INSTRUCTIONS-PARTS LIST

@

,306-648

QRPCO SUPERSEDES E and PCN D

ThirmanualcontainsIMPORTANT

WARNINGSand INSTRUCTIONS

READ A N 0 RETAIN FOR REFERENCE

10:l RATIO BULLDOG@ PUMP

WITH PRIMING PISTON

1 2 6 0 psi (85 bar) MAXIMUM WORKING PRESSURE

Model 204-287

Series

J

TECHNICAL DATA on back page.

ACCESSORIES on pages 10 8

GRACO INC. P.O.'Box 1441 MINNEAPOLIS, MN 55440-1444

General Safety the gun, leaks or ruptured components can inject fluid through your skin and into your body and cause extremely serious bodily injury, including the need for emputation. Also, fluid injected or splashed into the eyes can cause serious damage.

NEVER point the gun at anyone or at any part of the body.

NEVER put your hand or fingers over the spray tip or nozzle.

ALWAYS have the tip guard in place on a spray gun when spraying.

ALWAYS follow the Pressure Relief Procedure. below, before cleaning or removing the spray tip or nozzle or servicing any dispensing equipment.

NEVER try to stop or deflect leaks with your hand or body.

Be sure equipment safety devices are operating properly before each use.

~~

.

If any fluid appears to penetrate your skin, get

EMERGENCY MEDICAL CARE AT ONCE.

DO NOT TREAT AS, A SIMPLE CUT.

Tell the doctor exactlv what fluad was iniected. For treatment instructions; have your doctor call the

'

NATIONAL POISON CENTER NETWORK

(412)681-6W

Gun Safety Devices

Be sure all gun safety devices are operating properly before each use. Do not remove or modify any part of the gun: this can cause a malfunction and result in serious bodily injury.

Safety

L a t c h

Whenever you stop dispensing, even for a moment, always set the gun safety latch in the closed or "safe" position, mak- ing the gun inoperative. Failure to set the safety latch can result in accidental triggering of the gun.

Diffuser

(Spray Gun Only) the risk of injec- tion when the tip is not installed. Check diiuser operation regularly. Follow the Pressure Relief Procedure. below, then remove the spray tip. Aim the gun into a grounded metal pail, holding the gun firmly t o the pail. Using the lowest possi- emitted is not diffused into an irregular stream, replace the diffuser immediately.

Tip Guard (Spray Gun Only)

ALWAYS have the tip guard in place on the spray gun while spraying. The tip guard alerts you t o the injection hazard and helps prevent accidentally Dlacing your fingers or any Part of your body close to the spray tip:

Trigger Guard

NEVER operate the gun with the trigger guard removed. The trigger guard reduces the risk of accidentally triggering the gun if it is dropped or bumped.

Spray Tip and Nozzle Safety

Use extreme caution when cleaning or changing spray tips or nozzles. If the spray tip or nozzle clogs while dispensing, engage the gun safety latch immediately. ALWAYS follow the

Pressure Relief Procedure. below, and then remove the spray tip or nozzle to clean it.

NEVER wipe off build-up around the spray tip or nozzle until pressure is fully relieved and the gun safety latch is engaged.

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including injection or injury from moving parts, always follow this procedure whenever you shut off the pump, when checking or servicing any part of the dispensing equipment, when installing, cleaning or changing spray tips or nozzles, and whenever you stop dispensing. pump. (31 Close the bleed-type master air valve (required

(11 Engage the gun safety latch. (2) in your system). (4) Disengage the gun safety latch. (5) Hold a metal part of the gun firmly to the side of a grounded metal pail, and trigger the gun t o relieve pressure. latch.

16) Engage the gun safety

17) Open the drain valve (required in your system), having a container ready to catch the drainage. (81 Leave the drain valve open until you are ready to dispense again. you suspecr rhat the spray tip, nozzle or hose is completely clogged, or thatpressure has nor been fully relieved after following then loosen completely. Now clear the tip, nozzle or hose.

M O PAR

TS HA Z& RD

~ ~

Moving parts can pinch or amputate your fingers or other body parts. NEVER operate the pump with the air motor shield removed. KEEP CLEAR of moving parts when starting or tha pump operating the pump. Before checking or servicing the pump, follow the Pressure Relief Procedure on page 2 to prevent from starting accidentally.

2 306-646

~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ " ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ , ~ ~ ~ ~ ~ ~ ~ ~ ~ ~

EQUIPMEMT MISUSE HAZARD

G e n e r a l Safety

Any misuse of the dispensing equipment or accessories, such as overpressurizing, modifying parts, using incompatible chemicals and materials, or using worn or damaged parts, can cause them to rupture and result in injection or other serious bodily injury, fire, explosion or property damage. Be sure

NEVER alter or modify any part of this pump; doing cause it to malfunction. so could

CHECK all dispensing equipment regularly and repair or replace worn or damaged parts immediately.

S y s t e m Pressure

The 10: 1 pump develops 12W psi (85 WORK-

ING PRESSURE at 120 psi (8 barl air pressure. NEVER exceed

120 psi 18 barl air supply to the pump.

~~~~~ that a11 dispensing equipment and

" .

~~~ accessories are rated to withstand the maximum workino oressure of the oumo. DO the maximum working pnssure of~any or accessory used in the system.

Material Compatibility

BE SURE that all materials and solvents used are chemically compatible with the wetted parts shown in the Technical Data on the back cover. Always read the manufacturer's literature before using material or solvent in this pump.

Read and follow the material and solvent manufacturer's litera- ture regarding the use of protective clothing and equipment.

FIRE OR EXPLOSION HAZARD

Static electricity is created by the high velocity flow of fluid through the pump and hose. If every part of the system is not properly grounded, sparking may occur, and the system may or unplugging a p w e r supply cord. Sparks can ignite fumes from solvents and the fluid being dispensed, dust particles and other flammable substances, whether you are dispensing in- cause a fire or explosion and serious bodily injury and property damage.

G r o u n d i n g

To reduce the risk of static sparking, ground the pump and all other components used or located in the dispensing area. for detailed grounding instruc- tions for your area and type of equipment and all of these components:

1. Pump: use ground wire and clamp as shown in Fig 1.

2. Air and fluid hoses: use only grounded hoses with a max- imum of 500 feet (150 m l combined hose length t o ensure grounding continuity. Refer to Hose Grounding Con- tinuity.

3. Air compressor: follow air compressor manufacturer's recommendations.

4. Gun: obtain grounding through connection to a properly grounded fluid hose end pump.

5. Object being sprayed: according to local code.

6. All solvent pails used when flushing, according to local code. Use on& metal pails, which are conductive. Do not place the pail on a non-conductive surface, such as paper or cardboard. which interrupts the grounding continuity.

Fig 1

To ground thepump, loosen the grounding lug locknut IA) and washer IB). Insert one end of a 12 ga 11.5 mm2) minimum ground wire (D) into the slot in lug IC1 and tighten locknut securely. See Fig 1. Connect the other end of the wire to a true earthen ground. Refer to page 11 to order a ground wire and clamp.

F l u s h i n g S a f e t y

Before flushing, be sure the entire system and flushing pails are properly grounded. Refer to Grounding. above. Follow the

Pressure Relief Procedure on page 2. and remove the spray tip from the gun (spray guns on&). Always use the lowest possible fluid pressure, and maintain firm metal-to-metal con- tact between the gun and the pail during flushing to reduce the risk of injection injury, static sparking and splashing.

7. To maintain grounding continuify when flushing or reliev- ing pressure, always hold a metal part of the gun firmly to the side of a grounded metal pail, then trigger the gun.

HOSE

SAFETY

High pressure fluid in the hoses can be very dangerous, If the hose develops a pinhole leak, split or rupture due to any kind of wear, damage or misuse, the high pressure spray emitted from it can cause an injection injury or other serious bodily in- jury or property damage.

HANDLE AND ROUTE HOSES CAREFULLY. Do not pull on hoses to move equipment. Do not use materials or solvents which are not compatible with the inner tube and cover of the hose. DO NOT expose the hose to temperatures above 180°F

(&ZoCI or below

-@OF

I-40°Cl.

TIGHTEN all fluid connections securely before each use. High pressure fluid can dislodge a loose coupling or allow high pressure spray to be emitted from the coupling.

NEVER use a damaged hose. Before each use, check entire hose for cuts, leaks, abrasion, bulging cover, or darnage or movement of the hose couplings. If any of these conditions exist, replace the hose immediately. mend it with

DO NOT try to recouple tape or any other device. A repaired hose cannot contain the high pressure fluid.

Hose Grounding Continuity

Proper hose grounding continuity is essential to maintaining a the electrical resistance of your air and fluid hoses at least once a week. If your hose does not have a tag on it which specifies the electrical resistance, con- tact the hose supplier or manufacturer for the resistance limits. Use a voltage meter in the appropriate range for your hose to check the resistance. If the resistance exceeds the recommended limits, replace it immediately. An ungrounded or poorly grounded hose can make your system hazardous.

Also read FIRE OR EXPLOSION HAZARD, above.

IMPORTANT

United States Government safety standards have been adopted under the Occupational Safety and Health Act, These standards-par- ticularlv the General Standards. Part 1910, and the Construction Standards, Part 1926-should be consulted.

?ffi.CAC 9

TYPICAL INSTALLATION

Key

E Grounded Air Supply Hose

S Air Regulator Kk

0 Bleed-Type Master Air Valve

H Drain Valve

J Air Line Filter

K Air Line Oiler

L Fluid Hose

M Whip Hwe

INSTALLATION

The dimensional drawing on the back page gives measurements needed for installing the pump on a custom designed mounting. See ACCESSORIES on page 10 for Graca mounting accessories.

NOTE: Reference numbers and letters in paren- theses in the text refer to the Typical Installa- tion, Fig 1-3 and the Parts Drawing.

Ground the Pump and Other System Components

W A R N I N G ject being sprayed before operating the pump.

Refer to the section FIRE OR EXPLOSION

HAZARD on page 3.

Connect a 314 in. minimum ID, grounded air supply hose (E) to the pump's 3/4 npt(f) or the air regulator kit's (F) 314 npsmrf) air inlet. See ACCESSORIES on page 10 for an sir regulator.

W A R N I N G

To reduce the risk of serious bodily injury, in- cluding injection or injury from the moving parts, which could occur after shutting off the pump, two accessories are required in your system: (1

1

Bleed-type master air valve (61-relieves air trap- ped between the valve and the pump after the pump is shut off. Trapped air can cause to cycle unexpectedly. 12) Fluid drain valve

(HI-assists in relieving fluid pressure in the displacement pump, hose and gun; triggering the gun to relieve pressure may not be sufficient.

I

You should install an air line filter ( J ) to remove dirt and from thefil-

(K) for automatic air motor Iu- brication. See Typical Installation and ACCESSORIES.

If you supply your own filter or oiler, be sure that it is adequately sized to meet your system air requirements.

Your system must include a bleed-type master air valve

( G ) on the air line, and a drain valve (HI at the pump's fluid outlet. See Typical Installation.

Using

a

suitable adapter, connect a 314 in. ID fluid hose

(L) to the 1 in. npt(f) fluid outlet of the pump. For more flexible gun movement, use

a

shorter

(M) between the gun and main hose. See

112 in.

SORIES for recommended Graco fluid hoses.

IO hose

ACCES-

NOTE:

To ensure maximum pump performance, use only accessories that are properly sized t o meet your system requirements.

4 306-646

~

OPERATION

WARNING

To reduce the risk of serious bodily injury, in- cluding injection or injury from moving parts, always follow the Pressure Relief Procedure on page 2 whenever you shut off the pump, when chscking or servicing any part of the .spray system, when installing, cleaning or changing spray tips, and whenever you stop dispensing.

Flush the Pump Before Using

This pump was tested with No. 10 motor oil which was left in to protect the pump parts. To prevent contamina- tion of the fluid being pumped, flush the pump with

a

compatible solvent before using it.

If the pump is being

WARNING

Before flushing, be sure the entire system and flushing pails are properly grounded. Refer

Grounding on page to

3. Follow the Pressure

Relief Procedure on page 2, and remove the spray tip from the gun. Always use the lowest possible fluid pressure, and maintain firm metal to flushing to reduce the risk of injection injury, static sparking and splashing.

MAINTAIN FIRM

METALTO METAL

CONTACT BETWEEN

ZUN AND CONTAINER

Starting end Adjusting the Pump

Fill the wet-cup ( 2 2 )

Liquid (TSL). Trigger the gun and slowly open the air supply valve until the pump starts [about 20 psi (1.4 bar)]. If the pump doesn't prime properly, open the bleeder valve (4) slightly. Cover the bleeder hole on the it on the upstroke until fluid appears a t the bleeder hole. Close the bleeder valve. Allow the pump to cycle slowly until all the air is pumped out of the lines. Release the trigger will stall against pressure.

- the pump

With the pump and lines primed and adequate air pres- start and stop as it will run continuously and speed up or slow down as supply demands or until the air supply is shut off.

Use an adequately sized air regulator to control the pump speed and fluid pressure. See ACCESSORIES.

Always use the lowest air pressure necessary to obtain the desired results.

Never exceed 120 psi (8 bar) air pressure to the pump.

Keep the wet-cup ( 2 2 ) filled with Graco Throat Seal Li- quid (TSL) and check the tightness of the packing nut weekly. The packing nut should be tight enough to pre- vent leakage - 3. Always follow the

Pressure Relief Procedure 2 before adjusting the packing nut.

Never allow the pump to run dry of the fluid being pumped. A dry pump will quickly accelerate to a high speed, possibly damaging itself. If your pump ac- celerates quickly, or is running too fast, stop it im- mediately and check the fluid supply. If the supply con- tainer is empty and air has been pumped into the lines, it and leave it filled with a compatible solvent. Be sure to eliminate all air from the fluid system. d

Always follow the Pressure Relief Procedure on page

2 whenever you shut off the pump. Stop the pump at the stroke to keep fluid from drying on the ex- posed displacement rod and damaging throat packings.

Always flush the pump before the fluid dries in the pump and hoses. If the pump period of time, and you are

is

to be stored for any pumping water based material, first flush it with water, then with mineral spirits

to

protect the pump parts.

306-646 5

SERVICE

WARNING

Pressure Relief P r o c e d u r e

To reduce the risk of serious bodily injury, including injection or,injury from moving parts, always follow this pro- installing, cleaning off or servlclng any part of the dispensing equipment, when or changing spray tips, or nozzles, and whenever you stop dispensing.

(1) Engage the gun safety latch.

(2) Shut

off

the air to the pump.

(3) Close the bleed-type master air valve.

14) Disengage the gun safety latch.

(5) Hold a metal part of the

(6) Engage the gun safety latch. firmly to the side of pail, and trigger the gun to relieve

(7) Open the drain valve, having a container ready t o catch the drainage.

(81 Leave the drain valve open until you are ready to dispense again.

If suspect the spray or that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen the tip guard retaining nut, nozzle or hose end coupling relieve pressure gradually, then loosen completely. Now clear the tip, nozzle or hose. and removed to reduce the risk of accidentally pinch- in the air motor.

TROUBLESHOOTING CHART

'ROBLEM

~~~~

'ump fails to operate

CAUSE

~~ ~ ~~

Exhausted fluid supply

Restricted line or inadequate air supply

~~ lump operates, but output

)w on both strokes lump operates but output

)w on down stroke lump operates but output

)w on up stroke

'rratic or accelerated pump peration

SOLUTION

Refill and reprime or flush

Clear line; see TECHNICAL DATA on back

Open; clear Insufficient air pressure; closed or clogged air valve, etc.

Obstructed fluid hose or gun

Dried material built up on the displacement rod

Dirty or worn air motor parts

Exhausted fluid supply

Restricted line or inadequate air supply lnsufficient'air pressure;.closed or clogged air valve, etc.

.Obstructed fluid hose or gun

Open or worn bleeder valve

Air leaking into fluid pressure chamber

Fluid too heavy for pump to prime

Worn throat packings in displacement pump

Fluid too heavy for pump to prime

Held open or worn intake valve

Held open or worn piston valve or packings

Clear'

Clean; see SERVICE

Clean; service, see

Refill and reprime or

307-049 flush

Clear line; see TECHNICAL DATA on back page

Open; clear

I

I

I

Clear'

Close; replace

Check inductor or ram plate, seal, etc.

Use bleeder valve; see OPERATION; use inductor or ram unit

Clear; service

Use bleeder valve; see OPERATION; use inductor or ram unit

Clear; service

Clear; service

Exhausted fluid supply

Fluid too heavy for pump to prime

Held open or worn piston valve or packings

Held open or worn intake valve

Worn throat packings in displacement pump

Disconnect the fluid hose.

Use bleeder valve; see OPERATION; use

Inductor or ram unit

Clear; service

Clear; service

Clear; service starts when the air is turned on, the hose or

Displacement Pump Service

NOTE:

~ a. If you are using a repair use

all

the new parts, even if the old ones look good. The old parts will wear faster, making pump service needed again sooner. Repair Kit

206-932 and Conversion available. See page 9.

Kit 207-859 are b. Clean all the parts as you disassemble the pump and inspect them for wear or damage. Replace the parts as necessary. c. See manual 307-049, included, for the air motor service instructions.

1. Solvent flush the material from the pump. Follow the Pressure Relief Procedure on page 6 . Stop the pump at the bottom of its stroke.

2. Disconnect the hoses from the displacement pump.

3. Remove the pump from its mounting and clamp it in a vise.

Disassembly

1. Detach the disolacement DumD (2) from the air motor ( 1 ) by unscrewing the coupling nut ( 5 0 ) and the three tie rod locknuts (44).

2. Remove the cotter pin (42). Loosen the locknut

(45). Unscrew the connecting rod ( 5 3 ) per cap (33). Fig 2.

3. Loosen the packing nut 121). Push the displace- ment rod (18) down until the (36) clears

the

intake valve housing (28). Remove the nut (6) and the valve plate assembly. See Fig 2.

4. Unscrew the four tie bolts (8) and pull the intake valve housing (28) down off the intake valve assembly. Pull the priming rod (32). the intake valve assembly, the piston assembly and the displace- ment rod (18) from the bottom of the cylinder (39).

See Fig 2.

5. Inspect the inner surface of the cylinder and the outer surface of the displacement rod for scoring, which causes premature packing wear and leaking.

Replace the cylinder and displacement necessary. rod if

6. Disassemble the intake valve and the piston. Clean and inspect all of the parts for wear or damage, replacing parts as necessary. Install the new pack- the v-packings face up. Always replace the glands

(13, 14) when replacing the packings (12) to ensure

a

good seal. See Fig 2.

7. To replace the

(24) and packings outlet housing unscrew the packing nut 121) and remove the gland

(P), Fig 3. Clean and inspect the parts for damage or wear, replacing parts as necessary. Install the new packings, plac- ing them into the outlet housing, one at a time.

Make sure they “nest” properly and the lips o f rhe v-packings face down. Always replace the gland when replacing the packings to ensure a good seal.

Assembly

1. Reassemble the pump in the reverse order of disassembly.

2. Screw the tie rod locknuts (44)

(52) (2l).loose.

3. Torque the tie bolts (8) oppositely and alternately by 10 ft-lb (13.5 N m ) until each is torqued to

60 ft-lb ( 8 2 N,m). Insert a drill shank (size E,

0.254 in. diameter) between the wet-cup ( 2 2 ) and the displacement rod (18) to check the alignment of the rod. If the drill shank cannot be freely passed around the rod, tighten the tie bolt on the side which is binding until the drill shank passes freely.

4. Make sure the tie rods (52) into the air motor base, then reattach the pump to the motor.

5. Start the pump and operate it slowly to check for signs of binding. Tighten the tie rod locknuts (44) securely.

6. Tighten the packing nut (21) just enough to stop leakage-no tighter.

7. If the grounding wire was disconnected before ser- vicintt. be sure to reconnect it before operating the

PARTS DRAWING

Model 204287 Series

10:l Bulldog Pump

J

54

I

' k 2 0

-32

8

306-646

45 Ref No. 2 Displacement Pump Assy

Series G Includes items 3-39 q y - 3 1 l@3lC37

NO. NO.

PARTS LIST

REF PART

DESCRIPTION QTY

44

45

46

47

'?a

49

50

52

53

54

1

2

3

4

5

6

7

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

41

8

9

10

1 1

12

13

14

15

16

17

18

19

20

21

22

42

208-356

204-641

AIR MOTOR Assy see 307-049 for parts

DISPLACEMENT PUMP Assv

Series G

205-161

206-256

1W-508

100.155

Includes items 3-39

.

SEAL, intake valve

.

VALVE. bleeder

.

SCREW, type"u"drive; no.

.

NUT, hex jam; 5/8"

-

IS

6

.

PIN, roll; 0.188" 14.8 dia; x 1/4"

101 -354

102-420

1.125" 128.6 mm) Ig

.

BOLT, hex hd cap; 5/8'"11 x 12"

**103-781 .WASHER, wave

172-446

.

PLATE, designation

.

NUT, packing; intake valve

"159-309

'V59-310

*"159-313

V59-825

*161-446

*181-547

162-887

.

V-PACKING; rubber

.

.

GLAND, male

GLAND, female

O-RING; nitrile rubber

.

O-RING; nitrile rubber

.

O-RING; nitrile rubber

162-888

162-891

'162-892

162-893

"162.894

*'162-895

'162-896

162-897

"'162-638

"162-900

162-901

162-902

172-199

165892

180-936

'1cQ-1@3

'100-104

.

ROD. displacement

CAP, lower

.

ROD, connecting

.

PACKING NUT

.

WET-CUP

V-PACKING; rubber

.

GLAND, male

,

SPRING, helical compression

.

HOUSING, outlet

.

GASKET, copper

.

HOUSING, intake valve

.

STOP, intake valve

.

SEAT, intake valve

.

GUIDE, valve plate

.

.

ROD. priming

CAP, upper

.

PLATE, valve

,

BEARING, piston

.

PLATE, valve

, PISTON, priming

.

PISTON, cylinder

.

CYLINDER, pump

PIN, cotter;

1.5

PIN, cotter;

0.125' 13.2

Ig

0.125

1.75" (44.4 Ig

(3.2 dia; dia;

101-712

101-936

NUT, lock; 5/8"-11;

NUT, hex jam; 314"

V58-674

172-446

161-543

RIVET, blind

O-RING; nitrile rubber

PLATE, designation

COUPLING, connecting rod

161.544

161-620

NUT, swivel

ROD, tie

164-443

172-447

ROD, connecting

LABEL, warning

1

The 307 number in the description refers to a separate tion manual.

1

1

1

2

1

1

1

3

1

2

1

1

1

1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

5

1

1

1

3

1

1

1

1

1

1

1

1

4

1

1

1

4

1

'Recommended "tool box" spare parts. Keep them on hand to reduce down rime.

'*Supplied in repair kit

~ - S W .

Order parts b y the name and series letter of the essembiy for which you are ordering.

SERVICE

INFORMATION

Listed

below

by the assembly changed are OLD, NEW, and ADDED oarts.

ASSEMBLY PART

CHANGED STATUS

REF PART

NO. NO. N A M E

~

I

204641

Disp. Pump

Series t o G

OLD

NEW

165893 Cylinder

39 180-936 Cylinder

204.987

Pump

Series to J

ADDED 54 172-447 Label

UTERCHANGEABILITY NOTE: NEW parts replace

ILD parts listed directly above them.

206-932 RUBBER PACKING REPAIR KIT

With standard nitrile rubber packings.

(Must be purchased separately).

Consists of:

Ref No. my.

207-854 POLYURETHANE PACKING REPAIR KIT

With optional polyurethane packings. See ACCES-

SORIES on page 11.

ACCESSORIES

(Must be purchased separately) rating higher than that of the lowest rated com- ponent in the system.

PISTOL GRIP FLO-GUN 207-945

60 psi 1420 bar) MAXIMUM WORKING PRESSURE

RAM UNIT 207-279

For heavy materials that require additional forcing ac- tion to prime pump. Fits open 55 gal (200 liter) drums.

EXTRUSION FLO-GUN

3oW psi (210

204-355

MAXIMUM WORKING PRESSURE

JOINT SEALER POLE GUN 203810

(Less Nozzle)

1oW psi 1210 barl MAXIMUM WORKING PRESSURE

For sealing joints in concrete

314 npt

PNEUMATIC RAM 206450

For 5

Illustration shows Typical Installation-pump and other accessories must be purchased separately.

AIR PRESSURE REGULAT0.R KIT 205-712

2GU psi I14 bad MAXIMUM WORKING PRESSURE

Includes bleed-type master air valve

3/4 NPT

AIR PRESSURE REGULATOR 207-756

15 125 psi 11-9 MAXIMUM WORKING

PRESSURE

AIR PRESSURE GAUGE 101-180

0200 psi 14 barl range

7

10

306-646

THROAT SEAL LIQUID (TSL)

Non-evaporating solvent for wet-cup

208-995

206-996

1

1 qt gal

(0.95

(3.8

AIR LINE OILER

250 osi (17.5 bar) MAXIMUM WORKING PRESSURE

216-848

112

214849 314 npt inlet 8 outlet

AIR LINE FILTER

(17.5 barl MAXIMUM WORKING PRESSURE

106-149

106-150

112 ~t outlet

314 npt inlet Et outlet

BUNA-N AIR SUPPLY HOSE, Static Grounded

175psi 112 bar) MAXIMUM WORKING PRESSURE

314 in. ID, cpld 314 npt(m)

208-610 6 ft

205-548 15 ft (4.6

208-611 25 ft (7.6

208-612 50 ft (15.2 m)

NEOPRENE FLUID HOSE, Static Grounded

sdw

psi (345 MAXIMUM WORKING PRESSURE

314 in. ID; cpld 314 in. n p t h b e )

215241 6 ft

215239 15

(1830 ft

215-240 25 f t

(4.5 m)

(7.6 mm) Ig

Ig

Ig

GROUNDED BUNA-N FLUID HOSE

35w (242 bar) MAXIMUM WORKING PRESSURE

112 in. . . 112 n d m b e )

214-962 15 ft (4.5 m) Ig

214-963 25 ft

214-964 50 ft

(7.5 m) la

HYDRA-MASTIC AUTOMATIC AIRLESS SPRAY

GUN 206-660

Has a 0.180 in. (4.57 fluid valve orifice and in- ternal 3-pin safety diffuser for spraying highly viscous, semi solid materials. Requires installing a 3 way air solenoid control valve with a timer to operate the gun.

GROUNDING CLAMP 103-6387

GROUND

25 ft (7.6

WIRE 208-950

Ig., 12 ga.

POLYURETHANE PACKING

REPAIR

KIT 207-a59

For use where polyurethane packings are desirable.

.

159-310

167-658

PACKINGS

162-898

GASKET

165-889

SEAL

306-646

11

TECHNICAL DATA

Air operating range : 40 to 120 psi (3 to 8 bar)

Air consumption : 13 cfm per gallon pumped (0.10 m3lminlliter) at

100 psi (7 bar) air pressure: mended range

Pump cycles per gallon (3.8 liter) : 7 up to 720 cfm

(3.4 d / m i n l with pump operated within recom-

Maximum recommended pump speed : cycleslmin: 8.5 gpm

Maximum pump discharge pressure : 1200 psi ( 8 5 bar)

Wetted parts : Steel, Nitralloy, Aluminum, Bronze, Nitrile Rubber,

Thiokol

DIMENSIONAL DRAWING

5

1 1 3

4 . 2 5 1108 mml die

Weight: 101 Ib (46 kg)

MOUNTING

HOLE

LAYOUT

11.26"1288 mml

BASE FLANGE dla AIR MOTOR

USE GASKET 161808

ORDER SEPARATELY

FOUR 0 . W (11.1 mml HOLES ON

10.5" 17.67 mml BOLT CIRCLE

9 . W I248 mml DIA

6.5" 1166 mml DIA DlSPL

PUMP FLANGE

USE GASKET 162-788

FOUR

5.5"

0.41" (10.3 mml HOLES ON

1140 mml BOLT CIRCLES

4 . m mml

THE GRACO WARRANTY

Graco Inc. warrants all equipment manufactured by it and bearing. its name to be free from defects in material and workmanship under normal use and service. This warranty extends for a period of months from the data of purchase and applies only when the equipment is installed and operated in accordance with written factory recommendations. This warranty does not cover damage or wear which, in the reasonable judgment of Greco, arises from misusa. abrasion, corrosion, negligence. of non-Graco pans, faultyinstallation or tempering.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective for examination by Graco to v e r i the claimed defect. If the claimed defect is verified. Graco will repair or replace free of charge, any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in workmanship or

THIS LIMITED WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES

(EXPRESS OR IMPLIED) INCLUDING WARRANTY OF MERCHANTABILITY OR WARRANTY OF

FITNESS FOR A PARTICULAR PURPOSE AND OF ANY NON-CONTRACTUAL LIABILITIES

INCLUDING PRODUCT LIABILITIES BASED ON NEGLIGENCE OR STRICT LIABILITY. EVERY FORM

OF LIABILITY FOR DIRECT, SPECIAL OR CONSEOUENTIAL DAMAGES OR LOSS IS EXPRESSLY

EXCLUDED AND DENIED. not manufactured by Graco (such as electric motors. switches, hose, etc.) ere subject will provide purchaser with reasonable assistance in maliingsuchdaims. or components of equipment sold

''

Factory Brnnches:Atlanta,

Subsidiary and Afflihta

Dallas. Detroit, Los Angeles. West Caldwell 1N.J.)

CompaniesCanada; England: Swltzerlend: Franca; Gerrnanv; Hona Kona: JaDan

GRACO INC. P. 0. Box 1441 MINNEAPOLIS, MN 55440-1"

PRINTED IN

USA.

308848 12-58 R e v i d 1284