INSTRUCTIONS-REPAIR

INSTRUCTIONS-R

É

PAREZ

INSTRUCTIONS

KEEP FOR REFERENCE.

Read this and all related manuals for important warnings and instructions.

MAINTENEZ POUR LA R É F É RENCE.

Lisez ceci et tous ont associe des manuels pour importants des avertissements et des instructions.

First choice when quality counts.

t

308920

Rev. A

GMax

R

5900 Convertible

Airless Paint Sprayer

Pulverisateur Priv

é

d’Air de Peinture

Electric Motor Kit

Kit de Moteur É lectrique

120 Vac, 60 Hz, 20A

3300 psi (227 bar, 22.7 MPa ) Maximum Working Pressure

3300 psi (227 bar, 22.7 MPa ) Maximum Pression d’Utilisation

Model 240774, Series A

' R

' R

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Model 240775, Series A

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U.S. PATENT NO. 4,323,741; 4,397,610 PATENTED

1983, CANADA AND OTHER PATENTS PENDING

8746A

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Graco Inc. is registered to I.S. EN ISO 9001

WARNING

Fire and explosion can occur when spraying or flushing flammable fluid in an area where air circulation is poor and flammable vapors can be ignited by an open flame or sparks.

To help prevent a fire and explosion:

Use outdoors or in an extremely well ventilated area.

Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use could result in a chemical reaction, with the possibility of explosion.

Remove, extinguish or unplug all ignition sources; tape wall switch. Do not smoke in spray area.

Never fill fuel tank while the engine is running or hot.

Ground Sprayer, object being sprayed, paint and solvent pails.

Hold gun firmly to side of a grounded pail when triggering into pail.

Use only conductive airless paint hose.

Never run engine in inclosed area.

Fluid injection is a serious injury! If high pressure fluid pierces

your skin, the injury might look like “just a cut”. But it is a serious wound! Get immediate medical attention.

To help prevent injection, always:

Engage trigger safety latch when not spraying.

Point gun away from yourself or anyone else.

Relieve pressure before checking or repairing any leak.

Relieve pressure when you turn off the sprayer or stop spraying.

Do not use components rated less than system Maximum

Working Pressure

Never allow children to use this unit. If you are injured using this equipment, get immediate medical treatment.

MISE EN GARDE

Risque d’incendie et d’explosion imminent pendant la pulvérisation ou le rinçage à pression de fluides inflammables dans une zone à mauvaise circulation d’air et en présence de gaz inflammables pouvant s’allumer par une flamme nue ou des étincelles.

Pour éviter les risques d’incendie et d’explosion:

Manipuler les fluides à l’air libre ou dans une zone extrêmement bien aérée.

Ne jamais utiliser de trichloroéthane 1,1,1, de chlorure de méthylène, d’autres solvants à base d’hydrocarbures halogénés, ni de produits contenant de tels solvants dans un équipement sous pression en aluminium. Cela pourrait provoquer une réaction chimique avec risque d’explosion.

Retirer, éteindre ou déboucher toute source d’inflammation, recouvrir tout interrupteur mural avec du ruban adhésif. Ne pas fumer dans la zone de pulvérisation.

Ne jamais remplir le réservoir d’essence lorsque le moteur est chaud ou en marche.

Mettre à la terre le pulvérisateur, l’objet à pulvériser ainsi que les seaux de peinture et de solvants.

Tenir le pistolet fermement contre la paroi d’un seau mis à la terre lorsqu’on pulvérise dans le seau.

N’utiliser qu’un flexible pour peinture pulvérisée sans air.

Ne jamais mettre en marche un moteur dans une zone fermée.

L’injection de fluide constitue une lésion grave! Si un fluide haute

pression perce la peau, la blessure peut paraître comme une

«simple coupure». Mais il s’agit bien d’une lésion grave! Consulter immédiatement un médecin.

Pour éviter les risques d’injection, toujours:

Bloquer le loquet de sécurité de la gâchette à la fin de la pulvérisation.

Pointer le pistolet loin de soi-même et toute autre personne à proximité

Décharger la pression avant de vérifier ou réparer une fuite.

Décharger la pression après la mise hors tension du pulvérisateur ou

à la fin de la pulvérisation.

Ne pas utiliser de composants dont la pression nominale est inférieure

à la pression maximale de service du système.

Ne jamais permettre aux enfants d’utiliser cet appareil. En cas de blessure pour avoir utilisé cet appareil, consulter immédiatement un médecin.

Grounding

DANGER

Improper installation or alteration of the grounding plug will result in a risk of electric shock, fire or explosion that could cause serious injury or death.

1.

This equipment requires a 120 Vac, 60 Hz, 20A circuit with a grounding receptacle. Fig. 1.

DANGER

L’installation ou le changement inexacte de la prise fondante aura comme conséquence un risque de décharge électrique, d’incendie ou d’explosion qui pourrait causer des dommages ou la mort sérieux.

1.

Ce matériel exige des 120 Vac, 60 Hz, le circuit

20A avec une prise de mise à la terre. Fig. 1.

Grounded

Outlets au sol sorties

Fig. 1

Grounding Prong

2.

Do not alter the ground prong or use an adapter.

3.

If the power cord or plug is damaged, replace with the appropriate cord listed on page 5. Connect the wires per the wiring diagram on page 5.

2 308920

Fig. 2 fourche de fondre

2.

Ne modifiez pas la fourche foundante ou n’utilisez pas un adaptateur.

3.

Si le cordon ou le prise de secteur est dommagé, remplacez par la corde appropriée énumérée à la page 5. Reliez les fils par diagramme de cåblage

à la page 5.

Notes

308920 3

Models 240774 and 240775

Label

20

Parts Drawing

3

1

19

22

21

2

25

10

18

4

26

17

19u Black

Red

From Motor

Yellow

24

1

13

16

28

15

14

11

12

10

6

7

8

5

8

8747A

8747A

4 308920

Parts List

Models 240774 and 240775

Ref

No.

Part No.

Description

19a

19b

19c

19d

19e

19f

19g

13

14

15

16

17

8

10

11

12

18

19

6

7

4

5

1

2

3

194121

241307

193551

187975

241313

111800

194130

110996

112586

100016

114988

193549

194325

183401

103833

112585

192838

240941

240992

111839

194082

114654

104859

194090

109099

114789

Motor slide handle

1.2 H.P. electric motor

Label

LABEL, warning

BASE, mounting, motor

SCREW, cap, flangehead

BRACKET, clamp

NUT, flanged, hex

SCREW, cap, hex hd

WASHER, lock

SCREW, cap, hex hd

GUARD, belt lower

PULLEY, 3.45, A sect

KEY, parallel

SCREW, mach bdgh

INSERT, thread

LABEL, warning, (French)

CONTROL, Includes items 19a–19w

Model 240774

Model 240775

SCREW, mach, pnhd, 6–32 x 1/2 in.

BRACKET, control, convertible

TRANSFORMER, 120V

SCREW, tapping, pnhd

GASKET

BUSHING, snap

JACK, 1/4

Qty

1

2

1

1

2

10

4

2

2

1

6

1

1

1

1

1

1

2

1

1

2

4

1

1

1

1

Ref

No.

19h

19j

19k

19m

19n

21

22

24

25

26

28

19p

19q

19r

19s

19t

19u

19v

19w

20

Part No.

236527

112409

194084

114284

241098

241095

186620

111930

105658

107255

105659

114798

107260

111593

111839

114792

110637

107503

187791

187784

114960

Description

BOARD, start, 120V, 2 hp

SCREW, mach, flhd

HOUSING, control, convertible

BUSHING, strain relief

CORD SET, power

Model 240774

Model 240775

LABEL, symbol, ground

SWITCH, toggle

RING, locking

GUARD, switch

BOOT, toggle

CONNECTOR, wire tap

TERMINAL, insulated, female

SCREW, mach, hex hd

SCREW, mach, pnhd, 6–32 x 1/2 in

GASKET, die cut

SCREW, mach

TERMINAL, insulated, male

LABEL, danger, (English)

LABEL, danger, (French)

BUSHING

Danger & Warning labels, tags, and cards are free.

Qty

1

2

1

1

1

4

2

4

1

1

2

4

1

1

1

1

1

1

1

1

1

Models 240774 and 240775

Label

19e

19r

19p

19q

19h

19v

19j

19s

19m

19n

19k

19d

19c

19e

19f

19b

Green

Black

White

19u

19t

19u

19t

19a

8748A

19g

308920 5

Graco Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of

Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

ADDITIONAL WARRANTY COVERAGE

Graco does provide extended warranty and wear warranty for products described in the “Graco Contractor Equipment Warranty

Program”.

Graco Phone Number

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:

1–800–690–2894 Toll Free

6

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Sales Offices: Minneapolis, Detroit, Los Angeles

Foreign Offices: Belgium, Canada, England, Korea, France, Germany, Hong Kong, Japan

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

http://www.graco.com

1998–1997 Graco Inc. 308920 Rev. A January 1999 PRINTED IN U.S.A.

308920