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Parts
Repair Instructions and Parts List 309421
Rev. A
1700 Airless Paint Sprayer
Model 233789
3000 psi (207 bar, 20.7 MPa) Maximum Working Pressure
This manual contains important warnings and information.
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Component Function and Identification
Pressure Relief Procedure
. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
4
6
Grounding and Electrical Requirements
Setup
. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
7
Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Spraying Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Shutdown and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . 13
General Repair Instructions
Basic Troubleshooting
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
16
17
Advanced Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 19
List of Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Motor Diagnostics
Control Board Diagnostics
Pump Diagnostics
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
28
Pump Repair
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Technical Data
ASM Warranty
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
34
ASM Phone Number . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FIRE AND EXPLOSION HAZARD
A Fire and explosion hazard exists any time you spray or flush flammable fluids.
To help prevent fire or explosion when spraying flammable fluids
D Be sure sprayer is adequately grounded
through electrical outlet as follows:
– Use only grounded electrical outlets.
– Use only 3-wire extension cords.
– Make sure ground prongs are intact on sprayer and extension cords.
D Motor in this sprayer is a source of sparks. Keep sprayer in well-ventilated area, at least 20 feet (6 meters) away from gun when spraying or flushing.
D Do not use plastic drop cloths when spraying or flushing flammable fluids.
D Avoid all ignition sources, such as pilot lights, cigarettes, and plastic drop cloths
(static arc hazard). Do not plug in or unplug power cords or turn lights on or off in spray area.
D Tape wall switches to prevent them from
being turned off or on.
D Do not smoke in spray area.
D Use only ASM airless paint hoses.
D Use outdoors or in a well-ventilated area.
D Motor and drive housing may be very hot during operation and could burn skin if touched.
D Flammable materials spilled on hot, bare, motor could cause fire or explosion. To reduce risk of burns, fire or explosions, enclosures should be in place during operation.
EQUIPMENT MISUSE HAZARD
Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment such as this sprayer and gun. Such use could result in chemical reaction and possible explosion.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in eyes or on skin, inhaled, or swallowed.
To help prevent injury or death from toxic fluids
D Know specific hazards of fluid you are using; store hazardous fluid in approved tub; dispose of hazardous fluid according to all local, state, and national guidelines.
D Always wear protective eyewear, gloves, clothing, and respirator as recommended by fluid and solvent manufacturer.
FLUID INJECTION HAZARD
If high-pressure fluid pierces skin, the injury might look like “just a cut” but is a serious wound. Get immediate medical attention.
To help prevent injection
D Always put trigger safety lever in SAFETY
ON position when not spraying.
D Always shut off power and relieve pressure when you stop spraying and before you service or clean sprayer, remove parts, or repair leaks. See Pressure Relief
Procedure , page 6.
D Do not allow children to use this equipment.
D Keep clear of tip, and never point gun at yourself or anyone else.
SAFETY ON
STARTUP HAZARD AFTER THERMAL
OVERLOAD
Motor has thermal overload switch to pressure shut itself down if overheated. To reduce risk of injury from motor restarting unexpectedly when it cools, always turn Power switch OFF if motor shuts down.
FLUID SPLASHBACK HAZARD
To avoid splashing fluid when spraying into pail, always aim at inside wall of pail.
Make sure gun is assembled with correct gasket for fluid being sprayed.
PRESSURIZED EQUIPMENT HAZARD
ASM sprayers are capable of producing up to 3000 psi (21 MPa, 207 bar) maximum working pressure. To avoid component rupture and injury, do not operate sprayer with components rated less than pressure of sprayer.
Sprayer is equipped with a pressure drain that automatically relieves overpressure in the event of a fault condition. This automatic pressure relief may cause splashing of fluid. Correct fault before you resume spraying.
NOTE: Inadequate flushing and/or dried paint in drain system may prevent proper overpressure relief.
ELECTRIC SHOCK HAZARD
Gun, hose, and sprayer are grounded through electrical cord of sprayer.
To help prevent electric shock
D Use only grounded electrical outlets.
D Only use 3-wire extension cords.
D Make sure ground prongs are intact on sprayer and extension cords.
D Keep electrical connections and inside of shroud dry.
D Unplug unit before servicing.
MOVING PARTS HAZARD
To reduce risk of serious injury, including electric shock, do not touch moving or electrical parts with fingers or tools while testing repair. Install all covers, gaskets, screws and washers before you operate sprayer. Unplug sprayer when power is not required for testing.
2 309421
Notes
309421 3
M
P
C
Component Identification and Function
W
B
J
A
X
F
D
K
G
9558A
L
H
Q
R
T
300 Spray Gun
S
U
V
E
4 309421
9562A
Component Identification and Function
A
B
C
D
E
F
G
H
J
S
T
U
Electric motor (inside of enclosures)
Power switch
Pressure Control knob
Pump fluid outlet fitting
Fluid filter
Piston pump (behind black cap)
Suction tube
Prime tube (with diffuser)
Spray/Prime/Drain valve control
M
P
K
L
Q
R
Fluid inlet connection and inlet valve
Inlet screen
Paint hose
Airless spray gun
Tip base
Super Zip spray tip
V
Trigger safety lever
Gun fluid inlet fitting
Swivel
Gun fluid filter (in handle)
W Hose/Cord wrap bracket
X Pail hanger
Provides mechanical power to pump
For manually turning on/off electrical power to motor (“I” is ON / “0” is OFF)
For manually increasing (turn clockwise) and decreasing (turn counter-clockwise) fluid pressure in pump, hose, and spray gun
Threaded connection for paint hose
D Filters fluid coming out of pump to reduce tip plugging and improve finish
D Self cleans during pressure relief
Pumps and pressurizes fluid and delivers it to paint hose if necessary. Black cap permits quick removal of outlet valve.
Draws fluid from paint pail into pump
Drains fluid in system during priming and pressure relief
D Directs pressurized fluid to paint hose in SPRAY position (pointing forward)
D Directs fluid to drain tube in PRIME/DRAIN position (pointing down)
D Automatically relieves system pressure in overpressure situations
Where suction tube connects to pump and inlet valve
Prevents debris from entering pump
Transports high-pressure fluid from pump to spray gun
Manually-controlled, hand-held on/off device for fluid being sprayed
Reduces risk of fluid injection injury
D Atomizes fluid being sprayed, forms spray pattern, and controls fluid flow according to hole size
D Reverses for unplugging without disassembly
Prevents accidental triggering of spray gun
Threaded connection for paint hose
Allows spray gun to swivel without twisting paint hose
Filters fluid entering spray gun to reduce tip plugging and improve finish
Stows paint hose and electrical cord
For transporting pail by its handle
309421 5
Pressure Relief
Procedure
WARNING
To help prevent injection injuries, follow this procedure when you stop spraying and before you service or clean the sprayer, remove parts, or repair leaks.
psi/MPa/bar
1.
Turn Power switch (B) to OFF, and unplug sprayer.
B
9565A
2.
Turn Spray–Prime/Drain valve (J) to
PRIME/DRAIN to relieve pressure. Trigger gun to relieve pressure that might be in hose.
Grounding and
Electrical Requirements
WARNING
This sprayer requires a 120V AC, 60 Hz, 15A circuit with a grounding receptacle. Never use an outlet that is not grounded. Do not use the sprayer if the electrical cord has a damaged ground prong. Use only an extension cord with an undamaged, 3-prong plug.
Recommended extension cords for use with this sprayer are:
D
25 ft (7.6 m) 18 AWG
D
50 ft (15.2 m) 16 AWG
D
100 ft (30.5 m) 14 AWG
D
150 ft (45.7 m) 12 AWG
NOTE: Smaller-gauge or longer extension cords may reduce sprayer performance.
J
3.
Put trigger safety (S) in SAFETY ON position.
Series 300
9565A
S
NOTE: Leave Spray–Prime/Drain valve in the PRIME/DRAIN position until you are ready to spray again.
9565A
If you suspect that the spray tip or hose is completely clogged or that pressure has not been fully relieved after following the steps above , VERY SLOWLY loosen the tip base retaining nut or hose end coupling to relieve pressure gradually. Then loosen it completely.
Then clear the tip or hose obstruction.
6 309421
1.
Unscrew tip and base assembly from gun to prepare for priming.
2.
Uncoil hose and connect one end to gun.
3.
Connect other end of hose to sprayer.
Note: If hose is already connected, make sure connections are tight.
4.
Turn OFF power switch.
Setup
5.
Turn Pressure Control Knob all the way left
(counterclockwise) to minimum pressure.
Note: To select function, align symbol on Pressure
Control Knob label with arrow on sprayer.
(Fig. 1)
Fig. 1
Priming
Flushing out factory or storage fluid and loading pump with water.
1.
Turn Spray/Prime valve to PRIME.
2.
Separate prime tube (smaller) from suction tube
(larger).
3.
Unscrew inlet screen from suction tube.
4.
Place prime tube in waste pail.
5.
Screw Zip Flush attachment (included with sprayer) onto garden hose and open Zip Flush attachment.
6.
Screw garden hose and Zip Flush attachment onto suction tube and turn on garden hose.
7.
Plug sprayer into grounded outlet and turn power switch ON.
8.
Align arrow on sprayer to bucket symbol on
Pressure Control Knob until pump starts.
Note: Water flowing out of prime tube indicates pump is primed with water.
9.
Allow water to flow out of prime tube, into waste pail, for 30 to 60 seconds.
Flushing out water and loading pump and hose with paint.
1.
Turn power switch OFF.
2.
Turn Zip Flush attachment to closed position and garden hose off. Unscrew Zip Flush attachment from suction tube.
3.
Screw inlet screen onto suction tube.
4.
Submerge suction tube in paint.
5.
Point gun into waste pail.
6.
Turn power switch ON.
WARNING
Fluid Splashback Hazard, page 2.
7.
When paint starts to come out of prime tube, pull and hold gun trigger, and turn Spray/Prime valve to
SPRAY.
When paint comes out of gun, release trigger.
Note: Motor stopping indicates pump and hose are primed with paint.
8.
Transfer prime tube to paint pail.
309421 7
Installing Tip and Base
WARNING
Fluid Injection Hazard , page 2.
Setup
Note: Point the arrow shaped handle on the Super Zip tip forward to SPRAY and backward to UNCLOG obstructions.
1.
Place trigger safety lever in Safety ON position.
2.
Make sure tip and base parts are assembled in order shown.
Retaining nut
SAFETY ON
Put trigger safety lever in SAFETY ON position before you rotate arrow-shaped handle.
SPRAY – arrow points forward
Base
Tip
Tip must be pushed all the way into base.
Fig. 2
3.
Screw tip and base assembly onto gun and tighten retaining nut by hand.
UNCLOG – arrow points backward
Fig. 3
Note:
D
Tip must be pushed all the way into base.
D Never pull gun trigger when arrow shaped handle is between SPRAY and UNCLOG positions.
8 309421
Tip Selection
Selecting a Tip Hole Size
Tips come in a variety of hole sizes for a range of fluids. Your Zip Spray sprayer includes the tip most likely to satisfy common spraying applications. Use the following table to determine the range of recommended tip hole sizes for each fluid type. If you need a tip other than the one supplied, see the Super Zip Tip Selection Chart below.
Tip Hole Sizes diameter, based on area of elliptical orifice)
0.011 in. (0.28 mm)
0.013 in. (0.33 mm)
0.015 in. (0.38 mm)
0.017 in. (0.43 mm)
0.019 in. (0.48 mm) lacquers and stains
X
X enamels
X
X
HINTS:
D As you spray, the tip wears and enlarges. Starting with a tip hole size smaller than the maximum will allow you to spray within the rated flow capacity of the sprayer while using the tip you selected.
D
Maximum tip hole size supported by the Zip Spray sprayer is 0.017 in. (0.43 mm).
Coatings oil-base primers and paints interior latex paints
X
X
X
X
X
X
Super Zip Tip Selection Chart
Tip
Part No.
59–411
59–511
59–313
59–413
59–415
59–515
59–417
59–517
59–519
59–619
Fan Width
12 in. (305 mm) from surface
8 to 10 in.
(203 to 254 mm)
10 to 12 in.
(254 to 305 mm)
6 to 8 in.
(152 to 203 mm)
8 to 10 in.
(203 to 254 mm)
8 to 10 in.
(203 to 254 mm)
10 to 12 in.
(254 to 305 mm)
8 to 10 in.
(203 to 254 mm)
10 to 12 in.
(254 to 305 mm)
10 to 12 in.
(254 to 305 mm)
12 to 14 in.
(305 to 356 mm)
Hole Size
0.011 in. (0.28 mm)
0.011 in. (0.28 mm)
0.013 in. (0.33 mm)
0.013 in. (0.33 mm)
0.015 in. (0.38 mm)
0.015 in. (0.38 mm)
0.017 in. (0.43 mm)
0.017 in. (0.43 mm)
0.019 in. (0.48 mm)
0.019 in. (0.48 mm) exterior latex paints
X
X
X acrylics
X
X
Example: For an 8 to 10 in. (203 to 254 mm) fan width and a 0.013 in. (0.33 mm) hole size order Part No. 59–413.
Using the Right Tip for the Job
Consider the coating and the surface to be sprayed.
Make sure you use the best tip hole size for that coating and the best fan width for that surface.
Tip Hole Size
Tip hole size controls the flow rate — the amount of paint that comes out of the gun.
HINTS:
D Generally, use larger tip hole sizes with thicker coatings and smaller tip hole sizes with thinner coatings.
D
The maximum tip hole size that a sprayer can support is related to its maximum flow rate. The maximum tip hole size supported by the Zip Spray sprayer is 0.017 in. (0.43 mm).
D Tips wear with use and need periodic replacement.
Fan Width
Fan width is the size of the spray pattern, which determines the area covered with each stroke. For a given tip hole size, narrower fans deliver a thicker coat, and wider fans deliver a thinner coat.
HINTS:
D
Select a fan width best suited for the surface being sprayed.
D Wider fans allow for faster coverage on broad, open surfaces.
D Narrower fans allow for better control on small, confined surfaces.
309421 9
Tip Selection
Understanding the Tip Number
The last three digits of the tip number (example:
59–413) contain information about the hole size and about the fan width on the surface when the gun is held 12 in. (30.5 cm) from the surface being sprayed.
First digit when doubled
= approximate fan width.
413 tip has 8 to 10 in.
fan width
413 tip has a
0.013 in. hole size
Last two digits = tip hole size in thousands of an inch.
10 309421
Spraying Techniques
This sprayer is set up for most airless spraying applications. Details on tip selection, tip wear, coat thickness, etc. are provided on page 9.
D
To prevent excessive tip wear, spray at lowest pressure that atomizes paint.
WARNING
D If maximum pressure of sprayer is not enough for good spray pattern, tip is too large or too worn.
See Super Zip Tip Selection Chart, page 9.
Fluid Injection Hazard, page 2.
Fire Explosion Hazard, page 2.
Getting Started with Basic Techniques
D
Hold gun 12 in. (30 cm) from surface and aim straight at surface. Tilting gun to direct spray angle causes an uneven finish (Fig. 5).
12 in.
(30 cm)
Note: Motor runs only when gun is triggered. Sprayer is designed to stop pumping when gun trigger is released.
Pressure Adjustment
D Align arrow on sprayer with function symbol on
Pressure Control Knob. Turning knob to right
(clockwise) increases pressure at gun. Turning it left, (counterclockwise) decreases pressure.
Preventing Excessive Tip Wear
D
Spray should be atomized (evenly distributed, no gaps at edges) (Fig. 4). Start at low pressure setting, increase pressure a little at a time until paint is atomized.
even finish thick uneven finish thin
Fig. 5
D
Flex wrist to keep gun pointed straight. Fanning gun to direct spray at angle causes uneven finish
(Fig. 6).
A good spray pattern gaps at edges pressure too low
Fig. 4
Fig. 6
309421 11
Spraying Techniques
Aiming Gun Triggering Gun
D
Pull trigger after starting stroke, release trigger before end of stroke. Gun must be moving when trigger is pulled and released (Fig 7).
D Aim tip of gun at edge of previous stroke to overlap each stroke by half (Fig. 8).
aim here pull release
Fig. 8
Fig. 7
12 309421
Shutdown and Cleaning
Note: For short shutdown periods (breaks on the job), leave suction tube and prime tube in paint and relieve pressure by turning Spray/Prime Valve to PRIME. For extended shutdown periods, clean sprayer by flushing as instructed in this section.
Pail Flushing
D For flushing after spraying non–water/solvent coatings with compatible flushing fluid. For water– based coating, see Zip Flushing, page 14.
WARNING
Fire and Explosion Hazard, page 2.
Fluid Injection Hazard, page 2.
NOTE: In Step 1, the sprayer must be under pressure for the fluid filter system to be activated. If the sprayer has no pressure, it needs to be primed.
1.
With Power switch OFF, lift suction tube and prime tube from paint pail, and let them drain into paint for awhile. Place suction tube in flushing fluid pail, and place prime tube in waste pail. Turn
Spray/Prime valve to PRIME to relieve fluid pressure into waste pail.
2.
Turn Pressure Control knob to the left
(counterclockwise) to minimum pressure. Trigger gun into waste pail to relieve pressure that might be in hose.
NOTE: To minimize splashing, aim gun at inside wall of empty waste pail.
3.
Remove tip & base assembly from gun, and place in flushing fluid pail.
Fig. 10
9567A
4.
Turn Power switch ON, and slowly align arrow on sprayer and bucket symbol on Pressure Control knob until pump starts. Continue flushing until about 1/3 of flushing fluid is gone from flushing fluid pail.
5.
Turn Power switch OFF, and turn Prime valve to
SPRAY.
WASTE
FLUSHING
FLUID
PRIME
9567A
Fig. 11
Fig. 9
SPRAY
309421 13
Shutdown and Cleaning
6.
Trigger gun into paint pail, and turn Power switch
ON. When flushing fluid comes out of gun, release trigger.
7.
Move gun to waste pail, and trigger it to flush pump, hose, and gun into waste pail. Continue until remaining flushing fluid is gone from flushing fluid pail.
NOTE: To minimize splashing, aim gun at inside wall of pail.
8.
Fill unit with pump storage fluid or mineral spirits.
Zip Flushing
D For flushing after spraying water–based coatings.
WARNING
Fire and Explosion Hazard, page 2.
Fluid Injection Hazard, page 2.
This procedure is for flushing after spraying water– based coatings.
1.
With Power Switch OFF, lift suction tube and prime tube from paint pail, and let them drain into paint for awhile. Place suction tube in flushing fluid pail, and place prime tube in waste pail. Turn
Spray/Prime valve to PRIME to relieve fluid pressure into waste pail.
2.
Turn Pressure Control knob to the left
(counterclockwise) to minimum pressure. Trigger gun into waste pail to relieve pressure that might be in hose.
NOTE: To minimize splashing, aim gun at inside wall of empty waste pail.
3.
Remove tip & base assembly from gun, and place in flushing fluid pail.
4.
Screw Zip Flush attachment onto garden hose.
Close lever on Zip Flush attachment.
5.
Unscrew inlet screen from suction tube and place tube in waste bucket.
6.
Connect garden hose to suction tube with Zip
Flush attachment. Leave prime tube in waste pail.
7.
Turn Spray/Prime Valve to SPRAY. Align arrow on sprayer with bucket symbol on Pressure Control
Knob.
8.
Open lever on Zip Flush attachment. Turn on garden hose.
14 309421
Note: Step 9 is for returning paint in hose back to paint pail. One 50–foot (15–meter) hose holds approximately 1 quart (1 liter) of paint.
WARNING
Fluid Splashback Hazard, page 2.
9.
a.
Pull and hold gun trigger and point gun into paint pail.
WASTE
PAINT
Fig. 12 b.
Turn power switch ON to begin pumping paint in hose back into paint pail.
c.
When water comes out of gun, keep gun trigger pulled and move aim of gun to waste pail.
10. Keep gun triggered and aimed into waste pail for
1–2 minutes, until relatively clear water comes out of gun.
11. Turn Spray/Prime valve to PRIME.
12. Let water flow through sprayer into waste pail for
20 seconds.
13. Turn power switch OFF.
14. Close Zip Flush attachment. Turn off garden hose.
15. Unscrew Zip Flush attachment from suction tube.
Cleaning Fluid Filter
1.
Disconnect airless spray hose from sprayer.
Remove fluid filter from sprayer. Check it for debris. If needed, clean filter with water and brush.
Note: The filter prevents particles from entering paint hose. Although filter is self–cleaning, remove and clean it after each use to insure peak performance.
2.
Install filter.
3.
Tighten outlet fitting and reconnect hose to sprayer.
Shutdown and Cleaning
Replacing Water with Storage Fluid
WARNING
Fire and Explosion Hazard, page 2.
Fluid Injection Hazard, page 2.
Note: Never leave water in pump. Always pump storage fluid through system after cleaning. Water left in the sprayer will corrode and ruin pump.
1.
Place suction hose in storage fluid bottle and prime tube in waste pail.
2.
Turn Spray/Prime Valve to PRIME.
3.
Turn pressure control knob all the way left
(counterclockwise) to minimum pressure.
4.
Turn power switch ON.
5.
Align arrow on sprayer to roller symbol on pressure control knob.
6.
When storage fluid runs out of prime tube (5–10 seconds) turn power switch OFF.
7.
Turn Spray/Prime Valve to SPRAY to keep storage fluid in sprayer during storage.
309421 15
General Repair Information
WARNING
Fire and Explosion Hazard, page 2.
D
Keep all screws, nuts, washers, gaskets, and electrical fittings that you remove during repair procedures. These parts are not normally provided with replacement assemblies.
D
Test repairs after problems are corrected.
D If the sprayer does not operate properly , review the repair procedure to verify that you did it correctly. See Troubleshooting on page 17 and
Advanced Troubleshooting on page 19.
D
Overspray may build up in the air passages.
Remove any overspray and residue from the air passages and openings in the enclosures whenever you service the sprayer.
Do not operate the sprayer without the enclosure.
Replace if damaged. Enclosures direct cooling air around the motor to prevent overheating. They also reduce the risk of burns, fire or explosion. Read the following WARNING .
WARNING
Electric Shock and Moving
Parts Hazard, page 2.
CAUTION
Do not run sprayer dry for more than 30 seconds .
Doing so could damage pump packings.
Protect the internal drive parts of this sprayer from water.
Openings in the enclosures allow for air cooling of the mechanical parts and electronics inside. If water gets into these openings, the sprayer could malfunction or be permanently damaged.
Prevent pump corrosion and damage from freezing. Never leave water or water-base paint in the sprayer when it is not in use in cold weather.
Freezing fluids can seriously damage the sprayer.
Store the sprayer with mineral spirits/paint thinner,
Pump Shield, or other pump storage fluid to protect equipment during storage.
16 309421
Basic Troubleshooting
The following troubleshooting guidelines from the Operating Instructions manual are included here as preemptive measures against Advanced Troubleshooting on page 19.
PROBLEM CAUSE SOLUTION
Power switch is on and sprayer is plugged in, but
Pump does not prime.
Pressure is set at zero pressure.
Turn Pressure Control knob (C) clockwise to increase pressure setting.
Motor or control is damaged.
See Motor Does Not Operate on page 19.
Electrical outlet is not providing power.
D Try a different outlet, or plug in something that you know is working to test outlet.
D
Reset building circuit breaker, or replace fuse.
Extension cord is damaged.
Replace extension cord. See Grounding and Electrical
Requirements on page 6.
Sprayer electrical cord is damaged.
Paint is frozen or hardened in pump.
Spray–Prime/Drain valve is in
SPRAY position.
Check for broken insulation or wires. Replace electrical cord if damaged.
See Motor Does Not Operate on page 19.
Inlet screen is clogged, or suction tube is not immersed.
Balls in check valve are stuck, or check valves are damaged.
Suction tube is leaking.
Turn Spray–Prime/Drain valve (J) to PRIME/DRAIN position
(pointing down).
Clean debris off inlet screen (L), and make sure suction tube
(G) is at bottom of paint pail.
Clean or replace check valves. See Pump Service on page
28. Do not store in water.
Tighten suction tube connection (K). Inspect for other cracks or vacuum leaks.
Spray gun stopped spraying.
Spray tip is plugged.
Pump is not primed.
Inlet screen is clogged, or suction tube is not immersed.
Paint pail is empty.
Suction tube is leaking.
Pump check valves are dirty or damaged. (Usually only one valve)
Spray–Prime/Drain valve is worn or obstructed with debris
Unplug spray tip.
Prime pump.
Clean debris off inlet screen (L), and make sure suction tube
(G) is at bottom of paint pail.
Refill paint pail, and reprime sprayer.
Tighten suction tube connection (K). Inspect for other cracks or vacuum leaks.
Clean or replace check valves. See Pump Service on page
28.
Pump cycles, but paint only dribbles or spurts when spray
Spray pattern is inconsistent or is leaving stripes.
Pressure is set too low.
Spray tip is plugged.
Fluid filter is clogged.
Spray gun fluid filter is clogged.
Pressure is set too low.
Spray tip is worn beyond capability of sprayer.
Check Spray–Prime/Drain valve for debris trapped on seat and worn parts. Torque to 185 in-lb (21 N S m). Replace if parts are worn.
Slowly turn Pressure Control knob (C) clockwise to Increase pressure setting to check if sprayer develops more pressure.
Unplug spray tip.
Clean or replace fluid filter (E).
Clean or replace spray gun fluid filter (V).
Turn Pressure Control knob (C) clockwise to increase pressure.
Replace spray tip.
309421 17
Basic Troubleshooting
PROBLEM
Pressure is set at maximum,
Motor is hot and runs
CAUSE
Spray tip is too big for sprayer.
Spray tip is worn beyond capability of sprayer.
Extension cord is too long or not a heavy enough gauge.
Spray gun fluid filter is clogged.
Fluid filter is clogged.
Inlet screen is clogged.
Pump valves are worn.
Vent holes in enclosures are
SOLUTION
Select a smaller spray tip.
Replace spray tip.
Replace extension cord. See
Requirements on page 6.
Grounding and Electrical
Clean or replace spray gun fluid filter (V).
Clean or replace fluid filter (E).
Clean debris off inlet screen (L).
See Output is Low or Fluctuating on page 22 .
Keep vent holes clear of obstructions and overspray, and keep
NOTE: This is a thermal overload condition. Motor automatically shuts off due to
See Startup Hazard After
Thermal Overload in the page 2. Damage can occur if cause is not corrected.
Building circuit breaker opens after sprayer operates for 5 to
10 minutes.
covered.
Extension cord is too long or not a heavy enough gauge.
Unregulated electrical generator being used has excessive voltage.
Sprayer was operated at high pressure with very small tip, which causes frequent motor starts and excessive heat build up.
Too many appliances are plugged in on same circuit.
Replace extension cord.
Use electrical generator with a proper voltage regulator.
Sprayer requires a 120V AC, 60 Hz, 1500-Watt generator.
Decrease pressure setting or increase tip size.
Free up circuit (unplug things), or use a less busy circuit.
Building circuit breaker opens as soon as sprayer is plugged into outlet, and sprayer is turned on.
Fan pattern varies dramatically while spraying
OR
Sprayer does not turn on promptly when resuming spraying.
Cannot trigger spray gun.
Sprayer electrical cord is damaged.
Pressure control switch is worn and causing excessive pressure variation.
Spray comes out of spray gun in two thick streams.
Paint is coming out of pressure control switch.
Spray–Prime/Drain valve actuates automatically, relieving pressure through drain tube.
Paint leaks down outside of pump.
Spray gun trigger safety lever is in SAFETY ON position.
Super Zip spray tip is in
UNCLOG position.
Pressure control switch is worn.
System is overpressurizing.
Pump packings are worn.
Check for broken insulation or wires. Replace electrical cord if damaged.
Replace Pressure Control knob using Pressure Control
Switch Kit 245573.
Slide trigger safety lever (S) to SAFETY OFF position.
Rotate arrow-shaped handle on spray tip so it points forward in
SPRAY position.
Replace Pressure Control knob using Pressure Control
Switch Kit 245573.
See Excessive Pressure is Building Up on page 25.
Replace pump packings. See Pump Service on page 28.
18 309421
Advanced Troubleshooting
WARNING
Electric Shock and Moving
Parts Hazard, page 2.
Pressure Relief Procedure, page 5.
NOTE: See Basic Troubleshooting on page 17 for the problems that are more easily remedied.
General Problem: Motor Does Not Operate
SPECIFIC PROBLEM
Power switch is on and
CAUSE
See Basic Troubleshooting page 17.
SOLUTION pump does not cycle.
Basic Mechanical
Problems
Basic Electrical Problems
Paint is frozen or hardened in pump.
Motor is damaged.
Yoke is broken, because pump is locked up by dried paint or worn packings.
Motor is overheated.
Electrical outlet is damaged.
Control board leads are improperly fastened or improperly mated.
Motor brushes are worn.
NOTE: Brushes do not wear at the same rate on both sides of motor. Check both brushes.
Motor armature commutator is damaged.
Unplug sprayer from electrical outlet.
NOTE: If frozen, do not try to start sprayer until completely thawed , or damage to motor, control board, and/or drivetrain may occur.
Make sure power switch (B) is OFF. Place sprayer in warm area for several hours, then plug in and turn on. Slowly increase pressure setting to see if motor starts.
If paint hardened in sprayer, replace pump packings and remove all residue from valves.
See Pump Service on page 28.
Remove gear, and try to rotate motor shaft by hand. See Motor Diagnostics on page 27. If shaft will not turn, replace motor using Motor
Kit 245574.
Repair as necessary or replace using
Gear/Yoke Repair Kit 245577.
Allow to cool for 30 minutes. Retry.
Reset building circuit breaker or replace building fuse. Try another outlet.
Check electric supply with volt meter. Meter must read 85 to 130V AC. If voltage is too high, do not plug sprayer in until outlet is corrected.
Replace any loose terminals. Make sure all leads and harnesses are firmly connected.
Check pressure control harness connection on front side of drive housing.
Clean control board terminals. Securely reconnect leads.
Check length of brushes. Brush length must be 0.25 in. (6.4 mm) minimum. If brushes are worn, replace motor using Motor Kit 245574.
Check for burn spots, gouges and extreme roughness. Have motor shop resurface commutator if possible, or replace motor using
Motor Kit 245574.
309421 19
Advanced Troubleshooting
General Problem: Motor Does Not Operate (continued)
SPECIFIC PROBLEM
Basic Electrical Problems
(Continued)
CAUSE
Motor armature is shorting.
SOLUTION
Check for shorts using armature tester (growler), or perform spin test (see Motor Diagnostics on page 27). If shorts are evident, replace motor using Motor Kit 245574.
Sprayer Wiring Problems
NOTE: Remove right enclosure mounting screws, and pull right enclosure away from drive housing. Take care to not pull on the leads from the electrical cord and the Power switch (B).
Control board is damaged.
CAUTION: Do not perform control board diagnostics until you have determined that the armature is good.
A bad motor armature can burn out a good control board.
Sprayer electrical cord is damaged.
See Control Board Diagnostics control board if damaged using
on page 27, and replace
Control Board Kit
Unplug sprayer electrical cord. Disconnect black electrical cord wire at Power switch (B), and unplug in-line connection of white electrical cord wire. Plug in electrical cord, and test voltage between black and white electrical cord wires.
Meter must read 85 to130V AC.
Replace electrical cord if no voltage.
245576.
Sprayer power switch (B) is damaged.
Unplug sprayer electrical cord. Disconnect black control board wire at Power switch (B), and unplug in-line connection of white electrical cord wire. Plug in electrical cord, turn Power switch ON, and test voltage between open terminal of Power switch and white electrical cord wire.
Meter must read 85 to130V AC.
Replace Power switch (B) if no voltage.
Thermal overload cutoff switch is damaged.
See Startup Hazard After Thermal
Overload in the WARNINGS section on page 2.
Terminals are damaged or loose.
Unplug sprayer electrical cord. Remove motor harness from control card, and check for continuity between yellow leads of motor harness. If thermal relief switch is open (no continuity), allow motor to cool. If switch remains open after motor cools, replace motor using Motor Kit 245574.
If thermal relief switch closes after motor cools, find and correct cause of overheating.
Replace any damaged terminals, and make sure all terminal connections are tight.
20 309421
Advanced Troubleshooting
General Problem: Circuit Breaker is Tripping
SPECIFIC PROBLEM
Building circuit breaker opens as soon as sprayer is turned on.
CAUSE
Sprayer electrical wiring is pinched, or insulation is damaged.
Wires between pressure control switch and control board are pinched.
Motor armature is shorting.
SOLUTION
Repair or replace any damaged wiring or terminals. Securely reconnect all wires.
Check for shorts using armature tester
(growler), or perform spin test (see Motor
Diagnostics on page 27). If shorts are evident, replace motor using Motor Kit
245574.
Building circuit breaker opens as soon as sprayer is plugged into outlet, and sprayer is NOT turned on.
NOTE: Remove right enclosure mounting screws, and pull right enclosure away from drive housing. Take care t t ll th l d f the electrical cord and the
Power switch (B).
Control board is damaged.
CAUTION: Do not perform control board diagnostics until you have determined that the armature is good. A bad motor armature can burn out a good control board.
See Control Board Diagnostics
Control Board Kit 245576.
on page
27, and replace control board if damaged using
Sprayer electrical cord is damaged.
Sprayer Power switch (B) is damaged.
Unplug sprayer electrical cord. Disconnect black electrical cord wire at Power switch (B), and unplug in-line connection of white electrical cord wire. Plug in electrical cord, and test voltage between black and white electrical cord wires. Meter must read
85 to130V AC.
Replace electrical cord if no voltage.
Unplug sprayer electrical cord , and disconnect wires from Power switch (B).
Check resistance of switch with ohmmeter.
Reading must be infinity with Power switch
OFF, and zero with Power switch ON.
Replace Power switch if damaged.
See also “Basic Electrical Problems” on page 19 and “Sprayer Wiring Problems” on page 20.
309421 21
Advanced Troubleshooting
General Problem: Motor Operation is Erratic
SPECIFIC PROBLEM CAUSE
Sprayer quits after running for 5 to 10 minutes.
Electrical outlet is damaged or supplying the wrong voltage.
SOLUTION
Reset building circuit breaker or replace building fuse. Try another outlet.
Motor is hot and runs intermittently.
NOTE: This is a thermal overload condition.
Motor automatically shuts off due to excessive heat.
See Startup Hazard After Thermal Overload in the WARNINGS section on page 2.
Damage can occur if cause is not corrected.
Meter must read 85 to 130V AC. If voltage is too high, do not use outlet until corrected.
See also “Basic Electrical Problems” on page 19 and “Sprayer Wiring
Problems” on page 20.
See Basic Troubleshooting page 18.
General Problem: Output is Low or Fluctuating
SPECIFIC PROBLEM
Pump cycles, but output is low or surging.
CAUSE
See Basic Troubleshooting page 17.
Pump valves are worn or obstructed by debris.
SOLUTION
Spray–Prime/Drain valve is leaking.
Voltage from electrical outlet is too low. Low voltages reduce sprayer performance.
Extension cord is too long or not a heavy enough gauge.
Leads from motor to control board are damaged, loose, or overheated.
Check for worn pump valves as follows:
Prime sprayer with paint. Trigger spray gun momentarily. When spray gun trigger is released, pump should cycle momentarily and stop. If pump continues to cycle, pump valves may be worn or obstructed.
See Pump Service on page 28.
Check Spray–Prime/Drain valve for debris trapped on seat and for worn parts. Torque to
185 in-lb (21 N S m). Replace if parts are worn using Spray–Prime/Drain Valve Kit 245529.
Check voltage of outlet. Meter must read
85 to 130V AC.
Reset building circuit breaker or replace building fuse.
Repair electrical outlet or try another outlet.
Replace extension cord.
See Grounding and Electrical
Requirements on page 6.
Be sure terminals are centered and firmly connected. Inspect wiring insulation and terminals for signs of overheating, and replace any loose terminals or damaged wiring. Securely reconnect terminals.
22 309421
SPECIFIC PROBLEM
Advanced Troubleshooting
General Problem: Output is Low or Fluctuating (continued)
CAUSE
Motor brushes are worn.
NOTE: Brushes do not wear at the same rate on both sides of motor. Check both brushes.
SOLUTION
Check length of brushes. Brush length must be 0.25 in. (6.4 mm) minimum. If brushes are worn, replace motor using Motor Kit
245574.
Motor brush springs are broken.
Motor brushes are binding in brush holders.
Motor stops before sprayer reaches correct pressure (stall pressure is too low).
If springs are broken, replace motor using
Motor Kit 245574.
Clean brush holders, remove carbon dust with small cleaning brush.
Replace Pressure Control knob using
Pressure Control Switch Kit 245573.
General Problem: Output is Low or Fluctuating (continued)
SPECIFIC PROBLEM CAUSE
Motor armature is shorting.
SOLUTION
Check for shorts using armature tester
(growler), or perform spin test (see Motor
Diagnostics on page 27). If shorts are evident, replace motor using Motor Kit
245574.
Control board is damaged.
CAUTION: Do not perform control board diagnostics until you have determined that the armature is good. A bad motor armature can burn out a good control board.
See Control Board Diagnostics on page
27, and if damaged, replace control board using Control Board Kit 245576.
General Problem: Output is Low or Fluctuating (continued)
SPECIFIC PROBLEM
Motor runs and pump cycles, but pressure does not build up.
CAUSE
Intake valve ball or outlet valve ball is not seating properly.
Pump packings are worn or damaged.
Spray–Prime/Drain valve is leaking.
SOLUTION
Remove and clean valves, and check balls and seats for nicks; replace if necessary. Strain paint before spraying to remove particles that could clog pump.
See Pump Service on page 28.
Check for leaking around throat packing nut.
Replace pump packings if there are leaks.
See Pump Service on page 28.
Check Spray–Prime/Drain valve for debris trapped on seat and for worn parts. Torque to 185 in-lb
(21 N
S m). If parts are worn, replace valve using
Spray–Prime/Drain Valve Kit 245529.
309421 23
Advanced Troubleshooting
General Problem: Output is Low or Fluctuating (continued)
SPECIFIC PROBLEM
Spray pattern has variations, pressure fluctuates excessively, or motor runs very slowly.
CAUSE
Leads from motor to control board are damaged, loose, or overheated.
Pressure control switch leads are pinched between pump and drive housing or between front cover and drive housing.
Control board is damaged.
CAUTION: Do not perform control board diagnostics until you have determined that the armature is good. A bad motor armature can burn out a good control board.
Pressure control switch is damaged or worn out.
SOLUTION
Be sure terminals are centered and firmly connected. Inspect wiring insulation and terminals for signs of overheating, and replace any loose terminals or damaged wiring. Securely reconnect terminals.
Make sure pressure control harness is routed behind pump, through retention clip, and connected to control board connector at back of drive housing (connected with tab to the right).
See Control Board Diagnostics on page 27. If damaged, replace control board using Control
Board Kit 245576.
Replace pressure control switch using Pressure
Control Switch Kit 245573.
General Problem: There is No Output
SPECIFIC PROBLEM
Power switch is on and
CAUSE
See Basic Troubleshooting page 17.
pump does not cycle.
Motor runs, but pump does not cycle.
Gear and/or yoke are damaged.
Motor does not run.
SOLUTION
Replace gear and yoke using
Kit 245577.
Gear/Yoke Repair
Water or paint entered pressure control switch or shorted control board.
Clean out and/or dry out, and retry. Replace if necessary using Pressure Control Switch Kit
245573.
24 309421
Advanced Troubleshooting
General Problem: Excessive Pressure is Building Up
SPECIFIC PROBLEM
Spray–Prime/Drain valve actuates automatically, relieving pressure
CAUSE
Pressure control switch is worn.
Water or paint entered pressure control switch or shorted control board.
Control board has failed.
SOLUTION
Replace pressure control switch using Pressure
Control Switch Kit 245573.
Clean out and/or dry out, and retry. Replace if necessary using Pressure Control Switch Kit
245573.
See Control Board Diagnostics on page 27, and replace control board if damaged using Control
Board Kit 245576.
309421 25
Kit Number
15A385
245529
245558
245569
245570
245572
245573
245574
245575
245576
245577
245578
245579
233790
233791
List of Kits
Kit Description
Suction Tube (inlet valve with integral hose barb)
Spray–Prime/Drain Valve
Drain Tube Diffuser
Pump Repair (pump packing module)
Pump Outlet Valve Module
Pump Inlet Valve Module (integral hose barb)
Pressure Control Switch
Motor/Drive Housing (3/8” bronze bearing motor casting)
(includes fan/shroud/brace)
Fan/Shroud/Brace
Control Board
3/8” Shaft Gear/Yoke/Guides (bronze bearing equipped cover and motor castings)
Inlet Strainer (for inlet of suction tube)
Pump Replacement (complete pump * )
* Does not include Pressure Control Switch 245573. Re-use pressure control switch from pump being replaced, or order separately.
Enclosure (includes both sides, labels, and screws)
Front Cover (3/8” bronze bearing)
26 309421
Motor Diagnostics
Check for electrical continuity in the motor armature, windings, and brush as follows:
If Motor Diagnostics reveal a damaged motor, or if either of the motor brushes are shorter than 1/4 in.
(6.4 mm), or if the motor shaft cannot turn, replace the motor using Motor Kit 245574.
WARNING
Electric Shock and Moving
Parts Hazard, page 2.
Pressure Relief Procedure, page 5.
Control Board
Diagnostics
Check for a damaged control board or pressure control switch as follows:
WARNING
Electric Shock and Moving
Parts Hazard, page 2.
Pressure Relief Procedure, page 5.
Setup
1.
Unplug electrical cord, and relieve pressure.
2.
Remove right enclosure, and disconnect motor harness from control board.
3.
Remove fan brace.
4.
Remove the four cover screws and front cover.
5.
Remove yoke and guide rods, and remove gear.
Armature Short Circuit Test (Spin Test)
Quickly turn motor fan by hand. If there are no electrical shorts, fan coasts two or three revolutions before stopping. If fan does not spin freely, armature is shorted. Replace motor using Motor Kit 245574.
Armature, Brushes, and Motor Wiring Open
Circuit Test (Continuity)
1.
Connect red and black motor leads together with test lead. Turn motor fan by hand at about two revolutions per second.
2.
If there is uneven resistance or no resistance, replace motor using Motor Kit 245574.
1.
Unplug electrical cord, and relieve pressure.
2.
Remove the four cover screws and front cover.
3.
Remove yoke and guide rods, and remove gear.
4.
Remove pressure control harness from control board. Using fingernail or tip of small, flat-blade screwdriver, press tab on right side connector to release.
5.
Attach to the control board a harness from a pressure switch that you know is functioning correctly.
NOTE: Pressure control switch does not have to be installed in pump.
6.
Turn pressure control adjustment knob to maximum pressure setting.
7.
Plug electrical cord into 120V AC receptacle, and turn Power switch (B) ON.
D If motor runs, replace pressure switch.
D If motor does not run, replace control board and repeat test using Control Board Kit
245576.
309421 27
Pump Diagnostics Pump Service
CAUTION
When repairing or cleaning the pump, never submerge the pump in water or allow fluid to enter the pressure control.
When the pump packings wear, paint begins to leak down the outside of the pump. Replace the pump packings at the first sign of leaking, or additional damage to the drive train could occur. Use pump repair kit
245569.
CAUTION
When repairing or cleaning the pump, never submerge the pump in water or allow fluid to enter the pressure control.
If the sprayer continues to cycle (motor and pump run) when the spray gun trigger is released, or if performance is poor even with new spray tips and clean filters, the pump inlet or outlet valve my be obstructed or worn. If a pump valve is worn, replace it. See page
26 for a List of Kits.
28 309421
Notes
309421 29
Parts
Model 233789 Zip Spray 1700
1
Apply light coat of lithium–based grease.
63
96
95
51
52
61
71
66
47
113
125
52
70
48
62
65
73
72
75
69
30 309421
72
74
125
77 76 68 79
80
127
149
81
46 58
126
54
65
36
52
2
1
1
13
17
67
79
Alternate Config.
20
26
84
85
84
86
19
102
25
20
18
89
40
43, 44, 45
88
87
88
94
Parts
Model 233789 Zip Spray 1700
Ref.
No.
Part No.
Description Qty.
1
2
13
17
18
19
20
44
45
46
47
25
26
36
40
43
58
61
62
63
65
66
67
68
69
70
71
48
51
52
54
15A373
245569
245570
15A452
15A374
245571
245572
15A453
15A445
245573
245529
245538
15A338
15A423
15A454
245574
245575
245576
15A447
245577
15A375
15A455
233791
15A456
15A446
15A457
15A377
15A378
15A379
15A380
15A381
PUMP, housing
KIT, pump repair
KIT, outlet valve (includes #17)
PACKING, o–ring
FILTER, adapter
PUMP, filter,
KIT, inlet valve, integral hose barb
(includes #25)
PACKING, o–ring, inlet valve
CLAMP, spring, .88 diameter
KIT, pressure switch, repair
KIT, drain/prime, valve repair
CAM, drain valve
HANDLE, drain valve
DRIVE PIN, drain valve
CLIP, retainer
KIT, motor, repair, Series B
(includes #48)
KIT, fan and shroud
CONTROL BOARD
SCREW, thread forming, #8
KIT, gear, yoke, guide, repair
DOWEL, pin 5/16
BUSHING, strain relief
COVER with label, Series A
CORD, power
SCREW, torx/slt pan hd, 1/4”
SWITCH, rocker
SUPPORT, right
SUPPORT, left
FRAME, cart
HANDLE, cart
HOSE RACK
8
1
1
1
1
2
1
1
1
1
1
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref.
No.
Part No.
Description Qty.
77
79
80
81
84
85
72
73
74
75
76
15A425
15A426
15A382
15A383
15A458
15A459
15A420
15A460
15A384
15A461
15A385
SCREW, curved head
KNOB, t–handle
AXLE
SPACER
WHEEL, 9”
CAP
PLUG
NUT, lock
HANGAR, pail
WASHER, inlet strainer
TUBE, suction, barb,
102
113
125
126
127
86
87
88
89
94
95
96
149
150*
245578
15A386
15A444
15A363
245558
(includes washer 84)
STRAINER
TUBE, drain
CLAMP, drain tube
CLIP, spring
DEFLECTOR, barbed
HSE1450 HOSE, 1/4 in. x 50 ft.
233788
15A462
15A463
233790
15A387
245579
GUN, spray, 300 (includes manual
10800)
PACKING, o–ring, filter adapter
NUT,acorn 2
ENCLOSURE, with label and screws 1
1
1
SPACER, pump
PUMP, replacement (includes 1, 2, 13
2
1
1
1
1
2
1
1
15A388
15A449
245423
245424
17, 18, 19, 20,40. Item #36 must be purchased separately.)
CAP, pump outlet, Series B only
(included in Kit 245064)
VALVE, shutoff, flushing
PUMP LIFE
PUMP SHIELD
1
1
1
4
1
2
2
1
1
2
2
2
2
* Not shown
309421 31
Technical Data
Working pressure range
Electric motor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0–3000 psi (0–21 MPa, 0–207 bar)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 Amp (permanent magnet DC)
Operating horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum delivery (with tip) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3/4
0.31 gpm (1.17 lpm)
Paint hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum tip hole size
50 ft (15.2 m) x 1/4 in.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.017 in. (0.43 mm)
Weight, sprayer only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weight, sprayer, hose, gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31 lb (14 kg)
36 lb (17 kg)
Dimensions
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.5 in (49.5 cm)
17.25 in (43.8 cm)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Height with folded handle
40.75 in (103.5 cm)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 in (66.0 cm)
Power cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump inlet fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 AWG, 3 wire, 6 ft (1.8 m)
3/4 in. internal thread (standard garden hose thread)
Fluid outlet fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inlet screen on suction tube
1/4 npsm external thread
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 mesh (450 micron)
Wetted parts, pumps and hose . . . . . . . . . . . . . . . . . . . . . . Stainless steel, brass, leather, ultra–high molecular weight
polyethylene (UHMWPE), carbide, nylon, aluminum, PVC, polypropylene, fluroelastomer
Generator requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 Watt minimum
Electric power requirement
Storage temperature range*†
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120V AC, 60 Hz, 1 phase, 15 A
Operating temperature range**
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –30
_
to 160
_
F (–35
_
to 71
_
C)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
_
to 115
_
F (4
_
to 46
_
C)
*
When pump is stored with non–freezing fluid. Pump damage will occur if water or latex paint freezes in pump.
†
Damage to plastic parts may result if impact occurs in low–temperature conditions.
**
Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
32 309421
Notes
309421 33
ASM Standard Warranty
ASM warrants all equipment referenced in this document which is manufactured by ASM and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized ASM distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by ASM, ASM will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by ASM to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with ASM’s written recommendations.
This warranty does not cover, and ASM shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–ASM component parts. Nor shall ASM be liable for malfunction, damage or wear caused by the incompatibility of ASM equipment with structures, accessories, equipment or materials not supplied by ASM, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by ASM.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized ASM distributor for verification of the claimed defect. If the claimed defect is verified, ASM will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .
ASM’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
ASM MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT
NOT MANUFACTURED BY ASM . These items sold, but not manufactured by ASM (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. ASM will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will ASM be liable for indirect, incidental, special or consequential damages resulting from ASM supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of ASM, or otherwise.
FOR ASM BRAZILIAN/CANADIAN/COLUMBIAN CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English.
TO PLACE AN ORDER OR FOR SERVICE , contact your ASM distributor, or call 1–800–854–4025 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication. ASM reserves the right to make changes at any time without notice.
34 309421
ASM Company, 3500 North 1st Avenue, Sioux Falls, SD 57104 www.asmcompany.com
PRINTED IN USA 309421 October, 2001
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