Graco 310524H Air-Powered Ram Supply Unit Owner's Manual

Parts

INSTRUCTIONS-PARTS LIST

This manual contains important warnings and information.

READ AND KEEP FOR REFERENCE.

INSTRUCTIONS

First choice when quality counts.

t

310524

Rev. H

200 Liter (55 Gallon) Drum Size

165 mm (6.5”) Dual Post

Air-Powered Ram Supply Unit

Model 918316

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

E COPYRIGHT 1996, GRACO INC.

Graco Inc. is registered to I.S. EN ISO 9001

8934A

Table Of Contents

Part Number Air Motor

* 918316 Premier 

* 918303

687105

Premier

King 

* 918313 King

* 918315

* 918597

King

King

* 918314

* 918469

* 918481

C59702

King

Premier

Premier

Premier

* These products are CE marked.

Ratio Pump Wiper

80:1 Check-Mate 1000 EPDM

39:1 Check-Mate  2100 PVC

65:1 Check-Mate 800 EPDM

65:1 Check-Mate 800

50:1 Check-Mate 1000

65:1 Check-Mate 800

65:1 Check-Mate 800

34:1 Dura-Flo  2400

45:1 Dura-Flo 1800

67:1 Check-Mate 800

PVC

EPDM

PVC

EPDM

PVC

PVC

PVC

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Pump Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . 6

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Selecting a Location for the Ram . . . . . . . . . . . . . .

7

8

System Accessories and Modules . . . . . . . . . . . . . 8

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the Ram . . . . . . . . . . . . . . . . . . . . . . . . . .

9

10

Ground The System . . . . . . . . . . . . . . . . . . . . . . . .

Starting Up the System . . . . . . . . . . . . . . . . . . . . .

10

11

Initial Material Loading . . . . . . . . . . . . . . . . . . . . . . 12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Relief Procedure . . . . . . . . . . . . . . . . . .

13

13

Raising and Lowering the Ram

Changing Empty Drums

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

14

14

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Emergency Stop

Flushing Safety

. . . . . . . . . . . . . . . . . . . . . . . . . . . 16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ram Pressure Relief Procedure . . . . . . . . . . . . .

18

18

Removing a Material Drum from the Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Servicing the Follower . . . . . . . . . . . . . . . . . . . . . .

Removing/Re-installing the King, Senator



, or Bulldog



Pump from the Ram . . . . . . . . . . . . .

Removing/Re-installing the Premier Pump

19

20 from the Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection Frequency . . . . . . . . . . . . . . . . . . . . . .

22

23

Max. Fluid Working Pressure Page

32.7 MPa, 327 bar (4800 psi) 25

27 MPa, 269 bar (3900 psi)

33 MPa, 332 bar (4875 psi)

40 MPa, 403 bar (5850 psi)

31 MPa, 310 bar (4500 psi)

40 MPa, 403 bar (5850 psi)

40 MPa, 403 bar (5850 psi)

23 MPa, 234 bar (3400 psi)

31 MPa, 310 bar (4500 psi)

34 MPa, 345 bar (5000 psi)

27

29

31

33

35

37

39

41

43

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 918316 80:1 Premier . . . . . . . . . . . . . . . . .

25

25

Model 918303 39:1 Premier

Model 918313 65:1 King

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

26

31

Model 918315 50:1 King . . . . . . . . . . . . . . . . . . . . 33



. . . . . . . . . . . . . . . . . . . . 35

. . . . . . . . . . . . . . . . . . . . 37

Model 918469 34:1 Premier . . . . . . . . . . . . . . . . . 39

Model 918481 45:1 Premier . . . . . . . . . . . . . . . . . 41

Model C59702 67:1 Premier . . . . . . . . . . . . . . . . . 43

Model 918304, Cold Pump Mounting Kit for Check-Mate Pumps . . . . . . . . . . . . . . . . . . . . . 44

Model 918309, Cold Pump Mounting Kit . . . . . . 45

Model 243785, Ram Air Control Module for

King, Bulldog & Senator . . . . . . . . . . . . . . . . . . . . 46

Model 918306, Ram Air Control Module for Premier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Model C32437, Ram Air Control Module for

King, Bulldog & Senator . . . . . . . . . . . . . . NO TAG

Model 244072, Air Control Assembly . . . . . . . . . 48

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . 52

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . 54

Graco Phone Number . . . . . . . . . . . . . . . . . . . . . . . . 54

2 310524

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the corresponding instructions.

Symbols

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the corresponding instructions.

WARNING

EQUIPMENT MISUSE HAZARD

INSTRUCTIONS

Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury.

D

This equipment is for professional use only.

D Read all instruction manuals, warnings, tags, and labels before operating the equipment.

D Use the equipment only for its intended purpose. If you are uncertain about usage, call the distributor closest to you.

D

Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

D Check the equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed 125 psi (8.8 bar) maximum inbound air pressure to the ram.

D

Never exceed the recommended working pressure or the maximum air inlet pressure stated on your pump or in the Technical Data on page 51.

D Be sure that all spray/dispensing equipment and accessories are rated to withstand the maximum working pressure of the pump. Do not exceed the maximum working pressure of any component or accessory used in the system.

D Route the hoses away from the traffic areas, sharp edges, moving parts, and hot surfaces.

D

Do not expose Graco hoses to temperatures above 82

_

C (180

_

F) or below -40

_

C (-40

_

F).

D Do not use the hoses to pull the equipment.

D Use fluids and solvents that are chemically compatible with the equipment wetted parts. See the Technical Data sections of all the equipment manuals. Always read the material manufacturer’s literature before using fluid or solvent in this pump.

D

Always wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and solvent manufacturers.

D Wear hearing protection when operating this equipment.

D Comply with all applicable local, state and national fire, electrical and other safety regulations.

310524 3

4 310524

WARNING

INJECTION HAZARD

Spray from the spray gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Splashing fluid in the eyes or on the skin can also cause serious injury.

D

Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medical attention.

D Do not point the gun/valve at anyone or at any part of the body.

D

Do not put your hand or fingers over the spray tip/nozzle.

D

Do not stop or deflect fluid leaks with your hand, body, glove, or rag.

D

Always have the trigger guard on the gun when dispensing.

D Check the gun diffuser operation weekly. Refer to the gun manual.

D Be sure the gun/valve trigger safety operates before dispensing

D

Lock the gun/valve trigger safety when you stop dispensing.

D Follow the Pressure Relief Procedure on page 13 if the nozzle clogs, and before cleaning, checking or servicing the equipment.

D Tighten all fluid connections before operating the equipment.

D Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately. Do not repair high pressure couplings; you must replace the entire hose.

D Use only Graco approved hoses. Do not remove the spring guard that is used to help protect the hose from rupture caused by kinks or bends near the couplings.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor air ventilation, open flames or sparks can cause a hazardous condition and result in fire or explosion and serious injury.

D

Ground the equipment and the object being sprayed, and all other electrically conductive objects in the dispense area. Proper grounding dissipates static electricity generated in the equipment. See Ground the System on page 10.

D If there is any static sparking or you feel an electric shock while using the equipment, stop dispensing immediately . Do not use the equipment until you have identified and corrected the problem.

D

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvent or material.

D

Do not smoke in the dispense area.

D Extinguish all open flames or pilot lights in the dispense area.

D

Do not turn on or off any light switch in the dispense area.

D

Keep the dispense area free of debris, including solvent, rags, and gasoline.

MOVING PARTS HAZARD

WARNING

Moving parts, such as the ram follower plate/pump inlet can pinch or amputate fingers.

D Do not operate the equipment with the guard removed.

D

Keep clear of all moving parts when starting or operating the equipment.

D

Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air.

D Keep clear of the follower plate, pump fluid inlet, and lip of the fluid container when raising or lowering the ram.

D

Before checking or servicing the ram or pump, follow the Pressure Relief Procedure on page 13.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

D

Know the specific hazards of the fluid you are using.

D

Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state and national guidelines.

D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer.

D

Provide adequate ventilation.

310524 5

Pump Selection Chart

Pump Model and Description

34:1 Premier, DF2400, CS Lower

34:1 Premier, DF2400, SST Lower

39:1 Premier, CM2100, CS Lower

39:1 Premier, CM2100, SST Lower

45:1 Premier, DF1800, CS Lower

45:1 Premier, DF1800, SST Lower

80:1 Premier, CM1000, CS Lower

80:1 Premier, CM1000, SST Lower

50:1 King, CM1000, CS Lower

50:1 King, CM1000, SST Lower

65:1 King, CM800, CS Lower


31:1 Bulldog, CM800, CS Lower

19:1 Senator, CM800, CS Lower

65:1 Reduced Icing Quiet King,

CM800, CS Lower

31:1 Reduced Icing Quiet Bulldog,

CM800, CS Lower

12:1 Bulldog, CM2100, SST Lower

12:1 Quiet Bulldog, CM2100,

SST Lower


24:1 Quiet King, CM2100, SST Lower

Viscount Hydraulic Motor, CM2100,

SST Lower

Maximum Fluid Working

Pressure

23 MPa, 234 bar (3400 psi)

23 MPa, 234 bar (3400 psi)

26.9 MPa, 269 bar (3900 psi)

26.9 MPa, 269 bar (3900 psi)

31 MPa, 310 bar (4500 psi)

31 MPa, 310 bar (4500 psi)

40 MPa, 403 bar (5850 psi)

40 MPa, 403 bar (5850 psi)

31 MPa, 310 bar (4500 psi)

31 MPa, 310 bar (4500 psi)

40 MPa, 403 bar (5850 psi)

40 MPa, 403 bar (5850 psi)

21 MPa, 214 bar (3100 psi)

13 MPa, 131 bar (1900 psi)

40 MPa, 403 bar (5850 psi)

21 MPa, 214 bar (3100 psi)

8 MPa, 83 bar (1200 psi)

8 MPa, 83 bar (1200 psi)

14.9 MPa, 149 bar (2160 psi)

14.9 MPa, 149 bar (2160 psi)

15 MPa, 156 bar (2300 psi)

Maximum Pump Air

Input Pressure

0.7 MPa, 7 bar (100 psi)

0.7 MPa, 7 bar (100 psi)

0.7 MPa, 7 bar (100 psi)

0.7 MPa, 7 bar (100 psi)

0.7 MPa, 7 bar (100 psi)

0.7 MPa, 7 bar (100 psi)

0.5 MPa, 5 bar (73 psi)

0.5 MPa, 5 bar (73 psi)

0.6 MPa, 6.2 bar (90 psi)

0.6 MPa, 6.2 bar (90 psi)

0.6 MPa, 6.2 bar (90 psi)

0.6 MPa, 6.2 bar (90 psi)

0.7 MPa, 7 bar (100 psi)

0.7 MPa, 7 bar (100 psi)

0.6 MPa, 6.2 bar (90 psi)

0.7 MPa, 7 bar (100 psi)

0.7 MPa, 7 bar (100 psi)

0.7 MPa, 7 bar (100 psi)

0.6 MPa, 6.2 bar (90 psi)

0.6 MPa, 6.2 bar (90 psi)

N/A

Part

Number

222942

222943

222940

222941

222938

222939

237518

237520

237707

237708

236471

236462

237261

237264

237265

237274

222904

222903

222836

222905

222906

6 310524

60

70

10

20

90

H

30

G

40

50

A

B

I

J

G

H

K

C

D

E

Typical Installation

Air Line Filter

Accessory Bleed-Type Master Air Valve

(required)

Pump Bleed-Type Master Air Valve (required)

Pump Air Regulator

Main Air Line Supply

Follower Plate Blowoff Button

Ram Air Supply Hose

Air Line Lubricator

Fluid Drain Valve (required)

Fluid Regulator

20

30

40

50

L

M

N

10

60

70

80

90

Applicator Gun or Valve

Gun Swivel

Mounting Plate

Follower Rod

Pump Assembly

Ram Hand Valve

Ram Module

Follower Gasket

Follower Plate Assembly

Wiper Seals

Drum Clamp

Grounding Wire (required)

N

C

80

J

F

D

K

I

B

A E

L M

8328A

Fig. 1

310524 7

Typical Installation

The typical installation discussed below is only a guide for selecting and installing system components and accessories. Contact your Graco distributor for help in designing a system to suit your particular needs.

This air-powered ram extruder forces high viscosity fluids into the intake valve of the fluid pump. Wiper rings and other accessory equipment for use with this ram are listed in the Accessories section on page 49.

D to use only Graco approved hoses. Do not remove the spring guard that is used to help protect the hose from rupture caused by kinks or bends near the couplings.

To allow the gun to move more freely, use a short whip hose between the main fluid hose and the gun.

Air Line Modules

WARNING

Selecting a Location for the Ram

Refer to the Ram Mounting and Clearance Dimensions drawing (Fig. 14 on page 50) for ram mounting and clearance dimensions.

When selecting a location for the ram, keep the following in mind:

1.

There should be sufficient space for installing and using the equipment.

D

Make sure there is sufficient overhead clearance for the pump and ram when the ram is in the fully raised position.

PRESSURIZED FLUID HAZARD AND


The pump bleed-type master air valve,

(C) in Fig. 1 or (c) Fig. NO TAG, is required in your system to relieve air trapped between this valve and the pump after the pump air regulator is closed. Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury, including splashing in the eyes or on the skin and injury from moving parts.

D Make sure the air regulators for the pump and ram are fully accessible.

2.

Make sure that you will be able to level the base of the ram using metal shims.

3.

When you bolt the ram to the floor, the anchors should be long enough to prevent the unit from tipping. Refer to the Dimensional Drawing on page

50 for more information.

System Accessories and Modules

Before you install the system you should be familiar with the parts discussed below. For more information, refer to Fig. 1, Typical Installation, on page 7.

Air and Fluid Hoses

When installing a system, make sure:

D all air and fluid hoses are properly sized for your system.

D to use only electrically conductive air and fluid hoses.

3-Regulator Air Control Modules (shown in Fig. 1)

The following components are supplied with your pump:

D

Pump Bleed-type Master Air Valve (C) is required in your system to relieve air trapped between it and the air motor when the valve is closed (see the

WARNING above). Be sure the bleed valve is easily accessible from the pump, and is located downstream from the air regulator.

D

Pump Air Regulator (D) controls pump speed and outlet pressure by adjusting the air pressure to the pump. Locate the regulator close to the pump, but upstream from the bleed-type master air valve.

D Ram Down Air Regulator (not shown) controls the air pressure to the ram.

D Ram Up Air Regulator (not shown) controls the air pressure to the ram.

D

Ram Air Supply Hose (H) connects the ram air regulator to the air manifold.

D Air Manifold (F) divides the main air supply into separate lines for the pump and ram.

8 310524

Installation

Air Line Accessories

If you have a 3-Regulator Air Control Module, install the following accessories, using adapters as necessary:

D

Pump runaway valve senses when the pump is running too fast and automatically shuts off the air to the motor. A pump that runs too fast can be seriously damaged.

D

Air line lubricator provides automatic air motor lubrication (standard on the 4-Regulator Air Control

Module).

D Air line filter removes harmful dirt and moisture from the compressed air supply (standard on the

4-Regulator Air Control Module).

D

Accessory bleed-type air valve isolates the air line accessories for servicing. Locate upstream from all other air line accessories. This isolates the accessories for servicing.

Fluid Line Accessories (Fig. 1)

Install the following accessories in the positions shown in the Typical Installation, using adapters as necessary:

A fluid drain valve (J) is required in your system to relieve fluid pressure in the hose and gun (see the

WARNING on page 8). When you install the fluid drain valve:

1.

Screw the drain valve into the open branch of a tee mounted in the fluid line.

2.

Install the drain valve pointing down, but so the handle points up when the valve is opened.

A fluid regulator (K) controls fluid pressure to the gun/valve, and dampens pressure surges.

A gun or valve (L) dispenses the fluid. The gun shown in the Typical Installation is a dispensing gun for highly viscous fluids.

A gun swivel (M) allows the gun to move more freely.

310524 9

Installation

The installation procedure includes:

D locating and installing the ram. See Form# 310523 for further information.

D grounding the system

D starting up the system

D initially loading material

Installing the Ram

To install the ram, follow the procedure below. Refer to the Ram Mounting and Clearance Dimensions drawing

(Fig. 14 on page 50) for ram mounting and clearance dimensions.

1.

Select a convenient location for the equipment.

Check that there is sufficient overhead clearance for the pump and ram when the ram is in the fully raised position. Make sure the air regulators for the pump and ram are fully accessible.

2.

Level the base of the ram, using metal shims.

3.

Using the holes in the base as a guide, drill holes for 13 mm. (1/2”) anchors. Bolt the ram to the floor anchors, which are long enough to prevent the unit from tipping. Refer to the Dimensional Drawing on page 50.

Ground The System

Ground the supply unit as instructed here and in the individual component manuals.

WARNING

FIRE AND EXPLOSION HAZARD

When installing the pump, ground the system as explained below. Also read the section FIRE AND EXPLOSION

HAZARD on page 4.

To reduce the risk of static sparking, ground the pump, object being sprayed, and all other spraying/dispensing equipment used or located in the spraying/dispensing area. Check your local electrical code for detailed grounding instructions for your area and type of equipment.

1.

Pump: connect a ground wire and clamp to a true earth ground as shown in Fig. 2.

a.

Loosen the grounding lug locknut (W) and washer (X).

b.

Insert one end of a 1.5 mm

2

(12 ga) minimum ground wire (Y) into the slot in lug (Z) and tighten the locknut securely.

c.

Connect the other end of the wire to a true earth ground.

To maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the spray gun/dispensing valve firmly to the side of a grounded metal pail, then trigger the gun/valve.

w

Y X

Z

Fig. 2

2.

Fluid and air hoses: use only electrically conductive materials and air hoses, and fluid hoses.

3.

Air compressor: follow the manufacturer’s recommendations.

Continued on the next page.

10 310524

Installation

Ground The System

(continued)

Material Drums

Ground material drums according to your local code.

Use only metal drums, which are conductive, placed on a grounded surface. Do not place the drum on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.

Maintain Grounding Continuity When Purging Or

Relieving Pressure

Follow the instructions in your separate gun manual for safely grounding your gun while purging.

Starting Up the System

WARNING

PRESSURIZED EQUIPMENT HAZARD

To help reduce the risk of injury or equipment damage:

D Make sure all material hose connections are secure.

D Do not pressurize the system until you have verified the system is ready and it is safe to do so.

1.

Check all material hoses and fittings to insure tightness and to prevent any material leakage.

2.

Check all system air lines. Make sure that all routing of air lines will not interfere with any moving components within the fixture.

3.

Raise the ram, using the following procedure: a.

Close all air regulators.

b.

Move the ram hand valve lever to the UP position.

c.

Slowly open the air appropriate regulator(s) until the ram starts to move up.

d.

When the follower plate is above the height of the material drum to be used, move the ram hand valve lever to OFF.

310524 11

Initial Material Loading

Installation

2.

Open a drum of the proper material and place it under the elevated follower plate.

WARNING

PRESSURIZED FLUID HAZARD

To reduce the risk of serious bodily injury, such as fluid injection or splashing fluid in the eyes or on the skin, ALWAYS wear eye protection and protective clothing when installing, operating, or servicing this dispensing system.


Moving equipment parts can cause personal injury, including severing of hands or fingers. Make sure all personnel are clear of moving parts before operating the equipment.

CAUTION

The use of a non-compatible lubricant can cause material contamination or inadequate performance.

Use only a lubricant compatible with the material to be pumped. Check with the material supplier for a recommended lubricant.

To help avoid damage to equipment, do not use a drum of material that has been dented or otherwise damaged; damage to the follower wipers may result.

An empty drum clamp can interfere with up and down operation of the ram . When raising or lowering the ram, make sure the drum clamp stays clear of the follower assembly.

For information about specific air pressure settings, refer to the Graco system documentation.

1.

Raise the follower plate high enough to put a drum of material under it. Make sure the drum clamp stays clear of the follower assembly.

NOTE: Whenever drum changes are required, remove the cover from a drum of new material by holding it level and lifting it straight up. Tipping the cover may allow accumulated dirt to spill into the drum, which may result in damage to the equipment.

3.

Lubricate the follower wipers with a lubricant compatible with the material to be pumped. Check with your material supplier for compatibility.

4.

Before lowering the pump into the drum, make sure that nothing is between the follower plate and the drum, or between the ram tie bar and the top of the ram posts.

5.

Lower the pump and follower into the drum of material: a.

Move the hand valve lever to the DOWN position and lower the ram until the follower plate is just ready to enter the drum, then move the valve to OFF. If necessary, reposition the drum so the wipers will not hit the drum lip, then open the vent valve (not shown) on the follower plate.

b.

Move the ram hand valve lever to the DOWN position and slowly open the air regulator.

c.

As the follower enters the drum, loosen the bleed stick. Loosening the bleed stick allows trapped air between the follower plate and the top of the material to escape.

d.

When air stops exhausting from the bleed stick port, replace and tighten the bleed stick.

6.

Place a material waste container under the dispense gun.

7.

Slowly adjust the pump air regulator. This will start the pump and fill the material passage.

12 310524

Operation

Pressure Relief Procedure

This procedure describes how to relieve pressure for the supply unit. Use this procedure whenever you shut off the dispenser/sprayer and before checking or adjusting any part of the system, to reduce the risk of serious injury.

WARNING


Follow this Pressure Relief Procedure before checking or repairing the ram or any other part of the system, and when shutting down the system. Keep hands and fingers away from the follower plate, fluid pump inlet, and lip of the fluid container when raising or lowering the ram to reduce the risk of pinching or amputating hands or fingers.

During operation, also keep hands and fingers away from limit switches to reduce the risk of pinching or amputating hands or fingers.

INJECTION HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you:

D are instructed to relieve the pressure

D stop spraying/dispensing

D install or clean the spray tip/nozzle

D check or service any of the system equipment


Do not operate the 80:1 Premier above 5 bar (73 psi) air pressure. The CM1000 lower is rated to 403 bar (5850 psi)

Maximum Fluid Working Pressure. The pump supply unit is equipped with a pressure relief valve to prevent the user from operating the pump air pressure regulator above the recommended 5 bar

(73 psi). For further technical assistance, contact your Graco distributor.

1.

Lock the gun/valve trigger safety.

2.

Shut off the main air supply to the pump.

3.

Close all air bleed valves.

4.

Unlock the gun/valve trigger safety.

5.

Hold a metal part of the gun/valve firmly to the side of a grounded metal drum, and trigger the gun/ valve to relieve pressure.

6.

Lock the gun/valve trigger safety.

7.

Have a container ready to catch the drainage, then open the drain valve or pump bleed valve.

8.

Leave the drain valve open until you are ready to spray/dispense again.

NOTE: If you suspect that the spray tip/nozzle or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, very slowly loosen the tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely.

Then clear the tip/nozzle or hose.

9.

If you want to relieve pressure in the ram, see the

Ram Pressure Relief Procedure on page 18.

310524 13

Raising and Lowering the Ram

Operation

CAUTION

An empty drum clamp can interfere with up and down operation of the ram. When raising or lowering the ram, make sure the drum clamp stays clear of the follower assembly.

Fig. 1. The ram hand valve (30) on the ram air control has 3 positions:

D Ram UP raises the ram

D

Ram DOWN lowers the ram

D

Ram OFF puts the ram in “neutral.” Moving the hand valve to OFF does not change the position of the ram, but it stops the air pressure from attempting to move the ram either up or down.

Changing Empty Drums

WARNING


To reduce risk of injury or damage to equipment, take care when adjusting blow off pressure. Too much pressure can cause the follower plate to rise very quickly or burst the drum. Too little pressure can cause the ram to lift the entire drum from the ground.


Bursts of material and air will exit the bleed port! To reduce risk of injury or damage to equipment, wear eye protection, gloves and protective clothing whenever working with this supply system.

CAUTION

To help avoid damage to equipment:

D Be sure to reload the empty supply unit with a full drum of material immediately . Do not allow the supply units to operate when empty, which would cause a pump runaway and cause damage to the system.

D

Do not raise the ram and remove the follower plate from the empty drum until you are ready to immediately install the new drum.

D

Do not use a drum of material that has been dented or otherwise damaged; damage to the follower wipers may result.

An empty drum clamp can interfere with up and down operation of the ram.

When raising or lowering the ram, make sure the drum clamp stays clear of the follower assembly.

14 310524

Operation

Changing Empty Drums (continued)

Read all warnings and instructions before attempting this procedure!

When a drum of material is empty, follow this procedure to load a new drum of material:

1.

Stop the pump by closing the pump’s bleed-type master air valve.

2.

Raise the follower out of the drum: a.

Leave the ram down regulator to 6.8 (100 psi).

b.

Set the ram UP air regulator to 0.68 – 1.02 bar

(10 – 15 psi).

c.

Move the ram hand valve lever to the UP position. Adjust the ram up regulator to make the ram slowly raise. At the same time, open and close the follower blow-off valve carefully to equalize the pressure in the drum. If more air line pressure is needed for the follower bloweroff, then carefully increase the pressure at the air inlet regulator.

3.

With the follower completely out of the drum, remove the empty drum from the ram.

4.

Being careful not to damage the follower wiper, scrape any material or material build-up from the follower plate and wiper.

5.

Apply a lubricant to the wipers. The lubricant should be compatible with the material to be pumped. (Check with the material supplier for a compatible lubricant.)

6.

Place the new drum in the ram: a.

Remove the cover from a drum of appropriate material.

b.

Remove any other packing from the drum, to expose the material. Make sure that there are no foreign objects on the material surface.

NOTE: Whenever drum changes are required, remove the cover from a drum of new material by holding it level and lifting it straight up. Tipping the cover may allow accumulated dirt to spill into the drum, which may result in damage to the equipment.

c.

Place the drum under the raised follower plate.

7.

Lower the follower into the drum: a.

Move the ram hand valve lever to the DOWN position.

b.

Check the drum position as the follower lowers. If necessary, stop lowering the follower before contacting the drum, and adjust the drum and/or clamp positions to align the drum with the follower plate.

c.

Continue lowering the follower. As the follower enters the drum, loosen the air bleed stick.

Loosening the bleed stick allows trapped air between the follower plate and the top of the material to escape.

d.

When air stops exhausting from the bleed stick port, replace and tighten the bleed stick.

8.

Adjust the ram air pressure for normal operation.

9.

Bleed, from the material pump, the air that was introduced during the drum change: a.

Place a waste container under the pump bleed port.

b.

Open the bleed port and turn on pump air pressure.

c.

Allow material to flow from the bleed port until it is air-free.

d.

Shut off air to the pump and close the bleed port.

e.

Turn air on to the pump and set the pump air regulator for normal operation.

10. Resume normal operation.

310524 15

Shutdown

To shut down the supply unit:

Operation

1.

Fig. 1. Move the ram hand valve (30) to the OFF position. Shut off the air supply to the ram and pump.

2.

Stop the ram from moving by: a.

Closing the master accessory air valve (B).

b.

Moving the ram hand valve lever to the OFF position.

Flushing Safety

WARNING

To reduce the risk of serious injury, whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure (page 13).

WARNING

Use fluids and solvents that are chemically compatible with the equipment wetted parts. See the

Technical Data sections of all the equipment manuals. Always read the material manufacturer’s literature before using fluid or solvent in this pump.

2.

Relieve the pressure.

1.

Before flushing, be sure the entire system and flushing drums are properly grounded. Refer to

Ground The System , on page 10.

Emergency Stop

1.

Fig. 3. Stop the pump by closing the Pump’s

Bleed-type Master Air Valve closest to the motor’s air inlet (C).

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the


C

2.

Relieve the pressure.

Fig. 3

B

WARNING


Always use the lowest possible fluid pressure, and maintain firm metal-to-metal contact between the gun/valve and the drum during flushing to reduce the risk of fluid injection injury, static sparking and splashing.

3.

Remove the spray tip/nozzle from the spray gun/ dispensing valve.

16 310524

Troubleshooting

PROBLEM

Ram won’t raise or lower

Ram won’t raise or lower

Ram raises or lowers too fast

Air leaks around cylinder rod

Fluid squeezes past follower plate

CAUSE

Closed main air valve or clogged air line

Not enough air pressure

Worn or damaged piston

Hand valve closed or clogged

Ram air pressure too high

Worn rod seal

Ram air pressure too high

Worn or damaged wipers

Material pump won’t prime properly, only pumps air.


Not enough pump air pressure

Worn or damaged piston

SOLUTION

Open air valve, clean air line

Increase ram pressure

Replace piston. See procedure in Form

#310523.

Open, clear hand valve or exhaust

Decrease ram air pressure

Replace o-rings in guide sleeve. See procedure in form #310523.

Decrease ram air pressure

Replace wipers. See procedure on page

19

Open air valve, clear air line increase pump pressure

Replace piston. See procedure in Form

# 310523.

Open, clear hand valve or exhaust

Clean, service hand valve

Air pressure won’t hold drum down or push plate up

Hand valve closed or clogged

Hand valve dirty, worn or damaged

Bent drum has stopped follower


Not enough ram air pressure

Valve passage clogged

Worn piston seal

Replace drum

Open air valve, clear air line

Increase ram air pressure

Clean valve passage

Replace seal

310524 17

Service

5.

Exhaust air from both sides of the ram: To relieve ram air pressure, follow the procedure below. For more more information about servicing the ram, see Form# 310523, 165 mm (6.5”) Global Ram

Module .

Ram Pressure Relief Procedure

a.

Move the ram hand valve lever to the DOWN position until all air is exhausted from one side of the ram.

WARNING

To reduce the risk of serious injury whenever you service the ram, always follow the procedure below.

b.

Move the ram hand valve lever to the UP position until all air is exhausted from the other side of the ram.

To relieve air pressure in the ram:

1.

Relieve the supply unit pressure .

6.

Fig. 4. Close the bleed–type master accessory air valve (B).

WARNING

To reduce the risk of serious injury, whenever you are instructed to relieve pressure, always follow the


2.

Fig. 1. Using the ram hand valve (30) on the air control, move the ram to the DOWN position.

3.

When the ram reaches the full down position, move the ram hand valve lever to OFF.

4.

On the air regulator panel, set the ram regulator pressure for:

D

RAM UP to 0 (zero)

D

RAM DOWN to 0 (zero).

Fig. 4

B

18 310524

Removing a Material Drum from the

Supply Unit

WARNING


Bursts of material and air will exit the bleed port! To reduce risk of injury or damage to equipment, wear eye protection, gloves and protective clothing whenever working with this supply system.

Service

1.

Raise the follower plate up out of the drum by observing the cautions and warnings, then following steps 1 through 4 of the procedure for Changing Empty Drums on page 14.

2.

Separate the wiper butt joint and bend back the strapping that covers the clamp. Loosen the clamp by unscrewing the worm gear, then remove the wiper.

3.

Thread the strapping through the new wiper.

Before you perform the procedures in this section, remove the material drum from the supply unit. Observe the cautions and warnings, then follow steps 1 through 4 of the procedure for Changing Empty

Drums on page 14.

Servicing the Follower

This section describes how to service the wipers without removing the follower plate from the supply unit.

Servicing Wipers

For replacing T–Wipers (243279), see Graco form

309161. To replace worn or damaged wipers (w):

4.

Install the wiper on the follower plate.

a.

Position the wipers so the butt joints are 180

_ apart (Fig. 5).

b.

Insert the end of the strap through the clamp and tighten.

5.

Pound the wiper all the way around the follower plate, with a rubber mallet, until the ends are butted tightly together.

6.

Repeat steps 2 – 5 for the second wiper.

Fig. 5 w

7.

Apply a lubricant to the wipers. The lubricant should be compatible with the material to be pumped. (Check with the material supplier for a compatible lubricant.)

310524 19

Removing the Pump Assembly

Fig. 6. Remove pump assembly from ram as follows:

Note: The pump assembly consists of the air

motor (A) and the pump (B). It is not necessary

to remove the entire pump assembly just to

remove the pump. See the next section, Sepa–

rating the Pump from the Air Motor to just

remove the pump.

1.

If material drum has already been removed from supply unit, go to step 2. To remove material drum, observe cautions and warnings, then follow steps 1 through 4 of procedure for Changing

Empty Drums on page 14.

2.

Make sure ram hand valve is in OFF position.

Service

Removing/Re-installing the King, Senator, or Bulldog Pump from the Ram

6.

Make note of air and material hose connections and routings. Use note when re–installing hoses.

7.

Disconnect all air and material hoses.

8.

Using capable hoist, secure pump assembly to hoist.

9.

Remove four screws (47) and lockwashers (48) securing pump assembly to mounting plates (32).

10. Remove four screws (27) and lugs (26) attaching pump assembly to follower plate (10).

Note: If necessary for pump clearance, loosen set

screws (31) and slide two mounting plates (32)

down and away from pump.

11. Using hoist, lift and remove pump assembly from ram and follower plate. Take care not to damage o–ring (29), used on some units, located between pump assembly and follower plate.

12. Inspect and lubricate o–ring (29) when reinstalling pump assembly, replace if damaged.

13. Service pump assembly as needed. To remove the pump from air motor, go to next section, Separating the Pump from the Air Motor . See pump manual for further servicing information.

WARNING



3.


WARNING

To reduce the risk of serious injury whenever you are instructed to relieve ram pressure, always follow the Ram Pressure Relief Procedure

(page 18).

4.

Relieve the ram air pressure.

5.

Bleed off pressure in system and excess material by opening dispense gun and catching material in waste container.

31

32

26,

27

10

Fig. 6

A

47,

48

B

29

20 310524

Service

Separating the Pump from the Air Motor

For more information, see pump manual, or call Graco technical support representative.

3.

Remove the nuts (42) from the stand-off rods (43).

You can now separate the pump from the air motor.

Fig. 7. Separate pump from air motor as follows:

Re-attaching the Air Motor to the Pump

Reverse the above procedure to re-attach the pump to the air motor.

Fig. 7

43

42 42

41

WARNING



Be sure that when you reinsert the collar couplings into the coupling nut (41), the large flanges point upwards.

1.

Torque the nuts (42) to 68 – 81 N.m

(50 – 60 ft-lbs).

2.

Torque the coupling nut (41) to 196 – 210 N.m

(145 – 155 ft-lbs).

3.

Attach material hoses.

Removing the Follower from the Pump

To remove the follower from the pump assembly:

1.

Remove the pump assembly by following the steps in the Removing the Pump Assembly procedure.

2.

Remove the air line from the blow-off valve.

3.

Remove the screws and washers from the follower adapter.

4.

Slide off the follower.

Note: To remove only the pump from the ram perform

steps 1 through 5 of the previous section,

Removing/Re–installing the King, Senator,

or Bulldog Pump from the Ram . Then com–

plete the following steps.

1.

Remove material hoses from pump.

2.

Remove the coupling nut (41), which attaches the pump to the air motor. Be careful not to lose the collar couplings.

Re-attaching the Follower to the Pump

Reverse the above procedure to reattach the follower to the pump.

If your pump/follower configuration has an o-ring:

1.

Lubricate the o-ring.

2.

Replace the o-ring

3.

Slide the follower back onto the pump.

If your pump/follower configuration has a gasket, be sure to replace the gasket before sliding the follower back onto the pump.

310524 21

74

72

73

71

Service

Removing/Re-installing the Premier Pump from the Ram

8326A

Fig. 8

75

76

Removing the Pump Assembly

To remove the pump assembly from the ram, follow this procedure:

1.

If the material drum has already been removed from the supply unit, go to step 2. If you need to remove the material drum, , observe the cautions and warnings, then follow steps 1 through 4 of the procedure for Changing Empty Drums on page 14.

3.


4.

Bleed off pressure in the system and excess material by opening the dispense gun and catching the material in a waste container.

5.

Disconnect all material hoses.

6.

Remove the nuts and washers (72, 73) from the lower tie rods (71). See Fig. 8.

7.

Remove the coupling nut (74), which attaches the pump to the air motor. Be careful not to lose the collar couplings.

8.

Remove the nuts (76) from the tie rods (75). You can now separate the pump from the air motor.

9.

Raise the ram so that the air motor assembly is clear of the lower pump assembly.

10. Remove the pump and service it as needed. To remove the follower from the pump, go to the section, Removing the Follower from the Pump below.

Re-attaching the Pump Assembly to the Air Motor

Reverse the above procedure to re-attach the pump assembly to the air motor.

Be sure that when you reinsert the collar couplings into the coupling nut (74), the large flanges point upwards.

1.

Torque the nuts (72) to 129 – 142 N.m

(95 – 105 ft-lbs).

2.

Torque the coupling nut (74) to 312 – 340 N.m

(230 – 250 ft-lbs).

3.

Make sure the tie rod nuts (76) are torqued to 312

– 340 N.m (230 – 250 ft-lbs).

2.

Make sure the ram hand valve is in the OFF position.

WARNING



Removing the Follower from the Pump

To remove the follower from the pump assembly:

1.

Remove the pump assembly by following the

Removing the Pump Assembly procedure.

2.

Remove the air line from the blow-off valve.

3.

Remove the screws and washers from the follower adapter.

4.

Slide off the follower.

Continued on the next page.

22 310524

Service

Inspection Frequency

Re-attaching the Follower to the Pump

Reverse the above procedure, on page 22, to reattach the follower to the pump.

If your pump/follower configuration has an o-ring:

1.

Lubricate the o-ring.

2.

Replace the o-ring

3.

Slide the follower back onto the pump.

If your pump/follower configuration has a gasket, be sure to replace the gasket before sliding the follower back onto the pump.

Ram

Periodically (once a year), inspect the ram guide sleeves, rods and cylinders for wear or damage, replace all worn parts. See the Service section of

Form# 310523 for instructions on replacing worn parts.

Material Pump

See the material pump’s instructions for its inspection frequency.

310524 23

Parts

Model 918316, 165 mm (6.5”) Ram, 80:1 Premier Motor, Check-Mate 1000 Pump,

EPDM Wipers

11

12

13

18, 19

14 82

70

25

67

49

120

8

60

64, 65

68

57, 58

9

71

5

73, 74

80

66

55

52, 53

110

40

15, 21, 23, 83

17

10

26, 27

29

8934A

24 310524

Parts

15

17

18

19

21

23

25

26

27

29

40

5

8

9

10

11

12

13

14


EPDM Wipers

Ref.

No.

Part No.

Description Qty.

Ref.

No.

Part No.

Description

49

52

918306

918467

617275

238929

521975

C20490

521850

C38324

156849

104663

158979

208391

114243

C12014

C19010

276025

102637

109495

233087

244072

C19800

CONTROL ASSY, ram and motor air 1

HOSE

ROD, upper tie

PLATE, ram

FITTING, union, pipe

NIPPLE

VALVE, check

ELBOW

1

1

1

1

1

1

2

NIPPLE; 3/8 npt

PLUG, pipe; 3/4 npt

NIPPLE, reducing; 1/2 x 3/8 npt

VALVE, ball; 3/8 npt (m x f)

VALVE, check

HOSE

UNION, swivel

LUG

SCREW, cap, hex hd

O-RING

RAM; 165 mm (6.5 in.)

See 310523 for parts

CONTROL ASSY, ram air

SCREW, socket hd

1

1

1

1

1

1

4

1

1

4

1

1

4

65

66

67

68

70

71

73

74

80

53

55

57

58

60

61

62

64

82

83

110

120

100016

617193

113993

113939

C14023

100132

100464

C19207

C19188

617274

208610

158586

237569

110065

100023

101566

237518

C38306

159841

C32463

C14043

Qty.

WASHER, lock

PLATE, pump mounting

WASHER, lock

NUT, hex

LABEL, ram up/down

WASHER, flat (not shown)

SCREW, lag (not shown)

WASHER, lock

NUT, hex

ROD, lower tie

HOSE

BUSHING; 1” npt(m) x 3/4 npt(f)

GROUND WIRE ASSY

VALVE, safety relief

WASHER, flat

NUT, lock

PUMP, Premier motor and CM1000 assy

See 308355 and 308213 for parts 1

3

3

NIPPLE, reducing

ADAPTER

CLAMP, saddle assy

1

1

2

LABEL, pinch point

1

1

6

2

1

1

4

4

4

4

6

2

1

1

2

310524 25

Parts


PVC Wipers

18, 19

70

25

67

49

120

8

60

64, 65

15, 21, 23, 83

17 10

26, 27

29

68

57, 58

9

71

5

73, 74

55

52, 53

80

66

110

40

8933A

26 310524

Parts

21

23

25

26

27

29

40

5

8

9

10

15

17

18

19


PVC Wipers

Ref.

No.

Part No.


Ref.

No.

Part No.

Description

49

52

53

918306

918467

617275

241251

156849

104663

158979

208391

114243

C12014

C19010

276025

102637

109495

233087

244072

C19800

100016


HOSE

ROD, upper tie

PLATE, ram

NIPPLE; 3/8 npt

PLUG, pipe; 3/4 npt



1

1

1

1

1

1

2

VALVE, check

HOSE

UNION, swivel

LUG

SCREW, cap, hex hd

O-RING

RAM; 165 mm (6.5 in.)



SCREW, socket hd

WASHER, lock

1

4

1

1

4

1

4

4

1

1

55

57

58

60

64

65

66

67

68

70

71

73

74

80

83

110

120

617193

113993

113939

C14023

C19207

C19188

617274

208610

158586

237569

103347

100023

101566

222940

159841

C32463

C14043

Qty.


WASHER, lock

NUT, hex

LABEL, ram up/down

WASHER, lock

NUT, hex

ROD, lower tie

HOSE


GROUND WIRE ASSY


WASHER, flat

NUT, lock 3


1

3

1

1

See 308149 and 308213 for parts

ADAPTER

CLAMP, saddle assy

LABEL, pinch point

2

4

1

1

1

6

2

1

1

6

2

2

310524 27

Parts

Model 687105, 165 mm (6.5”) Ram, 65:1 King Motor, Check-Mate 800 Pump, EPDM Wipers

62,63

8933A

28 310524

Parts

21

22

23

24

25

26

27

28

29

30

16

17

18

19

7

8

5

6

15

Model 687105, 165 mm (6.5”) Ram, 65:1 King Motor, Check-Mate 800 Pump, EPDM Wipers

Ref.

No.

Part No.


Ref.

No.

Part No.


238929

104663

158979

208391

233087

C32438

C14023

237569

236471

C32463

C14043

156849

114243

159841

C12014

C19010

276025

102637

109495

PLATE, 55 gallon ram

PLUG, pipe; 3/4 npt



RAM; 165 mm (6.5 in.)


REGULATOR, ram & motor 5” King

LABEL, ram up/down

WIRE, ground, 25 ft.

PUMP, King motor and CM800 assy


CLAMP, saddle assy

LABEL, pinch point

NIPPLE; 3/8 npt

VALVE, check

ADAPTER

HOSE

UNION, swivel

LUG

SCREW, cap, hex hd

O-RING

1

1

4

1

1

4

1

1

2

4

1

1

1

1

1

1

1

1

1

44

45

46

49

50

51

52

37

38

39

40

42

43

62

63

31

32

33

34

35

36

C32399

918467

100016

C19800

205418

617277

161822

100672

101015

C19187

150707

100055

105281

215240

948065

156823

100896

158586

108124

100101

100133

VALVE, control, ram

HOSE

WASHER, lock

SCREW, socket hd

HOSE, coupled

ROD, follower

PLATE, mounting

SCREW, set

WASHER, lock

NUT, hex

PLATE, ram

SCREW, drive

UNION, swivel, 45 deg.

HOSE, coupled

KIT, repair

UNION, swivel

FITTING, bushing,


VALVE, safety

SCREW, cap, hex hd

WASHER, lock

1

1

1

1

1

1

1

4

4

6

6

1

1

1

8

4

4

1

1

1

2

310524 29

Parts

Model 918313, 165 mm (6.5”) Ram, 65:1 King Motor, Check-Mate 800 Pump, PVC Wipers

18, 19

46

25

49

120

70

62, 63

8

60

68

57, 58

54

71

5

80

55

56

52, 53

110

40

15, 21, 22, 23, 83

17

10

26, 27

29

8935A

30 310524

Parts

19

21

22

23

25

26

27

29

40

5

8

10

15

17

18


Ref.

No.

Part No.


Ref.

No.

Part No.


46

49

C32438

918467

241251

156849

104663

158979

208391

114243

159841

C12014

C19010

276025

102637

109495

233087

205418

244072


HOSE 1

KIT, PVC wiper and clamp

NIPPLE; 3/8 npt

1

1

PLUG, pipe; 3/4 npt


1

1


VALVE, check

BUSHING; 3/8 npt(m) x 1/4 npt(f)

HOSE

UNION, swivel

LUG

SCREW, cap, hex hd

O-RING

RAM; 165 mm (6.5 in.)


HOSE, air; 1/4 npt


1

1

1

1

1

4

4

1

1

1

1

58

60

62

63

68

70

71

80

52

53

54

55

56

57

83

110

120

C19800

100016

617277

161822

100672

101015

C19187

C14023

100101

100133

100896

237569

103347

236462

156823

C32463

C14043

SCREW, socket hd

WASHER, lock

ROD, follower cold

PLATE, mounting

SCREW, set

WASHER, lock

NUT

LABEL, ram up/down

SCREW, cap, hex hd

WASHER, lock

BUSHING

GROUND WIRE ASSY




UNION, swivel

CLAMP, saddle assy

LABEL, pinch point

4

4

2

1

1

1

1

2

2

4

4

4

2

2

4

1

1

310524 31

Parts

Model 918315, 165 mm (6.5”) Ram, 50:1 King Motor, Check-Mate 1000 Pump,

EPDM Wipers

18, 19

46

25

49

120

70

62, 63

8

60

68

57, 58

54

71

5

80

55

56

52, 53

110

40

15, 21, 22, 23, 83

17

10

26, 27

29

8935A

32 310524

Parts

22

23

25

26

27

29

40

5

8

10

15

17

18

19

21

Model 918315, 165 mm (6.5”) Ram, 50:1 King Motor, Check-Mate 1000 Pump,

EPDM Wipers

Ref.

No.

Part No.


Ref.

No.

Part No.

Description

46

49

C32438

918467

238929

156849

104663

158979

208391

114243

159841

C12014

C19010

276025

102637

109495

233087

205418

244072


HOSE

PLATE, ram

NIPPLE; 3/8 npt

PLUG, pipe; 3/4 npt



VALVE, check

1

1

1

1

1

1

1


HOSE

UNION, swivel

LUG

SCREW, cap, hex hd

O-RING

RAM; 165 mm (6.5 in.)


HOSE, air; 1/4 npt


1

4

1

1

4

1

1

1

1

52

53

54

55

56

57

58

60

62

63

68

70

71

80

83

110

120

C19800

100016

617277

161822

100672

101015

C19187

C14023

100101

100133

100896

237569

103347

237707

156823

C32463

C14043

Qty.

SCREW, socket hd

WASHER, lock

ROD, follower cold

PLATE, mounting

SCREW, set

WASHER, lock

NUT

LABEL, ram up/down

SCREW, cap, hex hd

WASHER, lock

BUSHING

GROUND WIRE ASSY




UNION, swivel

CLAMP, saddle assy

LABEL, pinch point

2

4

1

1

4

2

2

1

2

4

4

2

1

1

4

4

1

310524 33

Parts


48

1 On opposite side.

49

43

31

52, 53

51

46

45

44

42

41

47

37

38

1

100

58

34

25

36, 32, 33

57

54

120

70

60

39

62, 63 15

21

22

23

17

24, 25

40

110

80

56

55

26, 27,

28, 29 10

19

18

8878A

34 310524

Parts


Ref.

No.

25

26

27

28

29

31

32

33

34

35

36

10

15

17

18

19

21

22

23

24

37

38

39

40

Part No.

241251

156849

104663

158979

208391

114243

159841

C12014

C20895

C19010

276025

102637

184086

109495

100509

107176

100307

617468

100018

206205

617466

113332

157785

233087

Description


NIPPLE; 3/8 npt

PLUG, pipe; 3/4 npt



VALVE, check


HOSE

BUSHING

UNION, swivel

LUG

SCREW, cap, hex hd

GASKET

O-RING

PLUG, pipe; 1/4 npt

WASHER, lock

NUT, hex

BRACKET, regulator mounting

WASHER, spring lock

MANIFOLD, air;

3/4 npsm(f) x 1/2 npt(m)

ELBOW; 3/4 npt

VALVE, ball; 3/4 npt (fbe)

UNION, swivel;

3/4 npt(m) x 3/4 npsm(f)

RAM; 165 mm (6.5 in.)


Qty.

4

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Ref.

No.

57

58

60

62

63

70

80

51

52

53

54

55

56

41

42

43

44

45

46

47

48

49

100

110

120

187357

101180

206197

166242

107142

205418

100403

200033

244072

100896

C19800

100016

617277

161822

100672

101015

105017

C14023

100101

100133

237569

240945

Part No.

189563

C32463

C14043

Description

ELBOW; 1/4 npt (m x f)

GAUGE, air

REGULATOR, air

ELBOW; 1/2 npt (m x f)

VALVE, air, bleed-type

HOSE, air; 1/4 npt

PLUG, pipe; 1/8 npt

HOSE, air; 1/2 npt



SCREW, socket hd

WASHER, lock

ROD, follower cold

PLATE, mounting

SCREW, set

WASHER, lock

NUT, hex

LABEL, ram up/down

SCREW, cap, hex hd

WASHER, lock

GROUND WIRE ASSY



LABEL, CE

CLAMP, saddle assy

LABEL, pinch point

Qty.

1

4

2

2

4

1

4

2

1

4

2

4

1

1

1

1

1

1

1

1

1

2

4

1

1

310524 35

Parts

Model 918314, 165 mm (6.5”) Ram, 65:1 Quiet King Motor, Check-Mate 800 Pump,

EPDM Wipers

58 57

70

49

25

8

40

110

60 51 54 120

46

62, 63

80

55

56

52, 9

11

12

13

14

26, 27, 29

10 59

5

15

21

7

23

17

22

19

18

36 310524

Parts

19

21

22

23

25

26

27

29

40

12

13

14

15

17

18

8

9

10

11

5

7

Ref.

No.

Part No.

C32438

156823

918467

C19209

238929

521975

C20490

521850

C38324

156849

104663

158979

208391

114243

159841

C12014

C19010

276025

102637

109495

233087

Model 918314, 165 mm (6.5”) Ram, 65:1 Quiet King Motor, Check-Mate 800 Pump,

EPDM Wipers



UNION, swivel;

1/4 npt(m) x 1/4 npsm(f)

HOSE

1

1

WASHER, lock

PLATE, ram


4

1

1

NIPPLE

VALVE, check

ELBOW

NIPPLE; 3/8 npt

PLUG, pipe; 3/4 npt


1

1

1

1

1

1


VALVE, check


HOSE

UNION, swivel

LUG

SCREW, cap, hex hd

O-RING

RAM; 165 mm (6.5 in.)

See 310523 for parts 1

1

4

4

1

1

1

1

1

Ref.

No.

57

58

59

60

62

63

46

49

51

52

54

55

56

70

80

110

120

121

122

Part No.

Description

205418

244072

100896

C19800

617277

161822

100672

101015

C19187

C38306

C14023

100101

100133

237569

241519

C32463

C14043

100132

100464

HOSE, air; 1/4 npt



SCREW, socket hd

ROD, follower cold

PLATE, mounting

SCREW, set

WASHER, lock

NUT

NIPPLE, reducing

LABEL, ram up/down

SCREW, cap, hex hd

WASHER, lock

GROUND WIRE ASSY



CLAMP, saddle assy

LABEL, pinch point



Qty.

4

4

1

2

4

1

1

2

2

4

4

2

2

4

1

4

1

1

1

310524 37

Parts

Model 918481, 165 mm (6.5”) Ram, 45:1 Premier Motor, Dura-Flo 1800 Pump, PVC Wipers

70

57, 58

68

49

9

120

71

67

25

60

64, 65

8

26, 27

28

73, 74

66

80

18, 19

55

5

52, 53

11

12

13

12

110

40 14

69

10

15, 21, 22, 23

17

8880A

38 310524

Parts


Part No.

918306

918467

617275

241251

521975

C20490

521850

C38324

156849

104663

158979

208391

114243

159841

C12014

C19010

276025

102637

184086

233087

244072

C19800

Ref.

No.

17

18

19

21

22

23

25

26

27

28

40

5

8

9

10

11

12

13

14

15

49

52



HOSE 1

ROD, upper tie



NIPPLE

VALVE, check

ELBOW

NIPPLE; 3/8 npt

1

1

1

1

2

2

1

PLUG, pipe; 3/4 npt



VALVE, check


HOSE

UNION, swivel

LUG

SCREW, cap, hex hd

GASKET

RAM; 165 mm (6.5 in.)



SCREW, socket hd

1

1

1

1

1

1

4

1

1

4

1

1

4

Ref.

No.

66

67

68

69

70

71

72

73

74

80

53

55

57

58

60

61

62

64

65

110

120

Part No.

Description

100016

617193

113993

113939

C14023

100132

100464

C19207

C19188

617274

208610

158586

C38457

237569

103347

190019

100023

101566

241490

C32463

C14043

Qty.

WASHER, lock


WASHER, lock

NUT, hex

LABEL, ram up/down



WASHER, lock

NUT, hex

ROD, lower tie

HOSE


COUPLING

GROUND WIRE ASSY


LABEL, CE (not shown)

WASHER, flat

NUT, lock

PUMP, Premier motor and DF1800 assy

3

1

3


CLAMP, saddle assy

LABEL, pinch point

1

2

4

1

1

2

1

1

1

4

6

6

1

4

2

2

4

1

310524 39

Parts


49

120

60

64, 65

26, 27

28

25

57, 58

9

120

71

73, 74

66

80

18, 19

55

5

52, 53

11

12

13

12

110

14

40

69

10

68 67

70

8

15, 21, 22, 23

17

8879A

40 310524

Parts


Part No.

918306

918467

617275

241251

521975

C20490

521850

C38324

156849

104663

158979

208391

114243

159841

C12014

C19010

276025

102637

184086

233087

244072

C19800

Ref.

No.

17

18

19

21

22

23

25

26

27

28

40

5

8

9

10

11

12

13

14

15

49

52



HOSE 1

ROD, upper tie



NIPPLE

VALVE, check

ELBOW

NIPPLE; 3/8 npt

1

1

1

1

2

2

1

PLUG, pipe; 3/4 npt



VALVE, check


HOSE

UNION, swivel

LUG

SCREW, cap, hex hd

GASKET

RAM; 165 mm (6.5 in.)



SCREW, socket hd

1

1

1

1

1

1

4

1

1

4

1

1

4

Ref.

No.

66

67

68

69

70

71

72

73

74

80

53

55

57

58

60

61

62

64

65

110

120

Part No.

Description

100016

617193

113993

113939

C14023

100132

100464

C19207

C19188

617274

208610

158586

C38457

237569

103347

190019

100023

101566

241506

C32463

C14043

Qty.

WASHER, lock


WASHER, lock

NUT, hex

LABEL, ram up/down



WASHER, lock

NUT, hex

ROD, lower tie

HOSE


COUPLING

GROUND WIRE ASSY


LABEL, CE (not shown)

WASHER, flat

NUT, lock

PUMP, Premier motor and DF2400 assy

3

1

3


CLAMP, saddle assy

LABEL, pinch point

1

2

4

1

1

2

1

1

1

4

6

6

1

4

2

2

4

1

310524 41

Parts

Model C59702, 165 mm (6.5”) Ram, 67:1 Premier Motor, Check-Mate 800 Pump,

PVC Wipers

68 57, 58

70

9

67

5

120

71

49

18, 19

25

11

12

13

12

60

82

14

15, 21, 23, 83

17 10

64, 65

8

73, 74

80

66

55

52, 53

110

40

81

26, 27

29

8881A

42 310524

Parts

Model C59702, 165 mm (6.5”) Ram, 67:1 Premier Motor, Check-Mate 800 Pump,

PVC Wipers

Ref.

No.

21

23

25

26

27

29

40

13

14

15

17

18

19

5

8

9

10

11

12

49

52

53

Part No.

918306

918467

617275

241251

521975

C20490

521850

C38324

156849

104663

158979

208391

114243

C12014

C19010

276025

102637

109495

233087

244072

C19800

100016



HOSE 1

ROD, upper tie


2

1


NIPPLE

1

2

VALVE, check

ELBOW

NIPPLE; 3/8 npt

PLUG, pipe; 3/4 npt



VALVE, check

HOSE

UNION, swivel

LUG

SCREW, cap, hex hd

O-RING

RAM; 165 mm (6.5 in.)



SCREW, socket hd

WASHER, lock

1

4

1

1

4

1

1

1

1

1

1

1

4

4

1

1

81

82

83

110

120

Ref.

No.

64

65

66

67

68

70

71

73

74

80

55

57

58

60

61

62

Part No.

Description

617193

113993

113939

C14023

100132

100464

C19207

C19188

617274

208610

158586

237569

108124

100023

101566

241567

190166

C38306

156823

C32463

C14043

Qty.


WASHER, lock

NUT, hex

LABEL, ram up/down



WASHER, lock

NUT, hex

ROD, lower tie

HOSE


GROUND WIRE ASSY


WASHER, flat

NUT, lock


3

1

3


CYLINDER, intake

NIPPLE, reducing

1

1

1

UNION, swivel

CLAMP, saddle assy

LABEL, pinch point

1

2

4

2

1

6

6

1

1

2

1

1

2

4

4

310524 43

Parts

Model 918304, Cold Pump Mounting Kit for Checkmate Pumps

Qty.

Ref

No.

Part No.

Description

10 113939 Nut, Hex, 1–8 unc

20 113993 Washer, lock,

∅

1”

30 617275 Rod, upper tie, 647.7 mm (25.5”)

2

2

2

Ref

No.

Part No.

Description

40 617193 Plate, pump mounting

50 C19207 Washer, lock,

∅

0.88

60 C19188 Nut, hex, 7/8–9 unc

70 617274 Rod, lower tie, 1028.7 mm (40.5”)

10 20

Qty.

1

6

6

2

30

40

50 60

60 50 50 60

70

8329A

Fig. 9

44 310524

Parts

Model 918309, Cold Pump Mounting Kit

Qty.

Ref

No.

Part

No.

Description

10 617277 Rod, follower cold

20 161822 Plate, motor mounting

30 100672 Screw, set, 3/8–16 unc x 1

2

2

4

Ref

No.

Part

No.

Description

40 101015 Washer, lock, for 3/4

50

60

70

C19187

100101

100133

Nut, hex, 3/4–10 unc

SCREW, cap, hex hd

WASHER, lock

Qty.

2

2

4

4

40, 50

60, 70

30

20

10

Fig. 10

310524 45

Parts

Model C32438, Ram Air Control Module for King, Bulldog & Senator

Qty.

Ref

No.

Part

No.

Description

20 C19213 Washer, lock, for 3/8

50 C19192 Nut, hex, 3/8–16 unc

60 617468 Bracket, regulator mounting

70 C19041 Washer, lock int. tooth, 3/8

80 206205 Manifold, air, 1/2 nptm x 3/4 nps

90 617466 Elbow, 90

°

, 3/4 npt

100 113332 Valve, ball vented, 3/4 nptf

110 C19027 Union, swivel, adapter male,

3/4 nptm

1

1

1

1

1

1

1

1

Ref

No.

Part

No.


120 100509 Plug, pipe, 1/4 npt 1

130 C19445 Elbow, street, 1/4 npt 1

140 101180 Gauge, pressure, 13.6 bar (200 psi) 1

150 206197 Regulator, air


1

160 C19493 Elbow, street, 1/2 npt

170 107142 Valve, air, 1/2 npt

190 C19010 Union, swivel 90 ° , 1/4 npt

220 100403 Plug, pipe, 1/8 npt

1

1

1

1

60

Air Supply Port

3/4 npt (f)

Swivel Nut

110

120

190

To Motor

Inlet

70

90

100

170

160

150

140

130

220

80

20

50

8332A

Fig. 11

46 310524

Parts

Model 918306, Ram Air Control Module for Premier

Qty.

Ref

No.

Part

No.

Description

20 C19213 Washer, lock, for 3/8

50 C19192 Nut, hex, 3/8–16 unc

70 C19041 Washer, lock int. tooth, 3/8

80 C19010 Union, swivel ° , 1/4 npt

90 207755 Regulator, air


100 100509 Plug, pipe, 1/4 npt

140 C19027 Union, swivel, adapter male,

3/4 nptm

1

1

1

1

1

1

1

Ref

No.

Part

No.


150 113332 Valve, ball vented, 3/4 nptf x 3/4 nptf 1

160 617466 Nipple, hex, 3/4 npt

170 207675 Manifold, air


190 101180 Gauge, pressure, 14 bar (200 psi)

1

1

1

1


210 107141 Valve, shut-off, 3/4 npt

230 100403 Plug, pipe, 1/8 npt

1

1

1

Fig. 12

100

80

To Motor

Inlet

140

Air Supply Port

3/4 npt (f)

Swivel Nut

70

50

20

190

180

230

170

160

210

200

90

8332A

310524 47

Parts

Model 244072, Air Control Assembly

Ref

No.

Part No.


10 C11023 Regulator, pressure, 130 psi / 1/4 1 npt

20 C19010 Swivel, 90

°

, 1/4 npt 1

30 111598 Gauge, pressure, 160 psi / 1/4 npt 1

40 617817 Valve, check, 1/4 npt

50 C19812 Screw, soc. hd. cap, 1/4–20 x 1.5

1

4

60 100016 Washer, lock, 1/4

70 155948 Elbow, connector 5/16T x 1/4P

4

2

Ref

No.

Part No.

Description

80 054776 Tubing, nylon, 5/16

90 C06015 Valve, hand

100 918108 Valve, relief

110 C20479 Nipple, hex, 1/4 npt

120 C19469 Tee, plain, 1/4 npt

130 C36183 Muffler


150 108190 Gauge, pressure

10 30

60

40 50

70 80 90

Up

20

10

100

Down

140

130

120

110 150 70 80

Qty.

17

1

1

1

1

1

1

1

Ram

Down 1/4 npt Air

Inlet

8331A

Fig. 13

Follower

Blow-off

Ram Up

48 310524

Accessories

Use Only Genuine Graco Parts and Accessories

Description

UNHEATED 55-GALLON FOLLOWER PLATE ASSEMBLY

560mm (22”) O.D.

Order wiper rings separately

55-GALLON FOLLOWER WIPER RINGS KITS

560mm (22”) O.D.

Kit contains upper and lower hoses and clamp

PVC, Unheated applications

EPDM, Unheated applications

Neoprene, Unheated applications

AIR CONTROL MODULES FOR RAM AND AIR CONTROL

3 Regulator module contains controls for ram and motor

4 Regulator module contains controls for ram up, ram down, blow-off and motor

8.8 bar (125 psig) MAXIMUM WORKING PRESSURE for Ram

3-Regulator air control module for Premier air motors

3-Regulator air control module for King/Bulldog/Senator air motors

DRUM CLAMP MODULE STANDARD

(Two required per ram)

Attach to ram cylinders to center drum in place and prevent drum from moving

DRUM CLAMP, HEAVY DUTY

(Includes all hardware to attach to ram cylinders)

Attach to ram cylinders to center drum in place and prevent drum from moving. The heavy duty drum clamp is used in applications where excessive material adhesion may be a problem.

AUTOMATIC CROSSOVER KIT

Switches ram operation to alternate ram, automatically

LOW LEVEL DRUM KIT

Lights a red beacon signal when the drum is empty

PUMP MOUNTING KIT

Used to connect the follower plate to the tie bar. Pumps mount on the brackets.

King/Bulldog/Senator Unheated applications

Premier w/Checkmate pumps

HOSE SUPPORT KIT

Supports hose to ram to prevent hose kinks

RAM REPAIR KIT

Kit contains hardware for replacing components used with the ram’s rods.

Part No.

918305

C03059

918312

C03228

918306

C32438

C32463

918395

918393

918394

918309

918304

C34220

918432

310524 49

Dimensions

Ram Mounting and Clearance Dimensions

736 mm

(29.0 ”)

533 mm

(21.0 ”)

635 mm

(25 .0”)

1067 mm.

(42.0 ”)

1219 mm.

(48.0 ”)

2748 mm.

(108.2 ”)

1732 mm

(68.2 ”)

Fig. 14

50 310524

Technical Data

Part Number Air Motor

918303 Premier 

918316

918313

Premier

King 

918315 King

918597

918314

918469

918481

C59702

King

King

Premier

Premier

Premier

Maximum Ram inbound air pressure

Weight (ram assembly)

Weight (typical pump + ram assembly)

Wetted parts (ram)

Wetted parts (pump)

Floor space dimensions

Overall height (lowered)

Overall height (extended)

Pump air inlet

Ram air inlet

Fluid outlet

Premier

Models 918303, 918316,

918469, C59702

Model 918481

King

Ratio Max. Air Working Pressure

39:1 0.7 MPa, 7 bar (100 psi)

80:1

65:1

0.4 MPa, 4.1 bar (60 psi)

0.6 MPa, 6 bar (90 psi)

50:1

65:1

65:1

34:1

45:1

67:1

0.6 MPa, 6 bar (90 psi)

0.6 MPa, 6 bar (90 psi)

0.6 MPa, 6 bar (90 psi)

0.7 MPa, 7 bar (100 psi)

0.7 MPa, 7 bar (100 psi)

0.5 MPa, 5.2 bar (75 psi)

Max. Fluid Working Pressure

27 MPa, 269 bar (3900 psi)

32.7 MPa, 327 bar (4800 psi)

40 MPa, 403 bar (5850 psi)

31 MPa, 310 bar (4500 psi)

40 MPa, 403 bar (5850 psi)

40 MPa, 403 bar (5850 psi)

23 MPa, 234 bar (3400 psi)

31 MPa, 310 bar (4500 psi)

34 MPa, 345 bar (5000 psi)

0.8 MPa, 8.8 bar (125 psi) approx. 216 kg (475 lbs) approx. 363 kg (800 lbs)

Carbon steel, aluminum, nitrile, nylon

See separate component manuals

1.5 m wide x 0.74 m deep (59.2” x 29.1”)

1.73m (68.2”)

2.9 m (108.2”)

3/4” npt (f)

1/4” npt (f)

3/4” npt (f)

1” npt

1.5” npt

1” npt

Sound Data See individual component manuals for their respective sound pressure levels.

310524 51

Related Publications

Form Name

165 mm (6.5”) Global Ram Module

King Air Motor

Premier Air Motor

Check-Mate 2100 Pumps

Check-Mate 1000 Pumps

Check-Mate 800 Pumps, Carbon Steel Lower

Check-Mate 800 Pumps, Stainless Steel Lower

Dura-Flo 2400 Pumps

Dura-Flo 1800 Pumps

Form#

310523

306968

308213

308149

308355

308351

308352

308147

308151

52 310524

Notes

310524 53

Graco Standard Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of

Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Phone Number

TO PLACE AN ORDER , contact your Graco distributor, or call this number to identify the distributor closest to you:

1–800–367–4023 Toll Free.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Sales Offices: Minneapolis, Detroit

International Offices: Belgium, Korea, Hong Kong, Japan

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 www.graco.com

PRINTED IN U.S.A. 310524 October 1995, Revised March 2001

54 310524

Graco 310524H Air-Powered Ram Supply Unit Owner's Manual

Parts

200 Liter (55 Gallon) Drum Size

165 mm (6.5”) Dual Post

Air-Powered Ram Supply Unit

Warning Symbol

Caution Symbol

EQUIPMENT MISUSE HAZARD

INJECTION HAZARD

FIRE AND EXPLOSION HAZARD

MOVING PARTS HAZARD

TOXIC FLUID HAZARD

Selecting a Location for the Ram

System Accessories and Modules

Installing the Ram

Ground The System

w

Y X

Z

Ground The System

Starting Up the System

Initial Material Loading

Pressure Relief Procedure

Raising and Lowering the Ram

Changing Empty Drums

Changing Empty Drums (continued)

Shutdown

Flushing Safety

Emergency Stop

Ram Pressure Relief Procedure

Removing a Material Drum from the

Supply Unit

Servicing the Follower

Removing/Re-installing the King, Senator, or Bulldog Pump from the Ram

Removing/Re-installing the Premier Pump from the Ram

Inspection Frequency

Model 918316, 165 mm (6.5”) Ram, 80:1 Premier Motor, Check-Mate 1000 Pump,

EPDM Wipers

Model 918316, 165 mm (6.5”) Ram, 80:1 Premier Motor, Check-Mate 1000 Pump,

EPDM Wipers

Model 918303, 165 mm (6.5”) Ram, 39:1 Premier Motor, Check-Mate 2100 Pump,

PVC Wipers

Model 918303, 165 mm (6.5”) Ram, 39:1 Premier Motor, Check-Mate 2100 Pump,

PVC Wipers

Model 687105, 165 mm (6.5”) Ram, 65:1 King Motor, Check-Mate 800 Pump, EPDM Wipers

Model 687105, 165 mm (6.5”) Ram, 65:1 King Motor, Check-Mate 800 Pump, EPDM Wipers

Model 918313, 165 mm (6.5”) Ram, 65:1 King Motor, Check-Mate 800 Pump, PVC Wipers

Model 918313, 165 mm (6.5”) Ram, 65:1 King Motor, Check-Mate 800 Pump, PVC Wipers

Model 918315, 165 mm (6.5”) Ram, 50:1 King Motor, Check-Mate 1000 Pump,

EPDM Wipers

Model 918315, 165 mm (6.5”) Ram, 50:1 King Motor, Check-Mate 1000 Pump,

EPDM Wipers

Model 918597, 165 mm (6.5”) Ram, 65:1 King Motor, Check-Mate 800 Pump, PVC Wipers

Model 918597, 165 mm (6.5”) Ram, 65:1 King Motor, Check-Mate 800 Pump, PVC Wipers

Model 918314, 165 mm (6.5”) Ram, 65:1 Quiet King Motor, Check-Mate 800 Pump,

EPDM Wipers

Model 918314, 165 mm (6.5”) Ram, 65:1 Quiet King Motor, Check-Mate 800 Pump,

EPDM Wipers

Model 918481, 165 mm (6.5”) Ram, 45:1 Premier Motor, Dura-Flo 1800 Pump, PVC Wipers

Model 918481, 165 mm (6.5”) Ram, 45:1 Premier Motor, Dura-Flo 1800 Pump, PVC Wipers

Model 918469, 165 mm (6.5”) Ram, 34:1 Premier Motor, Dura-Flo 2400 Pump, PVC Wipers

Model 918469, 165 mm (6.5”) Ram, 34:1 Premier Motor, Dura-Flo 2400 Pump, PVC Wipers

Model C59702, 165 mm (6.5”) Ram, 67:1 Premier Motor, Check-Mate 800 Pump,

PVC Wipers

Model C59702, 165 mm (6.5”) Ram, 67:1 Premier Motor, Check-Mate 800 Pump,

PVC Wipers

Model 918304, Cold Pump Mounting Kit for Checkmate Pumps

Model 918309, Cold Pump Mounting Kit

Model C32438, Ram Air Control Module for King, Bulldog & Senator

Model 918306, Ram Air Control Module for Premier

Model 244072, Air Control Assembly

Use Only Genuine Graco Parts and Accessories

Ram Mounting and Clearance Dimensions

Related manuals

Graco

310524F Air-Powered Ram Supply Unit

Graco

310524K Air-Powered Ram Supply Module, 200 Liter (55 Gallon) Drum Size, 165 MM (6.5") Dual Post

Graco

310524M Air-Powered Ram Supply Unit

310524b 200 Liter (55 Gallon) Drum Size 165 mm (6.5) Dual Post Air-Powered Ram Supply Unit

310524C 20 Liter 55 Gallon Drum Size 165 mm (6.5) Dual Post Air-Powered Ram Module