Graco 3A4603A, LineLazer™ ES 1000 Airless Line Stripers Owner's Manual

Operation, Repair, Parts

LineLazer

™

ES 1000 Airless Line Striper

For the application of line striping materials.

For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

Maximum Operating Pressure: 3300 psi (22.8 MPa, 228 bar)

Important Safety Instructions

Read all warnings and instructions in this manual and in related manuals.

Be familiar with the controls and the proper usage of the equipment.

Save these instructions.

Related Manuals:

311254

334599

Gun

Pump

Model

25M225

25M226

25M315

25M227

LineLazer ES 1000

No Battery

Included



120V

1 Battery

Included



120V



230V

25M228



230V

25M316

2 Batteries

Included



120V



230V

3A4603A

EN ti30320a

Use only genuine Graco replacement parts.

The use of non-Graco replacement parts may void warranty.

2

Table of Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Component Identification (ES 1000) . . . . . . . . . . . 8

Battery and Charger . . . . . . . . . . . . . . . . . . . . . . . . 9

Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 9

Battery Type and Charging Profiles . . . . . . . . . . 9

Charging the Battery . . . . . . . . . . . . . . . . . . . . . 10

Grounding Procedure

(AC Wall Power) . . . . . . . . . . . . . . . . . . . . . . . 11

Power Requirements . . . . . . . . . . . . . . . . . . . . 11

Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . 11

Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11


(Battery Power) . . . . . . . . . . . . . . . . . . . . . . . . 12

Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 13

Setup/Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SwitchTip and Guard Assembly . . . . . . . . . . . . 15

Gun Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Install Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Position Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Select Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Gun Positions Chart . . . . . . . . . . . . . . . . . . . . . 17

Gun Arm Mounts . . . . . . . . . . . . . . . . . . . . . . . . 18

Change Gun Position

(Front and Back) . . . . . . . . . . . . . . . . . . . . . 18

Change Gun Position

(Left and Right) . . . . . . . . . . . . . . . . . . . . . . 18

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Gun Cable Adjustment . . . . . . . . . . . . . . . . . . . 19

Straight Line Adjustment . . . . . . . . . . . . . . . . . . 20

Handle Bar Adjustment . . . . . . . . . . . . . . . . . . . 20

Paint Stripe Width . . . . . . . . . . . . . . . . . . . . . . . . . 21

Spray Test Stripe . . . . . . . . . . . . . . . . . . . . . . . 21

Clearing Tip Clogs . . . . . . . . . . . . . . . . . . . . . . 21

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Fast Flush Drain Tube . . . . . . . . . . . . . . . . . . . 22

Fast Flush Hose and Gun . . . . . . . . . . . . . . . . . 23

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . 25

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Sprayer Will Not Run . . . . . . . . . . . . . . . . . . . . . 32

Sprayer Will Not Shut Off . . . . . . . . . . . . . . . . . 34

Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Sprayer does not have 100 VAC (220 VAC for 230V units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Battery Will Not Charge . . . . . . . . . . . . . . . . . . . 37

Parts Drawing - LineLazer ES 1000 . . . . . . . . . . . 38

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39


Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41


Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43


Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Swivel Wheel Assembly . . . . . . . . . . . . . . . . . . 45

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45


Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Gun Holder and Arm . . . . . . . . . . . . . . . . . . . . . 47

Gun Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47


Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Voltage Meter Box, 120V . . . . . . . . . . . . . . . . . . . . 50

Voltage Meter Box, 230V . . . . . . . . . . . . . . . . . . . . 50

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Voltage Meter Box, 120V . . . . . . . . . . . . . . . . . . 51

Voltage Meter Box, 230V . . . . . . . . . . . . . . . . . . 51

Control Box, 120V . . . . . . . . . . . . . . . . . . . . . . . . . 52

Control Box, 230V . . . . . . . . . . . . . . . . . . . . . . . . . 52

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Control Box, 120V . . . . . . . . . . . . . . . . . . . . . . . 53

Control Box, 230V . . . . . . . . . . . . . . . . . . . . . . . 53

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Control Board Wiring Diagram . . . . . . . . . . . . . . . 56

110/120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Technical Specifications . . . . . . . . . . . . . . . . . . . . 58

Electrical Specifications . . . . . . . . . . . . . . . . . . . . 59

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 60

3A4603A Operation, Repair, Parts

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal.

• The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

• This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the plugs illustrated below.

120V US 230V ti24583a

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use an adapter with this product.

Extension Cords:

• Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary use 12 AWG (2.5mm

2 ) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and overheating.

3A4603A Operation, Repair, Parts 3

Warnings

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment.

• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.

• Verify that all containers and collection systems are grounded to prevent static discharge. Do not use pail liners unless they are antistatic or conductive.

• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.

• Do not spray flammable or combustible liquids in a confined area.

• Sprayer generates sparks. Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

• Keep pump assembly in a well ventilated area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.

• Do not smoke in the spray area or spray where sparks or flame is present.

• Do not operate light switches, engines, or similar spark producing products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.

• Fire extinguisher equipment shall be present and working.

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use Graco nozzle tips.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Equipment maintains pressure after power is shut off. Do not leave the equipment energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.

• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

• This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are rated a minimum of 3300 psi.

• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

4 3A4603A Operation, Repair, Parts

Warnings

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request Safety Data Sheet (SDS) from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

ELECTRIC SHOCK HAZARD

This equipment must be grounded .

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off, disconnect power cord, and disconnect battery before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

• Wait thirty minutes after disconnecting power cord before servicing.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.


Warnings

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

BATTERY HAZARD

The battery may leak, explode, cause burns, or cause an explosion if mishandled. Contents of an open battery can cause severe irritation and/or chemical burns. If on skin, wash with soap and water. If in eyes, flush with water for at least 15 minutes and get immediate medical attention.

• Only use the battery type specified for use with the equipment. See Technical Data .

• Connecting cables to the battery creates sparks. Replace battery only in well-ventilated area and away from flammable or combustible materials, including paints and solvents.

• Remove watches, rings or other metal objects before servicing.

• Only use tools with insulated handles. Do not lay tools or metal parts on top of battery.

• Do not dispose of battery in fire or heat above 50°C (122°F). The battery is capable of exploding.

• Do not throw into fire.

• Do not expose battery to water or rain.

• Do not disassemble, crush, or penetrate the battery.

• Do not use or charge a battery that is cracked or damaged.

• Follow local ordinances and/or regulations for disposal.

CALIFORNIA PROPOSITION 65

This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.


Tip Selection

Tip Selection

LL5329

LL5331

LL5333

LL5335

LL5355

LL5417

LL5419

LL5421

LL5423

LL5425

LL5427

LL5429

LL5431

LL5435

LL5621

LL5623

LL5213*

LL5215*

LL5217

LL5219

LL5315

LL5317

LL5319

LL5321

LL5323

LL5325

LL5327

LL5625

LL5627

LL5629

LL5631

LL5635

LL5639

in.

(cm)

2 (5)

2 (5)

in.

(cm)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

*Use 100 mesh filter to reduce tip clogs.

in.

(cm)

6 (15)

6 (15)

6 (15)

6 (15)

6 (15)

6 (15)

6 (15)

6 (15)

6 (15)

in.

(cm)

12 (30)

12 (30)

12 (30)

12 (30)

12 (30)

12 (30)

12 (30)

12 (30)




































































Component Identification (ES 1000)

Component Identification (ES 1000)

1

2

2

4

5

8

1

3

6

7

10

9

11

13

5

12

3

4

6

9

7

8

PRIME

10

SPRAY

11

16

12

15

14

17

13 14 15 16 17 ti30321a

8

1 ON/OFF switch

2 Pressure control

3 Spray gun trigger

4 Turn control

5 Filter

6 Gauge

7 Prime/Pressure valves

8 Drain and siphon hoses

9 Battery compartment

10 Inverter circuit breakers

11 Pump

12 Trigger safety

13 Fuse

14 Charging port

15 Voltage meter

16 LED status center

17 Serial ID


Battery and Charger

Battery and Charger

• The LineLazer ES 1000 is designed to work with one or two 12V 100 Ahr DEEP CYCLE Absorbent

Glass Mat (AGM) batteries. Maximum battery size is

13” x 9” x 7” (33cm x 23cm x 18cm).

• Battery Protection Features: Unit is designed to protect the battery by shutting down at 10.5V and not allowing charging to occur above 15.5V.

• Battery Operating Temperature: -4-140°F

(-20-60°C)

• Battery Charging Temperature: 14-140°F

(-10-60°C)

• Battery Storage Temperature: -4-140°F

(-20-60°C)

• Self Discharge: Lead acid batteries can self-discharge in as little as 3 months depending on storage temperatures. The hotter the storage temperature, the faster the self-discharge occurs. To prevent damage to the battery, it is important to keep the battery in a charged state.

• Battery Life: Battery recharge cycles depend on the depth of discharge per cycle. A battery that is discharged to 50% depth will get over twice as many cycles in its life compared to it being discharged to 100% depth each cycle.

Battery Disposal

Do not place batteries in the trash. Recycle batteries according to local regulations.

Battery Type and Charging Profiles

Graco recommends using a 12V 100 Ahr Absorbent

Glass Mat (AGM) DEEP CYCLE battery.The charger is set for this charging profile from the factory. If a different battery is used, the charging profile can be set at the

LED Status Center. The initial charge rate is 30 amps.

Only use batteries that allow an initial charge rate of 30 amps or higher.

Use a small flat head screw driver to turn the arrow to point at the number that correlates with the chosen battery.

0

1

2

3

4

5

6

7

8

9

BATTERY TYPE SELECTOR SETTINGS

Switch

Position Description Boost/Vdc Float/Vdc

14.0

14.1

14.6

Sealed Lead Acid 14.4

Open Lead Acid

Calcium

De-sulphation

13.7

13.4

13.7

13.6

14.4

14.8

13.8

13.3

15.1 13.6

15.5

(4 hours then Off) ti30488a


Battery and Charger

Charging the Battery

Replace and charge battery only in well-ventilated area and away from flammable or combustible materials, including paints and solvents.

Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12

AWG (2.5 mm 2 ) minimum.

Batteries are fully charged when leaving the factory.

Due to self-discharging of the battery, charge battery before first use. It takes ~3 hours to charge a dead battery to 80%. It takes ~5 hours to charge a fully depleted battery (double these times for 2 battery unit).

1.

Place unit in dry, well-ventilated area and away from flammable or combustible materials, including paints and solvents.

2.

Ensure power switch is in OFF position.

3.

Plug charging cord into charging port on the unit.

Connect an extension cord, minimum 12AWG

(2.5mm

2

), to the charging cord and plug it into wall power.

ti30358a

4.

When power is connected the voltmeter will turn on and the charger will immediately begin charging.

User should be able to see voltmeter start to climb to indicate charging is occurring. ti30359a

5.

Battery will charge to 14.6-14.8 volts and then it will come back down to ~13.6 volts when fully charged.

ti30322a ti30360a



(AC Wall Power)

Grounding Procedure (AC Wall Power)

Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity.

This equipment must be grounded to reduce the risk of static sparking and electric shock. An electric shock or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock. A good ground provides an escape wire for the electric current.

Position the striper so the wheels are on a true grounded surface. Not on pavement.

The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.

Power Requirements

• 100-120V units require 100-120 VAC, 50/60 Hz, 12 or 15A, 1 phase.

• 230V units require 230 VAC, 50/60 Hz, 7 or 9A, 1 phase.

ti24584a

To maintain ground continuity when sprayer is flushed or pressure is relieved: hold metal part of spray gun firmly to the side of a grounded metal pail then trigger gun.

Extension Cords

Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12

AWG (2.5 mm 2 ) minimum.

Pails

Solvent and oil-based fluids: follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete.

ti24585a


Grounding Procedure (Battery Power)


(Battery Power)

Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity.

This equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current.

1.

Position striper so that the tires are not on pavement.

2.

Striper is shipped with a grounding clamp.

Grounding clamp must attach to grounded object

(e.g., metal sign post).

Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.

ti27615a

Pails

Solvent and oil-based fluids: follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete.

ti24584a

To maintain ground continuity when sprayer is flushed or pressure is relieved: hold metal part of spray gun firmly to the side of a grounded metal pail then trigger gun.

ti24585a


Pressure Relief Procedure

Pressure Relief Procedure

3.

Turn pressure control to lowest setting. Trigger all guns to relieve pressure.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief

Procedure when you stop dispensing and before cleaning, checking, or servicing the equipment.

1.

Perform Grounding Procedure if using flammable materials.

2.

Turn ON/OFF Switch to OFF . v

4.

Engage all gun trigger locks. Turn prime valve down. ti30323a ti30322a

5.

If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved: a.

VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gradually.

b.

Loosen the nut or coupling completely.

c.

Clear the obstruction in the hose or tip.


Setup/Startup

Setup/Startup

5.

Turn On/OFF Switch to OFF .

1.

Perform

Pressure Relief Procedure , page 13 .

2.

Charge Battery

, page 10.

3.

Perform

Grounding Procedure (AC Wall Power) , page 11,

or Grounding Procedure (Battery

Power) , page 12, if using flammable materials.

4.

Fill throat packing nut with TSL to prevent premature packing wear. Do this daily or each time you spray.

a.

Place the TSL bottle nozzle into the top center opening in the grill at the front of the sprayer.

b.

Squeeze bottle to dispense enough TSL to fill the space between the pump rod and packing nut seal.

ti30322a

6.

If removed, install strainer.

ti27612a

7.

Turn prime valve down. Turn pressure control counterclockwise to lowest pressure.

ti24639a

NOTE: If running off wall power, plug cord into charging port. If using an extension cord, use a 3-wire, 12 AWG

(2.5mm

2

) minimum with an undamaged ground contact.

NOTE: Minimum hose size for proper sprayer operation is 1/4 in. x 50 ft for LL ES 1000.

8.

Place siphon tube set in grounded metal pail partially filled with flushing fluid. Attach ground wire to true earth ground. Use water to flush water-based paint and mineral spirits to flush oil-based paint and storage oil.

14 ti27613a


9.

Turn ON/OFF Switch to ON:

Setup/Startup

13. Inspect fittings for leaks. If leaks occur, turn sprayer

OFF immediately. Perform

Pressure Relief Procedure , page 13. Tighten leaky fittings. Repeat

Setup/Startup

, steps 1 - 17. If no leaks, continue to trigger gun until system is thoroughly flushed. Proceed to step 18.

14. Place siphon tube in paint pails.

ti30324a

10. Turn pressure control to prime. Allow fluid to circulate for 15 seconds.

ti27613a

15. Trigger all guns again into a flushing fluid pail until paint appears. Assemble tips and guards.

ti30325a

11. Turn pressure down, turn prime valve horizontal.

Disengage gun trigger lock.

ti27774a

SwitchTip and Guard Assembly

ti27771a

12. Hold all guns against a grounded metal flushing pail.

Trigger guns and increase fluid pressure slowly until pump runs smoothly. Turn up as needed to prime/spray.

To avoid serious injury from skin injection do not put your hand in front of the spray tip when installing or removing the spray tip and tip guard.

1.

Engage trigger lock. Use end of SwitchTip to press

OneSeal into tip guard, with curve matching tip bore.

ti30349a

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.

ti27775a

2.

Insert SwitchTip in tip bore and firmly thread assembly onto gun.

3A4603A Operation, Repair, Parts ti27776a

15

Gun Placement

Gun Placement

Install Gun

1.

Insert guns into gun holder. Tighten clamps.

Another option can be to swing the gun out at an angle and rotate the tip guard. This results in better visibility for the user.

ti27777a

Position Gun

2.

Position gun: up/down, forward/reverse, left/right.

See Gun Positions Chart , page 17 for examples.

ti28130a

Select Guns

3.

Connect gun cables to left or right gun selector plates.

16

1

2 ti27780a a.

One gun: Disconnect one gun selector plate from trigger. ti27778a

NOTE: When striping above a curb, the mounting clamp can be rotated for clearance.

ti27781a b.

Both guns simultaneously: Adjust both gun selector plates to the same position. ti27782a c.

Solid-skip and skip-solid: Adjust solid-line gun to position 1 and skip-line to position 2. ti27782a ti28129a


Gun Placement

Gun Positions Chart

1

5

4

3

2

6

7


1 One line

2 One line up to 24 in. (61cm) wide

3 Two lines

4 One line or two lines to spray around obstacles

5 One gun curb

6 Two gun curb

7 Two lines or one line up to 24 in. (61 cm) wide ti27786a

17

Gun Placement

Gun Arm Mounts

This unit is equipped with front and rear gun arm mounts.

3.

Slide gun arm assembly into desired gun arm mounting slot.

ti27797a

4.

Tighten gun arm knob into gun arm mounting slot.

ti30326a

Change Gun Position

(Front and Back)

1.

Loosen gun arm knob and remove from gun arm mounting slot.

ti27798a

NOTICE

Make sure all hoses, cables, and wires are properly routed through brackets and do NOT rub on tire.

Contact with tire will result in damaged hoses, cables, and wires.

Change Gun Position

(Left and Right)

Removal

1.

Loosen vertical gun arm knob on gun arm mounting bar and remove.

ti27796c

2.

Slide gun arm assembly (including gun and hoses) out from gun arm mounting slot.

18 ti30327a ti30328a

2.

Extend mounting bar on opposite side of the machine.

ti30329a


Installation

1.

Install vertical gun mount onto gun bar.

Gun Placement

Gun Cable Adjustment

Adjusting the gun cable will increase or decrease the gap between the trigger plate and the gun trigger. To adjust trigger gap, perform the steps below.

1.

Use wrench to loosen locking nut on cable adjuster.

ti30330a

NOTE: Make sure all hoses, cables, and wires are properly routed through brackets.

ti27884a

2.

Loosen or tighten adjuster until desired result is achieved. NOTE: More thread exposed means less gap between gun trigger and trigger plate.

3.

Use wrench to tighten locking nut on the adjuster.


Gun Placement

Straight Line Adjustment

The front wheel is set to center the unit and allow the operator to form straight lines. Over time, the wheel may become misaligned and will need to be readjusted. To re-center the front wheel, perform the following steps:

1.

Loosen bolt on the front wheel bracket.

4.

Roll the striper. Repeat steps 2 and 3 until striper rolls straight. Tighten bolt on wheel alignment plate to lock the new wheel setting. ti27813a

Handle Bar Adjustment

ti27810a

2.

If striper arcs to the right, loosen left set screw and tighten right set screw for fine tune adjustment.

ti27811a

3.

If striper arcs to the left, loosen right set screw and tighten left set screw.

20 ti27812a ti27814a


Paint Stripe Width

Paint Stripe Width

1.

Adjust gun up or down to change paint stripe width.

2.

Trigger gun and spray test pattern. Slowly adjust pressure to eliminate heavy edges. Use smaller tip size if pressure adjustment can not eliminate heavy edges.

ti30103a

Clearing Tip Clogs

ti30305a

.015

Spray Test Stripe

1.

Disengage trigger lock.

.025

1.

Release trigger. Engage gun trigger lock. Rotate

Uni-Tip. Disengage gun trigger lock and trigger gun to clear the clog.

ti30078a ti30306a

2.

Engage gun trigger lock, return Uni-Tip to original position, disengage gun trigger lock and continue spraying.


Cleanup

Cleanup

1.

Perform

Pressure Relief Procedure , page 13.

2.

Remove guard and SwitchTip from all guns.

Fast Flush Drain Tube

6.

Remove fluid intake and drain tube from paint, wipe excess paint off outside.

TI3371A

3.

Unscrew cap, remove filter. Assemble without filter. ti24709a

7.

Place siphon tube set in grounded metal pail partially filled with flushing fluid. Use water for water base paint and mineral spirits for oil-based paint.

8.

To flush drain tube and pump turn prime valve down. ti6269a

4.

Clean filter, guard and SwitchTip in flushing fluid.

TI 33 75A

FLUSH

5.

Attach ground wire to true earth ground or plug unit into grounded outlet. ti24713a

9.

Turn pressure control to Fast Flush operate until the pump runs steady and flushing fluid appears in the waste pail.

ti24991a


Fast Flush Hose and Gun

10. To flush airless hose and spray gun, turn prime valve horizontal.

11. Hold gun against waste pail. Disengage trigger lock.

Trigger gun and turn pressure control to Fast Flush operate until the pump runs steady and flushing fluid appears.

Cleanup

12. Stop triggering gun.

13. Fill pump with Pump Armor and reassemble filter, guard and SwitchTip.

14. Each time you spray and store, fill throat packing nut with TSL to decrease packing wear. ti24991a


Maintenance

Maintenance

Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future.

Activity

Inspect/clean sprayer filter, fluid inlet strainer, and gun filter.

Inspect motor shield vents for blockage.

Fill TSL by adding through TSL fill point.

Check sprayer stall.

Interval

Daily or each time you spray



Every 1000 gallons (3785 liters)

With sprayer gun NOT triggered, sprayer motor should stall and not restart until gun is triggered again.

If sprayer starts again with gun NOT triggered, inspect pump for internal/external leaks and check prime valve for leaks.

Throat packing adjustment

When pump packing begins to leak after extended use, tighten packing nut down until leakage stops or lessens. This allows approximately 100 gallons of additional operation before a repacking is required. Packing nut can be tightened without 0-ring removal.

As necessary based on usage


Troubleshooting

Troubleshooting

Mechanical/Fluid Flow

1.

Follow Pressure Relief Procedure , page 13, before

checking or repairing.

2.

Check all possible problems and causes before disassembling the unit.

Problem

Control board status light is blinking or the light is off and there is power to the sprayer.

Pump output is low

What to Check

If check is OK, go to next check

What to Do

When check is not OK, refer to this column

Fault condition exists.

Spray tip worn.

Spray tip clogged.

Determine fault correction from page 27.

Follow


Follow

Pressure Relief Procedure , page 13, then replace tip. See separate

gun or tip manual.

Follow

Pressure Relief Procedure , page 13. Check and clean spray tip.

Refill and reprime pump.

Remove and clean, then reinstall.

Paint supply.

Intake strainer clogged.

Intake valve ball and piston ball are not seating properly.

Remove intake valve and clean. Check balls and seats for nicks; replace if necessary. See pump manual. Strain paint before using to remove particles that could clog pump.

Clean filter.

Fluid filter or tip filter is clogged or dirty.

Prime valve leaking.

Follow

Pressure Relief Procedure , page 13, then repair prime valve.

Service pump. See pump manual.

Verify pump does not continue to stroke when gun trigger is released.

(Prime valve not leaking.)

Leaking around throat packing nut which may indicate worn or damaged packings.

Pump rod damage.

Replace packings. See pump manual.

Also check piston valve seat for hardened paint or nicks and replace if necessary. Tighten packing nut/wet-cup.

Repair pump. See pump manual.

Low stall pressure.

Turn pressure knob fully clockwise. Make sure pressure control knob is properly installed to allow full clockwise position. If problem persists, replace pressure transducer.

Piston packings are worn or damaged. Replace packings. See pump manual.

O-ring in pump is worn or damaged.

Replace o-ring. See pump manual.

Intake valve ball is packed with material.

Large pressure drop in hose with heavy materials.

Clean intake valve. See pump manual.

Reduce overall length of hose.

Check extension cord for correct size. See Extension Cords , page 11.


Troubleshooting

Problem

Motor runs but pump does not stroke

Excessive paint leakage into throat packing nut

Fluid is spitting from gun

Pump is difficult to prime

Sprayer operates for 5 to 10 minutes then stops

What to Check

If check is OK, go to next check

What to Do

When check is not OK, refer to this column

Connecting rod assembly damaged.

Replace connecting rod assembly. See pump manual.

Gears or drive housing damaged.

Inspect drive housing assembly and gears for damage and replace if necessary.

Throat packing nut is loose.

Remove throat packing nut spacer.

Tighten throat packing nut just enough to stop leakage.

Replace packings. See pump manual.

Throat packings are worn or damaged.

Displacement rod is worn or damaged.

Air in pump or hose.

Replace rod. See pump manual.

Spray tip is partially clogged.

Fluid supply is low or empty.

Check and tighten all fluid connections.

Cycle pump as slowly as possible during priming.

Clear tip.

Air in pump or hose.

Refill fluid supply. Prime pump. See pump manual. Check fluid supply often to prevent running pump dry.

Check and tighten all fluid connections.

Cycle pump as slowly as possible during priming.

Intake valve is leaking.

Pump packings are worn.

Paint is too thick.

Clean intake valve. Be sure ball seat is not nicked or worn and that ball seats well. Reassemble valve.

Replace pump packings. See pump manual.

Thin the paint according to supplier recommendations.

Pump packing nut too tight. When pump packing nut is too tight the packings on the pump rod restrict pump action and overloads the motor.

Loosen pump packing nut. Check for leaks around throat. If necessary, replace pump packings. See Pump manual.


Troubleshooting

Electrical

Symptom: Sprayer does not run, stops running, or will not shut off.

Perform


1.

Turn the ON/OFF switch OFF wait 30 seconds and then turn power back ON again (this ensures sprayer is in normal run mode).

2.

Turn pressure control knob clockwise 1/2 turn.

Keep clear of electrical and moving parts during troubleshooting procedures. To avoid electrical shock hazards when covers are removed for troubleshooting, wait 7 seconds after disconnecting power cord for stored electricity to dissipate.

3.

Remove control box cover to view control board status light. To determine which code (or any other code besides voltage supply) refer to the control board status light. Turn the ON/OFF switch OFF , remove the control cover then turn power back ON .

Observe the status light. Blinking LED total count equals the error code (for example: two blinks equals CODE 02).

Error Code Messages

CODE

02

03

05

06

MESSAGE

HIGH PRESSURE DETECTED -

RELIEVE PRESSURE

PRESSURE TRANSDUCER NOT

DETECTED

MOTOR NOT SPINNING

MOTOR OVERHEATED

ACTION

Check for clogs. Use only Graco spray hoses, use a minimum of 50ft/15m.

Check transducer connection.

Check for mechanical failure and check motor connections. Material may be too thick, thin material.

Turn sprayer OFF. Check motor connections. Check shroud vents for blockage. Sprayer may take up to an hour to cool.

Problem

Sprayer does not run at all

AND

Control board status light never lights

Sprayer does not shut off

AND

Control board status light blinks 2 times repeatedly

What to Check

See flow chart, page 32.

Control board.

How to check

Replace control board.


Troubleshooting

Problem


AND



AND


What to Check How to check

Check transducer or transducer connections

Make sure there is no pressure in the system (see

Pressure Relief Procedure , page 13). Check fluid path

for clogs, such as clogged filter.

Use airless paint spray hose with no metal braid. A small hose or metal braid hose may result in high-pressure spikes.

Turn ON/OFF switch OFF and disconnect power to sprayer by unplugging power cord and disconnecting battery.

Check transducer and connections to control board.

Disconnect transducer from control board socket. Check that transducer and control board contacts are clean and secure.

Reconnect transducer to control board socket. Connect power, turn ON/OFF switch ON and control knob

1/2 turn clockwise. If sprayer does not run properly, turn

ON/OFF switch OFF and go to next step.

Install new transducer. Connect power, turn ON/OFF switch ON and control knob 1/2 turn clockwise. Replace control board if sprayer does not run properly.

Check transducer or transducer connections (control board is not detecting a pressure signal).


Check transducer and connections to control board.

Disconnect transducer from control board socket. Check to see if transducer and control board contacts are clean and secure.

Reconnect transducer to control board socket. Connect power, turn ON/OFF switch ON and control knob to 1/2 turn clockwise. If sprayer does not run, turn ON/OFF switch OFF and go to next step.

Connect a confirmed working transducer to control board socket.

Turn ON/OFF switch ON and control knob to 1/2 turn clockwise. If sprayer runs, install new transducer.

Replace control board if sprayer does not run.

Check transducer resistance with an ohmmeter (less than 9k ohm between red and black wires and 3-6k ohm between green and yellow wires).


Troubleshooting

Problem


AND


What to Check How to check

Control is commanding motor to run but motor shaft does not rotate. Possibly locked rotor condition, an open connection exists between motor and control, there is a problem with motor or control board, or motor amp draw is excessive.

1.

Remove pump and try to run sprayer. If motor runs, check for locked or frozen pump or drive train.

If sprayer does not run, continue to step 2.

2.


3.

Disconnect motor connector(s) from control board socket(s). Check that motor connector and control board contacts are clean and secure. If contacts are clean and secure, continue to step 4.

4.

Set sprayer to OFF and spin motor fan 1/2 turn.

Restart sprayer. If sprayer runs replace control board. If sprayer does not run, continue to step 5.

5.

Perform Spin Test: Test at large 4-pin motor field connector. Disconnect fluid pump from sprayer.

Test motor by placing a jumper across pins 1 & 2.

Rotate motor fan at about 2 revolutions per second. A cogging resistance to motion should be felt at the fan. The motor should be replaced if no resistance is felt. Repeat for pin combinations 1 & 3 and 2 & 3.

Pin 4 (the green wire) is not used in this test. If all spin test is positive, continue to step 6.

GRN BLU R BLK

STEP 1:

STEP 2:

GRN BLU R BLK

STEP 3:

GRN BLU R BLK


Troubleshooting

Problem What to Check How to check

6.

Perform Field Short Test: Test at large 4-pin motor field connector. There should not be continuity from pin 4, the ground wire, and any of the remaining

3 pins. If motor field connector tests fail, replace motor.

7.

Check Motor Thermal Switch: Unplug thermal wires. Set meter to ohms. Meter should read 100k ohms.

1-3 ohms

-


AND


Basic electrical problems

Motor is hot or there is a fault in the motor thermal device.

8.

Reconnect motor connector(s) to control board socket(s). Connect power, turn ON/OFF switch ON and control knob to 1/2 turn clockwise. If motor does not run, replace control board.

Allow sprayer to cool. If sprayer runs when cool, correct cause of overheating. Keep sprayer in cooler location with good ventilation. Make sure motor air intake is not blocked. If sprayer still does not run, replace motor.

NOTE: Motor must be cooled down for the test.

1.

Check thermal device connector (yellow wires) at control board.

Motor leads are securely fastened and properly mated

2.

Disconnect thermal device connector from control board socket. Make sure contacts are clean and secure. Measure resistance of the thermal device. If reading is not correct, replace motor.

Check Motor Thermal Switch: Unplug thermal wires.

Set meter to ohms. Meter should read 100k ohms.

3.

Reconnect thermal device connector to control board socket. Connect power, turn sprayer ON and control knob 1/2 turn clockwise. If sprayer does not run, replace control board.

Replace loose terminals; crimp to leads. Be sure terminal are firmly connected.

Motor armature commutator for burn spots, gouges or extreme roughness.

Clean circuit board terminals. Securely reconnect leads.

Remove motor and have motor shop resurface commutator if possible.

Inverter will not turn on during initial power up.

Batteries are not connected, loose battery-side connections

Check the batteries and cable connections. Check DC fuse and breaker.

Low battery voltage below 10V Charge the battery with external charger (not charger on board the unit).


Troubleshooting

Problem What to Check How to check

No AC output voltage and indicator lights ON.

AC output voltage is low and the inverter turns loads OFF in a short time.

Charger is inoperative and unit will not accept AC.

Output circuit breaker tripped

Low battery

Charger is supplying a lower charger rate.

Check circuit breaker and reset if necessary, page 35.

Check the condition of the batteries and recharge if possible.

AC voltage has dropped out-of-tolerance

Check the AC voltage for proper voltage and frequency.

Charger controls are improperly set.

Refer to the section on adjusting the “Charger Rate”

Low AC input voltage.

Loose battery or AC input connections.

Source qualified AC power.

Check all DC / AC connections.


Troubleshooting

Sprayer Will Not Run

(See following page for steps)

Remove Control box cover.

Turn sprayer ON. Observe control board status light on control board (see page 27).

No Light

Once Normal Operation

Light on continuously

Control board

Commanding motor to run

Flashing

See Code section for further troubleshooting

See Step 1. Do you have over 100 VAC

(220 VAC for 230v units)?

YE S

NO

Troubleshoot Inverter

See page 35.

See Step 2. Is there

Continuity through the thermal switch wires?

YE S

See Step 3.

Does the motor run?

YE S

Replace the potentiometer.

NO

If motor is hot, let cool and retest. If Step 2 still shows no continuity, replace motor. The motor has a defective thermal device.

NO

Connect a test transducer to the board.

Does the motor run?

YE S

Replace the transducer

NO

Replace the control board

ti30335a


Troubleshooting

S

tep 1:

Plug Power cord in and turn switch ON. Connect probes to control board. Turn meter to

AC Volts.

S

tep 2:

Check motor thermal switch.

Unplug yellow wires. Meter should read 100 ohms.

NOTE: Motor should be cool during reading.

110-120 AC

V

100 ohms

-

Yellow Thermistor

Wires to motor

-

Blue

Brown

+

-

Green

Power

Cord

S

tep 4:

Connect probes to positive and negative posts on inverter.

S

tep 3:

Disconnect potentiometer.

Plug power cord in and turn switch ON.

Control Board

To Potentiometer

S

tep 5:

Connect jumper across pins

1 and 2

-

V ti30331a


Troubleshooting

Sprayer Will Not Shut Off

1.

Perform


Leave prime valve open (down) and turn ON/OFF switch OFF .

Troubleshooting Procedure

Plumb pressure gauge into paint hose, plug sprayer in, and turn power switch ON.

Does sprayer reach or exceed its maximum pressure?

NO

2.

Remove control box cover so the control board status light can be viewed if available.

Mechanical problem:

See the proper fluid pump manual for the sprayer for further troubleshooting procedures.

YE

S

Is the control board status light on?

YE

S

Unplug the transducer from control board.

Does motor stop running?

YE

S

Bad transducer.

Replace and test with a new one.

NO

NO

Replace the control board.

Replace the control board.

ti24731a


Troubleshooting

Inverter

The inverter has 2 circuit breakers, and an LED Status

Center that communicates inverter operation status.

See chart below for different functions, alarms, and fault modes.

S

tatus Center

BATTERY

TYPE

POWER

SAVER

OVER

LOAD

8

7

9

0

6

1 2

4 5

1 2

$

OVER

TEMP

3

UNIT

ALARM

4

FLOAT

CHG

5

FAST

CHG

6

INVERTER

MODE

7

LINE

MODE

8

Indication & Fault finding chart

S tatus L.E.D.s Function

Charge function

Inverter mode

Alarms

Fault mode

Constant current charge

Constant voltage charge

Float

Standby

Inverter on

Battery low voltage

Battery high voltage

Over load (inverter mode)

Over temp (inverter mode)

Over temp (line mode)

Over charge

Fan lock

Battery high voltage

Inverter mode overload

Over temperature

1 2 3 4 5 6 7 8

on

Flash on on on on on on on on on on on on on on on on on on on on on on on on on on

Alarm beep 0.5s

every 5 s beep 0.5s

every 5 s beep 0.5s

every 5 s beep 0.5s

every 5 s beep 0.5s

every 5 s beep 0.5s

every 5 s beep continuous beep continuous beep continuous beep continuous


Troubleshooting

Sprayer does not have 100 VAC

(220 VAC for 230V units)

Troubleshooting Procedure:

Sprayer doesn t have 100VAC

Remove front shroud on unit to access DC power connections on inverter.

Remove paint bucket tray to access fuse and battery.

Remove inverter access panels to see circuit breakers and status center lights.

Do not plug unit into wall power.

See Step 4 on page 33.

Do you have

10.0 volts or higher?

YE S

Turn on power switch.

Does light 7 illuminate on power center?

NO

Is Fuse blown?

YE S

NO

Replace fuse and ensure no battery cables are shorted.

Tighten all battery cable connections.

YE

Reset circuit

Check output voltage circuit breaker.

Is it in tripped

OFF position?

S

breaker.

NO

YE

Check wiring connections from inverter to sprayer.

If all wiring is good replace inverter control boards.

See Manual 3A4746.

S NO

YE S


Do you have 10.0 volts or higher?

Check wiring connections from ON/Off switch to inverter. Turn on power switch. Does light 7 illuminate on power center?

NO

NO

Trickle charge the battery with an external charger or replace battery

Problem fixed.

YE S

Problem fixed.

Does switch have continuity for both poles in ON position?

YE S

Does light 7 illuminate on power center?

NO

Replace switch.

YE S NO

Check wiring for intermittent connection.

Replace inverter control boards.

See Manual 3A4746.

ti30337a


Troubleshooting

Battery Will Not Charge

Troubleshooting Procedure:

Remove front shroud on unit to access DC power connections on inverter.

Remove paint bucket tray to access fuse and battery.

Remove inverter access panels to see circuit breakers and status center lights.


Do you have

10.0 volts or higher?

YE S

NO

Is Fuse blown?

NO

YE S

Replace fuse.

Plug in wall power to charging port. Does light 6 and 8 illuminate on power center?

Tighten all battery cable connections.

Check wiring from charging socket to relay board and from relay board to inverter.

Does light 6 and 8 illuminate on power center?

NO YE S


Do you have 10.0 volts or higher?

Check charger circuit breaker. Is it in tripped position?

NO YE S

YE S

Problem fixed.

YE S

NO

See Step 5 on page

33. Put a jumper wire across inverter input.

Does light 6 and 8 illuminate?

Reset circuit breaker.

Check wiring for any shorts

NO

NO

YE S

Trickle charge the battery with an external charger

or replace battery.

Check battery selector by status center. Is it set to position 3?

Problem fixed.

NO YE S

Set to position 3.

Are all power wires securely assembled to inverter?


See Manual

3A4746.

Replace relay board. See parts list.

YE S NO


See Manual 3A4746.

Assemble wires.

ti30338a


Parts Drawing - LineLazer ES 1000

Parts Drawing - LineLazer ES 1000

1

Torque to 17-23 ft-lbs

(23.0-31.1 N·m)

2

Torque to 190-210 in-lbs

(21.4-23.7 N·m)

3


(2.0-2.4 N·m)

4


(31.1-36.6 N·m)

5


(61.0-74.5 N·m)

104

157

6

41

5

50

3

114

259 306 302

307

305

304

303

113

124

48

158

6

312

296

137

163

301

300 305

114

3

40

27

69

6

43

1

94

325

111

70

312

42

4

10

14

11

13

9

21

16

254

4

93

2

43

1

1

6 6

26

17 7

31 1

20

18

19

38

162 ti30462a


Parts List

Parts List

Ref. Part Description

42

43

48

50

27

31

40

41

69

70

93

19

20

21

26

14

16

17

18

9

10

11

13

6

7

1

4

17N763 FRAME, linestriper

108851 WASHER, plain

101566 NUT, lock

193405 AXLE

198891 BRACKET

198930 ROD, brake

198931 BEARING

195134 SPACER, ball, guide

113961 SCREW, cap, hex hd

111040 NUT, lock, insert, nylock, 5/16

111020 WHEEL, pneumatic

112405 NUT, lock

112825 WASHER, belleville

114648 CAP, dust

125205 NUT, lock, nylon, 3/8-16

17P800 BUMPER

17P831 PAD, non-slip, no step

114982 SCREW, cap, flng hd

24Y665 FRAME, handle upright

15F576 BRACE, right

15F577 BRACE, left

128977 SCREW, cap, btn hd, 3/8 x 1

17J125 BRACKET, slide

17J136 SCREW, hex, flange head

17P305 PLATE, bucket holder

17N536 HOLDER, bucket

125112 SCREW, cap, btn hd, 5/16 x 1

Qty

2

4

1

2

1

1

1

6

1

2

2

5

2

6

2

2

3

1

4

1

1

1

1

12

1

1

4


94 129601 SCREW, cap, btn hd, 3/8 x 1.25

104 17N451 CONTROL, assembly, LL ES

111 867517 SCREW, hex head, 3/8-16 x 3.5”

113 17J135 COVER, control

137 278723 GASKET, pail

124 249080 HOSE, cpld, 1/4” x 50’

157 114271 STRAP, retaining

158 108471 KNOB, pronged

162 115077 PAIL, plastic

163 24U241 KIT, pail cover

254  17K396 LABEL, safety

259 17N740 LABEL, tool box

296 17K379 LABEL, console

300 17K235 BRACKET, access door

301 17K236 HINGE, access door

302 17K291 DOOR, access, painted

303 17K309 MAGNET, square

304 107070 SCREW, mach, flh

305 109466 NUT, lock, hex

306 17K320 KNOB, ribbed

307 112925 SCREW, cap

312 16W408 KNOB, t-handle, 1/4-20 thd stud

325 17K584 LABEL, wire cutout

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

Qty

1

1

1

1

1

1

1

1

1

1

1

1

4

1

4

1

1

4

2

4

1

2

2




86

2

101

88

257

2 101

255

5 608

609

607

600

658

601

4

92

201 612

1 606

46

52

97

99

5

98 2

603

45

72

71

107

610

3

611

613

25

602

604

605

1


(15.8-18.1 N·m)

2


(3.4-4.0 N·m)

3

Hammer tight

4


(1.0-1.2 N·m)

5


(2.3-2.8 N·m)

103

1

606

87

85

253

102 2

250

125 127

123

2 98

71

138

139

72

96

95

21

153

100

130

164 ti30486a


Parts List

Parts List


91

92

95

96

85

86

87

88

46

52

71

72

5

21

25

45

17P496 COVER, inverter

125205 NUT, lock, nylon, 3/8-16

24R702 MOTOR, electric

129604 GROMMET, rubber

17N444 GROMMET

278204 CLIP, drain line

17P506 GASKET, access port

17P497 COVER, access port

17C541 COVER, front

15G449 SHIELD, motor

17C483 COVER, PC pro pump rod

15G447 PLUG, shield

17N989 WIRE, jumper, 18 awg, white

125220 CLAMP, cushion, support

114064 PLUG, inlet

15W998 SCREW, mach

97

98

129627 SPACER, nylon

108795 SCREW, mach

99 111193 SCREW, cap

100 117493 SCREW, mach, hex washer hd

101 117501 SCREW, mach, slot hex wash hd


103 17P888 GUIDE, hose

107 110996 NUT, hex, flange head

123 16X071 TUBE, drain line

125 248008 HOSE, cpld, 1/4” x 44”

126 15F624 NUT, cable, gun

127 196180 BUSHING

130 17M772 HOSE, suction

Qty

1

1

4

3

1

4

1

4

2

1

1

1

1

1

2

1

1

1

1

1

1

2

2

1

1

1

2

1

1


137 278723 GASKET, pail

138 115099 WASHER, garden

139 117559 O-RING

153 17N217 HOSE, coupled

164 187651 STRAINER, 3/4-16 unf

201 107254 SCREW, thd forming

250 17N730 LABEL, front, bottom

253 17N729 LABEL, front, brand

255  195793 LABEL, warning

257 17N731 LABEL, side

600 15D088 FAN, motor

601 115477 SCREW, mach

602 243980 GEAR, reducer

603 287002 GEAR, crankshaft

604 180131 BEARING, thrust

605 24W625 HOUSING, drive


607a 17N562 BOX, control, 120V

607b 17N558 BOX, control, 230V


609 277229 COVER, control

610 17C490 ROD, connecting

611 24Z731 PUMP, displacement

612 17C964 LABEL, smart control

613 16H137 O-RING

Qty

1

1

1

1

1

1

1

1

1

1

1

5

2

1

1

1

1

1

1

1

1

1

4

7

1





114

117

256

22

76

78

114

2

* †

12

1

614

201

49

47

81

3

89

615

616

617

618

617

1


(10.8-13.6 N·m)

62

42

112

32 see pg. 50 ti30463a


Parts List

Parts List

Ref. Part Description Qty

22

32

44

47

2a* 17N508 INVERTER, power supply, 120V

2b† 17N509 INVERTER, power supply, 230V

3

12

17N448 BATTERY

113796 SCREW, flanged, hex hd

49

62

16A390 NUT, hex, flanged


17N921 BOX, voltage meter, 120V

17N816 HOLDER, fuse

17N815 FUSE, 200, amp

CORD, power

17N760 US

17R033 AUSTRALIA

76

78

17R034 CEE 7/7

17R035 SWITZERLAND

17R036 DENMARK

17R037 ITALY

17M321 CABLE, red, dia .625 x 3 ft

17M323 CABLE, black, dia .625 x 3.5 ft

81

89 w/ cover

17M322 CABLE, red, dia .625 x 2 ft w/ cover

129629 STRAP, retaining



117 17P562 COVER, front, LL ES

1

1

1

6

8

1

1

1

1

2

2

1

1

1

6

1

1


201 107257 SCREW, hhd forming

256 17P202 LABEL, logo

614 129545 COVER, black

615 129546 COVER, red

616 108768 SCREW

617 104572 WASHER, lock

618 108788 WASHER, flat

620a 17R015 PANEL, box, meter, voltage, 120V

620b 17N929 PANEL, box, meter, voltage, 230V

621 17N638 METER, volt, digital

622a 25M487 KIT, repair, bear, relay, 120V

622b 25M489 KIT, repair, bear, relay, 230V

623 104714 SCREW, mach, pnh

624a 114064 PLUG, inlet

624b 129649 FILTER, inlet

625a 15W998 SCREW, mach, torix

625b 119912 SCREW, mach, phillips

626a 17N659 LABEL, battery, 120V AC

626b 17N753 LABEL, battery, 230V AC 1

627 129510 FASTENER, threaded hex standoff 2

628* 129696 SCREW, pan head, phillips

2

1

2

4

1

2

2

1

1

2

1

1

2

2

1

1

1

1

1

* Included in 120V Control Board Repair Kit 24Z803

† Included in 230V Control Board Repair Kit 24Z804




44

33

16

20

18

19

495

497

496 498

6

495

500 494

493

3 18

19

36

28

15 2

29

31

1

483

499

38

484

485

4

487

488 5

489

490

19

35

292

491

492

33

34 ti30464a

53

56

1


(23.0-31.1N·m)

2


(21.4-23.7 N·m)

3


(31.1-36.6 N·m)

4


(6.7-9.0 N·m)

5

6

7


(23.0-31.1 N·m)


(47.4-61.0 N·m)


(41.2-43.4 N·m)

55

54

2

57

8

284

60

59

172 6

282

66 65

63

61

7

67

68

284

51

64 ti30467a


Parts List

Parts List

Swivel Wheel Assembly


6*

8

15

16

101566 NUT, lock

196179 FITTING, elbow, street


111040 NUT, lock, insert, nylock, 5/16

18*‡ 112405 NUT, lock

19*‡ 112825 WASHER, belleville

20*‡ 114648 CAP, dust

28‡ 15F910 BRACKET, cable

29

31

240991 BRACKET, caster, front


33*‡ 193658 SPACER, seal

34* 114549 WHEEL, pneumatic

35* 113471 SCREW, cap, hex hd

36‡ 114632 CABLE

38‡ 114802 STOP, wire

292*‡ 17H489 LABEL, disk adjustment

483* ‡ 114548 BEARING, bronze

484* ‡ 110754 SCREW, cap, sch

485* ‡ 193662 STOP, wedge

487* ‡ 15J603 SPACER, round

488* ‡ 120476 BOLT, shoulder

489* ‡ 17H486 DISK, adjuster, assembly

490* ‡ 17G762 SCREW, disk adjuster

491* ‡ 113962 WASHER

492* ‡ 114681 SCREW, cap, hex hd

493* ‡ 17H485 FORK

494* ‡ 113484 SEAL, grease

495* ‡ 113485 BEARING, cup/cone

496* ‡ 112776 WASHER, plain

497* ‡ 181818 KNOB, pronged

498* ‡ 193661 JAW

499* ‡ 15G952 CASTER

500* ‡ 108483 SCREW, shoulder

* Included in Swivel Wheel Repair Kit 240719

‡ Included in Swivel Wheel Repair Kit 241105

Qty

1

1

1

1

1

2

1

1

1

1

2

1

1

1

2

1

1

1

1

1

2

2

1

1

2

1

1

2

4

2

2

2

1

Filter


56

57

59

60

51

53

54

55

17K166 MANIFOLD, filter

15C765 CAP, filter

15C766 TUBE, diffusion

243984 FILTER, fluid

117285 PACKING, o-ring


111457 PACKING, o-ring

15G331 PLUG, pipe

61† 287879 VALVE, drain, assy

63† 114708 SPRING, compression

64 196181 FITTING, nipple

65† 15G563 HANDLE, valve

66† 116424 NUT, cap

67† 193709 SEAT, valve

68† 193710 SEAL, seat valve

172 17R281 TRANSDUCER

282 868015 GAUGE, pressure, 0-5000 psi

284 196177 ADAPTER, nipple

† Included in Prime Valve Repair Kit 245103

Qty

1

1

1

1

1

2

1

1

1

1

1

1

1

2

1

1

1

1




6

121

118

116

407

409

2

408

158

1


(23.0-31.1 N·m)

2


(16.3-17.5 N·m)

116

1

31

39

122

410

128

159

119

504

411

412

115

119

420

419

151

120

417

418

112

501

416

415

414 413 ti30465a

136

134

133 131

134

126

105

46

132

133 135

287 ti30466a


Parts List

Parts List

Gun Holder and Arm


6

31

101566 NUT, lock


39 17N447 BRACKET, gun arm


115 17J407 ARM, extension, bar, weldment

116 17J424 BAR, heigh adjustment, assy

118 24Y645 KIT, clamp

119 287882 BAR, gun holder

120 15F208 CABLE, gun

121 188135 GUIDE, cable

122 235457 GUN, flex, basic

128  16P136 LABEL, safety, warning, iso

151 119648 SCREW, mach, trshd

158 108471 KNOG, pronged

159 111145 KNOB, pronged

407 17J139 BAR, gun, height, adjustment

408 17J153 BRACKET, gun, holder

409 113428 SCREW, mach, hex hd

410 243161 GUARD

411‡ 15F750 KNOB, holder, gun

412 17J575 FASTENER

413‡ 15F216 HOLDER, gun

414‡ 119664 BEARING, sleeve

415 15F209 STUD, pull, trigger

416 17J576 SPACER

417 15F211 STUD, cable

418 15F214 ACTUATOR, lever

419 119647 SCREW, cap, socket

420 17J145 ARM, holder, gun

501 15F213 BRACKET, cable

504 LL5317 STRIPING TIP

LL5319 STRIPING TIP


‡ Included in Gun Holder Repair Kit 287569

Qty

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

1

1

1

1

1

3

2

2

Gun Trigger


105 114659 GRIP, handle

126 15F624 NUT, cable, gun

131 198896 BLOCK, mounting

132 245676 HANDLE

133 198895 PLATE, lever, pivot

134 111017 BEARING, flange

135 116941 SCREW, shoulder

136 129476 NUT, lock w/ nylon insert

287 128803 SCREW, thd forming, hex washer

Qty

1

1

2

2

1

1

1

2

2




1


(2.0-2.4 N·m)

2


(3.1-3.6 N·m)

3


(61.0-74.5 N·m)

515

3

50

510

508

505

520

525

520

509

507 2

58

325

506

201

521

106

1

503

502

108

36

1

114 109

114

1

105

146

299 ti30487a


Parts List

Parts List

5


36

50

114632 CABLE

17J136 SCREW, hex, flange hd

58 113491 CLAMP, wire

105 114659 GRIP, handle

106 237686 GROUNDING, clip

108 194310 LEVEL, actuator

109 17J123 PLATE, cover


146 120151 PLUG, tube

299 17K310 PLUG, button

325 17K584 LABEL, wire cutout

501 24Y642 PLATE, control, Weldment

Qty

1

8

1

1

1

1

1

4

1

1

2

1


502 17N443 POTENTIOMETER

503 198650 SPACER, shaft

505 17J126 BRACKET, shroud

506 17N419 BRACKET, switch


508 15C973 GASKET

509 17N416 LABEL, control

510 116167 KNOB, potentiometer

515 24Y641 BAR, handle

520 17N435 INDICATOR, LED, panel mount

521 17N418 SWITCH, toggle

525 195428 BOOT, toggle

Qty

1

1

4

1

1

1

1

1

1

1

1

1


Voltage Meter Box, 120V

Voltage Meter Box, 120V

1 623

622a

3

628

627 1

620a

1


(0.9-1.2 N·m)

2


(1.1-1.7 N·m)

3


(0.2-0.4 N·m)

624a

626a

621

2 625a


1 623

622b

3

628

1 627

624b

620b

1


(0.9-1.2 N·m)

2


(1.1-1.7 N·m)

3


(0.2-0.4 N·m)

626b

621

625b

2 ti30491a


Parts List

Parts List



620a 17R015 PANEL, box, meter, voltage, 120V


622a 25M487 KIT, repair, bear, relay, 120V


624a 114064 PLUG, inlet

625a 15W998 SCREW, mach, torix

626a 17N659 LABEL, battery, 120V AC 1


628 129696 SCREW, pan head, phillips

1

2

2

1

2

1

1



620b 17N929 PANEL, box, meter, voltage, 230V


622b 25M489 KIT, repair, bear, relay, 230V


624b 129649 FILTER, inlet

625b 119912 SCREW, mach, phillips

626b 17N753 LABEL, battery, 230V AC 1


628 129696 SCREW, pan head, phillips

1

2

2

1

2

1

1


Control Box, 120V

Control Box, 120V

1


(2.3-2.8 N·m)

2

Torque to 12±2 in-lbs

(1.4 ± 2 N·m)

3


(3.4-3.9 N·m)

650a

655 2

608

657

661

658

653 1

654 3

652 3

609


1


(2.3-2.8 N·m)

2

Torque to 12±2 in-lbs

(1.4 ± 2 N·m)

3


(3.4-3.9 N·m)

650b

657

661

658

651

651 ti30522a

609

2

660

655

659

654

3

1

656

652

3

608

653

52 ti30524a


Parts List

Parts List





650a 25M490 BOX, control board, 120V , includes

651, 652, 653, 654, 655, 657, 658

651 15G562 BUSHING, control box


653 120165 SCREW, mach, phillips, pan hd

654 123850 SCREW, tapping, slot hex wash hd 1

655 120406 SCREW, mach, hex, wash hd 1

657 16Y457 PLUG, molded

658 17N560 PLUG

661 17N559 BOX, control 1

1

1

1

2

1

4

1

1





650b 25M491 BOX, control board, 230V, includes

651, 652, 653, 654, 655, 656, 657,

658, 659, 660

651 15G562 BUSHING, control box


653 120165 SCREW, mach, phillips, pan hd

654 123850 SCREW, tapping, slot hex wash hd 1

655 120406 SCREW, mach, hex, wash hd 1

656 128038 SCREW, mach, hex wash

657 16Y457 PLUG, molded

2

1

1

2

1

658 17N560 PLUG

660 17P859 WIRE, jumper

661 17N559 BOX, control

1

1

1

4

1

1


Wiring Diagram

54 ti30550a


RED WIRE

Wiring Diagram

3A4603A Operation, Repair, Parts ti30551a

55

Control Board Wiring Diagram

Control Board Wiring Diagram

110/120V

MOTOR

Black

To Power

Plug

Green

Potentiometer

J12

J11

Pressure

Transducer

ti30332a


Control Board Wiring Diagram

230V

NOTICE

Heat from inductor coil of filter board may destroy wire insulation that comes in contact with it. Exposed wires could cause shorts and component damage. Bundle and tie loose wires so none lay in contact with inductor coil on the filter board.

MOTOR

To Power

Plug

Blue Brown

Green

Black

Blue

J12

J11

Potentiometer

Pressure

Transducer ti30333a


Technical Specifications

Technical Specifications

Dimensions

Height (with handle bar down)

Width

Length (with platform down)

Weight (dry - no paint)

Noise (dBa)

Sound Power per ISO 3741:

Sound Pressure per ISO 3741:

Vibration (m/s

2

) (8 hours daily exposure)

Right-hand (per ISO 5349)

Left-hand (per ISO 5349)

Maximum Delivery

Maximum Tip Size

1 gun

Inlet paint strainer

Outlet paint strainer

Pump inlet size

Pump outlet size

Maximum working pressure

Battery

LineLazer ES 1000 with 1 battery

U.S.

Unpackaged - 44.5 in.

Packaged - 53.0 in.


Packaged - 39.0 in.


Packaged - 75.0 in.

Unpackaged - 340 lbs

Packaged - 437 lbs

89.8 dBA

85.3 dBA

1.85

0.90

Metric

Unpackaged - 113.03 cm

Packaged - 134.62 cm


Packaged - 99.06 cm


Packaged - 190.5 cm

Unpackaged - 154 kg

Packaged - 198 kg

0.6 gpm 2.3 lpm

.025

16 mesh

60 mesh

1190 micron

297 micron

1 in. NSPM (m)

1/4 NPT (f)

3300 psi 228 bar, 22.8 MPa

12V, 100Ah, AGM, Deep cycle

Wetted Parts: PTFE, Nylon, polyurethane, V-Max,

UHMWPE, fluoroelastomer, acetal, leather, tungsten carbide, stainless steel, chrome plating, nickel-plated carbon steel, ceramic


Electrical Specifications

Minimum Start Voltage

Low Battery Alarm

Low Battery Trip

High Voltage Alarm & Fault

High DC Input Recovery

Low Battery Voltage Recovery

Idle Consumption-Search Mode

Charge

Input Voltage Range

Input Frequency Range

Output Voltage

Charger Breaker Rating (230Vac)

Charger Breaker Rating (120Vac)

Max Charger Rate

Over Charge Protection

Battery Type

Gel U.S.A.

A.G.M 1

A.G.M 2

Sealed Lead Acid

Gel Euro

Open Lead Acid

Calcium

De-sulphation

Bypass & Protection

Nominal Voltage

Low Voltage Trip

Low Voltage re engage

High Voltage Trip

High Voltage re engage

Max Input AC Voltage

Nominal Input Frequency

Low Freq Trip

Low Freq re engage

High Freq Trip

High Freq re engage

Output Short circuit protection

Bypass Breaker Rating (230Vac)

Bypass Breaker Rating (120Vac)

Electrical Specifications

LineLazer ES 1000

DC Input

Nominal Input Voltage 12.0Vdc

10.0Vdc

11.0Vdc

10.5Vdc

16.0Vdc

15.5Vdc

13.0Vdc

60W

100~135VAC / 194~243 VAC;

50/60Hz

Depends on battery type (see chart below)

10A

20A

30 amps

15.7V for 12Vdc

Fast Vdc

14.0

14.1

14.6

14.4

14.4

14.8

15.1

Float Vdc

13.7

13.4

13.7

13.6

13.8

13.3

13.6

15.5 for 4 hrs

120Vac

90V±4%

100V±4%

140V±4%

230Vac

184V±4%

194V±4%

253V±4%

135V±4%

150VAC

50Hz or 60Hz (Auto detect)

Wide: 40±0.3Hz for 50Hz/60Hz

243V±4%

270VAC

Wide: 45±0.3Hz for 50Hz/60Hz

Wide: No up limit for 50Hz/60Hz

Wide: No up limit for 50Hz/60Hz

Circuit Breaker

20A

30A


Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

Graco Information

For the latest information about Graco products, visit www.graco.com

.

For patent information, see www.graco.com/patents .

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions.

This manual contains English. MM 3A4603

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision A , December 2016

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