Instructions – Parts List

Parts

HVLP 3800 and 4900

ProComp

t

Turbine Sprayers

309242J

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

120V AC 50/60 Hz

HVLP 3800 ProComp

t

with Three-Stage Turbine

Model 233423

6 psi (41 kPa, 0.4 bar) Maximum Working Pressure

HVLP 4900 ProComp

t

with Four-Stage Turbine

Model 233455

8 psi (55 kPa, 0.5 bar) Maximum Working Pressure

Model descriptions are in Turbine

Components Table on page 4.

Related Manuals

HVLP–Turbine Gun . . . . . . . . . . . . . 309205

4900 HVLP ProComp

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001

TI0875

Table of Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

4

Component Identification and Function

Setup

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

6

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

11

Troubleshooting

Repair

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

14

Parts Drawing

Parts List

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

19

Accessories

Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Graco Standard Warranty

Graco Phone Number

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

22

22

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

WARNING

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.

D Ground the equipment. See Grounding on page 6.

D

If there is any static sparking or you feel an electric shock while using this equipment, stop spraying immediately.

Do not use the equipment until you identify and correct the problem.

D

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed.

D When flammable liquid is sprayed or used for flushing or cleaning the equipment, the turbine must be placed at least 20 feet (6.1 m) away from areas where hazardous concentrations of flammable vapors are likely to occur.

D Use additional air hose if necessary to ensure that the turbine is operated in a clean, dry, well-ventilated area.

D Never place the turbine inside a spray booth!

Use this equipment outdoors or in extremely wellventilated areas.

D

Keep the spray area free of debris, including solvent, rags, and gasoline.

D Electrically disconnect all equipment in the spray area.

D

Extinguish all open flames or pilot lights in the spray area.

D Do not smoke in the spray area.

D

Do not turn on or off any light switch in the spray area while operating or if fumes are present.

D Do not operate a gasoline engine in the spray area.

2 309242

WARNING

EQUIPMENT MISUSE HAZARD

INSTRUCTIONS

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

D

This equipment is for professional use only.

D Read all instruction manuals, tags, and labels before you operate the equipment.

D

Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

D Do not alter or modify this equipment. Use only genuine Graco parts.

D

Check equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed the maximum working pressure of the lowest-rated system component.

HVLP 3800 ProComp t turbine has a working pressure of 6 psi (0.4 bar, 41 kPa).

HVLP 4900 ProComp t turbine has a working pressure of 8 psi (0.5 bar, 55 kPa).

D

Use fluids and solvents that are compatible with the equipment wetted parts. See Specifications on page 21 for wetted parts information.

D

Do not use hoses to pull equipment.

D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose

Graco hoses to temperatures above 82 _ C (180 _ F) or below –40 _ C (–40 _ F).

D Wear hearing protection when operating this equipment.

D

Do not lift pressurized equipment.

D

Comply with all applicable local, state, and national fire, electrical, and safety regulations.

D Do not point the gun at anyone or at any part of the body.

D

Do not put your hand or fingers over the gun fluid nozzle.

D Do not stop or deflect leaks with your hand, body, glove, or rag.

D Do not “blow back” fluid; this is not an air spray system.

D Follow the Pressure Relief Procedure on page 10 if the fluid nozzle clogs and before you clean, check, or service the equipment.

D

Tighten all fluid connections before you operate the equipment.

D Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

D Know the specific hazards of the fluid you are using.

D

Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state, and national guidelines.

D

Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer.

D Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents, or fluids containing such solvents in the turbine spray system, which contains aluminum and/or galvanized-coated parts. Such use could result in a serious chemical reaction, with the possibility of explosion, which could cause death, serious injury, and/or substantial property damage.

309242 3

General Information

HVLP ProComp

t

Turbine Sprayers

The HVLP 3800 ProComp t and the HVLP 4900

ProComp t turbines, compressor and spray guns can spray most coatings or finishes currently being used for automotive refinish, industrial, aerospace, marine, wood, plastic, and architectural applications.

Unpacking Turbine

Unpack the Graco Turbine Sprayer from the shipping carton, and inspect for any possible shipping damage.

If there is any damage, call your distributor.

To produce high-quality paint finishes, the spray gun typically utilizes inbound air pressure of 6 psi (0.4 bar,

41 kPa) for the HVLP 3800 ProComp t

and 8 psi (0.5

bar, 55 kPa) for the HVLP 4900 ProComp t

. A cone of air, produced by the gun, carries and directs the paint from the gun to the surface, minimizing overspray and increasing transfer efficiency. This enables painters to comply with new clean air laws that are designed to reduce VOC (volatile organic compounds) emissions, eases paint application by requiring fewer paint passes to obtain coverage, and saves on both material and clean-up time.

See HVLP–Turbine Gun manual 309205 for more information on the operation and use of the turbine spray gun.

HVLP ProComp

t

Turbine Configurations

Graco turbines come in the following basic configurations:

D

HVLP 3800 ProComp t

three-stage turbine sprayer

D

HVLP 4900 ProComp t

four-stage turbine sprayer

HVLP 3800 and 4900 ProComp

t

Turbine Components Table

System

HVLP 3800

ProComp t

Model

233423

2–qt Remote

Pressure Pot

287819

30-ft (9 m) Turbine

Air Hose

30-ft (9 m) Compressor Air Hose

241413

240071

HVLP 4900

ProComp t

233455 287819 241413

240071

Gun /

Fluid Set

244118 nonbleeder style pressure–fed gun with 244124 (#3)

244118 nonbleeder style pressure–fed gun with 244124 (#3)

Extra/Fluid

Sets

244125 (#4)

244126 (#5)

244123 (#2)

244125 (#4)

244126 (#5)

244127 (#6)

4 309242

Component Identification and Function

C

D

B

J

K

E

A

H

L

M

Fig. 1

A Turbine air outlet

B Turbine power switch

C Storage compartment

D Turbine handle

E Turbine cover

F Air filters (pre-filter and main)

G Two-speed switch

H Air filter indicator light

J Connector and power cord

K Resettable circuit breaker

L Compressor air outlet

M Compressor power switch

G

F

TI0876

Connection for turbine air supply to HVLP–Turbine Gun (HVLP 4900

ProComp t

units include quick connector)

ON/OFF switch for sprayer turbine

Provides storage for fluid set components

Folds flat for minimum storage space

Houses air filter and provides dual air flow to motor and turbine

Provide filtered air for turbine spray gun and turbine motor

Allows two-speed operation of turbine sprayer motor (used on HVLP

4900 ProComp t

units)

Indicates air filter performance and maintenance

Provides power for turbine sprayer (power cord provided with turbine)

Provides protection for turbine motor

Connection for compressor air supply to 2–quart remote pressure pot

On/Off switch for compressor

309242 5

Grounding

WARNING

Improper installation or alteration of the grounding plug will result in a risk of electric shock, fire, or explosion that could cause serious injury or death.

Setup

Prepare the Fluid

D Always strain the fluid before you spray; this includes color, reducer, and hardeners if used.

D When using a turbine spray system, use a slower drying reducer or thinner to compensate for the faster drying time caused by the warm air of the turbine.

Do not over reduce.

This equipment requires a 120V AC, 60 Hz, 15A circuit with a grounding receptacle. See Fig. 2.

grounded outlets

CAUTION

The performance of the turbine sprayer varies with the viscosity of the material and the length of the hose. Keep the hose short to prevent pressure drop.

grounding prong

Fig. 2

Extension cord must be 3-wire, 12 AWG, 50 ft (15 m) or shorter.

Do not alter the ground prong or use an adapter.

Setup/Use Options

HVLP Turbine Sprayers have a variety of user options.

See Fig. 3.

D

See HVLP–Turbine Gun manual 309205 for information on turbine spray gun setup and operation.

Paint Reduction — Automotive Type Finishes

Reduce and catalyze all paint to manufacturer’s specifications. To compensate for the faster drying time of turbine systems, use a reducer that is one step slower than what is used for conventional air spray.

Paint Reduction — Industrial or Domestic

Coatings

Reduce and catalyze all paint to manufacturer’s specifications. If no reductions are given, first thoroughly mix the fluid to be sprayed. Then gradually mix in the proper reducer, testing the fluid until you have the correct spraying consistency.

To test the consistency, remove the stir stick from the thinned paint. When the paint stream running off the stir stick breaks into droplets, the first few drops should be about one second apart.

6 309242

Connect the Fluid and Air Supply

See Fig. 3

D The compressor provides the air supply for the remote pressure pot.

D

The circled letters in Fig. 3 indicate hose line connections.

1.

Connect gun air supply hose (A) between turbine air outlet (B) and gun air inlet (C). DO NOT use wrench to tighten connections; hand tighten only.

The HVLP 4900 ProComp t turbine uses a quick connector at outlet (B). A wrench is not required for hose connection.

Setup

2.

If using a spray gun cup (D):

Connect the cup to the gun fluid inlet (E).

If using accessory remote pressure pot (F): Connect fluid supply hose (G) between remote pressure pot fluid outlet (H) and gun fluid inlet (E).

Connect pressure pot air hose (J) between pressure pot air regulator inlet (K) and the compressor air outlet (L).

Connect to Electric Supply

Plug turbine power cord into grounded outlet.

NOTE: Extension cord must be 3-wire, 12 AWG, 50 ft

(15 m) or shorter.

D cup-over option

(see manual 309205)

E

C

G

A

Y

X remote pressure pot setup for spray gun

E

D cup setup for spray gun

C

A

X

Fig. 3

X

B

L

HVLP 4900 ProComp t

Turbine

TI0875

Z

G H

Y

K J

Z

F to compressor ti7064a

2-quart remote pressure pot

4958C

309242 7

Setup

Fill the Cup or Remote Pressure Pot

Spray Gun Cup

WARNING

The spray gun cup is pressurized by the gun’s air supply. To reduce the risk of serious injury from pressurized fluid or accidental spray from the gun, always turn off the air supply to the gun before you remove the spray gun cup.

1.

Relieve pressure from remote pressure pot as follows (see Fig. 5): a.

Turn off air supply to pressure pot.

b.

Turn pressure relief knob (133). Wait until pressure is completely relieved before you remove cover. Close knob.

Only fill the cup 3/4 full to help keep the air pressure tube clean, then install the cover. The under-cup cover has a latch (H) to secure it to the cup. The over-cup (J) has threads that keep the lid in place when tightened in place on the cup.

2 quart

H

Fig. 4

J

Accessory Remote Pressure Pot

WARNING

The accessory remote pressure pots remain pressurized until pressure is manually relieved. To reduce the risk of serious injury from pressurized fluid or accidental spray from the gun, always relieve pressure in the pressure pot before you loosen or remove the cover.

02845

Fig. 5

2.

Remove pressure pot cover and fill. Secure cover.

NOTE: Lightly coat the cover threads with petroleum jelly.

CAUTION

If the 2-quart remote pressure pot is accidentally tipped over or held at too great of an angle, fluid may leak into the air regulator and cause damage. Take precautions to avoid this. If fluid does get into the regulator, clean it immediately.

NOTE: Always spray with the least amount of pot pressure required to provide the desired spray pattern and rate of application, typically 10 psi. Spraying at pot pressures higher than necessary wastes paint and can result in an orange peel finish.

8 309242

Prepare Surface to be Sprayed

To get proper adhesion, make sure surface is completely clean.

Setup

HVLP ProComp

t

Compressor Cold

Weather Operation

Operating Turbine

The HVLP ProComp t uses a diaphragm compressor.

A new diaphragm may be stiff in cold weather. If cold enough, the diaphragm is too stiff to allow the compressor motor to start (the unit hums). If this occurs, follow these steps:

WARNING

Sparks can be expected in the normal operation of the turbine motor. These sparks can ignite fumes from flammable liquids, dust particles, and other flammable substances in the spray area. This can cause serious injury and property damage. Be sure to follow the precautions below:

D

When flammable liquid is sprayed or used for flushing or cleaning equipment, the turbine must be placed at least 20 feet (6.1 m) away from areas where hazardous concentrations of flammable vapors are likely to occur.

1.

Turn compressor OFF. Turn turbine ON and allow to warm up for a few minutes.

2.

Turn compressor ON. If compressor does not start, proceed to step 3.

3.

Turn turbine and compressor OFF.

D

Use additional air hose if necessary to ensure that the turbine is operated in a clean, dry, well ventilated area.

4.

Unplug turbine from power source.

D Never place the turbine inside a spray booth!

Use this equipment outdoors or in extremely well ventilated areas.

D Avoid all ignition sources such as: static electricity from plastic drop cloths, open flames like pilot lights, hot objects like cigarettes, arcs from connecting or disconnecting power cords, and turning light switches on and off. Extinguish or remove all sources of ignition.

5.

Loosen four thumbscrews (16), remove filter retainer (15), prefilter (22), and main filter (21).

See Fig. 7.

6.

Hand spin cooling fan on compressor for a few revolutions.

1.

Turn turbine ON a few minutes before spraying to allow warm-up.

7.

Reinstall filters and filter retainer.

NOTE: When the turbine is not in use for an extended period of time, turn it off. The turbine does not shut off automatically.

8.

Plug in turbine.

2.

Be sure turbine filter is clean before operating. See page 11 to check and clean filter.

NOTE: To adjust the spray gun pattern see the turbine gun manual.

9.

Turn turbine and compressor ON. If necessary, repeat steps 3–9 above.

309242 9

1.

Turn off air supply to gun.

2.

Turn off turbine sprayer.

Shutdown

Pressure Relief Procedure

WARNING

PRESSURIZED EQUIPMENT HAZARD

The equipment stays pressurized until pressure is manually relieved. To reduce the risk of a serious injury from pressurized fluid, accidental spray from the gun, or splashing fluid, follow the Pressure

Relief Procedure whenever you:

D Are instructed to relieve the pressure

D

Stop spraying

D Check or service any of the system equipment

D

Install or clean the fluid nozzles

WARNING

The turbine hose outlet may be hot. Carefully check the hose end before you remove the hose.

3.

If using remote pressure pot, relieve pressure by following the pressure relief procedure on page 8.

NOTE: Elevate spray gun and pull trigger. This will allow fluid in fluid hose to drain back into remote pressure pot.

4.

If using a spray gun cup, unlatch cup cover; loosen or remove cup from cover to relieve cup pressure.

5.

Clean spray gun and cup as instructed in the

HVLP–Turbine Gun manual 309205.

10 309242

Maintenance

Daily

The turbine systems are lifetime lubricated. The only maintenance required is filter cleaning and replacement.

D Soak filter for 15 minutes in water and mild detergent. Rinse filter until clean. Air dry. Do not use compressed air on damp or wet filter.

WARNING

To avoid damage to the turbine and possible electric shock, never install a damp filter in the turbine.

The turbine filter must be clean at all times to provide sufficient air flow to cool motor and atomize the fluid.

Check turbine pre-filter (22) daily for cleanliness.

Check the main filter (21) weekly, minimum. Clean as necessary.

NOTE: To check filter, turn on turbine and place piece of paper against pre-filter. If air intake holds paper in place, filter is okay.

The HVLP 3800 and 4900 ProComp t

sprayers have an air filter indicator light on the front panel. If the filter is good the light is out. If the filter is clogged or has low airflow the light will come on as in Fig. 6 below.

CAUTION

To keep out dirt, do not operate the turbine sprayer without both filters installed.

1

20

21

22

16

8049A

Fig. 6

To clean filter:

1.

Turn off and unplug turbine.

2.

Loosen four thumbscrews (16), remove filter retainer (15) and pre-filter (22). See Fig. 7.

3.

Remove main filter (21) and clean by using one of the following three methods:

D

Tap filter gently on flat surface, dirty side down.

CAUTION

To prevent damage to filter, do not use compressed air on a wet filter.

D Direct compressed air (100 psi [7 bar, 70 kPa] maximum) through filter panel in the opposite direction of arrows on side of filter (from the clean side to the dirty side).

Fig. 7

15

TI0877

Weekly

Check hose for cracks, leaks, and holes. Replace if necessary.

Annually or Every 600 Hours, Whichever

Comes First

Replace motor brushes 600 hours after turbine sprayer operation. If brushes are not replaced, motor failure will occur.

NOTE: It is recommended that an authorized service center perform the motor brush replacement procedure on page 16.

309242 11

12 309242

Notes

Troubleshooting

PROBLEM

No fluid delivery

Compressor not starting

Turbine not starting

Poor atomization

Circuit breaker trips

CAUSE SOLUTION

No material, no remote container pressurization, hose or pickup tube clogged

Check container for material.

Cold weather operation

No power

Check for leaks at the container gasket (2-quart pressure pot cover. Tighten cover if loose.

Check for air flow from male quick-disconnect at compressor outlet (should be approx. 1/4 CFM).

Turn pressure regulator clockwise. Look for pressure on gauge. (If no pressure on gauge, check air line and fittings).

Check hole in 2-quart pressure pot cover at needle valve. Clean if necessary.

Check for obstructions.

Check if fluid pickup tube is unplugged. Tighten.

Blow out and clear material hose.

See HVLP ProComp t

Compressor Cold Weather

Operation on page 9.

Check outlet for power. Cycle red rocker switch.

Check that correct IEC (modular) cord is used and plugged in.

Check circuit breaker (38). Push to reset.

Clean filter.

Dirty filter

Extension cord too long

Hose too long

Filter clogged

High ambient temperature

Excessive brush wear

Excessive current draw

Extension cord must be 3-wire, 12 AWG, 50 ft (15 m) or shorter.

Replace with shorter hose. See Accessories page 20 for shorter hose and Part No.

Clean filter and replace as necessary.

Move turbine to cooler area.

Remove cover and turbine, and check for free motor rotation and for brush wear. Replace motor brushes if necessary.

Return to authorized service center.

309242 13

WARNING

Turn off turbine and unplug power for the following procedures.

Turbine Sprayer Disassembly (unless otherwise indicated, refer to Fig. 8 and 9).

1.

If necessary, clean and replace filter according to maintenance procedure on page 11.

2.

Loosen the four thumbscrews (16), remove the filter retainer (15) prefilter (22) and main filter (21).

See Parts Drawing on page 18.

3.

Remove hose clamp (88) and disconnect the air hose (84 ) from the “out” side of the compressor

(64 ).

4.

Disconnect the compressor wiring harness (a) from the compressor (64 )

5.

Remove the four cap screws (27) and bumpers

(7).

6.

Place the turbine on its back. Carefully separate the turbine cover (1) from the turbine baseplate (2) while guiding the compressor air hose (84) and wiring harness (a) through the air passage (b) in turbine cover (1). Place the turbine baseplate upright on a work surface.

Repair

7.

Repair or replace items as required.

8.

After completing servicing place turbine baseplate

(2) on its back.

9.

Slide turbine cover (1) onto turbine baseplate approximately 1–2 in. (to get it started).

10. Reaching between the turbine cover (1) and baseplate (2) carefully guide the compressor air hose

(84) and wiring harness (a) through air passage (b) through the compressor mounts (c) in the turbine cover (1).

11. Gently pull the free ends of the compressor air hose (84) and wiring harness (a) with your other hand to take up the slack.

12. Maintain tension on the compressor air hose (84) and wiring harness and slide the turbine cover (1) fully onto the turbine base plate.

13. Replace four capscrews (27) and bumpers (7).

14. Reconnect compressor air hose (84) and wiring harness (a).

CAUTION: Keep excess tubing and wiring clear of compressor cooling fan (d) by securing to compressor mount (c) with wire tie (e).

15. Reassemble filter, filter retainer, and prefilter.

14 309242

Repair

1

2 b c d

Fig. 8

27

7 e

Fig. 9

A

84

2

64 ti0911b

TI0911

88

Power Cord Replacement

Replace power cord by unplugging from IEC connector

(A). Install new cord. See Fig. 9

1

7949A

309242 15

Motor Brush Replacement

NOTE: It is recommended that this procedure be performed by an authorized service center.

1.

Use Turbine Sprayer Disassembly procedure at left to take turbine apart. Use Turbine/Motor

Replacement on page 16 to replace turbine.

2.

Remove plastic fan cover.

3.

Remove brushes. Check commutator for excessive wear.

Note: Do not install new brushes in a turbine in which the commutator has been damaged by the brush holders. A motor with this type of damage cannot be repaired.

Repair

4.

Install new motor brushes using reverse order.

Keep lead wires from all rotating parts and motor frame.

CAUTION

Do not run the motor with the air inlet or outlet sealed off.

5.

Reassemble turbine.

6.

Run motor 30 to 45 minutes at half-rated voltage to seat motor brushes.

Note: If half-rated voltage is not available, run repaired unit in series with another turbine for 30 to 45 minutes.

Turbine/Motor Replacement

The HVLP 3800 ProComp t

and HVLP 4900 Pro-

Comp t Turbines each use a different turbine/motor.

See the Turbine/Motor Replacement Kits in the Parts

List on page 19 for a listing of replacement kit parts.

See Parts Drawing on page 18.

1.

Use Turbine Sprayer Disassembly procedure on page 14 to take turbine apart.

2.

Remove turbine gasket (25).

3.

Remove 3 screws (6).

4.

Remove plate (82) and 3 spacers (83).

Fig. 10

HVLP 3800 ProComp t

5.

Remove turbine motor wires from spade connectors.

6.

Rotate turbine (24) from outlet fitting (18) and lift up from turbine spacers (23).

7.

Install new turbine gaskets (25 and 41).

8.

Reassemble turbine.

9.

Connect ground wire to turbine housing as required.

10. Reconnect wires according to applicable turbine.

See Fig. 10 or Fig. 11 schematics.

16 309242

Fig. 11

HVLP 4900 ProComp t

Notes

309242 17

Parts Drawing

13

6

26

27

14

81

27

28

29

26

6

64

1

25

82

18

19

24

4

46

47

32, 40

5

42

39

85

87

84

34

41

6

83

23

80

88

33

31

74

72 86

4

18 309242

2 6

37

12

10

38

67

36

68

7

27

65

20

21

22

15

16, 17

Parts List

Ref

No.

Part No.

Description

34

36

37

38

39

40

29

31

32

33

25

26

27

28

1

2

4

5

6

7

10

12

13

276666 COVER, turbine

196946 BASE PLATE, turbine

(HVLP 3800)

197108 BASE PLATE, turbine

114669

196982

114670

(HVLP 4900)

SCREW, pan hd

DUCT, turbine

SCREW, cap, hx hd

18

19

20

21

14

15

16

17

113817 BUMPER

114064 CONNECTOR, male

114410 SCREW, pan hd, torx

244166 LID, tool box

197054

197057

192895

158486

FOAM PAD, tool box

RETAINER, filter

SCREW, captive

PACKING, o–ring

192779 FITTING, outlet

156698 PACKING, o–ring

192789 GASKET, filter

240273 FILTER, main, paper

22† 240274 FILTER, pre

23 192780 SPACER, turbine

24* 240270 TURBINE KIT, 3 stage; 120 volts

(HVLP 3800)

241123 TURBINE KIT, 4 stage; 120 volts

(HVLP 4900)

192788 GASKET, turbine

192784 BRACKET, handle

114531 SCREW, cap, hx hd

113414 NUT, lock

192785 HANDLE, turbine

114658 SWITCH, rocker (HVLP 4900)

114279 SENSOR, pressure

114280 LIGHT, indicator, 120V

114293 SWITCH, rocker, red

111593 SCREW, grounding

102063 WASHER, lock, external tooth

114403 BREAKER, circuit; 15A, 120V

192905 PLATE, deflector

193059 GASKET, sensor

Qty

1

1

1

2

1

1

1

1

3

4

4

1

1

4

1

4

1

2

1

6

1

1

1

1

1

1

1

1

1

2

1

2

8

1

1

Ref

No.

Part No.

Description Qty

41

42

46

47

192845 GASKET, duct

192846 GASKET, duct

114287 FITTING, barbed

192810 HOSE, air

80

81

82

83

50

51

1

52

53

54

STRAP, tie (not shown)

FLUID SET, #3 (not shown)

64 244231 COMPRESSOR kit, 120V

65 240281 CORD SET, 15 ft 120V

67 Y 193095 LABEL, danger

68 Y 193096 LABEL, warning

69 Y 193126 LABEL, caution (not shown)

72 197152 FITTING, quick connect

74

75

244118

241413

103473

244124

116255

244122

GUN, HVLP (not shown)

HOSE, turbine air, 30 ft (not shown)

240071 HOSE, compressor, air, 30 ft

(not shown)

SWITCH, rocker

#2/4/5/6 ACCESSORY KIT

(HVLP 4900) Not shown

240488 HOSE, air, 1/4 in., clear

1

114538 SCREW, mach, pan hd

194094 PLATE, turbine

SPACER, turbine

1

1

1

1

1

1

1

1

1

1

2

1

1

1

194096 HVLP 3800

194097 HVLP 4900

3

3

1

1

1

1

84 197284 TUBE, air 1

85

86

87

197153

244135

101936

FITTING, valve, barbed

VALVE, duckbill

NUT, jam

88 116767 CLAMP, hose

† Pre-filters are available in 5 packs. Order Part No.

240274.

* Turbine Brush Kits are also available. Order part number 240546

Y Replacement Danger and Warning labels, tags, and cards are available at no cost.

1

1

1

1

309242 19

Accessories

2-Quart (1.9 liter) Pressure Pot 287819

50 psi (345 kPa, 3.5 bar) Maximum Inlet Air Pressure

2-quart (1.9 liter) capacity, aluminum cup.

Includes air pressure regulator, gauge, pressure relief valve, and rigid hook handle.

WARNING

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents, or fluids containing such solvents in the turbine spray system, which contains aluminum and/or galvanized-coated parts. Such use could result in a serious chemical reaction, with the possibility of explosion, which could cause death, serious injury, and/or substantial property damage.

120

130

124

121

119

134

133

114

123

131

101

103

140

122

139

127

112

136

138

137

129

109

(Handle is shipped loose, inside of 2-qt container.) ti7063a

Ref.

No.

101

103

109

112

133

134

136

137

138

139

140

114

119

120

121

122

123

124

127

128

129

130

131

Part No.

104655

104815

287818

120132

287821

169969

240474

240482

M70854

110440

189557

M70399

M70402

120123

287820

120130

120129

120127

120128

120125

120126

193218

120131

120113

Description Qty.

PRESSURE GAUGE

PRESSURE REGULATOR

POT, 2 quart (1.9 liter), aluminum

GASKET

GASKET KIT 5–pack

FITTING

HOSE, fluid; 60 in. long; 1/4 in. ID

HOSE, air; 54 in. (1.37 m) long

HOSE CLAMP

FITTING TEE

RESTRICTOR

QUICK DISCONNECT, male

QUICK DISCONNECT

LIT KIT

VALVE KIT, check repair

HANDLE

NUT, handle

VALVE, pressure release

FITTING, outlet

TUBE, fluid

CUP, 2 quart

STRAINER 1

FITTING, inlet 1

1

1

1

1

VALVE, pressure relief

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

NOTE:

D See HVLP Finish Systems brochure 300564 for all accessories.

D

Non–silicone lubricant 111265 (4 oz.) is available for fluid seals and wear areas.

20 309242

Specifications

Power requirements

Amps at 120 volts

HVLP 3800 & HVLP 4900

Unrestricted flow rate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120V AC, 50/60 Hz

HVLP 3800 & HVLP 4900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power cord (extension cord must be 3-wire, 12 AWG, 50 ft [15 m] or shorter)

1 phase, 14A minimum

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 14 AWG, 3 wire, 15 ft

HVLP 3800

HVLP 4900

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

80 cfm

82 cfm

Turbine stages

HVLP 3800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HVLP 4900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum turbine hose length

3

4

HVLP 3800 & HVLP 4900

Cup volume

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60 ft (18 m)

1 quart (0.95 liter)

Wetted parts

Bare spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . stainless steel, brass, hard-coated aluminum

Spray gun cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-quart (1.9 liter) accessory remote pressure pot . . . . . . . . . . . . . . . . . . . . . . . . . . . . aluminum, polyethylene aluminum, brass, polyethylene

Turbine shipping weight

HVLP 3800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 lb (15.4 kg)

HVLP 4900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Turbine diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36 lb (16.3 kg)

5.7 in (144.78 mm)

Sound level per ISO 3744

Sound power level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.0 dB(A)

Sound pressure level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78.0 dB(A)

309242 21

Graco Standard Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,

Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of

Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Phone Number

TO PLACE AN ORDER , contact your Graco distributor, or call this number to identify the distributor closest to you:

1–800–690–2894 Toll Free

All written and visual data contained in this document reflect the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

MM 309242

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

www.graco.com

PRINTED IN USA 309242

12/2000 Rev. 9/2005

22 309242