Graco 309864D.fm Owner's Manual
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Graco 309864D.fm is a professional-grade interior texture sprayer designed for applying water-based materials to walls and ceilings. It features a powerful motor, a durable RotoFlex pump, and a variety of nozzles to create a range of textures. With its easy-to-use controls and convenient features, the Graco 309864D.fm is the ideal choice for contractors and do-it-yourselfers alike.
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Repair
Interior Texture Sprayer
TexFinish™ Rental Texture
Sprayer
309864D
For Water-Based Materials Only
Models: 246186
55 psi (3.79 bar) Maximum Fluid Working Pressure
Read warnings and instructions.
Related Manuals
309584
309863 ti3157a
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 www.graco.com
Copyright 2003
Graco Inc. is registered to I.S. EN ISO 9001
US C
Conforms to ANSI/UL standard 1450
2
WARNINGS
Fire and Explosion Hazard
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in fire or explosion and serious injury.
• The system is for use with water-based materials only. Only use fluids compatible with the equipment. Refer to Technical Data of all equipment manuals. Read fluid and solvent manufacturers warnings.
• Ground the equipment. See Grounding and Electrical Requirements , page 5.
• If there is any static sparking or you feel an electric shock while using this equipment, stop spraying immediately. Do not use the equipment until you identify and correct the equipment until you identify and correct the problem.
• Keep work area free of debris, including solvent, rags and gasoline.
• Comply with all applicable state and national fire, electrical and safety regulations.
Equipment Misuse Hazard
Equipment misuse can cause equipment to rupture, malfunction, or start unexpectedly and cause serious injury.
• Before operating this equipment, read all manuals, tags, and labels, including material labels and instructions.
• Do not expose system to rain. Always store system indoors.
• Do not alter or modify equipment.
• Do not spray cementitious materials.
• Do not exceed maximum working pressure of lowest rated component in your system.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• To reduce risk of serious injury, including electric shock and splashing fluid in eyes, follow Pressure
Relief Procedure
on page 5 before servicing the unit.
• Do not use hoses to pull equipment.
• Route hoses away from traffic areas, sharp edges, moving parts and hot surfaces. Do not expose
Graco hoses to temperatures above 130 F (55 C) or below -35 F (-37 C).
• Air hoses at the compressor end, can get very hot! Allow sprayer to cool down 15 minutes before removing air hose.
• Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state and national guidelines.
• Never directly inhale compressed air. Compressed air may contain toxic vapors.
309864D
WARNINGS
Electric Shock Hazard
To reduce the risk of electric shock:
• Be sure sprayer is adequately grounded through electrical outlet, page 5.
• Use only 3-wire, extension cords.
• Make sure ground prongs are intact on sprayer and extension cords.
• Do not operate with cover removed.
• Turn off sprayer. Follow
Pressure Relief Procedure, page 5,
and unplug unit, before removing any parts.
Pressurized Equipment Hazard
Fluid from gun, leaks or ruptured components can splash in the eyes or on skin and cause serious injury.
• Follow
when you stop spraying and before cleaning, checking
or servicing.
• Do not point spray gun at anyone; put hand, fingers or rag over nozzle, or stop or deflect leaks with your hand, body, glove, or rag.
• Wear protective clothing, gloves, and eyewear.
• Before adding material to hopper, install burp guard. When only a small amount of material remains in the hopper, the burp guard prevents material from shooting out when the unit is turned off. This material could splash in the operator’s eyes or on skin, or into the air.
ti3158a
Cleaning Solvent Hazard with Plastic Parts
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many solvents can degrade plastic parts to the point where they could fail. Such failure could cause serious
injury or property damage. See Technical Data on page 23 of this instruction manual and in all other
equipment manuals. Read fluid and solvent manufacturer’s warnings.
CAUTION ti3159a
Water or material remaining in unit when temperatures are below freezing can damage motor and/or delay pump startup. Do not allow unit to freeze.
To insure water and material are completely drained out of unit:
1. Remove material line from sprayer.
2. Tip sprayer up as shown.
Before adding material or starting unit in cold weather, run warm water through pump.
309864D 3
4
P
M
Z
Y aa ti3157a
B
A
Component Identification
K
N
D
E
W
J
R
U bb
S
F
L
G T cc
Component Identification
Item
F
G
J
K
D
E
A
B
L
M
N
Component
Air hose outlet
Material hose outlet
Hopper gun/spray gun selector switch
ON/OFF switch
Air Compressor (inside)
Material/air hose
Texture spray gun (manual 309584)
Material Hopper
Graco RotoFlex™ pump (inside)
Hose rack/cord wrap
Gun hopper (1-1/2 gallon)
Item
U
W
Y
Z
P
R
S
T aa bb cc
Component
Nozzle storage
Hose plug
Gun plug
Material thickness gauge
Nozzle
Gun air valve
Burp guard
Hour meter
Hopper fitting (fluid inlet)
Hopper clamp
Hose clip
309864D
Preparation
Preparation
Pressure Relief Procedure
To reduce risk of injury, follow this procedure whenever you see this symbol throughout this manual, Also, perform this procedure whenever you:
WARNING page 2
• check or repair any part of this system.
• install or clean spray nozzle.
WARNING page 2
1.
Turn Power Switch OFF.
TI2458a
120V AC Systems grounded outlets requires a 120V
AC, 60 Hz, 15A circuit with a grounding receptacle. Do not use an adapter with this product.
grounding prong
Extension Cords
• Use only an extension cord with an undamaged,
3-prong plug.
• For 25 to 50 ft (7.6 to 15.2 m) cords, use 3-wire, 14
AWG (1.5 mm
2
) minimum.
• For up to 100 ft. (30.48 m) cord, use 3-wire, 12 AWG
(2.5 mm
2
) minimum.
2.
Trigger gun into material hopper.
3.
Open gun air valve.
ti3160a ti2448a
Grounding and Electrical Requirements
This sprayer must be grounded. Grounding reduces the risk of electrical shock by providing an escape wire for the electrical current. The sprayer cord includes a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Check with a qualified electrician or serviceman if grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded. Do not modify plug provided; if it will not fit the outlet, have proper outlet installed by a qualified electrician.
309864D
Auxiliary Air Compressor
Do not use an auxiliary air compressor with this spray system.
Generator Requirements
3500 W (3.5 KW) minimum.
Hose Size and Length
The system comes with a hose set consisting of a 3/4 in.
ID x 25 ft (25 mm x 7.6 m) material hose and a 3/8 in-ID air hose.
Do not use more than 25 ft. (7.6 m) of material hose.
WARNING page 2
5
6
Hour Meter
The TexFinish Sprayer is equipped with a SenDEC Hour
Meter to monitor the number of hours the sprayer has been used. After 40 hours the display will flash. This flashing is your reminder to change the RotoFlex Pump hose.
After you have replaced the RotoFlex Pump hose, reset the hour meter using the reset key or a magnet.
Reset
Use RotoFlex Pump Kit 234156.
Disassembly
1.
Relieve Pressure,
2.
Unplug sprayer from outlet.
3.
Remove shroud
(6 bolts).
4.
Remove hopper by loosening bottom fitting and then lifting hopper straight up, off unit.
1
2
RotoFlex™ Pump
5.
Remove material hose.
ti3162a
3
6
5
4
6.
Loosen bolt (A) located between air and material hose outlets. Unscrew bolt to lower plate, leaving about 4-5 threads on bolt. A ti3083a
DO NOT REMOVE
BOLT COMPLETELY.
ti3132a
7.
Slide a 2 x 4 under motor for support.
ti3118a
Hour Meter ti3124a
309864D
8.
Rotate plate. Slide hose off by pushing outward on hose fitting.
Reassembly
Reinstall RotoFlex Pump hose on plate.
1.
Kink hose as shown, making sure dots located on hose fitting face each other.
DOTS
RotoFlex™ Pump ti3119a
2.
Slide hose onto plate as shown below, making sure plate slides into slot between hex fitting on end of hose. ti3125a
3.
Align dots located on hose fitting, making sure they are facing each other at all times to ensure the hose does not twist during reinstallation.
ti3127a ti3084a
4.
Reposition plate, aligning hex fittings with enclosure openings.
5.
Remove 2 x 4 support under motor.
6.
Tighten bolt. As bolt is tightened the plate will snug back into place.
7.
Replace shroud (6 bolts).
8.
Replace hopper.
9.
Break in new pump by running dry or with warm water for 3-5 minutes.
309864D 7
8
Compressor Repair
Use Compressor Repair Kit, 234211.
Compressor Repair
7.
Tilt compressor forward and remove from housing.
Disassembly
1.
Relieve Pressure
2.
Unplug sprayer.
3.
Remove shroud (6 bolts).
6
5
TI3011a ti3162a
3
4
CAUTION
Fan blades are very delicate and can be damaged very easily. When removing or replacing compressor, do not bump or jar shroud or fan blades.
8.
Thoroughly clean inside housing, removing dust and debris.
4.
Remove green ground wire and black, and white wires to compressor.
1
2 ti3022a
5.
Loosen fittings (A and B) and remove air line.
Reassembly
1.
Carefully position compressor in housing.
2.
Replace bolts using socket wrench to tighten.
Torque to 85 in. lbs.
3.
Reattach air lines to compressor. Finger tighten plus one full turn, fittings (A and
B).
ti2748a
A
6.
Using a socket wrench with extension, loosen bolts (3).
B ti2749a bolt
4.
Reattach 3 wires to compressor matching green to green, black to black and white to white.
5.
Replace shroud. Tighten bolts (6).
bolt ti3032a bolt
309864D
Use Roller Repair Kit 234214.
Disassembly
1.
Relieve Pressure
2.
Unplug sprayer from outlet
3.
Remove shroud (6 bolts).
Roller Replacement
Roller Replacement
Reassembly
6
5
CAUTION
When installing bolt through roller, keep nylon washer on shoulder of bolt.
1.
Replace rollers.
ti3030a
1
2
4 ti3162a
3
2.
Using a crow bar as a wedge to keep rollers from moving, torque bolts to 40 ft. lbs.
4.
5.
Using a crow bar as a wedge to keep rollers from moving, loosen shoulder bolt.
6.
Remove rollers.
ti3026a ti3031a ti3029a
3.
Reinstall RotoFlex Pump hose on plate, page 6.
4.
Replace shroud. Tighten bolts (6).
309864D 9
Cylinder
Cylinder
Use Cylinder Repair Kit 246574.
Disassembly
1.
Relieve Pressure
2.
Unplug sprayer from outlet.
3.
Remove shroud (6 bolts).
Reassembly
1.
Insert swing arm through hole.
ti3086a
1
2
4.
Disconnect air hose at quick disconnect fitting.
ti3162a
6
5
3
4
2.
Align hole in bottom of cylinder with holes in bottom bracket.
3.
Feed pin through.
4.
Replace clip.
ti3087a
TI2851A
5.
Reattach air hose to quick disconnect fitting.
5.
Remove clip.
6.
Remove pin.
6.
Replace shroud. Tighten bolts (6).
TI2852A ti3085a
7.
Pull swing arm out of opening.
10 309864D
Capacitor Replacement
WARNING page 2
Capacitor Replacement
Use Capacitor Replacement Kit 246683.
5.
Cut strap.
6.
Unplug capacitor and remove.
ti3167a
Disassembly
1.
Relieve Pressure
2.
Unplug sprayer.
3.
Remove shroud,
(6 bolts).
1
2
4.
Capacitors can hold a charge. To prevent electric shock, use a flat bladed screw driver as a conductive device to short out the terminals. To do this, touch the blade of the flat screw driver between two terminal posts on the capacitor. ti3166a ti3162a
3
6
5
4
CAUTION
Do not touch metal part of screw driver when shorting out capacitor.
7.
Clean surface to remove dirt and any remaining adhesive.
Reassembly
1.
Remove backing from one side of two-sided tape provided in kit and apply to bottom of capacitor.
2.
Plug in new capacitor. ti3168a
Wires are not polarized. It does not matter which wires are connected together between capacitor and motor.
3.
Remove backing from bottom of two sided tape.
Attach capacitor to plate, pressing taped side firmly into position. Secure using a wire tie.
4.
Replace shroud. Tighten bolts (6).
ti3090a
309864D 11
Motor Repair
Use Motor Repair Kit 246572.
Disassembly
1.
Relieve Pressure
2.
Unplug sprayer from outlet.
3.
Remove shroud (6 bolts).
Motor Repair
10. Using a flat screw driver, remove c-clip (E).
1
2 ti3162a
4.
Remove RotoFlex Pump hose; page 6.
5.
6.
Cut wire tie (A).
3
6
5
4
11. Using your hand to support the motor, carefully pull rod (F) out through back.
12. Bring motor to workbench.
13. Remove 4 bolts (G) holding motor to bracket.
E
F
7.
Remove yellow wire (B).
8.
Remove ground nut (C).
B
9.
Remove blue wire to switch (D).
TI2855A
TI2858A
TI3099a
TI2859A
G
A
14. Cut wire tie. Remove capacitor from plate,
C
D
TI2854A
TI2860A
Reassembly
1.
Reposition motor in housing, keeping motor square and aligned to pulley.
2.
Keeping tension on belt, tighten 4 bolts (G). Torque to 15 ft-lbs.
The motor will have a tendency to move when bolts are being tightened. Hold it securely in place, square and aligned to pulley.
3.
Secure new capacitor to plate,
ti3090a
TI2856A
12 309864D
motor can swing the full travel (I) without stressing wires.
Motor Repair
4.
Using one hand to support motor, slide rod (F) through motor bracket.
F
TI2861A
(C)
5.
Replace c-clip (E).
ti308
E
For steps 6-9 refer to illustration below Step 9.
6.
Reattach blue wire to switch (D).
7.
Replace ground nut (C).
8.
Reattach yellow wire (B).
9.
Secure all wires together with wire tie (A), making sure the wires do not touch air line (H) and the
(I) ti3117a
(D)
10. Reconnect RotoFlex Pump hose, page 6.
11. Replace shroud. Tighten bolts (6).
(B)
(A)
(H)
309864D 13
Cooler Repair
Cooler Repair
6.
Carefully drill out rivets.
Use Cooler Repair Kit 246578.
Disassembly
1.
Relieve Pressure
2.
Unplug sprayer.
3.
Remove shroud (6 bolts).
4.
Loosen nuts (A and B).
1
2 ti3162a
A
3
6
5
4
7.
Pull cooler out of housing.
Reassembly
1.
Install cooler in housing.
2.
Rivet (or use fasteners) in place.
B
5.
Disconnect air hose at fitting.
ti3128 ti3097a
3.
Reconnect tubing.
Torque nuts (A and B) one full turn beyond hand tight.
4.
Replace shroud. Tighten bolts (6).
ti3096a
14 309864D
Relief Valve Replacement
Use Air Relief Valve Kit 246580.
Relief Valve Replacement
Reassembly
1.
Reattach air hoses at quick disconnect fitting.
Disassembly
1.
Relieve Pressure
2.
Unplug sprayer.
3.
Remove shroud (6 bolts).
6
5
TI3098a
1
2
4
2.
Slide air manifold back into position inside housing.
ti3162a
3
4.
Remove screw on top of unit.
5.
Remove air lines.
ti3094a ti2736a
6.
Pull air manifold down through inside of housing.
7.
Disconnect air hose at quick disconnect fitting.
3.
Replace screw on top of unit - torque to 30 in. lbs.
4.
Replace shroud. Tighten bolts (6).
TI3093a
309864D 15
Rotor Replacement
Rotor Replacement
Use Rotor Kit 246585 (includes Roller Kit 234214) 7.
Remove rotor.
Disassembly
1.
Relieve Pressure
2.
Unplug sprayer.
3.
Remove shroud (6 bolts).
4.
Remove RotoFlex pump
2
1
5.
Disassembly.
6.
Using a flat screwdriver, remove c-clip (A).
A ti3162a
3
6
5
4
Reassembly
1.
Install rotor with flange facing outward.
TI2868A
2.
Replace c-clip (A).
3.
Install rollers, page 9, Reassembly.
4.
Install RotoFlex Pump hose and shroud, page 7,
Reassembly.
TI3099a
16 309864D
Troubleshooting
Troubleshooting
Problem Cause Solution
Sprayer won’t run Power switch not on
No power at wall outlet
Wrong size generator
Turn switch on.
Check outlet by plugging in another appliance. If appliance does not work, try another outlet.
Use a 3500 watt or larger generator.
Refer to Generator Requirements,
Unplug other items from circuit Too many items on same circuit
Extension cord too long or wrong gauge
Air lock
Mix too thick
Use a different extension cord. Refer to Grounding and Electric Requirements, page 5
Reset breaker
Pump won’t pump material
Breaker tripped
Selector switch in wrong position Move selector switch to correct position for application
Open air valve on gun
Add water to thin material. Use Material Thickness Gauge.
Check and retighten all fittings
No air from compressor
Loose fittings
Plugged gun
RotoFlex pump worn out
Pump cold or material frozen in pump Move pump to warm room and allow it to warm up or run hot water through sprayer.
Motor start capacitor failure Replace capacitor and restart
Material runs out of bottom of sprayer RotoFlex pump worn out
Loose fittings
Gun air valve closed
Low voltage
Relieve Pressure,
gun from hose. Clean gun.
Replace hose. Recommended hose replacement - after every 40 hours of operation.
Replace hose
Check and retighten all fittings
Open gun air valve
Check extension cord length and gauge. Replace if different than recommended. Refer to Grounding and
Electrical Requirements, page 5.
Gun needle plugged
Lines not connected
Damaged hose
Worn compressor
Clean needle and retry.
Check all quick disconnect connections to gun and hoses
Replace hose
Replace compressor. Contact a qualified Graco Service Center.
309864D 17
Troubleshooting
Problem Cause Solution
Speed of application too slow
Intermittent flow/sputtering
Quick disconnect does not stay connected.
Gun will not shut off
Fluid leaking at Flow adjustment nut
Fluid leaking out of either plug
Material too thick
Nozzle too small
Too much air being used.
Plugged or dirty gun
Kinked hose Unkink hose.
Gun fluid flow adjustment set too low Increase flow adjustment with flow adjustment nut.
RotoFlex pump worn
Hopper connection not tight
Debris in system
Dirty or corroded fitting
Partially close gun air valve to reduce air flow.
Relieve Pressure
gun.
Replace hose.
Check gasket. TIghten connection.
Clean
Clean thoroughly. Soak in oil. Apply a few drops of light oil.
Worn nozzle or needle.
Thin material.
Change nozzles to a larger size. See
Operation Manual, Recommended
Nozzle Selection Chart, page 10.
Debris in needle passage
Damaged seal.
Missing or damaged o-rings
Relieve Pressure
worn parts.
Relieve Pressure
Relieve Pressure
seal.
Relieve Pressure
o-rings.
Flow adjustment won’t adjust
Gun damaged
Dirty threads
Nozzle not on gun
Replace gun
Clean threads
Put nozzle on gun
18 309864D
Wiring Diagram
ELECTROLYTIC CAPACITOR
BLACK
BLACK
MOTOR
POWER
SWITCH
BLUE
SELECTOR
SWITCH
GREEN
GROUND
YELLOW
WHITE
BLACK
GREEN
BLACK
GREEN
POWER
CORD
AIR COMPRESSOR
WHITE
BLACK ti3120a
Air Diagram
AIR MANIFOLD
Wiring Diagram
309864D
AIR CYLINDER
AIR COMPRESSOR
AIR COOLER
TI3179a
19
Parts
Parts
Model 246186
39
39a
20 ti2690b
39c
39b
22
6
11
27
59
20
52(A)
57(B)
10
4
3
9
23
79
20
21
76
63
36a
21
39c
38
67
36
34
60
309864D
Parts
Model 246186
14
15
44
45
55
29
12
8
17
79
44
75
66
33
77
30
51
58
37
1
41
25 16
56
74
48
19
32
33
35
54
24
57
18
46
50
56
13
49
20
47
31
20
5
26
28 ti2691a
Parts
309864D 21
Parts
Ref
No.
Part No. Description
8
9
5
6
3
4
1
2
234214 KIT, roller
117362 BEARING, ball
117563 SWITCH, selector
117693 SWITCH, on/off
15B858 LEG, frame
15A903 PLATE, hose
246585 KIT, pulley, includes 1, 2, 41
15C087 PLATE, frame, top
10
11
12
13
15B873 SUPPORT, front, frame
246580 KIT, manifold, air, includes 19
15B439 SHAFT, pivot, motor tray
15B530 ROD, axle
14
15
16
17
18
15B861 HANDLE,
15B543 RACK, hose
15B857 FRAME, bottom
246189 TRAY, motor
19
20
21
22
246574 KIT, cylinder, air, includes 24, 46,
47
117625 NUT, locking
117630 SCREW, torx, tri-lob
23
24
25
26
117633 SCREW, slot, hex wash hd
117636 SCREW, hex hd, flanged
234156 KIT, RotoFlex pump
15B529 ARM, cylinder
27
28
29
30
246572 KIT, motor, AC, includes 41, 66, 79
112612 CAP, hub
113415 SCREW, mach, torx pan hd
115095 WHEEL, 9”
31
32
33
34
115480 KNOB, t-handle
116630 SCREW, carriage
195367 SPACER
15B585 HARNESS, wiring
35
36
117727 CLIP, wire
15B865 SHIELD
234211 KIT, compressor, air, includes 54
234148 KIT, hose
36a 119430 COUPLER, quick disconnect
37 15B507 CORD set, power
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
2
1
2
2
1
2
1
1
1
1
1
2
1
1
6
1
1
8
Parts
Model 246186
Ref
No.
Part No. Description
49
50
51
52
45
46
47
48
38
39
246544 GUN, texture, manual 309584
246316 HOPPER, 6-gallon
39a 15B676 STORAGE, nozzle
39b 15B990 GUARD, burp
39c 115099 GASKET
40 276873 HOPPER, 1-1/2 gallon
41
44
117672 BELT, GT2, 3mm
101134 RING, retaining, ext.
101242 RING, retaining, ext
117671 PIN, clevis
117668 PIN, cotter, bow tie
115498 SCREW, mch, hx wash hd
15B783 SHIELD, spray
246578 KIT, cooler, air, includes 51, 54, 56
113084 RIVET, blind
15B823 TUBE, air
54
55
15B818 TUBE, air
115651 NUT, hex, acorn, 5/16-18
56 117728 FITTING, compression, union
57 15B822 TUBE, air
58 ▲ 198492 LABEL, warning
59 ▲ 290228 LABEL, caution
60 ▲ 15B889 LABEL, rental, upper
62 103473 STRAP, tie, wire
63
66
117472 METER, hour
117791 SCREW, cap, tri-lobe
67 15B986 CLIP, spring
74 ▲ 186620 LABEL, symbol, ground
75 ▲ 15C127 LABEL, instruction
76 ▲ 15C128 LABEL, danger
77 ▲ 291292 LABEL, identification
78 234220 KIT, material thickness gauge, (not
79 shown)
246683 KIT, capacitor
Qty
1
1
1
1
1
1
1
4
1
2
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
▲
Replacement Danger and Warning labels, tags and cards are available at no cost.
22 309864D
Technical Data
Technical Data
Main unit power requirements. . . . . . . . . . . . . . . . . . . . . . 120V AC, 60 hz, 15A, 1 phase
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . 55 psi, (3.8 bar)
Maximum air working pressure . . . . . . . . . . . . . . . . . . . . . 38 psi (2.6 bar)
Compressor specifications . . . . . . . . . . . . . . . . . . . . . . . . Universal motor thermally protected, oil-less
Compressor air displacement . . . . . . . . . . . . . . . . . . . . . . 4.5 displacement scfm at 30 psi
Generator required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500 w minimum
Electric Motor
Pump motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacitor start AC 2.8 amp/ 1/3 hp AC, open frame
Compressor motor . . . . . . . . . . . . . . . . . . . . . . . . Universal AC 10.5 amp
Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 AWG, 3 wire, 25 ft.
Material hopper capacity. . . . . . . . . . . . . . . . . . . . . . . . . . Sprayer Material Hopper: 6 gallons
Gun material hopper: 1.5 gallon
Maximum delivery with texture . . . . . . . . . . . . . . . . . . . . . 0.75 GPM
Dimensions:
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 in. (584 mm) with handle
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 in. (584 mm)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 in. (991 mm)
Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 lbs (34 kg)
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . brass, aluminum, plastic
Sound data
Sound pressure level* . . . . . . . . . . . . . . . . . . . . . 83.2 dB(A)
Sound power level**. . . . . . . . . . . . . . . . . . . . . . . 97.5 dB(A)
Storage Temperature Range. . . . . . . . . . . . . . . . . . . . . . . 35°F - 160°F (1.6°C - 71°C)
Operating Temperature Range . . . . . . . . . . . . . . . . . . . . . 40°F - 115°F (4°C - 46°C)
Gun:
Maximum Working Pressure . . . . . . . . . . . . . . . . 60 psi (4.137 bar)
Air Maximum Working Pressure . . . . . . . . . . . . . 100 psi (6.895 bar)
CFM Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 - 11 CFM
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 lbs (500 grams)
*Measured while spraying at 1 m.
**Measured per ISO-3744
309864D 23
Limited Warranty
Limited Warranty
Graco warrants to the original purchased (other than for purposes of resale or rental) all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship if operated in accordance with Graco’s printed recommendations and instructions. This warranty applies for one year from the date of purchase.
This warranty does not cover and Graco shall not be liable for general wear and tear, or any malfunction, damage, or wear caused by improper use, accidents, user negligence, use of non-Graco component parts or service or repair performed by anyone other than a Graco authorized service center.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO
ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE.
GRACO SHALL NOT IN ANY EVENT BE LIABLE FOR INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE OR EXPENSE OF
ANY KIND, WHETHER FROM BREACH OF THIS WARRANTY OR ANY OTHER REASON. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
To make a claim under this warranty, return the product with proof of purchase, transportation prepaid, to any Authorized Graco Service Center.
Graco’s Authorized Service Center, at its option, will either repair or replace the product and return it to you, postage, prepaid. To find the nearest
Graco Authorized Service Center call 1-888-541-9788 or visit our website at www.Graco.com
This warranty gives you specific legal rights and you may also have other rights which may vary from state to state.
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Sales Offices: Minneapolis, Detroit
International Offices: Belgium, Korea, Hong Kong, Japan
PRINTED IN USA 309864, 3//2003, Revised 5/2004
24 309864D
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Key Features
- Sprays all water-based materials
- Durable RotoFlex pump for long life
- Variety of nozzles for different textures
- Easy-to-use controls
- Convenient features like a built-in hopper and nozzle storage
- 1-1/2 gallon hopper capacity
- 3/4 in. ID x 25 ft material hose
- 3/8 in. ID air hose
- 120V AC, 60 Hz, 15A circuit
- CSA and UL listed
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Frequently Answers and Questions
What is the maximum working pressure of the Graco 309864D.fm?
What type of materials can I spray with the Graco 309864D.fm?
What is the size of the hopper on the Graco 309864D.fm?
What is the length of the material hose on the Graco 309864D.fm?
What is the length of the air hose on the Graco 309864D.fm?
What is the power requirements for the Graco 309864D.fm?
Is the Graco 309864D.fm CSA and UL listed?
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Table of contents
- 4 Component Identification
- 5 Preparation
- 6 Hour Meter
- 6 RotoFlex™ Pump
- 8 Compressor Repair
- 9 Roller Replacement
- 10 Cylinder
- 11 Capacitor Replacement
- 12 Motor Repair
- 14 Cooler Repair
- 15 Relief Valve Replacement
- 16 Rotor Replacement
- 17 Troubleshooting
- 19 Wiring Diagram
- 19 Air Diagram
- 20 Parts
- 21 Parts
- 22 Parts
- 23 Technical Data
- 24 Limited Warranty