔
✔
✔
✔
G48W13 G48C11 W48CAS
G40
✔
✔
✔
✔
✔
✔
G48W14 G48C12 W48CBS
G40
Wall
Mount
-----
G48C09 W48CAS
✔
✔
✔
✔
✔
✔
✔
G48W15 G48C13 W48CAS G40 RAC
✔
✔
✔
✔
✔
✔
G48W16 G48C14 W48CBS G40 RAC
✔
✔
✔
✔
✔
✔
14
✔
1.2 (4.5)
✔
✔
312797C
Installation
Installation
Package configurations vary widely. See pages 6-14 to determine the components included in your model. Items
designated as accessories are not included in the packages.
A
B
C
D
E
F
G
H
J
K
Air Shutoff Valve (optional accessory)
Air Filter (optional accessory)
Gun Air Pressure Gauge
Gun Air Pressure Regulator
Bleed Type Master Air Valve
DataTrak™
Pump Air Pressure Gauge
Pump Air Pressure Regulator
Solenoid Release Button (DataTrak equipped packages
only, not visible, see FIG. 8, page 25)
Gun Swivel
L
M
N
P
R
S
T
U
V
W
Air-Assisted Spray Gun
Gun Fluid Supply Hose
Gun Air Supply Hose
Fluid Filter
Pump Fluid Outlet
Grounding Wire
Wet-Cup (not visible, see FIG. 4, page 19)
Pump Fluid Inlet
Suction Hose
Fluid Drain Valve
A
B
F
C
G
D
H
E
G15 Spray Gun Shown
with Supply Hose
J
S
L
P
T
R
N
U
W
K
M
V
ti12800a
FIG. 1. Typical Installation
312797C
15
Installation
General Information
Wall Mount Packages
NOTE: Reference numbers and letters in parentheses in
the text refer to the callouts in the figures and the parts
drawing.
1. Be sure the wall can support the weight of the
pump, bracket, hoses and accessories, as well as
the stress caused during operation.
NOTE: Always use Genuine Graco Parts and Accessories, available from your Graco distributor. If you supply
your own accessories, be sure they are adequately
sized and pressure-rated for your system.
FIG. 1 is only a guide for selecting and installing system
components and accessories. Contact your Graco distributor for assistance in designing a system to suit your
particular needs.
Prepare the Operator
All persons who operate the equipment must be trained
in the operation of all system components as well as the
proper handling of all fluids. All operators must thoroughly read all instruction manuals, tags, and labels
before operating the equipment.
Prepare the Site
2. Position the wall bracket about 1.2-1.5 m (4-5 ft)
above the floor. For ease of operation and service,
make sure the pump air inlet, fluid inlet, and fluid
outlet ports are easily accessible.
3. Using the wall bracket as a template, drill 10 mm
(0.4 in.) mounting holes in the wall. Wall mounting
dimensions are shown on page 48.
4. Attach the bracket to the wall. Use 3/8 in. (9 mm)
screws that are long enough to keep the pump from
vibrating during operation.
NOTE: Be sure the bracket is level.
Components
See FIG. 1. Components vary by package ordered, but
may include:
Ensure that you have an adequate compressed air
supply.
•
Bring a compressed air supply line from the air compressor to the pump location. Be sure all air hoses are
properly sized and pressure-rated for your system. Use
only electrically conductive hoses. The air hose should
have a 3/8 npt(m) thread. A quick disconnect coupling is
recommended.
The red-handled bleed-type master air valve (E) is
required in your system to relieve air trapped
between it and the air motor and gun when the valve
is closed. Do not block access to the valve.
•
The pump air regulator (H) controls pump speed
and outlet pressure by adjusting the air pressure to
the pump.
•
The air relief valve (not shown) opens automatically
to prevent overpressurization of the pump.
•
The gun air regulator (D) adjusts the air pressure to
the air-assisted spray gun (L).
•
The air-assisted or airless spray gun (L) dispenses
the fluid. The gun houses the spray tip (not shown),
which is available in a wide range of sizes for different spray patterns and rates of flow. Refer to gun
manual for tip installation.
Keep the site clear of any obstacles or debris that could
interfere with the operator's movement.
Have a grounded, metal pail available for use when
flushing the system.
16
312797C
Installation
•
The transparent hose (N, labeled “Air Hose Only”)
provides the gun air supply.
•
The blue hose (M) provides the gun fluid supply.
•
The gun swivel (K) allows for freer gun movement
and comes attached to the blue hose (AA packages). The airless gun has a built-in fluid swivel.
•
The suction hose (V) with strainer allows the pump
to draw fluid from a 5 gallon (19 liter) pail. A fluid
hopper with screen also is available.
•
A fluid filter (P) with a 60 mesh (250 micron) stainless steel element filters particles from fluid as it
leaves the pump.
•
A fluid drain valve (W) relieves fluid pressure in the
hose and gun.
Grounding
1. Pump: See FIG. 2. Verify that the ground screw (GS)
is attached and tightened securely to the air motor.
Connect the other end of the ground wire (S) to a
true earth ground.
S
GS
ti12914a
FIG. 2. Ground screw and wire
•
DataTrak (F) provides pump diagnostics and material usage information. DataTrak equipped packages
with M02xxx air motors do not have a runaway solenoid; all other DataTrak equipped packages do. See
page 24.
Air Line Accessories
Install the following accessories in the order shown in
FIG. 1, using adapters as necessary.
•
•
An air-line filter (B) removes harmful dirt and moisture from the compressed air supply.
A second bleed-type air shutoff valve (A) isolates
the air line accessories for servicing. Locate
upstream from all other air line accessories.
2. Pump fluid hoses: use only electrically conductive
fluid hoses Check electrical resistance of hoses. If
total resistance to ground exceeds 25 megohms,
replace hose immediately.
3. Air compressor: follow manufacturer's recommendations.
4. Spray gun: ground through connection to a properly
grounded fluid hose and pump.
5. Fluid supply container: follow your local code.
6. Object being sprayed: follow your local code.
7. Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the pail
on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.
8. To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the spray
gun firmly to the side of a grounded metal pail, then
trigger the gun.
312797C
17
Operation
Setup
1. See FIG. 1. Attach end of blue fluid hose (M) to
pump outlet (R) or filter (P) outlet.
Operation
Pressure Relief Procedure
2. Attach one end of the air hose (N) to gun air regulator (D).
3. Attach remaining end of the air hose (N) to air inlet
at base of gun (L).
4. Attach gun swivel (K) to gun fluid inlet.
5. Attach other end of blue fluid hose (M) to gun
swivel (K).
6. Clip fluid and air hoses together with the supplied
hose clips (qty. of 7). Space clips as needed.
1. Engage the trigger lock.
2. See FIG. 1. Turn off the bleed-type master air valve
(D).
3. Disengage the trigger lock.
7. Apply lens cover to both regulator gauge lenses.
4. Hold a metal part of the gun firmly to a grounded
metal waste container. Trigger the gun to relieve
fluid pressure.
8. Verify that suction hose fittings are tight.
5. Engage the trigger lock.
6. Open all fluid drain valves in the system, having a
waste container ready to catch the drainage. Leave
the drain valve(s) open until you are ready to spray
again.
7. If you suspect that pressure has not been fully
relieved after following the steps above, check the
following:
a. The spray tip may be completely clogged. Very
slowly loosen the air cap retaining ring to relieve
pressure in the cavity between the ball/seat
shutoff and the plugged tip. Clear the tip orifice.
18
b.
The gun fluid filter or the fluid hose may be completely clogged. Very slowly loosen the hose
end coupling at the gun and relieve pressure
gradually. Then loosen completely to clear the
obstruction.
c.
After following the steps above, if the spray tip
or hose still seems completely clogged, very
slowly loosen the tip guard retaining nut or hose
end coupling and relieve pressure gradually,
then loosen completely. With tip removed, trigger gun into waste container.
312797C
Operation
Flush the Pump Before First Use
Wet Cup
The pump is tested with lightweight oil, which is left in to
protect the pump parts. If the fluid you are using may be
contaminated by the oil, flush it out with a compatible
solvent. See Flush the Pump on page 22.
Before starting, fill wet cup (T) 1/3 full with Graco Throat
Seal Liquid (TSL) or compatible solvent.
Trigger Lock
See FIG. 3. Always engage gun trigger lock when you
stop spraying to prevent gun from being triggered accidentally by hand or if dropped or bumped.
T
Gun Trigger
Safety Locked
ti11927a
FIG. 4. Wet Cup
TI6581A
Prime the Pump
1. See FIG. 1. Lock gun trigger. Remove tip guard and
spray tip from gun (L). Refer to gun manual.
2. Close gun air regulator (D) and pump air regulator
(H) by turning knobs counterclockwise reducing
pressure to zero. Close bleed-type air valve (E).
Also verify that all drain valves are closed.
Gun Trigger
Safety Unlocked
TI6582A
FIG. 3. Trigger Lock
3. Connect air line to bleed type air valve (D).
4. Check that all fittings throughout system are tightened securely.
5. Position pail close to pump. Suction hose is 4 ft
(1.2 m) long. Do not stretch hose tight; let it hang to
assist fluid flow into pump.
6. Hold metal part of gun (L) firmly to side of grounded
metal pail, unlock trigger, and hold trigger open.
7. Units with runaway protection only: enable the
prime/flush function by pushing the prime/flush button on the DataTrak.
312797C
19
Operation
8. Open bleed-type air valve (E). Slowly turn clockwise
pump air regulator (H) increasing pressure until
pump starts.
Adjust the Atomization
9. Cycle pump slowly until all air is pushed out and
pump and hoses are fully primed.
10. Units with runaway protection only: disable the
prime/flush function by pushing the prime/flush button on the DataTrak.
11. Release gun trigger and lock trigger safety. Pump
should stall against pressure.
Install the Spray Tip
1. Do not turn on atomizing air supply. Fluid pressure
is controlled by the air pressure supplied to the
pump (pump air regulator). Set fluid pressure at low
starting pressure. For low viscosity fluids (less than
25 sec, #2 Zahn cup) with lower percent solids (typically less than 40%), start at 300 psi (2.1 MPa, 21
bar) at pump outlet. For fluids with higher viscosity
or higher solids content, start at 600 psi (4.2 MPa,
42 bar). Refer to the following example.
Example:
Pump Air
Regulator Setting
psi (MPa, bar)
Pump
Ratio
Follow Pressure Relief Procedure, page 18. Install the
spray tip and tip guard as explained in your separate
gun manual, supplied.
The fluid output and pattern width depend on the size of
the spray tip, the fluid viscosity, and the fluid pressure.
Use the Spray Tip Selection Chart in your gun instruction manual as a guide for selecting an appropriate
spray tip for your application.
15:1
30:1
x
x
20 (0.14, 1.4)
20 (0.14, 1.4)
Approximate
Fluid Pressure
psig (MPa, bar)
=
=
300 (2.1, 21)
600 (4.2, 42)
2. Hold gun perpendicular and approximately 12
inches (304 mm) from surface.
3. Move gun first, then pull gun trigger to spray onto
test paper.
4. Increase fluid pressure in 100 psi (0.7 MPa, 7 bar)
increments, just to the point where a further
increase in fluid pressure does not significantly
improve fluid atomization. Refer to the following
example.
Example:
Pump Air Regulator
Increment
psi (MPa, bar)
Pump
Ratio
15:1
30:1
20
x
x
7 (.05, 0.5)
3.3 (0.02, 0.2)
Incremental
Fluid Pressure
psi (MPa, bar)
=
=
100 (0.7, 7.0)
100 (0.7, 7.0)
312797C
Operation
Adjust the Spray Pattern
3. See FIG. 5. For narrower pattern, turn pattern
adjustment valve knob (AA) counterclockwise (out).
If pattern is still not narrow enough, increase air
pressure to gun slightly or use different size tip.
Packages with Airless Guns
The spray tip orifice and spray angle determine pattern
coverage and size. When you need more coverage, use
a larger spray tip rather than increasing fluid pressure.
Align guard horizontally to spray a horizontal pattern.
Align guard vertically to spray a vertical pattern.
Packages with AA Guns
1. See FIG. 5. Close off pattern adjustment air by turning knob (AA) clockwise (in) all the way. This sets
gun for its widest pattern.
AA
OUT (narrower
pattern)
AA
IN (wider
pattern)
correct
amount of
air
FIG. 6. Spray Pattern Problems
no air
too little air
TI0792A
Shutdown
Follow Pressure Relief Procedure, page 18.
Always flush the pump before the fluid dries on the displacement rod. See Flush the Pump on page 22.
TI6559A
FIG. 5. Pattern Air Knob
2. See FIG. 6. Set atomizing air pressure at about 5 psi
(0.35 bar, 35 kPa) when triggered. Check spray pattern, then slowly increase air pressure until tails are
completely atomized and pulled into spray pattern.
Do not exceed 100 psi (0.7 MPa, 7 bar) air pressure
to gun.
312797C
21
Maintenance
Maintenance
Preventive Maintenance
Schedule
The operating conditions of your particular system
determine how often maintenance is required. Establish
a preventive maintenance schedule by recording when
and what kind of maintenance is needed, and then
determine a regular schedule for checking your system.
Replace lens covers on regulator gauge lenses when
dirt makes gauges difficult to read.
Tighten Threaded Connections
Before each use, check all hoses for wear or damage.
Replace as necessary. Check that all threaded connections are tight and leak-free.
Flush the Pump
1. Follow Pressure Relief Procedure, page 18.
2. Remove tip guard and spray tip from gun. Refer to
separate gun manual.
3. Place siphon tube in grounded metal pail containing
cleaning fluid.
4. Set pump to lowest possible fluid pressure, and start
pump.
5. Hold a metal part of the gun firmly to a grounded
metal pail.
6. Units with runaway protection only: enable the
prime/flush function by pushing the prime/flush button on the DataTrak.
7. Trigger gun. Flush system until clear solvent flows
from gun.
8. Units with runaway protection only: disable the
prime/flush function by pushing the prime/flush button on the DataTrak.
9. Follow Pressure Relief Procedure, page 18.
Read all Warnings. Follow all Grounding instructions.
See page 17.
10. Clean the tip guard, spray tip, and fluid filter element
separately, then reinstall them.
Flush the pump:
11. Clean inside and outside of suction tube.
•
Before first use
Wet Cup
•
When changing colors or fluids
•
Before repairing equipment
•
Before fluid dries or settles out in a dormant pump
(check the pot life of catalyzed fluids)
•
At the end of the day
•
Before storing the pump.
Fill the wet cup one-half full with Graco Throat Seal Liquid (TSL). Maintain level daily.
Flush at the lowest pressure possible. Flush with a fluid
that is compatible with the fluid you are pumping and
with the wetted parts in your system. Check with your
fluid manufacturer or supplier for recommended flushing
fluids and flushing frequency.
22
312797C
Troubleshooting
Troubleshooting
Relieve the pressure before checking or servicing
the equipment.
NOTICE
Check all possible problems and causes before disassembling the pump.
F
Problem
Pump fails to operate.
Pump operates, but output is low on
both strokes.
Cause
Solution
Restricted line or inadequate air sup- Clear line or increase air supply.
ply; closed or clogged valves.
Check that the valves are open.
Obstructed fluid hose or gun; fluid
hose ID is too small.
Open, clear*; use hose with larger ID.
Fluid dried on the displacement rod.
Clean; always stop the pump at the
bottom of its stroke; keep the wet-cup
1/3 filled with Graco throat seal liquid
(TSL).
Dirty, worn, or damaged air motor
parts.
Clean or repair air motor. See manual
312796.
Restricted line or inadequate air sup- Clear line or increase air supply.
ply; closed or clogged valves.
Check that the valves are open.
Obstructed fluid hose or gun; fluid
hose ID is too small.
Open, clear*; use hose with larger ID.
Worn packings in displacement
pump.
Replace packings. See manual
312792.
Pump operates, but output is low on
downstroke.
Held open or worn ball check valves
or piston packings.
Clear valve; replace packings. See
manual 312792.
Erratic or accelerated pump speed.
Exhausted fluid supply.
Refill and prime.
Held open or worn ball check valves
or packings.
Clear valve, replace packings; see
manual 312792.
Worn throat packings.
Replace throat packings. See manual
312792.
Fluid being pumped is visible in the
TSL reservoir.
* To determine if the fluid hose or gun is obstructed, relieve the pressure. Disconnect the fluid hose and place a container at the pump fluid outlet to catch any fluid. Turn on the air just enough to start the pump. It the pump starts when
the air is turned on, the obstruction is in the hose or gun.
312797C
23
DataTrak Controls and Indicators
DataTrak Controls and Indicators
Key for FIG. 7
AA Runaway Limit, in cycles per minute (user settable;
00=OFF)
AB Lower Displacement (user settable)
AC Flow Rate Units (user settable to
RK Reset Key (Resets faults. Press and hold for 3 seconds to
clear the batch totalizer.) Push to toggle between flow rate
and cycle rate.
CF Cycle/Flow Rate
BT Batch Totalizer
GT Grand Totalizer
RT Runaway Toggle (enable/disable)
UT E1 Toggle
DT E2 Toggle
ST E5 Toggle
/min, gpm [US], gpm
[Imperial], oz/min [US], oz/min [Imperial], l/min, or cc/min)
AD LED (fault indicator when lit)
AE Display
PF Prime/Flush Key (Enables Prime/Flush mode. While in
Prime/Flush mode, runaway protection is disabled and the
batch totalizer [BT] will not count.) LED will flash while in
Prime/Flush mode.
GT
Run Mode
AE, see details at right
PF
RK
ti8622b
CF
AD
BT
RT
TI11883a
Setup Mode
UT
AC
DT
AB
PF
RK
ti8623b
AA
ST
FIG. 7. DataTrak Controls and Indicators
24
312797C
DataTrak Operation
DataTrak Operation
NOTE: The display (AE) will turn off after 1 minute to
save battery life. Press any key to wake up the display.
2. Runaway Screens 1 and 2: To reset the runaway
solenoid, close the master air valve (E). Wait for air
to completely bleed off the air motor.
Setup Mode
1. See FIG. 7. Press and hold
Setup menu appears.
for 5 seconds until
2. To enter settings for runaway (if equipped), lower
size, and flow rate units, and to enable runaway, E1,
E2, and E5 error options, press
to change the
value, then
to save the value and move the cursor to the next data field. See page 27 for a description of E1, E2, and E5 error codes.
3. Runaway Screens 3 and 4: After the air is bled off,
push the solenoid release button (J) down to reset
the air valve. The button will pop back up when the
air valve is repressurized.
NOTE: Graco recommends setting runaway (if
equipped) to 60
.
NOTE: When runaway, E1, E2, and E5 error options are
enabled, a ✓ will appear on the setup screen. See FIG.
7.
J
3. Move the cursor to the E5 error enable option field,
then press
once more to exit Setup mode.
Run Mode
ti11902a
Runaway
FIG. 8. Solenoid Release Button
NOTE: DataTrak is available with and without runaway
protection. Packages with M02xxx air motors ship without a runaway solenoid. All other packages are
equipped with a runaway solenoid.
4. Runaway Screens 5 and 6: Press
to clear the
diagnostic code and reset the runaway solenoid.
1. See FIG. 7. If pump runaway occurs, the runaway
solenoid will actuate, stopping the pump. The LED
(AD) will flash and the display (AE) will indicate a
runaway condition (see Table 1). The display will
cycle through six instruction screens.
5. Open master air valve (E) to restart pump.
NOTE: To disable runaway monitoring, go to setup
mode and set runaway value to 0 (zero) or toggle (RT)
off
312797C
(see FIG. 7).
25
DataTrak Operation
Prime/Flush
Display
1. See FIG. 7. To enter Prime/Flush mode, press any
See FIG. 7. The display (AE) will turn off after 1 minute
of inactivity in Run mode or 3 minutes in Setup mode.
Press any key to wake up the display.
key to wake up the display, then press
. The
Prime/Flush symbol will appear in the display and
the LED will flash
.
2. While in Prime/Flush mode, runaway protection is
disabled and the batch totalizer (BT) will not count.
3. To exit Prime/Flush mode, press any key to wake up
the display, then press
. The Prime/Flush symbol will disappear from the display and the LED will
stop flashing.
NOTE: The display (AE) may turn off if a high-level static
discharge is applied to the DataTrak. Press any key to
wake up the display.
Diagnostics
DataTrak can diagnose several problems with the pump.
When the monitor detects a problem, the LED (AD, FIG.
7) will flash and a diagnostic code will appear on the display. See Table 1.
To acknowledge the diagnosis and return to the normal
Counter/Totalizer
See FIG. 7. The last digit of the batch totalizer (BT) represents tenths of gallons or liters. To reset the totalizer,
press any key to wake up the display, then press and
hold
NOTE: DataTrak will continue to count cycles when display is off.
operating screen, press
once to wake up the display,
and once more to clear the diagnostic code screen
for 3 seconds.
NOTE: If flow rate is set to
/min, both totalizers will
display the number of pump cycles.
26
312797C
DataTrak Operation
.
Table 1: Diagnostic Codes
Symbol
312797C
Code
Code Name
Diagnosis
Cause
Runaway
Pump running faster than set
(DataTrak only) runaway limit.
• Increased air pressure.
• Increased fluid output.
• Exhausted fluid supply.
E-1
Diving Up
Leak during upstroke.
Worn piston valve or packings.
E-2
Diving Down
Leak during downstroke.
Worn intake valve.
E-3
Low Battery
Battery voltage too low to stop
runaway.
Low battery. Replace battery;
see page 28.
E-4
Service
Problem with stopping runaway.
Component 1
(units with
runaway
protection only)
• Damaged solenoid.
• Damaged valve carriage.
• Runaway (RT, FIG. 7) protection may be enabled with
pump that is not equipped
with a runaway solenoid
valve. Enter setup screen and
disable runaway protection.
E-4
Disconnected
Solenoid is disconnected.
Solenoid
(units with
runaway
protection only)
• Solenoid unplugged.
• Damaged solenoid wires.
E-5
Service
Component 2
Problem with sensing valve
movement.
•
•
•
•
E-6
Blown Fuse
Fuse is blown. Replace fuse;
see page 28.
• Faulty solenoid or solenoid
wiring.
• Extreme temperatures
(above 140°F [60°C]).
• Runaway (RT, FIG. 7) protection may be enabled with
pump that is not equipped
with a runaway solenoid
valve. Enter setup screen and
disable runaway protection.
Sensors unplugged.
Sensors mounted incorrectly.
Damaged sensors.
Damaged valve carriage.
27
DataTrak Operation
Replace DataTrak Battery or Fuse
4. Remove two screws on back of module to access
battery.
The battery and fuse must be replaced in a
non-hazardous location.
5. Disconnect the used battery and replace with an
approved battery. See FIG. 11.
Use only the following approved replacement batteries. Use of an unapproved battery will void Graco’s
warranty and FM and Ex approvals.
• Ultralife lithium # U9VL
• Duracell alkaline # MN1604
• Energizer alkaline # 522
• Varta alkaline # 4922
Replace Fuse
1. Remove the screw, metal strap, and plastic holder.
2. Pull the fuse away from the board.
3. Replace with a new fuse.
Use only a Graco-approved replacement fuse.
Solenoid Cable
Connection
Replace Battery
1. Unscrew cable from the back of the reed switch
assembly. See FIG. 9.
2. Remove the cable from the two cable clips.
Fuse
Sensor Cable
Connection
ti11992a
FIG. 9. Disconnect DataTrak
3. Remove DataTrak module from bracket. See FIG.
10. Take module and attached cable to a non-hazardous location.
Battery
ti11994a
FIG. 11. DataTrak Battery and Fuse Location
ti11884a
FIG. 10. Remove DataTrak
28
312797C
DataTrak Operation
312797C
29
Parts
Parts
Cart Mount
3a
3b
2
16
48
1
13
6
7
53
41
44
45
4
15
21
20
17
5
30
19
ti12632a
312797C
Parts
Wall Mount
3a
3b
16
2
1
13
7
6
41
48
54
4
44
5
312797C
45
ti12920a
31
Parts
Stand Mount
3a
3b
2
16
48
1
13
7
6
55
41
44
45
4
15
21
17
5
32
20
19
ti12919a
312797C
Parts
•
•
NOTICE
See page 43 for mounting kits for all packages.
See page 44 for repair parts and accessories.
Package
Parts List
Page
G10xxx
33
G15xxx
34
G18xxx
35
G23xxx
36
G24xxx
37
G28xxx
38
G30xxx
39
G36xxx
40
G45xxx
41
G48xxx
42
G10xxx Models
Ref Part
1
2
3a
3b
4
5
6
7
8
9
10
11
12
13
14
15
16
Description
Pump Assembly; see Manual 312794
M04LN0 x LW075A
M04LT0 x LW075A
PANEL, air control; see page 44
DATATRAK, assembly; see page 46
INSERT, panel (included with Part 2)
HOSE, suction (includes Part 5)
STRAINER (included with Part 4, or
see page 46 for packages of 10)
24A587 FILTER, fluid (if included)
----FITTING, union, 3/8-18 npsm x
3/8-18 npt, (included with Part 6)
189018 SWIVEL, fluid hose (packages with
gun)
241812 HOSE, fluid (packages with gun)
287926 GUN, G15, carbide (if included)
AAM413 TIP (packages with gun)
AAMxxx TIP OPTION, (packages with gun)
512351 ADAPTER, outlet, 1/4 nptm x 3/8 nptf
256390 AIR HOSE, gun, (packages with gun)
256410 HOPPER (includes 17, 19, 20)
----NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Cart Mount
Wall Mount
W10CAS
W10CBS
24A585
24A575
----256420
-----
312797C
Qty
1
Ref Part
17
18
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
6
19
20
21
48
49
50
51
53
54
Description
Qty
-----
TUBE, inlet, hopper (included with Part
15)
----CLIP, hose (packages with gun), see
page 46 for packages of 10
----O-RING, hopper (included with Part
15)
----SCREEN, hopper (included with Part
15)
24B299 ADAPTER, inlet, 3/4 nptf to 1/2 nptm,
for suction hose
238909 WIRE, grounding assembly
24A371 ARM, mounting, wall mount
(includes 16, 50, and 51)
----WASHER (included with Part 49)
----SCREW, machine, M5 x 25 (included
with Part 49)
See p. 43 CART MOUNTING KIT; see page 43
(G10Cxx models only)
See p. 43 WALL MOUNTING KIT; see page 43
(G10Wxx models only)
1
7
1
1
1
1
2
4
4
1
1
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
33
Parts
G15xxx Models
Ref. Part
Description
1
Pump Assembly; see Manual 312794
M02LN0 x LW025A
M04LN0 x LW050A
M04LT0 x LW050A
M12LN0 x LW150A
M12LT0 x LW150A
PANEL, air controls
M02xxx or M04xxx motor, pump and
gun; see page 44
M12xxx motor, pump only; see page 45
M12xxx motor, pump and gun; see page
44
DATATRAK, assembly; see page 46
M02xxx and M04xxx motor
M12xxx motor
INSERT, panel (included with Part 2)
HOSE, suction (includes Part 5))
LW025A or LW050A Displacement
Pump
LW150A displacement pump, cart
mount
LW150A displacement pump, wall
mount
STRAINER (included with Part 4)
LW025A or LW050A displacement
pump, see page 46 for packages of 10
LW150A displacement pump
W15AAS
W15BAS
W15BBS
W15FAS
W15FBS
2
24A585
24A583
24A581
3a
3b
4
24A575
24A576
----256420
256422
256424
5
-----
6
7
8
9
10
11
12
187190
24A587
----189018
1
Description
16
NUT, lock, M5 x 0.08 (included with
Parts 2, 27 and 49)
Cart Mount
Wall or Stand Mount
TUBE, inlet, hopper (included with Part
15)
CLIP, hose (all AA packages), see page
46 for packages of 10
O-RING, hopper (included with Part 15)
SCREEN, hopper (included with Part
15)
ADAPTER, 3/4 in. to 1/2 in.
LW025A displacement pump with hopper (included with Part 15)
LW050A or LW075A displacement pump
with suction hose
HOSE, whip (if included)
SCREW (stand mount only)
ARM, mounting, stand mount (includes
16, 50, and 51)
ADAPTER, for whip hose
GROUNDING WIRE assembly
ARM, mounting, wall mount
(includes 16, 50, and 51)
M02xxx or M04xxx motor
M12xxx motor
WASHER (included with Parts 27 and
49)
SCREW, machine, M5 x 25 (included
with Parts 27 and 49)
CART MOUNTING KIT; see page 43
(G15Cxx models only)
WALL MOUNTING KIT; see page 43
(G15Wxx models only)
STAND MOUNTING KIT; see page 43
(G15Txx models only)
-----
17
-----
18
-----
19
20
---------
21
1
----24B299
1
1
1
22
26
27
239069
105335
24A373
37
48
49
166846
238909
50
24A371
24A593
-----
51
-----
53
289694
1
1
1
1
1
1
1
54
24A578
55
24A577
ADAPTER, outlet
LW025A or LW050A displacement
pump,1/4 nptm x 3/8 nptf
LW150A displacement pump,
3/8 nptm x 3/4 nptf
AIR HOSE, gun (all AA packages)
HOPPER (includes 17, 19, 20, and 21)
1
----- Not sold separately.
512351
121238
34
1
Ref. Part
FILTER, fluid (if included)
FITTING, union (included with Part 6)
SWIVEL, fluid hose (packages with AA
gun)
241812 HOSE, fluid (packages with gun)
287926 GUN, G15 Carbide (if included)
AAM413 TIP (packages with AA gun)
AAMxxx TIP OPTION (packages with AA gun)
13
14
15
Qty.
256390
256410
Qty.
2
6
1
7
1
1
1
1
1
2
1
1
2
2
4
4
1
1
1
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
1
312797C
Parts
G18xxx Models
Ref. Part
1
2
3a
3b
4
5
6
7
8
9
10
11
12
13
Description
Pump Assembly, see Manual 312794
W18EAS M12LN0 x LW125A
W18EBS M12LT0 x LW125A
PANEL, air controls
24A583
pump only; see page 45
pump and gun; see page 44
24A581
24A576
DATATRAK, assembly; see page 46
----INSERT, panel (included with Part 2)
HOSE, suction (includes Part 5)
256422
cart mount packages
256424
wall mount packages
187190
STRAINER (included with Part 4)
24A587
FILTER, fluid (if included)
----FITTING, union (included with Part 6)
189018
SWIVEL, fluid hose (packages with AA
gun)
241812
HOSE, fluid (packages with gun)
GUN (if included)
249242
G40
249238
G40 with RAC tip
AAM413 TIP, (packages with gun)
AAMxxx TIP OPTION (packages with gun)
121237
ADAPTER (if included), 3/8 nptm x
1/2 nptf
312797C
Qty.
1
Ref. Part
Description
14
16
AIR HOSE, gun (all AA packages)
NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Cart Mount
Wall Mount
CLIP, hose (all AA packages), see
page 46 for packages of 10
HOSE, whip (if included)
ADAPTER, for whip hose
WIRE, grounding assembly
ARM, mounting, wall mount
(includes 16, 50, and 51)
WASHER (included with Part 49)
SCREW, machine, M5 x 25 (included
with Part 49)
CART MOUNTING KIT; see page 43
(G18Cxx models only)
WALL MOUNTING KIT; see page 43
(G18Wxx models only)
256390
-----
1
1
1
1
1
1
1
1
1
1
1
1
1
18
-----
22
37
48
49
239069
166846
238909
24A593
50
51
---------
53
289694
54
24A578
Qty.
1
2
6
7
1
1
1
2
4
4
1
1
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
35
Parts
G23xxx Models
Ref. Part
1
2
3a
3b
4
5
6
7
8
9
10
11
12
13
14
15
16
36
Description
Pump Assembly, see Manual 312794
W23DAS M12LN0 x LW100A
W23DBS M23LT0 x LW100A
PANEL, air controls
pump only; see page 45
24A583
24A581
pump and gun; see page 44
24A576
DATATRAK, assembly; see page 46
----INSERT, panel (included with Part 2)
HOSE, suction (includes Part 5)
256421
cart mount packages
256423
wall mount packages
187146
STRAINER (included with Part 4)
24A587
FILTER, fluid (if included)
----FITTING, union (included with Part 6)
189018
SWIVEL, fluid hose (packages with AA
gun)
241812
HOSE, fluid (packages with gun)
GUN (if included)
XTR501 XTR 5
249242
G40
249238
G40 with RAC tip
AAM413 TIP (packages with G40 gun)
AAMxxx TIP OPTION (packages with G40 gun)
512351
ADAPTER (if included), 1/4 nptm x
3/8 nptf
256390
AIR HOSE, gun (all AA packages)
256410
HOPPER (includes Parts 17, 19, and
20)
----NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Cart Mount
Wall Mount
Qty.
1
Ref. Part
Description
17
-----
18
-----
19
-----
20
-----
22
37
48
49
239069
166846
238909
24A593
50
51
---------
53
289694
54
24A578
TUBE, inlet, hopper (included with
Part 15)
CLIP, hose (all AA packages), see
page 46 for packages of 10
O-RING, hopper (included with Part
15)
SCREEN, hopper (included with Part
15)
HOSE, whip (if included)
ADAPTER, for whip hose
WIRE, grounding assembly
ARM, mounting, wall mount
(includes 16, 50, and 51)
WASHER (included with Part 49)
SCREW, machine, M5 x 25 (included
with Part 49)
CART MOUNTING KIT; see page 43
(G23Cxx models only)
WALL MOUNTING KIT; see page 43
(G23Wxx models only)
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty.
1
7
1
1
1
1
1
2
4
4
1
1
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
1
2
6
312797C
Parts
G24xxx Models
Ref. Part
Description
1
Pump Assembly, see Manual 312794
M18LN0 x LW150A
M18LT0 x LW150A
PANEL, air controls
pump only; see page 45
pump and gun; see page 44
DATATRAK, assembly; see page 46
INSERT, panel (included with Part 2)
HOSE, suction (includes Part 5)
cart mount packages
wall mount packages
STRAINER (included with Part 4)
FILTER, fluid (if included)
FITTING, union (included with Part 6)
SWIVEL, fluid hose (packages with AA
gun)
HOSE, fluid (packages with gun)
GUN (if included)
XTR 5
G40
G40 with RAC tip
TIP (Packages with G40 gun)
TIP OPTION (Packages with G40 gun)
ADAPTER (if included), 3/8 nptf x
3/4 nptm
W24FAS
W24FBS
2
3a
3b
4
5
6
7
8
9
10
11
12
13
24A583
24A581
24A576
----256422
256424
187190
24A587
----189018
241812
XTR501
249242
249238
AAM413
AAMxxx
121238
312797C
Qty.
1
Ref. Part
Description
14
16
AIR HOSE, gun (all AA packages)
NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Cart Mount
Wall Mount
CLIP, hose (all AA packages), see
page 46 for packages of 10
HOSE, whip (if included)
ADAPTER, for whip hose
WIRE, grounding assembly
ARM, mounting, wall mount
(includes 16, 50, and 51)
WASHER (included with Part 49)
SCREW, machine, M5 x 25 (included
with Part 49)
CART MOUNTING KIT; see page 43
(G24Cxx models only)
WALL MOUNTING KIT; see page 43
(G24Wxx models only)
256390
-----
1
1
1
1
1
1
1
1
1
1
18
-----
22
37
48
49
239069
166846
238909
24A593
50
51
---------
53
289694
54
24A578
Qty.
1
2
6
7
1
1
1
2
4
4
1
1
----- Not sold separately.
1
1
1
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
37
Parts
G28xxx Models
Ref. Part
1
2
3a
3b
4
5
6
7
8
9
10
11
12
13
38
Description
Pump Assembly, see Manual 312794
W28EAS M18LN0 x LW125A
W28EBS M18LT0 x LW125A
PANEL, air controls
24A583
pump only; see page 45
24A581
pump and gun; see page 44
24A576
DATATRAK, assembly; see page 46
----INSERT, panel (included with Part 2)
HOSE, suction (includes Part 5)
256422
cart mount packages
256424
wall mount packages
187190
STRAINER (included with Part 4)
24A587
FILTER, fluid (if included)
----FITTING, union (included with Part 6)
189018
SWIVEL, fluid hose (packages with AA
gun)
241812
HOSE, fluid (packages with gun)
GUN (if included)
XTR501 XTR 5
249242
G40
249238
G40 with RAC tip
AAM413 TIP (Packages with AA gun)
AAMxxx TIP OPTION (Packages with AA gun)
121237
ADAPTER (if included), 3/8 nptm x
1/2 nptf
Qty.
1
Ref. Part
Description
14
16
AIR HOSE, gun (all AA packages
NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Cart Mount
Wall Mount
CLIP, hose (all AA packages), see
page 46 for packages of 10
HOSE, whip (if included)
ADAPTER, for whip hose
WIRE, grounding assembly
ARM, mounting, wall mount
(includes 16, 50, and 51)
WASHER (included with Part 49)
SCREW, machine, M5 x 25 (included
with Part 49)
CART MOUNTING KIT; see page 43
(G28Cxx models only)
WALL MOUNTING KIT; see page 43
(G28Wxx models only)
256390
-----
1
1
1
1
1
1
1
1
1
1
18
-----
22
37
48
49
239069
166846
238909
24A593
50
51
---------
53
289694
54
24A578
Qty.
1
2
6
7
1
1
1
2
4
4
1
1
----- Not sold separately.
1
1
1
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
312797C
Parts
G30xxx Models
Ref. Part
Description
1
Pump Assembly, see Manual 312794
M04LN0 x LW025A
M04LT0 x LW025A
M12LN0 x LW075A
M12LT0 x LW075A
PANEL, air controls
M04xxx motor, pump only, see page 45
M04xxx motor, pump and gun; see
page 44
M12xxx motor, pump only; see page 45
M12xxx motor, pump and gun; see
page 44
W30AAS
W30ABS
W30CAS
W30CBS
2
24A586
24A585
24A583
Qty.
1
Ref. Part
Description
15
256410
16
-----
HOPPER (includes Parts 17, 19, and
20)
NUT, lock, M5 x 0.08 (included with
Parts 2, 27 and 49)
Cart Mount
Wall Mount
TUBE, inlet, hopper (included with Part
15)
CLIP, hose (all AA packages), see page
46 for packages of 10
O-RING, hopper (included with Part 15)
SCREEN, hopper (included with Part
15)
HOSE, whip (if included)
SCREW (stand mount only)
ARM, mounting, stand mount (includes
16, 50, and 51)
ADAPTER, for whip hose
VALVE, drain, stainless steel (includes
Parts 44 and 45)
COUPLING, hose, drain (included with
Part 41)
HOSE, drain (included with Part 41)
GROUNDING WIRE assembly
ARM, mounting, wall mount
(includes 16, 50, and 51)
M04xxx motor
M12xxx motor
WASHER (included with Parts 27 and
49)
SCREW, machine, M5 x 25 (included
with Parts 27 and 49)
CART MOUNTING KIT; see page 43
(G30Cxx models only)
WALL MOUNTING KIT; see page 43
(G30Wxx models only)
STAND MOUNTING KIT; see page 43
(G30Txx models only)
1
17
-----
18
-----
19
20
---------
22
26
27
239069
105335
24A373
37
41
166846
256425
44
-----
45
48
49
----238909
24A581
3a
3b
4
24A575
24A576
----256420
256421
256423
5
-----
6
7
8
187146
24A587
----189018
9
H52525
24B562
241812
10
11
12
13
XTR501
249242
249238
AAM413
AAMxxx
512351
14
256390
312797C
DATATRAK, assembly; see page 46
M04xxx motors
M12xxx motors
INSERT, panel (included with Part 2)
HOSE, suction (includes Part 5)
LW025A displacement pump
LW075A displacement pump, cart
mount
LW075A displacement pump, wall
mount
STRAINER (included with Part 4)
LW025A displacement pump, see page
46 for packages of 10
LW075A displacement pump
FILTER, fluid (if included)
FITTING, union (included with Part 6)
SWIVEL, fluid hose (packages with AA
gun)
HOSE, fluid (packages with gun)
G30W57–G30W60
G30C13, G30C57, G30C69
All other packages
GUN (if included)
XTR 5
G40
G40 with RAC tip
TIP (Packages with AA guns
TIP OPTION (Packages with AA guns)
ADAPTER (if included), 1/4 nptm x
3/8 nptf
AIR HOSE, gun (all AA packages)
1
1
1
1
1
1
1
1
1
1
1
1
50
24A371
24A593
-----
51
-----
53
289694
54
24A578
55
24A577
Qty.
1
2
6
1
7
1
1
1
1
2
1
1
1
1
1
2
2
4
4
1
1
1
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
39
Parts
G36xxx Models
Ref. Part
1
2
3a
3b
4
5
6
7
8
9
10
11
12
13
14
16
40
Description
Pump Assembly, see Manual 312794
W36DAS M18LN0 x LW100A
W36DBS M18LT0 x LW100A
PANEL, air controls
24A583
pump only; see page 45
pump and gun; see page 44
24A581
24A576
DATATRAK, assembly; see page 46
-----INSERT, panel (included with Part 2)
HOSE, suction (includes Part 5)
256421
cart mount packages
256423
wall mount packages
187146
STRAINER (included with Part 4)
24A587
FILTER, fluid (if included)
-----FITTING, union (included with Part 6)
189018
SWIVEL, fluid hose (packages with AA
gun)
24B317
HOSE, fluid (packages with gun)
GUN (if included)
XTR501 XTR 5
249242
G40
249238
G40 with RAC tip
AAM413 TIP (packages with G40 gun)
AAMxxx TIP OPTION (packages with G40 gun)
512351
ADAPTER (if included), 1/4 nptm x
3/8 nptf
256390
AIR HOSE, gun, (all AA packages)
----NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Cart Mount
Wall Mount
Ref. Part
Description
1
18
-----
1
22
37
41
239069
166846
256425
44
-----
45
48
49
----238909
24A593
50
51
---------
53
289694
54
24A578
CLIP, hose (all AA packages), see
page 46 for packages of 10
HOSE, whip (if included)
ADAPTER, for whip hose
VALVE, drain, stainless steel (includes
Parts 44 and 45)
COUPLING, hose, drain (included with
Part 41)
HOSE, drain (included with Part 41)
WIRE, grounding assembly
ARM, mounting, wall mount
(includes 16, 50, and 51)
WASHER (included with Part 49)
SCREW, machine, M5 x 25 (included
with Part 49)
CART MOUNTING KIT; see page 43
(G36Cxx models only)
WALL MOUNTING KIT; see page 43
(G36Wxx models only)
Qty.
1
1
1
1
1
1
1
1
1
Qty.
7
1
1
1
1
1
1
2
4
4
1
1
----- Not sold separately.
1
1
1
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
2
6
312797C
Parts
G45xxx Models
Ref. Part
1
2
3a
3b
4
5
6
7
8
9
10
11
12
13
14
15
16
Description
Pump Assembly, see Manual 312794
W45CAS M12LN0 x LW050A
W45CBS M12LT0 x LW050A
PANEL, air controls (includes 3b, 16,
30, and 31)
24A583
pump only, 100 psi; see page 45
24A581
pump and gun, 100 psi; see page 44
pump and gun, 90 psi; see page 44
24A582
24A576
DATATRAK, assembly; see page 46
-----INSERT, panel (included with Part 2)
HOSE, suction (includes Part 5)
256421
cart mount packages
256423
wall mount packages
187146
STRAINER (included with Part 4)
24A587
FILTER, fluid (if included)
----FITTING, union (included with Part 6)
189018
SWIVEL, fluid hose (packages with AA
gun)
HOSE, fluid (packages with gun)
24B594
XTR 5
24B317
G40 and G40 with RAC tip
GUN (if included)
XTR501 XTR 5
249242
G40
249238
G40 with RAC tip
AAM413 TIP (packages with G40 gun)
AAMxxx TIP OPTION (packages with G40 gun)
512351
ADAPTER (if included), 1/4 nptm x
3/8 nptf
256390
AIR HOSE, gun, (all AA packages)
256410
HOPPER (includes Parts 17, 19, and
20)
----NUT, lock, M5 x 0.08 (included with
Part 49)
Cart Mount
Wall Mount
312797C
Ref. Part
Description
17
-----
18
-----
19
-----
20
------
22
37
38
39
40
41
239069
166846
------------256425
44
-----
1
45
48
49
----238909
24A593
1
50
51
---------
53
289694
54
24A578
TUBE, inlet, hopper (included with
Part 15)
CLIP, hose (all AA packages), see
page 46 for packages of 10
O-RING, hopper (included with Part
15)
SCREEN, hopper (included with Part
15)
HOSE, whip (if included)
ADAPTER, for whip hose
SWITCH, reed (included with Part 3a)
SCREW, switch (included with Part 3a)
CLAMP, hose (included with Part 3a)
VALVE, drain, stainless steel (includes
Parts 44 and 45)
COUPLING, hose, drain (included with
Part 41)
HOSE, drain (included with Part 41)
WIRE, grounding assembly
ARM, mounting, wall mount
(includes 16, 50, and 51)
WASHER (included with Part 49)
SCREW, machine, M5 x 25 (included
with Part 49)
CART MOUNTING KIT; see page 43
(G45Cxx models only)
WALL MOUNTING KIT; see page 43
(G45Wxx models only)
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
Qty.
1
7
1
1
1
1
1
1
2
1
1
1
1
2
4
4
1
1
----- Not sold separately.
1
1
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
2
6
41
Parts
G48xxx Models
Ref. Part
1
2
3a
3b
4
5
6
7
8
9
10
11
12
13
14
15
16
42
Description
Pump Assembly, see Manual 312794
W48CAS M18LN0 x LW075A
W48CBS M18LT0 x LW075A
PANEL, air controls (includes 3b, 16,
30, and 31)
24A583
pump only, 100 psi; see page 45
24A584
pump and gun, 85 psi; see page 44
24A576
DATATRAK, assembly; see page 46
----INSERT, panel (Included with Part 2)
256423
HOSE, suction (includes Part 5)
187146
STRAINER (included with Part 4)
24A587
FILTER, fluid (if included)
----FITTING, union (included with Part 6)
189018
SWIVEL, fluid hose (packages with AA
gun)
HOSE, fluid (packages with gun)
24B594
XTR 5
24B317
G40 and G40 with RAC tip
GUN (if included)
XTR501 XTR 5
249242
G40
249238
G40 with RAC tip
AAM413 TIP (packages with G40 gun)
AAMxxx TIP OPTION (packages with G40 gun)
512351
ADAPTER (if included), 1/4 nptm x
3/8 nptf
256390
AIR HOSE, gun (all AA packages)
256410
HOPPER (includes Parts 17, 19, and
20)
----NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Cart Mount
Wall Mount
Qty.
1
Ref. Part
Description
17
-----
18
-----
19
-----
20
-----
22
37
41
239069
166846
256425
44
-----
45
48
49
----238909
24A593
50
51
---------
53
289694
54
24A578
TUBE, inlet, hopper (included with
Part 15)
CLIP, hose (all AA packages), see
page 46 for packages of 10
O-RING, hopper (included with Part
15)
SCREEN, hopper (included with Part
15)
HOSE, whip (if included)
ADAPTER, for whip hose
VALVE, drain, stainless steel (includes
Parts 44 and 45)
COUPLING, hose, drain (included with
Part 41)
HOSE, drain (included with Part 41)
WIRE, grounding assembly
ARM, mounting, wall mount
(includes 16, 50, and 51)
WASHER (included with Part 49)
SCREW, machine, M5 x 25 (included
with Part 49)
CART MOUNTING KIT; see page 43
(G48Cxx models only)
WALL MOUNTING KIT; see page 43
(G48Wxx models only)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty.
1
7
1
1
1
1
1
1
1
1
2
4
4
1
1
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
2
6
312797C
Kits
Kits
Wall Mount Kit 24A578
Ref.
101
102
101
Description
SCREW, cap, M8 x 1.25
PLATE, wall mount
Qty.
4
1
NOTE: Mounting Arms Kit 24A371 or 24A953 (see page
46) also is required for wall mounting a package that has
a control panel.
102
ti12633a
Cart Mount Kit 289694
Stand Mount Kit 24A577
202
302
304
204
207
209
301
208
201
205
206
303
203
ti12635a
ti12634a
Ref.
201
202
203
204
205
206
207
208
209
Part
--------15C871
277790
119451
119452
115480
116630
111799
312797C
Description
CART, frame
HANDLE, cart
CAP, leg
SLEEVE, cart handle
WHEEL, semi-pneumatic
CAP, hub
KNOB, t-handle
SCREW, carriage
SCREW, cap, M8 x 1.25
Qty.
1
1
2
2
2
2
2
2
4
Ref.
301
302
303
304
Part
----111799
105521
108063
Description
FRAME
SCREW, cap, M8 x 1.25
PLUG, tubing
GRIP, handle
Qty.
1
4
2
1
43
Kits
Pump and Gun Control Panel Kits
304
310
311 307 308
313
310
319
308
316
307
303
314
306
317
305
309
315
304
312
303
ti13467a
301
302
ti13565a
M12xxx and M18xxx air motors
M02xxx and M04xxx air motors
Kits 24A581, 24A582, and 24A584
Kit 24A585
Ref.
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
44
Part
Description
Qty.
114362 VALVE, ball
1
15T643 SWIVEL, tee, 3/8 npt(m) x 1/2T
1
061513 TUBE, nylon
1.3 ft.
121212 ELBOW, swivel, 1/2T x 3/8 npt(m)
3
15T536 REGULATOR, air, pump, 3/8 npt
1
15T937 ELBOW, swivel, 5/32 T x 1/4 npt
1
054753 TUBE, nylon, black
4 in.
15T498 SWIVEL, 90°, 5/32T x 1/8 npt(f)
2
15T866 ELBOW, swivel, 5/32T x 1/8 npt
1
15T500 GAUGE, pressure
2
1
VALVE, safety
113498 Kit 24A581
116643 Kit 24A582
120306 Kit 24A583
164672 ADAPTER
1
15T538 NUT, regulator
1
114381 SCREW, cap, button head
2
15T539 REGULATOR, air, gun, 3/8 npt
1
116514 NUT, regulator
1
15T555 PANEL
1
15U666 LABEL, panel (not shown)
1
277794 INSERT
1
105332 NUT, lock (not shown)
2
15V204 ELBOW, 1/2T x 1/2 npt
1
----- COVER, lens, 12 sticker sheet (not
1
shown), order Kit 24A540 for 5
sheets
321
Ref.
301
302
303
304
305
306
307
308
310
311
312
313
314
315
317
318
319
320
321
322
Part
Description
Qty.
114362 VALVE, ball
1
15T638 SWIVEL, tee
1
C12508 TUBE, nylon
1.3 ft.
121141 ELBOW, swivel, 3/8T x 1/4 npt(m)
3
15T499 REGULATOR, air, pump, 1/4 npt
1
15T866 ELBOW, swivel, 5/32T x 1/8 npt
2
054753 TUBE, nylon, black
4 in.
15T498 SWIVEL, 90°, 5/32T x 1/8 npt(f)
2
15T500 GAUGE, pressure
2
113498 VALVE, safety
1
162453 ADAPTER, 1/4 nps(m) x 1/4 npt
1
115244 NUT, regulator
2
114381 SCREW, cap, button head
2
121141 REGULATOR, air, gun, 1/4 npt
1
15T556 PANEL
1
15U664 LABEL, panel (not shown)
1
277794 INSERT
1
105332 NUT, lock (not shown)
2
121141 ELBOW, 3/8T x 1/4 npt(m)
1
1
----- COVER, lens, 12 sticker sheet (not
shown), order Kit 24A540 for 5
sheets
323 121150 ELBOW, 1/4 npt(f) x 1/8 npt(m)
1
312797C
Kits
Pump Only Control Panel Kits
307 308
310
304
310
307
313
313
308
306
305
304
306
305
303 326
304 311
301
317
314
311
303 326
325 324
301
ti13566a
317 314
ti13567a
M12xxx and M18xxx air motors
M02xxx and M04xxx air motors
Kit 24A583
Kit 24A586
Ref.
301
303
304
305
306
307
308
310
311
313
314
317
318
319
Ref. Part
Description
Qty.
301 114362 VALVE, ball
1
303 C12508 TUBE, nylon
1.3 ft.
304 121141 ELBOW, swivel, 3/8T x 1/4 npt(m)
1
305 15T499 REGULATOR, air, 1/4 npt
1
306 15T866 ELBOW, swivel, 5/32T x 1/8 npt
1
307 054753 TUBE, nylon, black
4 in.
308 15T498 SWIVEL, 90°, 5/32T x 1/8 npt(f)
1
310 15T500 GAUGE, pressure
1
311 113498 VALVE, safety
1
313 115244 NUT, regulator
1
314 114381 SCREW, cap, button head
2
317 15T558 PANEL
1
318 15U665 LABEL, panel (not shown)
1
319 277794 INSERT (see inset illustration on
1
page 44)
320 105332 NUT, lock (not shown)
2
321 121141 ELBOW, swivel, 3/8T x 1/4 npt(m)
1
(see inset illustration on page 44)
1
322
----- COVER, lens, 12 sticker sheet (not
shown), order Kit 24A540 for 5
sheets
324 121140 FITTING, straight, 3/8T x 1/4 npt(m)
1
325 121150 ELBOW, 1/4 npt(f) x 1/8 npt(m)
1
326 15T546 FITTING, straight, 3/8T x 3/8 npt(m)
1
320
321
322
326
Part
Description
Qty.
114362 VALVE, ball
1
061513 TUBE, nylon
1.5 ft.
121212 ELBOW, swivel, 1/2T x 3/8 npt(m)
2
15T536 REGULATOR, air, 3/8 npt
1
15T937 ELBOW, swivel, 5/32 T x 1/4 npt
1
054753 TUBE, nylon, black
5 in.
15T498 SWIVEL, 90°, 5/32T x 1/8 npt(f)
1
15T500 GAUGE, pressure
1
113498 VALVE, safety
1
15T538 NUT, regulator
1
114381 SCREW, cap, button head
2
15T557 PANEL
1
15U667 LABEL, panel (not shown)
1
277794 INSERT (see inset illustration on
1
page 44)
105332 NUT, lock (not shown)
2
15V204 ELBOW, 1/2T x 1/2 npt (see inset
1
illustration on page 44)
----- COVER, lens, 12 sticker sheet (not
1
shown), order Kit 24A540 for 5
sheets
121210 FITTING, straight, 1/2T x 3/8 npt(m)
1
312797C
45
Kits
DataTrak Kits
Mounting Arms Kits
Kit 24A576 (with Runaway Protection)
Includes two mounting arms (49), 6 lock nuts (16),
four machine screws (51), and four washers (50).
Kit
401
24A371
24A373
24A593
Packages
Wall mount packages with M02xxx or
M04xxx air motors.
All stand mount packages.
Wall mount packages with M07xxx, M12xxx,
or M18xxx air motors.
5-Gallon Suction Hose Kits
Includes suction hose (4) and strainer (5).
Kit
402
ti13531a
Ref.
No. Part No. Description
Qty.
401
24B563 DATATRAK, assembly (includes
Part 3)
402 24B566 SOLENOID/REED SWITCH, kit
403 ----CLAMP, hose (not shown)
Order kit 24A548 for package of 10
404▲ 15V262 LABEL, warning (not shown)
1
Packages
256420 10:1, 15:1, 30:1 -- M02xxx and
M04xxx air motors only
256421 23:1, 30:1 (M12xxx X L075xx),
36:1, 45:1, 48:1
256422 15:1 (M12xxx X L150xx), 18:1,
24:1, 28:1
256423 23:1, 30:1 (M12xxx X L075xx),
36:1, 45:1, 48:1
256424 15:1 (M12xxx X L150xx), 18:1,
24:1, 28:1
Wall/Cart
Both
Cart
Cart
Wall
Wall
256426 - Package of 10 strainers (5) for Kit 256420.
1
2
55-Gallon Suction Hose Kits
Includes suction hose, bung adapter, and strainer.
1
24A954 - 3/4 in. hose
----- Not sold separately.
▲ Replacement Warning labels, signs, tags, and cards
are available at no cost.
Kit 24A592 (with Cycle Count Only)
Optional conversion kit available for packages with
MxxLN0 air motors (air valves not compatible with runaway protection solenoid). Provides monitoring and
diagnostics without runaway protection.
Hopper Kit 256410
Includes hopper (15), inlet tube (17), o-ring (19),
screen (20), and fitting (21, 25cc pumps only).
46
24B598 - 1 in. hose
PTFE Suction Hose Kits
For pumping acid materials that are compatible with
PTFE. Includes suction hose, swivel, and strainer.
Kit
Description
Wall/Cart
24B337 3/4 in. hose, PTFE lined, with swivel Cart
elbow
24B338 1 in. hose, PTFE lined, with swivel Cart
elbow
24B424 3/4 in. hose, PTFE lined, with
Wall
straight swivel
24B425 1 in. hose, PTFE lined, with straight Wall
swivel
312797C
Kits
Drain Valve Kit 256425
G15 and G40
Includes drain valve (41), coupling (44), and hose
(45).
10
8
Guns and Hoses
To find the correct parts for your model, locate the gun
you have. The correct hoses and related parts are listed
in the table below each gun.
14
18
22
37
9
XTR 5
10
ti11993a
Ref.
8
9
9
Part
Description
189018 SWIVEL, fluid hose
HOSE, fluid
Qty.
1
1
241812 G10xxx-G30xxx, 25 ft (7.6 m), 3300
psi (22.7 MPa, 227 bar) maximum
working pressure
ti12636a
Ref. Part
9
Description
HOSE, fluid
Qty.
1
10
241812 G10xxx-G30xxx; exceptions listed
next in this table; 25 ft (7.6 m), 3300
psi (22.7 MPa, 227 bar) maximum
working pressure
11
12
14
18
H52525 G30W57-G30W60; 25 ft (7.6 m),
5600 psi (38.6 MPa, 386 bar) maximum working pressure,
22
24B562 G30C13 and G30C57; 50 ft (15.2 m),
3300 psi (22.7 MPa, 227 bar) maximum working pressure
37
24B317 G36xxx; 23 ft (7 m); 4100 psi (28.3
MPa, 283 bar) maximum working
pressure
24B594 G45xxx – G48xxx; 25 ft (7.2 m),
5600 psi (38.6 MPa, 386 bar) maximum working pressure,
10 XTR501 GUN
22 239069 HOSE, whip, for G36C03, G36C04,
G36W07, G36W08, G45W05,
G45W06; see G40 illustration at
right)
37 166846 ADAPTER, for whip hose
312797C
24B317 G36xxx-G48xxx, 23 ft (7 m); 4100
psi (28.3 MPa, 283 bar) maximum
working pressure
249242 GUN, G40
249238 GUN, G40 with RAC tip
287926 GUN, G15
AAM413 TIP
AAMxxx TIP, option, see gun manual
256390 HOSE, air
----CLIP, hose; order Kit 24A588 for
package of 10
239069 HOSE, whip (G36xxx-G48xxx
packages only)
166846 ADAPTER, for whip hose
1
1
1
1
1
1
7
1
1
50-Foot Air/Fluid Hose Kit
24A955
Optional 50-foot coupled fluid/air hose with 20 clips.
1
1
50-Foot Fluid Hose 24A413
Optional 50-foot hose, 5600 psi (38.6 MPa, 386 bar)
maximum working pressure.
1
47
Wall Bracket Mounting Dimensions
Wall Bracket Mounting Dimensions
11 in.
(279 mm)
4 in.
(102 mm)
Four 0.40 in. (10 mm)
mounting holes
ti12833a
Technical Data
Maximum fluid working pressure. . . . . . . . . . . . . . . .See Models table on page 5.
Maximum air inlet pressure . . . . . . . . . . . . . . . . . . . .100 psi (0.7 MPa, 7.0 bar)
Maximum gun air inlet pressure . . . . . . . . . . . . . . . .50 psi (0.35 MPa, 3.5 bar)
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Models table on page 5.
Maximum operating temperature . . . . . . . . . . . . . . .120°F (49°C)
Sound data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Technical Data in air motor manual 312796.
48
312797C
Package Weights
Package Weights
Weight in lb (kg)
Ratio, Motor,
Displacement Pump
Mounted
Mounted pump*
pump*
+
+
siphon kit or siphon kit or hopper
+
hopper
gun and hoses
+
+
gun and
fluid filter
hoses
Mounted
Pump*
Mounted
pump*
+
siphon kit
Mounted
pump
+
siphon kit
+
fluid filter
68 (31)
53 (24)
66 (30)
100 (45)
100 (45)
98 (45)
102 (46)
102 (46)
60 (28)
94 (43)
100 (45)
92 (42)
97 (44)
69 (32)
54 (25)
67 (31)
103 (47)
104 (47)
101 (46)
--------61 (28)
98 (45)
----96 (43)
-----
---------109 (49)
109 (49)
105 (48)
111 (50)
111 (50)
----104 (47)
108 (49)
101 (46)
105 (48)
76 (35)
62 (29)
75 (34)
--------------------68 (31)
--------101 (46)
106 (48)
81 (37)
67 (31)
79 (36)
113 (51)
113 (51)
111 (50)
116 (53)
116 (53)
73 (34)
108 (49)
114 (52)
106 (48)
110 (50)
42 (19)
27 (12)
40 (18)
73 (33)
72 (33)
70 (32)
76 (35)
75 (34)
34 (15)
67 (30)
73 (33)
65 (29)
70 (32)
43 (20)
28 (13)
41 (19)
--------------------35 (16)
-----------------
------------81 (37)
81 (37)
78 (35)
84 (38)
83 (38)
----75 (34)
81 (37)
73 (33)
78 (35)
48 (22)
33 (15)
46 (21)
--------------------40 (18)
-----------------
53 (24)
38 (17)
51 (23)
86 (39)
86 (39)
83 (38)
89 (40)
87 (39)
44 (20)
80 (36)
87 (39)
80 (36)
84 (38)
29 (13)
36 (16)
42 (19)
30 (14)
37 (17)
43 (20)
-------------
36 (16)
43 (20)
49 (22)
41 (19)
48 (22)
54 (25)
Cart Mount
10:1, M04xxx, LW075A
15:1, M02xxx, LW025A
15:1, M04xxx, LW050A
15:1, M12xxx, LW150A
18:1, M12xxx, LW125A
23:1, M12xxx, LW100A
24:1, M18xxx, LW150A
28:1, M18xxx, LW125A
30:1, M04xxx, LW025A
30:1, M12xxx, LW075A
36:1, M18xxx, LW100A
45:1, M12xxx, LW050A
48:1, M18xxx, LW075A
Wall Mount
10:1, M04xxx, LW075A
15:1, M02xxx, LW025A
15:1, M04xxx, LW050A
15:1, M12xxx, LW150A
18:1, M12xxx, LW125A
23:1, M12xxx, LW100A
24:1, M18xxx, LW150A
28:1, M18xxx, LW125A
30:1, M04xxx, LW025A
30:1, M12xxx, LW075A
36:1, M18xxx, LW100A
45:1, M12xxx, LW050A
48:1, M18xxx, LW075A
Stand Mount
15:1, M02xxx, LW025A
30:1, M04xxx, LW025A
15:1, M04xxx, LW050A
* Includes air controls.
----- This component configuration is not offered for these models.
312797C
49
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 312797
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2008, Graco Inc. is registered to I.S. EN ISO 9001
www.graco.com
Revised 2/2009