Operating Instructions

Form No. 309043

Rev. E

To find your Graco/M AGNUM authorized service center

D See the enclosed Graco/M

AGNUM

Authorized Service Centers list

D Visit our website at www.graco.com

D

Call us at 1–888–541–9788

INSTRUCTIONS

This manual contains important warnings and information.

READ AND KEEP FOR REFERENCE.

t

XR Series Airless Sprayers

M

AGNUM

XR9, Model 232750, Series A

0.38 gpm (1.44 lpm) sprayer on heavy-duty deluxe cart, 50 ft (15.2 m) hose, and

SG3 pro metal gun with reversible tip and guard

3000 psi (21 MPa, 207 bar) Maximum Working Pressure

M

AGNUM

XR7, Model 232745, Series A

0.31 gpm (1.17 lpm) sprayer on heavy-duty cart, 50 ft (15.2 m) hose, and

SG2 metal gun with reversible tip and guard

3000 psi (21 MPa, 207 bar) Maximum Working Pressure

M

AGNUM

XR5, Model 232740, Series A

0.24 gpm (0.91 lpm) stand-mount sprayer, 25 ft (7.6 m) hose, and

SG1 gun with reversible tip and guard

2800 psi (19 MPa, 193 bar) Maximum Working Pressure

Features of every M

AGNUM

sprayer

D 120V, permanent magnet, open-frame DC motor

D Power Flush t cleaning (for flushing with water)

D XR Power-Piston t hardened stainless steel pump

D Demand Delivery t system (pump stops when spraying stops)

D InstaClean t filter system

M

AGNUM

XR5

Model 232740

9557A

M

AGNUM

XR7

Model 232745

9558A

M

AGNUM

XR9

Model 232750

9559A

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

E COPYRIGHT 1999, GRACO INC.

Graco Inc. is registered to I.S. EN ISO 9001

FIRE AND EXPLOSION HAZARD

A Fire and explosion hazard exists any time you spray or flush flammable fluids.

To help prevent fire or explosion when spraying flammable fluids

D

Be sure sprayer is adequately grounded

through electrical outlet as follows:

– Use only grounded electrical outlets.

– Use only 3-wire extension cords.

– Make sure ground prongs are intact on sprayer and extension cords.

D Motor in this sprayer is a source of sparks. Keep sprayer in well-ventilated area, at least 20 feet (6 meters) away from gun when spraying or flushing.

D Do not use plastic drop cloths when spraying or flushing flammable fluids.

D Avoid all ignition sources, such as pilot lights, cigarettes, and plastic drop cloths

(static arc hazard). Do not plug in or unplug power cords or turn lights on or off in spray area.

D Tape wall switches to prevent them from being turned off or on.

D Do not smoke in spray area.

D

Use only M AGNUM or Graco airless paint hoses.

D

Use outdoors or in a well-ventilated area.

EQUIPMENT MISUSE HAZARD

Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment such as this sprayer and gun. Such use could result in chemical reaction and possible explosion.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in eyes eyes or on skin, inhaled, or swallowed.

To help prevent injury or death from toxic fluids

D Know specific hazards of fluid you are using; store hazardous fluid in approved tub; dispose of hazardous fluid according to all local, state, and national guidelines.

D Always wear protective eyewear, gloves, clothing, and respirator as recommended by fluid and solvent manufacturer.

FLUID INJECTION HAZARD

If high-pressure fluid pierces skin, the injury might look like “just a cut” but is a serious wound. Get immediate medical attention.

To help prevent injection

D

Always put trigger safety lever in SAFETY

ON position when not spraying.

D Always shut off power and relieve pressure when you stop spraying and before you service or clean sprayer, remove parts, or repair leaks. See Pressure Relief

Procedure below.

D

Do not allow children to use this equipment.

D

Keep clear of tip, and never point gun at yourself or anyone else.

SAFETY ON pressure

STARTUP HAZARD AFTER THERMAL OVERLOAD

Motor has thermal overload switch to shut itself down if overheated. To reduce risk of injury from motor restarting unexpectedly when it cools, always turn Power switch OFF if motor shuts down.

FLUID SPLASHBACK HAZARD

To avoid splashing fluid when spraying into pail, always aim at inside wall of pail.

Make sure gun is assembled with correct gasket for fluid being sprayed. See Instal-

ling Tip & Guard in enclosed Operator’s Quick Guide.

PRESSURIZED EQUIPMENT HAZARD

M AGNUM sprayers are capable of producing up to 3000 psi (21 MPa, 207 bar) maximum working pressure. To avoid component rupture and injury, do not operate sprayer with components rated less than pressure of sprayer.

Sprayer is equipped with a pressure drain that automatically relieves overpressure in the event of a fault condition. This automatic pressure relief may cause splashing of fluid. Correct fault before you resume spraying.

NOTE: Inadequate flushing and/or dried paint in drain system may prevent proper overpressure relief.

ELECTRIC SHOCK HAZARD

Gun, hose, and sprayer are grounded through electrical cord of sprayer.

To help prevent electric shock

D Use only grounded electrical outlets.

D Only use 3-wire extension cords.

D Make sure ground prongs are intact on sprayer and extension cords.

D Keep electrical connections and inside of shroud dry.

Pressure Relief Procedure (See Fluid Injection Hazard above)

1. Turn Power switch OFF.

2. Place prime tube in waste pail.

3. Turn Spray/Prime valve to

PRIME (pointing down) to relieve pump pressure.

4. Turn Pressure Control knob left (counterclockwise) to minimum pressure.

WASTE

PAIL

PRIME

2 309043

Section Page

A

B

Component Identification and Function . . . . . . . . . . . . . . . 4

Preparing to Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pail Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

FLUSH

C

309043 3

A

B

C

Component Identification and Function

W

B

ON

OFF

X

M

AGNUM

XR7

K

9558A

N

Connect cart handles on XR7 and XR9 as follows:

1. Remove thumbscrews and bolts from cart frame.

2. Position handle on frame as shown, and align bolt holes in handle with bolt holes in frame.

3. Run bolts through holes with heads pointing toward each other, and tighten thumbscrews by hand.

NOTE: For space-saving configuration, loosen

(but do not remove) thumbscrews, and fold handle forward over sprayer shroud.

A

F

C

D

K

M

AGNUM

XR5

P

G

W

H

L

Y

E

J

9560A

W

X

M

AGNUM

XR9

K

9559A

4 309043

M

C

Component Identification and Function

A

B

D

E

N

P

Q

R

K

L

M

H

J

F

G

A

B

C

Electric motor (inside of shroud)

Power switch

Pressure Control knob

Pump fluid outlet fitting

InstaClean fluid filter

Power-Piston pump (behind cover)

Suction tube

Prime tube (with diffuser)

Spray/Prime valve control

Fluid inlet connection

Inlet screen

Paint hose

Cord wrap bracket

Airless spray gun

Tip guard

Reversible tip

Provides mechanical power to pump

For manually turning on/off electrical power to motor (“I” is ON / “0” is OFF)

For manually increasing (turn clockwise) and decreasing (turn counter-clockwise) fluid pressure in pump, hose, and gun

Threaded connection for paint hose

D

Filters fluid coming out of pump to reduce tip clogging and improve finish

D Self cleans during pressure relief

Pumps and pressurizes fluid and delivers it to paint hose

Draws fluid from paint pail into pump

Drains fluid in system during priming and pressure relief

D

Directs pressurized fluid to paint hose in SPRAY position (pointing forward)

D

Directs fluid to prime tube in PRIME position (pointing down)

D Automatically relieves system pressure in overpressure situations

Where suction tube connects to pump

Prevents debris from entering pump

Transports high-pressure fluid from pump to gun

For stowing power cord (M

AGNUM

XR5 only)

Manually-controlled, hand-held on/off device for fluid being sprayed

Reduces risk of fluid injection injury

D

Atomizes fluid being sprayed, forms spray pattern, and controls fluid flow according to hole size

D Reverses for unclogging without disassembly

Prevents accidental triggering of gun

Threaded connection for paint hose

Allows gun to swivel without twisting paint hose

S

T

U

Trigger safety lever

Gun fluid inlet fitting

Smooth Glide t swivel

(SG3 gun only)

X

Y

V Gun fluid filter (in handle)

W Hose/Cord wrap bracket

Pail hanger

Power Flush attachment (included)

SG1 Gun included with M

AGNUM

XR5

Filters fluid entering gun to reduce tip clogging and improve finish

For stowing paint hose and power cord (M AGNUM XR7 and XR9 only)

For transporting pail by its handle (M AGNUM XR7 and XR9 only)

Connects garden hose to suction tube for power flushing water-base fluids

SG2 Gun included with M

AGNUM

XR7

SG3 Gun included with M

AGNUM

XR9

S

R

R

S

R

S

Q

Q

V

Q

U

T

V T T

9562A

9561A

309043 5

Preparing to Spray

For Setup, Priming, and Installing Tip & Guard instructions, see the enclosed Operator’s Quick Guide.

Selecting a Tip Hole Size

Tips come in a variety of hole sizes for a range of fluids. Your M AGNUM sprayer includes the tip most likely to satisfy common spraying applications. Use the following table to determine the range of recommended tip hole sizes for each fluid type. If you need a tip other than the one supplied, see the Reversible Tip Selection Chart on page 14.

Tip Hole Sizes

(expressed as diameter, based on area of elliptical orifice)

0.011 in. (0.28 mm)

0.013 in. (0.33 mm)

0.015 in. (0.38 mm)

0.017 in. (0.43 mm)

0.019 in. (0.48 mm) lacquers and stains

X

X enamels

X

X

Coatings oil-base primers and paints

X

X

X interior latex paints

X

X

X exterior latex paints

X

X

X

HINTS:

D The tip included with your sprayer is one size smaller than the maximum tip hole size the sprayer supports.

As you spray, the tip wears and enlarges. Starting with a tip hole size smaller than the maximum will allow you to spray within the rated flow capacity of the sprayer while using the tip you selected.

D Maximum tip hole size that each M

AGNUM

sprayer supports is as follows:

– XR5: New 0.015 in. (0.38 mm)

– XR7: New 0.017 in. (0.43 mm)

– XR9: New 0.019 in. (0.48 mm)

6 309043

Preparing to Spray

Using the Right Tip for the Job

Consider the coating and the surface to be sprayed.

Make sure you use the best tip hole size for that coating and the best fan width for that surface.

Tip Hole Size

Tip hole size controls the flow rate — the amount of paint that comes out of the gun.

HINTS:

D Generally, use larger tip hole sizes with thicker coatings and smaller tip hole sizes with thinner coatings.

D The maximum tip hole size that a sprayer can support is related to its maximum flow rate. The maximum tip hole size that each M AGNUM sprayer supports is as follows:

– XR5: New 0.015 in. (0.38 mm)

– XR7: New 0.017 in. (0.43 mm)

D

– XR9: New 0.019 in. (0.48 mm)

Tips wear with use and need periodic replacement.

Fan Width

Fan width is the size of the spray pattern, which determines the area covered with each stroke. For a given tip hole size, narrower fans deliver a thicker coat, and wider fans deliver a thinner coat.

HINTS:

D Select a fan width best suited for the surface being sprayed.

D Wider fans allow for faster coverage on broad, open surfaces.

D Narrower fans allow for better control on small, confined surfaces.

Understanding the Tip Number

The last three digits of the tip number (example:

RST413) contain information about the hole size and about the fan width on the surface when the gun is held

12 in. (30.5 cm) from the surface being sprayed.

First digit when doubled

= approximate fan width.

413 tip has 8 to 10 in.

fan width

Last two digits = tip hole size in thousands of an inch.

413 tip has a

0.013 in. hole size

309043 7

Pail Flushing

FLUSH

WARNING

See Fire and Explosion

Hazard on page 2.

See Fluid Injection Hazard on page 2.

D

D

D

This is the procedure for pail flushing with a compatible flushing fluid. The assumed starting point for this procedure is as follows:

You have just finished spraying.

System is under pressure.

Power switch is OFF.

Pail Flushing HINTS:

D If the flushing fluid is water, use at least 4 gallons

(15 liters).

D Keep the paint pail near. You will need it in Step 6 to get unused paint out of the hose.

NOTE: In Step 1, the sprayer must be under pressure for the InstaClean fluid filter system to be activated. If the sprayer has no pressure, it needs to be primed. See

Priming in the enclosed Operator’s Quick Guide.

1.

With Power switch OFF, lift suction tube and prime tube from paint pail, and let them drain into paint for awhile. Place suction tube in flushing fluid pail, and place prime tube in waste pail. Turn Spray/Prime valve to PRIME to relieve fluid pressure into waste pail.

2.

Turn Pressure Control knob to left

(counterclockwise) to minimum pressure, and trigger gun into waste pail to relieve pressure that might be in hose.

NOTE: To minimize splashing, aim gun at inside wall of empty waste pail.

WASTE

9567A

3.

Remove tip & guard assembly from gun, and place in flushing fluid pail.

FLUSHING

FLUID

9567A

4.

Turn Power switch ON, and slowly increase pressure with Pressure Control knob until pump starts. Continue flushing until about 1/3 of flushing fluid is gone from flushing fluid pail.

ON

OFF

WASTE

FLUSHING

FLUID

WASTE

FLUSHING

FLUID

PRIME

9567A

5.

Turn Power switch OFF, and turn Prime valve to

SPRAY.

OFF

SPRAY

8 309043

Pail Flushing

Step 6 is for getting the paint in the hose back into the paint container. A 50-foot (15 m) section of hose holds approximately 1 quart (1 liter) of paint.

6.

Trigger gun into paint pail, and turn Power switch

ON. When flushing fluid comes out of gun, release trigger.

watch for flushing fluid

ON

FLUSH

10. Clean tip & guard assembly and gun filter with water and a brush. Check InstaClean filter for debris. If needed, clean with water and a brush.

NOTE: See InstaClean Fluid Filter on page 12.

SG1

SG2 / SG3

PAINT

7.

Move gun to waste pail, and trigger it to flush pump, hose, and gun into waste pail. Continue until remaining flushing fluid is gone from flushing fluid pail.

NOTE: To minimize splashing, aim gun at inside wall of pail.

filter

9566A

11. Reassemble tip & guard assembly and filter.

SG1 SG2 / SG3

WASTE

9567A

See Pressure Relief

Procedure on page 2.

8.

Relieve the pressure.

9.

Remove suction tube and prime tube from pails, and wipe residue from suction tube, prime tube, and inlet screen.

9561A

9562A

The sprayer is ready to spray a new coating or color compatible with the fluid you just flushed with. If the next coating is not compatible, flush with a compatible fluid before you spray again.

NOTE: If you are storing the sprayer, see Preparing for

Storage in the enclosed Operator’s Quick Guide.

309043 9

Troubleshooting

Check everything in this Troubleshooting table before you bring the sprayer to a Graco authorized service center.

For Basic Troubleshooting , see the enclosed Operator’s Quick Guide.

PROBLEM

Power switch (B) is on and sprayer is plugged in, but pump does not cycle.

Pump cycles but does not build up pressure.

CAUSE

Motor or control is damaged.

InstaClean fluid filter is clogged.

Inlet screen is clogged.

Pump valves are worn.

SOLUTION

Return sprayer to Graco authorized service center.

Motor does not turn on when sprayer is plugged in and turned on.

Pump check valves are dirty or damaged.

Spray/Prime valve is worn or obstructed with debris

Electrical outlet is not providing power or extension cord is damaged or sprayer power cord is damaged.

Paint is frozen or hardened in pump.

Clean or replace check valves. See Pump Check Valves on page 12.

Return sprayer to Graco authorized service center.

Try a different outlet or reset building circuit breaker or replace extension cord/power cord.

Pressure is set at maximum, but Tip is too big for sprayer.

cannot achieve a good spray pattern.

Tip is worn beyond capability of sprayer.

Extension cord is too long or not a heavy enough gauge.

Gun fluid filter is clogged.

Unplug sprayer from electrical outlet.

NOTE: If frozen, do not try to start sprayer until completely

thawed, or damage to motor, control board, and/or drivetrain may occur.

Make sure power switch (B) is OFF. Place sprayer in warm area for several hours, then plug in and turn on. Slowly increase pressure setting to see if motor starts.

If paint hardened in sprayer, pump packings, valves, drivetrain, or pressure switch may need to be replaced.

Select a smaller tip. See Selecting a Tip Hole Size on page 6.

Replace tip. See Installing Tip & Guard in enclosed Operator’s

Quick Guide.

Replace extension cord.

When paint is sprayed, it runs down the wall or sags.

When paint is sprayed, coat is not covering.

Coat is going on too thick.

Coat is going on too thin.

Clean or replace gun fluid filter (V). See Gun Fluid Filter on page 12.

Clean or replace InstaClean fluid filter (E). See InstaClean

Fluid Filter on page 12.

Clean debris off inlet screen (L).

Check for worn pump valves as follows: Prime sprayer with paint (see Priming in enclosed Operator’s Quick Guide). Trigger gun momentarily. When trigger is released, pump should cycle momentarily and stop. If pump continues to cycle, pump valves may be worn. See Pump Check Valves on page 12.

Move gun faster.

Choose tip with smaller hole size.

Choose tip with wider fan.

Make sure gun is far enough from surface.

Move gun slower.

Choose tip with larger hole size.

Choose tip with narrower fan.

Make sure gun is close enough to surface.

10 309043

Troubleshooting

Problem Solution

PROBLEM

Motor is hot and runs intermittently.

NOTE: This is a thermal overload condition. Motor will automatically shut off due to excessive heat.

See Startup Hazard After page 2. Damage can occur if cause is not corrected.

Building circuit breaker opens after sprayer operates for 5 to

10 minutes.

OR

Building circuit breaker opens as soon as sprayer is plugged into outlet, and sprayer is turned on.

Fan pattern varies dramatically while spraying or sprayer does not turn on promptly when resuming spraying.

Spray comes out of gun in two thick streams.

Paint is coming out of pressure control switch.

Pressure drain actuates automatically, relieving pressure through prime tube.

Paint leaks down outside of pump.

CAUSE SOLUTION

Vent holes in shroud are Keep vent holes in shroud clear of obstructions and overspray, plugged, or sprayer is covered.

and keep sprayer open to air.

Replace extension cord.

Extension cord is too long or not a heavy enough gauge.

Unregulated electrical generator being used has excessive voltage.

Sprayer was operated at high pressure with small tip, which caused frequent motor starts and excessive heat build up.

Too many appliances are plugged in on same circuit.

Extension cord is damaged or too long or not a heavy enough gauge.

Sprayer power cord is damaged.

Pressure control switch is worn and causing excessive pressure variation.

Use electrical generator with a proper voltage regulator.

Sprayer requires a 120V AC, 60 Hz, 1500-Watt generator.

Decrease pressure setting, or increase tip size.

Free up circuit (unplug things), or use a less busy circuit.

D Plug in something that you know is working to test extension cord.

D Replace extension cord.

Check for broken insulation or wires. Replace power cord if damaged.

Return sprayer to Graco authorized service center.

Reversible tip is in UNCLOG position.

Pressure control switch is worn.

System is overpressurizing.

Pump packings are worn.

Rotate arrow-shaped handle on tip so it points forward in

SPRAY position.

Return sprayer to Graco authorized service center.

Return sprayer to Graco authorized service center.

Replace pump packings. See Pump Packings on page 12.

309043 11

Maintenance and Service

CAUTION

Protect the internal drive parts of this sprayer from water.

Openings in the shroud allow for air cooling of the mechanical parts and electronics inside. If water gets into these openings, the sprayer could malfunction or be permanently damaged.

Caring for Sprayer

Keep the sprayer and all accessories clean and in good working order. To avoid overheating of motor, keep vent holes in shroud clear for air flow. Do not cover the sprayer while spraying.

InstaClean Fluid Filter

The InstaClean fluid filter (E) self cleans during pressure relief. Some embedded particles may require manual cleaning. Remove pump fluid outlet fitting (D) to remove and check InstaClean filter. Replace if damaged.

E

D

9570A

Gun Fluid Filter

Clean the gun fluid filter with compatible solvent and a brush every time you flush the system. Replace when damaged.

SG1 SG2 / SG3 filter filter

9561A

9562A

Paint Hoses

Check hose for damage every time you spray. Do not attempt to repair hose if hose jacket or fittings are damaged. Do not use hoses shorter than 25 ft (7.6 m).

Tips

Always clean tips with compatible solvent and a brush after spraying.

Tips may require replacement after spraying 15 gallons

(57 liters), or they may last through 60 gallons (227 liters), depending on the abrasiveness of the paint. Do not spray with a worn tip.

12 309043

Pump Check Valves

Inadequate flushing of paint can cause the inlet valve check balls to stick to the seats. If the pump does not prime after 30 seconds of cycling, try tapping the inlet valve with a small wrench to jar the balls loose.

NOTE: Excessive shock will fracture or cause other damage to the pump.

9564A tap here

If the sprayer continues to cycle (motor and pump run) after you release the gun trigger, the pump valves may be obstructed or worn. If they are worn, the XR Valve

Kits (shown Kits Diagram) are available.

HINT: To be certain about whether the inlet valve ball is sticking, you can unscrew the inlet valve from the pump and check it. M

AGNUM

XR7 and XR9 sprayers allow for inlet valve removal without removing the suction tube.

Pump Packings

When the pump packings wear, paint will begin to leak down the outside of the pump. Replace the pump packings at the first sign of leaking, or additional damage could occur. Obtain an XR Pump Repair Kit (shown in

Kits Diagram), and install according to the instructions on the kit packaging.

Kits Diagram

HINT: If leaking occurs in the middle of a paint job, remove this clip, and tighten the existing packing module all the way down. This will allow you to spray a few more gallons before you have to install the XR Pump Repair Kit.

XR Pump Repair

Kit 243090 rod

XR Outlet Valve

Kit 243094 pump front cover

XR Inlet Valve

Kit 243093

Rod/Yoke Detail

9569A

For best cover alignment, tighten lower two cover screws first, then top two.

Torque screws to 70 to

80 in-lb (8 to 9 N

S m).

rod

Technical Data

Working pressure range

M

AGNUM

XR5

0 to 2800 psi

(0 to 19 MPa, 0 to 193 bar)

5.8 Amp

M

AGNUM

XR7

0 to 3000 psi

(0 to 21 MPa, 0 to 207 bar)

5.8 Amp

M

AGNUM

XR9

0 to 3000 psi

(0 to 21 MPa, 0 to 207 bar)

4.9 Amp Electric motor (open-frame, permanent magnet DC)

Operating horsepower

Maximum delivery (with tip)

Paint hose

Maximum tip hole size

Weight, sprayer only

Weight, sprayer, hose, & gun

Dimensions

Power cord

Pump inlet fitting

Fluid outlet fitting

Inlet screen on suction tube

Wetted parts, pump & hose

Wetted parts, gun

Generator requirement

Electrical power requirement

Storage temperature range * {

Operating temperature range **

5/8

0.24 gpm (0.91 lpm)

25 ft (7.6 m) x 1/4 in.

0.015 in. (0.38 mm)

21 lb (10 kg)

24 lb (11 kg)

13.75 in. (34.9 cm) L

11 in. (27.9 cm) W

17 in. (43.2 cm) H

3/4

0.31 gpm (1.17 lpm)

50 ft (15.2 m) x 1/4 in.

0.017 in. (0.43 mm)

31 lb (14 kg)

36 lb (17 kg)

19.5 in. (49.5 cm) L

17.25 in. (43.8 cm) W

40.75 in. (103.5 cm) H

Height with folded handle is

26 in. (66 cm)

7/8

0.38 gpm (1.44 lpm)

50 ft (15.2 m) x 1/4 in.

0.019 in. (0.48 mm)

35 lb (16 kg)

40 lb (18 kg)

19.5 in. (49.5 cm) L

19 in. (48.3 cm) W

40 in. (101.6 cm) H

Height with folded handle is

26 in. (66 cm)

16 AWG, 3 wire, 6 ft (1.8 m) 16 AWG, 3 wire, 6 ft (1.8 m) 16 AWG, 3 wire, 10 ft (3 m)

3/4 in. internal thread (standard garden hose thread)

1/4 npsm external thread

14 mesh (1300 micron) stainless steel, brass, leather, ultra-high molecular weight polyethylene (UHMWPE), carbide, nylon, PVC, zinc-aluminum alloy

SG1: aluminum, brass, carbide, nylon, plated steel, stainless steel, UHMWPE

SG2 / SG3: aluminum, brass, carbide, nylon, plated steel, stainless steel, UHMWPE, zinc

1500 Watt minimum

120V AC, 60 Hz, 1 phase, 15A

–30 _ to 160 _ F (–35 _ to 71 _ C)

40 _ to 115 _ F (4 _ to 46 _ C)

* When pump is stored with non-freezing fluid.

{ Damage to plastic parts may result if impact occurs in low-temperature conditions.

* * Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.

309043 13

Reversible Tip Selection Chart

Maximum tip hole size that each M

AGNUM

sprayer supports is as follows:

XR5: New 0.015 in. (0.38 mm)

XR7: New 0.017 in. (0.43 mm)

XR9: New 0.019 in. (0.48 mm)

Tip

Part No.

RST411

RST511

RST313

RST413

RST415

RST515

RST417

RST517

RST519

RST619

Fan Width

12 in. (305 mm) from surface

8 to 10 in.

(203 to 254 mm)

10 to 12 in.

(254 to 305 mm)

6 to 8 in.

(152 to 203 mm)

8 to 10 in.

(203 to 254 mm)

8 to 10 in.

(203 to 254 mm)

10 to 12 in.

(254 to 305 mm)

8 to 10 in.

(203 to 254 mm)

10 to 12 in.

(254 to 305 mm)

10 to 12 in.

(254 to 305 mm)

12 to 14 in.

(305 to 356 mm)

Hole Size

0.011 in. (0.28 mm)

0.011 in. (0.28 mm)

0.013 in. (0.33 mm)

0.013 in. (0.33 mm)

0.015 in. (0.38 mm)

0.015 in. (0.38 mm)

0.017 in. (0.43 mm)

0.017 in. (0.43 mm)

0.019 in. (0.48 mm)

0.019 in. (0.48 mm)

Example: For an 8 to 10 in. (203 to 254 mm) fan width and a 0.013 in. (0.33 mm) hole size order Part No. RST413.

Reversible tips must be installed in reversible tip guards.

Reversible Tip Guards

243000 11/16 in. (17 mm) thread

243001 7/8 in. (22 mm) thread

Reversible Tip Gaskets and Seat

243004 Includes

D 1 yellow plastic gasket

D 1 black rubber gasket

D 1 seat

Accessories

Airless Spray Guns

243010 SG1 gun

With 413 reversible tip and guard

243011 SG2 metal gun

With 515 reversible tip and guard

243012 SG3 pro metal gun

With 517 reversible tip, guard, and Smooth

Glide swivel

Gun and Hose Kit

243105 Includes

D SG3 pro metal gun with 517 reversible tip, guard, and Smooth

Glide swivel

D Airless paint hose, 1/4 in. x 50 ft

(6.3 mm x 15.2 m)

Airless Paint Hoses, 3000 psi (21 MPa, 207 bar)

243020 Airless whip hose

3/16 in. x 4 ft (4.8 mm x 1.2 m)

Provides flexibility and increases operator control of gun

243022 Airless paint hose

1/4 in. x 25 ft. (6.3 mm x 7.6 m)

With 1/4 in. (6.3 mm) connectors

243024 Airless paint hose

1/4 in. x 50 ft (6.3 mm x 15.2 m)

With 1/4 in. (6.3 mm) connectors

243025 Hose connector

1/4 in. x 1/4 in. (6.3 mm x 6.3 mm)

Tip Extensions

Attach to SG1, SG2, and SG3 guns to extend reach when spraying ceilings, overhangs, and decks

243040 10 in. (25 cm)

243041 15 in. (38 cm)

243042 20 in. (50 cm)

243043 30 in. (75 cm)

Heavy-Duty Extensions

Attach to SG1, SG2, and SG3 guns to extend reach when spraying or pressure rolling

With 7/8 in. (22 mm) thread

243051 20 in. (50 cm)

243052 40 in. (100 cm)

14 309043

Accessories

Extension Adapters

243055 Gun adapter

Fits 11/16 in. (17 mm) gun to provide a

7/8 in. (22 mm) thread

243056 Easy Turn t 180 _ directional spray nozzle

Attaches to heavy-duty extension or spray gun to spray at any angle

243056 45 _ swivel gun connector

Attaches to heavy-duty extension or spray gun to provide a comfortable operating angle

Pressure Roller

Provides delivery of paint to roller through spray gun

243060 Includes

D 20 in. (50 cm) extension

D 45 _ gun adapter

D 9 in. (23 cm) roller frame

D 1/2 in. (13 mm) nap roller cover

243061 9 in. (23 cm) roller frame

(roller covers sold separately)

9 in. (23 cm) Pressure Roller Covers

Covers are perforated to allow paint flow through nap

243063 1/2 in. (13 mm) nap

243064 3/4 in. (19 mm) nap

243065 1-1/4 in. (32 mm) nap

Repair Kits

243090 XR Pump Repair Kit

Includes pump packings, piston rod, and retainers

243092 SG2 and SG3 Gun Repair Kit

Includes

D

1 needle valve

D

1 seat

D

1 gasket

D 1 locknut

243093 XR Inlet Valve Kit

Includes replacement inlet valve

243094 XR Outlet Valve Kit

Includes replacement outlet valve

Gun Filters

For removing debris from paint to reduce tip clogging and improve finish

243076 For SG1 gun, 2-pack

Includes

D 50 mesh filter

D 100 mesh filter

243084 For SG2 and SG3 gun, 2-pack

Includes

D

50 mesh filter

D

100 mesh filter

243085 For SG2 and SG3 gun

Includes 50 mesh filter

243086 For SG2 and SG3 gun

Includes 100 mesh filter

Sprayer Filter and Inlet Screen

For removing debris from paint to prolong pump life, reduce tip clogging, and improve finish

243070 InstaClean fluid filter, 40 mesh

For fluid outlet on M AGNUM sprayers

243082 Inlet screen, 14 mesh

For suction tube on M

AGNUM

sprayers

Hose Straps

243101 Hose straps, 2-pack

Holds coiled hose in place during storage and transport

Pump Armor Fluid

243104 Pump Armor, 1 quart (0.95 liter)

Protects system components during storage

309043 15

Limited Warranty

Graco Inc. warrants to the original retail purchaser (other than for purposes of resale or rental) all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship if operated in accordance with Graco’s printed recommendations and instructions. This warranty applies for one year from the date of purchase.

This warranty does not cover and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by improper use, accidents, user negligence, use of non-Graco component parts or service or repair performed by anyone other than a Graco authorized service center.

IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE.

GRACO SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL

LOSS, DAMAGE OR EXPENSE OF ANY KIND, WHETHER FROM BREACH OF THIS WARRANTY OR ANY

OTHER REASON. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

To make a claim under this warranty, return the product with proof of purchase, transportation prepaid, to any

Authorized Graco Service Center. Graco’s Authorized Service Center, at its option, will either repair or replace the product and return it to you, postage prepaid. A listing of Authorized Graco Service Centers is enclosed with this product. You may also find the nearest Authorized Graco Service Center by calling 1–888–541–9788 or by visiting our website at www.graco.com.

This warranty gives you specific legal rights and you may also have other rights which may vary from state to state.

All written and visual data contained in this document reflect the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

www.graco.com

PRINTED IN USA 309043 11/1999, Revised 09/2000

16 309043