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Operation, Parts
Cordless HandHeld
Airless Sprayers
3A4476C
EN
Important Safety Instructions
Read all warnings and instructions in this manual, on the unit, and in the battery and charger manual. Be familiar with the controls and the proper usage of the equipment.
Save these instructions.
Operational video.
http://graco.com/hhsupport
FIRE AND EXPLOSION HAZARD
Use only non-flammable or water-based materials, or non-flammable paint thinners. Do not use materials having flash points below 100°F (38°C). This includes, but is not limited to, acetone, xylene, toluene, and naphtha. For more information about your material, request Safety Data Sheet (SDS) from the supplier.
Use oil-based materials outdoors or in a well-ventilated indoor area with a flow of fresh air.
Spraying certain materials may cause static build-up in the sprayer that can result in static shock to the user. If this occurs, the material likely contains a flammable solvent that can build up static and result in a fire or explosion. Switch to an alternative material.
844-241-9499
For portable spray applications of water-based and oil-based non-flammable architectural paints and coatings only.
Not approved for use in explosive atmospheres or hazardous locations.
2
Contents
Contents
Models – Cordless Airless HandHelds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Static Grounding Instructions (Oil-Based materials) . . . . . . . . . . . . . . . . . . 26
110474
Certified to CAN/CSA C22.2 No. 68
Conforms to UL 1450
3A4476C
Models – Cordless Airless HandHelds
Models – Cordless Airless HandHelds
Model
17M363
17P515
17N164
17P516
17N165
17N166
17P518
Sprayer Name Charger Voltage Tip Family
Ultra 120V FFLPxxx
Ultimate
TC Pro
120V
120V
FFLPxxx
TCPxxx
Tip Size
0.008 – 0.016 in. (0.20 – 0.41 mm)
Operating pressure range: 500 – 2000 psi (35 – 138 bar, 3.5 MPa – 14 MPa)
3A4476C 3
4
Important User Information
Important User Information
Thank You for Your Purchase!
Before using your sprayer read this Owners Manual for complete instructions on proper use and safety warnings.
Congratulations! You have purchased a high-quality paint sprayer made by Graco Inc.
This sprayer is designed to provide superior spray performance with water-based and oil-based (mineral spirit-type) architectural paints and coatings. This user information is intended to help you understand the types of materials that can be used with your sprayer.
Please read the information on the material container label to determine if it can be used with your sprayer. Ask for a Safety Data Sheet (SDS) from your supplier. The container label and SDS will explain the contents of the material and the specific precautions related to it.
Paints, coatings and clean-up materials generally fit into one of the following
3 basic categories:
WATER-BASED:
The container label should indicate that the material can be cleaned up with soap and water. Your sprayer is compatible with this type of material. Your sprayer is
NOT
compatible with harsh cleaners such as chlorine bleach.
OIL-BASED:
The container label should indicate that the material is
COMBUSTIBILE and can be cleaned up with mineral spirits or non-flammable paint thinner. The SDS must indicate that the flash point of the material is above
100°F (38°C). Your sprayer is compatible with this type of material. Use oil-based material outdoors or in a well-ventilated indoor area with a flow of fresh air. See the safety warnings in this manual.
FLAMMABLE:
This type of material contains flammable solvents such as xylene, toluene, naphtha, MEK, lacquer thinner, acetone, denatured alcohol, and turpentine.
The container label should indicate that this material is
FLAMMABLE. This type of material is NOT compatible with your sprayer and
CANNOT
be used.
3A4476C
Warnings
Warnings
The following warnings are for the setup, use, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
•
Sprayer generates sparks. Do not spray or flush with flammable materials.
• Do not spray or clean with materials having flash points lower than 100°F (38°C).
• Use only non-flammable or water-based materials, or non-flammable paint thinners. For complete information about your material, request the Safety Data Sheet (SDS) from the material distributor or retailer.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
•
When spraying oil-based material, use outdoors or in a well-ventilated indoor area with a flow of fresh air.
• Do not spray combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes.
• Keep sprayer at least 10 in. (25 cm) away from objects while spraying or flushing.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Verify that all containers and collection systems are grounded to prevent static discharge.
•
Do not smoke in the spray area or spray where sparks or flame is present.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
•
Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Safety Data Sheet
(SDS) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
3A4476C 5
Warnings
6
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.
• Always use the spray tip guard. Do not spray without spray tip guard in place.
• Use Graco spray tips.
• Use caution when cleaning and changing spray tips. In the case where the spray tip clogs while spraying, follow the
Pressure Relief Procedure
for turning off the unit and relieving the pressure before removing the spray tip to clean.
• Do not leave the equipment energized or under pressure while unattended. Remove battery and follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.
• Check parts for signs of damage. Replace any damaged parts.
• This system is capable of producing 2000 psi (138 bar, 14 MPa). Use Graco replacement parts or accessories that are rated a minimum of 2000 psi (138 bar, 14 MPa).
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
• Do not operate or spray near children. Keep children away from equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
• Use only in dry locations. Do not expose to water or rain.
• Use in well-lit areas.
• Make sure all equipment is rated and approved for the environment in which you are using it.
BATTERY AND CHARGER COMPATIBILITY HAZARD
• Only use DEWALT brand 20V Max batteries and battery chargers with this tool.
• READ ALL INSTRUCTIONS included with this tool regarding the safety and usage of
DEWALT batteries and battery chargers.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
3A4476C
Warnings
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
• Protective eye-wear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
3A4476C 7
Know Your Sprayer
Know Your Sprayer
N P J
SPRAY
PRIME
PUMP
8
E
D
F
A
B
C
A Cup Cover
B FlexLiner
C Cup Support
D VacuValve Cap
E VacuValve Air Hole
F VacuValve Reservoir
G Pump Filter
G
L
T
T
M K
J Prime Pump/Spray Knob
K Battery
L Sprayer Trigger
M Speed Control, ProControl II
N Spray Tip. Reverse-A-Clean (RAC)
P Spray Tip Guard
T Diagnostic Light
3A4476C
Start Up
Start Up
1.
Remove battery from the sprayer.
2.
Turn Prime Pump/Spray Knob down to
PRIME PUMP position to relieve pressure.
Use only oil-based (non-flammable) or water-based materials, or non-flammable paint thinners. Do not use materials having flash points below 100°F (38°C).
Do not use materials which state
“FLAMMABLE” on the packaging. For more information about your material, request SDS from distributor or retailer.
When spraying oil-based material, use outdoors or in a well-ventilated indoor area with a flow of fresh air.
Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
ti29755a
NOTICE
Your sprayer is NOT compatible with harsh cleaners such as chlorine bleach. Using these cleaners will cause damage to the sprayer.
Always start with a fully charged battery.
See battery and charger information shipped with the sprayer.
Pressure Relief Procedure
Follow the Pressure Relief
Procedure whenever you see this symbol.
Starting a New Job
If you are using the sprayer for the very first
Strain the Paint
Previously opened paint may contain dried paint or other debris. To avoid priming problems and tip clogs it is advisable to strain the paint before using. Paint strainers are available where paint is sold. Stretch a paint strainer over a clean pail and pour the paint through the strainer to capture any dried paint and debris before spraying.
This sprayer builds up an internal pressure of
2000 psi (14 MPa, 138 bar) during use. Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning, checking, servicing, or transporting equipment to prevent serious injury.
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3A4476C 9
Start Up
1.
Install FlexLiner in the cup support.
4.
The VacuValve is an important part of your new sprayer. It is used to evacuate the air out of the FlexLiner. Your sprayer will not spray if there is air in the
FlexLiner.
10 ti23361a
2.
Fill FlexLiner with material. Securely tighten cup cover onto cup support. For proper sprayer operation lid must seal tightly with the cup.
ti29721a
5.
Open VacuValve cap. Tilt the sprayer so the VacuValve is the highest point, causing any air in the FlexLiner to rise to the VacuValve. Gently squeeze the
FlexLiner to evacuate all air through the
VacuValve air hole. Once you see material enter the VacuValve reservoir, all air should be evacuated from the
FlexLiner.
ti29719a
3.
Align VacuValve on cup cover with Prime
Pump/Spray knob. Push cup assembly onto sprayer and twist to lock.
6.
Stop squeezing the FlexLiner and snap the VacuValve cap closed. You will hear the cap click when it is closed properly.
ti30037a ti29723a
3A4476C
7.
Install battery onto sprayer.
8.
Turn Prime Pump/Spray knob down to
Prime Pump position. Turn spray tip to the UNCLOG position. To fill sprayer with fluid, point sprayer into a waste area and hold the trigger in for 3–10 seconds.
Start Up
If sprayer does not spray, try one of the steps below:
• Make certain there is only one FlexLiner in cup support. It is possible for two liners to nest tightly together and appear as only one.
• Make certain the cup cover is properly threaded to the cup support. If threads are visible below the cup cover when tight, then the cover is cross-threaded.
Fully remove the cup cover and reinstall to the cup support so no threads are visible when tight.
ti30557a
9.
Air from pump may have entered the
FlexLiner during priming. Repeat Steps
4 – 6 to ensure all air is evacuated.
10. Turn Prime Pump/Spray knob forward to spray position.
ti29741a
•
Repeat steps 2 – 6 on pages 10 – 10 to
ensure all the air is evacuated from the
FlexLiner.
• Make certain the Prime Pump/Spray knob is in the Spray position.
ti29739a
11. Make certain spray tip is in the spray position.
SPRAY UNCLOG
12. You are now ready to spray.
NOTE: For best results; to evacuate all material from the FlexLiner when the material is nearly gone, gently squeeze the bottom of the FlexLiner to push the last of the material up to the cup lid.
ti29739a
• If sprayer still does not spray, see
material sprays while upside down there is air in the cup. Repeat steps above.
• Replace VacuValve cap. Two new
VacuValve caps came with your sprayer.
3A4476C 11
Start Up
Refilling FlexLiner
If sprayer runs out of paint simply separate the cup support from the cup cover/sprayer and refill the FlexLiner.
1.
Remove battery from the sprayer and open the VacuValve to allow air into the
FlexLiner.
2.
Separate the cup support from the cup cover/sprayer. Set the sprayer upside down on a flat surface. This will keep the wet paint in the cup cover.
ti29742a
3.
12 3A4476C
How to Spray
How to Spray
Speed Control
Take a few moments prior to spraying and review these simple tips to ensure your spraying project is a success.
NOTE:
For proper sprayer operation use only a tip from the same tip family that came with your sprayer.
Sprayer Name Tip Family Tip Part No.
ti29773a
Ultra
Ultimate
TC Pro
FFLP
FFLP
TCP
FFLPxxx
FFLPxxx
TCPxxx
The speed control allows for infinite pressure adjustment. To reduce overspray, always start at lowest speed setting and increase speed to the minimum setting that results in an acceptable spray pattern.
Tip and Pressure Selection
See table for recommended spray pressure for your material. Refer to paint (material) can for manufacturer’s recommendations.
Coatings
Interior
Stains/
Interior &
Exterior
Clears
1 – 5
Exterior
Solid Stains Primers Enamels
6 – 10 6 – 10 6 – 10
Interior
Latex
Paints
6 – 10
Exterior
Latex
Paints
6 – 10 Speed Control
Tip hole Size
0.008 in. (0.20 mm)
0.010 in. (0.25 mm)
0.012 in. (0.30 mm)
0.014 in. (0.36 mm)
0.016 in. (0.41 mm)
Spray Techniques
Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spraying the surface.
• Hold sprayer 12 in. (30 cm) from surface and aim straight at surface. Tilting the sprayer to direct the spray angle causes an uneven finish.
• Flex wrist to keep sprayer pointed straight. Fanning sprayer to direct spray at angle causes uneven finish.
NOTE: How fast you move the sprayer will affect spray application. If material is uneven, you are moving too fast. If material drips, you
are moving too slow. See Troubleshooting , page 30.
3A4476C 13
How to Spray
12 in.
(30 cm)
EVEN
FINISH
Triggering Sprayer
Pull trigger after starting stroke. Release trigger before end of stroke. Sprayer must be moving when trigger is pulled and released.
THICK
UNEVEN
FINISH
THIN
EVEN FINISH ti29743a ti30015a
Aiming Sprayer
Aim sprayer at bottom edge of previous stroke, overlapping each stroke by half.
THIN THICK THIN ti29745a
Rotating the spray tip guard changes the pattern to either the vertical or horizontal orientations.
14 3A4476C
When spraying vertical corners turn spray tip guard to the horizontal orientation and move sprayer up and down.
How to Spray
Clear Tip Clog
In the event that particles or debris clog the spray tip, this sprayer is designed with a reversible spray tip that quickly and easily clears the particles without disassembling the
additional information.
1.
To unclog spray tip, turn Prime
Pump/Spray knob down to Prime Pump position.
Spray Pattern Quality
A good spray pattern is evenly distributed as it hits the surface.
• Spray should be atomized (evenly distributed, no gaps at edges).
GOOD PATTERN ti29755a
2.
Reverse spray tip to UNCLOG position.
TAILS
TAILS ti29754a
BAD PATTERN
If tails persist when spraying at the highest spray pressure:
•
• A smaller spray tip may be needed.
• Material may need to be thinned. Follow manufacturers recommendations.
SPRAY UNCLOG
3.
Set speed control to 10. ti29773a
3A4476C 15
How to Spray
4.
Aim sprayer at waste area, turn Prime
Pump/Spray knob forward to spray position. Pull trigger to clear clog.
5.
Turn Prime Pump/Spray knob down to
Prime position. Rotate spray tip back to
SPRAY position. Turn Prime
Pump/Spray knob forward to SPRAY position, and resume spraying.
6.
If spray tip is still clogged, you may have to repeat steps 1 - 5, or replace with new spray tip assembly. See
ti29774a
16 3A4476C
Cleanup
Cleanup
Use only oil-based (non-flammable) or water-based materials, or non-flammable paint thinners. Do not use materials having flash points below 100°F (38°C).
Do not use materials which state
“FLAMMABLE” on the packaging. For more information about your material, request SDS from distributor or retailer.
Clean in a well-ventilated area. Keep a good supply of fresh air moving through the area.
To avoid serious injury or damage to equipment, do not expose the sprayer electronics to cleaning fluids. Keep sprayer at least 10 in. (25 cm) above the rim of the container when cleaning.
Cleaning Sprayer
Cleaning your sprayer properly and after every spray job is of the utmost importance! Proper care and maintenance will make your paint sprayer last and work for you trouble free. See
Static Grounding Instructions (Oil-Based materials)
, page 26 for additional information
when using oil-based materials.
1.
Turn Prime Pump/Spray knob to Prime
Pump to relieve pressure.
2.
Open the VacuValve to allow air into the
FlexLiner.
3.
Separate the cup support with FlexLiner from the cup cover/sprayer. ti29756a
4.
Set the sprayer upside down on a flat surface. This will keep the wet paint in the cup cover. Return excess material to original container. Hold the FlexLiner in place when pouring.
ti29759a
3A4476C 17
Cleanup
5.
You can either dispose of the used
FlexLiner and install a new FlexLiner or clean a used FlexLiner.
6.
To clean the sprayer, fill FlexLiner approximately half-full with appropriate cleaning fluid (warm water or mineral spirits).
7.
Securely tighten cup support with
FlexLiner to cup cover/sprayer and close
VacuValve.
8.
To clean the cup cover and pump filter shake the entire sprayer for ten seconds.
9.
Make certain the Prime Pump/Spray knob is in the Prime Pump position
(pointed down). Set speed control to 10.
ti29766a
10. Turn the sprayer upside down and point the sprayer into a waste pail. Pull the trigger for 15 seconds.
ti29756a
18 3A4476C
11. Turn Prime Pump/Spray knob forward to
SPRAY position.
12. While holding the sprayer upside down point the sprayer into a waste pail. a.
With the spray tip in the SPRAY position, pull the trigger for five seconds. Release the trigger.
Cleanup
13. If second spray tip was used, remove cleaned spray tip from spray tip guard
and install second spray tip. See
11 and 12 to clean second spray tip.
b.
Reverse the spray tip to UNCLOG position, pull the trigger for five seconds. Release the trigger.
ti29768a
14. Remove cup assembly and discard used fluid. Dispose of used cleaning fluid properly.
15. Replace cleaning fluid and repeat steps
6 – 14 until spray output is clean.
IMPORTANT!
For best results, do not spray more than one cup of water through the tip while cleaning. If more flushing is needed, remove the tip from the sprayer to avoid excessive wear.
3A4476C 19
Cleanup
16. Remove spray tip, spray tip guard, and pump filter. Clean with appropriate cleaning fluid (water or mineral spirits). A soft brush can be used to loosen and remove dried material if needed.
Cleaning VacuValve
The VacuValve is an important part of your sprayer and it should be cleaned after every use.
1.
Remove VacuValve cap from cup cover and clean it.
2.
Clean VacuValve reservoir in lid.
3.
Clean VacuValve air hole. If VacuValve air hole becomes clogged, use a paper clip to clean the hole.
17. Use a soft cloth to clean the cup support and cup cover.
ti23406a ti23372a
20 3A4476C
Storage
Storage
With proper storage, the sprayer will be ready to use the next time it is needed.
NOTICE
Failure to store sprayer with Pump Armor can result in operational problems the next time you spray. Always circulate Pump
Armor through the sprayer after cleaning.
Water or solvents other than mineral spirits left in the sprayer will corrode and damage the pump.
Pump Armor fluid protects the sprayer while in storage. It helps protect sprayer against freezing and corrosion when not in use.
1.
Clean the sprayer and cup assembly.
See
2.
Turn Prime Pump/Spray knob down to the Prime Pump position. Make certain that VacuValve cap is closed.
6.
Install a clean pump filter into pump opening.
7.
With sprayer upside-down attach cup support with FlexLiner to sprayer.
8.
Holding sprayer upside-down over a waste container, pull sprayer trigger for three seconds.
ti29755a
3.
Separate the cup support with FlexLiner from the cup cover/sprayer. Set the sprayer upside down on a flat surface.
4.
Remove pump filter from pump opening.
5.
With the sprayer upside-down pour approximately 2 oz. (60 ml) PUMP
ARMOR into pump opening.
3A4476C
9.
Turn Prime Pump/Spray knob forward to spray position. Remove cup assembly and pour any remaining Pump Armour back into Pump Armor bottle. Replace child-resistant cap and tighten securely for storage.
10. Store sprayer indoors in a cool, dry place.
Store in an upright position only
.
21
Common Procedures
Common Procedures
Spray Tip Installation
3.
Insert Spray Tip. Spray tip must be pushed all the way into the tip guard.
To avoid serious injury from skin injection do not put your hand in front of the spray tip when installing or removing the spray tip and tip guard.
To prevent spray tip leaks make certain spray tip and tip guard are installed properly.
1.
Perform
2.
Use spray tip (A) to insert seal (B) into tip guard (C).
ti24653a
C
B
A ti24664a
4.
Screw spray tip and tip guard assembly onto the gun and hand tighten.
• Spray tips wear with use and abrasive paint and need periodic replacement.
• If the spray pattern is poor, you may have a worn spray tip. Replace spray tip. See
Spray Pattern Diagnostics
, page 33.
NOTICE
Spray tips must be cleaned or stored in appropriate cleaning fluid (water or mineral spirits) immediately after use to ensure material is not allowed to dry in spray tip.
Failure to do so will result in damage to the spray tip. See
22 3A4476C
Flush a New Sprayer
Always start with a fully charged battery.
Refer to battery and charger information provided.
This sprayer arrives from the factory with a small amount of test material in the system.
It is important that you flush this material from the sprayer before using it for the first time.
See
information when using oil-based materials.
1.
Remove cup assembly from the sprayer by turning and pulling down.
Common Procedures
3.
Make certain FlexLiner is in the cup support.
ti23361a
4.
Fill FlexLiner with cleaning fluid. See
2.
Unscrew cup cover from the cup support.
ti23383a ti23676a
3A4476C 23
Common Procedures
5.
Securely tighten cup cover onto cup support.
10. Turn Prime Pump/Spray knob forward to
SPRAY position. Rotate spray tip 180 degrees to UNCLOG position.
ti29739a ti29719a
6.
Align VacuValve on cup cover with Prime
Pump/Spray knob. Push cup assembly onto sprayer and twist to lock.
ti30037a
7.
Install battery onto sprayer.
8.
Make certain the Prime Pump/Spray knob is in the Prime Pump position
(pointed down). Set speed control to 10.
9.
Turn the sprayer upside down and point the sprayer into a waste pail. Pull the trigger for three seconds.
SPRAY UNCLOG
11. While holding the sprayer upside down point the sprayer into a waste pail. Pull the trigger for three seconds.
IMPORTANT! For best results, do not spray more than one cup of water through the tip while cleaning. If more flushing is needed, remove the tip from the sprayer to avoid excessive wear.
12. Sprayer is now flushed and ready for use. See
IMPORTANT! The motor has a built-in feature to protect itself from overuse. If the motor stops, the thermal switch has tripped.
Do not return sprayer to store.
The motor will operate normally after cooling for 20-30 minutes.
24 3A4476C
Reference
Spray Tip Selection
Selecting Tip Size
Spray tips come in a variety of hole sizes for spraying a range of fluids. Your sprayer includes a tip for use in most paint spraying applications. Use the coatings table on page
13 to determine the range of recommended
tip hole sizes for each fluid type. If you need a tip other than the one supplied, see the
NOTE:
For proper sprayer operation use only a tip from the same tip family that came with
Hints:
• As you spray, the tip wears and enlarges.
Starting with a tip hole size smaller than the maximum will allow you to spray within the rated flow capacity of the sprayer.
• Use larger tip hole sizes with thicker coatings and smaller tip hole sizes with thinner coatings.
• Tips wear with use and need periodic replacement.
• Tip hole size controls flow rate - the amount of paint that comes out of the gun.
Reference
Fan Width
Fan width is the size of the spray pattern, which determines the area covered with each stroke.
Hints:
• Select a fan width best suited to the surface being sprayed.
• Wider fans allow provide better coverage on broad, open surfaces.
• Narrower fans provide better control on small, confined surfaces.
Understanding Tip Number
The last three digits of tip part number (i.e.: xxx412) contains information about hole size and fan width on surface when gun is held 12 in. (30.5 cm) from surface being sprayed.
412 tip has 8-10 in.
(20-25 cm) fan width.
412 tip has a
0.012 in. hole size.
ti29772a
First digit when doubled = approximate fan width.
Last two digits = tip hole size in thousands of an inch.
For an 8 to 10 in. (203 to 254 mm) fan width and 0.010
(0.25 mm) hole size, order Part No. … 410.
3A4476C 25
Reference
Cleaning Fluid
Compatibility
Static Grounding
Instructions (Oil-Based materials)
Oil- or Water-Based Materials
• When spraying water-based
materials, flush the system thoroughly with water.
• When spraying oil-based
materials, flush the system thoroughly with mineral spirits or compatible, oil-based flushing solvent.
• To spray water-based
materials after spraying oil-based materials, flush the system thoroughly with water first. The water flowing out of drain tube should be clear and solvent-free before
you begin spraying the water-based material.
• To spray oil-based materials after spraying water-based
materials, flush the system thoroughly with mineral spirits or a compatible oil-based flushing solvent first. The solvent flowing out of the drain tube should not contain any water. When flushing with solvents
Instructions (Oil-Based materials)
• To avoid fluid splashing back on your skin or into your eyes, always aim gun at inside wall of pail.
The equipment must be grounded to reduce the risk of static sparking. A static spark can cause fumes to ignite or explode.
A good ground provides an escape wire for the electric current.
Always use a metal pail for oil-based materials requiring flushing with compatible oil-based flushing solvents when sprayer is flushed or pressure is relieved.
Follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete.
Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity.
26 3A4476C
Maintenance
Maintenance
Routine maintenance is important to ensure proper operation of your sprayer.
Activity Interval
Inspect pump filter.
Inspect enclosure vents for blockage.
Daily or each time you spray
Daily or each time you spray
Inspect pump inlet holes located under pump filter for blockage. Each time the sprayer is cleaned
Cleaning Outlet Valves
Dirt and debris in the outlet valve assemblies may affect sprayer performance and require cleaning.
1.
To clean the three outlet valves, remove two pump plugs and front valve. Remove pump plugs with 8mm or 5/16” Allen wrench.
2.
Clean outlet valve assemblies with warm water or mineral spirits.
3.
Check ball should move freely against the spring in the retainer.
4.
If outlet valve assembly was removed from the valve plug, assemble as shown.
Leave a space between the end of the plug or front valve and shoulder on the outlet valve assembly.
NOTICE
Do not push outlet valves all the way into the valve plugs or front valve. If outlet valves are pushed all the way into the valve plugs or front valve the sprayer will spray with reduced performance.
a.
Make certain o-rings are on the valve plugs and front valve.
b.
Install two pump plugs and front valve. Install pump plugs with 8mm or 5/16” Allen wrench. Torque outlet valve and pump plugs, see page 28 for torques.
3A4476C 27
Replacement Parts
Replacement Parts
4
7
3
1
2
Ref.
1
Torque
10 in-lb (1.1 N•m)
2
8-10 in-lb (0.9 - 1.1 N•m)
3
10-15 in-lb (1.1 - 1.7 N•m)
Ref.
4
Torque
55-65 in-lb (6.2 - 7.3 N•m)
7
5-7 in-lb (0.6 - 0.8 N•m)
28 3A4476C
Replacement Parts
Parts List
4
4a
4b
9
11
12
13
31
34
36
37
37a
38
39
1
3
Ref.
14
15
16
17
18
19
20
25
29
30
40
Sprayer Name
All
All
Part # Description
17P186 Kit, pump assembly includes 4, 9, 11, 25
17P554 Filter. pump, 60 mesh, 3 pack
All
All
All
17P555 Filter. pump, 100 mesh, 3 pack
17P183 Kit, outlet valve repair includes 3 of 4a, 2 of 4b, 2 of 50, 1 of 51
Outlet valve assembly
All
All
All
All
All
All
All
All
All
Outlet valve plug
17P098 Prime Pump/Spray valve includes 18, 37
16Y425 O-ring
17P179 Kit, Smartcontrol with enclosure includes 31, 34, 7 of 37, 52
17N515 Lid, cup includes 1 of 19
17A226 FlexLiner
,
32 oz.
(3-pack)
17P212 FlexLiner , 32 oz. (25-pack)
17F005 FlexLiner , 42 oz. (3-pack)
17P549 FlexLiner , 42 oz. (25-pack)
Ultra, Ultimate 17N392 Support, cup, 32 oz.
TC Pro 16W846 Support, cup, 32 oz.
17P550 Kit, cup support, lid and plug 32 oz. includes 13, 1 of 14, 15,
17, 1 of 19
17P552 Kit, cup support, lid and plug 42 oz. includes 13, 1 of 14, 15,
17, 1 of 19
All 17M879 Plug, cup lid, not shipped with sprayer (not shown)
All
All
Ultra
Ultimate
17M882
17P712
17P664
Prime Pump/Spray knob
VacuValve cap
Kit, label, brand
(3-pack)
17P666 Kit, label, brand
TC Pro
All
17P667 Kit, label, brand
17P174
Ultra, Ultimate 246215
Kit, front valve includes 51
Guard, spray tip, FFLP
TC Pro 17P574 Guard, spray tip, TCP
Ultra, Ultimate FFLP514 Spray tip, FFLP 514
TC Pro
All
All
All
All
All
TCP514 Spray tip, TC P514
17P235 Kit, enclosure, cover includes 7 of 37
17P111 Motor, DC
17P501 Kit, tip seat and seal (5-pack)
17R614 Screw, cross-head
128726 Screw, cross-head
All
All
17P474
17P475
20V MAX* 2.0Ah Li-ion Compact Battery Pack DEWALT DCB203
20V MAX* 2.0Ah Li-ion Battery Charger DEWALT DCB115 (not shown)
Ultra, Ultimate 17M883 Case, storage (not shown)
TC Pro 17N194 Case, storage (not shown)
50
51
All
All
17M394 O-ring
125119 O-ring
- - -
- - -
52
53
All
All
24D386
244168
17P681
179960
Pump Armor, shipped with sprayer 4 oz (not shown)
Pump Armor, not shipped with sprayer 8 oz (not shown)
Kit, warning labels (not shown)
Medical alert Card English, Spanish, French (not shown)
* Maximum initial battery voltage (measured without a workload) is 20 volts. Nominal voltage is 18.
Replacement Danger and Warning labels, tags, and cards are available at no cost.
3A4476C 29
Troubleshooting
Troubleshooting
844-241-9499
Check everything in this Troubleshooting Table before you bring the sprayer to an authorized service center.
Sprayer Diagnostics
Problem
Sprayer makes no sound when trigger is pulled
Cause
Diagnostic light blinks two times when trigger is pulled. Indicates incorrect voltage.
Solution
Replace battery with a charged battery.
Battery has reached end of life.
Replace the battery.
Allow battery to cool down or warm up to room temperature.
Diagnostic light blinks three times when trigger is pulled. Indicates battery temperature is too hot or cold.
Diagnostic light blinks four times when trigger is pulled. Indicates locked rotor condition.
Diagnostic light does not blink when trigger is pulled. Indicates battery is not installed or is damaged.
Replace pump and/or motor assembly.
Install battery or replace battery.
Replace Smartcontrol.
30 3A4476C
Troubleshooting
Problem
Sprayer makes sound but no material is sprayed when trigger is pulled
Cause
Sprayer is not primed.
Solution
Prime the pump. See Starting a
Make certain there is only one
FlexLiner in the cup support.
Make certain the cup cover is properly threaded to the cup support. If threads are visible below the cup cover when tight, fully remove and reinstall to the cup support so no threads are visible when tight.
Make certain the cup cover is tightened to cup support so the arrow on cup cover is within range of indicator on cup support.
Make certain the cup assembly is properly locked on the sprayer.
Make certain all the air is out of the FlexLiner and the VacuValve is properly closed.
Clean VacuValve reservoir and
Clean Sprayer. See
Outlet valves are not installed properly. See
Turn Prime Pump/Spray knob forward to SPRAY position.
Prime Pump/Spray knob is in PRIME
PUMP position.
Spray tip is not in SPRAY position.
Turn spray tip to SPRAY position.
Spray tip is clogged.
See
Debris in paint.
See
Pump filter plugged.
Speed control is set too low.
Increase speed until unit sprays.
No or low material in material cup.
Refill FlexLiner with material and
Pump has reached the end of its life. Replace pump assembly.
Diagnostic light blinks four times when the trigger is pulled. Indicates a locked rotor condition.
Replace pump and/or motor assembly.
3A4476C 31
Troubleshooting
Problem
Sprayer sprays with poor results
Cause
Spray tip is partially clogged.
Spray tip is not in correct position
Solution
Rotate spray tip to SPRAY position.
Incorrect spray tip for application of material.
Spray tip is worn or damaged
Material being sprayed is aerated because it was shaken.
Install different size spray tip. See
Tip and Pressure Selection , page 13.
Replace spray tip. See Spray Tip
Do NOT shake material. Stir the material or check the manufacturer’s recommendation for the material being sprayed.
Warm material.
Material being sprayed is too cold to spray.
Outlet valves are dirty or worn.
Remove two pump plugs and front valve to gain access to the three outlet valves. Clean outlet valves, see
necessary.
Pump has reached the end of its life. Replace pump assembly.
Pump has reached the end of its life. Replace pump assembly. Pump will spray paint but will not spray water
Paint leaks out of the cup threads.
Cup not properly seated.
Make certain that there is only one FlexLiner in cup support.
Make certain the cup cover is properly threaded to the cup support. If threads are visible below the cup support when tight, fully remove the cup cover and reinstall to the cup support so no threads are visible when tight.
Make certain the cup cover is tightened to the cup support so the arrow on the cup cover is within range of the indicator on the cup support.
Avoid flexing or pushing on the cup support when you evacuate the air out of the FlexLiner.
Avoid pulling down on the
FlexLiner when you evacuate the air out of the FlexLiner.
Make certain there is no damage to the FlexLiner lip or the cup cover gasket.
Make certain that the FlexLiner lip and cup cover gasket is free of debris and dried paint.
Replace FlexLiner.
32 3A4476C
Troubleshooting
Spray Pattern Diagnostics
Problem
Spray pattern is uneven:
Cause
Operator is moving too fast while spraying.
Spray tip is clogged.
Spray pattern has tails:
Spray pattern has dripping/sagging:
Spray pattern is too narrow:
Solution
Slow speed of movement.
Material difficult to atomize.
Outlet valves are dirty or worn.
Unclog spray tip or clean spray
Increase speed until desired pattern is achieved.
Hold sprayer farther away from surface.
Switch to different spray tip. See
Remove two pump plugs and front valve to gain access to the three outlet valves, see
27. Clean outlet valves. Replace
if necessary.
Replace pump assembly.
Pump has reached the end of its life.
Speed control is set too low.
Material may need to be thinned.
Incorrect spray tip for application of material.
Material not compatible with sprayer.
Spray tip is worn or damaged.
Operator is moving too slowly while spraying.
Sprayer is too close to target surface.
Holding trigger while changing spray direction.
Speed control switch is set too high.
Spray tip is worn or damaged.
Sprayer is too close to target surface.
Incorrect spray tip for application of material.
Spray tip is worn or damaged.
Increase speed until desired pattern is achieved.
Thin material follow paint manufacturer’s recommendations.
Install different size spray tip.
See
Switch material.
Replace spray tip. See
Move sprayer faster while spraying.
Move sprayer away from surface
10 in. (25 cm)
Release trigger when changing directions.
Decrease speed until desired pattern is achieved.
Replace spray tip. See
Move sprayer away from surface
10 in. (25 cm)
Install different size spray tip.
See
Replace spray tip. See
3A4476C 33
Troubleshooting
Problem
Spray pattern is too wide:
Cause
Sprayer is too far away from target surface.
Incorrect spray tip for application of material.
Solution
Move sprayer closer to surface.
Install different size spray tip.
Spray pattern “spits” at the beginning or end of pattern:
Excess material has accumulated on spray tip guard assembly or spray tip is partially clogged.
Spray tip not inserted completely into spray tip guard.
Spray tip is worn.
Clean spray tip guard. See
Replace spray tip. See
Flush sprayer.
Replace front valve assembly.
Spray tip continues to drip or ooze material after trigger is released:
Sprayer is dirty
Front valve has reached the end of its life.
Spray tip is worn.
Spray tip not inserted completely into spray tip guard.
Replace spray tip. See
ti30016a
Material leaks around spray tip guard or spray tip handle
Spray tip seal and seat are damaged or not properly installed.
34 3A4476C
Technical Specifications
Technical Specifications
Cordless HandHeld Sprayer
Max Working Pressure
Weight
Dimensions:
Length
Width
Height
Storage Temperature Range
Operating Temperature Range
Storage Humidity Range
Sound Pressure Level
Sound Power Level†
Vibration Level (measured in accordance with EN 50580:2012)
U.S.
2000 psi
5.25 lb
Metric
14 MPa, 138bar
2.4 kg
14.0 in.
5 in.
10.5 in.
32° to 113° F
36.1 cm
12.7 cm
26.7 cm
0° to 45° C
40° to 90° F 4° to 32° C
0% to 95% relative humidity, non-condensing
86.0 dBa
90.7 dBa, Uncertainty = 0.5 dBa
Vibration total value a h
= 33.2 ft/s
2
Uncertainty = 0.5 m/s
2
Vibration total value a h
= 10.1 m/s
2
Uncertainty = 0.2 m/s
2
Charger Power Source
Battery
Voltage (DC)
120 Vac, 60 Hz, 15A, 1 Ø
20 V MAX* 2.0 Ah Li-ion
Compact Battery Pack DEWALT
Maximum tip orifice 0.016 in.
Pump damage will occur if fluid freezes in pump.
0.41mm
Damage to plastic parts may result if impact occurs in low temperature conditions.
Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
† All readings were taken within the priming mode at the assumed operator position. Sound power levels were tested to ISO 3741 at 3.3 feet (1m).
* Maximum initial battery voltage (measured without a workload) is 20 volts. Nominal voltage is 18.
3A4476C 35
Graco Limited Warranty
Graco Limited Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.
Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE
.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED
BY GRACO
. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
36 3A4476C
Graco Limited Warranty
Graco Information
For the latest information about Graco products, visit www.graco.com
.
For patent information, see www.graco.com/patents .
TO PLACE AN ORDER, contact your Graco distributor or call 1-888-541-9788 to identify the nearest distributor.
3A4476C 37
Notes
Notes
38 3A4476C
Notes
Notes
3A4476C 39
DEWALT
® and the DEWALT Logo are trademarks of DEWALT Industrial Tool Co. and are used under license
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions.
This manual contains English. MM 3A4476
Graco Headquarters: Minneapolis
International Offices:
Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision C, October 2017
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