Graco 313289V, XM Plural-Component Sprayers, Repair-Parts Owner's Manual

Repair-Parts

XM Plural-Component

Sprayers

313289V

EN

For spraying two-component epoxy and urethane protective coatings in hazardous and non-hazardous locations. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual before using the equipment.

Save these instructions.

See pages 10 and 11 for

Models

information and

Approvals

.

See

Technical Data

on page 76 for maximum

working pressure.

2

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Isocyanate (ISO) Information . . . . . . . . . . . . . . 8

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . . . . . 8

Material Self-Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Keep Components A and B Separate . . . . . . . . . . . . . . 8

Moisture Sensitivity of Isocyanates . . . . . . . . . . . . . . . . 9

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Before Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Proper Lifting of Sprayer . . . . . . . . . . . . . . . . . . . . . . . 12

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . 13

Flush Before Using Equipment . . . . . . . . . . . . . . . . . . 14

Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Flush Mixed Material . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Empty and Flush Entire System

(new sprayer or end of job) . . . . . . . . . . . . . . . . . 16

Shutdown Entire System . . . . . . . . . . . . . . . . . . . . . . . . . 18

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Replace Air Filter Element . . . . . . . . . . . . . . . . . . . . . 21

User Interface/Control Box . . . . . . . . . . . . . . . . . . . . . 22

Air Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Fluid Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . 32

Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Solvent Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Fluid Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Simplified Electrical Schematic,

XM Sprayer with Alternator . . . . . . . . . . . . . . . . . 37

Simplified Pneumatic Schematic,

XM Sprayer with Alternator . . . . . . . . . . . . . . . . . 38

Detailed Electrical Schematic,

XM Sprayer with Alternator (page 1) . . . . . . . . . . 39


XM Sprayer with Alternator (page 2) . . . . . . . . . . 40

Simplified Electrical Schematic,

XM Sprayer with Wall Power . . . . . . . . . . . . . . . . 41

Simplified Pneumatic Schematic,

XM Sprayer with Wall Power . . . . . . . . . . . . . . . . 42


XM Sprayer with Wall Power (page 1) . . . . . . . . 43


XM Sprayer with Wall Power (page 2) . . . . . . . . 44

Junction Box Wiring Schematics . . . . . . . . . . . . . . . . . . 45

Fluid Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Hopper Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Control Box (255771) Parts . . . . . . . . . . . . . . . . . . . . 60

Junction Box (256540) Parts . . . . . . . . . . . . . . . . . . . 65

Fluid Control Assembly Parts . . . . . . . . . . . . . . . . . . . 66

Air Inlet Manifold (255762) Parts . . . . . . . . . . . . . . . . 67

Accessories and Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . 78

313289V

Related Manuals

Manuals are available at www.graco.com.

Component Manuals in U.S. English:

Manual

312359

313292

311762

3A5423

312747

309524

312145

312769

312794

406699

406739

406690

406691

313258

313259

312770

312749

313293

313342

313343

Description

XM Plural-Component Sprayers

Operation

XM Plural-Component OEM Sprayers

Instructions-Parts

Xtreme

®

Displacement Pumps

Instructions-Parts

XL6500 and XL3400 Air Motor

Instructions-Parts

Double Wall Hopper Kit

Instructions-Parts

Viscon

®

HP Heater Instructions-Parts

XTR

™

5 and XTR

™

7 Spray Guns

Instructions-Parts

Feed Pump and Agitator Kits

Instructions-Parts

Merkur

®

Pump Assembly

Instructions-Parts

7-Gallon Hopper Installation Kit

Instructions-Parts

Desiccant Kit Instructions-Parts

Caster Kit Instructions-Parts

Hose Rack Kit Instructions-Parts

Electric Heated Hose Power Supply

Kit Instructions-Parts

Hopper or Hose Heat Circulation Kit

Instructions-Parts

Lower Strainer and Valve Kit

Instructions-Parts

XM Mix Manifold Kit

Instructions-Parts

Alternator Conversion Kits

Instructions-Parts

Dosing Valve Repair Kit

Instructions-Parts

High Flow Severe Duty Shutoff Check

Valve Repair Kit Instructions-Parts

313289V

Related Manuals

3

4

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

DANGER

SEVERE ELECTRIC SHOCK HAZARD

This equipment can be powered by more than 240 V. Contact with this voltage will cause death or serious injury.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• This equipment must be grounded. Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are anti-static or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock .

Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

• Do not connect USB device in explosive atmospheres.

SPECIAL CONDITIONS FOR SAFE USE

• To prevent the risk of electrostatic sparking, the equipment's non-metallic parts must be cleaned with only a damp cloth.

• Refer to the Viscon HP Heater manual for special conditions for safe use.

313289V

313289V

Warnings

ELECTRIC SHOCK HAZARD

WARNING

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

INTRINSIC SAFETY

Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements.

• Only models with model number XM_D_ _ or XM_E_ _, and packaged models with part numbers ending in 00-13, 17-23, 27-29, 31, utilizing the air-driven alternator are approved for installation in a

Hazardous (explosive atmosphere) Location - see Approvals , page 11. Only the models stated

above meet all local safety fire codes including NFPA 33, NEC 500 and 516, and OSHA 1910.107.

To help prevent fire and explosion:

Do not install equipment approved only for a non-hazardous location in a hazardous location.

See model ID label for intrinsic safety rating of your model.

Do not substitute system components as this may impair intrinsic safety.

• Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic

Safety. This includes DC voltage meters, ohmmeters, cables, and connections. Remove the unit from the hazardous area when troubleshooting.

• Do not connect, download, or remove USB device unless unit is removed from the hazardous

(explosive atmosphere) location.

• If explosion-proof heaters are used, ensure wiring, wiring connections, switches, and electrical distribution panel all meet flame-proof (explosion-proof) requirements.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Engage trigger lock when not dispensing.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

5

6

Warnings

WARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the

Pressure Relief Procedure and disconnect all power sources.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request Safety Data Sheets (SDSs) from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed.

• Read Safety Data Sheets (SDSs) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.

• When spraying, servicing equipment, or when in the work area, always keep work area well-ventilated and always wear appropriate personal protective equipment. See Personal

Protective Equipment warnings in this manual.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

313289V

313289V

Warnings

WARNING

BURN HAZARD

Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

PERSONAL PROTECTIVE EQUIPMENT

Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment helps prevent serious injury, including long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and hearing loss. This protective equipment includes but is not limited to:

• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.

• Protective eyewear and hearing protection.

7

8

Important Isocyanate (ISO) Information

Important Isocyanate (ISO) Information

Isocyanates (ISO) are catalysts used in two component materials.

Isocyanate Conditions Material Self-Ignition

Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.

• Read and understand the fluid manufacturer’s warnings and Safety Data Sheets (SDSs) to know specific hazards and precautions related to isocyanates.

• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDSs.

• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material. Equipment must be carefully maintained and adjusted according to instructions in the manual.

• To prevent inhalation of isocyanate mists, vapors, and atomized particulates, everyone in the work area must wear appropriate respiratory protection.

Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDSs.

• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.

Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying, wash hands and face before eating or drinking.

Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and

Safety Data Sheets (SDSs).

Keep Components A and B

Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination:

• Never interchange component A and component

B wetted parts.

• Never use solvent on one side if it has been contaminated from the other side.

313289V

Important Isocyanate (ISO) Information

Moisture Sensitivity of

Isocyanates

Exposure to moisture (such as humidity) will cause ISO to partially cure, forming small, hard, abrasive crystal that become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity.

NOTICE

Partially cured ISO will reduce performance and the life of all wetted parts.

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the ISO pump wet cup or reservoir (if installed) filled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.

• Use only moisture-proof hoses compatible with

ISO.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Always lubricate threaded parts with an appropriate lubricant when reassembling.

Changing Materials

NOTICE

Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.

NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

313289V 9

Models

Models

XM sprayers are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes.

Check the identification plate (ID) for the 6-digit part number of the sprayer. Use the following matrix to define the construction of the sprayer, based on the six digits. For example, Part XM1A00 represents an XM Plural-Component sprayer ( XM ); 5200 psi pump set with pump filters ( 1 ); wall power supply, no heaters, no junction box, and is not approved for hazardous areas ( A ); with no additional kits ( 00 ).

NOTE: Some configurations in the following matrix cannot be built. Consult with distributor or Graco representative.

To order replacement parts, see Parts section in this manual. The digits in the matrix do not correspond to the Ref.

Nos. in the Parts drawings and lists.

XM

First and

Second

Digits

1

2

1

Third Digit

System Choice

(See Table 1 for lower models)

Pump Set

(hose/gun)

Pump

Filters

Remote

Manifold

5200 psi

5200 psi

XM

(plural component sprayer mounted on a frame)

3

6300 psi

4 6300 psi

5

5200 psi

6

5200 psi

7

6300 psi

8

6300 psi

















A

B

C

D

E

Control

Box

Wall Power

Supply

Wall Power

Supply

Wall Power

Supply

IS/

Alternator

IS/

Alternator

A

Fourth Digit

00

Fifth and

Sixth

Digits

Fluid

Heaters





Kit Choice

Junction

Box



Location

Category

Approvals

(See page 11

for approvals)

See Table

2 for selections

NE

NE

NE

CE, FM,

FM c

CE, FM,

FM c

CE, FM,

FM c

EH

CE, FM,

FM c, Ex

Additional

Kit

 EH

CE, FM,

FM c, Ex

Location Category Key:

NE Not for use in European explosive atmosphere locations or hazardous locations.

EH For use in explosive atmospheres and hazardous locations .

10 313289V

Models

Approvals

See appropriate column on page 10 .

XM _ A_ _

XM _ B_ _

XM _ C_ _

XM _ D_ _

XM _ E_ _

Intrinsically safe for

Class I, Division 1, Group D, T3

Ta = 0 °C to 54 °C

II 2 G

Ex db ib pxb IIA T3 Tamb = 0 ºC to 54 ºC

FM09ATEX0015X

See Special Conditions for Safe Use in Warnings , page 4.

26

27

29

30

21

23

24

25

31

32

15

16

17

19

00

11

13

14

Code

1 or 5

2 or 6

3 or 7

4 or 8

2

2

2

2

2

2

1

1

1

2

1

1

1

1

2

2

2

1

1

1

Table 1: Lower Models and Corresponding Identification Codes

System Pressure

(MPa, bar)

5200 psi (35, 350)

5200 psi (35, 350)

6300 psi (49, 490)

6300 psi (49, 490)

Pump

Filters





A Lower

(see your pump manual)

L250C4

L250C3

L180C4

L180C3

B Lower

(see your pump manual)

L220C4

L220C3

L145C4

L145C3

Table 2: Additional Kits - Identification Code Index

20 Gal.

Hopper

Kit

Hopper

Heater

Kit 240V

Hopper

Fluid

Inlet Kit

Hopper

Universal

Mount Kit

Twistork

Agitator

Kit

T2 Pump 5:1 Pump

Feed Kit

(on hopper)

Feed Kit

(on hopper)

7 Gal.

Hopper

(Green) and

Bracket

Kit

7 Gal.

Hopper

(Blue) and

Bracket

Kit

Drum

Feed Kit

(Dual T2 and

Agitator)

Drum

Feed Kit

(Dual 5:1 and

Agitator)

Heated

Hopper/

Hose

Circulation

Kit

1

1

1

2

2

2

2

2

2

2

2

2

1

1

1

2

1

1

1

1

2

2

2

2

2

2

1

1

1

2

1

1

1

1 1

2

1

1

1

2

2

2

1

1

1

1

1

1

1

1 1

2

2

1

1

1

1

See Repair and Spare Parts Reference

, page 69, for more information. See Related Manuals , page 3, for kit

manual numbers.

313289V 11

Overview

Overview

Proper Lifting of Sprayer

XM sprayers are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes. See

Models , page 10, to determine the

appropriate location for your particular model.

Before Repair

Location

Follow instructions to avoid serious injury or damage to equipment. Never lift with the hopper(s) filled.

Lift Using a Forklift

Power must be off. Sprayer can be raised and moved using a forklift. Carefully lift the sprayer; make sure it balances evenly.

Lift Using a Hoist

Sprayer can also be lifted and moved using a hoist.

Connect a bridle swing, hooking an end to each of the air motor lift rings. Hook the center ring to a hoist

Carefully lift the sprayer; make sure it balances evenly.

XM sprayers are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes. See

Models , page 10, to determine the

appropriate location for your particular model.

Grounding

2.0 ft. (0.61 m) minimum

Connect ground wire clamp (FG) to a true earth ground.

If wall power is used to power controls or heaters, ground electrical connection properly according to local codes.

WLE

FG

WLD

12 313289V

Before Repair

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever you see this symbol.

6.

Disengage trigger lock.

TI1950a

7.

Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place. Trigger gun to relieve pressure in material hoses.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief

Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

Relieve A and B Fluid Pressure

1.

Engage trigger lock.

8.


TI1953a

TI1949a

2.

Press

3.

If fluid heaters are used, shut them off using the controls on the heater control box.

TI1949a

Relieve Pump Fluid Pressure

9.

Close mix manifold valves (AH, AJ), then open solvent flush valve (AK) on mix manifold.

AK

AH

AJ

Replace with illustration

312359 313289

10. Open solvent pump air control (CB). Use lowest pressure needed to flush material out of hose.

4.

Shut off feed pumps, if used.

5.

Remove and clean the spray tip.

Fluid Heater B

Fluid Heater A ti21275a

CB

313289V 13

Before Repair

11. Disengage trigger lock.

TI1950a

12. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place. Trigger gun to flush mixed material out of line with clean solvent.

13. Shut off solvent pump on air control panel.

14. Repeat steps 11 and 12. Then continue to step 15.

15. Close solvent flush valve (AK) on mix manifold.

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a compatible solvent before use. See

Flush on page 15.

AK

Replace with illustration

16. Release any residual gun pressure and engage trigger lock.

TI1949a

14 313289V

Flush

Flush

Flush Mixed Material

4.

Open solvent pump air control (CB). Pull out and slowly turn solvent pump air regulator (CG) clockwise to increase air pressure. Use lowest possible pressure.

Flush Mix Manifold

Use Solvent Pump

1.

Press

to turn off system. Follow Pressure

Relief Procedure , page 13. Engage trigger lock.

Remove spray tip.

CB

CG

4)!

TI1949a TI1948a

2.

Close sampling valves (AE, AF) and mix manifold valves (AH, AJ).

5.

Disengage trigger lock. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place.Use a pail lid with a hole in it to dispense through. Be careful to keep fingers away from the front of the gun. Trigger gun until solvent appears.

AE

AH

AF

AK

AJ

6.


7.

Close solvent pump air valve (CB) and solvent shutoff valve (AK) at mix manifold.

AK

3.

Open solvent shutoff valve (AK) at mix manifold.

313289V

8.

Follow Pressure Relief Procedure , page 13.

9.


10. Disassemble and clean spray tip with solvent by hand. Reinstall on the gun.

15

Flush

Empty and Flush Entire System

(new sprayer or end of job)

NOTE:

• If system includes heaters and heated hose, turn them off and allow to cool before flushing. Do not turn on heaters until fluid lines are clear of solvent.

• Use the lowest possible pressure when flushing to avoid splashing.

• Before color change or shutdown for storage, flush at a higher flow rate and for a longer time.

• To flush only mix manifold, see

Flush Mix Manifold procedure page 15.

Guidelines

Flush new systems if coating materials will be contaminated by 10W oil.

Flush system when any of the following situations occur.

Flushing will help prevent materials from clogging the line between hoppers and pump inlets.

• Anytime sprayer will not be used for more than one week

• If materials used will settle

• If using thixotropic resins that require agitation

Procedure

1.

Follow

Pressure Relief Procedure , page 13, and

Flush Mixed Material , page 15, as required.

Engage trigger lock. Turn main pump air regulator

(CD) fully counter-clockwise to shut off.

CD

air regulator

NOTE: When flushing coating materials, remove pump fluid filters, if installed, and soak in solvent to decrease cleaning time. Proceed with Step 2. If flushing a new system, leave filters in place.

2.

Move circulation return lines to separate fluid containers to pump remaining fluid out of system.

3.

Increase main pump air regulator (CD) pressure to

30 psi (21 kPa, 2.1 bar).

4.

Select . .

When running pumps independently set to or

. Press and as needed to clean.

NOTE:

If sprayer does not start with static pressure, increase air pressure by 10 psi (69 kPa, 0.7 bar) increments. To avoid splashing do not exceed 40 psi (28 kPa, 2.8 bar).

16 313289V

Flush

5.

Open recirculation valves (AC, AD) for respective pump dispense side. Run pumps until the A and B reservoirs are empty. Salvage the material in separate, clean containers.

9.

Close recirculation valves (AC, AD) and open mix manifold valves (AH, AJ). Dispense fresh solvent through mix manifold valves and out gun.

AD

AF

AC

AD

AC

AE

AH

AJ

NOTE:

When priming or flushing the pumps, it is normal to get cavitation or pump runaway alarms. Clear the alarms , and press again as necessary.

These alarms prevent excessive pump speeds that can damage pump packings.

6.

Wipe the reservoirs clean, then add solvent to each.

Move circulation lines to waste containers.

7.

Repeat Step 4 to flush through each side until clean solvent exits recirculation hose.

8.

Stop and move recirculation hoses back to reservoirs. Continue recirculating until machine is thoroughly flushed.

10. Close mix manifold valves (AH, AJ).

11. Slowly open sampling valves (AE, AF) to flush solvent through until clean. Close sampling valves.

Press .

12. Follow

Pressure Relief Procedure

, page 13.

13. Remove pump fluid filters, if installed, and soak in solvent. Clean and replace filter cap. Clean filter o-rings and leave out to dry. Do not leave o-rings in solvent.

14. Close main air valve (E).

NOTE:

Always leave some type of fluid, such as solvent or oil, in the system to prevent scale build up. This build up can flake off later. Do not use water.

313289V 17

Shutdown Entire System

Shutdown Entire System

Follow this procedure before prolonged shutdown or before servicing equipment.

1.

Follow Pressure Relief Procedure , page 13. Place

gun over pail. Trigger gun; wait until pumps are down.

TI1953a

2.

Engage trigger lock, turn off air regulator, and close main air shutoff valve. Remove spray tip.

4)!

3.

Follow flushing procedure, see Flush on page 15.

4.



Cleaning Procedure

1.

Ensure all equipment is grounded. See

Grounding , page 12.

2.

Turn off all heaters and allow equipment to cool.

3.

Flush mixed material. See

Flush Mixed Material

,

page 15.

4.

Relieve pressure. See Pressure Relief Procedure , page 13.

5.

Shutdown sprayer and turn off all power. See

Shutdown Entire System , page 18.

6.

Ensure the area where the sprayer will be cleaned is well ventilated; and remove all ignition sources.

7.

Clean external surfaces using only a rag soaked in solvent that is compatible with the spray material and the surfaces being cleaned.

8.

Allow enough time for solvent to dry before using sprayer.

TI1949a

5.

For prolonged shutdown (one week or longer):

-

Follow flushing procedure, see Empty and

Flush Entire System (new sprayer or end of job) on page 16.

Cap fluid outlets to keep solvent in the lines.

Fill pump A and B packing nuts with throat seal liquid (TSL).

18 313289V

Troubleshooting

Troubleshooting

NOTE: The sprayer operates using air pressure. Many problems are caused by inadequate air supply. The inlet air pressure gauge cannot drop below 50 psi (0.35 MPa,

3.5 bar) while running.

NOTE: If an error code displays, see manual XM sprayer operation manual.

To avoid injury due to unexpected machine operation initiated by a remote controller, disconnect the customer I/O cable from the system prior to troubleshooting.

Problem Cause Solution

Display not lit on system with alternator power supply.

No electric power.

Air valve not turned on.

Air supply pressure too low.

Air supply filters plugged. Inlet manifold filter (604) or air regulator

(344) filter plugged.

Turn on main air valve to system.

Increase pressure to 30 psi (0.21 MPa, 2.1 bar) or greater.

Clean filter bowls; replace filter elements. Page

21.

Turbine air regulator (277) set too low. Adjust to 18 +/- 1 psi (12.6 +/- 10 kPa, 1.26 +/-

0.07 bar).

Alternator turbine failure.

Repair or replace turbine. Page 28.

Power supply not connected to main board.

Check power connections to main board. See

Electrical Schematics

, starting on page 37.

Display board failure.

Display not lit on system with alternator power. Green light is present on FCM (218) and USB (219), but no green light is present on back of display module (204).

Faulty CAN cable (268). Or CAN cable is disconnected.

Faulty display module.

Replace display board. Page 25.

Check cable and replace. See

Alternator

Assembly

, page 62.

Replace display module. See

User Interface/

Control Box

, page 22.

Display not lit on system with wall power supply. No green light present on back of display module (204).

Display not lit on system with wall power supply. Green light is present on back of display module (204).

No electric power. Disconnect “off” or breaker “open.”

No green lights present on display,

FCM, or USB module.

Reset main disconnect and breaker.

Check for 24 Vdc on J1, pins 2 and 3, of power supply. See


, starting on

page 37. If there is not 24 Vdc, replace with

15V747.

Check CAN cable. Replace if necessary. See

Wall Power Supply Assembly

, page 63.

No display power through CAN cable

(266). Green light in present on FCM

(218), but is not present on USB module (219).

Green light is present on USB module

(219).

Display module failed.

Check CAN cable (274). Replace if necessary.

See


, page 63.

Replace display module. See

User

Interface/Control Box

, page 22.

313289V 19

Troubleshooting

Problem Cause Solution

Pumps do not run when Run Mode is selected and the blue LED is illuminated.

Air pressure to pumps too low.

Air pilot lines are obstructed.

Solenoid valve stuck.

Pump Test completes without error, but A or B component has more than

750cc of fluid in beaker.

Increase pressure to 50 psi (0.35 MPa, 3.5 bar) or greater.

Check pilot lines for kinks or pinches.

Air pilot valve(s) to motor stuck.

Metering valve(s) not opening.

Air motor stalled.

Incorrect pumps were selected in

System Setup screens.

Actuate solenoid manually, if it does not

operate, replace solenoid. Page 22.

Replace valve(s). Page 32.

Service or replace valve(s). Page 32.

See air motor manual.

See Appendix A, in your XM sprayer operation manual.

Air is trapped in fluid due to excessive agitation, circulation, and heat. Fluid is measured by volume when it is compressed under pressure.

Repeat Pump Test with fresh fluid.

If the specific gravity of each fluid is known, check samples by weight (750cc x specific gravity equals weight in grams).

If weight is correct, extra volume in beaker is air.

See solutions for previous pump test problem.

Batch Test completes without error, but A or B component has more fluid in beaker than displayed on screen.

Sprayer does not start when start button is pressed.

Fluid valves leaking.

Paint does not cure consistently.

Poor spray pattern.

See causes for previous pump test problem.

Faulty start switch or wire harness.

Check start switch and wiring harness continuity; switch is normally open circuit.

Faulty stop switch or wiring harness.

Check stop switch and wiring harness continuity; stop switch is normally closed circuit.

See


, starting on page

37.

Loose or worn packings.

See


, starting on page

37.

Ratio not set correctly.

Tighten packing nut. If leak continues, replace packings.

Check that correct ratio is set and set by volume. See XM sprayer operation manual.

Material not mixing correctly.

Test pump. Make sure mixer is clean; flush as needed. See XM sprayer operation manual.

Position mixer after integrator hose.

Mix material thoroughly.

Material not properly conditioned before it was added to sprayer.

Not using enough integration hose.

Fluid pressure too low.

Fluid temperature too low.

Spay tip dirty or worn.

Add more integration hose.

Select “fast dosing” in setup.

Increase pump pressure.

Increase fluid temperature.

Fluid A and B fitters plugged.

Mixer hoses partially plugged or too restrictive.

Relieve pressure. Clean or replace tip. Follow gun manual instructions.

Clean filters. See pump manual.

Inspect parts for cured material. Clean or replace, or use larger hoses and mixer.

20 313289V

Repair

Repair

3.

Unscrew filter bowl from inlet air regulator (344).

4.

Remove and replace element.

344

To avoid injury due to unexpected machine operation initiated by a remote controller, disconnect the customer I/O cable from the system prior to troubleshooting.

Follow Shutdown Entire System procedure, page 18, if

service time may exceed pot life time, before servicing fluid components, and before transporting sprayer to a service area.

Replace Air Filter Element

There are two air filters on the system: the inlet air regulator filter on the air controls and the main air inlet manifold filter. Check filters weekly and replace element as needed.

Filter Bowl and Element r_312359_313289_15

5.

Screw filter bowl on securely.

Main Air Inlet Manifold Filter

1.

Close main air shutoff valve on air supply line and on unit. Depressurize air line.

2.

Unscrew filter bowl from main air inlet manifold (6).

3.

Remove and replace filter element (604a). See

Air

Inlet Manifold (255762) Parts , page 67.

Removing a pressurized air filter bowl could cause serious injury. Do not service air filter until air line is depressurized.

Control Air Regulator Filter

1.

Close main air shutoff valve on air supply line and on unit. Depressurize air line.

2.

Remove front and rear shrouds (12, 13). Remove four nuts (14) and then shrouds.

604a

Filter Bowl

13

12

14

4.

Reassemble filter bowl.

5.

Replace front and rear shrouds (12, 13) using four nuts (14).

WLE

313289V 21

Repair

User Interface/Control Box

NOTE: This section covers all components included in the wall power supply control box option and the intrinsically safe pneumatic power supply control box option.

Remove Shroud

1.

Close main air shutoff valve on air supply line and on system.

2.

Remove shrouds (12, 13) covering control box.

Remove four nuts (14) and front shroud (12) first.

5.

Disconnect air tubing from solenoid manifold block

(209).

NOTE: If your sprayer is an intrinsically safe model, you will need to remove the alternator air regulator from the solenoid module. See

Replace Alternator Regulator

,

page 29, for removal instructions.

6.

Remove two screws (210).

210

13

12

14

209 ti21276a

WLE

Replace Solenoid Module

Follow this procedure to replace a single solenoid

1.

Remove shroud. See

Remove Shroud .

2.

Disconnect power.

3.

Remove four nuts (4). Leave two nuts on left side of panel tight. Open front panel of control box (11).

11

4

7.

Remove and replace solenoid (209).

8.

Reassemble screws (210) and solenoid cable connectors (242).

NOTE: From left to right, solenoid functions are as follows:

• Dosing valve A (DVA) (normally open)

• Dosing valve B (DVB) (normally open)

• Pump A (PA) (normally closed)

• Pump B (PA) (normally closed)

DVA

DVB

PA

PB ti21277a

4.

Disconnect solenoid cable connectors (242) from solenoids.

22 313289V

Repair

Update USB Module Software

1.

Remove shroud. See Remove Shroud

.

2.

Use software token (206). See Graco Control

Architecture

™

Module Programming manual for instructions.

NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules. Different software versions may not be compatible.

All data in the module may be reset to factory default settings. Record all settings and user preferences before the upgrade, for ease of restoring them following the upgrade.

The latest software version for each system can be found at Tech Support at www.graco.com.

Replace USB Module

1.

Remove shroud. See

Remove Shroud .

2.

Disconnect power.

3.

Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11).

4.

Disconnect CAN cables and USB cable from USB module (219).

5.

Remove two mounting screws from USB module and remove module from base.

219

6.

Follow steps in reverse order to install new USB module.

7.

Load software. See Update USB Module

Software

.

313289V 23

Repair

Update Fluid Control Module (FCM)

Software

1.

Remove shroud. See

Remove Shroud .

2.


Architecture

™





Replace Fluid Control Module (FCM)

NOTE: The USB module does not need to be removed prior to replacing the FCM.

1.


.

2.

Disconnect power.

3.


4.

Remove all cables from FCM (218). Take note of cable locations.

5.

Loosen four mounting screws (235).

218

235

235

6.

Slide FCM up and out of keyhole slots.

7.

Follow steps in reverse order to install new FCM.

8.

Load software. See

Update Fluid Control Module

(FCM) Software

.

9.

Most of the system configuration is stored in the

FCM. Use the display to change the configuration to the values in the old FCM. See XM plural-component operation manual for instructions.

24 313289V

Repair

Replace Alarm

1.


.

2.

Disconnect power.

3.


4.

Disconnect alarm wires from alarm (217).

5.

Unscrew alarm (217) and replace.

217




1.

Remove shroud. See

Remove Shroud .

2.

Disconnect power.

3.


4.

Remove four screws (204f) and then access cover

(204e).

204f

Battery

L

204e

6.

Screw in new alarm. Reconnect alarm wires. Refer

to Electrical Schematics , page 37.

7.

Reassemble air control front shroud (12).

Display

Upgrade Software

206

Do not upgrade software when an explosive gas atmosphere may be present.

NOTICE

To avoid damaging circuit board, wear a grounding strap.


Architecture

™


5.

Insert and press token (206) firmly into slot.

NOTE:

There is no preferred orientation of token.

6.

Turn power on.

7.

The red indicator light (L) will flash until new software is completely loaded.

8.

Turn power off.

9.

Remove token (206).

10. Reassemble access cover (204e) and screws

(204f).

313289V 25

Repair

Replace Display Battery

Do not replace battery when an explosive gas atmosphere may be present.

NOTICE


1.

Perform steps 1-4 under

Upgrade Software section, page 25.

2.

Use a flat head screwdriver to pry out old battery.

Remove Old Battery

Connector

Tabs

Replace Display

NOTE: Order kit 257484 for replacement.

NOTICE


1.


.

2.

Disconnect power.

3.


4.

Disconnect CAN cable from display module.

5.

Remove four screws (204b) from rear display panel

(204c) while holding front display panel (204d) in place.

NOTE: To ease removal process use clear tape to hold front display panel (204d) in place.

Insert New Battery

3.

Replace with new battery. Ensure battery fits under connector tabs before snapping other end in place.

NOTE: Use only Panasonic CR2032 batteries for replacement.

4.

Reassemble access cover (204e) and screws

(204f).

204d

204c

204b

6.

Remove rear display panel (204c) and disconnect display cable and key switch cable (239) from circuit board.

26 313289V

Repair

7.

Remove front display panel (204d) and gasket

(204g).

Display Cable

204d

239

Replace Front Panel

See

Replace Display , page 26, for instructions

204g

Wall Power Supply Control Components

Replace Power Supply Module

1.

Remove shroud. See

Remove Shroud .

2.

Disconnect main power.

3.


4.

Disconnect incoming power cable connections to power supply module and ground lead (260) from control box.

5.

Disconnect power supply cable (272) from FCM

(218).

6.

Remove four screws (273) holding power supply module (270) bracket in place.

204c

204b

8.

Discard old display assembly.

9.

Place new front display panel (204d) and gasket

(204g) on front panel of control box (11).

NOTE: To ease installation process use clear tape to hold front display panel in place.

10. Carefully connect display cables and key switch cable to new circuit board.

11. Install new rear display panel (204c) and secure with four screws (204b). Ensure key switch cable protrudes from opening in top of display module.

12. Install access cover and screws. Apply warning label to access cover.

13. Reconnect CAN cable to display module.

14. Reconnect power.

15. Load software. See

Upgrade Software , 25.

16. Replace shroud.

17. Configure system settings as they were set on old display. See your XM sprayer operation manual for instructions.

272

270

273

260

7.

Remove and replace power supply module (270).

8.

Follow steps in reverse order to install new power supply module.

313289V 27

Repair

Alternator Power Supply Control

Components

Alternator Module Repair

Alternator Repair Kit 257147 is available to replace turbine bearings.

1.

Remove shroud. See

Remove Shroud .

2.


3.


4.

Disconnect output power cable connections from alternator module and ground lead from control box.

5.

Disconnect power supply cables from FCM, USB, and display.

Air Reg.

8.

Remove seven screws (708) to separate alternator housings.

9.

Replace turbine (704) if necessary. Lightly lubricate turbine o-ring to ease alternator housing reassembly.

708

703

708

704

705

702

FCM

Display

USB Exhaust

6.

Disconnect air regulator air line and exhaust air line.

7.

Remove four screws (263) from mounting to remove alternator from control box.

10. Replace gasket (702) and/or circuit board assembly

(705) if damaged.

11. Follow steps in reverse order to reassemble alternator regulator assembly and to reconnect

power cables and air lines. Refer to Electrical

Schematics , page 37.

NOTE: Avoid causing a kink in the flexible circuit board when you reconnect the circuit board assembly (705).

12. Start machine. Check control voltage on Alarm information screen. Voltage should be between

10-14 Vdc.

260

263

28 313289V

Repair

Replace Alternator Regulator

1.

Remove shroud. See Remove Shroud , page 22

2.


3.


4.

Disconnect supply air line from alternator assembly

(265).

209

5.

Loosen air regulator swivel fitting (276) and remove from solenoid module (209).

209

277

265

Supply Air Line

276

6.

Repair or replace alternator regulator parts as necessary. See

Alternator Assembly , page 62, for

repair parts. Replace air regulator swivel fitting

(276).

7.

Set regulator to 18 +/- 1 psi (12.6 +/- 10 kPa, 1.26 +/-

0.07 bar).

8.

Start machine. Check voltage on the alarm information screen. Voltage should be between

10-14 volts.

313289V 29

Repair

Air Controls

Remove Air Control Assembly

1.

Remove shroud. See

Remove Shroud , page 22.

2.

Disconnect air motor air lines and system air line.

3.

Remove four nuts (7) from front of air control bracket (319).

4.

Pull out assembly.

5.

Follow steps in reverse order to reinstall air control assembly.

Replace Solvent Pump Ball Valve

1.

Remove shroud. See


2.


3.


4.

Pull out assembly.

5.

Remove two nuts (330) from front of air control bracket (319).

6.

Disconnect air line (332) running to ball valve assembly (326).

7.

Replace with new ball valve assembly. See

Air

Controls Module (255761) Parts , page 64.

8.

Follow steps in reverse order to reassemble.

Replace Solvent Air Regulator

1.

Remove shroud. See


2.


3.


4.

Pull out assembly.

5.

Remove regulator nut (331), and disconnect air lines (332, 333) running to regulator (325).

6.

Remove regulator assembly and replace with new.

See

Air Controls Module (255761) Parts , page 64.

7.


Replace System Air Regulator

1.

Remove shroud. See Remove Shroud , page 22.

2.


3.


4.

Pull out assembly.

5.

Remove regulator nut (340) and disconnect system air line.

6.

Remove screws from quick clamps and open clamps (342b, 342c) at hinge.

7.

Remove regulator assembly (345) and replace with new. See

Air Controls Module (255761) Parts

,

page 64.

8.


Replace Solenoid Inlet Air Regulator

1.

Remove shroud. See Remove Shroud , page 22.

2.


3.


4.

Pull out assembly.

5.

Disconnect air line.

6.

Remove gauge from block (343).

7.

Remove screws from quick clamps (342a, 342b) holding air regulator assembly (344) in place.

8.

Open clamps (342a, 342b) at hinge and pull apart from block (343).

9.

Remove regulator assembly (344) and replace with new. See


,

page 64.

10. Follow steps in reverse order to reassemble.

11. Set new air pressure regulator to 80-85 psi.(0.55-0.58 MPa, 5.5-5.8 bar).

30 313289V

342a

342b

319

Gauge

326

343

7

330

340

331

F IG . 1 Air Controls

Gauge

332

325

344

345

342c

332

333

342d

Repair

313289V 31

Repair

Fluid Control Assembly

Dosing Valve Assembly

1.


2.

Disconnect all fluid lines from dosing valve assembly (8).

3.

Remove three bolts (16) on back of each dosing valve (501) from bracket.

4.

Unscrew dosing valve housing seats from adapters on mix manifold.

6.

Remove dosing valves. See your dosing valve manual service and repair instructions.

7.

Follow steps in reverse order to reassemble dosing valve assembly.

Mix Manifold Assembly

1.

Follow

Pressure Relief Procedure , page 13.

2.

Disconnect fluid line and solvent lines from mix manifold assembly.

3.

Loosen four bolts securing mix manifold (508) to bracket.

508

Bracket

Bolts

Bolts

Housing

Seat

Adapter

5.

Disconnect RTD (506) from cord grip. Disconnect pressure sensor (507) and fluid line adapter from each dosing valve (501).

501 Fluid Line

Adapter

4.

Unscrew dosing valve housing seats from adapters on mix manifold.

5.

Remove four bolts securing mix manifold (508) to bracket.

6.

Remove mix manifold assembly (508) from bracket.

See mix manifold manual for service and repair instructions.

7.

Follow steps in reverse order to reassemble mix manifold assembly.

Bracket

16

506 ti21278a

32 313289V

Repair

Sensors

Replace Fluid Pressure Sensor

1.


2.

Relieve fluid pressure. See

Pressure Relief

Procedure , page 13.

3.

Open control box cover. See

User

Interface/Control Box , page 22.

4.

Disconnect pressure sensor (507) from FCM (218).

5.

Disconnect fluid pressure sensor (507) from dosing valve (501).

Temperature (RTD) Sensor

1.


2.

Relieve fluid pressure. See

Pressure Relief

Procedure , page 13.

3.

Open control box cover. See

User

Interface/Control Box , page 22.

4.

Disconnect temperature sensors (506) from FCM

(218).

507

501

Cord Grip

507

506

6.

Replace with new fluid pressure sensor, and reconnect pressure sensor to FCM.

506

#6

#5

5.

Remove RTD (506) cable from cord grip.

218

6.

Replace with new temperature (RTD) sensor.

7.

Reassemble RTD cable (506) and cord grip.

8.

Connect temperature (RTD) sensor to FCM connector #5. Do not use connect #6.

9.

Close control box cover.

313289V 33

Repair

Pump Assembly

Prior to servicing the pump assembly you must first remove either the entire pump assembly or the displacement pump and air motor individually.

Remove Pump Assembly

1.


2.

Close ball valve on hopper outlet assembly.

3.

Disconnect displacement pump from fluid inlet assembly.

• 50:1 Pump: disconnect reducer bushing fitting from swivel fitting on fluid inlet assembly.

• 70:1 Pump: disconnect reducing swivel from fluid inlet assembly.

Reducing

Swivel

Swivel Fitting

Reducer

Bushing

Do not lift pump assembly by the lift ring when the total weight of the pump assembly exceeds 550 lb

(250 kg).

6.

Refer to your Xtreme Displacement Pump manual to service or repair the displacement pump. Refer to your XL Air Motor manual to service or repair the air motor.

7.

Follow steps in reverse order to reinstall pump assembly.

Remove Displacement Pump

Follow these instructions for removing only the displacement pump; the air motor will remain installed.

1.

Follow


2.

Disconnect displacement pump from fluid inlet assembly. See steps 2 and 3 under

Remove Pump

Assembly , page 34.

3.

Remove clip (133), and slide coupling cover (134) up to remove coupling (132).

134

132

133

Ball Valve

Refer to your Double Wall Hopper manual to service or repair the fluid inlet assembly.

4.

Disconnect air motor.

a.

Disconnect sensor cable, air line, and ground wire from air motor.

b.

Remove mounting screws (4) and washers (3) holding air motor (2) to mounting bracket. See

illustration in Remove Air Motor section.

5.

Remove pump assembly by lift ring on air motor.

34 ti8264a

313289V

Repair

4.

Use a wrench to hold the tie rod flats to keep the rods from turning. Unscrew the nuts (129) from the tie rods (128) and carefully remove the displacement pump (66 or 67).

66 or 67

128

Remove Air Motor

1.


2.

Disconnect displacement pump from air motor. See

steps 2 and 3 under Remove Displacement Pump , page 34.

3.

Disconnect sensor cable, air line, and ground wire from air motor.

4.

Remove mounting screws (4) and washers (3) holding air motor (2) to mounting bracket.

129 ti8301a

5.

Refer to your Xtreme Displacement Pump manual to service or repair the displacement pump.

6.

Follow steps in reverse order to reinstall displacement pump.

2

Bracket

3

4

WLD

5.

Refer to your XL Air Motor manual to service or repair the air motor.

6.

Follow steps in reverse order to reinstall air motor.

313289V 35

Repair

Solvent Pump

1.


2.

Disconnect fluid line (140) and air lines (107, 126) from solvent pump.

3.

Remove four screws (106) that attach solvent pump

(103) to bracket (138) and remove solvent pump.

103

106

126

138

Fluid Heaters

Wiring for explosion-proof heaters (245863) is not provided. See your Viscon HP heater manual for wiring, repair, and parts information for explosion-proof heaters.

Service and Repair

1.

Follow


2.

Disconnect fluid lines and electrical wiring from fluid heater.

3.

Refer to your Viscon HP heater manual to service or repair heater.

4.

Reconnect fluid lines and electrical wiring.

Replace

1.

Follow steps 1 - 2 in

Service and Repair .

2.

Loosen four mounting screws (X), lock washers (Y), and plain washers (127) on back of heater (90).

Slide heater up and remove from mounting plate.

107

140

106

4.

Refer to your Merkur Pump Assembly manual to service or repair the solvent pump.

5.

Follow steps in reverse order to reinstall solvent pump.

127

X

90

Mounting Plate

Y

3.

Replace heater. Follow steps in reverse order to install new heater.

36 313289V

Electrical Schematics


Simplified Electrical Schematic, XM Sprayer with Alternator

Control

Cable, CAN

(15V783)

Display Module,

Rear (288997)

Front (255727)

1.5FCM

(Min)

Alternator

Module

(255728)

Cable, CAN

(15V782)

Cable, CAN

(15V778)

USB MODULE

Base (289899)

Top (289900)

Fluid

Control

Module

(255920)

Pressure

Transducer

A Side

(15M669)

Temp

Sensor

RTD

A Side

(15R347)

Air Motor A Side

Linear Sensor

(26C331)

Reed Switch

(24A032)

Pressure

Transducer

B Side

(15M669)

Temp

Sensor

RTD

B Side

(15R347)

Air Motor B Side

Linear Sensor

(26C331)

Reed Switch

(24A032)

313289V 37


Simplified Pneumatic Schematic, XM Sprayer with Alternator

38 313289V


Detailed Electrical Schematic, XM Sprayer with Alternator (page 1)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CAN_L +V_CAN

V CAN V CAN

CHASSIS GND CHASSIS GND V CAN R

BIT3 BIT2 GND SCK S0 S1 V CAN V CAN V CAN

CAN L CAN H

BIT0 BIT1

OKEN LOFO /HOLD /CS

1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

LED_RED NO

CAN_L +V_CAN

1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9

SIG CO

1 2 3 4

1 2 3 4 5

CAN_L +V_CAN

1 2 3 4 5

CAN_L +V_CAN

CAN_L +V_CAN CAN_L +V_CAN CAN_L +V_CAN

1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

NOTE: NC indicates the wire is not connected.

313289V 39


Detailed Electrical Schematic, XM Sprayer with Alternator (page 2)

Switch,

Start NO

(121618)

Buzzer

(122000)

DOSE A

MOTOR A

Manifold

A (Blue)

CAN_L

+V_CAN

V_CAN_RTN

CAN_H

SHLD

Harness, Sart/Alram

(15M974)

NC

+SIG(ALARM)

COM

+SIG(START)

NC

Harness, Solenoid

(15M977)

NC

NC

COM

+SIG(MOTOR)

+SIG(DOSE)

J12

3

4

1

2

5

J4

3

4

1

2

5

J8

3

4

1

2

5

3

4

1

2

5

J7

3

4

1

2

5

J5

3

4

1

2

5

J13

B (Green)

CAN_L

+V_CAN

V_CAN_RTN

CAN_H

SHLD

Harness, Stop

(15M976)

NC

NC

COM

+SIG(STOP)

NC

Harness,Solenoid

(15M977)

NC

NC

COM

+SIG(MOTOR)

+SIG(DOSE)

Switch,

Stop NC

(121619)

Manifold

DOSE B

MOTOR B

Pressure

Transducer

(15M669)

+EXE(5VDC)

-PRESSURE

-EXE(COM)

+PRESSURE

SHLD

J2

3

4

1

2

5

3

4

1

2

5

J3

+EXE(5VDC)

-PRESSURE

-EXE(COM)

+PRESSURE

SHLD

Pressure

Transducer

(15M669)

Linear

Sensor

(26C331)

Reed

Switch

(24A032)

Cable, splitter

(17X475)

LINEAR_SENS

NC

REED_TOPCHGOVR

REED_BTMCHGOVR

COM(LINEAR_SENS)

+5V(LINEAR_SENS)

COM(REED)

SHLD

J14

7

8

5

6

3

4

1

2

FLUID

CONTROL

MODULE

(255920)

7

8

5

6

3

4

1

2

J15

Cable, splitter

(17X475)

LINEAR_SENS

NC

REED_TOPCHGOVR

REED_BTMCHGOVR

COM(LINEAR_SENS)

+5V(LINEAR_SENS)

COM(REED)

SHLD

Linear

Sensor

(26C331)

Reed

Switch

(24A032)

Temp

Sensor

RTD

(15R347)

+EXCITE

SHLD

CONDUCTOR

SENSE

UNUSED

UNUSED

UNUSED

UNUSED

J25

3

4

1

2

J25

3

4

1

2

3

4

1

2

J11

3

4

1

2

J11

+EXCITE

SHLD

CONDUCTOR

SENSE

UNUSED

UNUSED

UNUSED

UNUSED

Temp

Sensor

RTD

(15R347)


40 313289V


Simplified Electrical Schematic, XM Sprayer with Wall Power

Control

Display Module,

Rear (288997)

Front (255727)

Power

Filter

(115306)

Power

Supply

(15V747)

Cable, CAN

USB MODULE

Base (289899)

Top (289900)

Fluid

Control

Module

(255920)

Pressure

Transducer

A Side

(15M669)

Temp

Sensor

RTD

A Side

(15R347)

Air Motor A Side

Linear Sensor

(26C331)

Reed Switch

(24A032)

Pressure

Transducer

B Side

(15M669)

Temp

Sensor

RTD

B Side

(15R347)

Air Motor B Side

Linear Sensor

(26C331)

Reed Switch

(24A032)

313289V 41


Simplified Pneumatic Schematic, XM Sprayer with Wall Power

42 313289V


Detailed Electrical Schematic, XM Sprayer with Wall Power (page 1)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CAN_L +V_CAN V CAN V CAN

CHASSIS GND CHASSIS GND V CAN R

BIT3 BIT2 GND SCK S0 S1 V CAN V CAN V CAN

CAN L CAN H

BIT0 BIT1

OKEN LOFO /HOLD /CS

1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CAN_L +V_CAN

LED_RED NO

SIG CO

1 2 3 4 5

1 2 3 4 5 6 7 8 9 10

11 12 13 14

1 2 3 4 5 6 7 8 9

1 2 3 4

1 2 3 4 5

CAN_L +V_CAN

1 2 3 4 5

CAN_L +V_CAN

1 2 3 4 5

313289V


See your Operation manual for power connection instructions.

43


Detailed Electrical Schematic, XM Sprayer with Wall Power (page 2)

Switch,

Start NO

( 1 2 1 6 1 8)

Bu zz er

( 1 22000)

DOSE A

MO T OR A

Mani f o l d

A (B l ue)

CAN _ L

+ V _ CAN

V _ CAN _ R T N

CAN _ H

SHLD

Harness, Sart/A l ram

( 1 5M974)

NC

+ SIG(ALARM)

COM

+ SIG(S T AR T )

NC

Harness, So l enoid

( 1 5M977)

NC

NC

COM

+ SIG(MO T OR)

+ SIG(DOSE)

J 1 2

3

4

1

2

5

J4

3

4

1

2

5

J8

3

4

1

2

5

Pressure

T ransducer

( 1 5M669)

+ E X E(5VDC)

-PRESSURE

-E X E(COM)

+ PRESSURE

SHLD

J2

3

4

1

2

5

3

4

1

2

5

J7

3

4

1

2

5

J5

3

4

1

2

5

J 1 3

3

4

1

2

5

J3

B (Green)

CAN _ L

+ V _ CAN

V _ CAN _ R T N

CAN _ H

SHLD

Harness, Stop

( 1 5M976)

NC

NC

COM

+ SIG(S T OP)

NC

Harness,So l enoid

( 1 5M977)

NC

NC

COM

+ SIG(MO T OR)

+ SIG(DOSE)

+ E X E(5VDC)

-PRESSURE

-E X E(COM)

+ PRESSURE

SHLD

Switch,

Stop NC

( 1 2 1 6 1 9)

Mani f o l d

Pressure

T ransducer

( 1 5M669)

DOSE B

MO T OR B

Linear

Sensor

(26C33 1 )

Reed

Switch

(24A032)

Cab l e, sp l itter

( 1 7 X 475)

LINEAR _ SENS

NC

REED _T OPCHGOVR

REED _ B T MCHGOVR

COM(LINEAR _ SENS)

+ 5V(LINEAR _ SENS)

COM(REED)

SHLD

J 1 4

7

8

5

6

3

4

1

2

FLUID

CON T ROL

MODULE

(255920)

7

8

5

6

3

4

1

2

J 1 5

Cab l e, sp l itter

( 1 7 X 475)

LINEAR _ SENS

NC

REED _T OPCHGOVR

REED _ B T MCHGOVR

COM(LINEAR _ SENS)

+ 5V(LINEAR _ SENS)

COM(REED)

SHLD

Linear

Sensor

(26C33 1 )

Reed

Switch

(24A032)

T emp

Sensor

R T D

( 1 5R347)

+ E X CI T E

SHLD

CONDUC T OR

SENSE

UNUSED

UNUSED

UNUSED

UNUSED

J25

3

4

1

2

J25

3

4

1

2

3

4

1

2

J 11

3

4

1

2

J 11

+ E X CI T E

SHLD

CONDUC T OR

SENSE

UNUSED

UNUSED

UNUSED

UNUSED

T emp

Sensor

R T D

( 1 5R347)

NOTE:

NC indicates the wire is not connected.

44 313289V

Junction Box Wiring Schematics

Junction Box Wiring Schematics

Fluid Heaters

See your Operation manual for power connection instructions.

313289V

TERS FLUID HEA

45

Junction Box Wiring Schematics

Hopper Heaters

46

ERS T HEA HOPPER

313289V

Parts

Parts

XM Plural-Component Sprayers

1

Do not use swivel union end on mixer inlet. Use female pipe thread.

XM_B_ _ Models

92

91

7

178

2c 2b

15 (attaches to 317)

94 ti21279

31

126

58

1

28 5

8

107 (attaches to 325)

95

16

53 54

55

XM1, XM2,

XM3, XM4

Models

145

55

102

56

64

100

101

58 59 1

65 62

63 ti21279a

60, 61

313289V 47

Parts


13

17, 19, 20

7

14

18

108

32

12

14

11

6

15

7

115

53

53

116

117, 118, 119

53

54

XM_B_ _ and XM_E_ _

Models

90, 127

2

2a

138

107

144

143

104

105

106

139

103

142

3

4

128

134

131

133

132

126

129

140

66 or 67

141

76

52

86

88 85 84

87

76

174

XM5, XM6,

XM7, XM8

Models

80

83

81

80

152

100

153

154

16

82

93

89 ti21280

48 313289V

Parts

113

114

120

121

122

135

70


22

27

21

23

29

30

23

175

69

24

51

68

24

53

137

38

33

34

96 ti21281

115

58

313289V 49

Parts

Common Parts

Ref.

Part Description

7

8

4

5

2b

2c

3

20

21

22

23

24

27

16

17

18

19

12

13

14

15

1

2

2a

6

11

28

29

- - - FRAME

XL65D2 MOTOR, 6500, de-icing; see

English manual 3A5523

26C331 HOUSING, assy., linear sensor;

English manual 3A5423

24A032 REED SWITCH

15V719 SCREW

100133 WASHER, lock

100101 SCREW, cap, hex hd

255761 AIR CONTROLS, module, upper; see

Air Controls Module

(255761) Parts , page 64

255762 MANIFOLD, inlet, air distribution; see

Air Inlet Manifold (255762)

Parts , page 67

112958 NUT, hex, flanged

- - - FLUID CONTROL, assy; see

Fluid Control Assembly Parts , page 66

255771 BOX, control; see Control Box

(255771) Parts , page 60

256177 SHROUD, front

16P815 SHROUD, rear

117623 NUT, cap (3/8-16)

240900 HOSE, coupled, 30 in.

111801 SCREW, cap, hex hd

121471 HINGE, friction, positioning

15T568 DOOR, control shroud

15T567 NUT, backup plate, hinge

112380 SCREW, mach, pan head

054172 TUBE, nylon, 1/4 OD, black; 10 ft

054175 TUBE, nylon, 1/4 OD, natural; 7 ft

C12508 TUBE, nylon, round; 1.3 ft

160327 FITTING, union adapter; 90 deg.

114601 CONDUIT, flexible, non-metallic,

3 ft

115313 PLUG, tube

121688 CONNECTOR; 3/8 npt x 3/8 tube ptc

30 108636 MUFFLER

31 114434 GAUGE, pressure, fluid, sst

32  15T468 LABEL, warning

33  - - - LABEL, codes, alerts

15U926 English

 15X126 All languages

34  15W598 LABEL, warning

35 ‡

38

15U656 LABEL, identification

293547 LABEL, identification

Qty.

1

2

2

1

1

2

8

1

9

1

1

1

1

2

1

1

1

2

2

8

8

1

10

2

1

4

8

4

3

1

1

128

129

131

132

133

134

Ref.


51

53

54

55 

56 

57 ‡

58

15M987 ELBOW; 60 deg.

H75003 HOSE, coupled, 1/2-14 npsm, 3 ft



59

15T396 TUBE, recirculation

551390 SIGHTGLASS, beaker, graduated

H73825 HOSE, coupled; 3/8-18 npsm;

25 ft

15B729 COUPLING; 3/8-18 npsm x

3/8-18 npt

262478 HOUSING, mixer

248927 KIT, mixer, element; pack of 25

60

61 ‡

62

63

64

65

150287 COUPLING; 1/4-18 npsm x

3/8-18 npt

H72510 HOSE, coupled; 1/4-18 npsm;

10 ft

XTR704 GUN

162024 COUPLING; 3/8-18 npt x 3/8-18 npt

206995 TSL; 1 qt.

15U655 LABEL, identification

75 ‡

95

96 15U654 LABEL, identification

101  114593 KNOB

103

104

257463 PUMP, solvent, Merkur; see

English manual 312794

256169 PLATE, pump, solvent

Qty.

2

3

2

10

1

2

1

1

1

105

106

107

113

114

- - - SCREW, hex hd, flanged

112395 SCREW, cap, flanged

248208 HOSE, coupled; 4 ft

117666 TERMINAL, ground

100028 WASHER, lock

115

120

121

115901 TRIM, edge

- - -

- - -

WIRE, ground assy.

WIRE, electric; copper

122

124 

109025 RING, terminal

LABEL, pressure control

125 ‡  162449 NIPPLE, reducing; 1/2 x 1/4 npt

1

1

2

1

1

1

2

1

1

1

1

2

1

1

1

1

2

4

135

136

137

138

‡

‡

257150 ROD, tie

101712 NUT, lock

15H392 ROD, adapter

244819 COUPLING, assy.

244820 CLIP, hairpin with lanyard

197340 COVER, coupler

113796 SCREW, flanged, hex head

114958 TIE, strap

054760 TUBE, polyurethane, black;

3.5 ft

256561 PLATE, mounting, solvent pump

10

-

2

2

2

2

1

2

6

1

2

6

1

50 313289V

Ref.


139

140

141

142

111799 SCREW, cap, hex head

256421 HOSE, siphon, assy.

181073 STRAINER, inlet

116935 SCREW, cap

143

144

100081 BUSHING, pipe

157350 ADAPTER; 3/8 npt x 1/4 npt

145 15T258 TOOL, wrench, Xtreme

146  159239 NIPPLE, reducing; 1/2 x 3/8 npt

147 ‡ 17L724 FLASH DRIVE, USB

156 ‡ 126786 WRENCH, restrictor

175

178

105281 3/4 45 degree swivel

17Y184 CABLE, GCA, M12-5P

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

‡ Not shown.

 Not assembled.

1

1

1

1

1

2

Qty.

4

1

1

1

1

1

Parts

313289V 51

Parts

Parts Varying by Model

XM1_ _ _ and XM2_ _ _ Models

69

70

76

77

Ref. Part

52

66

67

Description

117623 NUT, cap

L250C4 LOWER, A side; see


L250C3 LOWER, A side (without filter); see English manual

311762

L220C4 LOWER, B side; see


L220C3 LOWER, B side (without filter); see English manual

311762

17P248 LABEL, motor, A side

17P249 LABEL, motor, B side

121295 SCREW, cap, socket head

- - - LABEL, system

XM-50 Plural-Component Sprayer Models

XM1A00 XM1B00 XM1C00 XM1D00 XM1E00 XM2A00 XM2B00 XM2C00 XM2D00 XM2E00

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2 2 2

1

2

1

2 2 2 2

1

2

1

2

84

85

86

87

80

81

82

83

88

89

90

158491 NIPPLE; 1/2 npt

100361 PLUG, pipe

15R529 BLOCK, fluid distribution

156684 UNION, adapter

121139 O-RING; PTFE

15J594 HOUSING, check valve

15J916 HANDLE, blue

15R380 HANDLE, green

255747 CARTRIDGE, valve

262522 CARRIAGE, remote mix manifold

245869 HEATER, fluid

245863

256540 BOX, junction



91

92

93

94 113498 VALVE, relief; 110 psi (0.76

MPa, 7.6 bar)

100  222200 VALVE, restrictor

102  156849 PIPE, nipple; 3/8 npt

108 - - - LABEL, XM50

112 - - -

LABEL, XM70

CABLE, CAN, IS, display to

USB; female B/female B

1

1

2

2

1

1

2

1

5

1

2

2

1

1

2

1

1

2

2

1

1

1

1

2

2

1

2

1

1

2

2

1

1

1

2

2

1

1

2

1

5

1

2

2

1

1

2

1

1

2

2

1

1

1

1

2

2

1

2

1

1

2

2

1

52 313289V

Parts

Ref. Part Description

116† 158683 ELBOW, 90 deg.

117 15T967 CABLE, heater

118 116171 BUSHING, strain relief

119 122032 NUT, wire

126 H42506 HOSE, coupled, 4500 psi

127 100527 WASHER



2 2 2 2 2 2

2 2 2 2

1 1

8

2

4

1

8

2

4

1 1

8

1 1

8

2

4

1

8

2

4

1 1

8

XM1_ _ _ and XM2_ _ _ Models (continued)



128 ‡ 224458 STRAINER, pump; 30 mesh (qty. of 2)

152 162505 UNION, swivel; 3/8 male x

1/2 female npt


1 1 1 1 1

153 155699 ELBOW, street; 3/8-18 npt

154 159239 NIPPLE, pipe; 1/2 x 3/8 npt

155 164672 ADAPTER

† Must purchase when installing fluid heaters on a non-heated sprayer.

‡ Not shown.


313289V 53

Parts

Parts Varying by Model (continued)


69

70

76

77

Ref. Part

52

66

67

Description

117623 NUT, cap



L180C3 LOWER, A side (without filter); see English manual

311762



L145C3 LOWER, B side (without filter); see English manual

311762

17U825 LABEL, motor, A side

17U826 LABEL, motor, B side


- - - LABEL, system

XM Plural-Component Sprayer Models


1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2 2 2

1

2

1

2 2 2 2

1

2

1

2

84

85

86

87

80

81

82

83

88

89

90

91

92


100361 PLUG, pipe



121139 O-RING; PTFE


15J916 HANDLE, blue





245863



93

108


94 116643 VALVE, relief; 90 psi (0.63

MPa, 6.3 bar)


102  156849 PIPE, nipple; 3/8 npt

- - - LABEL, XM50

LABEL, XM70

1

1

2

2

1

2

1

5

1

2

2

1

2

1

1

2

2

1

1

1

2

2

1

2

1

1

2

2

1

1

1

2

2

1

2

1

5

1

2

2

1

2

1

1

2

2

1

1

1

2

2

1

2

1

1

2

2

1

54 313289V

Parts


Ref. Part

112 - - -

Description

CABLE, CAN, IS, display to USB; female B/female B


1 1 1 1 1 1

116† 158683 ELBOW, 90 deg.

2 2 2 2 2 2


2 2 2 2


2 2 2 2

119 122032 NUT, wire

4 4 4 4


1 1 1 1 1 1 1 1 1 1

127 100527 WASHER

8 8 8 8 8 8

XM3_ _ _ and XM4_ _ _ Models (continued)




1/2 female npt

153 155699 ELBOW, street; 3/8-18 npt

154 159239 NIPPLE, pipe; 1/2 x 3/8 npt

155 164672 ADAPTER



1 1 1 1 1


‡ Not shown.


313289V 55

Parts



83

84

85

86

80

81

82

87

88

89

Ref.

Part

52

66

67

69

70

76

77

Description

117623 NUT, cap



L250C3



L220C3

17P248 LABEL, motor, A side

17P249 LABEL, motor, B side


- - - LABEL, system



2 2 2 2 2 2 2 2 2 2

1 1 1 1 1

1

1

1

8

1

1

1

1

8

1

1

1

1

8

1

1

1

1

8

1

1

1

8

1

1

1

1

8

1

1

1

1

1

8

1

1

1

1

1

8

1

1

1

1

1

8

1

1

1

1

8

90

91

92


100361 PLUG, pipe



121139 O-RING; PTFE


15J916 HANDLE, blue





245863



111801 SCREW, cap, hex head 93

94 113498 VALVE, relief; 110 psi

(0.76 MPa, 7.6 bar)


102

 156849 PIPE, nipple; 3/8 npt

108 - - - LABEL, XM50

LABEL, XM70

112 - - - CABLE, CAN, IS, display to USB; female B/female

B

116† 158683 ELBOW, 90 deg.

2

1

2

2

5

2

2

1

2

1

1

3

3

1

8

1

1

2

1

2

2

7

2

2

1

2

1

2

3

3

1

8

1

1

5

1

2

2

1

2

2

7

2

2

1

2

1

2

1

3

3

1

8

1

1

2

2

1

2

2

2

2

1

5

1

2

1

1

3

3

1

8

1

2

1

2

2

2

2

1

7

1

2

1

2

1

3

3

1

8

1

2

2

1

2

2

5

2

2

1

2

1

1

3

3

1

8

1

1

2

1

2

2

7

2

2

1

2

1

2

3

3

1

8

1

1

5

1

2

2

1

2

2

7

2

2

1

2

1

2

1

3

3

1

8

1

1

2

2

1

2

2

2

2

1

5

1

2

1

1

3

3

1

8

1

3

3

1

8

1

2

1

2

2

2

2

1

7

1

2

1

2

1

2

56 313289V

Parts

117

118

119

126

127

Ref.


15T967 CABLE, heater

116171 BUSHING, strain relief

122032 NUT, wire

H42506 HOSE, coupled, 4500 psi

100527 WASHER



2 2 2 2

2 2 2 2

4 4 4 4

8 8 8 8 8 8


Ref.



152

153

154

155

174

162505 UNION, swivel; 3/8 male x

1/2 female npt

155699 ELBOW, street; 3/8-18 npt

159239 NIPPLE, pipe; 1/2 x 3/8 npt

164672 ADAPTER

16N367 COUPLING,

1/2 x 3.5 in.



1 1 1 1 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1


‡ Not shown.


 Assemble remote restrictor valve.

313289V 57

Parts



84

85

86

87

80

81

82

83

88

89

Ref. Part

52

66

67

69

70

76

77

Description

117623 NUT, cap



L180C3



L145C3

17U825 LABEL, motor, A side

17U826 LABEL, motor, B side


- - - LABEL, system



2 2 2 2 2 2 2 2 2 2

1 1 1 1 1

1

8

1

1

1

1

8

1

1

1

1

8

1

1

1

1

1

1

8

1

1

1

8

1

1

1

1

8

1

1

1

1

1

8

1

1

1

1

1

8

1

1

1

1

1

8

1

1

1

1

8

90

91

92

93


100361 PLUG, pipe



121139 O-RING; PTFE


15J916 HANDLE, blue



24A034 CARRIAGE, remote mix manifold


245863




1

8

1

2

1

2

2

5

2

2

1

2

1

2

1

2

2

7

2

2

1

2

1

2

1

5

8

1

2

1

2

2

7

2

2

1

2

1

2

1

8

1

1

8

1

2

1

2

2

2

2

1

5

1

2

1

2

1

2

2

2

2

1

7

1

2

1

2

1

8

1

1

8

1

2

1

2

2

5

2

2

1

2

1

2

1

2

2

7

2

2

1

2

1

2

1

5

8

1

2

1

2

2

7

2

2

1

2

1

2

1

8

1

1

8

1

2

1

2

2

2

2

1

5

1

2

1

1

8

1

2

1

2

2

2

2

1

7

1

2

1

2

94 116643 VALVE, relief; 90 psi (0.63

MPa, 6.3 bar)


102

 156849 PIPE, nipple; 3/8 npt

108 - - - LABEL, XM50

112 - - -

LABEL, XM70

CABLE, CAN, IS, display to

USB; female B/female B

116† 158683 ELBOW, 90 deg.

1

1

3

3

1

1

3

3

2

1

1

3

3

2

3

3

1

3

3

1

2

1

1

3

3

1

1

3

3

2

1

1

3

3

2

3

3

1

3

3

1

2

58 313289V

Parts




119 122032 NUT, wire


127 100527 WASHER



2 2 2 2

2 2 2 2

4 4 4 4

8 8 8 8 8 8





1/2 female npt

153 155699 ELBOW, street; 3/8-18 npt

154 159239 NIPPLE, pipe; 1/2 x 3/8 npt

155 164672 ADAPTER

174 16N367 COUPLING, 1/2 x 3.5 in.



1 1 1 1 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1


‡ Not shown.


 Assemble remote restrictor valve.

313289V 59

Parts

Control Box (255771) Parts

Air Power and Electric Power Versions

251

204g

204a, 204d

236

214

223

202

220

203

222

202

235

242

209

207

243

232 238

239

204b

201

243

227

226

232

204f

204h

204e

221

238

237

204c

244 240

241

245

208

243

230

WLF

228

229

215

210

242 224, 225

219c

217

233

234

226

246

60 313289V

Parts

Ref.


201

202

- - -

- - -

BOX, control

LABEL, control display

203† 262641 KIT, replacement, USB; includes 219 and 206

204  257484 MODULE, display, kit

204a 15M483 SHIELD, membrane, display

(qty. 10)

204b - - - SCREW, pan head; #6 x 7/8 in.

 204c 288997 CASE, rear, display module, IS version

204d 255727 CASE, front, data module

204e 277463 COVER, access, low level display

204f 113768 SCREW, socket, flat head

204g 15R458 GASKET, control, front panel

 204h 15W958 LABEL, warning, battery

205† 262642 KIt, replacement, display; includes 204 and 206

206 17E110 TOKEN, software

207† 262643 KIT, replacement, FCM; includes 218 and 206

208 - - - SCREW, pan head

209 256555 MODULE, solenoid, IS version

209a 121636 VALVE, solenoid, din connector

209b 15A789 GASKET, solenoid, outlet

209c 15A799 GASKET, solenoid, inlet/exhaust

210

214

106084 SCREW, machine, pan head

15R379 GASKET, box, control

215 - - - LABEL

216 ‡ 15B056 LABEL, air motor/dosing valve

217 122000 ALARM, panel mount

218  255920 MODULE, fluid control

219  257088 MODULE, USB, assy.

219a 289899 BASE

 219b 289900 MODULE, USB

219c 277674 DOOR, module

220

221

121618 SWITCH, start, push button, green

15R324 HARNESS, USB, plug/bulkhead; 32 in.

222 121619 SWITCH, stop, push button, red

223 121617 SWITCH, 2 position, key, controls

223a ‡ 123412 KEY, replacement (pair)


225

226

117625 NUT, locking

113505 NUT, keps, hex head

227

228

15B090 WIRE, grounding, door

558685 WASHER, lock, external

Qty.

1

1

1

1

1

1

1

4

1

1

1

1

1

4

1

1

1

1

1

6

1

1

1

1

1

1

4

1

4

1

1

1

1

2

1

1

1

Ref.


229

230

15R343 CLAMP, ground, electrical

065213 WIRE, copper, elect

231 ‡ 172953 LABEL, designation

232 120493 LATCH, mounting

233

234

235

236

15H189 BOOT, wire feed through

15G816 COVER, plate, wire

110637 SCREW, machine, pan head

15R325 COVER, dust, bulkhead receptacle

237

238

239

240

241

242

243

120494 BLOCK, switch, n.o.

120495 BLOCK, switch, n.c.

15M974 HARNESS, key switch

15M975 HARNESS, start/alarm

15M976 HARNESS, stop

15M977 HARNESS, solenoid

121988 RETAINER, routing, wire harness

195875 SCREW, machine, pan head 244

245

246

251 

102063 WASHER, lock

17X475 CABLE, splitter

LABEL, warning, USB

15X214 English

15X393 All languages

252 ‡ 122829 CONDUIT; 0.75 ft.


‡ Not shown.

 Base electronic components do not have

XM-specific software installed. Therefore, use software upgrade token (206) to install software before use.

† Includes software token (206) and instruction sheet.

Qty.

1

3

1

1

2

3

4

1

1

1

2

1

1

2

4

1

1

2

1

-

313289V 61

Parts

Control Box Power Supply Options

Alternator Assembly

263

262, 263

260

261

265

Ref. Part

260

Description

15B090 WIRE, grounding, door

261 100284 NUT, hex

262 102063 WASHER, lock; carbon steel

263 110637 SCREW, machine pan head

264 ‡ C12508 TUBING, round; nylon; 5.0 ft

265

255728 ALTERNATOR, module; see page

68

266 15V778 CABLE, CAN, IS, female B/female

B; 20 in.

Qty.

1

1

1

5

1

1

1

267 15V782 CABLE, CAN, IS, male B/female

B; 20 in.

268 15V783 CABLE, CAN, IS, female A/male

B; 39 in.

1

Air Regulator Assembly

Alternator Assembly Cable Connections

266

267

62

268

282

276

277

281

279

278

280

Ref. Part

276

Description

156971 NIPPLE, short; 2 x 1/4-18 npt

277 115243 REGULATOR, air; 1/4 npt

278 112307 ELBOW, union; 90 deg.; 1/8 npt(f) x 1/8 npt(m); carbon steel

Qty.

1

1

1

279

280

15W017 VALVE, safety, regulator

115841 ELBOW, swivel, male; 1/4 npt

1

1

281

282

104655 GAUGE, air pressure

156823 SWIVEL, union; 2 x 1/4-18 npt

1

1

313289V

Parts


r_256991_313293_3a1

273

270

273

263

262

260

271

272

Wall Power Supply Assembly Cable Connections

Ref.


262

263

266

270

102063 WASHER, lock; carbon steel

110637 SCREW, machine pan head

15V778 CABLE, CAN, IS, female

B/female B; 20 in.

15V747 POWER SUPPLY; 24V, 2.5A,

60W

271

272 

115306 FILTER, power supply

CABLE, power, control box

272a ‡ 15X407 CABLE, power, US plug

272b ‡ 15Y685 CORD; 240V, 10A, IEC320

273

274

195551 RETAINER, adapter, cord

242001 CORD, set, adapter, Europe

242005 CORD, set, adapter, Australia

100035 SCREW, machine pan head

15V779 CABLE, CAN, IS, female

B/female B; 39.4 in.

 Used on XM_A_ _ models only.

‡ Not shown.

Qty.

1

3

1

1

1

4

1

1

1

1

1

1

1

266

274

313289V 63

Parts


326

317

307

313

303

316 344

308

310

311

Ref. 94

345

342

312

309

315

319 338

335

336

332

337

332

329

317

313

346

347

318

330

325

327

328

333

335

329

334

340

331

327 318

Ref.


303 157350 NIPPLE, pipe; 1/2 x 3/8 npt

304 108307 ELBOW, pipe, male

306 101689 GAUGE, press, air

307 117346 VALVE, ball, vented

308 114316 ELBOW, male, swivel

309* 114109 ELBOW, male, swivel; 1/4 OD tube

310 158962 ELBOW, street; 1/4(f) x 1/8(m)

311 116643 VALVE, safety, relief, air

312 100721 PLUG, pipe

313 119992 PIPE, nipple; 3/4 x 3/4 npt

315 156589 ADAPTER, union; 90 deg.

316 113911 GAUGE, pressure, air

317 160327 ADAPTER, union; 90 deg.

318 15T119 LABEL, control

319 - - - BRACKET, air controls

320 15R437 BRACKET, adapter, air controls

321 121432 SCREW, machine, hex flat head

322 115942 NUT, hex, flange head

325 116513 REGULATOR, air

326 121457 VALVE, ball, air, panel mounted

327 121424 GAUGE, pressure, panel mount, 1.5 in.

328 100451 COUPLING


1

1

1

2

2

1

1

3

Qty.

1

1

2

2

1

1

1

4

1

2

2

1

1

1

2

333

306

321

343

342

322

304

341

320

Ref.


330 100264 SCREW, machine, pan head

331 116514 NUT, regulator

332 054760 TUBE, polyurethane, round, black;

1.25 in.

333 - - - TUBE, polyurethane, round; 0.6 ft.

334 100840 ELBOW, street

335 162453 FITTING; 1/4 npsm x 1/4 npt



338 164259 ELBOW, street

340  122336 NUT, panel, regulator

341  113440 ADAPTER

342  113431 CLAMP, quick

343  113442 BLOCK, porting

344  15R488 REGULATOR

344a 123454 FILTER, element; 5 micron

345  15R487 REGULATOR

346  15R486 MUFFLER

347  15R485 VALVE, dual pilot

 Parts included in Air Controls Kit 255772 (purchase separately).

* Early models used 114469 for 5/32 tube.

Qty.

2

1

-

-

1

1

2

1

1

1

2

4

1

1

1

1

1

2

64 313289V

Parts

Junction Box (256540) Parts

417

415

422

432

419

430

432

426

405

427

416

425

430

431

401

431

402

435

434

410

413

417

414

439

412

407

421

420 411

437 ti18663a

404

403

Ref.


401 - - - ENCLOSURE, electrical

402 117545 KNOB, operator disconnect

403 117564 SWITCH, disconnect; 100A

404 117553 SWITCH, disconnect, phase expander; 100A

405 15U423 SWITCH; 25A

406 255047 BUSHING, strain relief, m40 thread

407 255048 NUT, strain relief; M40 thread



410 117625 NUT, locking

411 15U543 PLUG, hole; 7/8 in.

412 15U544 PLUG, hole; 1 1/8 in.

413 117666 TERMINAL, ground

414 115942 NUT, hex, flange head

415 - - - RAIL, mounting; 3 in.

416 - - - RAIL, mounting

417 255045 BLOCK, clamp end

419 - - - COVER, end

420 255050 CIRCUIT BREAKER; 25A

421 121623 CIRCUIT BREAKER; 10A

422 120570 BLOCK, terminal

408

409

Qty.

1

1

1

1

1

4

1

2

3

5

1

3

1

1

1

2

4

1

1

1

1

406

Ref.


425 - - - BAR, power bus, 6 pin

426 117679 CONNECTOR, power lug

427 120573 BRIDGE, plug-in

428 ‡ 15U954 HARNESS, junction box

430 113505 NUT, keps, hex head

431 15U662 LABEL, identification

432 - - - MARKER, block, terminal

434 112948 SCREW, machine head

435 100166 NUT, full hex

436 ‡ 15R344 LABEL, identification, wiring

437  196548 LABEL, caution

438 ‡ - - - SCHEMATIC, wiring

439 558685 WASHER, 1/4 external


‡ Not shown.

1

1

1

1

1

1

Qty.

1

4

1

2

2

2

1

313289V 65

Parts

Fluid Control Assembly Parts

501

507

505

504

509

502

Ref. 338

506

512

513

Ref. 125 503

508

510

504

Ref.


501  255478 VALVE, dosing

502  245143 VALVE, sampling

503  15R381 HANDLE, valve, recirculation

(black)

504  * 255747 CARTRIDGE, valve, check

505  15J594 HOUSING, valve, check

505a 121139 O-RING, valve; PTFE

506 15R347 SENSOR, RTD

507 15M669 SENSOR, fluid, pressure

507a 121399 O-RING, transducer, pressure

508  255684 MANIFOLD, mix, assy

509  - - - VALVE, restrictor, assy

510  214037 VALVE, solvent, shutoff, assy

511  - - - HANDLE, valve, mix manifold

(blue and green)

512

513

15T072 GRIP, cord

15T071 FITTING, thermo-well

Qty.

2

2

2

2

2

1

1

2

2

1

2

2

2

4

2

511

 See your Dosing Valve manual for more information.

 See your Xtreme Displacement Pump manual for more information. Repair kit 245145 is available for order.

 See your High Flow Severe Duty Shutoff Check

Valve manual for more information.

 See your XM Mix Manifold Kits manual for more information and part numbers.

* Seal kit 256239 is available for order.

66 313289V

Parts

Air Inlet Manifold (255762) Parts

617

616

611

616

607

613

617

616

611

611

602

602

605

609

601

610

604

Ref.


607

608

609

610

611

614

616

617

601

602

603

207675 MANIFOLD, air

119992 PIPE, NIPPLE; 3/4 x 3/4 npt

15E145 MANIFOLD, air distribution

604 117628 FILTER, air, auto drain; 3/4 npt

604a ‡ 106204 ELEMENT, filter; 3/4 npt

605

606

122327 ELBOW, pipe, male

113218 VALVE, ball, vented

157785 SWIVEL

156172 UNION, swivel

100509 PLUG, pipe

114234 PLUG, hex head

155699 ELBOW, street

166590 ELBOW, street

157350 ADAPTER

115781 CAP PLUG

Qty.

1

2

1

1

3

1

1

1

3

2

1

1

1

1

‡ Not shown.

606

608

614 r_xm1a00_312359_313289_21a

313289V 67

Parts

Alternator Module (255728) Parts

707

708

710

702

703

701 r_255278_313289a

706

708

711

701

704

705


701 - - -

702 - - -

703 - - -

HOUSING, upper and lower

GASKET, stacked, internal

GASKET, housing

704 257147 TURBINE

705 - - - BOARD, assy.

706 122161 FITTING, air

707  15R337 LABEL, warning

708 114380 SCREW, cap, socket head

709  C12508 TUBING, nylon; 2 ft.

710 122848 FITTING, air

711  172953 LABEL, grounding


 Not shown.

7

-

1

1

1

1

Qty.

1

1

1

1

1

68 313289V

Parts

Repair and Spare Parts Reference

Ref.

501a

501b

502

502a

505b

507b

508a

508b

508c

508d

100a

147

204a

209a

223a

344a

67b

67b

72

75

88

88a

67

67

67

67a

67a

67b

66

66

66

67

67

67

2

2a

60

61

66

66

66

64

64a

64b

Part

234098

234131

245143

245145

121139

121399

256238

551387

114434

185416

262484

262483

15T258

206995

255747

256239

223016

17L724

15M483

121636

123412

123454

L180C4

25D245

25D235

L220C4

25D246

25D236

L145C4

25D244

25D234

224458

224459

244895

XL65D2

26C331

262478

248927

XTR704

XHD001

XHDxxx

L250C4

25D247

25D237

Part numbers and sub-assemblies may change. See www.graco.com for most current part numbers and manuals.

Description

Motor w/linear transducer

Linear sensor

Mixer housing, no mixer; 1/2 in. ID, 3/8 nptm

Mixer sticks; 1/2 in. x 12 element, package of 25

XTR spray gun; 7250 psi; includes 519 RAC tip

RAC guard, housing, replacement

RAC tip, seal, gasket, x indicates tip size

Xtreme displacement pump L250C3 w/o filter

Repair kit with PTFE packings

Repair kit with UHWPE/leather packings







Xtreme displacement L145C3 w/o filter



Filter screens; 30 mesh, package of 2 (optional)

Filter screens;60 mesh, package of 2 (optional)

Filter o-rings; PTFE, package of 10 (thin)

Filter o-rings; package of 10 (medium), PTFE

Filter o-rings; PTFE, package of 10 (thick)

Wrench, Xtreme pump

TSL; quart bottle

Cartridge, circulation, shut-off, mix manifold valves

Seal kit for cartridge valves

Repair kit for b/p restrictor valve

Flash drive for USB download

Membrane shields, package of 10

Solenoid valve, individual replacement valve with DIN

Spare key; one pair

Control filter; 5 micron, replacement element

Seal kit; include soft parts, old and new dosing valve

Rebuild kit; includes seals, stem, seat, and air spring

Sample valve; complete valve

Sample valve kit; includes o-rings, ball, seat, clip

Circulation valve seal; face o-ring, -210, PTFE

Transducer seal; o-ring, -012, solvent resistant rubber

Repair kit; includes seals, balls, seats, shut-off stems

Fluid gauge, bottom mount; 10,000 psi (690 bar)

Fluid gauge, back mount; 10,000 psi (690 bar)

B-side strainer; 40 mesh (use tool 15T630)

1

4

1

1

2

2

1

1

4-6

4-6

2

1

2

1

1

1

1

2

2

2

1

1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

2

2

2

2

1

1

Part of Assembly

Motor

System

Control

Control

Control

Controls

Air controls;

Dosing valve

Dosing valve

Dosing valve

Dosing valve

Dosing valve

Dosing valve

Mix manifold

Mix manifold

Mix manifold

Mix manifold

Motor

System

System

System

System

System

XM50 "A" pump

XM50 “A” pump

XM50 “A” pump

XM70 "A" pump

XM70 "A" pump

XM70 "A" pump

XM50 "B" pump

XM50 "B" pump

XM50 "B" pump

XM70 "B" pump

XM70 "B" pump

XM70 "B" pump

Pump

Pump

Pump

Pump

Pump

System

System

Shut-off/check

Shut-off/check

313289V 69

Parts

Ref.

508e

508f

510

604a

704

Part

121410

15T630

214037

106204

257147

Description

Strainer o-ring; PTFE, -113, strainer restrainer

Strainer tool (push in 121410 o-ring + shut-off u-cup)

Flush valve, ball; 1/4 npt(m) PTFE

Main air filter, element (fits 3/4 npt air filters)

Turbine cartridge (fits 255728 XM or Xtreme Mix)

Qty.

1

1

1

1

1

Part of Assembly

Mix manifold

Mix manifold

Mix manifold

Air controls

Control

70 313289V

Accessories and Kits

Accessories and Kits

Not all accessories and kits are approved for use in hazardous locations. Refer to the specific accessory and kit manuals for approval details.

20-Gallon Hopper Kit, 255963

One complete double-wall 20-gallon hopper. See your hopper manual for more information.

Hopper Heater Kit (240V), 256257

For heating fluid in a 20-gallon hopper. See your hopper manual for more information.

Universal Hopper Fluid Inlet Kit, 256170

For connecting any of the four lower models included with XM sprayer to a 20-gallon hopper. See your hopper manual for more information.

Universal Hopper Mounting Kit, 256259

For mounting a 20-gallon hopper to the side or back of an XM sprayer. See your hopper manual for more information.

Twistork Agitator Kit, 256274

For mixing viscous materials held within a 20-gallon hopper. See your feed pump and agitator kit manual for more information.

T2 Feed Pump Kit, 256275

For supplying viscous material from a 20-gallon hopper to an XM sprayer. See your feed pump and agitator kit manual for more information.

5:1 Feed Pump Kit, 256276

For supplying viscous materials from a 20-gallon hopper to an XM sprayer. See your feed pump and agitator kit manual for more information.

7-Gallon Hopper and Bracket Kit,

256260 (Green)

24N011 (Blue)

One 7-gallon hopper and mounting brackets. Mounts to the side or back of an XM sprayer. See your hopper manual for more information.

2:1 Drum Feed Kit, 256232

One T2 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with

55-gallon drum to an XM sprayer. See your feed pump and agitator kit manual for more information.

5:1 Drum Feed Kit, 256255

One 5:1 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with

55-gallon drum to an XM sprayer. See your feed pump and agitator kit manual for more information.

Hopper/Hose Heat Circulation Kit, 256273

For circulating heated water mixture through 20-gallon hoppers, heated hose, and Viscon HP heater. See your hopper or hose heat circulation kit manual for more information.

Desiccant Dryer Kit, 256512

For use with 20-gallon hoppers. See your desiccant dryer kit manual for more information.

Caster Kit, 256262

For mounting casters on XM sprayer frame. See your caster kit manual for more information.

Hose Rack Kit, 256263

For mounting to side, front, or back of XM sprayer frame. See your hose rack kit manual for more information.

Lower Strainer and Valve Kit, 256653

For straining material from a feed pump to an XM sprayer fluid inlet. See your lower strainer and valve kit manual for more information.

313289V 71

Accessories and Kits

Electric Heated Hose Power Supply Kit,

256876

For monitoring and controlling fluid temperature in low-voltage heated hoses. See your electric heated hose power supply manual for more information.

5000 psi Two-Component Main Heated

Hose Set Kit

Electric heated hose set for adding additional sections.

Part

248907

248908

Description

Heated hose set; 1/4 in. ID x 3/8 in. ID;

50 ft.

Heated hose set; 3/8 in. ID x 3/8 in. ID;

50 ft.

10:1 Drum Feed Kit, 256433

For supplying highly viscous material from a 55-gallon drum to an XM sprayer. See your feed pump and agitator kit manual for more information.

Shutoff/Check Valve Kit, 255278

For replacing shutoff valve or check valve. See your alternator conversion kit manual for more information.

Alternator Conversion Kit, 256991

For converting an XM sprayer from wall power supply to intrinsically safe alternator power supply. See your alternator conversion kit manual for more information.

Mix Manifold Kit, 255684

See mix manifold manual for more information.

Remote Mix Manifold and Carriage Kit,

256980

For converting to a remote mix manifold kit with a protective guard. See your mix manifold manual for more information.

Restrictor Valve Kit, 24F284

For B dosing outlet on remote mix manifold machines.

Use to convert early XM machines without the valve on the B outlet.

Restrictor Valve Wrench, 126786

For adjusting restrictor (509). See page 66.

Xtreme Pump Wet Cup Wrench, 15T258

Xtreme Pump Filter Wrench, 16G819

72 313289V

Dimensions

Dimensions

System Dimensions without Hoppers

39.5 in.

(100.3 cm)

36.0 in.

(91.4 cm)

38.0 in.

(96.5 cm)

WLE

70.0 in.

(178.8 cm)

313289V 73

Dimensions

System Dimensions with Hoppers

Two 20-Gallon Hoppers

Side Mounted

72.5 in.

(184.1 cm)

43.1 in.

(109.4 cm)

74


Rear Mounted

(Top View)

98.6 in.

(250.4 cm)

WLE

54.0 in.

(137.1 cm)

49.7 in.

(126.2 cm)

38.4 in.

(97.5 cm)

56.2 in.

(142.7 cm)

62.8 in.

(159.5 cm)

313289V

Dimensions

System Dimensions with Hoppers

One 20-Gallon Hopper and One 7-Gallon Hopper

72.5 in.

(184.1 cm)

43.1 in.

(109.4 cm)

79.1 in.

(200.9 cm)


313289V

33.4 in.

(84.8 cm)

70.0 in.

(178.8 cm)

59.7 in.

(151.6 cm)

33.4 in.

(84.8 cm)

70.0 in.

(178.8 cm) ti21284a

75

Technical Data

Technical Data


Mixed ratio range

Ratio tolerance range (before alarm)

Fluid Viscosity Range†

Fluid filtration, standard on pump outlets*

Air Filtration

US Metric

1:1–10:1 (in 0.1 increments)

+/- 5%

200-20,000 cps (heavier viscosities can be mixed using heat, circulation, and/or pressure feeding)

60 mesh 238 micron

40 micron main filter, 5 micron control air filter; see pump performance charts in your Operation manual

Weight

Base sprayer (XM1A00 and XM5A00 models)

Add component weights to base sprayer weight for your specific model weight.

Dimensions

See Dimensions , page 73.

Inlet/Outlet Sizes

742 lb 336.87 kg

Air inlet size

Fluid inlet size, without feed kits

Ambient temperature range

Operating

Storage

Maximum fluid working pressure of mixed material

50:1

70:1

Maximum fluid temperature

Air supply pressure range

Maximum pump air set pressure

50:1

70:1

Maximum pump inlet fluid feed pressure

Maximum air consumption at

100 psi (0.7 MPa, 7.0 bar) in scfm (m^3/min.)

Flow Rates

Minimum* *

32–135 °F

30–160 °F

5200 psi

6300 psi

160 °F

50–150 psi

100 psi

90 psi

250 psi

3/4 in. npt(f)

1 1/4 npt(m)

0–57 °C

-1–71 °C

35.8 MPa, 358 bar

43.5 MPa, 435 bar

71 °C

0.35–1.0 MPa, 3.5–10.3 bar

0.68 MPa, 6.8 bar

0.62 MPa, 6.2 bar

1.7 MPa, 17 bar

70 scfm per gpm (1.96 m^3 min. per lpm)

1 quart per minute 0.95 liters per minute

Maximum

Notes

3 gallons per minute

† Heavier viscosities can be mixed using heat, circulation, and pressure feeding.

11.4 liters per minute

* Filter assembly is not included on some models.

* * Minimum flow rate is dependent on material being sprayed and mixing capability. Test your material specific to flow rate.

76 313289V

Technical Data


US Metric

Environmental conditions rating

Indoor/outdoor use

Altitude

Maximum relative humidity

Pollution degree

Installation category

Wetted Parts

Suction tubes

Flush pump

Hoses

To 99% up to 130°F

Up to 4000 m

11

2

To 99% up to 54°C

Pumps (A and B)

Metering valves

Manifold

Mixer

Spray gun

Noise (dBa)

Operating Pressure 70 psi (0.48 MPa, 4.8 bar)

Sound pressure

Sound power

Operating Pressure 100 psi (0.7 MPa, 7 bar)

Aluminum

Carbide, PTFE, stainless steel, UHMWPE

Nylon

Carbon steel, alloy steel, 303, 440, 17-ph grades stainless steel, zinc and nickel plating, dectile iron, tungsten carbide, PTFE

Carbon steel, nickel plating, carbide, polyethylene, leather

Carbon steel, nickel plating, carbide, 302 stainless steel, PTFE,

UHMWPE

Stainless steel housing with acetal elements

Refer to spray gun manual

84.6 dB(A)

94.9 dB(A)

Sound pressure

91.6 dB(A)

Sound power

Notes

101.9 dB(A)

All trademarks or registered trademarks are the property of their respective owners.

313289V 77

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com

.

For patent information, see www.graco.com/patents .

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions.

This manual contains English. MM 313289

Graco Headquarters:

Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision V , September 2019

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