Graco 3A6342A, 695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X Electric Airless Sprayers Owner's Manual

Operation, Parts

695 / 795 / 1095 / 1595 / Mark IV / Mark V /

Mark VII / Mark X Electric Airless Sprayers

3A6342A

EN

For professional use only. Not approved for use in explosive atmospheres or hazardous locations. For portable airless spraying of architectural paints and coatings.

Models: 695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X

3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure

See page 3 for additional model information.

Important Safety Instructions

Read all warnings and instructions in this manual and in Related Manuals listed on

page 2 before using the equipment. Be familiar with the controls and the proper usage

of the equipment. Save all instructions.

844-241-9499

Use only genuine Graco replacement parts.

The use of non-Graco replacement parts may void warranty.

Before You Spray

Before You Spray

Review Warnings for Important Safety Information

Important! Read carefully and practice good safety habits.

Related Manuals

3A6285 Contractor PC Spray Gun

311254 Flex Plus Spray Gun

309495 Heavy-Duty Inline Spray Gun

308491 Heavy-Duty Texture Spray Gun

3A6584 Displacement Pump Manuals can also be found at www.graco.com

2 3A6342A

Contents

Contents

Before You Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

695 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

795 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1095 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1595 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

TexSpray Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Know Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Know Your Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Assemble Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

QuikReel™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

10/16 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

15/20 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Flush Storage Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Strain the Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Fill Pump (Prime Pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Fill Spray Gun and Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Refilling Paint Pail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

WatchDog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

BlueLink App . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Diagrams and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

3A6342A 3

4

Models

Models

695 Models

Standard

Lo-Boy

Standard

Hi-Boy ProContractor

Voltage Model

Ultra Max II 695 17E572

120

NEMA 5-15 Ultimate MX II 695 826222

230 CEE 7/7 Ultra Max II 695

230 Europe

Multi

Ultra Max II 695

110 UK Ultra Max II 695

17E574

826223

17E632

17E633

17E634

17E577

826224

17E635

17E636

17E637

230 Asia/ANZ Ultra Max II 695 17E610

100

Japan/Taiwan


17E613

17E612

17E614

3A6342A

795 Models

Models

Standard

Lo-Boy

Standard


Voltage Model

Ultra Max II 795

120

NEMA 5-15 Ultimate MX II 795


230 Europe

Multi

Ultra Max II 795

110 UK Ultra Max II 795

230 Asia/ANZ Ultra Max II 795 17E616

100

Japan/Taiwan Ultra Max II 795

17E579

826225

17E639

17E640

17E641

17E617

17E582

826226

17E642

17E643

17E644

17E619

17E618

3A6342A 5

Models

1095 Models

Standard


IronMan

Voltage Model


120

NEMA 5-15 Ultimate MX II 1095 826227


230 Europe

Multi

Ultra Max II 1095

17E646

17E585

826228

17E647

17E648

17E586

826229

17E650

230 Asia/ANZ Ultra Max II 1095 17E620 17E621 17E623

100

Japan/Taiwan Ultra Max II 1095

1595 Models

17E622

Standard

Hi-Boy ProContractor IronMan

6

Voltage

120

NEMA 5-20

Model

Ultimate MX II 1595 826231

Ultra Max II 1595

120

NEMA 5-15


Ultimate MX II 1595 826230

826233

17E593

17E596

826232

826235

17E594

826234

3A6342A

TexSpray Models

Models

Standard

Hi-Boy ProContractor IronMan

Voltage Model

120

TexSpray Mark IV 17E603

NEMA 5-15

120

TexSpray Mark V

NEMA 5-20

120

TexSpray Mark V 17E605

NEMA 5-15

230

TexSpray Mark X 17E608

NEMA L6-30

230 CEE 7/7



TexSpray Mark VII 17E665



230 Europe

Multi

110 UK

230 Asia/ANZ

TexSpray Mark V

TexSpray Mark VII 17E666






100

Japan/Taiwan TexSpray Mark V

17E604

17E628

17E606

17E609

17E653

17E660

17E667

17E671

17E654

17E661

17E668

17E672

17E662

17E625

17E663

17E674

17E627

17E607

17E664

17H895

17H897

17H896

17H898

17E629

3A6342A 7

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal.

• The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

• This product is for use on a nominal 120 V or 230 V circuit and has a grounding plug similar to the plugs illustrated in the figure below.

8 ti3509b

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use a 3-to-2 adapter with this product.

Extension Cords:

• Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary use 12

AWG (2.5mm

2 ) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and overheating.

Conductor Size

AWG (American Wire Gauge) Metric

12

2.5 mm

2

Length

Maximum

50 ft. (15 m)

3A6342A

3A6342A

Warnings

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment.

• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, Hose assembly, Spray Gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.

• Verify that all containers and collection systems are grounded to prevent static discharge.

Do not use pail liners unless they are anti-static or conductive.

• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.

• Do not use a paint or a solvent containing halogenated hydrocarbons.

• Do not spray flammable or combustible liquids in a confined area.

• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

• Sprayer generates sparks. Keep pump assembly in a well ventilated area a least 20 feet

(6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.

• Do not smoke in the spray area or spray where sparks or flame is present.

• Do not operate light switches, engines, or similar spark producing products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

• Know the contents of the paints and solvents being sprayed. Read all Safety Data Sheets

(SDSs) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded .

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

• Wait five minutes after disconnecting power cord before servicing.

9

Warnings

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.

• Do not aim the Spray Gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use Graco nozzle tips.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Equipment maintains pressure after power is shut off. Do not leave the equipment energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.

• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

• This system is capable of producing 3000 psi (207 bar, 20.7 MPa). Use Graco replacement parts or accessories that are rated a minimum of 3000 psi (207 bar, 20.7

MPa).

• Always engage the Trigger Lock when not spraying. Verify the Trigger Lock is functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the Hose.

• Do not expose the Hose to temperatures or to pressures in excess of those specified by

Graco.

• Do not use the Hose as a strength member to pull or lift the equipment.

• Do not spray with a Hose shorter than 25 feet.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

10 3A6342A

3A6342A

Warnings

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

MOVING PARTS HAZARD

Moving parts can pinch, cut, or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

11

Know Your Sprayer

Know Your Sprayer

695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X Standard Models:

A ON/OFF Switch

B Pressure Control Knob

C Prime / Spray Valve

D Spray Gun

E Spray Tip

F Trigger Lock

G Filter

H Pump

I Suction Tube

J Inlet Strainer

K Drain Tube

12

L Hose

M Whip Hose (not included on all models)

N Pressure Gauge (not included on all units)

O Amp Switch (not equipped on all units)

P Unit/Serial Tag

3A6342A

Know Your Sprayer

695 / 795 / 1095 / 1595 Mark IV / Mark V / Mark VII / Mark X ProContractor Models :

A LED Display (not included on all units)

B ON/OFF Switch

C Pressure Control Knob

D Prime / Spray Valve

E Spray Gun

F Spray Tip

G Trigger Lock

H Filter

I Pump

J Suction Tube

K Inlet Strainer

L Drain Tube

3A6342A

M Hose

N QuikReel™

O ProConnect Pump Rod Pull Feature

P Amp Switch (not equipped on all units)

Q Unit/Serial Tag

R ProConnect II

13

Know Your Sprayer

1095 / 1595 / Mark V IronMan Models:

A LED Display (not included on all units)

B ON/OFF Switch

C Pressure Control Knob

D Prime / Spray Valve

E Spray Gun

F Spray Tip

G Trigger Lock

H Filter

I Pump

J Suction Tube

K Inlet Strainer

L Drain Tube

14

M Hose

N Whip Hose (not included on all models)

O Pressure Gauge (not included on all units)

P Amp Switch (not equipped on all units)

Q ProConnect Pump Rod Pull Feature

R Unit/Serial Tag

S ProConnect II

3A6342A

Know Your Controls

Know Your Controls

The ON/OFF power switch controls the power to your sprayer.

The Pressure Control Knob increases or decreases the pressure. It also has a setting for Prime/Slow and FastFlush™.

The Prime/Spray Valve directs the fluid to either the Drain Tube or the Hose and Spray

Gun. It is used to prime the sprayer, which means to evacuate the air out of the pump,

Hose, and Spray Gun.

Your Spray Gun will not spray if there is air in the system. It is necessary to prime the pump, Hose, and Spray Gun any time air enters the Suction Tube.

The Spray Tip is the key to airless spray technology. High pressure paint pumped through the very small hole in the Spray Tip comes out as a spray.

The Spray Tip has the ability to be reversed and quickly clear clogs.

3A6342A 15

Setup

Setup

Assemble Your Sprayer

inlet strainer. After long term storage check inlet strainer for clogs and debris.

When unpacking sprayer for the first time or after long term storage perform setup procedure.

1.

All sprayers except ProContractor:

Connect Graco airless Hose to sprayer.

If whip Hose is included, attach to end of airless Hose. Use wrenches to tighten securely.

4.

Fill throat packing nut with Graco TSL™ to prevent premature packing wear. Do this each time you spray. a.

Place the TSL bottle nozzle into the top center opening in the grill at the front of the sprayer.

b.

Squeeze bottle to dispense enough

TSL to fill the space between the pump rod and packing nut seal.

2.

Connect Spray Gun to other end of

Hose. Use wrenches to tighten securely.

5.

Ensure Spray Tip is properly inserted into the Spray Tip Guard, and the Spray

Tip Guard assembly is tightened securely to the Spray Gun. Refer to separate Spray Gun manual.

6.

Perform the

Pressure Relief Procedure , page 19.

3.

When unpacking sprayer for the first time remove packaging materials from

16 3A6342A

QuikReel™

(ProContractor models only)

Moving parts can pinch, cut or amputate fingers and other body parts. To avoid injury from moving parts, be sure to keep your head clear of QuikReel while winding up Hose.

1.

Make sure Hose is routed through hose guide.

Setup

NOTE: QuikReel can be locked into two positions: Usage (A) and Storage (B).

2.

Lift and turn pivot lock 90° to unlock

Hose Reel. Pull on Hose to remove it from Hose Reel.

3.

Pull reel handle down and out. Turn clockwise to reel in Hose.

3A6342A 17

Setup

Grounding

The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock.

A good ground provides an escape wire for the electric current.

This sprayer is equipped with a power cord that has a ground wire and an appropriate grounding plug.

The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

Power Requirements

• 100-120V units require 100-120 VAC,

50/60 Hz, 15A, 1 phase.

• 230V units require 230 VAC, 50/60 HZ,

10A-16A, 1 phase.

Extension Cords

Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12 AWG (2.5 mm 2 minimum.

)

NOTE: Smaller gauge or longer extension cords may reduce sprayer performance.

Pails

Solvent and oil-based fluids: follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete.

Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity.

Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.

18 ti24584a

3A6342A

Start Up

Start Up

Pressure Relief Procedure

Follow the Pressure Relief

Procedure whenever you see this symbol.

3.

Turn Pressure Control Knob to OFF (all the way counterclockwise).

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection or splashed fluid, follow the Pressure Relief

Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced.

1.

Turn ON/OFF switch to the OFF position.

4.

Put Drain Tube into a waste pail and turn Prime/Spray Valve down to PRIME position to relieve pressure.

2.

Engage the Trigger Lock. Always engage the Trigger Lock when sprayer is stopped to prevent the Spray Gun from being triggered accidentally.

5.

Hold the Spray Gun firmly to a grounded pail. Point Spray Gun into pail. Disengage the Trigger Lock and trigger the Spray Gun to relieve pressure.

6.

Engage the Trigger Lock.

3A6342A 19

Start Up

7.

If you suspect the spray tip or Hose is clogged or that pressure has not been fully relieved: a.

VERY SLOWLY loosen the tip guard retaining nut or the Hose end coupling to relieve pressure gradually.

b.

Loosen the nut or coupling completely.

c.

Clear Hose or tip obstruction.

NOTE: Leave Prime/Spray Valve in the

PRIME position until you are ready to spray.

10/16 Amp Switch

(230V Mark VII and Mark X units)

Use 20A setting if 20A circuit is available for maximum sprayer performance. Otherwise, use 15A setting.

Flush Storage Fluid

It is important that you flush storage fluid from the sprayer before using it.

1.

Make certain ON/OFF switch is OFF .

2.

Separate Drain Tube (smaller) from

Suction Tube (larger). Place Drain

Tube in a waste pail.

3.

Submerge Suction Tube into grounded pail filled with appropriate flushing fluid.

Use 16A setting if 16A circuit is available for maximum sprayer performance. Otherwise, use 10A setting.

15/20 Amp Switch

(120V 1595 and Mark V units)

20

4.

Make certain Prime/Spray Valve is down in the PRIME position.

3A6342A

5.

Make certain the Pressure Control

Knob is set to OFF (all the way counterclockwise).

Start Up

Strain the Paint

Disposable paint strainer bags are used to remove coarse particles and debris from new or previously opened paint or stain, and are available where paint is sold. To avoid priming problems and Spray Tip clogs it is recommended to strain all paints and stains before spraying. Stretch a disposable paint strainer bag over a clean pail and pour the paint through the strainer.

6.

Plug power cord into a properly grounded electrical outlet.

7.

Turn ON/OFF switch to ON position.

8.

Turn Pressure Control Knob to

Prime/Slow in order to start the motor.

Flushing fluid will flow up the Suction

Tube and out the Drain Tube into the waste pail.

ti26894a

9.

When you see flushing fluid exiting the

Drain Tube, turn Pressure Control Knob to FastFlush setting and allow unit to flush for 30-60 seconds.

10. Turn the ON/OFF switch to OFF position.

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.

Fill Pump (Prime Pump)

The Prime/Spray Valve directs the fluid to either the Drain Tube or the Hose and Spray

Gun. It is used to prime the sprayer, which means to evacuate the air out of the pump,

Hose, and Spray Gun.

Your Spray Gun will not spray if there is air in the system. It is necessary to prime the pump,

Hose, and Spray Gun any time air enters the

Suction Tube.

3A6342A 21

Start Up

1.

Move Suction Tube to paint pail and submerge Suction Tube in paint. Place

Drain Tube in waste pail.

2.

Hold Spray Gun against waste pail.

Point Spray Gun into waste pail.

2.


Prime/Slow.

3.

Turn ON/OFF switch to ON position to start motor.

4.

Wait to see paint coming out of Drain

Tube.

5.

Turn Pressure Control Knob to OFF (all the way counterclockwise) to disengage motor.

Fill Spray Gun and Hose

1.

Remove Spray Tip Guard.

a.

Disengage Trigger Lock (A).

b.

Pull and hold Spray Gun trigger (B).

c.

Turn Prime/Spray Valve horizontal to SPRAY position (C).

d.


Prime/Slow (D).

3.

Continue to trigger Spray Gun into waste pail until only paint comes out of the Spray Gun.

4.

Release trigger. Engage Trigger Lock.

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.

NOTE: Inspect for leaks. If leaking occurs, perform

Pressure Relief Procedure , page

19, then tighten all fittings and repeat

Fill

Pump (Prime Pump) , page 21.

22 3A6342A

5.

Transfer Drain Tube to paint pail.

Start Up

6.

Install Spray Tip Guard. Rotate Spray

Tip back to SPRAY position and ensure the Spray Tip Guard is tight.

You are now ready to spray!

NOTE: It is normal for the motor to stop once the sprayer is primed and under pressure.

Refilling Paint Pail

When the paint pail runs low and the Spray

Gun stops spraying, refill the paint pail and

repeat the Fill Pump (Prime Pump)

procedure, then the

Fill Spray Gun and

Hose procedure.

3A6342A 23

Spraying

Spraying

Start

1.

Turn pressure control knob to SPRAY position.

2.

Disengage Trigger Lock.

Spray Pattern Quality

A good spray pattern is evenly distributed as it hits the surface.

• Spray should be atomized (evenly distributed, no gaps at edges).

• Increase Pressure Control Knob if needed until spray is even and without gaps at edges.

• Spray Tip may be worn or a smaller tip may be needed. See Spray Tip and

Pressure Selection , page 23.

• Material may need to be thinned. If material needs to be thinned follow manufacturer’s recommendations.

Adjust Pressure Control

1.

For best spray results with lowest overspray, begin with the Pressure

Control Knob adjusted to the lowest spray setting.

2.

If needed, increase Pressure Control

Knob setting to the lowest spray setting that results in an acceptable spray pattern.

24 3A6342A

Spray Techniques

Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spraying the surface.

• Hold Spray Gun 12 in. (30 cm) from surface and aim straight at surface.

Tilting Spray Gun to direct spray angle causes an uneven finish.

• Flex wrist to keep Spray Gun pointed straight. Fanning Spray Gun to direct spray at angle causes uneven finish.

Spraying

Triggering Spray Gun

Pull trigger after starting stroke. Release trigger before end of stroke. Spray Gun must be moving when trigger is pulled and released.

Aiming Spray Gun

Aim center of spray of Spray Gun at bottom edge of previous stroke, overlapping each stroke by half.

3A6342A 25

Spraying

Clear Spray Tip Clog

2.

Engage Trigger Lock. Rotate Spray Tip back to SPRAY position. Disengage

Trigger Lock and continue spraying.

In the event that particles or debris clog the

Spray Tip, the Spray Tip can be reversed to quickly and easily clear particles without disassembling the sprayer.

See Strain the Paint , page 21 for additional

information.

1.

Engage Trigger Lock. Rotate Spray Tip to UNCLOG position. Ensure spray tip remains fully seated, pushed all the way into the Spray Tip Guard. Disengage

Trigger Lock. Trigger Spray Gun at waste area to clear clog.

Spray Tip Installation

To avoid serious injury from skin injection do not put your hand in front of the spray tip when installing or removing the spray tip and spray tip guard.

To prevent Spray Tip leaks make certain

Spray Tip and Spray Tip Guard are installed properly. Refer to separate Spray Gun manual for procedure to remove and install

Spray Tip, Seal, and Spray Tip Guard.

NOTE: If Spray Tip is difficult to rotate when turning to the UNCLOG position perform,

Pressure Relief Procedure , page 19, then

turn Prime/Spray Valve horizontal to SPRAY

position and repeat step 1.

26 3A6342A

Cleanup

Cleanup

4.

Place Suction Tube in appropriate flushing fluid. Place Drain Tube in waste pail.

1.

Perform


2.

Remove Spray Tip Guard and Spray Tip.

For additional information, see separate

Spray Gun manual.

5.

To flush Drain Tube and pump turn

Prime/Spray Valve down to PRIME position.

ti24592a

Clean Drain Tube

3.

Remove Suction Tube and Drain Tube from paint; wipe excess paint off outside of Suction Tube.

6.

Turn pressure control to Prime/Slow and turn ON/OFF switch to ON position to start the motor. Flushing fluid will flow up the Suction Tube and out the Drain Tube into the waste pail. Allow flushing fluid to flow out of Drain Tube for 5 seconds.

3A6342A

7.

Turn Pressure Control Knob to OFF setting (all the way counterclockwise).

Clean Hose and Spray Gun

8.

Hold Spray Gun against a grounded metal waste pail. Point Spray Gun into waste pail.

27

Cleanup a.

Disengage Trigger Lock (A).

b.

Pull and hold Spray Gun trigger (B).

c.

Turn Prime/Spray Valve horizontal to SPRAY position (C).

d.

Turn pressure control to 12 o’ clock position to begin flushing (D). (For optimal cleaning performance, the

Pressure Control Knob can be turned to the FastFlush setting.)

14. When flushing fluid has been purged, release trigger. Engage Trigger Lock.

15. Turn Pressure Control Knob to OFF and turn ON/OFF switch to OFF position.

Disconnect power to sprayer.

9.

Continue flushing until flushing fluid appears clear.

10. Turn Pressure Control Knob to OFF (all the way counterclockwise).

11. Stop triggering Spray Gun.

12. Remove Suction Tube from flushing fluid so that air can enter the pump and push flushing fluid out of the Hose and Spray

Gun.

16. Turn Prime/Spray Valve horizontal to

PRIME position.

17. Remove Spray Tip and Spray Tip Guard from Spray Gun. Remove filter from

Spray Gun. Clean and inspect. Reinstall.

See separate Spray Gun manual for more information.

13. Trigger Spray Gun into flushing pail and turn Pressure Control Knob to 12 o’ clock position to purge fluid from Hose.

28 3A6342A

18. Remove filter from sprayer. Clean and inspect. Reinstall.

Cleanup

NOTE: If flushing with water, flush again with mineral spirits or Pump Armor™ to leave a protective coating to prevent freezing or corrosion for longterm storage.

19. Wipe sprayer, Hose and Spray Gun with a rag soaked in water or mineral spirits.

3A6342A 29

WatchDog

WatchDog

Your sprayer is equipped with WatchDog™, which automatically stops and protects the pump when the sprayer runs out of paint.

Enabling or Disabling

WatchDog

By default, WatchDog is disabled. To enable or disable WatchDog, use the Graco

BlueLink™ app. See page 31 for instructions

to download the Graco BlueLink app.

Alternatively, you can enable or disable

WatchDog using the LED Display (if

equipped). See page 34 for instructions to

enable or disable WatchDog using the LED

Display.

Adjusting WatchDog

Sensitivity

WatchDog can be set to LOW, MEDIUM, or

HIGH sensitivity when detecting if the sprayer has run out of paint. By default, WatchDog sensitivity is set to MEDIUM. WatchDog sensitivity can be adjusted using the Graco

BlueLink app or by using the LED Display, as described above.

Refilling Paint and

Resuming

When you run out of paint and WatchDog stops the pump, perform the following steps to resume spraying.

1.

Turn the ON/OFF switch to the OFF position.

2.

Perform Pressure Relief Procedure , page 19.

3.

Refill the paint pail.

4.

Perform the

Fill Pump (Prime Pump) ,

page 21, then the Fill Spray Gun and

Hose , page 22.

30 3A6342A

BlueLink App

BlueLink App

Download the Graco BlueLink app from the

Apple App Store or Google Play to connect to the paint sprayer via Bluetooth ® .

The BlueLink app allows you to access sprayer information, settings, statistics, and provides access to useful features such as

Watchdog™, improved maintenance tracking, sprayer tracking, and job tracking.

ENABLE BlueLink by moving the switch to the right.

Further instructions can be accessed within the app. Instructions can also be accessed online at: https://www.graco.com/us/en/products/a d/gracogarage.html

Enabling or Disabling

BlueLink

The Graco BlueLink system uses Bluetooth to communicate between the sprayer’s control board and a mobile phone. To disable

BlueLink by shutting off the Bluetooth transmitter, perform the following steps.

1.

Turn the ON/OFF switch to the OFF position. Turn the Pressure Control

Knob all the way counterclockwise to the

OFF position.

2.

Unplug sprayer from power outlet and allow power to dissipate for 5 minutes.

3.

Remove control box cover.

4.

Locate the Bluetooth transmitter power switch (S2) on the control board. Using a ballpoint pen, DISABLE BlueLink by moving the switch to the left, or

5.

Reassemble control box cover.

3A6342A 31

LED Display

LED Display

(not included on all models)

Operation Main Menu

Short press DISPLAY button to move to next display. Press and hold to change units or reset data.

Change Display Units

Press and hold the DISPLAY button for

5 seconds to change pressure units

( psi, bar, MPa ) to desired units.

Selection of bar or MPa changes gallons to liters x 10 . To change display units LED Display must be in pressure display mode and pressure must be at zero (dashes displayed).

1.

Perform the

Pressure Relief

Procedure , page 19.

2.

Turn power ON. LED Display will show dashes if pressure is less than 200 psi

(14 bar, 1,4 MPa).

32 3A6342A

Job Gallons

1.

Short press DISPLAY button to move to

Job Gallons (or liters x 10).

LED Display

2.

Turn power switch on while holding

DISPLAY button down.

3.

SERIAL CODE scrolls past and then serial number (e.g. 101) displays.

2. Press and hold the DISPLAY button to reset to zero.

Lifetime Gallons

1.

Short press DISPLAY button to move to

Lifetime Gallons (or liters x 10).

4.

Short press DISPLAY button to move to PART NUMBER . Short press again to move to DATE CODE , and again to move to MOTOR HOURS . The total motor run hours are displayed.

Secondary Menu - Stored

Data

1.

Perform Pressure Relief, steps 1 - 4 if they have not already been done.

5.

Short press DISPLAY button. LAST

CODE scrolls by and last code is displayed; e.g. CODE 06 MOTOR

THERMAL PROTECTION ENABLED

(see Repair manual).

3A6342A 33

LED Display

6.

Press and hold DISPLAY button to clear code. NO CODE STORED will be displayed after clearing the code press the DISPLAY button to return to

SERIAL NUMBER .

7.

Short press DISPLAY button. W-DOG is displayed then OFF displays if watchdog is OFF. ON displays if Watchdog is

ON.

a.

Align the Pressure Control Knob to the line between Fast Flush and the minus (-) symbol.

8.

Short press DISPLAY button to move to WatchDog sensitivity menu. Press and hold DISPLAY button and Watchdog can be set to low, medium, or high sensitivity. Release DISPLAY button when desired sensitivity setting is displayed. Default is medium.

b.

Press and hold DISPLAY button to calibrate the Pressure Control

Knob. PASS is displayed if the knob is aligned correctly, then the menu returns to SERIAL NUMBER . Knob calibration is complete.

9.

Short press DISPLAY button to move to SOFTWARE REV .

10. Short press DISPLAY button. MOTOR

ID RESISTOR scrolls by and model code number (see below).

Motor ID

Number Models

0

2

4

6

10

695/230V Mark IV

795 / 120V Mark IV

1095 / 230V Mark V

1595 / 120V Mark V / Mark VII

Mark X

NOTE: If the knob is not aligned correctly,

FAIL displays, then KNOB displays again.

Ensure the Pressure Control Knob is aligned correctly, then try the calibration procedure again.

11. Short press DISPLAY button to move to Pressure Control Knob Calibration.

KNOB displays. If you wish to calibrate the Pressure Control Knob, follow the procedure below. Otherwise, short

34 3A6342A

Maintenance

Maintenance

Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future.

Perform

Pressure Relief Procedure , page

19 before performing maintenance.

Activity Interval

Inspect/clean sprayer filter, fluid inlet strainer, and Spray Gun filter.

Inspect motor shield vents for blockage.

Fill TSL by adding through TSL fill point.

Check sprayer stall.

With sprayer Spray Gun NOT triggered, sprayer motor should stall and not restart until Spray Gun is triggered again.

If sprayer starts again with Spray Gun NOT triggered, inspect pump for internal/external leaks and check prime valve for leaks.

Throat packing adjustment

When pump packing begins to leak after extended use, tighten packing nut down until leakage stops or lessens. This allows approximately 100 gallons of additional operation before a repacking is required. Packing nut can be tightened without

0-ring removal.

Daily or each time you spray



Every 1000 gallons (3785 liters)

As necessary based on usage

Maintenance can be scheduled and tracked via the Graco BlueLink app. See

Maintenance , page 35 for more information.

Recycling and Disposal at

End of Life

At the end of the product’s useful life, dismantle and recycle it in a responsible manner.

Preparation:

•

Perform the Pressure Relief

Procedure , page 19.

3A6342A

• Drain and dispose of fluids according to applicable regulations. Refer to the material manufacturer’s Safety Data

Sheet.

Dismantle and recycle:

• Remove motors, circuit boards, displays, and other electronic components. Remove the coin-cell battery from the battery holder on the control board. Recycle according to applicable regulations.

• Do not dispose of electronic components with household or commercial waste.

• Deliver remaining product to a recycling facility.

35

Troubleshooting

Troubleshooting

Mechanical/Fluid Flow

1.

Perform Pressure Relief Procedure , page 19, before checking or repairing.

2.

Solutions listed at the beginning of each problem are the most common.

Problem Cause Solution

Paint does not come out of the Spray Gun or you suspect pressure has not been fully relieved.

There is a blockage in the pump Hose or Spray Gun.

1.

VERY SLOWLY loosen the Hose connection to the Spray Gun and disconnect the airless spray Hose from the Spray Gun.

2.

Turn Prime/Spray Valve horizontal to SPRAY position.

3.

While holding Hose firmly, point end of Hose into paint pail. Turn

ON/OFF switch to ON position and turn Pressure Control Knob to

PRIME/SLOW. a.

If fluid does not flow out of

Hose, replace the Hose and continue to step 4.

b.

If fluid flows out of Hose, see

Clean the Spray Gun and

Spray Gun Filter, page 31.

4.

Reassemble the Hose and Spray

Gun, and repeat Fill Spray Gun and Hose , page 22.

36 3A6342A

Troubleshooting

Problem Cause Solution

Pump output is low

Fluid is spitting from Spray Gun

Pump is difficult to prime

Spray tip worn

Spray tip clogged

Paint supply is empty

Suction Tube strainer clogged

Intake valve ball and piston ball are not seating properly

Follow Pressure Relief Procedure , page 19, then

replace tip. See your separate Spray Gun or tip manual.

Refer to

Clear Spray Tip Clog , page 26

Refill and reprime pump.

Remove and clean, then reinstall.

Remove intake valve and clean. Inspect balls and seats for nicks; replace if necessary; see pump manual.

Strain paint before using to remove particles that could clog pump.

Clean or replace filter.

Sprayer filter or Spray Gun filter is clogged or dirty.

Prime valve leaking

Pump is worn.

Pump throat packings are worn.

Intake valve is leaking

Pump packings are worn

Follow Pressure Relief Procedure , page 19. Replace

prime valve.

Service pump; see pump manual.

Tighten packing nut/wet cup. If leakage continues, replace packings; see pump manual. Also check piston valve seat for hardened paint or nicks and replace if necessary. Tighten packing nut/wet-cup.

Clean intake valve; see pump manual.

Intake valve ball is packed with material

Pressure setting is too low

Material is too thick for a small diameter Hose, or Hose is too long.

Amp switch is on low setting. (10A or

15A setting)

Tip is partially clogged

Material supply low, or air was not properly purged during priming.

Intake valve is stuck to seat.

Suction tube o-ring on foot valve is damaged or missing.

Air in pump

Turn Pressure Control Knob clockwise to increase pressure.

Use larger diameter Hose and/or reduce overall length of Hose.

Switch to 16A or 20A setting.

Refer to

Clear Spray Tip Clog , page 26.

Refill fluid supply. Refer to Fill Pump (Prime Pump) , page 21. Then

Fill Spray Gun and Hose , page 22.

Check fluid supply often to prevent running pump dry.

Remove foot valve. Clean and inspect intake valve.

Replace Suction Tube o-ring.

Refer to Fill Pump (Prime Pump) , page 21. Then

Fill

Spray Gun and Hose , page 22.

Clean intake valve. Be sure ball seat is not nicked or worn and that ball seats well. Reassemble valve.

Replace pump packings; see pump manual.

Motor does not run

Motor runs but pump does not stroke

Pressure Control Knob is set too low Increase pressure by turning Pressure Control Knob clockwise.

Spray tip clogged

Displacement pump pin damaged or missing; see pump manual.

Refer to manual.

Clear Spray Tip Clog , page 26.

Replace pump pin if missing. Be sure retainer spring is fully in groove all around connecting rod; see pump

Replace connecting rod assembly; see pump manual.

Connecting rod assembly damaged; see pump manual.

Gears or drive housing damaged.

Inspect drive housing assembly and gears for damage and replace if necessary; see pump manual.

3A6342A 37

Troubleshooting

Electrical

Keep clear of electrical and moving parts during troubleshooting procedures. To avoid electrical shock hazards when covers are removed for troubleshooting, wait 5 minutes after unplugging power cord for stored electricity to dissipate.

If sprayer does not run or does not shut off, follow the steps below before beginning to troubleshoot electrical issues.

1.

Perform


2.

Plug sprayer into correct voltage, grounded outlet.

3.

Set power switch OFF for 30 seconds and then ON again (this ensures sprayer is in normal run mode).

4.

Turn pressure control knob clockwise

1/2 turn.

5.

Observe BlueLink status light to diagnose and resolve error codes in the following Troubleshooting chart.

38

Blinking LED total count equals the error code (for example: two blinks equals CODE

02).

NOTE: Use BlueLink app for more information about error codes.

3A6342A

Troubleshooting

•

•

•

•

Problem

• Sprayer does not run at all

• Display is blank

• BlueLink status light never lights up

Sprayer will not shut off

•

Sprayer does not run at all

•

Display shows CODE 02

BlueLink status light blinks 2 times repeatedly




Cause

Multiple electrical issues.

Solution

See flow chart, page 46.

Multiple electrical issues.

Transducer or transducer connection issue.

Transducer connection issue

(control board is not detecting a pressure signal).

See flow chart, page 48.

1.

Make sure there is no pressure in the system (see

Pressure Relief

Procedure , page 19). Check fluid path

for clogs, such as clogged filter.

2.

Use airless paint spray Hose with no metal braid 1/4 in. x 50 ft minimum.

Smaller Hose or metal braid Hose may result in high-pressure spikes.

3.

Set sprayer to OFF and disconnect power to sprayer.

4.

Check transducer and connections to control board.

5.

Disconnect transducer from control board socket. Check that transducer and control board contacts are clean and secure.

6.

Reconnect transducer to control board socket. Connect power, set sprayer ON and control knob 1/2 turn clockwise. If sprayer does not run properly, set sprayer to OFF and go to next step.

7.

Install new transducer. Connect power, set sprayer ON and control knob 1/2 turn clockwise. Replace control board if sprayer does not run properly.

1.


2.

Check transducer and connections to control board.

3.

Disconnect transducer from control board socket. Check to see if transducer and control board contacts are clean and secure.

4.

Reconnect transducer to control board socket. Connect power, set sprayer ON and control knob to 1/2 turn clockwise. If sprayer does not run, set sprayer to

OFF and go to next step.

5.

Connect a confirmed working transducer to control board socket.

6.

Set sprayer ON and control knob to 1/2 turn clockwise. If sprayer runs, install new transducer. Replace control board if sprayer does not run.

7.

Check transducer resistance with ohmmeter (less than 9k ohm between red and black wires and 3-6k ohm between green and yellow wires).

3A6342A 39

Troubleshooting

Problem


• Display shows CODE 4

Cause

Control board detected voltage surges.

Solution


Locate a good voltage supply to prevent damage to electronics.

•

• BlueLink status light blinks four times repeatedly




Control is commanding motor to run but motor shaft does not rotate.

1.

Remove pump and try to run sprayer. If motor runs, check for locked or frozen pump or drive train. If sprayer does not run, continue to step 2.

2.


3.

Remove motor cover.

4.

Disconnect motor connector(s) above motor. Check that connectors are clean. Reconnect connectors. Check that connectors are fully seated and secure.

5.

Set sprayer to OFF and spin motor fan 1/2 turn. Restart sprayer. If sprayer runs, replace control board. If sprayer does not run, continue to step 5.

6.

Perform Spin Test: Test at large

4-pin motor field connector. Disconnect fluid pump from sprayer.

Test motor by placing a jumper across pins 1 & 2. Rotate motor fan at about 2 revolutions per second. A cogging resistance to motion should be felt at the fan.

The motor should be replaced if no resistance is felt. Repeat for pin combinations 1 & 3 and 2 & 3.

Pin 4 (the green wire) is not used in this test. If all spin test is positive, continue to step 6.

See connections on next page:

40 3A6342A

3A6342A

Problem Cause

Troubleshooting

Solution

Green Blue Red Black

STEP 1:


STEP 2:


STEP 3:

41

Troubleshooting

Problem



• BlueLink status light blinks 5 times repeatedly

Cause Solution

Control is commanding motor to run but motor shaft does not rotate.

7.

Perform Field Short Test: Test at large 4-pin motor field connector. There should not be continuity from pin 4, the ground wire, and any of the remaining 3 pins.

If motor field connector tests fail, replace motor.

8.

Check Motor Thermal Switch:

Unplug thermal wires. Set meter to ohms. Meter should read the proper resistance for each unit

(see table below).

ti13140a

Resistance Table:

695/240V Mark IV

795/120V Mark IV

1095/230V Mark V

1595/120V Mark

V/Mark VII

Mark X

0 ohms

2k ohms

3.9k ohms

6.2k ohms

10.0k ohms

42 3A6342A

Problem



Cause

Motor overheated


Troubleshooting

Solution

NOTE: Motor must be cooled down for the test.

1.

Keep sprayer in cooler location with good ventilation. Make sure motor air intake is not blocked.

2.

Remove motor cover. Ensure fan is securely attached to motor shaft.

3.

Check thermal switch connector

(yellow wires) above motor.

4.

Disconnect thermal switch connector above motor. Make sure contacts are clean and secure.

Measure resistance of the thermal switch. If reading is not correct, replace motor.

Check Motor Thermal Switch:

Unplug thermal wires. Set meter to ohms. Meter should read the proper resistance for each unit (see table below).

3A6342A

ti13140a

Resistance Table:

695/240V Mark IV

795/120V Mark IV

1095/240V Mark V

1595/120V Mark V/Mark VII

Mark X

0 ohms

2k ohms

3.9k ohms

6.2k ohms

10.0k ohms

5.

Reconnect thermal switch connector to control board socket.

Connect power, turn sprayer ON and turn pressure control knob

1/2 turn clockwise. If sprayer does not run, replace control board.

43

Troubleshooting

Problem



Cause Solution

Incoming voltage too low for sprayer operation

1.


2.

Remove other equipment that uses the same circuit.

3.

Locate a good voltage supply to avoid damage to electronics.

• BlueLink status light blinks eight times repeatedly

•


•


Control board is over heating.

1.

Make sure motor air intake is not blocked.

2.

Make sure fan is securely attached to motor shaft.

3.

Replace control board.

4.

Replace motor.




Excessive current protection enabled

Cycle power on and off.

•




Motor not spinning

(no current to motor)

1.


2.

Remove motor cover.

3.

Disconnect motor control and inspect for damage at connectors.

4.

Reconnect motor control.

5.

Turn power on. If code continues, replace control board.

•


44 3A6342A

Troubleshooting

Problem


• LED Display shows CODE 16

Cause

Motor position sensor not working

Solution

1.


2.

Remove motor cover.

3.

Disconnect motor position sensor and inspect for damage at connectors.




Sprayer plugged into wrong voltage ti18685a

4.

Reconnect sensor.

5.

Turn power ON. If code continues, replace motor.

1.


2.

Locate a good voltage supply to avoid damage to electronics.


3A6342A 45

Troubleshooting

Electrical cont...

Sprayer does not run at all, display is blank, or BlueLink status light never lights up.

(See following page for steps)

Remove control box cover. Turn sprayer ON. Observe control board status light on control board

(see below).

No light

Once Normal operation

Light on

Continuously

Flashing

Control board commanding motor to run

See Code section for further troubleshooting

See step 1. Do you have over

100 VAC

(220 VAC for

230V units)?

YES

NO

See step 2. Is the proper reading present through the thermal switch wires?

YES

NO

Repair or replace power cord.

If motor is hot, let cool and retest. If step 2 still shows incorrect resistance, replace motor. The motor has a defective thermal device.

See step 3. Does the motor run?

YES

NO

Connect a test transducer to the board. Does the motor run?

NO

YES

Replace potentiometer.

Replace the transducer

Replace the control board.

46 3A6342A

STEP 1:

Plug power cord in and turn switch ON. Connect probes to on/off switch. Turn meter to AC Volts.

Troubleshooting

STEP 2:

Check motor thermal switch. Unplug yellow wires above motor. Meter should read according to

Resistance Table on page 42. NOTE: Motor should be cool during reading.

STEP 3:

Plug power cord in and turn switch ON. Disconnect potentiometer.

3A6342A 47

Troubleshooting

Electrical cont...

Sprayer Will Not Shut Off

1.

Perform Pressure Relief Procedure ; page 13. Leave prime valve open, turn power switch OFF, and unplug sprayer from power outlet.

2. Follow the troubleshooting procedure below.

Plumb pressure gauge into paint

Hose, plug sprayer in, and turn power switch ON. Does sprayer reach or exceed its maximum pressure?

NO

Mechanical problem: See the proper fluid pump manual for the sprayer for further trouble shooting procedures.

YES

Unplug the transducer from control board. Does motor stop running?

YES

NO

Replace the control board.

Bad transducer. Replace and test with a new one.

48 3A6342A

NOTES

NOTES

3A6342A 49

Diagrams and Parts

Diagrams and Parts

695/795 Lo-Boy Standard Diagram

1

Ref.

1

2

3

4

5

6

7

8

9

Torque

40-45 in-lb (4.5 - 5.0 N•m)

9-11 in-lb (1.0 - 1.2 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

22-28 in-lb (2.4 - 3.1 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

70-80 ft-lb (94.9 - 108.4 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

2

4

3

6

9

5

8

7

9

3

6

See pages 72-77.

50 3A6342A


695/795 Lo-Boy Standard Parts List

Ref. Part Description

36

37

41

43

44

48

22

24

28

30

31

12

14

17

18

6

8

15C753 SCREW, mach, torx, hex

15E891 CLIP, retaining

10 156306 WASHER, flat

11* 119420 WHEEL, pneumatic

106115

17E788

15C871

109032

116038

111040

114672

114699

118444

WASH, lock, spring

SCREW, cap, socket hd

CAP, leg

SCREW, mach, pnh

WASHER, wave spring

NUT, hex, flanged

WASHER, thrust

WASHER, thrust

SCREW, machine, hex washer hd

116191 WASHER, thrust

100057 SCREW, cap, hex hd

196178 FITTING

176817 SPRING, retaining

176818 PIN, str, hdls

189920 STRAINER, (1-11 1/2

51

56

58

62

71

72

76

NPSM)

24V023 COVER, drive, plastic, painted; includes 31

17A257 NUT, retaining

287281 695 SHIELD, motor, painted; includes 123, 124

24Y424 FRAME, cart

LABEL, front

17E728 Ultra 695

17E730 Ultra 795

17E736 Ultimate 695

LABEL, side

17E729 Ultra 695

17E731 Ultra 795

17E737 Ultimate 695

248216 HOSE, suction;

77

83 includes 109, 138, 139,

140, 141

15D000 CLIP, drain line

24V026 HOUSING, bearing; includes 12, 14, 31, 108,

117

257185 MOTOR, electric; includes 84

85

87

89

126, 127

241008 ROD, connecting;

241920

287289 includes 43

DEFLECTOR, threaded

GEAR, combination;

90 includes 28, 30

287283 HOUSING, drive includes 6, 36, 90a

90a 107089 WASHER, race, thrust

Qty.

2

4

4

4

2

2

5

2

2

1

2

4

6

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1


91

93

94

16Y598 PUMP, displacement

248217

16X904

695/795

HOSE, drain; includes 87

HOSE, coupled, 3/8 x

99 24A249

19.5

HANDLE, cart

105 276975 CUP, drain

106 15F952 BRACKET, drain cup

107 114423 SCREW, mach, hex hd

108 16X770 SHIELD, pump rod

109 115099 WASHER, garden Hose

110 17E924 LABEL, Standard Series

117 187437 LABEL, torque

123 276980 GROMMET, cover

124 119250 SCREW, shoulder, hex washer

126 15D088 FAN, motor

127 115477 SCREW, mach, torx, pan

128  hd

TAG, WARNING (not shown)

222385 English, French, Spanish

17A134 English, Chinese, Korean

17R476 English, Spanish,

Portuguese

138 117559 O-RING

139 118505 RING, retaining, external

140 15C980 NUT, jam

141 15C981 WASHER, suction swivel

159 278075 BAFFLE

160 15Y118 LABEL, Made in USA

Qty.

1

1

1

1

1

1

1

1

1

1

2

2

1

2

1

1

1

1

2

1

1

1

* 253132 KIT, repair, tube, 11 in.



Replacement safety labels, tags, and cards are available at no cost.

3A6342A 51


695/795/Mark IV Hi-Boy Standard Diagram

Ref.

1

Torque

40-45 in-lb (4.5 - 5.0 N•m)

2

9-11 in-lb (1.0 - 1.2 N•m)

3

200-230 in-lb (22.6 - 25.9 N•m)

4

190-210 in-lb (21.4 - 23.7 N•m)

5

22-28 in-lb (2.4 - 3.1 N•m)

6

25-30 ft-lb (33.8 - 40.6 N•m)

7

70-80 ft-lb (94.9 - 108.4 N•m)

8

130-150 in-lb (14.6 - 16.9 N•m)

9

65-85 in-lb (7.3 - 9.6 N•m)

1

2

3

4

1

9

5

9

6

1

9

7

8 9

6

3

See pages

72-77.

52 3A6342A

695/795/Mark IV Hi-Boy

Standard Parts List


36

37

41

43

44

48

22

24

28

30

31

12

14

17

18

6

8

10

11*



156306

119420

WASHER, flat

WHEEL, pneumatic

106115 WASH, lock, spring

17E788 SCREW, cap, socket hd

15C871 CAP, leg

109032

116038

111040

114672

114699

118444

SCREW, mach, pnh

WASHER, wave spring

NUT, hex, flanged

WASHER, thrust

WASHER, thrust

SCREW, machine, hex

116191

100057

196178

176817

176818

189920 washer hd

WASHER, thrust

SCREW, cap, hex hd

FITTING

SPRING, retaining

PIN, str, hdls

STRAINER, (1-11 1/2

51

NPSM)

24V023 COVER, drive, plastic, painted;

55

56

58

62

71

72

76

77

83 includes 31

16C457 HANGER, pail

17A257 NUT, retaining

SHIELD, motor, painted;

287281

287282 includes 123, 124

695/Mark IV 230V

795/Mark IV 120V

24Y429 FRAME, cart

LABEL, front

17E728 Ultra 695

17E730 Ultra 795

17E736 Ultimate 695

17E738 Ultimate 795

17E745 TexSpray Mark IV

LABEL, side

17E729 Ultra 695

17E731 Ultra 795

17E737 Ultimate 695

17E739 Ultimate 795

17E744 TexSpray Mark IV 230V

17E746 TexSpray Mark IV 120V

248214

278204

TUBE, intake; includes 109

CLIP, spring

24V026 HOUSING, bearing; includes

12, 14, 24, 31, 55, 77, 108,

84

257185

257186

117

MOTOR, electric; includes

106, 127

695/Mark IV 230V

795/Mark IV 120V

Qty.

2

4

4

4

2

2

5

2

2

1

2

6

6

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1



85

87

89

241008

241920

287289

ROD, connecting; includes

43

DEFLECTOR, threaded

GEAR, combination; includes 28, 30

HOUSING, drive; 90

287283

287284

90a 107089

91

93 includes 6, 36, 90a

695/Mark IV 230V

795/Mark IV 120V

WASHER, race, thrust

PUMP, displacement; includes 41, 109

16Y598 695/795

17H828 Mark IV

244240 HOSE, coupled; includes

94

99

87

16X904 HOSE, coupled, 3/8 x 19.5

287489 HANDLE, cart

105 16X695 HANGER, stand, cart

106 15C982 CAM, cart

107 114531 SCREW, mach, hex washer

108 16X770 SHIELD, pump rod

109 118494 PACKING, o-ring

110 17E924 LABEL, Standard Series

117 187437

123 276980

124 119250

LABEL, torque

GROMMET, cover

SCREW, shoulder, hex, washer


127 115477 SCREW, mach, torx, pan,

128  hd

TAG, WARNING (not

222385 shown)

English, French, Spanish



159 278075

Portuguese

BAFFLE


Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

4

1

1

1

1

2

2

 Replacement safety labels, tags, and cards are available at no cost.

*

253132 KIT, repair, tube

3A6342A 53


1095/1595/Mark V/Mark VII Hi-Boy Standard Diagram

1

Ref.

1

Torque

40-45 in-lb (4.5 - 5.0 N•m)

2

9-11 in-lb (1.0 - 1.2 N•m)

3

200-230 in-lb (22.6 - 25.9 N•m)

4

190-210 in-lb (21.4 - 23.7 N•m)

5

22-28 in-lb (2.4 - 3.1 N•m)

6

25-30 ft-lb (33.8 - 40.6 N•m)

7

70-80 ft-lb (94.9 - 108.4 N•m)

8

130-150 in-lb (14.6 - 16.9 N•m)

9

65-85 in-lb (7.3 - 9.6 N•m)

2

4

3

5

8

9

3

9

1

7

6

9

3

6

54


3A6342A


85

87

89

90

55

56

58

62

71

43

44

48

51

22

23

24

28

30

31

36

37

41

Ref. Part

6

8

10

11*

12

14

17

18

19

15C753

15E891

156306

119509

106115

17E789

276974

108795

102982

116038

117791

111040

114672

114699

118444

116192

100057

196178

16X834

119778

183210

189920

24V024

72

76

77

83

16C457

193031

287282

24Y428

17E732

17E734

17E740

17E742

17E747

17E749

17E733

17E735

17E741

17E743

17E748

17E750

248215

278204

24V027

1095/1595/Mark V Hi-Boy Standard Parts List

84

257187

257188

24V021

241920

287290

287294

Description

SCREW, mach, torx, hex

CLIP, retaining

WASHER, flat

WHEEL, pneumatic

WASH, lock, spring


CAP, leg

SCREW, mach, pnh

PACKING, o-ring (Mark V/Mark

VII)

WASHER, wave spring

SCREW, cap, flng hd

NUT, hex, flanged

WASHER, thrust

WASHER, thrust


WASHER, thrust

SCREW, cap, hex hd

FITTING, pump, quick disc

1095/1595

Mark V/Mark VII

SPRING, retaining

PIN, pump

STRAINER, (1-11 1/2 NPSM)

COVER, drive, plastic, painted; includes 31

HANGER, pail

NUT, retaining

SHIELD, motor, painted; includes 123, 124

FRAME, cart 1095/1595

LABEL, UltraMax

Ultra 1095

Ultra 1595

Ultimate 1095

Ultimate 1595

TexSpray Mark V

Mark VII

LABEL, UltraMax II 1095/1595

Ultra 1095

Ultra 1595

Ultimate 1095

Ultimate 1595

TexSpray Mark V

Mark VII

TUBE, intake; includes 109

CLIP, drain line

HOUSING, bearing; includes

12, 14, 24, 31, 55, 77, 108,

113, 117

MOTOR, electric; includes 126, 127

1095/Mark V 230V/Mark V

Japan

1595/Mark V 120V/UK Mark

V/Mark VII

ROD, connecting; includes 43,

44

DEFLECTOR, threaded


HOUSING, drive includes 6, 36, 90a

1095 110V/120V

Qty.

4

2

2

4

4

1

5

2

2

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

2

2

1

2

6

8

1

1

1

1

Ref. Part

90a

91

93

94

99

105

106

107

108

109

110

113

117

123

124

287295

24M417

194173

16Y706

17H829

17H830

244240

16X904

24V029

24A250

16X696

15C982

114531

16X770

118494

17E924

15C762

187437

276980

119250

126

127

128 

15D088

115477

159

160

161

222385

17A134

17R476

278075

15Y118

110476

Description

1095 230V/1595/Mark V

Mark VII


PUMP, displacement; includes 41, 76, 109

1095/1595

Mark V

Mark VII


HOSE, coupled 3/8 x 15.75

1095/1595

Mark V/Mark VII; includes 19

HANDLE, cart

HANGER, stand, cart

CAM, cart

SCREW, mach, hex washer

PUMP, shield rod

PACKING, o-ring

LABEL, Standard Series

SHIELD, pump rod

LABEL, torque

GROMMET, cover


FAN, motor

SCREW, mach, torx, pan, hd



English, Chinese, Korean

English, Spanish, Portuguese

BAFFLE

LABEL, Made in USA

FITTING, Mark VII

Qty.


*


1

1

1

1

1

4

1

1

1

2

2

3

1

1

1

1

1

1

1

1

1

3A6342A 55


Mark X Standard Diagram

8

5

3

1

2

3

9

7

Ref.

1

2

3

4

5

6

7

8

9

Torque

40-45 in-lb (4.5 - 5.0 N•m)

55-60 in-lb (6.2 - 6.7 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

22-28 in-lb (2.4 - 3.1 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

70-80 ft-lb (94.9 - 108.4 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

4

9

6

9

3

6

56


3A6342A


Mark X Standard Parts List


51

55

56

58

62

71

72

77

83

6

8

41d

41e

41f

43

44

48

15C753

15E891

10 156306

11* 119509

19

22

23

24

28

30

31

12

14

17

18

112600

17E790

276974

108795

102982

116038

117791

111040

114672

114699

118444

SCREW, mach, torx, hex

CLIP, retaining

WASHER, flat

WHEEL, pneumatic

WASH, lock, spring


CAP, leg

SCREW, mach, pnh

O-RING

WASHER, wave spring

SCREW, cap, flange hd

NUT, lock

WASHER, thrust

WASHER, thrust


WASHER, thrust

SCREW, cap, hex hd

VALVE, check, quick

36

37

41

116192

100057

24U755

41a 16N461

41b 16X837 disc

HOUSING, seat, check valve

HOUSING, ball, check valve

41c 24M725 KIT, repair, check valve;

119677

197443

189920 includes 41d, 41e, 41f

O-RING

SEAT

BALL

SPRING, retaining

PIN, pump

STRAINER, (1-11 1/2

84

85

87

24V025

16C457

193394

287282

24Y428

17E751

17E752

278204

24V028

258909

24V022

241920

NPSM)

COVER, drive, plastic, painted; includes 31

HANGER, pail

NUT, retaining


FRAME, cart

LABEL, Mark X, front

LABEL, Mark X, side

CLIP, drain line

HOUSING, bearing; includes 12, 14, 24, 31,

55, 77, 108, 117

MOTOR, electric; includes 125, 126, 127

ROD, connecting; includes 43, 44

DEFLECTOR, threaded

Qty.

2

1

6

2

6

1

2

2

4

4

4

2

2

6

2

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1


89

90

90a

91

93

94

288035

287990

194173

17H831

244240

24V029

99 24A250

105 16X696

106 15C982

107 114531


HOUSING, drive; includes 6, 36, 90a


PUMP, displacement


HOSE, coupled; includes

19

HANDLE, cart

HANGER, stand, cart

CAM, cart

SCREW, mach, hex

108 16X770

110 17E924

117 187437

123 276980

124 119250 washer

SHIELD, pump rod

LABEL, Standard series

LABEL, torque

GROMMET, cover


125 15G845 SPACER, standoff

126 15V577

127 122347

FAN, motor

SCREW, mach, torx,

128

159

160



222385

17A134

17R476

278075

15Y118 pan, hd



English, Chinese,

Korean

English, Spanish,

Portuguese

BAFFLE

LABEL, Made in USA

Qty.

1

1

1

1

1

1

1

1

1

2

4

1

1

1

2

1

1

3

2

1

1


*


3A6342A 57


695/795/Mark IV ProContractor Diagram

See Page 68

1

Ref.

1

Torque

40-45 in-lb (4.5 - 5.0 N•m)

2

9-11 in-lb (1.0 - 1.2 N•m)

3

200-230 in-lb (22.6 - 25.9 N•m)

4

190-210 in-lb (21.4 - 23.7 N•m)

5

120-130 in-lb (13.5 - 14.6 N•m)

6

25-30 ft-lb (33.8 - 40.6 N•m)

7

38-42 ft-lb (51.5 - 56.9 N•m)

8

130-150 in-lb (14.6 - 16.9 N•m)

9

90-110 in-lb (10.1 - 12.4 N•m)

10

65-85 in-lb (7.3 - 9.6 N•m)

5

4

2

3

1

7

9

10

3

10

6

8 1

3

6

58


3A6342A


695/795/Mark IV ProContractor Parts List

25

27

28

29

30

31

12

14

15

16

7

8

10

11

17

18

19


5

6

22

23

24

35

36

37

39

41

48

51

55

56

58

62

71

72

76

77

83

Qty.

16C975 PLATE, pivot

15C753 SCREW, mach, hex wash hd

105510 WASHER, lock, spring


156306 WASHER, flat

119420 WHEEL, pneumatic

106115 WASHER, lock (hi-collar)

17E788 SCREW, cap, sch

101550 SCREW, cap, sch

121311 FITTING, connector

276974 CAP, leg

260212 SCREW, hex washer hd

PACKING, o-ring

107505 695/795

102982 Mark IV

116038 WASHER, wave spring

117791 SCREW, cap tri lobe

111040 NUT, lock, nylon, thin pattern

16X833 FITTING, QD, 695/795

120583 NUT, hand, 695/795


278083 GUIDE, Hose, platinum


118444 SCREW, mach, slot hex wash hd

117633 SCREW, slot hex wash hd

116191 WASHER, thrust,

1095/795


24V095 TUBE, formed, ultra, platinum

FITTING 1

16Y579 695/795

16X834 Mark IV

15V573 STRAINER, (1-11 1/2 1

4

1

2

1

1

5

2

2

6

2

1

1

1

1

5

2

1

4

4

2

2

2

2

2

2

1 npsm)


16C457 HANGER, pail

16X322 CLAMP, pump


287281 695, Mark IV 230V

287282 795, Mark IV 120V

24Y427 FRAME, platinum, 695/795

LABEL, brand, front

17E728 695 Ultra

17E730 795 Ultra

17E736 695 Ultimate

17E738 795 Ultimate

17E745 Mark IV TexSpray

LABEL, brand, side

17E729 695 Ultra

17E731 795 Ultra

17E744 Mark IV TexSpray

17E737 695 Ultimate

17E739 795 Ultimate

248214 TUBE, intake; includes 109

16X203 CLIP, drain line

24V087 HOUSING, bearing; includes 7, 12, 14, 15, 24,

31, 55, 56, 77, 108, 117

1

1

1

1

1

1

1

1

1

1

3A6342A


84

85

87

89

90

90a

91

93

94

105

106

107

108

109

110

117

123

124

126

127

128 

159

160

MOTOR, electric

257185 695, Mark IV 230V

257186 795, Mark IV 120V

24V084 ROD, connecting

241920 DEFLECTOR, threaded

287289 GEAR, combination; includes 28, 30

HOUSING, drive, M1; includes 6, 36, 90a

287283 695, Mark IV 230V

287284 795, Mark IV 120V

107089 WASHER, race, thrust

17H823 PUMP, displacement,

695/795; includes 41, 109

17H832 PUMP, displacement,

Mark IV

244240 HOSE, drain, ultra hi-boy; includes 87


16X904 695/795

24V029 Mark IV; includes 19

16X697 HANGER, stand

15C982 CAM, cart

114531 SCREW, mach, hex washer hd

16X228 PLATE, front, 3900 PC11

118494 PACKING, o-ring

17E925 LABEL, ProContractor

Series

187437 LABEL, torque

276980 GROMMET, cover

119250 SCREW, shoulder

15D088 FAN, motor

115477 SCREW, mach, torx pan hd





Portuguese

278075 BRACKET, wire

15Y118 LABEL, Made in the USA

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

2

4

1

1

1

2

1

1

2

1


59


1095/1595/Mark V/Mark VII

ProContractor

See Page 68

2

5

7

3

1

Ref.

1

2

3

4

5

6

7

8

9

10

Torque

40-45 in-lb (4.5 - 5.0 N•m)

9-11 in-lb (1.0 - 1.2 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

120-130 in-lb (13.5 - 14.6 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

38-42 ft-lb (51.5 - 56.9 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

90-110 in-lb (10.1 - 12.4 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

4

3

10

9

6

10

8

1

3

6

60


3A6342A


1095/1595/Mark V/Mark VII ProContractor Parts List


7

8

5

6

16C975 PLATE, pivot


105510 WASHER, lock



11 119509 WHEEL, pneumatic

12 106115 WASHER, lock (hi-collar)

14 17E789 SCREW, cap, socket head

15 101550 SCREW, cap, sch

16 121311 FITTING, connector

17 276974 CAP, leg

18 260212 SCREW, hex washer hd

19 PACKING, o-ring

107505 1095/1595

102982 Mark V/Mark VII

22 116038 WASHER, wave spring

23 117791 SCREW, cap tri lobe

24 111040 NUT, lock, insert

25 16X833 FITTING, quick disconnect,

(1095/1595 only)

27 120583 NUT, hand (1095/1595 only)

28 114672 WASHER, thrust

29 278083 GUIDE, Hose, Ultra Platinum

24M197 GUIDE, Hose, Mark VII


31 118444 SCREW, mach, slot hex wash hd

35 117633 SCREW, slot hex wash hd

36 116192 WASHER, thrust, 1595

37 100057 SCREW, cap, hex hd

39 24J081 TUBE, formed, ultra, platinum

41 FITTING, pump, QD

16Y579 1095/1595

16X834 Mark V/Mark VII

48 15V573 STRAINER, (1-11 1/2 npsm)

51 24V024 COVER, drive, plastic, painted; includes 31

55 16C457 HANGER, pail

56 16X324 CLAMP, pump, large


62 24Y426 FRAME, platinum, 1095/Mark

71

V

LABEL, brand, front

17E732 1095 Ultra

17E734 1595 Ultra

17E747 Mark V TexSpray

17E740 1095 Ultimate


17E749 Mark VII

72 LABEL, brand, side

17E733 1095 Ultra

17E735 1595 Ultra

17E748 Mark V TexSpray



17E750 Mark VII

76 248215 TUBE, intake; includes 109

Qty.

4

4

2

2

2

2

1

5

2

2

2

1

1

1

1

1

1

1

1

6

1

2

2

4

1

2

1

1

1

1

1

1

1

1

2

1

5


77 16X203 CLIP, drain line

83 24V088 HOUSING, bearing; includes

7, 12, 14, 15, 24, 31, 55, 56,

84

77, 108, 117


126, 127

257187 1095/Mark V 230V/Mark V

Japan

257188 1595/Mark V 120V/UK Mark

V/Mark VII

85 24V085 ROD, connecting

87 241920 DEFLECTOR, threaded

89 287290 GEAR, combination;

90 includes 28, 30

HOUSING, drive includes 6, 36, 90a

287294 1095 120V/Mark V Japanese

287295 1095 230V/1595/Mark V

25M417 Mark VII


91 PUMP, displacement; includes 41, 76, 109

17H824 1095/1595 Models

17H834 Mark VII

17H833 Mark V Models

93 244240 HOSE, drain; includes 87

94 HOSE, coupled 3/8 x 15.75

16X904 1095/1595

24V029 Mark V; includes 19



107 114531 SCREW, mach, hex washer hd

108 16X385 PLATE, front, 5900 PCII


110 17E925 LABEL, ProContractor Series



124 119250 SCREW, shoulder


127 115477 SCREW, mach, torx pan hd

128  TAG, WARNING (not shown)



17R476 English, Spanish, Portuguese

159 278075 BRACKET, wire

160 15Y118 LABEL, Made in the USA

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

4

1

1

3

1

1

2

1

1


3A6342A 61


Mark X ProContractor

See Page 68

1

8

1

2

3

5

4

7

3

3

10

9

Ref.

1

2

3

4

5

6

7

8

9

10

Torque

40-45 in-lb (4.5 - 5.0 N•m)

55-60 in-lb (6.2 - 6.7 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

120-130 in-lb (13.5 - 14.6 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

38-42 ft-lb (51.5 - 56.9 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

90-110 in-lb (10.1 - 12.4 3 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

4

1

6

6

10

62


3A6342A


Mark X ProContractor Parts List


71

72

77

83

5

6

23

24

28

29

17

18

19

22

30

31

12

14

15

16

7

8

10

11

16C975 PLATE, pivot




156306 WASHER, flat

119509 WHEEL, pneumatic

112600 WASHER, lock (hi-collar)

17E790 SCREW, cap, socket head


121311 FITTING, connector

276974 CAP, leg

260212 SCREW, hex washer, hd

102982 O-RING


117791 SCREW, cap, tri lobe

111040 NUT, lock, insert


24M197 GUIDE, Hose, ultra platinum


118444 SCREW, mach, slot hex

35

36

37

39 wash hd

117633 SCREW, slot hex wash hd

116192 WASHER, thrust, 1595


16M441 TUBE, formed, ultra, plati-

41 num

24U755 FITTING

41a 16N461 HOUSING, seat, check valve

41b 16X837 HOUSING, ball, check valve

41c 24M725 KIT, repair, check valve;

41d

41e

41f

48

51 includes 41d, 41e, 41f

O-RING

SEAT

BALL

15V573 STRAINER, (1-11 1/2 npsm)

24V025 COVER, drive, plastic,

55

56

58

62 painted; includes 31

16C457 HANGER, pail

16X324 CLAMP, pump, large

287282 SHIELD, motor, painted; includes 123, 124

24Y426 FRAME, platinum,

1095/Mark V

17E751 LABEL, front

16X363 LABEL, right side


24V089 HOUSING, bearing; includes 7, 12, 14, 15, 31,

55, 56, 77, 108, 117, 180

Qty.

1

6

1

1

1

1

1

1

4

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

2

4

1

5

1

2

2

2

2

1

4

4

2

2

2

2


84

85

87

89

258909 MOTOR, electric; includes

125, 126, 127




287990 HOUSING, drive; 90 includes 6, 36, 90a


91

93

94

17H835 PUMP, displacement

244240 HOSE, drain; includes 87

24V029 KIT, Hose, cpld, 1/2 in.; includes 19



107 114531 SCREW, mach, hex washer hd

108 16X209 PLATE, front, PCII, 7900

110 17E925 LABEL, ProContractor

Series



124 119250 SCREW, shoulder

125 15G845 SPACER, standoff

126 15V577 FAN, motor

127 122347 RING, retaining





Portuguese


160 15Y118 LABEL, Made in the USA

180 112746 NUT, lock, thin pattern

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

2

4

1

1

2

1

1

1

3

2

1

2


3A6342A 63


1095/1595/Mark V/Mark VII IronMan

1

Ref.

Torque

40-45 in-lb (4.5 - 5.0 N•m)

1

9-11 in-lb (1.0 - 1.2 N•m)

2

200-230 in-lb (22.6 - 25.9 N•m)

3

190-210 in-lb (21.4 - 23.7 N•m)

4

90-110 in-lb (10.1 - 12.4 N•m)

5

25-30 ft-lb (33.8 - 40.6 N•m)

6

65-85 in-lb (7.3 - 9.6 N•m)

7

2

3

4

1

5

7

6

3

6

7

Mark V and

Mark VII

64


3A6342A


1095/1595/Mark V/Mark VII IronMan


22

23

24

25

27

28

30

31

11

12

14

15

6

7

8

10

17

19

36

37

41

48

51

55

56

58

62

71

72

76

77

83

84




156306 WASHER, flat

17E687 WHEEL

106115 WASH, lock, spring

17E789 SCREW, cap, socket hd


276974 CAP, leg

PACKING, o-ring

107505 1095/1595



117791 SCREW, cap, flng hd

111040 NUT, lock, insert

16X833 FITTING, QD, 3/8 npsm,

1095/1595

120583 NUT, hand, 1095/1595



118444 SCREW, machine, hex washer hd



FITTING, pump, QD

16Y579 1095/1595

16X834 Mark V/Mark VII

15V573 STRAINER, (1-11 1/2 NPSM)


16C457 HANGER, pail

16X324 CLAMP, pump, large

287282 SHIELD, motor, painted; includes 123, 124

24Y428 FRAME, cart, 1095/1595

LABEL, UltraMax

17E732 Ultra 1095

17E734 Ultra 1595

17E740 Ultimate 1095


17E747 TexSpray/Mark V

17E749 TexSpray/Mark VII

LABEL, UltraMax II, 1095/1595

17E733 Ultra 1095

17E735 Ultra 1595



17E748 TexSpray/Mark V

17E750 TexSpray/Mark VII

248215 TUBE, intake; includes 109


24V088 HOUSING, bearing; includes

7, 12, 14, 15, 24, 31, 55, 56,

77, 108, 117


126, 127

257187 1095/Mark V 230V

257188 1595/Mark V 120V/Mark VII

Qty.

1

1

1

1

1

1

6

1

2

2

1

8

6

2

1

4

1

1

1

1

1

1

1

4

2

2

4

2

1

2

2

5

2

3A6342A


85

87

89




HOUSING, drive 90 includes 6, 36, 90a

24M417 Mark VII

287294 1095 120V

287295 1095 230V/1595/Mark V


91 PUMP, displacement

17H826 1095/1595; includes 41, 109

93

94

17H836 Mark V; includes 41

17H892 Mark VII

244240 HOSE, drain; includes 87


16X904 1095/1595

24V029 Mark V/Mark VII; includes 19

108 16X385 PLATE, front, 5900, PCII


110 17E926 LABEL, IronMan series



124 119250 SCREW, shoulder, hex, washer


127 115477 SCREW, mach, torx, pan, hd




17R476 English, Spanish, Portuguese



Qty.

1

1

1

1

1

1

1

1

1

1

1

2

1

1

3

1

1

1


65


Mark X IronMan Parts

Diagram

1

2

Ref.

1

2

3

4

5

6

7

8

9

Torque

40-45 in-lb (4.5 - 5.0 N•m)

55-60 in-lb (6.2 - 6.7 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

22-28 in-lb (2.4 - 3.1 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

90-110 in-lb (10.1 - 12.4 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

9

3

4

5

7

4

3

9

1

6

8

3

6

66


3A6342A


Mark X IronMan Parts List

Ref. Part Description Qty.

6

7

15C753SCREW, mach, torx, hex 6

105510 WASHER, lock, spring 2

8 15E891 CLIP, retaining


11 17E687 WHEEL

2

2

2

12 112600 WASHER, lock, spring 4

14 17E790 SCREW, cap, socket hd 4

15 101550 SCREW, cap, sch 2

17 276974 CAP, leg

18 108795 SCREW, pnh


2

4

1

22 116038 WASHER, wave spring

23 117791 SCREW, cap, flng hd

24 111040 NUT, lock, insert



31 118444 SCREW, mach, slot hex

2

1

5

2

2

4 wash hd


37 100057 SCREW, cap, hex hd

41 24U755FITTING, pump, QD

48 15V573 STRAINER, (1-11 1/2

NPSM)

51 24V025 COVER, drive, plastic, painted; includes 31

55 16C457HANGER, pail

56 16X324 CLAMP, pump, large


62 24Y428 FRAME, cart

71 17E751 LABEL, front

72 17E752 LABEL, side

77 16X203 CLIP, drain line

83 24V089 HOUSING, bearing; includes 7, 12, 14, 15,

31, 55, 56, 77, 108, 117,

180

84 258909 MOTOR, electric; includes 125, 126, 127

85 24V086 ROD, connecting

87 241920 DEFLECTOR, threaded

89 288035 GEAR, combination; includes 28, 30

90 287990 HOUSING, drive; includes 6, 36, 90a

91 17H837PUMP, displacement

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1


93 244240 HOSE, drain; includes

87

94 24V029 KIT, Hose, cpld, 1/2 in.; includes 19

99 24A250 HANDLE, cart


106 15C982CAM, cart

107 114531 SCREW, mach, hex

Qty.

1

1 washer hd

108 16X209 PLATE, front, PCII, 7900 1

110 17E926 LABEL, IronMan series


124 119250 SCREW, shoulder, hex,

1

2

3 washer

125 15G845SPACER, standoff

126 15V577 FAN, motor

127 122347 RING, retaining

128  TAG, WARNING (not

2

1

1

1 shown)


17A134 English, Chinese,

Korean

17R476English, Spanish,

Portuguese



180 112746 NUT, lock, thin pattern

1

1

2

1

1

2

4


3A6342A 67


QuikReel

Ref.

1

2

3

4

Torque

130-150 in-lb (14.6 - 16.9 N•m)

25-35 ft-lb (33.8 - 47.4 N•m)

120-130 in-lb (13.5 - 14.6 N•m)

38-42 ft-lb (51.5 - 56.9 N•m)

2

1

3

4

QuikReel Parts List


5 16C975 PLATE, Pivot Mount

16 121311 FITTING, Connector, NPT x

JIC

18 260212 SCREW, Hex Washer HD

39 TUBE, Formed, Ultra,

Platinum

24V095 695/795 Models

24J081 1095/Mark V Models

16M441 Mark X

42 ADAPTER

164672 695/795/1095/1595

196178 Mark IV/Mark V

159239 Mark VII/Mark X

99 24B691 REEL, Hose, ultra

Qty.

1

1

1

1

2

1

68


163 24B248 CAP, swivel, complete


167 122534 SPRING, wave

168 24E400 PIN, pop, lock out


170 278085 HANDLE, swivel

171 122518 PIN

172 15X618 NUT, pin

173 122542 SPRING


180 122669 WASHER

183 122787 CAP

201 24E016 TUBE, Hose Reel, Pivot

Qty.

1

1

1

1

1

1

1

1

1

1

1

2

1

3A6342A


Spray Gun and Hose

695-1595 Models Mark IV-Mark VII Models Mark X Models

4

Spray Gun and Hose Parts

List

Ref. Part Description Qty.

129

154

HOSE, coupled

240794 Ultra, 1/4” x 50’

826079 Ultimate, 1/4” x 50’

245225 Mark IV/Mark V, 3/8” x 50’

278499 Mark VII/Mark X, 1/2” x 50’

SPRAY GUN

17Y042 Ultra, North America

17Y044 Ultra, Asia

1

17Y043 Ultra, Europe

826252 695/795/1095/1595 Ultimate 1


246468 Mark IV

1

1

1

1

1

1

1

155

245820 Mark X

HOSE, whip

241735 Mark IV/Mark V, 1/4” x 3’

191239 Mark VII/Mark V, 3/8” x 11’

178 189018 SWIVEL

179 BUSHING

110476 Mark IV/Mark V

159239 Mark VII

159239 Mark X

205 110476 ADAPTER (Mark VII only)

1

1

1

2

1

1

1

3A6342A 69


Filter

1

2

5

Ref.

1

2

3

4

5

6

7

Torque

90-110 in-lb (10.1 -

12.4 N•m)

35-45 ft-lb (47.4 - 61.0

N•m)

190-210 in-lb (21.4 -

23.7 N•m)

100-120 in-lb (11.2 -

13.5 N•m)

38-42 ft-lb (51.5 - 56.9

N•m)

15-25 in-lb (1.6 - 2.8

N•m)

365-385 in-lb (41.2 -

43.5 N•m)

7

6

4

3

Filter Parts List


9

13

20

21

39


16U013 SCREW, cap, socket head


15C972 PIN, grooved

TUBE, formed

24V095 695/795 Models

24J081 1095/Mark V Models

40

42

16M441 Mark X

121889 GROMMET, transducer

FITTING

42a 122533 1095/1595/Mark V/Mark VII

(ProContractor series)

42b 125926 695/795/Mark IV/Mark X

42c 164672

(ProContractor series)

695/795/1095/1595 (Standard and

IronMan series)

42d 196178 Mark IV/Mark V (Standard and Iron-

Man Series)

42e 183285 Mark VII/Mark X (Standard and Iron-

50

66

Man Series)

KIT, handle; includes 21, 81

24E234 Standard Series

17E680 CAP, filter

67

74

80

81

16T543

15C766

24B156

287879

BASE, filter

TUBE, diffusion

VALVE, prime, HD

VALVE, prime, Mark X

BASE, valve

Qty.

1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

70


86

92

24A382 Standard series

243222 TRANSDUCER, pressure control; includes 20

244071

244067

244068

FILTER, fluid

30 mesh

60 mesh, original equipment

100 mesh

244069 200 mesh

114 104813 PLUG, pipe, 3/8

118 125926 FITTING, elbow

172 193709 SEAT, valve

173 193710 SEAL, seat, valve

174 245103 KIT, repair, valve, Mark X; includes 80, 172, 173, 202, 203, 204

189 17A197 GUARD, base, filter (ProContractor/IronMan Series)

202 116424 NUT, Mark X

203 15G563 HANDLE, valve, Mark X

204 114708 SPRING, compression, Mark X

205 287285 KIT, repair, cap, filter includes 9, 66, 74

206 115523 GAUGE, pressure (not shown)

207 FITTING, tee swivel (not shown)

119783

127518

208

162453

196178

183285

695/795/1095/1595

Mark IV, Mark V, Mark VII, Mark X

FITTING (not shown)

695/795/1095/1595

Mark IV, Mark V

Mark VII, Mark X

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3A6342A

Notes


3A6342A 71


Control Box Diagram

Ref.

1

2

3

4

5

6

Torque

10-15 in-lb (1.1 - 1.7 N•m)

40-45 in-lb (4.5 - 5.0 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

30-35 in-lb (3.3 - 3.9 N•m)

15-20 in-lb (1.7 - 2.2 N•m)

2-3 in-lb (0.2 - 0.4 N•m)

2

1

6

4

2

5

3

72 3A6342A


Control Box Parts List


23 117791 SCREW, cap, flange head

26 114391 SCREW, grounding

32 115522 SCREW, mach, pnh

(ProContractor/IronMan series)

33 116752 SWITCH, rocker, ON/OFF

15D527 SWITCH, rocker, Mark X

34 116167 KNOB, potentiometer

38 16V095 SCREW, #10, taptite phil

52 CONTROL, board includes 23, 26, 60, 131, 142,

59 

144

25N545 120V Models

25N546 240V Models

LABEL, warning

16T784 North America

15G596 Europe

16Y762 Asia/ANZ

16Y761 Japan

60 16T541 JUMPER WIRE

63 17E725 LABEL, control box cover, ultra (with display)

17E726 LABEL, control box cover, ultra (without display)

65 17E724 LABEL, lid, Ultra

(with display)

68 17E723 LABEL, control

16Y786 LABEL, control

75

(Standard series)

CORD, power

17E804 120V Models, 695, 795, 1095,

Mark IV

17E804 Japanese Models 695, 795,

1095

17E805 120V Models, 1595, Mark V

17E805 Japanese Models, Mark V

17E806 Mark X NEMA L6-30

17E807 120V CSA Models, 1595,

Mark V

17E808 EU CEE 7/7

17E809 Mark VII EU CEE 7/7

17E810 Mark X EU CEE 7/7

17E811 EU Multicord

17E812 Mark VII Multicord

17E813 Mark X Multicord

17E814 UK

75b

75c

China/Australia

242005 695/795/1095/Mark IV/Mark V

17A242 Mark X

Italy/Denmark/Switzerland

287121 695/795/1095/Mark IV/Mark V

253103 Mark VII/Mark X Models

75d 242001 EU CEE 7/7

75e 244285 Japan

Qty.

2

1

3

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3A6342A


82 256219 POTENTIOMETER, assembly

88 16Y496 DISPLAY

96 COVER, control

17H886 With Display; includes 32, 38, 63, 65, 68,

88, 196

17H887 Without Display; includes 38, 63, 68, 196

115 15C973 GASKET

131 16T482 RIVET, snap

137

142

RETAINER, plug adapter

195551 695/795/1095/Mark IV/Mark V


SWITCH/PLUG

16T483 695/795/1095/Mark IV/Mark

X, North America (plug)


(10/16 amp)

120059 1595/Mark V 120V

(15/20 amp)

143 15G935 CONNECTOR, electrical

144

(1595/Mark V)

STRAIN RELIEF

16T546 695/795/1095/Mark IV/Mark V

International Models

16T547 695/795/1095/Mark V,

Domestic Models

16T547 695/795/1095, Japanese

Models

16T544 Mark VII/Mark X International

Models

116171 1595/Mark V/Mark X, North

American Models

116171 Mark V Japanese Models

145 117745 BUSHING, strain relief (Mark

VII/Mark X, International

Models)

148 24V030 KIT, repair, coil; includes 150

150 16U215 SCREW, machine, flat head

151 BOARD, filter

25N516 230V International Models

25N517 110V International Models

25N518 Mark X International Models

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1


73

Wiring Diagrams

Wiring Diagrams

695-1595/Mark IV- V 120V Models

74 3A6342A

Wiring Diagrams

695-1095/Mark IV-VII 110V/230V Models

3A6342A 75

Wiring Diagrams

Mark X (North America)

76 3A6342A

Mark X (International)

Wiring Diagrams

3A6342A 77

Technical Specifications

Technical Specifications

695 Sprayers

U.S.

Sprayer

Maximum Delivery

Maximum Tip Size

Fluid Outlet npsm

Cycles

Generator Minimum

120V, A, Hz

230V, A, Hz

0.95 gpm

0.031

1/4 in.

226 per gallon

5000 W

15, 50/60

10, 50/60

Dimensions

Weight:

Standard Series Lo-Boy 94 lb

Standard Series Hi-Boy 94 lb

ProContractor Series

Height:

111 lb

Standard Series Lo-Boy 27.5 in.

Standard Series Hi-Boy


Length:

28.5 in. (Handle down)

38.75 in. (Handle up)

39 in.

Standard Series Lo-Boy 37 in.

Standard Series Hi-Boy 26 in.


Width:

29.5 in.

22.5 in.

3.6 lpm

0.031

1/4 in.

60 per liter

5000 W

43 kg

43 kg

50 kg

94 cm

66 cm

75 cm

57.2 cm

Metric

69.9 cm

72.4 cm (Handle down)

98.4 cm (Handle up)

99 cm

Wetted parts

Noise Level:

Sound Power

Sound Pressure zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal, leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass

91 dBa*

82 dBa*

*per ISO 3744; measured at 3.1 ft

91 dBa*

82 dBa*

*per ISO 3744; measured at

1 m

78 3A6342A


795 Sprayers

U.S.

Sprayer

Maximum Delivery

Maximum Tip Size

Fluid Outlet npsm

Cycles

Generator Minimum

120V, A, Hz

230V, A, Hz

1.1 gpm

0.033

1/4 in.

195 per gallon

5000 W

15, 50/60

10, 50/60

Dimensions

Weight:

Standard Series Lo-Boy 98 lb

Standard Series Hi-Boy 98 lb


Height:

115 lb

Standard Series Lo-Boy 27.5 in.

Standard Series Hi-Boy


Length:



39 in.

Standard Series Lo-Boy 37 in.

Standard Series Hi-Boy 26 in.


Width:

29.5 in.

22.5 in.

Metric

4.2 lpm

0.033

1/4 in.

52 per liter

5000 W

45 kg

45 kg

52 kg

69.9 cm


98.4 cm (Handle up)

99 cm

94 cm

66 cm

75 cm

57.2 cm

Wetted parts

Noise Level:

Sound Power


91 dBa*

82 dBa*


91 dBa*

82 dBa*

*per ISO 3744; measured at 1 m

3A6342A 79


1095 Sprayers

Sprayer

Maximum Delivery

Maximum Tip Size

Fluid Outlet npsm

Cycles

Generator Minimum

120V, A, Hz

230V, A, Hz

Dimensions

Weight:

Standard Series


IronMan Series

Height:

Standard and IronMan

Series


Length:


Series


Width:

U.S.

1.2 gpm

0.035

1/4 in.

123 per gallon

5000 W

15, 50/60

10, 50/60

Metric

4.5 lpm

0.035

1/4 in.

33 per liter

5000 W

116 lb

131 lb

125 lb

53 kg

59 kg

57 kg



39 in.


97.8 cm (Handle up)

99 cm

Wetted parts

Noise Level:

Sound Power

Sound Pressure

26 in.

28 in.

24 in.

66 cm

71 cm

61 cm zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal, leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass

91 dBa*

82 dBa*


91 dBa*

82 dBa*


80 3A6342A


1595 Sprayers

U.S.

Sprayer

Maximum Delivery

Maximum Tip Size

Fluid Outlet npsm

Cycles

Generator Minimum

120V, A, Hz

Dimensions

1.35 gpm

0.039

1/4 in.

110 per gallon

5000 W

20, 50/60

Weight:

Standard Series 125 lb

ProContractor Series 146 lb

IronMan Series

Height:

132 lb


Series


Series



ProContractor Series 39 in.

Length:

26 in.


Width:


Series

24 in.


Wetted parts

Noise Level:

Sound Power

Sound Pressure

Metric

5.1 lpm

0.039

1/4 in.

29 per liter

5000 W

57 kg

66 kg

60 kg


97.8 cm (Handle up)

99 cm

66 cm

71 cm

61 cm

61 cm zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal, leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass

91 dBa*

82 dBa*


91 dBa*

82 dBa*


3A6342A 81


Mark IV Sprayers

Sprayer

U.S.

Maximum Delivery

Maximum Tip Size

North American

Models


Fluid Outlet npsm

Cycles

Generator Minimum

120V, A, Hz

230V, A, Hz

Dimensions

Weight:

1.1 gpm

0.033

0.031

3/8 in.

195 per gallon

5000 W

15, 50/60

10, 50/60

Standard Series 98 lb

ProContractor Series 119 lb

Height:

Standard Series




Length:

Standard Series 26 in.

ProContractor Series 29.5 in.

Width: 22.5 in.

Wetted parts

Noise Level:

Sound Power

Sound Pressure

4.2 lpm

45 kg

54 kg


98.4 cm (Handle up)

99 cm

66 cm

75 cm

57.2 cm

Metric

0.033

0.031

3/8 in.

52 per liter

5000 W zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal, leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass

91 dBa*

82 dBa*


91 dBa*

82 dBa*


82 3A6342A


Mark V Sprayers

U.S.

Sprayer

Maximum Delivery

Maximum Tip Size

North American and UK

Models


Fluid Outlet npsm

Cycles

Generator Minimum

120V, A, Hz

230V, A, Hz

Dimensions

Weight:

Standard Series


IronMan Series

Height:


Series


Length:


Series


Width:

1.35 gpm

0.039

0.035

3/8 in.

110 per gallon

5000 W

20, 50/60

10, 50/60

130 lb

151 lb

137 lb



39 in.

26 in.

28 in.

24 in.

5.1 lpm

0.039

0.035

3/8 in.

29 per liter

5000 W

59 kg

68 kg

62 kg

66 cm

71 cm

61 cm

Metric


97.8 cm (Handle up)

99 cm

Wetted parts

Noise Level:

Sound Power


91 dBa*

82 dBa*


3.1 ft

91 dBa*

82 dBa*


1 m

3A6342A 83


Mark VII Sprayers

U.S.

Sprayer

Maximum Delivery

Maximum Tip Size

Fluid Outlet npsm

Cycles

Generator Minimum

230V, A, Hz

Dimensions

Weight:

Standard Series


IronMan Series

Height:


Series


Length:


Series


Width:

1.58 gpm

0.041 in.

1/2 in.

97 per gallon

5000 W

16, 50/60

139 lb

160 lb

146 lb



39 in.

26 in.

28 in.

24 in.

66 cm

71 cm

61 cm

Metric

6.0 lpm

0.041 in.

1/2 in.

26 per liter

5000 W

63 kg

73 kg

66 kg


97.8 cm (Handle up)

99 cm

Wetted parts

Noise Level:

Sound Power


91 dBa*

82 dBa*


91 dBa*

82 dBa*


84 3A6342A


Mark X Sprayers

U.S.

Sprayer

Maximum Delivery

Maximum Tip Size

Fluid Outlet npsm

Cycles

Generator Minimum

230V, A, Hz

Dimensions

Weight:

Standard Series

2.1 gpm

0.045 in.

1/2 in.

70 per gallon

5000 W

16, 50/60

154 lb


IronMan Series

Height:

178 lb

161 lb

Standard and IronMan Series




39 in.

Length:

Standard and IronMan Series 26 in.


Width: 24 in.

70 kg

81 kg

73 kg

66 cm

75 cm

61 cm

Metric

8.0 lpm

0.045 in.

1/2 in.

19 per liter

5000 W

76 cm (Handle down)

102 cm (Handle up)

99 cm

Wetted parts zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal, leather,

UHMWPE, aluminum, tungsten carbide,

PEEK, brass

Noise Level:

Sound Power

Sound Pressure

Transmitter Frequency (all models): 2.4GHz

Transmitter Power (all models): +8dBm

NOTE: FCC/IC Notice (all models)

Contains FCC ID: QOQBGM13P

Contains IC: 5123A-BGM13P

The enclosed device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:(1) this device may not cause harmful

3A6342A

91 dBa*

82 dBa*


91 dBa*

82 dBa*

*per ISO 3744; measured at 1 m interference and (2) this device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

All trademarks or registered trademarks are the property of their respective owners.

85

California Proposition 65

WARNING: This product can expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

86 3A6342A

Graco Standard Warranty

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR

IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY

OF FITNESS FOR A PARTICULAR PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.

The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH

ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED

BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, Hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from

Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

3A6342A 87

Graco Information

For the latest information about Graco products, visit

www.graco.com

.

For patent information, see

www.graco.com/patents

.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions.

This manual contains English. MM 3A6342

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision A, December 2018

Graco 3A6342A, 695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X Electric Airless Sprayers Owner's Manual

Operation, Parts

695 / 795 / 1095 / 1595 / Mark IV / Mark V /

Mark VII / Mark X Electric Airless Sprayers

For professional use only. Not approved for use in explosive atmospheres or hazardous locations. For portable airless spraying of architectural paints and coatings.

Before You Spray

Review Warnings for Important Safety Information

Related Manuals

Contents

Models

695 Models

795 Models

1095 Models

1595 Models

TexSpray Models

Warnings

Know Your Sprayer

Know Your Controls

Setup

Assemble Your Sprayer

QuikReel™

Grounding

Power Requirements

Extension Cords

Pails

Start Up

Pressure Relief Procedure

10/16 Amp Switch

Flush Storage Fluid

15/20 Amp Switch

Strain the Paint

Fill Pump (Prime Pump)

Fill Spray Gun and Hose

Refilling Paint Pail

Spraying

Start

Spray Pattern Quality

Adjust Pressure Control

Spray Techniques

Triggering Spray Gun

Aiming Spray Gun

Clear Spray Tip Clog

Spray Tip Installation

Cleanup

Clean Drain Tube

WatchDog

Enabling or Disabling

WatchDog

Adjusting WatchDog

Sensitivity

Refilling Paint and

Resuming

BlueLink App

Enabling or Disabling

BlueLink

LED Display

Operation Main Menu

Change Display Units

Job Gallons

Lifetime Gallons

Secondary Menu - Stored

Data

Maintenance

Recycling and Disposal at

End of Life

Troubleshooting

Mechanical/Fluid Flow

Electrical

NOTES

Diagrams and Parts

695/795 Lo-Boy Standard Diagram

695/795 Lo-Boy Standard Parts List

Replacement safety labels, tags, and cards are available at no cost.

695/795/Mark IV Hi-Boy Standard Diagram

695/795/Mark IV Hi-Boy

Standard Parts List

253132 KIT, repair, tube

1095/1595/Mark V/Mark VII Hi-Boy Standard Diagram

1095/1595/Mark V Hi-Boy Standard Parts List

253131 KIT, repair, tube