Graco 308027AH Ram-Mounted Pumps Owner's Manual

Instructions

Parts

19 liter (5 gallon)



Ram–Mounted Pumps

Important Safety Instructions.

Read all warnings and instructions in this manual.

Save these instructions.

Table of

Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . .

List of Models . . . . . . . . . . . . . . . . . . . . . .

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation . . . . . . . . . . . . . . . . . . . . . . . .

6

13

2

4

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions . . . . . . . . . . . . . . . . . . . . . . .

Technical Data . . . . . . . . . . . . . . . . . . . .

Graco Standard Warranty . . . . . . . . . .

Graco Information . . . . . . . . . . . . . . . . .

16

69

70

72

72

308027AH

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001

04408B

Model 236472 shown:

65:1 King t air motor with

Check-Mate t 800 pump lower

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

Symbols

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

WARNING

EQUIPMENT MISUSE HAZARD

INSTRUCTIONS

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

D

This equipment is for professional use only.

D Read all instruction manuals, tags, and labels before you operate the equipment.

D

Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

D Do not alter or modify this equipment. Use only Graco parts and accessories.

D

Check equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment. Do not exceed the maximum working pressure of the lowest rated component in your system.

D Use fluids and solvents that are compatible with the equipment wetted parts. See the Technical

Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

D Wear hearing protection when you operate this equipment.

D

Comply with all applicable local, state, and national fire, electrical, and safety regulations.

MOVING PARTS HAZARD

Moving parts, such as the priming piston and ram plate, can pinch or amputate your fingers.

D Keep clear of all moving parts when you start or operate the pump.

D

Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air.

D Keep your hands away from the ram plate and the lip of the drum while the ram is operating.

D

Before you service the equipment, follow the Pressure Relief Procedure on page 13 to prevent the equipment from starting unexpectedly.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

D Know the specific hazards of the fluid you are using.

D

Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state, and national guidelines.

D

Always wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and solvent manufacturer.

2 308027

WARNING

INJECTION HAZARD

Spray from the spray gun/dispense valve, leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury.

D Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgical treatment.

D

Do not point the gun/valve at anyone or at any part of the body.

D Do not put your hand or fingers over the spray tip/nozzle.

D

Do not stop or deflect leaks with your hand, body, glove or rag.

D

Do not “blow back” fluid; this is not an air spray system.

D Always have the tip guard and the trigger guard on the gun when spraying.

D

Check the gun diffuser operation weekly. See the gun manual.

D Be sure the gun/valve trigger safety operates before you spray/dispense.

D

Lock the gun/valve trigger safety when you stop spraying/dispensing.

D Follow the Pressure Relief Procedure on page 13 if the spray tip/nozzle clogs and before you clean, check, or service the equipment.

D Tighten all fluid connections before you operate the equipment.

D Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not repair high pressure couplings; you must replace the entire hose.

D

Fluid hoses must have spring guards on both ends to help protect them from rupture caused by kinks or bends near the couplings.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.

D Ground the equipment and the object being sprayed or dispensed to. See Ground the System on page 6.

D

If there is any static sparking or you feel an electric shock while using this equipment, stop spraying/dispensing immediately.

Do not use the equipment until you identify and correct the problem.

D

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed/dispensed to.

D

Keep the spray/dispense area free of debris, including solvent, rags, and gasoline.

D Electrically disconnect all equipment in the spray/dispense area.

D

Extinguish all open flames or pilot lights in the spray/dispense area.

D Do not smoke in the spray/dispense area.

D

Do not turn on or off any light switch in the spray/dispense area while operating or if fumes are present.

D Do not operate a gasoline engine in the spray/dispense area.

308027 3

4

List of Models

55 Gallon Models

Model No.

(Parts page)

223816

(16)

223817*

(18)

234369*

(18)

570114

(20)

223818

(22)

965572

(24)

223819*

(26)

224661*

(28)

234376*

(34)

236472*

(38)

234373*

(38)

686537

(42)

234374*

(42)

234377*

(60)

224662*

(30)

235835

(32)

234371*

(32)

235836

(36)

234372

(36)

234378*

(62)

686892

(44)

686965*

(38)

222546

(40)

918552*

(42)

Air Motor

Monark r

President r

President r

President r

Senator r

Senator r

Bulldog r

Quiet Senator r

Quiet Bulldog r

Bulldog r

Bulldog r

King t

King t

Viscount II r

King t

King t

Bulldog t

Bulldog t

Senator r

Viscount II r

Quiet Bulldog t

King t

King t

Bulldog t

Pump Lower

Check-Mate

Check-Mate t t

450

450

Ratio

10:1

20:1

Maximum Fluid

Working Pressure

125 bar, 12.5 MPa

(1800 psi)

250 bar, 25.0 MPa

(3600 psi)

Check-Mate

Tuffstack

Check-Mate t t

450

450

20:1

20:1

250 bar, 25.0 MPa

(3600 psi)

250 bar, 25.0 MPa

(3600 psi)

Check-Mate

Check-Mate t t

450

450

238 bar, 23.8 MPa

(3400 psi)

281 bar, 28.1 MPa

(4080 psi)

Check-Mate

Check-Mate t t

450

450

Check-Mate t 800

55:1

34:1

341 bar, 34.1 MPa

(4950 psi)

238 bar, 23.8 MPa

(3400 psi)

Check-Mate

Check-Mate t t

450

2100

341 bar, 34.1 MPa

(4950 psi)

83 bar, 8.3 MPa

(1200 psi)

Check-Mate

Check-Mate t t

2100

2100

83 bar, 8.3 MPa

(1200 psi)

165 bar, 16.5 MPa

(2400 psi)

Check-Mate t 2100 165 bar, 16.5 MPa

(2400 psi)

Check-Mate

Check-Mate t t

2100

800

1.6:1 165 bar, 16.5 MPa

(2400 psi)

65:1 448 bar, 44.8 MPa

(6500 psi)

Check-Mate t 800 Ink 65:1 448 bar, 44.8 MPa

(6500 psi)

Check-Mate t 800

24:1

31:1 214 bar, 21.4 MPa

(3100 psi)

Check-Mate t 800

12:1

24:1

31:1 214 bar, 21.4 MPa

(3100 psi)

Check-Mate t 800

55:1

12:1

19:1 132 bar, 13.2 MPa

(1900 psi)

4.33:1 448 bar, 44.8 MPa

(6500 psi)

Check-Mate t 2100

34:1

34:1

12:1 83 bar, 8.3 MPa

(1200 psi)

Check-Mate t

1000 50:1 345 bar, 34.5 MPa

(5000 psi)

Power–Flo 55:1

Check-Mate t 800 31:1

340 bar, 34.0 MPa

(4950 psi)

214 bar, 21.4 MPa

(3100 psi)

308027

Maximum

Input Pressure

10 bar, 1 MPa

(150 psi) (Air)

10 bar, 1 MPa

(150 psi) (Air)

10 bar, 1 MPa

(150 psi) (Air)

10 bar, 1 MPa

(150 psi) (Air)

7 bar, 0.7 MPa

(100 psi) (Air)

7 bar, 0.7 MPa

(100 psi) (Air)

6.2 bar, 0.62 MPa

(90 psi) (Air)

7 bar, 0.7 MPa

(100 psi) (Air)

6.2 bar, 0.62 MPa

(90 psi) (Air)

7 bar, 0.7 MPa

(100 psi) (Air)

7 bar, 0.7 MPa

(100 psi) (Air)

7 bar, 0.7 MPa

(100 psi) (Air)

7 bar, 0.7 MPa

(100 psi) (Air)

104 bar, 10.4 MPa

(1500 psi) (Hydraulic)

7 bar, 0.7 MPa


7 bar, 0.7 MPa


7 bar, 0.7 MPa


7 bar, 0.7 MPa


7 bar, 0.7 MPa


104 bar, 10.4 MPa


7 bar, 0.7 MPa

(100 psi) (Air)

7 bar, 0.7 MPa

(100 psi) (Air)

6.3 bar, 0.6 MPa

(90 psi) (Air)

7 bar, 0.7 MPa

(100 psi) (Air)

Model No.

(Parts page)

C59427

(46)

C59521*

(48)

C59523

(26)

C59530

(50)

C59769

(52)

Air Motor

Quiet King t

Quiet King t

Bulldog t

Senator t

Quiet King t

5 and 30 Gallon Models

Pump Lower

Dura-Flo 900

Check-Mate t 800

Check-Mate t 450

Dura-Flo 600

Dura-Flo 2400

Ratio

56:1

65:1

55:1

25:1

20:1

Maximum Fluid


385 bar 38.5 MPa

(5600 psi)

336 bar, 33.6 MPa

(4875 psi)

341 bar, 34.1 MPa

(4950 psi)

138 bar, 13.8 MPa

(2000 psi)

140 bar, 14.0 MPa

(2000 psi)

Maximum

Input Pressure

7 bar 0.7 MPa

(100 psi) (Air)

5.2 bar, 0.52 MPa

(75 psi) (Air)

6.2 bar, 0.62 MPa

(90 psi) (Air)

5.5 bar, 0.55 MPa

(80 psi) (Air)

7 bar, 0.7 MPa

(100 psi) (Air)

Model No.

(Parts page)

C59522*

(54)

234051

(56)

C59568

(58)

Air Motor

Quiet King t

Quiet King t

Senator t

Pump Lower

Check-Mate t 800

Check-Mate t 800

Dura–Flo t

600

Ratio

65:1

65:1

25:1

Maximum Fluid


336 bar, 33.6 MPa

(4875 psi)

336 bar, 33.6 MPa

(4875 psi)

138 bar, 13.8 MPa

(4875 psi)

Maximum

Input Pressure

5.2 bar, 0.52 MPa

(75 psi) (Air)

5.2 bar, 0.52 MPa

(75 psi) (Air)

5.5 bar, 0.55 MPa

(75 psi) (Air)

*

NOTE: Ram Mounting Kit 224829 is available to mount a Check-Mate t

200 Pump on a 200-liter (55 gal.) Ram.

See pages 64 to 67.

308027 5

Setup

Ground the System

WARNING

FIRE AND EXPLOSION HAZARD

Improper grounding could cause static sparking, which could cause a fire or explosion. To reduce the risk of property damage or serious injury, follow the grounding instructions below.

The following grounding instructions are minimum requirements for a system. Your system may include other equipment or objects that must be grounded.

Check your local electrical code for detailed grounding instructions for your area and type of equipment. Your system must be connected to a true earth ground.

D Pump: Check the ground wire and clamp. See

Fig. 1. To install, loosen the grounding lug locknut

(W) and washer (X). Insert one end of a 1.5 mm

@

(12 ga) minimum ground wire (Y) into the slot in the lug (Z), and tighten the locknut securely. Connect the other end of the wire to a true earth ground.

D Air compressors and hydraulic power supplies:

Follow the manufacturer’s grounding recommendations.

D

Air , fluid, and hydraulic hoses connected to the pump: Use only electrically conductive hoses with a maximum of 150 m (500 ft) combined hose length to ensure grounding continuity. Check the electrical resistance of air and fluid hoses at least once a week. If the total resistance to ground exceeds 29 megohms, replace the hose immediately.

NOTE: Use a meter that is capable of measuring resistance at this level.

D

Spray gun / dispense valve: Connect to a properly grounded fluid hose and pump.

D Fluid supply container: Follow the local code for grounding.

D

Object being sprayed / dispensed to: Follow the local code for grounding.

W

Y

X

Z

D All solvent pails used when flushing: Follow the local code for grounding. Use only metal pails, which are conductive. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts the grounding continuity.

Fig. 1

0864

To maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the gun/dispense valve firmly to the side of a grounded metal pail, then trigger the gun/dispense valve.

6 308027

Setup

KEY

A Pump

B Ram

C Ram plate

D Electrically conductive air supply hose

E Main air bleed valve (required, for pump and ram)

F Air manifold

G Pump air regulator

H Pump air bleed valve (required, for pump)

J Air line filter

K Bleed-type air valve (for accessories)

L Fluid drain valve (required)

M Fluid pressure regulator

N Electrically conductive fluid hose

P Electrically conductive fluid whip hose

R Gun/valve swivel

S Gun or dispense valve

T Ram air regulator

U Ram director valve

V Air release valve

W Air line drain valve

Y Ground wire (required)

See page 6 for installation instructions.

AA Safety valve

CC Vent valve

Model 236472 shown

AA

B

T

U

A

Y

W

E H

G

F

L

V

J K

D

N

M

L

P

CC

C

S

R

Fig. 2

5097B

308027 7

WARNING

A main air bleed valve (E), pump air bleed valve

(H), and fluid drain valve (L) are required. These accessories help reduce the risk of serious injury, including fluid injection and splashing of fluid in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing the pump.

The main air bleed valve (E) shuts off and relieves the air to the pump and ram. The ram holds pressure if the ram director valve (U) is in the horizontal

(neutral) position. To relieve air pressure in the ram, close the main air bleed valve (E), and move the director valve (U) to DOWN. The ram will slowly drop.

The fluid drain valve assists in relieving fluid pressure in the displacement pump, hose, and gun.

Triggering the gun might not be sufficient for relieving pressure.

Setup

NOTE: Numbers and letters in parentheses in the text refer to the callouts in the figures and the Parts Drawings.

Accessories are available from Graco. Make certain all accessories are sized and pressure-rated to meet your system requirements.

Fig. 2 is only a guide for selecting and installing system components and accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs.

Air Line Components and Accessories

See Fig. 2.

The pump air bleed valve (H) relieves air trapped between it and the pump after the air is shut off.

Trapped air can cause the pump to cycle unexpectedly. Install the valve close to the pump.

D Main air bleed valve (E)

Required in your system to shut off the air supply to the pump and ram (see WARNING at left). When closed, the valve bleeds off all air in the ram and pump, and the ram slowly lowers. Be sure the valve is easily accessible from the pump and is installed upstream from the air manifold (F).

D

Pump air bleed valve (H)

Required in your system to relieve air trapped between it and the air motor when the valve is closed (see WARNING at left). Be sure the valve is easily accessible from the pump, and is installed downstream from the air regulator (G).

D Air regulator (G)

Controls pump speed and outlet pressure by adjusting the air pressure to the pump. Install the regulator close to the pump, but upstream from the pump air bleed valve.

D Air manifold (F)

Has a swivel air inlet. Mounts to the cart and provides ports for connecting lines to air-powered accessories.

D Air line filter (J)

Removes harmful dirt and moisture from the compressed air supply.

D Second bleed-type air valve (K)

Isolates air line accessories for servicing. Install upstream from all other air line accessories.

D Ram air regulator (T)

Controls air pressure to the ram.

D Ram director valve (U)

Controls raising and lowering of the ram.

D

Air release valve (V)

Opens and closes flow of air to assist raising the ram plate (C) out of an empty drum.

D V ent valve (CC)

Bleeds air from under the ram plate (C) to assist in priming the pump and lowering the ram plate into the drum.

8 308027

Setup

Some pumps require assembly. To install the pump and other components on the ram, follow the instructions at right for Senator, Bulldog, and Model 235836 King Pumps or on page 11 for President and Monark Pumps .

To mount a Check-Mate 200 Pump on a ram, install the 224829 Mounting Kit (see pages 64 to 67).

Location

Position the ram so the air regulators for the pump and the ram are easily accessible. Ensure that there is sufficient overhead clearance when the ram is fully raised. See the Dimensional Drawing in the separate ram manual 306934, supplied.

Using the holes in the ram base as a guide, drill holes for 1/2 in. (13 mm) anchors.

Check that the ram base is level in all directions. If necessary, level the base using metal shims. Secure the base to the floor using 13 mm (1/2 in.) anchors that are long enough to prevent the ram from tipping.

Air and Fluid Hoses

Be sure all air hoses (D) and fluid hoses (N, P) are properly sized and pressure-rated for your system.

Use only electrically conductive hoses. Fluid hoses must have spring guards on both ends. Use of a short whip hose (P) and a swivel (R) between the main fluid hose (N) and the gun/valve (S) allows freer gun/valve movement.

Fluid Line Accessories

Install the following accessories in the locations shown in Fig. 2, using adapters as necessary:

D Fluid drain valve (L)

Required in your system to relieve fluid pressure in the hose and gun/valve (see WARNING on page 8). Screw the drain valve into the open branch of a tee mounted in the fluid line. Install the drain valve pointing down, but so the handle points up when opened.

D Fluid regulator (M)

Controls fluid pressure to the gun/valve and dampens pressure surges.

D

Gun or dispense valve (S)

Dispenses the fluid. The gun shown in Fig. 2 is a dispensing gun for highly viscous fluids.

D

Gun swivel (R)

Allows freer gun/valve movement.

Assembly Procedure

Senator, Bulldog, and Model 235836 King Pumps

1.

Install the gasket or o-ring (6) from Mounting Kit

222776 on the ram plate (P). See Fig. 3.

2.

Lower the pump (2) onto the ram plate (P), and secure it with the four lugs (5) and screws (4).

Secure the pump to the mounting plates (Q) with the screws and washers (R) included with the ram.

3.

Install the drum clamps (17) on the cylinders of the ram (1) to hold the drum steady (55 gal. drum models).

4.

Install the air regulation kit (7): Insert the air manifold stud in the hole on the ram mounting bracket (S), and secure it with washers and nut

(T). Connect the air regulation kit hose (U) to the pump air inlet.

5.

Check-Mate 450 and 200 Pumps: Screw the bushing (24) into the elbow (21), and screw the elbow onto the pump outlet fitting so the bushing faces straight up.

Check-Mate 2100 Pumps: Screw the swivel end of the outlet adapter (25) onto the pump outlet fitting so the rigid end of the adapter faces straight up.

6.

Connect one end of the air hose (20) to the

1/4 npt(f) port of the air manifold. Connect the other end to the swivel adapter (BB) to the ram air regulator (see Fig. 3).

308027 9

1

2

3

For Check-Mate 450 or 200 only

For Check-Mate 2100 only

For Check-Mate 450 or 200, use Gasket 184086.

For Check-Mate 2100, use O-ring 109495.

Setup


1

Q

AA

T

20

BB

R

V

20 (Ref)

V

7

U

S

T

5

4

25 2

6 3

2

24 1

21 1

U

17

P

Accessory Kit 223882 includes items 20 to 24

Mounting Kit 222776 includes items 4 to 6

TI5216A

Fig. 3

10 308027

Setup

President and Monark Pumps

1.

Install the gasket (6) from Mounting Kit 222776 on the ram plate (P). See Fig. 4.

2.

Install the pump mounting plate (32) onto the ram plates (Q) with the hardware included in Mounting

Kit 224829.

6.

Install the air regulation kit (7): Connect the nonswivel end of the 90 _ union (13) to the nipple (22) at the pump air inlet.

7.

For Monark pumps, screw the bushing (24) into the elbow (21), then screw the elbow onto the pump outlet fitting so the bushing faces straight up. See the correct position in the Parts Drawing on page 16.

NOTE: Fig. 4 shows the plate (32) being installed for a President pump. The mounting plate is positioned differently for a Monark pump. See the correct position in the Parts Drawing on page 16.

3.

Lower the pump (2) onto the ram plate (P), and secure it with the four lugs (5) and screws (4).

Secure the pump to the mounting plate (32) with the supplied hardware.

4.

Install the drum clamps (17) on the cylinders of the ram (1) to hold the drum steady.

5.

Screw the air inlet adapter (22) from the Accessory

Kit 223881 into the pump air inlet. Use 3/8 npt(m) adapter 162505 for Monark pumps. Use 1/2 npt(m) nipple 100122 for President pumps.

8.

For Monark pumps, screw the 1/8 npt(m) end of adapter (23) into a 1/8 npt(f) port of the air manifold (8).

9.

For President pumps, screw the 1/4 npt male end of 90 _ swivel union (44) into a 1/4 npt(f) port of the air manifold (8).

10. Connect one end of the air hose (20) to the swivel adapter (23 for Monark) or 90 _ swivel union (44 for

President) at the air manifold (8). Connect the other end to the swivel adapter (BB) to the ram air regulator.

308027 11

Setup

BB

1

2

Use Gasket 184086 with these pumps.

The mounting plate (32) is shown being installed for a President pump. The plate is positioned differently for a Monark pump; See the Parts Drawing on page 16 for the correct position.


1

2

Q

AA

32

20

V

U

2

U

13

22

4

5

V 20 (Ref)

8 23 (Monark)

44 (President)

7 (parts list items 8 to 16)

6 1

24

21

17

0717D

NOTE: Mounting Kit 222776 includes items 4 to 6

P

Fig. 4

12 308027

Pressure Relief Procedure

WARNING

INJECTION HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying/dispensing accidentally. Fluid under high pressure can be injected through the skin and cause serious injury.

To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the

Pressure Relief Procedure whenever you

D

Are instructed to relieve the pressure

D Stop spraying or dispensing

D Check or service any of the system equipment

D

Install or clean the spray tip or nozzle

Operation

Starting and Adjusting the Ram

1.

See Fig. 5. Close all air regulators and air valves.

2.

Open the main air bleed valve (E), and set the ram air regulator (T) to 2.8 bar, 0.26 MPa (40 psi). Pull up on the director valve (U) handle so the arrow points to UP, and let the ram raise to its full height.

3.

Set a full drum of fluid on the ram base, slide it back against the tube stop, and center it under the ram plate (C). Use the drum clamps (17) to center, hold, and properly align the drum with the ram.

4.

Remove the drum cover, and smooth the surface of the fluid with a straightedge.

5.

If drum has a plastic liner, pull it over edge of drum. Secure liner with duct tape wrapped around circumference of drum.

1.

Lock the gun/valve trigger safety.

2.

Close the pump air bleed valve (H, required in your system).

3.

Shut off the main air bleed valve (E, required in your system). Set the ram director valve (U) to

DOWN. The ram will slowly drop.

WARNING


Moving parts can pinch or amputate your fingers. When the pump is operating and when raising or lowering the ram, keep your fingers and hands away from the pump intake, ram plate, and lip of the drum.

4.

Unlock the gun/valve trigger safety.

5.

Hold a metal part of the gun/valve firmly to the side of a grounded metal pail, and trigger the gun/valve to relieve pressure.

6.

Lock the gun/valve trigger safety.

7.

Open the drain valve (required in your system) and/or the pump bleeder valve (DD), having a container ready to catch the drainage.

8.

Leave the drain valve open until you are ready to spray/dispense again.

If you suspect that the spray tip/nozzle or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually. Then loosen it completely. Then clear the tip/nozzle or hose.

NOTE: Do not use drums that have side bungs or large dents with this ram. Rough bung openings or large dents will damage the wipers or stop the ram plate, resulting in a runaway pump.

6.

Push down on the director valve handle so the arrow points to DOWN, lower the ram until the ram plate is about to enter the drum, and set the valve to neutral. Reposition the drum as necessary so the wipers do not hit the drum lip, and open the vent valve (CC) on the ram plate.

NOTE : Model 234051 only. If lubrication is needed for wipers, use a compatible non–petroleum grease. Apply to wipers before plate is inserted into drum. Recommended: Mobilux

R

EP Series

(0,1, or 2).

7.

Set the director valve to DOWN, and continue to lower the ram until fluid appears at the vent valve

(CC). Set the director valve to neutral, and close the vent valve.

308027 13

Fig. 5


Operation

H

E

DD

C

G

T

V

U

17

CC ti4181a

14 308027

Operation

Starting and Adjusting the Pump

1.

Be sure the pump air regulator (G) is closed. Set the ram air regulator (T) to about 3.5 bar, 0.35

MPa (50 psi). Set the director valve (U) to DOWN.

See Fig. 5.

2.

Start the pump as explained in the separate pump instruction manual.

3.

Keep the director valve (U) set to DOWN while the pump is operating.

NOTE: Increase air pressure to the ram if the pump does not prime properly with heavier fluids. If fluid is forced out around the top wiper, ram pressure is too high, and the air pressure should be decreased.

4.

Set director valve (U) to UP to raise wiper plate. At the same time, carefully equalize pressure in drum by operating air release valve.

5.

Raise wiper plate until it is completely out of drum.

6.

Remove empty drum.

7.

Inspect wiper plate and, if necessary, remove any remaining material or material build-up.

8.

Place full drum on ram base.

9.

Lower the ram and adjust the position of the drum relative to the ram plate, as explained under

“Starting and Adjusting the Ram” on page 13.

Changing Drums

WARNING


Moving parts can pinch or amputate your fingers. When the pump is operating and when raising or lowering the ram, keep your fingers and hands away from the pump intake, ram plate, and lip of the drum.

1.

Stop pump.

2.

Close pump air bleed valve (H).

3.

Before raising wiper plate, locate push button on air release valve (V) .

Shutdown and Care of the Pump

1.

Set the director valve (U) to neutral.

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 13.

2.

Relieve the pressure.

3.

Follow the pump shutdown instructions in your separate pump manual.

308027 15

Model 223816, Series B

10:1 Ratio Monark Pump

Ref No. 30 Kit

Includes Items 31 to 37

1

Parts

33

31

32

34

37

20

(Ref)

15

11

12

16

Ref No. 18 Kit


20

23 8 16 9

10

14

13 22

36

2

24

17

4

5

6

Ref No. 3 Mounting Kit


0716B

21

16 308027

Parts

1

2

3

4

5

6

7

8

9

10

11

12

13


10:1 Ratio Monark Pump

Ref

No.

Part

No.

Description

14

15

16

17

207279

222770

222776

102637

276025

184086

223815

162376

100960

100840

107142

158491

155470

104266

100721

104765

206537

Qty

RAM, drum, 200 liter (55 gal.)

See 306934 for parts 1

10:1 RATIO MONARK PUMP

See 308017 for parts

KIT, mounting;

Includes items 4 to 6

1

1

. SCREW, cap, hex hd;

3/8–16 unc–2a x 38 mm (1.5”) long 4

. LUG 4

1 . GASKET; PTFE

AIR REGULATION KIT


. MANIFOLD, air, swivel;

1/2 npt(m) x 1/2 npt(f) swivel; three 1/8 npt(f) ports

1

1

. GAUGE, air pressure;

0–14 bar, 0–1.4 MPa (0–200 psi) 1

. ELBOW, street, 90 _ ; 1/4 npt (m x f) 1

. VALVE, bleed-type; 1/2 npt (m x f) 1

. NIPPLE; 1/2 npt

. UNION, adapter; 1/2 npt(m) x

1

1/2 npsm(f) swivel 1

. AIR REGULATOR


. PLUG, pipe, headless; 1/4 npt

. PLUG, pipe, headless; 1/8 npt

CLAMP, drum (set of two)

1

1

2

1

23

24

30

Ref

No.

18

19

20

21

22

31

32

33

34

36

37

Part

No.

223881

155541

200033

112040

162505

156684

208434

100896

224829

100133

184140

100101

100016

102313

102025

Description Qty

KIT, accessory, ram


. ADAPTER, swivel, 90 _ ;

1/4 npt(m) x 1/4 npsm(f) swivel; not used on this pump

. HOSE; neoprene; 1/4 in. (6 mm) ID; coupled 1/4 npt (mbe);

1.8 m (6 ft) long

. ELBOW, fluid outlet, 90 _ ;

3/4 npt(fbe)

. ADAPTER, air inlet;

3/8 npt(m) x 1/2 npt(f) swivel; for use with Monark Pump only

. ADAPTER, air inlet;

1/2 npt(m) x 1/2 npt(f) swivel; not used on this pump

. ADAPTER, swivel, straight;

1/8 npt(m) x 1/4 npsm(f) swivel

. BUSHING; 3/4 npt(m) x 1/2 npt(f)

RAM MOUNTING KIT

Includes items 31 to 37; additional kit parts are not used with this pump; see page 65 for complete list

. WASHER, spring lock; 3/8 in.

1

1

1

1

1

1

1

(9.5 mm)

. PLATE, mounting, pump

. CAPSCREW, hex hd;

3/8–16 unc–2a x 1 in. (25 mm) long 4

4

1

. LOCKWASHER, spring; 1/4 in.

(6.3 mm)

. CAPSCREW, hex hd;

2

1/4–20 x 1–3/4 in. (45 mm)

. NUT, hex; 1/4–20

2

2

1

1

308027 17

Model 223817, Series C

Model 234369, Series A

20:1 Ratio President Pump

Parts

1

17

48

50

44

16 20

51

52

43

41

13

4

5

45

(Ref)

22

42 40

38

39

16

24

21

11

15

2

45

36

10

9

20 (REF)

44

14

8

12

37

54

6

0717D

1a

18 308027

Parts




9

10

11

12

13

14

15

16

17

20

4

5

6

8

Ref

No.

1

1a

2

Part

No.

207279

248088

222768

2

102637

276025

109495

206205

100960

100840

107142

190864

157416

104266

100509

100403

206537

109123

246933

Description Qty


See parts in 306934 (Model 207279) 1

PLATE, ram; used in place of standard ram plate on Model 234369 only.

20:1 RATIO PRESIDENT PUMP

(Model 223817 only)


20:1 RATIO PRESIDENT PUMP

1

1

(Model 234369 only)


SCREW, cap, hex hd;

3/8–16 unc–2a x 38 mm (1.5 in.) long 4

LUG

O-RING; Viton r

MANIFOLD, air, swivel;

4

1

1 1/2 npt(m) x 3/4 npsm

GAUGE, air pressure;

0–14 bar, 0–1.4 MPa (0–200 psi)

ELBOW, street, 90 _ ; 1/4 npt (m x f)

VALVE, bleed-type; 1/2 npt (m x f)

NIPPLE, reducing; 1/2 npt x 3/4 npt

UNION, swivel, 90 _ ; 1/2 npt x

1/2 npsm

AIR REGULATOR

1

1

1

1

1


PLUG, pipe; 1/4 nptf

PLUG, pipe; 1/8 nptf


HOSE, coupled; buna–n;

1/4–18 npt (m x 2); 1/4 in. (6 mm) ID;

18.0 in. (0.46 m) long

2

1

1

1

1

Part

No.

112040

100122

100896

100016

100270

237569

113269

100322

100131

237962

190747

100021

102040

155541

205418

160701

156971

104984

113286

155865

22

24

34

35

Ref

No.

21

36

37

38

39

40

41

42

43

44

45

48

50

51

52

54

Description

ELBOW, fluid outlet, 90 _ ;

3/4 npt(fbe)

NIPPLE, close; 1/2 npt(m) (x2)

BUSHING; 3/4 npt(m) x 1/2 npt(f)

LOCKWASHER, spring; 1/4 in.

(6.3 mm)

CAPSCREW, hex hd;

1/4–20 x 5/8 in. (16 mm)

GROUND WIRE

VALVE, bleed type; red handled;

1/2 npt(m x f)

WASHER, lock

NUT, hex; 3/8–16unc–2b

BRACKET, welded

BRACKET, ram

SCREW, cap; 1/4–20unc–2a

NUT, lock; 1/4–20unc–3b

UNION. swivel, 90

_

;

1/4 npt x 1/4 npsm

HOSE, coupled; buna n/pvc; 1/2 in.

(13 mm) ID; 1.8 m (6 ft.) long

ELBOW, street, 90 _ ; 1/8 npt (m x f)

NIPPLE; 1/4 npt

TEE; 1/4 npt(f)

VALVE, safety; 1/4 npt(m);

10.4 bar, 1.04 MPa (150 psi)

UNION, adapter, swivel;

1/2 npt(f) x 1/2 npsm(f)

Qty

2

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

4

4

308027 19

Parts



1

37

29

12

69

64

11

10

7

18, 20

84

9

2

40

41

31

19

16

3

87

81

82

83

20 308027

Parts

Model 570114


Ref

No.

1

2

3

7

9

10

11

12

16

18

19

20

29

Part

No.

215335

222768

276025

184140

237569

104984

113286

156971

102637

100101

100122

100133

160701

Description

BASE, ram

PUMP, President 20:1

CLAMP

PLATE, mounting

WIRE, Assy. 25 ft

TEE, pipe

VALVE, safety

NIPPLE, short

SCREW, cap

SCREW, cap, hex

NIPPLE, close

WASHER, lock

ELBOW, street

Qty

1

1

4

1

1

1

1

1

1

4

4

4

1

Ref

No.

31

37

40

41

64

69

81

82

83

84

87

Part

No.

157416

155541

158256

113269

100403

113896

235497

160327

215238

214651

184037

Description

UNION, swivel, 90 _

UNION, swivel, 90 _

UNION, swivel

VALVE, ball,

PLUG, pipe

VALVE, control

VALVE, check, 3/4 npt (f) x2

UNION, adapter, 90 _

,

3/4 nptf (m) x 3/4 npsm (f)

HOSE, coupled

HOSE, coupled, 3/8 npt(m)

FITTING, outlet (6 cm)

Qty

1

1

1

1

1

1

1

1

1

2

1

308027 21


34:1 Ratio Senator Pump

1

Parts

55

20 (Ref)

60

30

20 25

29

57

56

27

26

4

5

7

30 (Ref)

18

19

2

24

21

6

17

0718C

22 308027

Parts



2

4

5

6

7

17

18

19

20

Ref

No.

1

Part

No.

207279

222769

102637

276025

109495

238704

206537

111803

100133

109123

21 112040

Description Qty



34:1 RATIO SENATOR PUMP


SCREW, cap, hex hd;

1

3/8–16 unc–2a x 38 mm (1.5 in.) long 4

LUG

O-RING; Viton r

AIR REGULATOR

4

1



1

1

SCREW, cap, hex hd 4

WASHER, spring lock; 3/8 in. (9.5 mm) 4


1/4–18 npt (m x 2); 1/4 in. (6 mm) ID;

18.0 in. (0.46 m) long


3/4 npt(fbe)

1

1

Ref

No.

24

25

26

27

29

30

54

55

56

57

60

Part

No.

100896

159840

100322

100131

113269

238088

237962

190747

100021

102040

113344

Description


ADAPTER, swivel, 90 _ ;

1/4 npt(m) x 1/4 nps(f) swivel

WASHER, lock



1/2 npt(m x f)

HOSE, coupled; 3/4–14 npt (m x 2);

66.0 in. (1.68 m) long

BRACKET, welded

BRACKET, ram



UNION, swivel; 1/2 npt(m) x

3/4 npsm(f)

Qty

1

1

1

1

2

1

1

4

1

1

4

308027 23



Parts

1

17

19

90

83

24

29

40

84

18

2

19

82

30

7

81

82

5

4

6

91

92

TI6855

24 308027

Parts



2

4

5

6

7

17

18

19

24

26

29

Ref

No.

1

Part

No.

241253

222769

102637

276025

109495

238704

206537

111803

155541

100896

100133

113269

Description Qty

RAM, drum; 200 liter; 1

(55 gal.); See parts in 306934

(model 241253)



SCREW, cap; hex hd;

3/8–16 unc–2a x 38 mm (1.5 in.) long 4

4

1

LUG

O–RING, packing; Viton r

AIR REGULATOR,



SCREW, cap; hex hd

UNION, swivel; 90 _ ;

1/4 npt(m) x 1/4 npsm (f)

BUSHING, 3/4 npt(m) x 1/2 npt(f)

WASHER, lock


1/2 npt(m x f) 1

1

1

4

2

1

4

40

51

81

82

83

84

90

91

92

Ref

No.

30

Part

No.

238088

158256

158212

235497

160327

215238

214651

109126

158979

114363

Description


66.0 in. (1.68 m) long

UNION, swivel;

1/2 npt(m) x 3/8 npsm (f)

BUSHING, 1/2 npt (m) x 3/8 npt(f)

VALVE, check; 3/4 npt (f) x2

UNION, adapter; 90 _ ;

3/4 nptf (m) x 3/4 npsm (f)

HOSE, coupled

HOSE, coupled; 3/8 npt(m)

HOSE, coupled; 1/4 npt(m); 10 ft

NIPPLE, pipe; rdog; 1/2 x 3/8 npt

VALVE, ball; fluid; 3/8 npt

Qty

1

1

1

1

1

1

2

1

1

1

308027 25

Parts


55:1 Ratio Bulldog Pump

Model C59523, Series B



1

73

19

18

60

20 (Ref)

77

78

20

25

30

29

7

57

55

56

54

27

26

4

5

74

7 (Ref)

2

75

76

24

21

6

17

TI5215A

26 308027

26

27

29

30

21

24

25

1

2

Ref

No.

4

5

6

7

17

18

19

20

Parts


55:1 Ratio Bulldog Pump (contains Ref. No. 1 to 60)


55:1 Ratio Bulldog Pump (contains Ref. No. 1 to 21, and 26 to 72)

Part

No.

207279

222778

102637

276025

109495

238724

206537

111803

100133

109123

112040

100896

159840

100322

100131

113269

238088

Description Qty



55:1 RATIO BULLDOG PUMP


SCREW, cap, hex hd;

3/8–16 unc–2a x 38 mm (1.5 in.) long 4

LUG

O-RING; Viton r

AIR REGULATOR



SCREW, cap, hex hd 4


1

1

4

1


1/4–18 npt (m x 2); 1/4 in. (6 mm) ID;

18.0 in. (0.46 m) long


3/4 npt(fbe)




WASHER, lock

NUT, hex 3/8–16unc–2b


1/2 npt(m x f)


66.0 in. (1.68 m) long

1

1

1

1

1

1

2

1

Part

No.

237962

190747

100021

102040

113344

113218

155541

156172

157129

237771

521850

521975

C19661

C20487

C20490

C38324

C38447

237569

190864

113269

155865

103347

192171

76

77

78

68

69

70

71

72

73

74

61

62

63

64

65

66

67

75

Ref

No.

54

55

56

57

60

Description

BRACKET, welded

BRACKET, ram



UNION. swivel; 1/2 npt(m) x

3/4 npsm(f)

VALVE, ball, vented; 3/4 in.

UNION, swivel, 90 _

FITTING, union, swivel

FITTING, nipple, pipe

HANDLE, bleed assembly

VALVE, check

FITTING, union, pipe

BUSHING, reducing

FITTING, nipple, hex


FITTING, elbow, street

FITTING, coupling

GROUND WIRE

NIPPLE, reducing; 1/2 npt x 3/4 npt


1/2 npt(m x f)

UNION, adapter, swivel;

1/2 npt(f) x 1/2 npsm(f)

VALVE, safety; 100 psi

FITTING, union, adapter, 90 _

Qty

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

308027 27

Parts


34:1 Ratio Senator Pump, with Quiet Air Motor

1

25

12

8

10

11

9

4

5

6

38

39

24

21

16 (Ref)

2

Part of

Ram (1)

16

32

34

35

40

36

33

17

13

8 (Ref) 14

15

37

19



05757B

28 308027

Parts

5

6

7


34:1 Ratio Senator Pump, with Quiet Air Motor

Ref

No.

Part

No.

Description Qty

Ref

No.

1

2

3

4

8

9

10

11

12

13

14

15

16

17

207279

224660

222776

102637

276025

184086

238020

109123

237962

190747

100021

102040

157129

113218

156172

238088

155541



34:1 RATIO QUIET SENATOR PUMP


KIT, mounting;


1

1


3/8–16 unc–2a x 38 mm (1.5 in.) long 4

. LUG 4

. GASKET; PTFE

AIR REGULATION INSTALLATION KIT

1

Includes items 8 to 17, and 31

. HOSE, air; buna-N; 1/4 in. (6 mm) ID;

1

1/4 npt (mbe); 18 in. (457 mm)

. BRACKET

1

1

1 . BRACKET

. CAPSCREW; 1/4–20 unc–2a;

1 in. (25 mm) long

. NUT, hex, locking; 1/4–20 unc–3b

. NIPPLE; 3/4 npt; 3.25 in. (82 mm)

. AIR VALVE, bleed-type; red-handled;

3/4 npt(m x f)

4

4

1

1

1 . SWIVEL; 3/4 npt(m) x 3/4 npsm(f)

. HOSE, coupled; 3/4–14 npt (m x 2);

66 in. (1.68 m) long



1

1

19

21

22

24

25

31

41

32

33

34

35

36

37

38

39

40

Part

No.

206537

112040

206994

100896

237569

238032

107141

207675

101180

100840

100509

100403

100133

100131

207755

238022

Description Qty



3/4 npt(fbe)

THROAT SEAL LIQUID;

8 oz (0.5 liter); not shown


GROUND WIRE

AIR REGULATION KIT


1

1


. NUT, hex; 3/8–16

. AIR REGULATOR


KIT, designation plate (not shown)

1

. BLEED VALVE; 3/4 npt (m x f)

. MANIFOLD, air; 3/4 npsm(f)

. GAUGE, air 1

. ELBOW, street; 90 _ ; 1/4 npt (m x f) 1

. PLUG, pipe, sq hd; 1/4 npt 2

. PLUG, pipe; 1/8 npt 1

1

1

1

1

1

1

1

1

1

308027 29

Parts


55:1 Ratio Bulldog Pump, with Quiet Air Motor

1

25

8

16 (Ref)

Part of

Ram (1)

2

12

10

21

24

16

32

34

40

35

11

9

39

38

4

5

6

36

33

17

13

8 (Ref)

14

15

37

05758B

19



30 308027

Parts

5

6

7


55:1 Ratio Bulldog Pump, with Quiet Air Motor

Ref

No.

Part

No.

Description Qty

Ref

No.

1

2

3

4

8

9

10

11

12

13

14

15

16

17

207279

222813

222776

102637

276025

184086

238020

109123

237962

190747

100021

102040

157129

113218

156172

238088

155541



55:1 RATIO QUIET BULLDOG PUMP


KIT, mounting;


1

1


3/8–16 unc–2a x 38 mm (1.5 in.) long 4

. LUG 4

. GASKET; PTFE


1



1

1/4 npt (mbe); 18 in. (457 mm)

. BRACKET

1

1

1 . BRACKET


1 in. (25 mm) long


. NIPPLE; 3/4 npt; 3.25 in. (82 mm)


3/4 npt(m x f)

4

4

1

1



66” (1.68 m) long



1

1

19

21

22

24

25

31

41

32

33

34

35

36

37

38

39

40

Part

No.

206537

112040

206994

100896

237569

238032

107141

207675

101180

100840

100509

100403

100133

100131

207755

238023

Description Qty



3/4 npt(fbe)

THROAT SEAL LIQUID;



GROUND WIRE

AIR REGULATION KIT


1

1


. NUT, hex; 3/8–16

. AIR REGULATOR



1



. GAUGE, air 1




1

1

1

1

1

1

1

1

1

308027 31




Parts

1

53

20 (Ref)

18

19

30

20

58

25

29

27

54 52 27

26

4

5

7

30 (Ref)

2

21

6

17

1a

01634C

32 308027

Parts

1

1a

2

2

4

5

6

7




Ref

No.

Part

No.

Description

17

18

19

207279

248088

222828

246935

102637

276025

109495

238724

206537

100101

100133

Qty




12:1 RATIO BULLDOG PUMP,

1

(Model 235835 only)


12:1 RATIO BULLDOG PUMP,

(Model 234371 only)


SCREW, cap, hex hd;

1

3/8–16 unc–2a x 38 mm (1.5 in.) long 4

LUG

O-RING; Viton r

AIR REGULATOR

4

1



1

1

SCREW, hex hd cap;

3/8–16 x 1 in. (25.4 mm) long 4


Ref

No.

20

21

25

26

27

29

30

52

53

54

55

58

Part

No.

109123

109512

159840

100322

100131

113269

238088

237962

190747

100021

102040

113344

Description Qty


1/4–18 npt (m x 2); 1/4 in. (6 mm) ID;

18.0 in. (0.46 m) long

ADAPTER, fluid outlet, 90 _ ;

1–1/2 npt(f) x 1–1/2 npsm(f) swivel



WASHER, lock



1/2 npt(m x f)


66.0 in. (1.68 m) long

BRACKET, welded

BRACKET, ram




3/4 npsm(f)

1

1

1

2

1

1

1

4

4

1

1

1

308027 33


Viscount II 2100 Pump

Parts

1

14

15

4

5

2

18

19

21

6

17

1a

TI5204A

34 308027

Parts



Ref

No.

Part

No.

Description

1

1a

2

4

5

207279

248088

246937

102637

276025

Qty



PLATE, ram; used in place of standard ram plate.

PUMP, Viscount/Checkmate


1

1

SCREW, cap, hex hd;

3/8–16 unc–2a x 38 mm (1.5 in.) long 4

LUG 4

Ref

No.

6

14

15

17

18

19

21

Part

No.

109495

156971

110223

206537

100101

100133

109512

Description Qty

O-RING; Viton r

NIPPLE, short

VALVE, vented 2 way


SCREW, hex hd cap;

3/8–16 x 1 in. (25.4 mm) long 4



1–1/2 npt(f) x 1–1/2 npsm(f) swivel 1

1

1

1

1

308027 35



24:1 Ratio King Pump

Parts

1

20

53

58

20 (Ref)

7

54 52

5

4

2

7 (Ref)

Part of

Ram (1)

25

6

17

01633b

1a



01633B

36 308027

Parts

1

1a

2

2

3

4

5

6

7




Ref

No.

Part

No.

Description

207279

248088

238929

222835

246936

222776

102637

276025

109495

238032

Qty





24:1 RATIO KING PUMP

1

1

(Model 235836 only)



(Model 234372 only)


KIT, mounting;


1

1

1


3/8–16 unc–2a x 38 mm (1.5 in.) long 4

. LUG

. O-RING; Viton r

AIR REGULATION KIT


4

1

1

17

18

19

Ref

No.

8

20

24

25

52

53

54

55

58

100896

109512

237962

190747

100021

102040

156823

Part

No.

238088

206537

223882

155541

200115

Description Qty


66 in. (1.68 m) long


KIT, accessory, ram




. HOSE; neoprene; 1/4 in. (6 mm) ID; coupled 1/4 npt (mbe);

1.2 m (4 ft) long

. BUSHING; 3/4 npt(m) x 1/2 npt(f)



BRACKET, welded

BRACKET, ram

SCREW, cap; 1/4–20 unc–2a

NUT, lock; 1/4–20 unc–3b

UNION, swivel; 1/4 npt(m) x 1/4 npsm(f)

1

1

1

1

1

1

4

1

4

1

1

1

308027 37







1

17

4

5

24

30

Parts

25 42

31

2

41

1a

21 (Ref)

23

29

38

39

6

36

33

19

21

28

27

26

37

31

32

34

35

40


Includes Items 4–6

Ref No. 7 Regulation Kit

Includes Items 33–37, 40

4407A

38 308027

Parts

1

1a

2

2

2

3

4

5

6

7







Ref

No.

Part

No.

Description

17

19

20

207279

248088

236471

237707

246942

222776

102637

276025

109495

238704

206537

155541

206994

Qty




1

1


(Model 236472 only)



(Model 686965 only)



(Model 234373 only)

1

1


KIT, mounting;

Includes items 4–6


1

1

3/8–16 unc–2a x 38 mm (1.5 in.) long 4

. LUG

. O-RING; Viton r

AIR REGULATION KIT

4

1

Includes items 33–37, 40


1 CLAMP, drum (set of two)



THROAT SEAL LIQUID;

1

8 oz (0.5 liter); not shown 1

30

31

32

33

34

35

36

37

38

39

40

41

42

Ref

No.

26

27

28

29

21

23

24

25

102040

238088

107141

207675

100960

100840

100509

100403

100322

100131

207755

103347

192171

Part

No.

109123

237962

190747

237569

156172

113218

157129

100021

Description Qty

HOSE, air assist

BRACKET

BRACKET

GROUND WIRE

SWIVEL; 3/4 npt(m) x 3/4 npsm(f) 1

AIR VALVE, bleed-type; 3/4 npt(m x f) 1

FITTING, nipple, pipe; 3/4 npt

SCREW; 1/4–20 unc–3a;

1

1.25 in. (31 mm) long

NUT, hex, locking; 1/4–20 unc–3b

4

4

1

1

1

1


66 in. (1.68 m) long 1

BLEED VALVE; 3/4 npt (m x f)

MANIFOLD, air; 3/4 npsm(f)

GAUGE, air

ELBOW, street; 90 _ ; 1/4 npt (m x f)

PLUG, pipe, sq hd; 1/4 npt

PLUG, pipe; 1/8 npt

WASHER, lock, internal tooth; 3/8 in.

2

1

1

1

1

1

1

1 NUT, hex; 3/8–16

AIR REGULATOR


VALVE, safety; 100 psi


1

1

1

308027 39



11

Parts

82

84

3/4 npsm(f) AIR INLET

12

85

1/2 npt(f)

AIR INLET

89

83

81

88

79

80

26

25f

25e

85 (REF)

86

25a

25b

25c

25d

87

88 (REF)

10

7862C

40 308027

Parts

Ref

No.

1

10

11

12

25


25a

25b

25c

25d

Part

No.

158586

206537

222545

238704

100960

100840

207755

100403

Description Qty

BUSHING; 1 in. npt(m) x 3/4 npt(f)

CLAMP, drum kit


See 306934, P/N 207279 for parts

PUMP, 55:1 Ratio King, Severe-Duty

See instruction manual 307982

AIR REGULATOR ASSY; 10–125 psi

(0.1–0.9 MPa, 1–9 bar) regulated

1

1 pressure range; 3/4 npt(m) x 3/4 npt(f) swivel. Includes items 25a–25f

. GAUGE, air pressure,

0–200 psi (0–14 bar) range,

1/4–18 npt thread

. ELBOW, street, 90

_

,

1/4–18 npt (m x f)

. AIR REGULATOR

. PLUG, pipe, 1/818 npt

1

1

1

1

1

1

1

Ref

No.

25e

82

83

84

85

86

87

88

25f

26

79

80

81

89

Part

No.

207675

100509

110300

100322

100131

237962

190747

100021

102040

238088

107141

155541

109123

113915

Description

. MANIFOLD, air

3/4–14 npt(m) x 3/4–14 npsm(f)

swivel, 3/8–16 npt mounting stud

. PLUG, pipe, 1/4–18 npt

ELBOW, street; 1 in. npt (m x f)

WASHER, lock, external tooth

NUT, full, hex

BRACKET, welded

BRACKET, mounting, ram

SCREW, cap

NUT, lock

HOSE, coupled


UNION, swivel, 90 _

HOSE, coupled

UNION, swivel;

1/8 npt(m) x 1/4 npsm(f)

Qty

1

1

1

1

4

1

1

4

1

2

1

1

1

1

308027 41

Parts








1

17

25

8

16 (Ref)

2

Part of

Ram (1)

12

10

13

40

24

16

32

34

35

11

39

5

23

38

4

6 36

33

19

13

14

8 (Ref)

15

37



1a

9348B

42 308027







Parts

Part

No.

206537

155541

206994

237962

190747

237569

156172

113218

157129

100021

102040

238088

107141

207675

100960

100840

100509

100403

100322

100131

207755

20

23

24

25

26

27

28

29

30

31

37

38

39

40

32

33

34

35

36

Ref

No.

17

19

40 110318

Description Qty




THROAT SEAL LIQUID;


BRACKET

BRACKET

1

1

GROUND WIRE

SWIVEL; 3/4 npt(m) x 3/4 npsm(f)


FITTING, nipple, pipe; 3/4 npt 1

1

1


1.25 in. (31 mm) long


4

4


66 in. (1.68 m) long



GAUGE, air



1

1

1

1

1

1

1

1

2

PLUG, pipe; 1/8 npt 1


2

NUT, hex; 3/8–16

AIR REGULATOR

1

(Model 918552 only)


AIR REGULATOR

1

(Models 686537 and 234374 only)


308027 43


12:1 Ratio Quiet Bulldog Pump

Parts

1

53

20 (Ref)

18

19

30

58

20 25

29

27

54 52 27

26

4

5

7

30 (Ref)

2

21

6

17

TI5205A

44 308027

Parts

1

2

4

5

6

7



Ref

No.

Part

No.

Description

17

18

19

20

207279

222829

102637

276025

109495

238724

206537

100101

100133

109123

Qty



12:1 RATIO QUIET BULLDOG PUMP


SCREW, cap, hex hd;

3/8–16 unc–2a x 38 mm (1.5 in.) long 4

LUG

O-RING; Viton r

AIR REGULATOR

4

1



SCREW, hex hd cap;

3/8–16 x 1 in. (25.4 mm) long 4

WASHER, spring lock; 3/8” (9.5 mm) 4


1

1

1/4–18 npt (m x 2); 1/4 in. (6 mm) ID;

18.0 in. (0.46 m) long 1

52

53

54

55

58

Ref

No.

21

25

26

27

29

30

Part

No.

109512

159840

100322

100131

113269

238088

237962

190747

100021

102040

113344

Description





WASHER, lock



1/2 npt(m x f)


66.0 in. (1.68 m) long

BRACKET, welded

BRACKET, ram




3/4 npsm(f)

Qty

1

1

1

1

2

1

1

4

1

1

4

308027 45


56:1 Ratio Quiet King Pump

1

43

24

30

Parts

23

33

36

37

25

28

27

26

31

32

34

35

40

38

29

39

31

41

42

2

45

46

47

17

4

5

6



44

48

TI5206A

46 308027

Parts



Ref

No.

Part

No.

Description

1

2

3

4

5

6

7

17

20

23

24

25

26

27

28

29

30

241253

245173

222776

102637

276025

109495

238704

206537

206994

237962

190747

237569

156172

113218

157129

100021

102040

Qty



56:1 RATIO QUIET KING PUMP


KIT, mounting;


1


3/8–16 unc–2a x 38 mm (1.5 in.) long 4

. LUG

. O-RING; Viton r

AIR REGULATION KIT

1

4

1



THROAT SEAL LIQUID;


1

1

1

BRACKET

BRACKET

GROUND WIRE





1

1

1

1

1.25 in. (31 mm) long


4

4

Ref

No.

31

50

41

42

43

44

45

46

47

48

32

33

34

35

36

37

38

39

40

Part

No.

238088

107141

207675

100960

100840

100509

100403

100322

100131

207755

108124

192171

237771

C38306

521975

C20490

521850

C38324

190166

Description Qty


66 in. (1.68 m) long 1



GAUGE, air



PLUG, pipe; 1/8 npt


2

1

1

1

1

1

1

1 NUT, hex; 3/8–16

AIR REGULATOR


VALVE, safety, 75 psi


HANDLE, bleed

1

1

1

1

FITTING, nipple, reducing;

1–1/4 in. npt (m) by 1 in. npt (m)

FITTING, union, pipe; 1–1/4 in. npt

FITTING, nipple, hex; 1–1/4 in. npt

VALVE, check

FITTING, elbow, street, 90 _ ;

1–1/4 in. npt (m x f)

CYLINDER, intake

1

1

1

1

1

1

308027 47



1

43

24

30

Parts

36

23

33

19

37

21 (Ref)

21

25

28

27

26

31

32

34

35

40

38

29

39

31

41

42

2

45

46

47

17

4

5

6



44

48

TI5207A

48 308027

Parts



Ref

No.

Part

No.

Description

1

2

3

4

5

6

7

17

19

20

21

23

24

25

26

27

28

29

207279

240945

222776

102637

276025

109495

238704

206537

155541

206994

109123

237962

190747

237569

156172

113218

157129

100021

Qty





KIT, mounting;


1


3/8–16 unc–2a x 38 mm (1.5 in.) long 4

. LUG

. O-RING; Viton r

AIR REGULATION KIT

1

4

1





1

1

1

THROAT SEAL LIQUID;


HOSE, air assist

BRACKET

BRACKET

GROUND WIRE





1.25 in. (31 mm) long 4

1

1

1

1

1

1

Ref

No.

30

31

41

42

43

44

45

46

47

48

32

33

34

35

36

37

38

39

40

Part

No.

102040

238088

107141

207675

100960

100840

100509

100403

100322

100131

207755

108124

192171

237771

C38306

521975

C20490

521850

C38324

Description Qty



66 in. (1.68 m) long



GAUGE, air



PLUG, pipe; 1/8 npt

4


2

NUT, hex; 3/8–16 1

AIR REGULATOR




HANDLE, bleed

1

1

1

1





VALVE, check


1–1/4 in. npt (m x f) 1

1

1

1

1

1

1

1

1

1

1

1

308027 49

Model C59530, Series A


Parts

1

17

50 308027

25

12

8

10

11

9

5

4

38

39

6

24

21

16 (Ref)

2

Part of

Ram (1)

16

32

34

35

40

36

33

19

13

8 (Ref) 14

15

37



TI5208A

Parts

5

6

7



Ref

No.

Part

No.

Description

1

2

3

4

8

9

10

11

12

13

14

15

16

207279

686615

222776

102637

276025

184086

238020

109123

237962

190747

100021

102040

157129

113218

156172

238088

Qty





KIT, mounting;


1

1


3/8–16 unc–2a x 38 mm (1.5 in.) long 4

. LUG 4

. GASKET; PTFE


1

Includes items 8 to 16, 19, and 31


1

1/4 npt (mbe); 18 in. (457 mm)

. BRACKET

1

1

1 . BRACKET


1 in. (25 mm) long


. NIPPLE; 3/4 npt; 3.25 in. (82 mm)


3/4 npt(m x f)

4

4

1

1



66 in. (1.68 m) long 1

Ref

No.

17

19

21

22

24

25

31

36

37

38

39

40

32

33

34

35

41

Part

No.

206537

155541

112040

206994

100896

237569

238032

107141

207675

101180

100840

100509

100403

100133

100131

207755

238022

Description Qty





3/4 npt(fbe)

THROAT SEAL LIQUID;



GROUND WIRE

1

1

1

AIR REGULATION KIT



. MANIFOLD, air; 3/4 npsm(f) 1

. GAUGE, air 1



1

1

. PLUG, pipe; 1/8 npt


. NUT, hex; 3/8–16

. AIR REGULATOR

1

1

1



1

1

1

1

1

308027 51



Parts

Part of

Ram (1)

1

20

7

20 (Ref)

5

4

17

2

7 (Ref)

28

27

26

6

25



TI5209A

52 308027

Parts

1

2

3

4

5

6

7



Ref

No.

Part

No.

Description

17

207279

222833

222776

102637

276025

109495

207651

206537

Qty





KIT, mounting;


1


3/8–16 unc–2a x 38 mm (1.5 in.) long 4

. LUG

. O-RING; Viton r

AIR REGULATION KIT

1

4

1



1

1

Ref

No.

18

19

20

21

24

25

26

27

28

Part

No.

223882

155541

200115

112040

100896

115463

521850

C20490

521975

Description Qty

KIT, accessory, ram


. ADAPTER, swivel, 90

_

;

1/4 npt(m) x 1/4 nps(f) swivel; not used on this pump

. HOSE; neoprene; 1/4 in. (6 mm) ID;

1

1 coupled 1/4 npt (mbe);

1.2 m (4 ft) long 1

. ELBOW, fluid outlet, 90 _ ;

3/4 npt(fbe); not used on this pump 1

. BUSHING; 3/4 npt(m) x 1/2 npt(f); not used on this pump

FITTING, elbow, street

1–1/2 npt(f) x 1–1/4 NPT (M)

VALVE, check

1

1

1


FITTING, union, pipe

1

1

308027 53



1

43

49

50

51

24

30

Parts

11

23

8

19

12

21 (Ref)

21

25

28

27

26

31

32

9

10

13

38

29

39

45

46

47

31

41

42

2

6

44

48

TI5210A

54 308027

Parts

1

2

6

7

19

20

21

23

24

25

26

8

9

10

11

12

13



Ref

No.

Part

No.

Description

241988

236471

109482

238704

207675

100960

100840

100509

100403

207755

155541

206994

109123

237962

190747

237569

156172





O-RING; Viton r

AIR REGULATION KIT

See 308168 for parts.

Includes items 8–13


GAUGE, air



PLUG, pipe; 1/8 npt

AIR REGULATOR


ADAPTER, swivel, 90

_

;


THROAT SEAL LIQUID;


HOSE, air assist

BRACKET

BRACKET

GROUND WIRE


Qty

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

45

46

47

48

49

50

51

30

31

32

38

39

41

42

43

44

Ref

No.

27

28

29

Part

No.

113218

157129

100021

102040

238088

107141

100322

100131

108124

192171

177542

C38306

521975

C20490

521850

C38324

101831

166560

158212

Description Qty




1.25 in. (31 mm) long



66 in. (1.68 m) long



2

1

1

4

4

NUT, hex; 3/8–16



HANDLE, bleed



1

1

1

1



VALVE, check


1–1/4 in. npt (m x f)

PIN, spring

STEM, probe

1

1

1

1

BUSHING

1

1

1

1

308027 55

Parts



1 Install wipers flat side up

1

34

35

36

24

30

33

11

19

8

12

23

21 (Ref)

21

25

28

27

26

31

32

9

10

13

38

39

29

31

41

42

2

45

46

47

1

6

44

48

TI5211A

8319C

56 308027

Parts

1

2

6

7

19

20

21

23

24

25

26

8

9

10

11

12

13



Ref

No.

Part

No.

Description

241988

236471

109482

238704

.207675

.100960

.100840

.100509

.100403

.207755

155541

206994

109123

237962

190747

237569

156172

Qty





O-RING; Viton r

AIR REGULATION KIT

See 308168 for parts; (include 8–13) 1

MANIFOLD, air; 3/4 npsm(f) 1

GAUGE, air



1

1

1

1 PLUG, pipe; 1/8 npt

AIR REGULATOR




1

1

1

1

THROAT SEAL LIQUID;


HOSE, air assist

BRACKET

BRACKET

GROUND WIRE

1

1

1

1

1

SWIVEL; 3/4 npt(m) x 3/4 npsm(f) 1

30

31

32

33

34

35

36

38

39

41

42

44

45

46

47

48

Ref

No.

27

28

29

Part

No.

113218

157129

100021

102040

238088

107141

C58109

177542

101831

166560

100322

100131

108124

192171

C38306

521975

C20490

521850

C38324

Description Qty




1.25 in. (31 mm) long



66 in. (1.68 m) long


PLATE, 30 gal.

4

4

1

1

1

HANDLE, bleed

PIN, spring

STEM, probe 1


2

1

1

NUT, hex; 3/8–16


FITTING, union, adapter, 90

_




1

1

1


VALVE, check


1–1/4 in. npt (m x f)

1

1

1

1

1

308027 57

Parts



1 Install wipers flat side up

1

16 (Ref)

12

10

8

33

42

29

16

45

34

40

35

11

9 47

46

18

8 (Ref)

13

14

15

37

4

5

25

48–52

21

24

6

2

27

28

43

44

26 1

TI5212A

58 308027

Parts

5

6

7



Ref

No.

Part

No.

Description

1

2

4

8

9

10

11

12

13

14

15

16

18

21

241988

686615

222776

102637

276025

109495

109123

237962

190747

100021

102040

157129

113218

156172

238088

155541

C38079

Qty





KIT, mounting;


1

1


3/8–16 unc–2a x 38 mm (1.5 in.) long 4

. LUG

. O–RING, packing, Viton r


4

1



1

1/4 npt (mbe); 18 in. (457 mm)

. BRACKET

. BRACKET


1 in. (25 mm) long


. NIPPLE; 3/4 npt; 3.25 in. (82 mm)


3/4 npt(m x f)

. SWIVEL; 3/4 npt(m) x 3/4 npsm(f)


1

1

3/4 npt (mbe); 54 in. (1372 mm) long 1


1/4 npt(m) x 1/4 npsm(f) swivel 1

ELBOW, fluid outlet, 90 _ 1

4

4

1

1

1

1

33

34

35

37

40

24

25

26

27

28

29

31

47

48

49

50

51

52

41

42

43

44

45

46

Ref

No.

22

Part

No.

206994

510073

237569

C58109

100101

100133

100840

238704

207675

100960

100840

100403

207755

150707

103347

C38033

C59546

107141

100322

100131

157705

113093

501867

C19425

C20466

Description Qty

THROAT SEAL LIQUID;


FITTING, hex nipple

GROUND WIRE

PLATE, 30 gallon

CAPSCREW, hex

WASHER, lock

ELBOW, street, 90

_

; 1/4 npt(mxf)

AIR REGULATION KIT

1



. GAUGE, air 1



. AIR REGULATOR

1

1

1

4

2

1

4

1


LABEL, designation plate (not shown) 1

VALVE, safety

FITTING, male connector

1

1

VALVE, check, 3/4 npt, sst, 5000 psi 1

BLEED VALVE; 3/4 npt (m x f) 1

WASHER, spring lock; 3/8 in.

2

NUT, hex; 3/8–16


CONNECTOR, pipe; 1/4 npt(f)

VALVE, check; 1/4 npt(m)

ELBOW, 90

_

; 1/4 npt(f)

FITTING, hex nipple;

1/8–27 npt(m) x 1/4–18 npt(m)

1

1

1

1

1

1

308027 59



Parts

1

17

60 308027

25

Part of

Ram (1)

16 (Ref)

2

12

10

13

40

24

16

32

34

35

11

39

5

23

38

4

6 36

33

19

13

14

8 (Ref)

15

37



1a

TI5213A

Parts



Ref

No.

Part

No.

Description

1

1a

2

3

4

5

6

7

13

16

17

19

20

241252

248088

246941

222776

102637

276025

109495

238704

110300

109123

206537

155541

206994

Qty

RAM, drum, 200 liter (55 gal.) PVC


PLATE, ram; used in place of standard ram plate

19:1 RATIO Senator PUMP


KIT, mounting;



1

1

1

1

3/8–16 unc–2a x 38 mm (1.5 in.) long 4

. LUG

. O-RING; Viton r

AIR REGULATION KIT

4

1


ELBOW, street, pipe

1

1

HOSE, coupled, 18 in.


ADAPTER, swivel, 90

_

;


THROAT SEAL LIQUID;


1

1

1

1

30

31

36

37

38

39

40

32

33

34

35

Ref

No.

23

24

25

26

27

28

29

102040

238088

107141

207675

100960

100840

100509

100403

100322

100131

207755

Part

No.

237962

190747

237569

156172

113218

157129

100021

Description Qty

BRACKET

BRACKET

GROUND WIRE




1

1


1.25 in. (31 mm) long


4

4

1

1


66 in. (1.68 m) long



GAUGE, air



1

PLUG, pipe; 1/8 npt


2

2

1

1

1

1

1

NUT, hex; 3/8–16

AIR REGULATOR

1


308027 61



Parts

1

17

62 308027

2

25

18

19

14

5

4

6

13

1a



TI5214A

Parts

1

1a

2

3



Ref

No.

Part

No.

Description

4

5

207279

248088

246938

222776

102637

276025

Qty



PLATE, ram; used in place of standard ram plate

PUMP, Viscount/Checkmate

KIT, mounting;



1

3/8–16 unc–2a x 38 mm (1.5 in.) long 4

1

1

. LUG 4

Ref

No.

6

13

14

17

18

19

20

25

Part

No.

109495

110300

156971

206537

100101

100133

206994

237569

Description Qty

. O-RING; Viton r

ELBOW, street, pipe

NIPPLE, short


SCREW, hex hd cap;

3/8–16 x 1 in. (25.4 mm) long 4


1

1

THROAT SEAL LIQUID;

8 oz (0.5 liter); not shown 1

GROUND WIRE

1

1

1

308027 63

Parts

224829 Ram Mounting Kit, used with 23:1 Ratio Monark Pump, Model 222782

NOTE: Parts included in Mounting Kit 224829 are listed on page 65.

Kits 223881, 223815, and 206537 must also be ordered to create the assembly pictured below. See page 11 for further information.

Ram 207279 includes pump mounting plate

162225. Replace Mounting Plate 162225 with item 6

(Mounting Plate 184140) when you mount this pump.

Part Of 223881

Ram Accessory Kit

(not included; must be ordered separately)

Model 207279

Ram (not included)

10

7

4

6

8

11

223815 Air Regulation Kit


23:1 Ratio Monark Pump

(not included)

A

(See Note below)

2

1

2

3

5

4

206537

Drum Clamp

(set of two) not included; must be ordered separately

NOTE: The outer diameter of the pump intake (A) seals on the inner diameter of item 1.

01168B

64 308027

Parts

6

7

3

4

5

1

2

224829 Ram Mounting Kit, used with 23:1 Ratio Monark Pump, Model 222782

Ref

No.

Part

No.

Description Qty

Ref

No.

161452

162789

162788

100133

100004

184140

100101

SEAL, ram plate

PLATE, seal

GASKET; cork

LOCKWASHER; 3/8 in. (9.5 mm)

CAPSCREW, hex hd;

3/8–16 x 1–1/4 in. (31 mm) long

PLATE, mounting, pump

CAPSCREW, hex hd;

3/8–16 unc–2a x 1 in. (25 mm) long 4

4

1

1

8

1

2

8

9

10

11

Part

No.

100016

100270

102313

102025

Description

LOCKWASHER, spring;

1/4 in. (6.3 mm)

CAPSCREW, hex hd;

1/4–20 x 5/8 in. (16 mm)

(not used on Monark Pumps)

CAPSCREW, hex hd;

1/4–20 x 1–3/4 in. (45 mm)

NUT, hex; 1/4–20

Qty

2

2

2

2

308027 65

Parts

224829 Ram Mounting Kit, used with 46:1 Ratio President Pump, Model 222783

NOTE: Parts included in Mounting Kit 224829 are listed on page 67. Kits 223881, 223815, and 206537 must also be ordered to create the assembly pictured below. See page 11 for further information.

Ram 207279 includes pump mounting plate

162225. Replace Mounting Plate 162225 with item 6

(Mounting Plate 184140) when you mount this pump.

Part of 223881

Ram Accessory Kit


Model 207279

Ram (not included)

206537

Drum Clamp

(set of two) not included; must be ordered separately

7

4

6

8

9

223815 Air Regulation Kit


46:1 Ratio President Pump

(not included)

A

(See Note below)

2

1

2

3

5

4

NOTE: The outer diameter of the pump intake (A) seals on the inner diameter of item 1.

01167B

66 308027

Parts

6

7

3

4

5

1

2

224829 Ram Mounting Kit, used with 46:1 Ratio President Pump, Model 222783

Ref

No.

Part

No.

Description Qty

Ref

No.

Part

No.

161452

162789

162788

100133

100004

184140

100101

SEAL, ram plate

PLATE, seal

GASKET; cork

LOCKWASHER; 3/8 in. (9.5 mm)

CAPSCREW, hex hd;

3/8–16 x 1–1/4 in. (31 mm) long

PLATE, mounting, pump

CAPSCREW, hex hd;

3/8–16 unc–2a x 1 in. (25 mm) long 4

4

1

1

8

1

2

8

2

9

10

11

100016

100270

102313

102025

Description Qty

LOCKWASHER, spring; 1/4 in. (6.3 mm)

CAPSCREW, hex hd;

1/4–20 x 5/8 in. (16 mm)

CAPSCREW, hex hd;

1/4–20 x 1–3/4 in. (45 mm)

(not used on President Pumps)

NUT, hex; 1/4–20

(not used on President Pumps)

2

2

2

308027 67

68 308027

Notes


Dimensions

A

B

14.2 mm (0.56 in.) diameter holes

E

F

G

D

C

04408B

Pump

Model

All

A

(raised)

2663 mm

(104.8 in.)

B

(lowered)

1707 mm

(67.2 in.)

C

533 mm

(21 in.)

D

635 mm

(25 in.)

E

965 mm

(38 in.)

F

1067 mm

(42 in.)

G

1111 mm

(43.74 in.)

308027 69

Technical Data

235836

234373

236472

686537

686892

686965

222546

918552

C59427

Model No.

223816

223817

234369

570114

223818

234377

965572

223819

234374

224661

224662

235835

C59521

C59523

C59530

C59769

234051

C59522

C59568

Air Motor

Monark r

President

Senator r r

Bulldog r

Quiet Senator r

Quiet Bulldog r

Bulldog r

King t

King t

Bulldog t

Quiet Bulldog t

King t

King t

Bulldog t

Quiet King t

Quiet King t

Bulldog r

Senator t

Quiet King t

Quiet King r

Quiet King t

Senator t

Air Pressure of Sound Tests

(25 cycles/min)

10 bar, 1 MPa

(150 psi)

10 bar, 1 MPa

(150 psi)

7 bar, 0.7 MPa

(100 psi)

7 bar, 0.7 MPa

(100 psi)

7 bar, 0.7 MPa

(100 psi)

7 bar, 0.7 MPa

(100 psi)

7 bar, 0.7 MPa

(100 psi)

6.3 bar, 0.63 MPa

(90 psi)

6.3 bar, 0.63 MPa

(90 psi)

7 bar, 0.7 MPa

(100 psi)

7 bar, 0.7 MPa

(100 psi)

6.3 bar, 0.63 MPa

(90 psi)

6.3 bar, 0.63 MPa

(90 psi)

7 bar, 0.7 MPa

(100 psi)

6.3 bar, 0.63 MPa

(90 psi)

6.3 bar, 0.63 MPa

(90 psi)

7 bar, 0.7 MPa

(100 psi)

7 bar, 0.7 MPa

(100 psi)

6.3 bar, 0.63 MPa

(90 psi)

6.3 bar, 0.63 MPa

(90 psi)

6.3 bar, 0.63 MPa

(90 psi)

7 bar, 0.7 MPa

(100 psi)

* Sound Pressure

Level

96 dBa

98 dBa

** Sound Power

Level

112 dBa

113 dBa

93 dBa

* Sound pressure level was measured in accordance with Cagi Pneurop, 1969.

** Sound power level was measured in accordance with ISO 3744, 1981.

70 308027

98 dBa

88 dBa

94 dBa

88 dBa

88 dBa

94 dBa

93 dBa

88 dBa

98 dBa

98 dBa

93 dBa

94 dBa

70 dBa

85 dBa

94 dBa

98 dBa

98 dBa

94 dBa

85 dBa

108 dBa

111 dBa

98 dBa

109 dBa

103 dBa

103 dBa

109 dBa

108 dBa

103 dBa

113 dBa

113 dBa

108 dBa

109 dBa

85 dBa

100 dBa

109 dBa

113 dBa

113 dBa

109 dBa

100 dBa

Technical Data

Maximum air input pressure (ram) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar, 1.0 MPa (150 psi)

Maximum fluid working pressure and air input pressure (pump) . . . . . . . . . . . . . . . . . . . . See page 4.

Wetted parts (fluid outlet fittings) . . . . . . . . . . . . . . . . . . . . . . . . . zinc or cadmium-plated carbon steel

Wetted parts (pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See separate pump instruction manual.

Mobilux r is a registered trademark of the Mobile Oil Corporation.

308027 71

Graco Standard Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,

Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of

Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Information

TO PLACE AN ORDER , contact your Graco distributor, or call one of the following numbers to identify the distributor closest to you:

1–800–328–0211 Toll Free

612–623–6921

612–378–3505 Fax

All written and visual data contained in this document reflect the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

MM 308027

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea www.graco.com

PRINTED IN USA 308027 09/1990, Revised 6/2005

72 308027

Graco 308027AH Ram-Mounted Pumps Owner's Manual

19 liter (5 gallon)

120 liter (30 gallon)

200 liter (55 gallon)

Ram–Mounted Pumps

Table of

Contents

308027AH

CAUTION

WARNING

WARNING

Related manuals

Graco 308027AH Ram-Mounted Pumps Owner's Manual

19 liter (5 gallon)

120 liter (30 gallon)

200 liter (55 gallon)

Ram–Mounted Pumps

Table of

Contents

308027AH

CAUTION

WARNING

WARNING

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