Backyard Discovery 1808058BCOM Hillcrest All Cedar Wooden Swing Set Instructions

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Document

MANUFACTURED BY:

Backyard Discovery

3305 Airport Drive, Pittsburg, KS 66762

800-856-4445

Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476

J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 0800-567-8990

HILLCREST

Swing Set

Model # 1808058B

WARNING

Adult Assembly Required.

Not suitable for children under 36 months due to small parts.

FOR DOMESTIC USE ONLY. INTENDED FOR OUTDOOR USE.

Please visit www.backyarddiscovery.com

For the most up to date assembly manual, to register your set, or to order replacement parts

Para obtener instrucciones en español, visite www.backyarddiscovery.com

Made in China

INS-1808058B-A-HILLCREST-ENG

-2

Owner's Manual - Basic Setup Dimensions & Assembly Notes

Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

• While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to insure the fort is square.

• The safe play area refers to a zone extending 6'-7" (2 m) beyond the play product on all sides, including the space above the play product.

SAFE PLAY AREA DIAGRAM

Ground Dimensions

18'-3 3/4" [5.6 m] x 13'-5 1/2" [4.1 m]

Safe Play Area

31'-5 3/4" [9.6 m] x 26'-7 1/2" [8.1 m] x 16'-1 1/4" [4.9 m]

31'-5 3/4"

[9.6 m]

6'-7"

[2.0 m]

6'-7"

[2.0 m]

26'-7 1/2"

[8.1 m]

13'-5 1/2"

[4.1 m]

18'-3 3/4"

[5.6 m]

Safe Play Zone

SAFE PLAY HEIGHT: 16'-1 1/4" [4.9 m]

MAXIMUM FALL HEIGHT: 6'-11 1/4" [2.1 m]

9'-6 1/4"

[2.9 m]

7'-5 3/4"

[2.3 m]

General Information:

Your set has been designed and engineered for children only and for residential use only.

A maximum of 150 lbs. per child is recommended for play activities designed for individual use.

A maximum of 120 lbs. per child is recommended for play activities designed for multiple child use.

A maximum of 9 children is recommended for this swing set.

7'- 1/2"

[2.1 m]

6'-11 1/4"

[2.1 m]

Owner's Manual - Parts Identification

Wood Components (Not to Scale)

A50

(x1)

SWING BEAM - W4L15998

3 3/8"x5 1/4"x89 1/2" (86x134x2274)

E01

(x1)

RIGHT FRONT TOWER LEG - W4L15999

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E02

(x1)

CENTER FRONT TOWER LEG - W4L16000

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E03

(x1)

LEFT FRONT TOWER LEG - W4L16001

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E04

(x8)

DECK BRACE - W4L16002

1 3/8"x3 3/8"x15 1/2" (36x86x394)

E05

(x1)

RIGHT REAR TOWER LEG - W2A03282

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E06

(x1)

CENTER REAR TOWER LEG - W4L16005

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E07

(x1)

LEFT REAR TOWER LEG - W4L16006

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E50

(x1)

END SUPPORT - W4L16003

1 3/8"x3 3/8"x44 1/8" (36x86x1120)

E51

(x2)

ANGLE BRACE - W4L16004

1 7/16"x3 3/8"x87 3/16" (36x86x2214)

E72

(x1)

LEFT RAIL - W4L16007

1 3/8"x3 3/8"x64 1/2" (36x86x1640)

E73

(x1)

RIGHT RAIL - W4L16008

1 3/8"x3 3/8"x64 1/2" (36x86x1640)

E74

(x1)

LEFT UPRIGHT - W4L16028

1 3/8"x3 3/8"x50 3/4" (36x86x1290)

E75

(x1)

RIGHT UPRIGHT - W4L16029

1 3/8"x3 3/8"x50 3/4" (36x86x1290)

Owner's Manual - Parts Identification

Wood Components (Not to Scale)

G01

(x2)

BASE BOARD - W4L16009

5/8"x5 1/4"x82 1/4" (16x134x2088)

G02

(x1)

WALL RAIL - W4L16015

1"x5 1/4"x82 1/4" (24x134x2088)

G03

(x1)

WALL RAIL - W4L16016

1"x5 1/4"x82 1/4" (24x134x2088)

G04

(x2)

FLOOR RAIL - W4L16017

5/8"x5 1/4"x49" (16x134x1244)

G06

(x1)

FLOOR RAIL - W4L16020

1"x5 1/4"x49" (24x134x1244)

G08

(x2)

WALL RAIL - W4L16022

1"x5 1/4"x49" (24x134x1244)

G10

(x1)

FLOOR RAIL - W4L16010

1"x5 1/4"x45 1/2" (24x134x1156)

G12

(x2)

FLOOR RAIL - W4L16012

1"x5 1/4"x40 1/8" (24x134x1018)

G05

(x1)

WALL RAIL/SWING MOUNT - W4L16018

1"x5 1/4"x49" (24x134x1244)

G07

(x2)

FLOOR RAIL - W4L16021

1"x5 1/4"x49" (24x134x1244)

G09

(x1)

FLOOR RAIL - W4L16036

1"x5 1/4"x49" (24x134x1244)

G11

(x2)

PICNIC TABLE TOP - W4L16011

5/8"x5 1/4"x42" (16x134x1066)

G13

(x2)

SAND BOX SEAT - W4L16013

1"x5 1/4"x17 3/4" (24x134x450)

G14

(x1)

GROUND BOARD - W4L16019

15/16"x5 1/4"x86 11/16" (24x134x2202)

H01

(x2)

FLOOR JOIST - W4L16023

1"x3 3/8"x45 1/2" (24x86x1156)

H03

(x2)

FLOOR JOIST - W4L16026

1"x3 3/8"x40 1/8" (24x86x1018)

G15

(x1)

FLOOR RAIL - W4L16014

1"x5 1/4"x45 1/2" (24x134x1156)

H02

(x2)

PICNIC TABLE SEAT - W4L16025

1"x3 3/8"x41 3/8" (24x86x1050)

H04

(x2)

SEAT UPRIGHT - W4L16027

1"x3 3/8"x19" (24x86x482)

Owner's Manual - Parts Identification

Wood Components (Not to Scale)

H05

(x10)

BOTTOM FLOOR BOARD SUPPORT - W4L16024

1"x3 3/8"x5 1/4" (24x86x134)

H07

(x4)

LADDER RUNG - W4L16030

15/16"x3 3/8"x18 7/8" (24x86x480)

H09

(x2)

FLOOR JOIST - W4L16032

1"x3 3/8"x35 3/4" (24x86x908)

J01

(x4)

ROOF RAFTER - W4L16033

1"x2 3/8"x33 5/8" (24x60x854)

H06

(x1)

LADDER MOUNT - W4L16088

1"x3 3/8"x21" (24x86x532)

H08

(x2)

TABLE SUPPORT - W4L16031

1"x3 3/8"x12" (24x86x306)

H10

(x1)

ATTACHMENT BOARD - W4L16045

1"x3 3/8"x27 7/8" (24x86x707)

K01

(x1)

WALL RAIL - W4L16034

5/8"x5 1/4"x45 1/2" (16x134x1156)

K02

(x3)

BASE/SAND BOX BOARD - W4L16035

5/8"x5 1/4"x49" (16x134x1244)

K03

(x2)

GROUND BOARD - W4L16038

5/8"x5 1/4"x45 1/2" (16x134x1156)

L01

(x3)

OUTSIDE FILLER FLOOR BOARD - W4L16039

5/8"x4 3/8"x46" (16x112x1168)

L02

(x4)

WALL BOARD - W4L16040

5/8"x4 3/8"x18" (16x112x456)

L03

(x4)

WALL BOARD - W4L16041

5/8"x4 3/8"x7" (16x112x178)

M01

(x2)

ROOF CAP - W4L16043

5/8"x3 3/8"x51 7/8" (16x86x1318)

M02

(x1)

FLOOR BOARD - W4L16055

5/8"x3 3/8"x46" (16x86x1168)

L04

(x3)

WINDOW SHUTTER - W4L16042

5/8"x4 3/8"x16" (16x112x406)

Owner's Manual - Parts Identification

Wood Components (Not to Scale)

M03

(x20)

FLOOR BOARD - W4L16063

5/8"x3 3/8"x50 7/8" (16x86x1292)

M04

(x2)

GABLE BOARD - W4L16065

5/8"x3 3/8"x44" (16x86x1118)

M05

(x3)

WALL RAIL - W4L16066

5/8"x3 3/8"x49" (16x86x1244)

M06

(x2)

WALL RAIL - W4L16067

5/8"x3 3/8"x45 1/2" (16x86x1156)

M07

(x2)

WALL CAP - W4L16068

5/8"x3 3/8"x40 7/8" (16x86x1038)

M08

(x9)

WALL BOARD - W4L16074

5/8"x3 3/8"x41" (16x86x1040)

M09

(x6)

WALL BOARD - W4L16075

5/8"x3 3/8"x32" (16x86x812)

M10

(x1)

WALL BOARD - W4L16044

5/8"x3 3/8"x35" (16x86x888)

M12

(x1)

WINDOW TRIM - W4L16048

5/8"x3 3/8"x31 1/2" (16x86x800)

M14

(x2)

PICNIC SEAT SUPPORT - W4L16050

5/8"x3 3/8"x22" (16x86x558)

M11

(x1)

WALL RAIL - W4L16047

5/8"x3 3/8"x40 1/8" (16x86x1018)

M13

(x7)

WALL BOARD - W4L16049

5/8"x3 3/8"x24" (16x86x610)

M15

(x2)

GABLE BOARD - W4L16051

5/8"x3 3/8"x19" (16x86x482)

M17

(x2)

WALL BOARD - W4L16090

5/8"x3 3/8"x41" (16x86x1040)

M16

(x2)

WALL BOARD - W4L16052

5/8"x3 3/8"x21" (16x86x532)

M18

(x1)

WALL RAIL - W4L16053

5/8"x3 3/8"x16 7/8" (16x86x430)

M19

(x4)

GABLE BOARD - W4L16054

5/8"x3 3/8"x15 1/4" (16x86x387)

Owner's Manual - Parts Identification

Wood Components (Not to Scale)

M20

(x2)

GABLE BOARD - W4L16056

5/8"x3 3/8"x12 1/4" (16x86x310)

M21

(x2)

WALL RAIL - W4L16057

5/8"x3 3/8"x10 1/2" (16x86x268)

M22

(x4)

GABLE BOARD - W4L16058

5/8"x3 3/8"x9 1/2" (16x86x241)

M23

(x2)

WINDOW TRIM - W4L16059

5/8"x3 3/8"x12 7/8" (16x86x328)

M24

(x7)

WALL BOARD - W4L16061

5/8"x3 3/8"x29 5/8" (16x86x752)

M26

(x2)

WALL BOARD - W4L16091

5/8"x3 3/8"x29 5/8" (16x86x752)

M28

(x1)

WALL BOARD - W4L16064

5/8"x3 3/8"x35" (16x86x888)

M70

(x1)

SLIDE BED SUPPORT - W100935

5/8"x3 3/8"x19 7/8" (16x86x505)

M74

(x10)

ROCK WALL BOARD - W4L16071

5/8"x3 3/8"x26 5/8" (16x86x675)

M25

(x2)

TABLE SUPPORT - W4L16037

5/8"x3 3/8"x13 1/2" (16x86x342)

M27

(x13)

BOTTOM WALL BOARD - W4L16062

5/8"x3 3/8"x21 3/8" (16x86x544)

M29

(x2)

WALL BOARD - W4L16060

5/8"x3 3/8"x5" (16x86x126)

M73

(x1)

REAR SUPPORT - W4L16070

5/8"x3 3/8"x21" (16x86x532)

M75

(x4)

ROCK WALL BOARD - W4L16072

5/8"x3 3/8"x26 5/8" (16x86x675)

M76

(x4)

ROCK WALL BOARD - W4L16073

5/8"x3 3/8"x26 5/8" (16x86x675)

M108

(x1)

TOP BOARD - W4L16046

5/8"x3 1/4"x27 7/8" (16x82x707)

N01

(x1)

FLOOR BOARD - W4L16076

5/8"x2 3/8"x50 7/8" (16x60x1292)

N02

(x2)

MENDING PLATE - W4L16077

5/8"x2 3/8"x5" (16x60x126)

N03

(x2)

WALL BOARD - W4L16078

5/8"x2 3/8"x18" (16x60x456)

N04

(x4)

GABLE BOARD - W4L16079

5/8"x2 3/8"x11 7/8" (16x60x301)

N05

(x2)

N06

(x1)

FILLER BOARD - W4L16089

5/8"x2 1/8"x26 5/8" (16x54x675)

WALL BOARD - W4L16080

5/8"x2 3/8"x7" (16x60x178)

Owner's Manual - Parts Identification

Wood Components (Not to Scale)

O01

(x6)

WALL SUPPORT - W4L16081

5/8"x1 3/8"x13" (16x34x330)

O02

(x1)

WALL SUPPORT - W4L16082

5/8"x1 3/8"x10" (16x34x254)

O03

(x1)

SAFETY RAIL - W4L16083

5/8"x1 3/8"x20 1/2" (16x34x520)

O04

(x6)

WINDOW SHUTTER SLAT - W4L16084

5/8"x1 3/8"x5 3/8" (16x34x136)

SP50

(x1)

SWING BEAM SUPPORT - W4L16085

3 3/8"x3 3/8"x49 3/8" (86x86x1254)

T01

(x4)

SEAT SUPPORT - W4L16086

1"x1 3/8"x4 3/8" (24x34x112)

Y01

(x1)

OUTSIDE FILLER FLOOR BOARD - W4L16087

5/8"x4"x46" (16x102x1168)

FP1

(x1)

FLOOR PANEL - W2A03281

1 5/8"x17 1/8"x50 1/4" (40x434x1276)

FP2

(x1)

FLOOR PANEL - W2A03282

1 5/8"x16 1/8"x50 1/4" (40x408x1276)

RP1

(x2)

ROOF PANEL - W2A03279

1 3/4"x19 1/4"x53 3/4" (45x490x1366)

RP2

(x2)

ROOF PANEL - W2A03280

1 3/4"x16 1/4"x53 3/4" (45x417x1366)

H100505

(x2)

BOLT WH

5/16x4 3/4

H100166

(x4)

BOLT WH

5/16x4-1/4

H100018

(x2)

BOLT WH

5/16x3 1/2

H100017

(x13)

BOLT WH

5/16x3 1/4

H100016

(x14)

BOLT WH

5/16x3

H100015

(x2)

BOLT WH

5/16x2 3/4

H100013

(x30)

BOLT WH

5/16x2 1/4

H100012

(x25)

BOLT WH

5/16x2

Owner's Manual - Parts Identification

H100074

(x124)

T-NUT

5/16

H100005

(x9)

H100004

(x9)

NUT BARREL WH

5/16 x 5/8

NUT BARREL WH

5/16x7/8

H100115

(x25)

BOLT WH

5/16x1/2

H100222

(x4)

BOLT WH

5/16x3/4

H100008

(x6)

BOLT WH

5/16x1

H100009

(x20)

BOLT WH

5/16x1 1/4

H100010

(x11)

BOLT WH

5/16x1-1/2

H100011

(x4)

BOLT WH

5/16x1 3/4

H100028

(x52)

LAG SCREW WH

5/16x2 1/2

H100027

(x7)

LAG SCREW WH

5/16x2

H100006

(x9)

NUT BARREL WH

5/16x1 1/2

H100072

(x26)

T-NUT

1/4 H100073

(x13)

T-NUT

3/8

Owner's Manual - Parts Identification

Hardware Components

H100654

(x13)

BOLT HEX

3/8x5-1/2

H100054

(x2)

BOLT HEX

5/16x4 1/4

H100042

(x4)

BOLT HEX

5/16x1 1/4

H100070

(x22)

SCREW PWH

8x3/4

H100063

(x26)

BOLT PTH

1/4x3/4

H100128

(x2)

SCREW PWH

8x5/8

H100110

(x2)

NUT LOCK

5/16

H100146

(x9)

LAG SCREW WH

1/4x2

H100124

(x4)

SCREW PFH

8 x 1/2

H100088

(x305)

SCREW PFH

8x1 1/8

H100086

(x282)

SCREW PFH

8x1 1/2

H100089

(x65)

SCREW PFH

8x1 3/4

H100111

(x7)

SCREW PFH

8x2

H100091

(x26)

SCREW PFH

8X2 1/4

H100090

(x73)

SCREW PFH

8x2 1/2"

H100105

(x9)

H100031

(x12)

WASHER LOCK EXT

12x19

H100030

(x155)

WASHER LOCK EXT

8x19

H100107

(x13)

WASHER FLAT

8x27

WASHER LOCK INT

10x18

H100102

(x13)

H100108

(x26)

WASHER FLAT

11x25

WASHER LOCK INT

8x15

H100138

(x9)

WASHER LOCK EXT

6x15

H100095

(x4)

WASHER SPLIT

5/16

A100041

)

A100042

)

TORX BIT

T-40

TORX WRENCH

T-40

H100114

)

TORX WRENCH

T-30

H100147

)

TORX BIT

T-30

Owner's Manual - Parts Identification

Accessory Components (Not to Scale)

A6P00484

(x1)

SLIDE RAIL 10'

BOTTOM RIGHT

GREEN

A6P00483

(x1)

SLIDE RAIL 10'

BOTTOM LEFT

GREEN

A6P00487

(x4)

SLIDE TUBE SUPPORT

A100035

(x1)

SLIDE BED 10' LIGHT GREEN

A6P00486

(x1)

SLIDE RAIL 10'

TOP RIGHT

GREEN

A6P00485

(x1)

SLIDE RAIL 10'

TOP LEFT

GREEN

A100118

(x4)

HAND GRIP

METAL GREEN

381 c/c

A100140

(x2)

L BRACKET

66x66x127

A4M01046

(x3)

L BRACKET

2.5x38x55x55

A6P00410

(x1)

PICKET PAL

A100314

(x1)

"A" REVISION

TAG

A4M00527

(x2)

GROUND STAKE

REBAR

A100178

(x6)

AUGER GROUND

STAKE

Owner's Manual - Parts Identification

Accessory Components (Not to Scale)

A100326

(x1)

SWING BEAM

EXTENSION

BRACKET-RIGHT

A4M01169

(x1)

A-FRAME

BRACKET

A100325

(x1)

SWING BEAM

EXTENSION

BRACKET-LEFT

A100027

(x2)

SWING SEAT GREEN 26"

A4M00505

(x6)

SWING HANGER

A100183

(x4)

ROPE-CHAIN GREEN 57"

A100083

(x2)

ROPE-CHAIN GREEN 33"

A6P00034

(x1)

TRAPEZE

YELLOW

A6P00036

(x6)

GREEN HC ROCK #1

A6P00037

(x6)

GREEN HC ROCK #2

A100069

(x6)

QUICK LINK

A100010

(x2)

PLASTIC WINDOW BYD GREEN 343x444.5

A100164

(x1)

BYD ID TAG

A100146

(x3)

WINDOW

216x267 GREEN

PRE-ASSEMBLY STEP 1 - SORTING PARTS

It is critical for ease of assembly that you take the time to sort and organize the wood and hardware.

WOOD PARTS:

• Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).

• If there are multiple boards with the same stamped number, stack those pieces together.

• Stamps can be found on the flat surface of the boards or on the end of the boards.

• Allow yourself plenty of room - the wood pieces can take up a significant amount of space.

NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.

HARDWARE PARTS:

• We recommend that you have a separate table to organize the hardware.

• Hardware bags are printed with a seven-digit, alpha-numeric part number.

• You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).

• During assembly you only need to reference the last four digits of the number.

H100194 BOLT WH

(x2)

5/16 x 2-1/2

PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED

Drill Attachments:

Phillips Head

Open End Wrenches 1/2" & 9/16"

Cordless Drill or

Electric Drill

Claw Hammer

1/8", 3/16", 3/8" & 7/16"

Drill Bits

Phillips Screw Driver

Rubber Mallet - Optional

3/8" Drive Ratchet, 1/2" &

9/16" STD Sockets 1/2" & 9/16"

Deep Sockets

Tape Measure

Square

Level 24"

PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD

There are several types of assembly instructions available to you.

1. Printed Assembly Manual included with your set

2. BILT APP - 3D interactive instructions

3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two

methods)

STEP 1 - LADDER

E74

(x1)

LEFT UPRIGHT - W4L16028

1 3/8"x3 3/8"x50 3/4" (36x86x1290)

H07

(x4)

LADDER RUNG - W4L16030

15/16"x3 3/8"x18 7/8" (24x86x480)

091

(x8)

SCREW - 2 1/4"

QTY PART NUMBER

8 H100091

DESCRIPTION

SCREW PFH 8x2 1/4

E74

(x1)

ALIGN STEPS USING

PILOT HOLES

H07

(x4)

STEP 3 - LADDER

M73

(x1)

REAR SUPPORT - W4L16070

5/8"x3 3/8"x21" (16x86x532)

QTY PART NUMBER

4 H100091

DESCRIPTION

SCREW PFH 8x2 1/4

M73

(x1)

091

(x4)

SCREW - 2 1/4"

STEP 1 - ROCK WALL

M75

(x4)

ROCK WALL BOARD - W4L16072

5/8"x3 3/8"x26 5/8" (16x86x675)

M76

(x4)

ROCK WALL BOARD - W4L16073

5/8"x3 3/8"x26 5/8" (16x86x675)

TIP:

INSTALL T-NUTS IN WOOD FIRST

037

(x6)

GREEN HC ROCK #2

QTY PART NUMBER

24 H100063

24 H100072

24 H100108

DESCRIPTION

BOLT PTH 1/4x3/4

T-NUT 1/4

WASHER LOCK INT 8x15

A6P00036

(x6)

GREEN HC ROCK #1

A6P00037

(x6)

GREEN HC ROCK #2

FINGER GRIPS UPWARD

036

(x6)

GREEN HC ROCK #1

063

(x24)

BOLT - 3/4"

108

(x24)

WASHER - 8x15

M75LA (x2)

M76DA (x4)

M75RA

(x2)

M75

(x2)

072

(x24)

T-NUT - 1/4"

M76

(x4)

M75

(x2)

FRONT VIEW

STEP 2 - ROCK WALL

M75LA

(x2)

M76DA (x4)

M75RA

(x2)

086

(x74)

SCREW - 1 1/2"

E72

(x1)

QTY PART NUMBER

74 H100086

DESCRIPTION

SCREW PFH 8x1-1/2"

E72

(x1)

LEFT RAIL - W4L16007

1 3/8"x3 3/8"x64 1/2" (36x86x1640)

E73

(x1)

RIGHT RAIL - W4L16008

1 3/8"x3 3/8"x64 1/2" (36x86x1640)

M74

(x10)

ROCK WALL BOARD - W4L16071

5/8"x3 3/8"x26 5/8" (16x86x675)

N06

(x1)

FILLER BOARD - W4L16089

5/8"x2 1/8"x26 5/8" (16x54x675)

SIDE VIEW

START HERE

FLUSH TOPS

E73

(x1)

FRONT VIEW

M75LA

(x1)

M76DA (x1)

M75RA

(x1)

M76DA (x1)

M75LA

(x1)

M76DA (x1)

M75RA (x1)

M74

(x1)

M74

(x1)

M74

(x1)

M74

(x1)

M74

(x1)

M74

(x1)

M74

(x1)

M74

(x1)

M76DA (x1)

BOARD PLACEMENT

M74

(x1)

M74

(x1)

N06

(x1)

STEP 1 - SWING BEAM

A50

(x1)

SWING BEAM - W4L15998

3 3/8"x5 1/4"x89 1/2" (86x134x2274)

A100325

(x1)

SWING BEAM

EXTENSION

BRACKET-LEFT

A100326

(x1)

SWING BEAM

EXTENSION

BRACKET-RIGHT

A100140

(x2)

L BRACKET

66x66x127

QTY PART NUMBER

3 H100005

DESCRIPTION

NUT BARREL WH 5/16x7/8

3 H100016

2 H100054

4 H100105

2 H100110

BOLT WH 5/16x3

BOLT HEX 5/16x4 1/4

WASHER FLAT 8x27

NUT LOCK 5/16

140

(x2)

L BRACKET 66x66x127

110

(x2)

NUT - 5/16"

105

(x2)

WASHER - 8x27

105

(x2)

WASHER - 8x27

054

(x2)

BOLT - 4 1/4"

A50

(x1)

005

(x3)

NUT BARREL - 7/8"

LEAVE 016 BOLTS HAND

TIGHT AT THIS TIME.

016

(x3)

BOLT - 3"

325

(x1)

SWING BEAM EXTENSION BRACKET-LEFT

326

(x1)

SWING BEAM EXTENSION BRACKET-RIGHT

STEP 2 - SWING BEAM

A4M00505

(x6)

SWING HANGER

TIP:

INSTALL T-NUTS IN WOOD FIRST

QTY PART NUMBER

12 H100073

12 H100102

12 H100107

12 H100654

DESCRIPTION

T-NUT 3/8

WASHER FLAT 11x25

WASHER LOCK INT 10x18

BOLT HEX 3/8x5-1/2

073

(x12)

T-NUT - 3/8"

505

(x6)

SWING HANGER

102

(x12)

WASHER - 11x25"

107

(x12)

WASHER - 10x18"

654

(x12)

BOLT - 5-1/2"

STEP 3 - SWING BEAM

A100164

(x1)

BYD ID TAG

(LARGE) AGES

3-10

QTY PART NUMBER

4 H100124

DESCRIPTION

SCREW PFH 8x1/2

164

(x1)

BYD ID TAG (LARGE) AGES 3-10

124

(x4)

SCREW PFH 8x1/2

STEP 4 - SWING BEAM

QTY PART NUMBER

4 H100009

DESCRIPTION

BOLT WH 5/16x1 1/4

2 H100018

6 H100074

BOLT WH 5/16x3 1/2

T-NUT 5/16

SP50

(x1)

SWING BEAM SUPPORT - W4L16085

3 3/8"x3 3/8"x49 3/8" (86x86x1254)

E51

(x2)

ANGLE BRACE - W4L16004

1 7/16"x3 3/8"x87 3/16" (36x86x2214)

TIP:

INSTALL T-NUTS IN WOOD FIRST

SP50

(x1)

074

(x6)

T-NUT - 5/16"

169

(x1)

A-FRAME BRACKET

009

(x4)

BOLT - 1 1/4"

018

(x2)

BOLT - 3 1/2"

A4M01169

(x1)

A-FRAME

BRACKET

E51

(x1)

E51

(x1)

STEP 5 - SWING BEAM

E50

(x1)

END SUPPORT - W4L16003

1 3/8"x3 3/8"x44 1/8" (36x86x1120)

G14

(x1)

GROUND BOARD - W4L16019

15/16"x5 1/4"x86 11/16" (24x134x2202)

TIP:

INSTALL T-NUTS IN WOOD FIRST

QTY PART NUMBER

4 H100013

DESCRIPTION

BOLT WH 5/16x2 1/4

2 H100015

8 H100030

8 H100074

2 H100505

BOLT WH 5/16x2 3/4

WASHER LOCK EXT 8x19

T-NUT 5/16

BOLT WH 5/16x4 3/4

E50

(x1)

074

(x8)

T-NUT - 5/16"

505

(x2)

BOLT - 5/16x4 3/4"

030

(x8)

WASHER - 8x19

015

(x2)

BOLT - 5/16x2 3/4"

013

(x4)

BOLT - 2 1/4"

G14

(x1)

STEP 6 - SWING BEAM

QTY PART NUMBER

2 H100005

DESCRIPTION

NUT BARREL WH 5/16x7/8

2 H100016 BOLT WH 5/16x3

FULLY TIGHTEN ALL

016 BOLTS NOW.

016

(x2)

BOLT - 3"

005

(x2)

NUT BARREL - 7/8"

STEP 1 - FORT ASSEMBLY

G04

(x1)

FLOOR RAIL - W4L16017

5/8"x5 1/4"x49" (16x134x1244)

E04

(x2)

DECK BRACE - W4L16002

1 3/8"x3 3/8"x15 1/2" (36x86x394)

QTY PART NUMBER

2 H100013

12 H100028

14 H100030

2 H100074

2 H100138

DESCRIPTION

BOLT WH 5/16x2 1/4

LAG SCREW WH 5/16x2 1/2

WASHER LOCK EXT 8x19

T-NUT 5/16

WASHER LOCK EXT 6x15

2 H100146 LAG SCREW WH 1/4x2

G08

(x1)

WALL RAIL - W4L16022

1"x5 1/4"x49" (24x134x1244)

G09

(x1)

FLOOR RAIL - W4L16036

1"x5 1/4"x49" (24x134x1244)

E03

(x1)

LEFT FRONT TOWER LEG - W4L16001

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E07

(x1)

LEFT REAR TOWER LEG - W4L16006

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

TIP:

INSTALL T-NUTS IN WOOD FIRST

030

(x4)

WASHER - 8x19

028

(x4)

LAG SCREW - 2 1/2"

G08

(x1)

E07

(x1)

E03

(x1)

030

(x4)

WASHER - 8x19

028

(x4)

LAG SCREW - 2 1/2"

013

(x2)

BOLT - 2 1/4"

030

(x2)

WASHER - 8x19

138

(x2)

WASHER - 6x15

146

(x2)

LAG SCREW - 2"

E04

(x1)

G09

(x1)

E04

(x1)

074

(x2)

T-NUT - 5/16"

030

(x4)

WASHER - 8x19

028

(x4)

LAG SCREW - 2 1/2"

G04

(x1)

STEP 2 - FORT ASSEMBLY

G04

(x1)

FLOOR RAIL - W4L16017

5/8"x5 1/4"x49" (16x134x1244)

G07

(x2)

FLOOR RAIL - W4L16021

1"x5 1/4"x49" (24x134x1244)

G08

(x1)

WALL RAIL - W4L16022

1"x5 1/4"x49" (24x134x1244)

030

(x4)

WASHER - 8x19

028

(x4)

LAG SCREW - 2 1/2"

G08

(x1)

QTY PART NUMBER

20 H100028

20 H100030

DESCRIPTION

LAG SCREW WH 5/16x2 1/2

WASHER LOCK EXT 8x19

E02

(x1)

CENTER FRONT TOWER LEG - W4L16000

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E06

(x1)

CENTER REAR TOWER LEG - W4L16005

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

K02

(x1)

BASE/SAND BOX BOARD - W4L16035

5/8"x5 1/4"x49" (16x134x1244)

030

(x4)

WASHER - 8x19

028

(x4)

LAG SCREW - 2 1/2"

030

(x4)

WASHER - 8x19

028

(x4)

LAG SCREW - 2 1/2"

E06

(x1)

G07

(x1)

G07

(x1)

K02

(x1)

E02

(x1)

030

(x8)

WASHER - 8x19

028

(x8)

LAG SCREW - 2 1/2"

G04

(x1)

STEP 3 - FORT ASSEMBLY

G05

(x1)

WALL RAIL/SWING MOUNT - W4L16018

1"x5 1/4"x49" (24x134x1244)

G06

(x1)

FLOOR RAIL - W4L16020

1"x5 1/4"x49" (24x134x1244)

E04

(x2)

DECK BRACE - W4L16002

1 3/8"x3 3/8"x15 1/2" (36x86x394)

QTY PART NUMBER

2 H100013

2 H100027

12 H100028

20 H100030

10 H100074

2 H100138

2 H100146

4 H100166

DESCRIPTION

BOLT WH 5/16x2 1/4

LAG SCREW WH 5/16x2

LAG SCREW WH 5/16x2 1/2

WASHER LOCK EXT 8x19

T-NUT 5/16

WASHER LOCK EXT 6x15

LAG SCREW WH 1/4x2

BOLT WH 5/16x4 1/4

K02

(x2)

BASE/SAND BOX BOARD - W4L16035

5/8"x5 1/4"x49" (16x134x1244)

166

(x4)

BOLT - 4-1/4"

030

(x4)

WASHER - 8x19

074

(x4)

T-NUT - 5/16"

074

(x4)

T-NUT - 5/16"

028

(x4)

LAG SCREW - 2 1/2"

030

(x4)

WASHER - 8x19

G05

(x1)

E05

(x1)

RIGHT REAR TOWER LEG - W2A03283

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E01

(x1)

RIGHT FRONT TOWER LEG - W4L15999

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

M05

(x1)

WALL RAIL - W4L16066

5/8"x3 3/8"x49" (16x86x1244)

TIP:

INSTALL T-NUTS IN WOOD FIRST

E04

(x1)

138

(x2)

WASHER - 6x15

146

(x2)

LAG SCREW - 2"

E05

(x1)

M05

(x1)

G06

(x1)

K02

(x1)

E01

(x1)

E04

(x1)

013

(x2)

BOLT - 2 1/4"

030

(x2)

WASHER - 8x19

074

(x2)

T-NUT - 5/16"

027

(x2)

LAG SCREW - 2"

030

(x2)

WASHER - 8x19

K02

(x1)

028

(x8)

LAG SCREW - 2 1/2"

030

(x8)

WASHER - 8x19

STEP 4 - FORT ASSEMBLY

G01

(x2)

BASE BOARD - W4L16009

5/8"x5 1/4"x82 1/4" (16x134x2088)

K03

(x2)

GROUND BOARD - W4L16038

5/8"x5 1/4"x45 1/2" (16x134x1156)

H05

(x4)

BOTTOM FLOOR BOARD SUPPORT - W4L16024

1"x3 3/8"x5 1/4" (24x86x134)

TIP:

INSTALL T-NUTS IN WOOD FIRST

QTY PART NUMBER

12 H100012

8 H100016

20 H100030

20 H100074

DESCRIPTION

BOLT WH 5/16x2

BOLT WH 5/16x3

WASHER LOCK EXT 8x19

T-NUT 5/16

G01

(x1)

H05

(x4)

K03

(x1)

016

(x4)

BOLT - 3"

074

(x20)

T-NUT - 5/16"

030

(x20)

WASHER - 8x19

K03

(x1)

G01

(x1)

012

(x8)

BOLT - 2"

012

(x4)

BOLT - 2"

016

(x4)

BOLT - 3"

INSTALL BOTH (G01)

WITH PILOT HOLES UPWARD.

STEP 5 - FORT ASSEMBLY

G10

(x1)

FLOOR RAIL - W4L16010

1"x5 1/4"x45 1/2" (24x134x1156)

G12

(x2)

FLOOR RAIL - W4L16012

1"x5 1/4"x40 1/8" (24x134x1018)

G15

(x1)

FLOOR RAIL - W4L16014

1"x5 1/4"x45 1/2" (24x134x1156)

TIP:

INSTALL T-NUTS IN WOOD FIRST

QTY PART NUMBER

4 H100013

12 H100017

16 H100030

16 H100074

DESCRIPTION

BOLT WH 5/16x2 1/4

BOLT WH 5/16x3 1/4

WASHER LOCK EXT 8x19

T-NUT 5/16

H05

(x6)

BOTTOM FLOOR BOARD SUPPORT - W4L16024

1"x3 3/8"x5 1/4" (24x86x134)

G12

(x1)

H05

(x3)

G10

(x1)

G12

(x1)

H05

(x3)

013

(x4)

BOLT - 2 1/4"

074

(x16)

T-NUT - 5/16"

030

(x16)

WASHER - 8x19

017

(x4)

BOLT - 3 1/4"

G15

(x1)

017

(x4)

BOLT - 3 1/4"

017

(x4)

BOLT - 3 1/4"

STEP 6 - FORT ASSEMBLY

G02

(x1)

WALL RAIL - W4L16015

1"x5 1/4"x82 1/4" (24x134x2088)

G03

(x1)

WALL RAIL - W4L16016

1"x5 1/4"x82 1/4" (24x134x2088)

K01

(x1)

WALL RAIL - W4L16034

5/8"x5 1/4"x45 1/2" (16x134x1156)

TIP:

INSTALL T-NUTS IN WOOD FIRST

G03

(x1)

QTY PART NUMBER

12 H100013

16 H100030

16 H100074

4 H100012

DESCRIPTION

BOLT WH 5/16x2 1/4

WASHER LOCK EXT 8x19

T-NUT 5/16

BOLT WH 5/16x2

G02

(x1)

074

(x16)

T-NUT - 5/16"

030

(x16)

WASHER - 8x19

013

(x12)

BOLT - 2 1/4"

012

(x4)

BOLT - 2"

K01

(x1)

STEP 7 - FORT ASSEMBLY

E04

(x4)

DECK BRACE - W4L16002

1 3/8"x3 3/8"x15 1/2" (36x86x394)

TIP:

INSTALL T-NUTS IN WOOD FIRST

QTY PART NUMBER

4 H100013

4 H100030

4 H100074

4 H100138

4 H100146

DESCRIPTION

BOLT WH 5/16x2 1/4

WASHER LOCK EXT 8x19

T-NUT 5/16

WASHER LOCK EXT 6x15

LAG SCREW WH 1/4x2

013

(x4)

BOLT - 2 1/4"

030

(x4)

WASHER - 8x19

074

(x4)

T-NUT - 5/16"

T-NUT OUTWARD

THIS LOCATION ONLY

E04

(x4)

138

(x4)

WASHER - 6x15

146

(x4)

LAG SCREW - 2"

STEP 8 - FORT ASSEMBLY

H01

(x2)

FLOOR JOIST - W4L16023

1"x3 3/8"x45 1/2" (24x86x1156)

H09

(x2)

FLOOR JOIST - W4L16032

1"x3 3/8"x35 3/4" (24x86x908)

H03

(x2)

FLOOR JOIST - W4L16026

1"x3 3/8"x40 1/8" (24x86x1018)

A100314

(x1)

"A" REVISION TAG

QTY PART NUMBER

24 H100090

2 H100128

DESCRIPTION

SCREW PFH 8x2 1/2

SCREW PWH 8x5/8

H09

(x2)

H03

(x2)

H01

(x2)

314

(x1)

"A" REVISION TAG

128

(x2)

SCREW - 5/8

090

(x24)

SCREW - 2 1/2"

STEP 9 - FORT ASSEMBLY

H04

(x2)

SEAT UPRIGHT - W4L16027

1"x3 3/8"x19" (24x86x482)

TIP:

INSTALL T-NUTS IN WOOD FIRST

QTY PART NUMBER

4 H100010

4 H100030

4 H100074

DESCRIPTION

BOLT WH 5/16x1 1/2

WASHER LOCK EXT 8x19

T-NUT 5/16

H04

(x2)

010

(x4)

BOLT - 1 1/2"

030

(x4)

WASHER - 8x19

074

(x4)

T-NUT - 5/16"

STEP 10 - FORT ASSEMBLY

QTY PART NUMBER

26 H100086

12 H100089

DESCRIPTION

SCREW PFH 8x1-1/2"

SCREW PFH 8x1-3/4"

FP1

(x1)

FLOOR PANEL - W2A03281

1 5/8"x17 1/8"x50 1/4" (40x434x1276)

M02

(x1)

FLOOR BOARD - W4L16055

5/8"x3 3/8"x46" (16x86x1168)

FP2

(x1)

FLOOR PANEL - W2A03282

1 5/8"x16 1/8"x50 1/4" (40x408x1276)

086

(x26)

SCREW - 1 1/2"

FP1

(x1)

M02

(x1)

FP2

(x1)

089

(x12)

SCREW - 1 3/4"

STEP 11 - FORT ASSEMBLY

L01

(x2)

OUTSIDE FILLER FLOOR BOARD - W4L16039

5/8"x4 3/8"x46" (16x112x1168)

M03

(x11)

FLOOR BOARD - W4L16063

5/8"x3 3/8"x50 7/8" (16x86x1292)

QTY PART NUMBER

78 H100086

DESCRIPTION

SCREW PFH 8x1-1/2"

L01

(x1)

M03

(x11)

EVENLY SPACED

L01

(x1)

086

(x78)

SCREW - 1 1/2"

STEP 12 - FORT ASSEMBLY QTY PART NUMBER

2 H100011

2 H100030

2 H100074

DESCRIPTION

BOLT WH 5/16x1 3/4

WASHER LOCK EXT 8x19

T-NUT 5/16

LADDER ASSEMBLY

TIP:

INSTALL T-NUTS IN WOOD FIRST

074

(x2)

T-NUT - 5/16"

030

(x2)

WASHER - 8x19

011

(x2)

BOLT - 1 3/4"

LADDER ASSEMBLY

STEP 13 - FORT ASSEMBLY

M03

(x9)

FLOOR BOARD - W4L16063

5/8"x3 3/8"x50 7/8" (16x86x1292)

N01

(x1)

FLOOR BOARD - W4L16076

5/8"x2 3/8"x50 7/8" (16x60x1292)

QTY PART NUMBER

64 H100086

DESCRIPTION

SCREW PFH 8x1-1/2"

L01

(x1)

OUTSIDE FILLER FLOOR BOARD - W4L16039

5/8"x4 3/8"x46" (16x112x1168)

086

(x64)

SCREW - 1 1/2"

M03

(x9)

EVENLY SPACED

L01

(x1)

N01

(x1)

STEP 14 - FORT ASSEMBLY

M06

(x2)

WALL RAIL - W4L16067

5/8"x3 3/8"x45 1/2" (16x86x1156)

M11

(x1)

WALL RAIL - W4L16047

5/8"x3 3/8"x40 1/8" (16x86x1018)

TIP:

INSTALL T-NUTS IN WOOD FIRST

QTY PART NUMBER

6 H100012

6 H100030

6 H100074

DESCRIPTION

BOLT WH 5/16x2

WASHER LOCK EXT 8x19

T-NUT 5/16

074

(x6)

T-NUT - 5/16"

030

(x6)

WASHER - 8x19

012

(x6)

BOLT - 2"

M11

(x1)

M06

(x1)

M06

(x1)

STEP 15 - FORT ASSEMBLY

M05

(x1)

WALL RAIL - W4L16066

5/8"x3 3/8"x49" (16x86x1244)

M18

(x1)

WALL RAIL - W4L16053

5/8"x3 3/8"x16 7/8" (16x86x430)

QTY PART NUMBER

1 H100012

2 H100027

3 H100030

1 H100074

DESCRIPTION

BOLT WH 5/16x2

LAG SCREW WH 5/16x2

WASHER LOCK EXT 8x19

T-NUT 5/16

074

(x1)

T-NUT - 5/16"

030

(x1)

WASHER - 8x19

012

(x1)

BOLT - 2"

M18

(x1)

027

(x2)

LAG SCREW - 2"

030

(x2)

WASHER - 8x19

M05

(x1)

STEP 16 - FORT ASSEMBLY

M05

(x1)

WALL RAIL - W4L16066

5/8"x3 3/8"x49" (16x86x1244)

1 3/4 in

[43 mm]

M21

(x2)

WALL RAIL - W4L16057

5/8"x3 3/8"x10 1/2" (16x86x268)

QTY PART NUMBER

2 H100027

2 H100028

4 H100030

DESCRIPTION

LAG SCREW WH 5/16x2

LAG SCREW WH 5/16x2 1/2

WASHER LOCK EXT 8x19

M21

(x2)

030

(x4)

WASHER - 8x19

027

(x2)

LAG SCREW - 2"

1 3/4 in

[43mm]

HOLES TO INSIDE

028

(x2)

LAG SCREW - 2 1/2"

M05

(x1)

STEP 17 - FORT ASSEMBLY

M09

(x6)

WALL BOARD - W4L16075

5/8"x3 3/8"x32" (16x86x812)

SIDE VIEW

QTY PART NUMBER

24 H100088

DESCRIPTION

SCREW PFH 8x1-1/8"

M09

(x6)

088

(x24)

SCREW - 1 1/8"

2 1/4 in

[58 mm]

STEP 18 - FORT ASSEMBLY

M24

(x2)

WALL BOARD - W4L16061

5/8"x3 3/8"x29 5/8" (16x86x752)

M26

(x2)

WALL BOARD - W4L16091

5/8"x3 3/8"x29 5/8" (16x86x752)

TOP

A4M01046

(x2)

L BRACKET

2.5x38x55x55

QTY PART NUMBER

2 H100005

2 H100008

2 H100031

2 H100074

12 H100088

2 H100115

DESCRIPTION

NUT BARREL WH 5/16x7/8

BOLT WH 5/16x1

WASHER LOCK EXT 12x19

T-NUT 5/16

SCREW PFH 8x1-1/8"

BOLT WH 5/16x1/2

1 1/8 in

[30 mm]

1 1/8 in

[30 mm]

SIDE VIEW

1 1/8 in

[30 mm]

1 1/8 in

[30 mm]

M26

(x2)

M24

(x2)

005

(x2)

NUT BARREL - 7/8"

031

(x2)

WASHER - 12x19

115

(x2)

BOLT - 1/2"

008

(x2)

BOLT - 5/16x1"

088

(x12)

SCREW - 1 1/8"

074

(x2)

T-NUT - 5/16"

1046

(x2)

L BRACKET

2.5X38X55X55

USING L BRACKET AS A GUIDE,

DRILL (2) 3/8 in [10 mm] HOLES

THRU FLOOR FOR HARDWARE

STEP 19 - FORT ASSEMBLY

M24

(x5)

WALL BOARD - W4L16061

5/8"x3 3/8"x29 5/8" (16x86x752)

SIDE VIEW

2 3/4 in

[69 mm]

TYPICAL SPACING

QTY PART NUMBER

20 H100088

DESCRIPTION

SCREW PFH 8x1-1/8"

USE A6P00410 PICKET PAL FOR SPACING

M24

(x5)

088

(x20)

SCREW - 1 1/8"

STEP 20 - FORT ASSEMBLY

M08

(x2)

WALL BOARD - W4L16074

5/8"x3 3/8"x41" (16x86x1040)

18 3/8 in

[467 mm]

TOP

M17

(x2)

WALL BOARD - W4L16090

5/8"x3 3/8"x41" (16x86x1040)

QTY PART NUMBER

16 H100088

DESCRIPTION

SCREW PFH 8x1-1/8"

088

(x16)

SCREW - 1 1/8"

M17

(x2)

M08

(x2)

18 3/8 in

[467 mm]

STEP 21 - FORT ASSEMBLY

M12

(x1)

WINDOW TRIM - W4L16048

5/8"x3 3/8"x31 1/2" (16x86x800)

M13

(x7)

WALL BOARD - W4L16049

5/8"x3 3/8"x24" (16x86x610)

QTY PART NUMBER

2 H100009

2 H100030

2 H100074

28 H100088

DESCRIPTION

BOLT WH 5/16x1 1/4

WASHER LOCK EXT 8x19

T-NUT 5/16

SCREW PFH 8x1-1/8"

030

(x2)

WASHER - 8x19

009

(x2)

BOLT - 1 1/4"

M12

(x1)

INSTALL M12 FIRST

074

(x2)

T-NUT - 5/16"

088

(x28)

SCREW - 1 1/8"

M13

(x7)

EVENLY SPACED

STEP 22 - FORT ASSEMBLY

M23

(x2)

WINDOW TRIM - W4L16059

5/8"x3 3/8"x12 7/8" (16x86x328)

SIDE VIEW

088

(x4)

SCREW - 1 1/8"

QTY PART NUMBER

4 H100088

DESCRIPTION

SCREW PFH 8x1-1/8"

CORRECT BOARD ASSEMBLY

M23

(x2)

STEP 23 - FORT ASSEMBLY

QTY PART NUMBER

48 H100088

DESCRIPTION

SCREW PFH 8x1-1/8"

M08

(x7)

WALL BOARD - W4L16074

5/8"x3 3/8"x41" (16x86x1040)

N03

(x2)

WALL BOARD - W4L16078

5/8"x2 3/8"x18" (16x60x456)

N05

(x2)

WALL BOARD - W4L16080

5/8"x2 3/8"x7" (16x60x178)

L02

(x4)

WALL BOARD - W4L16040

5/8"x4 3/8"x18" (16x112x456)

FLUSH TOPS OF L03 & N05 BOARDS

WITH TOP OF M08 BOARDS

L03

(x1)

N05

(x1)

M08

(x2)

L03

(x1)

L03

(x4)

WALL BOARD - W4L16041

5/8"x4 3/8"x7" (16x112x178)

M08

(x3)

L03

(x1)

N05

(x1)

L03

(x1)

M08

(x2)

L02

(x2)

N03

(x1)

L02

(x2)

N03

(x1)

088

(x48)

SCREW - 1 1/8"

STEP 24 - FORT ASSEMBLY

QTY PART NUMBER

8 H100070

10 H100088

DESCRIPTION

SCREW PWH 8x3/4

SCREW PFH 8x1-1/8"

A100010

(x2)

PLASTIC

WINDOW BYD

GREEN

343x444.5

O01

(x2)

WALL SUPPORT - W4L16081

5/8"x1 3/8"x13" (16x34x330)

010

(x2)

PLASTIC WINDOW BYD GREEN 343x444.5

070

(x8)

SCREW - 8x3/4"

CENTER WINDOW

IN OPENING

2 1/4 in

[57 mm]

O01

(x2)

088

(x10)

SCREW - 1 1/8"

STEP 25 - FORT ASSEMBLY

O04

(x6)

WINDOW SHUTTER SLAT - W4L16084

5/8"x1 3/8"x5 3/8" (16x34x136)

L04

(x3)

WINDOW SHUTTER - W4L16042

5/8"x4 3/8"x16" (16x112x406)

2 7/8 in

[73 mm]

SIDE VIEW

1 1/8 in

[30 mm]

QTY PART NUMBER

12 H100086

DESCRIPTION

SCREW PFH 8x1-1/2"

1 1/8 in

[30 mm]

3 1/4 in

[83 mm]

CORRECT BOARD ASSEMBLY

L04

(x3)

O04

(x6)

086

(x12)

SCREW - 1 1/2"

STEP 26 - FORT ASSEMBLY

M10

(x1)

WALL BOARD - W4L16044

5/8"x3 3/8"x35" (16x86x888)

A4M01046

(x1)

L BRACKET

2.5x38x55x55

M28

(x1)

WALL BOARD - W4L16064

5/8"x3 3/8"x35" (16x86x888)

M16

(x2)

WALL BOARD - W4L16052

5/8"x3 3/8"x21" (16x86x532)

M29

(x2)

WALL BOARD - W4L16060

5/8"x3 3/8"x5" (16x86x126)

QTY PART NUMBER

1 H100005

1 H100008

1 H100031

1 H100074

14 H100088

1 H100115

DESCRIPTION

NUT BARREL WH 5/16x7/8

BOLT WH 5/16x1

WASHER LOCK EXT 12x19

T-NUT 5/16

SCREW PFH 8x1-1/8"

BOLT WH 5/16x1/2

005

(x1)

NUT BARREL - 7/8"

031

(x1)

WASHER - 12x19

115

(x1)

BOLT - 1/2"

M10

(x1)

M29

(x1)

M28

(x1)

1046

(x2)

L BRACKET

2.5X38X55X55

088

(x14)

SCREW - 1 1/8"

008

(x1)

BOLT - 5/16x1"

074

(x1)

T-NUT - 5/16"

USING L BRACKET AS A GUIDE,

DRILL (1) 3/8 in [10 mm] HOLES

THRU FLOOR FOR HARDWARE

M16

(x2)

STEP 28 - FORT ASSEMBLY

M01

(x2)

ROOF CAP - W4L16043

5/8"x3 3/8"x51 7/8" (16x86x1318)

J01

(x4)

ROOF RAFTER - W4L16033

1"x2 3/8"x33 5/8" (24x60x854)

QTY PART NUMBER

8 H100086

2 H100111

DESCRIPTION

SCREW PFH 8x1-1/2"

SCREW PFH 8x2

LOCATE SCREW

APPROXIMATELY

1" DOWN FROM

ROOF PEAK,

PRE-DRILL

USING 3/16" BIT

J01

(x1)

J01

(x1)

M01

(x1)

J01

(x1)

111

(x2)

SCREW - 2"

J01

(x1)

M01

(x1)

086

(x8)

SCREW - 1 1/2"

STEP 29 - FORT ASSEMBLY

ROOF BASE ASSEMBLY

FRONT VIEW

47 5/8 in

[1210 mm]

QTY PART NUMBER

8 H100090

DESCRIPTION

SCREW PFH 8x2 1/2

CORRECT BOARD ASSEMBLY

ROOF BASE ASSEMBLY

090

(x8)

SCREW - 2 1/2"

1/8 in

[3 mm]

SIDE VIEW

1/2 in

[13 mm]

1/2 in

[13 mm]

CORRECT BOARD ASSEMBLY

STEP 30 - FORT ASSEMBLY

M07

(x2)

WALL CAP - W4L16068

5/8"x3 3/8"x40 7/8" (16x86x1038)

090

(x6)

SCREW - 2 1/2" M07

(x1)

QTY PART NUMBER

6 H100090

DESCRIPTION

SCREW PFH 8x2 1/2

M07

(x1)

STEP 31 - FORT ASSEMBLY

M19

(x4)

GABLE BOARD - W4L16054

5/8"x3 3/8"x15 1/4" (16x86x387)

N04

(x4)

GABLE BOARD - W4L16079

5/8"x2 3/8"x11 7/8" (16x60x301)

M22

(x4)

GABLE BOARD - W4L16058

5/8"x3 3/8"x9 1/2" (16x86x241)

M20

(x2)

GABLE BOARD - W4L16056

5/8"x3 3/8"x12 1/4" (16x86x310)

M15

(x2)

GABLE BOARD - W4L16051

5/8"x3 3/8"x19" (16x86x482)

FRONT VIEW

QTY PART NUMBER

44 H100088

DESCRIPTION

SCREW PFH 8x1-1/8"

M04

(x2)

GABLE BOARD - W4L16065

5/8"x3 3/8"x44" (16x86x1118)

1 1/4 in

[32 mm]

1 1/4 in

[32 mm]

CORRECT BOARD ASSEMBLY

M20

(x1)

M15

(x1)

M22

(x1)

N04

(x1)

M19

(x1)

M04

(x1)

088

(x22)

SCREW - 1 1/8"

M22

(x1)

N04

(x1)

M19

(x1)

STEP 32 - FORT ASSEMBLY

O01

(x4)

WALL SUPPORT - W4L16081

5/8"x1 3/8"x13" (16x34x330)

A100146

(x2)

WINDOW

216x267 GREEN

FRONT VIEW

QTY PART NUMBER

8 H100070

20 H100088

DESCRIPTION

SCREW PWH 8x3/4

SCREW PFH 8x1-1/8"

REPEAT STEPS 31 & 32 ON THE

OPPOSITE SIDE.

1 1/2 in

[37 mm]

2 3/4 in

[69 mm]

1 in

[25 mm]

1 in

[25 mm]

CORRECT ASSEMBLY

146

(x1)

WINDOW 216x267 GREEN

O01

(x2)

CENTER WINDOW IN OPENING

088

(x10)

SCREW - 1 1/8"

070

(x4)

SCREW - 8x3/4"

STEP 33 - FORT ASSEMBLY QTY PART NUMBER

24 H100089

DESCRIPTION

SCREW PFH 8x1-3/4"

RP1

(x2)

ROOF PANEL - W2A03279

1 3/4"x19 1/4"x53 3/4" (45x490x1366)

RP2

(x2)

ROOF PANEL - W2A03280

1 3/4"x16 1/4"x53 3/4" (45x417x1366)

REPEAT THIS STEP FOR THE OPPOSITE SIDE.

RP2

(x1)

089

(x12)

SCREW - 1 3/4"

RP1

(x1)

STEP 34 - FORT ASSEMBLY

088

(x2)

SCREW - 1 1/8"

N02

(x2)

MENDING PLATE - W4L16077

5/8"x2 3/8"x5" (16x60x126)

N02

(x1)

QTY PART NUMBER

4 H100088

DESCRIPTION

SCREW PFH 8x1-1/8"

FRONT VIEW

CORRECT ASSEMBLY

N02

(x1)

088

(x2)

SCREW - 1 1/8"

STEP 35 - FORT ASSEMBLY

A100118

(x4)

HAND GRIP

METAL GREEN

381 c/c

QTY PART NUMBER

2 H100010

8 H100074

6 H100115

DESCRIPTION

BOLT WH 5/16x1 1/2

T-NUT 5/16

BOLT WH 5/16x1/2

074

(x8)

T-NUT - 5/16"

010

(x2)

BOLT - 1 1/2"

118

(x4)

HAND GRIP

115

(x6)

BOLT - 1/2"

STEP 36 - FORT ASSEMBLY

QTY PART NUMBER

8 H100086

DESCRIPTION

SCREW PFH 8x1-1/2"

T01

(x4)

SEAT SUPPORT - W4L16086

1"x1 3/8"x4 3/8" (24x34x112)

PLACEMENT VIEWS

3 in

[76 mm]

7 3/4 in

[198 mm]

7 3/4 in

[198 mm]

3 in

[76 mm]

A D

3 in

[76 mm]

4 3/8 in

[112 mm]

SEE LOCATIONS BELOW (A, B, C, & D)

10 3/4 in

[274 mm]

4 3/8 in

[110 mm]

INSTALL T01

WITH SMALL

PILOT HOLES

UPWARD

B C

T01

(x4)

086

(x8)

SCREW - 1 1/2"

STEP 37 - FORT ASSEMBLY

G13

(x2)

SAND BOX SEAT - W4L16013

1"x5 1/4"x17 3/4" (24x134x450)

QTY PART NUMBER

8 H100089

DESCRIPTION

SCREW PFH 8x1-3/4"

G13

(x2)

089

(x8)

SCREW - 1 3/4"

STEP 38 - FORT ASSEMBLY

M27

(x6)

BOTTOM WALL BOARD - W4L16062

5/8"x3 3/8"x21 3/8" (16x86x544)

SIDE VIEW

2 5/8 in

[67 mm]

TYPICAL SPACING

1 3/8 in

[34 mm]

QTY PART NUMBER

24 H100088

DESCRIPTION

SCREW PFH 8x1-1/8"

088

(x24)

SCREW - 1 1/8"

M27

(x6)

STEP 39 - FORT ASSEMBLY

M27

(x7)

BOTTOM WALL BOARD - W4L16062

5/8"x3 3/8"x21 3/8" (16x86x544)

SIDE VIEW

2 7/8" TYPICAL SPACING

[71 mm]

1 3/8 in

[34 mm]

QTY PART NUMBER

28 H100088

DESCRIPTION

SCREW PFH 8x1-1/8"

M27

(x7)

088

(x28)

SCREW - 1 1/8"

STEP 40 - FORT ASSEMBLY

M14

(x2)

PICNIC SEAT SUPPORT - W4L16050

5/8"x3 3/8"x22" (16x86x558)

QTY PART NUMBER

2 H100010

2 H100028

4 H100030

2 H100074

DESCRIPTION

BOLT WH 5/16x1 1/2

LAG SCREW WH 5/16x2 1/2

WASHER LOCK EXT 8x19

T-NUT 5/16

M14

(x2)

028

(x2)

LAG SCREW - 2 1/2" 030

(x4)

WASHER - 8x19

010

(x2)

BOLT - 1 1/2"

074

(x2)

T-NUT - 5/16"

STEP 41 - FORT ASSEMBLY

M25

(x2)

TABLE SUPPORT - W4L16037

5/8"x3 3/8"x13 1/2" (16x86x342)

TIP:

INSTALL T-NUTS IN WOOD FIRST

H08

(x2)

TABLE SUPPORT - W4L16031

1"x3 3/8"x12" (24x86x306)

QTY PART NUMBER

2 H100009

2 H100010

2 H100028

6 H100030

4 H100074

DESCRIPTION

BOLT WH 5/16x1 1/4

BOLT WH 5/16x1 1/2

LAG SCREW WH 5/16x2 1/2

WASHER LOCK EXT 8x19

T-NUT 5/16

074

(x4)

T-NUT - 5/16"

M25

(x1)

030

(x6)

WASHER - 8x19

028

(x2)

LAG SCREW - 2 1/2"

010

(x2)

BOLT - 1 1/2"

009

(x2)

BOLT - 1 1/4"

M25

(x1)

H08

(x2)

STEP 42 - FORT ASSEMBLY

1 3/4 in

[43 mm]

O03

(x1)

SAFETY RAIL - W4L16083

5/8"x1 3/8"x20 1/2" (16x34x520)

089

(x1)

SCREW - 1 3/4"

O03

(x1)

QTY PART NUMBER

1 H100088

1 H100089

DESCRIPTION

SCREW PFH 8x1-1/8"

SCREW PFH 8x1-3/4"

088

(x1)

SCREW - 1 1/8"

1 3/4 in

[43 mm]

STEP 43 - FORT ASSEMBLY

H02

(x2)

PICNIC TABLE SEAT - W4L16025

1"x3 3/8"x41 3/8" (24x86x1050)

G11

(x2)

PICNIC TABLE TOP - W4L16011

5/8"x5 1/4"x42" (16x134x1066)

QTY PART NUMBER

16 H100089

DESCRIPTION

SCREW PFH 8x1-3/4"

089

(x16)

SCREW - 1 3/4"

G11

(x2)

H02

(x2)

STEP 44 - FORT ASSEMBLY QTY PART NUMBER

2 H100011

2 H100030

DESCRIPTION

BOLT WH 5/16x1 3/4

WASHER LOCK EXT 8x19

ROCKWALL ASSEMBLY

030

(x2)

WASHER - 8x19

011

(x2)

BOLT - 1 3/4"

ROCKWALL ASSEMBLY

STEP 45 - FORT ASSEMBLY QTY PART NUMBER

4 H100042

4 H100095

4 H100105

DESCRIPTION

BOLT HEX 5/16x1 1/4

WASHER SPLIT 5/16

WASHER FLAT 8x27

ROCKWALL ASSEMBLY

042

(x4)

BOLT HEX - 1 1/4"

095

(x4)

WASHER - 5/16"

105

(x4)

WASHER - 8x27

SWINGBEAM ASSEMBLY

STEP 46 - FORT ASSEMBLY

A100027

(x2)

SWING SEAT GREEN 26"

A6P00034

(x1)

TRAPEZE

YELLOW

A100069

(x6)

QUICK LINK

NOTE:

WHEN HANGING YOUR SWINGS, IT IS

REQUIRED TO ONLY TRIM AROUND THE

SPECIFIC CHAIN LOOP THAT ALLOWS THE

BOTTOM OF THE SWING SEAT, (WHEN

SITTING ON IT) TO BE NO LOWER THAN

(35CM) 13 7/8 INCHES FROM THE GROUND.

A100183

(x4)

ROPE-CHAIN GREEN 57"

A100083

(x2)

ROPE-CHAIN GREEN 33"

083

(x2)

ROPE-CHAIN GREEN 33"

034

(x1)

TRAPEZE YELLOW

027

(x2)

SWING SEAT GREEN 26"

069

(x6)

QUICK LINK 183

(x4)

ROPE-CHAIN GREEN 57"

STEP 1 - SLIDE

QTY PART NUMBER

3 H100074

3 H100115

DESCRIPTION

T-NUT 5/16

BOLT WH 5/16x1/2

M70

(x1)

SLIDE SUPPORT BOARD - W100935

5/8"x3 3/8"x19 7/8" (16x86x505)

A100035

(x1)

SLIDE BED 10' LIGHT GREEN

NOTE:

TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND. PLACE

SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/2" FROM THE EDGE. USE M70 BOARD AS A

TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. USE A 5/16" DRILL BIT.

TOP

035 (x1)

SLIDE BED 10' LIGHT GREEN

115 (x3)

BOLT - 1/2"

1/2 in [13 mm]

074 (x3)

T-NUT - 5/16"

M70 (x1)

SLIDE BRACE

BOTTOM

TIP:

PRE-BENDING THE ENDS WILL EASE ASSEMBLY. PLACING THE

SLIDE BED OUT IN THE SUN MAKES IT EASIER TO BEND.

STEP 2 - SLIDE

A6P00484

(x1)

SLIDE RAIL 10' BOTTOM RIGHT GREEN

A6P00483

(x1)

SLIDE RAIL 10' BOTTOM LEFT GREEN

NOTE:

REPEAT ON OTHER SIDE, MAKING

A LEFT AND RIGHT ASSEMBLY.

486 (x1)

SLIDE RAIL 10' TOP RIGHT GREEN

QTY PART NUMBER

8 H100006

8 H100115

DESCRIPTION

NUT BARREL WH 5/16x1 1/2

BOLT WH 5/16x1/2

A6P00486

(x1)

SLIDE RAIL 10' TOP RIGHT GREEN

A6P00485

(x1)

SLIDE RAIL 10' TOP LEFT GREEN

006 (x4)

NUT BARREL - 1 1/2"

115 (x4)

BOLT - 1/2"

484 (x1)

SLIDE RAIL 10' BOTTOM RIGHT GREEN

STEP 3 - SLIDE

QTY PART NUMBER

4 H100009

DESCRIPTION

BOLT WH 5/16x1 1/4

A6P00487

(x4)

SLIDE TUBE SUPPORT

NOTE:

INSERT THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIGURE 1).

PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM

OF THE SLIDE RAIL (FIGURE 2). HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE

AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS INSERTED WITHIN 1/8" (3mm) OF

GROOVE BOTTOM.

TIP:

A HELPER IS RECOMMENDED FOR THESE

FOLLOWING STEPS.

487 (x4)

SLIDE TUBE SUPPORT

SLIDE BED

FIGURE 1

009 (x4)

BOLT - 1 1/4"

START HERE

FIGURE 2

SLIDE RAILS

VIEWING WINDOWS

STEP 4 - SLIDE

NOTE:

PLACE SECOND SLIDE RAIL ASSEMBLY OVER THE TOP OF THE SLIDE BED AND SLIDE SUPPORT

TUBES. INSERT THE SLIDE BED AND SLIDE SUPPORT TUBES INTO THE SLIDE CAVITY.

MAKE SURE SLIDE BED IS INSERTED WITHIN 1/8" (3mm) OF GROOVE BOTTOM.

FAILURE TO INSERT SLIDE BED PROPERLY MAY RESULT IN

INJURY OR AMPUTATION. EXPOSED SLIDE EDGES CAN BE SHARP AND BECOME

A LACERATION HAZARD IF THE SLIDE IS NOT PROPERLY ASSEMBLED.

SLIDE RAIL ASSEMBLY

TIP:

USE A RUBBER MALLET TO FULLY SEAT

THE SLIDE BED INTO THE SLIDE CAVITY.

STEP 5 - SLIDE

NOTE:

USE 1 1/4" BOLTS TO FASTEN EACH

SIDE OF THE SLIDE SUPPORT TUBES.

QTY PART NUMBER

4 H100009

DESCRIPTION

BOLT WH 5/16x1 1/4

TIP:

HAVING A HELPER HOLD THE SLIDE

ASSEMBLY TOGETHER WHILE YOU FASTEN

WILL MAKE IT EASIER TO ASSEMBLE.

009 (x4)

BOLT - 1 1/4"

STEP 6 - SLIDE

QTY PART NUMBER

30 H100090

DESCRIPTION

SCREW PFH 8x2 1/2

NOTE:

USING AN 1/8" DRILL BIT, DRILL PILOT HOLES IN EACH INDENTATION

ALONG EACH SIDE RAIL. THERE SHOULD BE 15 INDENTATIONS ON

EACH RAIL. BE SURE TO DRILL THROUGH THE SLIDE RAIL AND THE

SLIDE BED. THEN SECURE WITH THE PROVIDED HARDWARE.

090 (x30)

SCREW - 2 1/2"

STEP 47 - FORT ASSEMBLY QTY PART NUMBER

3 H100074

DESCRIPTION

T-NUT 5/16

3 H100115 BOLT WH 5/16x1/2

SLIDE ASSEMBLY

115

(x3)

BOLT - 1/2"

074

(x3)

T-NUT - 5/16"

3 7/8 in

[98 mm]

TOP VIEW

5 in

[127 mm]

5 in

[127 mm]

6 3/8 in

[161 mm]

2 3/8 in

[60 mm]

CENTER SLIDE IN OPENING.

DRILL (3) 3/8" [10 mm] HOLES

THRU SLIDE BED AND FLOOR

WHERE SHOWN FOR HARDWARE.

SLIDE ASSEMBLY

STEP 48 - FORT ASSEMBLY

A4M00527

(x2)

GROUND STAKE

REBAR

A100178

(x6)

AUGER GROUND

STAKE

DETAIL (A) DETAIL (A)

TWIST GROUND STAKE (178) INTO

GROUND AT LOCATIONS SHOWN.

USING GROUND STAKE AS A GUIDE,

DRILL A 7/16" [10mm] HOLE FOR

HARDWARE.

QTY PART NUMBER

8 H100004

DESCRIPTION

NUT BARREL WH 5/16x5/8

8 H100031

2 H100008

2 H100009

4 H100222

WASHER LOCK EXT 12x19

BOLT WH 5/16x1

BOLT WH 5/16x1 1/4

BOLT WH 5/16x3/4

DETAIL (A)

004

(x2)

NUT BARREL - 5/8"

031

(x2)

WASHER - 12x19

178

(x2)

AUGER GROUND STAKE

008

(x2)

BOLT - 5/16x1"

DETAIL (B)

DETAIL (B) DETAIL (B)

DETAIL (C)

004

(x4)

NUT BARREL - 5/8"

031

(x4)

WASHER - 12x19

178

(x4)

AUGER GROUND STAKE

222

(x4)

BOLT - 3/4"

DRIVE GROUND STAKE (527) INTO

GROUND AT LOCATIONS SHOWN.

USING GROUND STAKE AS A GUIDE,

DRILL A 7/16" [10mm] HOLE FOR

HARDWARE.

DETAIL (C)

DETAIL (B)

DETAIL (C)

004

(x2)

NUT BARREL - 5/8"

031

(x2)

WASHER - 12x19

527

(x2)

GROUND STAKE REBAR

009

(x2)

BOLT - 1 1/4"

STEP 49 - FORT ASSEMBLY

Y01

(x1)

OUTSIDE FILLER FLOOR BOARD - W4L16087

5/8"x4"x46" (16x102x1168)

QTY PART NUMBER

6 H100086

DESCRIPTION

SCREW PFH 8x1-1/2"

086

(x6)

SCREW - 1 1/2"

Y01

(x1)

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