Graco 3Z8134EN-A Owner's Manual

3Z8–134

Rev A

Supplement to instruction manual 308–134

WARNING

INSTRUCTIONS

INJECTION HAZARD

This form is only a quick reference to the features and frequently ordered parts of this sprayer. To reduce the risk of serious injury, including fluid injection, while operating or repairing this sprayer, follow the warnings and instructions in manual 308–134.

5.5 HP GASOLINE-POWERED AIRLESS LINESTRIPER

Model 160 Airless HD

3000 psi (210 bar, 21.0 MPa)

Maximum Working Pressure

Model 231–150, Series C

With one gun, RAC IV DripLess Tip guard,

Size 317 LineLazer Tip & Size 517 SwitchTip , and 50 foot (15 m) hose.

Model 231–152

Same as 231–133, except includes

Second Gun Kit, 224–097

LINEAR DYNAMICS INC.

LINEAR DYNAMICS INC., 400 LANIDEX PLAZA. PARSIPPANY, NJ 07054

(201) 884–0300

COPYRIGHT GRACO INC, 1998

Graco Inc. is registered to I.S. EN ISO 9001

7360C

118

1

167

2

196

194

11

10

See page 3

Label

See page 6

See page 4

20

195

A

19

40

21

Parts – Cart

22

Ref 13 159

83

3

168

169

39

A

84

171

110

39

25

30

184

185

42

40

86

170

52

82

90

172

33

24

27

28

32

33

139

37

29

23

REF 3

34

35

94

99

36

E

163

30

40

42

104

26

41

40

31

32

26

41

117

87

38

39

E

114

116

115

112

105

40

114a

114d

183

187

10

114e

114c

02167D

114b

90

94

99

104

105

107

110

112

28

33

34

35

36

37

38

39

29

30

31

32

40

41

42

52

82

83

84

85

86

87

19

20

21

22

23

24

25

26

27

1

2

3

10

11

Model 231–150, Series C With one gun

Includes items 1–196 (see pages 5 and 6)

Ref.

No.

Part No.

Description Qty.

111–154 CABLE,dual gun selector, 9.6 ft (2.9 m) 1

240–484 KIT, hose, linestriper

111–153 CABLE, 4.3 ft (1.3 m)

1

1

112–405 NUT

111–020 WHEEL, pneumatic, 16” dia.

3

2

224–021 HANDLE

108–063 GRIP, handle

186–787 BRACKET, release lever

111–197 LEVER, release

224–246 COVER, pail

1

2

1

1

1

109–099 BUSHING, snap

186–672 PLATE, mounting

111–040 LOCKNUT, 5/16–18 w/nylon insert

110–963 SCREW, serrated flange, hex hd,

111–236

104–766

5/16–18 x 3/4”

CAPSCREW, hex hd, 3/8–16 x 4–

MOUNT, motor

1

1 /

2

” 4

4

108–471 KNOB 2

2

1

1

186–668 BRACKET, rear caster

100–846 FITTING, lubrication

111–016

111–230

BEARING, flanged

SCREW, mach, flhd, 1/4–20 x 1”

100–015 NUT, hex, 1/4–20

186–814 PIN, pivot

103–262 CAPSCREW, sch, 5/16–18 x 3– 1 /

2

”

186–731 BRACKET, front caster

111–194 CAPSCREW, serrated flange hd,

3/8–16 x 2”

101–566 LOCKNUT, 3/8–16 w/nylon insert

186–821 LABEL, Warning (trigger cable)

224–136 CLAMP, extension

101–818 CLAMP, hose, 1– 3 /

4

”

170–957 TUBE, suction, 5 gal, 1” pipe

1

1

2

1

1

1

1

1

1

6

12

2

2

1

178–342 CLIP, spring

238–959 HOSE, cpld 3/16” x 60”

103–473 WIRE TIE STRAP 2

185–381 HOSE, suction, 1” ID x 41”(1041 mm) 1

3

1

111–193 CAPSCREW, serrated flange, hex hd,

3/8–16 x 7/8”

181–072 STRAINER, 16 mesh

186–747 LEVER, actuator

101–345 NUT, hex, jam, 1/4–20

108–868 CLAMP, wire

100–731 WASHER, 3/8”

186–620 LABEL, grounding, not shown

224–019 CART

224–066 CASTER LATCH ASSY

Includes 1 of item 32 1

1

1

2

2

1

1

3

1

REMOTE TRIGGER DETAIL,

Ref No. 118, Includes 118a–118e

32

119

Parts – Cart

Model 231–152 With two guns

Includes items 1–196, and 401–405 (see pages 5 and 6)

Ref.

No.

Part No.

Description Qty.

166

167

168

169

170

171

172

183

184

185

187

194

195

196

114

114a

114b

114c

237–832 SWIVEL CASTER

112–820

112–822

112–823

Includes items 1

SCREW, cap, hex hd

BEARING, needle

RACE, needle

14a–114c

114d 112–824 SEAL

114e 112–825 SPRING, Belleville

115 801–020 NUT, 1/2–13 w/nylon insert

116

117

101–044 WASHER, flat, 1/2”

118

111–195 CAPSCREW, serrated flange, hex hd,

1/2–13 x 1– 1 /

4

”

224–144 REMOTE TRIGGER KIT

Includes items 118a to 118e

118a 111–018

118b 111–206

.SPRING, compression

.BEARING, ball, 3/32”

4

118c 186–746 .TRIGGER

118d 186–694 .SPOOL, cable selector

118e 186–832 .KNOB

119

120

121

122

127

139

147

159

163

186–695

190–098

BLOCK, mounting

PIN, trigger pivot

111–017 BEARING, flanged

186–696 PLATE, lever

107–110 LOCKNUT, with nylon insert,

107–194

10–32 unf-2b

WASHER, flat 3/8”

206–994 THROAT SEAL LIQUID, 8 oz (0.27 l) 1

237–686 GROUNDING CLAMP ASSY

186–715 SPACER

1

4

1

1

1

1

1

1

1

1

2

2

1

1

4

4

1

1

1

1

1

164

165

111–235 SCREW, mach, pnh, 10–24 x 1.25” 1

235–456 BRAKE KIT

See manual 308–227 for instructions 1

100–718 WASHER 1

112–798 SCREW, hex, hd, thd forming

191–874 BRACKET, pressure relief

1

1

113–789 SCREW, mach, truss hd 8–32 x 0.5” 1

113–791 CLAMP, pressure relief

102–040 NUT, lock

1

1

100–014 SCREW, cap hex hd

192–222 INDICATOR, line

1

1

192–221 HOLDER, indicator 1

100–538 CAPSCREW, hex hd, 5/16–18 x 1/2 in. 1

113–690 CAP, vinyl 1

224–068 HOSE, cpld, 1/4 in. x 78 in. (f x f)

114–271 STRAP, retaining

183–461 NIPPLE, adapter

1

1

1

Replacement Danger and W arning labels, tags and cards are available at no cost.

BRAKE KIT, Ref No. 165

Includes solid colored parts

127

122

121

166

164

118d

118c

121

120

122

118a

118b

118e

0005

Â

ÂÂ

Â

01919

Parts – Mechanical

79

59

73 74

81

46

76

77

77a

77b

78

59

67

128

75

80

67

59

77c

129 1

60

59

70

69

68

157

156

59

67

62

138

133

71

55a

66

55b

57

58

59

60

61

REF 24 2

72 162

155

26

104

65 1

64

63

89

88

87

109

135

88

91

140

92 6

5

137

54 3

85

REF 86

52

53

16

2 Ref 2

15

14

111

43

Ref 84

A

17

12

107

1 4

105

40

50

132

51

REF 133

18

C

D

40

108

26

REF 133

REF 25 2

106

1

2

3

4

5

6

Label

See page 2

See 307–806

Located on bottom

Located on inside of cover

Located on outside of cover

02168B

Ref.

No.

16

17

18

26

40

43

46

50

51

52

53

12

13

14

15

54

55

55a

55b

57

64

65

66

67

68

69

70

71

72

58

59

60

61

62

63

73

Part No.

Description

162–453 NIPPLE, hex 1/4 npt x 1/4 npsm

1-3/16” long

238–960 VALVE, pressure relief

220–285 CAP, secondary fluid outlet

162–453 NIPPLE, hex, 1/4 npt x 1/4 npsm

1-3/16” long

218–029 FLUID FILTER, see 307–273 for parts

100–040 PLUG, 3/8 npt

162–485 ADAPTER, 3/8 npsm x 3/8 npt

111–040 LOCKNUT, 5/16–18 w/nylon insert

101–566 LOCKNUT, 3/8–16 w/nylon insert

110–997 SCREW, serrated flange, hex hd,

1/4–20 x 5/8”

106–115 LOCKWASHER, 3/8”, high collar

108–851 WASHER, plain, 3/8”

100–469 CAPSCREW, hex hd; 3/8–16 x 3/4”

101–818 CLAMP, hose, 1– 3 /

4

”

110–194 UNION, 180 , 1” ID hose x

3/4 npsm swivel

220–872 DISPLACEMENT PUMP KIT see 307–806 for parts

236–568 CLUTCH ASSEMBLY

2

1

1

Includes items 55a and 55b

ARMATURE

ROTOR, clutch

108–860 SCREW, mach, slotted, bdgh

220–980

8–32 x 1/4”

CONDUCTOR, electrical

105–510 LOCKWASHER, 1/4”

108–803 CAPSCREW, hex sch; 1/4–28 x 1”

183–397 CLUTCH HOUSING KIT

108–801 SETSCREW, 1/4–20 x 5/16”

110–837 SCREW, serrated flange, hex hd,

5/16–18 x 1– 1 /

2

”

108–802 ENGINE, gasoline, 5 HP

181–867 LABEL, WARNING on engine

183–401 KEY, shaft

100–644 CAPSCREW, hex sch; 1/4–20 x 3/4” 9

183–517 CLAMP, mounting, rotor 1

108–800

183–400

PIN, dowel; 5/16 x 1”

FIELD KIT

183–210 PIN, 3/8 x 1–

1

/

8

” (special)

155–494 UNION, 90 , 3/8 npt x

1

1

1

1

1

3/8 npsm swivel

108–850 SCREW, mach, filh; 8–32 x 1–

1

/

4

”

3

1

1

4

17

6

1

4

2

1

1

1

1

1

1

1

1

1

2

4

1

1

1

1

3

4

Parts – Mechanical

Ref.

No.

Qty.

Part No.

Description Qty.

74

75

76

77

109

111

128

129

132

133

77a

77b

77c

78

79

80

81

135

137

138

140

155

156

157

162

85

87

88

89

91

92

105

106

107

108

183–168 DRIVE HOUSING COVER KIT

183–169 SPRING, retaining

220–639 BEARING HOUSING KIT

220–638 DRIVE HOUSING

Includes items 77a to 77c

106–227 . WASHER, bronze

183–209 . WASHER, silver

100–069 . BALL

220–919 GEAR REDUCER KIT

220–640 CONNECTING ROD

108–849 CAPSCREW, hex sch; 1/4–20 x 3”

110–141 CAPSCREW, sch;

3/8–16 x 1– 1 /

2

” (special)

103–473 WIRE TIE STRAP

4

1

111–193 CAPSCREW, serrated flange hex hd,

3/8–16 x 1– 1 /

4

”

110–885 SCREW, pnh, thread forming,

10–24 x 3/8”

186–663 BRACKET, pressure control

111–192 CAPSCREW, serrated flange hex hd,

3/8–16 x 7/8”

1

8

2

186–856 LABEL

100–731 WASHER, 3/8”

186–811 GROUND CHAIN, heavy, 17–

1

5 /

8

” long 1

186–620 LABEL, grounding

157–705 UNION, straight, 1/4 npt(m) x

1

3

1

1

1

1

2

3/8 npt(f) swivel

222–369 PRESSURE CONTROL KIT

178–034 TAG, WARNING at filter

186–758 LABEL, identification, drive cover

185–953 LABEL, DANGER on drive housing

100–133 LOCKWASHER, 3/8”

222–516 HOSE, 3/8” ID x 29”, cpld 3/8 npt(m) x 3/8 npsm(f), spring guard both ends

2

1

1

1

1

1

1

1

1

101–754

189–969

220–920

PLUG, pipe, 3/8 npt

NUT, hex (special)

PINION HOUSING

2

1

1

1

1

1

1

177–762 LABEL, WARNING inside pressure control cover

224–128 WIRING HARNESS

108–842 CAPSCREW, sch, 5/16–24 x 3/4”

100–214 LOCKWASHER, 5/16” 4

183–461 ADAPTER, 1/4 npt(m) x 3/8 npsm (m) 1

1

1

4

Replacement Danger and W arning labels, tags and cards are available at no cost.

308-134 5

Parts – Gun Mounting

Ref.

No.

4

6

6a

7

32

33

34

35

44

45

47

48

49

93

94

95

96

97

98

99

100

101

103

113

123

132

136

158

188

189

190

Part No.

Description Qty.

224–052 BRACKET, gun support 1

114–029 CLAMP, arm support 1

114–028 . NUT, wing

188–135 GUIDE, cable

1

1

100–846 FITTING, lubrication

111–016 BEARING, flanged

1

2

111–230 SCREW, mach, flhd,

1/4–20 x 1”

100–015 NUT, hex, 1/4–20

100–016 LOCKWASHER, 1/4” 2

1

1

181–734 ARM, support

100–101 CAPSCREW, hex hd,

1

3/8–16 x 1” 1 or 2

186–699 BLOCK, mounting cable 1

100–021 CAPSCREW, hex hd,

1/4–20 x 1”

181–818 KNOB

2

1

186–747 LEVER, actuator

188–452 HOLDER, gun

1

1

108–483 SCREW, shoulder, sch,

1/4 x 3/8 ”

181–795 JAW, clamp

235–459 FLEX GUN

See manual 308–235 for parts 1

101–345 NUT, hex, jam, 1/4–20 2

1

1

108–535 BEARING, sleeve

107–445 CAPSCREW, sch,

111–045

1/4–20 x 1– 1 /

2

”

SCREW, shoulder, sch,

1

1

5/16 x 1” 1

LLT–317 Line Lazer Tip, Sz 317 1

110–755 WASHER 1

100–133 LOCKWASHER, 3/8” 1

237–859 RAC IV DripLess

TIP GUARD

221–517 SwitchTip, Size 517

1

1

113–975 COLLAR, screw, set 2

100–077 NUT, hex; 5/16–18 unc 2

100–220 SCREW, thumb; 5/16 2 6

7

188

6a

189

4

7

6

190

OPTIONAL SECOND GUN AND HOSE KIT

Model 224–097

Included with Sprayer Model 231–152 only

This kit includes the parts shown in the box to the right, which includes items

401–405 and the items listed above except 4.

Ref.

No.

Part No.

Description Qty.

404

401

401

402

403

404

405

178–342 CLIP, spring

111–155 CABLE, remote trigger

1

1

224–068 HOSE, 1/4” ID, cpld 1/4–18 npsm(f)

6.5 ft (1.2 m) grounded, spring guards 1

224–096 BRACKET, support, extension

224–071 CLAMP, extension

1

2

403

402

189

188

190

45

98

136

49

SECOND GUN AND HOSE KIT

45

49

97

48

132 47

44

44

48

132

96

47

96

97

98

93

95

113,158

136

35

113,158

33

35

95

33

93

REF 1

123

34

99

32

94

33

101

99

100

103

405

Ref 402

43

99

94

32

101

123

0055B

100

103

33

99

0056B

6 308-134

Notes

308-134 7

Technical Data

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Horsepower, Honda

Maximum Working Pressure . . 3000 psi (21.0 MPa, 210 bar)

Noise Level

Sound Power . . . . . . . . . . . . . . . . . . . . . . . . . 105 dbA

Sound Pressure 97 dbA @ 1 meter under maximum operating conditions per ISO–3744

Cycles/Gallon (liter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 (53)

Maximum Delivery . . . . . . . . . . . . . . . . 1.25 gpm (4.7 liter/min)

Fuel Tank Capacity

Maximum Tip Size

. . . . . . . . . . . . . . . . 0.95 gallons (3.6 liter)

. . . . . . . . . . . . . . . . . . . 1 gun with 0.035 tip;

Inlet Paint Strainer . . . . . . . . . . . . . . . .

2 guns with 0.025 tip

3 guns with 0.019 tip

16 mesh (1190 micron)

Outlet Paint Filter

Stainless Steel screen, reusable

. . . . . . . . . . . . . . . . . . 60 mesh (250 micron)

Stainless Steel screen, reusable

Pump Inlet Size

Fluid Outlet Size

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt (m)

. . . . . . . . . . . . . . . . 1/4 npsm from fluid filter

Wetted parts

Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . .

Zinc-Plated Carbon Steel, Stainless Steel, Chrome-

Plated Stainless Steel, Polyethylene, Tungsten Carbide, Leather, Polyurethane

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Zinc-Plated Carbon Steel, Stainless Steel

Weight

Height

Length

Width

Dimensions

212 lb (96.2 kg)

40 in. (1016 mm)

56 in. (1422 mm)

37 in. (940 mm)

LDI Phone Number

TO PLACE AN ORDER OR FOR TECHNICAL ASSISTANCE, contact your LDI distributor, or call this number t identify the distributor closest to you: 1–201–884–0300.

FOR SPARE P ARTS: 1–800–233–8461 Toll Free

All written and visual data contained in this document reflects the latest product information available at the time of publication.

LDI reserves the right to make changes at any time without notice.

Manufacturing Facilities: Georgia, Pennsylvania, Texas

Company Distribution Centers: East Point, Georgia; Orlando, Florida; Omaha, Nebraska

LINEAR DYNAMICS INC., 400 LANIDEX PLAZA, PARSIPPANY, NJ 07054

PRINTED IN U.S.A. 3Z8–134 February 1998